MAINTENANCE MANUAL

SINGLE PATIENT DIALYSIS MACHINE

DIAMAX
10 FLOWCHART
10.1. Dialysate Flow Chart (TYPE0)
Note) This flowchart is applicable to the models with serial No. A0001* to No. A0207*

10-1
Symbol Name Symbol Name
PR1 Pressure regulator FL6 Filter 6

V1 Water inlet solenoid valve V52 Disinfectant solenoid valve (OP)

HEX Heat exchanger FL7 Filter 7 (OP)

T5 Temperature sensor 5 FS1 Flow switch 1

T6 Temperature sensor 6 CHa Chamber A

TS1 Thermostat CHb Chamber B

CHa solenoid valve for filling fresh
BT Heater Tank V21
dialysate solenoid valve
CHa solenoid
enoid valve for supplying
H Heater V22
fresh dialysate solenoid valve
CHb solenoid valve for filling fresh
OL3 Orifice 3 V23
dialysate solenoid valve
CHb solenoid valve for supplying
BT1 Deaeration buffer tank V24
fresh dialysate solenoid valve
CHa solenoid valve for discharging
P1 Deaeration pump V25
drain solenoid valve
CHa solenoid valve for filling drain
AS1 Deaeration tank V26
solenoid valve
CHb solenoid valve for discharging
RV1 Relief valve 1 V27
drain solenoid valve
CHb solenoid valve for filling drain
V16 Water inlet solenoid valve V28
solenoid valve
V11 Water inlet solenoid valve FS2 Flow switch 2

BT2 Mixing tank T1 Dialysate temperature sensor

Temperature sensor for B
T2 CD1 Dialysate conductivity sensor
concentrate
Temperature sensor for B
T4 T3 Dialysate temperature sensor
concentrate
Conductivity
onductivity sensor for B
CD2 CD3 Dialysate conductivity sensor
concentrate
Conductivity sensor for B
CD4 V31 Bypass solenoid valve
concentrate
BT3 Mixing tank OL1 Orifice 1

P4 B concentrate pump PG3 Dialysate pressure sensor

FL3 Filter 3 ETRF Endotoxin retentive filter (OP)

P5 A concentrate pump V32 Dialysate supply solenoid valve

FL4 Filter 4 C1 Check valve

V13 B drain solenoid valve V51 Disinfectant solenoid valve

V15 A drain solenoid valve P2 Dialysate pump

10-2
Symbol Name Symbol Name

RV2 Relief valve 2 PG4a Arterial pressure sensor 1

AS2 Air separator tank TPFL1a Filter 1a

FW Float switch BP1 Blood pump

OL2 Orifice 2 HP Syringe pump

Blood chamber level adjustment
V41 Air separator solenoid valve P6
pump
BLD Blood leak detector V72 Level adjustment solenoid valve

P3 UF pump TPFL2 Filter 2

V2 Re-circulation solenoid valve PG5 Venous pressure sensor

OL5 Orifice 5 ABD Air bubble detector

OL4 Orifice 4 BD Blood detector

V42 Pressure exhaust solenoid valve CL2 Venous clamp

Level adjustment solenoid valve
RV3 Relief valve 3 V73
(OP)
Level adjustment solenoid valve
V4 Drain solenoid valve V71
(OP)
Dialyzer inlet pressure sensor
SL Sample port PG4b
(OP)
V33 Dialysate return solenoid valve TPFL1b Filter 1b (OP)

V3 3-way Solenoid valve (OP)

V34 Powder Exhaust valve (OP)

V35 Drain valve (OP)

C13 Check valve (OP)

TPFL8 Filter 8 (OP)

FL1 Filter 1 (OP)

FL2 Filter 2 (OP)

NOTE : (OP) Options

10-3
10.2. Dialysate Flow Chart (TYPE 1)
Note) This flowchart is applicable to the models with serial No. A0208* or later.
Central System option is applicable to the models with serial No. J8702* or later.

10-4
Symbol Name Symbol Name
B / A2 2nd Central solenoid valve
PR1 Pressure regulator V12
(OP)
V1 Water inlet solenoid valve V17 B / A2 1st Central solenoid valve (OP)
HEX Heat exchanger V14 Intercept solenoid valve (OP)
A / A1 2nd Central solenoid valve
T6 Temperature sensor 6 V18
(OP)
TS1 Thermostat V19 A / A1 1st Central solenoid valve (OP)
BT Heater Tank V15 A drain solenoid valve
H Heater V52 Disinfectant solenoid valve (OP)
OL3 Orifice 3 FL7 Filter 7 (OP)
BT1 Deaeration buffer tank BT3 Buffer tank

P1 Deaeration pump FS1 Flow switch 1

AS1 Deaeration tank CHa Chamber A
RV1 Relief valve 1 CHb Chamber B
CHa solenoid valve for filling fresh
V16 Water inlet solenoid valve V21
dialysate solenoid valve
CHa solenoid valve for supplying
V11 Water inlet solenoid valve V22
fresh dialysate solenoid valve
CHb solenoid valve for filling fresh
BT2 Mixing tank V23
dialysate solenoid valve
Temperature sensor for B CHb solenoid valve for supplying
T2 V24
concentrate fresh dialysate solenoid valve
Conductivity
onductivity sensor for B CHa solenoid valve for discharging
CD2 V25
concentrate drain solenoid valve
Temperature sensor for B CHa solenoid valve for filling drain
T4 V26
concentrate solenoid valve
Conductivity
onductivity sensor for B CHb solenoid valve for discharging
CD4 V27
concentrate drain solenoid valve
CHb solenoid valve for filling drain
P4 B concentrate pump V28
solenoid valve
FL3 Filter 3 FS2 Flow switch 2
P5 A concentrate pump T3 Dialysate temperature sensor
FL4 Filter 4 CD3 Dialysate conductivity sensor
V13 B drain solenoid valve T1 Dialysate temperature sensor
V31 Bypass solenoid valve CD1 Dialysate conductivity sensor
V32 Dialysate supply solenoid valve ETRF ETRF retentive filter (OP)
V51 Disinfectant solenoid valve C1 Check valve
FL6 Filter 6 SL Sample port

10-5
Symbol Name Symbol Name

FW Float switch PG4a Arterial pressure sensor 1

V41 Air separator solenoid valve TPFL1a Filter 1a
Pressure exhaust solenoid
V42 V71 Level adjustment solenoid valve (OP)
valve
BLD Blood leak detector BP1 Blood pump
P3 UF pump HP Syringe pump

PG3 Dialysate pressure sensor TPFL1b Filter1 (OP)

P2 Dialysate pump PG4b Dialyzer inlet pressure sensor (OP)

V2 Re-circulation solenoid valve V73 Level adjustment solenoid valve (OP)
V4 Drain solenoid valve TPFL4 Filter 4
Blood chamber level adjustment
V3 3-way Solenoid valve (OP) P6
pump
V34 Powder Exhaust valve (OP) V72 Level adjustment solenoid valve
V35 Drain valve (OP) TPFL2 Filter 2
C13 Check valve (OP) PG5 Venous pressure sensor
TPFL8 Filter 8 (OP) ABD Air bubble detector
FL1 Filter 1 (OP) BD Blood detector

FL2 Filter 2 (OP) CL2 Venous clamp

V33 Dialysate return solenoid valve
AS2 Air separator tank
RV2 Relief valve 2

NOTE: (OP) Options

NOTE: Some TYPE 1model have ‘Orifice 2’ and ‘Orifice 4’ in the dialysate flow chart.
Serial No. of these models can confirm in the table below.

Model Type Serial No.

A0208* – A0389*, A0391*
Orifice model B0392* – B0402*, B0458*, B0541*,
A0422* – A0425*, A0512*, A0513*

No Orifice
Other than Type 1 models those above
model

10-6
11.3. Distinction about types of DIAMAX

Meaning of Serial No.

There are two types of notation system, as shown below.

06 A 0001 E or
1
2
3
4

Description Remarks
Year of
1 06 means manufactured in 2006.
manufacture
230V A
No compliance to EMC
110V B
2 Voltage Type
230V C, G or J:
Compliance to EMC
110V D, H or K:
3 Identification number Four or five digit number
4 Language Type E: English S: Spanish P: Portuguese

NOTE

countries or area.

NOTE
The Serial No. will be shown
And the Language Type (E, S and P) is denoted by an asterisk in this manual.

Serial No.: A 0001*

11-8
 TYPE 1 TYPE 2
Serial No.: A0001* - A0207* Serial No.: A0208*
A(or B) 0609*
Big size Power Supply Unit
(Type 1) Small size Power Supply Unit
(Manufactured by Techno Electric.) ((Type
Type 2)
2)
(Manufactured
anufactured by Voltex.)

Two Terminals for Heater

(L, N)
11-9

TYPE 3 TYPE 4, 5 and 6

Serial No.: C0001* TYPE4 : Serial No.:
- C(or D) 8301* G8302* - G(or H)8701*
TYPE5 : Serial No.:
J8702* - J(or K)10178*
SSR Box
TYPE6: Serial No,:
EMC Shield Cover J(or K) 10179* or later

Small size Power Supply Unit

Small size Power Supply Unit built - in SSR
(Type 3) (Type 4)
(Manufactured by Voltex.) (Manufactured by Voltex.)

Two Terminals for Heater Four Terminals for Heater

 Table 1: Distinction matter of Machines
TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 & 6
Item
(Big size PS) (Small size PS) (With SSR-Box) (Built - in SSR) (Built - in SSR)
A0208* C0001* - G8302* - J(or K)8702*
Serial No. A0001* - A(or B)0207* G(or H) 8701* or later
A(or B) 0609* C(or D) 8301*
Type 1 Type 2 Type 3 Type 4 Type 4
Manufactured by Manufactured by Voltex. Manufactured by Voltex. Manufactured by Voltex. Manufactured by Voltex.
Power Supply Unit
Techno Electric. (Small size PS: (Small size PS: (Small size PS: (Small size PS:
(Big size PS) SSR is integrated) SSR is NOT Integrated) SSR is integrated) SSR is integrated)

SSR-Box Not Equipped Not Equipped Equipped Not Equipped Not Equipped
Pressure Regulator Type 1 Type 2
PR1 (ER884ZB) (PVS / JX-3839C)
Temperature Sensor
Type 1 Type 2
T1-4
11-10

(Pt100) (Thermistor)
(See Table 2)
Temperature Sensor
Equipped Not Equipped
T5
Deaeration Pump Metering pump
P1 Variable pump (Joint integrated type)
Dialysate Pump (Joint removable type) Variable pump
P2 (Joint integrated type)
UF Pump P3 Type 1 Type 2 Type3
(See Table 2) (Separate Bracket) (Integrated Bracket) (Integrated Bracket)
UFP Encoder Type 1 Type 1 Type 2
(See Table 2) Monitoring volume only Monitoring volume only Monitoring volume and rotate direction
Concentration Pump Type 1
Type 2 Type 2 Type 3
P4 (Separate Bracket)
(Integrated Bracket) (Integrated Bracket) (Integrated Bracket)
Concentration Pump Type 1 (P4 is compatible with P5)
(P4 is compatible with P5) (P4 is compatible with P5)
P5 (Separate Bracket)
 TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 & 6
Item
(Big size PS) (Small size PS) (With SSR-Box) (Built - in SSR) (Built - in SSR)
Relief Valve RV3
(Hydraulic Type: Equipped Not Equipped
See Table 2)
Dialyzer Coupler Type 1 Type 1 Type 2
Holder (Vertical type) (Vertical type) (Horizontal Type)
230V: Double Heater
Heater Single Heater Single Heater (750W+750W)
(See Table 2) (1500W) (1500W) 110V: Single Heater
(1500W)

Heater Tank Type 1 Type 1 Type 2

Blood Sensor amp Type 1 Type 2 Type 2 Type 3

11-11

BD (SUNX (Panasonic) FX-D1) (SUNX (Panasonic) FX-301)

301) (SUNX (Panasonic) FX
FX-301) (SUNX (Panasonic) FX101)
Blood Leak Detector
BLD Type 1 Type 1 Type 2 Type 3
(See Table 2 below)
Type 1
Pressure Sensor Type 2
Before or equal A0389*
Bracket A0390, A0403-A0421* A0426*-B0457*,
A0391-B0402*, A0422-A0425*,
425*,
425 A0459* or later
PG3
B0458*
Type 1 (CKD) Type 2 (KYOWA)
Solenoid Two-way
Before or equal A0389*, A0391*-B0402*,
391*-B0402
391 0402 A0390*, A0403*-A0421*,
Valve A0426* -A0457*, A0459* or later
A0422*-A0425*, B0458**
Old Type
Blood Pump Cover before or equal A0101*E or later
A0100E.
Type1
A0001* A0389*, A0391* B0402* Type2 Type3 Type 4
Syringe Pump A0422* A0425*, B0458* E(or F)8301* or before G8302* - G(or H) 8701* J8702* or later
A0512* A0513*, B0541*
 Table 2: Software Type Setting List
TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 & 6
Item
(Big size PS) (Small size PS) (With SSR-Box) (Built - in SSR) (Built - in SSR)
A0208* C0001* -
Serial No. A0001* - A0207* G8302E* - G(or H) 8701* J8702* or later
A(or B) 0609* C(or D) 8301*
Type of Setting on Software: Maker - Information Machine type Temperature sensor
Temperature
Sensor T1-4 Type 0 Type 1 Type 1 Type 1

Setting on Software: Maker - Information Machine type UFP

UFP Encoder
Type 1 Type 1 Type 2 Type 2
Setting on Software: Maker - Information Machine type Hydraulic

Type 0 Type 1 Type 1 Type 1

Hydraulic Type
11-12

Setting on Software: Technician Rinse Parameter Setting Recirculation Rate

600 mL /min 1300 mL /min 1300 mL /min 1300 mL /min 1300 mL /min
Setting on Software: Maker - Information Machine type Heater
Heater 230V: Type 2 230V: Type 2 230V: Type 2
Type 1 Type 1
110V: Type 1 110V: Type 1 110V: Type 1

Blood Leak Setting on Software: Maker - Information Machine type BLD

Detector Type 0 Type 0 Type 1 Type 1

Setting on Software: Maker - Information Machine type ABD

Air Bubble Detector Type 1
Type 0 Type 0 Type 0 Type 0
(G8426* or later)
Setting on Software: Maker - Information Machine type Syringe Pump
Syringe Pump
Type0 Type0 Type0 Type1
 Table 3: List of P.C. Board and Machine Types
Machine TYPE TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 TYPE 6
Control P.C. board BP02-16B BP05-12A/B/E BP05-12E BP05-12G BP05-12G/H
Monitor P.C. board BP02-17B BP02-17C BP05-13A/B/E BP05-13E BP05-13F BP05-13F/G
Driver P.C. board BP02-18B BP05-14A/D BP05-14D
BP05 BP05-14E
Mother P.C. board BP02-14A BP05-11A/B/C BP05-11C
BP05 BP05-11D BP05-11D/E
LCD display P.C. board BP02-15A/B/C BP02-15D/F/H
/H BP02-15H BP02-15J1
LED LAMP P.C. board BP01-25 /25A BP01-25A
Connector P.C. board BP02-31B/C BP02-31D/E
BP02-
BP02 -31
31D/E
D/E BP02-31F BP02-31F/G
LCD connector conversion P.C. board BP02-30A (See NOTE below) BP02-30A/A1/A2
BP02--30A/A1/A2
BP02
Pump driver P.C. board BP03-10A/B BP03-10B/D
BP03 10B/D BP03-10E
11-13

Conductivity sensor P.C. board BP03-16/16A/16B BP03

BP03-16B/16D BP03-16D
Dialysate pressure sensor P.C. board BP03-01A/B BP03-01C/D BP03-01D
Blood pressure sensor P.C. board BP01-19B/C
BP01 9B/C BP01-19C
Sound volume P.C. board BP01-24
BP01-50B
BP01-
BP01 -50
50B BP01-50B
Level adjustment switch P.C. board
(White Key top
top) (Gray Key top)
26SD-520A
Air bubble detector P.C. board 23SD-
23SD
23SD-543
-543 26SD-520A 35SD-513A
35SD-513A
CXA-P1212B-WJL
Inverter P.C. board CXA-P1212B-WJL CXA-P1212E-WJL ALD-310012PJ125
ALD-310012PJ125
UFP Encoder board BP05-34 /34A BP05-34A
Syringe Pump Encorder P.C. board BP13-11
NOTE: P.C. board BP02-30A1/A2 have different connectors from BP02-30A. Replacing this P.C. board from 30A to 30A1/A2,
please replace not only P.C. board but also the cable at a time.
 Table 4 Compatibility for Different Version of P.C.B
Print Circuit Board (P.C.B) Machine Type
Description (Ref chapter) Ref. chapter Identification No. Order cord 1 2 3 4 5 6
LED LAMP P.C board 13.13 BP-01-25A 0-402-081
BP02-30A 0-402-078
LCD connector conversion
13.15 BP02-30A1 0-402-186
P.C. board
BP02-30A2 0-402-187
Sound volume P.C. board 13.12 BP01-24 0-402-057
057
BP03-10A/B/D 0-402-073
402-073
Pump Driver P.C. board 13.17
BP03-10E 0-402
0-402-200
402-20
200
0
BP03-01A/B/C See chapter
Dialysate Press. Sensor P.C. board 13.9
BP03-01D 13.9.
Blood Press. Sensor P.C. board 13.8 BP01-19B/C 0
0-402-068
-402
11-14

23SD-543
26SD-520A
520A (with Q4)
0-402-070
Air Bubble detector P.C. board 13.11 26SD-520A
26SD-520A
26SD-
(without Q4)
35SD-513A
35SD 513A 0-402-201
BP01-50B
BP01
0-402-069
(Keytop: white)
Level Adjustment Switch P.C. board 13.14
BP01-50B
0-402-147
(Keytop: Gray)
BP02-31B
BP02-31C /D 0-402-148
Connector P.C. board 13.16 BP02-31E
BP02-31F 0-402-202
BP02-31G (*1) 0-402-240
 Print Circuit Board (P.C.B) Machine Type
Description (Ref. chapter) Ref. chapter Identification No. Order cord 1 2 3 4 5 6
BP03-16
(BD-SECM01D)
Conductivity sensor P.C. board 13.10 BP03-16A 0-402-149
BP03-16B
BP03-16D
BP02-15A/B/C 0-402-077
077
BP02-15D
0-402-150
402-150
BP02-15F
LCD display P.C. board 13.3
BP02-15H 0-402-195
BP02-15J1
BP02-15J2 0
0-402-236
402
11-15

BP02-14A 0-402-154
BP05-11A
11A /B/C 0-402-146
Mother P.C. board 13.7
BP05-11D
BP05-
BP05-11D 0-402-215
BP05-11E
BP05-
BP05-11E (*1) 0-402-239
BP02-16B
BP02 0-402-060
BP05-12A/B
BP05
0-402-151
Control P.C. board 13.4 BP05-12E
BP05-12G 0-402-216
BP05-12H (*1) 0-402-237
BP02-17B 0-402-061
BP02-17C 0-402-064
BP05-13A/B
Monitor P.C. board 13.5 0-402-152
BP05-13E
BP05-13F 0-402-217
BP05-13G (*1) 0-402-238
 Print Circuit Board (P.C.B) Machine Type
Description Ref. chapter Identification No. Order cord 1 2 3 4 5 6
BP02-18B
0-402-153
BP05-14A (JP7 Short)
Driver P.C. board 13.6 BP05-14A (JP7 Open)
0-402-141
BP05-14D
BP05-14E 0-402-218
CXA-P1212B-WJL
0-402-076
402-076
076
Inverter P.C. board 13.18 CXA-P1212E-WJL
ALD-310012PJ125 0-402-194
0-402
402-194
194
UFP Encoder board 13.19 BP05-34/34A 0
0-402-084
-402
402--084
Syringe Pump Encoder P.C. board 13.20 BP13-11 0-402-219
0-402
402
11-16

NOTE)) The parts with hatched are no longer available. For the inventry information, please contact us
us.

