Parts Catalog

Generator Set
ES 22 D5
ES 28 D5

English 01-2009 A026M691 (Issue 2)

This Page Left Intentionally Blank
 CONTENTS
SECTION A (Base Engine Parts)
Air Induction System.............................................................................................................. 05
Alternator Mounting................................................................................................................ 07
Crankshaft & Piston Assembly .............................................................................................. 09
Cylinder Block........................................................................................................................ 11
Cylinder Head........................................................................................................................ 15
Cylinder Head Cover.............................................................................................................. 17
Fan Assembly......................................................................................................................... 19
Flywheel/Housing/Rear End Oil Seal..................................................................................... 21
Fuel Filter............................................................................................................................... 23
Fuel Injection Equipment....................................................................................................... 27
Lubricating Oil Filters............................................................................................................. 29
Lubricating Oil Pump.............................................................................................................. 31
Lubricating Oil Sump.............................................................................................................. 33
Rocker Shaft Assembly.......................................................................................................... 35
Starter Motor.......................................................................................................................... 37
Timing Gear And Camshaft.................................................................................................... 41
Water Pump Assembly........................................................................................................... 43

SECTION B (Upfit Parts)

Air Cleaner Installation........................................................................................................... 47

Battery Installation.................................................................................................................. 49
Charger Battery...................................................................................................................... 51
Circuit Breaker Installation (Option 1)................................................................................... 53
Circuit Breaker Installation (Option 2)................................................................................... 55
Circuit Breaker Installation (Option 3)................................................................................... 57
Circuit Breaker Installation (Option 4)................................................................................... 59
Circuit Breaker Installation (Option 5)................................................................................... 61
Circuit Breaker Installation (Option 6)................................................................................... 63
Circuit Breaker Installation (Option 7)................................................................................... 65

01
Control Assembly................................................................................................................... 67
Control Panel Installation MFM With PCC 0301.................................................................... 69
Control Panel Installation PCC 1301...................................................................................... 71
Control Panel Installation PCC 0301 & MFM With Breaker....................................................73
Coolant Heater Installation..................................................................................................... 75
Engine Installation.................................................................................................................. 77
Exhaust Installation................................................................................................................ 79
Generator Installation............................................................................................................ 81
Guard Installation................................................................................................................... 83
Radiator Installation............................................................................................................... 85
Skid Installation (Option 1)..................................................................................................... 87
Skid Installation (Option 2)..................................................................................................... 89
Skid Installation (Option 3)..................................................................................................... 91
Skid Installation (Option 4)..................................................................................................... 93

02
SECTION A
(Base Engine Parts)

03
 Air Induction system

5 1
4
3
2

8
9
10

13
12
11

04
 Air Induction system

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0154-3277 MANIFOLD INTAKE 01 -----------------------

02 0154-3276 GASKET MANIFOLD 01 -----------------------
03 0850-2103-01 WASHER SPRING LK 07 -----------------------
04 0800-6457-01 SCREW HEX HD 05 -----------------------
05 0517-0428 PLUG EXPANSION 01 -----------------------
06 0154-3273 MANIFOLD EXHAUST 01 -----------------------
07 0154-3275 GASKET MANIFOLD 02 -----------------------
08 0520-2684-23 STUD 04 -----------------------
09 0509-0501-04 WASHER SEALING 04 -----------------------
10 0860-2095 NUT HEXAGONAL — -----------------------
11 0155-4807 GASKET EXHAUST 01 -----------------------
12 0509-0501-08 WASHER SEALING 03 -----------------------
13 0850-2103-02 WASHER SPRING LK 03 -----------------------

05
 Alternator Mounting

1
3 3

5
4

06
 Alternator Mounting

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0191-2459 ALTERNATOR 01
02 0512-0439 ARM TENSIONER 01
03 0800-6457-07 SET SCREW 01
04 0191-2490 BRACKET ALTERNATOR 01
05 0520-2684-08 STUD 01
06 0800-6561 SCREW HEX HD 01

07
 Crank Shaft & Piston Assembly

14 9
10

13

11

15
12

7 6 5 4 3 1 2

12

16

08
 Crank Shaft & Piston Assembly

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

BALANCED CRANKSHAFT
01 0104-2186 CRANKSHAFT 01 WITH COUNTER WEIGHT

02 0515-0326 KEY-MACHINE 01
03 0507-0038 GEAR-PINION 01
04 0406-1209 WASHER-RETAINER 01
05 0512-0442 PULLEY 01
06 0104-2136 WASHER-CRANKSHAFT 01
07 0800-6457-02 SCREW-HEX HD 01
BEARING KIT
08 0541-1538 (CRANKSHAFT) 01

09 0114-0433 CONNECTING ROD 03

10 0114-0431 BOLT CONNECTING ROD 06
11 0114-0434 NUT CONNECTING ROD 06
12 0114-0429 BEARING-CONN ROD 06
13 0112-0331 PISTON ASSEMBLY 03

14 0541-1441 PISTON RING KIT 03

15 0510-0270 BEARING THRUST 01

16 0510-0271 BEARING THRUST 01

09
 Cylinder Block

23

21
22
2 22

21
21
8 9
20 22 22 7
6
22
22
21 3 10
22 3
4
3
3 16 17 18 19

5 12
13

11

14
1

15

10
 Cylinder Block

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0110-4007 BLOCK- CYLINDER 01 INCLUDES SR.NO. 2 - 5

02 0110-4010 LINER-CYLINDER 03 -----------------------
03 0517-0419 PLUG-EXPANSION 05 -----------------------
04 0517-0427 PLUG-EXPANSION 01 -----------------------
05 0517-0424 PLUG-CAP 02 -----------------------
06 0155-4819 GASKET-FLANGE 01 -----------------------
07 0319-7109 PLATE-MOUNTING 01 -----------------------
08 0850-2103-03 WASHER-SPR LK 03 -----------------------
09 0800-6474-02 SCREW-HEX-HD 03 -----------------------

