Pool Control Manual
Pool Control Manual
Pool Control
BY JANDY
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DANGER - to reduce the risk of injury, do not permit children to use this product unless they are closely
supervised at all times. All electrical work must be performed by a licensed electrician and must conform to all national, state, and local codes. WARNING: Water temperature in excess of 100F/38C may be injurious to your health. AVERTISSEMENT: Il peut tre dangereux pour la sant de se plonger dans de l'eau plus de 38C/100F. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6 F. The symptoms of hyperthermia include dizziness, fainting, drowsiness, lethargy, and an increase in the internal temperature of the body. The effects of hyperthermia include: 1) unawareness of impending danger; 2) failure to perceive heat; 3) failure to recognize the need to exit spa; 4) physical inability to exit spa; 5) fetal damage in pregnant women; 6) unconsciousness resulting in a danger of drowning. WARNING - The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas. AVERTISSEMENT: La consommation d'alcool ou de drogue augmente considrablement les risques d'hyperthermie mortelle dans une cuve de
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relaxation.
5. 6. Install to provide drainage of compartment for electrical components. Install at least five (5) feet from the inside wall of the pool and tub. Canadian installations must be at least three (3) meters from the water. Les installations canadiennes doivent se trouver au moins trois (3) mtres de l'eau. A ground-fault circuit-interrupter must be provided if this device is used to control underwater lighting fixtures. The conductors on the load side of the ground-fault circuit-interrupter shall not occupy conduit, boxes or enclosures containing other conductors unless the additional conductors are also protected by a ground-fault circuit-interrupter. Refer to local codes for complete details. A terminal bar marked GROUND is provided within the Power Center. To reduce the risk of electrical shock, connectthis terminal bar to the grounding terminal of your electric service or supply panel with a continuous green insulated copper wire equivalent in size to the circuit conductors supplying this equipment, but no smaller than No. 12 AWG (3.3 mm2). In addition, a second wire connector should be bonded with a No. 8 AWG (4.115 mm) copper wire to any metal ladders, water pipes, or other metal within 5 feet (1.52 m) of the tub. CONTROL SYSTEM IS INTENDED TO CONTROL HEATERS WITH BUILT-IN HIGH LIMIT CIRCUITS ONLY.
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10. PLEASE SAVE THESE INSTRUCTIONS. SPECIFICATIONS: POWER SUPPLY: 120 Volts A.C.; 60 Hz.; 3 amps. CONTACT RATING: (High Volt.) 25 amp; 3 h.p. @ 240 Volts A.C., 1 h.p. @ 120 Volts A.C.; 1500 Watts Incandescent CONTACT RATING: (Low Volt.) Class Two, 1 amp at 24 Volts A.C. DIMENSIONS: Standard Power Center: Sub Panel Power Center: Pool Control Switch Plate:
Height - 13 3/4"; Width - 14 1/2"; Depth - 5". Height - 20"; Width - 14"; Depth - 5". Height - 5 1/2"; Width - 5 1/2"; Depth - 3/8".
CONTENTS: s Control Panel with four Rocker Switches (weather resistant) s Power Center with 24-hour Time Clock - 120 Volts AC
Table of Contents
1
Safety Precautions
Safety Precautions Specifications
2 3 4 5 6 7 8-9 10
Table of Contents Basic Installation Installation of Optional Equipment Back View of Circuit Board Functions of Power Center Switches Gasket Seal Installation Heater Wiring Guidelines Pool Control Owner's Instructions Pool Control Wiring Diagram
Basic Installation
BASIC INSTALLATION: (Read instructions completely before beginning installation.)
1. 2. 3. BE SURE THAT POWER IS TURNED OFF BEFORE WIRING POWER CENTER. Remove Power Center and brackets from the shipping box. Mount brackets to the back of the Power Center. Secure Power Center to a sturdy surface. Determine the best location for the Pool Control (switch plate) and mount a double gang box (not included) at this location. If the Pool Control switch plate will be installed outdoors, use a weather-tight double gang box. Seal all unused openings at the top and sides of the weathertight box with silicone sealer and provide a small drain hole (1/8") at the bottom. Run electrical conduit with sweep elbows between the Power Center and the double gang box. Open the Power Center door; unscrew and remove both the faceplate and the Low Voltage Panel which the faceplate covers. The orange transformer connector should already be on J1 (3-pin). The time clock should already be wired and its switch (not its motor) should be connected to the F. PUMP socket (SK1) on the underside of the circuit board. Run 8-conductor wire through conduit between Pool Control switch plate and Power Center. This wire runs through the Low Voltage raceway on left side of Power Center. (See Pool Control Wiring Diagram on Page 10.) Do not run high voltage (line power) wires in this raceway. Strip the 8-conductor wires no more than 3/8", noticing that the Green/Black wire should be skipped, as it is not used for this model. Follow Wiring Diagram to connect these wires to terminals 1 through 11 (skip terminals 2, 5, 8, 9, and 14).
