ATG PLANT AUTOMATION

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Contents of Presentation
• Introduction
• Organization Summary
• Key Personnel
• Products
• Services
• Main Industry Focus
• Reference Projects
• Customer Reference

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 Company Profile
• Presence since 2006 in local and international market
• Oil & Gas Industry
• Petrochemicals
• Cement
• Glass, Steel & Fertilizers
• Food and Pharmaceutical
• Power Distribution and Generation

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Brief Introduction
• Established in 2006 as Alltech Global (ATG) with Automation & Software as a separate wings. In 2009
Automation wing transformed into ATG Plant Automation (Registered Trade Mark).
• Registered Mailing Address is 92-D Model Town Lahore.
• Management & Operations Office (~3000 Square Feet) is situated within 50 meters of Mailing address at D
Block Model Town Lahore with a capacity of 40 seats.
• Industrial area office is situated at 358 Sundar Industrial Estate, Raiwind
Road Lahore operating as Fire division under name and style of Firetech
Enterprises Pvt. Ltd. Building is purpose built state of the art with attached
Panel shop & Fabriation. This office handles only Plant & Building complete
Fire & Gas projects.
• Representative deputed at Karachi (Since 2014)
• Representative deputed at Islamabad (Since 2017)

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Vision and Mission
To produce technology based innovation and human
capital useful for advancement of Humanity

• Become Global Top Engineering Solutions Provider in next 5 years.

• To develop trained human capital size of 100+ in next two years.
• Capture market share by filling in gaps in Pakistan Industrial sectors
through expanding in Process, Safety & Operational areas

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• ISO 9001: 2015 QUALITY MANAGEMENT SYSTEM

• ISO 45001:2018 OCCUPATIONAL HEALTH AND SAFETY

• CONTROL SYSTEM INTEGRATORS ASSOCIATION (CSIA)

• PAKISTAN ENGINEERING COUNCIL (PEC)

Organization Summary
The below notes are related to the organization Chart
followed by next slides Three Main Bus

• Plant Automation (ATGPA)

• Plant & Services (ATGPS)

• Plant & Equipment (ATGPE)

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S&M Department
• Corporate Department (05-CORP) assuring long term sustainability
keeping under control financial, legal and organizational repute.
• Sales & Marketing (02-S&M) The department consists of three sales
heads dedicated to sell in Pakistani market. The department manager
who has deep knowledge of the market and intimate relationship with
customers. Two Account Managers report to him with solid line and
two regional sales resources based in Karachi and Islamabad report to
him with dotted line.
• The department is supported by an internal sales resource for bids
and proposals.

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GVC Department
• Operations Support Department (03-OPSS) efficiently
covering all support necessary for conducting core
operations of Company.
• Subdivided into
• 03-OPSS-LOG (Logistics)
• 03-OPSS-GA (General Administration)
• 03-OPSS-SC (Supply Chain)
• 03-OPSS-IT (Non Infrastructural IT Support, Note: IT infrastructure under
CORP department)
• 03-OPSS-HR (Human Resource)

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Tech Department
• Engineering Department named as 04-TECH (Technical)
with Sub departments
• 04-TECH-DE (Design Engineering)
• 04-TECH-FC (Field Commissioning)
• 04-TECH-DOC (Documentation)
• 04-TECH-CAD (Computer aided Design)
• 04-TECH-AMS (After market Support)
• 04-TECH-TRN (Training)
• 04-TECH-ADD (Advanced Solutions)
• 04-TECH-PFM (Portfolio Management/ Project Planning, Management &
Control)

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Organization CHART

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Team Capabilities
Years of
Employees Education Area of Expertise Projects in Regions
Experience

5+ 20+ PMP Electrical Americas & Canada

Masters in
5+ 15+ (Electrical/Computers/Controls/ Instrumentation EMEA—Europe
Business Administration)
BS
10+ 10+ (Electrical/Computers/Controls/ Control Systems APAC—Asia Pacific
Business Administration)
BS
Middle East and North Africa
15+ 5+ (Electrical/Computers/Controls/ Computer Technologies
(MENA)
Business Administration)