10 0520-2684-10 STUD 01 -----------------------

11 0193-0647 ADAPTER SENSOR 01 -----------------------
12 0509-0511 SEAL O RING 02 -----------------------
13 0502-1661 SLEEVE TUBE 08 -----------------------
14 0800-6457-03 SCREW-HEX HD 02 -----------------------
15 0800-6457-04 SCREW-HEX HD 06 -----------------------
16 0323-2631 GASKET CONNECTOR 01 -----------------------
17 0130-8071 TUBE WATER 01 -----------------------
18 0509-0496 WASHER-SEALING 02 -----------------------
19 0800-6474-02 SCREW-HEX HD 02 -----------------------

20 0123-2387 TUBE-OIL 01 -----------------------

21 0502-1629 BOLT-BANJO 04 -----------------------
22 0509-0505 WASHER-SEALING 01 -----------------------
23 0110-3998 GASKET CYLINDER HD 01 -----------------------

11
 Cylinder Head

29 29
19
28 28
18
27 30 37
26 17 36
23 34 16
25 15
20
14
33
32 31
3 4

10 2
1

7 6 24
8 23
22
5
7 13
9 12

31
35
33
34

12
 Cylinder Head

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

--- 0110-3999 HEAD CYLINDER ASSY 01 -----------------------

01 0110-4011 GASKET 01 -----------------------
02 0319-7108 PLATE-MOUNTING 01 -----------------------
03 0850-2103-03 WASHER-SPR LK 06 -----------------------
04 0800-6474-02 SCREW-HEX-HD 06 -----------------------
05 0155-4923 GASKET FLANGE 01 -----------------------
06 0130-8072 TUBE WATER 01 -----------------------
07 0850-2103-02 WASHER-SPR LK 02 -----------------------
08 0800-6457-19 SCREW-HEX-HD 01 -----------------------
09 0800-6457-18 SCREW-HEX-HD 01 -----------------------
10 0850-2103-02 WASHER-SPR LK 04 -----------------------
11 0130-7882 THERMOSTAT 01 -----------------------
12 0110-4027 VALVE INTAKE 03 -----------------------
13 0110-4028 VALVE EXHAUST 03 -----------------------
14 0110-4012 GUIDE VALVE 06 -----------------------
15 0110-4013 WASHER VALVE SPRING 06 -----------------------
16 0110-4029 SEAL VALVE STEM 06 -----------------------
17 0110-4030 SPRING VALVE 06 -----------------------
18 0110-4031 CAP VALVE STEM 06 -----------------------
19 0110-4032 COLLET VALVE LOCK 06 -----------------------
20 0520-2684-15 STUD 03 -----------------------
21 0114-0434 NUT-CONNECTING ROD 03 -----------------------
22 0115-0545 TAPPET 06 -----------------------
23 0860-2095-03 NUT-HEX 06 -----------------------
24 0800-6474-16 SCREW-HEX-HD 06 -----------------------
25 0110-4020 GASKET 01 -----------------------
26 0505-2480 COUPLING PIPE 01 -----------------------
27 0520-2684-20 STUD 01 -----------------------
28 0850-2103-02 WASHER-SPR LK 02 -----------------------
29 0860-2095-02 NUT-HEX 02 -----------------------

13
 This Page Left Intentionally Blank

14
 Cylinder Head

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

30 0403-7086 PLATE LIFTING (FRONT) 01 -----------------------

31 0520-2684-04 STUD 02 -----------------------
32 0509-0501-08 WASHER SEALING 01 -----------------------
33 0850-2103-02 WASHER-SPR LK 02 -----------------------
34 0860-2095-02 NUT-HEX 02 -----------------------
35 0403-7085 PLATE LIFTING (FRONT) 01 -----------------------
36 0110-4014 BOLT CYLINDER HEAD 06 -----------------------
37 0110-4015 BOLT CYLINDER HEAD 09 -----------------------

15
 Cylinder Head Cover

2
4

9 8 7 6

11 10 6

16
 Cylinder Head Cover

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0134-5378 COVER CYLINDER HEAD 01 -----------------------

GASKET ROCKER
02 0115-0533 COVER 01 -----------------------

03 0800-6474-02 SCREW-HEX-HD 04 -----------------------

04 0518-0782 CLIP-TUBE 01 -----------------------
05 0306-5361 COIL 01 -----------------------
06 0518-0792 CLIP-TUBE 02 -----------------------
07 0509-0501-04 WASHER-SEALING 01 -----------------------
08 0850-2103-03 WASHER-SPR LK 01 -----------------------
09 0800-6474-01 SCREW-HEX-HD 01 -----------------------
10 0850-2103-01 WASHER-SPR-LK 01 -----------------------
11 0800-6474-07 SCREW-HEX-HD 01 -----------------------

17
 Fan Assembly

3
4

2 1

18
 Fan Assembly

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0511-0246 BELT-DRIVE(FAN) 01
02 0130-8362 FAN RADIATOR 01
03 0800-6474-08 SCREW-HEX HD 04
04 0406-1247 WASHER RETAINER 02

19
 Flywheel / Housing / Rear End Oil Seal

14
15
13
7
3 5 6
2 4

10 11 12
8
1

20
 Flywheel / Housing / Rear End Oil Seal

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0104-2116 COVER-FLYWHEEL HSG 01 -----------------------

