Automation Panel 9 D Series
Automation Panel 9 D Series
Hygienic design
User's manual
All values in this manual are current as of its creation. We reserve the right to change the contents of this manual
without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this
manual. In addition, B&R Industrial Automation GmbH assumes no liability for damages that are directly or indirectly
attributable to the delivery, performance or use of this material. We point out that the software and hardware
designations and brand names of the respective companies used in this document are subject to general trademark,
brand or patent protection.
Table of contents
1 Introduction................................................................................................................7
1.1 Manual history.................................................................................................................................................7
1.2 Information about this document.................................................................................................................... 8
1.2.1 Organization of notices..............................................................................................................................8
1.2.2 Guidelines.................................................................................................................................................. 8
3 System overview..................................................................................................... 12
3.1 Information about this user's manual............................................................................................................12
3.2 Description of individual modules................................................................................................................. 12
3.2.1 Panels...................................................................................................................................................... 12
3.2.2 Link modules........................................................................................................................................... 13
3.2.3 System units............................................................................................................................................ 13
3.3 Design/Configuration..................................................................................................................................... 14
3.3.1 Configuration............................................................................................................................................14
3.4 Overview........................................................................................................................................................15
4 Technical data......................................................................................................... 16
4.1 Complete system.......................................................................................................................................... 16
4.1.1 Connection options.................................................................................................................................. 16
4.1.1.1 SDL operation.................................................................................................................................... 16
4.1.1.2 DVI operation..................................................................................................................................... 18
4.1.1.3 SDL3 operation.................................................................................................................................. 20
4.1.1.4 SDL4 operation.................................................................................................................................. 21
4.1.2 Electrical properties................................................................................................................................. 22
4.1.2.1 Power calculation............................................................................................................................... 22
4.1.3 Environmental properties.........................................................................................................................26
4.1.3.1 Temperature specifications................................................................................................................ 26
4.1.3.2 Minimum ambient temperature during operation...............................................................................28
4.1.3.3 Temperature during storage and transport........................................................................................29
4.1.3.4 Temperature sensor positions........................................................................................................... 30
4.1.3.5 Relative humidity................................................................................................................................31
4.1.3.6 Vibration and shock........................................................................................................................... 32
4.1.4 Encoder interface link module.................................................................................................................33
4.1.4.1 SDL/DVI receiver (5DLSDL.1001-00)................................................................................................ 33
4.1.4.2 SDL3 receiver (5DLSD3.1001-00)..................................................................................................... 39
4.1.4.3 SDL4 receiver (5DLSD4.1001-00)..................................................................................................... 42
4.1.5 System unit device interfaces................................................................................................................. 45
4.1.5.1 System unit PPC2100 (5PPC2100.BYxx-000).................................................................................. 45
4.1.5.2 System unit PPC2200 (5PPC2200.ALxx-000)...................................................................................51
4.1.6 Features...................................................................................................................................................57
4.1.6.1 AP92D - Features.............................................................................................................................. 57
4.1.6.2 AP93D - Features.............................................................................................................................. 59
4.1.6.3 AP99D - Features.............................................................................................................................. 61
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Table of contents
6 Commissioning......................................................................................................106
6.1 Basic information.........................................................................................................................................106
6.2 Switching on the device for the first time................................................................................................... 106
6.2.1 General information before switching on the device.............................................................................106
6.2.2 Switching on the Automation Panel...................................................................................................... 106
6.3 Touch screen calibration............................................................................................................................. 107
6.3.1 Single-touch (analog resistive).............................................................................................................. 107
6.3.1.1 Windows 10 IoT Enterprise 2016 LTSB.......................................................................................... 107
6.3.1.2 Windows 10 IoT Enterprise 2015 LTSB.......................................................................................... 107
6.3.1.3 Windows Embedded 8.1 Industry Pro............................................................................................. 107
6.3.1.4 Windows 7 Professional / Ultimate..................................................................................................107
6.3.1.5 Windows Embedded Standard 7 Embedded / Premium................................................................. 107
6.3.1.6 Windows XP Professional................................................................................................................107
6.3.1.7 Windows Embedded Standard 2009............................................................................................... 107
6.3.2 Multi-touch (projected capacitive - PCT)...............................................................................................108
6.3.2.1 Windows 10 IoT Enterprise 2016 LTSB.......................................................................................... 108
6.3.2.2 Windows 10 IoT Enterprise 2015 LTSB.......................................................................................... 108
6.3.2.3 Windows Embedded 8.1 Industry Pro............................................................................................. 108
6.3.2.4 Windows 7 Professional / Ultimate..................................................................................................108
6.3.2.5 Windows Embedded Standard 7 Premium......................................................................................108
6.4 Display brightness control...........................................................................................................................109
6.4.1 Adjusting in SDL / SDL3 / SDL4 mode.................................................................................................109
6.4.2 Adjusting in DVI operation.................................................................................................................... 109
7 Software................................................................................................................. 110
7.1 Upgrade information....................................................................................................................................110
7.1.1 Automation Panel firmware upgrade.....................................................................................................110
7.2 Automation Device Interface (ADI)............................................................................................................. 111
7.2.1 ADI driver...............................................................................................................................................111
7.2.1.1 Installation........................................................................................................................................ 111
7.2.1.2 Control Center..................................................................................................................................111
7.2.2 ADI Development Kit............................................................................................................................. 112
7.2.3 ADI .NET SDK.......................................................................................................................................113
7.3 Key Editor....................................................................................................................................................114
7.4 RFID read/write transponder unit............................................................................................................... 115
7.4.1 Commissioning...................................................................................................................................... 115
7.4.1.1 Connection....................................................................................................................................... 115
7.4.1.2 Supported operating systems.......................................................................................................... 115
7.4.1.3 Driver installation..............................................................................................................................115
7.4.1.4 Port settings..................................................................................................................................... 115
7.4.1.5 Terminal program.............................................................................................................................115
7.4.1.6 RFID command set..........................................................................................................................116
7.4.2 Commands.............................................................................................................................................116
7.4.2.1 General commands..........................................................................................................................116
7.4.2.2 Upgrade commands.........................................................................................................................116
7.4.3 MIFARE................................................................................................................................................. 117
7.4.3.1 MIFARE commands......................................................................................................................... 117
7.4.3.2 Authentication...................................................................................................................................117
7.4.3.3 Access rights and memory organization..........................................................................................118
7.4.3.4 Value block.......................................................................................................................................118
7.4.3.5 Access rights....................................................................................................................................119
7.4.3.6 MIFARE commands - Examples..................................................................................................... 120
7.4.4 ISO15693...............................................................................................................................................120
7.4.4.1 ISO 15693 commands..................................................................................................................... 120
7.4.4.2 Memory organization........................................................................................................................121
7.4.4.3 Flag definitions................................................................................................................................. 122
7.4.4.4 ISO 15693 commands - Examples..................................................................................................123
7.4.5 Error codes............................................................................................................................................ 124
7.4.5.1 Error messages and error numbers................................................................................................ 124
9 Accessories........................................................................................................... 129
9.1 Accessories - Information........................................................................................................................... 129
9.2 Cables......................................................................................................................................................... 129
9.3 Terminal block power supply...................................................................................................................... 130
9.3.1 0TB103.9x..............................................................................................................................................130
9.3.1.1 Order data........................................................................................................................................ 130
9.3.1.2 Technical data..................................................................................................................................130
9.4 Cage clamp terminal block for wiring emergency stop.............................................................................. 131
9.4.1 0TB1104.8100........................................................................................................................................131
9.4.1.1 General information..........................................................................................................................131
9.4.1.2 Order data........................................................................................................................................ 131
9.4.1.3 Technical data..................................................................................................................................131
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9.5 Screw clamp terminal block for wiring B&R illuminated ring keys..............................................................132
9.5.1 0TB1112.8010........................................................................................................................................ 132
9.5.1.1 General information..........................................................................................................................132
9.5.1.2 Order data........................................................................................................................................ 132
9.5.1.3 Technical data..................................................................................................................................132
9.6 USB flash drives......................................................................................................................................... 133
9.6.1 5MMUSB.xxxx-01.................................................................................................................................. 133
9.6.1.1 General information..........................................................................................................................133
9.6.1.2 Order data........................................................................................................................................ 133
9.6.1.3 Technical data..................................................................................................................................133
9.6.1.4 Temperature/Humidity diagram........................................................................................................134
9.6.2 5MMUSB.032G-02.................................................................................................................................135
9.6.2.1 General information..........................................................................................................................135
9.6.2.2 Order data........................................................................................................................................ 135
9.6.2.3 Technical data..................................................................................................................................135
9.6.2.4 Temperature/Humidity diagram........................................................................................................136
9.7 Line filter......................................................................................................................................................137
9.7.1 5AC804.MFLT-00.................................................................................................................................. 137
9.7.1.1 General information..........................................................................................................................137
9.7.1.2 Order data........................................................................................................................................ 137
9.7.1.3 Technical data..................................................................................................................................137
9.7.1.4 Dimensions.......................................................................................................................................138
9.7.1.5 Drilling template............................................................................................................................... 138
9.7.1.6 Connecting to the end device..........................................................................................................138
9.8 Replacement screws...................................................................................................................................139
9.8.1 5A9000.75, 5A9000.76.......................................................................................................................... 139
9.8.1.1 General information..........................................................................................................................139
9.8.1.2 Order data........................................................................................................................................ 139
9.8.1.3 Technical data..................................................................................................................................139
9.9 Replacement gaskets..................................................................................................................................140
9.9.1 5A9000.73, 5A9000.74.......................................................................................................................... 140
9.9.1.1 General information..........................................................................................................................140
9.9.1.2 Order data........................................................................................................................................ 140
9.9.1.3 Technical data..................................................................................................................................140
9.10 Replacement gaskets................................................................................................................................141
9.10.1 5A9000.D3, 5A9000.D4, 5A9000.D5, 5A9000.D6, 5A9000.D7.......................................................... 141
9.10.1.1 General information........................................................................................................................141
9.10.1.2 Order data...................................................................................................................................... 141
9.10.1.3 Technical data................................................................................................................................141
9.11 Replacement parts.................................................................................................................................... 142
9.11.1 Replacement parts - Order data..........................................................................................................142
9.11.1.1 5ACCRPC2.0003-000 - Technical data......................................................................................... 142
10 Maintenance.........................................................................................................143
10.1 Cleaning.................................................................................................................................................... 143
10.2 User tips for increasing the service life of the display..............................................................................144
10.2.1 Backlight.............................................................................................................................................. 144
10.2.1.1 Measures to maintain backlight service life...................................................................................144
10.2.2 Image persistence............................................................................................................................... 144
10.2.2.1 What causes image persistence?..................................................................................................144
10.2.2.2 How can image persistence be reduced?..................................................................................... 144
10.3 Pixel errors................................................................................................................................................ 144
10.4 System units..............................................................................................................................................144
10.5 Repairs/Complaints and replacement parts..............................................................................................145
1 Introduction
Information:
B&R makes every effort to keep documents as current possible. The most current versions can be
downloaded from the B&R website (www.br-automation.com).
This document is not intended for end customers! The safety guidelines required for end customers
must be incorporated into the operating instructions for end customers in the respective national lan-
guage by the machine manufacturer or system provider.
Safety notices
Contain only information that warns of dangerous functions or situations.
Signal word Description
Danger! Failure to observe these safety guidelines and notices will result in death, severe injury or substantial damage to property.
Warning! Failure to observe these safety guidelines and notices can result in death, severe injury or substantial damage to property.
Caution! Failure to observe these safety guidelines and notices can result in minor injury or damage to property.
Notice! Failure to observe these safety guidelines and notices can result in damage to property.
General notices
Contain useful information for users and instructions for avoiding malfunctions.
Signal word Description
Information: Useful information, application tips and instructions for avoiding malfunctions.
1.2.2 Guidelines
2.2.1 Packaging
• Electrical assemblies with housing:
Do not require special ESD packaging but must be handled properly (see "Electrical assemblies with hous-
ing").
• Electrical assemblies without housing:
Are protected by ESD-suitable packaging.
Individual components
• ESD protective measures for individual components are implemented throughout B&R (conductive floors,
shoes, wrist straps, etc.).
• The increased ESD protective measures for individual components are not required for handling B&R
products at customer locations.
When using programmable logic controllers as well as when using operating and monitoring devices as control
systems in conjunction with a Soft PLC (e.g. B&R Automation Runtime or similar product) or Slot PLC (e.g. B&R
LS251 or similar product), the safety measures that apply to industrial controllers (protection by protective equip-
ment such as emergency stops) must be observed in accordance with applicable national and international regu-
lations. This also applies to all other connected devices, such as drives.
All work such as installation, commissioning and servicing are only permitted to be carried out by qualified person-
nel. Qualified personnel are persons who are familiar with the transport, installation, assembly, commissioning and
operation of the product and have the appropriate qualifications for their job (e.g. IEC 60364). National accident
prevention regulations must be observed.
The safety guidelines, information about connection conditions (nameplate and documentation) and limit values
specified in the technical data must be read carefully before installation and commissioning and must be strictly
observed.
2.5 Installation
• The devices are not ready for use and must be installed and wired according to the requirements of this
documentation in order to comply with EMC limit values.
• Installation must be carried out according to the documentation using suitable equipment and tools.
• Devices are only permitted to be installed in a voltage-free state and by qualified personnel. The control
cabinet must first be disconnected from the power supply and secured against being switched on again.
• General safety regulations and national accident prevention regulations must be observed.
• The electrical installation must be carried out in accordance with relevant regulations (e.g. wire cross sec-
tion, fuse protection, protective ground connection).
2.6 Operation
2.6.1 Protection against contact with electrical parts
In order to operate programmable logic controllers, operating and monitoring devices and uninterruptible power
supplies, it is necessary for certain components to carry dangerous voltages over 42 VDC. Touching one of these
components can result in a life-threatening electric shock. There is a risk of death, serious injury or damage to
property.
Before switching on programmable logic controllers, operating and monitoring devices and uninterruptible power
supplies, it must be ensured that the housing is properly connected to ground potential (PE rail). The ground
connection must also be made if the operating and monitoring device and uninterruptible power supply are only
connected for testing purposes or only operated for a short time!
Before switching on, live parts must be securely covered. All covers must be kept closed during operation.
The use of operating and monitoring devices (e.g. industrial PCs, Power Panels, Mobile Panels) and uninterruptible
power supplies in dusty environments must be avoided. This can otherwise result in dust deposits that affect the
functionality of the device, especially in systems with active cooling (fans), which may no longer ensure sufficient
cooling.
The presence of aggressive gases in the environment can also result in malfunctions. In combination with high
temperature and relative humidity, aggressive gases – for example with sulfur, nitrogen and chlorine components
– trigger chemical processes that can very quickly impair or damage electronic components. Blackened copper
surfaces and cable ends in existing installations are indicators of aggressive gases.
When operated in rooms with dust and condensation that can endanger functionality, operating and monitoring
devices such as Automation Panels or Power Panels are protected on the front against the ingress of dust and
moisture when installed correctly (e.g. cutout installation). The back of all devices must be protected against the
ingress of dust and moisture, however, or the dust deposits must be removed at suitable intervals.
Any data exchange or installation of software using data storage media (e.g. floppy disk, CD-ROM, USB flash
drive) or via networks or the Internet poses a potential threat to the system. It is the direct responsibility of the user
to avert these dangers and to take appropriate measures such as virus protection programs and firewalls to protect
against them and to use only software from trustworthy sources.
Information:
In the following, B&R products are referred to as "product" and all types of networks (e.g. internal
networks and the Internet) are referred to as "network".
It is the sole responsibility of the customer to establish and continuously ensure a secure connection between
the product and the network. In addition, appropriate security measures must be implemented and maintained
to protect the product and entire network from any security breaches, unauthorized access, interference, digital
intrusion, data leakage and/or theft of data or information.
B&R Industrial Automation GmbH and its subsidiaries are not liable for damages and/or losses in connection
with security breaches, unauthorized access, interference, digital intrusion, data leakage and/or theft of data or
information.
The aforementioned appropriate security measures include, for example:
• Segmentation of the network (e.g. separation of the IT network from the control network1))
• Use of firewalls
• Use of authentication mechanisms
• Encryption of data
• Use of anti-malware software
Before B&R releases products or updates, they are subjected to appropriate functional testing. Independently of
this, we recommend that our customers develop their own test processes in order to be able to check the effects
of changes in advance. Such changes include, for example:
• Installation of product updates
• Significant system modifications such as configuration changes
• Deployment of updates or patches for third-party software (non-B&R software)
• Hardware replacement
These tests should ensure that implemented security measures remain effective and that systems in the customer's
environment behave as expected.
1) The term "control network" refers to computer networks used to connect control systems. The control network can be divided into zones, and there can be
several separate control networks within a company or site. The term "control systems" refers to all types of B&R products such as controllers (e.g. X20), HMI
systems (e.g. Power Panel T30), process control systems (e.g. APROL) and supporting systems such as engineering workstations with Automation Studio.
3 System overview
Panels form the basis for each Automation Panel 9xD, Panel PC 2100 swing arm device and Panel PC 2200 swing
arm device. They consist of a display, touch screen and housing. Different display sizes and panels with or without
operating elements are available. The panels can only be operated as a complete system in combination with a
link module (Automation Panel 9xD) or CPU board and system unit (Panel PC 2100 / Panel PC 2200 with swing
arm system).
Single-touch panels start at order number 5AP92D.xxxx-xxx, multi-touch panels start at 5AP93D.xxxx-xxx and
multi-touch panels with keys start at 5AP99D.xxxx-xxx.
Link modules have various graphics interfaces and connections. If a link module is installed on a panel, the result is
an Automation Panel 9xD. The Automation Panel 9xD is installed on a swing arm system using the attached flange.
A link module cannot be operated without a panel.
Information:
For additional information, see Automation panel 5000 user's manual.
