MIL-DTL-38999, SERIES I, II & III CIRCULAR CONNECTORS

MIL-DTL-5015 SERIES II & III CIRCULAR CONNECTORS

MIL-DTL-26482 SERIES 2 CIRCULAR CONNECTORS

AIRCRAFT EXTERNAL POWER RECEPTACLES

MS90362 MS3506-1

CORSAIR ELECTRICAL CONNECTORS

17100 Murphy Ave. | Irvine, California 92614
Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com
 Welcome to Corsair Electrical Connectors
Located in Irvine, California, we offer a “total concept” organizational interface to serve our
customers with “on time” quality products. The principle management team has over 75 years
of engineering and manufacturing experience in the connector field. This “ know how” is
particularly strong in those connector applications utilized by our Military, Commercial Aircraft,
and the Aerospace Industry.

Our company name and logo was chosen as a reflection of the success, reliability,
performance of the renowned F4U fighter, and our commitment to customer service.

We look forward to the opportunity to serve you with our qualified products.

The Vought F4U Corsair

This famous World War II fighter was first ordered by the Navy in June 1938, and also saw active
service during the Korean War. There were over 12,500 aircraft manufactured, with production ending
in January 1952. It was easily recognizable by its unique inverted gull wing, necessary for sufficient
ground clearance required by the large propeller.

Over the years, seven configurations were manufactured, designated F4U through F4U-7. The aircraft
saw service with Navy and Marine squadrons, and was also utilized by the Royal Navy, where various
modifications were made to improve the aircraft for carrier use.

A few are still flying in the hands of enthusiasts, or on display at various air museums, including
the Smithsonian.
BASIC SPECIFICATIONS
Dimensions Performance
Length: 33 feet, 8 inches Max speed: 446 mph
Wingspan: 40 feet, 11 inches Range: 2005 miles
Height: 14 feet, 9 inches Weight (empty): 9205 lbs.

Armament Powerplant
Six of 50 caliber machine guns. Pratt & Whitney R-2800-18W
Optional eight rockets, or 2000 lb Double Wasp engine
bomb load 2450 hp output

http://www.corsairelectricalconnectors.com (949) 833-0273

 TABLE OF CONTENTS
MILITARY CIRCULAR CONNECTORS

MIL-DTL-38999, SERIES I (MS274** SERIES)............................................ Pages 3 to 9

Utilizes Rear Release contact retention, in
9 shell sizes (9 to 25), in a variety of insert arrangements and
contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet
coupling mechanism, Scoop Proof: polarization accomplished
by Shell rotation.

MIL-DTL-38999, SERIES II (MS274** SERIES)........................................... Pages 10 to 20

Utilizes Rear release contact retention, in
9 shell sizes (8 to 24), in a variety of insert arrangements and
contact sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Bayonet
coupling mechanism, Scoop Proof: polarization accomplished
by Shell rotation.

MIL-DTL-38999, (SERIES III)....................................................................... Pages 21 to 38

Utilizes Rear release contact retention, in
9 shell sizes (A to J), in a variety of insert arrangements and contact
sizes, (22D, 22M, 22, 16, 12, 8, 4 and 0 gage). Triple Start Threaded
coupling mechanism: polarization accomplished by Shell rotation.

AS50151 (MIL-DTL-5015) II (MS3400 SERIES).......................................... Pages 39 to 60

Utilizes Front Release contact retention, in 12 shell sizes (8 to 40),
in a variety of insert arrangements and contact sizes, (16, 12, 8, and
4 gage). Threaded coupling mechanism: polarization accomplished
by insert rotation.

http://www.corsairelectricalconnectors.com (949) 833-0273

1
 TABLE OF CONTENTS
MILITARY CIRCULAR/RECTANGULAR CONNECTORS

AS50151 (MIL-DTL-5015) II (MS3450 SERIES).......................................... Pages 61 to 81

Utilizes Rear Release contact retention, in
12 shell sizes (8 to 40), in a variety of insert arrangements and
contact sizes, (16, 12, 8, and 4 gage). Threaded coupling
mechanism: polarization accomplished by insert rotation.

MIL-DTL-26482 2 (MS3470 SERIES)........................................................... Pages 82 to 90

Utilizes Rear Release contact retention, in 9 shell sizes (8 to 24), in
a variety of insert arrangements and contact sizes, (20, 16 and 12
gage). Bayonet coupling mechanism: polarization accomplished by
insert rotation.

AIRCRAFT EXTERNAL POWER RECEPTACLES...................................... Pages 91 to 95

MS 90362 Series Connector Receptacle, Aircraft, External power,
Shield and Cover Included. 115 / 200 Volt, 400 Hertz, 6 pin
MS 3505 Cover for use with MS 90362-1 and MS 90362-4
MS 17845 Shield for use with MS 90362 Series
MS 3506-1 Connector Receptacle, Aircraft, External power,
28 Volt DC operating power, 3 pin

SUPPORTING INFORMATION

CONTACT AND ASSEMBLY TOOLING INFORMATION ............................ Pages 96 to 101

APPLICABLE MANUFACTURING PROCESS FINISHES .......................... Pages 102 to 103

http://www.corsairelectricalconnectors.com (949) 833-0273

2
MIL-DTL-38999
MIL-DTL-38999
SERIES I
SERIES I

MILITARY PREFIX MS27 466 A 25 A 16 P W

CORSAIR PREFIX CJ08 66 A 25 A 16 P W
CONNECTOR CONFIGURATION
27466 (66) RECEPTACLE, WALL MOUNT
27467 (67) PLUG, STANDARD
27468 (68) RECEPTACLE, JAM NUT MOUNT
27496 (96) RECEPTACLE, BOX MOUNT
27505 (05) RECEPTACLE, BACK PANEL BOX MTG
27656 (56) RECEPTACLE, BACK PANEL WALL MOUNT

CLASS
E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD
MOUNTING RECEPTACLE TYPES

T ENVIRONMENTAL RESISTING-BOX AND JAM NUT

MOUNTING RECEPTACLE AND PLUG TYPES

SHELL SIZE
9, 11, 13, 15, 17, 19, 21, 23 AND 25

FINISHES
A SILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)

B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE

(CONDUCTIVE)

C ANODIC (NON CONDUCTIVE)

F ELECTROLESS NICKEL (CONDUCTIVE)

T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)

Z ZINC NICKEL (CONDUCTIVE)

INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1560

CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART

GENERAL SPECIFICATIONS ENVIRONMENTAL FLOUROSILICONE

OPERATING TEMPERATURE RANGE:
REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL ELASTOMERS
ALUMINIUM: -65° C TO 175° C
SIZES (9 TO 25) IN OVER 150 INSERT ARRANGEMENTS
STAINLESS STEEL: -65° C TO 200° C
UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE REFER TO ADDITIONAL CONTACT AND
CRIMP CONTACTS PER AS39029. USES BAYONET TOOLING INFORMATION
COUPLING MECHANISM. ACCEPTS AS85049 BACKSHELLS

USES HIGH RELIABILITY METAL CONTACT

RETENTION CLIPS

TOLERANCE TITLE SHEET DWG. NO. REV

TOLERANCE TITLE SHEET DWG. NO. REV
XX ± .010 MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART 1 OF 1 1 M38999 -
XX ± .010 MIL-DTL-38999, REAR RELEASE, SERIES I, CORSAIR PART 1 OF
.XXX ± .005 M38999 -
NUMBER
NUMBER CROSS
CROSS REFERENCE
REFERENCE
.XXX ± .005
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273
3
MS27466
MIL-DTL-38999 SERIES I

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT, 1 OF 1 MS27466 -
.XXX ± .005 FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-38999, SERIES I http://www.corsairelectricalconnectors.com (949) 833-0273

4
MS27467
MIL-DTL-38999 SERIES I

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 MS27467 -
CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET
.XXX ± .005
COUPLING, CRIMP CONTACTS, SERIES I, MIL-DTL-38999
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

5
MS27468
MIL-DTL-38999 SERIES I

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT, 1 OF 1 MS27468 -
.XXX ± .005 MOUNTING, BAYONET COUPLING, CRIMP CONTAQCTS,
ANGLES ± 1° MIL-DTL-38999, SERIES I http://www.corsairelectricalconnectors.com (949) 833-0273

6
MS27496
MIL-DTL-38999 SERIES I

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT, 1 OF 1 MS27496 -
.XXX ± .005 FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-38999, SERIES I http://www.corsairelectricalconnectors.com (949) 833-0273

7
MS27505
MIL-DTL-38999 SERIES I

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL, 1 OF 1 MS27505 -
.XXX ± .005 BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP
ANGLES ± 1° CONTACTS, MIL-DTL-38999, SERIES I http://www.corsairelectricalconnectors.com (949) 833-0273

8
MS27656
MIL-DTL-38999 SERIES I

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT, 1 OF 1 MS27656 -
.XXX ± .005 BACK PANEL, BAYONET COUPLING CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-38999, SERIES I http://www.corsairelectricalconnectors.com (949) 833-0273

9
MIL-DTL-38999
MIL-DTL-38999
SERIES II
SERIES II

MILITARY PREFIX MS27 472 E 24 A 16 P W

CORSAIR PREFIX CJ13 72 E 24 A 16 P W
CONNECTOR CONFIGURATION
27472 (72) RECEPTACLE, WALL MOUNT
27473 (73) PLUG, STANDARD
27474 (74) RECEPTACLE, JAM NUT MOUNT
27484 (84) PLUG, RFI, STANDARD
27497 (97) RECEPTACLE, WALL MOUNT
27499 (99) RECEPTACLE, BOX MOUNT
27508 (08) RECEPTACLE, BOX MOUNT, FLANGE
27513 (13) RECEPTACLE, BOX MOUNT, LONG GROMMET

CLASS
E ENVIRONMENTAL RESISTING-BOX AND THRU-BULKHEAD
MOUNTING RECEPTACLE TYPES

T ENVIRONMENTAL RESISTING-BOX AND JAM NUT

MOUNTING RECEPTACLE AND PLUG TYPES

SHELL SIZE
8, 10, 12, 14, 16, 18, 20, 22, AND 24

FINISHES
A SILVER/YELLOW CADMIUM OVER NICKEL (CONDUCTIVE)

B OLIVE DRAB CADMIUM OVER A SUITABLE UNDERPLATE

(CONDUCTIVE)

C ANODIC (NON CONDUCTIVE)

F ELECTROLESS NICKEL (CONDUCTIVE)

T NICKEL FLOUROCARBON POLYMER (CONDUCTIVE)

Z ZINC NICKEL (CONDUCTIVE)

INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1560

CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART

GENERAL SPECIFICATIONS ENVIRONMENTAL FLOUROSILICONE

OPERATING TEMPERATURE RANGE:
REAR RELEASE CONTACT RETENTION SYSTEM. 9 SHELL ELASTOMERS
ALUMINIUM: -65° C TO 175° C
SIZES (8 TO 24) IN OVER 150 INSERT ARRANGEMENTS
STAINLESS STEEL: -65° C TO 200° C
UTILIZING CONTACT SIZES 22D, 20, 16, 12, 8, 4, AND 0 GAGE REFER TO ADDITIONAL CONTACT AND
CRIMP CONTACTS PER AS39029. USES BAYONET COUPLING TOOLING INFORMATION
MECHANISM. ACCEPTS AS85049 BACKSHELLS

USES HIGH RELIABILITY METAL CONTACT

RETENTION CLIPS

TOLERANCE
TOLERANCE TITLE
TITLE SHEET
SHEET DWG.NO.
DWG. NO. REV
REV
MIL-DTL-38999, REAR RELEASE, SERIES II, CORSAIR PART
XXXX ± .010
± .010 1 OF 1
1 OF 1 M38999
M38999 --
NUMBER
MIL-DTL-38999, REAR CROSSSERIES
RELEASE, REFERENCE
II, CORSAIR PART
.XXX
.XXX ± .005
± .005
NUMBER CROSS REFERENCE
ANGLES ± 1°
ANGLES ± 1° http://www.corsairelectricalconnectors.com(949)
http://www.corsairelectricalconnectors.com (949) 833-0273
833-0273

10
MS27472
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT, 1 OF 1 MS27472 -
.XXX ± .005 FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-38999, SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

11
MS27473
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, PLUG, STRAIGHT, BAYONET 1 OF 1 MS27473 -
.XXX ± .005 COUPLING, CRIMP CONTACTS,
ANGLES ± 1° SERIES II, MIL-DTL-38999 http://www.corsairelectricalconnectors.com (949) 833-0273

12
MS27474
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, JAM NUT, 1 OF 1 MS27474 -
.XXX ± .005 MOUNTING, BAYONET COUPLING, CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-38999, SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

13
MS27479
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, WALL MOUNT, 1 OF 1 MS27479 -
.XXX ± .005 FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-38999, SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

14
MS27484
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 MS27484 -
CONNECTORS, ELECTRICAL, PLUG, RFI, BAYONET
.XXX ± .005
COUPLING, CRIMP CONTACTS, SERIES II, MIL-DTL-38999
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

