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Special Process Audit Check Sheet - Plating

This document provides the results of a special process audit conducted on a supplier. It includes: 1) An overview of the audit including the auditee, audit person, and date. 2) A summary of the evaluation results for 31 check items related to the supplier's plating process, giving a total evaluating point of 0 out of 835. 3) A note that special decreased points may be applied if serious quality control defects are found, but will be removed if improved within six months.
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0% found this document useful (0 votes)
431 views

Special Process Audit Check Sheet - Plating

This document provides the results of a special process audit conducted on a supplier. It includes: 1) An overview of the audit including the auditee, audit person, and date. 2) A summary of the evaluation results for 31 check items related to the supplier's plating process, giving a total evaluating point of 0 out of 835. 3) A note that special decreased points may be applied if serious quality control defects are found, but will be removed if improved within six months.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Form 1

Special Process Audit result notice Issue date :

To :
Supplier Name :
Route Supplier Quality Assurance incharge :
Audit person

Approval
1.I announce the audit result of process quality audit carried out on We expect you to utilize this as improvement data of your company and to clarify the
improvement plan as for the indicated matters to submit it to Purchase dept.
Purchase

2. Auditee :
Supplier

Duplicate
QA

3. Audit Person :

4. Evaluating Point
(Original paper)
(Copy)
(Copy)

Summary of evaluation (According to the


(1)
table below) The previous point
Special decreased point (According to the
(2) Date of Audit :
contents below)

Rank A B C D E
Characteristic
Classification 75 or more to 60 or more to 45 or more to
Evaluating point 90 or more Less than 45
less than 90 less than 75 less than 60

S Critical safety parts

Z-A Critical functional parts Adequate ・ Improvement required Inadequate

B-C General parts

2) Conclusion of Evaluation

Check item Evaluation Check item Evaluation

1 Plating parts acceptance / 25 17 Inspection (corrosion resistance) / 20

2 Inspection before plating / 60 18 Film thickness measurement / 35

3 Loading / 55 19 Adhesiveness / 10

4 Pretreatment / 140 20 Inspection (Surface coarseness) / 20

5 Plating pretreatment Water rinse / 30 21 Transfer filtration / 20

6 Ni plating / 145 22 Liquid analysis / 55

7 Cr plating / 100 23 Re-plated procedure / 5


Cr plating
8 / 15 24 Corrective measures against power interruption / 5
Water rinse
9 Zn plating / 100 25 Quality control / 10

10 Nitric acid immersion / 10 26 Defective product handling procedure / 5

11 Chemical conversion coating / 25 27 Plating jig / 50

12 Unloading / 15 28 Change plating process / 10

13 Drying / 15 29 Plating equipment / 65

14 Instrument condition / 20 30 Chemical control / 10

15 Hardness / 20 31 Equipment associated with lines / 45

16 Inspection process / 60 /

Total 0 / 835 Total 0 / 365

The total of an evaluation point (molecule)


Purchase

Evaluation point = X 100 Evaluating Point 0.00


The total of an evaluation point (denominator)

2) Special decreased point (When a serious defect on the quality control is found as a result of the audit, evaluation level is decreased to unsuitable rank. Special
decreased point will be vanished if the defect is improved within six months.)

Approved
Special
0
decreased point

5. Comment :
Quality Assurance

Reviewed

6. Improvement Indication Item


Put mark.
Charge
Follow sheet
The quality audit result indication matters are based on Audit pointing matter follow up sheet.
Exist No

Doc. No: KMSI-02-10-1506-103 Rev. No: 1 Date: 20.02.2019


Doc. No: KMSI-02-10-1506-103
Special Process Audit Check Sheet - Plating Rev. No: 1 Date: 20.02.2019

Evaluation criteria : Good = 80 to 100% satisfaction, Average = 50 to 80%, Not good = 20 to 50%, Bad = 0 to 20%

Supplier Name : Location : Audit Date:

Product Name: Number of Employee

Evaluation score
Sl.No. Process Control Check items Supplemental description Reason of checks KMSI Observation Result
Not Score
Good Average Bad
good
Confirm that prevention action for
Material If there is distribution warehouse, Confirm that first in first out and rust is to be placed and unnecessary 5 3 1 0
confirm that lot control is to be placed. rust prevention are to be placed.
stock is to be kept.

Packing style Confirm that tag and delivery (In case of different department 5 3 1 0
document are attached. receive material.)
Confirm that prevention action of
Packing style Confirm that tag and delivery parts (In case of different department mixture parts and miss count are to 5 3 1 0
Plating parts name and quantity are same. receive material.)
1 be placed.
acceptance
Confirm that carrier is free from
Confirm that packing style prevent free play, hardening of insulator Confirm that the measure of scratch
Packing style and broken of partition. Confirm and knock mark and easy control 5 3 1 0
scratches.
that specification is to prevent method of number are to be placed.
parts from hitting each other.

Confirm that receiving place is decided


Packing style To prevent mixture parts and lost. 5 3 1 0
by parts.

Confirm that the brightness in


Quality Lightness should be over 700 lx. Depend on YGK appearance standard. 5 3 1 0
inspection area is suitable to standard.

Confirm that procedure of stock


Confirm that inspection equipment
Quality and operation of equipments are 5 3 1 0
operation standard is exist. specified.

Confirm that the brightness in


Quality inspection area is periodically checked. To keep inspection condition stable. 5 3 1 0

Confirm that a operator grasps


Confirm that a operator grasps the oil
Training where oil can easily be Cause of an oil defect. 5 3 1 0
adherence condition. accumulated.

Confirm that rust parts handling Rust parts should not be plated. Many
Training standard is decided. Question: Is Re-buffing specified? rust mark failure should be happened. 5 3 1 0

Stiff buff residue is possible not to


Confirm that to check back side
Material Confirm that parts are free from buff of parts, there should be no remove by pretreatment. It should 5 3 1 0
residue. carry in the bath and cause free
black residue.
plating or appearance defects.

Confirm that a specified type of rust- Any oil remaining on the surface
Inspection Material preventive oil has been used. Select causes the product to become dirty, 5 3 1 0
2 before the type of low viscosity. producing a defect.
plating

Any oil remaining on the surface


causes the product to become dirty,
Confirm that a specified type of producing a defect. The amount of
Material process oil has been used. Select the cutting and press oils must be enough 5 3 1 0
type of low viscosity. to allow degreasing in the
pretreatment. Use of molybdenum is
not permitted.

Confirm that scratches, buffing


Material Confirm that there is clear inspection line, outside diameter, burr and Those items should be specified on 5 3 1 0
standard. surface condition are specified. work standard.

