Date:04-10-2020 FORMAL JOB SAFETY ANALYSIS

Page 1 of 7

Plant / Department Hadeed / Saudi Iron & Steel Company Baramil 3 Date : 13/03/2022 JSA Number : 01

Activity / Task Foundation Concrete repairs for Mechanical equipment New Revised
 ,1
1. Non- Compliance of SHEM Procedure
Job Steps (Sub-Task)
2. Equipment mobilization, 3. Removal of Existing concrete structure (Jack Hammering), 4. Demolition of Existing Grade Slab (Open Flame Activity, Cutting & Grinding), 5. Excavation, 6. Form work (Cutting of ply woods, 7.
Concrete pouring, 8. Grouting, 9. Housekeeping, 10. Covid-19
11. Covid-19

Job Step Initial Risk Residual Risk Responsibility

Hazard Control Measures
SN Probability Severity Risk Probability Severity Risk Responsible Person
1. Must follow SHEM procedure and take all required
Non-compliance of SHEM Procedure L2 C3 2 work permit and certificates as per nature of job. L5 C3 4 Supervisor / Permit Receiver/Issuer
2. Follow of all SOPs
3. Job supervisor shall be familiar with the scope of
work, method statement & the contents of JSA.
4. Prior inspection of the work area shall be done by
competent person.
5. Toolbox talk should be conducted by the job
supervisor.
6. All tools/ equipments shall be inspected & with
valid Tag/Sticker or color coded.
7. Daily checklist to be maintained with tools/
equipments as required.

1 1. Maintain good housekeeping and keeping material

Possible slipping and falling of L3 C3 2 properly. L5 C3 4 Supervisor/Permit Receiver/SO
personnel/Material/Tools 2. Barricades must be in place and sign posted.
3. Keep the work area clean and tidy.

1. Provide all necessary trainings and inductions

Incompetent manpower L3 C3 2 2. Only 3rd party certified rigger/operators deploy or L5 C3 4 Management/Supervisor
mobilized on work site.
3. Provision & Employees should use PPEs related to
the job hazards.

1. Drivers shall be informed about route & exact work

Equipment Mobilization L3 C3 2 location before entering plant premises. L5 C3 4 Supervisor /WPR/ Operator/Banks
man/ SO
(Concrete mixer truck, dyna, forklift, 2. Vehicle entry permit shall be taken for vehicle
2 entry into plant area for unloading entering in hazardous area.
concrete & materials etc.) 3. SAG licensed drivers/ operators to drive/ operate
vehicles/ equipment inside plant premises.
Unauthorized entry to unwanted area into
4. Posted speed limits shall be followed by all drivers/
live plant
equipment operators.
Blocking roads & emergency access. 5. Vehicles to be parked in designated parking areas
only.
Personnel injury due to equipment/ 6. Flagman shall be assigned with all heavy equipment.
vehicle accident
7. Drivers/ heavy equipment shall follow flagman
Fire instructions.
8. All vehicles/ trucks shall equip with DCP type fire
extinguisher.
9. Daily maintenance checklist to be maintained with
each & every vehicle/ heavy equipment.
10. All drivers/ operators must wear following PPEs at
the worksite
 • Hard Hat
• FRC Coverall
• Clear glass
• Steel toed safety shoes
1. Make sure the LEL is 0%, drill bit should be brass
Removal of Existing concrete structure (Jack L3 C3 2 head. L5 C3 4 Supervisor/WPR & SO
Hammering)
2. Ensure fully compliance with work permit
Fire instruction.
3. Cordon and Barricade the area with corresponding
Flying objects that could lead to personal injury signages.
Machine vibration/ repetitive action that could 4. Use Double eye Protection.
lead to vibratory fatigue
5. Anti-vibratory hand gloves shall be worn to relief of
Loss of control over machine that could lead to impact of hands.
3 personal injury
6. Take regular breaks after 30 minutes or switch with
Excessive noise another operator if jack hammering for prolong
period of time.
7. Operator must stand himself in proper position to
control his balance.

8. Operator must ensure firmed grip on his machine to

maintained control.
9. Proper PPE must be worn all the time.

10. Use Earplug and Earmuffs.

4 1. Ensure the work permit before job

Demolition of Existing Grade Slab (Open L3 C3 2 L5 C3 4 Supervisor/WPR & SO
Flame Activity, Cutting & Grinding) 2. Inspect the cutting set before use
3. Properly place the gas cylinder in upright condition in
Presence to flammable / toxic gases trolley and chained.
4. Check all the hoses and their connections, keep the
Eye Injury / Spark from Activity hoses away from the hot surface/ do not light with
lighter, use spark lighter to light torches
Gas leakage from cylinder
5. Check flash back arrestor and non-return valve are
Improper placement of use of gas cylinder fitted correctly
6. Check pins and whip checks are fitted across all
Flame gases mixture connections
7. Close all the valve during breaks
Electricity
8. Fire watch and fire extinguisher must be on site.
9. All the flammable material must be removed from the
area.
10. Use fire retardant coveralls
11. Use leather gloves and double eye protection with
face shield
12. Keep the body parts away from the point of cutting
13. Proper clamp or hold the pipe or metal during cutting.
14. Cover the area properly by fire blanket and cover all
electrical cables/ scaffolding planks or any other
flammable materials
15. Ensure work permit before start
16. Inspect the tools properly by parts, check the grinders
have dead man switch and the source of electricity
has GF
17. Check the grinding disc condition/ tightness and
 compatibility with the RPM of grinder.
18. Check inspection sticker for tools
19. Ensure the guard is in place in good condition and
tight position, also ensure handle on grinder.
20. Use full PPE including double eye protection, face
shield and face mask, use ear plugs, wear leather
gloves for grinding
21. Inspect the machine before start
22. Grinders must be plug off when no working
23. Trained fire watch must be present with inspected fire
extinguishers
24. Periodically change the position
25. Use appropriate respirators.
1. Check for the underground facilities and get approval
Excavation L3 C3 2 from satorp prior to start excavation L5 C3 4 Supervisor/WPR & SO

