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MD-II Question Bank

This document contains 6 questions related to machine design. Question 1 asks about applications of rolling contact bearings and calculating the load rating of a bearing. Question 2 discusses gear design using Lewis beam strength equation and asks to design spur gears. Question 3 asks about terms related to bevel gears and calculating power capacity of worm gears. Question 4 asks about components like chains, belts, flywheels and calculating belt parameters. Question 5 asks about brakes, clutch design and calculating clutch capacity. Question 6 asks about deriving Lame's equation and calculating pressure vessel thickness.

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41 views

MD-II Question Bank

This document contains 6 questions related to machine design. Question 1 asks about applications of rolling contact bearings and calculating the load rating of a bearing. Question 2 discusses gear design using Lewis beam strength equation and asks to design spur gears. Question 3 asks about terms related to bevel gears and calculating power capacity of worm gears. Question 4 asks about components like chains, belts, flywheels and calculating belt parameters. Question 5 asks about brakes, clutch design and calculating clutch capacity. Question 6 asks about deriving Lame's equation and calculating pressure vessel thickness.

Uploaded by

mahesh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Machine Design –II Question Bank

1. (a) Enlist applications of rolling contact bearing. Discuss load-life relationship of rolling
contact bearing. A cylindrical roller bearing is subjected to a radial load of 5 kN. The desired
life of the bearing with 90% reliability is 15000 hrs. The load application factor is 1.5. If the
shaft rotates at 1440 rpm, calculate the required basic dynamic load rating of the bearing.

(b) What is viscosity 7 Dissuss method of measuring viscosity of an oil, Determine the viscosity of
the lubricant in centipoise having viscosity 160 SUS and specific gravity 0.86.

2. (a)Explain various assumptions made in the Lewis beam strength equation.


Design a spur gear pair with 20° involute teeth based on beam strength. The velocity factor
is to be used to account for dynamic load. The pinion shaft is connected to a 12 kW, 1440 rpm
motor. The reduction ratio is 4 :1 and pinion has 18 teeth. Pinion as well as gear are made of
4008 (3„, = 610 N/mm2 ). The factor of safety and service factors both can be taken as 1.5.

(b) Draw force analysis diagram for helical gear pair. Derive an equation of beam strength of a
helical gear.
3. (a) Discuss following terms in brief
(i) Virtual number of teeth for bevel gear.
(ii) Material for worm and worm gear.
(iii) Wear strength of bevel gear.
(b) A pair of worm and worm gear is designated as 1/30/10/10. The input speed of worm is 1200
rpm. The worm wheel is centrifugal cast and made from phosphor bronze having ultimate
strength 240 N/mm2. Coefficient of friction between worm and worm teeth is 0.04. Application
factor and factor of safety are 1.25 and 1.5 respectively. The tooth system is 20° full involute.
Calculate power transmitting capacity based on beam strength.

4. (a)Explain in brief with construction and use of


(i) Roller chain (i) Silent chain
(iii) V-belt (iv) Flywheel
(v) Stresses in disc and armed flywheel,
(b) A pulley of 1000 mm diameter is driven by an open type flat belt from 25 kW, 1440 rpm
electric motor. The pulley on the motor shaft is 250 mm in diameter and the centre distance
between the two shaft is 2.0m. The allowable tensile stress for the belt material is 2 N/mm2 and
the coefficient of friction between the belt and pulley is 0.28. The density of the belt material is
900 kg/m3. If the width of the belt is 125 mm. Determine: (i) Thickness of belt (ii) Length of
belt and (iii) Initial tension required in the belt.

5. (a) Write a brief note on

(i) Friction materials


(ii) Cone clutch
(iii) Internal expanding shoe brake
(iv) Thermal considerations in the brakes
(v) Energy equation for brake
(b) Derive an equation for torque transmitting capacity of single plate clutch.
An automobile single plate clutch consists of a pair of contacting surfaces. The inner and
outer radii of friction plate are 120 mm and 250 mm respectively. Coefficient of friction
is 0.25, and the total axial force is 15 kN. Calculate the power transmitting capacity of the
clutch at 500 rpm, by using

(i) Uniform wear theory and

(i) Uniform pressure theory

6. (a) Derive Lames equation for pressure vessel. Based on this equation calcuulate cylinder
thickness for following data. (i) Cylinder diameter • 200 mm

(i) Cylinder dosed on both ends subjected internal pressure of 20 MPa

(iii) Cylinder material is steel with


au, • 440 MPa
cry, • 240 MPa
and p. • 03
Factor of safety based on yield strength • 0.3.
(iv)

(b) Discuss following in brief (Any three)


(i) Autofrettage

(i) Compounding of cylinders

Classes of unfired pressure vessels


(iii)
Area compensation method

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