Question: Is products storage


Confirm that prevention of rust is condition on long weekend If rust parts are plated, many rust
Quality 5 3 1 0
specified and implemented. specified? Do you pay attention mark failure should be happened.
for rainy season?

Confirm that process change rule is Confirm that machining solution


Quality decided at process change of should be removed by If unsuitable oil is used, many 5 3 1 0
appearance defect are caused.
machining solution. pretreatment.

Confirm that washing method for pipe Confirm that reserve cleaning or Washing pipe inside is difficult in
Operation inside is specified. steam cleaning is to be placed. ordinal plating process. Additional 5 3 1 0
cleaning before plating is necessary..

racks must be sorted, if a Different process conditions are


Confirm that a normal plated product different process configuration is specified for each of normal plated
Operation and a re-plated product have not been made for each of raw material products and re-plated products. 5 3 1 0
loaded on the same rack. and recycled product of a certain Simultaneous plating is not permitted
plating type. to prevent impacts on adhesiveness.

Film thickness is changed if loading


Confirm that loaded parts parts number is small than specified
Confirm that loading method for
Operation fraction number is specified. surface area is over one third of loading number of rack. Contact 5 3 1 0
specified condition per one rack. points of vacant place have nickel
flower.

Confirm that the plating rack has not Rattling causes poor current carrying
Operation been loosened or rattled on hooking Thumbscrews and plate springs performance thus results in plating 5 3 1 0
must not be loosened.
on a copper bar. peeling.

A different voltage must be set The plating film thickness or the


Confirm that the fixed voltage has
Operation for each decorative plated covering power around the edge 5 3 1 0
been set for each product. product. varies depending on the voltage.

A different current must be set The plating film thickness or the


Confirm that the fixed current has
Operation been set for each product. for each industrial plated covering power around the edge 5 3 1 0
product. varies depending on the voltage.

Confirm that condition setting Film thickness and covering force


Process standard for each parts are specified. should be changed by voltage. 5 3 1 0
3 Loading
Confirm that location of contact,
Operation Confirm that loading procedures for usage of plug, rack shape of If loading method vary by operator, it 5 3 1 0
each parts are specified. masking are specified for each cause scratch or missing plug.
parts.

The plating rack hooking positions can


confirm that the rule has been Due to the relative position to be changed freely. To eliminate
Operation the anode, this may affect the variations in film thickness, attempts 5 3 1 0
established for the hooking position.
film thickness. must be made to equalize the
intervals.

Film thickness is changed if loading


parts number is small than specified
Confirm that the vacant position of loading number of rack. Contact
Operation rack have any cover to protect nickel 5 3 1 0
points of vacant place have nickel
flower. flower and have shortage of current
by insufficient contact surface.

Confirm that there is the Confirm that prevention of scratch


Confirmation that rule to wear special
Operation cleanness criteria of glove and and no activation caused by dust or 5 3 1 0
glove is specified.
classification. oil.

Confirm that there is indication


Operation Confirm that normal parts and rework of parts, marking on parts is It is difficult to identify after plating. 5 3 1 0
parts are obviously separated.
better.

Confirm that there is no out of


Confirm that solution conditions of range in solution temperature This is essential control item to keep
Process 5 3 1 0
each bath are within specification. and concentration or correction plating quality.
is to be placed.

In case of an electrolytic bath, confirm Care must be taken to ensure This item is required to control the
Process that the amount of impurity metals is that Fe, Cr and Cu amounts are conditions to assure the plating 5 3 1 0
below the specified level. below the specified levels. quality. This affects the adhesiveness.

The allowable error must be ±3°C


Confirm that periodic inspections have Check the meter for trouble or severe
Equipment between the measured and 5 3 1 0
been performed on the thermometer. error.
displayed values.

Equipment Confirm the record of thermometer 5 3 1 0


inspection

They must flow into the If dirt or oil is accumulated near the
Confirm that no dirt or oil remains at bath outlet, products become dirty
Equipment overflow. Or the oil removal 5 3 1 0
the liquid level of cleaning bath. equipment must operate. while moving upward. This dirt is a
major cause of an oil defect.

This is required to improve the


Confirm that an overflow size matches
Equipment the length of each bath. Allowable length: 2/3 or more effectiveness of oil removal means in 5 3 1 0
the bath.

Confirm that busbar is free from If residue accumulate at contact


Confirm that periodical cleaning of point, heat generated and shortage of
Process precipitation of chemical and 5 3 1 0
busbar is to be placed. dust. current happen and caused decrease
oil removal force.

Confirm that supply of electrified To prevent shortage of pretreatment


Process grease to terminal is periodically to be Confirm that Busbar is not dried. cleaning power by change or stop of 5 3 1 0
placed. current.

Confirm that there is no clearance


between the current carrying bar and These must be in contact with This is required to prevent poor
Process pretreatment rinse due to current 5 3 1 0
the current carrying parts (terminals each other.
and V blocks). carrying variations or interruption.

Confirm that the oil pan has An oil defect occurs, when the current
Confirm that means have been
Equipment provided to ensure no grease dropped been provided, or that the carrying grease, the hoist grease or 5 3 1 0
procedure has been specified for the chain grease is dropped into the
into the bath. grease application. bath.
The purpose are to prevent
Process Confirm that the plan to replace of deterioration of solution and keep 5 3 1 0
pretreatment solution is specified.
performance.

Equipment Confirm that exchange of duct filters Confirm that there is no chemical To keep work environment. 5 3 1 0
are to be placed. mist and odor.

Equipment Confirm that the duct should be Confirm that there is no chemical To keep work environment. 5 3 1 0
confirmed its suction from inlet. mist and odor.

In case of an electrolytic bath, confirm If the diameter is too small, the


On liquid change, check the
Process that the limit of use of the anode has internal steel will melt, producing 5 3 1 0
been specified. anode diameter. foreign matter. This will cause defects.

IN case of electrolyte bath, confirm


This is essential control item to keep
Process that voltage and current are within 5 3 1 0
specification. plating quality.

If there is oil-water separation


bath(circulate bath), confirm that Confirm that periodical exchange The measure of appearance defect by
4 Pretreatment Process cleaning of oil is periodically to be of absorb mat, rope, roller and oil. 5 3 1 0
placed. so on are to be placed.

Confirm that the dirty liquid


continuously flows into the oil and
water separating bath (circulating Amount of remaining liquid: This is required to eliminate the cause
Equipment About 20% of the capacity of this 5 3 1 0
bath), where the amount of remaining bath of oil defects.
liquid must be enough to assure oil
separation.

