Scribd
Upload
90 views22 pages

APQP Tier I Automotive

Uploaded by

gpb76
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPSX, PDF, TXT or read online on Scribd
90 views22 pages

APQP Tier I Automotive

Uploaded by

gpb76
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPSX, PDF, TXT or read online on Scribd
You are on page 1/ 22

APQP Based New Product Developement

Confidential Information
Agenda

1 Automotive Supplier Challenges

2 Automotive Accelerator Key Functionalities

3 Automotive Accelerator Demo Synopsis

4 Case Studies

Confidential Information
Tier I Automotive Supplier Challenges - CTQ
1. Accute cost pressure from OEM
2. Cost Competetiveness from other suppliers
Cost 3. Increaseing raw material cost
Ι www.3ds.com Ι © Dassault Systèmes Ι Confidential Information Ι 18/08/2022 ref.: 20100928MKT038 Ι

4. Target cost v/s Actual Cost


1. Less
operating
1. Execution Speed - RFQ to PPPA
margin
2. Manage Multiple OEM Proejcts on schedule 2. More time to
Time 3. Manage Change
4. Manage Supplier lead times and quality
develop a
new variant
3. More time to
1. First Time Right
2. APQP Based Progarm Management fix a defect
1. TS 16949 / AIAG
Quality 3. Quality Templates -
1. DFEMA / PFEMA / Control Plan
2. Mfg Process Plan / SOP

3
Automotive Supplier - PLM Business Scenarios
1. APQP based Program 5. Design Partner – CAD Data
Management Submission
1. Program Planning 1. CAD Design
2. Program Status Tracking 2. CAD Submission & Revision Control
3. Program Escalation & Expediting 3. Design Review
2. Modular Structure & BOM 6. Design to Cost
1. Standard Module Structure 1. Cost Analysis
2. Variants and Options 2. Cost Planning
3. Engineering and MBOM for Variant 7. Sourcing & Supplier
4. Engg Change Management Management
3. CAD Data Management 1. Sourcing Project Planning
1. BOM CAD Integration 2. Sourcing Project Execution Tracking
2. CAD Review 3. Supplier Part Development
3. MathCAD Integration 8. Knowledge Retention and
4. Collaborative Engineering Reuse
1. 3D Search 1. Component Classification & Reuse
2. 3D Drilldown -Cost, Weight, Maturity, Lead 2. “Lessons Learnt”
time status 3. Process History
3. Real-Time Collaboration
Agenda

1 Automotive Supplier Challenges

2 Automotive Accelerator Key Functionalities

3 Automotive Accelerator Demo Synopsis

4 Case Studies

Confidential Information
ENOVIA - Innovation Platform

APQP

FMEA Design to
RFQ
DFMEA Cost Customer
PPAP Complaint

ENOVIA – Innovation Platform

BOM

Program Supplier
Management Integration
PFMEA
CAR

CAD Data
Management
Agenda

1 Automotive Supplier Challenges

2 Automotive Accelerator Key Functionalities

3 APQP Based New Product Development

4 Case Studies
APQP Based New Product Development

1. Plan and Define the Program


2. Product Design and Development
3. Process Design and Development
4. Product and Process Validation
5. Feedback, Assessment and Corrective Action
Phase 1 - Plan and Define the Program

1. Form a cross functional team


1. The first step in planning the program is to define who will make up
the cross functional team. Cross functional team does not mean one
person doing everything !
2. Typical members of a cross functional team may include:
1. Engineering, Production, Quality, Sales,Costing, Manufacturing,
Marketing, Purchasing etc.
3. At the completion of this stage the following aspects
should be defined;
1. Design goals
2. Reliability goals
3. Quality targets
4. Preliminary Bill of Material (BOM)
5. Preliminary process flow chart
6. Preliminary listing of special characteristics
7. Any governmental, environmental or safety regulations
Define Projects based on TS Templates
Configure WBS Based on Your Requirement
Dynamic Update of Gates Based on Deliverables
Define Deliverables at Every Task
Graphical Representation of Process Flow Daigrams
Automatic Generation of APQP Templates
Automatic Generation of APQP Templates
Phase 2 - Product Design and Development
• The Product Design and Development phase begins with the
generation of a Design Failure Mode and Effects Analysis

Critical Characteristics are directly


linked to CAD. Any modifications in
CAD ( CATIA , UG , ProE ,
SolidWorks , SolidEdge ….ect, will
result in revision of DFMEA and
notification to all the CFT
Phase 3 - Process Design and Development
The Process Design and Development phase requires the following aspects to be defined
and/or documented;
1. Customer packaging and labelling standards
2. Review of the current Quality Management System to ensure its suitability for the
prospective product and associated processes
3. Finalization of the process flow chart
4. Completion of the Process Failure Mode and Effects Analysis (FMEA)
APQP File Linkages
PFD DFMEA / PFMEA Control Plan

Change in detection

Change in
Occurrence

Change in severity

Design Change Work Instructions


Dashboards
Dashboards
Dashboards

You might also like