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13.specification Steam and Condensate System

The document specifies the steam and condensate system for a boiler house and machinery. It details the boiler type and capacity, water preparation, piping layout, steam supply for humidification, and condensate return. It also provides specifications for steam pressure and condensate pressure for single facers, triplex preheaters, and doublefacers.

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V U P Rao
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
69 views

13.specification Steam and Condensate System

The document specifies the steam and condensate system for a boiler house and machinery. It details the boiler type and capacity, water preparation, piping layout, steam supply for humidification, and condensate return. It also provides specifications for steam pressure and condensate pressure for single facers, triplex preheaters, and doublefacers.

Uploaded by

V U P Rao
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Specification steam- and condensate system

Boiler house:
Type of boiler: Three-pass-boiler with continual burner
Range of load variation: from 20% til 100% (Start, Stop)
Maximum pressure: 14 bar
Working Pressure (for 230m/min). 12 bar
Pressure deviation: smaller than ± 0,5 bar
Boiler capacity:
Double wall-board till 1500 g/ m² 6 t/h, better 8 t/h
From 1500 g /m² oder Triwall-board 8 t/h, better 10 t/h
Water-preparation: Capacity 2 m³/h
Feed water tank: Capacity 4 m³
Deaeration: thermic deaeration at 103°C
(0,5 bar into feed water tank)

Piping-layout:
Please note the following items at the pipework-installation:
- optimal drainage of the pipework
- optimal deaeration of the pipework
- sufficient insulation (steam- and condensate pipes)
- sufficient compensation of thermal elongation (expansion-bows)
- sufficient fastening and fixing-points
Dimensions of the pipework: to maximum boiler capacity

Supply with humidification-steam:


Please provide a reducing-station for sufficient supply with humidification steam:
Single Facer (for humidification of the medium-paper)
Doublefacer (for humidification of the belt)
Maximum pressure: 5 bar

Condensate return:
Please provide a condensate-station to feed high-pressure condensate and low-
pressure condensate back into the boiler by a high-pressure pump. Please, also
provide a by-pass-valve to bring the condensate back to the feedwater-tank, in
case of cold condensate after start-up in the morning.

Keshoram Manufacturing Pvt. Ltd. Page 1 of 2


Single Facer：
(with conventional heated corrugating rolls)
Livesteam-pressure: constant 12 bar saturated steam for 230 m/min

pressure in condensate- pipe after steam-trap:


There must be a pressure-difference of minimum 2 bar between adjusted infeed-
pressure at machine-entrance and this steam-trap (i.e. from entrance corrugating
rolls till the exit of the steam-trap).

Triplex-preheater:
Livesteam-pressure: constant 12 bar saturated steam for 230 m/min
Condensate-pressure after steam-trap: maximum 14 bar

Doublefacer:
The hotplates should be divided into two sections with adequate motor-
controlled regulation-valves.
An independent steam-supply is preferred than a cascade-control

Livesteam-pressure: constant 12 bar saturated steam for 230 m/min

Infeed-pressure after regulation-valves: between 12 bar and 2 bar adjustable for


each hotplate-section.

Condensate-pressure in condensate-tank at Doublefacer:


Minimum 1 bar below the lowest adjusted infeed-pressure at the corresponding
hotplate-section.

Keshoram Manufacturing Pvt. Ltd. Page 2 of 2

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