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Transformer Design Calculation Sheet

1. The document provides an electrical load summary for emergency loads at a facility, listing 23 equipment items with their load ratings and load factors. 2. It then calculates the total absorbed load as 420.16KW, average load power factor as 0.87, total consumed KVAR as 238.12, and total consumed KVA as 482.95. 3. The summary includes calculations for transformer sizing to supply the emergency loads, considering continuous working load, intermittent load, standby load, voltage regulation, and the starting requirements of the largest motor.

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Ujjal Chakma
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
775 views

Transformer Design Calculation Sheet

1. The document provides an electrical load summary for emergency loads at a facility, listing 23 equipment items with their load ratings and load factors. 2. It then calculates the total absorbed load as 420.16KW, average load power factor as 0.87, total consumed KVAR as 238.12, and total consumed KVA as 482.95. 3. The summary includes calculations for transformer sizing to supply the emergency loads, considering continuous working load, intermittent load, standby load, voltage regulation, and the starting requirements of the largest motor.

Uploaded by

Ujjal Chakma
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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ELECTRICAL LOAD SU

Equipment Rating Load Factor


Sr. No Service Description
No. (KW) (LF)

Acid Water Collection Pit Pump


1 50-PM-001B 15 0.9
Motor
LP Flare Process Area KOD Pump
2 50-PM-101B 22 0.9
Motor
3 50-PM-102B LP Flare KOD Pump Motor 22 0.9
HP Flare Process Area KOD Pump
4 50-PM-201B 22 0.9
Motor
5 50-PM-202B HP Flare KOD Pump Motor 22 0.9
6 50-PM-302B Acid Flare KOD Pump Motor 22 0.9
Battery Charger Emergency
7 4D1-DC-9-2 10 0.9
Supply
9 4D1-UPS-8-7 UPS Panel Emergency Supply 15 0.9
SUBSTATION AUX.
10 4D1-EPDP-6-1 50 0.9
EMERGENCY DB
SS & PIB-1A1 Emergency Lighting
11 4D1-ELP-6-1 7.5 0.9
Panel
12 521-ELP-6-9 Emergency Lighting Panel 20 0.9
13 521-ELP-6-10 Emergency Lighting Panel 20 0.9
14 501-ELP-6-1 Emergency Lighting Panel 20 0.9
15 501-ELP-6-2 Emergency Lighting Panel 20 0.9
16 521-PP-6-9 Power Panel 15 0.9
17 501-PP-6-1 Power Panel 15 0.9
18 501-PP-6-2 Power Panel 15 0.9
19 501-PP-6-3 AHU Supply Fan (HVAC) 22 0.9
20 501-PP-6-5 Chemical Filter Unit (HVAC) 15 0.9
21 501-PP-6-6 MOV Panel (6 pcs) 20 0.9
22 501-PP-6-7 MOV Panel (6 pcs) 20 0.9
23 501-PP-6-8 MOV Panel (12 pcs) 20 0.9
TOTAL LOAD ON EMERGENCY DG DET

Note : Data entry shall be done in cells filled with white colour only.
The Emeregency Loads mentioned is tentitive and shall be modified as per project re
RICAL LOAD SUMMARY - EMERGENCY LOAD

Diversity Absorbed Efficiency Consumed


Pf.(FL)
Factor (DF) Load (FL) Load in KW

1 13.5 0.92 0.87 14.67

1 19.8 0.92 0.87 21.52


1 19.8 0.92 0.87 21.52
1 19.8 0.92 0.87 21.52
1 19.8 0.92 0.87 21.52
1 19.8 0.92 0.87 21.52
1 9 0.92 0.87 9.78
1 13.5 0.92 0.87 14.67
1 45 0.92 0.87 48.91

1 6.75 0.92 0.87 7.34


1 18 0.92 0.87 19.57
1 18 0.92 0.87 19.57
1 18 0.92 0.87 19.57
1 18 0.92 0.87 19.57
1 13.5 0.92 0.87 14.67
1 13.5 0.92 0.87 14.67
1 13.5 0.92 0.87 14.67
1 19.8 0.92 0.87 21.52
1 13.5 0.92 0.87 14.67
1 18 0.92 0.87 19.57
1 18 0.92 0.87 19.57
1 18 0.92 0.87 19.57
ENCY DG DET = 420.16
Average Load PF = 0.87 KW

dified as per project requirements.


