Choirun Nisaa Firdausy

Application Engineer

PT. SKF Industrial Indonesia

[email protected]
081332181354

Presented for:
PJB UBJOM INDRAMAYU
December 5th, 2019

© SKF Maintenance Products Slide 1 12/5/2019

© SKF Group
 Extending the Bearing Life Cycle

SKF Maintenance Products

© SKF Maintenance Products Slide 2 12/5/2019

© SKF Group
 SKF Bearing Life Cycle

Buy a bearing

© SKF Maintenance Products Slide 3 12/5/2019

© SKF Group
 SKF Bearing Life Cycle - Buy a bearing

• Undamaged packaging
• Store in dry area
• Constant temperature
- Not against cold walls or floor
- Not against heating pipes or in
direct sunlight
• Do not use chemicals to remove
the anticorrosive film
• Box should be stored flat
• Protect box against damage
• After cleaning protect against corrosion
• Store in vibration free area

© SKF Maintenance Products Slide 4 12/5/2019

© SKF Group
 Protect your Business – Avoid Counterfeit Product

What is counterfeit SKF product?

All types & sizes of product and packaging marked with SKF trademarks,
but not manufactured by SKF or with the consent of SKF, is considered
Counterfeit.

© SKF Maintenance Products

© SKF Group
 What if you suspect a product to be counterfeit?

SKF Authenticate Application

© SKF Maintenance Products

© SKF Group
5 December 2019 © SKF Group Slide 7
SKF Authenticate App.

© SKF Maintenance Products

© SKF Group
5 December 2019 © SKF Group Slide 8
SKF Authenticate App.

© SKF Maintenance Products

© SKF Group
5 December 2019 © SKF Group Slide 9
SKF Authenticate App.

© SKF Maintenance Products

© SKF Group
5 December 2019 © SKF Group Slide 10
SKF Authenticate App.

© SKF Maintenance Products

© SKF Group
 SKF Bearing Life Cycle

Mounting

© SKF Maintenance Products Slide 11 12/5/2019

© SKF Group
 Poor fitting
Is the reason for

16%
of premature bearing
failures

of premature bearing
failures

© SKF Maintenance Products Slide 12 12/5/2019

© SKF Group
 Mounting

• Cold mounting / mechanical

• Hot mounting
• Oil power

© SKF Maintenance Products Slide 13 12/5/2019

© SKF Group
 Bearing mounting

Cylindrical seating Tapered seating

• Cold using fitting tools • Cold using fitting tools
• With heat, using • Hydraulic methods
SKF Induction Heaters (SKF Drive-up method using a
hydraulic nut and pump)

© SKF Maintenance Products Slide 14 12/5/2019

© SKF Group
 Bearing seating consequences

Cylindrical seating Tapered seating

Advantages Advantages
• Simple • Fast and easy mounting and dismounting
(hydraulics do the work)
• No measurements
VS • Controlled method

Disadvantages • Accurate interference fit

• Uncontrolled fit • Fine tuning possible

• Dependant on tolerances • Facilitates sleeves

- at failure, sleeve often prevents shaft damage
• No fine tuning possible - converts cylindrical shaft to tapered seating
• Dismounting difficult
• For large bearing, hot mounting Disadvantages
is impractical • Measurements required
• Tapered shaft may cost more to make

© SKF Maintenance Products Slide 15 12/5/2019

© SKF Group
 SKF Bearing Fitting Tool Kits
TMFT 24 and TMFT 36
• For correct cold mounting
• No contamination
• No impact damages

© SKF Maintenance Products Slide 16 19-12-05

© SKF Group
 Spanners & sockets

Hook Adjustable
spanners spanners

For medium size Axial lock nut Impact

lock nuts, all sockets spanners
series all types
For large sizes

© SKF Maintenance Products Slide 17 12/5/2019

© SKF Group
 Induction heating advantages

Open flame Oil baths

Ovens SKF induction heaters

© SKF Maintenance Products Slide 18 12/5/2019

© SKF Group
 Principle of induction heating
• An induction heater is similar to a
transformer with a primary coil with a
large number of windings, and a
secondary coil with a few windings.

• The secondary coil will provide a low

voltage at high amperage.

• In the case of an SKF induction

heater, the bearing is a short
circuited, single turn, secondary coil
through which a low AC voltage flows
at high amperage, thus generating
high heat in the bearing.