02 0516-2128 PIN-DOWEL 02 -----------------------
03 0101-0861 GASKET-CRANKCASE 01 -----------------------
04 0509-0494 SEAL-OIL 01 -----------------------
05 0130-8002 PLATE-SUPPORT 01 -----------------------
06 0850-2103-03 WASHER-SPR LK 09 -----------------------
07 0800-6474-02 SCREW-HEX-HD 09 -----------------------
08 0104-2117 HOUSING-FLYWHEEL 01 -----------------------
09 0516-2127 PIN-DOWEL 02 -----------------------
10 0520-2684-05 STUD 06 -----------------------
11 0850-2103-02 WASHER-SPR LK 08 -----------------------
12 0860-2095-02 NUT-HEX 08 -----------------------
13 0851-2004 WASHER-TANG LK 03 -----------------------
14 0800-6474-09 SCREW-HEX HD 06 -----------------------
15 0104-2188 FLYWHEEL ASSY 01 -----------------------

21
 Fuel Filter

2
3

22
 Fuel Filter

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

FUEL FILTER WITH FILTER

01 0122-0934 HEAD-FILTER 01 HEAD

FILTER FUEL
02 0149-2828 SECONDARY 01

03 0149-2827 FILTER FUEL PRIMARY 01

04 0149-2885 BRACKET FUEL FILTER 01
05 0800-6520-56 SCREW HEX FLG HD 05
INLET & OUTLET HOSE
— 0503-3137-03 HOSE FUEL 02 TO FUEL TANK
FUEL HOSE FROM FEED
— 0501-1098 LINE FUEL 01 PUMP TO FILTER

FUEL HOSE FROM FILTER

— 0501-1161 LINE FUEL 01 TO FUEL PUMP

23
 Fuel Injection Equipment

28
29 22
30 19

18 18 33 33 33
21
27 26
26 20
23
24
25
14

11 13
12
31
15
34 17
1
6 5 4 3 2
16

32 7 8 9
10

24
 Fuel Injection Equipment

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0147-0926 ADAPTER INJ PUMP 01

02 0516-2129 PIN DOWEL 01
03 0149-2889 GASKET-FUEL PUMP 01
04 0507-0037 GEAR-RING 01
05 0850-2103-03 WASHER-SPR LK 03
06 0800-6474-02 SCREW-HEX-HD 03
07 0520-2684-08 STUD 03
08 0509-0501-04 WASHER-SEALING 03
09 0850-2103-03 WASHER-SPR LK 03
10 0860-2095-04 NUT-HEX 02
11 0860-2094 NUT-HEX 01
12 0130-8004 PLATE SUPPORT 04
13 0402-0951 DAMPER SHOCK 04
14 0800-6457-21 SCREW-HEX-HD 02
15 0860-2095-05 NUT-HEX 02
16 0501-1092 LINE FUEL INJ PUMP 01
17 0526-2362 WASHER-FL 02
18 0509-0501-09 WASHER SEALING 06
19 0502-1630 BOLT BANJO 03
20 0147-0921 INJECTOR FUEL 03
21 0509-0501-04 WASHER SEALING 03
22 0860-2094 NUT-HEX 03
23 0509-0498 WASHER SEALING 03
24 0123-2391 SCREEN BREATHER 03
25 0501-1096 LINE FUEL 01

25
 This Page Left Intentionally Blank

26
 Fuel Injection Equipment

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

26 0526-2362 WASHER FL 02
STRAP GROUND
27 0337-4056 (STARTER MOTOR) 07

28 0860-2095-04 NUT-HEX 03
29 0850-2103-03 WASHER SPRING LK 03
30 0520-2684-18 STUD 06
31 0120-1402 VALVE PRESS. RELIEF 01
32 0121-0258 FEED PUMP 01
33 0501-1148 LINE FUEL 01 ( SET OF 3 )
34 0147-0920 PUMP-INJECTION 01
OIL SUPPLY PIPE BLOCK
--- 0123-2440 TUBE OIL 01 TO FUEL PUMP

27
 Lubricating Oil Filters

28
 Lubricating Oil Filters

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0122-0935 GASKET OIL FILTER 01

02 0122-0928 HEAD-FILTER 01
03 0800-6457-06 SCREW-HEX HD 02
04 0122-0910 FILTER OIL(LUBE) 01

29
 Lubricating Oil Pump

17
18

14 15
16
13

12 11
5 4

7
10

6
19 10 9 8
1
2
3

30
 Lubricating Oil Pump

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0306-5359 PLUNGER INTERLOCK 01

02 0110-4038 SPRING VALVE 01
03 0406-1218 RETAINER SPRING 01
04 0850-2103-03 WASHER-SPRING LK 03
05 0800-6474-14 SCREW-HEX HD 03
06 0507-0034 GEAR-SPUR ASSY 01
07 0518-0788 CLIP-RETAINING 01
08 0123-2392 TUBE OIL 01
09 0502-1649 NUT-COUPLING 02
10 0505-2479 PLUG-PIPE 02
11 0123-2390 TUBE OIL 01
12 0120-1385 GASKET-OIL PUMP 01
13 0526-2369 WASHER-FL 02
14 0800-6474-08 SCREW-HEX HD 02
15 0850-2103-01 WASHER-SPRING LK 01
16 0800-6474-10 SCREW-HEX HD 01
17 0850-2103-01 WASHER-SPRING LK 01
18 0800-6474-10 SCREW-HEX HD 01
19 0120-1404 PUMP OIL (ASSY) 01

31
 Lubricating Oil Sump

4 3

2
14
1 13
7 6
5

11
8
12 9
10

32
 Lubricating Oil Sump

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0102-1556 PAN OIL 01 COMPRISES SR.NO. 2-14

02 0509-0507 SEAL OIL 01
03 0509-0514 SEAL OIL 01
04 0102-1543 GASKET OIL BASE 01
05 0517-0429 PLUG DRAIN 01
06 0123-2431 TUBE OIL 01
07 0122-0931 GASKET OIL FILLER 01
08 0520-2684-10 STUD 04
09 0850-2103-03 WASHER-SPR-LK 04
10 0860-2095-04 NUT HEX 04
11 0850-2103-03 WASHER-SPR-LK 14
12 0800-6474-02 SCREW-HEX-HD 14
13 0123-2435 TUBE DIPSTICK 01
14 0123-2433 DIPSTICK 01

