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User Manual: HAT560 Series

The document provides information about the HAT560 series ATS controller, including: 1) It measures and displays voltage and frequency for two power sources and can detect abnormalities. 2) It has automatic and manual operating modes, event logging, timing functions, and communication capabilities. 3) The controller supports different power systems and has configurable parameters, inputs, outputs and protection functions to control automatic transfer switches.

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Romel Alil
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0% found this document useful (0 votes)
93 views

User Manual: HAT560 Series

The document provides information about the HAT560 series ATS controller, including: 1) It measures and displays voltage and frequency for two power sources and can detect abnormalities. 2) It has automatic and manual operating modes, event logging, timing functions, and communication capabilities. 3) The controller supports different power systems and has configurable parameters, inputs, outputs and protection functions to control automatic transfer switches.

Uploaded by

Romel Alil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

HAT560 Series

HAT560 /HAT560B

ATS CONTROLLER

USER MANUAL
Software Version
Version Date Note
1.0 2014-04-07 Original release.

Clarification of notation used within this publication.


SIGN INSTRUCTION
Highlights an essential element of a procedure to ensure correctness.
NOTE
HAT560/HAT560B ATS CONTROLLER

CONTENT
1 OVERVIEW ................................................................................................................... 6

2 PERFORMANCE AND CHARACTERISTICS ............................................................... 7

3 SPECIFICATION ........................................................................................................... 9

4 OPERATING ............................................................................................................... 10
4.1 OPERATION PANEL ........................................................................................................................ 10
4.2 KEY FUNCTION DESCRIPTION....................................................................................................... 11

5 LCD DISPLAY ............................................................................................................. 12


5.1 MAIN SCREEN ................................................................................................................................. 12
5.2 MAIN MENU INTERFACE ................................................................................................................ 14

6 PARAMETERS CONFIGURATION ............................................................................. 15


6.1 PARAMETERS TABLE ..................................................................................................................... 17
6.2 INPUT/OUTPUT FUNCTION DESCRIPTION .................................................................................. 21

7 EVENT LOG ................................................................................................................ 23

8 TIMING START ........................................................................................................... 24

9 COMMISSIONING ....................................................................................................... 25

10 DATE AND TIME SETTING ..................................................................................... 26

11 LANGUAGE SETTING ............................................................................................. 27

12 CONTROLLER INFORMATION ............................................................................... 28

13 ATS OPERATION .................................................................................................... 29


13.1 MANUAL OPERATION ..................................................................................................................... 29
13.2 AUTOMATIC OPERATION ............................................................................................................... 30
13.3 ATS POWER SUPPLY ...................................................................................................................... 31

14 FAULT ALARM......................................................................................................... 32

15 COMMUNICATION CONFIGURATION ................................................................... 33

16 DESCRIPTION OF CONNECTING TERMINALS .................................................... 34

17 TYPICAL WIRING DIAGRAM .................................................................................. 36

18 INSTALLATION ........................................................................................................ 40
HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 4 of 41
HAT560/HAT560B ATS CONTROLLER

19 FAULT FINDING ...................................................................................................... 41

HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 5 of 41


HAT560/HAT560B ATS CONTROLLER

1 OVERVIEW

HAT560 series ATS controller is intelligent dual-supply module with configurable function,
automatic measurement, LCD display, and digital communication. It combines digital,
intelligence and networking. Automatic measurement and control can reduce incorrect
operation. It is an ideal option for ATS.

The powerful Microprocessor contained within the unit allows for precision voltage
(2-way-3-phase/single phase) measuring and make accurate judgment; in addition, the
corresponding digital output port will active when there is over/under voltage, over/under
frequency, loss of phase and other abnormal condition occurs. This controller has full
consideration in various application of ATS (automatic transfer system) and can be directly
used for specialized ATS, Contactor ATS, Air break ATS etc. It has compact structure,
advanced circuits, simple wiring and high reliability, and can be widely used in electrical
devices, automatic control and testing system of electric power, telecommunications,
petroleum, coal, metallurgy, railways, municipal administration, intelligent building, etc.

HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 6 of 41


HAT560/HAT560B ATS CONTROLLER

2 PERFORMANCE AND CHARACTERISTICS


◙ System type can set as: Mains (1#) & Generator (2#), Generator (1#) & Mains (2#),
Mains (1#) & Mains (2#), Generator (1#) & Generator (2#).
◙ 132x64 LCD with backlight, optional Chinese and English display, push-button
operation.
◙ Measure and display 2-way 3 phase Voltage and Frequency:

1# 2#
Line voltage (Uab, Ubc, Uca) Line voltage (Uab, Ubc, Uca)
Phase voltage (Ua, Ub, Uc) Phase voltage (Ua, Ub, Uc)
Frequency Hz Frequency Hz

◙ Over/under voltage, loss of phase, reverse phase sequence, over/under frequency


protection.
◙ Automatic/Manual mode. In manual mode, can force the switch to close or open;
◙ All parameters can be set on site. With Two different passwords which ensures
authorized staff operation only.
◙ During commissioning, the genset can be set either on On-load or Off-load mode.
◙ ATS Controller has function of automatic Re-closing.
◙ Closing output signal can be set as on intervals or as continuous output.
◙ Applicable for ATS of one neutral position, two neutral position and non-position.
◙ Applicable for 2 isolated neutral line.
◙ Real-time clock (RTC).
◙ Event log can record 50 items circularly.
◙ Scheduled start & stop generator (can be set as start genset once a day/week/month
whether with load or not).
◙ Can control two generators to work in a cycle, even the genset running time and crank
rest time can be set.
◙ Optional AC system or DC system.
◙ With standard LINK communication interface. With "remote controlling, remote
measuring, remote communication" function by the ModBus communication protocol.
Can remote start/stop the genset and remote control the ATS to close or open.
◙ Can check the current status of controller (digital input port, digital output port, over
voltage, under voltage, over frequency, under frequency etc.).
◙ Suitable for various AC systems (3 phase 4-wires, 3-phase 3-wires, single-phase

HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 7 of 41


HAT560/HAT560B ATS CONTROLLER

2-wire, and 2-phase 3-wire).


◙ Modular design, self extinguishing ABS plastic shell, pluggable terminal, built-in
mounting,compact structure with easy installation.

HAT560 series controller and its main functions are shown as following,

Function DC Power Supply AC Power Supply AC Current/Power


Type
HAT560 √ × ×
HAT560B √ √ (LN220V) ×

HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 8 of 41


HAT560/HAT560B ATS CONTROLLER

3 SPECIFICATION
Items Contents
1. DC 8.0V~35.0V, continuous power supply.
Operating Voltage
2. AC170V~270V during AC power L1N1/L2N2 supply.
Power Consumption <3W (Standby mode: ≤2W)
AC system HAT560 HAT560B
3P4W (ph-N) AC30V~AC360V AC170V~AC277V
3P3W (ph-ph) AC60V~AC620V Not used
AC Voltage Input
1P2W (ph-N) AC30V~AC360V AC170V~AC277V

2P3W (ph-N) AC30V~AC360V AC170V~AC277V

Rated Frequency 50/60Hz


Close Relay Output 16A AC250V Volts free output
Auxiliary Relay Output
7A AC250V Volts free output
1
Auxiliary Relay Output
7A AC250V Volts free output
2
Auxiliary Relay Output
16A AC250V Volts free output
3
Auxiliary Relay Output
16A AC250V Volts free output
4
Digital Input GND connect is active.
Communication LINK interface, MODBUS Protocol
Case Dimensions 139mmx120mmx48mm
Panel Cutout 130mmx111mm
Temperature: (-25~+70)°C;
Working Conditions
Humidity: (20~93)%RH
Storage Condition Temperature: (-25~+70)°C
Protection Level IP55 Gasket
Apply AC2.2kV voltage between high voltage terminal and low
Insulation Strength voltage terminal;
The leakage current is not more than 3mA within 1min.
Weight 0.62kg

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HAT560/HAT560B ATS CONTROLLER

4 OPERATING

4.1 OPERATION PANEL

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HAT560/HAT560B ATS CONTROLLER

4.2 KEY FUNCTION DESCRIPTION

I# Manual Close In Manual mode, switch on 1# power to load.

Open In Manual mode, switch off 1# or 2# power to off-load.

II# Manual Close In Manual mode, switch on 2# power to load.

Press the button and controller enter into Manual or Auto


Manual/Auto Set
mode.
Press the button to enter into menu interface; pressing and
holding it to return to the main menu interface. When an
Menu /Confirm
alarm occurs, pressing and holding the button for more than
3s can remove alarm.
Scroll the screen. In parameter setting, pressing this button
can decrease values.

Pressing and holding the button for more than 3s, there is a
flash on the backlight to confirm the “always illuminated” mode
Scroll Screen
/Increase is selected.

