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Same 603 Engine

This document provides a list of parts for the crankcase of an engine. It includes 28 part numbers, names, and quantities. The notes indicate this list is for engines produced in Ranipet, India for the 603 HD 2WD and 4WD models.

Uploaded by

Narek Minasyan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
907 views42 pages

Same 603 Engine

This document provides a list of parts for the crankcase of an engine. It includes 28 part numbers, names, and quantities. The notes indicate this list is for engines produced in Ranipet, India for the 603 HD 2WD and 4WD models.

Uploaded by

Narek Minasyan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

603 HD

Section: B0 - ENGINE Ref: B0.01.2 (1)


CRANKCASE
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

2 2.1532.072.0 1 oil seal 26.70x1.78


3 2.3199.405.2 1 plug m 28 p.1.5
5 2.0432.003.7 11 stud bolt m 8 p.1.25 / p.1 x 20
6 2.1559.188.2 3 bush 11.4 x 14 x16
7 2.1539.259.0 6 special oil seal 107.62x2.62
8 2.1560.010.0 1 oil seal 14.2x20
9 2.3199.292.0 1 plug 1/4'' gas
10 0.014.6953.4 1 crankcase
10.1 2.3130.001.1 9 plug 1/8" gas
10.2 2.3130.002.1 2 plug 1/4'' gas
10.3 2.3130.003.1 2 plug 3/8'' gas
10.4.1.1.1 0.065.1112.7/10 1 support
10.4.1.2 2.1699.165.0 1 bush 12.3x15x16
10.4.2.1 0.065.1114.7/10 1 support
10.4.3.1.1 0.065.1116.7/10 1 support
10.4.3.2 2.1699.165.0 1 bush 12.3x15x16
10.4.5 0.012.0829.0 3 special bushing 59X55X20
10.4.6 0.012.0830.0 1 special bushing 59X55X30
10.4.7 0.014.1340.0/10 1 pin mm 85
10.4.8 0.065.1117.0 8 screw m 12 x 100
10.5 2.3179.012.0 1 plug 60
11 0.066.1152.0/10 4 gasket
14 2.1549.154.2 3 bush 4.8x5.8x16
28 2.3131.004.2 1 plug m 18 p.1.5

1/1
0010001913 20/11/2020 10:19 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.01.1 (3)
CRANKCASE
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

2 2.1532.072.0 1 oil seal 26.70x1.78


3 2.3199.405.2 1 plug m 28 p.1.5
5 2.0432.003.7 11 stud bolt m 8 p.1.25 / p.1 x 20
6 2.1559.188.2 3 bush 11.4 x 14 x16
7 2.1539.259.0 6 special oil seal 107.62x2.62
9 0.049.1152.0 1 cock
10 0.014.8700.4 1 crankcase
10.1 2.3130.001.1 9 plug 1/8" gas
10.2 2.3130.002.1 2 plug 1/4'' gas
10.3 2.3130.003.1 2 plug 3/8'' gas
10.4.1.2.1.1 0.065.1112.7/10 1 support
10.4.1.2.2 2.1699.165.0 1 bush 12.3x15x16
10.4.1.3.1 0.065.1114.7/10 1 support
10.4.1.4 0.065.1116.3 1 support
10.4.1.4.2 2.1699.165.0 1 bush 12.3x15x16
10.4.1.5 0.065.1117.0 8 screw m 12 x 100
10.4.2 0.012.0829.0 3 special bushing 59X55X20
10.4.3 0.012.0830.0 1 special bushing 59X55X30
10.5 2.3179.012.0 1 plug 60
10.100 0.014.1340.0/10 1 pin mm 85
11 0.066.1152.0/10 4 gasket
14 2.1549.154.2 3 bush 4.8x5.8x16
28 2.3131.004.2 1 plug m 18 p.1.5

1/1
0010001913 20/11/2020 10:19 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.10.8 (1)
EXHAUST PIPE
Fig. P/n QTY Name

Notes:
- FOR TYPES WITH AIR BARKING - I.S.R.O. [603 HD 2WD]

2 0.010.5468.0 1 manifold
4 0.019.8628.0/10 3 gasket
7 2.1019.033.0 6 special nut m 8 p.1
10 2.1310.004.2 6 washer 8
11 2.0432.007.2 6 stud bolt M8x1x30
12 2.0119.121.0 3 screw m 6 p.1 x 10
13 0.010.5469.0 1 manifold

1/1
0010001913 20/11/2020 10:28 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.10.7 (1)
INTAKE MANIFOLD
Fig. P/n QTY Name

Notes:
- FOR TYPES WITH AIR BARKING - I.S.R.O. [603 HD 2WD]