In case of pretreatment cleaning is not Confirm that cleaning of hole and


Equipment enough, confirm that additional 5 3 1 0
cleaning is to be placed. gap is to be placed.

This is effective modification item to


Confirm that steam cleaning is added Confirm that cleaning of hole and
Equipment for spare cleaning before plating. gap is to be placed. plating defects( appearance, rough 5 3 1 0
surface and pit.)

Confirm that there is periodical The purpose are to prevent


Process deterioration of solution and keep 5 3 1 0
inspection record of solution.
performance.

Confirm that analysis data is visualized


This is measure to make easy to
Process by graph and easy to understand its understand data change. 5 3 1 0
control conditions.

Confirm that the correction records


Process must be kept on measured values Must not be left out of control For maintaining the capability. 5 3 1 0
value.
outside the range.

This is essential control item to keep


plating quality. When the
Confirm that the temperature
Process measurements have been performed temperature is low, degreasing 5 3 1 0
capability is reduced, and when the
at least every 4 hours. temperature is kept high, it results in
excessive etching.

Do not come into the bath with


Confirm that the procedures have
contaminated work shoes or
Process been specified for liquid change in the gloves. Dissolve solid (powder) 5 3 1 0
pretreatment bath.
chemicals before refilling.

Pickling by any types of acid such


Acid Pickling time to be defined, as Hydrochloric or Sulfuric.The
Acid Pickling monitored and Records to be treatments include the Excess Acid Pickling would create 5 3 1 0
Surface Crack
maintained; pretreatment for preparing
Surface to be plated

Pickling by any types of acid such


as Hydrochloric or Sulfuric.The
Periodically Measure the Acid Excess Acid Pickling would create
Acid Pickling treatments include the 5 3 1 0
Concentration pretreatment for preparing Surface Crack
Surface to be plated

Pickling by any types of acid such


Periodically Monitor the fall down part as Hydrochloric or Sulfuric.The
Acid Pickling in the tank. Fall down Part to be treatments include the Excess Acid Pickling would create 5 3 1 0
scraped and records to be maintained pretreatment for preparing Surface Crack
Surface to be plated

There must be a standard for


Confirm that there are the criteria for Study improvement items for
Process updating such as impurities 5 3 1 0
change. quantity and chromaticity. ensuring plating quality.

Confirm that no dirt or oil has floated


Equipment at the liquid level in the water rinse Water must flow into the Means for improving cleaning 5 3 1 0
overflow. performance.
bath.

Confirm that shower water contacts


Process For improving cleaning performance. 5 3 1 0
the product.

Confirm that the nozzle has not been Products must be exposed to
Equipment clogged. shower. For improving cleaning performance. 5 3 1 0
Plating
5 pretreatment
Water rinse Confirm that water volume control has Means for improving cleaning
Process been performed for shower water Valve position must be specified. 5 3 1 0
performance.
rinse.

Confirm that the water in the water


Means for checking cleanliness by
Process rinse bath is transparent. Turbid or sight. 5 3 1 0
colored water is not allowed.

Confirm that there is no evidence of


(Water repelling is found = Means for checking cleanliness by
Process repelling after activation (water rinse) Contaminant still remains.) sight. 5 3 1 0
on the product surface.

Confirm that the liquid condition in Concentration, temperature, and


Process each plating bath is in the specified pH must be within control range, This is essential control item to keep 5 3 1 0
plating quality.
control range. or must be corrected.

This is essential control item to keep


Confirm that the impurity metal Pay attention to Fe, Cr, and
Process plating quality. Increase in these 5 3 1 0
amounts are below the specified limit. chlorine content.
substances spoils glossiness.

Confirm that periodic inspections have Error between measured value Check for trouble and disorder of
Equipment and indicated value must be 5 3 1 0
been performed on the thermometer. meter.
within ±3ºC.

Confirm that the inspection records


Equipment have been kept on the thermometer. 5 3 1 0

If any residue is found at the bath


Overflow must be considered in outlet, the product picks up
Equipment Check the bath for dirt or oil at the positioning of inlet and outlet of contaminant when it rises. For 5 3 1 0
liquid level.
filter machine. preventing the delivery of
contaminant to the following process.

Confirm that an overflow size matches To improve the effect of removing


Equipment The length must be above 2/3. contaminant in the bath. Equipment 5 3 1 0
the length of each bath.
improving item.

When contaminant accumulates in


Crystal or dust must not be live part, the contaminant gets burnt
Process Confirm that the busbar has been accumulated on the current due to heat generation, thus 5 3 1 0
cleaned periodically.
carrying bus bar. energization is not ensured, and
degreasing capability deteriorates.

To prevent insufficient film thickness


Confirm that the current carrying The current carrying bar must and plating peel failure due to
Process grease has periodically been applied to 5 3 1 0
not be dried. irregular current and interruption of
the current carrying bar. current.

Confirm that there is no clearance To prevent insufficient film thickness


between the current carrying bar and and plating peel failure due to
Process the current carrying parts (terminals They must be in contact. irregular current and interruption of 5 3 1 0
and V blocks). current.

Confirm that means have been Ensure that oil receiver is When current carrying grease, hoist
Equipment provided to ensure no grease dropped available. Check the application grease, chain grease, etc. fall into the 5 3 1 0
into the bath. method of grease. bath, it results in defective oil.

Confirm that periodic calibrations have pH measuring instrument must


Process be calibrated at least once a It must be calibrated periodically 5 3 1 0
been performed on the pH measuring
instrument. month. The electrode must not because it drifts little by little.
be contaminated.

Confirm that the calibration records


Process have been kept on the pH measuring 5 3 1 0
instrument.

Equipment Confirm that air bubble generation is Air bubble generation must not Uniform agitation keeps uniform film 5 3 1 0
constant in the entire bath. be stopped in any area. thickness and avoids pit failure factor.

Process Confirm that the current and the This is essential control item to keep 5 3 1 0
voltage are in the control range. plating quality.

Confirm that the inspection has been Means for finding a trouble of
performed on the remaining agents in Check the supply records, in case
Process the brightening agent supply tank, the agents have been supplied with a chemical injection pump. It maintains 5 3 1 0
the concentration of brightening
condition of the discharge pump or beaker.
agent constant.
piping clogging.

Means for finding a trouble of


Confirm that periodic inspections have The tube must be free from
Process been performed on the brightening clogging. The gear pump must chemical injection pump. It maintains 5 3 1 0
the concentration of brightening
agent supply tank. not generate abnormal noise. agent constant.

