Studies of The Developing Flow Between Concentric Cylinders With The Inner Tutrs Unsrmidjorjm . Cylinder Rotating
Studies of The Developing Flow Between Concentric Cylinders With The Inner Tutrs Unsrmidjorjm . Cylinder Rotating
The present paper is part of the third phase of an investigation of the phenomena and
variables which control the rate of heat transfer in the air gap of a rotating electrical
machine. Experimental studies were made in the developing adiabatic flow of air in an
annulus having a rotating inner cylinder and stationary outer cylinder. Experiments
were made to determine when Taylor vortices, and/or turbulence occurred as a function
of Reynolds number of the flow; rotational speed of the inner cylinder; and distance from
the inlet. Lines of demarcation of the several modes of flow were established for posi-
tions along the axis of the annulus.
Two length effects were present: the distance to the point where vortices occurred and
the distance required for the vortices to develop. A criterion is presented for determining
the point in a developing flow where Taylor vortices originate. The value is given in
terms of the dimensionless parameter,
v i n
1 Laminar flow
2 Laminar flow with T a y l o r vortices
3 Turbulent flow
TURBULENT FLOW
4 Turbulent flow with T a y l o r vortices PLUS VORTICES
1 Numbers in brackets designate References at end of paper. 13
UJ UJ
Contributed by the Heat Transfer Division of THE AMERICAN 5 >
SOCIETY OF M E C H A N I C A L E N G I N E E R S a n d p r e s e n t e d a t t h e ASME-
AIChE Heat Transfer Conference and Exhibit, Boston, Mass., August
0 SPEED OF ROTATION OF INNER CYLINDER, N
11-14, 1963. Manuscript received at ASME Headquarters, April 23,
1963. Paper No. 63—HT-15. Fig. I Schematic representation of different regions of flow in annulus
•Nomenclature-
characteristic parameter of equation ( 1 1 ) p = pressure
transition defined in equa- Ft = geometrical correction factor Re = R e y n o l d s number
tion ( 8 ) defined in equation ( 3 ) (Re), = length R e y n o l d s number
(Re),i = characteristic parameter de-
A* = critical value of A * — axial distance f r o m entrance to
fined in equation ( 1 2 )
a = w a v e number transition point
r = radius
b = annulus width p — dimensionless parameter de- n = radius of inner cylinder
D = integral defined in fined in equation ( 4 ) (Continued on next page)
1
AIR INLET
them. T h e y reported results for air with t w o geometries, pre- AIR EXIT ANNULUS
senting the results in terms of R e y n o l d s number and T a y l o r
SCREENS
number. In the work of K a y e and Elgar, as in the present work,
* U - L 1U-
the R e y n o l d s number is
Q v
Re : (1) PIPE
v
and the T a y l o r number modified for cases where the ratio of the
gap t o radius of the annulus is n o t negligible is ^BOUNDARY LAYER MOTOR
BLOWER SUCTION FLOWMETER
(Ta), (2)
-MANOMETERS
BLOWER
where the geometrical factorr , L.
7Ti ( b \"»
(3)
FLOWMETER MUFFLER
Fig. 3 Schematic arrangement of apparatus
and
1697 \ ~ 2r^,/ *
T h e inner cylinder was m a d e of paper-laminated phenolic
fastened to a 0.875 in. shaft. T h i s shaft, supported in ball bear-
ings, was driven b y an electric m o t o r with V-belts. T h e inner
P = 0.0571 j^l - 0.652 + 0.00050 - 0.652 ' (4) cylinder was 47 in. long turned and sanded to give an outside
The Experimental Program diameter of 2.751 ± 0.001 in. T h e lucite outer cylinder was
Description of Apparatus. T h e general arrangement of the 4 8 ' A in. long with an inside dia of 3.785 ± 0.02 in. T h i s was
apparatus is shown in Fig. 3. Air was drawn into a stilling supported in phenolic end plates fastened t o a frame of welded
chamber equipped w i t h baffles and screens. T h e air passed into angle iron 1 1 / 2 X IV2 X '/«. A d j u s t i n g screws allowed the outer
the annulus through an entrance nozzle having an elliptical profile cylinder t o be located concentric t o the inner cylinder to within
on b o t h inner and outer walls, and a contraction ratio of 5 ' / 2 : 1 - ± 0 . 0 0 2 . T h e s e dimensions provided an annulus of 0.517 ± 0.002
T h e outer wall of the nozzle was made of phenolic c o m p o u n d , the in. W h e n assembled, the inner cylinder wall had a run-out of
inner wall was polished brass. T h e inner nozzle wall was held 0.00125 at the entrance end, and 0.0010 at the exit end.