1 0.012.0626.4 1 intake manifold


1.1 0.069.1824.0 1 manifold
1.2 0.069.1850.0/20 1 gasket
1.3 0.012.0626.0 1 cover
1.4 2.0399.305.2 2 screw M6x6
2 2.0312.224.2 6 screw m 8 p.1.25 x 90
3 2.1480.014.1 6 washer 8
4 0.017.7810.0 3 gasket
5 0.012.0660.2 1 none
6 2.1560.016.0 1 oil seal 20

1/1
0010001913 20/11/2020 10:28 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.10.0 (1)
AIR INTAKE MANIFOLD - EXHAUST MANIFOLD
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 0.012.0626.4 1 intake manifold


1.2 0.069.1850.0/20 1 gasket
1.4 2.0399.305.2 2 screw M6x6
2 2.0312.224.2 6 screw m 8 p.1.25 x 90
3 0.017.7810.0 3 gasket
4 0.007.1445.0 3 gasket
7 2.1019.033.0 6 special nut m 8 p.1
10 2.1310.004.2 6 washer 8
11 2.0432.007.2 6 stud bolt M8x1x30
12 2.0119.121.0 3 screw m 6 p.1 x 10
13 0.010.5469.0 1 manifold
14 0.010.5468.0 1 manifold
16 2.1480.014.1 6 washer 8

1/1
0010001913 20/11/2020 10:28 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: 0_0.014.3346.4
COOLING WATER PUMP
Fig. P/n QTY Name

1 0.014.3346.4 1 water pump


2 0.900.0941.9 1 oil seal
3 0.900.0942.0 1 gasket

1/1
0010001913 20/11/2020 10:28 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.09.4 (2)
COOLING WATER PUMP - V-GROOVED PULLEY
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 0.014.3346.4 1 water pump


0_0.014.3346.4
2 0.016.6647.0 1 pulley
3 0.010.4548.0 1 tube
4 0.066.1754.0/10 1 sleeve
6 2.6859.134.2 1 clamp Ø 50/70
7 2.6859.130.2 1 clamp Ø 38/50
9 2.0439.261.7 4 stud bolt m 8 p.1 x 25
24 0.066.1753.0/30 1 gasket
26 2.1589.130.0 1 shoulder ring 29 x 68 x 0.5
27 2.1589.131.0 3 shoulder ring 29 x 68 x 1.0
28 2.0313.312.7 3 screw m 10 p 1.5x35
29 2.0313.315.7 1 screw m 10 p.1.5 x 45
30 2.1480.015.2 4 washer

1/1
0010001913 20/11/2020 10:28 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.09.1 (3)
CYLINDER HEAD WATER OUTLET MANIFOLD
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] -> 20718 FOR ENGINES PRODUCED
IN : RANIPET - INDIA [603 HD 4WD ] -> 20718

10 0.070.1745.3/40 1 manifold
11 0.007.1421.0 1 cover
12 0.066.1757.0/40 1 gasket
13 0.066.1758.0/10 1 sleeve
14 0.007.1258.3/20 1 thermostat
14.2 0.007.1258.0 1 gasket
16 2.3120.002.4 1 plug M22x1.5
17 2.1560.018.0 1 oil seal 22.2x29
18 2.3199.001.2 1 plug " 1/2 """
20 2.0312.208.2 2 screw M8X1.25X25
21 2.1011.405.2 10 nut M8x1
22 2.1470.004.2 10 washer 8
23 2.6859.125.2 2 clamp
25 0.066.1759.0/40 3 gasket
34 2.1480.014.1 2 washer 8

1/1
0010001913 20/11/2020 10:27 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.09.1 (2)
CYLINDER HEAD WATER OUTLET MANIFOLD
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] 19654 <- FOR ENGINES PRODUCED
IN : RANIPET - INDIA [603 HD 4WD ] 19654 <-

10 0.070.1745.3/40 1 manifold
11 0.007.1421.0 1 cover
12 0.066.1757.0/40 1 gasket
13 0.066.1758.0/10 1 sleeve
14 0.007.1258.3/20 1 thermostat
14.2 0.007.1258.0 1 gasket
16 2.3120.002.4 1 plug M22x1.5
17 2.1560.018.0 1 oil seal 22.2x29
18 2.3199.001.2 1 plug " 1/2 """
19 2.1560.054.0 1 oil seal 21x26
20 2.0312.208.2 2 screw M8X1.25X25 ( -> 17996 )
21 2.1011.405.2 10 nut M8x1
22 2.1470.004.2 10 washer 8
23 2.6859.125.2 2 clamp
25 0.066.1759.0/40 3 gasket
34 2.1480.014.1 2 washer 8

1/1
0010001913 20/11/2020 10:27 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: 0_0.014.8125.4
GOVERNOR PARTS
Fig. P/n QTY Name