NOTE
BP05-12H (Control) and BP05-13G(Monitor) can not be used in combination with previous P.C. Boards.
Check the Identification No. of P.C. board before maintenance.

NOTE
The Board have (*1) marked is designed to use by central delivery system option.

NOTE: Figures on the table show condition of compatibility of the machine type.
: Compatible
: Interact by exchanging some parts or changing the software setting. See each chapter and follow the procedure.
: Not compatible

When change P. C. B, check the machine type and P. C. B identification No. For more detail, refer to each chapter.
11.4. The Parts Parts List and Replacement Procedure

NOTE
The standards and materials described in the table below are based on JIS standard.

11.4.1. Pressure Regulator (PR)

11.4.1.1 Pressure Regulator (Type 1)
NOTE This type of Pressure Regulator is equipped the models with equal or before serial No.A0207*

Standard NIPRO order

No. Description Remarks
/Material Code No.
Compatible with
Pressure Regulator Assy
Type2 (0-401-001)
1 Pressure Regulator body ER884ZB
2 Joint (Hose port) PSU
3 Nut Stainle
Stainless Steel 0-401- 004
4 PR bracket Stainless Steel

NOTE The parts with hatched on the list above constitute as an assembly, and cannot be
purchased separately.

11.4.1.2 Pressure regulator (Type 2): Non adjustment type

NOTE This type of Pressure Regulator is equipped the models with serial No.A0208
No.A0208* or later.

Standard NIPRO order

No. Description Remarks
/Material Code No.
Pressure Regulator Compatible with
1 PVS/JX-3839C 0-401- 001
Assy Type 1

11-17
11.4.2. Heat exchanger (HEX)

TYPE1

TYPE2 (Half)

Standard NIPRO order

No. Description Remarks
/Material Code No.
Heat exchanger Assy
0-401- 006 For Type 1 4 machine
(Type 1)
Heart exchanger Assy For Type5 machine or
0-401- 319
(Type 2) later
1 T different diameter joint Silicone rubber 0-401- 007
2 Double tube Stainless Steel 0-401- 008
3 Double tube (Half) Stainless Steel 0-401- 320
NOTE) They are not physically compatible.

11-18
11.4.3. Deaeration Buffer tank AS1

Type 1 Type 2

Standard NIPRO order

No. Description Code No. Remarks
/Material
Deaeration tank Assy 0-401- 009 Type2
1 Hex.
Hex nut M4 0-401- 010
2 Upper tank PSU 0-401- 011
Equipped with after or
3 Spacer 4EP 0-401- 012
equal B0218*.
PP
4 Float (for Type1) 0-401- 013
Stainless Steel
G50 silicone
5 O ring 0-401- 014
rubber
Equipped with after or
6 Large Spacer PPS 0-401- 015
equal B0218*.
7 Lower tank PSU 0-401- 016
Cross recessed head Equipped with after or
8 P3 M4 30 0-401- 018
pan screw equal B0218*.
PP
9 Float (for Type2) 0-401- 293
Stainless Steel
Cross recessed head
10 P3 M4 15 0-401- 017
pan screw

NOTE) Type1 AS1 has already out of production. Please select Type2 for use.
The parts with hatched are out of production, while supplies last.

11-19
11.4.4. Air separator tank AS2

Standard NIPRO order

No. Description Code No. Remarks
/Material
Air separator
parator Assy 0-401- 019
1 Hex.
Hex nut M6 0-401- 020 Float switch accessory
2 Hex.
Hex nut M4 0-401- 010
3 Upper tank PSU 0-401- 021
4 Hex. nut M6 0-401- 020 Float switch accessory
5 Packing Silicone rubber 0-401- 022
6 Float switch OLV-5S 0-401- 023
G50 silicone
7 O ring 0-401- 014
rubber
8 Lower tank PSU 0-401- 016
Cross recessed P3 M4 15
9 0-401- 017
head pan screw Stainless Steel

11-20
11.4.5. Deaeration chamber (BT1)

Standard NIPRO order

No. Description Code No. Remarks
/Material
Deaeration
0-401- 024
chamber Assy
1 Chamber bracket Stainless Steel 0-401- 025
2 Lower tank PSU 0-401- 016
Cross recessed
3 P3 M4 15 0-401- 017
head pan screw
G50 silicone
4 O ring 0-401- 014
rubber
5 Tank cap Stainless Steel 0-401- 026

11-21
11.4.6. Temperature sensor T1 to 4
11.4.6.1 Temperature sensor T1 to 4 Type 1:Pt 100
NOTE
Monitor PCB (Slot 3: CPU2 board) version should be BP02-17A or B type (it is equipped with
serial No before or equal A0207*). Not compatible with BP02-17C or later version that is for
Thermistor types (it is equipped with equal or after A0208*)

NOTE
Software setting
0 1 Thermistor type.

Standard NIPRO order

No. Description Remarks
/Material Code No.

Temperature sensor Pt
Pt100 0-401- 027
100 type Assy

Cross recessed head Stainless Steel

1 0-401- 028
pan screw P3 M3 10
Thermo sensor holder
2 Stainless Steel 0-401- 029
lid
3 Pt 100 probe Pt100 0-401- 030
4 O ring P5 silicone rubber 0-401- 031
5 Thermo sensor holder PSU 0-401- 032

NOTE) The parts with hatched are out of production, while supplies last.

11-22
11.4.6.2 Temperature sensor T1 to 4 Type 2:Thermistor

NOTE
Monitor PCB (Slot 3: CPU2 board) version should be equal or after BP02-17C (This PCB is
equipped the model with serial No. A0208* or later.). Not compatible with BP02-17A or B type
that is for Pt 100 sensor types (it is equipped with serial No. before or equal A0207*)

NOTE
Software setting
1

CAUTION
This thermistor does not compatible with Pt 100 type sensor.
This thermistor does not compatible with T5/6 thermistor.

Standard NIPRO order

No. Description Remarks
/Material Code No.
Temperature sensor
Thermistor (T1 to T4) 0-401- 033
Assy
1 and 2 constitute
1 Thermistor holder lid PSU 0-401- 034
anassembly
1 and 2 constitute an
2 Thermistor EP5G503E2 0-401- 034
assembly
3 O ring P3 silicone rubber 0-401- 035
4 Thermistor holder PSU 0-401- 036

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

11-23
11.4.6.3 Temperature sensor T5/6
NOTE
T5 is not equipped the models with serial No.A0208* or later.

CAUTION
This temperature sensor does not compatible with T1 to T4 temperature sensor.

CAUTION
This sensor (Thermistor type) does not compatible with Pt 100 type sensor.

Standard NIPRO order

No. Description Remarks
/Material Code No.
Thermistor
0-401- 037
(T5 or T6) Assy
1 and 2 constitute as
1 Thermistor holder lid PSU 0-401- 038
an assembly
1 and 2 constitute as
2 Thermistor EP5H852LT 0-401- 038
an assembly
P3 silicone
3 O ring 0-401- 035
rubber
4 Thermistor holder PSU 0-401- 036

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

11-24
11.4.7. Conductivity sensor (CD 1 to 4)

Standard NIPRO order

No. Description Remarks
/Material Code No.
Conductivity
0-401- 039
sensor Assy
1 Case A PSU 0-401- 040
AS568-104 silicone
AS568
2 O ring 0-401- 041
rubber
3 Electrode Stainless Steel 0-401- 042
Cross recessed Stainless Steel
4 0-401- 043
head pan screw P3 M3 8

11-25
11.4.8. Heater and heater tank

Type 2 Heater Tank

Type 1 Heater Tank

NOTE
Type 2 Heater Tank is equipped the models with serial No.C000
No.C0001* or later.

CAUTION
Do not use Type1 Heater tank in the models with serial No.C000
No.C0001* or later.

Standard NIPRO order

No. Description Remarks
/Material Code No.
Type0: Single Heater
0-401- 294
For TYPE1 machine
Type1: Single Heater
0-401- 232
For TYPE2 machine
For 230V
Type2: Double Heater
0-401- 233
For TYPE3 machine
Type3: Double Heater
0-401- 304 For Type 4 or later
Heater Assy machine
Type1
0-401- 251
For TYPE2 machine

Type2
For 110V 0-401- 234
For TYPE3 machine
Type3
0-401- 310 For TYPE4 or later
machine
11-26
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Type1
- -
Compatible with Type 2
1 Heater tank Stainless Steel
0-401- 045 Type 2

Type0: Single Heater

0-401- 295
For TYPE1 machine
Type1: Single Heater
0-401- 046
For TYPE2 machine
For 230V Type2: Double Heater
0-401- 219
For TYPE3 machine
Type3: Double Heater
0-401- 311 For TYPE4 or later
2 Cartridge heater
machine
Type1
0-401- 252
For TYPE2 machine
Type2
T ype2
0-401- 220
For 110V For TYPE3 machine
Type3
0-401-
0-401
401-- 312 For TYPE4 or later
machine
3 O ring JASO 1033 0-401
0-401- 047

4 Thermostat 03PNA100 0-401- 048

Cross recessed P3 M3 10
5 0-401- 028
hex. head bolt Stainless Steel
Cross recessed P3 M3×6
6 0-401- 049
head pan screw Stainless Steel
Stainle

NOTE) The parts with hatched are out of production, while supplies last.

NOTE) Three
hree Types of 110V Cartridge
Ca Heater have difference of harness length.
Harness length of Type1 Heater is designed for Small size Power Supply unit (for TYPE2
machine).
Type2 Cartridge Heater (For machine Type3) is be able to use to Machine Type4. But it is too
long for the Type4 machine.

To replace heater unit, please confirm machine TYPE.

Serial No. 110V Model 230V Model

A0001* - A0207*
Single Heater (Type 0)
(TYPE 1)
A0208E A (or B) 0609* Single Heater (Type 1) Single Heater (Type 1)
(TYPE 2)
C0001S C(or D)8301* Single Heater (Type 2) Double Heater (Type 2)
(TYPE 3) : Long cable : Long cable
G (H, J or K) 8302* or later Single Heater (Type 3) Double Heater (Type 3)
(TYPE 4 or later) : Short cable : Short cable

11-27
 DANGER
Installing different type heater causes a breakdown of machine. To replace heater, confirm
specifications of heater and machine

Reference: Difference of Heater Type

Single Heater
110V Type1, 2 and 3
230V Type1

2 Cables
Chop mark
(110V or 230V)

Double Heater
230V Type2 and 3

4 cables

11-28
11.4.9. Chamber (CHa, CHb)

CHa / CHb Assy

Chamber Assy

Assembling direction of diaphragm

11-29
A: CHa/CHb Assy

B: CHa/CHb Assy (Type2) NOTE) The casing internal design was

changed (add gap) from middle of
Type 6 machine. These assemblys
have compatibility but casings does
not have compatibility.

11-30
Type 1
Standard NIPRO order
No. Description Remarks
/Material Code No.
Chamber Assy 0-401- 050 Above 1 set
A CHa / CHb Assy 0-401- 051 Only half side Assy
1 Chamber packing FKM 0-401- 052
2 Chamber diaphragm FKM 0-401- 053
3 Casing PPS 0-401- 054
4 Hex. Nut M5 Stainless Steel 0-401- 004
5 Plain washer M5 Stainless Steel 0-401- 055
Cross recessed head
6 P3 M5 25 0-401- 056
pan screw
7 Chamber bracket Stainless Steel 0-401- 057
Cross recessed head
8 P3 M5 16 0-401- 058
pan screw

NOTE: Type1 Chamber Assy and CHa / CHb Assy are out of production, while supplies last.

Following Assy / Parts are for Type2 chamber.

Standard NIPRO order
No. Description Remarks
/Material Code No.
Chamber Assy
0-401- 349 Above 1 set
(Type2)
CHa / CHb Assy
B 0-401- 350 Only half side Assy
(Type2)
Chamber diaphragm
9 FKM 0-401- 351
(For Type2)
10 Casing (For Type2) PPS 0-401- 352

NOTE
Identification of Chamber Type

Type1
ype1 chamber casing have Be able to distinguish the type by the
reinforcements on the flange part. presence or absence of packings.
Thickness of Type2 casing is uniform.

Type1 Type2 Type1 Type2

11-31
 CAUTION
For Type2 parts (Chamber diaphragm and Casing) cannot be used in combination with Type1
parts.
In addition, CHa and CHb Assy need to use with same Assy type.
(Do not use in combination with )
If not, it is probably cause flow / conductivity fluctuation and/or alarms caused by it.

CAUTION
Need to set the Chamber and Line capacity (Hydraulic volume) correctly for accurate flow and
conductivity control, and assured chemical rinse / disinfection.
After change the chamber, initialize of calibration data caused by software version up, be sure to
check and setting the Chamber and Line capacity setting as following method.

1. .
2. ->
- button -
3. Enter the correctly Chamber capacity

Chamber type Capacity (mL)

Type1 2
223
23
Type2 2
248
48

4. Open Rinse Parameter screen b - c ->

-
5. Enter the u to

Note) The hydraulic value is difference for each machine type and Chamber type.
Chamber: Type1 Chamber: Type2
Machine type ETRF option
Capacity (mL) Capacity (mL)
No 1950 2000
Type1 to Type
Type4
Yes 2190 2240
No 1850 1900
Type5 or later
Yes 2090 2140

CAUTION
Please check and calibrate the following after change the chamber Type 1 to Type2.

- Dialysate flow check (15.1.3 Adjustment of closed line pressure (RV2))

- Accuracy check of UF (15.2. UF)
- Dialysate compounding (15.7 Calibration of dialysate)

11-32
11.4.10. Flow switch

Proximity sensor Type Photoelectric sensor Type

Drip proof cover

Standard NIPRO order

No. Description Remarks
/Material Code No.
Flow SW Assy (Proximity) 0-401- 059
Flow SW Assy
0-401- 315
(Photoelectric)
Include No.6, 8,
Drip proof cover kit 0-401- 342
and 9
1 Flow SW cap PSU 0-401- 060
P14 silicone
2 O ring 0-401- 061
rubber
3 Body of flow SW PSU 0-401- 062
Stainless Steel
4 Steel ball 0-401- 063
5/16
5 Proximity sensor GX18-MLU 0-401- 064 See NOTE 1)
For Photoelectric
6 Sensor bracket Stainless Steel 0-404- 135
sensor
7 Photoelectric sensor EE-SX461P-11 0-401- 305 See NOTE 2)

11-33
 Standard NIPRO order
No. Description Remarks
/Material Code No.
8 Drip proof cover 1 PVC 0-401- 343
See NOTE 3)
9 Drip proof cover 2 PVC 0-401- 344

NOTE) Proximity sensor type is not able to use for TYPE4 or later machine.
Photoelectric sensor type is not able to use for Type3 or before machine

NOTE 1) See below the dimension of the Proximity sensor.

Dimension of Proximity sensor

Assembling (unit: mm)

NOTE 2) The harness is not included in Photo sensor. Refer to chapter 11.5.4.2 about the
harness. If the harness is required, order the harness (0
(0-402-203).

NOTE 3) Sensor bracket of Flow Switch iis

s changed for Drip proof bracket attachment from Serial
No. 10179* or later.
The Drip proof cover
over 1 and 2 does not use with Before Type bracket.

Before type For Drip proof cover

CAUTION
Be careful to not spatter liquid on the connector of Photo sensor.

NOTE
The FS of Photoelectric sensor type has cover for drip-proof.
Never remove the cover at the time of the maintenance.

11-34
11.4.11. Dialysate pressure sensor (PG3)
11.4.11.1 Dialysate pressure sensor (Type 1)
NOTE) This type 1 is equipped the models with serial No. before or equal A0389*, A0391*-B0402*,
A0422*-A0425*, B0458*. Other machines are equipped with Type2.

