Testing System For Testing Electrical Safety: GM-610 User Manual
Testing System For Testing Electrical Safety: GM-610 User Manual
GM-610
FW Version 5
The DIN/VDE symbols and drawings shown in this manual have been reproduced
with the permission of the Deutsches Institut für Normung e. V. (DIN: German
Institute for Standardization) and the Verband Deutscher Elektrotechniker e. V.
(VDE: German Association of Electrical Engineers). In applying the relevant
standards, it is important to use the versions with the most recent date of issue.
We reserve the right to make any changes to the information in this manual without
prior notice. S.P.L. Elektronik accepts no responsibility in this regard. The software
that comes with this product is supplied within the framework of a License
Agreement. The software may be used and copied only in accordance with the
terms and conditions of the License Agreement.
All rights pertaining to reprinting and reproducing the manual, or parts thereof, are
reserved. No part of the manual may be reproduced in any form whatsoever
(photocopy, microfilm or any other procedure) or processed, reproduced or
distributed using electronic systems without prior written approval from S.P.L.
Elektronik.
S.P.L. Elektronik
Forstweg 1
D - 14656 Brieselang
GERMANY
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S.P.L. GM-610 User manual
Bernd Schulz
S.P.L. Elektronik
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S.P.L. GM-610 User manual
1 Introduction ...................................................................................................... 5
............................................................................................................................ 10
5 Manual ............................................................................................................ 13
5.1 Operation .................................................................................................. 13
5.2 Main menu ................................................................................................ 13
5.3 MULTI ........................................................................................................ 14
5.4 NORM ........................................................................................................ 20
5.4.1 IEC 60601............................................................................................ 20
5.4.2 IEC 62353............................................................................................ 21
5.4.3 IEC 61010............................................................................................ 22
5.4.4 VDE 0701-0702 ................................................................................... 22
5.5 TEST PROTOCOLS .................................................................................. 23
5.6 USER ......................................................................................................... 25
5.7 SETUP ....................................................................................................... 28
5.7.1 Results................................................................................................. 28
5.7.2 Test protocols ...................................................................................... 28
5.7.3 Test lead resistance ............................................................................. 28
5.7.4 GM-610 Diagnose ................................................................................ 29
5.7.5 Tester .................................................................................................. 29
5.7.6 Identification number and comment ..................................................... 29
5.7.7 Automatic / Partautomatic .................................................................... 29
5.7.8 Measure type ....................................................................................... 29
5.7.9 Multi – display result time ..................................................................... 30
5.7.10 Time & Date ....................................................................................... 30
5.7.11 Select your language ......................................................................... 30
5.7.12 GM-610 Info ....................................................................................... 31
5.7.13 Header ............................................................................................... 32
5.7.14 Display brightness.............................................................................. 32
5.7.15 Touchtone .......................................................................................... 32
5.7.16 DEF – restore default values .............................................................. 32
5.8 General Hints............................................................................................ 33
5.9 Short cuts ................................................................................................. 34
5.10 PC-controlled ......................................................................................... 35
6 Service and Calibration ................................................................................. 36
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S.P.L. GM-610 User manual
1 Introduction
The test appliance GM-610 is a measurement system for testing the electrical
safety of medical technical and other technical appliances. The measurements and
tests correspond to the IEC 60601, IEC 62353 and VDE 0701-0702. The standards
EN 61010 are also supported.
With GM-610 the separate ac/dc measurement (RMS), of the patient leakage and
patient auxiliary current can be carried out accordingly to the demands of the
standards.
GM-610 can be used as stand-alone unit or PC operated. With this appliance, you
can do single measurements or you can run automatic test instructions.
The operation of the Safety Tester is touch-controlled and with a few decisions the
different functions of the equipment become activated.
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S.P.L. GM-610 User manual
Attention!
After measurements with main voltage on the socket, the main voltage
will be not switched off. The device to be tested not has
to be disconnected.
You can start functional tests without any delay. The main voltage
can be switched off by using the test step SPL50
at the end of the test sequence.
Attention - Hint!