1 0.012.0632.4 1 regulator
4 0.066.1622.2 1 lever
7 0.065.1664.2/10 1 lever
8 0.065.1665.2/20 1 lever
9 0.007.0760.2 1 lever
10 0.065.1667.2 1 lever
12 0.065.1669.0 1 lever
16 0.065.1675.0 1 bracket
17 0.065.1679.0/10 1 lever
18 0.065.1680.0 1 special bushing
24 0.065.1686.0/20 1 eccentric
25 0.065.1687.0 1 pin
26 2.0399.300.7 1 pin m 8 p.1x38.5
30 2.0439.158.2 1 screw m 8 p.1.25 x 15, d933
31 2.0522.110.7 1 screw m 6 p.1x25
33 2.0599.057.2/10 1 screw
34 2.1011.102.2 1 nut m 5 p.0.7
35 2.1011.103.2 3 nut m6x1
36 2.1011.505.2 3 nut m 8 p.1
42 2.1310.001.2 1 washer 5
43 2.1310.002.2 1 washer 6
44 2.1310.004.2 2 washer 8
46 2.1430.004.7 2 circlip 3.2
49 2.1530.007.0 2 oil seal 4.48x1.78
50 2.1530.012.0 2 oil seal 6.75 x 1.78
52 2.1560.001.0 2 gasket 6.2x10
53 2.1560.003.0 3 washer 8.2x12
55 2.1579.726.2/10 1 spacer 8.4x11.5x6
56 2.1579.730.2 1 spacer 8.4x12x12
59 2.1599.456.2/10 2 shoulder ring 10.2x14x1
62 2.1651.305.0 1 pin 4 x 12
70 2.4099.062.2 1 spring
71 2.4099.034.2 1 spring
73 2.1030.001.7 1 nut m 6

1/1
0010001913 20/11/2020 10:27 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: 0_0.014.8125.4
GOVERNOR PARTS
Fig. P/n QTY Name

1 0.012.0632.4 1 regulator
2 0.065.1616.0 2 adjust.rocker
3 0.065.1618.0 1 sleeve
11 0.066.1664.0 1 lever
13 0.065.1671.3/10 1 shaft
15 0.065.1676.3/10 1 old part number
19 0.065.1681.0/10 2 pin
20 0.065.1682.0 1 pin
21 0.065.1683.0 2 tube
22 0.065.1684.0/10 1 sleeve
23 0.065.1685.0/10 1 bush
27 2.0399.101.7 1 screw m 6 x 30
28 2.0399.147.2 1 screw m 8 p.1x58
36 2.1011.505.2 3 nut m 8 p.1
37 2.1099.121.2/10 1 cap nut m 8 p.1 x 8
40 2.1211.003.2 1 ring nut 15 mc
41 2.1241.003.1 1 lock-nut 15
45 2.1411.014.1 1 circlip 35
48 2.1530.003.0 1 oil seal 2.90x1.78
53 2.1560.003.0 3 washer 8.2x12
57 2.1589.160.0 2 gasket 12.5x18x0.5
58 2.1589.161.0 2 gasket 12.5x18x0.2
60 2.1599.457.2 2 shoulder ring 6.2x16x1
61 2.1631.311.0 1 roll pin 3x24
63 2.1655.312.0 2 pin a 6x40
64 2.2030.002.0 1 ball bearing 12 x 28 x 8
65 2.2040.003.0 1 ball bearing iso 15 bc 02
68 2.4018.368.7 1 -
69 2.4019.317.0 1 spring 25.4x24.5x1.4
81 0.065.1615.0/10 1 support
82 2.1555.005.0 2 bushing 10x12x10

1/1
0010001913 20/11/2020 10:27 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: 0_0.014.8125.4
GOVERNOR PARTS
Fig. P/n QTY Name

1 0.012.0632.4 1 regulator
6 0.065.1652.0/10 1 governor housing
14 0.065.1673.0/20 1 gasket
29 2.0312.112.2 2 screw m 6 p.1 x 35
32 2.0599.063.1 1 screw m 6 p.1 x 35
35 2.1011.103.2 1 nut m6x1
38 2.1039.507.2 1 cap nut
39 2.1120.103.2 1 nut m 6
47 2.1480.012.1 2 washer 6, d128
51 2.1530.022.0 1 oil seal 9.92x2.62
52 2.1560.001.0 2 gasket 6.2x10
54 2.1560.008.0 2 oil seal 12.2x18
66 2.1019.086.2 1 nut m 12 p.1.25
67 2.4019.367.7 1 spring 6.8x18.5x0.8
72 2.0399.111.2 1 screw m 6x26
74 0.066.1665.0 1 screw
75 0.012.0647.0 1 cover
76 0.065.1678.0/10 1 tube
77 0.065.1677.0/10 1 pipe fitting
78 2.1099.096.2 1 nut m 18 p.1.5
79 2.1579.729.7 1 bush 10x12x18
80 2.1579.728.7 1 bush 10x12x10
81 2.1555.005.0 1 bushing 10x12x10