33
 Rocker Shaft Assembly

5 1

4
3

34
 Rocker Shaft Assembly

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

SHAFT ROCKER ARM

01 0115-0550 (ASSY) 01

02 0123-2382 TUBE OIL 01

03 0520-2684-12 STUD 04
04 0509-0501-08 WASHER SEALING 04
05 0860-2095-02 NUT HEX 04

35
 Starter Motor

3
2

36
 Starter Motor

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0191-2460 STARTER MOTOR 01

02 0800-6474-15 SCREW-HEX HD 03
03 0850-2114-11 WASHER SPR LK 03

37
 Timing Gear & Camshaft

27 28
17
18
20 19

26
21
22
11
26 12
25
30
31
29
2
32 15
14 9 1
41 16 8 7
13 3
36 10 4
35 34 33
37 5
23 24
6
39 38
40
41

38
 Timing Gear & Camshaft

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0103-0857 GEARCASE 01
02 0234-1097 GASKET COVER 01
03 0103-0849 COVER GEARCASE 01
04 0520-2684-08 STUD 02
05 0850-2103-03 WASHER SPR-LK 02
06 0860-2095-04 NUT HEX 02
07 0850-2103-03 WASHER SPR-LK 12
08 0800-6474-14 SCREW HEX-HD 12
09 0850-2103-03 WASHER SPR-LK 02
10 0800-6474-03 SCREW HEX-HD 10
11 0516-2131 PIN DOEWL 01
12 0232-4208 HUB DRIVE 01
13 0507-0036 GEAR SPUR 01
PLATE MOUNTING
14 0319-7283 (IDLER GEAR) 01

15 0509-0501-19 WASHER SEALING 01

16 0800-6457-17 SCREW HEX-HD 01
17 0105-0756 CAMSHAFT 01
18 0507-0039 GEAR SPUR 01
19 0850-2103-03 WASHER SPR-LK 03
20 0800-6474-02 SCREW HEX-HD 03
21 0818-1177-01 RIVET TR HD BLIND 01
22 0130-8000 BRACKET TUBE 01
23 0103-0853 COVER GEARCASE 01
24 0234-1096 GASKET COVER 01
25 0800-6474-11 SCREW HEX-HD 01
26 0509-0501-12 WASHER SEALING 03
27 0850-2103-03 WASHER SPR-LK 03
28 0860-2095-08 NUT HEX 03
29 0850-2103-03 WASHER SPR-LK 02
30 0800-6474-08 SCREW HEX-HD 02

39
 This Page Left Intentionally Blank

40
 Timing Gear & Camshaft

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

31 0850-2103-02 WASHER SPR-LK 02

32 0800-6474-06 SCREW HEX-HD 02
33 0234-1078 GASKET COVER 01
34 0103-0847 COVER GEARCASE 01
35 0850-2103-01 WASHER SPR-LK 06
36 0800-6474-10 SCREW HEX-HD 06
37 0509-0493 SEAL OIL 01
38 0850-2103-03 WASHER SPR-LK 03
39 0800-6474-13 SCREW HEX-HD 03
40 0850-2103-03 WASHER SPR-LK 08
41 0800-6474-08 SCREW HEX-HD 09
— 0520-2684-08 STUD 01

41
 Water Pump Assembly

3
2
1 10
4

9 8 7

6
5

6
7
8
9

42
 Water Pump Assembly

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

— 0132-0501 PUMP WATER ASSY 01 WITH PULLEY
01 0541-1564 PUMP KIT 01
PLATE SUPPORT
02 0130-7998 (WATER PUMP) 01

03 0503-2993 HOSE WATER(PUMP) 01

04 0503-3033 CLAMP HOSE (WATER) 02
05 0503-3016 HOSE WATER 01
06 0503-3034 CLAMP HOSE (WATER) 02
07 0520-2684-06 STUD 03
08 0850-2103-03 WASHER SPRING LK 04
09 0860-2095-04 NUT HEX 04
10 0132-0531 GASKET WATER PUMP 01

43
 This Page Left Intentionally Blank

44
SECTION B
Upfit Parts

45
 Air Cleaner Installation

13 1

10 11

12

14 2 4 9

8
3

46
 Air Cleaner Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0140-4211 ASSEMBLY AIR CLEANER 01

02 0140-4212-02 BRACKET AIR CLEANER 01
03 0800-6494-43 SCREW-HHC 04
04 0850-2114-11 WASHER-LOCK 04
05 0526-2401-10 WASHER-PLAIN 04
06 0860-2127-13 NUT REGULAR HEX 04
07 0800-6494-27 SCREW-HHC 04
08 0850-2113-19 WASHER-LOCK 04
09 0526-2401-08 WASHER-PLAIN 04
10 0503-2914 HOSE ELBOW 01
11 0503-2922 CLAMP HOSE 01
12 0503-2923 CLAMP HOSE 01
INDICATOR
13 0140-4213 RESTRICTION 01

