Bio204 Principles of Biochemical Engineering
Bio204 Principles of Biochemical Engineering
Department of Biotechnology
Virtual University of Pakistan, Lahore
Pakistan
Contents
Sterilization
Sterilization means the complete destruction of all the micro-organisms including spores, from
an object or environment. It is usually achieved by heat or filtration but chemicals or radiation
can be used.
Disinfection is the destruction, inhibition or removal of microbes that may cause disease or other
problems e.g. spoilage. It is usually achieved by the use of chemicals.
Microbial Control
Methods
Mechanical
Physical Agents Chemical Agents Removal
Methods
Physical Agents
Heat Radiation
Disinfection
Physical methods of sterilization
ii. Incineration/flaming
a. Boiling
Kills vegetative forms of bacterial pathogens, almost all viruses, fungi and
their spores within about 10 min. Endospores and some viruses, however, are
not destroyed this quickly.
Hepatitis virus: Can survive up to 30 minutes of boiling.
Endospores: Can survive up to 20 hours or more of boiling.
Boiling is therefore not always a reliable sterilization procedure.
Pasteurization
Milk, cream and certain alcoholic beverages (beer and wine) are subjected to a controlled heat
treatment called pasteurization which kills microorganisms of certain types but does not destroy
all organisms. Pasteurized milk is not sterile milk.
Holder method: In the classical pasteurization treatment of milk, the milk was
exposed to a temperature of about 63oC for 30 min.
High-temperature short-time (HTST): most milk pasteurized today uses higher
temperatures, atleast 72oC but for only 15 sec. in addition to killing pathogens, HTST
pasteurization lowers total bacterial counts, so the milk keeps well under refrigeration.
Ultra-high-temperature treatments (UHT): milk can also be sterilized by UHT
(something quite different from pasteurization). The milk falls in a thin film through a
chamber of superheated steam and reaches 140oC in less than second. It is held for three
seconds in a holding tube and then cooled in a vacuum chamber, where the steam flashes
off. With this process, in less than 5 sec the milk temperature rises from 74 oC to 140oC
and drops back to 74oC.
b) Nonionizing radiation
Another potential problem is that UV light can damage human eyes, and
prolonged exposure can cause burns and skin cancer in humans. And it
may cause damage in human skin cells.
Experiment No. 2
Chemical
Agent
Gas Liquids
Sterilization by gases
Chemotherapy Antiseptics Sterilization Disinfection
a) Ethylene oxide gas
Cause denaturation of proteins.
Kills all microbes and endospores and endospores but requires a lengthy
exposure period of 4 to 18 h.
It is toxic and explosive in its pure form, so it is usually mixed with a
nonflammable gas, such as carbon dioxide or nitrogen.
It has high penetration power.
Used to sterilize medical supplies and equipment.
Used to sterilize plastic and rubber articles, oils and some foods.
b) Propylene oxide and β-propiolactone
Used in fumigation
For sterilisation 0.2% BPL is used
Has a rapid biocidal activity
Very effective against viruses
A disadvantage of all these gases is that they are suspected carcinogens especially
β-propiolactone.
c) Plasma gas sterilization
This makes use of vapors of hydrogen peroxide subjected to radio
frequencies or microwave radiation to produce reactive free radicals.
No by-products toxic to humans are produced, and is an effective sterilant.
Used for surgical instruments mainly those with narrow lumen such as
arthroscopes and laproscopes.
Chemical methods
i) Glutaraldehyde
Works by denaturing proteins
Used to disinfect hospital instruments, including respiratory-therapy
equipment.
When used in 2% solution (Cidex), it is bactericidal, tuberculocidal and
virucidal in 10 min, and sporicidal in 3-10h.
Glutaraldehyde is one of the few liquid chemical disinfectants that can be
considered a sterilizing agent.
ii) Peroxygens
Exert antimicrobial activity by oxidizing cellular components of the treated
microbes.
a) Hydrogen peroxide
Found in many household medicine cabinets and in hospital supply rooms.
It does effectively disinfect inanimate objects, an application in which it is
even sporicidal, especially at elevated temperatures.
Food industry is increasing its use of hydrogen peroxide for aseptic
packaging.
b) Peracetic acid
One of the most effective liquid chemical sporicides available and
is considered a sterilant.