Panel PC 2100
System units consist of the CPU board and an aluminum housing. All interfaces and the main memory of the
PPC2100 are integrated on the system units. An interface option and CFast card can also be connected. The main
memory modules are permanently installed on the system unit and cannot be replaced.
If a system unit is installed on a panel, the result is an operational Panel PC 2100.
A system unit without a panel is not functional.
Information:
For additional information, see User's manual PPC2100SW1.
Panel PC 2200
System units consist of the CPU board and an aluminum housing. All interfaces and the main memory of the
PPC2200 are integrated on the system units. An interface option and CFast card can also be connected. The main
memory modules are permanently installed on the system unit and cannot be replaced.
If a system unit is installed on a panel, this results in a functional Panel PC 2200.
A system unit without a panel is not functional.
Information:
For additional information, see User's manual PPC2200SW.
3.3 Design/Configuration
The Automation Panel 9xD hygienic device can be used as a remote panel or part of a Panel PC. For this, the
panel is either equipped with a receiver for Smart Display Link (SDL), SDL3 or SDL4, or a PC unit is attached.
The operator panel is always identical.
3.3.1 Configuration
The following individual components are mandatory for operation as an Automation Panel 9xD:
• Panel
• Link module or system unit
• Terminal block
Base system - Configuration
Panels Select 1
3.4 Overview
Model number Short description Page
Accessories
5ACCBT01.0000-001 Battery compartment - Dark gray - Includes battery - For APC2200/PPC2200 97
Link modules
5DLSD3.1001-00 Automation Panel link module - SDL3 receiver - For Automation Panel 923/933/1000 - For Automation Panel 86
5000
5DLSD4.1001-00 Automation Panel link module - SDL4 receiver - For Automation Panel 923/933/1000 - For Automation Panel 88
5000
5DLSDL.1001-00 Automation Panel link module - SDL/DVI receiver - For Automation Panel 923/933/1000 - For Automation Panel 84
5000
Panels
5AP92D.1505-I00 - Automation Panel 15" XGA TFT - Single-touch (analog, resistive) - 1024 x 768 pixels - Protection: IP69K 68
(front), IP66 (back) - Front/Housing made of stainless steel (hygienic design) - Prepared for mounting on Rittal
CP-S stainless steel swing arm system (flange not included in delivery) - USB port on back
5AP92D.1906-I00 - Automation Panel 19" SXGA TFT - Single-touch (analog, resistive) - 1280 x 1024 pixels - Protection: IP69K 70
(front), IP66 (back) - Front/Housing made of stainless steel (hygienic design) - Prepared for mounting on Rittal
CP-S stainless steel swing arm system (flange not included in delivery) - USB port on back
5AP93D.185B-B62 - Automation Panel 18.5" HD TFT - Multi-touch (projected capacitive) - 1366 x 768 pixels (16:9) - Protection: 72
IP69K (front), IP66 (back) - Front/Housing made of stainless steel (hygienic design) - Prepared for mounting
on Rittal CP-S stainless steel swing arm system (flange not included in delivery) - Flange possible on top or
bottom - USB port on back
5AP93D.240C-B62 - Automation Panel 24.0" Full HD TFT - Multi-touch (projected capacitive) - 1920 x 1080 pixels (16:9) - Protection: 74
IP69K (front), IP66 (back) - Front/Housing made of stainless steel (hygienic design) - Prepared for mounting
on Rittal CP-S stainless steel swing arm system (flange not included in delivery) - Flange possible on top or
bottom - USB port on back
5AP99D.156B-B62 - Automation Panel 15.6" HD TFT - Multi-touch (projected capacitive) - 1366 x 768 pixels (16:9) - Protection: 76
IP69K (front), IP66 (back) - Front/Housing made of stainless steel (hygienic design) - Emergency stop, hygienic
design - 5 B&R illuminated ring keys, 4-color (4x yellow, green, red, white and 1x yellow, green, red, blue) -
Prepared for mounting on Rittal CP-S stainless steel swing arm system (flange not included in delivery) - Flange
possible on top or bottom - USB port on back - RFID read/write unit
5AP99D.185B-B62 - Automation Panel 18.5" HD TFT - Multi-touch (projected capacitive) - 1366 x 768 pixels (16:9) - Protection: 79
IP69K (front), IP66 (back) - Front/Housing made of stainless steel (hygienic design) - Emergency stop, hygienic
design - 5 B&R illuminated ring keys, 4-color (4x yellow, green, red, white and 1x yellow, green, red, blue) -
Prepared for mounting on Rittal CP-S stainless steel swing arm system (flange not included in delivery) - Flange
possible on top or bottom - USB port on back - RFID read/write unit
5AP99D.215C-B62 - Automation Panel 21.5" Full HD TFT - Multi-touch (projected capacitive) - 1920 x 1080 pixels (16:9) - Protection: 82
IP69K (front), IP66 (back) - Front/Housing made of stainless steel (hygienic design) - Emergency stop, hygienic
design - 5 B&R illuminated ring keys, 4-color (4x yellow, green, red, white and 1x yellow, green, red, blue) -
Prepared for mounting on Rittal CP-S stainless steel swing arm system (flange not included in delivery) - Flange
possible on top or bottom - USB port on back - RFID read/write unit
System units
5PPC2100.BY01-000 PPC2100 system unit - Intel Atom E3815 1.46 GHz - Single core - 1 GB SDRAM - For Automation Panel 90
923/933/1000
5PPC2100.BY11-000 PPC2100 system unit - Intel Atom E3825 1.33 GHz - Dual core - 1 GB SDRAM - For Automation Panel 90
923/933/1000
5PPC2100.BY22-000 PPC2100 system unit - Intel Atom E3826 1.46 GHz - Dual core - 2 GB SDRAM - For Automation Panel 90
923/933/1000
5PPC2100.BY34-000 PPC2100 system unit - Intel Atom E3827 1.75 GHz - Dual core - 4 GB SDRAM - For Automation Panel 90
923/933/1000
5PPC2100.BY44-000 PPC2100 system unit - Intel Atom E3845 1.91 GHz - Quad core - 4 GB SDRAM - For Automation Panel 90
923/933/1000
5PPC2100.BY48-000 PPC2100 system unit - Intel Atom E3845 1.91 GHz - Quad core - 8 GB SDRAM - For Automation Panel 90
923/933/1000
5PPC2200.AL02-000 PPC2200 system unit - Intel Atom E3930 1.30 GHz - Dual core - 2 GB SDRAM 93
5PPC2200.AL04-000 PPC2200 system unit - Intel Atom E3930 1.30 GHz - Dual core - 4 GB SDRAM 93
5PPC2200.AL14-000 PPC2200 system unit - Intel Atom E3940 1.60 GHz - Quad core - 4 GB SDRAM 93
5PPC2200.AL18-000 PPC2200 system unit - Intel Atom E3940 1.60 GHz - Quad core - 8 GB SDRAM 93
4 Technical data
The Automation Panel can be connected to a B&R industrial PC via SDL, DVI SDL3 or SDL4 operations. The
connection options described below provide an overview of the operating modes and possible limitations.
With this connection option, all communication between the Automation Panel and B&R industrial PC takes place
via a single SDL cable.
In addition to the display data, information from the touch screen, matrix keys, LEDs and service/diagnostic data is
transferred. The Automation Panel can be installed up to 40 m away from the B&R industrial PC. USB 1.1 is also
transferred over this distance and fully integrated into SDL. External adapter modules are not required.
The brightness of the display can be set via the B&R Control Center, for example.
Power supply (SELV/PELV)
SDL cable
With this connection option, communication between the Automation Panel and B&R industrial PC takes place via
an SDL cable that is connected to interface "Panel In" and a USB type A/B cable that is connected to interface
"USB In".
Display data as well as information from the resistive touch screen keys, matrix keys, LEDs and service/diagnostic
data is transferred via the SDL cable. The touch screen data from the multi-touch screen is transferred via the
USB type A/B cable. The Automation Panel can be installed up to 5 m (USB specification) away from the B&R
industrial PC. USB 2.0 can be transferred over this distance via the USB type A/B cable. External adapter modules
are not required.
The brightness of the display can be set via the B&R Control Center, for example.
Power supply (SELV/PELV)
SDL cable
In DVI operation, all signals needed to operate the Automation Panel are transferred via a separate cable. The
brightness of the display can be set using the brightness buttons.
If an Automation Panel with resistive touch screen (single-touch) is operated with DVI, a DVI, USB type A/B and
RS232 cable must be connected.
Power supply (SELV/PELV)
DVI cable
RS232 cable
If an Automation Panel with PCT touch screen (multi-touch) is operated with DVI, a DVI and USB type A/B cable
must be connected.
Power supply (SELV/PELV)
DVI cable
Smart Display Link 3 (SDL3) technology transfers all communication channels between a B&R industrial PC and
panel up to 100 m over a standard Ethernet cable (min. Cat 6a). An RJ45 connector is used for the device con-
nection, which is ideal for confined spaces in feed-throughs and swing arm systems.
In SDL3 operation with an SDL3 transmitter in the B&R industrial PC, all communication between the Automation
Panel and B&R industrial PC takes place via a single SDL3 cable.
In addition to the display data, information from the touch screen, matrix keys, LEDs and service/diagnostic data
is transferred. The Automation Panel can be installed up to 100 m away from the B&R industrial PC. USB 2.0 is
also transferred over this distance and fully integrated into SDL3. External adapter modules are not required.
The brightness of the display can be set via the ADI Control Center.
Power supply (SELV/PELV)
SDL3 cable
Smart Display Link 4 (SDL4) technology transfers all communication channels between a B&R industrial PC and
panel up to 100 m over a standard Ethernet cable (min. Cat 6a). An RJ45 connector is used for the device con-
nection, which is ideal for confined spaces in feed-throughs and swing arm systems.
In SDL4 operation with an SDL4 transmitter in the B&R industrial PC, all communication between the Automation
Panel and B&R industrial PC takes place via a single SDL4 cable.
In addition to the display data, information from the touch screen, matrix keys, LEDs and service/diagnostic data
is transferred. The Automation Panel can be installed up to 100 m away from the B&R industrial PC. USB 2.0 is
also transferred over this distance and fully integrated into SDL4. External adapter modules are not required.
The brightness of the display can be set via the B&R Control Center, for example.
Power supply (SELV/PELV)
SDL4 cable
B&R industrial PC
with SDL4 transmitter
Automation Panel
with SDL4 receiver
In order to calculate the total power of the Automation Panel, the power rating of the display being used must be
added to the power rating of the link module being used.
Information:
Unless otherwise stated, the following specified maximum values and additional consumers are not
taken into account.
Type Order number Total power consumption of link module
SDL/DVI receiver 5DLSDL.1001-00 Max. 3.6 W
Max. 8.6 W (with USB consumer)
SDL3 receiver 5DLSD3.1001-00 Max. 8.1 W
Max. 13.1 W (with USB consumer)
SDL4 receiver 5DLSD4.1001-00 Max. 8.1 W
Max. 13.1 W (with USB consumer)
Panels
Type Order number +5 V +3.3 V +12 V Total
power consumption
15" single-touch 5AP92D.1505-I00 - 2.1 W 8.9 W 11 W
15.6" multi-touch with operating ele- 5AP99D.156B-B62 3.35 W 13.85 W
- 10.50 W
ments
18.5" multi-touch 5AP93D.185B-B62 6.10 W - 10.80 W 16.90 W
18.5" multi-touch with operating ele- 5AP99D.185B-B62 6.10 W 16.90 W
- 10.80 W
ments
19" single-touch 5AP92D.1906-I00 5W - 22 W 27 W
21.5" multi-touch with operating ele- 5AP99D.215C-B62 7.40 W 25.70 W
- 18.30 W
ments
24.0" multi-touch 5AP93D.240C-B62 6.35 W - 24.00 W 30.35 W
Example:
15.6" 5AP99D.156B-B62 panel 3.35 W + 10.50 W = 13.85 W
5DLSDL.1001-00 SDL/DVI receiver 8.6 W (with USB consumers) 8.60 W
Total max.: 22.45 W
In order to calculate the total power of the Automation Panel, the power rating of the display used must be added to
the power rating of the system unit and the power rating of additional components (CFast card or interface option).
Information:
Unless otherwise stated, the following specified maximum values and additional consumers are not
taken into account.
System unit Order number Total power consumption
PPC2100 E3815 1C 1.46 GHz 5PPC2100.BY01-002 12 W
22 W (with USB consumer)
PPC2100 E3825 2C 1.33 GHz 5PPC2100.BY11-002 13 W
23 W (with USB consumer)
PPC2100 E3826 2C 1.46 GHz 5PPC2100.BY22-002 15 W
25 W (with USB consumer)
PPC2100 E3827 2C 1.75 GHz 5PPC2100.BY34-002 17 W
27 W (with USB consumer)
PPC2100 E3845 4C 1.91 GHz 5PPC2100.BY44-002 19 W
29 W (with USB consumer)
PPC2100 E3845 4C 1.91 GHz 5PPC2100.BY48-002 20 W
30 W (with USB consumer)
Panels
Type Order number +5 V +3.3 V +12 V Total
power consumption
15" single-touch 5AP92D.1505-I00 - 2.1 W 8.9 W 11 W
15.6" multi-touch with operating ele- 5AP99D.156B-B62 3.35 W 13.85 W
- 10.50 W
ments
18.5" multi-touch 5AP93D.185B-B62 6.10 W - 10.80 W 16.90 W
18.5" multi-touch with operating ele- 5AP99D.185B-B62 6.10 W 16.90 W
- 10.80 W
ments
19" single-touch 5AP92D.1906-I00 5W - 22 W 27 W
21.5" multi-touch with operating ele- 5AP99D.215C-B62 7.40 W 25.70 W
- 18.30 W
ments
24.0" multi-touch 5AP93D.240C-B62 6.35 W - 24.00 W 30.35 W
CFast cards
Type Order number +5 V +3.3 V +12 V Total
power consumption
SLC technology 5CFAST.xxxx-00 0.7 W read 0.7 W read
- 0.7 W write - 0.7 W write
0.3 W idle 0.3 W idle
MLC technology 5CFAST.032G-10 ≥ G0 1.1 W read 1.1 W read
5CFAST.064G-10 ≥ E0 - 1 W write - 1 W write
0.25 W idle 0.25 W idle
5CFAST.128G-10 ≥ E0 1.1 W read 1 W read
- 1.4 W write - 1.4 W write
0.25 W idle 0.25 W idle
5CFAST.032G-10 ≤ F0 0.8 W read 0.8 W read
5CFAST.064G-10 ≤ D0 - 1 W write - 1 W write
5CFAST.128G-10 ≤ D0 0.4 W idle 0.4 W idle
5CFAST.256G-10 1.2 W read 1.2 W read
- 1.9 W write - 1.9 W write
0.25 W idle 0.25 W idle
Interface options
Type Order number +5 V +3.3 V +12 V Total
power consumption
CAN 5ACCIF01.ICAN-000 0.45 W 0.05 W - 0.50 W
POWERLINK CAN X2X 5ACCIF01.FPCC-000 0.45 W 1.55 W - 2.00 W
POWERLINK RS485 CAN 5ACCIF01.FPCS-000 0.75 W 1.00 W - 1.75 W
In order to calculate the total power of the Automation Panel, the power rating of the display used must be added to
the power rating of the system unit and the power rating of additional components (CFast card or interface option).
Information:
Unless otherwise stated, the following specified maximum values and additional consumers are not
taken into account.
System unit Order number Total power consumption of the system unit
PPC2200 E3930 2C 1.30 GHz 5PPC2200.AL02-000 15 W
25 W (with USB consumer)
PPC2200 E3930 2C 1.30 GHz 5PPC2200.AL04-000 15 W
25 W (with USB consumer)
PPC2200 E3940 4C 1.60 GHz 5PPC2200.AL14-000 20 W
30 W (with USB consumer)
PPC2200 E3940 4C 1.60 GHz 5PPC2200.AL18-000 20 W
30 W (with USB consumer)
Panels
Type Order number +5 V +3.3 V +12 V Total
power consumption
15" single-touch 5AP92D.1505-I00 - 2.1 W 8.9 W 11 W
15.6" multi-touch with operating ele- 5AP99D.156B-B62 3.35 W 13.85 W
- 10.50 W
ments
18.5" multi-touch 5AP93D.185B-B62 6.10 W - 10.80 W 16.90 W
18.5" multi-touch with operating ele- 5AP99D.185B-B62 6.10 W 16.90 W
- 10.80 W
ments
19" single-touch 5AP92D.1906-I00 5W - 22 W 27 W
21.5" multi-touch with operating ele- 5AP99D.215C-B62 7.40 W 25.70 W
- 18.30 W
ments
24.0" multi-touch 5AP93D.240C-B62 6.35 W - 24.00 W 30.35 W
CFast cards
Type Order number +5 V +3.3 V +12 V Total
power consumption
SLC technology 5CFAST.xxxx-00 0.7 W read 0.7 W read
- 0.7 W write - 0.7 W write
0.3 W idle 0.3 W idle
MLC technology 5CFAST.032G-10 1.1 W read 1.1 W read
5CFAST.064G-10 - 1 W write - 1 W write
0.25 W idle 0.25 W idle
5CFAST.128G-10 1.1 W read 1.1 W read
- 1.4 W write - 1.4 W write
0.25 W idle 0.25 W idle
5CFAST.256G-10 1.2 W read 1.2 W read
- 1.9 W write - 1.9 W write
0.25 W idle 0.25 W idle
Interface options
Type Order number +5 V + 3.3 V +12 V Total
power consumption
CAN 5ACCIF01.ICAN-000 0.45 W 0.05 W - 0.5 W
POWERLINK CAN X2X 5ACCIF01.FPCC-000 0.45 W 1.55 W - 2W
POWERLINK RS485 CAN 5ACCIF01.FPCS-000 0.75 W 1W - 1.75 W
POWERLINK 5ACCIF01.FPLK-000 - 1.75 W - 1.75 W
POWERLINK RS232 5ACCIF01.FPLS-000 0.5 W 1W - 1.5 W
POWERLINK RS232 5ACCIF01.FPLS-001 - 1.5 W - 1.5 W
POWERLINK RS232 CAN 5ACCIF01.FPSC-000 0.75 W 1W - 1.75 W
POWERLINK RS232 CAN X2X 5ACCIF01.FPSC-001 0.6 W 1.4 W - 2W
2x RS422/RS485 5ACCIF01.FSS0-000 0.8 W 0.2 W - 1W
2x ETH 10/100/1000 5ACCIF03.CETH-000 - 2W - 2W
Because it is possible to combine different link modules, panel PCs and panels, the following table provides a
component-dependent overview of the maximum ambient temperatures resulting from these combinations.