• The heater itself, including the yoke,

remains at ambient temperature.

© SKF Maintenance Products Slide 19 12/5/2019

© SKF Group
 Some considerations using induction
heating
• ΔT component & shaft: +90 °C (162 °F)
• The temperature of the component has
to be max 110-120 °C (230 – 248 °F)

• Temperature probe always on inner ring

• Always wear protective gloves

• Always demagnetize
• All SKF induction heaters for mounting bearings are equipped with
automatic demagnetizing cycles.

© SKF Maintenance Products Slide 20 12/5/2019

© SKF Group
 SKF Induction Heaters
common features
• Innovative design
• Induction coil outside the heater housing and
enhanced power electronics for fast heating
and low energy consumption (up to 80%)
• Foldable support arms for large diameter
bearings.
• Swivel/sliding yoke for large yoke
(TIH 100m and 220m only)
• Internal yoke storage

© SKF Maintenance Products Slide 21 12/5/2019

© SKF Group
 SKF Induction Heater selection chart

© SKF Maintenance Products Slide 22 12/5/2019

© SKF Group
 High frequency portable induction heater TMBH 1

• Lightweight and portable

• Weighs only 4,5 kg
• For bearings up to 100 mm bore
diameter, up to 5 kg
• High frequency, no magnetisation
of the bearing
• Power supply 100 – 240V

© SKF Maintenance Products Slide 23 12/5/2019

© SKF Group
 Small induction heater TIH 030m
• Weighs just 20,9 kg
• 2 step power setting for safe heating
of smaller bearings
• Can heat 28 kg bearing in 20 minutes
max bearing weight is + 40 kg
• For bearings d = 20 - 300 mm
• Temperature control and
automatic demagnetisation
• Supplied with 3 yokes
• 230V and 110V versions

© SKF Maintenance Products Slide 24 12/5/2019

© SKF Group
 Medium induction heater TIH 100m
• Swivel arm for large yoke size
• Supplied with 3 yokes
• 2 step power setting for safe
heating of smaller bearings
• Can heat 100 kg bearing in 20
minutes, max bearing weight is
+ 120 kg
• For bearings d = 20 - 400 mm
• Temperature control and
automatic demagnetisation
• 230V and 400-460V versions

© SKF Maintenance Products Slide 25 12/5/2019

© SKF Group
 Large induction heater TIH 220m

• Sliding arm for large yoke size

• Supplied with 2 yokes
• 2 step power setting for safe
heating of smaller bearings
• Can heat 220 kg bearing in
20 minutes, max bearing weight is
+ 300 kg
• For bearings d = 60 – 600 mm
• Temperature control and
automatic demagnetisation
• 200/230V & 400-460V versions

© SKF Maintenance Products Slide 26 12/5/2019

© SKF Group
 Extra large induction heater
TIH L series
• Sliding arm for large yoke size
• Easy transport with standard forklift
• Designed for safe bearing heating
(d = 115 – 800 mm)
• Horizontal & vertical heating
positions are supported
• Can heat bearings up to
1 200 kg (2 600 lb), using just
20 kVA of electrical power
• Temperature control and
automatic demagnetisation

© SKF Maintenance Products Slide 27 12/5/2019

© SKF Group
 Induction heaters for non-bearing applications
TIH L MB series
Heaters specially designed to heat solid workpieces such as rings, sleeves,
gears, couplings, bushings and pulleys, as well as train wheels, tires or
similar components.
The TIH L MB heats non-bearing workpieces up to 600 kg (1 323 lb),
depending on the model.
• TIH L33MB
• TIH L44MB
• TIH L77MB

Advice: for bearing-heating

applications, we recommend
the use of equivalent
TIH L series heaters

© SKF Group
 Multicore induction heater
TIH MC series

Flexible heating solution for very large bearings and workpieces

© SKF Maintenance Products Slide 29 12/5/2019

© SKF Group
 Heaters for (dis)mounting of
cylindrical roller bearings
• Adjustable EAZ induction heater

• Aluminium rings TMBR

• Fixed induction heater EAZ

© SKF Maintenance Products Slide 30 12/5/2019

© SKF Group
 The SKF Drive-up Method

• Unique to SKF

• Used for fitting

tapered bore bearings
on shafts and sleeves
(SRB, CARB and SABB)

• Accurate and reliable location method

• Eliminates use of feeler gauges

© SKF Maintenance Products Slide 31 12/5/2019

© SKF Group
 What is the SKF Drive-Up Method?

