Bridges, Retaining Walls and Tunnels: Road Planning and Design Manual
Bridges, Retaining Walls and Tunnels: Road Planning and Design Manual
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Chapter 22
Bridges,
Retaining Walls
and Tunnels
Table of Contents
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22.2.2 The Bridge Option 22-1
22.2.3 Bridge Types 22-2
22.2.4 Horizontal and Vertical Alignment for Bridges 22-4
22.2.5 General Appearance Considerations 22-6
22.2.6 Bridges Over Waterways 22-7
22.2.7 Bridges over Roadways 22-9
22.2.8 Bridges over Railways 22-9
22.2.9 Pedestrians and Cyclists 22-10
22.2.10 General Design Requirements 22-10
References 22-34
Chapter 22
Bridges, Retaining Walls
and Tunnels
22.1 General Introduction projected traffic growth than the initial road
In general, bridges have a longer economic or In tidal waterways, boats require adequate
design life than roads. Hence, the geometric horizontal and vertical clearance and culverts are
dimensions usually provide for a longer period of not an option.
Beam bridges form a very high proportion of the Prestressed Concrete Deck Units are used in
total number of bridges built throughout nearly all of the smaller span bridges in
Queensland because they are often the most cost Queensland. The range of spans constructed is
effective bridge structures. Types include: usually 8 to 22m, although spans up to 30m have
been used where traffic conditions demanded the
• simply supported beam bridges; fastest possible construction methods.
• cantilever beam bridges; and The nominally 600mm wide prestressed units are
• continuous beam bridges. post-tensioned transversely after erection and an
asphalt deck wearing surface placed on the top.
The need to waterproof the deck has led to
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These are illustrated in Figure 22.1.
increasing use of a concrete deck on deck unit
bridges. In these cases transverse post-tensioning
is omitted.
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achieving longer clear spans.
deck wearing surface is placed on the box girders.
Figure 22.3 gives examples of a suspension bridge
Truss Bridges and a cable-stayed pedestrian overpass.
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GIRDERS
400 400
3000 4100 4100 3000
60 AC DWS
60 NOM. DECK OVER 3%
CONCRETE WEARING CEMENT
TRAFFIC SURFACE STABILISED
BARRIER SAND
AS FOR DECK AS FOR DECK
VOIDED SLAB
BOX GRIDERS
Figure 22.2
Anchorage
SUSPENSION BRIDGE
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CABLE-STAYED BRIDGE
Figure 22.3
• A larger radius vertical curve than the The overall form of the bridge will determine its
minimum required over a bridge may result in general appearance. Details of the design will
overall cost savings, because a cheaper type of have an effect on the perception of its
bridge may be able to provide the required attractiveness. Such issues as overall proportions,
offset from the tangent to the vertical curve. For relative size of members, slenderness ratios and
example, a larger radius curve may allow the the like will be important.
use of shorter span deck slabs with the offsets
taken up in the deck wearing surface. Larger On long bridges, it will be necessary to adopt a
span concrete girders require the offset to be long vertical curve over the length of the bridge to
taken up in the cast-in-situ deck and kerbs and ensure an appropriate appearance. All major
this costs more. bridges have this feature.
A further consideration is the drainage of the deck Overpass structures with open-end spans are more
surface. A suitable gradient on the bridge will attractive than solid abutment types. They provide
generally simplify the drainage of the surface and a sense of openness and freedom as opposed to
may be essential to avoid aquaplaning problems. enclosure and restriction. For the same reasons,
In any case, careful attention to the drainage of the overpasses with no pier in the median are usually
surface is required and appropriate measures to more attractive. However, omitting the central
accomplish satisfactory drainage must be pier may be too expensive and impractical in
adopted. many cases.
Future Dams and Weirs waterways apply in most cases to bridges over
roadways.
During the economic life of a bridge, the
possibility of future dams, weirs, barrages, canals Horizontal Clearances
and other large hydraulic works should be
investigated. The elements of the bridge structure (parapets,
piers, abutments and associated barriers) must be
Future large dams may cause extensive relocation located to provide appropriate horizontal
of bridges and other transport infrastructure clearances from roadway elements.
Cross Section
Horizontal clearances (as relevant to bridges c) pier protection barriers (including allowance
discussed in this Section) to roadway elements are for deflection of flexible barriers);
as discussed in Section 22.2.7.
d) curve widening;
Span Lengths e) sight lines; and
Span lengths will be determined by a range of f) future works e.g. additional lanes, footpath,
factors including: bikeways etc.
• stream size; Values of horizontal and vertical clearances to be
provided are given in Chapter 7, Cross Section.
• relative costs of superstructure and sub-
structure; and In addition, it is necessary to ensure that the
appearance of the structure is attractive for the
• economy.
users of the facility over which the bridge passes.
