Service Manual: X1M/EW X1M/EW
Service Manual: X1M/EW X1M/EW
KEH-1800
KEH-1830 X1M/EW
X1M/EW
NOTE:
- See the separate manual CX-644(CRT1800) for the cassette mechanism description.
- The cassette mechanism assy employed in this model is one of 2M series.
CONTENTS
1. SAFETY INFORMATION............................................2 7. GENERAL INFORMATION.......................................33
2. EXPLODED VIEWS AND PARTS LIST ......................2 7.1 PARTS ................................................................33
3. SCHEMATIC DIAGRAM...........................................10 7.1.1 IC ...............................................................33
4. PCB CONNECTION DIAGRAM................................18 7.1.2 DISPLAY ...................................................37
5. ELECTRICAL PARTS LIST........................................26 7.2 DISASSEMBLY ..................................................38
6. ADJUSTMENT .........................................................31 7.3 BLOCK DIAGRAM .............................................39
8. OPERATIONS AND SPECIFICATIONS ....................40
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
15
14
2
8
3 6
4
5
7
10 13
1
11
12
2
KEH-1800,1830
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to ∇ mark on the product are used for disassembly.
Part.No
Mark No. Description KEH-1800/X1M/EW KEH-1830/X1M/EW
1 Cord Assy CDE5807 CDE5807
2 Accessory Assy CEA1917 CEA1917
3 Handle CNC5395 CNC5395
4 Spring CBH1650 CBH1650
5 Bush CNV3930 CNV3930
3
KEH-1800,1830
2.2 EXTERIOR
4
KEH-1800,1830
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ26P050FMC 41 Panel Unit See Contrast table(2)
2 Screw BSZ30P100FMC 42 Door See Contrast table(2)
3 Cord Assy CDE5807 43 Spring CBH1838
4 Terminal Cover CKX-003 44 Panel See Contrast table(2)
5 Case CNB2481 45 Screw IMS20P030FZK
36 Bracket CNC6135
37 Bracket CNC6791
38 Arm CNV4692
39 Arm CNV4693
40 Arm CNV4728
5
KEH-1800,1830
Part No.
Mark No. Description KEH-1800/X1M/EW KEH-1830/X1M/EW
30 Chassis Unit CXB3226 CXB3227
41 Panel Unit CXB3714 CXB3716
42 Door CAT2028 CAT2037
44 Panel CNS5211 CNS5212
46 Detach Grille Assy CXB3377 CXB3378
6
KEH-1800,1830
7
KEH-1800,1830
8
KEH-1800,1830
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ23P050FMC 46 Gear ENV1475
2 Washer CBG1003 47 Gear ENV1512
3 Connector(CN1) CKS2829 48 Gear ENV1513
4 Screw(M2x5) EBA1038 49 Gear ENV1502
5 Screw(M2x2.5) EBA1037 50 Lever ENV1480
36 Frame ENC1440
37 Holder ENC1441
38 Lever ENC1446
39 Lever ENC1478
40 Belt ENT1027
41 Gear ENV1504
42 Gear ENV1470
43 Gear ENV1517
44 Lever ENV1472
45 Gear ENV1510
9
1 2 3 4
KEH-1800,1830
3. SCHEMATIC DIAGRAM
A
3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
Large size
A-a
SCH diagram
A-a A-b B FM/AM TUNER UNIT
D
TAPE:-24dBs
CASSETTE
PCB
10 A D
1 2 3 4