Step by step procedure

A1 Zero position
A2 Starting position One sliding surface Two sliding surfaces
A3 Final position

One sliding surface Two sliding surfaces

© SKF Maintenance Products Slide 32 12/5/2019

© SKF Group
 SKF Hydraulic Nuts

Range: 50 - 1 000 mm

HMV E
HMVC E
HMV E/A101
© SKF Maintenance Products Slide 33 12/5/2019

© SKF Group
 Typical applications

• Paper Mill Dryer section

• Crusher Bearings

• Grain mill rollers

© SKF Maintenance Products Slide 34 12/5/2019

© SKF Group
 SKF Hydraulic Pumps

Maximum pressure 150 MPa (21 750 psi)

• 728619E

• TMJL 100

• TMJL 50

• 729124

© SKF Maintenance Products Slide 35 12/5/2019

© SKF Group
 SKF Oil Injectors
• Hand and air powered tools
• To generate oil pressures up to
400 MPa (58 000 psi)

© SKF Maintenance Products Slide 36 12/5/2019

© SKF Group
Comprehensive range of high pressure
accessories

© SKF Group
 SKF Bearing Life Cycle

Lubrication

© SKF Maintenance Products

 Poor lubrication
Is the reason for

36%
of premature bearing
failures

of premature bearing
failures

© SKF Maintenance Products Slide 39 12/5/2019

© SKF Group
 “5R good lubrication programme”
The right lubricant, in the right amount, reaches the right
point at the right time using the right method

© SKF Maintenance Products Slide 40 12/5/2019

 36% of all premature bearing failures
are related to poor lubrication

Incorrect intervals
• under-greasing
• over-greasing

Incorrect lubricant selection

• poor quality lubricant
• lubricant type is unsuitable for the
application

Contamination
• impurities can mix with the lubricant
• poor handling (e.g. dirt on grease fitting)

© SKF Maintenance Products Slide 41 12/5/2019

© SKF Group
 Lubrication

• The right grease

• The right quantity

• The right lubrication method

• The right grease

• The right quantity

• The right
lubrication method

© SKF Group
 Typical lubrication mistakes
Wrong lubricant choice:
• Problematic: people lubricate more (they think that
solves the problem); excessive leakages etc.

Wrong filling degree:

• Heat generation, churning, lubricant failure

Over-greasing:
• Problematic at high speeds:
internal heat generation

© SKF Group
 SKF Bearing grease

• Highest quality grease for bearing lubrication

• Guarantee of consistent quality as each product
is manufactured at one location to the same formulation
• A complete product programme for general and
specific bearing lubrication requirements
• International standardization of the SKF grease
testing methods and equipment
• Worldwide product availability through the
SKF dealer network
• Available in various pack sizes

© SKF Maintenance Products Slide 44 12/5/2019

© SKF Group
 Bearing grease selection parameters

Temperature Load
L = low: < 50 °C / 122 °F H = high: C/P < 5

M = medium: 50 to 100 °C / 122 to 230 °F M = medium: C/P = 5-10

H = high: > 100 °C / 212 °F L = low: C/P > 10

EH = extremely high > 150 °C / 302 °F

Speed for ball bearings Speed for roller bearings

EH = extremely high: n·dm over 700 000 H = high: n.dm over 210 000

VH = very high: n·dm up to 700 000 M = medium: n.dm up to 210 000

H = high: n·dm up to 500 000 L = low: n.dm up to 75 000

M = medium: n·dm up to 300 000 VL = very low: n.dm below 30 000

L = low: n·dm below 100 000

n·dm = rotational speed (n) x 0,5 (d +D)

© SKF Maintenance Products Slide 45 12/5/2019

© SKF Group
 Which grease?
General purpose industrial Extreme pressure,
LGMT 2 LGWM 1
and automotive low temperature