Information:
The maximum specified ambient temperatures for operation were determined under worst-case con-
ditions. Experience has shown that higher ambient temperatures can be achieved with typical appli-
cations in Microsoft Windows, for example. The relevant test and assessment must be carried out in-
dividually by the user on site (reading out the temperatures in BIOS or using the B&R Control Center,
for example).
The respective ambient temperature is derated approx. 5PPC2200.AL02-000 5PPC2200.AL04-000 5PPC2200.AL14-000 5PPC2200.AL18-000
1°C per 1000 meters starting at 500 m above sea level. (E3930 1.3 GHz) (E3930 1.3 GHz) (E3940 1.6 GHz) (E3940 1.6 GHz)
55 55 50 50
Maximum ambient temperature (accessories)
5AP92D.1505-I00 ✓ ✓ 45 45
5AP92D.1906-I00 45 45 45 45
5AP93D.185B-B62 40 40 35 35
AP9xD panel 5AP93D.240C-B62 40 40 35 35
5AP99D.156B-B62 40 40 35 35
5AP99D.185B-B62 40 40 35 35
5AP99D.215C-B62 40 40 40 40
5CFAST.xxxx-00 ≥ E0 ✓ ✓ ✓ ✓
CFast card
5CFAST.xxxx-10 ✓ ✓ ✓ ✓
5ACCIF01.ICAN-000 ✓ ✓ ✓ ✓
5ACCIF01.FPCC-000 ✓ ✓ ✓ ✓
5ACCIF01.FPCS-000 ✓ ✓ ✓ ✓
5ACCIF01.FPLK-000 ✓ ✓ ✓ ✓
5ACCIF01.FPLS-000 ✓ ✓ ✓ ✓
Interface option
5ACCIF01.FPLS-001 ✓ ✓ ✓ ✓
5ACCIF01.FPSC-000 ✓ ✓ ✓ ✓
5ACCIF01.FPSC-001 ✓ ✓ ✓ ✓
5ACCIF01.FSS0-000 ✓ ✓ ✓ ✓
5ACCIF03.CETH-000 ✓ ✓ ✓ ✓
The Automation Panels in the hygienic design are only permitted to be operated at 0°C or higher.
The following table provides an overview of the minimum and maximum ambient temperatures for storing and
transporting the complete system. Limitations are possible due to individual components.
Panels
Type Order number Storage [°C] Transport [°C]
15" single-touch 5AP92D.1505-I00 -20 to 70 -20 to 70
15.6" multi-touch with operating elements 5AP99D.156B-B62 -25 to 70 -25 to 70
18.5" multi-touch 5AP93D.185B-B62 -20 to 60 -20 to 60
18.5" multi-touch with operating elements 5AP99D.185B-B62 -20 to 60 -20 to 60
19" single-touch 5AP92D.1906-I00 -20 to 70 -20 to 70
21.5" multi-touch with operating elements 5AP99D.215C-B62 -20 to 60 -20 to 60
24" multi-touch 5AP93D.240C-B62 -25 to 70 -25 to 70
Link modules
Type Order number Storage [°C] Transport [°C]
SDL/DVI receiver 5DLSDL.1001-00 -20 to 60 -20 to 60
SDL3 receiver 5DLSD3.1001-00 -20 to 60 -20 to 60
SDL4 receiver 5DLSD4.1001-00 -20 to 60 -20 to 60
Temperatures2) can be read out in BIOS or Microsoft Windows operating systems via the B&R Control Center.
2) The measured temperature is a guide value for the immediate ambient temperature, but it may have been influenced by neighboring components.
The following tables show the minimum and maximum relative humidity (at 30°C, non-condensing) of the individual
components that are relevant for limiting the humidity of the complete system. The smallest or largest value must
always be used for this determination. For more detailed information, see technical data or temperature/humidity
diagrams of the individual components.
Panels
Panel type Order number Operation [%] Storage [%] Transport [%]
15" single-touch 5AP92D.1505-I00 8 to 90 8 to 90 8 to 90
15.6" multi-touch with operating elements 5AP99D.156B-B62 5 to 90 5 to 90 5 to 90
18.5" multi-touch 5AP93D.185B-B62 5 to 90 5 to 90 5 to 90
18.5" multi-touch with operating elements 5AP99D.185B-B62 5 to 90 5 to 90 5 to 90
19" single-touch 5AP92D.1906-I00 5 to 90 5 to 90 5 to 90
21.5" multi-touch with operating elements 5AP99D.215C-B62 10 to 90 10 to 90 10 to 90
24" multi-touch 5AP93D.240C-B62 5 to 90 5 to 90 5 to 90
Link modules
Type Order number Operation [%] Storage [%] Transport [%]
SDL/DVI receiver 5DLSDL.1001-00 5 to 90 5 to 95 5 to 95
SDL3 receiver 5DLSD3.1001-00 5 to 90 5 to 95 5 to 95
SDL4 receiver 5DLSD4.1001-00 5 to 90 5 to 95 5 to 95
The following table provides an overview of the maximum vibrations and shock values of the complete system.
Limitations are possible due to individual components.
Vibration
Operation Storage1) Transport1)
Automation Panel 9xD 9 to 200 Hz: 1 g 30 g, 6 ms 30 g, 6 ms
(periodic)
Shock
Operation Storage1) Transport1)
Automation Panel 9xD 15 g, 11 ms 2 to 8 Hz: 7.5 mm amplitude 2 to 8 Hz: 7.5 mm amplitude
(periodic) 8 to 200 Hz: 2 g 8 to 200 Hz: 2 g
200 to 500 Hz: 4 g 200 to 500 Hz: 4 g
4.1.4.1.1 Overview
Information:
For information about SDL/DVI operation, see section "SDL operation" on page 16 or "DVI operation"
on page 18.
The interfaces available on the device or module are numbered for the purpose of clear differentiation.
The numbering used by the operating system may deviate, however.
Danger!
The device is only permitted to be supplied with a SELV/PELV power supply or with safety extra-low
voltage (SELV) per EN 60950.
The necessary 3-pin connector is not included in delivery; for suitable accessories, see 0TB103.9x.
The device is protected against overload and reverse polarity by a soldered fuse (15 A, fast-acting). If the fuse
is defective (e.g. due to overload), the device must be sent to B&R for repairs. If the polarity is reversed, it is not
necessary to replace the fuse.
Pin Description Figure
1 -
2 Functional ground
3 +
1 2 3
• Reverse polarity protection
• 3-pin
• Male
Electrical properties
Nominal voltage 24 VDC ±25%, SELV1)
Nominal current Max. 3 A
Overvoltage category per EN 61131-2 II
Galvanic isolation Yes
Uninterruptible power supply No
4.1.4.1.3 Grounding
Caution!
The functional ground (power supply pin 2 and ground connec-
tion) must be connected to the central grounding point (e.g. con-
trol cabinet or system) via the shortest possible path with the low-
est possible resistance and with the largest possible wire cross
section. This type of grounding is mandatory for proper function-
ality.
For example, a copper strip must be attached to the ground connection at a central grounding point of the control
cabinet or system in which the device is installed. The wire cross section should be as large as possible (at least
2.5 mm²).
The interface is designed as a DVI-I connector (female) and can be operated with DVI-D or SDL transmission
technology.
For additional information, see sections "SDL operation" on page 16 and "DVI operation" on page 18.
Video signals SDL and DVI are available for the following link modules: 5DLSDL.1002-00. For details, see the
technical data for the link module or panel used.
Information:
Hot plugging output devices on the interface for service purposes is supported by the hardware and
graphic drivers of approved operating systems. Recalibration may be required for touch screen de-
vices.
A maximum of 100 mating cycles are specified for this interface.
It is important to note the following information about the transfer rate:
• In SDL operation without USB type A/B cable, the USB transfer rate is limited to USB 1.1.
• A USB transfer rate of USB 2.0 is possible in DVI or SDL operation with a USB type A/B cable.
The following table shows the relationship between segment length and maximum resolution depending on the
SDL cable:
SDL cable Resolution
VGA SVGA XGA HD SXGA UXGA FHD
Segment length [m] 640 x 480 800 x 600 1024 x 768 1366 x 768 1280 x 1024 1600 x 1200 1920 x 1080
0.8 5CASDL.0008-00 5CASDL.0008-00 5CASDL.0008-00 5CASDL.0008-00 5CASDL.0008-00 5CASDL.0008-00 5CASDL.0008-00
5CASDL.0018-00 5CASDL.0018-00 5CASDL.0018-00 5CASDL.0018-00 5CASDL.0018-00 5CASDL.0018-00 5CASDL.0018-00
1.8 5CASDL.0018-01 5CASDL.0018-01 5CASDL.0018-01 5CASDL.0018-01 5CASDL.0018-01 5CASDL.0018-01 5CASDL.0018-01
5CASDL.0018-03 5CASDL.0018-03 5CASDL.0018-03 5CASDL.0018-03 5CASDL.0018-03 5CASDL.0018-03 5CASDL.0018-03
5CASDL.0050-00 5CASDL.0050-00 5CASDL.0050-00 5CASDL.0050-00 5CASDL.0050-00 5CASDL.0050-00 5CASDL.0050-00
5 5CASDL.0050-01 5CASDL.0050-01 5CASDL.0050-01 5CASDL.0050-01 5CASDL.0050-01 5CASDL.0050-01 5CASDL.0050-01
5CASDL.0050-03 5CASDL.0050-03 5CASDL.0050-03 5CASDL.0050-03 5CASDL.0050-03 5CASDL.0050-03 5CASDL.0050-03
6 5CASDL.0060-00 5CASDL.0060-00 5CASDL.0060-00 5CASDL.0060-00 5CASDL.0060-00 5CASDL.0060-00 5CASDL.0060-00
5CASDL.0100-00 5CASDL.0100-00 5CASDL.0100-00 5CASDL.0100-00 5CASDL.0100-00 5CASDL.0100-00 5CASDL.0100-00
10 5CASDL.0100-01 5CASDL.0100-01 5CASDL.0100-01 5CASDL.0100-01 5CASDL.0100-01 5CASDL.0100-01 5CASDL.0100-01
5CASDL.0100-03 5CASDL.0100-03 5CASDL.0100-03 5CASDL.0100-03 5CASDL.0100-03 5CASDL.0100-03 5CASDL.0100-03
5CASDL.0150-00 5CASDL.0150-00 5CASDL.0150-00 5CASDL.0150-00 5CASDL.0150-00 - -
15 5CASDL.0150-01 5CASDL.0150-01 5CASDL.0150-01 5CASDL.0150-01 5CASDL.0150-01 - -
5CASDL.0150-03 5CASDL.0150-03 5CASDL.0150-03 5CASDL.0150-03 5CASDL.0150-03 - 5CASDL.0150-03
5CASDL.0200-00 5CASDL.0200-00 5CASDL.0200-00 5CASDL.0200-00 5CASDL.0200-00 - -
20
5CASDL.0200-03 5CASDL.0200-03 5CASDL.0200-03 5CASDL.0200-03 5CASDL.0200-03 - 5CASDL.0200-03
5CASDL.0250-00 5CASDL.0250-00 5CASDL.0250-00 5CASDL.0250-00 - - -
25
5CASDL.0250-03 5CASDL.0250-03 5CASDL.0250-03 5CASDL.0250-03 - - -
5CASDL.0300-00 5CASDL.0300-00 - - - - -
30
5CASDL.0300-03 5CASDL.0300-03 5CASDL.0300-13 5CASDL.0300-13 5CASDL.0300-13 - 5CASDL.0300-13
40 5CASDL.0400-13 5CASDL.0400-13 5CASDL.0400-13 5CASDL.0400-13 5CASDL.0400-13 - 5CASDL.0400-13
The following table shows the relationship between segment length and maximum resolution depending on the
DVI cable:
DVI cable Resolution
VGA SVGA XGA HD SXGA UXGA FHD
Segment length [m] 640 x 480 800 x 600 1024 x 768 1366 x 768 1280 x 1024 1600 x 1200 1920 x 1080
1.8 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00 5CADVI.0018-00
5 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00 5CADVI.0050-00
The maximum cable length for DVI transfer is limited to 5 m due to the USB specification.
The serial interface is only available for use with a single-touch display in DVI operation. It is used to transfer data
from the resistive touch screen and must be connected to a serial interface on the output device.
COM interface
RS232
Type Modem supported, not galvanical-
ly isolated, DSUB, 9-pin, female
UART 16550-compatible, 16-byte FIFO buffer
Transfer rate Max. 115 kbit/s
Bus length Max. 15 m
Pin Pinout 5
9
1 NC
2 RXD
6 1
3 TXD
4 NC
5 GND
6 NC
7 RTS
8 CTS
9 NC
The USB In interface is a USB 2.0 type B interface that is used to transfer USB data. It must be connected to a USB
interface on the output device (e.g. B&R industrial PC) if DVI operation or SDL operation with a USB type A/B cable
was chosen as the transfer method. For possible transfer methods, see section "Connection options" on page 16.
If the interface is connected to an output device (e.g. B&R industrial PC), then USB 2.0 transfer rates are possible
on the USB1 and USB2 interfaces.
Description Figure
Standard USB 2.0
Variant Type B, female
Transfer rate Low speed (1.5 Mbit/s)
Full speed (12 Mbit/s)
High speed (480 Mbit/s)
Current-carrying capacity1) Max. 500 mA
Cable length Max. 5 m (without hub)
-
1) The USB interface is protected by a maintenance-free "USB current-limiting switch" (max. 500 mA).
The link module is equipped with a USB 2.0 (Universal Serial Bus) host controller with several USB ports, of which
2 USB interfaces are routed externally and freely available to the user.
Warning!
USB peripheral devices can be connected to the USB interfaces. Due to the variety of USB devices
available on the market, B&R cannot guarantee their functionality. The functionality of USB devices
available from B&R is ensured.
Caution!
Due to the general PC specification, this interface must be handled with the utmost care with regard
to EMC, cable routing, etc.
USB1, USB2
Depending on the transfer method (SDL or DVI operation), there are limitations regarding the transfer rate for
interfaces USB1 and USB2. For possible transfer methods, see section "Connection options" on page 16.
Transfer method USB type Max. cable length
SDL operation without USB cable USB 1.1 40 m1)
SDL operation with USB cable USB 2.0 5m
Single-touch DVI operation USB 2.0 5m
Multi-touch DVI operation USB 2.0 5m
1) The max. cable length of 40 m depends on the resolution. For exact specifications, see table Cable lengths and resolutions for SDL transfer.
On AP99D systems (panels with operating elements), the USB2 interface is not available for the user. With AP99D
≤ Rev. A0, it is taken up by the RFID transponder; with AP99D ≥ Rev. A2, it is used for the front USB interface. If
the USB cable is unplugged, the RFID transponder or front USB interface is disabled.
USB1 - 2
Standard USB 2.0
Variant Type A, female
Low speed (1.5 Mbit/s)
Transfer rate Full speed (12 Mbit/s)
High speed (480 Mbit/s)
Current-carrying capacity1)
USB1 (1) Total max. 1 A
USB2 (2)
Cable length
Max. 5 m (without hub)
USB 2.0
1) The USB interfaces are protected by a shared maintenance-free "USB current-limiting switch" (total max. 1 A).
The brightness controls can be used to set the brightness of the backlight
on the Automation Panel in DVI operation. Buttons have no function during
SDL operation; the brightness can be set via the B&R Control Center, for
example.
4.1.4.2.1 Overview
The interfaces available on the device or module are numbered for the purpose of clear differentiation.
The numbering used by the operating system may deviate, however.
(5) (6)
(3) (4)
(1) (2)
Danger!
The device is only permitted to be supplied with a SELV/PELV power supply or with safety extra-low
voltage (SELV) per EN 60950.
The necessary 3-pin connector is not included in delivery; for suitable accessories, see 0TB103.9x.
The device is protected against overload and reverse polarity by a soldered fuse (15 A, fast-acting). If the fuse
is defective (e.g. due to overload), the device must be sent to B&R for repairs. If the polarity is reversed, it is not
necessary to replace the fuse.
Pin Description Figure
1 -
2 Functional ground
3 +
1 2 3
• Reverse polarity protection
• 3-pin
• Male
Electrical properties
Nominal voltage 24 VDC ±25%, SELV1)
Nominal current Max. 3 A
Overvoltage category per EN 61131-2 II
Galvanic isolation Yes
Uninterruptible power supply No
4.1.4.2.3 Grounding
Caution!
The functional ground (power supply pin 2 and ground connec-
tion) must be connected to the central grounding point (e.g. con-
trol cabinet or system) via the shortest possible path with the low-
est possible resistance and with the largest possible wire cross
section. This type of grounding is mandatory for proper function-
ality.
For example, a copper strip must be attached to the ground connection at a central grounding point of the control
cabinet or system in which the device is installed. The wire cross section should be as large as possible (at least
2.5 mm²).
Information:
For additional information, see section "SDL3 operation" on page 20.
The SDL3 In interface is a female RJ45 connector and operated with SDL3 transmission technology.
Description Figure
The following shows an overview of the video signals possible on the panel input. For
details, see the technical data for the link module or panel used.
Variant RJ45 connector, female
Link module Video signals
5DLSD3.1003-00 SDL3
Information:
Cable lengths and resolutions for SDL3 transfer:
The maximum cable length for SDL3 transfers is 100 m with a B&R SDL3/SDL4 cable (regardless of
the panel resolution).