Standard prestressed concrete deck units with The aesthetics of the structure and its
spans up to 25m are the most economical types of surroundings is a matter of design and the
superstructure used in Queensland. Their appropriate specialists should be consulted as
superstructure depth is also smaller giving less necessary to achieve a satisfactory result.
obstruction in waterways than other types with
larger spans. Drainage Control
They may also be erected quickly without the Drainage of water from the elements of the
need for cast-in-situ decks that are required for structure (deck drainage, flow through joints and
larger span bridges. abutments) must be controlled in a positive way
and the outlets carefully designed in accordance
In general, the longer the span, the greater the with the environmental management plan.
superstructure cost per square metre of deck area Uncontrolled flow of water from and through the
provided. bridge will also have an adverse effect on the
appearance of the structure (see Section 22.2.5).
electrification should be obtained from the • urban locations where the availability of land to
Manager Civil Engineering in Queensland Rail accommodate earth batters is restricted;
(see Chapter 7). In addition, the piers for these
bridges must be solid. • steep sidelong country to hold fill or control
landslides;
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and cyclists is included in Chapter 5. In addition,
cross section standards are also included in
Chapter 7. The information listed below can be 22.3.1 Selection of Wall Type
obtained from these sources as well as the Bridge
Design Code (Reference 2). Factors that may influence the selection of the
type of retaining wall for a site are:
• footpath width on bridges (Sections 5.4 and
7.10). • cost;
• widths, gradients and clearances of pedestrian • available clearance to boundary fence, stream
bridges and subways (Sections 5.4 and 7.10). etc.;
• widths, gradients, and clearances of bikeways • safety - the exposed face should not be unduly
on bridges (Sections 5.5 and 7.10). hazardous to an impacting vehicle;
• foundation conditions;
22.2.10 General Design
Requirements • maintenance - ease and access;
Designers should refer to the Bridge Design Code 22.3.2 Wall Types
(Reference 2) for details of these issues.
Examples of the most common wall types are
illustrated in Figure 22.4.
22.3 Retaining Walls Types 1 to 7 are presented without explanation
since they are well known.
Retaining walls are used in the following typical
locations: The contiguous pile wall in Figure 22.6 is a
retaining wall that may also form the wall of a
Counterfort
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1.Rubble Masonry 4. Reinforced Concrete
5.Gabions
Surface Drain
6. Crib Walls
Boundary Walls
Footing
3.Reinforced Concrete Masonry
7. Reinforced Earth Walls
tunnel. It is described in 22.4.3 as part of a cut- The high capital cost of tunnels is well known. To
and-cover tunnel. justify expenditure on a publicly funded tunnel,
many issues other than the costs of initial
For relatively shallow bridge abutments where the construction and on-going operation and
height from the road surface to the toe is not more maintenance, have to be considered.
than 3.0m, a mass concrete or grouted rubble
masonry wall without spread footings is common. PIARC (Reference 8) suggests three types or
levels of evaluation for a tunnel or alternative
The vertical face of the wall is on the stream or structure (including alternative routes) as a
low road side under the bridge. As the embedment
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solution.
below natural surface is shallow, it should only be
used where scours would not be significant. They are shown below with modifications for
Queensland conditions. The factors to be
Bridge spill-through types are shown on Standard considered are those:
Drawing 1117 (1/00). These are used for the
higher abutments or where significant scours are • to which a monetary value can be attributed;
expected.
• which are measurable but to which a monetary
value cannot be given; and
A tunnel is a closed or roofed structure carrying a These criteria include both direct and indirect
road through, or under an obstacle. This obstacle costs attributable to the project. These are set out
may be anything in the path of a preferred road in detail in the following paragraphs.
alignment such as a mountain, a body of water, a
building or a complete development. Planning and design costs include:
A short tunnel is also termed an underpass, but in • surveys and field investigations including
general any covered length of road over geotechnical;
150metres long is usually classified as a tunnel.
• public consultation including any models and
displays;
22.4.2 Justification for Tunnels • planning and environmental reports; and
Constructing a tunnel may be justified: • design costs including plans, specifications and
estimates.
• on new routes under densely developed urban
areas where land acquisition costs are high;
Land Acquisition Costs include:
• through mountains to avoid steep grades and
• land costs for private, commercial and
longer routes;
industrial properties;
• under rivers and large bodies of water to keep
• relocation costs; and
shipways clear;
• accommodation works.
• to avoid impact on cultural heritage or
environmentally sensitive areas; and
• training of emergency services personnel; and Other criteria, which are able to be measured but
are difficult to cost, may be important in deciding
• traffic control. to adopt a tunnel solution. They may also form the
basis of objections to a proposal.
Maintenance costs include:
Some of the measurable criteria are discussed in
• road surface; the following sections.
• cleaning; and
Noise
• replacement of equipment over the life of the
tunnel (over 100 years). Tunnels provide a means of eliminating noise
from the area through which they pass. However,
User benefits: care will be needed at the portals and any
intermediate air vents to ensure that noise levels
• reduced travelling times and length of travel are satisfactory. Overall reduced noise levels may
(both passenger and commercial vehicles) be a significant reason for adopting a tunnel
offset by any toll charges (if any); solution.
• reduced number of accidents; and The Road Traffic Noise Management: Code of
Practice (Reference 40) sets out the criteria for
• reduced traffic flow on other roads. levels of noise from a road before noise
attenuation measures should be considered.
Changes to land and property values and rentals:
Air Pollution
• changes to land and property values and rentals
near and above the tunnel or surface The air pollution emanating from a section of road
alternatives; and may be measured and added to that from the
surrounding environment to establish the impact
• possible leasing back of resumed land after
of the road and assess the suitability of the
construction has been completed.
proposal.