Standard NIPRO order

No. Description Remarks
/Material Code No.
Dialysate pressure sensor
0-401- 065
Type 1 Assy
1 Pressure sensor holder PSU 0-401- 066
AS568-012
2 O ring 0-401- 067
silicone rubber
3 and 8 constitute as
3 Transducer 19C030PV3K
an assembly.
Cross recessed head pan
4 P3 M3 8 0-401- 043
screw
Cross recessed head pan
5 screw P3 M3 6 0-401- 068
Pressure sensor P.C. board
6 Stainless Steel 0-401- 069
cover
Pressure sensor P.C. board
7 Stainless Steel 0-401- 070
fixing plate
Dialysate pressure sensor 3 and 8 constitute as
8 BP03-01
board an assembly.
Cross recessed head pan
9 P3 M3 10 0-401- 028
screw
NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

CAUTION
To touch sensor diaphragm may cause of sensor trouble.
To replace parts, be careful not to touch diaphragm.

11-35
11.4.11.2 Dialysate pressure sensor (Type 2)

Standard NIPRO order

No. Description Remarks
/Material Code No.
Dialysate pressure sensor
0-401- 071
type 2 Assy
1 Pressure sensor holder PSU 0-401- 066
AS568-012
AS568
2 O ring silicone rubber 0-401- 067

3 and 7 constitute as an
3 Transducer 19C030PV3K
assembly. See NOTE2
4 PCB spacer Nylon 66 0-401- 072
Cross recessed head pan
5 screw P3 M4 8 0-401- 073
Cross recessed head pan
6 screw P3 M3 8 0-401- 043
Dialysate pressure sensor 3 and 7 constitute as an
7 BP03-01
board assembly. See NOTE2
Dialysate pressure sensor
8 Stainless Steel 0-401- 074
PCB cover

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.
NOTE2) There are soldering type and connector type to connect between Dialysate Pressure
P.C.Board and Pressure sensing module. P.C.Board and sensing module have already calibrated in
pairs at manufacture before the shipment of the machine. Connector type can separate sensing
module from P.C.B, but NEVER use with other Pressure P.C.B. It may cause of measuring incorrect
value

CAUTION
To touch sensor diaphragm may cause of sensor trouble.
To replace parts, be careful not to touch diaphragm.
11-36
11.4.12. Blood pressure sensor (PG4a / PG5)

Base Type 1

Base Type 2

PG4a and PG5 sensor units are compatible except the length of tube.
Please see table below and confirm the length of the tube.
The 220 mm tube attached to sparere parts
parts,, please cut it when
wh use it for PG5.

Sensor Unit Length of A (mm)

PG4a 220
PG5 40

Standard NIPRO order

No. Description Code No. Remarks
/Material
Blood pressure
0-401- 184 For PG4a, PG5
sensor Assy
Cross recessed head Stainless Steel
1 pan screw P3 M3 6 0-401- 068

2 Cover 0-401- 227

Cross recessed head Stainless Steel For Type 1
3 0-401- 228
pan screw P4 M3 6 base
Blood pressure
4 BP01-19 B/C 0-402- 068
sensor board
For Type 2
5 PCB stand 0-401- 072
Base
PCB Stand
6 PCB base (Type2) 0-401- 229
Type
Screw fix
7 PCB base (Type1) 0-401- 230
Type

11-37
11.4.13. Mixing tank

Standard NIPRO order

No. Description Code No. Remarks
/Material
Mixing chamber Assy 0-401- 075
1 Tank bracket Stainless Steel 0-401- 076
2 Lower tank PSU 0-401- 016
3 Cross recessed head pan screw P3 M4 15 0-401- 017
G50 silicone
4 O ring 0-401- 014
rubber
5 Tank lid Stainless Steel 0-401- 026

11-38
11.4.14. Gear pump (P1, P2)

11-39
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Magnet Gear pump MDG-R2BA21-51
0-401- 077 See NOTE )
(Variable pump) MDG-R2BA24S-89
Magnet Gear pump
MDG-R2BA24S-88 0-401- 306 See NOTE )
(Metering pump)
Set of No. 9, 10, 13 to
Gear set
0-401- 078 16, 18, 23
(For Variable pump)
See NOTE )
Set of No. 9, 10, 13 to
Gear set
0-401- 307 16, 18, 23
(For Metering pump)
See NOTE )
Pump head Assy Without 1,31
0-401- 079
(For Variable pump) Pump head: No.17
Pump head Assy Without 1,31
0-401- 308
(For Metering pump) Pump head: No.36
1 Motor (For Variable pump) 0-401-
401-
401 080 See NOTE )
Motor (For Metering pump) 0
0-401-
-401
401- 313 See NOTE )
2 Magnet retaining ring Stainless Steel 0-401-
0-401
401-- 081
5 Rear casing Stainless steel 0-401-
0-401 082
6 Magnet can Stainless steel 0-401-
0 083
7 Mounting plate Stainless Steel 0-401- 084
8 Bracket Stainless Steel 0-401- 085
Driven gear
9 PEEK
(For Variable pump) Including Gear set
Driven gear for (For Variable pump)
PPS
(For Metering pump)
Idler gear
10 PEEK
(For Variable pump) Including Gear set
Idler gear (For metering pump)
PPS
(For Metering pump)
11 Gear case Stainless Steel 0-401- 086
12 Straight pin Stainless Steel 0-401- 087
13 Front bearing PPS Including Gear set
14 Rear bearing PPS Including Gear set
15 Front plate Stainless Steel Including Gear set
16 Rear plate Stainless Steel Including Gear set
Not include Joint
17 Pump head GFRPPS 0-401- 088
(No.35)
18 Gasket A FKM 0-401- 089
19 Gasket B FKM 0-401- 090
20 Packing B EPDM 0-401- 091
21 Packing C EPDM 0-401- 092
22 Retainer spring Stainless Steel 0-401- 093
23 O ring FKM 0-401- 094
11-40
 Standard NIPRO order
No. Description Remarks
/Material Code No.
31 Name plate Polyester
Cross recessed head Stainless Steel
32 0-401- 095
machine screw P3 M3 20
Cross recessed head Stainless Steel
33 0-401- 096
machine screw M3 16
Cross recessed head Stainless Steel
34 0-401- 097
machine screw M3 8
35 Joint PSU 0-401- 098 For MDG-R2BA21-51
Pump head
36 GFRPPS 0-401- 309 Compatible with No.17
(joint integrated type)

) Since the parts with hatched on the list above constitute as an assembly, each part cannot
be purchased separately.

NOTE) The parts with

th hatched are out of production, while supplies last.

NOTE) The confirmation of Machine Type, Pump Type and Pump Driver P.C.B are required before
maintenance and replacement.

Magnet Gear Pump MDG-R2BA21-51 MDG-R2BA24S-89

MDG-R2BA24S
MDG R2BA24S MDG-R2BA24S-88

Pump Type Variable

Variable Metering

Joint form Removable Integrated Integrated

Gear material PEEK PPS

Connector 4 pins 2 pins

BP03-10A ~ D BP03-10E
Pump Driver P.C.B
BP03-10E (P2 only)
BP03 (P1 only)
Machine
P1 and P2
Type1 ~ 3
Compatibility
Machine
P2 only P1 only
Type4 or later

Make sure the Machine Type, Pump type and Pump Driver P.C.B before order the replacement parts
and maintenance.

CAUTION
Please confirm the Model number and order code well, before order and replace the parts.
When the wrong parts were used at the time of maintenance, it becomes a cause of failure or
malfunction.

NOTE
The Driven and Idler Gear are same figuration, so be careful not to confuse them.
The color of PEEK gear is black, and PPS gear is brown.

About disassembling:
It may easier to access from the rear side of the machine. And also better to remove the BT1 from P1.

11-41
Reference: Disassembling and exchanging gear pump and pump-head parts

CAUTION
The gear pump is a precision part. Take special caution not to contaminate with dust or other
contaminant when assembling. In addition, some parts are in similar forms. Avoid confusing
these parts when assembling.

Disassembling procedure

1. Remove 3 cross-recessed head machine screws (33) and take out the pump part from the
motor.

2. Remove 4 cross-recessed head machine screws (32) to remove the pump head.

3. Remove the gasket A (18).

4. Remove the cross-recessed head machine screw (34). 34). Remove the mounting plate (7),
packing B (20), bracket (8), and gasket B (19) from the pump part.

5. Remove the rear casing (5) while keeping the packing C (21) on the rear casing. (Take
precautions, because fluid may still be inside the rear casing.)
When removing the rear casing (5), do so while turning the front bearing (13) and rear casing
(5). If the rear bearing (14) remains
ains inside the rear casing (5), hold the shaft of the driven gear
(9) and carefully pull it out.
Hitch it to Driven gear
6. Remove the magnet retaining ring (2) and the the magnet
retainer spring (22). retaining ring

Magnet retaining ring

Forceps

CAUTION
Remove the magnet retaining ring gradually and carefully. The magnet retaining ring might
distort if it is pulled forcibly.

7. Remove the magnet can (6) from the driven gear (9). Store the removed magnet can in a place
where no iron filings, etc. would be in contact.

8. Disassemble in the order of rear bearing (14), rear plate (16), driven gear (9), idler gear (10),
gear case (11), 2 straight pins (12), front plate (15), and front bearing (13). Handle parts
carefully so that they will not be damaged. Store them where no dust, etc. would fall on.

11-42
Assembly procedure

1. Install the O ring (23) to the front bearing (13) and rear bearing (14). Be sure to apply a thin
layer of silicon grease on the O ring to prevent a leak.

2. Install the straight pins (12), front plate (15), and gear case (11) on the front bearing (13).

When installing the straight pins

(12), insert them so that the side
with a groove is facing the front
bearing (see the figure below).
Bottom of the
screw hole side

Left side: Larger hole Right side: Smaller hole

Straight pins

V-shape
shape groove

Front bearing

CAUTION
Inserting the straight pins inversely would lower the dialysate suction force, and this can result in
discharge failure and damage in the pump part. Make sure the direction of straight pins, when
inserting.

11-43
3. Assemble carefully in the order
of driven gear (9), idler gear (10),
rear plate (16), and rear bearing
(14), so that holes in the parts
align. Be sure to insert the driven Bring this hole
gear (9) and idler gear (10) in the on the left side
direction shown in the figure
below.

Face the notch

side up

Face the longer

side down

Driven gear

Front bearing Rear bearing

side side

Idler gear

4. Insert the magnet can (6) into the

driven gear (9) and fix them with the
magnet retaining ring (2).
Insert the retainer spring (22), rear
casing (5), and packing
acking C (21).

When installing the magnet can,

check if no dust is present around
the circumference in advance.
Assemble after aligning the key
and screw slotting.

Key (internal
diameter portion)

Circumference
Circumference portion

Slot portion

11-44
When installing the magnet retaining ring, do so after
Forceps
squeezing it first, as shown in the figure on the right.

Squeeze in advance
Driven gear
Magnet retaining ring

CAUTION
Loose magnet retaining ring might come off. Be sure to squeeze before insertion. ( Insert the
magnet retaining ring firmly onto the groove of the projecting driven gear)

Do not turn the rear casing

sing itself. Assemble the rear casing by pushing in vertically, until the O ring
of the front bearing is fully covered.

5. Install the gasket B (19),

bracket (8), and gasket A (18)
on the front bearing (13). Align
the 2 concave and convex
portions of the parts.

Convex portion
Convex portion

Concave portion
Concave portion

11-45
 6. Tack the pump head (17) with 4 Face the arrow on
cross-recessed head machine the right side
screws (32). Fix the packing B
(20) and mounting plate (7) with 4
cross-recessed head machine
screws (34).
Concave portion
Use 0.6Nm fixing torque for the Concave portion
cross recessed head machine
screws(34) to tighten. Gasket A

Convex portion Convex portion

(Bracket) (Bracket)
7. Fix the pump head (17) that has
been tacked.

Use 0.8Nm fixing torque for the

cross recessed head machine
screws(32) to tighten.
Tighten gradually and evenly in
the diagonal order shown below. In
the end, bring it to the regulation
torque.
mark indicates
a tapped hole
The order of fixing screws (Others are
penetrating holes)

Pump head

Cross recessed head machine screw

CAUTION
When the pump head is installed with higher torque than regulation or only one side is being
tightened, the screw part of the front bearing may be damaged.

8. Install the assembled pump head part to the motor using 3 cross recessed heard machine
screws (33).

Use 0.6 Nm fixing torque for the cross recessed head machine screws (34).

11-46
11.4.15. Piston pump
11.4.15.1 UF pump (P3) (Type1)
NOTE) This type of UF pump is equipped the models with serial No.A0001* to No.A0207*.

Pump head ASSY

11-47
 Standard NIPRO order
No. Description Code No.
Remarks
/Material
Compatible with
UF pump Assy
Type2 (0-401-099)
Drive joint and Stepping motor
0-401- 291 Set of No. 4 to 9
Assy
0-401- 101 Set of No. 11 to 15
1 Pump head Assy
0-401- 323 (See NOTE 1.)
2 Pump rack SCS13 or ADC12 0-401- 102
3 Fixing plate with bracket SUS304. 0-401- 103
4 Sphered ball bearing Rod end HB6
5 Sphered ball bearing cap POM
6 Drive joint Aluminum
7 Rotation detection board Aluminum
Compatible with
8 Pump frame Stainless Steel
Type2
9 Stepping motor KT56JM4-009
10 Photo sensor EE-SX672A
SX672A 0
0-401-
-401
401 105
11 Plunger
12 Hex cap nut 0-401- 106
13 Back seat 0-401- 107
14 Lip seal 0-401- 108
15 Cylinder

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

NOTE 1) Pump head Assy added Disk spring (0

(0-401-323) is compatible with 0-401-101.

11-48
11.4.15.2 UF pump (P3) (Type2)
NOTE) This type of UF pump is equipped the models with serial No.A0208* or later.

Type 1 Encoder

Pump head ASSY

11-49
 NOTE
The models with serial Number C0001* or later equip Type 2 Encoder to monitor rotation and
direction of stepping motor. (Type 1 Encoder monitors rotation only.)

Type 2 Encoder

Standard NIPRO order

No. Description Remarks
/Material Code No.
Compatible with
Type 1(0-401-099)
UF pump Assy V-10AMM-P1
10AMM 0-401- 099 Without encoder
and parts (No.16,
17 and 18).
Drive joint and Stepping
0-401- 291 Set of No. 4 to 9
motor Assy
0-401- 101 Set of No. 11 to 15
1 Pump head Assy
0-401- 323 (See NOTE 1.)
2 Pump rack SCS13 or ADC12 0-401- 102
3 Fixing plate with bracket Stainless Steel 0-401- 103
4 Sphered ball bearing Rod end HB6
5 Sphered ball bearing cap POM
6 Drive joint Aluminum
7 Rotation detection board Aluminum
8 Pump frame Stainless Steel
9 Stepping motor KT56JM4-009
10 Photo sensor EE-SX672A 0-401- 105 Type 1
11 Plunger
12 Hex cap nut 0-401- 106
13 Back seat 0-401- 107
14 Lip seal 0-401- 108
15 Cylinder
11-50
 Standard NIPRO order
No. Description Remarks
/Material Code No.
16 Cover Stainless Steel 0-401- 221
17 Spacer EP-8 0-401- 204
18 UFP Encoder P. C.board BP05-34 0-402- 084 Type 2

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

NOTE 1) Pump head Assy added Disk spring (0-401-323) is compatible with 0-401-101.

11-51
11.4.15.3 UF pump (P3) (Type3)
NOTE This type of UF pump is equipped the models with serial No. serial No.J8712* or later.

Pump head ASSY (Type3)

11-52
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Without encoder
UF pump Assy (Type 3) V-10AFP06-XP-51 0-401- 321 and parts (No.10,
11 and 12).
Drive joint and Stepping
0-401- 322 Set of No. 4 to 9
motor Assy (Type 3)
1 Pump head Assy (Type 3) 0-401- 323 Set of No. 13 to 18
2 Pump rack SCS13 or ADC12 0-401- 102
3 Fixing plate with bracket Stainless Steel 0-401- 103
4 Sphered ball bearing Rod end HB6
5 Sphered ball bearing cap POM
6 Drive joint Aluminum
7 Rotation detection board Aluminum
8 Pump frame Stainless Steel
9 Stepping motor A23KMK241B
10 UFP Encoder P. C.board BP05-34* 0
0-402-
-40
402
2 084 Type2
11 Cover Stainless Steel 0
0-401-
-401 221
12 Spacer EP-
EP
EP-8
-8 0-401- 204
13 Plunger
14 Hex cap nut 0-401- 324
15 Disk spring 0-401- 336
16 Back seat 0-401- 107
17 Lip seal 0-401- 108
18 Cylinder

NOTE) * mark is alphabet

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

11-53
11.4.15.4 Concentration pump (For B liquid; P4) (Type1)

NOTE This type of Concentration pump is equipped the models with equal or before serial
No.A0207*.

Pump head ASSY

11-54
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Compatible with
P4 type 1 Assy
0-401-110(See Note1)
Drive joint and Stepping
0-401- 291 Set of No. 4 to 8
motor Assy
0-401- 101 Set of No. 9 to 13
1 Pump head Assy
0-401- 323 (See NOTE 1)
2 Pump rack SCS13 or ADC12 0-401- 102
3 Fixing plate with bracket Stainless Steel 0-401- 103
4 Sphered ball bearing Rod end HB6
5 Sphered ball bearing cap POM
6 Drive joint Aluminum
7 Pump frame Stainless Steel
8 Stepping motor KT56JM4-009
9 Plunger
10 Hex cap nut 0-401
0-401-
401- 106
11 Back seat 0-401-
0-401 107
12 Lip seal 0
0-401- 108
13 Cylinder

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

NOTE 1) Pump head Assy added Disk spring (0

(0-401-323) is compatible with 0-401-101.

11-55
11.4.15.5 Concentration pump (For A liquid; P5) (Type1)

NOTE This type of Concentration pump is equipped the models with serial No.A0001* to No.A0207*.