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HEATER WIRING CONNECTIONS: Thermostat: Connect two 18 AWG wires rated for 105 degrees C in series with the heater's thermostat. Turn the heater's thermostat to desired water temperature and set the selector switch to ON. (See Fig. 3 - Gas Heater Connection on Page 7, or see "Electric Heater socket" paragraph on Page 4.)
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JVA 2440 - Mount JVA on cleaner valve (if applicable) and feed wire through low voltage raceway to the circuit board. Plug in cord according to Wiring Diagram.
10. Wire the filter pump and other high voltage equipment to the relay contacts as shown in the Wiring Diagram on Page 10 for the Aux 1 Relay (Line, Load for 120 VAC - Line 1, Load 1, Line 2, Load 2 for 220 VAC). Plug relay coil wires into appropriate relay sockets. For example, plug the coil wires connected to the relay controlling the filter pump into the F. PUMP socket. Connect equipment grounds, and wire system power to 120 VAC. 11. Pool Control Connection - Go to the double gang box location, strip each of the 7 wires and using wire nuts, connect them to the rocker switches per the Wiring Diagram on Page 10. Install the Pool Control switch plate with the gasket seal (see gasket seal installation instructions on Page 6) into double gang box. Do not put on decal until testing has been completed. 12. Close panel, turn on power and test system, including rocker switches at the Pool Control switch plate. Set the time clock(s) by rotating clocks clockwise only.
To install a second time clock (Part Number 7152): A second time clock can control the pool cleaner pump, pool cleaner JVA or either of the auxiliary circuits. If a second time clock is installed, plug its switching wires into the appropriate socket, according to the desired function (marked on the circuit board) (see Fig. 1 - Back View of Circuit Board, Page 6). Electric Heater socket and TB2 (for use with a high voltage electric heater or heat pump): (See Fig. 1 - Back View of Circuit Board, Page 6.) The Electric Heater socket and TB2 are used if a high voltage electric heater or heat pump with a 120 VAC thermostat is installed, or if the heater is a millivolt type and the distance to the switch plate (control) is 10 feet or more. If so, plug the coil wires for the relay which will drive that heater into this socket. Connect the two wires from the HEATER switch (middle and upper terminals) on the Pool Control switch plate to TB2; do this instead of using the HEATER switch wiring shown on the Wiring Diagram on Page 11. In this case, TB1 pins 9 through 14 will have no wires connected to them. Heater Cool Down Option (JP1): Normally, the filter pump is kept running for about 5 minutes, after the filter pump switch is turned off, or after the filter pump time clock turns off. This allows the heater to cool down safely. If this is not needed (for use with heat pumps or electric heaters which do not retain residual heat), move the slide-on jumper to pins 1 and 2 of JP1; in that position, the filter pump turns off immediately. JP1 is located on the back side of the circuit board, near the corner by the Electric Heater socket (see Fig. 1 - Back View of Circuit Board, Page 6). Freeze Protection (Part Number 7026): Mount the Freeze Sensor in the Low Voltage raceway, as per instructions included in Freeze Sensor Kit, Part No. 7026. Without letting the capillary tube of the Freeze Sensor kink or bend, carefully uncoil and extend it outside through the knockout hole at the bottom of Power Center. Connect Freeze Sensor switch to terminals 7 and 8 on TB1 (see Pool Control Wiring Diagram on Page 11 for location of TB1).
NOTE: To allow the pool cleaner to operate less time than the filter pump, you will need to install a second time clock, Part No. 7152, and a relay, Part No. 6581. Remove the jumper between pins 5 and 8 on the TB1 if a cleaner time clock is installed.
Fo r hea ter w ith high voltage therm ostat, or m illivo lt hea ter w ith long w ire run
EL. H E AT
2 3
SK 10
JP1
J1
C leaner AU X 2 A UX 1 SPA
TB2
HE ATER CO OL D O W N
M ove to P ins 1 a nd 2 to e lim inate H eater C ool D o w n.
SK 5 SK 4 SK 3 SK 2
TIM E C LO C K SOCKETS
F. P UMP
SK 1
H o le s fo r scre w s
C u to ut fo r L E D
In n er p e rfo ratio n
H o le s fo r scre w s
ON
HEATER WIRING
5 2
1 2 3 4 5 6 7 8 9
ES VA L V
GAS HEATER CONNECTION (Millivolt or electronic ignition) At the Heater: Connect two 18 AWG wires in series with the heater circuitry as if you were wiring a Fireman's Switch or heater delay. DO NOT disconnect or bypass the pressure or limit switches. Place the heater toggle switch in the ON position and set the thermostat to the desired temperature.
