Multi Diagnost 4 System Manual Corrective Mantenance Fault Finding
Multi Diagnost 4 System Manual Corrective Mantenance Fault Finding
14
PHILIPS MEDICAL SYSTEMS
DEVELOPMENT & MANUFACTURING CENTRE CHECKS & ERROR LISTS
24
MULTI DIAGNOST 4
POWER ON SEQUENCE
34
SYSTEM MANUAL
CORRECTIVE
ULTRA SOUND & VIDEO CONTROL
MANTENANCE 44
FLUOROSCOPY
64
DIGITAL IMAGING
84
PMSN Best
94
Reproduction in whole or part of this manual is prohibited without
the written consent of the copyright owner. Use of the
information contained herein, in any form and/or by any means
whatsoever, is strictly reserved for Philips and its licensees. Use
of this manual by unauthorised persons is strictly prohibited. PERIPHERALS: INJECTOR
Printed in Best, Netherlands.
104
(02.0)
Copyright © 2002 Philips Medical Systems Nederland B.V.
ALL RIGHTS RESERVED.
114
1
MD4 System
MULTI DIAGNOST 4
SYSTEM MANUAL CORRECTIVE MAINTENANCE
FAULT FINDING
SECTION 7
SECTION 1 7-1 (02.0)
1-1 (02.0)
.. (02.0) 7Z - 1 (96.0)
.. (02.0)
1-7 (02.0)
SECTION 8
1Z - 1 (00.0) 8-1 (02.0)
1Z - 2 (02.0)
8Z – 1.1 (02.0)
8Z – 1.2 (02.0)
SECTION 2 8Z - 2 (98.0)
2-1 (02.0) 8Z - 3 (98.0)
.. (02.0) 8Z - 4 (02.0)
.. (02.0) 8Z - 5 (01.0)
2-5 (02.0)
SECTION 10
SECTION 3 10 - 1 (02.0)
3-1 (02.0) 10 - 2 (02.0)
SECTION 4
4-1 (02.0)
4Z – 1.1 (00.0)
4Z – 1.2 (00.0)
4Z - 2 (a/98.0)
4Z - 3 (00.0)
SECTION 5
5-1 (02.0)
5Z - 1 (02.0)
5Z - 2 (a/98.0)
5Z - 3 (02.0)
(02.0) 1.1
Copyright © 2002 Philips Medical Systems Nederland B.V.
ALL RIGHTS RESERVED
Introduction & Tools Section 1
Contents
3. HELPDESK..........................................................................................................................................2
3.1. MD 4 Documentation Structure............................................................................................................3
DRAWINGS
Item Identification....................................................................................................................................... 1Z – 1
• TC 129 - Standard toolbox for X-ray service. • Frequency Control software (VLT).
• TC 095 -Dual channel digital oscilloscope (e.g. • Allen Keys 7mm, 10mm & 14mm.
PM3232)
• Black Molycote paste.
• TC 142 - Dose meter.
• White Molycote paste.
• TC 091 - Multimeter.(e.g. PM2524)
• Grease gun.
• TC 008 - CAT phantom 4522 980 31521 (Tube
collimator alignment) • ½” Cardan joint.
