1)Bad Weld Preparation

2)High Humidity / Oiled / Grease

Welding Operator Porosity Root Cause Analysis Material Quality on Material
3)Rusted Plates Either in Adjacent
or At Weld Area

Solution
Poor Eye Sight
Bad Quality in Filler Solution Prepare Material in Best Condition
Fatigue / Un-Fit
Metal / Base Metal as Possible
No Regulator in
Welding Machine

Solution
Welding Machine
So
Solution

Lack of WPS Knowledge lut

ion Welding Environment Poor House Keeping
Windy Environment
Wrong Size
Gas Nozzle Provide Regulator in

Solution
Solution
So Welding Machine
Rest / Re-generation lut
ion
Give adequate rest and work
environment
Choose Suitable Size Storing Electrode / Material at
Uncalibrated Welding Machine Protect area weld from Wind Inadequate Environment Classified Material & Filler
1) Poor Welding Parameter According to WPS
Metal According to Type
2) Using too low / high flow
shielding gas

Solution
Damaged Gas Hose
Welding Consumeable

Solution
Solution

Unstable Current / Voltage

Store Electrode with High

Solut
Standard, Low Humidity
Replace Damage Hose
Train Welder to understand WPS
Periodic Maintenance &
Calibration Machine

Wrong Selection of Filler Metal Electrode Flux Poor Quality Shielding Gas

Solution
Solution

So
n
tio

lu
lu

tio
So

n
Choose Correct Filler Metal Provide Quality Shileding
Contaminated Unbaked Consumeable
According to WPS Approved by Gas according to WPS
Welding Engineer (WE)
i