AU T O OF F MAN U AL
TIM E CLOCK
(See in st ructions on o uter panel)
Aux . 2 C lean er
Aux . 1 R elay
Aux . 2 R elay
Load O ne
Load Tw o
Line O ne
Line Tw o
At the Power Center: For an electronic ignition heater (which uses Low voltage AC power), connect the two wires from the heater to terminals 12 and 13 of the 14-pin terminal bar. For a millivolt heater (which is not AC-powered), estimate the length of the wire run from the Control Panel to the Power Center. If the distance is short (less than about 10 feet), connect as above (to terminals 12 and 13). For longer runs, use of an additional relay can avoid problems due to voltage drop along the wire run. Connect as for an Electric (high voltage) heater; see pages 4 and 5. NOTE: Some heaters require a remote wiring harness; check with the heater manufacturer to determine if this is needed.
Small dial
MANUAL
VALVES SWITCH This switch applies only to the AquaSwitch Pool and Spa system; it is not used for the Pool Control. L.E.D. The light emitting diode (L.E.D.) will flash during the cool down cycle.
For normal operation, both switches should be left in the AUTO position.
LED
AUX 1
HEATER
R ed
Pool Control
ON ON ON ON
B lu e*
Red/Black
F. P U M P
W hite/Black W hite
F IL TE R P U M P
H E AT E R
AUX 1
AUX 2
G re en
Heater switch wires for Low Voltage (24 VAC) heater (For High Voltage (or millivolt) heater, see Installation Manual)
TB1
F.P.
1 2 3 4 5 6 7 8 9
Red Blue* B lue/B la ck* * G reen
VALV
Low Voltage Raceway (do not run high voltage wire in this compartment)
ES
TIME CLOCK
AUTO OFF MANUAL F.Pump Aux. 1 Aux. 2 Cleaner HEATER COOL DOWN
Aux. 1 Relay
Aux. 2 Relay
Load One
Uncoil Capillary Tube of Freeze Sensor and extend to outside through knockout hole at bottom of Power Center
10
Load Two
Line One
Line Two
LIMITED WARRANTY
Thank you for purchasing Jandy pool and spa products. Waterpik Technologies (manufacturer of Jandy products, including Laars pool and spa heaters) warrants all parts to be free from manufacturing defects in materials and workmanship for a period of one year from the date of retail purchase, with the following exceptions: AquaLink RS units installed with Jandy Surge Protection Kits will be covered for two years. NeverLube valves are warranted for the life of pool and/or spa on which they were originally installed. This warranty is limited to the first retail purchaser, is not transferable, and does not apply to products that have been moved from their original installation sites. The liability of Waterpik Technologies shall not exceed the repair or replacement of defective parts and does not include any costs for labor to remove and reinstall the defective part, transportation to or from the factory, and any other materials required to make the repair. This warranty does not cover failures or malfunctions resulting from the following: 1. Failure to properly install, operate or maintain the product(s) in accordance with our published Installation, Operation and Maintenance Manuals provided with the product(s). 2. The workmanship of any installer of the product(s). 3. Not maintaining a proper chemical balance in your pool and/or spa [pH level between 7.2 and 7.8, Total Alkalinity (TA) between 80 to 120 ppm, Total Dissolved Solids (TDS) less than 2000]. 4. Abuse, alteration, accident, fire, flood, lightning, rodents, insects, negligence or acts of God. 5. Scaling, freezing, or other conditions causing inadequate water circulation. 6. Operating the product(s) at water flow rates outside the published minimum and maximum specifications. 7. Use of non-factory authorized parts or accessories in conjunction with the product(s). 8. Chemical contamination of combustion air or improper use of sanitizing chemicals, such as introducing sanitizing chemicals upstream of the heater and cleaner hose or through the skimmer. 9. Overheating, incorrect wire runs; improper electrical supply; collateral damage caused by failure of O-Rings, DE grids, or cartridge elements; or damage caused by running the pump with insufficient quantities of water. LIMITATION OF LIABILITY: This is the only warranty given by Waterpik Technologies. No one is authorized to make any other warranties on Waterpik Technologies' behalf. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. WATERPIK TECHNOLOGIES EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, INDIRECT OR PUNITIVE DAMAGES FOR BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY. This warranty gives you specific legal rights. You may also have other rights which vary by state or province. WARRANTY CLAIMS: For prompt warranty consideration, contact your dealer and provide the following information: proof of purchase, model number, serial number and date of installation. The installer will contact the factory for instructions regarding the claim and to determine the location of the nearest designated service center. If the dealer is not available, you can locate a service center in your area by visiting www.jandy.com or by calling our technical support department at (707) 776-8200 extension 260. All returned parts must have a Returned Material Authorization number to be evaluated under the terms of this warranty.
A Waterpik Technologies Company 6000 Condor Drive Moorpark, CA USA 93021 707.776.8200 Fax 707.763.7785 480 S. Service Road West Oakville, Ontario, Canada L6K 2H4 905.844.8233 Fax 905.844.2635
Litho in USA Waterpik Technologies 0407