It is generally effective on endospores and viruses within 30 min
and kills vegetative bacteria and fungi in less than 5 min.
Used for the disinfection of food-processing and medical
equipment because it leaves no toxic residues and is minimally
affected by the presence of organic matter.
Experiment No. 3
Mechanical
Removal
Methods
Filtration
Air Liquids
Disinfection Sterilization
This method is used for sterilizing thermolabile solutions, which will otherwise be degraded
by other conventional heating methods. The drug solutions are passed through the sterile
bacteria proof filter unit and subsequently transferring the product aseptically into the sterile
containers which are then sealed.
Depth filters
Depth filters are the variety of filters that use a porous filtration medium to
retain particles throughout the medium, rather than just on the surface of the medium. These
filters are commonly used when the fluid to be filtered contains a high load of particles because,
relative to other types of filters, they can retain a large mass of particles before becoming
clogged.
a. Sintered (or fritted) glass filters
Borosilicate glass is finely powdered in a ball-mill and the particles of required size
are separated. This is packed into disc mounted and heated till the particles get fused. The disc
thus made have pore size of 2 mm and are used for filtration. As these are made of glass and
hence do not absorb liquids during filtration. The disadvantage is that they are very brittle and
break easily
They are cleaned with the help of sulfuric acid.
b. Sietz filter:
These are made of asbestos or other material. They are pad like and thicker than
membrane filters. They do not rupture during filtration. But the solution might get absorbed by
the filter pad itself.
Membrane filters
Membrane filters are made of cellulose-derivative (acetate or nitrate). They are very fine. They
are fixed in some suitable holders.
Nominal pore size is 0. 22 ± 0. 02 mm or less is required.
The membranes are brittle when dry. In this condition they can be stored for years together. They
become very tough when dipped in water.
They are sterilized by autoclaving or by ethylene oxide gas. They cannot be sterilized by dry heat
as they decompose above 1200C.
They are suitable for sterilizing aqueous and oily solutions but not for organic solvents such as
alcohol, chloroform etc.
Membrane filters are generally blocked by dirt particles and organisms. Pre-filtration (through
glass-fibre paper prefilter) reduces the risks of blockage of the final filter.
Carbon and energy source + Nitrogen source + O2 + Other requirements ----> Biomass +
Products + CO2 + H2O+ Heat Essential characteristics of formulated media
1. It should produce the maximum yield, maximal concentration with maximal rate of production
of desired biomass, of consistent quality which is always readily available.
2. It should also have minimal problems during media designing.
3. It should have minimal problems during recovery of desired product/ biomass especially
during aeration and agitation, extraction, purification and waste treatment. Basic media
constituents
1. Water
It is major component of all fermentation media. Following factors need to be considered about
water for media preparation
pH
Dissolve salt
Effluent contamination
Mineral water content of water is very important in brewing, and most critical in the mashing
process, and historically influenced the siting of breweries and the type of beer produced.
2. Energy Sources
Energy for growth comes from either the oxidation of medium components or from light. Most
industrial micro-organisms are chemo-organotrophs, therefore the commonest sources of energy
will be the carbon source such as carbohydrates, lipids and proteins.
3. Carbon sources
4. Nitrogen Sources
Microorganisms generally can use inorganic or organic N.
Inorganic sources: ammonia, ammonium salts –
Organic sources: amino acid, proteins and urea, Corn steep liquor, Yeast extract,
Peptones, Soya bean meal.
5. Oxygen sources
Oxygen is always provided in water.
Some organisms require molecular oxygen as terminal oxidizing agents to fulfill their energetic
needs through aerobic respiration. These organisms are obligatorily aerobic.
For obligate anaerobes molecular 02, is a toxic substance.
Some organisms are facultative anaerobes and can grow with or without molecular 02.
Culture media contains nutrients and physical growth parameters necessary for microbial
growth. All microorganisms cannot grow in a single culture medium and in fact many can’t grow
in any known culture medium.
Organisms that cannot grow in artificial culture medium are known as obligate
parasites. Mycobacterium leprae, rickettsias, Chlamydias, and Treponema pallidum are obligate
parasites. Bacterial culture media can be distinguished on the basis of composition, consistency
and purpose.