14 0140-4088 ELEMENT AIR CLEANER 01

47
 Battery Installation

48
 Battery Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

DRY UNCHARGED
01 0416-1379 BATTERY 01 RATING 88AH 12V

0416-1391-01 CABLE BATTERY -VE 01

02
0416-1390-02 CABLE BATTERY +VE 01
03 0416-1420-02 TRAY BATTERY 01

49
 Charger Battery
1

50
 Charger Battery

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

0416-1382 CHARGER BATTERY 01 230 V AC

01
0416-1392 CHARGER BATTERY 01 110 V AC

51
 Circuit Breaker Instl (Option 1)

10

14
1

11,12
2

3
13
11,12
11,12

4
7
5

14
10
9
14
6

52
 Circuit Breaker Instl (Option 1)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0330-0228 BOX JUNCTION 01

BRACKET
02 0315-1784 TRANSFORMER 01

TRANSFORMER FOR MFM APPLICATION

03 0315-1726 CURRENT 01 WITH 3 PH

04 0319-7491 BRACKET CIRCUIT BRKR 01

05 0403-7099-01 RAIL MOUNTING 01
0320-2491-10 CIRCUIT BREAKER 32 A 01 WITH 3 PH-15 KVA-415V
0320-2491-11 CIRCUIT BREAKER 40 A 01 WITH 3 PH-20 KVA-415V
06 0320-2491-12 CIRCUIT BREAKER 50 A 01 WITH 3 PH-15 KVA-208V
0320-2491-13 CIRCUIT BREAKER 63 A 01 WITH 3 PH-20 KVA-208V
0320-2486-01 CIRCUIT BREAKER 80 A 01 WITH 3 PH-25 KVA-208V
07 0332-4399 TERMINAL BLOCK 02
08 0330-0229 COVER JUNCTION BOX 01
0319-7489-02 COVER CIRCUIT BRKR 01
09
0319-7489-03 COVER CIRCUIT BRKR 01
0319-7490-03 PLATE MOUNTING 01
10
0319-7490-05 PLATE MOUNTING 01

11 0526-2403-17 WASHER FLAT 12

12 0803-2025-01 SCREW SET SLTD 12
13 0800-6520-09 SCREW HEX FLANGE HD 06
14 0814-2166 SCREW FL HD XREC 12

53
 Circuit Breaker Instl (Option 2)

13

1
10,11

10,11
12
10,11 3

6
4

13
9

8
5
13

54
 Circuit Breaker Instl (Option 2)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0330-0228 BOX JUNCTION 01

TRANSFORMER FOR PCC 1301 & FOR
0315-1658-01 CURRENT 03 MCB RATING UPTO 50A
02
TRANSFORMER FOR PCC 1301 & FOR
0315-1658-02 CURRENT 03 MCB RATING ABOVE 50A

03 0319-7491 BRACKET CIRCUIT BRKR 01

04 0403-7099-01 RAIL MOUNTING 01
0320-2491-10 CIRCUIT BREAKER 32 A 01 WITH 3 PH-15 KVA-415V
0320-2491-11 CIRCUIT BREAKER 40 A 01 WITH 3 PH-20 KVA-415V
05 0320-2491-12 CIRCUIT BREAKER 50 A 01 WITH 3 PH-15 KVA-208V
0320-2491-13 CIRCUIT BREAKER 63 A 01 WITH 3 PH-20 KVA-208V
0320-2486-01 CIRCUIT BREAKER 80 A 01 WITH 3 PH-25 KVA-208V
06 0332-4399 TERMINAL BLOCK 02
07 0330-0229 COVER JUNCTION BOX 01
0319-7489-02 COVER CIRCUIT BRKR 01
08
0319-7489-03 COVER CIRCUIT BRKR 01
0319-7490-03 PLATE MOUNTING 01
09
0319-7490-05 PLATE MOUNTING 01

10 0526-2403-17 WASHER FLAT 14

0803-2025-01 SCREW SET SLTD 08
11
0803-2025-02 SCREW SET SLTD 06
12 0800-6520-09 SCREW HEX FLANGE HD 06
13 0814-2166 SCREW FL HD XREC 12

55
 Circuit Breaker Instl (Option 3)

10

14

1
2

11,12
3

13 11,12

11,12
4
7

14
10
9
6
14

56
 Circuit Breaker Instl (Option 3)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0330-0228 BOX JUNCTION 01

BRACKET
02 0315-1783 TRANSFORMER 01

TRANSFORMER
03 0315-1748 CURRENT 01 MFM WITH 1PH

04 0319-7491 BRACKET CIRCUIT BRKR 01

05 0403-7099-01 RAIL MOUNTING 01
CIRCUIT BREAKER 63 A
0320-2488-13 2 POLE MCB 01 WITH 1 PH-220V,15KVA

CIRCUIT BREAKER 80 A
06 0320-2489-01 2 POLE MCB 01 WITH 1 PH-220V,20KVA

CIRCUIT BREAKER 100 A

0320-2489-02 2 POLE MCB 01 WITH 1 PH-220V,25KVA

07 0332-4399 TERMINAL BLOCK 02

08 0330-0229 COVER JUNCTION BOX 01
0319-7489-04 COVER CIRCUIT BRKR 01
09
0319-7489-05 COVER CIRCUIT BRKR 01
0319-7490-03 PLATE MOUNTING 01
10
0319-7490-05 PLATE MOUNTING 01

11 0526-2403-17 WASHER FLAT 10

12 0803-2025-01 SCREW SET SLTD 10
13 0800-6520-09 SCREW HEX FLANGE HD 06
14 0814-2166 SCREW FL HD XREC 12

57
 Circuit Breaker Instl (Option 4)

13

10,11

12 10,11

10,11
3
6
4

13
8 9
13 5

58
 Circuit Breaker Instl (Option 4)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0330-0228 BOX JUNCTION 01

TRANSFORMER WITH PCC 1301 &
02 0315-1658-02 CURRENT 02 ABOVE 50A RATING

03 0319-7491 BRACKET CIRCUIT BRKR 01

04 0403-7099-01 RAIL MOUNTING 01
CIRCUIT BREAKER 63 A
0320-2488-13 2 POLE MCB 01 WITH 1PH-220V,15KVA

CIRCUIT BREAKER 80 A
05 0320-2489-01 2 POLE MCB 01 WITH 1PH-220V,20KVA

CIRCUIT BREAKER 100 A

0320-2489-02 2 POLE MCB 01 WITH 1PH-220V,25KVA

06 0332-4399 TERMINAL BLOCK 02

07 0330-0229 COVER JUNCTION BOX 01
0319-7489-04 COVER CIRCUIT BRKR 01
08
0319-7489-05 COVER CIRCUIT BRKR 01
0319-7490-03 PLATE MOUNTING 01
09
0319-7490-05 PLATE MOUNTING 01