1/1
0010001913 20/11/2020 10:26 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.08.0 (1)
MECHANICAL ENGINE GOVERNOR
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

76 2.1480.014.1 2 washer 8
77 2.0399.103.2 2 screw m 8 p 1.25 x 135
78 0.009.3880.0/20 1 gasket
79 0.018.5653.0 1 cap
81 0.014.8125.4 1 regulator
0_0.014.8125.4
0_0.014.8125.4
0_0.014.8125.4
84 2.1310.001.2 1 washer 5

1/1
0010001913 20/11/2020 10:26 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: 0_2.4719.190.0
INJECTOR NOZZLE HOLDER COMPONENTS
Fig. P/n QTY Name

1 2.4719.190.0 1 nozzle holder BOSCH


2 2.4719.170.1 1 shim
3 2.4719.150.1 1 ring nut
4 2.4719.172.0 2 roll pin
5 2.4719.171.9 2 roll pin
6 2.4719.171.8 1 small disc
7 2.4719.171.7 1 pin
8 2.4719.171.6 1 spring
9 0.000.0000.1 cannot be supplied

1/1
0010001913 20/11/2020 10:26 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref:
0_2.4619.030.0/30
INJECTION PUMP PARTS - 555 - BOSCH
Fig. P/n QTY Name

1 2.4619.030.0/30 1 injector pump - 555 - BOSCH


2 2.4619.010.2 1 valve
3 2.4629.150.6 1 gasket
4 0.002.1710.0 1 spring
5 2.4669.070.7 1 gasket
6 2.4619.010.3 1 pipe fitting
7 2.4619.010.4 1 bush mm 16.88
8 2.4639.112.0 1 cap-washer
9 2.4639.090.5 1 spring
10 2.4619.010.5 1 cap-washer
11 2.4619.010.6 1 tappets
12 2.4619.010.7 1 rod
13 2.4629.151.8 2 pin
14 2.4649.280.8 1 oil seal
15 2.4649.280.7 1 pin
16 2.4649.280.9 1 plug
17 2.4619.010.8 1 pin
18 2.4619.010.9 1 circlip
19 0.000.0000.1 cannot be supplied
20 2.4619.030.1 1 pumping element

1/1
0010001913 20/11/2020 10:26 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.07.3 (1)
INJECTION PUMP - INJECTOR
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 2.4719.320.0/10 3 injector assembly BOSCH


1.1 2.4719.190.0 1 nozzle holder BOSCH
0_2.4719.190.0
1.2 2.4729.170.0/10 1 nozzle BOSCH
2 2.3119.024.2 3 plug m 6
3 2.1560.001.0 3 gasket 6.2x10
4 2.4619.030.0/30 3 injector pump - 555 - BOSCH
0_2.4619.030.0/30
5 2.1011.405.2 9 nut M8x1
6 2.1599.458.0/10 9 shoulder ring 8.4x18x2
7 0.065.1655.0/10 6 shim mm 0.1
8 0.065.1656.0/10 9 shim mm 0.20
9 2.3199.270.0 3 plug 5.9x7.8
10 0.065.1650.3/10 3 tube

1/1
0010001913 20/11/2020 10:26 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.07.1 (1)
INJECTION PUMP DRIVE
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 2.1011.421.2 3 nut M10x1.25


2 2.1599.454.0 3 shoulder ring 10.5x17x7.5
4 0.011.5275.0/20 3 bracket
13 2.0112.207.2 2 screw m 8 p 1.25 x 20
14 2.1310.004.2 2 washer 8
15.1 0.065.1693.0/30 1 support
15.2 0.065.1660.0 1 roller
15.3 2.1651.507.0 1 pin 6 x 16
15.4 2.1530.072.0 1 oil seal 26.70x1.78
16 2.4019.314.1/20 1 spring 21.5x76x1
17 0.065.1659.0 1 stop
18 0.069.1613.3/20 1 rod

1/1
0010001913 20/11/2020 10:25 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.34 (1)
ENGINE OIL FILTER
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 0.044.1567.0/10 1 engine oil filter R 380

1/1
0010001913 20/11/2020 10:25 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.29 (1)
ENGINE OIL PAN
Fig. P/n QTY Name

Notes:
- FOR TYPES WITH AIR BARKING - I.S.R.O. [603 HD 2WD]

1 0.012.7814.0 1 none
2 0.007.0614.0/10 1 gasket
3 0.012.0666.0 1 plug 1/2'' gas
4 2.1560.054.0 1 oil seal 21x26
6 2.0112.215.2 13 bolt M8x1.25x40
7 2.0112.226.2 7 screw m 8 p.1.25 x 85
8 2.0112.239.2 2 screw m 8 p.1.25 x 150