General purpose industrial High load,

LGMT 3 LGWM 2
and automotive wide temperature

High viscosity plus

LGEP 2 Extreme pressure LGEM 2
solid lubricants

LGWA 2 Wide temperature, LGEV 2 Extremely high viscosity

extreme pressure with solid lubricants

LGFP 2 Food compatible LGHB 2 EP high viscosity,

high temperature

Biodegradable, High performance

LGGB 2 LGHP 2
low toxicity polyurea grease

Wind turbine blade and

LGBB 2 LGET 2 Extreme temperature
yaw bearing grease

LGLT 2 Low temperature,

extremely high speed

© SKF Maintenance Products Slide 46 12/5/2019

© SKF Group
 SKF Food Grade Lubricants

Portfolio of NSF H1 registered, Kosher and

Halal certified products
• LGFP 2 - General purpose grease (NLGI 2)

• LFFH 46 - Hydraulic oil

• LFFH 68 - Hydraulic oil

• LFFG 220 - Gear oil

• LFFG 320 - Gear oil

• LDTS 1 - Dry Film Lubricant

© SKF Maintenance Products Slide 47 12/5/2019

© SKF Group
 Chain oil range
SKF Chain Oil
• LHMT 68 Medium temperature oil
• LHHT 265 High temperature oil

SKF Food Grade Chain Oil is NSF H1 registered,

Kosher and Halal certified
• LFFM 80 High moisture oil
• LHFP 150 General purpose oil
• LFFT 220 High temperature
performance oil

© SKF Maintenance Products Slide 48 12/5/2019

© SKF Group
 Manual re-lubrication
By
hand

LAGM 1000E
grease meter

© SKF Maintenance Products Slide 49 12/5/2019

© SKF Group
 Manual Re-lubrication
By grease gun / pump

© SKF Group
 SKF Lubrication Planner software
• SKF Lubrication Planner is a user friendly software,
helps customers to improve their lubrication plans
• Software for small and medium companies
• Mapping
• Tasks lists
• Tools and spares List
• Temporary Shutdown
• Tracking of the lubrication tasks
• SKF lubricants – other brands can be manually added
• Database management
• Languages: More than 10 different languages available
• Free license: Granted for users registered at www.skf.com

Grease fitting cap and tags TLAC 50

• Design with multiple holes. (Patent applied for)
suitable for several types of grease fittings
• Protects grease fitting from
contamination
• Provides a space for label
generated by SKF Lubrication
Planner
• Available in 5 different colours.
Patent applied for

© SKF Maintenance Products Slide 51 12/5/2019

© SKF Group
 Lubricant condition

Consistency

Oil bleeding

Contamination

Grease test kit TKGT 1

Patent applied for

© SKF Maintenance Products Slide 52 12/5/2019

© SKF Group
 Automatic re-lubrication

© SKF Maintenance Products Slide 53 12/5/2019

© SKF Group
 Advantages of SKF automatic lubricators
Main benefits of automatic lubrication

Minimisation of:
• Grease consumption
• Spillage
• Contamination risk
• Human errors
• Failures

Optimisation of:
• Bearing performance
• Quantities and frequencies
• Accuracy
• Safety
• Time consumption
© SKF Maintenance Products Slide 54 12/5/2019

© SKF Group
 Advantages of SKF automatic lubricators
Main savings with SKF automatic lubricators

1. Improved maintenance
practices

Resources for re-lubrication

can be transferred to more
crucial maintenance
activities resulting in better
utilisation of the
maintenance staff - hence
better uptime
Manual SYSTEM 24, SYSTEM
re-lubrication LAGD, TLSD & MultiPoint, LAGD
TLMR 400 & 1000

© SKF Maintenance Products Slide 55 12/5/2019

© SKF Group
 Advantages of SKF automatic lubricators
Main savings with SKF automatic lubricators

2. Reliability

36 % of all bearings fail

prematurely due to
incorrect lubrication.
SKF automatic lubricators
prevent over- and under-
greasing.

Manual SYSTEM 24, SYSTEM

re-lubrication LAGD, TLSD & MultiPoint, LAGD
TLMR 400 & 1000

© SKF Maintenance Products Slide 56 12/5/2019

© SKF Group
 Advantages of SKF automatic lubricators
Main savings with SKF automatic lubricators

3. Reduced lubricant
consumption

Using the right lubricator

with the right time setting
can reduce your lubricant
consumption considerably.

