User Manual: HAT560 Series
User Manual: HAT560 Series
HAT560 /HAT560B
ATS CONTROLLER
USER MANUAL
Software Version
Version Date Note
1.0 2014-04-07 Original release.
CONTENT
1 OVERVIEW ................................................................................................................... 6
3 SPECIFICATION ........................................................................................................... 9
4 OPERATING ............................................................................................................... 10
4.1 OPERATION PANEL ........................................................................................................................ 10
4.2 KEY FUNCTION DESCRIPTION....................................................................................................... 11
9 COMMISSIONING ....................................................................................................... 25
14 FAULT ALARM......................................................................................................... 32
18 INSTALLATION ........................................................................................................ 40
HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 4 of 41
HAT560/HAT560B ATS CONTROLLER
1 OVERVIEW
HAT560 series ATS controller is intelligent dual-supply module with configurable function,
automatic measurement, LCD display, and digital communication. It combines digital,
intelligence and networking. Automatic measurement and control can reduce incorrect
operation. It is an ideal option for ATS.
The powerful Microprocessor contained within the unit allows for precision voltage
(2-way-3-phase/single phase) measuring and make accurate judgment; in addition, the
corresponding digital output port will active when there is over/under voltage, over/under
frequency, loss of phase and other abnormal condition occurs. This controller has full
consideration in various application of ATS (automatic transfer system) and can be directly
used for specialized ATS, Contactor ATS, Air break ATS etc. It has compact structure,
advanced circuits, simple wiring and high reliability, and can be widely used in electrical
devices, automatic control and testing system of electric power, telecommunications,
petroleum, coal, metallurgy, railways, municipal administration, intelligent building, etc.
1# 2#
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency Hz Frequency Hz
HAT560 series controller and its main functions are shown as following,
3 SPECIFICATION
Items Contents
1. DC 8.0V~35.0V, continuous power supply.
Operating Voltage
2. AC170V~270V during AC power L1N1/L2N2 supply.
Power Consumption <3W (Standby mode: ≤2W)
AC system HAT560 HAT560B
3P4W (ph-N) AC30V~AC360V AC170V~AC277V
3P3W (ph-ph) AC60V~AC620V Not used
AC Voltage Input
1P2W (ph-N) AC30V~AC360V AC170V~AC277V
4 OPERATING
Pressing and holding the button for more than 3s, there is a
flash on the backlight to confirm the “always illuminated” mode
Scroll Screen
/Increase is selected.
Pressing and holding the button for more than 3s again, the
backlight will extinguished which means the “normal display”
mode is selected.
5 LCD DISPLAY
U1(L-L) 380 380 380V This screen shows: 1#/2# line voltage (L1-L2,
U2(L-L) 380 380 380V L2-L3, and L3-L1), frequency, controller’s working
F1 50.0Hz F2 50.0Hz
status, close/open information and load
Present Status: MANUAL
information.
NOTE:
Alarm: When alarm occurs, indicators will flash and this alarm signal won’t be removed
until long pressing to reset.
Warning: When warning alarm occurs, alarm indicator will flash while extinguish when
warning alarm is inactive. That is to say, warning alarm is not latched.
In the main screen, press key will enter into the main menu interface.
1. Exit
2. Parameters Set
3. Event Log
4. Scheduled Start
5. Commissionning Press key to choose parameters (the
current line was highlighted with black) and
4. Scheduled Start then press key to confirm, can enter into
5. Commissioning the corresponding display screen.
6. Date/Time
7. Language
6. Information
6 PARAMETERS CONFIGURATION
In the main interface, press key, choose 2.Parameters setting and press again to
parameter password confirmation interface. Press to input the corresponding password
0~9; press key to right move the bit, in fifth bit press key to check password. If
password is correct, enter into parameter setting interface, otherwise, exit directly. (Factory
default password is 00318.)
Note: Pressing and holding for a long time can exit parameter setting menu
directly and return to main interface.
>Exit
>Module Setting
>System Setting
>Timer Setting Press key to choose parameters (the current
>Input Port Setting line was highlighted with black) and then press
key to confirm, can enter into the corresponding
> System Setting
display screen. Select >Exit will return to main
> Timer Setting
> Input Port Setting display.