Pump head ASSY

11-56
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Compatible with
P5 type 1 pump
Type2 (0-401-110)
Drive joint Assy 0-401- 292 Set of No. 4 to 8
0-401- 112
1 Pump head Assy Set of No. 9 to 13
0-401- 327
2 Pump rack SCS13 or ADC12 0-401- 102
3 Fixing plate with bracket Stainless Steel 0-401- 103
4 Sphered ball bearing Rod end HB6
5 Sphered ball bearing cap POM
6 Drive joint Aluminum
Compatible with
7 Pump frame Stainless Steel
Type2
8 Stepping motor KT56JM4-009
9 Plunger
10 Hex cap nut 0-401-
0-401
401-- 106
11 Back seat 0
0-401-
-401
401 107
12 Lip seal 0-401-
0 108
13 Cylinder

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately

NOTE 1) Pump head Assy added Disk spring ((0-401-327) is compatible with 0-401-112.

11-57
11.4.15.6 Concentration pump (For A/B liquid) (Type2)
NOTE This type of UF pump is equipped the models with serial No.A0208* or later.

Pump head ASSY

11-58
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Compatible with
Concentration pump V-10AMM-P2 0-401- 110
Type1
Drive joint and Stepping
0-401- 292 Set of No. 4 to 8
motor Assy
0-401- 112
1 Pump head Assy Set of No. 9 to 13
0-401- 327
2 Pump rack SCS13 or ADC12 0-401- 102
3 Fixing plate with bracket Stainless Steel 0-401- 103
4 Sphered ball bearing Rod end HB6
5 Sphered ball bearing cap POM
6 Drive joint Aluminum
Compatible with
7 Pump frame Stainless Steel
Type1
8 Stepping motor KT56JM4-009
9 Plunger
10 Hex cap nut 0-401-
0-401
401 106
11 Back seat 0
0-401- 107
12 Lip seal 0-401- 108
13 Cylinder -

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately

NOTE 1) Pump head Assy added Disk spring (0

(0-401-327) is compatible with 0-401-112.

11-59
11.4.15.7 Concentration pump (For A/B liquid) (Type3)
NOTE This type of Concentration pump is equipped the models with serial No.J8712* or later.

Pump head ASSY

11-60
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Concentration pump
V-0AFP06-XP-52 0-401- 325
(Type 3)
Drive joint and Stepping
0-401- 326 Set of No. 4 to 8
motor Assy (Type 3)
1 Pump head Assy 0-401- 327 Set of No. 9 to 14
2 Pump rack SCS13 or ADC12 0-401- 102
3 Fixing plate with bracket Stainless Steel 0-401- 103
4 Sphered ball bearing Rod end HB6
5 Sphered ball bearing cap POM
6 Drive joint Aluminum
Compatible with
7 Pump frame Stainless Steel
Type1
8 Stepping motor A23KMK241B
9 Plunger
10 Hex cap nut 0-401-
0-401
401- 324
11 Disk spring 0
0-401-
-401 336
12 Back seat 0-401-
0-401 107
13 Lip seal 0-401- 108
14 Cylinder -

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately

11-61
Reference 1: UF pump & concentrate pumps - Method to replace lip seal

CAUTION
Each head parts of the UF pump and the A/B concentrate pumps are not compatible. If
assembled incorrectly, it may cause a failure of the pump. Therefore, take special caution not to
mix the parts of each pump when disassembling these pumps.

1. Unscrew Part A (M6 cap screw) shown in

the right figure from the bottom of the
pump (metering pump) with an Allen
wrench (5 mm).

2. Pull out the shaft engaged in the

sphered ball bearing, moving the head in
the arrow direction in the right figure.
Pump head is removed.

Take caution not to wipe off the grease

attached to the sphered bearing section.

3. Rotate
Part B ((hex. cap nut) shown in the left figure to CCW carefully until
it loosen
loosen.

4. Pull out Part F (plunger) carefully with D in

the right figure.
5. Remove Parts H (lip seal) and G (back
seat). Type3 pump have Disk spring
between F (plunger) and G (back seat).
Remove it too.
6. Insert the Disk spring (in case of Type3),
new parts G and H through part F in the
order shown in the right figure. Take
caution that Parts H are correctly oriented.
When inserting Parts H, carefully insert
them with special care.
7. After Parts H are assembled, wipe foreign
matter or oil out from surface.
8. Assemble the parts according to the
procedures opposite to the disassembly.
The tightening torque of Part B should be
3.0 Nm.
11-62
9. Perform the hot rinse process at 85 C after installing the pump to the machine and connecting the
tubes and harness correctly.

10. Confirm that there is no leak from pump head and tubes in the hot rinse process at 85 C.
Tighten Part B (Hex. cap nut) until the leak stops if some leak was observed from pump head.

WARNING
The temperature of each part rises up to around 80 C in the hot rinse process. Take sufficient
caution and appropriate protection not to get burnt by when retightening Part B (Hex. cap nut).

WARNING
There is a possibility that water leaks from the pump head when the hot rinse process is
executed after Part B (Hex. cap nut) is reassembled. Once Part B (Hex. cap nut) is removed for
some reason such as replacement of the lip seal, etc., be sure to execute the hot rinse process
and no water leak was observed under high temp condition.

11-63
Reference 2 How different between each Piston pumps.
UF pump and Concentration pump looks similar but there are no compatible. Please pay attention to
those parts are not compatible as well. Different between those pumps are described as below table.

Degree of head
Piston head A
Type Serial No. of machine Bracket
Assy type and 1shot
volume
Separate
1 Equal or before A0207*
20 approx. 0.7 type
UF Pump A0208* mL
2 Big port Integrate type
(P3) ~ G8701* (Normal tube size
After or equal 5 x 11mm) Integrate
3 (High quality ceramic)
J8702* type
Separate
1 Equal or before A0207*
type
B conc.
A0208*
Pump 2 Integrate type
~ G8701*
(P4)
After or equal 10 approx 0.35 Integrated
3
J8702* Smalll port2 mL type
(Small tube size Separate
1 Equal or before A0207* 2.5 x 5 mm)
(Normal quality
type
A conc. ceramic)
A0208*
Pump 2 Integrate type
~ G8701*
(P5)
After or equal Integrated
3
J8702* type

Piston head Assy type Degree of head

11-64
11.4.16. Two-way solenoid valve

NOTE This type of valves is equipped the models with serial No. before or equal A0389*,
A0391*-B0402*, A0422-A0425*, B0458*. Other machines are equipped with Type2 valve.

The label color is:

- Blue :KF2-3421A
- Orange :KF2-3421B

Type 1 Type 2

Diaphragm Assy

Standard NIPRO order

Description Code No. Remarks
/Material
Compatible with Type2
2 way valve MJB3 MJB3
(0-401-114)
2 way valve
KF2-3421A 0-401- 114 Compatible with Type 1
KF2-3421A
Intended for exclusive
2 way valve for V02
KF2-3421B 0-401- 303 use of V02.
KF2-3421B
(See NOTE 1)
With 2 screws.
Special Bracket 0-401- 226
(See NOTE 2)
Diaphragm Assy Set of No.1 to 4
0-401- 290
KF2-3421A (See NOTE 3)
Diaphragm Assy Set of No.1 to 4
0-401- 353
KF2-3421B (See NOTE 3)

11-65
 Standard NIPRO order
Description Code No. Remarks
/Material
1 Silencing rubber Urethane rubber

2 Movable core Stainless steal

3 Ground Stainless steal

4 Diaphragm Fluorine rubber (See NOTE 3)

NOTE) Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

NOTE 1) KF2-3241B is equipped the models with serial No. after or equal C(or D)7560*.

NOTE 2) Type 1 two-way valve production is stopped. Please use type 2 valve.
But regarding of compatibility from type 1 to Type 2, replacing V11, V22, V24, V51 and V52
with Type1 to Type 2 required special bracket.

NOTE3) The diaphragm for KF2-3421A is different from for KF2-3421B,

3421B,, but it can be installing for
3421B
each other. However when used in different combinations, the machine performance is not
guarantee.

NOTE
KF2-3421B is for the exclusive use of two way solenoid valve V02 .
This valve can be used all TYPE3 machine.
But when you use for other than V02, we would be unable to guarantee of machine performance.

NOTE
Two-way solenoid valve specifies flow direction and shown on the valve body. Confirm the
direction when replacing these valves.

Just for your information:

It may easier access to V51 if you remove the FS bracket and tube.

11-66
11.4.17. Check valve
11.4.17.1 Check valve (Type1)

Standard NIPRO order

No. Description Remarks
/Material Code No.
Compatible with Type 2
Check valve
(0-401-115)
Stopper 0-401- 119 Set of No. 5 and 6
1 Casing B PPS
2 O ring P14 silicone rubber 0-401- 061
3 Nut PPS 0-401- 117
4 Compression spring Stainless Steel 0-401- 118
5 Stopper casing See and order
6 Rubber stopper description Stopper .
7 Casing A PPS 0-401- 120

NOTE) The parts with hatched are out of production, while supplies last.

NOTE) Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

NOTE) This Type 1 check valve production is stopped. Please use type 2 check valve.

11-67
11.4.17.2 Check valve (Type2)

Standard NIPRO order

No. Description Remarks
/Material Code No.
Check valve 0-401- 115 Compatible with Type 1
Stopper 0-401- 119 Set of No.5 and 6
1 Cashing B PPS 0-401- 116
2 O ring P14 silicone rubber 0-401- 061
3 Nut PPS 0-401- 117
4 Compression spring Stainless Steel 0-401- 218
5 Stopper casing See and order
6 Rubber stopper description Stopper .
7 Casing A PPS 0-401- 120

NOTE) Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

NOTE) The Check Valve is not necessary for TYPE5 machine.

11-68
11.4.17.3 Relief valve (RV1, 2 and 3) (Type1)
NOTE RV3 is NOT equipped the models with serial No.A0208* or later.

Standard NIPRO order

No. Description Remarks
/Material Code No.

Relief valve See NOTE2)

Stopper 0-401 119 Set of No.5 and 6

1 Casing
asing B PPS
2 O ring P14 silicone rubber 0-401- 061
3 Nut PPS 0-401- 117
4 Compression spring Stainless Steel 0-401- 122 For RV1
4 Compression spring Stainless Steel 0-401- 123 For RV2 / 3
5 Stopper casing See and order
description of
6 Rubber stopper Stopper .
7 Casing A PPS 0-401- 120

NOTE) The parts with hatched are out of production, while supplies last.

NOTE1) Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

NOTE2) This Type 1 Relief valve production is stopped. Please use type 2 or type3 Relief valve.

NOTE3) Relief valve types does not have a fully compatibility. Confirm table below.

11-69
11.4.17.4 Relief valve (RV1, 2 and 3) (Type2/3)
NOTE RV3 is NOT equipped the models with serial No.A0208* or later.

Standard NIPRO order

No. Description Code No. Remarks
/Material
Relief valve RV2 for old machine
0-401- 301
(Type2) Confirm table below
Relief valve Compatible with RV1 to
0-401- 121
(Type3) 3. See NOTE2 below

Stopper 0-401- 119 Set of No.5 and 6

1 Casing B PPS 0-401- 116

2 O ring P14 silicone rubber 0-401- 061
3 Nut PPS 0-401- 117
Compression
4 Stainless Steel 0-401- 302 For Relief valve Type2
spring
Compression
4 Stainless Steel 0-401- 124 For Relief valve Type3
spring
5 Stopper casing See and order
description of
6 Rubber stopper Stopper .
7 Casing A PPS 0-401- 120

NOTE1) Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.
NOTE2) RV1, RV2 and RV3 are same equipment however there are different adjustment. Please
adjust it for each purpose when you install it to machine.

11-70
 NOTE
Relief valve that existing model is Type3. Adjusting for each purpose, type3 relief valve can
perform as all positions of relief valves (RV1 to RV3).
But installing Type3 relief valve as RV2 into the old types of machine (TYPE1 and TYPE2
machine) have possible cause of inadequate flow of P2.
So replacing RV2 of the TYPE1 and TYPE2 machine, install type2 Relief valve.

Table: Compatibility of Relief valve types

Machine TYPE TYPE1 Machine TYPE2 Machine TYPE3 Machine or later

Type2 (0-401-301) Type2 (0-401-301) Type2 (0-401-301)

RV1
Type3 (0-401-121) Type3 (0-401-121) Type3 (0-401-121)

Type2 (0-401-301)
RV2 Type2 (0-401-301) Type2 (0-401-301)
Type3 (0-401-121)
Type2 (0-401-301)
RV3 Unused Unused
Type3 (0-401-121)
Type 1 Relief valve production has already stopped.

Way to distinguish of Relief valves:

Type3 relief valve marks label with a dot.

Type2 Relief valve RV1

Type3 Relief valve RV1

11-71
11.4.18. Dialyzer coupler holder
11.4.18.1 Dialyzer coupler holder (Type 1)
NOTE This type of coupler holder is equipped the models with serial No. before or equal A0208*.

11-72
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Coupler holder Assy 0-404- 001
1 Coupler fastening device (A) Stainless Steel 0-404- 002
2 Fixing bush (Red) NBR 0-404- 003
3 Holder body ABS 0-404- 004
Stainless Steel
4 Cross recessed flat head screw 0-401- 125
M4 6
5 Back cover Stainless Steel 0-404- 005
Cross recessed head pan Stainless Steel
6 0-401- 028
screw P3 M3 10
7 Coupler fastening device (B) Stainless Steel 0-404- 006
8 Fixing bush (Blue) NBR 0-404- 007
9 Check valve FDB-003 0-404- 008
10 Packing gland SCS14 0-404-- 009
11 Silicon tube 5 11 L=135 0
0-404-
-404
404-- 010
Cross recessed head pan Stainless Steel
12 0-401-
0-401
401-- 127
screw P3 M3 12
13 Sensor pin Stainless Steel 0-404-
0-404
404 011
14 Spring SA065-03
SA065 03 0-404-
0 012
15 Oil less bush 80-
80
80-0305
-0305 0-404- 013
Cross recessed head pan
16 P2 M3 20 0-401- 128
screw
Cross recessed head pan
17 P3 M3 10 0-401- 028
screw
18 Limit switch D2HW
D2HW-C233M 0-404- 014
19 Sensor bracket Stainless Steel 0-404- 015
20 Packing NBR (white) 0-401- 200
21 Dialyzer Coupler (RED) POM 0-201- 058
22 Dialyzer Coupler (BULE) POM 0-201- 062

NOTE) The parts with hatched are out of production, while supplies last.

11-73
11.4.18.2 Dialyzer coupler holder (Type 2)
NOTE This type of coupler holder is equipped the models with serial No. C0001* or later.

(The Bracket of machine Type 4 or later)

11-74
 Standard NIPRO order
No Description Remarks
/Material Code No.
Coupler holder Assy 0-404- 117

1 Coupler fastening device (A) Stainless Steel 0-404- 002

2 Fixing bush (Red) NBR 0-404- 003

3 Holder body ABS 0-404- 004

Cross recessed flat head Stainless Steel
4 0-401- 125
screw M4 6
5 Bracket Stainless Steel 0-404- 108
Cross recessed head pan Stainless Steel
6 0-401- 028
screw P3 M3 10
8 Fixing bush (Blue) NBR 0-404- 007

11 Silicon tube 5 11 L=130 0-404-

404-
404 109

13 Sensor pin Stainless Steel 0-404-

0-404
404- 011
011

14 Spring SA065-03 0-404-

0-404
404-- 012

15 Oil less bush 80-0305

0305 0-404-
0 404 013
Cross recessed head pan Stainless Steel
16 0-401- 128
screw P2 M3 20
Cross recessed head pan Stainless Steel
17 0-401- 028
screw P3 M3 10
18 Limit switch D2HW-C233M
D2HW 0-404- 118
Stainless Steel
19 Sensor bracket 0-404- 015
(Sheet metal)
20 Packing (Square) NBR (white) 0-401- 200

21 Packing (Oval) NBR (white) 0-404- 110

22 Fixing Bracket Stainless Steel 0-404- 111 Pair

Stainless Steel
23 Sensor bracket (Machining - - See NOTE
Parts)
Cross recessed head pan Stainless Steel
24 0-401- 068 See NOTE
screw P3 M3 6
25 Dialyzer Coupler (RED) POM 0-201- 058

26 Dialyzer Coupler (BULE) POM 0-201- 062

NOTE) No.23 Sensor bracket (Machining Parts) have been discontinued.

Sheet metal type (No.19) has compatible with machining parts type (No.23), but the length of
screws to fix it is different. Replacing this bracket from Machining parts type (No23) to Sheet
Metal type (No.19), replace screws No.16 to No.24 at a time.

11-75
11.4.19. Blood leak detector

NOTE
Software setting of BLD > BLD
selected as below table.

Table. Combinations of Machine Type, BLD Type and Software setting

Machine Type Type 1 to 4 Type5 and 6

Type 2 (NOTE)

BLD Type

Type 1 (NOTE) Type3

Type3 with Conversion

unit

Type setting Nothing

0
(Software) (Automatic recognition)

NOTE) The Type1 and Type2 Blood leak detector are discontinued.

11-76
 11.4.19.1 Type1 & 2
NOTE) The Type1 and Type2 Blood leak detector is discontinued.
Type3 with BLD Conversion Unit was supplied after the present stock has run out.
Please refer to Chapter 14.4.19.3.

Standard & NIPRO order

No. Name Remarks
Material Code No.
Blood
d leak sensor Assy Assembly of 1, 2,
0-401- 231
(Type2) 3,4 and 6
3 and 4 constitute
BLD Body 0-401- 132
as an assembly
Finish machine
1 Stop screw 0-401- 130
screw M3
2 Cover plate 0-401- 131
3 BLD Dialysate flow pass See and order
description of BLD
4 Body Body
5 Cross recessed head screw P3 M4 16 0-401- 133
6 Water proof cover 0-401- 134
7 Bracket 0-401- 135

NOTE) The Type1 and Type2 Blood leak detector are discontinued.

11-77
 CAUTION
The window of BLD dialysate flow pass is made of glass, and it cracks easily. When cleaning
BLD dialysate flow pass, rinse with disinfectant without disassembling the machine.