6 Ni plating Amperage depends on the area of


Confirm that at least 80% of the nickel Check that the middle of the nickel plate. It must be always
sheets has been contained in the maintained constant. When the nickel
Process case is not a cavity by sticking 5 3 1 0
anode case, using the liquid level as with a rod. plate is insufficient, the current
the baseline. efficiency deteriorates, which affects
film thickness and causes gas pit.
The orifice of the case and bag
must be located above liquid Inside of anode bag is contaminated
by impurities of nickel plate. When
Process Confirm that no residue may flow out level. The string must not be 5 3 1 0
contaminant comes out of the bag
of the anode bag. loosened. Check for breakage or
hole of the sack when emptying and mixes into plating liquid, it causes
defective plating.
and refilling.

Current must preferably be


Confirm that anode cases have been The anode case must be located distributed uniformly. When it is too
Process placed at uniform intervals. at the front of the jig. far from the product, film thickness 5 3 1 0
cannot be ensured.

Contact between bipolar plate


and jig (spring) is ensured,
Process Confirm that periodic bipolar application of current carrying The spring, when used, is deformed. It 5 3 1 0
inspections have been performed. must be checked for secure contact.
grease, and cleaning of resistor
unit are made.

Depending on an amount of dirty


Confirm that a sufficient amount of liquid which has been Filter rotation rate is used for unit for
representing filtering capability of
Equipment liquid is filtered based on the penetrated, the flow rate per 5 3 1 0
plating equipment. It represents a
technically reliable information. unit time must be 3 to 6 times of
level for evaluating the equipment.
the liquid amount in the bath.

Confirm that periodic measuring


Process records have been kept on the liquid 5 3 1 0
condition.

Confirm that the analysis data has


Process been in the form of graph to enable Change of data is easy to see. 5 3 1 0
visual inspection on the control Improvement item of control.
condition.

Confirm that the correction records


Process have been kept on measured values Measured value must not be left Recording makes clear the causal 5 3 1 0
off from the control value. relation with result.
outside the range.

This is essential control item to keep


Confirm that the temperature plating quality. When the
Process measurements have been performed temperature is out of control range, it 5 3 1 0
at least every 4 hours. is impossible to provide normal
glossiness.

Confirm that the pH measurements This is essential control item to keep


plating quality. When pH value is out
Process have been performed at least every 4 of control range, it is impossible to 5 3 1 0
hours.
provide normal glossiness.

Nickel plate is consumed in


Confirm that nickel sheets are supplied Nickel sheets must be contained proportion with plating quantity. It
Process in anode case above 80% of its 5 3 1 0
periodically. capacity. must be refilled to keep constant
nickel quantity.

Confirm that the records have been


Process kept on nickel sheet supply. 5 3 1 0

Filtering pressure of filtering


equipment increases gradually. When
Confirm that the rule has been Filter cloth must be replaced by it increases, filtering flow rate
Process prepared and observed for filter cloth each company's standard decreases and filtering capability 5 3 1 0
replacement timing. filtering pressure. deteriorates. It is necessary to reset
and keep more than specified flow
rate.

Temperature, concentration of
hexavalent chromium, trivalent
Process Confirm that the liquid condition is in chromium, sulfuric acid, and This is essential control item to keep 5 3 1 0
the control range. other additives must be within plating quality.
the control range, or must be
corrected.

Pay attention to Fe, Nl, chlorine, This is essential control item to keep
Confirm that impure metals amount is plating quality. When these
Process below the specified limit. and Cu. When they increase, substances increase, adhesiveness of 5 3 1 0
adhesiveness of Cr deteriorates.
Cr deteriorates.

Error between measured value


Confirm that periodic inspections have Check for trouble and disorder of
Equipment been performed on the thermometer. and indicated value must be meter. 5 3 1 0
within ±3ºC.

Confirm that inspection records have


Equipment 5 3 1 0
been kept on the thermometer.

To prevent insufficient film thickness


Confirm that the current carrying
Process grease has been applied periodically to Current carrying bar must not be and plating peel failure due to 5 3 1 0
dried. irregular current and interruption of
the current carrying bar.
current.

Confirm that there is no clearance


To prevent blushing trouble and peel
between the current carrying bar and
Process They must be in contact. of plating due to irregular current and 5 3 1 0
the current carrying parts (terminals
and V blocks). interruption of current.

Confirm that means have been Ensure that oil receiver is When current carrying grease, hoist
Equipment provided to ensure no grease dropped available. Check whether grease grease, chain grease, etc. fall into the 5 3 1 0
into the bath. application method is specified. bath, it results in defective oil.

Confirm that exhaust filter has been Chemical mist must not fly about
Equipment To secure working environment. 5 3 1 0
replaced. and must be free from odor.
Confirm that suction can be identified Chemical mist must not fly about
Equipment To secure working environment. 5 3 1 0
at the opening of the exhaust hood. and must be free from odor.

The anode, when used, is consumed.


The diameter of anode must be
Process Confirm that the limit of use of the checked in updating or cleaning When it is too thin, iron inside melts 5 3 1 0
anode has been specified. out and results in increase of
of the bath.
impurities.

Confirm that the current and the This is essential control item to keep
Process 5 3 1 0
voltage are in the control range. plating quality.
7 Cr plating Confirm that anodes have been placed Anode case must be placed at When it is too far from the product,
Process at uniform intervals. the front of the jig. film thickness is not ensured. 5 3 1 0

(When recovery equipment


(such as vapor concentrator) is
Confirm that the chrome recovery available,) Concentration of
Equipment Compatibility with environment. 5 3 1 0
equipment operates properly. chrome recovery bath must not
keep rising after chromic acid is
refilled.

Liquid level must not be lowered


Equipment Confirm that no liquid leakage occurs in a short time. Concentration Compatibility with environment. 5 3 1 0
at the chrome bath. must rise after chromic acid is
refilled.

Contact must be free from


Confirm that the control procedure scorch. It can be distinguished
To prevent blushing trouble and
has been specified to prevent when a sample of normal
Equipment electrode problems (heating), and that condition and abnormal plating peel trouble by irregular 5 3 1 0
current and interruption of current.
it has already been performed. condition is available (such as
photograph).

Liquid level must not be lowered


Confirm that no liquid leakage occurs in a short time. Concentration
Equipment Compatibility with environment. 5 3 1 0
at the chrome liquid piping joints. must rise after chromic acid is
refilled.

Confirm that periodic measurement


Process records have been maintained on 5 3 1 0
liquid conditions.