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S.P.L. GM-610 User manual
2 Technical Data
Line voltage: 230 V / 115 V ac, +/- 10 %, 50 / 60 Hz
Output power: maximal 3,5 kW
Protection class: 1
Over voltage category: II
Environmental 5 - +40 °C
temperature:
Storage temperature: -10 - +50 °C
Measurement range
Voltages measurement: 0 – 300 V ac
(Entrance resistance: 10 MOhm)
Discrimination: 0,3 V
Leakage current: 0 – 10 mA
or 0 – 20 mA
Resistance: 1000 Ohm +/- 1 %
or 2000 Ohm +/- 1 %
Discrimination: 1 µA or 0,2 µA
Current: 0 – 16 A
Discrimination: 10 mA
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S.P.L. GM-610 User manual
Earth conductor resistance: 0,00 – 4,9 Ohm +/- 0,03 Ohm or+/- 5 %
5 – 40 Ohm of measurement value
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S.P.L. GM-610 User manual
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S.P.L. GM-610 User manual
Within this manual potential hazards are advised and the actions necessary to
avoid risks described.
HINT: Labels and texts on the device are part of the documentation!
All warning labels and symbols on the GM-610 are explained in the following:
replaced:
OLD symbol
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S.P.L. GM-610 User manual
4 Functional description
The CPU board controls all the necessary paths, switching for the various
measurements. The measuring paths are switched by relays installed on relay boards.
The test power board generates test voltage for the insulation resistance measurement
(500 V dc), as well as an internal test voltage for the leakage current – alternative
measurement. This board also contains the RS-232 and USB Interface for the
communication to an external PC. A transformer generates the test voltage for the
protective earth resistance measurement. This transformer can supply test current of
25 A.
The mains voltages are connected, via a separate, high-resistance input (10 MOhm),
to the chopper amplifier. Then they follow the same way as the other measured values.
The digital value is transmitted serially via digital isolator to the CPU board. The CPU
board converts the value and transmits it to the PC.
It is also possible to use the GM-610 to perform measurements in the IT system, and
for measurements on permanently connected devices. After the power is switched on,
the GM-610 measures the line voltage from the phase conductor to the PE-conductor
contact, and from the directly grounded (N) conductor to the PE-conductor contact.
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S.P.L. GM-610 User manual
To set the GM-610 into operation, first connect it to the power supply.
For a PC-controlled measurement connect it to the PC via the USB interface cable
supplied.
Insert the test-probe lead (supplied with the GM-610) into the jack labelled. This
jack is used for measurement of protective earth resistance and for measurement
of enclosure leakage current. To perform tests involving the patient applied part,
insert the required test leads into the test jacks, which have been labelled “Patient
applied part”.
The GM-610 is now ready to perform tests for the electrical safety of medical
technical appliances.
With GM-610, measurements can be carried out at devices with fixed protective
earth conductor.
With GM-610 the separate ac/dc measurement (RMS), of the patient leakage and
patient auxiliary current can be carried out accordingly to IEC 60601. Furthermore,
the difference current can be measured.
4.3 Standardization
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S.P.L. GM-610 User manual
5 Manual
5.1 Operation
After power on, the voltage will be measured for the protective earth conductor and
the two mains conductors. This will determine whether it is a TN system or an IT
system. Furthermore, it is checked whether it is a 115 V or 230 V mains. The
identified results are viewed by a blinking code on the PA-LEDs.
The yellow LED located next to the test socket "mains" indicates that the voltage is
applied. This is also valid to the error condition S.F.C. mains open.
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S.P.L. GM-610 User manual
Start-Menu
Norm Multi
Test protocols User
Setup Info
5.3 MULTI
After choosing menu <Multi>, the GM-610 can be used in a multimeter mode.
You can now choose function steps sorted by the norm, or with <Quick entry> start
measurement entering SPL function number.
MULTI
IEC 60601
IEC 62353
IEC 61010
VDE 0701/02
Norm-Function
Function 1
Function 2
Function 3
Function 4
Results
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S.P.L. GM-610 User manual
In the <Setup> menu you can use <SETUP>, <RESULTS> or <QUICK ENTRY>:
Setup
Results
Quick entry
ESC
After choosing <SETUP> you can change different parameters of GM-610. In the
<RESULTS> menu will be saved as the last measurement from the multimeter
mode.
Choosing <Quick entry> is possible to start the measurement entering SPL function
number. In this menu you can use all functions available in GM-610.
Quick entry
SPL function
Numpad
The SPL function number is double-digit, after this number an applied group or
applied parts number can follow.
If the number after SPL function will not be typed, all applied groups and applied
parts will be chosen.
By the applied group you can choose between 1…4 groups (4 means group 1 plus
3).
Applied parts can be chosen by entering 01…05 (it is necessary to put zero before
the number of applied part).