15
MS27497
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL, 1 OF 1 MS27497 -
.XXX ± .005 WALL MOUNT, FLANGE, BAYONET COUPLING, CRIMP
ANGLES ± 1° CONTACTS, MIL-DTL-38999, SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

16
MS27499
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT, 1 OF 1 MS27499 -
.XXX ± .005 FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-38999, SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

17
MS27504
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT, 1 OF 1 MS27504 -
.XXX ± .005 FLANGE, BAYONET COUPLING, CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-38999, SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

18
MS27508
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, BACK PANEL, 1 OF 1 MS27508 -
.XXX ± .005 BOX MOUNT, FLANGE, BAYONET COUPLING, CRIMP
ANGLES ± 1° CONTACTS, MIL-DTL-38999, SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

19
MS27513
MIL-DTL-38999 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, RECEPTACLE, BOX MOUNT, 1 OF 1 MS27513 -
.XXX ± .005 FLANGE, LONG GROMMET, BAYONET COUPLING, CRIMP
ANGLES ± 1° CONTACTS, MIL-DTL-38999, SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

20
MIL-DTL-38999
SERIES III

USES HIGH RELIABILITY METAL CONTACT

RETENTION CLIPS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 M38999 -
MIL-DTL-38999, REAR RELEASE, SERIES III, CORSAIR PART
.XXX ± .005
NUMBER CROSS REFERENCE
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

21
D38999/20
MIL-DTL-38999 SERIES III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE, 1 OF 1 D38999/20 -
.XXX ± .005 THREADED, WALL MOUNTING FLANGE, REMOVABLE
ANGLES ± 1° CRIMP CONTACTS, SERIES III, MIL-DLT-38999/20 http://www.corsairelectricalconnectors.com (949) 833-0273

22
D38999/24
MIL-DTL-38999 SERIES III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, CIRCULAR, RECEPTACLE, 1 OF 1 D38999/24 -
.XXX ± .005 THREADED, REMOVABLE CRIMP CONTACTS, SERIES III,
ANGLES ± 1° MIL-DLT-38999/24 http://www.corsairelectricalconnectors.com (949) 833-0273

23
D38999/26
MIL-DTL-38999 SERIES III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTORS, ELECTRICAL, PLUG, CIRCULAR, 1 OF 1 D38999/26 -
.XXX ± .005 THREADED, STRAIGHT, REMOVABLE CRIMP CONTACTS,
ANGLES ± 1° SERIES III, MIL-DLT-38999/26 http://www.corsairelectricalconnectors.com (949) 833-0273

24
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 3 MIL-DTL-38999 -
.XXX ± .005 INSERT ARRANGEMENT, SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

25
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 2 OF 3 MIL-DTL-38999 -
.XXX ± .005 INSERT ARRANGEMENT, SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

26
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 3 OF 3 MIL-DTL-38999 -
.XXX ± .005 INSERT ARRANGEMENT, SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

27
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

28
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 2 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

29
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 3 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

30
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 4 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

31
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 5 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

32
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 6 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

33
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 7 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

34
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 8 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

35
MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 9 OF 9 MIL-DTL-38999 -
MIL-DTL-38999, INSERT ARRANGEMENTS
.XXX ± .005
SERIES I, II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

36
MIL-DTL-38999
SERIES I & II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 D38999 -
MAIN KEY/KEYWAY POLARIZATION, SERIES I AND II,
.XXX ± .005
MIL-DTL-38999
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

37
MIL-DTL-38999
SERIES III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 D38999 -
MAIN KEY/KEYWAY POLARIZATION, SERIES III,
.XXX ± .005
MIL-DTL-38999
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

38
MIL-DTL-5015
SERIES II
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

MILITARY PREFIX MS340 01 D J S 24 A - 16 P W

CORSAIR PREFIX AS340 01 D J S 24 A - 16 P W
CONNECTOR CONFIGURATION
01 RECEPTACLE, WALL MOUNT
11 RECEPTACLE, CABLE CONNECTING
21 RECEPTACLE, SINGLE HOLE MOUNT
41 RECEPTACLE, JAM NUT
61 PLUG, STANDARD

CLASS (MATERIALS/FINISH)
D ALUMINUM HARDWARE, CADMIUM OVER NICKEL OLIVE
DRAB FINISH, SILICONE ELASTOMER
DS STAINLESS STEEL (316) HARDWARE, BLACK CADMIUM
FINISH, SILICONE ELASTOMER.
LS STAINLESS STEEL, PASSIVATED, FLUID RESISTANT
INSERT
L ALUMINUM, ELECTROLESS NICKEL
W ALUMINUM, OLIVE DRAB CADMIUM OVER ELECTROLESS
NICKEL BASE, (500 HR CORROSION RESISTANT)

BACKSHELL DESIGNATOR
J ENVIROMENTAL BACKSHELL AND CONNECTOR
ASSEMBLY.

BACKSHELL CLASS CODE

S STAINLESS STEEL (316) CONNECTOR AND BACKSHELL

SHELL SIZE
8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S, 18, 20, 22, 24, 28, 32, 36, 40,44, AND 48
SEALING RANGE
BACKSHELL SEALING RANGE WHEN ORDERING "DJ" ASSEMBLIES.
INSERT ARRANGEMENT
REFER TO LAYOUT PATTERNS PER MIL-DTL-1651
CONTACT TYPE
P PIN
S SOCKET
A CONNECTOR LESS PINS
B CONNECTOR LESS SOCKETS
POLARIZATION
N NORMAL (NOT INCLUDED IN PART NUMBER)
W, X, Y, OR Z ALTERNATE POSITIONS, REFER TO
POLARIZATION CHART

GENERAL SPECIFICATIONS ENVIRONMENTAL FLOUROSILICONE

OPERATING TEMPERATURE RANGE:
FRONT RELEASE CONTACT RETENTION SYSTEM. 14 SHELL ELASTOMERS
SIZES (8 TO 40) IN OVER 150 INSERT ARRANGEMENTS CLASS L: -55 C (-67 F) TO 200 C (392 F)
UTILIZING CONTACT SIZES 16, 16S, 12, 8, 4, AND 0 GAGE CLASS W: -55 C (-67 F) TO 175 C (347 F)
REFER TO ADDITIONAL CONTACT AND
CRIMP CONTACTS PER MIL-C-5015 THREADED COUPLING TOOLING INFORMATION
MECHANISM.

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 M5015 -
MIL-DTL-5015, SERIES II, CORSAIR PART NUMBER CROSS
.XXX ± .005
REFERENCE
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

39
 AS34001
MIL-DTL-5015 SERIES II

Corsair Electrical Connectors

Corsair Electrical Connectors MIL-DTL-5015 SERIES II

AS34001 Connectors
A
AS34001 Connectors B
A J H
B

C K

D C

AS34011 Connectors
B G
E

C F D

AS34011 Connectors
B

A
TOLERANCE TITLE SHEET DWG. NO. REV
XX ± .010 1 OF 1 AS34001 -
CONNECTOR, ELECTRICAL, WALL MTG.
.XXX ± .005
RECEPTACLE, CRIMP CONTACTS, MIL-DTL-5015 SERIES II
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

40
 AS34011
MIL-DTL-5015 SERIES II

AS34011 Connectors
AS34011 Connectors B G
E B

A
C F D

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 AS34011 -
CONNECTOR, ELECTRICAL, CABLE MTG.
.XXX ± .005
RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

41
AS34001DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34001DJ CONNECTORS
AS34001 B
RECEPTACLE ACCESSORY THREAD

A CABLE RANGE

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, WALL MTG. 1 OF 3 AS34001DJ -
.XXX ± .005 RECEPTACLE W/BACKSHELL & CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

42
AS34001DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

MIL-DTL-5015 SERIES II
AS34001DJ CONNECTORS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, WALL MTG. 2 OF 3 AS34001DJ -
.XXX ± .005 RECEPTACLE W/BACKSHELL & CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

43
AS34001DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II

AS34001DJ CONNECTORS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, WALL MTG. 3 OF 3 AS34001DJ -
.XXX ± .005 RECEPTACLE W/BACKSHELL & CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

44
AS34021
MIL-DTL-5015 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, BOX WALL MTG. 1 OF 1 AS34021 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

45
AS34041
MIL-DTL-5015 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, JAM NUT MTG. 1 OF 1 AS34041 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

46
 AS34061
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors

Corsair Electrical Connectors MIL-DTL-5015 SERIES II

AS34061 Connectors A

AS34061 Connectors A C

B D

AS34121 Connectors A J H
B

C K

AS34121 Connectors

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG 1 OF 1 AS34061 -
.XXX ± .005 CRIMP CONTACTS, MIL-DTL-5015 SERIES II
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

47
 AS34121
MIL-DTL-5015 SERIES II

AS34121 Connectors
AS34121 Connectors A J
A
B BH

C K

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, WALL MTG. 1 OF 1 AS34121 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES II
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

48
AS34061DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34061DJ CONNECTORS
AS34061 B
PLUG ACCESSORY THREAD

A CABLE RANGE

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 1 OF 3 AS34061DJ -
.XXX ± .005 W/STR BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

49
AS34061DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34061DJ CONNECTORS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 2 OF 3 AS34061DJ -
.XXX ± .005 W/STR BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

50
AS34061DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II

AS34061DJ CONNECTORS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 3 OF 3 AS34061DJ -
.XXX ± .005 W/STR BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

51
AS34081DJ
MIL-DTL-5015 SERIES II
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

AS34081DJ CONNECTORS AS34061 B

PLUG ACCESSORY THREAD

A
CABLE RANGE

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 1 OF 3 AS34081DJ -
.XXX ± .005 W/90 DEG BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

52
AS34081DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

MIL-DTL-5015 SERIES II
AS34081DJ CONNECTORS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 2 OF 3 AS34081DJ -
.XXX ± .005 W/90 DEG BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

53
AS34081DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

MIL-DTL-5015 SERIES II
AS34081DJ CONNECTORS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 3 OF 3 AS34081DJ -
.XXX ± .005 W/90 DEG BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

54
AS34081D
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II

AS34081D CONNECTORS
AS34061 B
PLUG ACCESSORY THREAD

A
CABLE RANGE

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 1 OF 1 AS34081D -
.XXX ± .005 W/90 DEG BACKSHELL CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

55
AS34091DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II
AS34091DJ CONNECTORS
AS34061 B
PLUG ACCESSORY THREAD

A CABLE RANGE

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 1 OF 3 AS34091DJ -
.XXX ± .005 W/45 DEG BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

56
AS34091DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

MIL-DTL-5015 SERIES II
AS34091DJ CONNECTORS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 2 OF 3 AS34091DJ -
.XXX ± .005 W/45 DEG BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

57
AS34091DJ
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
MIL-DTL-5015 SERIES II

AS34091DJ CONNECTORS

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 3 OF 3 AS34091DJ -
.XXX ± .005 W/45 DEG BACKSHELL AND CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

58
AS34091D
Corsair Electrical Connectors
MIL-DTL-5015 SERIES II MIL-DTL-5015 SERIES II

AS34091D CONNECTORS
AS34061 B
PLUG ACCESSORY THREAD

A
CABLE RANGE

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG. 1 OF 1 AS34091D -
.XXX ± .005 W/45 DEG BACKSHELL CLAMP
ANGLES ± 1° CRIMP CONTACTS, MIL-DTL-5015 SERIES II http://www.corsairelectricalconnectors.com (949) 833-0273

59
MIL-DTL-5015
SERIES II
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

MS3400, MS3402, & MS3412 MS3404

.100
DIA.
BB TYP. .095
4 X CC DIA.
EE DIA.
DD

AA DIA.