SDL3 IN LEDs
LED Color Status Explanation
Link Yellow On Indicates an active SDL3 connection.
Off No active SDL3 connection.
Status Yellow On The SDL3 connection is established and OK.
Off No active SDL3 connection.
Blinking Indicates the SDL3 connection is OK, but a
firmware image is corrupt.
Information:
Hot plugging display devices on the SDL3 In interface for service purposes is supported by the hard-
ware and graphics drivers of approved operating systems. The female RJ45 connector is specified for
500 mating cycles.
Information:
If a display device with touch screen is connected to the SDL3 In interface and then disconnected again
during operation (hot plugging), it may be necessary to recalibrate the touch screen.
The link module is equipped with a USB 2.0 (Universal Serial Bus) host controller with several USB ports, of which
2 USB interfaces are routed externally and freely available to the user.
Warning!
USB peripheral devices can be connected to the USB interfaces. Due to the variety of USB devices
available on the market, B&R cannot guarantee their functionality. The functionality of USB devices
available from B&R is ensured.
Caution!
Due to the general PC specification, this interface must be handled with the utmost care with regard
to EMC, cable routing, etc.
On AP99D systems (panels with operating elements), the USB2 interface is not available for the user. With AP99D
≤ Rev. A0, it is taken up by the RFID transponder; with AP99D ≥ Rev. A2, it is used for the front USB interface. If
the USB cable is unplugged, the RFID transponder or front USB interface is disabled.
USB1 - 2
Standard USB 2.0
Variant Type A, female
Low speed (1.5 Mbit/s)
Transfer rate Full speed (12 Mbit/s)
High speed (30 Mbit/s)
Current-carrying capacity1)
USB1 (1) Total max. 1 A
USB2 (2)
Cable length
Max. 5 m (without hub)
USB 2.0
1) The USB interfaces are protected by a shared maintenance-free "USB current-limiting switch" (total max. 1 A).
4.1.4.3.1 Overview
The interfaces available on the device or module are numbered for the purpose of clear differentiation.
The numbering used by the operating system may deviate, however.
(5) (6)
(3) (4)
(1) (2)
Danger!
The device is only permitted to be supplied with a SELV/PELV power supply or with safety extra-low
voltage (SELV) per EN 60950.
The necessary 3-pin connector is not included in delivery; for suitable accessories, see 0TB103.9x.
The device is protected against overload and reverse polarity by a soldered fuse (15 A, fast-acting). If the fuse
is defective (e.g. due to overload), the device must be sent to B&R for repairs. If the polarity is reversed, it is not
necessary to replace the fuse.
Pin Description Figure
1 -
2 Functional ground
3 +
1 2 3
• Reverse polarity protection
• 3-pin
• Male
Electrical properties
Nominal voltage 24 VDC ±25%, SELV1)
Nominal current Max. 3 A
Overvoltage category per EN 61131-2 II
Galvanic isolation Yes
Uninterruptible power supply No
4.1.4.3.3 Grounding
Caution!
The functional ground (power supply pin 2 and ground connec-
tion) must be connected to the central grounding point (e.g. con-
trol cabinet or system) via the shortest possible path with the low-
est possible resistance and with the largest possible wire cross
section. This type of grounding is mandatory for proper function-
ality.
For example, a copper strip must be attached to the ground connection at a central grounding point of the control
cabinet or system in which the device is installed. The wire cross section should be as large as possible (at least
2.5 mm²).
Information:
For additional information, see section "SDL4 operation" on page 21.
The SDL4 In interface is a female RJ45 connector and operated with SDL4 transmission technology.
Description Figure
The following shows an overview of the video signals possible on the panel input. For
details, see the technical data for the link module or panel used.
Variant RJ45 connector, female
Link module Video signals
SDL4
Information:
Cable lengths and resolutions for SDL4 transfer:
The maximum cable length for SDL4 transfer with a B&R SDL3/SDL4 cable is 100 meters (regardless
of the resolution of the panel).
SDL4 IN LEDs
LED Color Status Explanation
Link Yellow On Indicates an active SDL4 connection.
Off No active SDL4 connection.
Status Yellow On The SDL4 connection is established and OK.
Off No active SDL4 connection.
Blinking Indicates the SDL4 connection is OK, but a
firmware image is corrupt.
Information:
Hot plugging display devices on the SDL4 In interface for service purposes is supported by the hard-
ware and graphics drivers of approved operating systems. The female RJ45 connector is specified for
500 mating cycles.
Information:
If a display device with touch screen is connected to the SDL4 In interface and then disconnected again
during operation (hot plugging), it may be necessary to recalibrate the touch screen.
The link module is equipped with a USB 2.0 (Universal Serial Bus) host controller with several USB ports, of which
2 USB interfaces are routed externally and freely available to the user.
Warning!
USB peripheral devices can be connected to the USB interfaces. Due to the variety of USB devices
available on the market, B&R cannot guarantee their functionality. The functionality of USB devices
available from B&R is ensured.
Caution!
Due to the general PC specification, this interface must be handled with the utmost care with regard
to EMC, cable routing, etc.
On AP99D systems (panels with operating elements), the USB2 interface is not available for the user. With AP99D
≤ Rev. A0, it is taken up by the RFID transponder; with AP99D ≥ Rev. A2, it is used for the front USB interface. If
the USB cable is unplugged, the RFID transponder or front USB interface is disabled.
USB1 - 2
Standard USB 2.0
Variant Type A, female
Low speed (1.5 Mbit/s)
Transfer rate Full speed (12 Mbit/s)
High speed (150 Mbit/s)
Current-carrying capacity1)
USB1 (1) Total max. 1 A
USB2 (2)
Cable length
Max. 5 m (without hub)
USB 2.0
1) The USB interfaces are protected by a shared maintenance-free "USB current-limiting switch" (total max. 1 A).
4.1.5.1.1 Overview
1 2 3 4 5 6
7 8 9 8 10 9 11 12
Legend
1 "IF option slot (IF1, IFx)" on page 50 2 Status LEDs of the interface option1)
3 Interface option - Terminating resistor1) 4 Screw point for cable shield
5 "CFast slot" on page 48 6 "USB interfaces" on page 47
7 Panel (configuration-dependent) 8 "Ethernet interfaces" on page 46
9 "Power and reset buttons" on page 48 10 "LED status indicators" on page 49
11 "Grounding" on page 46 12 "+24 VDC power supply" on page 45
1) Only available with installed interface option (configuration-dependent, see "IF option slot (IF1, IFx)" on page 50).
Danger!
The device is only permitted to be supplied with a SELV/PELV power supply or with safety extra-low
voltage (SELV) per EN 60950.
The necessary 3-pin connector is not included in delivery; for suitable accessories, see "0TB103.9x" on page 130.
The device is protected against overload and reverse polarity by a soldered fuse (10 A, fast-acting). If the fuse
is defective (e.g. due to overload), the device must be sent to B&R for repairs. If the polarity is reversed, it is not
necessary to replace the fuse.
Pin Description Figure
1 +
2 Functional ground
3 -
Electrical properties
Nominal voltage 24 VDC ±25%, SELV1)
Nominal current Max. 3.5 A
Overvoltage category per EN 61131-2 II
Inrush current Typ. 6 A, max. 10 A for < 300 μs
Galvanic isolation Yes
Uninterruptible power supply No
4.1.5.1.2.1 Grounding
Caution!
The functional ground (power supply pin 2 and ground connec-
tion) must be connected to the central grounding point (e.g. con-
trol cabinet or system) via the shortest possible path with the low-
est possible resistance and with the largest possible wire cross
section. This type of grounding is mandatory for proper function-
ality.
For example, a copper strip must be attached to the ground connection at a central grounding point of the control
cabinet or system in which the device is installed. The wire cross section should be as large as possible (at least
2.5 mm²).
ETH1, ETH2
Variant RJ45, female
Controller Intel I210
Wiring S/STP (Cat 5e)
Transfer rate 10/100/1000 Mbit/s1)
Cable length Max. 100 m (min. Cat 5e)
LED "Speed" (b) On Off
Yellow 100 Mbit/s 10 Mbit/s2)
Green 1000 Mbit/s -
LED "Link" (a) On Active
Green Link (a connection to an Blinking (data be-
Ethernet network exists) ing transferred)
Driver support
A special driver is required to operate the Ethernet controller. Drivers for approved operating systems are available
for download in the Downloads section of the B&R website (www.br-automation.com).
Information:
Necessary drivers must be downloaded from the B&R website, not from manufacturer websites.
Panel PC devices are equipped with a USB 3.0 (Universal Serial Bus) host controller with several USB ports, of
which one USB 3.0 interface and one USB 2.0 interface are routed externally and freely available to the user.
Warning!
USB peripheral devices can be connected to the USB interfaces. Due to the variety of USB devices
available on the market, B&R cannot guarantee their functionality. The functionality of USB devices
available from B&R is ensured.
Caution!
Due to the general PC specification, this interface must be handled with the utmost care with regard
to EMC, cable routing, etc.
Driver support
A special driver is necessary to operate the USB 3.0 host controller with multiple USB interfaces. Drivers for
approved operating systems are available for download in the Downloads section of the B&R website (www.br-
automation.com).
Information:
Necessary drivers must be downloaded from the B&R website, not from manufacturer websites.
USB1 and USB2
Standard
USB1 USB 3.0
USB2 USB 2.0
Variant Type A, female
Transfer rate Low speed (1.5 Mbit/s)
Full speed (12 Mbit/s)
High speed (480 Mbit/s)
SuperSpeed (5 Gbit/s)1)
Current-carrying capacity2) Max. 1 A
Cable length
USB 2.0 Max. 5 m (without hub)3)
USB 3.0 Max. 3 m (without hub)
1) Compatibility with SuperSpeed depends on the operating system used and is only possible with USB 3.0.
2) Each USB interface is protected by a maintenance-free "USB current-limiting switch" (max. 1 A).
3) With revisions < B0 for system units, the max. cable length has been specified at 3 m.
This CFast slot is internally connected to the chipset and implemented in version SATA II (SATA 3.0 Gbit/s).
Information:
5CFAST.0xxx-00 CFast cards are only permitted to be operated in the xPC2100 with revision E0 or later.
CFast slot
Connection SATA 0
Order number Short description
CFast cards
5CFAST.2048-00 CFast 2 GB SLC
5CFAST.4096-00 CFast 4 GB SLC
5CFAST.8192-00 CFast 8 GB SLC
5CFAST.016G-00 CFast 16 GB SLC
5CFAST.032G-00 CFast 32 GB SLC
5CFAST.032G-10 CFast 32 GB MLC
5CFAST.064G-10 CFast 64 GB MLC
5CFAST.128G-10 CFast 128 GB MLC
5CFAST.256G-10 CFast 256 GB MLC
Warning!
CFast cards are only permitted to be connected and disconnected in a voltage-free state!
Warning!
Switching off the power without shutting down or resetting the system can result in data loss!
Information:
An update must be performed again.
Information:
Check the power supply or power connection of the connected panel.
1) S5: Soft-off
S4: Hibernate (suspend-to-disk)
Information:
Interface options can only be installed and replaced at the B&R factory.
Order number Short description
Interface options
5ACCIF01.FPCC-000 Interface card - 2x CAN interfaces - 1x X2X Link interface -
1x POWERLINK interface - 512 kB nvSRAM - For APC2100/
PPC2100/APC2200/PPC2200
5ACCIF01.FPCS-000 Interface card - 1x RS485 interface - 1x CAN interface - 1x
POWERLINK interface - 32 kB FRAM - For APC2100/PPC2100/
APC2200/PPC2200
5ACCIF01.FPLK-000 Interface card - 1x POWERLINK interface - integrated 2-port
hub - 512 kB nvSRAM - For APC2100/PPC2100/APC2200/
PPC2200
5ACCIF01.FPLS-000 Interface card - 1x RS232 interface - 1x POWERLINK interface
- 32 kB FRAM - For APC2100/PPC2100/APC2200/PPC2200
5ACCIF01.FPLS-001 Interface card - 1x RS232 interface - 1x POWERLINK interface -
512 kB nvSRAM - For APC2100/PPC2100/APC2200/PPC2200
5ACCIF01.FPSC-000 Interface card - 1x RS232 interface - 1x CAN interface - 1x
POWERLINK interface - 32 kB FRAM - For APC2100/PPC2100/
APC2200/PPC2200
5ACCIF01.FPSC-001 Interface card - 1x RS232 interface - 1x CAN interface - 1x X2X
Link interface - 1x POWERLINK interface - 512 kB nvSRAM -
For APC2100/PPC2100/APC2200/PPC2200
5ACCIF01.FSS0-000 Interface card - 2x RS422/RS485 interface - For APC2100/
PPC2100/APC2200/PPC2200
5ACCIF01.ICAN-000 Interface card - 1x CAN interface - For APC2100/PPC2100/
APC2200/PPC2200
4.1.5.2.1 Overview
Legend
1 "IF option slot " on page 56 2 Status LEDs of the interface option1)
Interface option - Terminating resistor1)
3 "Ethernet interfaces" on page 52 4 Screw point for cable shield
5 "Power and reset buttons" on page 54 6 "CFast slot" on page 48
7 "LED status indicators" on page 55 8 "USB interfaces" on page 53
9 "Grounding" on page 51 10 "+24 VDC power supply" on page 45
11 Panel (configuration-dependent) 12 "Battery compartment" on page 56
1) Only available with installed interface option (configuration-dependent, see "IF option slot " on page 56).
Danger!
The device is only permitted to be supplied with a SELV/PELV power supply or with safety extra-low
voltage (SELV) per EN 60950.
The necessary 3-pin connector is not included in delivery; for suitable accessories, see "0TB103.9x" on page 130.
The device is protected against overload and reverse polarity by a soldered fuse (15 A, fast-acting). If the fuse
is defective (e.g. due to overload), the device must be sent to B&R for repairs. If the polarity is reversed, it is not
necessary to replace the fuse.
Pin Description Figure
1 +
2 Functional ground
3 -
Electrical properties
Nominal voltage 24 VDC ±25%, SELV1)
Nominal current
Overvoltage category per EN 61131-2 II
Inrush current Typ. 5 A, max. 50 A for < 500 µs
Galvanic isolation Yes
Uninterruptible power supply No
4.1.5.2.2.1 Grounding
Caution!
The functional ground (power supply pin 2 and ground connec-
tion) must be connected to the central grounding point (e.g. con-
trol cabinet or system) via the shortest possible path with the low-
est possible resistance and with the largest possible wire cross
section. This type of grounding is mandatory for proper function-
ality.
For example, a copper strip must be attached to the ground connection at a central grounding point of the control
cabinet or system in which the device is installed. The wire cross section should be as large as possible (at least
2.5 mm²).
ETH1, ETH2
Variant RJ45, female
Controller Intel I210
Wiring S/STP (Cat 5e)
Transfer rate 10/100/1000 Mbit/s1)
Cable length Max. 100 m (min. Cat 5e)
LED "Speed" (b) On Off
Yellow 100 Mbit/s 10 Mbit/s2)
Green 1000 Mbit/s -
LED "Link" (a) On Active
Green Link (a connection to an Blinking (data be-
Ethernet network exists) ing transferred)
Driver support
A special driver is required to operate the Ethernet controller. Drivers for approved operating systems are available
for download in the Downloads section of the B&R website (www.br-automation.com).
Information:
Necessary drivers must be downloaded from the B&R website, not from manufacturer websites.
Panel PC devices are equipped with a USB 3.0 (Universal Serial Bus) host controller with several USB ports, of
which one USB 3.0 interface and one USB 2.0 interface are routed externally and freely available to the user.
Warning!
USB peripheral devices can be connected to the USB interfaces. Due to the variety of USB devices
available on the market, B&R cannot guarantee their functionality. The functionality of USB devices
available from B&R is ensured.
Caution!
Due to the general PC specification, this interface must be handled with the utmost care with regard
to EMC, cable routing, etc.
Driver support
A special driver is necessary to operate the USB 3.0 host controller with multiple USB interfaces. Drivers for
approved operating systems are available for download in the Downloads section of the B&R website (www.br-
automation.com).
Information:
Necessary drivers must be downloaded from the B&R website, not from manufacturer websites.
USB1 and USB2
Standard
USB1 USB 3.0
USB2 USB 2.0
Variant Type A, female
Transfer rate Low speed (1.5 Mbit/s)
Full speed (12 Mbit/s)
High speed (480 Mbit/s)
SuperSpeed (5 Gbit/s)1)
Current-carrying capacity2) Max. 1 A
Cable length
USB 2.0 Max. 5 m (without hub)3)
USB 3.0 Max. 3 m (without hub)
1) Compatibility with SuperSpeed depends on the operating system used and is only possible with USB 3.0.
2) Each USB interface is protected by a maintenance-free "USB current-limiting switch" (max. 1 A).
3) With revisions < B0 for system units, the max. cable length has been specified at 3 m.
The The panel PC offers an easily accessible CFast slot so that the CFast card can also be used as a removable
storage medium for data transfer or upgrades.
This CFast slot is internally connected to the chipset via SATA 0 and implemented in version SATA III
(SATA 6.0 Gbit/s).
Information:
5CFAST.0xxx-00 CFast cards are only permitted to be operated in the xPC2200 starting with revision E0.
CFast slot
Connection SATA 0
Order number Short description
CFast cards
5CFAST.2048-00 CFast 2 GB SLC
5CFAST.4096-00 CFast 4 GB SLC
5CFAST.8192-00 CFast 8 GB SLC
5CFAST.016G-00 CFast 16 GB SLC
5CFAST.032G-00 CFast 32 GB SLC
5CFAST.032G-10 CFast 32 GB MLC
5CFAST.064G-10 CFast 64 GB MLC
5CFAST.128G-10 CFast 128 GB MLC
5CFAST.256G-10 CFast 256 GB MLC
Warning!
CFast cards are only permitted to be connected and disconnected in a voltage-free state!
