Load Cell Manual
Load Cell Manual
USER’S MANUAL G3
Product Components
▶ Indicator
▶ User's manual, Option(Added separately)
▶ One adapter (SMPS type, 15 Vdc / 1 A)
2
Contents
Introduction ......................................................................................................4
1. Safety precautions .......................................................................................4
2. Front and rear panel .....................................................................................7
2-1 Front panel ...........................................................................................7
2-2. Display of LED lamp status ..................................................................7
2-3. Key functions .......................................................................................8
2-4. Rear panel ...........................................................................................9
2-5. External input .......................................................................................9
3. Installation ..................................................................................................10
3-1. External dimension and cutting dimension ........................................10
3-2. Installation Precautions......................................................................10
4. Mode description ........................................................................................ 11
4-1. Test mode .......................................................................................... 11
4-2. Calibration mode................................................................................15
4-3. System setting mode (F-function) ......................................................20
4-4. Weighing mode ..................................................................................37
5. Interface (Option) .......................................................................................38
5-1. RS-232C Interface .............................................................................38
5-2. RS-422 pin array and connection ......................................................41
5-3. communication Command .................................................................42
5-4. 4~20mA(0~10V) Analog Output ......................................................... 45
5-5. Current Loop Interface .......................................................................45
6. Error status and troubleshooting ................................................................ 46
7. Product specifications ................................................................................47
7-1. General specifications .......................................................................47
7-2. Panel specifications ...........................................................................48
7-3. Load cell input and A/D conversion ...................................................48
7-4. Option specifications..........................................................................48
3
Introduction
This product is an indicator for weight indication control and designed to be
suitable for all kinds of instruments (packing machine, various tensile /
compression test equipment) widely applied in the whole industry.
This product is equipped with one RS-232C port as standard so that it can
communicate with external devices such as computer. In addition, it is
convenient to use for weight control because it has three relay output required
for control by default.
Before using this product, please fully understand this manual and use it
properly to make full use of all functions in this product.
1. Safety precautions
It is important to treat this product in the right way.
Failure to do so may cause unexpected accidents and may result in personal
injury or property damage.
4
5
6
2. Front and rear panel
2-1 Front panel
LOW Illuminates when the weight value is below the lower limit.
HIGH Illuminates when the weight value is over the upper limit.
7
2-3. Key functions
8
2-4. Rear panel
EXC- Output
SIG- Input
SHLD Shield
FG Ground
ICOM, IN 1 ~ IN 3 Input
I/O
OCOM, OUT 1 ~ OUT 3 Output
9
3. Installation
3-1. External dimension and cutting dimension
10
4. Mode description
G3 has four operation modes; test mode, calibration mode, system setting
mode and weighing mode.
1) Test mode: You can check various I/O operations such as display, key,
I/O and analog output.
3) System setting mode: You can set the weighing m/c to suit its operating
system and the surrounding environment so that the weighing m/c works
optimally.
4) Weighing mode: You can display the actually measured weight values and
set and display the upper/lower values.
11
STEP Description Display
TEST Description
Full key test: Press the key to be tested and its code is
displayed.
1
End of Test
Start of Test
Display part test: All lamp and segments are turned on one by one and
then all lamps and segments are flashed. Press to check the
TEST
segment one by one.
2 Press to move to the next test number.
12
TEST A/D converter test: The A/D converted value appears on the
display.
3
Press to move to the next test number.
External input test: If there is an external input, the
corresponding digit value is displayed on the screen Press
to move to the next test number.
EST 4
End of test
Relay output test: Press the key and the corresponding relay is
operated.
TEST Press to move to the next test number.
13
Analog Output Test : If you press , the voltage/ampere displayed
on the screen comes out.
Setting for option 0~10V: 0V(0V), 5V(5V), 10V(10V)
TEST
Setting for option 4~20mA: 0V(4mA), 5V(12mA), 10V(20mA)
7
Setting for option 0~20mA: 0V(0mA), 5V(10mA), 10V(20mA)
Setting for option 0~24mA: 0V(0mA), 5V(12mA), 10V(24mA)
Press to move to the next test number.
TEST Current Loop Test : +123.456 is displayed on the current loop indicator.
8 Press to return to TEST1.
14
4-2. Calibration mode
1) How to enter the calibration mode
15
2) General weight calibration mode
You can access the general weight calibration mode from STEP3.