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 RECOMMENDED PANEL DIMENSIONS. 1 OF 1 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

60
 MIL-DTL-5015
SERIES III

MIL-DTL-5015 SERIES III MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE
Military Prefix MS34 50 W 28 3 P W
Corsair Prefix CJ10 50 W 28 3 P W

Shell Configuration
50 Receptacle, wall mount
51 Receptacle, cable connecting
52 Receptacle, box mount
54 Receptacle, jam nut GENERAL SPECIFICATIONS
Rear release contact retention system.
56 Plug, straight
14 shell sizes (8 to 40) in over 150 insert
59 Plug, self-locking arrangements utilizing contact sizes
Class (materials/finish) 16, 16S, 12, 8 ,4 and 0 gage crimp
KS Stainless steel, passivated, firewall contacts per MIL-C-39029.
KT Carbon steel, cadmium, firewall Threaded coupling mechanism.
Polarization by insert rotation, per
LS Stainless steel, passivated, fluid resistant insert
MIL-STD-1669.
L Aluminum, electroless nickel Operating temperature range:
W Aluminum, olive drab over electroless nickel base, Class K: -55 C (-67 F) to 175 C (347 F)
(500 HR corrosion resistant) Class L: -55 C (-67F) to 200 C (392 F)
Class W: -55 C (-67 F) to 175 C (347 F)
Shell Size
8S, 10S, 10SL, 12, 12S, 14, 14S, 16, 16S, Environmental Flourosilicone Elastomers
18, 20, 22, 24, 28, 32, 36, or 40.
Insert Arrangement Refer to page 27 for additional
Refer to layout patterns per MIL-STD-1651 contact and tooling information.
Contact Type
P Pin
S Socket
A Connector less pins
B Connector less sockets
Polarization
N Normal (not included in part number)
W, X, Y, or Z Alternate positions,
See polarization chart

.100
Dia.
CC Dia. (4) MIL-C-5015
.095
III RECEPTACLE MOUNTING DIMENSIONS
MS3450, MS3452, AND MS3454
EE Dia.
AA Dia. DD Panel Thickness Mounting Dimensions
+ 0.010
CC Dia.
− 0.005 EE Dia.
MS3450 AA Dia. BB Class Class DD + 0.005
Shell Size MS3454 MS3452 Max. ± 0.015 ± 0.005 D,L, & W K ± 0.005 − 0.010
8S .140/.090 0.187 0.562 0.594 0.120 0.150 0.323 0.515
.100 10S .140/.090 0.187 0.688 0.719 0.120 0.150 0.385 0.640

CC Dia. (4) .095 Dia. 10SL

MS3454 12S
.140/.090 0.187 0.688 0.719 0.120 0.150 0.385 0.640
.140/.090 0.187 0.812 0.812 0.120 0.150 0.448 0.765
12 .140/.090 0.125 0.812 0.812 0.120 0.150 0.448 0.765
BB Typ.
14S .140/.090 0.187 0.938 0.906 0.120 0.150 0.510 0.890
EE Dia. 14 .140/.090 0.125 0.938 0.906 0.120 0.150 0.510 0.890
AA Dia. MS3450 & MS3452 DD 16S .140/.090 0.187 1.062 0.969 0.120 0.150 0.573 1.015
16 .140/.090 0.125 1.062 0.969 0.120 0.150 0.573 1.015
18 .140/.090 0.125 1.188 1.062 0.120 0.177 0.635 1.140
20 .140/.090 0.125 1.312 1.156 0.120 0.177 0.698 1.265
22 .140/.090 0.125 1.438 1.250 0.120 0.177 0.760 1.390
24 .140/.090 0.187 1.562 1.375 0.147 0.177 0.823 1.515
28 .140/.090 0.187 1.812 1.562 0.147 0.177 0.948 1.765
32 .140/.090 0.250 2.062 1.750 0.173 0.209 1.073 2.015
36 .140/.110 0.250 2.312 1.938 0.173 0.209 1.198 2.265
MS3454
40 .140/.110 0.250 2.562 2.188 0.173 0.209 1.323 2.515

52 TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 M5015 -
MIL-DTL-5015, SERIES III, CORSAIR PART NUMBER CROSS
.XXX ± .005
REFERENCE, MOUNTING DIMENSIONS
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

61
MS3450 MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III
MS3450 RECEPTACLE, WALL MOUNT
MIL-DTL-5015 SERIES III MS3450 RECEPTACLE, WALL MOUNT

MS3450 RECEPTACLE, WALL MOUNT

E
E F
F
D G
B
D G
B

A C
A C

H
H
J
J
SHELL SIZE: 16
B
+.010 E G SHELL SIZE: 16
J D
A −.005 Max. Accessory H Max. Coupling
T.P. Class C Front Rear F Thread + .031 Contact Size Thread
Shell Size ⊄−⊄ L,LS,W KT,KS ± .031 Mount Mount ± .015 Class 2A − .000 16 & 12 8,4 & 0 Class 2A
8S 0.594 0.120 0.150 0.875 0.171 0.331 0.083 1/2-20 UNEF 0.562 2.031 ––– 1/2-28 UNEF
10S 0.719 0.120 0.150 1.000 0.171 0.331 0.083 5/8-24 UNEF 0.562 2.031 ––– 5/8-24 UNEF
10SL 0.719 0.120 0.150 1.000 0.171 0.331 0.083 5/8-24 UNEF 0.562 2.031 ––– 5/8-24 UNEF
12S 0.812 0.120 0.150 1.094 0.171 0.331 0.083 3/4-20 UNEF 0.562 2.031 ––– 3/4-20 UNEF
12 0.812 0.120 0.150 1.094 0.109 0.403 0.083 3/4-20 UNEF 0.750 2.125 ––– 3/4-20 UNEF
14S 0.906 0.120 0.150 1.188 0.171 0.331 0.083 7/8-20 UNEF 0.562 2.031 ––– 7/8-20 UNEF
14 0.906 0.120 0.150 1.188 0.109 0.403 0.083 7/8-20 UNEF 0.750 2.125 ––– 7/8-20 UNEF
16S 0.969 0.120 0.150 1.281 0.171 0.331 0.083 1-20 UNEF 0.562 2.031 ––– 1-20 UNEF
16 0.969 0.120 0.150 1.281 0.109 0.403 0.083 1-20 UNEF 0.750 2.125 2.500 1-20 UNEF
18 1.062 0.120 0.177 1.375 0.109 0.413 0.125 1 1/16-18 UNEF 0.750 2.125 2.500 1 1/8-18 UNEF
20 1.156 0.120 0.177 1.500 0.109 0.413 0.125 1 3/16-18 UNEF 0.750 2.125 2.500 1 1/4-18 UNEF
22 1.250 0.120 0.177 1.625 0.109 0.413 0.125 1 5/16-18 UNEF 0.750 2.125 2.500 1 3/8-18 UNEF
24 1.375 0.147 0.177 1.750 0.171 0.371 0.125 1 7/16-18 UNEF 0.812 2.125 2.500 1 1/2-18 UNEF
28 1.562 0.147 0.177 2.000 0.171 0.194 0.125 1 3/4-18 UNS 0.812 2.125 2.500 1 3/4-18 UNS
32 1.750 0.173 0.209 2.250 0.234 0.131 0.125 2-18 UNS 0.875 2.125 2.500 2-18 UNS
36 1.938 0.173 0.209 2.500 0.234 0.131 0.125 2 1/4-16 UN 0.875 2.125 2.500 2 1/4-16 UN
40 2.188 0.173 0.209 2.750 0.234 0.131 0.125 2 1/2-16 UN 0.875 2.125 2.500 2 1/2-16 UN
44 2.375 0.173 0.209 3.000 0.234 0.281 0.125 2 3/4-16 UN 0.875 2.125 2.500 2 3/4-18 UN
48 2.625 0.173 0.209 3.250 0.234 0.281 0.125 3-16 UN 0.875 2.125 2.500 3-16 UN

MS3450 RECEPTACLE. WALL MOUNT

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, WALL MTG. 1 OF 1 MS3450 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

62
MS3451 MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III MS3450 RECEPTACLE, CABLE CONNECTING
MS3450 RECEPTACLE, CABLE CONNECTING

MS3451 RECEPTACLE, CABLE CONNECTING

G
G
B E
B E

C D
F
C D
F
SHELL SIZE: 16

C D G
SHELL SIZE: 16
Coupling Accessory E Max.
A B Threads Thread ± .031 F Contact Size
Shell Size ±.031 Max. Min Class 2A Class 2A −.000 ±.015 16 & 12 8,4 & 0
8S 0.729 0.504 0.496 1/2-28 UNEF 1/2-20 UNEF 0.562 0.083 2.031 –––
10S 0.854 0.629 0.621 5/8-24 UNEF 5/8-24 UNEF 0.562 0.083 2.031 –––
10SL 0.854 0.629 0.621 5/8-24 UNEF 5/8-24 UNEF 0.562 0.083 2.031 –––
12S 0.974 0.754 0.746 3/4-20 UNEF 3/4-20 UNEF 0.562 0.083 2.031 –––
12 0.974 0.754 0.746 3/4-20 UNEF 3/4-20 UNEF 0.750 0.083 2.125 –––
14S 1.099 0.879 0.871 7/8-20 UNEF 7/8-20 UNEF 0.562 0.083 2.031 –––
14 1.099 0.879 0.871 7/8-20 UNEF 7/8-20 UNEF 0.750 0.083 2.125 –––
16S 1.224 1.005 0.996 1-20 UNEF 1-20 UNEF 0.562 0.083 2.031 –––
16 1.224 1.005 0.996 1-20 UNEF 1-20 UNEF 0.750 0.083 2.125 2.500
18 1.349 1.131 1.121 1 1/8-18 UNEF 1 1/16-18 UNEF 0.750 0.125 2.125 2.500
20 1.474 1.256 1.246 1 1/4-18 UNEF 1 3/16-18 UNEF 0.750 0.125 2.125 2.500
22 1.599 1.381 1.371 1 3/8-18 UNEF 1 5/16-18 UNEF 0.750 0.125 2.125 2.500
24 1.715 1.506 1.496 1 1/2-18 UNEF 1 7/16-18 UNEF 0.812 0.125 2.125 2.500
28 1.974 1.756 1.746 1 3/4-18 UNS 1 3/4-18 UNEF 0.812 0.125 2.125 2.500
32 2.224 2.007 1.996 2-18 UNS 2-18 UNS 0.875 0.125 2.125 2.500
36 2.474 2.257 2.246 2 1/4-16 UN 2 1/4-16 UN 0.875 0.125 2.125 2.500
40 2.724 2.511 2.496 2 1/2-16 UN 2 1/2-16 UN 0.875 0.125 2.125 2.500

MS3451 RECEPTACLE, CABLE CONNECTING

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, CABLE MTG. 1 OF 1 MS3451 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

63
 MIL-DTL-5015 SERIES I

MS3452 MS3452 RECEPTACLE, BOX MOU

MIL-DTL-5015 SERIES III

MIL-DTL-5015 SERIES III MS3452 RECEPTACLE, BOX MOUNT

MS3452 RECEPTACLE, BOX MOUNT

G

G E
E H
C
C H
F
F

A B J
A B J

K K
SHELL SIZE: 16SHELL SIZE: 16

G H K
B C E Max. Max. Coupling
A T.P. + .010 + .031 F Contact Size Front Rear J Thread
Shell Size ± .031 ⊄-⊄ − .005 − .000 ± .015 16 & 12 8,4 & 10 Mount Mount ± .016 Class 2B
8S 0.875 0.594 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.500 1/2-28 UNEF
10S 1.000 0.719 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.625 5/8-24 UNEF
10SL 1.000 0.719 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.625 5/8-24 UNEF
12S 1.094 0.812 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.750 3/4-20 UNEF
12 1.094 0.812 0.120 0.750 0.083 1.662 ––– 0.109 0.403 0.750 3/4-20 UNEF
14S 1.188 0.906 0.120 0.562 0.083 1.662 ––– 0.171 0.331 0.875 7/8-20 UNEF
14 1.188 0.906 0.120 0.750 0.083 1.662 ––– 0.109 0.403 0.875 7/8-20 UNEF
16S 1.281 0.969 0.120 0.562 0.083 1.662 ––– 0.171 0.331 1.000 1-20 UNEF
16 1.281 0.969 0.120 0.750 0.083 1.662 1.937 0.109 0.403 1.000 1-20 UNEF
18 1.375 1.062 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.062 1 1/8-18 UNEF
20 1.500 1.156 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.187 1 1/4-18 UNEF
22 1.625 1.250 0.120 0.750 0.125 1.662 1.937 0.109 0.413 1.312 1 3/8-18 UNEF
24 1.750 1.375 0.147 0.812 0.125 1.662 1.937 0.171 0.371 1.437 1 1/2-18 UNEF
28 2.000 1.562 0.147 0.812 0.125 1.662 1.937 0.171 0.194 1.750 1 3/4-18 UNS
32 2.250 1.750 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.000 2-18 UNS
36 2.500 1.938 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.250 2 1/4-16 UN
40 2.750 2.188 0.173 0.875 0.125 1.662 1.937 0.234 0.131 2.500 2 1/2-16 UN

MS3452 RECEPTACLE, BOX MOUNT

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, WALL MTG. 1 OF 1 MS3452 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