1. Solid medium
solid medium contains agar at a concentration of 1.5-2.0% or some other, mostly inert
solidifying agent. Solid medium has physical structure and allows bacteria to grow in
physically informative or useful ways (e.g. as colonies or in streaks). Solid medium is useful
for isolating bacteria or for determining the colony characteristics of the isolate.
2. Semisolid media
They are prepared with agar at concentrations of 0.5% or less. They have soft custard like
consistency and are useful for the cultivation of microaerophilic bacteria or
for determination of bacterial motility.
3. Liquid (Broth) medium
These media contains specific amounts of nutrients but don’t have trace of gelling agents
such as gelatin or agar. Broth medium serves various purposes such as propagation of large
number of organisms, fermentation studies, and various other tests. e.g. sugar fermentation
tests, MR-VR broth.
Synthetic medium may be simple or complex depending up on the supplement incorporated in it.
A simple non-synthetic medium is capable of meeting the nutrient requirements of organisms
requiring relatively few growth factors where as complex non-synthetic medium support the
growth of more fastidious microorganisms.
Classification of Bacterial Culture Media based on the basis of purpose/ functional use/
application
Many special purpose media are needed to facilitate recognition, enumeration, and isolation of
certain types of bacteria. To meet these needs, numerous media are available.
Nutrient Agar
Blood Agar
a. Selective medium
Principle: Differential growth suppression
Selective medium is designed to suppress the growth of some microorganisms while allowing
the growth of others. Selective medium are agar based (solid) medium so that individual colonies
may be isolated.
Examples of selective media include:
Mannitol Salt Agar (MSA) and Salt Milk Agar used to recover S.aureus contains 10% NaCl.
Ingridients for MSA are given below;
Mannitol Salt Agar grows halophilic (salt-loving) bacteria. Pathogenic Staph is growing
on left (yellow side) and normal flora Staph growing on right (pink).
Certain media are designed in such a way that different bacteria can be recognized on the basis
of their colony colour. Various approaches include incorporation of dyes, metabolic substrates
etc, so that those bacteria that utilize them appear as differently coloured colonies. Such media
are called differential media or indicator media. Differential media allow the growth of more
than one microorganism of interest but with morphologically distinguishable colonies.
Construction of fermentor
A fermentor is constructed to supply filtered oxygen through the spargers located at the bottom
of the fermentor. The agitator is used to keep the mixture of cells and growth media inside the
fermentors relatively homogeneous. It also increases oxygen mass transfer by decreasing the size
of the oxygen bubbles. The fermentor is operated at a constant growth temperature to achieve the
required growth rate. Since cells liberate heat during growth, a constant temperature is
maintained using either cooling jackets surrounding the fermentors or by coils inside fermentor
or a combination of both. In addition, the cells secrete acids as they metaboliz , which decrease
the pH level within the fermentor. As a result, a base is usually added to the fermentor whenever
the pH drops below its optimum value.
Batch Fermentation
Batch Fermentation involves the process in which microbial cells grow in a batch. The Stages of
Batch Fermentation
Shake Flask
Seed Fermentor
Production Fermentor
An example, of a fermentation process is represented in the block flow diagram shown below.
1. Inoculate the LB medium with pure culture. After inoculation flask was placed in a shaking
incubator at 37 °C, so the cells can grow and reproduce.
2. The cells are grown to a particular density near the end their exponential phase and used to
inoculate a small fermentor known as known as a seed fermentor.
3. After the cells reach the required optical density in the seed fermentor, the cells can either be
used to inoculate several used several increasingly larger seed fermentors until the required
volume and density is reached, or the cells can be transferred directly to the production
fermentor to where they will eventually synthesize the co - protein.
4. After achieving specific level in seed fermentation, cells are transferred in production
fermentor. In production fermentor cells are grown to a particular density. The density in
which they are grown depends upon the desired product being growth or non - growth
associated.
5. At exponential phase, a chemical is added that induces the cells to begin over-expressing the
gene responsible for the recombinant protein. Over expression leads to depletion of nutrients
eventually cause the cells to enter their stationary growth phase. At this point, the cells are
no longer capable of producing appreciable amounts of the desired protein and the
fermentation is ended.
Practical 7: Growth Kinetics
Objectives: To establish growth curves for an unknown bacterial species and observe the
different phases of growth.