10 0526-2403-17 WASHER FLAT 12

0803-2025-01 SCREW SET SLTD 08
11
0803-2025-02 SCREW SET SLTD 04
12 0800-6520-09 SCREW HEX FLANGE HD 06
13 0814-2166 SCREW FL HD XREC 12

59
 Circuit Breaker Instl (Option 5)

12

1
2

9,10

11 3

9,10

12
7 8

12

60
 Circuit Breaker Instl (Option 5)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0330-0228 BOX JUNCTION 01

BRACKET
02 0315-1783 TRANSFORMER 01

TRANSFORMER MFM WITH 1PH

03 0315-1748 CURRENT 01

0319-7492 BRACKET CIRCUIT BRKR 01

04
0319-7493 BRACKET CIRCUIT BRKR 01
CIRCUIT BREAKER 80 A 1 PH-3 WIRE
0320-2492-08 3 POLE MCCB 01
(DUAL VOLTAGE) 15 KVA
CIRCUIT BREAKER 100 A 1 PH-3 WIRE
05 0320-2492-09 3 POLE MCCB 01
(DUAL VOLTAGE) 20 KVA
CIRCUIT BREAKER 125 A 1 PH-3 WIRE
0320-2487-01 3 POLE MCCB 01
(DUAL VOLTAGE) 25 KVA
06 0330-0229 COVER JUNCTION BOX 01
0319-7489-06 COVER CIRCUIT BRKR 01
07
0319-7489-07 COVER CIRCUIT BRKR 01
0319-7490-03 PLATE MOUNTING 01
08
0319-7490-05 PLATE MOUNTING 01

09 0526-2403-17 WASHER FLAT 08

10 0803-2025-01 SCREW SET SLTD 08
11 0800-6520-09 SCREW HEX FLANGE HD 06
12 0814-2166 SCREW FL HD XREC 12

61
 Circuit Breaker Instl (Option 6)

11

1
2

8,9

10 8,9

11
6 7
11

62
 Circuit Breaker Instl (Option 6)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0330-0228 BOX JUNCTION 01

TRANSFORMER WITH PCC 1301 &
02 0315-1658-02 CURRENT 02 ABOVE 50A RATING

0319-7492 BRACKET CIRCUIT BRKR 01

03
0319-7493 BRACKET CIRCUIT BRKR 01
CIRCUIT BREAKER 80 A 1 PH-3 WIRE
0320-2492-08 3 POLE MCCB 01 (DUAL VOLTAGE) 15 KVA

CIRCUIT BREAKER 100 A 1 PH-3 WIRE

04 0320-2492-09 3 POLE MCCB 01 (DUAL VOLTAGE) 20 KVA
CIRCUIT BREAKER 125 A 1 PH-3 WIRE
0320-2487-01 3 POLE MCCB 01 (DUAL VOLTAGE) 25 KVA

05 0330-0229 COVER JUNCTION BOX 01

0319-7489-06 COVER CIRCUIT BRKR 01
06
0319-7489-07 COVER CIRCUIT BRKR 01
0319-7490-03 PLATE MOUNTING 01
07
0319-7490-05 PLATE MOUNTING 01

08 0526-2403-17 WASHER FLAT 10

0803-2025-01 SCREW SET SLTD 06
09
0803-2025-02 SCREW SET SLTD 04
10 0800-6520-09 SCREW HEX FLANGE HD 06
11 0814-2166 SCREW FL HD XREC 12

63
 Circuit Breaker Instl (Option 7)

10

1
13 2

11

14
11,12

4
7
5
8

9 10

13 6 13

3 15

64
 Circuit Breaker Instl (Option 7)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0330-0228 BOX JUNCTION 01

TRANSFORMER
02 0315-1779 CURRENT 03 WITH MFM & FOR 300A

03 0337-4128 NEUTRAL BAR ASSY 250A 01

04 0319-7491 BRACKET CIRCUIT BRKR 01
05 0403-7099-01 RAIL MOUNTING 01
0320-2489-01 CIRCUIT BREAKER 80 A 01
06
0320-2489-02 CIRCUIT BREAKER 100 A 01
07 0332-4399 TERMINAL BLOCK 02
08 0330-0229 COVER JUNCTION BOX 01
09 0319-7489-05 COVER CIRCUIT BRKR 01
0319-7490-03 PLATE MOUNTING 01
10
0319-7490-05 PLATE MOUNTING 01
0803-2025-01 SCREW SET SLTD 08
11
0803-2025-02 SCREW SET SLTD 06
12 0526-2403-17 WASHER FLAT 08
13 0814-2166 SCREW FL HD XREC 12
14 0800-6520-09 SCREW HEX FLANGE HD 06
15 0800-6494-12 SCREW HEX HD 02

NOTE: THIS OPTION IS APPLICABLE FOR DUAL VOLTAGE APPLICATION

65
 Control Assembly

5
4

66
 Control Assembly

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0306-5255 COIL ELECTRICAL 01 MECHANICAL GOVERNING

02 0193-0610 TRANSDUCER 01 MFM/ PCC 0301
03 0193-0430-01 OIL PRESSURE SENSOR 01 PCC 1301
04 0193-0662 SENSOR TEMPERATURE 01 MFM/ PCC 0301
05 0193-0529-02 SENSOR TEMPERATURE 02 PCC 1301
06 0309-0714 SWITCH PRESSURE 01 MFM/ PCC 0301
07 0309-0715 SWITCH TEMPERATURE 01 MFM/ PCC 0301

67
 Control Panel Instl MFM With PCC 0301

2 3

4
5

68
 Control Panel Instl MFM With PCC 0301

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0319-7485-02 CABINET 01
02 0307-3144 RELAY CONTROL 02 WITH MFM
03 0332-4399 TERMINAL BLOCK 01
1PH, NO HOUR METER,
0302-2096-01 METER MULTI 01 UNITS: F & PSI