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Solution Expertise of ATG
• E&I Packages
• Field Execution
• In house and on site trainings
• SCADA Solutions
• Safety Instrumented Systems (SIS)
• Fire and Gas Systems (FGS)
• Electrification Services and Solutions
• Instrumentation
• Machine Automation
• PIMS

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ATG Strengths
Process
Knowledge

Advance Design
solutions Engineering

Distributed Field
Intelligence ATG Engineering

Consultativ
Documentation
e selling

Panel
Fabrication

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Area of Expertise

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I&C Packages
• Electrical Design
• Control System Design
• Project Management
• Documentation
• Procurement
• Hardware Engineering
• FAT & SAT Services
• Commissioning

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Electrical Design

• Electrical load calculation

• Heat Load Calculation
• Complete system Design and Hardware selection
• Single Line Diagram (SLD)
• Wiring Diagram

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Control System Design
• System requirement identification
• I/O count
• Functional Requirement Specification
• Drafting
• Control System Selection
• Sequence of operation(SOO)
• HMI diagram

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Project Management
• Assigning of Project Manager(PM)
• Two Team Leads (TL) will be allocated under the PM.
• T1L will visit site or would stay at site depending upon the circumstances.
• Engineering team at site will report directly to T1L.
• Design Engineering team including design engineers, draftsman, CAD
operator will report directly to T2L.
• Site Commissioning engineer will be responsible for testing and
commissioning (FAT,SAT) after installation.

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Documentation
• As per client’s requirement
• Maintenance manual
• Functional Requirement Specification (FRS)
• Commissioning
• HMI printouts etc…

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Hardware Engineering
• Panel fabrication
• Instrument Installation
• Panel Wiring
• Loop testing
• Marshalling Cabinet

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Remote Analytics (IOT Based)
• Distributed Data Gathering
• Real Time Data Processing
• System Monitoring and Analytics
• Data Compilation
• C-Level Reporting

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Business Intelligence Solutions
• ERP
• MES
• CAD/CAM

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Business Intelligence Solutions

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IIOT Projcts

• Vijieo Citect SCADA was • Mobile Monitoring & Control • Data acquisition, KPI fetching
installed Plant wide at provided with ABB SCADA for & Machine connectivity
Kunnar KPT OGDCL Site for Ramzan Sugar Mill, Distillery design & implementation
upto 14,000 tags for & Chiniot Power Plant in solution for Obeikan
Monitoring Data, Historian, addition to ABB DCS Services Investment Group having
Reporting functions upto 30 Facilities with 300+
machines in KSA with GE
Predix as Software Partner

Centralized Plant Wide ABB OIG Digital

Citect SCADA SCADA Transformation

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Obeikan Investment Group (OIG)
• The story of Obeikan’s success began in 1982 with a single commercial print shop.

• From our print shop roots, we’ve grown into a multi-national leader in packaging and education.
We’re one of Saudi Arabia’s hundred largest companies, with more than 3,000 employees and
offices in 16 countries. Our business lines are diverse, but a single principle unites them all: the
belief that constant innovation and the pursuit of excellence is non-negotiable.

• Technology is accelerating the pace at which the world is changing, and we’re harnessing its
power to become constantly better—more productive, more precise, more responsive—in
everything we do. Now, digital transformation of our operations is the common imperative across
all of our business lines.

• Nearly 40 years later, Obeikan is still writing new chapters in its success story, establishing an
innovation hub. We’re eager to share digital solutions that have added significant value to our
manufacturing operations, and that can help our customers, our partners, and other businesses
thrive as well.