Warning!
Switching off the power without shutting down or resetting the system can result in data loss!
Information:
For additional information, see "Battery com-
partment".
Information:
An update must be performed again.
Information:
Check the power supply or power connection of the connected panel.
1) S5: Soft-off
S4: Hibernate (suspend-to-disk)
Information:
Interface options can only be installed and replaced at the B&R factory.
Order number Short description
Interface options
5ACCIF01.FPCC-000 Interface card - 2x CAN interfaces - 1x X2X Link interface -
1x POWERLINK interface - 512 kB nvSRAM - For APC2100/
PPC2100/APC2200/PPC2200
5ACCIF01.FPCS-000 Interface card - 1x RS485 interface - 1x CAN interface - 1x
POWERLINK interface - 32 kB FRAM - For APC2100/PPC2100/
APC2200/PPC2200
5ACCIF01.FPLK-000 Interface card - 1x POWERLINK interface - integrated 2-port
hub - 512 kB nvSRAM - For APC2100/PPC2100/APC2200/
PPC2200
5ACCIF01.FPLS-000 Interface card - 1x RS232 interface - 1x POWERLINK interface
- 32 kB FRAM - For APC2100/PPC2100/APC2200/PPC2200
5ACCIF01.FPLS-001 Interface card - 1x RS232 interface - 1x POWERLINK interface -
512 kB nvSRAM - For APC2100/PPC2100/APC2200/PPC2200
5ACCIF01.FPSC-000 Interface card - 1x RS232 interface - 1x CAN interface - 1x
POWERLINK interface - 32 kB FRAM - For APC2100/PPC2100/
APC2200/PPC2200
5ACCIF01.FPSC-001 Interface card - 1x RS232 interface - 1x CAN interface - 1x X2X
Link interface - 1x POWERLINK interface - 512 kB nvSRAM -
For APC2100/PPC2100/APC2200/PPC2200
5ACCIF01.FSS0-000 Interface card - 2x RS422/RS485 interface - For APC2100/
PPC2100/APC2200/PPC2200
5ACCIF01.ICAN-000 Interface card - 1x CAN interface - For APC2100/PPC2100/
APC2200/PPC2200
5ACCIF03.CETH-000 Interface card - 2x ETH interface (10/100/1000) - For APC2200/
PPC2200
The battery compartment consists of the battery holder and the battery.
The lithium battery (3 V, 1000 mAh) ensures backup power to the internal real-time clock (RTC). The self-discharge
time of the battery is at least 8 years (at 50°C, 6 μA for the components being supplied). The battery is subject
to wear and should be replaced regularly.
Model number Short description Figure
Accessories
5ACCBT01.0000-001 Battery compartment - Dark gray - Includes battery - For
APC2200/PPC2200
4.1.6 Features
Automation Panels 5AP92D.1505-I00 and 5AP92D.1906-I00 are equipped with the following interfaces:
• Rear USB interface
1)
Panels are equipped with a rear USB 2.0 interface. This is equipped with a protective cover.
Caution!
IP66 protection can only be achieved if the USB protective cover is properly installed.
Warning!
USB peripheral devices can be connected to the USB interfaces. Due to the variety of USB devices
available on the market, B&R cannot guarantee their functionality. The functionality of USB devices
available from B&R is ensured.
Caution!
Due to the general PC specification, this interface must be handled with the utmost care with regard
to EMC, cable routing, etc.
The USB interface is available to the user for service purposes.
Information:
The USB interface on the panel takes up the USB2 interface on the link module. If the USB cable is
unplugged, the USB interface is disabled.
Depending on the transfer method (SDL or DVI operation), there are limitations regarding the transfer rate for
interfaces USB1 and USB2. For possible transfer methods, see section Connection options.
1) In SDL3 operation: Low speed (1.5 Mbit/s), full speed (12 Mbit/s) to high speed (30 Mbit/s)
2) The USB interface is protected by a maintenance-free "USB current-limiting switch" (max. 500 mA).
Automation Panels 5AP93D.185B-B62 and 5AP93D.240C-B62 are equipped with the following interfaces:
• Rear USB interface
1)
Panels are equipped with a rear USB 2.0 interface. This is equipped with a protective cover.
Caution!
IP66 protection can only be achieved if the USB protective cover is properly installed.
Warning!
USB peripheral devices can be connected to the USB interfaces. Due to the variety of USB devices
available on the market, B&R cannot guarantee their functionality. The functionality of USB devices
available from B&R is ensured.
Caution!
Due to the general PC specification, this interface must be handled with the utmost care with regard
to EMC, cable routing, etc.
The USB interface is available to the user for service purposes.
Information:
The USB interface on the panel takes up the USB2 interface on the link module. If the USB cable is
unplugged, the USB interface is disabled.
Depending on the transfer method (SDL or DVI operation), there are limitations regarding the transfer rate for
interfaces USB1 and USB2. For possible transfer methods, see section Connection options.
Transfer method USB type Max. cable length
SDL operation mode 1 USB 1.1 40 m
SDL operation mode 2 USB 2.0 5m
Single-touch DVI operation USB 2.0 5m
Multi-touch DVI operation USB 2.0 5m
SDL3 operation USB 2.0 100 m
SDL4 operation USB 2.0 100 m
1) In SDL3 operation: Low speed (1.5 Mbit/s), full speed (12 Mbit/s) to high speed (30 Mbit/s)
2) The USB interface is protected by a maintenance-free "USB current-limiting switch" (max. 500 mA).
Automation Panels 5AP99D.156B-B62, 5AP99D.185B-B62 and 5AP99D.215C-B62 are equipped with the follow-
ing interfaces and operating elements:
• Rear USB interface
• RFID read/write unit
• 5 B&R illuminated ring keys
• Emergency stop
• Optional keys
Information:
Illuminated ring keys come with a standard label. For individual labeling, a template can be downloaded
from the B&R website (www.br-automation.com).
1) 2) 3) 4)
3) Emergency stop
4) USB interface
Panels are equipped with a rear USB 2.0 interface. This is equipped with a protective cover.
Caution!
IP66 protection can only be achieved if the USB protective cover is properly installed.
Warning!
USB peripheral devices can be connected to the USB interfaces. Due to the variety of USB devices
available on the market, B&R cannot guarantee their functionality. The functionality of USB devices
available from B&R is ensured.
Caution!
Due to the general PC specification, this interface must be handled with the utmost care with regard
to EMC, cable routing, etc.
The USB interface is available to the user for service purposes.
Information:
The USB interface on the panel takes up the USB2 interface on the link module. If the USB cable is
unplugged, the USB interface is disabled.
Depending on the transfer method (SDL or DVI operation), there are limitations regarding the transfer rate for
interfaces USB1 and USB2. For possible transfer methods, see section Connection options.
Transfer method USB type Max. cable length
SDL operation mode 1 USB 1.1 40 m
SDL operation mode 2 USB 2.0 5m
Single-touch DVI operation USB 2.0 5m
Multi-touch DVI operation USB 2.0 5m
SDL3 operation USB 2.0 100 m
SDL4 operation USB 2.0 100 m
Front USB
Type USB 2.0
Variant Type A, female
Transfer rate Low speed (1.5 Mbit/s), full speed (12
Mbit/s) to high speed (480 Mbit/s)1)
Current-carrying capacity2) Max. 500 mA
Cable length
USB 2.0 Max. 5 m (without hub)
1) In SDL3 operation: Low speed (1.5 Mbit/s), full speed (12 Mbit/s) to high speed (30 Mbit/s)
2) The USB interface is protected by a maintenance-free "USB current-limiting switch" (max. 500 mA).
The RFID read/write unit is located on the front of the panel and can be used to read MIFARE and ISO 15693 tags.
The following transponder tags can be used with this RFID read/write unit:
Order number Short description
5A9010.43 Transponder tag, black housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.44 Transponder tag, white housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.45 Transponder tag, yellow housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.46 Transponder tag, red housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.47 Transponder tag, green housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.48 Transponder tag, blue housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9020.43 Transponder tag, black housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.44 Transponder tag, white housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.45 Transponder tag, yellow housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.46 Transponder tag, red housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.47 Transponder tag, green housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.48 Transponder tag, blue housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
Information:
The tag must be help ca. 0.5 cm from the front of the device for the RFID read/write unit to function
properly (ISO 15693 and ISO 14443). Placing flush may cause a temporary loss of communication.
Information:
For additional information about the RFID read/write unit, see the technical description for the
5E9020.29.
Each key and LED can be individually configured and adapted to the application. Various B&R tools are available
for this purpose:
• B&R Key Editor, B&R KCF Editor or B&R Control Center for Windows operating systems
• Visual Components (VC) for Automation Runtime
• Direct wiring
Keys and LEDs from each device are processed by the matrix controller in a bit string of 128 bits each.
4.1.6.3.3.1 Windows
The positions of the keys and LEDs in the matrix are represented as hardware numbers. The hardware numbers
can be read directly from the target system using the B&R Key Editor and B&R Control Center, for example.
T6 T7 T8 T9 (optional)
Information:
When red and green are switched on, the resulting color is yellow.
The following data types and data values are permitted for the respective matrix:
Type Value
BOOL True ... On
False ... Off
INTEGER 0 ... Off
1 ... On
2 ... Slow flashing
3 ... Fast flashing
Customer In 1 24 VDC
2 T1_OUT
3 T2_OUT
4 T3_OUT
5 T4_OUT
6 T5_OUT
Customer In 7 Green_T1_IN
Customer In 8 Red_T2_IN
24 VDC
Customer In 9 White_T3_IN
Customer In 10 White_T4_IN
Customer In 11 Blue_T5_IN
Customer In 12 GND
For the pinout for optional keys, see "Key and LED matrix - Offset" on page 65.
4.2.1.1 5AP92D.1505-I00
• Single-touch (analog, resistive), with fully laminated panel overlay (shatter protection)
• IP69K protection (front), IP66 protection (back)
• Front and housing made of stainless steel (hygienic design, no dirt-collecting edge)
• B&R panel overlay design, edge protection for the panel overlay
• Prepared for mounting on Rittal CP-S stainless steel swing arm system (flange not included in delivery)
• Rear USB interface with cover and anti-loss strap
1) At 25°C ambient temperature. Reducing the brightness by 50% can increase the half-brightness time by approximately 50%.
2) The structured coating on the front can become loose under a steam jet, however. This only affects the appearance of the front; functionality is not impaired.
4.2.1.1.4 Dimensions
Information:
2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-
automation.com).
4.2.1.2 5AP92D.1906-I00
• Single-touch (analog, resistive), with fully laminated panel overlay (shatter protection)
• IP69K protection (front), IP66 protection (back)
• Front and housing made of stainless steel (hygienic design, no dirt-collecting edge)
• B&R panel overlay design, edge protection for the panel overlay
• Prepared for mounting on Rittal CP-S stainless steel swing arm system (flange not included in delivery)
• Rear USB interface with cover and anti-loss strap
4.2.1.2.4 Dimensions
Information:
2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-
automation.com).
4.2.1.3 5AP93D.185B-B62
1) At 25°C ambient temperature. Reducing the brightness by 50% can increase the half-brightness time by approximately 50%.
2) Under a steam jet, however, the structured coating on the front can become loose. This only affects the appearance of the front; functionality is not impaired.
4.2.1.3.4 Dimensions
93
5.5
(4x)
40
141.6
507.2 62.8
411.6 31
327.8
232.2
320
251.1
80.7
60
Information:
2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-
automation.com).
4.2.1.4 5AP93D.240C-B62
1) At 25°C ambient temperature. Reducing the brightness by 50% can increase the half-brightness time by approximately 50%.
2) Under a steam jet, however, the structured coating on the front can become loose. This only affects the appearance of the front; functionality is not impaired.
4.2.1.4.4 Dimensions
93
5.5
(4x)
40
49
141.91
630.2 62
533.4 31
396.8
300.9
320
258.7
79.6
60
Information:
2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-
automation.com).
4.2.1.5 5AP99D.156B-B62
1) At 25°C ambient temperature. Reducing the brightness by 50% can increase the half-brightness time by approximately 50%.
2) Emergency stop according to manufacturer as of October 2019, limitation: nozzle spacing > 250 mm, standard requirement per ISO 20653:2013-02 (IPX9K)
100 - 150 mm
3) Under a steam jet, however, the structured coating on the front can become loose. This only affects the appearance of the front; functionality is not impaired.
4.2.1.5.4 Dimensions
Information:
2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-
automation.com).
4.2.1.6 5AP99D.185B-B62
1) At 25°C ambient temperature. Reducing the brightness by 50% can increase the half-brightness time by approximately 50%.
2) Emergency stop according to manufacturer as of October 2019, limitation: nozzle spacing > 250 mm, standard requirement per ISO 20653:2013-02 (IPX9K)
100 - 150 mm
3) Under a steam jet, however, the structured coating on the front can become loose. This only affects the appearance of the front; functionality is not impaired.
4.2.1.6.4 Dimensions
93
5.5
(4x)
40
141.6
507.2 61.53
411.6 31
232.2
369.7
89.7
39.8
64 26.75
128
380
321.49
253.9
80.6
60
Information:
2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-
automation.com).
4.2.1.7 5AP99D.215C-B62
1) At 25°C ambient temperature. Reducing the brightness by 50% can increase the half-brightness time by approximately 50%.
2) Emergency stop according to manufacturer as of October 2019, limitation: nozzle spacing > 250 mm, standard requirement per ISO 20653:2013-02 (IPX9K)
100 - 150 mm
3) Under a steam jet, however, the structured coating on the front can become loose. This only affects the appearance of the front; functionality is not impaired.
4.2.1.7.4 Dimensions
Information:
2D and 3D diagrams (DXF and STEP formats) can be downloaded from the B&R website (www.br-
automation.com).
4.2.2.1 5DLSDL.1001-00
Information:
The following specified characteristic data, features and limit values are only valid for these individual
components and may differ from those of the complete system. The data specified for the complete
system applies to the complete system in which this individual component is used, for example.
Model number 5DLSDL.1001-00
General information
B&R ID code 0xE1A4
Brightness buttons Yes 1)
Certifications
CE Yes
UL cULus E115267
Industrial control equipment
HazLoc cULus HazLoc E180196
Industrial control equipment
for hazardous locations
Class I, Division 2, Groups ABCD, T42)
DNV GL3) Temperature: B (0 - 55°C)
Humidity: B (up to 100%)
Vibration: A (0.7 g)
EMC: B (bridge and open deck)4)
EAC Product family certification
Interfaces
COM
Type RS232, modem supported, not galvanically isolated
Variant DSUB, 9-pin, female
UART 16550-compatible, 16-byte FIFO buffer
Max. baud rate 115 kbit/s
USB
Quantity 3 (2x Type A; 1x Type B)
Type USB 2.0 5)
Variant 2x type A
1x type B
Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s) to high speed (480 Mbit/s)
Current-carrying capacity Total max. 1 A 6)
Panel In
Variant DVI-D
Type SDL/DVI
Electrical properties
Nominal voltage 24 VDC ±25%, SELV 7)
Nominal current Max. 3 A
Overvoltage category per EN 61131-2 II
Galvanic isolation Yes
1) The brightness controls can be used to set the brightness of the backlight on the Automation Panel in DVI operation.
2) Yes, but applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark.
3) The following Automation Panel link module interfaces are not approved for use in DNV GL ambient conditions: COM, USB.
4) Yes, but applies only if all components installed in the complete system have this certification and are listed on the associated DNV GL certificate for the
product family.
5) Max. USB 1.1 is possible in "SDL operation without USB cable".
6) For the 2 USB type A female connectors.
7) EN 60950 requirements must be observed; see section "+24 VDC power supply" of the user's manual.
4.2.2.2 5DLSD3.1001-00
Information:
The following specified characteristic data, features and limit values are only valid for these individual
components and may differ from those of the complete system. The data specified for the complete
system applies to the complete system in which this individual component is used, for example.
Model number 5DLSD3.1001-00
General information
LEDs Status, Link
B&R ID code 0xE3FC
Certifications
CE Yes
UL cULus E115267
Industrial control equipment
HazLoc cULus HazLoc E180196
Industrial control equipment
for hazardous locations
Class I, Division 2, Groups ABCD, T41)
EAC Product family certification
Interfaces
USB
Quantity 2
Type USB 2.0
Variant 2x type A
Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s) to high speed (30 Mbit/s)
Current-carrying capacity Total max. 1 A
SDL3 In
Variant RJ45, shielded
Type SDL3
1) Yes, but applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark.
2) EN 60950 requirements must be observed; see section "+24 VDC power supply" of the user's manual.
4.2.2.3 5DLSD4.1001-00
Information:
The following specified characteristic data, features and limit values are only valid for these individual
components and may differ from those of the complete system. The data specified for the complete
system applies to the complete system in which this individual component is used, for example.
Model number 5DLSD4.1001-00
General information
LEDs Status, Link
B&R ID code 0xECE3
Certifications
CE Yes
UL cULus E115267
Industrial control equipment
EAC Product family certification
Interfaces
USB
Quantity 2
Type USB 2.0
Variant 2x type A
Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s) to high speed (150 Mbit/s)
Current-carrying capacity Total max. 1 A
SDL4 In
Variant RJ45, shielded
Type SDL4
Electrical properties
Nominal voltage 24 VDC ±25%, SELV 1)
Nominal current Max. 3 A
Overvoltage category per EN 61131-2 II
Galvanic isolation Yes
1) EN 60950 requirements must be observed; see section "+24 VDC power supply" of the data sheet.
4.2.3.1 5PPC2100.BYxx-000
PPC2100 system units consist of a CPU board, main memory and housing. It includes all interfaces; in addition,
an interface option can be installed. The main memory is permanently soldered to the CPU board and cannot be
replaced or upgraded.
• Intel Atom processors
• Intel Bay Trail platform
• DDR3 memory
• Intel HD Graphics
• 1 CFast slot
• Slot for 1 interface option
1) Yes, but applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark.