stationary. Boundary-layer suction was p r o v i d e d through the T h e main air flow was supplied b y means of a 1 hp blower
nozzle cone with the boundary-layer drawn off at the edge of the regulated b y means of a variac. Air left the annulus section,
rotating cylinder, then through the space between the nozzle and entered a small baffled mixing chamber, and then entered the
the shaft. T h e diameter of the inner cylinder was m a d e Vi6 in. piping t o the blower. In this section of two-in. piping a sharp-
larger than that of the nozzle cone to p r o v i d e a space f o r b o u n d a r y - edged orifice was installed to meter the flow. E a c h orifice was
layer suction. T h e suction section was sealed at the upstream calibrated with a gasometer. I t was necessary to a d d a plenum,
end b y means of graphite packing in a gland. Boundary-layer and a set of screens between the blower and orifice d u c t in order
suction flow was metered with an orifice meter, and maintained at to minimize turbulence in the test section.
a b o u t 5 percent of the total flow. W i t h this a m o u n t of suction I t was estimated that the flow rates in the test section might be
the boundary-layer thickness was equivalent t o t h a t which in error b y as m u c h as 3 percent. Errors in metering the b o u n d -
would develop 0.12 in. f r o m the leading edge of a flat plate in ary-layer suction were estimated as ± 1 0 percent because of dif-
laminar flow f o r R e y n o l d s numbers up to 2200. T h e profile was ficulties in calibrating the very small diameter orifices used, and
n o t improved sufficiently for higher suction rates to j u s t i f y their because of possible leakage p a s t the end seal. Speed of rotation
of the inner cylinder was measured b y counting at low speeds and
Nomenclature
)'2 = radius of outer cylinder v0 = velocity of inner cylnder wall Se* = tangential displacement thick-
rm — mean radius of annulus w = axial c o m p o n e n t of velocity ness
Ta = T a y l o r number uVnax = m a x i m u m axial v e l o c i t y X = wavelength
(Ta)m = modified T a y l o r number w = mean axial v e l o c i t y v = kinematic viscosity
U = free-stream velocity z = axial length p = density of fluid
v = tangential c o m p o n e n t of ve- So = tangential boundary-layer 03 = angular velocity of inner cylin-
locity thickness der
waves occurring first near the wall of the rotating inner cylinder. Fig. 5 Smoke patterns in flow—full entrance effect of rotation on
A s the fluid m o v e s downstream, the w a v e motion grows outward transition
finally curling over to f o r m the pairs of vortices. A regular flow
pattern developed as the flow traveled farther along the d u c t , with
flow cells which were trapezoidal.
W h e n the R e y n o l d s number was held constant and the speed of
the rotating cylinder was increased, the point of transition m o v e d
u p the annulus, toward the entrance. If the speed of rotation was
decreased, the transition point m o v e d d o w n the tube. This can
be observed b y comparing the photographs of Fig. 5.
Setting the speed of rotation and increasing the R e y n o l d s n u m -
ber caused the point of transition t o m o v e downstream. R e d u c -
ing the axial v e l o c i t y caused the point of transition t o m o v e
upstream again. T h i s can be seen in the series of photographs of
Fig. 6. T h e speed with which the vortices traveled downstream
increased when the axial v e l o c i t y was increased.
T h e distance f r o m the entrance to the onset of vortices was d e -
termined b y direct measurement f r o m the photographs, f r o m the
entrance mark t o the p o i n t where the first discernible wiggle
occurred in the flow. T h e results are presented graphically in
Fig. 9. Points are shown for several R e y n o l d s numbers for each
of the flow cases. T h e graphs show the modified T a y l o r number
at transition versus length R e y n o l d s number. Length R e y n o l d s
wL
number is defined as ( R e ) s = —.
v Re-170 Re • 4 3 3 Re " 5 7 2
Measurements of the wavelength of the disturbance were made <T„)U " 1 9 5 , 0 0 0 <TJm' 168,000 (T,i)u " 2 2 0 0 0 0
While these measurements are n o more accurate than ± V « in., [12] c o m p u t e d w a v e numbers of 3.12 at a R e y n o l d s number of 2
they can be compared t o the wave number at a R e y n o l d s n u m b e r and 3.15 at a R e y n o l d s number of 120 for a full}' developed flow
of zero of 3.12, measured b y D o n n e l l y and Fultz [6], D i P r i m a with a parabolic distribution of axial velocity.