1/1
0010001913 20/11/2020 10:25 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.28 (1)
ENGINE OIL PAN
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 0.007.1422.0/50 1 oil sump


2 0.007.0614.0/10 1 gasket
3 0.012.0666.0 1 plug 1/2'' gas
4 2.1560.054.0 1 oil seal 21x26
5 2.1470.004.2 22 washer 8
6 2.0112.215.2 13 bolt M8x1.25x40
7 2.0112.226.2 7 screw m 8 p.1.25 x 85
8 2.0112.239.2 2 screw m 8 p.1.25 x 150

1/1
0010001913 20/11/2020 10:25 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.25 (1)
FUEL SETTLING FILTER VENT HOSE BRACKET
Fig. P/n QTY Name

Notes:
[603 HD 2WD] [603 HD 4WD ]

2 0.075.1151.0 1 bracket

1/1
0010001913 20/11/2020 10:25 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.23 (1)
PIPE FOR OIL PRESSURE SENSOR
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

2 0.010.4868.3 1 tube
3 2.3249.014.2 1 pipe fitting m 12 p.1.5
4 2.3339.746.2 1 pipe union ( 21646 <- )
4 2.3339.448.2 1 pipe union m 12 p.1.75
5 2.0432.013.7 1 stud bolt m 8 p.1.25 / p.1 x 45
6 2.1560.008.0 3 oil seal 12.2x18

1/1
0010001913 20/11/2020 10:24 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.21 (1)
SEDIMENTER BOWL BREATHER PIPE
Fig. P/n QTY Name

Notes:
[603 HD 2WD] [603 HD 2WD] 17997 <- [603 HD 4WD ]

14 0.066.1559.0 1 tube
16 2.6859.073.2 1 clamp

1/1
0010001913 20/11/2020 10:24 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.18 (1)
LUBRICANT OIL SUCTION PIPE
Fig. P/n QTY Name

Notes:
[603 HD 2WD] [603 HD 4WD ]

83 2.1470.004.2 1 washer 8
84 2.0112.205.2 1 bolt m8x1.25x16
85 0.007.1425.3/10 1 tube

1/1
0010001913 20/11/2020 10:24 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.12 (1)
LUBRICATION
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

2 0.041.1135.4 1 plug 1'' gas


2.2 2.1569.072.0 1 gasket 32 x 39.5 x 2
3 2.0312.205.2 2 bolt M8x1.25x18
4 2.1480.014.1 2 washer 8
5 0.012.0613.0 1 pipe union
6 0.065.1567.0/10 1 small mesh
7 0.065.1566.0 1 gasket
8 2.3339.307.0 1 pipe fitting m 22 p.1.5-3/4"
11 2.1011.105.2 1 nut M8x1.25
12 2.1470.004.2 1 washer 8
13 0.065.1538.0 1 flange
14 2.1539.040.0 1 special oil seal 21.82 x 3.53
15 0.012.0684.0 1 none
16 0.033.1096.2 1 dipstick
17 2.1539.065.0 1 special oil seal 8.73 x 1.78

1/1
0010001913 20/11/2020 10:24 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.6 (1)
LUBRICATION
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 0.065.1160.3/20 3 valve
50 2.1099.108.2 3 special nut m 10 p.1
51 2.1560.006.0 12 washer 10.2x16
52 0.086.1550.2 3 sprayer nozzle
55 2.0312.221.2 2 bolt M8x1.25x75
56 2.1480.014.1 2 washer 8
57 0.012.0688.4 1 sediment bowl
57.1 0.066.1553.0 1 cover
57.2 0.066.1554.0/20 1 gasket
57.3 2.0399.304.2 4 screw m 4 x 10
57.4.1 0.066.1555.0 1 tube
57.4.2 0.012.0688.0 1 small tank
58 2.1532.012.0 1 oil seal 6.75 x 1.78
59 2.1539.072.0 2 special oil seal 23.52 x 1.78
60 0.066.1558.0 1 bush
61 0.066.1557.2 1 tube
62 2.3350.003.1 1 nosepiece 8
63 2.3339.418.1 1 pipe fitting m 12 p.1
65 0.007.1427.0 1 tube
66 0.002.8816.0 1 plate
67 2.0112.007.2 1 bolt m6x1x20
68 2.1011.103.2 1 nut m6x1
69 2.1470.002.2 1 washer 6

1/1
0010001913 20/11/2020 10:24 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.06.0 (1)
ENGINE OIL PUMP
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

