Document Number : RGM-ITP-SPP-02

INSPECTION AND TEST PLAN FOR SURFACE PREPARATION AND PAINTING

Document Status : Approval
Document Type : ITP System / Subsystem : 1720 ( Power tools ) Dicipline : QC Revision : 0
Issue Date : 27 May 2022
Contractor Job No. : B07/1008/44710672 Contract No. B07/1008/44710672
Scaffolding & Repainting caustic tank V-607 dan pipeline NAOH at MSPS
1 2 3 4 5 6 7 8 9 10 11
Item Inspection Points
Inspection or Test Item Frequency Reference Acceptance Criteria Verifying Document Remarks
No. CONTRACTO PAINT COMPAN TP
A. DOCUMENT REVIEW
A.1 Receiving Paint Material Every Batch All material received shall be subjected to inspection. - Goods Received Inspection P/A - R
Material Inspection Batch number and colour code of paint shall be checked and Report
Procedure recorded.
MSDS and certificate of conformance shall be provided. - Material Test Certificates
A.2 Abrasive Material Every Received - Abrasive shall be composed of clean, dry, hard particles free - Goods Received Inspection Report P/A - SW
Material Inspection of foreign substances such as dirt, oil, grease, toxic - Material Test Certificates
Procedure substances, organic matter, mill scale and water solube salts.
- Certificate of conformance shall be provided consist of Mesh,
A.3 Personnel Qualification Every Personnel The Coating Applicator shall be demonstrate his ability to Painting Operator Qualification List R/A - R
- ASTM D4228 apply the specific coating on a test panel using the proper (attached)
technique and application equipments.

A.4 Measuring Equipment Calibration Every Equipment / Tools All Measuring Equipment shall be Calibrated / Verified and Measuring Equipment Calibration P/A - R
ready for used. List (attached)

B. PAINTING QUALIFICATION TEST (PQT)

B.1 Pull-Off Test for Final Painting During PQT Painting - ASTM D4541 Pull of Test > 3 MPa as per ASTM D4541 or H H W
- ISO 4624 Paint Manufacturer Recommendation Adhesion Test Report

B.2 Cross Cut for First Layer During PQT Painting - ASTM D3359 - Percent area removed shall less than 5% H H W
- ISO 2409 - Paint Manufacturer Recommendation Adhesion Test Report

C. SURFACE PREPARATION
C.1 Visual inspection prior to Hand and All Carbon Steel Surfaces features that are difficult for a coating to properly cover and Painting Inspection Report H M W
Power Tool Cleaning - ISO 8501-1 St 3 protect
include crevices, weld porosity, laminations, etc. Poorly
adherent contaminants, such as weld slag residues, loose
weld spatter, and some minor surface laminations, should be
C.2 Manual cleaning shall be performed Every Equipment / Tools removed during power
The appearance shouldtool cleaning.to
correspond Other
St 3 surface defects
designation Painting Inspection Report P M M
using hand wire brushes or photos. This treatment does not apply to surfaces with ‘A’
mechanically - ISO 8504-3 degree corrosion. Cleaning standards are: B St 3, C St 3 and
operated tools (grinders, chippers, wire D St 3 of ISO 8501-1 Standards.
brushes) in accordance with ISO 8504-
3.
C.3 Painting Inspection Report W M W
Surface of cleanliness All Carbon Steel Surfaces Paint System use Standard SSPC-Vis 3.

C.4 Painting Inspection Report W/A M W

Spot Check on power tool &
Photographs for Steel Surfaces Prepared by Hand and Power
Surface Roughness (Ra) hand tool surface area Min - ISO8501-ST 3
Tool Cleaning - SSPC-Vis 3.
once after preparation work
C.5 Conductifity / Salt Test Once per Week Not exceed to a NaCl content of 30 ~ 40 mg/m2 Painting Inspection Report P/A M W
- ISO 8502-6 & 9

C.6 Dust Level Spot Check Minimum Level 2 as per ISO 8502-3 Painting Inspection Report P/A M W
- ISO 8502-3
 D. MEASUREMENT OF WEATHER CONDITION
D.1 Relative Humidity Four times per day Humidity < 85 % Painting Inspection Report H/A M W
( in the morning at 08.00
and 10.00 O'clock,
afternoon at 13.00 and
D.2 Measure Surface Temperature Before Blasting and before Minimum 3 ºC above the surrounding air's dew point Painting Inspection Report H/A M W
Painting

E. PAINTING APPLICATION AND INSPECTION

E.1 Thickness Painting (WFT) Random check (as required) - WFT shall be checked during aplication Painting Inspection Report H/A M SW
- SSPPC - PA2 - The Paint thickness shall be in accordance with Painting
System
- Minimum of Total WFT shall not less than 80% of minimum
E.2 Thickness Painting (DFT) Min once after drying or - DFT shall be checked after aplication Painting Inspection Report H/A M W
curing paint film of each - SSPPC - PA2 - The Paint thickness shall be in accordance with Painting
paint work phase System
- Minimum of Total DFT shall not less than 80% of minimum
E.3 Holiday Testing - For Area immersion and - ASTM D5162 There shall be no pinhole on the coated area. Pinhole/Holiday Inspection Report H/A M W
splash zone service coated - NACE RP188
area.

E.4 Visual Inspection All Painting Surface There shall be no defect such as orange peel, cracking, Painting Inspection Report . H/A M W
bubling, pinhole, runs, sags, blastering, etc.

E.5 Repair Touch Up Every Painting There shall be no defect such as orange peel, cracking, Painting Inspection Report H/A M SW
Defect/damage - Manufacture bubling, pinhole, runs, sags, blastering, etc.
Recommendation

F. REPORTING AND DOCUMENTATION

F.1 Final Documentation Every Report - Project Data Book - All Inspection Report has been generated and signed Manufacturing Data Report H/A R R
Specification - All NCR (if any) already closed and documented
- Hand Over Certification - All Punch List (if any) already closed and documented
Procedure
H- Hold Point, W-Witness, SW - Spot Witness, R- Review, M - Monitor. P - Provide, A - Approval