NOTE
Blood Leak Detector (Serial No. 0663 or later) equips Analog Voltage test function. You can
apply this function by selecting to 1 though BLD .

Nameplate

Old Type (Type 1) New Type (Type 2)

Serial No. 0662 or before Serial No. 0663 or later
NOTE: Type 1 has three LED (Green, Blue and Red), But Type 2 has two LED (Blue and Red)

Cleaning Procedure

For supporting of Blood leak detector (BLD) cleaning procedure, you c

can operate special procedure
as bellowing.

1. BLD drain/priming function button at BLD calibration screen (Software ver. 05.20 or before) or
Blood Leak Alarm screen (Ver.
(Ver.06.00 or later) for easier cleaning of BLD.
How to use:
1. Remove Red coupler from dialyzer coupler holder.
2. Press DRAIN button at BLD calibration screen or Blood leak Alarm screen.
3. Machine drain water from BLD automatically by suck air from red coupler by UFP.
(In the mean time, slant the BLD hydraulic part to remove the water from BLD unit)
4. After confirmation of water removed from BLD, please remove BLD and clean it.
NOTE: When you clean the BLD, please note that if finger mark (Fingerprint) should not be
remained at glass.
For cleaning process, do not open the screws that fixing the Glass because it might be
damaged the glass during you tighten the screw during re-assembling. And also, in case
these screws are not enough tighten, it will be leakage and it makes damaging the P.C.B.
5. After cleaning the BLD, please return (re-assembling) BLD to machine and connect back to red
coupler to receiver.
6. Press PRIMING button at BLD calibration screen or Blood leak Alarm.
7. Give some water rinse to confirm air should be removed from BLD completely.
CAUTION: You should do PRIMING function after DRAIN for prevent P2 driving by dry
condition (P2 may get damaged if it is operated with much air condition.).

and same time

11-78
 could not zerolize BLD due
to too much dirt of BLD. If you face this problem, you should "CLEAN BLD", press BLD "Auto
zerolize" button and "POWER OFF" and ON machine for initializing this error.

NOTE (IMPORTANT): Some kinds of grease or oil from patient are remain and increase that
INVISIBLE at BLD also makes this ZEROLIZE ERROR problem. Even if you can not find any dirt of
BLD, please follow above procedure that clean and power off. It might be easy to occur in case
hospital did not give proper disinfection like Sodium hypochlorite, Hot citric etc. even hospital give
Acetic acid rinse for decalcification. (It can not removed by Acetic acid rinse)

11-79
 11.4.19.2 Type3
NOTE) This type of coupler holder is equipped the models with serial No.J8702*or later.

Standard & NIPRO order

No. Name Remarks
Material Code No.
Blood leak sensor Assy
0-401- 328 Assembly of 1 to 4
(Type3)
(Type3
(Type3)
1 Stop screw 0-401- 329

2 Fixing plate 0-401- 330

3 BLD Dialysate flow pass

4 Body
5 Base Plate Stainless steel

CAUTION
The window of BLD dialysate flow pass is made of glass, and it cracks easily. When cleaning
BLD dialysate flow pass, rinse with disinfectant without disassembling the machine.

11-80
 11.4.19.3 BLD Conversion Unit
For BLD Type1 and Type2 are discontinued, this Conversion Unit is released for Type4 or before
machines.

NOTE) The silicone tube include in BLD Conversion Unit and BLD Type Converter.

No.6
BLD Conversion
P.C.Board From
Mother P.C. Board

Standard & NIPRO order

No. Name Remarks
Material Code No.
No.1 to 12 and
BLD Conversion Unit 0-401- 345
Silicone tube
No.1 to 6, 8 to 12
A BLD Type Conver
Converter 0-401- 346 and Silicone tube
(Not include No.7)
1 BLD fixing plate Stainless steel
2 Connector fixing bracket Stainless steel
3 BLD fixing bracket Stainless steel
4 BLD fixing cover Stainless steel
5 Lined grommet GEE62F-A-C
6 BLD Conversion P.C.Board BP14-14
Blood leak sensor Assy
7 0-401- 328
(Type3)
Cross recessed pan head Fe Ni
8
screw P3 M3 5
Cross recessed pan head Stainless Steel
9
screw P3 M3 6

11-81
 Standard & NIPRO order
No. Name Remarks
Material Code No.
Cross recessed pan head Stainless Steel
10
screw P3 M4 8
Cross recessed binding head Stainless Steel
11
screw M4 8
12 Harness for BLD Converter
5mm* 11mm
Silicone tube
L = 250

Replace the BLD and Silicone tube of only BLD Inlet side.

Before replacing After replacing

CAUTION
Do not pull the every silicone tubes and wirings strongly when replace it.
It is possible that it caused by kink in some tubes and wire damages.

11-82
11.4.20. Sample port

Standard NIPRO order

No. Description Remarks
/Material Code No.
Sample port 0-401
0-401-
401- 136
1 Sample port lid PSU 0-401-
0-401 137
2 Packing Silicone rubber 0-401-
0-401 138
3 Rod PSU 0-401- 139
4 Spring Stainless Steel
Steel 0-401- 140
5 Sample port body PSU 0-401- 141

11-83
11.4.21. Concentrate sheath

A Concentrate B Concentrate
Side Side

11-84
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Set of No. 1, 2, 4, 5, 14,
A concentrate nozzle Assy 0-401- 142
17, 18, 19, 21, 23
Set of No. 1, 3, 4, 5, 14,
B concentrate nozzle Assy 0-401- 143
17, 18, 20,21,23
Set of No.
Sheath Assy 0-401- 144
11,12,13,16,26
A concentrate sheath door
0-401- 145 Set of No. 6,8,9,15,22
Assy
B concentrate sheath door
0-401- 146 Set of No. 7,8,10,15,22
Assy
1 Tube joint -
Set of No.4 (Red), 17,
2 A liquid nozzle (only top) 0-401- 205
18 and 21
Set of No.4 (Blue), 17,
3 B liquid nozzle (only top) 0-401- 206
18 and 21
4 Stopper(Red) 0-401- 236

4 Stopper(Blue) 0-401- 237

5 Tube for nozzle PE 0-401- 147

6 A concentrate sheath door -

11-85
 Standard NIPRO order
No. Description Remarks
/Material Code No.
7 B concentrate sheath door -

8 Shaft -

9 A concentrate table cover -

10 B concentrate table cover -

11 Rinse chamber A -

12 Rinse chamber B -

13 Rinse chamber C -

14 Nozzle handle -

15 Packing -

16 Micro-switch D2HW-C233 0-401-

401--
401 148

17 Spring pin 0-401-

0-401
401- 267

P8 silicone rubber 0-401-

0-401
401-- 149
18 O-ring
P8 fluororubber 0
0-401-
401 341

19 Red color ring 0-401- 150

20 Blue color ring 0-401- 151

21 Torsion spring 0-401- 268

22 Torsion spring -

23 Silicone tube 5 7 0-401- 152

Stainless Steel
24 Hex. socket head bolt 0-401- 153
M4 6
Cap for hex.
hex socket head
25 BTCSW4 0-401- 154
bolt
26 Cross recessed head screw P3 M3 12 0-401- 127
2.5 11
27 Silicone Tube 0-401- 224
Double tube
28 Filter (FL6 or 7) 0-401- 176

NOTE) Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

11-86
11.4.22. Blood pump
NOTE) The Blood Pump of this type is equipped the models with serial No. equal or after A0101*.

No.01 Casing Aluminum (silver) type

No.01 Casing Plastic (white) type

11-87
 Rotor ASSY

Clamp ASSY
Cover ASSY

11-88
 Standard NIPRO order
No. Description Remarks
/Material Code No.
This unit is included
Blood pump ASSY 0-404- 016
adapter harness.
Set of No. 2 to 11, 15, 21, 24,
Rotor ASSY 0-404- 017
25, 26, 32, 33, 35, 36 and 38
Clamp ASSY 0-404- 018 Set of No. 12,13,14,16
Cover ASSY 0-404- 037 Set of No. 19,28
Casing AC7A Aluminum type (Silver)
Plastic type (White)
1 Casing PPS 0-404- 116 Compatible with Aluminum
Type
2 Rotor body AC7A -
3 Rotor bracket AC7A -
4 Shaft A Stainless Steel -
5 Roller A Stainless Steel -
6 Roller B POM -
7 Roller C POM 0-404- 021
8 Shaft B Stainless Steel 0-404-
404--
404 022
9 Pin A Stainless Steel 0
0-404-
-404
404-- 023
10 Handle POM -
11 Handle plate Stainless Steel -
12 Clamp base POM -
13 Clamp POM -
14 Clamp shaft Stainless Steel -
15 Spring Stainless Steel 0-404- 024
16 Torsion spring Stainless Steel -
17 Rubber cover NBR 0-404- 025
18 Shaft Stainless Steel 0-404- 038
19 Cover PSU -
20 Packing NBR 0-404- 027
21 Urethane washer Urethane 0-404- 028
22 E ring stopper Stainless Steel 0-404- 039
23 Brush-less DC motor 24V, 20W 0-404- 030
24 Bearing 625ZZ -
25 Bush 80F-0505 -
26 Ball plunger BSX4 0-404- 031
27 Safety magnetic SW BNS120-11z 0-404- 032
8 2
28 Magnet -
12 2
29 Plain washer SS400 M6 0-404- 033
Stainless Steel
31 Spring pin 0-404- 034
3 L12
Stainless Steel
32 Spring pin 0-404- 128
2 L10

11-89
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Cross recessed head Stainless Steel
33 0-401- 155
binding screw M2.5×4
Cross recessed head Stainless Steel
34 0-401- 156
pan screw M4×10
Stainless Steel
35 Hex. socket set screw 0-401- 157
M3×12
36 Wave washer Stainless Steel
Stainless Steel
38 U-nut 0-404- 035
M4
Cross recessed head Stainless Steel
39 0-401- 017
screw P3 M4 16
40 Plastic washer 0-404- 036
45 BP shield panel (L) Stainless Steel 0-404- 113
BP sensor shield
46 Stainless Steel 0-404- 114
panel
Cross recessed head Stainless Steel
47 0-401- 228
screw P4 M3 6
48 BP shield panel (R) Stainless Steel 0-404- 115
Cross recessed head Stainless Steel
49 0-401-
401--
401 018
screw P3 M4 30
Cross recessed head Stainless Steel
50 0-401-
0-401
401- 068
screw P3 M3 6
51 Safety magnetic SW HR-505 0-404-
0-404 152 Include two nuts
BP sensor shield
52 Stainless steel 0-404-
0 40 153 For HR-505
bracket

NOTE) The parts with hatched are out of production, while supplies last.

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

11-90
NOTE) The cover Assy of BP rotor (No. 41, 42, 43, 44 see below) is equipped the models with serial
No. before or equal A0100E.

Standard NIPRO order

No. Description Remarks
/Material Code No.
41 Shaft (Old Type) Stainless Steel 0-404- 026
42 Shaft Cover PP 0-404- 029
43 Hex. socket set screw Stainless Steel M3×3 0-401- 158
Compatible with present
44 Cover (Old Type) PSU 0-404- 019
model (No.18, 19, 22)

NOTE) These parts (No.41 to 44) has been discontinued.

Cover ASSY (Old Type)

11-91
11.4.23. Venous clamp
11.4.23.1 Type1
NOTE) This Venous clamp type is equipped the models with serial No. equal or before J9305* and
from J9307* to J9311*.

11-92
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Venous clamp Assy
0-404- 041
(Type1)
Cross-recessed head hex. Stainless Steel
1 0-401- 159
head bolt P3 M4 12
2 Hex. nut M6 0-401- 020
3 Bracket C Stainless Steel 0-404- 042
Cross-recessed hex. head Stainless Steel
4 0-401- 159
bolt P3 M4 12
5 Solenoid 7SC 0-404- 043
6 O ring C0 7771 0-404- 044
7 Bush 80F-1610 0-404- 045
Cross-recessed hex. head Stainless Steel
8 0-401- 159
bolt P3 M4 12
Cross recessed head Stainless Steel
9 0-401-
401-
401 207
screw P3 M3 5
10 Sensor detection plate Stainless Steel 0-404-
0-404
404- 046
Cross-recessed hex. head Stainless Steel
11 0-401-
0-401
401-- 159
bolt P3 M4 12
12 Spring pin 4 18 0-404
0-404- 047
13 Bracket C Stainless Steel 0-404- 048
14 Compression spring A22-01
A22 01 0-404- 049
15 Shaft Stainless Steel 0-404- 050
16 O ring P10 NBR 0-404- 051
17 Bush 80F
80F-1006 0-404- 052
18 Sensor bracket SUS304 0-404- 053
19 Photo sensor EE-SX671 0-404- 054
Cross recessed head Stainless Steel
20 0-401- 215
screw P2 M3 10
Cross recessed head Stainless Steel
21 0-401- 207
screw P3 M3 5
Cross-recessed
recessed hex.
hex head Stainless Steel
22 0-401- 162
bolt P3 M4 18
23 Bracket A Stainless Steel 0-404- 055
24 Hex. socket set screw Stainless Steel M3 8 0-404- 056
25 Pusher POM 0-404- 057
Used TYPE 3
26 Tooth lock washer M6 0-404- 112
machine only

11-93
 11.4.23.2 Type2
NOTE) This Venous clamp type is equipped the models with serial No. J9306* and equal or after
J9312*.

11-94
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Venous clamp Assy
0-404- 162
(Type2)
Cross-recessed head pan Stainless Steel
1 0-404- 142
screw P3 M4 10
2 Hex. nut M5 SUS 0-401- 004 (For Type 2)
3 Tooth lock washer Stainless Steel 0-404- 112 (For Type 2)
4 Bracket C Stainless Steel 0-404- 042
5 Solenoid 6EC 0-404- 163 (For Type 2)
6 O ring C0 7771 0-404- 044
Cross-recessed head pan Stainless Steel
7 0-401- 073
screw P3 M4 8
Cross recessed head Stainless Steel
8 0-401- 207
screw P3 M3 5
9 Sensor detection plate Stainless Steel 0-404-
404-- 164 (For Type 2)
10 Bracket C Stainless Steel 0-404-
0-404
404-- 165 (For Type 2)
11 Compression spring Stainless Steel 0
0-404-
-404
404- 166 (For Type 2)
12 Shaft Stainless Steel 0-404-
0-404
404 167 (For Type 2)
13 O ring P10 NBR 0-404-
0-404 051
14 Bush 80F-1006
1006 0-404- 052
15 Sensor bracket SUS304 0-404- 053
16 Photo sensor EE
EE-SX671
SX671 0-404- 054
Cross recessed head Stainless Steel
17 0-401- 215
screw P2 M3 10
Cross recessed head Stainless Steel
18 0-401- 207
screw P3 M3 5
Cross-recessed
recessed hex.
hex head Stainless Steel
19 0-401- 162
bolt P3 M4 18
20 Bracket
racket A Stainless Steel 0-404- 168 (For Type 2)
21 Pusher POM 0-404- 057
Stainless Steel
22 Hex. socket set screw 0-404- 056
M3 8

11-95
11.4.24. Air bubble and Blood color detector unit

Standard NIPRO order

No. Description Remarks
/Material Code N
No.
Bubble/blood color detector unit 0-401- 163
ABS No.2 (0-401-165)
1 Bubble detector unit ASSY 0-401- 164
Stainless Steel not include
2 Blood color detector optical fiber 0-401- 165
3 Cross-recessed
recessed head screw P2 M3 15 0-401- 166

NOTE
Bubble detector unit ASSY assembled as TYPE 3 or later machine is measure for EMC.

CAUTION
Don t install the unit for the machines, TYPE 1 or TYPE 2 to the machine of TYPE 3 or later.

Bulge

For TYPE 3 or later Machines For TYPE 1 or 2 Machines

(Measures for EMC) (No bulge)

11-96
11.4.25. Syringe pump
11.4.25.1 Syringe pump (Type 1 & 2)

11-97
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Syringe pump Assy 0-404- 058
Set of No.13 and
Syringe stopper 0-404 071
14
1 Syringe bracket Stainless Steel 0-404- 059
2 Motor mounting bracket Stainless Steel 0-404- 060
3 Syringe drive screw 0-404- 061
4 Shaft (for type1) Stainless Steel 0-404- 130 See NOTE2
4 Shaft (for type 2) Stainless Steel 0-404- 062 See NOTE2

11-98
 Standard NIPRO order
No. Description Remarks
/Material Code No.
5 Connection bracket SCS13 0-404- 063
Stainless Steel
6 Positioning bracket 0-404- 064
(Machining Parts)
7 Half nut (for type 1) Stainless Steel 0-404- 132 See NOTE2
7 Half nut (for type 2) Stainless Steel 0-404- 065 See NOTE2
8 Nut Stainless Steel 0-404- 066
9 Spring holder POM 0-404- 067
10 Guide Aluminum 0-404- 068
11 Spring case Stainless Steel 0-404- 069
12 Guide shaft Stainless Steel 0-404- 070
13 Syringe fixing lever ABS See and order
description of
14 Syringe fixing shaft Stainless Steel Syringe Stopper
15 Pusher guide Aluminum 0-404-
0-404
404-- 073
16 Pusher (upper part) ABS 0-404-
0-404 074
17 Pusher (lower side) ABS 0-404-
0 075
18 Pusher POM 0-404- 076
19 Slide bracket POM 0-404- 077
20 Handle ABS 0-404- 078
21 Rotating shaft Stainless Steel 0-404- 079
22 Pushing rod Stainless Steel 0-404- 080
23 Actuator cover Stainless Steel 0-404- 081
24 Spring (A) Stainless Steel 0-404- 082
25 Spring (B) Stainless Steel 0-404- 083
26 Spring (C) Stainless Steel 0-404- 084
27 Spring (D) Stainless Steel 0-404- 085
28 Pulley (A) 0-404- 086
29 Pulley (B) 0-404- 087
30 3-phase stepping motor KT42JM06-551 0-404- 088
HES-10-2HC
31 Rotary encoder 0-404- 089
38H-1000-2MC
32 Micro-switch D2HW-C202M 0-404- 090
33 Timing belt (U type) 70 L037E 0-404- 091
34 Flanged radial ball bearing FL605ZZ 0-404- 092
35 Flanged radial ball bearing FL698ZZ 0-404- 093
36 Oil-less bush 80F-0808 0-404- 094

11-99
 Standard NIPRO order
No. Description Remarks
/Material Code No.
37 Oil-less bush 80F-0505 0-404- 095
38 Oil-less bush 80B-0508 0-404- 096
39 Spring pin 2 10L 0-404- 097
40 Spring pin 2 20L 0-404- 098
41 Spring pin 2 14L 0-404- 099
42 E-shaped retaining ring: 6 0-404- 100
43 E-shaped retaining ring: 4 0-404- 101
44 Washer M6 0-404- 102
45 Cross-recessed hex. head bolt M4 10L 0-401- 167
Cross-recessed head pan
46 P3 M4 6L 0-401- 168
screw
Cross-recessed head pan
47 P2 M4 6L 0-401-
0-
-401
401-- 169
screw
Cross-recessed head pan
48 P3 M3 14L 0-401-
0-401- 170
screw
Cross-recessed head pan
49 P2 M2 6L 0
0-401-
-401 171
screw
Cross-recessed head pan
50 P3 M3 10L 0-401- 028
screw
Cross-recessed head pan
51 P3 M3 6L 0-401- 068
screw
53 Hex. socket set screw M3 5L 0-401- 172
55 Metal washer WSSS8
WSSS8-4-3 0-404- 103
57 Hex. socket set screw M4 12L 0-401- 173
58 Hex. nut M4 0-401- 010
59 Screw cover plate (A) 0-404- 104
60 Screw cover plate (B) 0-404- 105
Stainless Steel
61 Positioning bracket 0-404- 129
(Sheet Metal)

NOTE Since the parts with hatched on the list above constitute as an assembly, each part
cannot be purchased separately.