2) Yes, but applies only if all components installed in the complete system have this certification and are listed on the associated DNV GL certificate for the
product family.
3) At max. specified ambient temperature: Typ. 58 ppm (5 seconds) - worst case 220 ppm (19 seconds).
4) To achieve the specified values for the self-discharge time, the product must be supplied with power for min. 8 hours.
5) Maintenance Controller Extended
6) The SuperSpeed transfer rate (5 Gbit/s) is only possible with USB 3.0.
7) The interface option cannot be replaced.
8) EN 60950 requirements must be observed; see section "+24 VDC power supply" of the user's manual.
9) Only if all interface covers are installed.
10) The maximum ambient temperature is typically derated 1°C per 1000 meters starting at 500 m above sea level.
4.2.3.2 5PPC2200.ALxx-000
PPC2200 system units consist of a CPU board, housing and mounting plate. It includes all interfaces; in addition,
an interface option can be installed. The main memory is permanently soldered to the CPU board and cannot be
replaced or upgraded.
• Intel Atom X processor series
• Intel Apollo Lake
• LPDDR4 memory
• Intel HD Graphics
• 1x CFast slot
• Slot for 1 interface option
Information:
The following specified characteristic data, features and limit values are only valid for these individual
components and may differ from those of the complete system. The data specified for the complete
system applies to the complete system in which this individual component is used, for example.
Model number 5PPC2200.AL02-000 5PPC2200.AL04-000 5PPC2200.AL14-000 5PPC2200.AL18-000
General information
Cooling Passive via housing
LEDs Power, CFast, Link, Run
B&R ID code 0xF0C6 0xF0C7 0xF0C8 0xF0C9
Power button Yes
Reset button Yes
Buzzer No
Certifications
CE Yes
UL cULus E115267
Industrial control equipment
Controller
Bootloader UEFI BIOS
Processor
Type Intel Atom x5-E3930 Intel Atom x5-E3940
Clock frequency 1300 MHz 1600 MHz
Number of cores 2 4
Architecture 14 nm
Thermal design power (TDP) 6.5 W 9.5 W
L2 cache 2 MB
Intel 64 architecture Yes
Intel Hyper-Threading Technology No
Intel vPro Technology No
Intel Virtualization Technology (VT- Yes
x)
Intel Virtualization Technology for Yes
Directed I/O (VT-d)
Enhanced Intel SpeedStep Tech- Yes
nology
Chipset Intel Apollo Lake
Trusted Platform Module TPM 2.0
Real-time clock
Accuracy At 25°C: Typ. 12 ppm (1 second) per day 1)
Battery-backed Yes
Power failure logic
Controller MTCX 2)
Buffer time 10 ms
Memory
Type LPDDR4 SDRAM
Memory size 2 GB 4 GB 8 GB
Velocity DDR4L-2133
Memory interface width Single channel Dual channel
Removable No
Graphics
Controller Intel HD Graphics
Max. dynamic graphics frequency 550 MHz 600 MHz
Color depth Max. 32-bit
DirectX support 12
OpenGL support 4.3
Power management ACPI 5.0
Interfaces
CFast slot
Quantity 1
Type SATA III (SATA 6.0 Gbit/s)
USB
Quantity 2
Type USB 3.0
Variant Type A
Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s), high speed (480 Mbit/s) to SuperSpeed (5 Gbit/s) 3)
Current-carrying capacity Max. 1 A per connection
Ethernet
Quantity 2
Variant RJ45, shielded
Transfer rate 10/100/1000 Mbit/s
Max. baud rate 1 Gbit/s
1) At max. specified ambient temperature: Typ. 58 ppm (5 seconds) - worst case 220 ppm (19 seconds).
2) Maintenance Controller Extended
3) The SuperSpeed transfer rate (5 Gbit/s) is only possible with USB 3.0.
4) The interface option cannot be replaced.
5) EN 60950 requirements must be observed.
6) Only if all interface covers are installed.
The degree of protection of the complete system depends on the mounting unit used as well as the panel.
7) The maximum ambient temperature is typically derated 1°C per 1000 meters starting at 500 m above sea level.
For information about the interface options available for PPC2x00 system units, see the respective system manual.
These are available for download on the B&R website.
• User's manual PPC2100SW1
• User's manual PPC2200SW
4.2.5.1 5ACCBT01.0000-001
The lithium battery is needed to retain BIOS CMOS data and to back up the real-time clock (RTC).
The battery is subject to wear and must be replaced if the battery capacity is insufficient (state "Bad").
For the battery compartment replacement part, see "5ACCRPC2.0003-000" on page 142 in section "Replacement
parts".
Information:
The following specified characteristic data, features and limit values are only valid for this accessory
and may differ from those of the complete system. The data specified for the complete system applies
to the complete system in which this accessory is installed, for example.
Model number 5ACCBT01.0000-001
General information
Battery
Type Panasonic 1000 mAh
Nominal voltage 3V
Service life 8 years 1)
Removable No 2)
Variant Lithium
Certifications
CE Yes
UL cULus E115267
Industrial control equipment
Operating conditions
Pollution degree per EN 61131-2 Pollution degree 2
Ambient conditions
Temperature
Operation -25 to 60°C
Storage -25 to 60°C
Transport -25 to 60°C
Relative humidity
Operation 5 to 90%
Storage 5 to 95%
Transport 5 to 95%
Mechanical properties
Housing
Material Dyed gray (similar to Pantone 432C) plastic
Weight Approx. 13 g
For additional information about compatible CFast cards, see the B&R website (Collective data sheet CFast cards).
Automation Panel 9xD - Hygienic design User's manual V 1.80 97
Installation and wiring
Information:
Before installing the Automation Panel 9xD on a swing arm system, it must be checked whether the
sealing ring is installed on the flange of the AP9xD.
The swing arm shaft must have an outer diameter of 48 mm. The end of the swing arm shaft installed
on the flange must be chamfered at a 45° angle and deburred.
Installation notes
• Ambient conditions must be taken into account.
• The device is only permitted to be operated in closed rooms.
• The device is not permitted to be exposed to direct sunlight.
• When installing the device, the permissible mounting orientations must be observed.
• The swing arm system must be able to hold four times the total weight of the device.
• When connecting cables (DVI, SDL, USB, etc.), the bend radius must be observed.
• The device must be installed in such a way that reflections on the screen are avoided as far as possible.
• The device must be installed in such a way that it can be optimally viewed by the user.
• To ensure leak tightness, new Replacement screws must be used after the hygienic panels have been
removed again.
• If necessary, individual Replacement gaskets are also available.
5.2 Alignment of the swing arm connection for AP93D and AP99D
The holding hooks and grips are already attached to the housing cover, which is installed on the panel using 4
screws and delivered with the flange connection underneath.
Proceed as follows if the swing arm connection should be aligned on the bottom:
1. Loosen the four screws on the housing cover, open it and remove the retaining straps. The housing cover
can now be removed and installed on the swing arm.
2. The retaining straps are attached in the next step (the long retaining straps are always installed on the top;
the short retaining straps are always installed on the bottom).
3. Wiring can now take place. The panel is then installed on the holding hooks of the housing cover. Make sure
the retaining straps are not pinched.
4. Before screwing down the housing cover, make sure that the gasket is lined up with the knobs in the opening
of the panel. The gasket must be flush at the 4 corners and along the respective edges.
5. The housing cover is centered on the panel with 4 screws (2 turns each). Check once more that the gasket
is not pinched.
6. Then lightly tighten the remaining Torx M4x12 mm screws. If the housing cover is centered correctly and the
gasket is flush, then all screws can be tightened down (max. torque: 1 Nm).
Proceed as follows if the swing arm connection should be aligned on the top:
1. Loosen the four screws on the housing cover and open it.
2. Remove the holding hooks and retaining straps and rotate the housing cover 180°.
3. After rotating that housing cover, attach it to the swing arm.
4. Install the retaining straps and holding books back on the housing cover (the holding hooks can also be
installed before installation on the swing arm). The holding hooks must be installed with the tab outward and
on the same side to which the long retaining straps are attached.
5. The holding hooks are attached with two M3 self-locking nuts (max. torque: 0.55 Nm).
6. The long retaining straps are always installed on the top; the short retaining straps are always installed on the
bottom. It it important to ensure that the retaining straps protrude inwards (into the depression of the housing)
in order not to be pinched.
7. Wiring can now take place. The panel is then installed on the holding hooks of the housing cover. Make sure
the retaining straps are not pinched.
8. Before screwing down the housing cover, make sure that the gasket is lined up with the knobs in the opening
of the panel. The gasket must be flush at the 4 corners and along the respective edges.
9. The housing cover is centered on the panel with 4 screws (2 turns each). Check once more that the gasket
is not pinched.
Swing arm connection
10.Then lightly tighten the remaining Torx M4x12 mm screws. If the housing cover is centered correctly and the
gasket is flush, then all screws can be tightened down (max. torque: 1 Nm).
Swing arm connection
1. Disconnect the power supply cable to the device (disconnect the power cable!). Disconnect from all sources
and poles!
2. Cut through the panel overlay from the inside with a sharp object (e.g. scalpel) along the outer edges of the
3 curved cutout areas.
3. Carefully cut the panel overlay at the notch for the anti-twist lock.
4. Cut through the panel overlay along the outer edges of the middle cutout with a scalpel.
5. Push though the cutout for the operating element with a flat-blade screwdriver.
6. Cut the panel overlay so that it is flush with the edge of the plate.
Danger!
• The entire power supply must be disconnected and electrostatic discharge must take place on
the housing or ground connection before removing any covers or components from the device
and installing or removing any accessories, hardware or cables.
• Remove the power cable from the device and from the power supply.
• All covers and components, accessories, hardware and cables must be installed or secured
before the device is connected to the power supply and switched on.
Danger!
The entire power supply to the B&R industrial PC or B&R Automation Panel must be interrupted. Before
connecting the DC power cable, it must be checked whether it has been disconnected from the voltage
source (e.g. power supply).
5.4.1.1 Wiring
Caution!
The pinout of the power supply interface must be observed!
The DC power cable must be implemented with a wire cross section of 0.75 mm2 to 1.5 mm2 and wire end sleeves.
Conductors of the power cable Terminal connection symbol
+24 VDC +
GND
0 VDC -
+
(1) 24 VDC
0 VDC
-
(3)
(4)
(1) 24 VDC
0 VDC
(3) (4)
Danger!
The entire power supply to the B&R device must be interrupted. Before connecting the power cable, it
must be checked whether it has been disconnected from the voltage source (e.g. power supply).
1. Carry out electrostatic discharge on the housing or at the ground connection.
2. Connect the power supply connector to the B&R device and tighten the mounting screws (max. tightening
torque 0.5 Nm).
Functional ground is a current path of low impedance between circuits and ground. It is used to improve immunity
to interference, for example, and not as a protective measure. It serves only to divert interference, not to protect
against contact with persons.
The device is equipped with the following functional ground connections:
• Functional ground connection of the power supply
• Ground connection
The following points must be observed to ensure that electrical interference is safely diverted:
• Connect the device to the central grounding point (e.g. the control cabinet or the system) using the shortest
possible low-resistance path.
• Cable design with at least 2.5 mm² per connection. If a cable with wire end sleeve is used at terminal block
0TB103.9 or 0TB103.91, a cable with a maximum of 1.5 mm² per connection is possible.
• Observe the shielding concept of the conductors. All data cables connected to the device must be shielded.
The functional ground on the B&R device is marked with the following symbol:
The connection must be made via the respective interfaces of the used link module or Panel PC. The following
figure shows the connection diagram using a PPC2200.
Legend
1 Ground connection 2 Power supply connection +24 VDC pin 2 3 Central grounding point
a At least 1.5 mm² b At least 2.5 mm² -
Information:
B&R generally recommends connecting swing 2
arm devices to the Automation PC via SDL4 in-
stead of SDL. The Cat 6 / Cat 7 cables used with 1
SDL4 are much easier to install and connect.
When connecting or installing cables, the bend radius
specification must be observed. For this specification,
see the technical data of the respective cable.
The maximum tightening torque of the locating screws is 2
0.5 Nm.
Figure 18: Connecting cables - Bend radius
1) Bend radius
2) Locating screws
6 Commissioning
Before the device is started up, it must be gradually adapted to room temperature!
Checklist
Before the device is started up for the first time, the following points must be checked:
• Have the installation instructions been observed as described in "Installation and wiring" on page 98?
• Have the permissible ambient conditions and environmental conditions for the device been taken into ac-
count?
• Is the power supply connected correctly and have the values been checked?
• Is the ground cable correctly connected to the ground connection?
• Before installing additional hardware, the device must have been started up.
Caution!
Before the device is started up, it must be gradually adapted to room temperature! Exposure to direct
heat radiation is not permitted.
When transporting at low temperatures or in the event of large temperature fluctuations, the collection
of moisture in or on the device is not permitted.
Moisture can cause short circuits in electrical circuits and damage the device.
Requirements
The following criteria must be met before switching on the device for the first time:
• The protective film has been removed from the panel.
• The functional ground connections are as short as possible and connected to the central grounding point
using the largest possible wire cross section.
• All connection cables are connected correctly.
• A USB keyboard and USB mouse are connected (optional).
• An Automation PC or Panel PC is connected (via DVI, SDL, SDL3 or SDL4).
Procedure
1. Connect the power supply and switch it on.
2. The device is operating.
After starting Windows 10 IoT Enterprise 2016 LTSB on a Panel PC for the first time, the appropriate touch screen
driver is installed automatically.
On all other devices, the touch screen driver must be subsequently installed to operate the touch screen. The
appropriate driver is available for download in the Downloads section of the B&R website (www.br-automation.com).
After starting Windows 10 IoT Enterprise 2015 LTSB on a Panel PC for the first time, the appropriate touch screen
driver is installed automatically.
On all other devices, the touch screen driver must be subsequently installed to operate the touch screen. The
appropriate driver is available for download in the Downloads section of the B&R website (www.br-automation.com).
After starting Windows Embedded 8.1 Industry Pro on the Panel PC for the first time, the corresponding touch
screen driver is installed automatically.
On all other devices, the touch screen driver must be subsequently installed to operate the touch screen. The
appropriate driver is available for download in the Downloads section of the B&R website (www.br-automation.com).
After installing Windows 7 on the device, the touch screen driver must be installed in order to operate the touch
screen. The appropriate driver is available for download in the Downloads section of the B&R website (www.br-
automation.com).
A touch screen driver will be installed automatically if a touch controller is detected during the Windows Embedded
Standard 7 installation.
The touch screen driver must be installed manually if a touch controller was not detected when installing Windows
Embedded Standard 7 or if an Automation Panel has been connected after installation. The appropriate driver is
available for download in the Downloads section of the B&R website (www.br-automation.com).
After installing Windows XP Professional on the device, the touch screen driver must be installed in order to operate
the touch screen. The appropriate driver is available for download in the Downloads section of the B&R website
(www.br-automation.com).
After starting Windows Embedded Standard 2009 on the Panel PC or Power Panel for the first time (first boot
agent), the corresponding touch screen driver is installed automatically.
On all other devices, the touch screen driver must be subsequently installed to operate the touch screen. The
appropriate driver is available for download in the Downloads section of the B&R website (www.br-automation.com).
Microsoft multi-touch drivers are installed on the device during installation of Windows 10 IoT Enterprise 2016
LTSB. After successful installation of Windows 10 IoT Enterprise 2016 LTSB, the device is immediately ready for
operation.
Microsoft multi-touch drivers are installed on the device during installation of Windows 10 IoT Enterprise 2015
LTSB. After successful installation of Windows 10 IoT Enterprise 2015 LTSB, the device is immediately ready for
operation.
Microsoft multi-touch drivers are installed on the device during installation of Windows Embedded 8.1 Industry Pro.
After successful installation of Windows Embedded 8.1 Industry Pro, the device is immediately ready for operation.
Microsoft multi-touch drivers are installed on the device during installation of Windows 7. After successful installa-
tion of Windows 7, the device is immediately ready for operation.
Microsoft multi-touch drivers are installed on the device during installation of Windows Embedded Standard 7
Premium. After successful installation of Windows Embedded Standard 7 Premium, the device is immediately
ready for operation.
Information:
The changed settings are displayed online but only applied by the system (and used after the next
restart) if the Control Center is exited with OK.
The configured brightness is independent of the value configured in BIOS Setup, i.e. the value set
in BIOS is used until Windows boots. The value set in BIOS is only applied the first time the Control
Center is launched.
1. Use the two brightness controls on the SDL/DVI receiver to set the brightness (for additional information, see
"SDL/DVI receiver (5DLSDL.1001-00)" on page 33).
7 Software
Warning!
The BIOS and firmware on B&R devices must always be kept up to date. New versions can be down-
loaded from the B&R website (www.br-automation.com).
With Firmware upgrade (Automation Panel, SDL3 Converter, SLD4 converter), it is possible to update the firmware
of several controllers (SDLR, SDL3R, SDL4R, SDL3 Converter, SDL4 Converter) depending on the variant of the
system.
A current firmware upgrade can be downloaded directly from the Downloads section of the B&R website (www.br-
automation.com).
Caution!
The Automation Panel is not permitted to be switched off or reset while performing an upgrade!
7.2.1.1 Installation
The ADI driver is included in most B&R Windows operating systems or can be installed on request.
The ADI driver (also includes the Control Center) and user documentation can be downloaded at no cost from
the Downloads section of the B&R website (www.br-automation.com). If a more recent version is available, it can
be installed later.
Information:
The Write filter must be disabled during installation.
The settings of B&R devices can be read out and changed in Windows us-
ing the Control Center in the Control Panel. The figure shown is a symbolic
image; the representation may vary depending on the device.
Information:
The displayed temperature and voltage values (e.g. CPU temper-
ature, core voltage, battery voltage) represent uncalibrated infor-
mation values. No conclusions about possible alarms or hardware
malfunctions can be drawn from this. The hardware components
used have automatic diagnostic functions in the event of error.