Underground lines and cables 2. Excavate only what mention in the drawing.
3. Prior to start excavation provide hard barricade
Improper access to excavation around the excavation area.
4. Provide sign board and blinking light to aware about
Fall of person in excavation
the hazard.
5
Cave-in 5. Provide a access route for the employee those who
need to access the area for work
Slip and trip 6. Hard barricade the excavated are to avoid person fall
in it.
7. Provide enough protection to the soil (shuttering) to
avoid Cave-in.
8. Maintain good housekeeping at the jobsite to avoid
slip and trip.
1. Provide a access route for the employee those who
Form work (Cutting of ply woods) L3 C3 2 need to access the area for work L5 C3 4 Supervisor/WPR & SO

Power tools 2. Use appropriate PPE’S for the job (leather gloves,
safety glass, helmet, safety shoes, coverall)
Sharp blades of s 3. Do not bend your back for long time instead has a
good body posture while performing job.
6
Personal injury with sharp edges of re-bars and 4. Do not lift materials by giving pressure on your back
wire bone, follow safe manual lifting procedure
Ergonomic hazards 5. Maintain good housekeeping at the jobsite to avoid
slip and trip.
Back pain during manual handling

Slip and trip

1. Provide a access route for the employee those who
Steel rebar installation L3 C4 3 need to access the area for work L5 C4 4 Supervisor/WPR & SO

Improper access to excavation 2. Use appropriate PPE’S for the job (leather gloves,
safety glass, helmet, safety shoes, coverall)
Personal injury with sharp edges of re-bars and 3. Do not bend your back for long time instead has a
7
wire good body posture while performing job.
4. Do not lift materials by giving pressure on your back
Ergonomic hazards bone, follow safe manual lifting procedure
Back pain during manual handling 5. Maintain good housekeeping at the jobsite to avoid
slip and trip.
Slip and trip
 1. Assign flagman to guide the concrete vehicle to enter
Concrete pouring L3 C3 2 the job site. L5 C3 4 Supervisor/WPR & SO

Vehicle strike with plant equipment 2. Conduct gas test prior to start the work
3. Follow MSDS of the materials
8 Fire 4. Use rubber gloves and rubber boots
Chemical burn 5. Worker working on concrete pouring and vibrator
operators must use rubber gloves, rubber boots, eye
Concrete splashing protection and face shield
6. Maintain good housekeeping at the jobsite to avoid
slip and trip.

1. Sharp parts must be protected properly.

Grouting L3 C4 3 L5 C4 4 Supervisor/WPR & SO
2. Pre-task meeting to be conducted.
Protruding steel bars 3. Form works to be inspected properly.
4. All the employees in the job must be trained.
Failure of form works supports
5. Use rubber gloves, face shield, rubber foot with steel
Tripping hazards toe.
9
6. Avoid concrete spill if so provide plastic underneath
Vibration of equipment

Poor Visibility

Health hazard

Grouting Spillage
1. Ensure frequent cleaning of work station from
Housekeeping L3 C3 2 obstructing, unwanted material / objects and slippery L5 C3 4 Supervisor/ WPR
floor.
Possible slipping and falling of personnel
10 2. Any spillage should be cleaned up immediately and
stored into approved container.
3. Keep the area clean and tidy all the time.
1. Maintain social distancing at least 1.6 meters: do not
COVID- 19 L3 C3 2 share food and PPE’S with anyone L5 C3 4 Everyone

Ill health, Infection 2. Wear face mask all the time

3. Sanitize your hand on frequently
4. If employees not feeling well, ask your concern
11 supervisor / FSR immediately
5. Avoid social gathering during lunch break / teatime
and in the rest shelter
6. Wash your hand with soap before touching face or
eating food / drinking water
7. Safe disposable of PPE’S and create awareness in
toolbox talk
Prepared by: JSA Team Leader

Prepared by: JSA Team Leader Acknowledged by Maintenance Manager:

Name:__________________ _________________________Signature:__________________________ Badge:__________

JSA Team Members

Team members include area owner,maintenance,EHSS,Technical sup or engineer if needed, contractor (if job is to done through the contractor)
Name ID Department Signature Date
Name:________________Signature:_________________ Badge: ______

Note: For risks cannot be reduced or mitigate after formal JSA study,
then approval shall be obtained as per SHEM-02 SAFER requirement.
Approved by Unit Owner/Operation Manager:

Name:____________________________________ Signature:______________________________ Badge: ___________

Approved By
SN Area Owner Sr.Manager (Minor Residual Risk) Department Signature Date
01
Note: If Residual Risk is, Significant and above SAFER Approval Required.

ENDORSEMENT SECTION (This section shall be filled incase this document use for same scope of work in future)

Date Unit Manager (Sig) Maint.Manager (Sig) Validity Date

SFM-08.10-SHEM-009