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Design Calculation (CST, Unit-10)

1. The document contains design data for a storage tank including tank dimensions, materials of construction, design parameters, and thickness calculations. 2. Section 4 describes the shell thickness calculation using the 1 foot method according to API 650, considering the design liquid level, hydrotest level, design pressure, and hydrotest pressure. 3. Section 5 provides calculations for the minimum required bottom and roof plate thicknesses to meet design requirements for projection, specific gravity, corrosion allowance, and uplift force from vacuum pressure.

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kanishkmechengg
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661 views

Design Calculation (CST, Unit-10)

1. The document contains design data for a storage tank including tank dimensions, materials of construction, design parameters, and thickness calculations. 2. Section 4 describes the shell thickness calculation using the 1 foot method according to API 650, considering the design liquid level, hydrotest level, design pressure, and hydrotest pressure. 3. Section 5 provides calculations for the minimum required bottom and roof plate thicknesses to meet design requirements for projection, specific gravity, corrosion allowance, and uplift force from vacuum pressure.

Uploaded by

kanishkmechengg
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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1 DESIGN DATA 1.1 DESIGN CODE 1.2 Applicable Appendix 1.3 Type 1.4 Tank Capacity(Gross or Nominal) 1.

5 Tank Capacity(Working or Effective) 1.6 Tank Internal Diameter Di 1.7 Tank Nominal Diameter D 1.8 Tank Height upto Top Curb Angle Ht 1.9 Design Temperature Dt 1.10 Design Pressure Pi 1.11 Vacuum Pressure Pv 1.12 Fluid Handled 1.13 Specific Gravity G 1.14 Design Liquid Level H 1.15 Hydrotest Liquid Level Hh 1.16 Hydrotest Pressure Hp 1.17 Hydrotest Temperature Ht 1.18 Operating Pressure Op 1.19 Operating Temperature Ot 1.20 Design Wind Speed 1.21 Seismic Zone 1.22 Seismic User Group 1.23 Maximum Pumping Rate 1.24 1.25 Radiography 1.26 Corrosion Allowance for Bottom 1.27 Corrosion Allowance for Shell 1.28 Corrosion Allowance for Roof 2 MATERIAL OF CONSTRUCTION 2.1 Shell/ Bottom /Roof Plate 2.2 Roof Structure/ Curb Angle 2.3 Nozzles 2.4 Flanges 2.5 Manhole Nozzle/ Cover 2.6 Bolting for Nozzle 2.7 Bolting for Manhole 2.8 External Attachments/ Pads 2.9 Gasket

IS 2062 GR A IS 2062 GR A SS304 Except Manholes SS304 Except Manholes IS 2062 GR A IS 1367 CL4.6/IS 1367 CL4 with double d IS 2062 GR A PTFE

3 Allowable Stress Calculation(As per Sec. 5.6.2) Sd 3.1 Material Allowable Stress -Shell- Design 3.2 Condition 3.3 Design Temperature 3.4 Min. Yield Stress Ys 3.5 Yield Stress Reduction Factor fy

IS 2062 GR A (Sec. 5.6.2.1)

3.6 Ultimate Tensile Stress 3.7 Sd = 2/3 *Ys*fy 3.8 Sd = 2/5 *UTS 3.9 Permissible Allowable Stress

UTS

Sd

3.10 Allowable Stress -Shell- Hydrostatic Test Condition(Sec. 5.6.2.2)St 3.11 Min. Yield Stress Ys 3.12 Yield Stress Reduction Factor fy 3.13 Ultimate Tensile Stress UTS 3.14 Sd = 3/4 *Ys*fy 3.15 Sd = 3/7 *UTS 3.16 Permissible Allowable Stress Sd 4 Shell Thickness Calculation By 1 Foot Method (API 650 Sec. 5.6.3): 4.1 Material 4.2 Tank Nominal Diameter D 4.3 Design Liquid Level H 4.4 Hydrotest Liquid Level Hh 4.5 Design Pressure Pi 4.6 Hydrotest Pressure Hp 4.7 Design Specific Gravity G 4.8 Corrosion Allowance CA 4.9 Required Thickness for Design Condition 4.10 Design Pr. Eq. Liquid Column(Pi/G) Hdp 4.11 Hydrotest Pr. Eq. Liquid Column Hhp 4.12 Design liquid column (Hd') H + Hdp 4.13 Hydrotest liquid column (Hh') Hh + Hhp 4.14 Design Temperature Dt 4.15 Allowable Stress (Design) Sd 4.16 Allowable Stress (Hydrotest) St 4.17 Required Thickness (Design) = (4.9 * D* (H-0.3) *G/ Sd) +CA 4.18 Required Thickness (Hydrotest) = (4.9 * D* (Hh-0.3) *G/ St 4.19 Min. Required Thk. 4.20 Min. Required Thk. As per Tech. Spec. 5 Bottom and Roof Plate Thickness Calculation 5.A Bottom Sketch plate : 5.A1 Projection outside Shell 5.A2 Provided Projection Outside Shell 5.A3 Design Specific Gravity G 5.A4 Tank Nominal Diameter D 5.A5 Thickness of Bottom Shell Course ts 5.A6 Max. Design liquid level 5.A7 Corrosion Allowance CA 5.A8 Min. Required Thickness tmin. 5.A9 tmin. + CA 5.A10 Provided Thickness of Bottom Plates 5.A11 Uplift Force on Bottom due to Vacuum Pressure 5.A12 Resisting downward force due to bottom plate wt.