5 6 7 8
KEH-1800,1830
A-b
A TUNER AMP UNIT
TAPE:-25dBs
TAPE:-4dBs
FM:+9dBs
MW/LW:-1dBs
TAPE:+22dBs
RR RR
- +
BACK FR FR
UP - +
ANT FL FL
- +
GND ACC
RL RL
- +
CLOCK
C KEYBOARD UNIT
5 6 7
A C 8
11
1 2 3 4
KEH-1800,1830
TA
A-a A-b
C
FM/AM TUNER UNIT
D
B
12 A-a
1 2 3 4
5 6 7 8
KEH-1800,1830
A-a A-b
A
TAPE:-24dBs
C
CASSETTE
D
PCB
D
5 6 7
A-a D 8
13
B
A
D
C
14
A-a A-b
1
1
A-b
KEH-1800,1830
2
2
3
3
TAPE:-25dBs
TAPE:-4dBs
FM:+9dBs
MW/LW:-1dBs
TAPE:+22dBs
RR RR
- +
BACK FR FR
UP - +
ANT FL FL
- +
RL RL
4
4
GND ACC
- +
5
5
6
6
CLOCK
7
7
C KEYBOARD UNIT
8
8
A-b C
A-a A-b
15
KEH-1800,1830
D
C
1 2 3 4
KEH-1800,1830
B FM/AM TUNE
1
2
3
D
16 B
1 2 3 4
5 6 7 8
KEH-1800,1830
A
A
TUNER UNIT
5 6 7
B 8
17
1 2 3 4
KEH-1800,1830
Connector Capacitor
SIDE A
B
C CN901
18
1
A 2 3 4
5 6 7 8
KEH-1800,1830
SIDE A
A
IP-BUS
3
2
1
D CN1
C
B
A 19
5 6 7 8
1 2 3 4
KEH-1800,1830
20 A
1 2 3 4
5 6 7 8
KEH-1800,1830
SIDE B
A
A 21
5 6 7 8
1 2 3 4
KEH-1800,1830
C
FM/AM TUNER UNIT
B
22 B
1 2 3 4
1 2 3 4
KEH-1800,1830
SIDE B
A
C
FM/AM TUNER UNIT
B
B 23
1 2 3 4
B
A
D
C
24
C KEYBOARD UNIT
1
1
C
SOURCE PGM LOUD CLOCK
KEH-1800,1830
VOL+
4.3 KEYBOARD UNIT
VOL- B A
ATT
2
2
1 2 3 4 5 6
SIDE A
C KEYBOARD UNIT
3
3
A CN603
4
4
SIDE B
1 2 3 4
KEH-1800,1830
A
D CASSETTE PCB
R1
RR
S4 S1
EJECT SW LOAD SW
FR
M1
FL MOTOR
RL
D1 M
HD1
FWD/REV
PB HEAD CN1 S2
1 3 5 7 9 MUTE SW
S3
FWD/REV SW B
2 4 6 8 10
A CN604
D 25
1 2 3 4
KEH-1800,1830
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
Unit Number : CWM6351 D 805 Diode MA8091(M)
A Unit Name : Tuner Amp Unit D
D
806
807
Diode
Diode
1SR139-400
1SR139-400
MISCELLANEOUS L 301 Ferri-Inductor LAU101K
L 302 Ferri-Inductor LAU2R2K
IC 201 IC LA3161P
IC 301 IC PM2006A L 601 Ferri-Inductor LAU101K
IC 401 IC SN761029DL L 602 Ferri-Inductor LAU101K
IC 501 IC TDA7384 L 603 Ferri-Inductor LAU101K
IC 601 IC PE5017B L 951 Choke Coil 600mH CTH1168
X 301 Crystal Resonator 7.200MHz CSS1379
IC 602 IC S-80734AN
IC 801 IC TPD1018F X 601 Ceramic Resonator 4.194MHz CSS1047
Q 301 Transistor 2SC1740S FU 801 Fuse 2A CEK1176
Q 501 Transistor DTC124ES FM/AM Tuner Unit CWE1466
Q 502 Transistor DTC124ES
RESISTORS
Q 601 Transistor DTC143TS
Q 602 Transistor DTC124ES R 201 RS1/10S273J
Q 603 Transistor 2SC1740S R 202 RS1/10S273J
Q 611 Transistor 2SC1740S R 203 RS1/10S104J
Q 612 Transistor 2SC2412K R 204 RS1/10S104J
R 205 RS1/10S472J
Q 613 Transistor 2SC2412K
Q 801 Transistor 2SD2037 R 206 RS1/10S472J
Q 802 Transistor 2SB1243 R 207 RS1/10S470J
Q 803 Transistor 2SC2412K R 208 RS1/10S470J
Q 804 Transistor 2SD2396 R 209 RS1/10S273J
R 210 RS1/10S273J
Q 805 Transistor 2SA1048
Q 806 Transistor 2SC2412K R 301 RS1/10S272J
Q 807 Transistor 2SA1674 R 302 RS1/10S272J
Q 808 Transistor 2SC2412K R 305 RS1/10S0R0J
Q 809 Transistor 2SA933S R 306 RD1/4PU222J
R 307 RS1/8S222J
Q 810 Transistor 2SB1242
Q 811 Transistor DTC143TK R 308 RS1/8S222J