Air pollution is concentrated at the entrance, exit • changes to the landscape which may increase or
and intermediate ventilation outlets in tunnels. decrease the value of a site, including the
Careful siting of these features is required to effects on the community and tourism;
minimise the impact on the adjacent property.
Ventilation outlets may have to be remote from • changes in community relationships due to
the site, or disguised inside other structures, to severance or a new route;
achieve acceptable results.
• aesthetic value of the project for users and the
community;
Visual Intrusion
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• flexibility for increasing the traffic capacity of
The degree of visual intrusion of road
the road infrastructure in the long term future
infrastructure may be a source of annoyance to
(say beyond 20 years);
some people. The extent of this effect on the
overall amenity is difficult to quantify. Tunnels • temporary disadvantages or nuisance value
have the advantage of being hidden from view but during the construction phase to the
the portals will need consideration from this point commercial and general community; and
of view.
• the impact on animal life and bio-diversity in
Vibration Effects general.
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22 Cable ladders
Vehicle clearance
envelope
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The “Canopy Tube” method is used where traffic
• the need to dewater/pump the excavation; interruptions cannot be tolerated for any period of
time and less costly alternatives can not be used.
• earth pressure on the sidewalls and loads and Figure 22.6 illustrates this form of construction.
surcharges on the tunnel roof; The process is:
• temporary construction loads; • establish a portal by excavating a vertical face
beside the road or other facility under which the
• uplift forces; and
tunnel is to be constructed;
• access restrictions.
• prebore holes horizontally under the surface in
In the contiguous-pile wall tunnel, each side of the the direction of the tunnel (this may have to be
tunnel is formed from contiguous bored or cast- done in stages depending on the length of the
in-place piles, with or without liners depending on tunnel);
the soil conditions, driven to below the tunnel
• insert a steel tube into the prebored hole and fill
floor. (A typical pile wall is shown in Figure
with grout;
22.4.) The space between the walls is excavated
after driving the piles, thus exposing the surface • install a steel set at the portal to support the
of the contiguous piles. (Temporary or permanent ends of the tubes (a steel set is a supporting
propping may be required.) Cladding is placed on frame constructed with steel I-beams);
the face of the piles to present a pleasing internal
appearance to the tunnel and to achieve the • excavate the material under the tubes on a front
required reflectivity of the tunnel walls. in stages and install a steel set at the end of each
stage (approximately 750mm centres);
Drainage using filter drains is essential, as the
piles are essentially earth retaining walls. • continue this process until the exit portal is
reached;
After excavation between pile walls, capping
beams are cast over the pile walls, roof slabs • shotcrete between the sets;
placed and the floor constructed.
• place reinforced concrete for floor, sides and
“Top down” construction is used where traffic roof (the extent of this will depend on the
1300 Capping beam
Canopy Tubes
Steel Sets
22 Longitudinal Section
Canopy Tubes
Steel Sets
Cross Section
Figure 22.7
overall design, the construction process and the • noise from the construction site;
intended role of the steel sets in the final
structure). • vibration effects on properties;
The design of the supports and their extent will • air pollution ; and
depend on the type and extent of the material
• settlement of buildings adjacent to the
present at the site. E.g. the location and extent of
excavation due to changes in the water table or
competent rock will affect the extent of the steel
excavation techniques.
sets and their founding level.
Cast-in-Situ Tunnel in a Waterway
Figure 22.7 illustrates the Canopy Tube concept.
The Pipe Canopy type shown in Figure 22.5 is Where permitted to block a waterway, and if
another version of this concept. practical, the tunnel may be constructed in two
halves.
In an urban environment, additional
considerations are: The first half of the tunnel is constructed within a
temporary caisson. On completion of the first
• severance effect of the removal of surface
half, the waterway above the constructed section
material, cutting off access for both vehicles
is then opened and the second half of the tunnel
and pedestrians;
constructed in a procedure similar to the first.
• cutting off and/or relocating public utilities;
For underwater crossings the immersed tube Rock tunnels are excavated in a firm, cohesive
tunnel may be appropriate where conditions are medium, which may vary from relatively soft rock
right. Precast reinforced concrete sections of the and sandstone to very hard igneous rocks such as
tunnel are manufactured in a dry dock, floated and granite. Excavation may be by drilling and
towed to their location above a dredged channel, blasting and temporary supports may consist only
sunk into position and joined to previous sections. of rock bolts. TBMs can also be used in some
circumstances.
Bored Tunnels
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• Drainage;
The 2.5m shoulder provides space for broken
• Operations (including emergency ingress and
down vehicles or emergency stopping and should
egress, and maintenance requirements);
be continuous through the tunnel if possible. If
• Ventilation; this shoulder is not continuous, parking bays or
pull-off bays should be provided at intervals not
• Fire; exceeding 250m.
• Lighting; In limited lane tunnels an accident or vehicle
break down will cause traffic to stop and backup
• Communications;
if the vehicle cannot be moved quickly to a break
• Structural requirements; and down lane or a road shoulder. The stationary
traffic causes increased demand on the ventilation
• Electrical requirements. system as well as stress to drivers. It is therefore
important that adequate shoulders or emergency
Design Speed pull-off areas be provided.