Manual SYSTEM 24, SYSTEM

re-lubrication LAGD, TLSD & MultiPoint, LAGD
TLMR 400 & 1000

© SKF Maintenance Products Slide 57 12/5/2019

© SKF Group
 SKF SYSTEM 24 LAGD Series
Reliable, cost effective automatic single
point lubricator
• Automatic gas driven single point lubricators
suitable for many applications

• Supplied ready to use straight from the box

• Filled with a wide range of high quality SKF

lubricants

• Tool-free activation and time-setting allows

easy and accurate adjustment of lubrication
flow.

© SKF Maintenance Products Slide 58 12/5/2019

© SKF Group
 SKF SYSTEM 24 LAGD Series

• Gas driven lubricator is reliable in operation and flexible in application

• Available in two sizes: 125 ml (LAGD 125) and 60 ml (LAGD 60) to suit most bearing
lubrication applications
• Compact size, permits installation in restricted areas
• Available filled with various high quality SKF greases and oils, to suit a wide range of
applications
• Flexible time setting period ranging between 1 and 12 months
• Ingress protection to IP 68 level allows the lubricator to
be used in most dusty and wet environments
• Wide operating temperature range to
suit many applications

© SKF Maintenance Products Slide 59 12/5/2019

© SKF Group
 SKF SYSTEM 24 LAGD Series
Technical data

Grease capacity: LAGD 125 125 ml

LAGD 60 60 ml

Nominal emptying time Adjustable: 1 - 12 months

Ambient temperature range –20 to +60 °C (–5 to +140 °F)

Max. operating pressure 5 bar (75 psi) (at start-up)

Drive mechanism Gas cell producing inert gas

Connection thread R¼

Recommended storage temperature +20o C

Storage life of lubricator 2 years

Gas cell life 3 years

© SKF Maintenance Products Slide 60 12/5/2019

© SKF Group
 SKF SYSTEM 24 TLSD series

12/5/2019
Slide
61 © SKF Group
 SKF SYSTEM 24 TLSD series

Reliable, cost effective automatic single

point lubricator

• Single point electromechanical

driven automatic lubricator suitable
for many applications

• Supplied ready to use straight from

the box

• Filled with a wide range of high quality

SKF lubricants. Refill sets available

© SKF Maintenance Products Slide 62 12/5/2019

© SKF Group
 SKF SYSTEM 24 TLSD Series
• Highly reliable lubrication system
• Suitable for a wide range of applications,
suitable for direct and remote mounting
• Programmable to dispense lubricant in
1, 2, 3, 4, 6, 8, 9, 10 and12 months settings
• Supplied filled with high quality SKF
lubricants
• Refill sets available
• Temperature independent dispense rate
• Maximum discharge pressure of 5 bar can
be achieved over the whole lubricant
dispensing period
• Ingress protection to IP 65 level allows the
lubricator to be used in most dusty and wet
environments

© SKF Maintenance Products Slide 63 12/5/2019

© SKF Group
 SKF SYSTEM 24 TLSD Series
Technical data (1)
Grease capacity:
- TLSD 125 125 ml (4,2 fl. oz US)
- TLSD 250 250 ml (8,5 fl. 0z US)
Emptying time User adjustable: 1, 2, 3, 4, 6, 8, 9,10
and12 months settings

Ambient temperature range 0 oC (-10 oC peak) to 50 oC

(32 oF (14 oF peak) to 122 oF

Maximum operating pressure 5 bar (75 psi)

Drive mechanism Electro mechanical

Maximum feed line length with:

- grease Up to 3 meters (10 ft)
- oil Up to 5 meters (16 ft)

LED status indicators Pre warning, low battery power

Pre warning, high back pressure
Warning, stopped on error
Warning, empty cartridge

© SKF Maintenance Products Slide 64 12/5/2019

© SKF Group
 SKF SYSTEM 24 TLSD Series
Technical data (2)
Protection class assembled IP 65
lubricator

Battery pack 4,5V 2,7 Ah - Alkaline manganese

Recommended storage 20 oC (70 oF)

temperature

Storage life lubricator 3 years

(2 years for LGFP 2 and Oils)
Total weight
- TLSD 125 635 g (22,5 oz)
- TLSD 250 800 g (28,2 oz)

© SKF Maintenance Products Slide 65 12/5/2019

© SKF Group
 SKF TLMR series
Reliable electro-mechanical single point automatic
lubricator

• Battery or direct current version.