Confirm that the analysis data has Data is easy to see. Improvement item
Process been in the form of a graph to enable 5 3 1 0
of control.
visual inspection of control conditions.

Confirm that the correction records


Process must be kept on measured values Measured value must not be left 5 3 1 0
off from the control value.
outside the range.

This is essential control item to keep


Confirm that the temperature plating quality. When the
Process measurements have been performed temperature is out of control range, it 5 3 1 0
at least every 4 hours. is impossible to provide normal
glossiness.

Confirm that no dirt or oil has floated Dirt or oil is designed to flow into Means for improving cleaning
Equipment at the liquid level in the water rinse 5 3 1 0
overflow. performance.
bath.
Cr plating
8 Confirm that shower water contacts
Water rinse Process For improving cleaning performance. 5 3 1 0
the product.
Confirm that the shower nozzle has The product must be exposed to
Equipment For improving cleaning performance. 5 3 1 0
not been clogged. shower.

Confirm that selection of the zincate, Cyan bath is unacceptable when


acid or cyan bath is based on the it is not ensured that sufficient This is essential control item to keep
Process 5 3 1 0
reliable reason of the quality safety control and drainage are plating quality.
requirement. operating normally.

Confirm that the liquid condition in


Concentration, temperature, and This is essential control item to keep
Process each plating bath is in the specified 5 3 1 0
control range. pH must be within control range. plating quality.

Confirm that the impurity metal Pay attention to Fe, Cr, Cu, and This is a control item to keep plating
Process amounts are below the specified limit. chlorine content. If they quality. 5 3 1 0
increase, glossiness is lost.

Confirm that periodic inspections have Error between measured value


Equipment been performed on the thermometer and indicated value must be Check for trouble and disorder of 5 3 1 0
meter.
(equipment). within ±3ºC.

Confirm that the inspection records


Equipment have been maintained on the 5 3 1 0
thermometer.
If dirt or oil is accumulated near the
Confirm that attempts have been
made to actively flow dirt and oil into Flow to overflow must be bath outlet, the product picks up
Equipment considered in positioning of inlet contaminant while rising. For 5 3 1 0
overflow so that they cannot float at
the liquid level. and outlet of filtering equipment. preventing delivery of contaminant to
the following process.

When contaminant accumulates in


Crystal or dust must not be live part, the contaminant gets burnt
Confirm that the busbar has been
Process cleaned periodically. accumulated on the current due to heat generation, thus 5 3 1 0
carrying bus bar. energization is not ensured, and
degreasing capability deteriorates.

To prevent insufficient film thickness


Confirm that the current carrying
Process grease has been applied periodically to Current carrying bar must not be and plating peel failure due to 5 3 1 0
dried. irregular current and interruption of
the current carrying bar.
current.

Confirm that there is no clearance To prevent insufficient film thickness


between the current carrying bar and and plating peel failure due to
Process the current carrying parts (terminals irregular current and interruption of 5 3 1 0
and V blocks). current.

Check whether oil receiver is


Confirm that means have been available. Check the application When current carrying grease, hoist
Equipment provided to ensure no grease dropped method of grease. The grease, chain grease, etc. fall into the 5 3 1 0
into the bath. equipment which does not use bath, it results in defective oil.
grease is acceptable.
9 Zn plating
Continuous bath is controlled by The current affects film thickness, and
Process Voltage: Confirm that the voltage is in constant voltage and cell bath by the voltage is used for checking 5 3 1 0
the control range.
constant amperage. energization.

Confirm that the inspection has been Means for finding a trouble of
Process performed on the remaining agents in chemical injection pump. It maintains 5 3 1 0
the brightening agent supply tank or the concentration of brightening
the condition of the discharge pump. agent constant.

Confirm that periodic inspections have


Process been performed on the brightening 5 3 1 0
agent supply tank.

Filter rotation rate is used for unit for


Confirm that a sufficient amount of Filter rotation rate is 3 - 6 in
Equipment liquid is filtered based on the general, and should be 5 or more representing filtering capability of 5 3 1 0
technically reliable information. ideally. plating equipment. It represents a
level for evaluating the equipment.

Metal zinc: Adjust by the area of


Confirm that periodic measurement anode. Liquid composition: Refill
Process records have been maintained on chemicals. Liquid temperature: Defective plating and quality variation 5 3 1 0
are caused.
liquid conditions. Heating and cooling are
required.

Confirm that the analysis data has


Process been in the form of a graph to enable Change of data is easy to see. 5 3 1 0
Improvement item of control.
visual inspection of control conditions.

Confirm that the correction records


Process must be maintained on measured Measured value must not be left Recording makes clear the causal 5 3 1 0
values outside the range. off from the control value. relation with result.

Confirm that the temperature When the temperature is out of


This is essential control item to keep
Process measurements have been performed control range, it is impossible to 5 3 1 0
at least every 4 hours. provide normal glossiness. plating quality.

Confirm that the pH measurements When pH is out of control range, This is essential control item to keep
Process have been performed at least every 4 it is impossible to provided 5 3 1 0
plating quality.
hours. normal glossiness.

Filtering pressure of filtering


equipment increases gradually. When
Confirm that the rule has been Filter cloth must be replaced by it increases, filtering flow rate
Process established and observed for filter each company's standard decreases and filtering capability 5 3 1 0
cloth replacement timing. filtering pressure. deteriorates. It is necessary to reset
and keep more than specified flow
rate.

Confirm that the nitric acid


Treatment has an appropriate range
concentration has been specified and A work treated appropriately has
Process observed to fit the room temperature a good glossiness. of temperature, concentration, and 5 3 1 0
treatment time.
Nitric acid and the treatment time.
10 immersion
Confirm that the liquid change interval
Failure is caused by accumulation of
Process is specified and observed based on the impurities. 5 3 1 0
reliable reasons?

pH, temperature, Fe
Process Confirm that the liquid condition is in concentration, and Zn 5 3 1 0
the specified control range.
concentration

Confirm that the pH measurements


When pH is out of control range, it is
Process have been performed at least every 4 5 3 1 0
hours, and that the treatment liquid impossible to provide a normal color
has been supplied. tone.

Confirm that periodic calibrations have


Chemical Process been performed on the pH measuring 5 3 1 0
11 conversion instrument.
coating
Confirm that air bubble generation is Air bubble generation must not If air bubble is irregular, it is
Process impossible to provide a normal color 5 3 1 0
constant in the entire bath. be stopped in any area. tone.

pH measurement must be
Confirm that periodic calibrations have
Process been performed on the pH measuring calibrated at least once a month. 5 3 1 0
In addition, the electrode must
instrument.
not be contaminated.