64
MS3454
MIL-DTL-5015 SERIES III
MIL-DTL-5015 SERIES III

MS3454 RECEPTACLE, SINGLE HOLE MOUNT

MS3454 RECEPTACLE, CABLE CONNECTING

MIL-DTL-5015 SERIES III

MS3454 RECEPTACLE,
E CABLE CONNECTING

D .180
.165
B .206
.108
E

D .180
.165
A B .206
.108

C
K
F
G

SHELL SIZE: 16
A

C
K
F
G

E F SHELL SIZE: 16 H
Max. Coupling Accessory
A B C D Contact Size Thread G Thread
Shell Size ± .005 ± .017 ± .005 ± .005 16 & 12 8,4 & 0 Class 2A Max. Class 2A
8S 1.187 0.687 1.272 0.720 2.031 ––– 1/2-28 UNEF 0.128 1/2-20 UNEF
10S 1.312 0.812 1.397 0.720 2.031 ––– 5/8-24 UNEF 0.128 5/8-24 UNEF
10SL 1.312 0.812 1.397 0.720 2.031 ––– 5/8-24 UNEF 0.128 5/8-24 UNEF
12S 1.437 0.937 1.522 0.720 2.031 ––– 3/4-20 UNEF 0.128 3/4-20 UNEF
12 1.437 0.937 1.522 0.970 2.125 ––– 3/4-20 UNEF 0.128 3/4-20 UNEF
14S 1.562 1.062 1.647 0.720 2.031 ––– 7/8-20 UNEF 0.128 7/8-20 UNEF
14 1.562 1.062 1.647 0.970 2.125 ––– 7/8-20 UNEF 0.128 7/8-20 UNEF
16S 1.687 1.188 1.772 0.720 2.031 ––– 1-20 UNEF 0.128 1-20 UNEF
16 1.687 1.188 1.772 0.970 2.125 2.500 1-20 UNEF 0.128 1-20 UNEF
18 1.812 1.312 1.897 0.970 2.125 2.500 1 1/8-18 UNEF 0.128 1 1/16-18 UNEF
20 1.937 1.438 2.022 0.970 2.125 2.500 1 1/4-18 UNEF 0.128 1 3/16-18 UNEF
22 2.156 1.562 2.341 0.970 2.125 2.500 1 3/8-18 UNEF 0.128 1 5/16-18 UNEF
24 2.281 1.688 2.366 0.970 2.125 2.500 1 1/2-18 UNEF 0.128 1 7/16-18 UNEF
28 2.531 2.000 2.616 0.970 2.125 2.500 1 3/4-18 UNS 0.128 1 3/4-18 UNS
32 2.781 2.250 2.866 0.970 2.125 2.500 2-18 UNS 0.128 2-18 UNS
36 3.031 2.500 3.116 0.970 2.125 2.500 2 1/4-16 UN 0.128 2 1/4-16 UN
40 3.281 2.750 3.366 0.970 2.125 2.500 2 1/2-16 UN 0.128 2 1/2 UN

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, SINGLE HOLE MTG. 1 OF 1 MS3454 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

65
MS3456
MIL-DTL-5015 SERIES III MIL-DTL-5015 SERIES I

MS3456 PLUG, STANDARD

MS3456 PLUG, STANDARD

C

C D

B C Max. D
Coupling Contact Accessory
A Thread Size Thread
Shell Size Max. Class 2B 16 & 12 8, 4 & 0 Class 2A
8S 0.844 1/2-28 UNEF 2.031 ––– 1/2-20 UNEF
10S 0.969 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF
10SL 0.969 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF
12S 1.062 3/4-20 UNEF 2.031 ––– 3/4-20 UNEF
12 1.062 3/4-20 UNEF 2.125 ––– 3/4-20 UNEF
14S 1.156 7/8-20 UNEF 2.031 ––– 7/8-20 UNEF
14 1.156 7/8-20 UNEF 2.125 ––– 7/8-20 UNEF
16S 1.250 1-20 UNEF 2.031 ––– 1-20 UNEF
16 1.250 1-20 UNEF 2.125 2.500 1-20 UNEF
18 1.344 1 1/8-18 UNEF 2.125 2.500 1 1/16-18 UNEF
20 1.469 1 1/4-18 UNEF 2.125 2.500 1 3/16-18 UNEF
22 1.594 1 3/8-18 UNEF 2.125 2.500 1 5/16-18 UNEF
24 1.719 1 1/2-18 UNEF 2.125 2.500 1 7/16-18 UNEF
28 1.969 1 3/4-18 UNS 2.125 2.500 1 3/4-18 UNS
32 2.219 2-18 UNS 2.125 2.500 2-18 UNS
36 2.469 2 1/4-16 UN 2.125 2.500 2 1/4-16 UN
40 2.719 2 1/2-16 UN 2.125 2.500 2 1/2-16 UN

TOLERANCE TITLE SHEET DWG. NO. REV

MS3456 PLUG, STANDARD
XX ± .010 CONNECTOR, ELECTRICAL, PLUG 1 OF 1 MS3456 -
.XXX ± .005 STANDARD ,CRIMP CONTACTS, MIL-DTL-5015 SERIES III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

66
 MILD-DTL-5015 SERIES III

MS3459
MS3459 PLUG, SELF LOCKING

MIL-DTL-5015 SERIES III

MILD-DTL-5015 SERIES III

MS3459 PLUG, SELF LOCKING MS3459 PLUG, SELF LOCKING

A C

A C
D

B SHELL SIZE: 16

D
B C Max. D
Coupling Contact Accessory
A Thread SHELL SIZE: 16
Size Thread
Shell Size Max. Class 2B 16 & 12 8,4 & 0 Class 2A
8S 0.963 1/2-28 UNEF 2.031 ––– 1/2-20 UNEF
10S 1.088 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF
10SL 1.088 5/8-24 UNEF 2.031 ––– 5/8-24 UNEF
12S 1.213 3/4-20 UNEF 2.031 ––– 3/4-20 UNEF
12 1.213 3/4-20 UNEF 2.125 ––– 3/4-20 UNEF
14S 1.358 7/8-20 UNEF 2.031 ––– 7/8-20 UNEF
14 1.358 7/8-20 UNEF 2.125 ––– 7/8-20 UNEF
16S 1.463 1-20 UNEF 2.031 ––– 1-20 UNEF
16 1.463 1-20 UNEF 2.125 2.500 1-20 UNEF
18 1.588 1 1/8-18 UNEF 2.125 2.500 1 1/16-18 UNEF
20 1.713 1 1/4-18 UNEF 2.125 2.500 1 3/16-18 UNEF
22 1.788 1 3/8-18 UNEF 2.125 2.500 1 5/16-18 UNEF
24 1.963 1 1/2-18 UNEF 2.125 2.500 1 7/16-18 UNEF
28 2.213 1 3/4-18 UNS 2.125 2.500 1 3/4-18 UNS
32 2.463 2-18 UNS 2.125 2.500 2-18 UNS
36 2.713 2 1/4-16 UN 2.125 2.500 2 1/4-16 UN
40 2.963 2 1/2-16 UN 2.125 2.500 2 1/2-16 UN

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, PLUG 1 OF 1 MS3459 -
.XXX ± .005 SELF LOCKING ,CRIMP CONTACTS,
ANGLES ± 1° MIL-DTL-5015 SERIES III http://www.corsairelectricalconnectors.com (949) 833-0273

67
 MIL-DTL-5015
SERIES II & III
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

ALTERNATIVE CLOCKING POSITIONS

SERIES II & III, MIL-DTL-5015

CL OF MASTER KEY OR
KEYWAY OF A SHELL
MASTER
KEYWAY A°

INDEXING RADIUS
OF INSERT

ENGAGING FACE
OF PIN INSERT
(SOCKET INSERT OPPOSITE)

NORMAL POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT

PATTERN (SEE INSERT PATTERN LAYOUT CHART) IS ALIGNED WITH THE SHELL
KEYWAY ON THE PLUG AND THE KEY ON THE RECEPTACLE. THEREFORE,
ANGLE A ON THE OPPOSITE DRAWING WOULD BE ZERO DEGREES.

ALTERNATE POSITIONS - THE CENTERLINE OF THE FACE VIEW OF THE INSERT

PATTERN ( SEE INSERT PATTERN LAYOUT CHART) IS ROTATED IN
RELATIONSHIP TO TH ESHELL KEYWAY ON THE PLUG AND KEY ON THE
RECEPTACLE. PIN INSERTS ARE ROTATED COUNTER CLOCKWISE. THEREFORE
A 12S-3 PIN INSERT LAYOUT IN THE W POSITION WOULD HAVE AN ANGLE A (
ON THE OPPOSITE DRAWIN GO F70 DEGREES.

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 ALTERATIVE CLOCKING POSITIONS 1 OF 1 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

68
MIL-DTL-5015
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
SERIES II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT ARRANGEMENTS 1 OF 6 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

69
MIL-DTL-5015
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
SERIES II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT ARRANGEMENTS 2 OF 6 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

70
 MIL-DTL-5015
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
SERIES II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT ARRANGEMENTS 3 OF 6 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

71
MIL-DTL-5015
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
SERIES II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT ARRANGEMENTS 4 OF 6 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

72
MIL-DTL-5015
Corsair Electrical Connectors MIL-DTL-5015 SERIES II

SERIES II & III

Corsair Electrical Connectors MIL-DTL-5015 SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT ARRANGEMENTS 5 OF 6 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

73
MIL-DTL-5015
Corsair Electrical Connectors MIL-DTL-5015 SERIES II
SERIES II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT ARRANGEMENTS 6 OF 6 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

74
MIL-DTL-5015
SERIES II & III

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZES 8, 10, 12, 14 AND 16 INSERT PATTERNS A

B A
A A E B
B B C A A
C A
B A
A A E B
B B C A D C
C B A C D
B
D C
B C D
B
8S–1 10S–2 10SL–3 10SL–4 12S–3 12S–4 12S–5 14S–1 14S–2 14–3 14S–5
1–#16
8S–1 1#–16
10S–2 3–#16
10SL–3 2–#16
10SL–4 2–#16
12S–3 1#16
12S–4 1–#12
12S–5 3– #16
14S–1 4–#16
14S–2 1–#8
14–3 5–#16
14S–5
1–#16 1#–16 3–#16 2–#16 2–#16 1#16 1–#12 3– #16 4–#16 1–#8 5–#16
A
F B C A
NOTE: F A

A B A 14S-10 is 14S-2 rotated100º

NOTE: C/W in shell. E F G A B
F B C A
B A
14S-11
14S-10 is
is 14S-2
14S-2 rotated 250º C/W
rotated100º C/W in
in shell.
shell. E B
G
E
D
C
B
14S-12 is
14S-11 is 14S-2
14S-1 rotated
rotated100º
250º C/W
C/W in
in shell.
shell. D C
E C 14S-13
14S-12 is
is 14S-1
14S-1 rotated 260º C/W
rotated100º C/W in
in shell.
shell.
D B D C
14S–6 14S–7 14S–9 14S-13 is 14S-1 rotated 260º C/W in shell. 16S– 1 16– 2 16S– 3
6–#16
14S–6 3–#16
14S–7 2–#16
14S–9 7– #161
16S– 1–#12
16– 2 1– #16
16S– 3
6–#16 3–#16 2–#16 7– #16 1–#12 1– #16
E A A
A B D A C A
B E D A B A B A
A
A B D A C A
B D B B A
A
C B
C B
C B
C B
C B
C B
16S–4 16–7 16S–8 16– 9 16– 10 16– 11 16– 12 16– 13
2–#16
16S–4 2–#16,
16–71–#8 5–#16
16S–8 2–#16,
16–2–#12
9 3–
16–#12
10 2–
16–#12
11 1–#4
16– 12 2–#12
16– 13
2–#16 2–#16, 1–#8 5–#16 2–#16, 2–#12 3– #12 2– #12 1–#4 2–#12

SHELL SIZE 18 INSERT PATTERNS

SHELL SIZES
SHELL SIZE 18 INSERTPATTERNS
18 INSERT PATTERNS
H A G F C
A F A
D A E
G H I A B G F G C B
A F H A
D A E
G I B G B
J H
F C E B
C B C B
J D A
F E D E D C
C B
C B C B
E D D D A
C
18–1 18–4 18–5 18– 6 18– 7 18– 8 18– 9
10–#16
18–1 4–#16
18–4 1–#16,
18–52–#12 1–#4
18– 6 1–#8
18– 7 7-#16,
18–1-#12
8 5–#16,
18–2–
9 #12
10–#16 4–#16 1–#16, 2–#12 1–#4 1–#8 7-#16, 1-#12 5–#16, 2– #12
E F
D A
D A
E E F A
D A
D A B A A
D A C D B
E A
D A
A B A
C B C D C B
D B
C B B
C B C C
D B
C B B
C
18–10 18–11 18–12 18– 13 18– 14 18– 15 18– 16
4– #12
18–10 5–#12
18–11 6–#16
18–12 3–#12, 1– #8
18– 13 1–#16, 1– #4
18– 14 4–#12
18– 15 1–#12
18– 16
4– #12 5–#12 6–#16 3–#12, 1– #8 1–#16, 1– #4 4–#12 1–#12

A B
NOTE: NOTE:
A B
The following patterns
NOTE:are also available. The following patterns
NOTE:are also available.
18-17 is 18-9 rotated
The following patterns100º C/W available.
are also in shell. E C
18-23 is 18-1 rotated
The following patterns100º C/W available.
are also in shell.
18-18
18-17 is
is 18-9
18-9 rotated
rotated 250º
100º C/W
C/W in
in shell.
shell. D
18-24
18-23 is
is 18-1
18-1 rotated
rotated 250º
100º C/W
C/W in
in shell.
shell.
These
18-18 isare in addition
18-9 to theC/W
rotated 250º standard
in shell.
E C
18-27
18-24 is
is 18-5
18-1 rotated
rotated 100º
250º C/W
C/W in
in shell.
shell.
D
W, X, Yare
These andinZaddition
polarztions available
to the standard 18– 20 18-28 is
18-27 is 18-5
18-5 rotated
rotated 100º
250º C/W
C/W in
in shell.
shell.
for
W, insert pattern
X, Y and 18-9.
Z polarztions available 5–#16
18– 20
These
18-28 isare in addition
18-5 to theC/W
rotated 250º standard
in shell.
for insert pattern 18-9. 5–#16 W, X, Yare
These andinZaddition
polarztions available
to the standard
for
W, insert pattern
X, Y and 18-1 andavailable
Z polarztions 18-5.
for insert pattern 18-1 and 18-5.
TOLERANCE TITLE SHEET DWG. NO. REV
XX ± .010 INSERT PATTERNS 1 OF 7 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

