DATE:

FILE TRACKING SHEET

P & ID LOOP NO.

AREA

GTA EIL/DORC REMARKS

OFFERED FOR MC

MECHANICAL CHECKLIST DONE

OFFERED FOR NDT CLEARANCE

MC DONE

NDT DONE

RELEASED FOR HYDRO

HYDRO DONE
OWNER: CONSULTANT: CONTRACTOR:
DANGOTE OIL REFINING COMPANY ENGINEERS INDIA LIMITED GTA POWERMECH FZE

JOB NO:3007 PRESSURE TEST PACKAGE DATE:

NAME OF WORK:COMPOSITE WORKS FOR –ONSHORE AND UTILITIES.

UNIT :

LOOP NO:

TEST PRESSURE :

TEST MEDIUM:

GTAPM EIL/DORC
OWNER: CONSULTANT: CONTRACTOR:
DANGOTE OIL REFINING COMPANY ENGINEERS INDIA LIMITED GTA POWERMECH FZE

JOB NO:3007 PRESSURE TEST PACKAGE INDEX

NAME OF WORK:COMPOSITE WORKS FOR –ONSHORE AND UTILITIES. FORMAT NO.:DORC/EIL/GTAPM/3007/IR-069 REV-0

LOOP NO:

SYSTEM NAME/NO:

DESCRIPTION FORMAT NO. NO. OF SHEETS

ANNEXURE - A
1.LIST OF DRAWING/ISOMETRICS DORC/EIL/GTAPM/3007/IR-070

2.LINE SCHEDULE ANNEXURE - B

DORC/EIL/GTAPM/3007/IR-071

3.MARKED UP P& ID ANNEXURE - C

4.ISOMETRIC DRAWING ANNEXURE - D

ANNEXURE - E
5.CHECKLIST FOR MECHANICAL CLEARANCE
DORC/EIL/GTAPM/3007/IR-051

6.MECHANICAL PUNCH LIST ANNEXURE - F

DORC/EIL/GTAPM/3007/IR-053

7.NDT PUNCH LIST ANNEXURE - G

DORC/EIL/GTAPM/3007/IR-073

ANNEXURE - H
8.LINE WISE RECORD/ LINE HISTORY SHEET WITH PMI DORC/EIL/GTAPM/3007/IR-021

ANNEXURE - I
9.SUPPORTS & SPRINGS
DORC/EIL/GTAPM/3007/IR-074

10.FLANGE HISTORY SHEET ANNEXURE - J

DORC/EIL/GTAPM/3007/IR-072

11.HYDRO TEST / PNEUMATIC TEST RELEASE & ANNEXURE - K

ACCEPTANCE REPORT DORC/EIL/GTAPM/3007/IR-052

ANNEXURE - L
12.CALIBRATION CERTIFICATE DORC/EIL/GTAPM/3007/IR-001

13. SYSTEM COMPLETION CERTIFICATE ANNEXURE - M

DORC/EIL/GTAPM/3007/IR-020

GTAPM EIL/DORC
OWNER: CONSULTANT: CONTRACTOR:
DANGOTE OIL REFINING COMPANY ENGINEERS INDIA LIMITED GTA POWERMECH FZE

JOB NO:3007 LIST OF DRAWING / ISOMETRICS REPORT NO.

NAME OF WORK:COMPOSITE WORKS FOR –ONSHORE AND UTILITIES FORMAT NO.:DORC/EIL/GTAPM/3007/IR-070 REV-0

LOOP NO:

SYSTEM NAME / NO.:

SL NO LINE NO/DWG.NO REVISION NO. OF SHEETS REMARKS

GTAPM EIL/DORC
OWNER: CONSULTANT: CONTRACTOR:
DANGOTE OIL REFINING COMPANY ENGINEERS INDIA LIMITED GTA POWERMECH FZE

JOB NO:3007 REPORT NO.:

LINE SCHEDULE
NAME OF WORK:COMPOSITE WORKS FOR –ONSHORE AND UTILITIES FORMAT NO.:DORC/EIL/GTAPM/3007/IR-071 REV-0

SYSTEM NAME / NO: IBD VENT PIPING

LOOP NO:
LOCATION OPERATING DESIGN TESTING TRACING INSULATION
LINE NUMBER SERVICE CLASS REMARKS
FROM TO TEMP PRESSURE TEMP PRESSURE TEMP PRESSURE YES/NO TYPE YES/NO TYPE
DEG.C KG/CM2 G DEG.C KG/CM2 G DEG.C KG/CM2 G