Hot-Wire Studies of Transition. Visual observations of the flow
were limited t o R e y n o l d s numbers less than GOO. I t was i m -
TRANSPARENT
OUTER CYLINDER possible t o determine the onset of turbulence b y using smoke
injection. In order t o improve the accuracy of the measure-
OPAQUE INNER ments and to extend the range of the variables, a F l o w C o r p o r a -
CYLINDER REFLECTOR tion H W B hot-wire anemometer system was used, displaying the
o u t p u t f r o m the amplifier on an oscilloscope. T h e p r o b e was of
Tungsten wire, 0.00035 in dia mounted on long curved needles so
LAMP that the wire was located 0.5 in. upstream of the tip of the stem,
ENCLOSURE and displaced radially inward b y the same amount. A p r o b e
support with a traversing mechanism was mounted at any of
several stations along the axis on the outer cylinder. A t each
station a l / s in. dia access hole was made. E a c h hole was fitted
with a plug, numbered, and marked for proper orientation to insure
t h a t it would be located properly in the opening after being re-
BLACK BOX
m o v e d . These plugs were fitted b y hand, until no irregularity of
inner surface was detectable b y touch. T h e distance f r o m the
CAMERA leading edge of the inner cylinder to the center of the openings
was:
Fig. 4 Arrangement for photographing flow patterns
M
c. L A M I N A R -1- V O R T I C E S
(Ta) m = 3 0 , 0 0 0
d. T U R B U L E N T + VORTICES
(Ta)m- = 4 6 , 2 0 0
Station N o . 1 2 3 4 5 6 7 .STATION 3
Distance, in. 0.5 1.0 1.5 2.5 4.5 6.5 8.5 . L> I inch L / 2 b = 0.97
8 9 10 11 12 13 14 STATION 8 .STATION 10
10.5 12.5 16.5 20.5 24.5 30.5 36.5 L = 10 inches . L * 16 Inches
L / 2 b 1 9.6 ,L/2b»l5.4
Re=3000
Re=l500
Re=500
2 3 5 10'
C R I T I C A L TAYLOR NO.
..- 4000
\Re=3000
=2000
Re =
2( « )
(Re),, = (12)
Re(6)
II
PROBE 0 . 0 5 INCHES
3 -
FROM INNER W A L L
j ! I600|-
2
<1
(\J
tr 2 -
t-
£C
1200- UJ 8 CO
5 ° UNSTABLE Q
STABLE
>-
800- §
o >-
UJ z LU
(r => tt
o 1
CD
400 10 s 10'
FULLY DEVELOPEII <b
FLOW (DIPRIMA)
— IT'S"5" TAYLOR NO. [jJ-]
Fig. 17 Lowest limit of stability in a long annulus. Data at L/De = 35. ary layer has developed fully. In the former case the transition
is characterized b y a T a y l o r number based on displacement thick-
ness. Experimental results show that transition occurs when
stability. A t R e = 1400 the critical T a y l o r number starts in-
creasing. TliiB corresponds t o a value of ( R e ) 2 i = 0.10, which is
equivalent t o a value of Sg = 0.9. T h e transition f r o m then on . unSe* Ifo
A* ; 7~ > 24-
occurs in a flow with a developing tangential b o u n d a r y layer. v in
T h e thesis which can be induced f r o m these observations is
that two types of transition are possible. T h e first is where the F o r a fully developed flow, the critical T a y l o r number increases
flow is well developed when critical speed is reached. This with increasing R e y n o l d s number for low R e y n o l d s numbers.
