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Thermal Expansion

The document provides specifications for HDPE pipes of various diameters (6 inch, 8 inch, 12 inch) including: - Physical properties like density, melt flow rate, elongation at break - Pressure ratings and calculations for minimum/maximum wall thickness - Deflection calculations accounting for both beam loading and thermal expansion - Material properties like modulus of elasticity, oxidation induction time, carbon black content It then gives calculated values for minimum/maximum wall thickness, inner diameter, and weight per meter for each pipe size.

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Adipati Syahidullah Ulini'am
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102 views

Thermal Expansion

The document provides specifications for HDPE pipes of various diameters (6 inch, 8 inch, 12 inch) including: - Physical properties like density, melt flow rate, elongation at break - Pressure ratings and calculations for minimum/maximum wall thickness - Deflection calculations accounting for both beam loading and thermal expansion - Material properties like modulus of elasticity, oxidation induction time, carbon black content It then gives calculated values for minimum/maximum wall thickness, inner diameter, and weight per meter for each pipe size.

Uploaded by

Adipati Syahidullah Ulini'am
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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pipe 6 inch

q 0.3847 kg/m
L 19.1576 m
I 0.00001339 m4

d 0.4934 m

THERMAL EXPANSION
IF restrained
L max 3000 mm 118.1103 inch
α 0.00012 / °C 0.000067 /°F
T1 20 °C 68 °F
T2 40 °C 104 °F
△T 20 °C 36 °F

△y 4.1017 inch 0.1042 m


104.1826 mm

IF unrestrained

△L Laα△T
△L 7.2000 mm
pipe 8 inch
q 0.6013 kg/m
L 21.4332 m
I 0.00003274 m4

d 0.4941 m

THERMAL EXPANSION
IF restrained
L max 4000 mm 157.4804 inch
α 0.00012 / °C 0.000067 /°F
T1 20 °C 68 °F
T2 40 °C 104 °F
△T 20 °C 36 °F

△y 5.4689 inch 0.1389 m


138.9101 mm

IF unrestrained

△L Laα△T
△L 9.6000 mm
pipe 12 inch
q 0.9502 kg/m
L 33.6692 m
I 0.00020108 m4

d 0.7742 m

THERMAL EXPANSION
IF restrained
L max 4000 mm 157.4804 inch
α 0.00012 / °C 0.000067 /°F
T1 20 °C 68 °F
T2 40 °C 104 °F
△T 20 °C 36 °F

△y 5.4689 inch 0.1389 m


138.9101 mm

IF unrestrained

△L Laα△T
△L 9.6000 mm
HDPE PE 100 PN 10
PN pressure capability
10 bar
1 Mpa
SDR 17
MRS 10 MPa

0.00217 kg/mm
density (23 C) >= 0.940 g/cm3
MFR (190 C/5kg) 0.16-0.70 gr/10 dk

elongation break >=350 %


Elasticity Module 200 Mpa 20394324 kg/m2 50 years
Oxidation Induction Time >=20 dk
Carbon Black Content 2-2.5 %
Carbon Black Dispersion 3 max

admissable operating pressure


PFA = fT x fA x PN 7.4

Calculation wall thickness


C 1.25 (water pipe)
σ = MRS/C 8 Mpa

Pipe 6 inch = 160 mm (OD) 160 mm 0.16 m


wall thickness min (smin) 9.5 mm
wall thickness max (smax) 10.7 mm
weight/meter 4.51 kg/m
avr. ID 139.86 mm 0.13986 m

Pipe 8 inch = 200 mm (OD) 200 mm 0.2


wall thickness min (smin) 11.9 mm
wall thickness max (smax) 13.3 mm
weight/meter 7.05 kg/m
avr. ID 174.77 mm 0.17477 m

Pipe 12 inch = 315 mm (OD) 315 mm 0.315 m


wall thickness min (smin) 14.8 mm
wall thickness max (smax) 16.5 mm
weight/meter (w) 10.99 kg/m
avr. ID 275.36 mm 0.27536 m

σfluid 997 kg/m3 (water)


Total deflection Beam deflection + Thermal Expansion Deflection

Beam deflection (d) FqL^4/EI

q= (w/12) +(πσ (id)^2)/6912

L= ((3(OD^4-ID^4)σm*π)/(8qOD))^1/2
σm 100 psi 70306.99 kg/m2

I= (π/64)(OD^4-ID^4)
F 0.0026

thermal expansion deflection (△y) L(0.5α(△T)^1/2


where
L distance between anchor point
α coef. Expansion
△T temperature change

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