For safety reasons, the maximum allowable speed For roadways with separate tunnels for each
in two-way tunnels throughout the world is direction, the shoulders next to the centre wall
between 60 and 80 km/h. should be sufficiently wide to provide the shy line
distance (see Chapter 7, Section 7.2.1).
In one-way tunnels, the speed limits are between
80 and 110 km/h, the higher speeds found in very Busway tunnels should be designed in accordance
long tunnels. Clearances at the “desirable” end of with the Busway Planning and Design Manual
the range should be provided in high-speed (Reference 39).
tunnels.
The available space in tunnels is also required to
Factors to consider in determining the design provide for ventilation, lighting, public utilities,
speed for the tunnel include: drainage, access and emergency and fire
equipment. Appropriate traffic control devices
• Speed environment on the approaches;
(extent may depend on the length and location of
• Geometric limitations in the tunnel; and the tunnel) must also be provided. The overall
cross section must provide for these services while
• Tolerable speed reduction between successive maintaining the required roadway clearances.
geometric elements
Alignment
Cross-section Elements
Alignment for highway tunnels should be straight,
The following elements of the cross-section of a if possible. Horizontal curves based on sight
typical tunnel shown in Figure 22.8 may be taken distance should be of desirable radii, rather than
as a guide for multi-vehicle use. minimum standards to alleviate the feeling of
discomfort experienced by some drivers in
Traffic lanes 3.5 m wide (plus any tunnels.
22-21
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Road Planning and Design Manual
The geometric requirements for busway only • accidental rupture of a fire main or hydrant.
tunnels are set out in the Busway Planning and
Design Manual produced for the South East It may be more economical to allow some
Queensland Regional Busway Network groundwater infiltration, removing it by pumping,
(Reference 39). rather than incurring the expense of trying to
achieve a fully watertight enclosure.
Grading
To help drain water, it may be desirable to place
Driver perceptions can be affected by the the floor at a small longitudinal grade not less than
0.5% (see section on “Grading” above). A free
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combination of the wall joints and tunnel grade.
The joints are perpendicular to the grade, not draining tunnel will deliver economies in drainage
vertical and this distorts the perception of costs.
distance. The TRRL Report (Reference 3) gives
The section on “Fire” considers whether a separate
examples of drivers’ misjudgments on gradients
drainage system should be provided for washing
between 3 and 5 percent, caused by this
down spills of dangerous goods from accidents.
phenomenon leading to accidents. It also notes
that build-up of spilt oil on gradients of 4 percent A single drainage system should meet the
or more has caused heavily laden articulated following requirements:
vehicles to lose traction.
• specified flood immunity (100 year ARI);
There is a direct relationship between grade and
the breakdown rate of vehicles in tunnels. • collection at portals and in the tunnel via gullies
at appropriate intervals, with longitudinal pipe
Grades in road tunnels should therefore be limited network to sumps - gullies and equipment must
to 3.5% in general. For long two lane tunnels with be flame proof ;
two-way traffic, a maximum grade of 3% is
desirable to maintain reasonable truck speed. • sumps sealed and vented to the atmosphere -
duty and stand-by pumps must be provided;
Where a future light rail may be placed in a
busway tunnel, 3% is the maximum permissible • sump and pump capacity designed to be
grade. compatible with the inflow rate;
In underwater tunnels or tunnels with low points, • pumps and associated control gear designed to
grades should preferably not be less than 0.5%. operate automatically via level switches;
Sumps must be provided with explosion proof
pumps and electrical equipment. • closed sumps with forced ventilation - duty and
stand-by extraction fans are required.
Drainage (Monitoring of pump operation at a Central
Control Centre is desirable);
Water and other liquids may enter a tunnel from
various sources such as: • wastewater complying with effluent standards
specified by the relevant Authorities and
• rainfall runoff from portal areas; drainage from the tunnel passed through
appropriate gross pollutant traps for capture of
• rainwater carried in by vehicles; hydrocarbons and other undesirable pollutants
• groundwater infiltration; prior to discharging into waterways; and
• wastewater effluent from wash-down activities; • the drainage system designed to be easily
cleaned and maintained. In particular, adequate
• accidental spillage of fuel from damaged space is required in all sumps to allow cleaning
vehicles and the wash-down of such products; and maintenance of pipes, pumps and all
associated equipment.
• fire system operations; and
• Training.
draw smoke and fumes away from the danger
(accident) area. 22
Dangerous Goods
These are considered in more detail below.
Spillage of dangerous goods being transported
Bicycles and Pedestrians through a tunnel may result in fire or explosion or
other undesirable effects. In addition, crashes
Bicycle lanes are rarely provided in road tunnels.
involving vehicles carrying hazardous goods may
Where provided, they should desirably be
have disastrous consequences (explosion, toxic
separate from the vehicle lanes and protected
gas release, etc)
from vehicular traffic by a barrier.
Hazardous goods may be classified according to
In some tunnels without separate lanes, bicycles
their nature and the degree of hazard. Australia
are only permitted at night or times of low
has adopted a system based on the United Nations
vehicular traffic density.
classification, which provides for nine classes
Pedestrian walkways in vehicular tunnels are identified by a unique diamond for each class.
generally provided for exit in an emergency.