• High pressure (30 bar)
• Wide operation temperature range -25°C to 70°C
• High IP value (IP67) for water and dust resistance
• 120ml and 380ml cartridges for large lubricant
requirements
• Longer emptying time (up to 24 months)
• High resistance to vibration

© SKF Maintenance Products Slide 66 12/5/2019

© SKF Group
 SKF TLMR series
Technical data
Grease capacity 120 ml (4.1 US fl. oz)
380 ml (12.8 US fl. oz)
Ambient temperature range -25 to +70 °C (-13 to +158 °F)
Max. operating pressure 30 bar (435 PSI)
Drive mechanism Electro mechanical
Connection thread G ¼ Female
TLMR 101 Power 4 AA Lithium batteries
TLMR 201 Power 12-24 Volt DC

© SKF Maintenance Products Slide 67 12/5/2019

© SKF Group
 SKF SYSTEM MultiPoint Automatic Lubricator
LAGD 400

• Up to 8 feed lines
• Machine steering
• Alarm functions
• Up to 40 bar pressure
• “Do-it-yourself” system
• User friendly
• Uses standard SKF cartridges

© SKF Maintenance Products Slide 68 12/5/2019

© SKF Group
 SKF SYSTEM MultiPoint Automatic Lubricator
LAGD 1000 series

Lubrication system with a high-pressure pump and progressive

feeder for lubricating from 6 to 20 grease lubrication points.

© SKF Maintenance Products Slide 69 12/5/2019

© SKF Group
 Re-lubrication Calculation Program DialSet 6.0
Accurate calculation of re-lubrication intervals:
SKF DialSet program and downloadable from SKF.com

Stand-alone program (Windows)

downloadable from SKF.com

Online version:
mapro.skf.com/dialset

iOS and Android apps available

from Apple App Store and Google
Play Store

© SKF Maintenance Products Slide 70 12/5/2019

© SKF Group
 SKF Oil Leveller - LAHD 500 / 1000
To be used on oil-bath lubricated stationary gearboxes and
bearing houses (SOFN) – adjusts oil level automatically

© SKF Maintenance Products Slide 71 12/5/2019

© SKF Group
 SKF Bearing Life Cycle

Alignment

© SKF Maintenance Products Slide 72 12/5/2019

© SKF Group
 Fatigue
Is the reason for

34%
of premature bearing
failures

of premature bearing
failures

© SKF Maintenance Products Slide 73 12/5/2019

© SKF Group
 Alignment

Approximately 50 % of all costs related to breakdowns of machines

with rotating shafts are caused by misalignment.

© SKF Maintenance Products Slide 74 12/5/2019

© SKF Group
 Alignment - shaft alignment
Machines may be misaligned vertically and/or horizontally

Parallel misalignment

Angular misalignment

© SKF Maintenance Products Slide 75 12/5/2019

© SKF Group
 Alignment

Consequences of misalignment:

• Increased wear on couplings /

pulleys & belts
• Increased friction Resulting in
• Increased energy consumption
unplanned
• Increased vibrations
• Increased noise
machine
• Decreased bearing life
stops !
• Coupling / belt failures

© SKF Maintenance Products Slide 76 12/5/2019

© SKF Group
 Alignment
Increased energy consumption due to misaligned shafts

Practical example:
• Motor - 10 kW
• Energy cost 1 kWh = € 0.10
• Cost of 1 motor 10 kW = € 8760/year
• 5% energy increase due to misalignment: + € 438/year

10 motors: + € 4 380 / year

© SKF Maintenance Products Slide 77 12/5/2019

© SKF Group
 Shaft alignment
Shaft alignment should be
done quickly & accurately

© SKF Maintenance Products Slide 78 12/5/2019

© SKF Group
 SKF Shaft Alignment Tools

© SKF Maintenance Products Slide 79 19-12-05

© SKF Group
 TKSA series

TKSA 11 TKSA 31

© SKF Maintenance Products Slide 80 19-12-05

© SKF Group
 TKSA series

TKSA 41 TKSA 51

© SKF Maintenance Products Slide 81 19-12-05

© SKF Group
 TKSA series

TKSA 71 Apps

© SKF Maintenance Products Slide 82 19-12-05

© SKF Group
 Alignment - Belt alignment

A C

B D

A Vertical angle misalignment C Parallel misalignment

B Horizontal angle misalignment D Correct alignment

© SKF Maintenance Products Slide 83 19-12-05

© SKF Group
 SKF Belt Alignment Tools TKBA series
SKF offers a range of three different belt alignment tools to enable
accurate alignment for almost all applications. The tools are designed to
be easy to use without any special training. The laser position indicates
the nature of misalignment allowing easy and accurate adjustment.