1PH, DUAL VOLTAGE

0302-2096-02 METER MULTI 01 (1PH-3WIRE) NO HOUR
METER, UNITS: F & PSI
3PH, NO HOUR METER,
04 0302-2096-03 METER MULTI 01 UNITS: F & PSI

1PH, NO HOUR METER,

0302-2096-04 METER MULTI 01 UNITS: C & Kg/cm2

3PH, NO HOUR METER,

0302-2096-06 METER MULTI 01 UNITS: C & Kg/cm
2

05 0300-6357-01 CONTROL 01
(AVM FOR CONTROL
06 0402-0921 ISOLATOR VIBRATION 06 PANEL)

— 0338-5031 HARNESS ENGINE 01

69
 Control Panel Instl PCC 1301

2 3

70
 Control Panel Instl PCC 1301

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0319-7485-04 CABINET 01 WITH PCC 1301

02 0307-3145 RELAY CONTROL 02 WITH PCC 1301
03 0332-4399 TERMINAL BLOCK 01
PCB ASSEMBLY
04 0327-1513 (CONTROL PCC 1301) 01 PCC 1301 MODULE

05 0300-6014 CONTROL ASSEMBLY 01 HMI DISPLAY

06 0327-1507 PCB ASSEMBLY 01 GOVERNOR MODULE
(AVM FOR CONTROL
07 0402-0921 ISOLATOR VIBRATION 06 PANEL)

— 0306-5358 ACTUATOR 01 ELECTRICK

— 0150-2915 MPU 01 GOVERNOR POTION

— 0338-4711 HARNESS ENGINE 01

71
 Control Panel Instl PCC 0301 & MFM With Breaker

2 3

4
5

72
 Control Panel Instl PCC 0301 & MFM With Breaker

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0319-7485-01 CABINET 01 PCC 0301 & MFM

02 0307-3144 RELAY CONTROL 02 WITH MFM
03 0332-4399 TERMINAL BLOCK 01
3PH, NO HOUR METER,
04 0302-2096-06 METER MULTI 01 UNITS: C & Kg/cm
2

05 0300-6357-01 CONTROL - PCC 0301 01

0320-2491-10 CIRCUIT BREAKER

(MCB 4 POLE 32A) 01 3PH, 15KVA, 380V
06
CIRCUIT BREAKER
0320-2491-11 (MCB 4 POLE 40A) 01 3PH, 20KVA, 380V

(AVM FOR CONTROL

07 0402-0921 ISOLATOR VIBRATION 06 PANEL)

— 0338-5031 HARNESS ENGINE 01

73
 Coolant Heater Installation
5

1
11
12

10

7 8

13

74
 Coolant Heater Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

BRACKET ENGINE
01 0333-0800-02 01
HEATER
02 0526-2401-10 WASHER PLAIN 04
03 0850-2114-11 WASHER LOCK 02
04 0860-2127-13 NUT REGULAR HEXAGON 02
05 0800-6494-45 SCREW HHC 02
06 0503-3154-05 HOSE FLEXIBLE 01
07 0503-3154-03 HOSE FLEXIBLE 01
08 0505-2483 NIPPLE PIPE 01
09 0505-2484 TEE PLAIN ADAPTER 01
0333-0788 HEATER ENGINE 01 230 V
10
0333-0789 HEATER ENGINE 01 110 V
SCREW HEX FLANGE
11 0800-6520-03 02
HEAD CAP
12 0860-2127-07 NUT WELD 02
13 0503-3036-02 CLAMP HOSE 04
— 0333-0806-01 ELEMENT HEATING 01 230 V
— 0333-0806-02 ELEMENT HEATING 01 110 V

75
 Engine Installation

5
1
6

2
3

76
 Engine Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0517-0444 PLUG CAP 01

02 0146-0898-02 FUEL SYSTEM 01
03 0504-0319 VALVE BALL 01
04 0800-6520-56 SCREW HEX FLG HD CAP 05
05 0509-0550 WASHER SEALING 01
06 0517-0443 PLUG DRAIN 01
07 0503-3138-02 HOSE FUEL 01

77
 Exhaust Installation

2
4

78
 Exhaust Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0155-4659 BELLOWS 01
02 0155-4930-02 FLANGE EXHAUST 02
03 0155-4740 MUFFLER 01
04 0155-4807 EXHAUST GASKET 03

79
 Generator Installation

1
2
3

80
 Generator Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0800-6494-43 SCREW-HHC 08
02 0850-2114-11 WASHE- LK 16
03 0526-2401-10 WASHER-FL 16
04 0800-6494-48 SCREW-HHC 08

81
 Guard Installation

2
1

82
 Guard Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0130-8202-02 GUARD BELT 01

02 0155-4962-02 COVER EXHAUST 01

83
 Radiator Installation

12
9 8
11

11 1 3

2 4
6

10

84
 Radiator Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0800-6494-45 SCREW HEX HEAD CAP 02

02 0526-2401-10 WASHER-PLAIN 02
03 0850-2114-11 WASHER-LOCK 02
04 0860-2127-13 NUT REGULAR HEX 02
05 0503-2925 HOSE WATER 01
06 0503-2924 HOSE WATER 01
07 0503-2926 CLAMP HOSE 04
08 0130-7779 TANK COOLANT 04
09 0130-8209 RADIATOR 01
10 0130-8210 SHROUD RADIATOR 01
11 0134-5399 GUARD FAN 01
12 0130-8212 PRESSURE CAP 01