Introduction:
Bacteria normally reproduce by binary fission, forming two equal-sized progeny cells and thus
doubling their number with each division. This type of cell division is called exponential; i.e.,
one cell divides to form two, each of these cells divides so that four cells are obtained, and so
forth in a geometric progression. The unit of microbial growth is "generation time", which is the
time required to achieve a doubling of the population size and is designated as tgen. Generation
time can be estimated by determining cell numbers during the period of active cell division and
is expressed mathematically as:
tgen = t ln 2/ ln Xt − ln X0= t log 2 /log Xt − log X0
In the above equations, t is the elapsed time during which growth is measured, and Xo and Xt are
the number of bacteria at times zero and t, respectively. The presence of 2 in the numerator of the
equations is due to the fact that when doubling of the population number occurs, the quantity
Xt/Xo (called the doubling constant) will be equal to 2. The generation time of many bacteria is
usually several hours. However, under optimum conditions, E. coli has a generation time of
about 20 minutes. Thus it can be calculated that a single E. coli cell will produce about a
thousand progeny in 3.3 hours and over a million in 6.6 hours. If the generation time and the
elapsed time are known, then the number of generations can be estimated as follows:
Number of generations = t/ tgen
A bacterial population follows a characteristic growth curve which has four phases: the lag
phase, the log or exponential growth phase, the stationary phase, and the death phase.
1. Lag phase: During this phase, there is no increase in cell number; rather, bacteria are
preparing for reproduction and synthesizing DNA and various inducible enzymes needed
for cell division.
2. Log phase: This phase, also called the exponential phase, follows the lag phase and starts
with a rapid increase in bacterial number. At this stage, the logarithm of bacterial biomass
increases linearly with time so that numbers of bacterial cells in a given interval of time is
proportional to the biomass of bacteria present.
3. Stationary phase: The number of bacteria reaches a maximum in this phase and does not
increase further (the growth rate is exactly equal to the death rate). This phase is
sometimes called the plateau stage. A bacterial population may reach stationary growth
when a required nutrient is exhausted, when inhibitory end products accumulate, or when
physical conditions are inappropriate for growth. The duration of the stationary phase
varies, with some bacteria exhibiting very long stationary phases.
4. Death phase: Eventually, the number of viable bacterial cells begins to decline, signaling
the onset of the death phase. No further divisions occur in this phase. Death rate, in many
cases, follows the same kinetics as the exponential growth.
Principle:
Turbidity, which is a measure of the growth of microorganisms, is determined via an instrument
called a spectrophotometer. The basis for the use of this instrument is that less light passes
through a turbid solution than through a clear solution; i.e., the more turbid a solution (more
growth), the less the amount of light transmitted through the solution. Since the optical density of
the culture is proportional to the cell density, measuring the turbidity of the culture solution can
be used in estimating numbers of bacterial cells, if a growth curve for the conditions used has
already been established. This is the most common method used to rapidly estimate bacterial
numbers.
Procedure:
1. Obtain a flask of LB and transfer 5 ml of broth to a small test tube. This is your blank. Adjust
the wavelength to 550 nm on the spectrophotometer and calibrate the machine to 0.0 O.D. or
100% transmittance with your blank. Take the blank out but do not discard it.
2. Inoculate your flask with 10 ml of the culture provided and swirl the flask well.
3. Work quickly to withdraw 5 ml of the sample into a clean small test tube, using a pipette.
4. Place the culture flask immediately at the assigned incubating temperature and aeration
condition and record the time.
5. Measure the O.D. of your sample next. Record the 0 time absorbance. Discard the contents of
your sample test tube. This test tube can be re-used for your next sample without washing.
6. At 15-minute intervals for up to 90 minutes, shake your flask vigorously and transfer 5 ml of
the culture to your sample test tube.
7. Record the optical density at each time period. Use your blank each time to make sure your
readings are correct and other students have not altered the machine’s calibration. Your
instructor will ask all groups to write their results in a table on the blackboard. Copy these results
to your Results Sheet. If more than one group is doing a growth condition, get their average data.
8. Plot the optical density (y-axis) versus time (x-axis) for each growth condition on the same
regular graph paper.