The classes of dangerous goods are:
These walkways should be not less than 1.0m
wide and level with the top of the kerb. In addition • Explosives (substances or articles used to
to serving as a walkway for emergency exit, they produce explosion or a pyrotechnic effect)
can also be used by maintenance and traffic
personnel. • Gases (gases stored in tanks or cylinders under
pressure, compressed liquefied gases)
The emergency walkway may sometimes be at a
lower level with a mountable kerb between the - Flammable Gas (e.g. acetylene, LPG -
walkway and the adjacent traffic lane so that the liquefied petroleum gas)
walkway may act as an emergency stopping place
for vehicles. It may also be provided in a separate, - Non-Flammable Non-Toxic Gases (some
enclosed combined services / escape void. of these gases have oxidizing or corrosive
effects e.g. refrigerated liquid air,
It is essential that the design provides a compressed oxygen)
pedestrian walkway accessible to impaired
road users (drivers or passengers) without - Toxic Gases (cause death or serious injury to
assistance. human health if inhaled e.g. chlorine, methyl
bromide, nitric oxide)
Pedestrian emergency escape tunnels parallel to
the vehicular tunnel and pedestrian refuge areas • Flammable Liquids (liquids whose vapours
with independent air from the surface have been ignite on contact with a source of ignition and
provided in some major tunnels (Reference 10 et having a flash point not higher than 610 C e.g.
al). In some circumstances, remaining in the petrol, kerosene, paint thinners)
vehicle may be the preferred option. This allows
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produce toxic products when decomposed e.g.
in contact with moist air e.g. carbon, white Hydrochloric Acid, Sodium Hydroxide)
phosphorous, calcium dithionite)
• Miscellaneous Dangerous Goods Substances
- Dangerous When Wet Substances (those and articles which present a danger not covered
evolving flammable gases when in contact by other classes e.g. Aerosols, Dry Ice,
with water e.g. calcium carbide, sodium Asbestos)
metal)
Before banning the carriage of these goods
• Oxidizing Agents (Substances which may not through a tunnel, a detailed risk assessment
be combustible in themselves, but by yielding should be carried out to assess the suitability or
oxygen or other processes increase the risk and otherwise of the route compared with the
intensity of fire in other materials with which alternatives. Alternative routes may have adverse
they come in contact) economic, social and environmental
consequences or even create a higher risk of
- Oxidizing Agent (When in contact with
accidents.
finely divided combustible materials,
oxidizers may cause fire and burn with Some studies have shown that:
almost explosive violence (e.g. Calcium
Hypochlorite- Swimming Pool Chlorine, • The total human risk can be higher on the
Sodium Peroxide) longer route;
- Organic Peroxides (Liquids or solids that • The chance of multiple fatalities is greater in
support the burning of combustible tunnels than on the alternative route;
materials. Under prolonged exposure to fire
or heat, containers of these materials may • Economic risks on the tunnel route are higher
explode. Decomposition of these substances than the alternative route if the tunnel can be
may give rise to evolution of impurities such destroyed.
as acids, toxic and flammable gases e.g.
In any risk assessment, the Dangerous Goods Unit
benzoyl peroxides, methyl ethyl ketone
of Queensland Transport should be contacted for
peroxide, MEKP)
advice. Further guidance may be obtained from
• Poisonous, Toxic, Harmful and Infectious Reference 10, which describes the cause and
Substances (Solids or liquids which are liable consequences of nine accidents involving
to cause death or serious injury to human health dangerous goods in tunnels internationally, and
if swallowed, inhaled or by skin contact. Nearly five accidents in tunnels that did not involve
all toxic substances evolve toxic gases when dangerous goods.
involved in a fire or when heated to
Although total banning of the transport of
decomposition e.g. Calcium Cyanide, Lead
hazardous goods through tunnels may seem
Arsenate.)
intrinsically desirable, such action may not be
- Toxic Substances (e.g. Industrial products) necessary as other measures may give a
satisfactory solution with an appropriate level of
- Infectious Substances (e.g. medical waste) safety.
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• product and quantity limitations;
• times when congestion may threaten to
• speed and distance limits; overload the ventilation system and relief is
required.
• diversion to a route with lower risk;
Appropriate signals and signs remote from the
• applying load limits; and
tunnel may also be required to divert traffic to
• inspection of vehicles before entry. alternative routes in times of closure of the tunnel.
Risk can also be reduced by limiting the For busway tunnels, direct communication with
consequences of a crash by passive measures such buses should be available to control their
as: movements (e.g. diverting them to alternative
routes when excessive delays in the tunnel occur
• fire resistance of the structure and facilities; for whatever reason).
• explosion resistance;
Manuals
• road surfaces not likely to burn; and
It is essential that detailed operating and
• drainage systems directed into collector tanks. maintenance manuals be kept for all elements of
plant and equipment. All maintenance and repair
Active measures to reduce the consequences of a work must be carried out safely with the utmost
crash include: efficiency to give minimum disturbance to traffic.
design stage in conjunction with the operating automatically adjusted as required to dilute the
personnel than at later stages of the process. emissions from vehicles to an acceptable level in
the tunnel. Carbon monoxide and smoke monitors
Detailed operational procedures at times of are also required to automatically control fan
emergency must always be readily available to speeds.
staff.