SYSTEM PC SYSTEM PC
9 PIN FEMALE CABLE 25 PIN FEMALE 25 PIN MALE CABLE 25 PIN FEMALE
CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS
2 ------------------------------- 2 2 ------------------------------- 2
3 ------------------------------- 3 3 ------------------------------- 3
4 ------------------------------- 6 4 ---- 5
5 ------------------------------- 7 7 ------------------------------- 7
6 ------------------------------- 20 7 ---- 20
7 ------------------------------- 5
8 ------------------------------- 4
4.3.2. MD3 / MD4 User Interface, Stand & VLT 4.3.4. Grid Controlled Fluoroscopy (25/9)
Controllers (9/9)
System Cable Engineers PC System Cable Engineers PC
SYSTEM PC
25 PIN MALE CABLE 9 PIN FEMALE
CONNECTIONS CONNECTIONS
2 ------------------------------- 2
3 ------------------------------- 3
4 ---- 6
7 ------------------------------- 5
7 ---- 8
SYSTEM PC PC SYSTEM
25 PIN MALE CABLE 25 PIN FEMALE 9 PIN FEMALE CABLE 25 PIN MALE
CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS
2 ------------------------------- 3 2 ------------------------------- 2
3 ------------------------------- 2 3 ------------------------------- 3
4 ------------------------------- 5 4 ------------------------------- 8
5 ------------------------------- 4 5 ------------------------------- 7
6 ------------------------------- 20 6 ------------------------------- 6 --- 20
7 ------------------------------- 7 7 ------------------------------- 5
20 ------------------------------- 6 8 ------------------------------- 4
SYSTEM PC
25 PIN MALE CABLE 9 PIN FEMALE
CONNECTIONS CONNECTIONS
2 ------------------------------- 2
3 ------------------------------- 3
4 ------------------------------- 8
5 ------------------------------- 7
6 ------------------------------- 4
7 ------------------------------- 5
20 ------------------------------- 6
SYSTEM PC SYSTEM PC
25 PIN MALE CABLE 25 PIN FEMALE 25 PIN MALE CABLE 25 PIN FEMALE
CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS
1 ------------------------------- 1 1 ------------------------------- 1
2 ------------------------------- 2 2 ------------------------------- 3
3 ------------------------------- 3 3 ------------------------------- 2
4 ------------------------------- 4 4 ------------------------------- 5
5 ------------------------------- 5 5 ------------------------------- 4
6 ------------------------------- 6 6 ------------------------------- 20
7 ------------------------------- 7 7 ------------------------------- 7
20 ------------------------------- 20 20 ------------------------------- 6
22 ------------------------------- 22
SYSTEM PC SYSTEM PC
25 PIN MALE CABLE 9 PIN FEMALE 25 PIN MALE CABLE 9 PIN FEMALE
CONNECTIONS CONNECTIONS CONNECTIONS CONNECTIONS
1 ------------------------------- 1 1 ------------------------------- 1
2 ------------------------------- 3 2 ------------------------------- 2
3 ------------------------------- 2 3 ------------------------------- 3
4 ------------------------------- 7 4 ------------------------------- 8
5 ------------------------------- 8 5 ------------------------------- 7
6 ------------------------------- 6 6 ------------------------------- 4
7 ------------------------------- 5 7 ------------------------------- 5
20 ------------------------------- 4 20 ------------------------------- 6
22 ------------------------------- 9
Contents
1. INITIAL CHECKS ................................................................................................................................2
1.1. Service Tools........................................................................................................................................2
1.2. Initial Check List ...................................................................................................................................2
1.1. SERVICE TOOLS Faults are only indicated on the remote User
Interface when all covers are fitted to the system.
The following tools are required for MD4 system
fault finding: The HSA control unit (SG) is designed in such a
• TCOP service software (DSI, MD4 UI). way that when power to this unit is turned off,
• VT100 service software (CPE, MD4 stand everything, except the HSA function must be
controllers). working. In the case of preparation, exposure or
• MD4 UI, DSI. fluoroscopy faults, always switch off the power to
• LEDs (all units). SG, to check if the fault is being introduced by
• Sub System interconnection measuring SG.
points at SY.
• Measuring points.
• Error log buffers. 2.1. MD4 USER INTERFACE
• Built in Self Test (MD4 UI, DSI, VLT controllers).
In the MD4 User Interface, some subsystem
controls are integrated into the one desk. On the
The following tools are required for HSA fault
MD4 UI display, two different type of errors are
finding:
displayed
• Sub System interconnection measuring
• User Interface errors.
points at SG.
• Generator errors.
• LEDs at SG.
The MD4 UI contains LEDs to indicate
• Power supply status.
1.2. INITIAL CHECK LIST • Results of the built in self tests.
― Attempt to reproduce the fault or problem as • Communication status.
described by the doctor.
― Functionally test the system to ensure there 2.1.1. User Interface Errors
are no additional (unreported) faults.
The error is reported in 5 digits starting with
91xxx.