Pressing and holding the button for more than 3s again, the
backlight will extinguished which means the “normal display”
mode is selected.

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HAT560/HAT560B ATS CONTROLLER

5 LCD DISPLAY

5.1 MAIN SCREEN

U1(L-L) 380 380 380V This screen shows: 1#/2# line voltage (L1-L2,
U2(L-L) 380 380 380V L2-L3, and L3-L1), frequency, controller’s working
F1 50.0Hz F2 50.0Hz
status, close/open information and load
Present Status: MANUAL
information.

U1(L-N) 220 220 220V


This screen shows: 1# and 2# 3 phase Voltage
U2(L-N) 220 220 220V
2014-04-07 (1) 09:43:36 (L-N), real-time clock, controller’s working status,
Present Status: MANUAL close/open information and load information.

First line: 1# working status


1# Under Volt Second line: 2# working status
2# Volt normal
Third line: other working status
Gens Start signal Out
Fourth line: alarm type and information.
Present Status: AUTO
Fifth line: close/open information and load
information

Display of the #1 status (upper to lower)

No. Item Type Description


1 1# Gens Alarm Alarm When 1# genset failure occurs, this will display.
2 1# Fail to Close Alarm When 1# close failure occurs, this will display.
3 1# Fail to Open Alarm When 1# open failure occurs, this will display.
When 1# power supply voltage has exceeded
4 1# Over Voltage Indication
the set value, this will display.
5 1# Loss of Phase Indication Loss of any phase of A, B and C.
When 1# power supply frequency is higher than
6 1# Over Freq Indication
the set value, this will display.
When 1# power supply frequency has fallen
7 1# Under Freq Indication
below the set value, this will display.
When 1# power supply voltage has fallen below
8 1# Under Volt Indication
the set value, this will display.
1# Phase
9 Warning Phase sequence is not A-B-C.
Sequence Wrong
1# power supply voltage is within the setting
10 1# Volt Normal Indication
range.

HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 12 of 41


HAT560/HAT560B ATS CONTROLLER
Display of the #2 status (upper to lower)
No. Item Type Description
1 2# Gens Alarm Alarm When 2# genset failure occurs, this will display.
2 2# Fail to Close Alarm When 2# close failure occurs, this will display.
3 2# Fail to Open Alarm When 2# open failure occurs, this will display.
When 2# power supply voltage has exceeded
4 2# Over Voltage Indication
the setting value, this will display.
5 2# Loss of Phase Indication Loss of any phase of A, B and C.
When 2# power supply frequency is higher than
6 2# Over Freq Indication
the set value, this will display.
When 2# power supply frequency has fallen
7 2# Under Freq Indication
below the set value, this will display.
When 2# power supply voltage has fallen below
8 2# Under Volt Indication
the set value, this will display.
2# Phase
9 Warning Phase sequence is not A-B-C.
Sequence Wrong
2# power supply voltage is within the setting
10 2# Volt Normal Indication
range.
Display status of the other items (upper to lower)

No. Item Type Description


1 Trip Alarm Alarm Trip alarm input is active.
Breaking
2 Warning Breaking compulsorily input is active.
Compulsorily
3 Gens Start Out Indication Start input is active.
Remote Start This input is active when start the genset
4 Indication
Input circularly.

NOTE:

Alarm: When alarm occurs, indicators will flash and this alarm signal won’t be removed
until long pressing to reset.
Warning: When warning alarm occurs, alarm indicator will flash while extinguish when
warning alarm is inactive. That is to say, warning alarm is not latched.

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HAT560/HAT560B ATS CONTROLLER

5.2 MAIN MENU INTERFACE

In the main screen, press key will enter into the main menu interface.
1. Exit
2. Parameters Set
3. Event Log
4. Scheduled Start
5. Commissionning Press key to choose parameters (the
current line was highlighted with black) and
4. Scheduled Start then press key to confirm, can enter into
5. Commissioning the corresponding display screen.
6. Date/Time
7. Language
6. Information

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HAT560/HAT560B ATS CONTROLLER

6 PARAMETERS CONFIGURATION

In the main interface, press key, choose 2.Parameters setting and press again to
parameter password confirmation interface. Press to input the corresponding password
0~9; press key to right move the bit, in fifth bit press key to check password. If
password is correct, enter into parameter setting interface, otherwise, exit directly. (Factory
default password is 00318.)

Note: Pressing and holding for a long time can exit parameter setting menu
directly and return to main interface.