D 201 Diode 1SS270 R 309 RS1/10S102J
D 301 Diode 1SS270 R 310 RS1/10S0R0J
D 302 Diode 1SS270 R 311 RS1/8S272J
R 312 RD1/4PU222J
D 601 Diode 1SS270
D 602 Diode HZS7L(A1) R 314 RS1/8S392J
D 603 Diode 1SS270 R 315 RS1/10S392J
D 604 Diode 1SS270 R 316 RS1/10S152J
D 605 Diode 1SS270 R 317 RS1/10S103J
R 318 RS1/10S0R0J
D 606 Diode 1SS270
D 607 Diode 1SS270 R 319 RS1/10S472J
D 608 Diode 1SS270 R 320 RS1/10S682J
D 609 Diode 1SS270 R 321 RS1/10S222J
D 610 Diode 1SS270 R 322 RS1/10S472J
R 323 RS1/10S682J
D 611 Diode 1SS270
D 612 Diode HZS9L(A2) R 324 RD1/4PU102J
D 613 Diode HZS7L(C3) R 326 RD1/4PU0R0J
D 614 Diode HZS7L(A1) R 328 RS1/10S561J
D 615 Diode 1SS270 R 332 RS1/10S103J
R 333 RS1/8S393J
D 616 Diode 1SS270
D 801 Diode 1SR139-400 R 334 RD1/4PU562J
D 802 Diode 1SR139-400 R 335 RD1/4PU472J
D 803 Diode 1SR139-400 R 336 RD1/4PU473J
D 804 Diode MA8056(H) R 338 RD1/4PU104J
R 339 RS1/10S473J
26
KEH-1800,1830
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 340 RS1/10S473J R 814 RS1/10S473J
R 341 RS1/10S681J R 816 RS1/10S472J
R 342 RS1/10S681J R 817 RS1/10S223J
R 343 RD1/4PU681J R 818 RS1/10S222J
R 344 RD1/4PU681J R 819 RS1/10S472J
27
KEH-1800,1830
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
C 414 CKSQYB104K16 CAPACITORS
C 415 CEJA100M16
C 416 CEJA2R2M50 C 901 CEAL100M16
C 417 CKSQYB473K50 C 904 CKSQYB104K16
C 418 CKSQYB104K16 C 905 CKSQYB102K50
C 906 CCSCH101J50
C 419 CEJA470M10
C 420 CEJA2R2M50 Unit Number : CWM6275(KEH-1830/X1M/EW)
C
C
423
424
CKSYB105K16
CKSYB105K16
C Unit Name : Keyboard Unit
28
KEH-1800,1830
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
L 202 Ferri-Inductor LAU330K R 217 RS1/16S102J
L 203 Inductor CTF1287 R 231 RS1/16S272J
L 208 Inductor LAU121K R 232 RS1/16S473J
L 231 Inductor LCTA3R3J3225 R 237 RS1/16S103J
T 31 Coil CTE1116 R 238 RS1/16S104J
29
KEH-1800,1830
=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
C 201 CCSRCH471J50 Unit Number :
C
C
202
203
CCSRCH100D50
CKSRYB332K50
D Unit Name : Cassette PCB
C 230 CKSRYB103K25
C 231 CCSRCH330J50
C 232 CCSRCH150J50
C 233 CKSQYB104K16
C 234 CEJA330M10
C 235 CKSRYB332K50
C 236 CKSQYB473K16
C 237 CCSRCH120J50
C 239 CKSRYB472K50
C 240 CEJAR47M50
C 241 CKSQYB104K16
C 242 CEJAR47M50
C 243 CEJAR33M50
C 244 CKSQYB473K16
C 245 CKSRYB123K25
C 246 CKSQYB473K16
C 250 CCSRCH471J50
30
KEH-1800,1830
6. ADJUSTMENT
- Connection Diagram
BACK UP
+14.4V
DC Regulated
ACC Power Supply
GND
GND
Lch +
4Ω
Lch -
mV Meter (1) Oscilloscope
Rch +
4Ω
Rch -
Dummy Antenna
Antenna
50Ω(37.5Ω)
Stereo
FM SSG Modulator
50Ω(75Ω)
Pin 19
TUNER AMP UNIT
TC1
L4
DC V
T31 Meter(1)
Pin14
FM/AM TUNER UNIT
L5
Pin13
VR154
T51
Pin1
T51 Center
Meter
C63
31
KEH-1800,1830
FM ADJUSTMENT
Modulation M:MONO MOD., 400Hz 30%(22.5kHz Dev.) or 400Hz 100%(75kHz Dev.)
S:STEREO MOD., 1kHz, L or R=30%(20.25kHz+7.5kHz Dev.)