GTAPM EIL/DORC
 CHECKLIST FOR MECHANICAL CLEARANCE

OWNER :DANGOTE OIL REFINING COMPANY FORMAT NO. :DORC/EIL/GTAPM/3007/IR-051 REV.1

CONSULTANT : ENGINEERS INDIA LIMITED CONTRACTOR : GTA POWERMECH FZE

NAME OF WORK : COMPOSITE WORKS FOR –ONSHORE AND UTILITIES. REPORT NO. :

JOB NO. : 3007 DATE :

UNIT : HRSG- A

SYSTEM NO/NAME: IBD VENT PIPING

LOOP NO: 680-HRSG-BDV-321

ISO No. Line No. Rev. GAD No. Rev. P & ID No. Rev.

Accept Witness by Owner / EIL

Sl. No. Item to be checked
GTAPM EIL

Installation checked as per Isometric w.r.t.

CONFIGURATION : Route, plumb, elevation, clearence for thermal

expansion / insulation
1

Branch : Location, angle, orientation, type, R.F. pad etc.

Steam Trap : Direction

Installation checked as per GAD w.r.t.

2
CONFIGURATION : Route, clearance for thermal expansion / insulation

3 Installation checked as per P & ID

Isometrics completed for (Enclosed):

a. Joint Numbering (shop & Field Welds)

4
b. Spool Numbering

c. As built routing & dimensions

Valves (Check-Rating, Gaskets, Flow Direction Nos. Sheet No. Tag No.
Spindle direction, CSO L/,LC damage etc.)

Gate Valves

Globe Valves
5
Check Valves

Control Valves Tag Nos.

Safety Valves Tag. No.

Any other valves.

6 Strainers (Check for clearence, for directions elements.)

7 Flanged Joints

7.1 Total Nos.

7.2 Check for type of flange

7.3 Check for Rating

7.4 Check for Alignment (proper gap & parallelity)

Check for Correct studs & Nuts - dia, length, Material Uniform protrusion of
7.5
studs, anti seize compound
7.6 Check for correct gasket (type, size, spec. thickness, etc.)

7.7 Torque values used for tightening

 8 Seal Welding of Screwed Connections. (if required)

Vents / Drains as per Drg. And Provision of additional high point Vents and
9
/ or low point drains if required.

10 Reinforcement pads as per piping class

11 Orifice Flanges:

Check for Tag No. tapping orientation, tap valve, jack screw, straight run,
11.1
pipe length of upstream / downstream and seal welding

12 Local Gauges : Check for accessibility

13 Slope (When Applicable)

14 Supports

14.1 a) Guides, Cross Guides, Trunion, etc.

14.1.1 I) Check for correct type, material & dimension

14.1.2 ii) Check Welding

14.1.3 iii) Check for vent hole on pads (if applicable)

14.1.4 iv) Check offset for thermal expansion

14.1.5 v) Check clearance of guide

14.1.6 vi) Check U bolt for slide support

14.2 b) Spring Support

14.2.1 C) Verify tag no. and check details as per data sheet / spring set.

14.2.2 D) Check for locking arrangement and any damage during transit etc.

E) Check for completeness of installation as per drg. Including welding of

14.2.3
mounting cleat / bracket.

14.2.4 iv) Check for locking during installation and pressure test.

14.3 c) Bracket support & Inserts with Anchor Fastener:

14.3.1 I) Check for members dimensions and materials.

14.3.2 ii) Check for Welding

14.3.3 iii) Check for bolting

14.3.4 iv) Check for appearance / damage

15 Vents / Drains :

15.1 As per drg.

15.2 Orientation of valves handles

15.3 Clearance of hose

15.4 Requirement of additional vents / drain (highest / lowest pt.)

16 Earthings. :

16.1 a) Check for location

16.2 b) Check for dimension of lug welding

17 Joints History sheets enclose for :

Material Traceability as per specification No......... (refer enclosed

17.1
suggested Format)

17.2 Fitups Checked

17.3 Welding Checked

17.4 NDT Complete (Radiography, MT, PT)

17.5 Stress Relieving & Hardness check complete

17.6 Positive Material Identification (PMI)

Checked for Removal / Binding off of:

a)Control, Safety and Check valves.