― Inspect User Interface displays for error
codes. (Error code formats are described in
There are two types of User interface errors:
the following chapter).
• User interface electronics or software faults.
― Establish the fault using the functional system • DSI, XTV11, CPE or Generator
drawings in this manual. Most subsystem communication faults.
interconnections can be measured with a
multimeter on SY. ― Inspect the MD4 UI and the relevant
subsystem.
― Ensure all power supply LEDs (green) and
fuses. (The MD4 stand has a bank of fuses in Error numbers are described in the Fault finding
the left side of the base unit). section of the MD4 UI Unit Manual.
― Connect a PC to all V24 inputs and check the Generator errors are described in the generator
(error) log buffers. documentation.
DSI (V24)
CPE (V24)
GCF controller (V24)
XTV11
NOTE
3.2. GCF2 / PAEDIATRIC remote interface board. The well functioning and
radiation safety of HSA cannot be guaranteed
3.1.3. Paediatric APR Programming without it.
Problems
If the SCP does not accept the configuration of a ― Ensure VCR switched on and a tape is inside.
Paediatric APR through Fluoro-curve # 7 (CZ-
11.4) then your generator is supplied with ― Ensure the tape is not write-protected or full.
Software Release 8.1.
― Ensure switch S1-2 on the HSA-interface
― Upgrade to the later SCP software release 8.3 panel is set correctly (AUX & Baudrate).
― Enable AGC-circuit in XTV11 Control Unit. The SYSCONPANs (MD4 only) delivered are
modified manually. A modification in the
― Configure D /2-functionality in the CPE. SYSCONPAN is created, which initiates PREP
while the DSI performs its self check
― Select "PAEDIATRICS FX_TV_GN" in the simultaneously. This modification deprives the
PFCO configuration menu. system of correct HAS functionality. For HSA
systems the up to now manually performed
modification (wires soldered in the panel factory)
3.1.5. Poor Image Quality in DSI-Exposure has to be reversed.
― Ensure the average beam current does not (Future modifications include a jumper on the
exceed a maximum of 150mV at a dynamic SYSCONPAN to program either situation).
Range of 1:8 because of the restrictions in the HSA systems require a small hardware
AGC. modification on the CPE which replace the one
reversed on the SYSCONPAN. If this modification
This phenomenon can easily be found during the is not carried through, the system will respond to
LEVEL 1, IQ measurements, Contrast Range. normal DSI-exposure.
Note the "whitest" pill A/B-10 is less bright than pill
A/B-9, which in is less bright than pill A/B-8. If this Requests with a 420 ms delay, because of the
phenomenon vanishes when (temporarily) ENABLE_PREP switch which is and must be on
disabling the AGC (switching WN-25 / S1-2 to R), for the injector safety.
the video level towards the AGC is too high. ― Remove BH X4: pin 3 (RQXGPR) and add
this wire to BH X9: pin 7 (RQPR). (2 wires on
pin 7).
4. HSA FAULT FINDING
(Future modifications include a jumper on CPE
BH-10 board which will have the same effect as
4.1.1. HSA Mode - Radiation Without Image
the modification described above).
If in the PFCO configuration menu the
Fluoroscopy delay is set between 450 and 550
ms, you can get a "radiation without an image" 4.1.3. DSI does not Record HSA Images
situation by pressing the fluoro pedal before Simultaneous with VCR
releasing the HSA footswitch.
― Ensure patient selected on DSI.
4.1.2. HSA Does Not Function
― Ensure DSI digital memory capacity available.
HSA_AUX not recognized (MD3, AUX 1; MD4, AUX 3).
HSA_APR not recognized (Generator program # 23). ― Ensure S1-1 in off position on HAS interface
panel.
― Ensure static selected in the PFCO
configuration menu and not HSA disabled. If ― Ensure Fluoro delay set to 400ms and not
"toggle" is selected, HSA will alternate >700 ms in the PFCO configuration menu
between function and not function.