The ventilation system in a tunnel should be
Training designed in accordance with recognized methods
described in the Technical Committee Reports on
Although accidents and other emergencies in
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Road Tunnels, to the Permanent International
tunnels may be infrequent, regular training Association of Road Congresses (PIARC) 1987,
sessions on emergency procedures should be 1991 and 1995 (References 15, 17 and 18).
carried out as any accident or spillage or
breakdown of equipment may affect many The external noise levels of the ventilation plant
vehicles and people in a tunnel. should not exceed acceptable standards for nearby
noise sensitive development. (Refer to the Road
Ventilation Traffic Noise Management: Code of Practice.)
Vehicle exhaust emissions contain toxic (notably Internal noise levels (i.e. those occurring inside
carbon monoxide, CO), and noxious gases, the tunnel) should also be limited to acceptable
smoke, and particulates. levels. Typically, the maximum tunnel noise level
resulting from the ventilation system, measured
In short tunnels, they may be removed by 1.5 metres above road level at the centreline of
longitudinal ventilation, often assisted by jet fans each traffic lane, should be not greater than
to give discharge at the portals, provided this 85dBA without traffic and with all fans operating
concentration and subsequent dispersion of at normal operating speed.
pollutants to the air at the exit to the tunnel is
acceptable. Air quality is of particular concern in Ventilation is also necessary to disperse any
cases where economic justification for a tunnel smoke, which reduces visibility. The capacity of
has been partly based on the recovery of the system must be adequate to provide an
developable land over the roof slab. increased effort over the normal operational
requirement of steady through vehicle movement.
For tunnels longer than 200 metres, longitudinal
bi-directional smoke ventilation systems and Other aspects of ventilation are:
control panels should be provided as required by
the Queensland Fire Service. Tunnel air velocities • Portal discharge;
to ensure smoke and hot combustion gases do not
• Traffic monitoring;
spread upstream against the air flow are shown in
the section on “Fire”. • Carbon monoxide (CO), Nitrous Oxides (NOx);
In longer tunnels, special air ducts carry the • Visibility levels; and
polluted air away to selected exit points and
others bring fresh air into the tunnel (transverse • Occupational Health and Safety (OHS)
ventilation). requirements.
The direction and effect of prevailing winds at the e = base of natural logarithms
portal, together with plume buoyancy, must be
considered. Recycling of diluted exhaust gases K = coefficient of extinction (m-1)
into fresh air intakes or adjacent portals with
L = length of light ray between emission and
undesirable, but not toxic, effects can occur and
reception (m)
must be considered in the design and location of
the system. In tunnel ventilation, visibility is usually
expressed by the extinction factor, K.
Discharging tunnel air through a chimney
22
vertically into the atmosphere is a more efficient K = 0.005/metre - indicates clear tunnel air with
way of diluting the exhaust gases than discharging visibility several hundred metres.
at a portal. This method is commonly used on
long tunnels (e.g. Sydney Harbour Tunnel, M5 K = 0.007/metre - indicates a slight haziness of
Motorway tunnel, Sydney). the tunnel air.
E = light intensity after travelling the distance L For maintenance purposes, the design of
in smoky air walkways and access to equipment should meet
OHS requirements for confined space, working
E0 = light intensity at the beginning conditions and safety. Air quality during
maintenance should meet the requirements Fire detectors should preferably be of the linear
defined by PIARC (Reference 4). fine wire type, which respond to increase in
radiant heat. The detectors should cover the full
Bus tunnels require consideration of longer-term length of the tunnel and automatically call the Fire
driver exposure. Brigade in a Direct Brigade Landline when
required.
Fire
Manual call points complying with AS 1603.5 for
Fires in tunnels are usually caused by mechanical
use by motorists, as well as fire warning bells,
or electrical faults in vehicles; less frequently by
22
should be provided .
accidents; and rarely by mal-functions of the
installations in the tunnel.
Smoke Control
Automatic temperature activated detectors are
For longitudinal ventilation, as soon as fire/smoke
preferred to smoke detectors and there should be
is detected there should be an automatic increase
sufficient to cover the whole length of the tunnel.
in fan speeds to help disperse the smoke and
Ventilation and other tunnel equipment must prevent back layering (moving upstream of the
remain in operation for a sufficient period before fire) from taking place.
failure to aid evacuation.
Tunnel air velocities to stop smoke from
The highest priority in the event of a fire is the spreading upstream should be greater than 3m/s.
saving of life followed by the saving of property. Maximum adverse wind speed should be 6m/s to
Design and documentation of proper procedures cope with buoyant combustion product spread.
for these situations are essential (see “Manuals”
It should be noted that the thermal effects of fires
above).
significantly reduce tunnel airflows compared to
Major design considerations for fire protection non-fire situations. Airflow reductions of the
include: order of 1 to 11 percent for a 10 MW fire and 51
to 62 percent for a 100 MW fire have been
• Fire type (cellulose or hydrocarbon); observed (Reference 11).
(equivalent to a petrol tanker). Closed sumps should have forced ventilation with
duty and standby extraction fans. A gas detection
Built in Redundancy system should be provided to automatically
trigger an inert gas foam extinguisher if
It should be assumed in ventilation design, that hydrocarbons are detected. Monitoring of
one fan set becomes non-operational in a fire pumping operations should be provided at a
because of the high temperatures reached in the Control Centre.
vicinity of a fire.