• TKBA 10 – face mounted, red laser, 3m range

• TKBA 20 – face mounted, green laser, 6m range
• TKBA 40 – mounted in V belt pulley grooves, red laser, 6m range

© SKF Group
 SKF Machinery Shims
TMAS series

© SKF Maintenance Products Slide 85 12/5/2019

© SKF Group
 SKF Machinery Shim kits

• TMAS 50/KIT • TMAS 360/KIT

• TMAS 75/KIT • TMAS 380/KIT

• TMAS 100/KIT • TMAS 510/KIT

• TMAS 340/KIT • TMAS 720/KIT

12/5/2019
© SKF Group
 SKF Bearing Life Cycle

Basic condition
monitoring

© SKF Maintenance Products

 Inspection and condition monitoring
Maintenance concepts

Run to failure Preventive maintenance

Maintenance cost comparisons Preventive maintenance is similar to the regular service

of a car. Often, unnecessary maintenance is performed

Predictive maintenance

Condition based maintenance means repairs are only carried out when required
© SKF Maintenance Products Slide 88 12/5/2019

© SKF Group
 Distribution Message

© SKF Maintenance Products

© SKF Group
 CMAS 100-SL

© SKF Maintenance Products

© SKF Group
 © SKF Maintenance Products Slide 91 12/5/2019

© SKF Group
 SKF Condition Monitoring Products

Sensors
CMU LMU MasCon
Marlin Pro Marlin I- Pro
On-Line Surveillance Systems
ODR : Operator Driven reliability

Vibration Pen

CMXA 50 CMXA 51-IS MX-Series GX-Series

- Machine Analyst/HMI
- ProCon

CMVA 60 CMVA 65 MasCon48-Portable Communication Software

Portable Data Collector / FFT Analyzer

© SKF Maintenance Products

© SKF Group
 Spectrum Analysis Techniques

© SKF Maintenance Products

© SKF Group
 Spectrum Analysis Techniques

1X
amplitude

3X
2X

4X

frequency

© SKF Maintenance Products

© SKF Group
 Basic Condition Monitoring
Temperature Sound
ThermoPen - TMTP 200 Ultrasonic leak detector - TMSU 1
Contact thermometer - TKDT 10 Sound pressure meter - TMSP 1
Infrared thermometer - TKTL 10
Infrared and contact Vision
thermometers - TKTL 20, TKTL 30, TKTL 40 Endoscope - TKES 10 series
Thermal cameras - TKTI 21 and TKTI 31
Oil cleanliness
Speed
OilCheck
Optical tachometers - TKRT 10, TKRT 20
- TMEH 1
Electrical current
Noise
Electrical discharge
Electronic stethoscope - TMST 3
detector pen - TKED 1
Flash
Vibration
Stroboscopes - TKRS 10, TKRS 20
Machine condition advisor – CMAS 100-SL

© SKF Maintenance Products Slide 95 12/5/2019

© SKF Group
 SKF Thermometers

Pen, contact and

probes

© SKF Maintenance Products Slide 96 12/5/2019

© SKF Group
 SKF Thermometers
Infrared, contact

TKTL 10 TKTL 20 TKTL 30 TKTL 40

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 SKF Tachometers TKRT 10 and TKRT 20

laser (non contact) contact adapter overhead reading laser remote sensor

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 SKF Stroboscopes
Easy, cost effective inspection in a flash

• TKRS 10
• TKRS 20

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 SKF Electronic Stethoscope TMST 3
Easily pinpoints bearing and machine noise

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 SKF Endoscopes
TKES 10 series
TKES 10F
flexible tube

TKES 10S
semi-rigid tube

TKES 10 A
tube with an
articulating tip

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 SKF Electrical Discharge Detector Pen
TKED 1

