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FC Filter Cart Rev B

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0% found this document useful (0 votes)
68 views8 pages

FC Filter Cart Rev B

Uploaded by

Simon Rojas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Filter Cart

A fully self-contained mobile solution


for bulk oil handling, fluid transfer and
reservoir or gearbox conditioning.
Ideal for lower viscosity hydraulic oil, lube
oil and diesel fuel.

hyprofiltration.com/FC
Engineered for industrial use.
Rugged construction and attention to the smallest of
details come together remarkably so that nothing holds
you or your equipment back. The easy to maneuver hand-
truck style design with never-flat pneumatic tires and
cast iron gear pump with internal relief mean you get
powerful filtration exactly when and where you need it.

Set the stage for your success.


Staged filtration allows a range of media selections for
particulate and water removal to deliver ISO Codes right on
target. Choose between dual MF3 cartridge (standard) or up
to four Spin-On elements to tackle the most viscous fluids
and achieve unimaginably low ISO Codes in a single pass.

Media matters.
DFE rated filter elements stay true to efficiency ratings
and ensure the highest level of particulate capture and
retention capabilities. And with media options down
to β3[C] ≥ 4000, you can be sure contamination stays
exactly where you want it: out of your systems.

Your standard Filter Cart, reimagined.


Sample ports in the right locations arm you with access to
consistently accurate system conditions which is why every
FC comes standard with up- and downstream sample ports
in their proper positions. And with the 35’ (11m) retractable
cord reel or 35’ air hose for pneumatic models, it’s easy
to see why the standard FC isn’t so standard after all.

With options to make your job easier.


With the optional filter bypass line, cold starts, gearbox
pump-outs, and even element change outs become easier
than ever. Add the optional PM-1 particle monitor for
real time cleanliness data and know exactly how your
filtration is performing without the need for a bottle.

Completely customizable.
The FC comes in a variety of flow rates and with electric
options that range from 120 to 575 V ac, single or three phase.
Or choose the pneumatic and explosion proof models to take
your filtration into hazardous zones like you never thought
possible. Even color coordinate each FC to your existing safety
standards. With thousands of combinations to choose from,
the possibilities are endless for what you can do with the FC.
FC Quick Guide
Standard FC

Ergonomic handle

Inlet sample port

35’ (11m) retractable electric cord reel


MSP with short circuit and overload protection

MF110 filter assemblies with HP110NL11 filter elements

Cast iron gear pump with internal relief


System inlet with Y-Strainer
Removable spill retention pan

Electric motor

Never-flat foam filled tires

Industrial coated steel frame

hyprofiltration.com/FC
Filter Sizing Guidelines
Filter Sizing Guidelines and Viscosity Conversion
Effective filter sizing requires consideration of flow rate, viscosity (operating and cold start), fluid type and degree of filtration.
When properly sized, bypass during cold start can be avoided/minimized and optimum element efficiency and life achieved.
The filter assembly differential pressure values provided for sizing differ for each media code, and assume 32 cSt (150 SUS)
viscosity and 0.86 fluid specific gravity. Use the following steps to calculate clean element assembly pressure drop.

Calculate ΔP Using Saybolt Universal Seconds (SUS)


coefficient for Actual Operating Viscosity1 (SUS) Actual Specific Gravity
ΔP Coefficient = X
actual viscosity 150 0.86

Using Centistokes (cSt)


Actual Operating Viscosity1 (cSt) Actual Specific Gravity
ΔP Coefficient = X
32 0.86

Calculate actual Actual Assembly ΔP Coefficient Assembly ΔP Factor


clean filter Clean ΔP
= Flow Rate X
(from calculation above)
X
(from sizing table)
assembly ΔP at
both operating and
cold start viscosity

Sizing • To avoid or minimize bypass during cold start the actual assembly clean ΔP calculation
should be repeated for start-up conditions if cold starts are frequent.
recommendations
• Actual assembly clean ΔP should not exceed 10% of bypass ∆P
to optimize gauge/indicator set point at normal operating viscosity.
performance • If suitable assembly size is approaching the upper limit of the recommended flow rate at the
and permit desired degree of filtration consider increasing the assembly to the next larger size if a finer
degree of filtration might be preferred in the future. This practice allows the future flexibility
future flexibility to enhance fluid cleanliness without compromising clean ΔP or filter element life.
• Once a suitable filter assembly size is determined consider increasing the assembly to the
next larger size to optimize filter element life and avoid bypass during cold start.
• When using water glycol or other specified synthetics we recommend
increasing the filter assembly by 1~2 sizes.