corresponds t o the T a y l o r problem and has been analyzed b y D i Transition will be of the boundary-layer t y p e or fully developed
P r i m a [11]. Here the critical T a y l o r number is dependent u p o n t y p e , whichever is attained first. T h e m i n i m u m T a y l o r number for
the flow R e y n o l d s number. T h e second t y p e occurs in a d e v e l o p - which a flow is stable an infinite distance f r o m the annulus inlet is
ing flow (similar to the Gortler p r o b l e m ) and is characterized b y a function of R e y n o l d s number f o r R e y n o l d s numbers less than
the parameter A* > 24. In a fully developed flow, the transition 200, being equal to 1700 at zero R e y n o l d s number, and is 9200 for
will occur at the point indicated b y the limit shown b y D i P r i m a R e y n o l d s numbers over 200. F o r most physical systems vortices
or at Ae* = 24 whichever occurs first. T h u s , while vortices occur will originate in a developing flow. Exceptions are cases of small
at ( T a ) m = 4200 for R e = 100 they should o c c u r at ( T a ) m = 9170 R e y n o l d s numbers in long annuli.
if the R e y n o l d s number is greater than a b o u t 200. If the flow is I t was shown that laminar, laminar plus vortices, turbulent,
increased to R e = 1500, the transition p o i n t would m o v e d o w n and turbulent plus vortices occurred in the flow, and flow maps
the annulus f r o m station 14 and would require increasing the were m a d e at a number of axial stations. W h i l e detection of
rotational speed t o restore it, at which time A* = 24. transition to turbulent flow was difficult it appeared that this
There is g o o d agreement between the data and D i P r i m a ' s t y p e of transition was primarily a function of the length R e y n o l d s
result (Fig. 17). T h e data appear t o follow D i P r i m a ' s curve number.
b e y o n d T a = 9170 then reverse slightly t o w a r d that limit. T h i s
is also evident in one of the experiments of K a y e and Elgar [1 ].
I t m a y be that with care in adjusting the speed that it is possible Acknowledgments
t o exceed the limit A* > 24 at low R e y n o l d s numbers. This T h e research presented in this paper represents a portion of the
might be similar to the case of being able t o extend laminar flow doctoral thesis of K e n n e t h N . Astill [15]. I t was part of an ex-
in tubes to R e y n o l d s numbers in excess of 2000. tensive s t u d y that was conducted for several years in the R e -
Fig. 18 was prepared to show h o w the t h e o r y might b e used to search L a b o r a t o r y of H e a t Transfer in Electronics at M . I T .
predict transition t o vortex flow. T h e curve was generated for under the late Professor Joseph K a y e . T h e A u t h o r wishes t o
station 10, using the a b o v e criteria, with displacement thickness acknowledge the important role Professor K a y e played in this
based on the m o m e n t u m integral analysis. T h e tangential b o u n d - work.
ary layer is fully developed at R e = 485. T o this point the lines I should also like to thank M r . Richard M a c W h o r t e r and Mrs.
of stability are based on D i Prima's analysis or T a = 9170. I r m a Wallace for their help in the preparation of this paper.
B e y o n d this the curve was generated for the developing flow Ac*
= 24. T h e agreement with the data is excellent.
References
1 J. Kaye and E. O. Elgar, "Modes of Adiabatic and Diabatic
Conclusions Fluid Flow in an Annulus With an Inner Rotating Cylinder," TRANS.
ASME, vol. 80,1958, pp. 753-765.
In a developing axial flow in an annulus with an inner rotating 2 G. I. Taylor, "Stability of a Viscous Fluid Contained Between
cylinder, T a y l o r vortices originate near the inner wall, and g r o w Two Rotating Cylinders," Phil. Trans., A, vol. 223, 1923, pp. 289-
radially outward, the vortices m o v i n g in the direction of flow. 343.
This leads t o t w o length effects: one to the point where the in- 3 A. Fage," The Influence of Wall, Oscillations, Wall Rotation
and Entry Eddies on the Breakdown of Laminar Flow in an
stability occurs and a second t o a point where the vortices are Annular Pipe," Proc. Roy. Soc., A, vol. 165, 1938, pp. 513-517.
fully developed. T h e distance f r o m the entrance t o the point 4 R. J. Cornish, "Flow of Water Through Fine Clearances With
where vortices occur increases with increasing R e y n o l d s number Relative Motion of the Boundaries," Proc. of Roy. Soc., A, vol. 140,
and decreases with increasing T a y l o r number. T h e r e appear t o b e 1933, pp. 227-240.
5 S. Goldstein, " T h e Stability of Viscous Fluid Flow Between
t w o t y p e s of transition t o v o r t e x flow: one when the tangential
Rotating Cylinders," Proc. Camb. Phil. Soc., vol. 33, 1937, pp. 41-
b o u n d a r y layer is developing and one when the tangential b o u n d - 61.