75
MIL-DTL-5015
SERIES II & III

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

MIL-DTL-5015
CAVITY SERIES III INSERTSHOWN
IDENTIFICATION PATTERNS PER MIL-STD-1651
FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OFSHELL
PIN ANDSIZE
REAR20 INSERT
RACE PATTERNS
OF SOCKET INSERTS
SHELL SIZE 20 INSERT PATTERNS

J A
A A C
I K B D A
G B E B
H F
L N C H

G M D C B F C
C B D A
E D
F E

20–1 20–2 20–3 20–4 20–7 20–8

14– #20 1– #0 3– #12 4– #12 8– #16 4–#16, 2 – #8

L
A F
B C E F A
A E G
G B
M E F
H G H E G B D I H

A D
F C
N K
B C A
E D C D C
D J H

20–9 20–11 20–14 20–15 20–16

1– #12, 7– #16 13 – #16 3– #12, 2– #8 7– #12 7– #16, 2– #12

E A
F
G H A
A H B
D A E A
F F I B G I C

C B
D C F D D B
C B E
E C

20–17 20–18 20–19 20–21 20–22

1– #16, 5– #12 6– #16, 3– #12 3– #8 8– #16, 1– #12 3– #16, 3– #8

M A
B
A J A K A
C

L N C
B

J B
B
D

I K
T P M
D B H D
N L C
H
A

K
S R H C
E

M J E L
G D
F D
F

F E H F
G

C
G E

20–24 20–27 20–29 20–32 20–33

2 – #16, 2 – #8 14– #16 17– #16 8– #16 11– #16

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT PATTERNS 2 OF 7 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

76
MIL-DTL-5015
SERIES II & III

MIL-DTL-5015 SERIES
MIL-DTL-5015 III INSERT
SERIES III INSERTPATTERNS PER
PATTERNS PER MIL-STD-1651
MIL-STD-1651
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
CAVITY
OF PINIDENTIFICATION
AND REAR FACE SHOWN FORINSERTS
OF SOCKET FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
SHELL SIZE 22 INSERT PATTERNS
SHELL SIZE 22 INSERT PATTERNS
A
A
F A A

B A D B E B B

C B
D C C
C

22–1 22–2 22–4 22–5 22–6

2– #8 3– #8 2– #12, 2– #8 4– #16, 2– #12 1– #16, 2– #8

A A
D A

E B
B A

C B
C B
D C

22–7 22–9 22–10 22–11 22–12

1– #0 3– #12 4– #16 2– #16 3– #16, 2– #8

A
L M A G A
D A H A B
K U N B F B
F B
E J T V P C G C H

H S R D E C
C B E C
F D
G F E D D
E

22–13 22–14 22–15 22–17 22–18

1– #16, 4– #12 19– #16 1– #16, 5– #12 8– #16, 1– #12 8– #16

A
B

K B
G H A D A
J L C
A

C C
P M
A
H D F J B
H

N
D
G

B B
G E E D C C
F
E
F

22–19 22–20 22–21 22–22 22–23

14– #16 9– #16 2– #16, 1– #0 4– #8 8– #12
C

F
D

A
B

F A
B

D A
E

H
C

B
P
A

G
A
N

J E G B
V

G C
M

H
S

C B
G

D
U

E
T

F D D C
L

C
K

E G F
B
J

22–27 22–28 22–30 22–32 22–33 22–36

1– #8, 8– #16 7– #12 19– #16 4– #16, 2– #12 3– #16, 4– #16 8– #12

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT PATTERNS 3 OF 7 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

77
MIL-DTL-5015
SERIES II & III
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITYSERIES
MIL-DTL-5015 IDENTIFICATION SHOWN
III INSERT FOR FRONT
PATTERNS PER FACE
MIL-STD-1651
OF PIN AND REAR RACE OF SOCKET INSERTS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZE 24 INSERT PATTERNS

SHELL SIZE 24 INSERT PATTERNS
C A
A A B L B
F A G A
B D C
K M C
D E
F H B
E G B F G H J P N D

J K
B M I O E
L N
A E C
D C P R H F
D G
S X

24–1 24–2 24–4 24–5 24–6 24–7

1– #12, 1– #0 7– #12 3–#16, 1 – #0 16– #16 8 – #12 14– #16, 2– #12

L
B C A

F
F A A

J
E

A
M
B A E G B D E F
B

C
G
R

K
D

B
D C G H I C

H
24–9 24–10 24–11 24–12 24–15
2– #4 7– #8 6– #12, 3– #8 3– #12, 2– #4 16– #16

A A A
J B H B
F B D A
H C G C
G K L J K

G D
F D
E C C B
D F E E

24–16 24–20 24–21 24–22

3– #16, 1– #8, 3– #12 9– #16, 2– #12 9– #16, 1– #8 4– #8
N

A B C B C
H

A D A D
R
K

F B E F G H J E F G H J
S
E

K L M P K L M N P Q
B

N Q
G

G
M

R S U
P

R S T U V T V
C

E C
D

W X Z
A

W X Y Z
F

24–24 24–27 24–28 24–80

16– #16 7– #16 24– #16 23– #16

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT PATTERNS 4 OF 7 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

78
MIL-DTL-5015
SERIES II & III

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651

MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
CAVITY IDENTIFICATION
CAVITY SHOWN
IDENTIFICATION SHOWN FORFOR FRONT
FRONT FACE FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
OF PIN AND REAR FACE OF SOCKET INSERTS

SHELLSHELL SIZE2828INSERT
SIZE INSERT PATTERNS
PATTERNS

K A A A
H A B
J L B
S A B
G J C M
H P C
P C D E B

G N D C B
G E F D C
F E D
F E

28–1 28–2 28–3 28–4 28–5

6– #12, 3– #8 12– #16, 2– #12 3– #8 7– #16, 2– #12 2– #16, 1– #12, 2– #4

H J
J F R A
H A A N E
A P B
A S
M G K E U P F a T C
B N
B G K
J G V B b
M Z U D
F B R G

L d
M L W C
K L Y V
S H E
L E F C X
D K
D C X W
C I F
E D T J
D M G
H

28–8 28–9 28–10 28–11 28–12

2– #12, 10– #16 6– #16, 6– #12 3– #12, 2– #8, 2– #4 18– #16, 4– #12 26– #16

B A B C D
A K A A B
C D F G B E L B
E J
T L M C H K L C
J
H J K L M N M
G L C
K K E
P R S T U V W S V U N A F M

a c H R Q P D R D
X Y Z b J
d e f g h G
P M H E J
k N H
j G F
F E G
i m

28–15 28–16 28–17 28–18 28–19

35– #16 20– #16 15– #16 12– #16 6– #16, 4– #12

J A B C D F
A
E F G H J
H B
L M N P R C A
K
N P K S T U Z
V W X

G C
M L a b c d e f
E D
g h j k m
F D
n p r s B
E

28–20 28–21 28–22

4– #16, 10– #12 37– #16 3– #16, 3– #4

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT PATTERNS 5 OF 7 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

79
MIL-DTL-5015
SERIES II & III

MIL-DTL-5015 SERIES III INSERT PATTERNS

CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PINMIL-DTL-5015
AND REAR FACEIII INSERT PATTERNS
OF SOCKET INSERTS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE OF PIN AND REAR FACE OF SOCKET INSERTS

SHELL SIZE
SHELL 3232INSERT
SIZE PATTERNS
INSERT PATTERNS

A B
A A B C C D
A
E A
E I J F
E G H
D F
K L N
E B B O P M R S

T
U V
G J
D C D C B
H W X

32–1 32–2 32–3 32–5 32–6

3– #12, 2– #0 2– #16, 3– #4 4– #16, 2– #12, 2– #0 16– #16, 2– #12,
2– #4, 1– #0 3– #8, 2– #4
P A
W N
c T A
J M F A M B
H D
X S E Y P
d A A B R B C
c U N X
h K A I G L C
F E Y
Z
e R E B W S
j Y L G B d V O J B D E
Z K Z D
M a P F D E G
C C C F
k f a H V T
T e W K
N J J U
R
G H I K E F H
g b D C
b I X L
U
O S L M N H F G
G

32–7 32–8 32–9 32–10 32–13 32–15

28– #16, 7– #12 24– #16, 6– #12 12– #16, 2– #4 3– #16, 2– #8, 18– #16, 5– #12 6– #12, 2– #0
2– #4
S

A B
V

1
N
B

C GD E 2
H 21
C

K 20
F

D A F L M J E A 3
19
R

N O P R 36 22
J

T U V W 35 23 4
S 18
D

34 44 37 24
M

X Y Z a
33 25
H
A

43 45
T

b c d e f 17 38 5
16 46 6
g j
B

h k 42 39
n p q r 15 4132 40 26 7
D

m
A

D B
G

s t u v 14 31 30 28 27 8
C
L

B w x y 29
P

z 13 9
E

AB AA AC C 11 10
U

12
AD AE
E

AF AG
K
O

32–17 32–19
32-20 32–22 32–63 32–73
4– #4 3-#12, 2-#0
16-#16, 2-#12 54-#16 5-#4 46-#16
3-#8, 2-#4

SHELL SIZE 36 INSERT PATTERNS

A B A S M
A D B D E C
A C E D
A F G U
I G F K H Z
F H J I J L O I
F B K L M N O P a E
O R N R V A
P S T M d
U V W X S V J
E B D B Z a b c X
T Y U
Z Y P H
Y W a B
d e f g e
b c d e
j K C
k m g k h
h u t v j
n p f f b W F
C n p
E m r
D w s u t c
R
C C y X L G
x v w
D z x z y N
T

36-3 36-5 36-6 36-7 36-8 36-9

3-#12, 3-#0 4-#0 4-#4, 2-#0 40-#16, 7-#12 46-#16, 1-#12 14-#16, 14-#12,
2-#8, 1-#4
h S B C C B A
A
A B A D J H
R B ED
C D E F G NOTE: T E F H
P
J K
S R P
G
N
F
M L K
d U C M N R
Insert Patterns 36-11 and 36-12 are available.
H J K L M N Q e f L S
a Z Y X W V U T
T U V W X Y Z
O P Q R S T U
V W X Y Z a b c 36-11 is identical to 36-10, but with the insert P
c
q
V D
a b c d f g h i i h g f e d c b

g
clocked 100 degrees CW. j m
W
k m n p q t s r p n m l k
d e h b j r
m n
f
p q r
j
s
k
36-12 is identical to 36-10, but with the insert N i h
E
s
t u v w AA z y x w v u
a X AB AC x AF AE AD AC
t u v w x clocked 250 degrees CW. This is an addition M
Z Y
F y z
AD
AA
AE AF AH
AG AB

y z
to the standard W, X, Y, and Z alternate L
K
J
H
G AK
AJ
AH

polarizations that are available.

36-10 36-15 36-52 36-66
48-#16 35-#16 52-#16 52-#16, 4-#12

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT PATTERNS 6 OF 7 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

80
 MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
MIL-DTL-5015 CAVITY IDENTIFICATION
MIL-DTL-5015
OF PIN
SHOWN
SERIES III INSERT
AND REAR RACE
FORPER
PATTERNS
OF SOCKET
FRONT FACE
MIL-STD-1651
INSERTS
SERIES II & III CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR RACE OF SOCKET INSERTS
MIL-DTL-5015 SERIES III INSERT PATTERNS PER MIL-STD-1651
SHELL SIZE 40 INSERT PATTERNS
CAVITY IDENTIFICATION SHOWN FOR FRONT FACE
OF PIN AND REAR FACE OF SOCKET INSERTS
SHELL SIZE 40 INSERT PATTERNS
SHELL SIZE 40 INSERT PATTERNS
F A B
A B C
C M A B C
D E G S C D E F G
F G
F A B D E H I
A B C A N W
C M H J K L M N A F GB C
H I J K L
H TS C D E F G
D E F G G J K M N
M N O P R S D P R L
O X O S T D E H I
A N W F G
H J K L M N
H I J K L
H T
M N O J U J K M N
P R S D O X O P R S T L S
T U V W X R
B P Z
O T U
P
Y a b V U V W X
Z JK U
T U V W X E R V R S X
B P Z
c d e Y O W T U
L P
Y a b V U V W X
Z K
E R V X
c d e
L
Y
40–4
W

40–1 40–2 40–3 16– #16, 2– #12,

24– #16, 6– #12 23– #16 18– #16, 4– #12, 1– #4 40–4
3– #8, 2– #4
40–1 40–2 40–3 16– #16, 2– #12,
24– #16, 6– #12 23– #16 18– #16, 4– #12, 1– #4 3– #8, 2– #4