hyprofiltration.com/FC
FC Filter Sizing Guidelines
MF110 Series Length Units Media
1M 3M 6M 10M 16M 25M **W
Options ΔP
MF110 L11 psid/gpm 0.176 0.149 0.115 0.103 0.101 0.097 0.018
Factors1 bard/lpm 0.003 0.003 0.002 0.002 0.002 0.002 0.000

S75D Options Series Length Units Media


1M 3M 6M 12M 16M 25M **W
ΔP Factors1
S75D L8 psid/gpm 0.092 0.077 0.060 0.054 0.053 0.051 0.009
bard/lpm 0.002 0.001 0.001 0.001 0.001 0.001 0.000

Series Length Units Media


3A 6A 12A 25A 3C 10C 25C
S75D L8 psid/gpm 0.086 0.067 0.060 0.056 0.124 0.081 0.078
bard/lpm 0.002 0.001 0.001 0.001 0.002 0.001 0.001

Max flow rates and ΔP factors assume υ = 150 SUS, 32 cSt. See filter assembly sizing guideline for viscosity conversion formula.
1

hyprofiltration.com/FC
FC Specifications
Dimensions1 Height Width Depth Weight
45” (114 cm) 20” (50 cm) 23” (58 cm) 125 lbs (57 kg)

Connections Inlet Outlet Hoses


FC05-FC5: 1” male JIC (37° flare) FC05-FC10 1” male JIC (37° flare) FC05-FC5: 1” x 10 ft (2.4 m)
FC10: 1.25” male JIC (37° flare) FC20: 1.25” male JIC (37° flare) FC10: 1.25” x 10 ft (2.4 m) suction
FC20: 1.5” male JIC (37° flare) 1” x 10 ft (2.4 m) discharge
FC20- 1.5” x 10 ft (2.4 m) suction
FC30: 1.25” x 10 ft (2.4 m) discharge

Operating Fluid Temperature Ambient Temperature


30°F to 225°F -4°F to 104°F
Temperature (0°C to 105°C) (-20C to 40C)

ΔP Indicator 22 psi (1.5 bar). Consult factory for other options.

Trigger
Filter Assembly 25 psid (1.7 bard). Consult factory for other options.

Bypass
Materials of Frame Filter Assembly Hoses Wands
Industrial Aluminum head & canister Reinforced synthetic Stainless Steel
Construction coated steel

Electric Motor TEFC, 56-215 frame


0.5-3 hp, 1450-1750 RPM

Motor Starter MSP (motor starter/protector) in an IP65, aluminum enclosure with short circuit and overload protection.

Electric Voltages 230 V ac and under, single phase: 35’ (11 m) retractable cord reel
included. NEMA 5-15 plug installed on Power Option 12.
Connection Voltages over 230 V ac: 35’ (11 m) power cord included.

Pump Cast iron, positive displacement gear pump with internal relief. Maximum pressure
on pump inlet 15 psi (1 bar). Consult factory for higher pressures.

Pump Bypass Full bypass at 150 psi (10 bar)2

Pneumatic ~40 cfm @ 80 psi3


35’ (11 m) retractable air hose included when pneumatic option selected (replaces electric cord reel).
Option Air
Consumption
Media M A W
G8 Dualglass, our latest generation G8 Dualglass high performance Stainless steel wire mesh media βx[C] ≥ 2
Description of DFE rated, high performance media combined with water
glass media for all hydraulic & removal scrim. βx[C] ≥ 4000
lubrication fluids. βx[C] ≥ 4000

Replacement To determine replacement elements, use corresponding codes from your equipment part number:
Model Filter Element Part Number Example
Elements Standard FC (2x MF110 11” bowls) HP110NL11 – [Media Selection Code] [Seal Code] HP110NL11-10MV
Special Option D1 HP75L8 – [Media Selection Code] [Seal Code] HP75L8-25MB

Viscosity 2-5000 cSt4

Fluid Petroleum and mineral based fluids, #2 diesel fuels (standard). For specified synthetics
contact factory for compatibility with fluorocarbon seal option. For phosphate ester (P9) or
Compatibility skydrol fluid (S9) compatibility select fluid compatibility from special options.

Hazardous Select pneumatic powered unit (Power Option 00) or explosion proof NEC Article 501, Class 1, Division 1, Group C+D.
Call for IEC, Atex or other requirements. If Explosion Proof option (X--) selected, no electrical cord will be included.
Environment
Options
1
Dimensions are approximations taken from base model and will vary according to options chosen.
2 
10 GPM pump is rated for intermittent duty only at pressures above 100 psi. Continual operation with dual clogged filters resulting
in operating pressures over 100 psi will reduce pump life and/or cause premature pump failure.
3
Air consumption values are estimated maximums and will vary with regulator setting.
4
When sized and installed appropriately. Contact factory for applications above 200 cSt for sizing requirements.