35 0.065.1560.0/30 2 gasket
36 2.0169.005.2 2 screw m 6 p.1 x 12
37 2.1651.710.0 2 pin 8x22
38 0.075.1551.4/30 1 support
38.1 0.075.1551.3/40 1 support
38.1.2 2.1559.186.0 1 special bushing 26 x 31.5 x 35
38.2 2.1219.025.2/10 1 ring nut m 36 p.1.5
38.3 2.1410.057.1 1 circlip 15
38.4 2.1589.153.0 1 shoulder ring 15.2 x 19 x 1.00
38.5 2.1589.146.0 2 shoulder ring 15.2 x 19 x 0.15
38.6 2.1589.147.0 2 shoulder ring 15.2 x 19 x 0.10
38.7 2.2020.001.0 1 ball bearing 15 x 32 x 8.00
38.8 2.1589.148.0 1 shoulder ring 28.2 x 31.8 x 0.5
38.9 2.1589.150.0 2 shoulder ring 28.2 x 31.8 x 0.1
38.10 2.1589.151.0 2 shoulder ring 28.2 x 31.8 x 0.15
38.11.1 0.065.1558.6/10 1 bevel drive
38.11.2 0.065.1559.0 1 bush
38.12 2.2680.020.0 1 ring 12 x 15 x 12
38.13 2.2725.016.0 1 roller cage 15 x 21 x 12
38.14 2.0342.007.2 1 screw m 4 p.0.7x25
38.15 2.0399.128.2/10 1 screw m 8 p.1 x 8
38.16 2.2030.002.0 1 ball bearing 12 x 28 x 8
40 0.065.1569.0/40 1 shaft
41 0.065.1562.0/10 1 joint
42 0.014.7994.4 1 oil pump
43 2.1479.002.7 2 washer 10
44 2.0112.323.2 2 screw m 10 p.1.5x70

1/1
0010001913 20/11/2020 10:23 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.05.0 (1)
CYLINDER HEAD
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 2.0399.130.2/10 3 screw m 8x36x44


2 2.1569.170.0/10 3 gasket 8.2 x 14
3 0.016.0291.0 3 small cap
4 0.069.1450.0/30 1 tappet gasket
7 2.1011.421.2 6 nut M10x1.25
9.2 0.021.1434.0 2 screw
9.10.3 2.1011.405.2 2 nut M8x1
9.10.4 0.066.1432.3 2 rocker arm
9.10.4.2 2.1559.021.0/40 1 bushing 15x19x22
9.10.5 2.1410.055.7 2 circlip 19
9.10.6.1 0.066.1431.0 1 pin
9.10.6.2 0.066.1430.0/10 1 support
9.10.7 2.1599.432.0 2 shoulder ring
16 2.1530.051.0 3 oil seal 20.22x3.53
17 0.012.2673.0 12 screw m 14 p.2x141
18.1 0.014.8945.3/10 1 head
18.1.2 0.078.1426.0 1 valve seat
18.1.3 0.066.1427.0 1 valve seat
18.1.4 0.007.1779.0/20 2 valve guide
18.1.5 0.010.6041.0/10 1 bush
18.1.6 2.3170.012.2 2 expansion plug Ø 30
18.2 0.014.0120.0 1 exhaust valve mm 39.1 / Ø mm 9
18.3 0.014.0117.0 1 inlet valve mm 43.63 / Ø mm 9
18.4 0.066.1425.0 2 cup
18.5 0.074.1423.0 4 conical valve cotter
18.6 2.4019.287.0 2 spring
18.7 2.1519.117.0 2 special oil seal
18.8 2.0432.161.7 1 stud bolt m 10 p.1.5 / p.1.25 x 40
18.9 2.0432.163.7 2 stud bolt M10x1.25x45
20 2.0432.011.7 3 stud bolt M8x1x40
21 2.0432.005.7 3 stud bolt m 8 p.1.5 / p.1 x 25
25 0.014.5260.0/10 1 gasket - A - mm 1.4
26 0.014.5259.0/10 2 gasket - B - mm 1.2
27 0.014.5261.0/10 1 gasket - C - mm 1.6

1/1
0010001913 20/11/2020 10:23 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.04.4 (1)
TIMING CASE
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

5 2.0432.003.7 11 stud bolt m 8 p.1.25 / p.1 x 20


16 2.0312.214.2 7 screw m 8 p.1.25 x 40
17 2.1480.014.1 15 washer 8
18 0.013.4981.0 1 guard
19 0.065.1150.0/30 1 gasket
20 2.1470.004.2 2 washer 8
22 2.0312.208.2 8 screw M8X1.25X25
23 2.1529.167.0 1 oil seal

1/1
0010001913 20/11/2020 10:23 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.04.3 (1)
TIMING CASE
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

5 2.0432.003.7 11 stud bolt m 8 p.1.25 / p.1 x 20


16 2.0312.214.2 7 screw m 8 p.1.25 x 40
17 2.1480.014.1 15 washer 8
18 0.013.4981.0 1 guard
19 0.065.1150.0/30 1 gasket
20 2.1470.004.2 2 washer 8
21 2.1011.405.2 2 nut M8x1
22 2.0312.208.2 8 screw M8X1.25X25
23 2.1529.167.0 1 oil seal