b)In-Line Instruments

c)Rupture Discs

d)Equipment Nozzles

e)Others

Supports and Weld / Flanged / Screwed connections free from insulation

18
or other coverage

19 Checked installation of (Indicate Location in Drawings)

a) Temporary Blinds / Spades

b) Temporary Strainers

c) Temporary Dummy-Spools

d) Temporary Gaskets

e) Others

20 Expansion Bellows.

a) Checks prior to installations

Physical damages

Transit locks are intact

Dimensions as per drgs.

b) Check during installation

parallelity of mating flanges

Face to face dimension of mating flanges

Concentricity of mating flanges

No stress on expansion bellows

Record
 c) Isolation during pressure tests

Bellow mfg. Recommendations on isolation of below during pr. Test to be

followed

If recommended expn. Bellow to be dropped during pr. Test

21 Cleanliness Internally and Externally

22 Rotating Equipment Final Alignment Checked with piping

23 Removal of unwanted construction supports

24 Instrument tapings provided as per drawing

Physical-Walk-through-The-Line, checked for gross irregularities including

25 physical damanges, unwanted tacks, are strikes, spatters and space for
thermal expansion.

Other :

NDT CLEARANCE

GTAPM EIL/DORC

Name :

Sign:

Date :

MECHANICAL CLEARANCE

GTAPM EIL/DORC

Name :

Sign:

Date :

Remarks :Test pack check completed and released for Pressure Test

EIL AREA CO-ORDINATOR CLEARANCE

GTAPM EIL/DORC

Name :

Sign:

Date :
 MECHANICAL PUNCH LIST

OWNER : DANGOTE OIL REFINING COMPANY FORMAT NO. : DORC/EIL/GTAPM/3007/IR-053 REV.0

CONSULTANT : ENGINEERS INDIA LIMITED REPORT NO. :CPP/HRSG/A/0001

NAME OF WORK : COMPOSITE WORKS FOR –ONSHORE AND UTILITIES. DATE :

JOB NO. :3007 CONTRACTOR : GTA POWERMECH FZE

SYSTEM NO./NAME: CBD TO IBD PIPING UNIT :CPP-680

Loop No.: 680-HRSG-BD-257 Ref P & ID No.: D43-0HR-007812P

Punch Completion
Priority Description of Punch items Location Prepared By Action By Due Date
Item No. Acceptance

1 A ALL SUPPORT WELDING BALANCE HRSG A THERMAX GTAPM

2 A SECONDARY SUPPORT NOT REST IN IP HRSG A THERMAX GTAPM

Priority :-
A- Needed for pressure test. B- Needed for commissioning. C- Needed for Start-up. D- Needed for Plant Acceptance.

GTAPM EIL/DORC

Name:

Signature:

Date:
 NDT PUNCH LIST

OWNER : DANGOTE OIL REFINING COMPANY FORMAT NO. : DORC/EIL/GTAPM/3007/IR-073 REV.0

CONSULTANT : ENGINEERS INDIA LIMITED REPORT NO. :
NAME OF WORK : COMPOSITE WORKS FOR –ONSHORE AND UTILITIES. DATE :
JOB NO. :3007 CONTRACTOR : GTA POWERMECH FZE
UNIT :
SYSTEM NO.:

Loop No.: Ref P & ID No.:

Completion Acceptance
Sl No. Line No. Area Description of Punch items Category Prepared By Action By
GTAPM EIL

Priority :-
A- Needed for pressure test. B- Needed for commissioning. C- Needed for Start-up. D- Needed for Plant Acceptance.

GTAPM EIL/DORC
Name:
Signature:
Date:
OWNER: CONSULTANT: CONTRACTOR:
DANGOTE OIL REFINING COMPANY ENGINEERS INDIA LIMITED GTA POWERMECH FZE

PROJECT : COMPOSITE WORKS FOR –ONSHORE AND UTILITIES. FORMAT NO.: DORC/EIL/GTAPM/3007/IR-021 REV.0
LINE WISE RECORD
PAGE: JOB No.:3007

SYSTEM NO: LOOP NO: DATE:

Fitup Weld Visual Radiography DPT MPT UT PWHT HT PMI

Sheet Rev Spool Joint DIA Sch /Thk Joint Shop/ WPS Welder GROUP
Sl No. LineNo. Zone No. Class Remarks
No. No. No. No. (in) (mm) Type Field No. No. No.
Report Report Report Report Report Report Report Report Report Report Report Report Report Report Report Report
XR No. Report No. Report Date XR No.
No. Date No. Date No. Date No. Date No. Date No. Date No. Date No. Date

GTAPM EXECUTION GTAPM QA/QC EIL EXECUTION EIL QA/QC

NAME:

SIGN.:

DATE:
 SUPPORTS & SPRINGS

OWNER : DANGOTE OIL REFINING COMPANY FORMAT NO. : DORC/EIL/GTAPM/3007/IR-074 REV.0

CONSULTANT : ENGINEERS INDIA LIMITED REPORT NO. :

NAME OF WORK : COMPOSITE WORKS FOR –ONSHORE AND UTILITIES. DATE :

JOB NO. :3007 CONTRACTOR : GTA POWERMECH FZE

SYSTEM NO.: LCO SUPPLY PIPING -2 UNIT : HRSG -A

Acceptance
Zone/ TYPE OF SUPPORT /
Line No. QTY
Area TAG. NO.
GTAPM EIL

1 Z13-2HR-005209 HRSG-A LCOS1-01 1

2 Z13-2HR-005209 HRSG-A LCOS1-02 1

3 Z13-2HR-005209 HRSG-A LCOS1-03 1

4 Z13-2HR-005209 HRSG-A LCOS1-04 1

5 Z13-2HR-005209 HRSG-A LCOS1-05 1

6 Z13-2HR-005209 HRSG-A LCOS1-06 1

GTAPM EIL/DORC

Name:

Signature:

Date:
OWNER: CONSULTANT: CONTRACTOR:
DANGOTE OIL REFINING COMPANY ENGINEERS INDIA LIMITED GTA POWERMECH FZE

JOB NO:3007 REPORT NO.:

FLANGE HISTORY SHEET
NAME OF WORK:COMPOSITE WORKS FOR –ONSHORE AND UTILITIES FORMAT NO.:DORC/EIL/GTAPM/3007/IR-072

SYSTEM NAME / NO:

LOOP NO:
FLANGE JOINT
GASKET STUDS
LINE NUMBER/DWG. FLANGE FLANGE DIA & BOLT ACCEPTANCE
SL NO NO PARALLELITY RATING TORQUE VALUE TENSION VALUE REMARKS
SPEC. ACCEPTANCE SIZE SPEC TOTAL NOS. NOS. ACCEPTED GTAPM EIL

GTAPM EIL/DORC
 HYDRO TEST RELEASE /ACCEPTANCE REPORT (AG PIPING)
OWNER : DANGOTE OIL REFINING COMPANY FORMAT NO. : DORC/EIL/GTAPM/3007/IR-052 REV.0

CONSULTANT : ENGINEERS INDIA LIMITED REPORT NO. :

NAME OF WORK : COMPOSITE WORKS FOR –ONSHORE AND
DATE :
UTILITIES
CONTRACTOR : GTA POWERMECH FZE

Pages 1 Of 2

UNIT : HRSG -A PEF P& ID No. : D43 -0HR-007812P

SYSTEM NAME: BD PUMP SUCTION PIPING INCH MTR. N/A

LOOP NO:HRSG-680-BDS-065 From To

Line No. (S) Isometric No. (S) P & ID No. (S) Rev.

4''-BD-681-11B21/20-A1A-IS Z1I-2HR-00805 D43 -0HR-007812P 8

4''-BD-681-11B19/18-A1A-IH Z1I-2HR-00806 D43 -0HR-007812P 8

4''-BD-681-11B16-A1A-IH Z1I-2HR-00807 D43 -0HR-007812P 8

Test Medium : WATER Test Duration: Test Pressure:

Test Pressure Gauge No. Range Calibration Certificate No. Gauge Calibration Date

Item Check Accept Witness

GTAPM EIL

Field Installation Checklist prior to Hydro Signed

Punch list Prepared Yes No

Pre-Hydrotest punch items Cleared

Accessibility to Inspection / Witness location

Capacity of pressurizing pump checked

Cordon off area for high pressure testing, as required

Pre-hydrotest flushing carried out

Others test Witnessing required Yes No

System released for Pressure Testing :

Witnessed by (GTAPM) Witnessed by (EIL)

Name : Name :

Sign.: Sign.:
Date : Date :
 HYDRO TEST RELEASE /ACCEPTANCE REPORT (AG PIPING)

OWNER : DANGOTE OIL REFINING COMPANY FORMAT NO. : DORC/EIL/GTAPM/3007/IR-052 REV.0

CONSULTANT : ENGINEERS INDIA LIMITED REPORT NO. :

NAME OF WORK : COMPOSITE WORKS FOR –ONSHORE AND

DATE :
UTILITIES.