Consumed Consumed
Load in KVAR Load in KVA

8.32 16.87

12.20 24.74
12.20 24.74
12.20 24.74
12.20 24.74
12.20 24.74
5.54 11.24
8.32 16.87
27.72 56.22

4.16 8.43
11.09 22.49
11.09 22.49
11.09 22.49
11.09 22.49
8.32 16.87
8.32 16.87
8.32 16.87
12.20 24.74
8.32 16.87
11.09 22.49
11.09 22.49
11.09 22.49
238.12 482.95
KVAR KVA
TRANSFORMER SIZING CALCULATION

ELECTRICAL LOAD DETAILS


1 Continuous Working Load (C)

2 Intermittent Working Load (I)

3 Standby Load (S)

TRANSFORMER SIZING CONSIDERING THE CONSUMED LOAD

1 Transformer Primary Voltage (Vp)

2 Transformer Secondary No Load Voltage (Vs)

3 Taking 100% for Continuous working Load (C x 100%)

4 Taking 30% for Intermittent Load (I x 30%)

5 Taking 10% for Standby load (S x 10%)

6 Load to be considered for Transformer Sizing ( 1C + I x 0.3 + S x 0.1)

7 Considering 20% Spare margin

8 Required Capacity of Transformer


Selected Transformer Rated Capacity (Pt) (Next available standard size of
9 above required capacity) (Also Look for spare margin as per project
requirements)

CONSIDERING THE CONDITIONS OF LARGEST MOTOR STARTING

1 Rated continuous rating

2 Rated voltage

3 Motor Efficiency

4 Motor Power Factor

5 Rated Current (KW / (1.732 x V x PF x Eff) )

6 Method of motor starting

7 Starting current of Largest motor

8 Starting power factor of largest motor


Starting Inrush KVA of Largest Motor (KW x (Starting Current / Rated
9
Current) / (Eff x Pf))

CONSIDERING VOLTAGE REGULATION OF SELECTED


TRANSFORMER
1 Transformer Rated Capacity Selected (Pt)

2 Impedance of Transformer (%Z)

3 X / R Ratio of Transformer

4 Percentage Resistance for transformer (%R) (%Z / √(1-(X/R)^2)

5 Percentage Reactance for transformer (%X) (√(%Z^2 - %R^2))

6 Maximum KVA Consumed Load (C + I x 0.3 + S x 0.1)

7 Maximum KW Consumed Load (C + I x 0.3 + S x 0.1)

8 Maximum KVAR Consumed Load (√(KVAmax^2 - KWmax^2))

Active Power of combined load (Maximum Consumed KW load + KW


9
Consumed during motor starting @ starting Pf) (Pp)

Reactive Power of combined load (Maximum Consumed KVAR load +


10
KVAR Consumed during motor starting @ starting Pf) (Pq)

11 Apparent Power of combined load (Ps = √(Pp^2 + Pq^2))

12 Power Factor for Combined Load (Pp / Ps) (Cos θs)

13 Sine of the Load Angle for combined load (Sin θs)


Voltage Regulation of Transformer ( VR = (Ps/Pt) x (%R x Cos θs + %X x
14
Sin θs)
Voltage Regulation Check (Maximum Permissible Voltage Regulation is 15
14
%)

TRANSFORMER RATED CAPACITY FOR THE LOAD


1. The Load List mentioned is tentitive and shall be modified as per project requirements.
2. The effiecieny anf p.f. of motor shall be cross checked as per the motor manufacturer's d
Notes: accordingly