K A A A B A B
J B C F
Q E D E
L B C C D E F G
G H JB K L
K A C A F A B AI
I P
JO M
B R
M N CO F
E H J K L M N D
P E
Q R S T
L D ZQ E F
H B C C D G H K
G I J L a
C O F G UV W X Y Z
I P D P O
O M R
H J K L M N M N O P Q R S T
D N Z S H
H Y R
N O G a
V
D P O bUc W
d e Xf Y
g Z
h i
T
G E X
N V H U V l m
Y W U S R j k n o
N M I S
b c d e
p qf g h i
T W X
G F E XL J r s
KV U T V tl m
u
W U j k n o
M I S
p q
L W X
F J r s
K T t u

40–5
6– #12, 4– #8, 40–6 40–7 40–9
40–5
2– #4, 3– #0 24– #16, 1– #12, 1– #0 18– #16, 2– #12, 2 – #0 24– #16, 22– #12, 1– #8
6– #12, 4– #8, 40–6 40–7 40–9
2– #4, 3– #0 24– #16, 1– #12, 1– #0 18– #16, 2– #12, 2 – #0 24– #16, 22– #12, 1– #8

1
A A B 2
P A C D 24
B E L M 23 3
N B E F H J K
R 22 25 4
C D 421
H N P R S T U VW 21 26
F A B 2
G M a P S C A C D 41 43 27 5
JB EK A 23 24 3
X YE ZF Ha b cK L d Mf g 40 54 44
N B J 22 28
I Z R T 20 25 4
C D L 53 55 45 6
L D h i N j P n Rm S oT pU Vq W r s 21 42 26
F H b 39
G M S 41 60 43 56 27 29 5
M JN O PK Q a C t X u Y Zv w
a x y c zd f AA gAB 19 52 46
b 40 54 44 28
I L Z TU AC AD AE AF AH AJ AK AL AM AN 20 7
Y hi j n m o q 38 53 59 55 57 45 30 6
L D p r s 18
b AP AR AS AT AU AV AW AX AY 39 60 47 29 8
K E 51 58 56
M
R N O P U Q t u v w x y z AA AB 19 52 46 31
37 50 48
V U AC ADAZ AEBA BB BC BD
AF AH AJ AKBE BF AL AM BH AN 17 7
S T Y X 36 59 49 57 32 30 9
W J F 18 38
BJ
AP AR BK
AS BL AU BM AV
AT BP BR
BN AW AX AY 51 35 33 47 10 8
V X K E 16 58
R U 34
Y b H G 37 50 48 31
W V AZ BA BS BT
BB BC BU BV BF
BD BE BH 17 15 49 12 11
S Z a T X 36 32 9
W J F 14
c BJ BK BL BM BN BP BR 35 13 33
V X 16 34 10
Y b H G BS BT BU BV
W 15 11
Z a 14 12
c 40–11 13

40–10 18– #16, 4– #12, 40–56 40–62

16– #16, 9– #8, 4– #4 1– #8, 40–11
1– #4, 1– #0 85– #16 60– #16
40–10 18– #16, 4– #12, 40–56 40–62
TITLE
16– #16, 9– #8, 4–
TOLERANCE #4 1– #8, 1– #4, 1– #0 SHEET
85– #16 DWG. NO. 60– #16 REV
XX ± .010 INSERT PATTERNS 7 OF 7 M5015 -
.XXX ± .005 MIL-DTL-5015 SERIES II & III
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

81
MIL-DTL-26482
SERIES 2

MIL-DTL-26482 SERIES 2 AND CORSAIR PART NUMBER CROSS REFERENCE

Military Prefix MS34 70 W 14 4 P X
Corsair Prefix CJ09 70 W 14 4 P X

Shell Configuration
70 Receptacle, narrow flange
71 Receptacle, cable connecting
72 Receptacle, wide flange
74 Receptacle, jam nut
75 Plug, RFI grounding
76 Plug, straight
Class (materials/finish)
A Aluminum, black anodized
L Aluminum, electroless nickel
W Aluminum, olive drab cadmium
over electroless nickel
S Stainless steel, passivated
Shell Size
8, 10, 12, 14, 16, 18, 20, 22, or 24
Insert arrangement
Refer to layout patterns per MIL-STD-1669
Contact Type
P Pin
S Socket
A Connector less pins
B Connector less sockets
Polarization
N Normal (not included in part number)
W, X, Y, or Z Alternate positions,
refer to polarization chart

The normal position (N) has the insert centerline MIL-DTL-26482 SERIES 2 POLARIZING POSITIONS
coinciding with the centerline of the master key
(or keyway) of the shell. The alternate clocking E Degrees E Degrees

positions (W,X,Y,Z) are accomplished by rotating Insert N° W° X° Y° Z° Insert N° W° X° Y° Z°

the pin insert clockwise. The socket insert is 8-2 0 58 122 ––– 0 18-8 0 180 ––– ––– –––
rotated counter clockwise. 8-3 0 60 210 ––– ––– 18-11 0 62 119 241 340
8-4 0 45 ––– ––– ––– 18-30 0 180 193 285 350
E 8-33 0 90 ––– ––– ––– 18-32 0 85 138 222 265
MASTER 8-98 0 ––– ––– ––– ––– 18-85 0 45 90 180 240
KEYWAY
10-6 0 90 ––– ––– ––– 18-88 0 12 45 168 202
10-98 0 90 180 240 270 20-16 0 238 318 333 347
12-3 0 ––– ––– 180 ––– 20-24 0 70 145 215 290
12-8 0 90 112 203 292 20-27 0 72 144 216 288
12-10 0 60 155 270 295 20-39 0 63 144 252 333
14-4 0 45 ––– ––– ––– 20-41 0 45 126 225 –––
14-5 0 40 92 184 273 20-90 0 18 60 240 270
14-9 0 15 90 180 240 22-12 0 ––– ––– ––– –––
14-12 0 43 90 ––– ––– 22-19 0 15 90 225 308
14-15 0 17 110 155 234 22-21 0 16 135 175 349
14-18 0 15 90 180 270 22-32 0 72 145 215 288
14-19 0 30 165 315 ––– 22-34 0 62 142 218 298
14-22 0 45 ––– ––– ––– 22-41 0 39 135 264 –––
16-8 0 54 152 180 331 22-55 0 30 142 226 314
FIGURE 1 16-14 0 25 78 180 240 22-95 0 26 180 266 –––
16-23 0 158 270 ––– ––– 22-96 0 19 41 ––– –––
Figure 1 illustrates the centerline of the insert 16-26 0 60 ––– 275 338 24-19 0 30 165 315 –––
rotation clockwise, with the table showing the 16-95 0 25 90 153 ––– 24-27 0 45 110 140 225
degree of rotation. Figure 1 looking at the 16-99 0 66 156 223 340 24-31 0 90 225 255 –––
engaging face of the pin insert. 24-61 0 90 180 270 324

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 MIL-DTL-26482 -
MIL-DTL-26482, SERIES 2, CORSAIR
.XXX ± .005
PART NUMBER CROSS REFERENCE
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

82
MIL-DTL-26482
SERIES 2

VOLTAGE RATING

GENERAL SPECIFICATIONS ALTITUDE WORKING VOLTAGE, AC, RMS

Rear release contact retention system.
Service Rating Service Rating Service Rating
9 shell sizes (8 to 24) in 49 insert
Condition I II Shielded Gage
arrangements utilizing contact sizes
20, 16, and 12 gage crimp contacts
Sea Level 600 1000 500 volts, dc MI
20
per MIL-C-39029. 70,000 ft. 300 450 ––– MI
Bayonet coupling mechanism. The following insert arrangements have a Service Rating II. 16
MI
Polarization by insert rotation, per 12-3 14-5 16-8 18-11 20-16 22-21 24-19
MI
MIL-STD-1669. All others have a Service Rating I. 12
MI
Operating temperature range: MI
-55 degrees C (-67 degrees F) CONTACTS
to 200 degrees C (392 degrees F).
Uses high reliability metal contact Military Wire Test
retention clips. Gage Part Number Range Current
Gage
M39029/4-110 PIN
20 20-24 7.5 amps 20
Environmental Flourosilicone Elastomers M39029/5-115 SOCKET 16
M39029/4-111 PIN 12
16 16-20 13.0 amps
Refer to page 96 for additional M39029/5-116 SOCKET
contact and tooling information. M39029-4-113 PIN
12 12-14 23 amps
M39029-5-118 SOCKET
MIL-DTL-26482 SERIES 2
Size
INSTALLING / REMOVING TOOLS (PLASTIC) SEALING
RECEPTACLE PLUGS
PANEL CUTOUTS 20
Military Military Military 16
Gage Gage
Part Number Part Number
Size Size Part Number 12
20 20
M81969/14-11 M81969/14-02
20 20 MS27488-20-2
16 16
M81969/14-03 M81969/14-03
16 16 MS27488-16-2
12 M81969/14-04
12 M81969/14-04
12 12 MS27488-12-2

Military
MS3470 RECEPTACLE, NARROW FLANGE
Part Number
MIL-DTL-26482 SERIES 2 MS34722 RECEPTACLE, WIDE FLANGE
MIL-DTL-26482 SERIES
MS27488-20
MS27488-16
RECEPTACLE
MS27488-12 PANEL CUTOUTS
C
MS3474 RECEPTACLE, JAM NUT
RECEPTACLE PANEL CUTOUTS 4XOE

A
M3470 RECEPTACLE, NARROW FLANGE

M3472 RECEPTACLE,
B WIDE
MS3470FLANGE
RECEPTACLE, NARROW FLANGE

MS3472 RECEPTACLE, WIDE FLANGE

D DIA

C
MS3474 RECEPTACLE, JAM NUT Square Flange Mount Receptacles
Narrow4 X OWide
E
MS3474 RECEPTACLE, JAM NUT Jam Nut
Receptacle Flange Falnge DIA DIA
Shell Size A ± .005 B ± .005 C ±.005 C ± .005 D ± .005 E ± .005
A 8 0.572 0.536 0.594 0.734 0.568 0.120
10 0.697 0.661 0.719 0.812 0.685 0.120
12 0.895 0.824 0.812 0.938 0.864 0.120
B 14 1.010 0.948 0.906 1.031 0.989 0.120
16 1.135 1.072 0.969 1.125 1.113 0.120
18 1.260 1.197 1.062 1.203 1.238 0.120
20 1.385 1.322 1.156 D DIA1.297 1.363 0.120
22 1.510 1.447 1.250 1.375 1.488 0.120
24 1.635 1.572 1.375 1.500 1.615 0.147

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 GENERAL SPECIFICATION 1 OF 1 M26482 -
.XXX ± .005 & RECOMMENDED PANEL DIMENSIONS.
ANGLES ± 1° MIL-DTL-26482 SERIES 2 http://www.corsairelectricalconnectors.com (949) 833-0273

83
MIL-DTL-26482
SERIES 2

MIL-DTL-5015 SERIES
MIL-DTL-26482 SERIES III INSERT PATTERNS
2 INSERT PER MIL-STD-1651
PATTERNS PER MIL-STD-1669
CAVITY IDENTIFICATION
CAVITY SHOWN
IDENTIFICATION SHOWNFOR FRONT
FOR FACE
FRONT FACE
OF PIN
OF PIN ANDAND REAR
REAR FACE
RACE OF OF SOCKET
SOCKET INSERTS
INSERTS
G A
A
A A
C H B
A
F B C A
H
F B

G K J C

E C
C B
B E C F E D
D
B
D

0833 0898 1006 1203 1208 1210

3– #20 3– #20 6– #20 3– #16 8– #20 10– #20

A
A H A A
H B L
G B
K M B
A J
B A D B E C R N
B G J J C

M K
P D
L H
D C F C
G E
F D E D
C F
E

1409 1412 1415

1402 1404 1405 5– #20 4– #16 1– #16
2– #12 4– #12 5– #16 4– #12 8– #20 14– #20

A P A
L A A
M A B K B N R
A B B
K M N B
N L R C
L N P C M P S T
C J S C
G B P Y
J T U P C b D
K V R D Z T D N a U

U L
X M E
S H H D Z c V
R F E
C
J T S E U L
K W Y W F
H D M V X
E D F
H G F K G
G E J
G J H
F E H G
F

1614 1623
1418 1419 1608 8– #20 1– #16 1626
18– #20 19– #20 8– #16 6– #12 22– #20 26– #20

A T A
S A
R B S B L A
J A L A
G B R U
d T V C M
H e K B B
K B P C M K
c e U P W D W N
H d f J S N X
D C a
F C N b V Y

G L C i g R P J V P C
g f N c h E
a W X
M E Z
H D U R
F D M b Y H
F D
D Z X a Z T S
E L F G E
E L G F
Y G E
K G K H F
J H J

1830
1808 1811 1– #16 1832 2016 2024
8– #12 11 – #16 29– #20 32– #20 16– #16 24– #20

A A Y A U A
W A W B N A V B
V J X B T
B B M n W C
U V C B W Z S
C X P C m p X
j X j Y AA
T U V k a q Y
i Y D i D W R m D k
k k Z M K L U R z BB r D
Z E H C C j s b CC
S h T h s m n E GG Z
r a E a j
m S t F X i t c P y s E

R g r n T F a
g F b L V S i
q n b r p x FF DD t F
q p G K D S G N EE
P f p R
c G c h d w u b
f U T q h
N e d H G D J E v c
H P e d R g e H g
M G
M J H F P f J f d
L K N J e
F E G N K L H
M K M L K J
L