NOTE:Before proceeding to further adjustments after switching power ON, let the tuner run for ten minutes to allow
the circuits to stabilize.
32
KEH-1800,1830
7. GENERAL INFORMATION
7.1 PARTS
7.1.1 IC
SN761029DL
Supply
Power
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
1
AVcc VCC
2
IN1-L IN1-R
Adjust
Adjust
Gain
Gain
3
IN2-L IN2-R
4
IN3-L IN3-R
5
IN4(+)-L IN4(+)-R
Isolator
Isolator
A
6
IN4(-)-L IN4(-)-R
Zero-cross
7
AGND AGND
Detector
8
SWout-L SWout-R
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
ZCin-L ZCin-R
Loudness
Loudness Treble
LOUD-L LOUD-R
Volume, Treble
Volume,
VRin-L VRin-R
TREB-L TREB-R
BASS-C1-L BASS-C1-R
Bass
Bass
BASS-R-L BASS-R-R
BASS-C2-L BASS-C2-R
NC NC
TONEout-L TONEout-R
Fader
Fader
FADERin-L FADERin-R
FRNTout-L FRNTout-R
REARout-L REARout-R
VREFin DVcc
Supply
Power
AGND DATA
DGND CLK
A
Ct STB
33
KEH-1800,1830
- Pin Functions(PE5017B)
Pin No. Pin Name I/O Format Function and Operation
1,2 NC Not used
3 ADPW A/D converter power
4 GND GND
5,6 NC Not used
7 AVREF1 (Connect to VDD)
8 KYDT I Key data input
9 DPDT O C Display data output
10 dsens I Grille detach sense input
11 TUNPDI I PLL IC data input
12 TUNPDO O C PLL IC data output
13 TUNPCK O C PLL IC clock output
14 TUNPCE O C PLL IC chip enable output
15-21 NC Not used
22 swvdd O C Grille power supply control output
23 NC Not used
24 VDT O C Data output for electronic volume
25 VCK O C Clock output for electronic volume
26 VST O C Strobe pulse output for electronic volume
27 SYSPW O C System power supply control output
28 mute O C System mute output
29 DMINH O C Mechanism mute cancel output
30–32 NC Not used
33 GND GND
34–37 NC Not used
38 FM O C FM power control output
39 AM O C AM power control output
40–49 NC Not used
50 eject I Eject key input
51 tapld I Tape loading input
52 MECPW O C Cassette mechanism power output
53 mcmut I Mechanism mute input
54 NOR/rev I Normal reverse input
55-59 NC Not used
60 reset I Reset input
61,62 NC Not used
63 CLKIN I Clock input
64 asens I ACC power sense input
65 bsens I Back up power sense input
66 SD I SD input
67 st I FM stereo input
68 VDD Power supply
69 X2 Oscillator output
70 X1 Oscillator input
71 GND GND
72 NC Not used
73 TESTIN I Test program mode input
74 AVDD A/D converter analog power supply (VDD)
75 AVREF0 (A/D converter standard voltage input)
76 SL I Signal level input
77 MODEL I Model select input
78–80 NC Not used
34
KEH-1800,1830
*PE5017B
80 61
Format Meaning
1 60
C C MOS
21 40
*PD6293A
33
48
32 49
17 64
16
35
KEH-1800,1830
PA4023B
36
KEH-1800,1830
7.1.2 DISPLAY
- CAW1513
SEGMENT
COMMON
37
KEH-1800,1830
7.2 DISASSEMBLY
Fig.1
Panel Unit
38
KEH-1800,1830
A
B
39
Connection Diagram
40
1.This Unit
14.Fuse
2.Antenna jack
KEH-1800,1830
5
4. Note:
Depending on the kind of vehicle, the
7 6 function of 7 and 9 may be different.
If this is the case, be sure to connect
6 to 9 and 7 to 8.
9 8 When the power cord of the other
product is connected to terminal 5,
check the function of the terminal 5
(Back up or Accessory) beforehand.
3.Connect leads of the same
color to each other.
5.Cap
6.Yellow
7.Yellow To terminal always supplied with power
8. OPERATIONS AND SPECIFICATIONS
8.Red
9.Red To electric terminal controlled by ignition
Accessory (or Back-up) switch (12 V DC) ON/OFF.
10.Black
To vehicle (metal) body.