>Exit
>Module Setting
>System Setting
>Timer Setting Press key to choose parameters (the current
>Input Port Setting line was highlighted with black) and then press
key to confirm, can enter into the corresponding
> System Setting
display screen. Select >Exit will return to main
> Timer Setting
> Input Port Setting display.
>Output Port Setting
>Function Setting

System Setting
>Exit
>System Type
>Neutral Setting
>AC System

Press key to choose parameters (the current


System Setting
>Priority line was highlighted with black) and then press
>Rated Voltage key to confirm, can enter into the corresponding
>Over Voltage
display screen. Select >Exit will return to previous
>Under Voltage
menu.
System Setting
> Over Voltage
>Under Voltage
>Over Frequency
>Under Frequency

HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 15 of 41


HAT560/HAT560B ATS CONTROLLER

Press button can scroll screen; Select one


Under Voltage
parameter and press to enter into configuration
Set Value:00080%
Return Value:00085% status (the first digit of the current parameter was
highlighted with black.) Press to adjust the set
value; press key to right move the bit, in last bit

Under Voltage press key to confirm the set value.


Set Value: 00080% If the set value is within the setting range, the value
Return Value:00085% will be saved into the internal memory of the
controller; If it is beyond the range, then the
parameters setting will not be saved.

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HAT560/HAT560B ATS CONTROLLER

6.1 PARAMETERS TABLE

Parameters Item Table

No. Item Range Default Description

1# Volts The delay from #1 power abnormal to


01 (0-9999)s 10
Normal Delay normal.

1# Volts
The delay from #1 power normal to
02 Abnormal (0-9999)s 5
Delay abnormal.

2# Volts The delay from #2 power abnormal to


03 (0-9999)s 10
Normal Delay normal.

2# Volts
The delay from #2 power normal to
04 Abnormal (0-9999)s 5
Delay abnormal.

Pulse time of close relay. When it is 0,


05 Close Time (0-20)s 5
means output constantly.
06 Open Time (1-20)s 5 Pulse time of open relay.

Interval time from 1# switch off to 2#


Transfer
07 (0-9999)s 1 switch on; or from 2# switch off to 1#
Interval
switch on.

The prolongation output time of the


Transfer Delay
08 (0-20.0)s 0.0 close relay after the module receives a
Expired
closing signal.
When the breaker fail to open for the
first time, then the module will close for
the second time and the Again Close
Again Close
09 (0-20.0)s 1.0 Delay begins, after the delay has
Delay
expired, if still failed to open the second
time, the module will send out fail to
open alarm.
When the breaker fail to close for the
first time, then the module will open for
the second time and the Again Open
Again Open
10 (0-20.0)s 1.0 Delay begins, after the delay has
Delay
expired, if still failed to close the second
time, the module will send out fail to
close alarm.

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HAT560/HAT560B ATS CONTROLLER

No. Item Range Default Description


When voltage is abnormal, start delay
Gen Start
11 (0-9999)s 1 begins, after the start delay has expired,
Delay
start signal will be initiated.
After the genset is start, when voltage is
Gen Stop normal, stop delay begins, after the stop
12 (0-9999)s 5
Delay delay has expired, stop signal will be
initiated.
Cycle Running
13 (1-1440)min 720 Gens cycle start running time.
Time
Gens cycle stop time, that is to say it is
Cycle Stop
14 (1-1440)min 720 the cycle stat running time of the other
Time
genset.
Failure identification time during genset
15 Wait Running (0-9999)s 60
cycle start running.
16 Rated Voltage (100-600)V 230 AC system rated voltage.
Upper limit value of voltage; it is
17 Over Voltage (100-150)% 120 abnormal if the value has exceeded the
set value.
Upper limit return value of voltage; it is
Over Voltage
18 (100-150)% 115 normal only when the value has fallen
Return
below the set value.
Lower limit value of voltage; it is
19 Under voltage (50-100)% 80 abnormal if the value has fallen below
the set value.
Lower limit return value of voltage; it is
Under Voltage
20 (50-100)% 85 normal only when the value has fallen
Return
below the set value.
Upper limit value of frequency; it is
Over
21 (0.0-75.0)Hz 55.0 abnormal if the value has exceeded the
Frequency
set value.
Over Upper limit return value of frequency; it
22 Frequency (0.0-75.0)Hz 52.0 is normal only when the value has fallen
Return below the set value.
Lower limit value of frequency; it is
Under
23 (0.0-75.0)Hz 45.0 abnormal if the value has fallen below
Frequency
the set value.
Under Lower limit return value of frequency; it
24 Frequency (0.0-75.0)Hz 48.0 is normal only when the value has fallen
Return below the set value.
Module
25 (1-254) 1 Communication address
Address
For entering advanced parameters
26 Password 00318
setting.