Confirm that the rule has been Do not touch a product with bare
Operation established to wear dedicated gloves. hand or contaminated gloves. 5 3 1 0

Free from backlash of cart,


hardening of buffer material,
Confirm that such packing style that Prevent scratch and nick, and check
Packing style does not cause scratches. damage to partition. It must be easiness of quantity control. 5 3 1 0
12 Unloading specified that a product does not
hit each other.

Kanban display must be


Packing style Re-plated products are distinguishable available. It is acceptable that a Cannot be distinguished when plating 5 3 1 0
from normal products. product can be distinguished by is finished.
marking.

Confirm that the periodic inspections


Process have been performed on the drying 5 3 1 0
temperature.

Confirm that water droplets have been


13 Drying Process blown away from the works. 5 3 1 0

Confirm that the hot rinse (For hot rinse process) The If a product is not dried, rusting is
Process temperature must allow drying 5 3 1 0
temperature is in the control range. caused by moisture.
of products after hot rinsing.

Confirm that the periodic evaluations


Recording for each model is Check whether it is within product
Quality have been performed as per the 5 3 1 0
drawing available. drawing tolerance.

Confirm that the procedure has been


Quality documented to operate the inspection Prevent any mistake of measurement. 5 3 1 0
instrument.

Instrument
14 Instruction manual of measuring
condition
Confirm that the periodic calibrations Last calibration day is within one instrument specifies that calibration
Quality have been performed on the year as well as the calibration before measurement is necessary. It is 5 3 1 0
inspection instrument. interval is specified. necessary to specify the frequency
and rule and observe them.

Confirm that calibration records on the


Quality inspection instrument have been 5 3 1 0
maintained.

Confirm that the periodic evaluations Check whether a record is Check whether hardness is within
Quality available. Check whether 5 3 1 0
have been performed on the hardness. hardness is within tolerance. product drawing tolerance.

Confirm that the procedure has been


To prevent any mistake of
Quality documented for operation of the measurement 5 3 1 0
inspection instrument.

15 Hardness Instruction manual of measuring


Confirm that periodic calibrations have Last calibration day is within one instrument specifies that calibration
Quality been performed on the inspection year as well as the calibration before measurement is necessary. It is 5 3 1 0
instrument. interval is specified. necessary to specify the frequency
and rule and observe them.

Confirm that the calibration records


Quality have been maintained on the 5 3 1 0
inspection instrument.

Confirm that the illuminating intensity


Quality is above the criteria at the inspection Illuminating intensity is above According to YGK appearance 5 3 1 0
700 lux. inspection standard.
area.

Confirm that the rule has been Storage and handling method of
Quality established to operate any instrument 5 3 1 0
equipment must be available.
dedicated for inspection.

Confirm that the periodic inspections


have been performed on the Keep the inspection condition
Quality 5 3 1 0
illuminating intensity at the inspection constant.
area.

The name of failure is different by


individual person when plating
Confirm that an inspector can properly Question "Tell us about the defective phenomenon is inspected.
Training judge the limits of defects or the scratch and plating adhesiveness Determination of the same failure 5 3 1 0
phenomena level. failure." depends on individual person about
its size and place. Make this individual
variation small.
Training Confirm that is there the inspector skill For comprehending the level of 5 3 1 0
map ? individual inspector.
Confirm that inspection result records Inspection data must be
Training 5 3 1 0
have been maintained. available.
Inspection
16 Confirm that the inspection result Check whether data can be seen
process
Training records can be actively used as the for each model or for each 5 3 1 0
data available for corrective measures. phenomenon.

Free from backlash of cart,


hardening of buffer material,
Packing style Confirm that the packing style does damage to partition. It must be Prevent scratch and nick, and check 5 3 1 0
not cause scratches. easiness of quantity control.
specified that a product does not
hit each other.

Confirm that correct markings have Kanban display must be To prevent mixing of foreign parts, or
Packing style been provided on both finished and available. Stock area must be 5 3 1 0
defective products. specified. wrong quantity.

Criterion must be specified for


film thickness, outside diameter,
Quality Confirm that the inspection criteria surface roughness, appearance, Inspection criteria, item, and range 5 3 1 0
have been defined. may depend on a model and a part.
masking range, buff mesh,
hardness, frequency, etc.

Confirm that the check items and Check items and frequency must be
Quality frequency have been specified for indicated on the work standard 5 3 1 0
inspection. pursuant to inspection standard.

Confirm that the rule has been Correction method and sorting
Quality established to handle the rejected method must be provided in For preventing mixing. 5 3 1 0
products. text.

Confirm that the corrosion resistance To maintain and check corrosion


Quality tests have been periodically performed resistance regularly at a frequency 5 3 1 0
for evaluation? (CASS test, and salt determined in agreement with
spray test) customer.

Start up operation, check of


Confirm that works have been placed
Inspection Quality in correct position. spray quantity, and placement of 5 3 1 0
17 (corrosion test product.
resistance)
Confirm that salty water has been The same liquid must not be used in
Quality prepared in each test in accordance 5 3 1 0
common for proper evaluation.
with the preparation procedure.

Confirm that the periodic inspections Check the trouble and


Quality 5 3 1 0
have been performed on the tester. deterioration condition.

Confirm that the procedure has been


Quality documented for film thickness (Control by standard plate) 5 3 1 0
measurement.

For a large-size product, do not


Confirm that a film thickness measure only one point, but
Quality checkpoint has been specified for each measure several points to Because film thickness varies from 5 3 1 0
product. comprehend the overall film place to place.
thickness.

Confirm that periodic measurements Condition of nickel plate and change


Film thickness must be ensured
Quality have been performed on the film above standard. of current density can be seen by film 5 3 1 0
thickness. thickness.

Film Confirm that traceability has been


thickness Has the precision ever been Check of traceability and control of
18 Quality made in accordance with ISO9001 for 5 3 1 0
measuremen film thickness meter precision. cross-checked with customers? record.
t

Confirm that periodic inspections have Last inspection day is within one
Quality been performed on the film thickness year as well as the inspection 5 3 1 0
meter. interval is specified.

Instruction manual of measuring


Confirm that the calibration has been Last calibration day is within one instrument specifies that calibration
Quality performed on the film thickness year as well as the calibration before measurement is necessary. It is 5 3 1 0
meter. interval is specified. necessary to specify the frequency
and rule and observe them.