Experiment 8: Medium formulation (fungi)
Malt Extract Agar is used as a general purpose growth media to isolate and cultivate molds from
clinical samples, as well as a wide range of environmental sources. Malt Extract Agar is
designed to contain the proper formulation of carbon, protein and nutrient sources essential for
yeast and mold growth. Dextrose is added to the medium to provide a carbon and energy source
for fungi. Additionally, Malt Extract Agar contains digests of animal tissues (peptones) which
provide a nutritious source of amino acids and nitrogenous compounds for the growth of mold.
The pH is adjusted to approximately 5.5 in order to enhance the growth of fungi and to slightly
inhibit bacterial growth commonly found as environmental contaminants.
Composition (g/L)
Peptone 20
Yeast extract 10
Dextrose 20
pH:4-4.5
1. Add peptone 2.0 grams, Yeast extract 1.0 g and dextrose 2.0 g in 50 ml distilled water. Adjust
the pH to 5.5 with 0.1 N phosphoric acid.
2. Make up the volume to 100 ml with distilled water.
3. Transfer medium to 250 ml Erlenmeyer flask and cotton plug it.
4. Sterilize by autoclaving at 15 psi, 121°C for 15 minutes.
Experiment 10: Production of enzyme (alpha amylase) by solid state
fermentation.
Introduction:
Fermentation actually comes from Latin word “fervere” which means “to boil”. So the word
“Fermentation” is referred to physical state of boiling/bubbling.
Fermentation may be defined as “process of converting carbohydrates to alcohol or organic acids
using microorganisms (yeast/bacteria) under anaerobic conditions”
Or
Fermentation is a process of mass culturing of cells for the sake of desired product e.g. acids,
enzymes, gases, alcohols, hormones etc.
Types of fermentation
There are three types of fermentation on the basis of Moisture/Water (H₂O) content in medium.
1. Solid state fermentation
2. Submerged fermentation
3. Surface fermentation (Organism is allowed to grow on the surface of a liquid medium without
agitation. After an appropriate incubation period the culture filtrate is separated from the cell
mass and is processed to recover the desirable product)
Solid-State Fermentation (SSF)
In solid-state fermentation, the microorganisms grow on a moist solid with little or no ‘free’
water, although capillary water may be present.
Examples of this type of fermentation are seen in mushroom cultivation, bread-making and the
processing of cocca, and in the manufacture of some traditional foods, e.g. miso (soy paste), soy
sauce, tempeh (soybean cake) and gari (cassava), which are now produced in large industrial
operations. SSF is also called as Koji Fermentation.
Advantages of solid state fermentation
1. Cheap
2. environmental friendly
3. High yield
4. Low availability of water reduces possibilities of contamination
Disadvantages
1. Downstream processing difficult
2. difficult to scale up
3. difficult to monitor and control different parameters
Materials Required
Beaker, Stirrer, 250 ml Erlenmeyer flask, cylinder, wheat bran, Zn SO 4.7H2O, FeSO4.7H2O, Cu
SO4.7H2O
Procedure
1. Add ten grams of solid substrate such as wheat bran in 250 ml Erlenmeyer flask.
2. Moisten the substrate with 10 ml of suitable diluent (containing mg/L: Zn SO 4.7H2O, 6.2;
FeSO4.7H2O, 6.8; Cu SO4.7H2O, 0.8; Distilled water, 1000 ml).
3. Cotton plug the flask and Sterilize the flask in an autoclave at 121°C, 15 psi for 15 minutes.
4. Cool the flask at room temperature.
5. Add one ml of the conidial suspension to flask.
6. Incubate the flask at 30/37°C for 48-72 h.
7. After fixed period of incubation, add 100 ml of distilled water to each flask containing
fermented bran.
8. Place the flask in incubator shaker at 160 rpm for one hour.
9. After one hour, filter the contents of the flasks and use the filtrate for the estimation of enzyme
(alpha amylase).
Experiment 11: Production of enzyme (alpha amylase) by submerged
fermentation.
Introduction
In submerged fermentation, microorganisms grow in submerged state within the fermentation
media. Submerged fermentation may use a dissolved substrate, e.g. sugar solution, or a solid
substrate, suspended in a large amount of water to form a slurry. Organism is grown in a liquid
medium which is vigorously aerated & agitated.
It is used for pickling vegetables, brewing beer and producing wine and soy sauce and
production of enzymes.