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HAT560/HAT560B ATS CONTROLLER

No. Item Range Default Description


1.1# Mains 2# Gens
2.1# Gens 2# Mains
27 System Type (0-3) 0
3.1# Mains 2# Mains
4.1# Gens 2# Gens
1) Two Breaking;
28 Neutral Setting (0-2) 1 2) One Breaking;
3) No Breaking.
0: 3P4W; 1: 3P3W;
29 AC System (0-3) 0
2: Single Phase; 3: 2P3W.
1. 1# Priority;
30 Priority Select (0-2) 0 2. 2# Priority;
3. NO Priority
31 Aux. Output 1 (0-31) 15 0 Not used
32 Aux. Output 2 (0-31) 12 1 Critical failure
33 Aux. Output 3 (0-31) 24 2 Fail of Transfer
3 Warning output
4 Alarm output(delay)
5 1# Normal volt
6 1# Abnormal volt
7 2# Normal volt
8 2# Abnormal volt
9 Reserved
10 Auto status output
11 Manual status output
12 Gens Start Output(N/O)
13 Gens Start Output(N/C)
14 1# Close output
15 1# Open output
16 2# Close output
34 Aux. Output 4 (0-31) 27 17 2# Open output
18 Common Alarm output
19 Timing Commissioning
20 1# Close Status Output
21 2# Close Status Output
22 1# Gen Start Output(N/O)
23 2# Gen Start Output(N/O)
24 ATS Power A Phase
25 ATS Power B Phase
26 ATS Power C Phase
27 ATS Power N Phase
28 1# 2# Abnormal Volt
29 Reserved
30 Reserved
31 Reserved
HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 19 of 41
HAT560/HAT560B ATS CONTROLLER

No. Item Range Default Description


35 Aux. Input 1 (0-13) 1 00.Not used
01.Breaking compulsorily
02.Test off-load
03.Test on-load
04. Test Lamp
05. 1# Gens Alarm
06. 2# Gens Alarm
07. Remote start
08. Trip alarm
36 Aux. Input 2 (0-13) 0
09. Reserved

10. Reserved

11. Reserved

12. Reserved

13. Reserved

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HAT560/HAT560B ATS CONTROLLER

6.2 INPUT/OUTPUT FUNCTION DESCRIPTION

The input port functions are as below:

Item Description
0 Not used Invalid
No matter the genset is in manual mode or Auto mode, when
1 Breaking compulsorily the input is active, this will force the breaker to transfer the
ATS to OFF position. “No Breaking” ATS is unavailable.
When active, controller will send a genset start signal
2 Test off-load immediately. When mains is normal, genset will not close the
breaker.
When active, controller will send genset start signal
3 Test On-Load immediately. When mains is normal, genset will close the
breaker.
When active, all LED lights on the front panel are illuminated
4 Test lamp and the backlight of the LCD is illuminated while the LCD
screen is black in color.
In Cycle start, if the input is active, 1 # Gens start will be
5 1# Gens Alarm
inhibited.
In Cycle start, if the input is active, 2 # Gens start will be
6 2# Gens Alarm
inhibited.
7 Remote start This input is necessary for cycle start generator.
8 Trip alarm
9 Reserved
10 Reserved
11 Reserved
12 Reserved
13 Reserved

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HAT560/HAT560B ATS CONTROLLER

The output functions are as below:

Item Description
0 Not Used Invalid
1 Critical Failure “Fail of Transfer” also belongs to the critical failure alarm.
1# closed failure, 1# open failure, 2# closed failure and
2 Fail of Transfer
2# open failure also belong to the fail to transfer alarm.
1# reverse phase sequence; 2# reverse phase
3 Warning Alarm Output sequence, and breaking compulsory belong to general
warning output.
Output when there is critical failure occurs and the output
4 Alarm Output (delay)
will last for 60s.
5 1# Volts Normal It will output when #1 voltage is normal.
6 1# Volts Abnormal It will output when #1 voltage is abnormal.
7 2# Volts Normal It will output when #2 voltages is normal.
8 2# Volts Abnormal It will output when #2 voltages is abnormal.
9 Reserved
10 Auto Status Output It will output in auto mode.
11 Manual Status Output It will output in manual mode.
12Gens Start Output (N/O) When generator starts output (Relay closed).
13Gens Start Output(N/C) When generator starts output (Relay opened).
14 1# Close Output 1# Switch ON signal output.
1# Switch OFF signal output, for one breaking position
15 1# Open Output
breaks off output.
16 2# Close Output 2# Switch ON signal output.
17 2# Open Output 2# Switch OFF signal output.
18 Common Alarm Output It is include critical failure alarm and warning alarm.
19 Timing Commissioning Schedulers start generator function.
20 1# Close Status Output #1 Switch close output.
21 2# Close Status Output #2 Switch close output.
22 1#Gen Start Output (N/O) 1# Gens start output.
23 2#Gen Start Output (N/O) 2# Gens start output.
24 ATS Power A Phase
25 ATS Power B Phase
ATS power supply.
26 ATS Power C Phase
27 ATS Power N Phase
28 1#2# Volts Abnormal Output when 1# voltage and 2# voltage are abnormal.
29 Reserved
30 Reserved
31 Reserved

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HAT560/HAT560B ATS CONTROLLER

7 EVENT LOG

On the main screen press key and select 3 Event log, and then press key again,
the screen will show the event log interface as follow:
1# Close 01/50
1# Volt normal
2# Under Volt
2014-04-03 08:43:14

Long pressing to exit

Press key to select the corresponding record, and press key to enter into detailed
information interface.
In the detailed information interface, press key can display the record information
circularly. The detailed information include specific status of voltage, frequency and time
and date. Press will exit the current interface, while pressing for a long time will
return to main screen.

Event log information includes: event log type, 1# power supply, 2# power supply, 1#
3-phase voltage, 2# 3-phase voltage, 1# frequency, 2# frequency and the record date and
time.

# 1 Close 01/50 #1 Close 01/50 #1 Close 01/50


1# Volt normal U1 L-N 220 220 220V F1 50.0Hz F2 50.1Hz
2# Under Volt U2 L-N 0 100 220V 2014-04-03 08:43:14
2014-04-03 08:43:14 2014-04-03 08:43:14
Long pressing to exit Long pressing to exit Long pressing to exit

Event log type:

NO. Type Description


1 1# Close 1# close signal output
2 2# Close 2# close signal output
3 1# Fail to Close 1# power supply can not connect to load.
4 2# Fail to Close 2# power supply can not connect to load.
5 1# Fail to Open 1# power supply can not disconnect to load.
6 2# Fail to Open 2# power supply can not disconnect to load.
7 Trip alarm The input is active.
8 Breaking compulsorily Breaking compulsorily input is active.

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HAT560/HAT560B ATS CONTROLLER

8 TIMING START

On the main screen press key and select 4 Time start, and then pressing key, the
screen will show the timing start interface as follow:

1 Exit
2 Time start cyc
3 Load set
4 Start time
5 Duration time

Time start cycle: Include inhibit start; start the genset single time, weekly or monthly.
Load set: Start the generator with load or without load.
Start time: The date and time of the genset starting.
Duration time: Generator continuously run time can be set on the duration of maximum
time for 99 hours 59 minutes.

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HAT560/HAT560B ATS CONTROLLER

9 COMMISSIONING

On the main screen press key and select 5 Commissioning, and then pressing
key, the screen will show the commissioning interface as follow:

1 Exit
2 Stop to Test
3 Test Off-Load
4 Test On-Load
5 Cyc start

Press key to select corresponding function, and press key to confirm.


TEST OFF-LOAD: It will send out a start signal immediately. After generator is normal, if
mains is normal, the ATS will not act. The ATS will transfer the load to generator only when
mains is abnormal. After mains return normal, the ATS will transfer the load to mains. Here
the start generator signal will continuously output.
TEST ON-LOAD: It will send out a start generator signal immediately. After generator
voltage is normal, the ATS will transfer the load to mains immediately regardless whether
the mains is normal or not.
STOP TO TEST: The start generator signal will turn off immediately after pressing this key.
CYCLE START: When this mode is selected, generator start-signal will cyclic output
according to the mains status. The cyclic time can be set by users. If generator failure
occurs, start-signal won’t be send out anymore by controller. If in manual mode, controller
will keep the current status and stop the cycle start output.
Conditions and procedures for cycle start mode:
1. In automatic mode.
2. Output setting: 1# Gen start output (N/O Output) and 2 # Gen start output (N/O Output).
3. Input setting: remote start input.
4.Option of <Cycle running time> and <Cycle stop time> should be programmed.
5. Set the system type as 1# Gens & 2# Gens.
6. Set the proper < Wait Running > time, the default delay is 60s.
Note: In manual mode, if the commissioning input is active, generator will output
start-signal immediately, but the ATS will not transfer to load automatically except for
operation manually by pressing key on the front panel.