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 SKF Ultrasonic Leak Detector TMSU 1
• Quick and easy detection of air leaks
• Fixing air leaks can significantly
reduce energy consumption

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 SKF Sound Pressure
Meter TMSP 1

A high quality, hand-

held instrument for
measuring sound level
in decibels

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 SKF OilCheck Monitor TMEH 1
Detects degree of change in oil condition

• Ideal for trending analysis

• Hand held and user friendly

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 SKF Bearing Life Cycle

Dismounting

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 Dismounting
Important issues when dismounting:
• Safety
• Quick dismounting
• Dismounting without damaging housing or shaft
• Dismounting without damaging the bearing
• Sometimes bearings are dismounted with the intention to be
remanufactured or re-used. In this case, selecting the correct methods
and tools is essential in reducing the risk of bearing damage

Possible ways of dismounting:

• Mechanical
• Mechanical/hydraulic assisted
• Heat

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 SKF Bearing Pullers

• Wide selection of pullers for all sorts of applications and

various types of pulls: External, Internal and even Blind.
• Ergonomic design
• Easy to use
• Reduce the risk of damage
to ring, shaft, housing and
even the bearing
• Sturdy designs
• Featured in
www.skf.com/mount

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 SKF Bearing Pullers types of
pull and pulling parameters

A B C

External pull Internal pull

A + B Combined internal C Blind pull
or external pull

D Width of grip
D d L Effective arm length
Fmax
F-max Maximum withdrawal force
L

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 SKF Bearing Pullers - overview

External pull Internal pull Combined internal or Blind pull

external pull

TMMP 2x and 3x TMIP 7-28 TMMR ...F TMMD 100

TMMP 6/10/15 TMIC 7-28 TMMR …XL TMBP 20E
TMMA 60/80/120 TMIP 30-60 TMMR …F/SET
TMMA 75H/100H + …SET
TMHC 110E
TMHP 10E
TMHP 15/30/50
TMMR…F
TMBS 50E/100E/150E

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 Bearing pullers

© SKF Group
 External pull

A B C

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 TMMP Series
• Standard jaw pullers
• Heavy duty jaw pullers

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 TMMR …F series pullers
• The multi-purpose SKF Reversible Jaw Pullers
are suitable for internal and external pulling of
bearings and other components
• Larger sizes are also available with extra long
arms as a standard option (TMMR ….XL)
• The XL arms help dismount bearings and
components placed far from the shaft end.
For more versatility, the extra long arms can
be further extended by adding extension pieces.

© SKF Group
 EasyPull: Pullers TMMA Series

TMMA 60, TMMA 80, TMMA 120

TMMA 75H
TMMA 100H

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 EasyPull: Hydraulic Puller Set
TMMA 100H/SET, including:
• TMMA 100H
• TMMS 160
• Safety blanket TMMX 350

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 Hydraulically Assisted Heavy Duty
Jaw Pullers
• TMHP 15
• TMHP 30
• TMHP 50

© SKF Group
 Hydraulic Puller Kit
SKF Hydraulic Jaw Puller Kit SKF Hydraulic Puller Kit
TMHP 10E TMHC 110E

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 SKF Strong Back Pullers TMBS E series
Easy bearing dismounting even in the tightest spaces

• TMBS 50E
• TMBS 100E
• TMBS 150E

© SKF Group
 Tri-section Pulling Plates TMMS series

✓ For strong back puller

✓ To be used with any 3-armed puller
✓ Only grips inner ring of bearing
✓ Range (min. damage to bearing)

• TMMS 50
• TMMS 100
• TMMS 160
• TMMS 260
• TMMS 380

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 Internal pull
A B C

TMIP series TMIC series

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 Blind pull
A B C

SKF Deep Groove Ball Bearing

Puller Kit TMMD 100
• for use in both blind housings
and shaft applications
• complete puller kit
• suitable for dismounting 71
sizes DGBB (10-100 mm)

SKF Blind Housing Puller Kit TMBP 20E

• for use in blind housings with shaft dimensions 30-160 mm
• extensions rods allow a long reach up to 583 mm

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 Technical support
Product sites:

• Mapro tools on internet

• MaPro instruments on internet

• Lubrication solutions on internet

• Online mounting and dismounting instructions: www.skf.com/mount

• Contact SKF MaPro: [email protected]

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