2039 2241
2– #16 2041 2212 2221 14– #16 2255
37– #20 41– #20 12– #12 21– #16 27– #20 55– #20
p

A
B M A
X M A B Z A
V W C a B
L N Y b
B u v c C
D N P Z P X
U h Z L
Y C a t
Y Q GG w d D
E K W s HH e
T i f b V r FF
g a F K U V R D X g R C NN JJ
x f E

S PP
e q y g
c U EE MM KK F
f b G J D
W d S LL
R J S E p DD z h
T T G
e c H V T CC AA
P d S BBn H
J H U E i
N K H G F R m J
F P k j K
M L G
N ML

2295
6– #12 2419 2431 2461
26– #20 19– #12 31– #16 61– #20

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 INSERT PATTERNS 1 OF 1 M26482 -
.XXX ± .005 MIL-DTL-26482 SERIES 2
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

84
MS3470 MS3470 NARROW
MS3470
MIL-DTL-26482

NARROWFLANGE
SERIES 2
MIL-DTL-26482 SERIES 2

RECEPTACLE
FLANGE RECEPTACLE
MIL-DTL-26482 SERIES 2

MS3470 NARROW FLANGE RECEPTACLE

B D
A
MASTER G
KEYWAY

B D
MASTER G
KEYWAY C

.190
.130
C E F
SHELL SIZE: 16

.190
.130

E F
SHELL SIZE: 16

G
A B C D E F Accessory
Shell Size Max. ± .005 − .006 Max. −.031 ±.016 Thread
8 0.828 0.594 0.474 1.215 0.462 0.062 1/2-20 UNF 2A
10 0.954 0.719 0.591 1.215 0.462 0.062 5/8-24 UNEF 2A
12 1.047 0.812 0.751 1.215 0.462 0.062 3/4-20 UNEF 2A
14 1.141 0.906 0.876 1.215 0.462 0.062 7/8-20 UNEF 2A
16 1.234 0.969 1.001 1.215 0.462 0.062 1-20 UNEF 2A
18 1.328 1.062 1.126 1.215 0.462 0.062 1 1/16-16 UNEF 2A
20 1.453 1.156 1.251 1.275 0.587 0.094 1 3/16-16 UNEF 2A
22 1.578 1.250 1.376 1.275 0.587 0.094 1 5/16-16 UNEF 2A
24 1.703 1.375 1.501 1.275 0.620 0.094 1 7/16-18 UNEF 2A

MS3470 NARROW FLANGE RECEPTACLE

G
A B C D E F Accessory
Shell Size Max. ± .005 − .006 Max. −.031 ±.016 Thread
TOLERANCE 8 TITLE 1.065 0.734 0.474 1.215 0.493 0.062 SHEET DWG.
1/2-20 NO. UNF 2A REV
XX ± .010 10 CONNECTOR, ELECTRICAL, NARROW WALL MTG.
1.141 0.812 0.591 1.215 0.493 0.062 1 OF 1 5/8-24 UNEF MS34702A -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
12 1.266 0.938 0.751 1.215 0.493 0.062 3/4-20 UNEF 2A
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273
14 1.360 1.031 0.876 1.215 0.493 0.062 7/8-20 UNEF 2A
16 1.453 1.125 1.001 1.215 85 0.493 0.062 1-20 UNEF 2A
18 1.532 1.203 1.126 1.215 0.493 0.062 1 1/16-16 UNEF 2A
MS3472 MIL-DTL-26482 SERIES 2
MIL-DTL-26482 SERIES 2 MS3472 NARROW FLANGE RECEPTACLE

MIL-DTL-26482 SERIES 2

MS3472 WIDE FLANGE RECEPTACLEMS3472 NARROW FLANGE RECEPTACLE

B D
MASTER KEYWAY
G

B D
MASTER KEYWAY C
G

.190
.130
E F
SHELL SIZE: 16 C

.190
.130
E F
SHELL SIZE: 16

G
A B C D E F Accessory
Shell Size Max. ± .005 − .006 Max. −.031 ±.016 Thread
8 1.065 0.734 0.474 1.215 0.493 0.062 1/2-20 UNF 2A
10 1.141 0.812 0.591 1.215 0.493 0.062 5/8-24 UNEF 2A
12 1.266 0.938 0.751 1.215 0.493 0.062 3/4-20 UNEF 2A
14 1.360 1.031 0.876 1.215 0.493 0.062 7/8-20 UNEF 2A
16 1.453 1.125 1.001 1.215 0.493 0.062 1-20 UNEF 2A
18 1.532 1.203 1.126 1.215 0.493 0.062 1 1/16-16 UNEF 2A
20 1.688 1.297 1.251 1.275 0.587 0.094 1 3/16-16 UNEF 2A
22 1.766 1.375 1.376 1.275 0.587 0.094 1 5/16-16 UNEF 2A
24 1.891 1.500 1.501 1.275 0.620 0.094 1 7/16-18 UNEF 2A

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, WIDE WALL MTG. 1 OF 1 MS3472 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

86
 MIL-DTL-26482 SERIES 2

MS3471 MS3471 RECEPTACLE, IN LINE

MIL-DTL-26482 SERIES 2
MS3471 RECEPTACLE, IN LINE
MIL-DTL-26482 SERIES 2

MS3471 RECEPTACLE, IN LINE

D
B
G

D
B
C G

.190
.130
A C
E F

SHELL SIZE: 16
.190
.130
A
E F

SHELL SIZE: 16

G
A B C D E F Accessory
Shell Size Max. + .020 + .003 Max. ±.016 Thread
8 0.828 0.938 0.471 1.405 .462/.431 0.062 1/2-20 UNF-2A
10 0.954 1.062 0.588 1.405 .462/.431 0.062 5/8-24 UNEF-2A
12 1.047 1.156 0.748 1.405 .462/.431 0.062 3/4-20 UNEF-2A
14 1.141 1.250 0.873 1.405 .462/.431 0.062 7/8-20 UNEF-2A
16 1.234 1.344 0.998 1.405 .462/.431 0.062 1-20 UNEF-2A
18 1.328 1.438 1.123 1.405 .462/.431 0.062 1 1/16-18 UNEF-2A
20 1.453 1.562 1.248 1.465 .587/.556 0.094 1 3/16-18 UNEF-2A
22 1.578 1.688 1.373 1.465 .587/.556 0.094 1 5/16-18 UNEF-2A
24 1.703 1.812 1.498 1.465 .620/.589 0.094 1 7/16-18 UNEF-2A

MS3471 RECEPTACLE, IN LINE

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, IN LINE 1 OF 1 MS3471 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

87
MS3474
MIL-DTL-26482 SERIES 2

MS3474 JAM NUT RECEPTACLE

MIL-DTL-26482 SERIES 2
MIL-DTL-26482 SERIES 2

MS3474 JAM NUT RECEPTACLE MS3474 JAM NUT RECEPTACLE

F

A D E

MASTER G
KEYWAY

B D C E
A

MASTER G
KEYWAY

H .190
.130
B C
SHELL SIZE: 16

H .190
.130

SHELL SIZE: 16

G H
A B C D E F Accessory Mounting
Shell Size Max. ± .005 + .006 Max. Thread Thread
8 0.954 0.525 0.468 1.405 1/2-20 UNF-2A 9/16-24 UNEF-2A
10 1.078 0.650 0.585 1.405 5/8-24 UNEF-2A 11/16-24 UNEF-2A
12 1.266 0.813 0.745 0.707 0.113 1.405 3/4-20 UNEF-2A 7/8-20 UNEF-2A
14 1.391 0.937 0.870 0.658 0.086 1.405 7/8-20 UNEF-2A 1-20 UNEF-2A
16 1.516 1.061 0.995 1.405 1-20 UNEF-2A 1 1/8-18 UNEF-2A
18 1.641 1.186 1.220 1.405 1 1/16-18 UNEF-2A 1 1/4-18 UNEF-2A
20 1.828 1.311 1.245 1.465 1 3/16-18 UNEF-2A 1 3/8-18 UNEF-2A
22 1.954 1.436 1.370 0.772 0.148 1.465 1 5/16-18 UNEF-2A 1 1/2-18 UNEF-2A
24 2.078 1.561 1.495 0.721 0.096 1.465 1 7/16-18 UNEF-2A 1 5/8-18 UNEF-2A

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, JAM NUT WALL MTG. 1 OF 1 MS3474 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

88
MS3475/MS3476
MIL-DTL-26482 SERIES 2

MS3475 PLUG, RFI GROUNDING

MS3476 PLUG, STANDARD

MIL-DTL-26482 SERIES 2
A
MS3475 PLUG, STANDARD

B SHELL SIZE: 16
A Accessory 1.420 MAX
Shell Size Max. Thread
8 0.782 1/2-20 UNEF-2A
B
10 0.926 5/8-24 UNEF-2A
12 1.043 3/4-20 UNEF-2A
14 1.183 7/8-20 UNEF-2A
16 1.305 1-20 UNEF-2A
A
18 1.391 1 1/16-18 UNEF-2A
20 1.531 1 3/16-18 UNEF-2A
22 1.656 1 5/15-18 UNEF-2A
24 1.777 1 7/16-18 UNEF-2A
.190
.320 .130
SHELL SIZE: 16 MIN

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL, RFI PLUG & STD. PLUG 1 OF 1 MS3475/MS3476 -
.XXX ± .005 RECEPTACLE ,CRIMP CONTACTS, MIL-DTL-26482 SERIES 2
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

89
MIL-DTL-26482
SERIES 2

MIL-C-26482 TYPE REAR RELEASE PLUGS

(Corsair CJ series intermateable with MIL-C-26482 Solder or Hermetic pin receptacles)

These three insert layouts, are not qualified

to MIL-C-26482 Series 2. However, they A AD D A D

are rear release and meet all of the appropriate

B BA A B C A CA A C A

B BC C B C

parameters of Series 2, thus providing a

B B B

higher level of environmental capabilities.

0802 0802 08020803 0803 08030804 0804 0804

CONTACT AND TOOLING INFORMATION

Contact Crimp Insertion/Removal

Part Nmber Tool Turret Tool
SOCKET: 244-2001-009 M22520/1-01 M22520/1-02
or or M81969/14-01
PIN: 264-2001-009 M22520/2-02 M22520/2-02

ORDERING NOMENCLATURE

Corsair Prefix CJ09 76 W 08 02 P

Shell Configuration
70 Receptacle, narrow flange
71 Receptacle, cable connecting
72 Receptacle, wide flange
74 Receptacle, jam nut
75 Plug, RFI grounding
76 Plug, straight
Class (materials/finish)
A Aluminum, black anodized
L Aluminum, electroless nickel
W Aluminum, olive drab cadmium
Over electroless nickel
Shell Size
08
Insert Arrangement
02, 03, 04
Contact Type
P = Pin, S = Socket

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL,CJ SERIES, PLUG,SOLDER 1 OF 1 MIL-DTL-26482 -
.XXX ± .005 CONTACTS, MIL-DTL-26482 SERIES 2
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

90
AS81790

MS 90362 (SIX PIN) GENERAL SPECIFICATIONS

Contacts, Power Thread, 3/8-24UNF-2A Contacts, Control Thread, 10-32UNF-2A

Silver plated Copper Alloy Silver plated Copper Alloy
Nut MS35650-3385T Nut MS35650-305T
Flat Washer AN961-616T Flat Washer AN961-10T
Lock Washer MS35335-91 Lock Washer MS35335-88
Receptacle Base Molded Polyester / Glass

MS 3506-1 (THREE PIN) GENERAL SPECIFICATIONS

Contacts, Power Thread, 3/8-24UNF-2A Contacts, Control Thread, 10-32UNF-2A

Silver plated Copper Alloy Silver plated Copper Alloy
Nut MS35650-3385T Nut MS35650-305T
Flat Washer AN961-616T Flat Washer AN961-10T
Lock Washer MS35335-91 Lock Washer MS35335-88
Receptacle Base Molded Polyester / Glass
Shield Aluminum, Epoxy Coated, permanently attached

ORDERING NOMENCLATURE
EXTERNAL AIRCRAFT RECEPTACLES AND ASSOCIATED COMPONENTS
MILITARY AND CORSAIR PART NUMBER CROSS REFERENCE

Description Military Part No. Corsair Part No. Remarks

Connector, Receptacle, MS 90362-1 CJ01 GP6RP-1 with Shield only

External Electric Power MS 90362-3 CJ01 GP6RP basic receptacle only
Aircraft, 115/200 volt, MS 90362-4 CJ01 GP6RP-4 with Shield and Cover
400 Hertz, (six pin)

Shield (for six pin) MS 17845-1 014-1627-001

Cover (for six pin) MS 3505-1 411-1600-001

Description Military Part No. Corsair Part No. Remarks

Connector, Receptacle, MS 3506-1 CJ01GP3RP Receptacle with shield

External Electrical Power, N/A CJ01GP3RP-1 Receptacle with no shield,
Aircraft, 28 VDC (with no applicable military
Operating power, part number)
(three pin)