7.2.1.2.1 Functions
Information:
The functions available in the Control Center depend on the device family.
This software allows ADI functions to be accessed from Windows applications created with Microsoft Visual Studio,
for example:
Features:
• Header files and import libraries
• Help files
• Example projects
• ADI DLL: For testing applications if no ADI driver is installed.
The appropriate ADI driver for the device must be installed on the mentioned product family. The ADI driver is
already included in B&R images of embedded operating systems.
For a detailed description of how to use ADI functions, see Automation Help.
The B&R ADI Development Kit can be downloaded at no cost from the Downloads section of the B&R website
(www.br-automation.com).
This software allows ADI functions to be accessed from .NET applications created with Microsoft Visual Studio.
Features:
• ADI .NET class library
• Help files (in English)
• Sample projects and code snippets
• ADI DLL: For testing applications if no ADI driver is installed.
The appropriate ADI driver for the device must be installed on the mentioned product family. The ADI driver is
already included in B&R images of embedded operating systems.
For a detailed description of how to use ADI functions, see Automation Help.
The ADI .NET SDK can be downloaded at no cost from the Downloads section of the B&R website (www.br-
automation.com).
Features:
• Configuration of normal keys like on a keyboard (A, B, C, etc.)
• Keyboard shortcuts (CTRL+C, SHIFT+DEL, etc.) on one key
• Special key functions (change brightness, etc.)
• Assignment of LED functions (HDD access, power, etc.)
• 4 assignments possible per key (using layers)
• Configuration of the panel lock time when connecting several Automation Panel devices to Automation
PCs and Panel PCs
For detailed instructions about configuring keys and LEDs and installing the key configuration on the target system,
see the help documentation for the Key Editor. The Key Editor and help documentation can be downloaded at no
cost from the Downloads section of the B&R website (www.br-automation.com).
7.4.1.1 Connection
The reader can be used on any conventional type A USB interface that fulfills the specifications listed in the technical
data for 5E9020.29.
• Windows XP Professional
• Windows 7
• Windows 10 (no driver necessary)
The driver for the USB communication device class (CDC) must be installed before using the transponder.
After the driver installation, the reader is identified as a serial COMx device.
Information:
This driver can be downloaded from the B&R website (www.br-automation.com).
For testing purposes, an appropriate terminal program (note "Port settings") can be used to communicate with the
reader. In Windows, the freeware tools RealTerm or Tera Term can be used, for example.
Information:
Depending on the configuration of the terminal program, it may be necessary to enable input echoing
(command "echo_on") in order to see the input on the screen.
The transponder reads and writes MIFARE and ISO 15693 tags. The corresponding commands and parameters
are valid depending on the tag being used. When a tag comes within range of the antenna, the PiccSelect message
and serial number of the tag are output. When the tag is removed, the PiccRemove message and serial number
of the tag are output.
**********************************
********* SW_ResetSTART **********
** Mifare **
** B&R Automation **
** S/W Rev. 0.7 **
**ENTER 'helpme' for information**
**********************************
PiccSelect: 3B7CF4E0
PiccRemove: 3B7CF4E0
Information:
Each command must be terminated by a carriage return (\r).
7.4.2 Commands
Procedure in Windows:
1) Enter command "Firmware_Upgrade" to put the transponder reader in upgrade mode.
2) Depending on the Windows system settings, the transponder reader will automatically be registered as a
USB mass storage device.
3) A new drive will appear in Windows Explorer (e.g. D:\).
4) Open the new drive in Windows Explorer.
5) Delete the firmware.bin file located there.
6) Copy the new firmware file (e.g. firmware_80.bin) to the drive.
7) The transponder reader should now be modified by the new firmware.
8) The transponder reader must be restarted to complete the upgrade procedure. This is done by disconnect-
ing and reconnecting the USB port or by switching the device off and back on again.
9) It is possible to check the firmware version with command "show_revision" or command "firmware_info"
after a restart.
7.4.3 MIFARE
7.4.3.2 Authentication
The keys needed for authentication can be stored either in EEPROM or temporarily in the transponder. Alterna-
tively, the authentication keys can be transferred with the command.
Commands Key_EEPROM, Key_TEMP and Key_CMD are used to set the storage location or to send the authen-
tication keys.
The following commands are used to store the authentication key in the transponder:
MIFARE commands - Authentication key storage
Command Parameter 1 Parameter 2 Parameter 3 Parameter 4 Parameter 5
Store_key_eeprom "A" or "B" Sector for key in reader's EEPROM 6-byte key -- --
Store_key_temp 6-byte key -- -- -- --
store_key_eeprom,a,0,ff ff ff ff ff ff
The tag is divided into 16 sectors of 4 blocks each. Each block contains 16 bytes. The 4th block in each sector
contains the keys and access rights for the respective sector (sector trailer). Access rights can be assigned indi-
vidually to each block. Each sector can be assigned one of two different keys (A or B).
These keys and access rights must be stored in a defined format (according to the MIFARE specification). To
change these access rights, use command "write" to write to the respective sector trailer in the proper format.
This documentation will not go into further detail with regard to the memory organization and access rights of tags.
For additional information, see data sheet "MIFARE standard card IC MF1 IC S50 functional specification".
A block can be used as a value block. A value block is a signed 4-byte value. With each command (read, increment,
decrement, restore), the tag automatically increments/decrements the value without requiring the value to be read.
In order to use a block as a value block, it must adhere to a defined format.
This documentation will not go into further detail with regard to the value blocks of tags. For additional information,
see the attached data sheet "MIFARE standard card IC MF1 IC S50 functional specification".
If key B is read in the corresponding sector trailer, it cannot be used for authentication (all of the yellow rows in
the table above).
Consequences: When the reader attempts to authenticate a block in a sector with Key B (access conditions
marked in gray), then the card will refuse all subsequent memory access following the authentication.
Value Key A Access bits Key B Comment
RD WR RD WR RD WR
0x00 - A A - A A Key B can be read.
0x01 - B A/B - - B
0x02 - - A - A - Key B can be read.
0x03 - - A/B - - - No access
0x04 - A A A A A Key B can be read (factory default).
0x05 - - A/B B - -
0x06 - B A/B B - B
0x07 - - A/B - - - No access
The rows marked in yellow are access conditions where key B can be read and used for data.
Befehl:
write,a,0,5,0123456789ABCDEF0123456789ABCDEF
Antwort:
Command write -> Data in sector 1 Block 5 written=0123456789ABCDEF0123456789ABCDEF
Befehl:
read,a,0,5
Antwort:
Command read -> Data in block 5 in HEX=0123456789ABCDEF0123456789ABCDEF
Befehl:
Initzero,a,0,8
Antwort:
Command initzero -> Data in sector 2 Block 8 written=00000000FFFFFFFF0000000000FF00FF
Befehl:
Incr,a,0,8,8,2
Antwort:
Command incr -> Block 008 successful by 0000000002 incremented and written to block 008
Befehl:
read,a,ff ff ff ff ff ff,5
Antwort:
Command read -> Data in Block 5 in HEX=FFFF0000000000000000000000000000
Befehl:
connect,0b a1 78 98
Antwort:
Command connect ->
***************INFO***************
Key_mode = Key_eeprom
Info_text = Info_on
Tag_connected = Manual_mode
Tag_sn = 0BA17898
***********END_OF_INFO************
Befehl:
read_blocks,a,0,0,3
Antwort:
Command read_blocks ->
Data in block 0 in HEX=3B7CF4E05388040046B9949745302809
Data in block 1 in HEX=00000000000000000000000000000000
Data in block 2 in HEX=00000000000000000000000000000000
Data in block 3 in HEX=000000000000FF078069FFFFFFFFFFFF
7.4.4 ISO15693
Information:
For additional information about flags, see "Flag definitions".
Table 43: Request Flag Bits 5 to 8 when inventory flag IS NOT set
Request Flag Bits 5 to 8 when inventory flag IS set
Bit Flag name Value Description
b5 AFI flag 0 AFI field is not present
1 AFI field is present
b6 Nb_slots_flag 0 16 slots
1 1 slot
b7 Option flag 0 Meaning is defined by the request description. It is set to 0 if not otherwise defined by the request
1 Meaning is defined by the request desription
b8 RFU 0 Reserved for future use
7.4.4.4.1 Inventory
flags [hex]:
0x02 = High Data rate
0x04 = Inventory
0x10 = AFI value is set
0x20 = Single slot
afi [dec]:
AFI value if 0x10 set in the flags
bitlength [dec]:
Bit length of the subsequent UID mask. A maximum bit length of 60 is permitted for 16 slots; a bit length of 64 is
permitted for one slot. The length of the subsequent mask is derived from this parameter.
mask [hex]:
UID mask for the inventory command - 1 to 8 bytes. If the bit length is "0", then a byte ("00") must be transmitted.
INFORMATION:
The UID of an ISO 15693 transponder is output in reverse byte order.
Inventory examples:
Inventory,06,0,0,0 \\ Inventory mit High data rate, 16 Slots, kein AFI Wert
Inventory,16,3,0,0 \\ Inventory mit High data rate, 16 Slots, AFI Wert '3'
Inventory,26,0,0,0 \\ Inventory mit High data rate, 1 Slot, kein AFI Wert
Inventory response:
1 Byte DSFID Wert, 8 Byte UID - Slot 1
1 Byte DSFID Wert, 8 Byte UID - Slot 2
...
...
1 Byte DSFID Wert, 8 Byte UID - Slot 16
If 0x20 is set as a flag, then only the entry from slot 1 is valid. All other slots return "0".
7.4.4.4.2 Reset_To_Ready
Reset_To_Ready
flags (hex), sn [hex]: 8-byte UID of tag
The filter for the tag is set, and the tag is disconnected.
7.4.4.4.3 Stay_Quiet
Stay_Quiet
flags (hex), sn [hex]: 8-byte UID of tag
The filter of the tag is reset and reappears with the inventory command.
7.4.4.4.4 Reset_Quiet
Reset_Quiet
This command resets ALL filters that were set previously with Stay_Quiet.
Operating errors
Value Name Description
0 ERR_NONE No errors (OK)
1 ERR_OTHER Miscellaneous operating error, unrecognized command
2 ERR_PARAMETER Incorrect number of parameters
3 ERR_AUTH Authentication error (A or B)
4 ERR_SECTOR Invalid range for sector (0-63)
5 ERR_BLOCK_SRC Invalid range for source block (0-255)
6 ERR_WRITE No data found for writing
7 ERR_KEY_EE No key found for writing
8 ERR_KEY_STORE Could not save key
9 ERR_BLOCK_DST Invalid range for destination block (0-255)
10 ERR_NO_TAG No tag in range
11 ERR_BLOCK_NUM Incorrect values for source/destination blocks
12 ERR_TAG_NUM Invalid tag number
13 ERR_KEY Invalid key
14 ERR_REMOTE X-modem firmware update canceled (not used)
15 ERR_SYNC X-modem firmware update packet start not found (not used)
16 ERR_RETRY X-modem firmware update number of retry attempts (not used)
17 ERR_READ Could not read data
18 ERR_INCDECRES Error accessing value block
19 ERR_LOCK Could not lock block
20 ERR_AFI Error writing AFI value
21 ERR_DSFID Error writing DSFID value
22 ERR_SYSINFO Could not read system information
23 ERR_INVENTORY Could not execute inventory command due to incorrect parameter (value) or internal RFID stack
error
24 ERR_STAY_QUIET Could not set specified ISO tag to STAY_QUIET (no longer accessible)
25 ERR_RESET2READY Could not set specified ISO tag to READY (after a preceding STAY_QUIET)
RFID stack errors can be queried using command "show_status". Each error number consists of a high byte (stack
components) and a low byte (errors). Command "show_error" allows the error to be evaluated in detail. (for exam-
ple: ISO15693 error codes, see )"Response Flags & Error Codes"
Error messages - RFID stack LOW byte
Value Name Description
0xXX00 PH_ERR_SUCCESS Returned in case of no error
0xXX71 PH_ERR_SUCCESS_CHAINING Rx chaining is not complete, further action needed
0xXX72 PH_ERR_SUCCESS_INCOMPLETE_BYTE An incomplete byte was received
0xXX01 PH_ERR_IO_TIMEOUT No reply received, e.g. PICC removal
0xXX02 PH_ERR_INTEGRITY_ERROR Wrong CRC or parity detected
0xXX03 PH_ERR_COLLISION_ERROR A collision occurred
0xXX04 PH_ERR_BUFFER_OVERFLOW Attempt to write beyond buffer size
0xXX05 PH_ERR_FRAMING_ERROR Invalid frame format
0xXX06 PH_ERR_PROTOCOL_ERROR Received response violates protocol
0xXX07 PH_ERR_AUTH_ERROR Authentication error
0xXX08 PH_ERR_READ_WRITE_ERROR A Read or Write error occurred in RAM/ROM or Flash
0xXX09 PH_ERR_TEMPERATURE_ERROR The RC sensors signal overheating
0xXX0A PH_ERR_RF_ERROR Error on RF-Interface
0xXX0B PH_ERR_INTERFACE_ERROR An error occurred in RC communication
0xXX0C PH_ERR_LENGTH_ERROR A length error occurred
0xXX7F PH_ERR_INTERNAL_ERROR An internal error occurred
0xXX20 PH_ERR_INVALID_DATA_PARAMS Invalid data parameters supplied (layer id check failed)
0xXX21 PH_ERR_INVALID_PARAMETER Invalid parameter supplied
0xXX22 PH_ERR_PARAMETER_OVERFLOW Reading/Writing a parameter would produce an overflow
0xXX23 PH_ERR_UNSUPPORTED_PARAMETER Parameter not supported
0xXX24 PH_ERR_UNSUPPORTED_COMMAND Command not supported
0xXX25 PH_ERR_USE_CONDITION Condition of use not satisfied
0xXX26 PH_ERR_KEY A key error occurred
0xXX80 ISO15693_ERROR See "Response Flags & Error Codes".
0xXX80 MIFARE NAK 0
0xXX81 MIFARE NAK 1
0xXX82 MIFARE NAK 4
0xXX83 MIFARE NAK 5
All directives applicable to the respective product and their harmonized EN standards
are met.
These devices meet the requirements of EC directive "2014/30/EU Electromagnetic compatibility" and are designed
for the following application areas:
EN 61131-2:2007 + Programmable controllers - Part 2: Equipment requirements and tests
Ber 1:2009-01
EN 61000-6-2:2005 + Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for in-
AC:2011 dustrial environments
EN 61000-6-4:2007 + Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission stan-
A1:2011 dard for industrial environments
These devices meet the requirements of the EC directive "2014/35/EU Low Voltage Directive" and are designed
for the following application areas:
EN 61131-2:2007 + Programmable controllers - Part 2: Equipment requirements and tests
Ber 1:2009-01
EN 60204-1:2006 + Safety of machinery - Electrical equipment of machines - Part 1: General requirements
A1:2009
The low voltage directive applies to equipment that can be used with a nominal voltage between 50 and 1000 VAC
and between 75 and 1500 VDC.
8.2 Certifications
Danger!
A complete system can only receive certification if ALL individual components installed and connected
in it have the corresponding certifications. If an individual component is used that does NOT have the
corresponding certification, the complete system will also NOT be certified.
B&R products and services comply with applicable standards. These are international standards from organizations
such as ISO, IEC and CENELEC, as well as national standards from organizations such as UL, CSA, FCC, VDE,
ÖVE, etc. We pay special attention to the reliability of our products in the industrial sector.
Unless otherwise specified, the following certifications apply:
Information:
Currently valid certifications are listed on the serial number adhesive label of the device.
8.2.1 UL certification
Products with this mark are tested by Underwriters Laboratories and listed as "indus-
trial control equipment". The mark is valid for the USA and Canada and facilitates the
certification of your machines and systems in this economic area.
As "type 4X equipment" or IP65 (EN 60529), it meets all requirements for a separate protective housing when
used in industrial control equipment per UL 508, UL 61010-1 or when relevant standards such as UL 50, UL 50E
are applied.
9 Accessories
The following accessories have undergone functional testing by B&R in connection with the device used and can
be operated with this device. Possible limitations regarding operation with individual components other than the
complete system must be taken into account, however. All individual specifications of the components must be
observed when operating the complete system.
All components listed in this manual have undergone intensive system and compatibility testing and been approved
accordingly. B&R cannot assume any functional warranty for accessories that have not been approved.
Information:
Accessories can be ordered at B&R using the following order numbers.
9.2 Cables
For additional information about compatible cables, see the B&R website (HMI cable manual).
Information:
The following specified characteristic data, features and limit values are only valid for this accessory
and may differ from those of the complete system. The data specified for the complete system applies
to the complete system in which this accessory is installed, for example.
Model number 0TB103.9 0TB103.91
General information
Certifications
CE Yes
UL cULus E115267
Industrial control equipment
HazLoc cULus HazLoc E180196
Industrial control equipment
for hazardous locations
Class I, Division 2, Groups ABCD, T41)
DNV GL Temperature: B (0 - 55°C)
Humidity: B (up to 100%)
Vibration: A (0.7 g)
EMC: B (bridge and open deck)2)
KR Yes
EAC Yes
Terminal block
Note Protected against vibration by the screw flange
Nominal data per UL
Number of pins 3 (female)
Type of terminal block Screw clamp terminal block variant Cage clamp terminal block variant 3)
Cable type Only copper wires (no aluminum wires!)
Pitch 5.08 mm
Connection cross section
AWG wire 26 to 14 AWG 26 to 12 AWG
Wire end sleeves with plastic covering 0.20 to 1.50 mm²
Solid wires 0.20 to 2.50 mm²
Fine-stranded wires 0.20 to 1.50 mm² 0.20 to 2.50 mm²
With wire end sleeves 0.20 to 1.50 mm²
Tightening torque 0.4 Nm -
Electrical properties
Nominal voltage 300 V
Nominal current 4) 10 A / contact
Contact resistance ≤5 mΩ
Operating conditions
Pollution degree per EN 61131-2 Pollution degree 2
This 1-row, 4-pin cage clamp terminal block is used to connect to various B&R modules.