Foam
22
Deluge / Drencher System
The benefits of adding foam to deluge systems are
Deluge or drencher systems, when activated, obvious, particularly when dangerous goods are
discharge at least twice the volumetric rate of allowed in a tunnel, but it should be recognized
water per minute than sprinkler systems for that fire fighting foam is not effective against all
ordinary hazards (AS2118.1- Reference 33). dangerous goods (including alcohol), and other
contingencies should be planned.
Water sprinklers or deluge systems using water
are not always provided in tunnels
Fire Hydrants
because(Reference 8):
Tunnels should have a Fire Hydrant System in
• sprinklers (and the relevant codes) are
accordance with AS 2419.
primarily for fires in buildings. Sprinklers do
not lend themselves to extinguishing vehicle The hydrants should be placed at each portal and
fires as the vehicles are designed to shed water at evenly spaced locations not more than 90
and keep the interior dry; metres apart within the length of the tunnel. This
distance is consistent with standard hose lengths
• contact with water can produce dangerous
available.
reactions with some materials;
Fire hydrants should be single head complying
• the steam produced can reduce visibility; and
with AS 2419.1 - 1994, Fire Hydrant Systems -
• metal does not cool quickly even when the Design Installation and Commissioning
flames are extinguished. This means that spilt (Reference 35) or double headed complying with
petrol continues to vapourise and may produce NFPA 502 (Reference 31).
an explosive mixture even after the fire has
Portable fire extinguishers, preferably of the dry
been extinguished. The danger is even greater if
chemical type, should be placed in the Central
the fuel is LPG.
(Fire) Control Room and other selected locations.
Sprinklers, if fitted, should include an aqueous The spacing to be adopted depends on the length
film forming foam (AFFF) to further prevent of the tunnel and at least one extinguisher per
potential for ignition. Combined foam and water direction of travel should be placed in short
in accordance with NFPA 16 (Reference 32) may tunnels (100m maximum spacing). The location
also be appropriate. A range of systems is of extinguishers should be coincident with pull-
available and details should be sought from the off bays where these are provided.
references.
Evacuation Egress
Flame Proof Pits
In short tunnels, the tendency will be for the
With the use of deluge systems, flames may be public to exit through the portals in times of
carried down from gullies into the drainage emergency. An adequately lit route (walkway or
sumps. The drainage system should therefore be roadway) to the portals should be provided.
flame proof.
NFPA 502 (Reference 31) and the Emergency
Services suggest that there should be an In addition, the Brief should require the designer
emergency exit door at each fire hydrant location to provide:
with suitable supporting emergency
communications. • a detailed Manual for operational procedures in
an emergency;
Where there are two tubes (parallel tunnels
separated by a wall), emergency doors allowing • a hazard analysis for the tunnel; and
exit from one tube into the other are suitable. It
• a quantitative risk assessment.
would be an extremely remote possibility that an
22
accident/emergency would occur on both sides of Lighting
the wall at the same time. Footways of sufficient
width to avoid doors opening into, and Lighting at the portals of tunnels must allow
discharging people into the traffic lane are drivers to readily adapt their eyesight to see the
required. Appropriate warning lights in the tunnel road carriageway and its limits, signs and road
being entered would also alert drivers in that markings when entering or leaving a tunnel.
tunnel to the emergency evacuation.
Tunnel lighting must make allowance for the
The doors of emergency exits should be smoke differing light conditions external to the tunnel
and toxic gas resistant, signed and lighted for easy under all weather conditions at both the entrance
recognition as an emergency exit. When opened, and exit. The tunnel lighting is therefore zoned to
these doors should not obstruct the sight distance allow sufficient time for the eye to adjust.
of traffic.
For a driver entering from sunlight, the
Dual Drainage System illumination at the portals should be of a relatively
high level reducing progressively to the tunnel
The use of deluge sprinklers indicates the need for lighting level. At night, illumination at the portal
a dual drainage system to carry the water excess to equal to that in the tunnel would be appropriate.
normal operations away from the tunnel
carriageway. Luminance of 3 - 10 candelas/m2 for daytime
lighting and 2 - 2.5 candelas/m2 for nightime
A flame-proof drainage system is required. levels is adequate (Reference 4).
Fire Fighting Access At the exit, the same level of illumination as at the
entrance is appropriate. However, at the exit, it is
The route for fire brigade vehicles and access for preferable that a driver is not looking directly into
fire fighting equipment must be identified and the sun. Section 10.2.5 (Chapter 10) gives a
written into operating manuals for use in method for determining the sun’s position and
emergencies. altitude (in degrees above the horizontal plane)
for South and North Queensland (those for other
Fire Engineering Design Brief locations may be interpolated).
Before detailed design of a tunnel is undertaken, a Adjustment to the lighting levels may be required
Fire Engineering Design Brief should be prepared in short tunnels where the driver can see the exit
and approved. from the entrance and this appears as a bright light
at the end of a dark tube. The tunnel lighting
This brief should specify the design would have to be brighter to mask this effect.
considerations relevant to a fire or emergency
situation (see other parts of this section). This Appropriate reflectivity (60%) of the walls of a
would include aspects of ventilation, drainage, tunnel enhances the lighting within the tunnel. It
emergency lighting, communications, structures is important to keep the walls clean to retain this
and all considerations in this section. enhancement.