CONTRACTOR : GTA POWERMECH FZE

SYSTEM NO: LOOP NO. Pages 2 of 2

ACTIVITY DATE TIME

Water Filling and Venting started at

Water Filling completed

Vents closed

Isolation of pressurizing pump

Test Completed at :

Test result :

- Water drained

- Air

- Temp Blinds Removed

- Checked for reinstallation of

a. Control & Safety valves

b. On line Instruments

c. Rupture disks

d. Deblinding

e. Others

- Cold setting of spring supports carried out

Hydro Test Result (Accepted/Not Accepted):

Witnessed by (GTAPM) Witnessed by (EIL)

Name : Name :

Sign: Sign:
Date : Date :
 GTA POWERMECH FZE

COMPOSITE WORKS FOR –ONSHORE AND UTILITIES.

PROJECT : DANGOTE OIL REFINERY COMPANY FORMAT NO.:DORC/EIL/GTAPM/3007/IR-020 REV-0

JOB NO:3007 CONTRACTOR: GTA POWERMECH FZE

NAME OF WORK:COMPOSITE WORKS FOR –ONSHORE AND

REPORT NO.
UTILITIES.

SYSTEM COMPLETION REPORT ABOVE GROUND PIPING

SYSTEM UNIT

LOOP/LINE NOS :                                                    AREA

REFERENCE P&ID No. TEST RESULTS – ENCLOSED

The above system has been cleaned/flushed/tested as per the

requirement of drawings and specifications and cleared for
operation.

GTAPM EIL DORC

 GTA POWERMECH FZE

COMPOSITE WORKS FOR –ONSHORE AND UTILITIES.

PROJECT : DANGOTE OIL REFINERY COMPANY FORMAT NO.:DORC/EIL/GTAPM/3007/IR-020 REV-0

JOB NO:3007 CONTRACTOR: GTA POWERMECH FZE

NAME OF WORK:COMPOSITE WORKS FOR –ONSHORE AND

REPORT NO.
UTILITIES.

SYSTEM COMPLETION REPORT ABOVE GROUND PIPING

SYSTEM UNIT

LOOP/LINE NOS :                                                    AREA

REFERENCE P&ID No. TEST RESULTS – ENCLOSED

The above system has been cleaned/flushed/tested as per the

requirement of drawings and specifications and cleared for
operation.

GTAPM EIL DORC

OWNER: CONSULTANT: CONTRACTOR:
DANGOTE OIL REFINING COMPANY ENGINEERS INDIA LIMITED GTA POWERMECH FZE

FORMAT NO.:DORC/EIL/GTAPM/3007/IR-075 REV-0 JOB NO:3007 REPORT NO.:

NAME OF WORK:COMPOSITE WORKS FOR –ONSHORE AND UTILITIES DATE:

PRESSURE TEST
TEST INFORMATION

1 SYSTEM TEST BOUNDERY

2 DESIGN TEMPERATURE

3 DESIGN PRESSURE

4 PIPE CLASS

5 HYDROSTATIC PNEUMATIC OTHER

6 APPLICABLE CODE

TEST REQUIREMENTS

7 TEST PRESSURE: psi(kPa) TEST TEMPERATURE :

8 TEST DURATION: hr min. AMBIENT TEMPERATURE:

9 EXAMINATION PRESSURE: psi(kPa) HOLD TIME:

GAUGE PRESSURE

10 ELEVATION DIFFERENCEBETWEEN GAUGE AND HIGH POINT :

11 STATIC HEAD: PLUS REQUIREDTEST PRESSURE

12 EQUALS REQUIRED GAUGE PRESSURE

TEST RESULTS

13 TESTDATE: START TIME:

FINISH TIME:

14 ACTUAL GAUGE PRSSURE : PRESSURE DROP:

TEST EQUIPMENT

TYPE RANGE CAL. DATE CAL. DUE DATE

GTAPM EIL/DORC

NAME

SIGN

DATE