3. The values of %Z and X/R shall be as per Transformer OEM's manual.


ALCULATION

Unit
1541.09 KVA

935.30 KVA

512.62 KVA

Unit

11.00 KV

0.433 KV

1541.09 KVA

280.59 KVA

51.26 KVA

1872.94 KVA

2247.52 KVA

2247.52 KVA

2500 KVA

Impedance No Load Loss


Unit Sl. NO. kVA
(%) (W)
300 KW 1 100 4.50 320

415 Volt 2 160 4.50 550

0.96 x 100% 3 200 4.50 600

0.90 - 4 250 4.50 700

483.07 Amp 5 315 4.50 900

DOL - 6 400 4.50 1200

2898.43 Amp 7 500 4.50 1300

0.20 - 8 630 4.50 1400


2083.33 KVA 9 750 5.00 1500

Unit 10 800 5.00 1500

2500 KVA 11 1000 5.00 1800

6.25 % 12 1250 5.00 2100

7.46 - 13 1500 6.25 2400

0.83 % 14 1600 6.25 2400

6.19 % 15 2000 6.25 2700

1872.94 KVA 16 2500 6.25 3000

1612.21 KW 17 3000 6.25 3100

953.24 KVAR 18 3150 6.25 3200

2028.88 KW 19 4000 7.15 3600

2994.48 KVAR 20 5000 7.15 4000

3617.08 KVA 21 6300 7.15 4400

0.56 - 22 8000 8.35 4400

0.83 - 23 10000 8.35 4700

8.09 %

ACCEPTABLE

2500 KVA
per project requirements.
the motor manufacturer's data and updated

manual.
Load Loss X /R
%R %X
(W) Ratio
2300 1.98 4.04 2.04

3400 1.78 4.13 2.32

4300 1.85 4.10 2.22

4700 1.60 4.21 2.63

5100 1.33 4.30 3.22

6500 1.33 4.30 3.25

7200 1.18 4.34 3.68

8300 1.10 4.36 3.99


10000 1.13 4.87 4.30

11000 1.19 4.86 4.09

12800 1.10 4.88 4.43

14500 0.99 4.90 4.94

18800 1.09 6.15 5.63

19700 1.08 6.16 5.69

23000 1.02 6.17 6.08

25000 0.88 6.19 7.03

28000 0.83 6.19 7.46

29000 0.82 6.20 7.57

36000 0.81 7.10 8.77

40000 0.72 7.11 9.88

45000 0.64 7.12 11.05

50000 0.57 8.33 14.61

55000 0.50 8.33 16.57


ELECTRICAL LOAD S

Sr. Rating Duty (C Feeder


Equipment No. Service Description
No. (KW) / I / S) Voltage
1 30-PU-17B FVCM Charge pump 215 C 415
2 30-RF-CM6F Liquid Ring compressor 185 S 415
3 30-PU-7B2 Hot DM water charge pump 185 C 415
4 HJPT1 Hydrojetting point no. 1 150 I 415
5 30-CM-4F VCM Recovery Compressor 185 I 415
6 30-PU-16R Warm Water Pump 75 C 415
7 30-CM-3K Fluidising Blower 185 I 415
8 30-PU-7B Hot DM water charge pump 185 C 415
9 30-PU-4B RVCM Charge pump 215 S 415
10 30-PU-12B2 Hot DM water charge pump 185 C 415
11 30-PU-13R Warm Water Pump 75 C 415
12 30-PU-15R Warm Water Pump 75 C 415
13 30-PU-14R Warm Water Pump 75 S 415
14 30-PU-10B Flush Water Pump 132 C 415
15 30-PU-6B2 DM Water Charge Pump 160 I 415
16 30-PU-17R Warm Water Pump 75 C 415
17 30-CM-4F2 VCM Recovery Compressor 185 C 415
18 30-CM-3K2 Fluidising Blower 185 I 415

KW KVAR KVA
Continuous Working Load (C) 1321.95 792.08 1541.09
Intermittent Working Load (I) 817.99 453.51 935.30
Standby Load (S) 448.63 248.00 512.62
Note : The Electrical Load list mentioned above is tentitive and shall be modified as per
CTRICAL LOAD SUMMARY

Diversity Absorbed Consumed Consumed


Eff. (FL) Pf. (FL)
Factor Load (KW) Load (KW) Load (KVAR)
0.9 193.5 0.96 0.9 201.56 97.62
0.9 166.5 0.95 0.86 175.26 104.00
0.9 166.5 0.95 0.86 175.26 104.00
0.9 135 0.96 0.9 140.63 68.11
0.9 166.5 0.95 0.86 175.26 104.00
0.9 67.5 0.94 0.84 71.81 46.38
0.9 166.5 0.95 0.86 175.26 104.00
0.9 166.5 0.92 0.8 180.98 135.73
0.9 193.5 0.96 0.9 201.56 97.62
0.9 166.5 0.95 0.86 175.26 104.00
0.9 67.5 0.94 0.84 71.81 46.38
0.9 67.5 0.94 0.84 71.81 46.38
0.9 67.5 0.94 0.84 71.81 46.38
0.9 118.8 0.94 0.9 126.38 61.21
0.9 144 0.95 0.9 151.58 73.41
0.9 67.5 0.94 0.84 71.81 46.38
0.9 166.5 0.95 0.86 175.26 104.00
0.9 166.5 0.95 0.86 175.26 104.00
Avg Load Pf 0.86

hall be modified as per project specific.


Consumed
Load (KVA)
223.96
203.79
203.79
156.25
203.79
85.49
203.79
226.22
223.96
203.79
85.49
85.49
85.49
140.43
168.42
85.49
203.79
203.79

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