5.A13 Bottom Plate Thickness is O.K in Vacuum 5.B 5.B1 5.B2 5.B3 5.B4 5.B5 5.B6 5.B7 Roof Plate Type of Roof : Cone Angle(Slope=1:6): Approx. Ht. of the Cone Corrosion Allowance for Roof plate Min. Thickness Min. Thickness + C.A. Provided Thickness of Roof Plates

Supported Cone Roof

CA th' min.

API-650 11TH EDITION, JUNE2007,IS 803 Basic Design, App. E Fixed Cone Roof 992.63 M 9860 9866 13006 60 As Per Tech Spec. 0 As per IS 803 CL 6.3.1.3 50.8 DM Water 1 12224 13000 Full of Water Ambient Full Head Ambient AS per IS 875 Or to be furnished by Purchaser As Per Tech Spec. UBC Zone 5 As per API-650,2007 II In (max.) Out(max.) As per API 650 Section 8 Spot As Per Tech Spec. 2 As Per Tech Spec. 2 As Per Tech Spec. 2 mm mm C mm WG mm WG

mm Kg/cm C Atm C

M/Hr M/Hr mm mm mm

IS 2062 GR A IS 2062 GR A SS304 Except Manholes SS304 Except Manholes IS 2062 GR A IS 1367 CL4.6/IS 1367 CL4 with double dipped galvanized IS 2062 GR A PTFE

per Sec. 5.6.2) Sd IS 2062 GR A (Sec. 5.6.2.1) 60 250 1 C Mpa

410 166.67 164 164

Mpa Mpa Mpa Mpa

atic Test Condition(Sec. 5.6.2.2)St 250 1 410 187.5 175.7 175.7 Mpa Mpa Mpa Mpa Mpa

Foot Method (API 650 Sec. 5.6.3): IS 2062 GR A 9.87 12.22 13000 0 Full of Water 1 2 M M mm mmWG mm mm

As As As As

Per Per Per Per

Tech Tech Tech Tech

Spec. Spec. Spec. Spec.

ondition 0 0 mm mm mm mm C Mpa Mpa

60 164 175.7

D* (H-0.3) *G/ Sd) +CA 9 * D* (Hh-0.3) *G/ St As per cl.no. 5.6.1.1 As Per Tech Spec. Calculation Cl 5.4.2

5 6

mm mm

50 67 1 9.87 12224 2 6 8 8 50.8 62.8

mm Min. mm M mm mm mm mm mm mm Kgf/m Max. Kgf/m

As Per Tech Spec. Cl 5.4.1

m Pressure om plate wt.

uum

Supported Cone Roof 9.46 0.82 2 5 7 8 Degree M mm mm mm mm

As Per Tech Spec. Cl.5.10.2.2 API 650 CL.5.10.2.2

Course No. Course Width 1 2 3 4 5 6 7 8 9 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

H 12.22 10.72 9.22 7.72 6.22 4.72 3.22 1.72 0.22

Design Hd' Reqd. 12.22 10.72 9.22 7.72 6.22 4.72 3.22 1.72 0.22

THK. 5.51 5.07 4.63 4.19 3.75 3.30 2.86 2.42 1.98

Hh 13.00 11.50 10.00 8.50 7.00 5.50 4.00 2.50 1.00

gf/m Max.

Hh' Reqd. 13.00 11.50 10.00 8.50 7.00 5.50 4.00 2.50 1.00

Provided Thk. THK. 3.49 8 3.08 6 2.67 6 2.26 6 1.84 6 1.43 6 1.02 6 0.61 6 0.19 6

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