11-100
NOTE2) There are two types of syringe pump unit (type 1 and type 2).
These models are different only two parts that have no compatibility with each other. To replace parts
of syringe pump unit, confirm Serial No. of the machine and check table below

Syringe pump type Type1 Type2

Shaft (for type1) Shaft (for type2)

No.04 Shaft
0-404-130 0-404-062
Half nut (for type 1) Half nut (for type 2)
No.07 Half nut
0-404-132 0-404-065

A0001*-A0389*
A0391*-B0402* Other
Model Serial No.
A0422*-A0425*, B0458* (~ C8301*)
A0512*-A0513*, B0541*

NOTE) When a software version is Ver.06.00 or later,, the syringe pump of Type 1 and 2 were not able
to use when the syringe pump type setting is 1 (Refer to .11.3).
11.3).

11-101
11.4.25.2 Syringe Pump (Type 3)

11-102
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Syringe pump Assy (Type3) 0-404- 136 For Type4 machine
Set of No.13 and
Syringe stopper 0-404 071
14
1 Syringe bracket (For Type3) Stainless Steel 0-404- 137
Motor mounting bracket
2 Stainless Steel 0-404- 138
(For Type3)
Syringe drive screw
3 SS400 0-404- 148
(For Type3)
4 Shaft Stainless Steel 0-404- 062
5 Connection bracket SCS13 0-404- 063
Stainless Steel
6 Positioning bracket 0-404- 064
(Sheet Metal)
7 Half nut Stainless Steels 0-404- 261
8 Nut Stainless Steel 0-404- 066
9 Spring holder POM 0-404- 067

11-103
 Standard NIPRO order
No. Description Remarks
/Material Code No.
10 Guide Aluminum 0-404- 262
11 Spring case Stainless Steel 0-404- 069
12 Guide shaft Stainless Steel 0-404- 263
13 Syringe fixing lever ABS See and order
description of
14 Syringe fixing shaft Stainless Steel Syringe Stopper
15 Pusher guide Aluminum 0-404- 073
16 Pusher (upper part) ABS 0-404- 074
17 Pusher (lower side) ABS 0-404- 075
18 Pusher POM 0-404- 076
19 Slide bracket POM 0-404- 077
20 Handle ABS 0-404-
404--
404 078
21 Rotating shaft (For Type3) Stainless Steel 0-404-
0-404
404-- 139
22 Pushing rod Stainless Steel 0-404-
0-404 080
24 Spring (A) Stainless Steel 0-404-
0 082
25 Spring (B) Stainless Steel 0-404- 083
26 Spring (C) Stainless Steel 0-404- 084
27 Spring (D) Stainless Steel 0-404- 085
Encoder mounting bracket
28 Stainless Steel 0-404- 149
(For Type3)
29 Shaft
haft coupling MOR-12-5*5 0-404- 140
30 3-phase stepping motor KT42JM06-551 0-404- 088
HES-10-2HC
31 Rotary encoder 0-404- 089
38H-1000-2MC
32 Micro-
Micro
Micro-switch
-switch D2HW-C202M 0-404- 090
34 Flanged radial ball bearing RF1450ZZ 0-404- 092
35 Flanged radial ball bearing RF1980ZZ 0-404- 093
36 Oil-less bush 80F-0808 0-404- 094
37 Oil-less bush 80F-0505 0-404- 095
38 Oil-less bush 80B-0508 0-404- 096
39 Oil-less bush 80F-1612 0-404- 141
40 Spring pin 2 10L 0-404- 097
41 Spring pin 2 20L 0-404- 098
42 Spring pin 2 14L 0-404- 099
43 E-shaped retaining ring: 6 0-404- 100
44 E-shaped retaining ring: 4 0-404- 101

11-104
 Standard NIPRO order
No. Description Remarks
/Material Code No.
11 Spring case Stainless Steel 0-404- 069
45 Washer M6 0-404- 102
Cross-recessed head pan
46 P3 M4 10L 0-404- 142
screw
Cross-recessed head pan
47 P2 M3 8L 0-401- 168
screw
Cross-recessed head pan
48 P3 M3 14L 0-401- 170
screw
Cross-recessed head pan
49 P2 M2 6L 0-401- 171
screw
Cross-recessed head pan
50 P3 M3 10L 0-401- 028
screw
Cross-recessed head pan
51 P3 M3 6L 0-401- 068
screw
Cross-recessed head truss
52 M3 6L 0-404-
4- 143
screw
Cross-recessed head pan
53 P2 M3 5L 0
0-404-
-40
404
4- 144
screw
54 Hex. nut M4 0-401-
0-401
401-- 010
55 Hex. socket set screw M4 12L 0
0-401-
-401 173
56 Metal washer TK-403
TK--403
TK 0-404- 103
57 Cross recessed hex. head bolt P3 M3 6L 0-404- 145
58 Washer M4 0-404- 146
59 Screw cover plate (A) 0-404- 147
60 Screw cover plate (B) 0-404- 105

NOTE) In the following cases, the

the syringe pump of Type 3 cannot be used.
Software version is Ver.05.20 or before.
The Syringe Type was set to 0 . (Refer to .11.3)

11-105
11.4.25.3 Syringe Pump (Type 4)

11-106
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Syringe pump Assy (Type4) 0-404- 154 For Type5 machine
1 Syringe
inge bracket (For Type4) Stainless Steel 0-404- 155
Motor mounting bracket
2 Stainless Steel 0-404- 156
(For Type4)
Syringe drive screw
3 SS400 0-404- 157
(For Type4)
4 Shaft Stainless Steel 0-404- 062
5 Connection bracket SCS13 0-404- 063
Stainless Steel
6 Positioning bracket 0-404- 129
(Sheet Metal)
7 Half nut Stainless Steels 0-404- 261
8 Nut Stainless Steel 0-404- 066
9 Spring holder POM 0-404- 067
10 Guide Aluminum 0-404- 262
11 Spring case Stainless Steel 0-404- 069

11-107
 Standard NIPRO order
No. Description Remarks
/Material Code No.
12 Guide shaft Stainless Steel 0-404- 265
13 Syringe stopper ABS / Stainless Steel 0-404- 071
14 Pusher guide Aluminum 0-404- 073
15 Pusher (upper part) ABS 0-404- 074
16 Pusher (lower side) ABS 0-404- 075
17 Pusher POM 0-404- 076
18 Slide bracket POM 0-404- 077
19 Handle ABS 0-404- 078
20 Rotating shaft (For Type3/4) Stainless Steel 0-404- 139
21 Pushing rod Stainless Steel 0-404- 080
22 Encoder cover Stainless Steel 0-404-
404--
404 158
23 Spring (A) Stainless Steel 0-404-
0-404
404-- 082
0
24 Spring (B) Stainless Steel 0-404-
0-404 083
25 Spring (C) Stainless Steel 0-404-
0 084
26 Spring (D) Stainless Steel 0-404- 085
Encoder mounting bracket
27 Stainless Steel 0-404- 159
(For Type4)
28 Spacer A 0-404- 160
29 Spacer B 0-404- 161
30 Shaft coupling MOR-12-5*5 0-404- 140
31 2-phase
phase stepping motor 103H5208 0-404- 264
Syringe Pump encoder
32 BP13-11 0-402- 219
Board
33 Encoder Disk 0-404- 150
34 Micro-switch
Micro--switch
Micro D2HW-C202M 0-404- 090
35 Flanged radial ball bearing RF1450ZZ 0-404- 092
36 Flanged radial ball bearing RF1980ZZ 0-404- 093
37 Oil-less bush 80F-0808 0-404- 094
38 Oil-less bush 80F-0505 0-404- 095
39 Oil-less bush 80B-0508 0-404- 096
40 Oil-less bush 80F-1612 0-404- 141
41 Spring pin 2 10L 0-404- 097
42 Spring pin 2 20L 0-404- 098
43 Spring pin 2 14L 0-404- 099
44 E-shaped retaining ring: 6 0-404- 100

11-108
 Standard NIPRO order
No. Description Remarks
/Material Code No.
45 E-shaped retaining ring: 4 0-404- 101
46 Washer M6 0-404- 102
47 Upper Bracket Stainless steel 0-404- 151
Cross-recessed head pan
48 P2 M2 6L 0-401- 171
screw
Cross-recessed head pan
49 P3 M2 6L 0-401- 316
screw
Cross-recessed head pan
50 P2 M3 5L 0-404- 144
screw
Cross-recessed head pan
51 P2 M3 8L 0-401- 168
screw
Cross-recessed head pan
52 P3 M3 6L 0-401- 068
screw
Cross-recessed head pan
53 P3 M3x 8L 0-401- 317
screw
Cross-recessed head pan
54 P3 M3 10L 0-
0-401-
-401
401-- 0
028
28
screw
Cross-recessed head pan
55 P3 M3 14L 0
0-401-
-401
401- 170
screw
Cross-recessed head truss
56 M3 6L 0-404-
0-40 143
screw
57 Hex. socket set screw M3 3
3LL 0-401- 318
58 Hex. socket set screw M4 12L 0-401- 173
Cross recessed hex. head
59 P3 M3 6L 0-404- 145
bolt
60 Hex. nut M4 0-401- 010
61 Screw cover plate (A) 0-404- 147
62 Screw cover plate (B) 0-404- 105
63 Washer M4 0-404- 146

11-109
11.5. Maintenance Parts - Harness
11.5.1. Machine type 1
NOTE) This harness drawing is applicable the models with serial No. A0001* A0207*.
11.5.1.1 Power supply section

11-110
11.5.1.2 Dialysate line section and around operation panel
NOTE) This harness drawing is applicable the models with serial No. A0001* A0207*.

11-111
11.5.2. Machine type 2
11.5.2.1 Power supply section
NOTE) This harness drawing is applicable the models with serial No. A0208* - A0609*.

11-112
11.5.2.2 Dialysate line section and operation panel
NOTE) This harness drawing is applicable the models with serial No. A0208* - A0609*.

11-113
11.5.3. Machine type 3
11.5.3.1 Power supply section
NOTE) This harness drawing is applicable the models with serial No. C0001* - C8301*

11-114
 Operation panel: Type2 Operation panel: Type1

11-115
11.5.3.2 Dialysate line section and around operation panel

Associated code No.

0-402- A B C D
BP02-30A 093 094 095
LCD P. C. BOARD
BP02-30A1/A2 188 189 190
NOTE) This harness drawing is applicable the models with Serial No.: C0001* - C8301*

LCD-DISPLAY BP02-15A to 15E

014
P.C. BOARD BP02-15F
 Dialysate line section

11-116
11.5.3.3 SSR-Box
NOTE) This harness drawing is applicable the models with Serial No.: C0001* - C8301*

11-117
11.5.4. Machine Type4
11.5.4.1 Power supply section
NOTE) This harness drawing is applicable the models with serial No. equal or after G8302*.

11-118
11.5.4.2 Dialysate line section and around operation panel
NOTE) This harness drawing is applicable the models with serial No. equal or after G8302*

11-119
11.5.5. Machine Type5 and 6
11.5.5.1 Power supply section
NOTE) This harness drawing is applicable the models with serial No. equal or after J8702*

11-120
11.5.5.2 Dialysate line section and around operation panel
NOTE) For Type 5 harness drawing is applicable the models with serial No. from J8702* to J(or K) 10178*,
and For Type 6 is serial No. equal or after J10179*

11-121
11-122
11.6. Other Parts

11-123
 Standard NIPRO order
No. Description Remarks
/Material Code No.
1 Hanger 0-401- 248 L=710mm
2 Hanger stopper knob 0-401- 190
3 Dialyzer coupler (Red) 0-201- 058
4 Dialyzer coupler (Blue) 0-201- 062
Tube holder for Blood line
5 0-401- 191
(Red)
Tube holder for Blood line
6 0-401- 192
(Blue)
7 Caster Free 0-401- 193
8 Caster Fix 0-401- 194
See Chapter
9 Disinfection nozzle (Option)
11.7.2.
10 Disinfection nozzle 0-401-
0-
-401
401-- 195 With yellow cap
Disinfection nozzle and Filter
PTFE 0
0-401-
-401- 235 (0-401-176)
(Chemical proof)
Disinfection nozzle
11 0-401-
0-401 196
holder
Including Washer
12 Wall joint 0-401- 223
and Nut
13 Disinfection tank tray 0-401- 197
Including Washer
14 A/V luer pressure port 0-401- 225
and Nut
Use concentrate
nozzle and
15 Filter 0-401- 176
Disinfection
nozzle
Hexagonal key
0-401- 198
wrench 8mm
Dialyzer holder 0-401- 199
Silicone tube 5-11mm 0-401- 201 L=100mm
Different diameter joint 5mm to 2.5mm 0-401- 202
Silicone tube 2.5-5 mm 0-401- 203 L=900 mm
T-joint 0-401- 222
Filter for Air. Not for
TP-Filter 0-401- 183
liquid.
Orifice (ID= 1.7mm) 0-401- 175 For OL1 or OL3.
See Note below
For OL2, 4,and 5.
Orifice (ID= 1.2mm) 0-401- 179
See Note below

NOTE: OL1: Between V31 and PG3 OL2: Between AS2 and V41
OL3: Between Heater and P1 OL4: Between PG3 and V42
OL5: Pump flushing Line
Some models Orifice Orifice and Orifice
Please confirm Dialysate Flow chart (Chapter 10).
11-124
11.7. Options
11.7.1. BPM (Blood Pressure Manometer)

Follow the procedure below to install this device to the machine.

Included items and assembling procedures depend on the serial number. Check the serial number of
the machine and follow the respective installation procedure.