1/1
0010001913 20/11/2020 10:22 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.04.0 (2)
CAMSHAFT
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : RANIPET - INDIA [603 HD 2WD] FOR ENGINES PRODUCED IN :
RANIPET - INDIA [603 HD 4WD ]

1 0.065.1331.2 6 rod
2 2.1569.114.0/10 12 gasket 14x18.5x8
3 0.065.1332.0 6 sleeve
4 2.4019.300.1/10 6 spring 18.5x52x2
5 2.1599.437.0 6 shoulder ring
6 0.065.1330.0 6 tappets
7 0.013.5017.0 1 gear z=58
8 2.0132.207.2 4 screw m 10 p.1 x 25
9 0.012.8270.4 1 camshaft
9.1.2 2.1559.398.0 1 bushing 10.5x13x12
9.2 0.065.1324.0/10 1 gear Z = 32
10 0.065.1350.0 1 small disc
11 2.1410.016.1 1 circlip 40
12 0.065.1352.0 1 shim
13 0.021.3997.0 2 shoulder ring
16 2.0312.205.2 2 bolt M8x1.25x18
17 2.1480.014.1 2 washer 8
18 0.065.1353.0 1 small plate
19 0.007.1177.3/20 1 gear z = 57
- WITH RED IDENTIFICATION STAMP
19.2 2.1559.185.0/10 1 bushing
20 0.007.1178.3/20 1 gear z = 57
- WITH YELLOW IDENTIFICATION STAMP
20.2 2.1559.185.0/10 1 bushing
21 0.007.1179.3/20 1 gear z = 57
- WITH GREEN IDENTIFICATION STAMP
21.2 2.1559.185.0/10 1 bushing

1/1
0010001913 20/11/2020 10:22 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.03.0 (1)
CYLINDER - PISTON - CONNECTING ROD
Fig. P/n QTY Name

Notes:
[603 HD 2WD] [603 HD 4WD ]

1 0.386.0065.A 3 cyl. piston assembly "A"


- CLASS A
1 0.386.0065.B 3 cyl. piston assembly "B"
- CLASS B
1.1 0.A12.2675.0 1 engine cylinder "A"
- CLASS A
1.1 0.B12.2675.0 1 engine cylinder "B"
- CLASS B
1.2 0.379.0060.A 1 complete piston "A"
- CLASS A
1.2 0.379.0060.B 1 complete piston "B"
- CLASS B
1.2.1 0.086.0052.6/10 1 piston ring set
1.2.2 2.1411.014.1 1 circlip 35
1.2.3 0.078.1236.0 1 piston pin Ø 18 / Ø 35 / L = mm 86
2 0.065.1225.0 6 con.rod half bushing STANDARD - A = 28.75 -> 29.00
(...) <=
2 0.065.1225.7 6 con.rod half bushing - mm 0.25
(...) <=
2 0.065.1225.8 6 con.rod half bushing - mm 0.50
(...) <=
3 0.019.2226.3/10 1 engine connecting rod
=> (...)
3 0.078.1220.3/30 1 engine connecting rod
(...) <=
3.1 2.0399.213.0 2 screw m 12 p.1.25x61.5
(...) <=
3.1 2.0399.365.0 2 screw m 10 p.1.25x61.5
=> (...)
3.2 2.1559.114.0/10 1 special bushing
(...) <=
3.2 2.1559.532.0 1 special bushing 34.60x39.130x36.65
=> (...)
4 0.019.5453.0 3 con.rod half bushing STANDARD - A = 29.85 -> 30.10
=> (...)
5 0.019.5454.0 3 con.rod half bushing STANDARD - A = 29.85 -> 30.10
=> (...)

1/1
0010001913 20/11/2020 10:22 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.12 (1)
COOLANT PUMP DRIVEBELT
Fig. P/n QTY Name

Notes:
[603 HD 2WD] [603 HD 2WD] 17997 <- [603 HD 4WD ]

31 2.4119.198.0 1 belt AV 10.7x1240 mm

1/1
0010001913 20/11/2020 10:22 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.9 (1)
ENGINE FLYWHEEL
Fig. P/n QTY Name

Notes:
- FOR TYPES WITH SAFETY CLUTCH [603 HD 2WD] - FOR TYPES WITH SAFETY CLUTCH [603 HD
4WD ]

1 0.014.6127.3 1 none
1.2 0.069.1242.0 1 crown wheel Z = 121
2 2.0119.174.0/10 6 screw m 12 p.1.25x45
3 2.2041.008.9 1 ball bearing 20x47x14

1/1
0010001913 20/11/2020 10:22 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.8 (1)
ENGINE FLYWHEEL
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : TREVIGLIO ITALY [603 HD 2WD] FOR ENGINES PRODUCED IN :
TREVIGLIO ITALY [603 HD 4WD ]