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HAT560/HAT560B ATS CONTROLLER

10 DATE AND TIME SETTING


On the main screen press key and select 6 Date & Time, and then pressing key
again, the screen will show the Date & Time Set interface as follow:

Date & Time

2014.04.03(4) 15:38:41

Press to input the corresponding number 0~9; press key to right move the bit, in
the last bit press key to save the settings.

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HAT560/HAT560B ATS CONTROLLER

11 LANGUAGE SETTING
On the main screen press key and select 7 Language, press again to enter into
language setting interface and the screen will show the language interface as follow:

Language
0.Simplified Chinese

Press to select the language and press to confirm the setting.


Language option:Simplified Chinese/ English

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HAT560/HAT560B ATS CONTROLLER

12 CONTROLLER INFORMATION
On the main screen press key and select 8 Controller information, and then pressing
key again, the screen will show the controller information interface as follow:

Information
One NEUTRAL Position
1# Priority
Ver1.0 2014-03-10

Display content includes neutral positions setting and priority choice and controller version
and date information.
Long pressing key will exit and return to main screen.

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HAT560/HAT560B ATS CONTROLLER

13 ATS OPERATION

13.1 MANUAL OPERATION

Manual mode is selected by pressing the button; a LED besides the button will
illuminate to confirm the operation.
● Press , 1# close relay outputs immediately, if 1# close input is active, the 1# power
supply connect to load.
● Press , 2# close relay outputs immediately, if 2# close input is active, the 2# power
supply connect to load.
● Press , 1#/2# open relay outputs immediately, if 1#/2# close input is inactive, the
1#/2# power supply disconnect with load.
Note *1: For the ATS of no Neutral position, pressing key is invalid.

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HAT560/HAT560B ATS CONTROLLER

13.2 AUTOMATIC OPERATION

A LED besides the Auto button will illuminate to confirm that the Auto mode is selected. The
controller can automatically switch load to 1# or 2#.

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HAT560/HAT560B ATS CONTROLLER

13.3 ATS POWER SUPPLY

The power of ATS is supplied by controller, as long as one power is normal, this can ensure
ATS voltage power supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based on ATS
type. If choose phase voltage, connect the phase voltage of 1# and 2# (e.g. A phase) to
normally close (Pin8) and normally open (Pin10) contact of auxiliary output 3; connect N
phase of 1# and 2# to normally close (Pin13) and normally open (Pin11) contact of auxiliary
output 4. And then connect the common output of auxiliary output3 and auxiliary output 4 to
ATS power supplies. When controller power is ON, parameters can be set and also set the
configurable output 3 as "ATS power A" while set the configurable output 4 as "ATS power
N". If the ATS power supplied by Line Voltage, same procedures as above but change
phase N to phase voltage and the auxiliary output 4 should be configured according to the
set. Wiring diagrams are shown as following:

ATS phase voltage power supply ATS line voltage power supply

Note: Normally Close (N/C) input voltage must come from 1# voltage.

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14 FAULT ALARM
Critical Failure:

No. Items Type Description


1 1# Gens Alarm Alarm 1# genset failure occurs.
2 1# Fail to Close Alarm 1# close failure occurs.
3 1# Fail to Open Alarm When 1# open failure occurs.
4 2# Gens Alarm Alarm 2# genset failure occurs.
5 2# Fail to Close Alarm 2# close failure occurs.
6 2# Fail to Open Alarm When 2# open failure occurs.
7 Trip alarm Alarm Trip alarm input is active.
Warning Types:

No. Items Type Description


1# Phase Sequence
1 Warning 1# phase sequence is not A-B-C.
Wrong
2# Phase Sequence
2 Warning 2# phase sequence is not A-B-C.
Wrong
3 Breaking compulsorily Warning Breaking compulsorily input is active.

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HAT560/HAT560B ATS CONTROLLER

15 COMMUNICATION CONFIGURATION

HAT560 series controller equips with LINK communication port which can provide ATS
transfer management to factories, telecom, industrial and civil buildings by using Modbus
protocol via PC or system software and implements “remote control, remote measuring,
remote communication” functions.