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Obeikan Investment Group Sectors
• Packaging
• Obeikan Liquid Packaging
• Obeikan Folding Carton
• Obeikan Commercial Printing
• Obeikan Paper Industries
• Obeikan REFAL Environment
• Obeikan MDF
• Obeikan Rigid Plastic
• Obeikan Flexible And Film
• Digitalization
• Printing
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 Obeikan Packaging
FACILIY NAMES AREA(SQM) PRODUCTION CAPACITY WORKERS/EMPLOYEES
Obeikan Liquid Packaging 15,000 1 BILLION CARTONS FOR MENA REGION 150
Obeikan Folding Carton 22,000 50,000 (TON/YEAR) 230
Obeikan Commercial Printing 13,200 60,000 (TON/YEAR) 186
Obeikan Paper Industries 1,56,000 220,000 (TON/YEAR) 220
Obeikan REFAL Environment Shared 420,000 (TON/YEAR) 36
Obeikan MDF 14,000 36,000,000 (BOXES/YEAR) 123
Obeikan Rigid Plastic 50,000 25,000 (METRIC TON) 165
Obeikan Flexible And Film 25,000 36,000 64
Obeikan Graphic Center 2,260 20,000 CYLINDERS/YEAR
10,000 SQM/YEAR OF DIGITAL
FLEXOGRAPHIC PLATE MAKING
Obeikan REFAL Binding 5,600 25,000 CUSTOMIZED LEATHER BOXES N 96
FOLDERS 4,000,000 BOOKS
110,000 DIARIES
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Project Partners

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Project Partners

Facility
Owner

Data Fetching

Software
Dashboarding

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Functional Architecture

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Infrastructure

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Process Flow

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Process Flow

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Process Flow

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PLCs/Controllers Installed

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Machines Category
• L1 Category
• Set of machines with some form of connectivity
provided by machine vendor. These machines only
requires complete network configuration.
• L2 Category
• These machines require cards to upgrade the
controller to enable the machine to a L1 machine
• L3 Category
• These machine having minimum or No existing
connectivity provided by machine’s vendor.

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OEE Dashboards (Efficiency Management)

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OEE Dashboards (Supervisor Dashboard)

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OEE Dashboards (Downtime Summary)

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OEE Dashboards (Waterfall report)

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Efficiency Reports

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Quality Reports

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Quality Reports

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Production Reports

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Project Achievements

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PIMS

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PIMS

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PIMS

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 Impact of BI on Report Impact of BI on Work Permits
1000
1400 930
1260 900

800
1200
800

700
1000
900

No. of Hours/Year
600
No. of Hours/Year

800
500 Before PIMS
After PIMS
390
600 400 360 360 Saving

360 300 260

400
180 180
200
130 130
200
100

0 0
0 0
Before PIMS After PIMS Saving Fill a Register Verify Total
work Entry Entry
permit

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Focused Industries
• Oil & Gas Industry
• Petrochemicals
• Mining
• Cement
• Glass, Steel & Fertilizers
• Food and Pharmaceutical
• Power Distribution and Generation

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Previous Projects Projects
• ESO (Engineering Services Outsourcing) contract with Custom Powder Solutions USA.
• Electrical and Control System Design for Isolator System (Pfizer China).
• Implementation and commissioning of Complete DCS system plus live reporting at Head Office.
(ABB,RSM)
• Provision of Control System, Electrification and O&M Services (United Snacks Limited)
• Implementation of SCADA System (Coca Cola RahimYar Khan)
• On Call Support Services (OGDCL)
• Siemens UAE
• PDO Oman
• Huambo Power Plant Angola

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Previous Projects & Trainings
• Annual Maintenance Contract (BolaShak Kazakhstan)
• MAN Turbine Training on Siemens PCS 7 (OGDCL)
• Rockwell SOLAR Turbine Training on Allen Bradley (OGDCL)
• Auto cane feeding system (Sangher Sugar Mills)
• Gen Set HMI Upgrade (OMV Pakistan)
• Autoclave System Upgrade (AZ Pharmaceutical)
• Erection and Commissioning (Descon Power Plant)
• Boiler Automation Systems with DDFC
• Separator and Moisture Analyzer (Foundation Power Plant)
• Control System for an Aluminum Extrusion Plant (Cuprum, Mexico)
• A complete redundant system for decanting process (PARCO,MOL)

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