After the function number is entered, the user can add: P, A, AP, D, DP.
P means turn phase position, A – AC measurement, D – DC measurement.
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S.P.L. GM-610 User manual
If the function number is correct, you will be able to see the function description and
then you can start the measurement.
Function number, function description, actual value and the unit of measurement
will be displayed during the measurement.
With the button <ESC> you can always cancel the measurement.
Function-measurement
Actual value
ESC
In the menu <Results> you can get last measurement results. There will be maximal
400 results saved. If the memory is full, first 150 results will be automatically
deleted.
Results
Result 1
Result 2
Result 3
Result 4
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S.P.L. GM-610 User manual
All results can be printed at any time or deleted by entering menu <Setup>.
Delete results
Print results
ESC
IEC 60601:
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S.P.L. GM-610 User manual
IEC 62353
IEC 61010
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S.P.L. GM-610 User manual
VDE 0701-0702
All measuring values of the leakage current measurements are standardized on the
normative demanded standard values.
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S.P.L. GM-610 User manual
5.4 NORM
Automatic tests, sorted by the Norm, can be chosen from the main menu by
pressing the <NORM>.
Norm
IEC 60601
IEC 62353
IEC 61010
VDE 0701/2
ESC
Depending on the class and device type, proper test instruction can be chosen.
Test instruction 1
Test instruction 2
Test instruction 3
Test instruction 4
Test protocol
All measured values during the test will be compared to the limit value and
automatically evaluated – positive with „+“ and negative with „-“.
The test stops if the result is negative evaluated. With the button <FORWARD> the
step will be repeated and with <ESC> button test instruction will be aborted.
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S.P.L. GM-610 User manual
60601 CI Type B
60601 CI Type BF
60601 CI Type CF
60601 CII Type B
60601 CII Type BF
60601 CII Type CF
The same description like IEC 60601. The test steps are different.
62353 CI B difference
62353 CI BF difference
62353 CI CF difference
62353 CI B direct
62353 CI BF direct
62353 CI CF direct
62353 CI B alternative
62353 CI BF alternative
62353 CI CF alternative
62353 CII B difference
62353 CII BF difference
62353 CII CF difference
62353 CII B direct
62353 CII BF direct
62353 CII CF direct
62353 CII B alternative
62353 CII BF alternative
62353 CII CF alternative
In the standard IEC 62353, the visual inspection and functionality are required.
Before the electrical safety measurement starts, the menu with visual inspection
will be called. After electrical safety, the functionality can be saved.
You can answer with yes/no and with <ESC> button abort the test instruction.
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S.P.L. GM-610 User manual
The same description like IEC 60601. The test steps are different.
The same description like IEC 60601. The test steps are different.
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S.P.L. GM-610 User manual
Test protocols
Test protocol 1
Test protocol 2
Test protocol 3
Test protocol 4
All test protocols can be printed at any time or deleted by entering menu <Edit>.
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S.P.L. GM-610 User manual
If the button <Test protocol> will be selected, the following menu with test protocol
description will be shown:
The button <RESULTS> call menu with all test protocol results.
Test protocol
description
Single result
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S.P.L. GM-610 User manual
One test protocol can be printed at any time or deleted by entering menu
<CHOICE> from the test protocol description menu.
Id. number
ESC
5.6 USER
USER menu call test instructions created by the user in ConActX Test module PC-
software.
The maximum amount the user can export from Test module software are 50 Test
instructions to the file called GM610imp.pvs placed in ConActX folder. One test
instruction may have a maximum of 200 functions.
The file GM610imp.pvs with user test instructions can be imported to GM-610 with
GMExport-Script called from ConActX Test module and the function number 21 –
SPL PVS-Imp. 1.
All user test instructions saved in GM-610 will be deleted!
Notice: all test protocols and all user test instructions saved in GM-610 will
be deleted during the calibration.
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S.P.L. GM-610 User manual
User
All measured values during the test will be compared to the limit value and
automatically evaluated – positive with „+“ and negative with „-“.
The test stops if the result is evaluated negative. With the button <FORWARD> the
step will be repeated and with <ESC> button test instruction will be aborted.
At the end of the test, user can type identification number and comment.
Id. Number:
KEYBOARD
ESC Forward
Comment:
KEYBOARD
ESC Forward
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S.P.L. GM-610 User manual
Tester:
Time & date:
Comment:
Id. Number:
ESC Forward
Yes No
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S.P.L. GM-610 User manual
5.7 SETUP
In the SETUP menu, you can choose different device and tests parameters and
change them.