85
 Skid Installation (Option 1)

20
14 11
15
13

16
17 10
8 9
3 7
1

2
5

86
 Skid Installation (Option 1)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0404-0870 SEAL ENCLOSURE 01

BASE SKID
02 0403-6851 (WITH TANK 500 LTRS) 01

03 0319-7121-02 BRACKET CONTROL BOX 01

04 0416-1393-02 BRACKET BATTERY 01
05 0323-2570 SEAL WIRE 01
06 0403-6983-02 PANEL SKID 01
07 0403-6982-02 CROSSMEMBER GEN 01
08 0413-0376-02 STRAP SHIPPING 01
09 0159-1779-03 PICKUP FUEL 02
10 0121-0261 BREATHER RESERVOIR 01
11 0159-1741 CAP FILLER 01
12 0517-0443 PLUG DRAIN 02
13 0402-0923 ISOLATOR VIBRATION 04
14 0800-6494-27 SCREW HEX HD 22
15 0526-2401-08 WASHER FL 44
16 0850-2113-19 WASHER SPR LK 08
17 0860-2127-11 NUT HEX 22
18 0503-3137-03 HOSE FUEL 02
19 0526-2401-10 WASHER FL 16
20 0130-8098-02 BRACKET RADIATOR 01
0309-0738-02 FUEL LEVEL INDICATOR 01 ELECTRICAL
—
0159-1763-03 FUEL LEVEL INDICATOR 01 MECHANICAL

NOTE: APPLICABLE FOR SKID ASSY INTEGRATED WITH 500 LTRS METAL FUEL TANK OPTION

87
 Skid Installation (Option 2)

16 3
4
2 15
7 8
14
5
6

10 1
12 11
13

88
 Skid Installation (Option 2)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0403-7150-02 SKID ASSY 01

02 0402-0923 ISOLATOR VIBRATION 04
03 0800-6494-27 SCREW HEX HD 08
04 0526-2401-08 WASHER FL 16
05 0850-2113-19 WASHER SPR LK 08
06 0860-2127-11 NUT HEX 08 FOR 20-25 KVA 3PH & 20
KVA 1PH APPLICATION
07 0526-2401-14 WASHER FL 02
08 0526-2401-12 WASHER FL 04
09 0159-1756 TANK FUEL (55 LTRS) 01
10 0800-6494-48 SCREW HEX HD 02
11 0850-2114-11 WASHER SPR LK 08
12 0526-2401-10 WASHER FL 12
13 0860-2127-13 NUT HEX 08
14 0130-8098-02 BRACKET RADIATOR 01
15 0800-6494-45 SCREW HEX HD 06
16 0503-3137-03 HOSE FUEL 02
0309-0738-01 FUEL LEVEL INDICATOR 01 ELECTRICAL
—
0309-0722 FUEL LEVEL INDICATOR 01 MECHANICAL

NOTE: APPLICABLE FOR SKID ASSY WITH SEPARATE 55 LTRS PLASTIC FUEL TANK

89
 Skid Installation (Option 3)

16 3
4
2 15
7 8
14
5
6

10 1
12 11
13

90
 Skid Installation (Option 3)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0403-7152-02 SKID ASSY 01

02 0402-0923 ISOLATOR VIBRATION 04
03 0800-6494-27 SCREW HEX HD 08
04 0526-2401-08 WASHER FL 16
05 0850-2113-19 WASHER SPR LK 08
06 0860-2127-11 NUT HEX 08 FOR 25 KVA 1PH
APPLICATION
07 0526-2401-14 WASHER FL 02
08 0526-2401-12 WASHER FL 04
09 0159-1756 TANK FUEL (55 LTRS) 01
10 0800-6494-48 SCREW HEX HD 02
11 0850-2114-11 WASHER SPR LK 08
12 0526-2401-10 WASHER FL 12
13 0860-2127-13 NUT HEX 08
14 0130-8098-02 BRACKET RADIATOR 01
15 0800-6494-45 SCREW HEX HD 06
16 0503-3137-03 HOSE FUEL 02
0309-0738-01 FUEL LEVEL INDICATOR 01 ELECTRICAL
—
0309-0722 FUEL LEVEL INDICATOR 01 MECHANICAL

NOTE: APPLICABLE FOR SKID ASSY WITH SEPARATE 55 LTRS PLASTIC FUEL TANK

91
 Skid Installation (Option 4)

3
15
16 4

2 14

7
5
6

10 12 1
8 11
13

92
 Skid Installation (Option 4)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0403-7155-02 SKID ASSY 01

02 0402-0923 ISOLATOR VIBRATION 04
03 0800-6494-27 SCREW HEX HD 08
04 0526-2401-08 WASHER FL 16
05 0850-2113-19 WASHER SPR LK 08
06 0860-2127-11 NUT HEX 08 FOR AKSA (TURKEY) 20 &
25 KVA 3PH APPLICATION
07 0526-2401-14 WASHER FL 02
08 0526-2401-12 WASHER FL 04
09 0159-1756 TANK FUEL (55 LTRS) 01
10 0800-6494-48 SCREW HEX HD 02
11 0850-2114-11 WASHER SPR LK 08
12 0526-2401-10 WASHER FL 12
13 0860-2127-13 NUT HEX 08
14 0130-8098-02 BRACKET RADIATOR 01
15 0800-6494-45 SCREW HEX HD 06
16 0503-3137-03 HOSE FUEL 02
0309-0738-01 FUEL LEVEL INDICATOR 01 ELECTRICAL
—
0309-0722 FUEL LEVEL INDICATOR 01 MECHANICAL

NOTE: APPLICABLE FOR SKID ASSY WITH SEPARATE 55 LTRS PLASTIC FUEL TANK

93
Cummins India Limited
Power Generation Business Unit
35 A/1/2, Erandawana,
Pune 411 038 India
Tel (91) 02 0 - 6602 7525
Fax (91) 020 - 6602 8090
www.cumminsindia.com
®
Cummins , the “C” logo, and “Our energy working for you.”
are trademarks of Cummins Inc.
©2007 Cummins Power Generation, Inc. All rights reserved.