No (Sony) VCR connected. The HSA mechanism 4.1.4. HSA Images - No Play Back on Monitor
was strictly designed around the handshakes of
― Ensure External Video programmed in the DSI
the SONY SVO 9500 MDP + 34-pole SVKB-110
Acquisition Configuration menu.
MD4 SMCM Fault Finding (02.0) 2-5
Copyright © 2002 Philips Medical Systems Nederland B.V.
ALL RIGHTS RESERVED
Section 2 Checks & Error Lists
System start
Ensure BC option
Are DSI & BC
No installed and auxiliaries
button lights on?
are available in generator
Yes
Yes
Is the
No Wait for DSI ready
DSI ready?
Yes
Yes
Yes
Go to next page
Continued from
previous page
Press speedcontroller
Yes
Check
Does the Speed controller
No DAC
C-arc move?
Cable, SUI to stand
Yes
Check
Message on SUI Speed controller
"Release speed No DAC
controller"? Cable, SUI to stand
CE3
Yes
Release speedcontroller
Check
Message on sui Speed controller
"Speedcontroller to go No DAC
to start pos."? Cable, SUI to stand
CE3
Yes
Check
Message on SUI Speed controller
C-arc moves? No No DAC
"C-arc not moving"?
CE3
Incorrect or missing
Encoder signal on SUI
C-arc stops
C-arc moves shortly Check
No automatically at start No
and stops? Encoder / Decoder
position? Encoder cable
Coding field CY
CE3
Yes
Yes
Yes
Go to next page
Continued from
previous page
Yes
Yes
Release speedcontroller
Yes
Missing Exposure On
signal on SUI
Message on sui "Mask Check
No Hand exposure switch
run started"?
CE3
Cable, generator to SUI
Coding field CY
Yes
Check
DAC No C-arc moves?
CE3
Yes
Incorrect or missing
Encoder signal on SUI
Check
Exposures are made? No Encoder / Decoder
Encoder cable
Coding field CY
CE3
Yes
Missing Exposure on
signal on SUI
Yes
Go to next page
Continued from
previous page
Yes
Yes
Yes
Yes
Yes
Check
Auto reconstruction on
EV filled in (with alias
coupled to
reconstruction type Are images stored in Ensure
correct examination & No Merge settings set
study? correctly
Yes
Yes
Ensure
Image format set to
RAW on DSI Yes
Send images again
End
12
10
0.15
0.1
0.05
-0.05
-0.1
-0.15
6. BOLUS CHASE SUBTRACTION ― Look for a section that starts similar to:
TEST * M 010924 13:27:31 421, a``````````
― Connect Service PC to the UI. ― Move C-arc to maximum left (non-stop) using
scan joystick.
― Start TCOP.
― Move C-arc to maximum right (non-stop)
― Select (to download logfile) using scan joystick.
MAIN / INSPECT / LOGGING
Contents
DRAWINGS
System Power Supply ................................................................................................................................ 3Z - 1
Contents
DRAWINGS
Image Routing DSI & Ultra Sound.......................................................................................................... 4Z – 1.1
Contents
DRAWINGS
Section 6 Fluoroscopy
Contents
DRAWINGS
(Continuous) Fluoroscopy Control.............................................................................................................. 6Z - 1
Contents
DRAWINGS
Exposure Free Cassette & Wall Bucky ...................................................................................................... 7Z - 1
Contents
DRAWINGS
Exposure Control DSI............................................................................................................................. 8Z – 1.1
Contents
DRAWINGS
Exposure Control DSI with Injector ......................................................................................................... 10Z – 1
Three different positions may be selected It is possible to program a delay between injection
• Off (uncoupled) and exposure using the one knob technique.
• One button technique (coupled)
The MD4 UI always starts up (default) with
• Two button technique (coupled).
injector off.
NOTE
1.1.1. Injector Off
Older Medrad injectors do not have the signal
The injector is supplied with 230 Volt after the
exposure contact interface wired into the plug.
injector plug is seated onto the base unit.
Order a new injector cable from Medrad, or
connect the signal wires to the connector J40
The injection start button and the exposure switch
points 10 & 11. (See 10-Z1 5A)
must be operated by the user. There are no
interlocks between injection and exposure.