Communication parameters,

Module address 1 (range: 1-254, User-set)

Baud rate 9600 bps

Data bit 8bit

Parity bit None

Stop bit 1 bit or 2-bits(can be set via PC)

Note:Select DC power supply please in order to keep the continuity of communication.

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HAT560/HAT560B ATS CONTROLLER

16 DESCRIPTION OF CONNECTING TERMINALS

Terminal description,

NO. Functions Description Remark


Connected with negative
1 B- DC input B-
of starter battery.
Connected with positive of DC(8-35)V; Power supplied by
2 B+
starter battery. controller.
3
Relay contact output; Volts
Aux. output 1 Default: 1# open output
4 free; Rated 7A

Normally
5 Default: Gen
Close
Start Output Relay contact output; Volts
6 Aux. output 2 COM
(Normally free; Rated 7A
Normally
7 Open)
Open
Normally
8
Close
Default: ATS Relay contact output; Volts
9 Aux. output 3 COM
Power A free; Rated 16A
Normally
10
Open
Normally
11
Open Default: ATS Relay contact output; Volts
Aux. output 4
12 COM Power N free; Rated 16A
13 Normally
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HAT560/HAT560B ATS CONTROLLER

NO. Functions Description Remark


Close
14 Relay contact output; Relay contact output; Volts
1# Close Output
15 Volts free; free; Rated 16A
16 Relay contact output; Relay contact output; Volts
2# Close Output
17 Volts free; free; Rated 16A
18 A1
19 B1 1# AC System 3P4W For single phase, only connect
20 C1 voltage input A1, N1
21 N1
Detect the 1# ATS closing
22 1# Close Input status. Auxiliary contact Ground connected is active.
input.

Detect the 2# ATS closing


23 2# Close Input status. Auxiliary contact Ground connected is active.
input.

24 Aux. Input 1 User-defined. Ground connected is active.


25 Aux. Input 2 User-defined. Ground connected is active.
26 COM GND
27 A2
28 B2 2# AC System; 3P4W For single phase, only connect
29 C2 voltage input A2, N2
30 N2

Used for PC
Communication
LINK communication/ program
port
updating.

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HAT560/HAT560B ATS CONTROLLER

17 TYPICAL WIRING DIAGRAM

ATYS3S Wiring Diagram

SGQ-N/T Wiring Diagram

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HAT560/HAT560B ATS CONTROLLER

SGQ-M Wiring Diagram

VITZRO Wiring Diagram

NOTE:Set auxiliary output 1 as: 15. 1# Open Output


Set auxiliary output 2 as:12. Gen Start Output (N/O)
Set auxiliary output 3 as:17.2# Open Output
Set auxiliary output 4 as:0. Not Used (also can be set as other items which is
irrelevant to ATS)
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HAT560/HAT560B ATS CONTROLLER

Contactor Wiring Diagram

ATYSM3S Wiring Diagram

Note:The diagram is for reference only. Users should choose proper fuse capacity
according to the actual power consumption. If there is no DC power supply, please select
“Gen start output (Normally close)”.

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HAT560/HAT560B ATS CONTROLLER

3-phase 3-wire Wiring Diagram


(take 1#Mains 2#Gens as example)

2-phase 3-wire Wiring Diagram


(take 1#Mains 2#Gens as example)

Single phase 2-wire Wiring Diagram


(take 1#Mains 2#Gens as example)

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HAT560/HAT560B ATS CONTROLLER

18 INSTALLATION

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HAT560/HAT560B ATS CONTROLLER

19 FAULT FINDING

Symptom Possible Solutions


Controller no response with
Check starting batteries;
power.
If SG72 module is fitted, check its connections.
LINK communication failure
Check module address in parameters settings.
Check auxiliary output connections, pay attention to normally
Auxiliary Output Error open contact and normally close contact.
Check the output settings in parameters settings.
Ensure that the auxiliary input is soundly connected to GND
when it’s active, while hung up when it is inactive.
Auxiliary Input Abnormal
( Note: The input port will be possibly destroyed when
connected with voltage)
Check ATS.
Check the connection wirings between the controller and the
Genset running while ATS
ATS.
not transfer
Ensure that the ATS Neutral position whether is same as the
setting.

HAT560 SERIES ATS CONTROLLER 2014-04-07 Version 1.0 Page 41 of 41

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