hyprofiltration.com/FC
FC Part Number Builder
FC - -
Flow Rate Power Options Hose Special Options Media 1 Media 2 Seal
Connection

Flow Rate1 05 0.5 gpm (1.7 lpm)


1 1 gpm (3.7 lpm)
2 2 gpm (7.5 lpm)
5 5 gpm (18.9 lpm)
10 10 gpm (37.9 lpm)
202 20 gpm (75.7 lpm)

Power 60 Hz, 1750 RPM 50 Hz, 1450 RPM Pneumatic


12 120 V ac, 1P 11 110 V ac, 1P 00 Pneumatically driven air
Options 22 208-230 V ac, 1P 21 220 V ac, 1P motor & PD pump. FRL &
Contact factory for 23 208-230 V ac, 3P 40 380-440 V ac, 3P flow meter included.
options not listed 46 460-480 V ac, 3P 52 525 V ac, 3P
57 575 V ac, 3P

Explosion proof - Class 1, Division 1, Group C+D per NEC 501 – Ready for outdoor use
X__ Add X prefix to power option listed above. Not available with (00) Pneumatic Option

Hose G Female BSPP swivel hose ends, no wands


S Female JIC swivel hose ends, no wands
Connection W Female JIC swivel hose ends, with wands

Special B Complete filter bypass line K HP75L8-149W Spin-On suction strainer


C CE marked for machinery safety directive 2006/42/EC M Total system flow meter (120 cSt max)
Options D13 2 x S75DL8 filter assemblies in series O On-board PM-1 particle monitor & clean oil indicator light
D3 True differential pressure gauge, visual green to red P94 Phosphate ester fluid compatibility modification
E 100 mesh cast iron basket strainer S95 Skydrol fluid compatibility modification
H1 10’ (3 m) return line hose extension U CUL and/or CSA marked starter enclosure for Canada
H2 20’ (6 m) return line hose extension Z On site start-up training
J Add pressure gauge between pump & filter assembly

Media G8 Dualglass G8 Dualglass + water removal Stainless wire mesh


1M β3[C] ≥ 4000 3A β4[C] ≥ 4000 25W 25μ nominal
Selection 3M β4[C] ≥ 4000 6A β6[C] ≥ 4000 40W 40μ nominal
6M β6[C] ≥ 4000 10A6 β11[C] ≥ 4000 74W 74μ nominal
10M6 β11[C] ≥ 4000 25A β22[C] ≥ 4000 149W 149μ nominal
16M β16[C] ≥ 4000
25M β22[C] ≥ 4000

Seals B Nitrile (Buna)


V Fluorocarbon
E-WS7 EPR seals + stainless steel support mesh

1
Nominal flow rates at 60 Hz motor speeds.
2
Contact factory for sizing assistance on all viscosities.
3
Replaces standard MF110 housings.
4
When selected, must be paired with Seal option “V.” Contact factory for more information or assistance in fluid compatibility.
5
When selected, must be paired with Seal option “E-WS.” Contact factory for more information or assistance in fluid compatibility.
6
When D1 is selected, must use 12M and 12A in place of 10M and 10A respectively.
7
Only available in 3M media for HP75L8 series elements.

hyprofiltration.com/FC
Filtration starts with the filter.
Lower ISO Codes: Lower Total Cost of Ownership  Hy-Pro filter Advanced Media Options DFE glass media maintaining efficiency
elements deliver lower operating ISO Codes so you know your fluids to β3[c] > 4000, Dualglass + water removal media to remove free and
are always clean, meaning lower total cost of ownership and reducing emulsified water, stainless wire mesh for coarse filtration applications, and
element consumption, downtime, repairs, and efficiency losses. Dynafuzz stainless fiber media for EHC and aerospace applications.
DFE Rated Filter Elements DFE is Hy-Pro’s proprietary testing Delivery in days, not weeks From a massive inventory of ready-to-
process which extends ISO 16889 Multi Pass testing to include real ship filter elements to flexible manufacturing processes, Hy-Pro is
world, dynamic conditions and ensures that our filter elements excel in equipped for incredibly fast response time to ensure you get your filter
your most demanding hydraulic and lube applications. elements and protect your uptime.
Upgrade Your Filtration Keeping fluids clean results in big reliability More than just filtration Purchasing Hy-Pro filter elements means
gains and upgrading to Hy-Pro filter elements is the first step to clean you not only get the best filters, you also get the unrivaled support,
oil and improved efficiency. training, knowledge and expertise of the Hy-Pro team working
shoulder-to-shoulder with you to eliminate fluid contamination.

Want to find out more? Get in touch.


hyprofiltration.com
[email protected]
+1 317 849 3535
© 2020 Hy-Pro Corporation. All rights reserved. MK TLITF CE-F C- 0 4 0320 -BC

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