>Output Port Setting
>Function Setting
System Setting
>Exit
>System Type
>Neutral Setting
>AC System
1# Volts
The delay from #1 power normal to
02 Abnormal (0-9999)s 5
Delay abnormal.
2# Volts
The delay from #2 power normal to
04 Abnormal (0-9999)s 5
Delay abnormal.
10. Reserved
11. Reserved
12. Reserved
13. Reserved
Item Description
0 Not used Invalid
No matter the genset is in manual mode or Auto mode, when
1 Breaking compulsorily the input is active, this will force the breaker to transfer the
ATS to OFF position. “No Breaking” ATS is unavailable.
When active, controller will send a genset start signal
2 Test off-load immediately. When mains is normal, genset will not close the
breaker.
When active, controller will send genset start signal
3 Test On-Load immediately. When mains is normal, genset will close the
breaker.
When active, all LED lights on the front panel are illuminated
4 Test lamp and the backlight of the LCD is illuminated while the LCD
screen is black in color.
In Cycle start, if the input is active, 1 # Gens start will be
5 1# Gens Alarm
inhibited.
In Cycle start, if the input is active, 2 # Gens start will be
6 2# Gens Alarm
inhibited.
7 Remote start This input is necessary for cycle start generator.
8 Trip alarm
9 Reserved
10 Reserved
11 Reserved
12 Reserved
13 Reserved
Item Description
0 Not Used Invalid
1 Critical Failure “Fail of Transfer” also belongs to the critical failure alarm.
1# closed failure, 1# open failure, 2# closed failure and
2 Fail of Transfer
2# open failure also belong to the fail to transfer alarm.
1# reverse phase sequence; 2# reverse phase
3 Warning Alarm Output sequence, and breaking compulsory belong to general
warning output.
Output when there is critical failure occurs and the output
4 Alarm Output (delay)
will last for 60s.
5 1# Volts Normal It will output when #1 voltage is normal.
6 1# Volts Abnormal It will output when #1 voltage is abnormal.
7 2# Volts Normal It will output when #2 voltages is normal.
8 2# Volts Abnormal It will output when #2 voltages is abnormal.
9 Reserved
10 Auto Status Output It will output in auto mode.
11 Manual Status Output It will output in manual mode.
12Gens Start Output (N/O) When generator starts output (Relay closed).
13Gens Start Output(N/C) When generator starts output (Relay opened).
14 1# Close Output 1# Switch ON signal output.
1# Switch OFF signal output, for one breaking position
15 1# Open Output
breaks off output.
16 2# Close Output 2# Switch ON signal output.
17 2# Open Output 2# Switch OFF signal output.
18 Common Alarm Output It is include critical failure alarm and warning alarm.
19 Timing Commissioning Schedulers start generator function.
20 1# Close Status Output #1 Switch close output.
21 2# Close Status Output #2 Switch close output.
22 1#Gen Start Output (N/O) 1# Gens start output.
23 2#Gen Start Output (N/O) 2# Gens start output.
24 ATS Power A Phase
25 ATS Power B Phase
ATS power supply.
26 ATS Power C Phase
27 ATS Power N Phase
28 1#2# Volts Abnormal Output when 1# voltage and 2# voltage are abnormal.
29 Reserved
30 Reserved
31 Reserved
7 EVENT LOG
On the main screen press key and select 3 Event log, and then press key again,
the screen will show the event log interface as follow:
1# Close 01/50
1# Volt normal
2# Under Volt
2014-04-03 08:43:14
Press key to select the corresponding record, and press key to enter into detailed
information interface.
In the detailed information interface, press key can display the record information
circularly. The detailed information include specific status of voltage, frequency and time
and date. Press will exit the current interface, while pressing for a long time will
return to main screen.
Event log information includes: event log type, 1# power supply, 2# power supply, 1#
3-phase voltage, 2# 3-phase voltage, 1# frequency, 2# frequency and the record date and
time.