1 0.007.1617.3/30 1 flywheel
1.2 0.069.1242.0 1 crown wheel Z = 121
2 2.0119.174.0/10 6 screw m 12 p.1.25x45
3 2.2041.008.9 1 ball bearing 20x47x14

1/1
0010001913 20/11/2020 10:21 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.7 (1)
ENGINE FLYWHEEL
Fig. P/n QTY Name

Notes:
[603 HD 2WD]

1 0.012.0925.3 1 flywheel
1.2 0.069.1242.0 1 crown wheel Z = 121
2 2.0119.174.0/10 6 screw m 12 p.1.25x45
3 2.2041.008.9 1 ball bearing 20x47x14

1/1
0010001913 20/11/2020 10:21 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.8 (1)
ENGINE FLYWHEEL
Fig. P/n QTY Name

Notes:
FOR ENGINES PRODUCED IN : TREVIGLIO ITALY [603 HD 2WD] FOR ENGINES PRODUCED IN :
TREVIGLIO ITALY [603 HD 4WD ]

1 0.007.1617.3/30 1 flywheel
1.2 0.069.1242.0 1 crown wheel Z = 121
2 2.0119.174.0/10 6 screw m 12 p.1.25x45
3 2.2041.008.9 1 ball bearing 20x47x14

1/1
0010001913 20/11/2020 10:21 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.7 (1)
ENGINE FLYWHEEL
Fig. P/n QTY Name

Notes:
[603 HD 2WD]

1 0.012.0925.3 1 flywheel
1.2 0.069.1242.0 1 crown wheel Z = 121
2 2.0119.174.0/10 6 screw m 12 p.1.25x45
3 2.2041.008.9 1 ball bearing 20x47x14

1/1
0010001913 20/11/2020 10:21 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.4 (1)
CRANKSHAFT PULLEY
Fig. P/n QTY Name

Notes:
- FOR TYPES WITH AIR BARKING - I.S.R.O. [603 HD 2WD]

3 0.012.0659.0 1 none
5 0.085.1248.0/20 1 hub
6 2.0399.144.7/10 1 screw m 20 p.1.5x51
8 2.1720.006.0 1 key 4x6.5

1/1
0010001913 20/11/2020 10:20 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.3 (1)
CRANKSHAFT PULLEY
Fig. P/n QTY Name

Notes:
[603 HD 2WD] [603 HD 4WD ]

3 0.007.1457.0/30 1 pulley
5 0.085.1248.0/20 1 hub
6 2.0399.144.7/10 1 screw m 20 p.1.5x51
8 2.1720.006.0 1 key 4x6.5

1/1
0010001913 20/11/2020 10:20 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.02.1 (1)
CRANKSHAFT
Fig. P/n QTY Name

Notes:
[603 HD 2WD] [603 HD 4WD ]

7.1 0.007.1554.0/20 1 crankshaft


8 0.065.1215.0/10 4 main half bushing STANDARD
9 0.065.1216.0/10 4 main half bushing STANDARD
10 0.065.1218.0 4 shim STANDARD
15 0.065.1254.0/20 1 gasket
16 0.007.1711.0/10 1 cover
17 2.1475.002.2 9 washer 8
18 2.0112.207.2 9 screw m 8 p 1.25 x 20
19 2.1529.073.0 1 special oil seal 110x130x13
22 2.1599.524.7 1 washer 21x60x12
23 0.065.1323.0/30 1 gear Z = 29
24 2.1651.915.0 1 pin 12x35
25 2.3130.001.1 3 plug 1/8" gas
26 2.1720.006.0 1 key 4x6.5
801 0.065.1215.7 1 main half bushing - mm 0.25
802 0.065.1215.8 1 main half bushing - mm 0.50
901 0.065.1216.7 1 main half bushing - mm 0.25
902 0.065.1216.8 1 main half bushing - mm 0.50
1001 0.065.1218.7 1 shim + mm 0.10
1002 0.065.1218.8 1 shim + mm 0.15

1/1
0010001913 20/11/2020 10:20 Host.sdfgap02 - Ed. 20/11/2020
603 HD
Section: B0 - ENGINE Ref: B0.01.4 (1)
MONOBLOC ENGINE-GEARBOX CONNECTING FLANGE
Fig. P/n QTY Name

Notes:
[603 HD 2WD] [603 HD 4WD ]

1 0.015.8814.0 1 flange
2 2.0112.511.2 8 bolt M14x2x30
3 2.0432.255.7 2 stud bolt m 12 p.1.75-1.25x25
4 2.1651.912.0 4 cylindrical plug 12x28
5 2.0512.404.7 2 screw

1/1
0010001913 20/11/2020 10:19 Host.sdfgap02 - Ed. 20/11/2020

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