Side 1
1. Results
2. Test protocols
3. Test lead resistance
4. GM-610 Diagnose
5.7.1 Results
Last measurements from the multimeter mode can be shown in the menu
RESULTS, printed and deleted.
All test protocols and a single test protocol can be shown, printed and deleted in
this menu.
The value of the lead resistance will be measured with SPL function 18. This value
will be saved in a non-volatile memory and used for all protective earth resistance
measurements.
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S.P.L. GM-610 User manual
In this menu, the internal self-check of the GM-610 starts. This takes place with the
test adapter PA-X, that is connected into the test socket in addition with TP1, and
one of applied part.
Side 2
5. Tester
6. Identification number & comment
7. Automatic / Partautomatic
8. Measure type
5.7.5 Tester
At the end of the test instruction, the identification number and comment from the
last test instruction will be automatically displayed in the input field.
The measure mode can be selected for the test instruction measurement. If part
automatic is set, every function must be confirmed with the button <FORWARD>.
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S.P.L. GM-610 User manual
Side 3
9. Multi – display result time
10. Time & Date
11. Select your language
12. GM-610 Info
In the multimeter mode you can set the display result time after the measurement
for:
- 0 seconds,
- 3 seconds,
- 7 seconds,
- ESC (wait until the <ESC> button is pressed).
- 0: Deutsch
- 1: English
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S.P.L. GM-610 User manual
You can get in the Info menu GM-610 device and setup information’s.
Side 1
GM-610 Info
1. Contact
ESC Forward
Side 2
GM-610 Info
2. Firmeware 3. Hardware
4. TFT-Firmeware 5. Serial Number
6. Test steps 7. next calibration
ESC Forward
Side 3
GM-610 Info
ESC Rückwärts
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S.P.L. GM-610 User manual
Side 4
13. Header
14. Display brightness
15. Touchtone
16. DEF – restore default values
5.7.13 Header
For the printout of test protocol you can select a start line between 0..15.
The display brightness can be selected like 100%, 85%, 70% or 55%.
5.7.15 Touchtone
User can turn on or turn off the device tone. The tone will not be switched off for the
measurement and device warnings.
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S.P.L. GM-610 User manual
All test instructions will run twice, so that the measurement of the leakage current
occurs in both phase positions. The higher value in each case is documented in the
test protocol.
At the end of every test instruction the measurement of the line voltage, the current
consumption and the power consumption is carried out. In addition, the test object
is switched on. This also happens after equivalent measurements.
By measurements, which demand an isolated installation of the test object, this has
absolutely to be kept. Isolated installation means that no other connections to PE
exist and the tester cannot touch the test object during the test.
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S.P.L. GM-610 User manual
CI Class I
C II Class II
C III Class III
Type B Type B Applied Part
Type BF Type BF Applied Part
Type CF Type CF Applied Part
direct Direct measurement
VDE 0701-0702
CI Class I
C II Class II
C III Class III
gen general
direct Direct measurement
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S.P.L. GM-610 User manual
5.10 PC-controlled
GM-610 is controlled via the RS-232 interface or via the USB interface.
For the operation of the device’s USB interface an operating system specific driver
is required. This driver is provided on the S.P.L. product CD.
It is recommended to set the COM port provided by the system control to COM1 –
COM4 and if present please disable the energy management.
The USB device driver usually must be installed separately for every USB port on
a PC.
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S.P.L. GM-610 User manual
The measuring - and test devices quality, manufactured from S.P.L. Elektronik
Brieselang, is guaranteed by a multi-level quality control - and quality assurances
in accordance to DIN EN ISO 9001. After final inspection and calibration each
device gets an examine plaque and a calibration certificate. The calibration is
enforced with standards, which are restorable to the standards of the Physical-
Technical Federal Institution.
For cleaning, you should wipe off your device with a moist cloth, which is
impregnated with a mild detergent. It is important after that to rub your device dry.
Attention – Hint!
Before cleaning always pulls of the power plugs, otherwise danger for life exists
Please take note in the use with the test system that it is despite of protected
measuring channel inputs a sensitive measuring instrument.
Waste disposal:
Through the used parts of the measuring - and test devices of the S.P.L. Elektronik,
etc. accumulators, Lithium batteries, and similar things, a professional waste
disposal is necessary. This can be done through S.P.L. Elektronik, ear 37506249,
if demand is enforced.
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