8 TIMING START
On the main screen press key and select 4 Time start, and then pressing key, the
screen will show the timing start interface as follow:
1 Exit
2 Time start cyc
3 Load set
4 Start time
5 Duration time
Time start cycle: Include inhibit start; start the genset single time, weekly or monthly.
Load set: Start the generator with load or without load.
Start time: The date and time of the genset starting.
Duration time: Generator continuously run time can be set on the duration of maximum
time for 99 hours 59 minutes.
9 COMMISSIONING
On the main screen press key and select 5 Commissioning, and then pressing
key, the screen will show the commissioning interface as follow:
1 Exit
2 Stop to Test
3 Test Off-Load
4 Test On-Load
5 Cyc start
2014.04.03(4) 15:38:41
Press to input the corresponding number 0~9; press key to right move the bit, in
the last bit press key to save the settings.
11 LANGUAGE SETTING
On the main screen press key and select 7 Language, press again to enter into
language setting interface and the screen will show the language interface as follow:
Language
0.Simplified Chinese
12 CONTROLLER INFORMATION
On the main screen press key and select 8 Controller information, and then pressing
key again, the screen will show the controller information interface as follow:
Information
One NEUTRAL Position
1# Priority
Ver1.0 2014-03-10
Display content includes neutral positions setting and priority choice and controller version
and date information.
Long pressing key will exit and return to main screen.
13 ATS OPERATION
Manual mode is selected by pressing the button; a LED besides the button will
illuminate to confirm the operation.
● Press , 1# close relay outputs immediately, if 1# close input is active, the 1# power
supply connect to load.
● Press , 2# close relay outputs immediately, if 2# close input is active, the 2# power
supply connect to load.
● Press , 1#/2# open relay outputs immediately, if 1#/2# close input is inactive, the
1#/2# power supply disconnect with load.
Note *1: For the ATS of no Neutral position, pressing key is invalid.
A LED besides the Auto button will illuminate to confirm that the Auto mode is selected. The
controller can automatically switch load to 1# or 2#.
The power of ATS is supplied by controller, as long as one power is normal, this can ensure
ATS voltage power supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based on ATS
type. If choose phase voltage, connect the phase voltage of 1# and 2# (e.g. A phase) to
normally close (Pin8) and normally open (Pin10) contact of auxiliary output 3; connect N
phase of 1# and 2# to normally close (Pin13) and normally open (Pin11) contact of auxiliary
output 4. And then connect the common output of auxiliary output3 and auxiliary output 4 to
ATS power supplies. When controller power is ON, parameters can be set and also set the
configurable output 3 as "ATS power A" while set the configurable output 4 as "ATS power
N". If the ATS power supplied by Line Voltage, same procedures as above but change
phase N to phase voltage and the auxiliary output 4 should be configured according to the
set. Wiring diagrams are shown as following:
ATS phase voltage power supply ATS line voltage power supply
Note: Normally Close (N/C) input voltage must come from 1# voltage.
14 FAULT ALARM
Critical Failure:
15 COMMUNICATION CONFIGURATION
HAT560 series controller equips with LINK communication port which can provide ATS
transfer management to factories, telecom, industrial and civil buildings by using Modbus
protocol via PC or system software and implements “remote control, remote measuring,
remote communication” functions.
Communication parameters,
Terminal description,
Normally
5 Default: Gen
Close
Start Output Relay contact output; Volts
6 Aux. output 2 COM
(Normally free; Rated 7A
Normally
7 Open)
Open
Normally
8
Close
Default: ATS Relay contact output; Volts
9 Aux. output 3 COM
Power A free; Rated 16A
Normally
10
Open
Normally
11
Open Default: ATS Relay contact output; Volts
Aux. output 4
12 COM Power N free; Rated 16A
13 Normally
HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 34 of 41
HAT560/HAT560B ATS CONTROLLER
Used for PC
Communication
LINK communication/ program
port
updating.
Note:The diagram is for reference only. Users should choose proper fuse capacity
according to the actual power consumption. If there is no DC power supply, please select
“Gen start output (Normally close)”.
18 INSTALLATION
19 FAULT FINDING