Serial number Device type

No.A0001* to No.A00207* TYPE 0
No.A0208* or later TYPE 1

11.7.1.1 BPM (Type 0)

Standard NIPRO order

No. Description Remarks
/Material Code No.
BPM Option (Type 0) 0-407- 001 Include No.1 to 7
Blood pressure manometer
1 M2500 0-407- 004
(BPM) main unit
2 Cuff (adult size) HBP-CUFF-NO3C 0-407- 005
3 Cuff hose HPB-CUFF-NO1PC 0-407- 022 Extension hose
4 Harness 0-407- 006
5 Connection hose 0-407- 007 With Air Filter
6 Rear panel of control 0-407- 008
Small fixing screw for BPM
7 P3 M3 8 0-401- 216
main unit
8 BPM Option Instruction Manual

11-125
11.7.1.2 BPM (Type 1)

Standard NIPRO order

No. Description Remarks
/Material Code No.
BPM Option (Type 1) 0-407- 002 Include No.1 to 7
Blood pressure manometer
1 M2500 0-407- 004
(BPM) main unit
2 Cuff (adult size) HBP-CUFF-NO3C 0-407- 005
3 Cuff hose HPB-CUFF-NO1PC 0-407- 022 Extension hose
4 BPM Power supply P.C.B BP05-32 0-407- 014
5 BPM bracket 0-407- 015
6 Connection hose 0-407- 007 With Air Filter
7 Hose joint 0-407 009
8 Harness (BPM1) 0-407- 010
9 Harness (BPM2) 0-407- 011
10 Harness (BPM3) 0-407- 012

11-126
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Cross recessed head pan
11 P3 M3 x 6 0-401- 068
screw for BPM main unit
Cross recessed head pan
12 P2 M3 x 8
screw for BPM bracket
Cross recessed head pan
13 P3 M3 x 10 0-401- 028
screw for the volume bracket
14 BPM Option Instruction Manual

11.7.2. 2nd. Chemical Rinse Port

Standard NIPRO order

No. Description Remarks
/Material Code No.
2nd.Rinse Port Option 0-407- 003 Include No.1 to 10
1 Filter 0-401- 176
2 Disinfection nozzle PTFE With orange cap
3 Silicon Tube 2.5 5mm
4 Joint with different diameter 0-401- 202
5 Silicon Tube 5 11mm
6 2-way solenoid valve M3 screw x 2 0-401- 114
7 T-joint 0-401- 222
8 Grommet (small)
Harness (without connector For V52
9
housing on one end) extension
2nd. Rinse port Option
10
Instruction manual

11-127
11.7.3. ETRF (Endotoxin Retentive Filter) Option

Standard NIPRO order

No. Description Remarks
/Material Code No.
ETRF Option 0-407- 023
Include No.1 to 12
ETRF Factory Option 0-407- 024
1 Spacer
2 Filter holder
3 Thumb Screw M4

11-128
 Standard NIPRO order
No. Description Remarks
/Material Code No.
4 Phillips screw M4 10
5 Nut M4
6 Cable tie
7 Grommet
Silicone tube 5 - 11mm,
8
(with blue coupler) L=1000mm
Silicone tube 5 11mm,
9
(with blue coupler) L=750mm
Silicone tube 5 11mm,
10
(with red coupler) L=800mm
11 Cover
ETRF Option
12
Instruction Manual

11-129
11.7.4. Bicarb Cartridge Option

11-130
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Bicarb Cartridge Option Include No.1 to 21
Bicarb Cartridge Factory
0-407- 025
Option
1 Bicarb cartridge holder 0-407- 026
Include Solenoid
valves, Filter,
2 Valve Bracket (V03 & V34) 0-407- 027
TP-Filter and Check
valve
Include Filter and
3 Valve Bracket (V35) 0-407- 028
solenoid valves
4 Harness (For Switches) 0-402- 229
Harnesses (For V03, V34,
5
V35)
6 Flat head machine screw M6 20 0-401- 334
7 Cross recessed head bolt M6 15 0-401-
401-
401 335
Cross recessed pan head
8 P3 M4 10 0-401-
0-401
401- 073
screw
9 Washer M6 0-401-
0-401
401-- 102
10 Spring washer M6 0-401-
0-401
401 338
11 Hex. nut M6 0
0-401- 020
12 Cable Tie
Bicarb Cartridge Option
13 0-401- 340
Instruction Manual

11-131
11-132
11-133
11-134
11-135
 Standard NIPRO order
No. Description Remarks
/Material Code No.
14 Instruction sticker (A) 0-407- 042
15 Sticker 0-407- 043
Cross recessed flat head "Stainless steel
16 0-407- 044
screw M3*9"
17 Latch POM 0-407- 045
18 Hex. nut M3 0-407- 046
19 Upper arm cover (A) 0-407- 047 With No.14
20 Guide (Left) Stainless steel 0-407- 048
21 Guide (Right) Stainless steel 0-407- 049
Cross recessed pan head "Stainless steel
22 0-401- 228
screw P4 M3*6"
23 Upper arm cover (B) 0-407- 050
Cross recessed pan head
24 P4 M3*8 0-407- 051
screw
Cross recessed pan head
25 P4 M3*15 0
0-407-
-407
407- 052
screw
26 Bearing bush 0-407-
0-407
407- 053
27 Upper arm shaft 0-407-
0-407
407 054
28 O-ring (A) P16 0-407-
0 029
29 O-ring (B) P10A 0-407- 030
30 Needle 0-407- 031
31 Insertion port (A) 0-407- 034
32 Insertion port (B) 0-407- 035
33 Insertion port (C) 0-407- 036
34 Fixing bracket (A) Stainless steel 0-407- 037
Cross recessed pan head
35 0-401- 049
screw P3 M3*6
36 Under arm cover (A) 0-407- 038
37 Under arm cover (B) 0-407- 039
38 Under arm shaft Stainless steel 0-407- 040
Cross recessed truss head
39 M6*8 0-401- 041
screw
40 Fixing bracket (B) 0-407- 055
41 Spring (A) 0-407- 056
Cross recessed pan head
42 P3 M3*8 0-401- 043
screw
For Bicarb cartridge
43 Limit SW 0-407- 057
holder
44 Limit switch bracket 0-407- 058
45 Spring (B) 0-407- 059
46 Main body of upper arm 0-407- 060
47 Fixing bracket (C) 0-407- 061
48 Insertion port holder 0-407- 062 For upper arm

11-136
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Cross recessed flat head Stainless steel
49 0-407- 063
screw M3*6
50 Latch receiver 0-407- 064
51 Rubber seal 0-407- 065
52 Cap Polyamide resin 0-407- 067
Cross recessed pan head Stainless steel
53 0-401- 133
screw P3 M4*16
54 Main body 0-407- 068
55 Fixing bracket (E) Stainless steel 0-407- 069
56 Proximity sensor 0-407- 070
57 Proximity sensor bracket Stainless steel 0-407- 071
58 Rubber sheet NBR 0-407- 072
59 Instruction sticker (B) 0-407- 073
60 Silicon rubber string silicone 0-407-
407- 074
61 Main bracket 0-407-
407-
407 075
62 O-ring ( C) P22 0-407-
0-407
407- 076
63 Insertion port socket (B) PPS+G30 0-407-
0-407
407-- 077
64 Insertion port socket (A) PPS+G30 0-407-
0-407 078
65 Fixing bracket (D) Stainless steel 0-407- 079
66 Spring (C) Stainless steel 0-407- 080
67 O-ring (D) P11 0-407- 081
68 Hex. nut M3 0-407- 082
69 T-Joint PSU 0-401- 222
70 Silicon tube 5 - 11mm L = 70
71 2-way
way solenoid valve KF2-3421A 0-401- 114
72 Silicon tube 5 - 11mm L = 250
73 Silicon tube 5 - 11mm L = 35
74 Silicon tube 5 - 11mm L = 100
75 Different diameter joint 0-401- 202
Silicon tube (medium
76 3 - 6mm L = 55 0-407- 083
diameter)
77 Filter 0-401- 354
78 Fixing bracket (V35) Stainless steel 0-407- 084
Cross recessed pan head Stainless steel
79 0-404- 142
screw P3 M4*10
80 3-way solenoid valve 0-407- 033 For V03
Filter for Air. Not for
81 TP-Filter 0-401- 183
liquid.
82 Luer fitting 0-407- 085
Silicon tube (small
83 2.5 - 5mm L = 55
diameter)
84 Check valve 0-407- 032
85 Silicon tube 5 - 11mm L = 120
11-137
 Standard NIPRO order
No. Description Remarks
/Material Code No.
86 Fixing bracket (V34, V03) Stainless steel
87 Silicon tube 5 - 11mm L = 550
88 Silicon tube 5 - 11mm L = 40
Cross recessed pan head
89 P4 M3*6 0-401- 228
screw
Cross recessed pan head
90 P3 M3*10 0-401- 028
screw

11-138
11.7.5. Central Delivery System Option
11.7.5.1 Factory option and kit

NIPRO order Code

No. Description Remarks
No.
- Central Delivery System Option (A / B) 0-407- 086 Factory option
- Central Delivery System Option (A1 / A2) 0-407- 087 Factory option
Central Delivery System Option Kit 1
- 0-407- 088 See NOTE)
(With P.C. Boards)
Central Delivery System Option Kit 2
- 0-407- 089 See NOTE)
(Without P.C. Boards)

NOTE)
The Type 4 or before machine can not install the Central delivery system option, because the P.C.
board does not have compatibility with some electric components.
Please check them before order.

Central Option Kit 1

- For machine with central option incompatible P.C. Boards.

The Control, Mother, Monitorr and Connector P.C. Board for central
c entral delivery option are included in
Central delivery system option kit 1.

[Contents]
Valve Manifold (2pcs), Labels, a Flat cable, Two type of Harnesses, Earth cables (2pcs), Silicone tube,
P.C. Boards (Control, Monitoring, Mother and Connector) and EMC shield cover.

Central Option Kit 2

- For machine with central option compatible P.C. Boards.

Central option kit 2 is for machine has P.C. Board for support the central delivery system option.

[Contents]
Valve Manifold (2pcs), Labels
Labels,, Flat cable, Cable, Two type of Harnesses, Earth cables (2pcs) and
Silicone tube

11.7.5.2 Parts

11-139
 Standard NIPRO order
No. Description Remarks
/Material Code No.
1 Valve manifold B399-H803A
B399 0-401- 348
2 Solenoid valve KF2-3421A 0-401- 114
3 Control P.C. Board BP05-12H 0-402- 237
4 Monitor P.C. Board BP05-12G 0-402- 238
5 Mother P.C. Board BP05-11E 0-402- 239
6 Connector P.C. Board BP02-31G 0-402- 240
7 EMC cover Stainless steel 0-401- 347 (Narrow groove)
Cable for central valve
8 0-402- 242
control
Flat cable for central delivery Between Control and
9 0-402- 243
system Monitor
10 Harness for valve manifold 0-402- 244
11 Harness for solenoid valve 0-402- 245 For V14
(A1/A2, A/B, Red and
12 Labels one Blue Circle
labels)
Between Mother and
Flat cable for BP02-31G 0-402- 241 Connector P.C.B
For BP02-31G
Earth cables
5 - 11mm
Silicone tubes
L = 920mm

11-140
12 COMPOSITION OF ELECTRICAL EQUIPMENT
12.1. Electrical Parts at Rear Side of Machine
12.1.1. Rear side (Type1)
NOTE This rear side electrical parts are equipped the models with equal or before serial No.A0207*

Standard NIPRO order

No. Description Remarks
/Material Code No.

1 Power unit (Type 1) BPS-02B -

Conversion kit to install

PSU (Type 2 or Type4)
PSU Conversion kit 0-402-158
to the machine TYPE1.
See NOTE

2 Sound volume P.C. board BP01-24 0-402-057

3 Speaker F52A32-1 0-402-058

4 Driver P.C. board BP02-18B 0-402-153 SLOT1

SLOT2
5 Control P.C. board BP02-16B 0-402-060
See NOTE 1, 2, and 4
Monitoring P.C. SLOT3 (for Pt100 ). See
6 BP02-17B 0-402-061
board (Type 1) NOTE 3 and 4
12-1
 Standard NIPRO order
No. Description Remarks
/Material Code No.

7 Hour meter ATH3631 0-402-062

NOTE) When use the PSU Conversion Kit that is installed the Type4 Power supply unit, connect the
heater harness to TB1 as below.

TB1 of Type4 Power Supply

Do not use L2 and N2

Not specified

CAUTION
Do not connect the harnesses to L2 and N2 of TB1.
Cannot control the heating in this case.
case..

NOTE
Can not replace only power code.

NOTE 1) Control P.C. board for TYPE3 and 4 (0-402-151) is designed to work with the machine
TYPE1 or 2. Please purchase Control P.C. board for TYPE3 and 4 (0-402-151). But the P.C.board for
TYPE5 (0-402-216) does not work with the machine Type4 or before.
NOTE 2) Control P.C. board for TYPE1 or 2 (0-402-060) does not work with the machine TYPE 3, 4
and 5.
NOTE 3) No.6 Monitor P.C. board (0-402-061) does not compatible with TYPE2 (0-402-064), TYPE3
and 4 (0-402-152) and TYPE5 (0-402-217).
NOTE 4) Installed software is the most recent version at the time of placement of order.

12-2
12.1.2. Rear side (Type2)
NOTE This rear side electrical parts are equipped the models with equal or after serial No. A0208*

Standard NIPRO order

No Description Remarks
/Material Code No.
Power unit (Type 2) D2950A 0-402-063 For 230V (See NOTE)
Power unit (Type 2) D2950A 0-402-156 For 110V (See NOTE)
D2950C &
0-402-231
Power Unit (TYPE4) D2951
(For 110V) D2950C &
0-402-232 (For Brazil)
D2955
D2950C &
0-402-233
Power Unit (TYPE4) D2952
1
(For 230V) D2950C &
0-402-234 (For Brazil)
D2956
Common to both Types
Power Supply main unit D2950C 0-402-258
Without Breaker module
D2951 0-402-254
Breaker Module (For 110V)
D2955 0-402-255 (For Brazil)
D2952 0-402-256
Breaker Module (For 230V)
D2956 0-402-257 (For Brazil)

12-3
 Standard NIPRO order
No Description Remarks
/Material Code No.

2 Sound volume P.C. board BP01-24 0-402-057

3 Speaker F52A32-1 0-402-058

4 Driver P.C. board BP02-18B 0-402-153 SLOT1

SLOT2
5 Control P.C. board BP02-16B 0-402-060
See NOTE 1, 2, and 5
SLOT3 (for thermistor)
6 Monitoring P.C. board BP02-17C 0-402-064
See NOTE3, 4, and 5

7 Hour meter ATH3631 0-402-062

NOTE) Type4 power unit is supplied as soon as the stock of the power
ower unit Type 2 has run out.
See below about the connection of the heater harness, when replaces
replaces the power supply Type 2 with
Type 4.

TB1 of Type4 Power Supply

Do not use L2 and N2

Not specified

CAUTION
Do not connect the harnesses to L2 and N2 of TB1.
Cannot control the heating in this case..

NOTE
Can not replace only power code.

NOTE 1) Control P.C. board for TYPE3 and 4 (0-402-151) is designed to work with the machine
TYPE1 or 2. Please purchase Control P.C. board for TYPE3 and 4 (0-402-151). But the P.C. board for
TYPE5 does not work with the machine TYPE4 or before.

12-4
NOTE 2) Control P.C. board for TYPE1 or 2 (0-402-060) does not work with the machine TYPE 3, 4
and 5.
NOTE 3) No.6 Monitoring P.C. board (0-402-064) does not compatible with TYPE1 (0-402-061).
NOTE 4) Monitoring P.C. board for TYPE 3 and 4 (0-402-152) is designed to work with the machine
TYPE2. Please purchase Monitoring P.C. board for TYPE 3 and 4 (0-402-152). But the P.C. board for
TYPE5 does not work with the machine TYPE4 or before.
NOTE 5) Installed software is the most recent version at the time of placement of order.

12-5
12.1.3. Rear side (Type3)
12.1.3.1 Rear side 1
NOTE This rear side electrical parts are equipped the models with equal or after serial No.C0001*

Standard NIPRO order

No. Description Remarks
/Material Code No.
Power unit (Type 3) D2950B 0-402-140 For 230V
Power unit (Type 3) D2950B 0-402-157 For 110V
D2950C &
0-402-250
Compatible Power Unit for D2951
Type 3 machine D2950C &
(For 110V) D2955 0-402-251
(For Brazil) Include conversion
D2950C & harness (0-402-212)
1 0-402-252
Compatible Power Unit for D2952
Type 3 machine D2950C &
(For 230V) D2956 0-402-253
(For Brazil)
Common to both Types
Power Supply main unit D2950C 0-402-258
Without Breaker module
D2951 0-402-254
Breaker Module (For 110V)
D2955 0-402-255 (For Brazil)

12-6
 Standard NIPRO order
No. Description Remarks
/Material Code No.
D2952 0-402-256
Breaker Module (For 230V)
D2956 0-402-257 (For Brazil)
Conversion Harness 0-402-212

2 SSR - Box See Chapter 12.1.3.2.

3 Speaker F52A32-1 0-402-058

4 Sound volume P.C. board BP01-24 0-402-057

SLOT1
5 Driver P.C. board BP05-14A/D 0-402-141
See NOTE 1 and 4.
SLOT2
6 Control P.C. board BP05-12A/B/E 0-402-151
151
See NOTE 2 and 4.
SLOT3 (for thermistor)
7 Monitoring P.C. board BP05-13A/B/E 0-402-152
0-402
402-152
152
See NOTE 3 and 4.

8 EMC Cover SUS 430 0-401-209

0-401

9 Hour meter ATH3631 0-402-062

0

10 Connector Cover Stainless Steel 0-401-210

NOTE) If use Type4 power supply in place of Type3, it is necessary to change and disconnect the
electric wiring.

Type3 Power Supply Unit Type4 Power Supply Unit

0-402-121

0-402-111

12-7
 Connection of the heater harness

110V 230V

NOTE
Can not replace only power code.

NOTE 1) Driver P.C board for TYPE1 or 2 (0-402-153)

153)) does not work with machine TYPE3,
TYPE3 4 and 5.
And the P.C board for TYPE3 or 4 (0-402-141)) does not work with machine TYPE5.
NOTE 2)) Control P.C. board for TYPE1 or 2 (0-
(0
(0-402-060)
-402
402-060)
060) does not work
w with the machine TYPE 3, 4
and 5. And the P.C. board for TYPE3 and 4 (0
((0-402-151)
0-402
402-151
151 does not work with machine TYPE5.
NOTE 3)) Monitoring P.C. board for TYPE 2 (0
(0-402-064)
402 is designed to work with the machine TYPE3,
4 and 5. And the P.C. board for TYPE3 and
an d 4 (0-402-152)
( does not work with machine TYPE5.
NOTE 4)) Installed software is the most recent version at the time of placement of order.

12-8
12.1.3.2 Rear side 2 (SSR Box)

230V Model 110V Model

Standard NIPRO order

No. Description Remarks
/Material Code No.

1 SSR Box Cover Stainless Steel 0-401-211

2 SSR Box Base Stainless Steel 0-401-212

AQR272
3 SSR 0-402-142 230V Model only
AQA211VL
Cross recessed Stainless Steel
4 0-401-213
head pan screw P4 M4 12
Cross recessed Stainless Steel
5 0-401-073
head pan screw P3 M4 8

6 SSR AQN311 0-402-143 110V Model only

7 Terminal Block W508BC 0-402-144

8 Fuse Holder FH-B02 0-402-145

SSR Box
9 Stainless Steel 0-401-214
Bracket

12-9
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Cross recessed Stainless Steel
10 0-401-073
head pan screw P3 M4 8L
Cross recessed Stainless Steel
11 0-401-043
head pan screw P3 M3 8L

12-10
12.1.4. Rear side (Type4)
NOTE This rear side electrical parts are equipped the models with equal or after serial No. G8302*

Standard NIPRO order

No. Description Remarks
/Material Code No.
D2950C &
0-402-231
Power Unit (TYPE4) D2951
(For 110V) D2950C &
0-402-232 (For Brazil)
D2955
D2950C &
0-402-233
Power Unit (TYPE4) D2952
(For 230V) D2950C &
0-402-234 (For Brazil)
1 D2956
Common to both Types
Power Supply main unit D2950C 0-402-258
Without Breaker module
D2951 0-402-254
Breaker Module (For 110V)
D2955 0-402-255 (For Brazil)

D2952 0-402-256
Breaker Module (For 230V)
D2956 0-402-257 (For Brazil)

12-11
 Standard NIPRO order
No. Description Remarks
/Material Code No.