1) The respective limit data of the I/O modules must be taken into account!
9.5 Screw clamp terminal block for wiring B&R illuminated ring keys
9.5.1 0TB1112.8010
This 1-row, 12-pin screw clamp terminal block is used to connect to various B&R modules.
1) The respective limit data of the I/O modules must be taken into account!
USB flash drives are easily replaceable storage media. Due to the fast data transfer (USB 2.0), USB flash drives
offer optimal values for use as portable storage media. Without additional drivers, the USB flash drive immediately
reports itself as another drive from which data can be read or to which data can be written (hot plugging).
Information:
Due to the large number of USB flash drives available on the market and their short lifecycles, we
reserve the right to supply alternative products. It may therefore be necessary to take the following
measures in order to also boot from these USB flash drives:
• The USB flash drive must be reformatted or, in some cases, repartitioned (set partition as ac-
tive).
• The USB flash drive must be in the first position in the boot sequence; alternatively, the IDE
controllers can be disabled in BIOS. In most cases, this can be avoided by running "fdisk / mbr"
on the USB flash drive.
Information:
The following specified characteristic data, features and limit values are only valid for this accessory
and may differ from those of the complete system. The data specified for the complete system applies
to the complete system in which this accessory is installed, for example.
Model number 5MMUSB.2048-01 5MMUSB.4096-01
General information
Capacity 2 GB 4 GB
LEDs 1 LED (green) 1)
MTBF >3,000,000 hours
Type USB 1.1, USB 2.0
Servicing None
Default file system FAT32
Certifications
CE Yes
Interfaces
USB
Type USB 1.1, USB 2.0
Connection To any USB type A interface
Transfer rate Low speed (1.5 Mbit/s), full speed (12 Mbit/s) to high speed (480 Mbit/s)
Sequential reading Full speed: Max. 1 MB/s
High speed: Max. 32 MB/s
Sequential writing Full speed: Max. 0.9 MB/s
High speed: Max. 23 MB/s
Endurance
SLC flash memory Yes
Data retention >10 years
Data reliability <1 unrecoverable error per 1014 bits read
Mating cycles >1500
RH [%]
100
95
90
80
70
60
50
(1)
40
30 (2)
20
10
5
0 T [°C]
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Diagram legend
(1) Operation T [°C] Temperature in °C
(2) Storage and transport RH [%] Relative humidity (RH) in percent and non-condensing
9.6.2 5MMUSB.032G-02
USB flash drives are easily replaceable storage media. Due to the fast data transfer (USB 3.0), USB flash drives
offer optimal values for use as portable storage media. Without additional drivers, the USB flash drive immediately
reports itself as another drive from which data can be read or to which data can be written (hot plugging). USB 3.0
(XHCI) is supported in Windows 7 and later (USB 3.0 driver required).
Information:
Due to the large number of USB flash drives available on the market and their short lifecycles, we
reserve the right to supply alternative products. It may therefore be necessary to take the following
measures in order to also boot from these USB flash drives:
• The USB flash drive must be reformatted or, in some cases, repartitioned (set partition as ac-
tive).
• The USB flash drive must be in the first position in the boot sequence; alternatively, the IDE
controllers can be disabled in BIOS. In most cases, this can be avoided by running "fdisk / mbr"
on the USB flash drive.
Information:
The following specified characteristic data, features and limit values are only valid for this accessory
and may differ from those of the complete system. The data specified for the complete system applies
to the complete system in which this accessory is installed, for example.
Model number 5MMUSB.032G-02
General information
Capacity 32 GB
LEDs 1 LED (green) 1)
MTBF >3,000,000 hours
Type USB 2.0, USB 3.0
Servicing None
Certifications
CE Yes
Interfaces
USB
Type USB 2.0, USB 3.0
Connection To any USB type A interface
Transfer rate High speed (480 Mbit/s) to SuperSpeed (4 Gbit/s)
Sequential reading USB 3.0 max. 100 MB/s
Sequential writing USB 3.0 max. 50 MB/s
Endurance
MLC flash memory Yes
Data reliability <1 unrecoverable error per 1014 bits read
Mating cycles >1500
Electrical properties
Current consumption Max. 67 mA in sleep mode, max. 122 mA read, max. 141 mA write
Ambient conditions
Temperature
Operation 0 to 70°C 2)
Storage -55 to 95°C
Transport -55 to 95°C
Relative humidity
Operation 10 to 95%, non-condensing
Storage 10 to 95%, non-condensing
Transport 10 to 95%, non-condensing
RH [%]
100
95
90
80
70
60
50 (1)
40
30
20 (2)
10
5
0 T [°C]
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Diagram legend
(1) Operation T [°C] Temperature in °C
(2) Storage and transport RH [%] Relative humidity (RH) in percent and non-condensing
Line filter 5AC804.MFLT-00 may be necessary to satisfy maritime requirements regarding conducted disturbances
in supply lines in accordance with the GL (Germanischer Lloyd) or DNVGL.
The line filter should be installed as close to the end device as possible; the supply line from the end device to the
line filter should be kept as short as possible.
Information:
The following specified characteristic data, features and limit values are only valid for this accessory
and may differ from those of the complete system. The data specified for the complete system applies
to the complete system in which this accessory is installed, for example.
Model number 5AC804.MFLT-00
General information
Certifications
CE Yes
UL cULus E115267
Industrial control equipment
HazLoc cULus HazLoc E180196
Industrial control equipment
for hazardous locations
Class I, Division 2, Groups ABCD, T41)
DNV GL Temperature: B (0 - 55°C)
Humidity: B (up to 100%)
Vibration: A (0.7 g)
EMC: B (bridge and open deck)2)
EAC Product family certification
Terminal block
Connection cross section
With wire end sleeves 1.5 mm²
Flexible 0.2 to 1.5 mm²
Inflexible 0.2 to 2.5 mm²
Electrical properties
Nominal voltage 24 VDC -25% / +30%, SELV 3)
Nominal current 8A
Overvoltage category per EN 61131-2 II
Operating conditions
Pollution degree per EN 61131-2 Pollution degree 2
Ambient conditions
Temperature
Operation -25 to 65°C
Storage -25 to 65°C
Transport -25 to 65°C
Mechanical properties
Housing
Material Galvanized plate
1) Yes, but applies only if all components installed in the complete system have this certification and the complete system bears the corresponding mark.
2) Yes, but applies only if all components installed in the complete system have this certification and are listed on the associated DNV GL certificate for the
product family.
3) EN 60950 requirements must be observed; see section "+24 VDC power supply" of the user's manual.
9.7.1.4 Dimensions
14.3 1
10
35°
22
94 54
ø 5.4
4x
47
45
ø 3.5
2x
9
7
0
22
72
0
85
The line filter must be connected between the power supply and the end device.
The following points must be observed:
• Use shielded, twisted wires.
• Keep the lines as short as possible (power supply - line filter - end device).
• The line filter must be installed on an uncoated, oil-free metallic surface.
Line filter End device
To ensure leak tightness, new screws must be used after the hygienic panels have been removed again.
Torx or slotted screws are available.
Information:
The following specified characteristic data, features and limit values are only valid for this accessory
and may differ from those of the complete system. The data specified for the complete system applies
to the complete system in which this accessory is installed, for example.
Model number 5ACCRPC2.0003-000
General information
Battery
Type Panasonic 1000 mAh
Nominal voltage 3V
Service life 8 years 1)
Removable No 2)
Variant Lithium
Certifications
CE Yes
UL Not relevant
Operating conditions
Pollution degree per EN 61131-2 Pollution degree 2
Ambient conditions
Temperature
Operation -25 to 60°C
Storage -25 to 60°C
Transport -25 to 60°C
Relative humidity
Operation 5 to 90%
Storage 5 to 95%
Transport 5 to 95%
Mechanical properties
Housing
Material Dyed gray (similar to Pantone 432C) plastic
Weight Approx. 13 g
10 Maintenance
The following chapter describes the maintenance work that can be carried out by a qualified and trained end user.
Information:
Only components approved by B&R are permitted to be used for maintenance work.
10.1 Cleaning
Danger!
In order to prevent unintentional operation (by touching the touch screen or keys), the device is only
permitted to be cleaned when the power is switched off.
• Use a cloth moistened with dishwashing detergent, screen cleaner or alcohol (ethanol) to clean the device.
• The cleaning agent is not permitted to be applied directly to the device.
Abrasive cleaners, aggressive solvents and chemicals, compressed air or steam cleaners are not permitted
to be used.
Information:
Displays with a touch screen should be cleaned at regular intervals.
10.2 User tips for increasing the service life of the display
10.2.1 Backlight
The service life of the backlight is specified by its "half-brightness time". An operating time of 50,000 hours would
mean that the display brightness would still be 50% after this time.
• The display brightness can be set to the lowest level that is comfortable for the user's eyes.
• Bright images should be avoided as far as possible.
• A 50% reduction in brightness can increase the half-brightness time by about 50%.
Image persistence refers to the "burning in" of a static image on a display after being displayed for a long time. It
does not only occur with static images, however. Image persistence is also referred to in the technical literature as
screen burn-in, image retention, memory effect, memory sticking or ghost image.
There are 2 different types:
• Area type: This type can be seen in a dark gray image. The effect disappears if the display is switched
off for a long time.
• Line type: This can result in permanent damage.
• Static images
• No screensaver
• Sharp transitions in contrast (e.g. black/white)
• High ambient temperatures
• Operation outside of specifications
Information:
Displays can contain faulty pixels (pixel errors) due to the manufacturing process. They are not
grounds for initiating a complaint or warranty claim.
Danger!
Unauthorized opening or repair of a device may result in personal injury and/or serious damage to
property. Repairs are therefore only permitted to be carried out by authorized qualified personnel at
the manufacturer's premises.
To process a repair/complaint, a repair order or complaint must be created via the B&R Material Return Portal on
the B&R website (www.br-automation.com).
Appendix A
A.1 MTCX
The MTCX controller (FPGA processor) is located on the mainboard (component of every system unit) of the :
The MTCX is responsible for the following monitoring and control functions:
• Power failure logic and power on logic (power OK sequencing)
• Watchdog handling (NMI/reset handling)
• Temperature monitoring and fan control
• Handling/Coordination of keys and LEDs (matrix keyboard of B&R panels)
• Advanced desktop operation (buttons, USB forwarding)
• Daisy chain display operation (touch screen, USB forwarding)
• Panel locking mechanism (configurable via the B&R Control Center - ADI driver)
• Backlight control of a connected B&R display
• Calculating statistical data: Power-on cycles, power-on hours and fan hours (resolution: 15 min)
• SDL data transfer (display, matrix keyboard, touch screen, service data, USB)
• LED status indicators (Power, Disk, Link, Run)
• Optimal (default) BIOS settings are reported to BIOS by the MTCX depending on the existing hardware.
The functions of the MTCX can be extended by upgrading the firmware3). The version can be read in BIOS or in
approved Microsoft Windows operating systems using the B&R Control Center.
A.2 Abbreviations
Abbreviation Stands for Description
NC Normally closed Stands for a normally closed relay contact.
Not connected Used in pinout descriptions if a terminal or pin is not connected on the module
side.
ND Not defined Stands for an undefined value in technical data tables. This may be because the
cable manufacturer has not provided a value for certain technical data.
NO Normally open Stands for a normally open relay contact.
TBD To be defined Used in technical data tables if there is currently no value for specific technical
data. The value will be supplied later.
MTBF Mean time between failures The expected value of the operating time between two consecutive failures.
D R
6 o'clock direction
3) Available for download from the Downloads section of the B&R website (www.br-automation.com).
Unless otherwise specified, the panel overlay is resistant to the following chemicals per DIN 42115 Part 2 when
exposed for up to 24 hours without visible changes:
• Acetaldehyde • Diesel • Sodium carbonate
• Acetone • Diethyl ether • Caustic soda < 40%
• Acetonitrile • Diethyl phthalate • Paraffin oil
• Aliphatic hydrocarbons • Dioxan • Phosphoric acid < 30%
• Alkali carbonate • Dowandol DRM/PM • Blown castor oil
• Formic acid < 50% • Iron II chloride (FeCl2) • Nitric acid < 10%
• Ammonia < 40% • Iron III chloride (FeCl3) • Hydrochloric acid < 36%
• Amyl acetate • Acetic acid < 50% • Sea water
• Ethanol • Butyl acetate • Sulphuric acid < 10%
• Ether • Ethyl acetate • Silicon oil
• Gasoline • Linseed oil • Tenside
• Bichromate • Aviation fuel • Turpentine oil substitute
• Potassium • Formaldehyde 37 to 42% • Toluene
• Cutting oil • Glycerine • Triacetin
• Brake fluid • Glycol • Trichloracetic acid < 50%
• Butyl CELLOSOLVE (2-Bu- • Isophorone • Trichloroethane
toxyethanol) • Isopropanol • White spirit
• Sodium hypochlorite < 20% • Potassium hydroxide • Washing agents
• Cyclohexanol • Potassium carbonate • Water
• Cyclohexanone • Methanol • Hydrogen peroxide < 25%
• Decon • Methylisobutylketone (MIBK) • Fabric conditioner
• Diacetone alcohol • Sodium bisulphate • Xylene
• Dibutyl phthalate
Per DIN 42115 Part 2, the panel overlay is resistant to glacial acetic acid for less than one hour without visible
damage.
A.B Features
A.B.1 RFID read/write transponder unit
RFID read/write transponder unit
Vendor ID 0x1FC9
Frequency 13.56 MHz Example image
Read/Write transponder unit For I-Code SLI transponder, amplitude modulation and MIFARE
Classic
Quantity 1
Standard ISO 15693, MIFARE Classic
Read/Write range in air Approx. 1 cm
Supply voltage 5 VDC +20% (via USB)
Evaluation Via USB
The following transponder tags can be used with this RFID transponder:
Order number Short description
5A9010.43 Transponder tag, black housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.44 Transponder tag, white housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.45 Transponder tag, yellow housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.46 Transponder tag, red housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.47 Transponder tag, green housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9010.48 Transponder tag, blue housing, read/write, SLI, 1 kbit, 13.56 MHz
5A9020.43 Transponder tag, black housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.44 Transponder tag, white housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.45 Transponder tag, yellow housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.46 Transponder tag, red housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.47 Transponder tag, green housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
5A9020.48 Transponder tag, blue housing, MIFARE Classic, 1 kB, 13.56 MHz read/write
Information:
For additional technical data, see the manufacturer's website: www.schlegel.biz.
Information:
The following specified characteristic data, features and limit values are only valid for these individual
components and may differ from those of the complete system. The data specified for the complete
system applies to the complete system in which this individual component is used, for example.
Model number Touchscreen ST cHMI
General information
Technology Analog resistive
Release pressure <1 N
Light transmission Up to 78%
Operating conditions
Activation Finger, thin glove, pen, credit card
Ambient conditions
Temperature
Operation -10 to 50°C
Storage -20 to 70°C
Transport -20 to 70°C
Relative humidity
Operation 90% at max. 35°C; see diagram.
Storage 90% at max. 50°C for max. 240 h; see diagram.
Transport 90% at max. 50°C for max. 240 h; see diagram.
RH [%]
(1) (2)
T [°C]
Diagram legend
(1) Operation T [°C] Temperature in °C
(2) Storage and transport RH [%] Relative humidity (RH) in percent and non-condensing
Information:
The following specified characteristic data, features and limit values are only valid for these individual
components and may differ from those of the complete system. The data specified for the complete
system applies to the complete system in which this individual component is used, for example.
Model number Touchscreen 3M
General information
Technology Projected capacitive touch (PCT)
Light transmission >90%
Anti-glare coating Optical/Gloss = 80
RH [%]
100
95
90
80
70
60
50 (2) (1)
40
30
20
10
5
0 T [°C]
-80 -70 -60 -50 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100
Diagram legend
(1) Operation T [°C] Temperature in °C
(2) Storage and transport RH [%] Relative humidity (RH) in percent and non-condensing
Error message
LED "S/E"
Green Red Description
Off On The interface is in error mode (failed Ethernet frames, increased number of collisions on the network, etc.).
Note:
Several red blinking signals are displayed immediately after the device is switched on. These are not errors, however.
Blinking On If an error occurs in the following modes, then the green LED blinks over the red LED:
• PRE_OPERATIONAL_1
• PRE_OPERATIONAL_2
• READY_TO_OPERATE
Status
green
t
Error
red
t
LED "S/E"
Interface status
LED "S/E"
Green Red Description
Off Off Mode: NOT_ACTIVE
The interface is either in mode NOT_ACTIVE or one of the following modes or errors is present:
• The device is switched off.
• The device is in the startup phase.
• The interface or device is not configured correctly in Automation Studio.
• The interface or device is defective.
Blink times
Triple flash
200 200 200 200 200 1000
Double flash
200 200 200 1000
Single flash
200 1000
Blinking
200 200
Flickering
All times in ms
A system stop error can occur due to incorrect configuration or defective hardware.
The error code is indicated by LED "S/E" blinking red. The blinking signal of the error code consists of 4 switch-on
phases with short (150 ms) or long (600 ms) duration. The error code is repeated every 2 seconds.
RAM error
Hardware error
600 300 150 300 150 300 600 2000 All times in ms
A.7.4 POWERLINK V2
By default, the POWERLINK interface is operated as a managing node (MN). In the managing node, the node
number is set to a fixed value of 240.
If the POWERLINK node is operated as a controlled node (CN), a node number from 1 to 239 can be set in the
POWERLINK configuration in Automation Studio.
All programmable logic controllers, operating and monitoring devices and uninterruptible power supplies from B&R
are designed to have as little impact on the environment as possible.
Publishing information
B&R Industrial Automation GmbH
B&R Strasse 1
5142 Eggelsberg
Austria
Telephone: +43 7748 6586-0
Fax: +43 7748 6586-26
[email protected]