11.ISO connector
Note:
In some vehicles, the ISO connector may be 12.Speaker leads 13.Blue/white
divided into two. If this is the case, be sure to White: Front left + To Auto-antenna relay control terminal.
connect to both connectors. White/black: Front left ≠ (Max. 300 mA 12 V DC)
Gray: Front right +
Gray/black: Front right ≠
Green: Rear left +
Green/black: Rear left ≠
Violet: Rear right +
Violet/black: Rear right ≠
CAUTION
• Cords for this unit and those for other units may be
different colors even if they have the same function.
When connecting this unit to another unit, refer to
the supplied Installation manuals of both units and
connect cords that have the same function.
Key Finder Using the Cassette Player
+/– buttons
Function button
Note:
• The Tape function can be turned ON/OFF with the cassette tape remaining in this
product.
41
KEH-1800,1830
Tuner Operation
42
Basic Operation of Tuner 4. Raise or lower the volume.
1. Select Tuner.
KEH-1800,1830
This product’s tuner lets you select the tuning by changing the length of the
time you press the button.
Note:
• To select a weak broadcasting station that cannot be tuned in with the Seek
Tuning function, tune in with Manual Tuning.
Audio Adjustment Audio Adjustment
Each press of the AUDIO button selects the mode in the following order:
Fader/Balance = Bass = Treble = Loudness
When audio modes are selected for adjustment, the setting returns to the The display shows “+6” –
normal display after 30 seconds. “–6”.
3. Repeat steps 1 – 2 above for the other Bass or Treble
Balance Adjustment Adjustment mode.
This function allows you to select a Fader/Balance setting that provides
ideal listening conditions in all occupied seats. Loudness Adjustment
1. Select the Fader/Balance mode. The Loudness function compensates for deficiencies in the low and high
After adjustment use the BAND button to return to the normal display. sound ranges at low volume.
2. Shift the balance progressively to the front or rear speakers. 1. Select the Loudness adjustment mode.
After selection use the BAND button to return to the normal display.
2. Switch the Loudness function ON or OFF.
“BAL L9” – “BAL R9” is displayed as it moves from left to right. • Cut the volume by about 90%.
43
If the (+) or (–) button is used to cancel the Attenuator mode, the sound will resume at a lower
KEH-1800,1830
Specifications
General FM tuner
Power source .......... 14.4 V DC (10.8 – 15.1 V allowable) Frequency range ...................................... 87.5 – 108 MHz
Grounding system ........................................ Negative type Usable sensitivity
Max. current consumption ........................................ 8.5 A .................. 11 dBf (1.0 µV/75 Ω, mono, S/N: 30 dB)
Dimensions 50 dB quieting sensitivity .... 16 dBf (1.7 µV/75 Ω, mono)
(mounting size) ...... 178 (W) × 50 (H) × 150 (D) mm Signal-to-noise ratio ...................... 70 dB (IEC-A network)
(front face) .............. 188 (W) × 58 (H) × 19 (D) mm Distortion .......................... 0.3% (at 65 dBf, 1 kHz, stereo)
Weight ...................................................................... 1.2 kg Frequency response ...................... 30 – 15,000 Hz (±3 dB)
Stereo separation .......................... 40 dB (at 65 dBf, 1 kHz)
Amplifier
Maximum power output ...................................... 40 W × 4 MW tuner
Continuous power output .................................... 22 W × 4 Frequency range ...................................... 531 – 1,602 kHz
(DIN45324, +B=14.4 V) Usable sensitivity .............................. 18 µV (S/N: 20 dB)
Load impedance .......................... 4 Ω (4 – 8 Ω allowable) Selectivity .................................................. 50 dB (±9 kHz)
Tone controls
(Bass) .............................................. ±12 dB (100 Hz) LW tuner
(Treble) ............................................ ±12 dB (10 kHz) Frequency range ........................................ 153 – 281 kHz
Loudness contour ........ +10 dB (100 Hz), +7 dB (10 kHz) Usable sensitivity .............................. 30 µV (S/N: 20 dB)
(volume: –30 dB) Selectivity .................................................. 50 dB (±9 kHz)
Cassette player
Tape ........................ Compact cassette tape (C-30 – C-90)
Tape speed ........ 4.76 cm/sec.(+0.14cm/sec.,-0.05cm/sec.)
Fast forward/rewinding time ...... Approx. 90 sec. for C-60
Wow & flutter .......................................... 0.13% (WRMS)
Frequency response .................... 40 – 14,000 Hz (±3 dB)
Stereo separation ...................................................... 45 dB
Signal-to-noise ratio .................... 52 dB (IEC-A network)
Note:
• Specifications and the design are subject to
possible modification without notice due to
improvements.