2 Speaker F52A32-1 0-402-058

3 Sound volume P.C. board BP01-24 0-402-057

SLOT1
For TYPE3 and 4
4 Driver P.C.board BP05-14A/D 0-402-141
Machine
See NOTE 1
SLOT2
For TYPE3 and 4
5 Control P.C.board BP05-12A/B/E 0-402-151
Machine
See NOTE 2 and 4.
SLOT3 (for thermistor)
For TYPE3 and 4
6 Monitoring P.C.board BP05-13A/B/E 0-402-152
0-402
402-152
152
Machine
See NOTE 3 and 4.

7 EMC Cover SUS 430 0-401-209

0

8 Connector Cover Stainless Steel 0-401-210

NOTE
Can not replace only power code.

NOTE 1) Driver P.C board for TYPE1 or 2 (0

(0-402-153) does not work with machine TYPE3, 4 and 5.
And the P.C. board for TYPE3
TYPE3 and 4 (0-402-141)
( does not work with machine TYPE5.
NOTE 2) Control P.C. board for TYPE1 or 2 (0
(0-402-060) does not work with the machine TYPE 3, 4
and 5. And the P.C board for TYPE3 and 4 ((0-402-151) does not work with machine TYPE5.
NOTE 3) Monitoring P.C. board for TYPE 2 (0-402-064) is designed to work with the machine TYPE3,
4 and 5. And the P.C. board for TYPE3 and 4 (0-402-152) does not work with machine TYPE5.
NOTE 4) Installed software is the most recent version at the time of placement of order.

NOTE
The Type4 or later machines are without the Hourmater .
Please confirm the operating time in the Maintenance Data screen.
( MENU -> (each mode) -> MONITOR -> MAINTENANCE DATA)

12-12
12.1.5. Rear side (Type5 and 6)
NOTE This rear side electrical parts are equipped the models with equal or after serial No. G8702*

Standard NIPRO order

No. Description Remarks
/Material Code No.
D2950C &
0-402-231
D2951
Power Unit (For 110V)
D2950C &
0-402-232 (For Brazil)
D2955
D2950C &
0-402-233
D2952
Power Unit (For 230V)
D2950C &
1 0-402-234 (For Brazil)
D2956
Common to both Types
Power Supply main unit D2950C 0-402-258
Without Breaker module
D2951 0-402-254
Breaker Module (For 110V)
D2955 0-402-255 (For Brazil)
D2952 0-402-256
Breaker Module (For 230V)
D2956 0-402-257 (For Brazil)
2 Speaker F52A32-1 0-402-058
3 Sound volume P.C. board BP01-24 0-402-057

12-13
 Standard NIPRO order
No. Description Remarks
/Material Code No.
SLOT 1
For TYPE5 and 6
4 Driver P.C.board BP05-14E 0-402-218
Machine
See NOTE 1
SLOT 2
For TYPE5 and 6
BP05-12G 0-402-216
Machine
See NOTE 2)
5 Control P.C.board
SLOT 2
Available to Central
BP05-12H 0-402-237
237
delivery system option
See NOTE 4, 5)
SLOT 3
For TYPE5 and 6
BP05-13F 0
0-402-217
-402
402--217
Machine
See NOTE 3)
6 Monitoring P.C.board
SLOT 3
Available to Central
BP05-13G
BP05-
BP05-13G 0-402-238
delivery system option
See NOTE 4, 5)

0-401-209
7 EMC Cover SUS 430 Narrow groove
0-401-347
See NOTE 4)
8 Connector Cover Stainless Steel 0-401-210

NOTE
Can not replace only power code.

NOTE 1) Driver P.C board for TYPE1 (0-402-057), TYPE2 (0-402-153), TYPE3 and 4 (0-402-141)
does not work with the machine TYPE 5.
NOTE 2) Control P.C. board for TYPE1 and 2 (0-402-060), TYPE3 and 4 (0-402-151) does not work
with the machine TYPE 5.
NOTE 3) Monitoring P.C. board for TYPE1 (0-402-061), TYPE2 (0-402-064), TYPE3 and 4
(0-402-152) does not work with machine TYPE5.
NOTE 4) BP05-12H and BP05-13G does not have compatibility with previous boards. Please refer to
Chapter 11.

12-14
NOTE 5) The Type 5 and 6 machine become available to Central delivery system option by
replacement of some P.C.Boards, cables and parts. Please refer to Chapter 11.

NOTE
The Type4 or later machines are without the Hourmater .
Please confirm the operating time in the Maintenance Data screen.
( MENU -> (each mode) -> MONITOR -> MAINTENANCE DATA)

12-15
12.1.6. Rear Cover
12.1.6.1 Fan for Power box (Upper position Fan)

Standard NIPRO order

No. Description Remarks
/Material Code No.
Cross recessed head pan Stainless Steel
1 0-401-274
screw P1 M4 35

2 Fan filter 6450-M 0-401-186

Fan MFF-12B24DH
3 0-402-083
(for Power Box) 9G1224H402

4 Flange nut FN4 0-401-187

12-16
12.1.6.2 Fan for Hydraulic part (lower position Fan)

Standard NIPRO order

No. Description Remarks
/Material Code No.
Cross recessed head pan Stainless Steel
1 0-401-245
screw P1 M4 35

2 Finger guard 8130 0-401-188

3 Fan filter 6450-M 0-401-186

MD1225-24 0-402-155 Use for 230V model only

Fan
4 Common to 230V and
(for Hydraulic) 9G1224H402 0-402-083
110V
MFF-12B24DH 0-402-083 Use for 110V model only
Fan
4 Common to 230V and
(for Hydraulic) 9G1224H402 0-402-083
110V

5 Finger guard 8130 0-401-188

Stainless Steel
6 Nut 0-401-010
M4

12-17
12.2. Electrical Parts at Inner Side of Front Door around the Hydraulic.
The following is the electrical parts furnished around the hydraulic

12-18
 Rear side

Front side
Top View A

Standard NIPRO order

No. Description Remarks
/Material Code No.

1 4 color lamp APDC1380S 0

0-402-065
-402
402-065
065
For TYPE 1 and 2
BP02-14A 0-402-154
0 402
(See NOTE 1)
For TYPE 3 and 4
BP05-11B/C
BP05-11B
BP05 11B/C
/C 0-402-146
(See NOTE 1)
Mother P.C. For TYPE5 and 6
2 BP05-11D
BP05-
BP05-11D 0-402-215
board (See NOTE1)
For TYPE 5 and 6
Available to Central
BP05-11E 0-402-239
delivery system option
(See NOTE 1 and 5)
Dialysate pressure BP03-01A
3 See chapter 11.4.11
sensor P.C. board /B/C/D
Blood pressure
4 BP01-19B/C 0-402-068 PG5 (Venous side)
sensor P.C. board
Blood pressure
5 BP01-19B/C 0-402-068 PG4a (Arterial side)
sensor P.C. board
BP01-50B For TYPE 1 or 2
0-402-069
Level adjustment (White Keytop) (See NOTE 1)
6
switch P.C. board BP01-50B For TYPE 3
0-402-147
(Gray Keytop) (See NOTE 1)
Pump for level RP-M04F-140B
7 0-404-106 For drip chamber
adjuster RP-M04N-140B
Valve for level VDW11
8 0-404-107 For drip chamber
adjuster VDW12JA

12-19
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Air bubble detector 26SD-520A 0-402-070
9 See chapter 13.11
P.C. board 35SD-513A 0-402-201
Blood color sensor Compatible with FX-D1
FX-301 0-402-071
amplifier type (See NOTE 2)
A
Harness of Blood color sensor
(FX-301) 0-402-159 Harness for FX-301
amplifier
Compatible with FX-D1
Blood color sensor
10 FX-101 0-402-210 and FX-301
amplifier
(See NOTE 2 and 3)
B Harness of Blood color sensor
(FX-101) 0-402-208
208 Harness for FX-101
amplifier
For compatibility with
Bracket (FX-101) 0-401-314
0-401
401--314
FX-301 (See NOTE3)
11 Blood leak sensor Assy AN7727 0-401-231
401-231 See Chapter 11.4.19
NP7-12
12 0-402-072
0-40
40 Compatible battery
12 Battery
WP-7.2-12
7.2-12
7.2 12 0-402-211
BP03-10A/B/D
BP03 10A/B/D 0-402-073 For P1 and P2.
13 Pump driver P.C.board
BP03-10E
BP03-
BP03-10E 0-402-200 See Chapter 13.7
BP02-31C/D/E
BP02 0-402-148
See chapter 13.16
BP02-31F
BP02 0-402-202
For Type 5 and 6
14 Connector P.C.board
Available to Central
BP02-31G 0-402-240
delivery system option
(See NOTE 5)
Compatible with Previous
Conductivity sensor P.C.
15 BP03-16 B/D 0-402-149 type (BP03-16/16A:
board
0-402-075)
NOTE 1) DIAMAX have 5 Types. Please confirm the TYPE of Machine in the Tables of Chapter 11.
NOTE 2) The wiring harness of Blood color sensor amplifier (FX-301) (0-402-071) does not attach to
FX-101. If you need harness with this sensor, please order the harness (0-402-208)
NOTE 3) FX-101 cannot attach to TYPE3 Machine directly. If use it to Type3 Machine, need to attach
the fixing bracket (0-401-314) to it.
NOTE 4) FX-101 is supplied as soon as the stock of the FX-301 has run out. If use FX-301, FX-101 is
supplied along with bracket and harness for compatibility. Please order FX-301 (0-402-071).
See NOTE 2) and 3)
NOTE 5) The Type 5 and 6 machine become available to Central delivery system option by
replacement of some P.C. boards, cables and parts. Please refer to Chapter 11.

12-20
 CAUTION
Be sure to calibrate it after replacement of the Blood color sensor amplifier, or it might cause
false detection.

CAUTION
LCD Display P.C. board, Control P.C. board, and Monitoring P.C. board are installed software.
The software versions of these boards need compatibility with each other. To replace these
boards, confirm versions of these softwares. The machine cannot work if the boards that
different software versions are installed to the machine.

12-21
12.3. Electrical parts at Operation Panel
The following is the electrical parts furnished at the operating sections.
The new Operation Panel unit was equipped the models with equal or after serial No. C7883*.
Use of the LCD panel TCG121SVLPB requires the right combination of a new chassis and parts.

LCD Display
Description Standard/Material
LQ121S1DG* TCG121SVLPB*
Chassis of Type 1
Operation Panel Type 2
Ver. 05.02 or before
Software
Ver. 05.10 or later
BP02-15A - F
LCD Display BP02-15H
P.C. Board BP02-15J1
BP02-15J2
CXA-P1212*
Inverter P.C. Board
ALD-310012PJ125
LCD Connector
BP02-30A*
30A*
Conversion P.C. Board
LED Lamp P.C. Board BP01-25#
BP01 25#
Membrane key
C03-3018
C03 3018
switch sheet
G-26-7D
G-26
G121-02-1D
G121
Touch Panel
MENC-01-1D
TP-3983S2F0

Please refer to Chapter 11.5, about the changes of the harnesses.

The LCD Display P.C. Board BP02-15H is compatible with both LCD Display LQ121S1DG*
and TCG121SVLPB .
However,
- Use the Software Version 05.10 or later with BP02-15H (or later), and need to Touch Calibration
(See Chapter 16.2).
- When replaced the LCD Display P.C. Board, the display LCD panel sometimes shows low
brightness or black.
In this time, tune the brightness by VR1 of LCD Display P.C. Board (See Chapter 13.X).

12-22
12.3.1. Operation Panel (Type1)
NOTE) This parts are equipped the models with equal or before serial No.A 0609*.

Upper side

Lower side
(Connecting to the machine side)

12-23
 Standard NIPRO order
No. Description Remarks
/Material Code No.
This parts is equipped
LCD display LQ121S1DG31 - the models with equal or
before serial No. A0207*
This parts is equipped
the models with serial
LCD display LQ121S1DG41 -
1 No. from A0208* to
C5825*
This parts is equipped
the models with serial
LCD display LQ121S1DG42 0-402-191
No. from C5826* to
C7882*.
G-26-7D
Touch panel - See NOTE 6.
G121-02-1D
2
MENC-01-1D With bracket (For Type1)
Touch panel 0-402-162
0-402
402--162
TP-3983S2F0
3983S2F0 See NOTE 7
LED Lamp P.C.
3 BP01-25A
25A 0-402-081
board
Membrane key
4 C03-3018
C03-
C03-3018 0-402-082
switch sheet
Inverter P.C. CXA-P1212B-WJL
CXA- This parts cannot use for
5 0-402-076
board CXA-P1212E-WJL
CXA Operation panel Type 2.
For TYPE 1 or 2
BP02-15A/B/C 0-402-077
LCD display (See NOTE 1)
P.C. board For TYPE 3
6 BP02-15D/F/H 0-402-150
(See NOTE 1)
LCD display
BP02-15J2 0-402-236 See NOTE 8
P.C. board
LCD connector
BP02-30A - See NOTE 2 and 3
conversion P.C.
7 BP02-30A1 0-402-186 See NOTE 2 and 3
LCD connector
conversion P.C. BP02-30A2 0-402-187 See NOTE 2 and 3

NOTE
The parts that the column was shown in grayout has finished production.
The sale will end when all the stock is sold out.

12-24
NOTE1) DIAMAX have three Types. Please confirm the TYPE of Machine by the Tables of Chapter
11.
NOTE2) P.C. board BP02-30A1/A2 have different connectors from BP02-30A. Replacing this P.C.
board from 30A to 30A1/A2, please replace not only P.C. board but also the cable at a
time.
NOTE3) BP02-30A2 is designed for LCD Display LQ121S1DG42 LCD display, please
replace this P.C. Board at a time.

Associated LCD connector

LCD Display Type Harnesses
conversion P.C. board
CN1: D04-6343
BP02-30A CN2: D04
D04-6342
LQ121S1DG31 CN3: D04
D04-6341
LQ121S1DG41 CN1: D11
D11-6207
BP02-30A1 CN2: D11-6208
CN3: D11-6209
CN1: D04-6343
BP02-30A
BP02 30A
CN2: D04-6342
(Need to remove a capacitor)
capacitor
CN3: D04-6341
LQ121S1DG42 BP02-30A1
BP02 CN1: D11-6207
(Need to remove a capacitor) CN2: D11-6208
BP02-30A2 CN3: D11-6209

NOTE
Harnesses does not include LCD connector conversion P.C. board.

NOTE4) LCD display (LQ121S1DG31, and LQ121S1DG41) has already stopped the production.
NOTE5) LCD connector Board BP02-30A2 is designed for LCD Display LQ121S1DG42
LCD display, please replace this P.C. Board at a time.
NOTE6) Touch panel (G-26-7D, G121-02-1D) has already stopped the production.
NOTE7) These Touch Panels, MENC-01-1D (Cable color is orange.) and TP-3983S2F0 (Cable
color is green.) are compatible with each other.
But the bracket of the touch panel is difference between for Type1 and Type2.
NOTE 8) -
Panel and Software Version 7.10 or later.
NOTE
Please do not combine different combinations. It may cause of display defect.

12-25
12.3.2. Operation Panel (Type2)
NOTE) This parts are equipped the models with serial No. from C7883* to J (or K) 10178*.

Upper side

Lower side
(Connecting to the machine side)

12-26
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Include the No.1 to 6,
Operation Panel Unit (Type2) 0-402-192 harnesses and .EMC
cover etc.
This parts is equipped
the models with equal or
1 LCD display TCG121SVLPB* 0-402-193
after serial No.C7883*.
See NOTE.
With bracket (For Type2)
2 Touch panel TP-3983S2F0 0-402-235
See NOTE1
LED Lamp P.C.
3 BP01-25A 0-402-081
-081
board
Membrane key
4 C03-3018 0
0-402-082
-402
402-082
082
switch sheet
Inverter P.C. This parts cannot use for
5 ALD-310012PJ125
310012PJ125 0-402-194
0-402
board Operation panel Type 1.
LCD display BP02-15H 0-402-195
6
P.C. board BP02-15J2
BP02 15J2 0-402-236 See Note 2

NOTE) LCD Display LQ121S1DG* for Type1 Operation Panel cannot use Type2 Operation Panel.
And, harnesses are also different in Type1 and Type2 (See Chapter 11.5.3.2).
NOTE1) Touch Panel - all Operation panel Type.
But the bracket
racket of the touch panel is difference between for Type1 and for Type2 .
NOTE 2) -
Panel and Software Version 7.10 or later.

NOTE
Please do not combine different combinations. It may cause of display defect.

12-27
12.3.3. Operation Panel (Type3)
NOTE) This parts are equipped the models with equal or after serial No. J10179*.

Upper side

Lower side
(Connecting to the machine side)

12-28
 Standard NIPRO order
No. Description Remarks
/Material Code No.
Include the No.1 to 6,
Operation Panel Unit (Type3) 0-402-192 harnesses and .EMC
cover etc.
This parts is equipped
1 LCD display TCG121SVLPB* 0-402-193 the models with equal or
after serial No.C7883*.
With bracket (For Type2
2 Touch panel TP-3983S2F0 0-402-235 and 3)
See NOTE1
LED Lamp P.C.
3 BP01-25A 0-402-081
-081
Board
Membrane key
4 C03-3018 0
0-402-082
-402
402-082
082
switch sheet
Not for sale
LCD display BP02-15J1
15J1
15J1
5 See Note 2
P.C. board
BP02-15J2
BP02-
BP02-15J2 0-402-236 See Note 2

NOTE1) Touch Panel -3983S2F Operation Panel Types.

But the bracket
racket of the touch panel is difference between for Type1 and for Type2 .
NOTE 2) The LCD Display P.C. Board - for other Operation Panel
Types..
-

NOTE
Please do not combine different combinations. It may cause of display defect.

12-29