Advantages
1. ensure proper agitation and aeration
2. Downstream processing easy
3. Possibility to automate many operations
4. Uniform distribution of nutrient and waste products.
5. Various parameters can be monitored or controlled easily (by periodic sampling of broth) and
controlled if necessary by addition of further nutrients and reagents.
Disadvantages
1. costly
2. low yield as compared to solid state fermentation
Materials Required
Beaker, Stirrer, 250 ml Erlenmeyer flask, cylinder, soluble starch, KNO3, K2HPO4,
MgSO4.7H2O, CaCl2, FeCl3, agar
Procedure
1. Add 50 ml of fermentation medium (g/L: soluble starch, 10; KNO3,0.5; K2HPO4, 1;
MgSO4.7H2O, 0.2; CaCl2, 0.1; FeCl3, agar, 15; pH: 7.0) in 250 ml Erlenmeyer flask.
2. Cotton plug the flask and sterilize the flask in an autoclave at 121°C, 15 psi for 15 minutes.
3. Cool the flask at room temperature.
4. Add one ml of the conidial suspension to flask.
5. Incubate the flask at 37°C for 48 h.
6. After fixed period of incubation, centrifuge the contents of the flask at 6000 rpm for 15
minutes.
7. Use the supernatant for the estimation of enzyme (alpha amylase).
Experiment No 12: Partial purification of enzyme by ammonium sulfate
precipitation.
Introduction
Ammonium sulfate precipitation is one of the most commonly used methods for large and
laboratory scale protein purification and fractionation that can be used to separate proteins by
altering their solubility in the presence of a high salt concentration.
Ammonium sulfate is an inorganic salt with a high solubility that disassociates into ammonium
(NH4+) and sulfate (SO4 2-) in aqueous solutions. [1] Ammonium sulfate is especially useful as a
precipitant because it is highly soluble, stabilizes protein structure, has a relatively low density,
is readily available, and is relatively inexpensive.
The solubility of proteins varies according to the ionic strength of the solution, thus according to
the salt concentration. As the salt concentration is increased, the solubility of the protein begins
to decrease. At a sufficiently high ionic strength, the protein will precipitate out of the solution,
an effect termed "salting out".
Proteins differ markedly in their solubilities at high ionic strength, therefore, "salting out" is a
very useful procedure to assist in the purification of the desired protein. In solution, proteins
form hydrogen bonds with water molecules through their exposed polar and ionic groups. When
high concentrations of small, highly charged ions such as ammonium sulfate are added, these
groups compete with the proteins to bind to the water molecules. This removes the water
molecules from the protein and decreases its solubility, resulting in precipitation. Critical factors
that affect the concentration at which a particular protein will precipitate include: the number and
position of polar groups, molecular weight of the protein, pH of the solution, and temperature at
which the precipitation is performed.
Ammonium sulfate precipitation is a useful technique as an initial step in protein purification
because it enables quick, bulk precipitation of cellular proteins.[5] It is also often employed during
the later stages of purification to concentrate protein from dilute solution following procedures
such as gel filtration.
Procedure
3. Place the beaker containing the chilled fermented broth (and a large magnetic stir bar)
on a large stir plate at 4oC.
4. Sprinkle small batches of the solid ammonium sulfate onto the surface of the stirring
fermented broth so that it takes ~30 minutes to add all of the ammonium sulfate. Use a
slow rate of stirring to avoid foaming. If solid ammonium sulfate accumulates at the
bottom of the beaker, stop the addition and allow the ammonium sulfate to dissolve
before adding more solid.
5. After the addition of ammonium sulfate is complete, stir the mixture for another 60
minutes
6. Transfer the mixture to centrifuge tubes and centrifuge the tubes at 10,000 g for 15
minutes at 4°C.
7. Resuspend the protein pellet (if any) in the minimum volume of appropriate buffer
(e.g. 20 mM phosphate buffer)
8. Assay the protein solution for the presence of the target protein by enzyme assay.
9. Transfer the supernatant to another beaker. Measure the volume of the supernatant and
add the amount of solid ammonium sulfate required to give the percentage of saturation
(20%).
11. Then keep on increasing the percentage of saturation by 10% till the pellet contains
the desired protein.
12. If necessary, remove any residual ammonium sulfate from the protein solution by
dialysis, ultrafiltration, or chromatographic desalting.