Emergency lighting will be required to provide luminaries, and producing a satisfactory result at
adequate illumination for evacuation in the event optimum cost.
that the primary source is made inoperable in an
accident. They should be non-corrodible, resistant to impact
and abrasion, non-combustible, resistant to flame
Zone Lighting spread and easy to clean. In addition to their other
properties, they should be coloured to provide an
Design of lighting in tunnels should be in attractive internal environment and to highlight
accordance with: safety facilities.
tunnel itself, although this would be desirable. buses and cars. In addition, tunnel operational and
emergency services staff can make use of these
Any signal denoting a fire should be telephones.
automatically sent to a nearby Fire Brigade
Station as well as the tunnel control centre. Monitoring
22
Concrete and Other Cladding
clearance provided;
Concrete roofs and other structural components
• Volume and type of traffic (if a heavy duty
may be made thicker than required for structural
pavement is required, a life of 40 years is
design to make them fire resistant. Alternatively,
required).
vermiculite, perlite or proprietary products may
be used for the same result.
Pavement Wearing Surface
As an example, the cost of an extra 100mm
The wearing surface required will depend on:
thickness of concrete cladding on one roof was
judged to be equivalent to 40 mm thick cladding • Life required (see above);
of a proprietary product. Each case would have to
be assessed on its merits. • Aquaplaning potential;
The tunnel design life is usually 100 years. • Dual supply (separate substations);
10. Rechnitzer,G., Fitzgerald, E., Taylor, S., Tunnels, 10th Australian Tunnelling
Thomas, I., Monash University Accident Conference, Melbourne, 1999.
Research Centre, A Review of Policies and
Practices Regarding the Transport of 23. Ove Arup & Partners, Tunnel Design Report
Dangerous Goods Through Tunnels, April, 1: Designing for Water, Nundah Bypass,
1999. Main Roads - TTD, March 1999.
11. Brisbane City Council, Fire Engineering 24. Bustos-Ramirez, A., Miller, D.W.,
Study, Inner City Bypass Project, September Performance Based Design of the Fire Safety
Systems for the New Southern Railway,
22
1999.
Sydney.
12. Ove Arup & Partners, Fire Engineering
Design Brief, South East Transit Project - 25. Connell Wagner, Gunalda Range-Tunnel
Busway Tunnels, December 1998. Evaluation, Queensland Department of
Transport.
13. Proceedings 10th Australian Tunnelling
Conference, The Race for Space, Melbourne, 26. British Standards Institution, BS 6164: 1990,
March 1999. Code of Practice for Safety in Tunnelling.
14. 10th Australian Tunnelling Conference, The 27. Stork-Moore, I., Charters, D., The
Race for Space, Keynote Addresses and Asia- Development of a Fire Safety Strategy for
Pacific Forum, March 1999. Fire Safety in Tunnels, Australian
Underground Construction and Tunnelling
15. PIARC Technical Committee Report No 5, Association.
Road Tunnels, XVIIIth World Road
Congress, Brussels, September 1987. 28. Bechtel/Parsons Brinckerhoff, Memorial
Tunnel Fire Ventilation Test Program Report,
16. Amundsen, F.I.I., Sovik, O.L., Classification Massachusetts Highway Department,
of Tunnels, Existing Guidelines and November 1995.
Experiences, Recommendations, PIARC
Committee on Road Tunnels, 1995. 29. Fire Code Reform Centre Ltd., Fire
Engineering Guidelines, 1996.
17. PIARC Committee on Road Tunnels, Vehicle
Emissions, Air Demand, Environment, 30. National Fire Protection Association, NFPA
Longitudinal Ventilation, 1995. 130 Standard for Fixed Guideway Transit
Systems, 1997, U.S.A.
18. PIARC, Road Tunnels, XIXth World Road
Congress, Marrakech, September 1991. 31. National Fire Protection Association, NFPA
502, Standard for Road Tunnels, Bridges, and
19. PIARC Committee on Road Tunnels, Road Other Limited Access Highways, 1999.
Safety in Road Tunnels, 1995.
32. National Fire Protection Association, NFPA
20. FHWA, Prevention and Control of Highway 16, Standard for the Installation of Foam -
Tunnel Fires, Publication No FHWA-RD-83- Water Sprinklers and Foam - Water Spray
032, April 1999. Systems, 1999.
21. Short, M., Weeks, N., Woodall, R., Porter, S., 33. AS2118.1 - 1999 Automatic Fire Sprinkler
Design of Melbourne City Link Tunnels, 10th Requirements, Part 1 - General Requirements.
Australian Tunnelling Conference,
Melbourne, 1999. 34. AS2118.3 - 1997 Automatic Fire Sprinkler
Requirements, Part 3 - Deluge.
22. Pucher, K., Meinhart, J., Rodler, J.,
Katolicky, I., Pollution Burden Around Road 35. AS2419 - 1994 Fire Hydrant Systems -
Design, Installation and Commissioning.
22 Lighting Installations,
Commission on Illumination.
International