Confirm that the calibration records


Quality have been maintained on the film 5 3 1 0
thickness meter.

Confirm that the adhesiveness Grinder test, scratching test,


Quality inspection procedure has been bending test, thermal cycle test, 5 3 1 0
specified. etc. are available.
19 Adhesiveness
Confirm that the periodic inspections
Quality have been performed on the 5 3 1 0
adhesiveness.

Check whether surface


Confirm that the periodic evaluations coarseness is measured per
Quality have been performed with the surface 5 3 1 0
coarseness meter. model. If it is asked to any
reliable organization, it is OK.

Confirm that the procedure has been If it is asked to any reliable


Quality 5 3 1 0
documented to operate the tester. organization, it is OK.
Inspection
20 (Surface
coarseness) Last calibration day is within one Instruction manual of measuring
Confirm that the periodic calibrations year as well as the calibration instrument specifies that calibration
Quality have been performed on the interval is specified. If it is asked before measurement is necessary. It is 5 3 1 0
inspection instrument. to any reliable organization, it is necessary to specify the frequency
OK. and rule and observe them.

Confirm that the calibration records If it is asked to any reliable


Quality have been maintained on the 5 3 1 0
organization, it is OK.
inspection instrument.

Planning for adjusting liquid


Process Confirm that the transfer procedure condition such as cleaning in the 5 3 1 0
has been planned. bath and removing of liquid
impurities (additive impurities).

Do not come into the bath with


Confirm that the transfer procedure contaminated work shoes or
Process has been prepared. gloves. Dissolve solid (powder) 5 3 1 0
Transfer chemicals before refilling.
21
filtration
Confirm that the replacement intervals Do not keep on using the same mat
Process have been specified for mats for One replacement/Three times because it cannot be cleaned 5 3 1 0
precipitates at the bath bottom. completely by washing.

Confirm that the rinse procedure has Dissolve deposited metal content Careful procedure and simple
with diluted sulfuric acid. Anode procedure are available, and they
Process been specified for mats for 5 3 1 0
precipitates at the bath bottom. bag must be kept free from dust relate to cleaning frequency. There
in storage. should be a rule preferably.

Confirm that a skilled operator, who Analysis is the most important skill for
Training completed the training course, is in Question "Is dripping possible?" controlling the concentration of 5 3 1 0
charge of analysis. plating liquid, and requires accuracy.

Deteriorated reagent does not


provide a correct value,
Confirm that the assurance period has For maintaining a more accurate
Material been specified for analysis reagents. therefore specify a guarantee analysis. 5 3 1 0
period, and do not use reagent in
excess of the period.

Material Confirm that the inventory control has Control in a chemical stockroom To prevent theft. 5 3 1 0
been performed on analysis reagents. that can be locked.

Confirm that the analysis reagents and


the electrolytic liquids for film Question "Where is EDTA
Material To prevent deterioration. 5 3 1 0
thickness measurement have been stored?"
stored on a cold and dark area?

Confirm that the storage period has


been observed for analysis reagents Indicate the storage period on a Reliability of analysis result is equal to
Material 5 3 1 0
and the electrolytic liquids for film bin. that of treatment liquid.
thickness measurement.

Liquid The instrument must be pH gauge must be calibrated by


22 Confirm that periodic calibrations have calibrated at least once a month.
analysis standard liquid in principle in use.
Process been performed on the pH measuring 5 3 1 0
instrument. In addition, electrode must not Make clear the frequency of
be contaminated. maintenance.

Confirm that the calibration records


Process have been maintained on the pH 5 3 1 0
measuring instrument.

Confirm that periodic calibrations have (When atomic absorption meter,


Process been performed on each analysis spectrophotometer, etc. are 5 3 1 0
equipment. available)

Confirm that the calibration records


Process have been maintained on the analysis 5 3 1 0
equipment.

If analysis method depends on an


Process Confirm that the bath analysis individual person, error of analysis 5 3 1 0
procedure has been documented. becomes greater.

Confirm that corporate analysis results Analysis of nickel and chromium


have been cross-checked against those
Process must be cross-checked once a For verifying the accuracy. 5 3 1 0
recorded by the manufacturer month.
specialized in analysis.

Confirm that the procedure has been


Check whether Ni is stripped off Because adhesiveness deteriorates on
Re-plated specified to evaluate and inspect
23 Quality from NiCr plating. Check by bend a re-plated product having residue of 5 3 1 0
procedure adhesiveness of the re-plated products
test and grinder test. Ni.
.
Confirm that corrective measures have
Corrective When power has failed, remedy
been taken against line interruption. Product remedy in each process
measures depends on in which process a
This will be accepted, if the and resetting of equipment are
24 against Quality product is placed. If the remedy is not 5 3 1 0
power uninterruptible equipment or the necessary in emergency stop and proper, it affects plating failure
power generator operates trouble shutdown.
interruption immediately. (adhesion failure) after completion.

There are many failure phenomena,


which occur irregularly. For taking a
Confirm that the defect count have
Quality been recorded . measure, it is necessary to watch 5 3 1 0
tendency for each phenomenon
Quality based on daily total.
25 control

Confirm that the corrective measures Check the measure and plan
Quality have been taken based on the defect starting from failure items having 5 3 1 0
record. a high failure rate.

Defective
Check whether defective
product Confirm that the rule has been
26 handling Quality established to correct the defects. products are isolated and For preventing mixing. 5 3 1 0
indicated.
procedure

Confirm that the limit of use of It must be possible to judge the


Training deteriorated plating racks has been trouble of deformation, bend, Use of deteriorated jig results in 5 3 1 0
specified. and contact failure of plating jig. appearance defect.

Reporting rule must be available.


Confirm that the rule has been Defective jig is distinguished Use of deteriorated jig results in
Training established in case any defective rack 5 3 1 0
from normal one (such as appearance defect.
is detected. indication).

Nickel flower at the contact.


Jig Confirm that the check sheet has been Cracks , distortion and Maintenance and control of jig. 5 3 1 0
prepared for plating jracks.
deformation in the coating.

There must be a rule about


Jig Confirm that the rack design criteria treatment area, current For improving quality. 5 3 1 0
have been prepared. distribution, seepage of liquid,
and air pocket.

Confirm that the sufficient means have


been provided to ensure the strength For level checks, refer to the
Jig 5 3 1 0
of the contact and to prevent poor design specification.
current carrying performance.

Jig Confirm that the strength is enough to For level checks, refer to the 5 3 1 0
27 Plating jig hold a work in place. design specification.

