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Idoc - Pub - Construction Sequence LNG Storage Tank

This document summarizes the construction sequence of a PC outer wall full containment LNG storage tank. Key steps include: 1. Soil improvement and construction of the concrete slab and staircase foundation. 2. Erection of the PC outer wall in lifts and installation of the bottom vapor barrier. 3. Assembly of the roof, including raising, welding, and construction of the concrete roof. 4. Construction of platforms, installation of the inner bottom, wall vapor barriers, and insulation. 5. Erection of the inner tank wall and piping. 6. Installation of equipment like pressure relief valves, ladders, and cranes/hoists. 7. Closing of openings,

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wahid nurrohman
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200 views31 pages

Idoc - Pub - Construction Sequence LNG Storage Tank

This document summarizes the construction sequence of a PC outer wall full containment LNG storage tank. Key steps include: 1. Soil improvement and construction of the concrete slab and staircase foundation. 2. Erection of the PC outer wall in lifts and installation of the bottom vapor barrier. 3. Assembly of the roof, including raising, welding, and construction of the concrete roof. 4. Construction of platforms, installation of the inner bottom, wall vapor barriers, and insulation. 5. Erection of the inner tank wall and piping. 6. Installation of equipment like pressure relief valves, ladders, and cranes/hoists. 7. Closing of openings,

Uploaded by

wahid nurrohman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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CONSTRUCTION SEQUENCE OF

PC OUTER WALL FULL CONTANMENT LNG STORAGE TANK


Legend

: Outline of the tank

: Part under construction

: Concrete part completed

: Mechanical part completed

: Insulation part completed


SOIL IMPROVEMENT OR PILING,
BLINDING CONCRETE

Blinding concrete for staircase

Blinding concrete for slab

Soil improvement or piling


CONSTRUCTION OF CONCRETE SLAB
AND STAIRCASE FOUNDATION

Slab heating conduit

Staircase foundation
Form work
Concrete slab
PC OUTER WALL CONSTRUCTION,
ERECTION OF BOTTOM VAPOR BARRIER

1st lift of PC wall

Staircase Temporary opening


Form work
Bottom vapor barrier
PC OUTER WALL CONSTRUCTION,
ERECTION OF BOTTOM VAPOR BARRIER

Staircase

2nd lift of PC wall


Form work

Bottom vapor barrier


PC OUTER WALL CONSTRUCTION,
PREPARATION FOR ROOF ASSEMBLY

Intermediate lift of PC wall

Staircase

Temporary support for roof assembly

Form work
PC OUTER WALL CONSTRUCTION,
ROOF ASSEMBLY

Staircase

Form work
Intermediate lift of PC wall

Roof liner supporting frame


PC OUTER WALL CONSTRUCTION,
ROOF AND SUSPENDED DECK ASSEMBLY

Staircase

Intermediate lift of PC wall Form work

Suspended ceiling deck & hanger

Roof liner
PC OUTER TANK WALL CONSTRUCTION,
ASSEMBLY OF ROOF AND SUSPENDED DECK

Roof compression ring


PC wall top haunch

Form work

Top lift of PC wall


ASSEMBLY OF ROOF AND SUSPENEDED DECK,
PREPARATION FOR ROOF RAISING

Staircase

Temporary blower for roof air-raise


ROOF RAISING

Air pressure

Temporary blower for roof raise


WELD GUSSET BETWEEN ROOF AND COMPRESSION
RING, INSTALLATION OF ROOF PENETRATION

Roof nozzle & manhole dome roof penetration

Roof liner support, liner and


suspended ceiling deck
CONSTRUCTION OF ROOF CONCRETE

Roof concrete

Air pressure

Temporary blower for roof


concrete construction
CONSTRUCTION OF ROOF CONCRETE,
ERECTION OF WALL VAPOR BARRIER (LOWER)
AND BOTTOM INSULATION (LOWER)

Roof concrete

Wall vapor barrier (lower)

Bottom insulation (lower)


CONSTRUCTION OF PLATFORM AND
ERECTION OF BOTTOM LINER
Platform

Bottom liner
CONSTRUCTION OF PLATFORM, RING BEAM FOUNDATION
AND ERECTION OF ANNULAR PLATE

Platform

Annular plate

Ring beam foundation


ERECTION OF INNER BOTTOM, WALL VAPOR BARRIER,
CORNER PROTECTION, BOTTOM INSULATION, AND
INSULATION FOR CORNER PROTECTION

Wall vapor barrier (upper)

Insulation for corner protection

Corner protection wall

Inner bottom
Bottom insulation (top)

Temporary opening
ERECTION OF INNER TANK WALL, INNER TANK BOTTOM,
WALL VAPOR BARRIER AND BOTTOM INSULATION

Wall vapor barrier (upper)

Automatic shell welding machine

Inner shell 1st & 2nd course

Inner bottom

Bottom insulation (top)


ERECTION OF INNER SHELL AND PIPING

Inner shell intermediate

Temporary opening
INSTALLATION OF PIPE SUPPORT, PLATFORM, HANDRAIL,
WALL VAPOR BARRIER, SUSPENDED DECK PENETRATION,
ERECTION OF INNER TANK WALL / GIRDER, AND PIPING
Suspended ceiling deck nozzle
Dome space ladder & walkway
& manhole penetration

Pipe support
Inner shell upper
& top course

Inner girder

Pipe rack or sleeper


INSTALLATION OF ESCAPE LADDER,
PLATFORM AND HANDRAIL, AND PIPING

Platform & handrail


PRV / VRV / instrument platform

Escape ladder
INSTALLATION OF PRV,VRV, INNER LADDER,
CRANE, HOIST, AND PIPING

Pump loading / offloading


crane or hoist PRV / VRV

Inner ladder

Pump column
CLOSING TEMPORARY OPENING,
AND PIPING

Corner protection temporary


opening closure

Inner shell temporary


opening closure

PC wall temporary opening closure


HYDROTEST, PNEUMATIC TEST
AND PIPING
SHELL INSULATION - RESILIENT BLANKET,
PIPING INSULATION, AND PAINTING

Shell insulation -
Resilient blanket
ROOF INSULATION, ANNULAR SPACE INSULATION - PERLITE, AND
PIPING
Roof insulation

Shell insulation - Perlite


LNG PUMP INSTALLATION,
COMMISSIONING OF INSTRUMENT AND ELECTRICAL,
LNG pump

LNG pump
FINAL BOX-UP OF THE TANK,
DRYING AND N2 PURGING

Drying & N2 purging


equipment
COOLDOWN
START OPERATION

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