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL,POWER 1 OF 5 AS81790 -
.XXX ± .005 RECEPTACLE ,AS81790
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

91
AS81790
MS 90362 SERIES
CONNECTOR, RECEPTACLE, EXTERNAL ELECTRIC POWER, AIRCRAFT, 115/200 VOLT, 400 HERTZ, SIX PIN
MS 90362-1 Six pin receptacle with
Shield (MS 17845-1)

MS 90362-3 Six pin receptacle only

MS 90362-4 Six pin receptacle with MS 90362-1

Shield (MS 17845-1) SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
MS 90362-1
and
SHIELD Cover (MS 3505-1)
MS17845-1
SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
SHIELD MS17845-1

MS 90362-1 Six Pin Receptacle with Shield (MS 17845-1)MS 90362-1

SIX PIN RECEPTACLE WITH SHIELD (MS 17845-1)
SHIELD MS17845-1

RECEPTACLE BASE AND

CONTACT ASSEMBLY
RECEPTACLE BASE AND
REF:CONTACT
MS 90362-3
ASSEMBLY
REF: MS 90362-3
RECEPTACLE BASE AND
CONTACT ASSEMBLY
REF: MS 90362-3

MS 90362-3 Six
BASE
Pin Receptacle Only MS 90362-3
TERMINAL POST SIX PIN RECEPTACLE ONLY
MS 90362-3
BASE
TERMINAL POST SIX PIN RECEPTACLE ONLY
POWER PIN
CONTACT
POWER PIN
BASE MS 90362-3
TERMINAL POST CONTACT SIX PIN RECEPTACLE ONLY
TERMINAL PAD
E N
TERMINAL PAD POWER PIN
E N
CONTACT F C
F C
TERMINAL PAD A EB N
A B
F C
TERMINAL POST
TERMINAL POST CONTROL PIN A B
CONTACT
CONTROL PIN
CONTACT
TERMINAL POST
CONTROL PIN
MS 90362-4 Six Pin Receptacle with Shield (MS
CONTACT17845-1) and Cover (MS 3505-1)
MS 90362-4
SHIELD MS17845-1 SIX PIN RECEPTACLE
MS 90362-4
WITH SHIELD (MS 17845-1)
SIX PIN RECEPTACLE
SHIELD MS17845-1 AND COVER (MS 3505-1)
WITH SHIELD (MS 17845-1)
AND COVER (MS 3505-1)
MS 90362-4
SHIELD MS17845-1 SIX PIN RECEPTACLE
WITH SHIELD (MS 17845-1)
AND COVER (MS 3505-1)

COVER MS3505-1
RECEPTACLE BASE AND
COVER MS3505-1 CONTACT ASSEMBLYBASE AND
RECEPTACLE
CONTACT ASSEMBLY
TOLERANCE TITLE COVER MS3505-1 SHEET DWG. NO. REV
RECEPTACLE BASE AND
XX ± .010 CONNECTOR, ELECTRICAL,POWER CONTACT ASSEMBLY 2 OF 5 AS81790 -
.XXX ± .005 RECEPTACLE ,AS81790
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

92
AS81790

MS 3505-1 COVER MS3505-1 COVER

FOR USE WITH MS 90362 EXTERNAL POWER FOR
RECEPTACLE
USE WITH MS90362 EXTERNAL POWER RECPTACLE

5.124

2.562

1.375
1.750

1.875 2.250
1.562 1.600
3.124

1.000
1.750

TYPICAL INSTALLATION
TYPICAL INSTALLATION

SHIELD MS17845-1

OPTIONAL LOCATION
OF AIRFRAME RECEPTACLE BASE AND
CONTACT ASSEMBLY

AIRFRAME COVER MS3505-1

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL,POWER 3 OF 5 AS81790 -
.XXX ± .005 RECEPTACLE ,AS81790
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

93
AS81790

MS17845-1 SHIELD
FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE
MS17845-1 SHIELD
FOR USE WITH MS 90362 EXTERNAL POWER RECEPTACLE

1.750

R .205
1.540 1.375 4 HOLES

1.875 2.250

4.500

SCALE
3.500

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 CONNECTOR, ELECTRICAL,POWER 4 OF 5 AS81790 -
.XXX ± .005 RECEPTACLE ,AS81790
ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

94
AS81790
MS 3506-1
CONNECTOR, RECEPTACLE, EXTERNAL ELECTRICAL POWER, AIRCRAFT, 28 VDC, THREE PIN

MS 3506-1 Three pin receptacle, with

Shield permanently attached

MS 3506-1

CONNECTOR RECEPTACLE, MS 35
BASE EXTERNAL ELECTRICAL POWER
AIRCRAFT, 28VDC, THREE PIN
CONNECTOR RECEPTA
BASE SPECIFICATIONS EXTERNAL ELECTRICAL PO
RECEPTACLE BASE AND
CONTACT ASSEMBLY 2.125 AIRCRAFT, 28VDC, THREE

RECEPTACLE BASE AND

TERMINAL POST 2.125
CONTACT ASSEMBLY

TERMINAL POST 4.500

SEE SPECIFICATIONS
ON PAGE 22 FOR REQUIRED 3.750
NUTS AND WASHERS

SEE SPECIFICATIONS 4.500

TERMINAL POST 3.750
ON PAGE 22 FOR REQUIRED
NUTS AND WASHERS SHIELD
SHIELD PERMANENTLY
ATTACHED TO BASE
TERMINAL POST
SHIELD
SHIELD PERMANENTLY
ATTACHED TO BASE

DETAILS OF BASE AND CONTACT ASSEMBLY

1.988
1.500
.750 .750 POWER PIN
CONTACT
TERMINAL PAD
1.000

1.875 2.250
TERMINAL POST 1.988
1.500
.750 .750 POWER PIN
CONTACT
TERMINAL PAD
1.000
BASE 1.000
.500 R .205
.375 1.875 2.250
TERMINAL POST CONTROL PIN 4 HOLES
.250
CONTACT
.500
.750

TOLERANCE TITLE
BASE SHEET DWG. NO.
1.000 REV
XX ± .010 .500
CONNECTOR, ELECTRICAL,POWER 5 OF 5 AS81790 R .205-
.375
.XXX ± .005 RECEPTACLE ,AS81790 .250 CONTROL PIN 4 HOLES
ANGLES ± 1° CONTACT
http://www.corsairelectricalconnectors.com (949) 833-0273
.500
95 .750
MIL-DTL-5015
SERIES II

ADDITIONAL CONTACT INFORMATION

FOR MIL-DTL-5015 III CONNECTORS

MIL-C-39029 (P/N = M39029) Insulation Sealing

Contact DC Test Contact Slash Sheet Number-PIN Wire Sealing Plugs
Size Current PIN (Color Code) Socket Range Range ø MS27488
16S 13 AMPS N/A /30-217 RED/BRN/BLU 20-16 AWG .053-.103 -16-3 (BLU)
16 13 AMPS /29-212 RED/BRN/RED /30-218 RED/BRN/GRY 20-16 AWG .053-.103 -16-3 (BLU)
12 23 AMPS /29-213 RED/BRN/ORN /30-219 RED/BRN/WHT 14-12 AWG .085-.158 -12-3 (YEL)
8 46 AMPS /29-214 RED/BRN/YEL /30-220 RED/RED/BLK 10-8* AWG .132-.255 -8-3 (RED)
4 80 AMPS /29-215 RED/BRN/GRN /30-221 RED/RED/BRN 6-4* AWG .237-.370 -4-3 (BLU)
0 150 AMPS /29-216 RED/BRN/BLU /30-222 RED/RED/RED 2-0* AWG .360-.550 -0-3 (YEL)

*Utilization of smaller wire is accomplished by use of MS3348 bushings

MIL-DTL-5015, SERIES III CONNECTORS

MIL-DTL-5015 III ASSEMBLY INFORMATION

CRIMP TOOLS AND INSERTION / REMOVAL TOOLS

Extraction Insertion
Contact Crimping Tool Removal Tool
Size Tool Positioner Die Locator Metal Plastic
16S M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 M81969/14-03
16 M22520/1-01 M22520/1-02 N/A N/A M81969/8-208 M81969/14-03
12 M22520/1-01 M22520/1-02 N/A N/A M81969/8-210 M81969/14-04
8 M22520/23-01 N/A* M22520/23-02 M22520/23-09 M81969/15-01 M81969/14-06
4 M22520/23-01 N/A* M22520/23-03 M22520/23-11 M81969/15-02 M81969/14-07
0 M22520/23-01 N/A* M22520/23-04 M22520/23-13 M81969/15-03 M81969/14-08

*Pneumatic Crimping Machine required.

ADDITIONAL CONTACT INFORMATION

FOR MIL-DTL-26482 SERIES 2 CONNECTORS

MIL-C-39029 (P/N = M39029) Insulation Sealing

Contact DC Test Contact Slash Sheet Number-PIN Wire Sealing Plugs
Size Current PIN (Color Code) Socket Range Range ø MS27488
20 7.5 AMPS /4-110 BRN/BRN/BLK /5-115 BRN/BRN/GRN 24-20 AWG .040 - .083 -20-2 (RED)
16 13 AMPS /4-111 BRN/BRN/BRN /5-116 BRN/BRN/BLU 20-16 AWG .053 - .103 -16-2 (GRN)
12 23 AMPS /4-113 BRN/BRN/ORN /5-118 BRN/BRN/GRY 14-12 AWG .097 - .158 -12-2 (ORN)
Other information for MIL-DTL-26482 is provided on page 17.

CONDUCTOR CRIMP BARREL INSPECTION HOLE

1/32" TO 3/32"

INSULATION NOTE: INSULATION SHOULD NOT

TOUCH THE CRIMP BARREL

The proper stripping length of the conductor is the length of wire in the contact wire barrel
(properly seated, and seen through the wire inspection hole), plus 1/32” to 3/32” of exposed wire between
the insulation and the wire barrel. This exposed wire insures that the assembler will not crimp
on the insulation, and also adds a point of flexibility.

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 M5015 -
ADDITIONAL CONTACT AND ASSEMBLY
.XXX ± .005
TOOLING INFORMATION
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Corsair Electrical Connectors CONTACT AND ASSEMBLY
TOOLING INFORMATION

MIL-DTL-5015
SERIES II

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 M5015 -
MIL-DTL-5015 SERIES II,
.XXX ± .005
CONTACT AND ASSEMBLY TOOLING INFORMATION
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MIL-DTL-38999
SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 2 MIL-DTL-38999 -
ADDITIONAL CONTACT AND ASSEMBLY TOOLING
.XXX ± .005
INFORMATION, MIL-DTL-38999
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SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 2 OF 2 MIL-DTL-38999 -
ADDITIONAL CONTACT AND ASSEMBLY TOOLING
.XXX ± .005
INFORMATION, MIL-DTL-38999
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SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 2 D38999 -
RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS,
.XXX ± .005
SERIES I, II AND III, MIL-DTL-38999
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SERIES I, II & III

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 2 OF 2 D38999 -
RECOMMENDED PANEL DIMENSIONS, THREAD DETAILS,
.XXX ± .005
SERIES I, II AND III, MIL-DTL-38999
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MANUFACTURING
PROCESS FINISHES

MIL-DTL-5015, MIL-DTL-26482 & AS81790

APPLICABLE MANUFACTURING PROCESS FINISHES

CLASS W Cadmium (Olive Drab) over Nickel Plate, used for 500 hour salt spray
requirements. Cadmium plate per QQ-P416 Type II, Class 2. Color: Olive Drab
(Electrically conductive) over Electroless Nickel per MIL-C-26074, Class 4, Grade
B. (Total thickness to be .0010” minimum. Bake after nickel plate 1 hour @ 375
+/- 10 degrees F. Bake after cadmium plate and chromed treatment for 1 hour
@ 375 +/- 10 degrees F.

CLASS L Nickel Plate (Electroless) Electroless Nickel per MIL-C-20674, Class 3 or 4,

Grade B. Total thickness to be .0010” minimum.

CLASS A Hard Black Anodize (Aluminum parts only) Anodize (non-conductive) per
MIL-A-2685, Type III, Class 2, .0004” minimum for military, and .0010” for industrial.

CLASS Passivate (Stainless Steel parts only) Passivate per QQ-P-35

G/KS/LS
CLASS N Electrodeposited Nickel Finish (Stainless Steel parts only)
Electrodeposited nickel per QQ-N-290

CLASS KT Cadmium (Olive Drab) per QQ-P-416, Type II, Class 2.

SHIELDS Chemically Surface Treated (Green) per MIL-C-5541, Class 2, over Epoxy Primer
Coat per MIL-P-85582

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 M50
1 OF 1
15/M26482/AS81790
-
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PROCESS FINISHES

TOLERANCE TITLE SHEET DWG. NO. REV

XX ± .010 1 OF 1 MIL-DTL-38999 -
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ANGLES ± 1° http://www.corsairelectricalconnectors.com (949) 833-0273

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 CORSAIR ELECTRICAL CONNECTORS
17100 Murphy Ave. | Irvine, California 92614
Phone: 949-833-0273 | Fax: 949-833-0280 | Web: www.corsairelectricalconnectors.com