The chemical removal procedure


and mechanical removal
Confirm that means have been procedure using pliers are This may cause change in film
Jig provided to eliminate nickel flower at available. The removal frequency thickness or a work to be dropped. 5 3 1 0
the contact. indicates the quality level to be
achieved.

Confirm that a required and sufficient The coating must be strength


Jig amount of insulating coating has been enough to withstand application 5 3 1 0
applied to the product. of chrome plating.

Confirm that a difference


Confirm that a work has been between the distance as
Jig arranged to provide the minimum film measured from the liquid level 5 3 1 0
thickness distribution. and height as measured from the
anode bottom have been
specified.

Confirm that a minimum amount of Some works easily collect liquid.


Jig liquid has been taken out by the works Water droplets adhere to the 5 3 1 0
and the racks. horizontal area of a work or jig.

A current control in each item is


Confirm that the operator in charge or to be performed as instructed in
Quality the associated documents is scheduled the document by the person in 5 3 1 0
Change for change. charge. A voltage control may be
28 plating performed.
process
A person who specifies and
Confirm that the rule has been When the condition is changed as
Quality approves the change of process 5 3 1 0
established for process change. desired, it affects quality trouble.
must be designated.

Confirm that the check sheet has been


Equipment prepared for piping (air, liquid, and Free from leakage, damage, and 5 3 1 0
deformation
water supply or discharge).

There must be a criteria for


sensor, bolt loosening, grease up
Confirm that a operator has checked
Equipment the conditions of the carrier for of drive unit, abnormal noise, 5 3 1 0
deformation, distortion, rust,
conveying.
stopping precision, and
elongation of up/down chain.

Confirm that a operator has checked Free from leakage, and damage
Equipment the conditions of each bath. to liquid level/FRP. 5 3 1 0

Confirm that a operator has checked Contamination of fan, abnormal


Equipment noise, and trouble of control 5 3 1 0
the conditions of rectifiers.
cable must be checked for.

Confirm that periodic inspections have


Loosening and matchmark must
Equipment been performed on the electrode 5 3 1 0
screws and terminals. be checked.

Confirm that periodic inspections have Check for break of pilot lamp and
Equipment 5 3 1 0
been performed on the control panel. trouble of control circuit.

Confirm that periodic inspections have


been performed on the display panel Measured value and indicated
Equipment 5 3 1 0
Plating used to indicate voltage, current, value must be matched.
29 temperature, pressure, etc.
equipment

Plating equipment still belongs to


Criteria must be available for consumable product. It must be
Confirm that periodic inspections have
Equipment terminal, spring, lead, and checked or replaced at least once a 5 3 1 0
been performed on the hanger. stopping position. year, and checking rule must be
available.

Check that the rack is set at a


Confirm that hanger inspection proper position and
Equipment 5 3 1 0
records have been maintained. electrification failure is not
found.

Equipment Confirm that hanger replacement Terminal, spring, and lead. 5 3 1 0


parts have been stored.

Elongation adjustment is When the chain is elongated, the bath


Chech the hoisting/lowering chains for
Equipment elongation. performed. This is not required and hanger when lowered are 5 3 1 0
for the belt type. dislocated, and hit the bath.

Check by appearance. If an
Confirm that a variety of contacts at When the contact is contaminated,
infrared thermometer is
Equipment the anode and the cathode have been electrification is poor, and normal 5 3 1 0
available, check whether the
cleaned periodically. treatment is impossible.
temperature is within 100ºC.

Confirm that track record on the


periodic equipment inspection
Equipment planning and results has been 5 3 1 0
established.

Required for monitoring the basis of


Material Confirm that the guideline has been Method for determining refill track record and change for making 5 3 1 0
prepared for chemical supply. quantity must be specified.
chemical order plan.
Chemical
30 control
Confirm that the inspection has been It also serves stock control and
Material performed on incoming or outgoing charging record checking. For 5 3 1 0
chemicals and the chemicals in stock. preventing wrong refilling chemical.

There must be criteria for


Confirm that the inspection has been hydraulic pump (liquid leakage,
Maintenance and control of
Equipment performed on the hydraulic abnormal noise, motor 5 3 1 0
equipment. temperature, hydraulic oil, and equipment.
oil transparency).

Confirm that the inspection has been There must be a criteria for filter Maintenance and control of
Equipment performed on the blower. and belt. equipment. 5 3 1 0

Free from loosening of belt and


Confirm that the inspection has been Maintenance and control of
Equipment performed on the exhauster. eccentricity. There must be a equipment. 5 3 1 0
criterion for motor and fan.

Confirm that signals are outputted


Process For ensuring degreasing capability. 5 3 1 0
from the supersonic equipment.

Confirm that the rule has been Check whether the standard of
Equipment established to control the electrical For maintaining the cleanliness of
31 associated Equipment replacement (upper limit of 5 3 1 0
conductivity in the ion exchange liquid.
with lines tower. conductivity) is specified.

Check whether any criterion is


Confirm that the inspection records available for filtering pressure,
Equipment 5 3 1 0
have been maintained on the filter. motor, liquid leakage from
piping, V-belt, and suction of air.

Confirm that the periodic inspections


Equipment have been performed on the filter. 5 3 1 0

Confirm that clogging of pipes does Perform the control based on the
Piping and valve, when used long, also
Process not cause a significant reduction in the pressure. If pressure is applied cause clogging phenomenon. It affects 5 3 1 0
amount of liquid flowing through the even to a new filter cloth, check
filter. piping for clogging. quality failure.

Confirm that the inspection has been Free from contamination and
Equipment For ensuring working environment. 5 3 1 0
performed on a duct in each bath. leakage.
(Form 4)
Tick in . Audit Observation follow up sheet
Supplier name Audit purpose and method
Schedule / Plans submission Follow implement planning (Completion target: Completed less than three months from audit implemented date) KMSI reference No.
System Voluntarily performance follow
M/S
[Schedule]
Process KYB Performance [ ] [ ] [ ] [ ] [ ] Audit implement date

Problems/improvement indicated Improvement plan Implement result


KMSI check evaluation
No. Observation points in Process Audit /
Special Process Audit Responsible Target Completed Achieved
Root cause / Action points Countermeasure Implementation details
Person Date date result (Problems/ indicated points --)

Submission date
Submission to KMS
Reviewed

Reviewed
Approved

Approved
Supplier

Supplier

Check
Charge

Charge
Quality
Date Month Year

* Please fill in and submit "improvement plan" by the above-mentioned date* Supplier should fill in heavy line frame. * If improvements are completed, please fill in and submit "implement result" promptly.

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