No use
No use
16
- Setting of maximum weight (maximum capacity)
KEY Description Display
The rated capacity is set. This step is intended to set
the quantitative maximum weight.
You can enter the desired maximum weight value
you want instead of the current displayed number.
- Zero calibration
KEY Description Display
This step is intended to check the zero status of the
weighing m/c. An arbitrary number A / D is displayed on the
display. This is zero for weight calibration.
No use
No use
No use
17
- Weight setting
- Span calibration
No use
No use
No use
18
- Checking weight
No use
No use
No use
No use
No use
No use
No use
No use
19
4-3. System setting mode (F-function)
1) How to enter the system setting mode
20
2) Description of setting mode
Set the value according to your environment referring to the key description below.
KEY Description
using Zero, Tare and F key, the screen moves to the setting
cancelled.
cancelled.
21
3) F - Function list
F- Initial
Contents Remarks
Function value
Weighing related setting
Setting of weight back-up Normal (0),
01 0
function Back - Up(1)
02 5 Setting of motion band 0~9
22
Relay output related setting
0 ~ 3 (see F- Function
30 1 Setting of relay output mode
description)
Relay On delay time
(Delay time until relay 0.0 ∼ 9.9 sec.
31 10
operation after weighing (10 means 1.0 sec.)
completion judgment)
Relay On time
0.0 ∼ 9.9 sec.
32 10 (Relay operation duration after
(10 means 1.0 sec.)
weighing completion)
Setting of communication data
0.0 ∼ 9.9 sec. (10
output delay time when relay
means 1.0 sec.)
33 10 output mode is 1 or 2(Delay
(Apply when F43 =
time until data comes out after
0 and F44 = 1)
the completion of weighing)
0 ∼ 9,
Setting of serial communication
41 7 115200 bps
speed (Baud Rate)
∼ 2400 bps
Setting of serial NO(0), ODD(1),
42 0
communication parity bit EVEN(2)
0 : Typical
transmission mode
Setting of serial communication
43 1 1 : Command mode,
method
4 : External indicator
mode
Setting of serial communication 0 : Stream Mode,
44 0
mode 1 : Completion mode
Setting of transmission data 0 : Data Format 1,
45 0
format 1 : Data Format 2
0 : kg, 1 : g,
46 0 Setting of weighing unit
2: ton
0 : No use of BCC
47 0 Setting of BCC selection mode
1 : Use of BCC
Setting of general
48 3 0~6
transmission counts
23
49 2 Setting of current loop baud rate 0~4, 9600bps~600bps
Other setting
00: Disabled
60 0 Avg. display setting mode
1~99: Enabled
Setting of LED stabilization
61 0 0 : No use, 1 : Use
delay time
Setting of near zero output
62 50 XXXXXX
range
4) Description of F-function
Setting of weight back-up function
● 0 Normal Mode
F01
1 Back-up Mode
machine.
▶ In case of back-up mode, since the zero status of the initial weighing
m/c is memorized even during power failure or power off, the weight of
24
Setting of motion band
the display. The motion band setting is to set the weight range that such
F03 1 0~9
25
Setting of auto zero range
▶ Ex 1) If the maximum weight, the minimum unit and F05 setting value
are, respectively, 100 kg, 0.01 kg and 30 and the weight is stabilized
▶ Ex 2) If the maximum weight, the minimum unit and F05 setting value
are, respectively, 10kg, 0.002kg and 50 and the weight is stabilized within
26
Setting of zero key operation range
Ex) If the maximum setting weight (Capa) and F11 are, respectively, set to 100 kg
and "3", the zero key is enabled only within the range of 20 kg (20 %).
Ex) If the maximum setting weight (Capa) and F12 are, respectively, set
to 100 kg and "2", the F key is enabled only within the range of 5 0kg.
27
Setting of front key operations
Categ
ory
Tare /
Hold
● 0 Zero Tare Setting Hold
removal
removal
F15 Tare /
removal
Tare / Hold /
Start/
2 Zero Tare Setting Hold
Stop
removal removal
Category IN 1 IN 2 IN 3
Tare / Tare
F16 1 Start / Stop Zero
removal
28
Setting of hold function
29
Relay out mode 1 : Normal Batching (Limit)
t33: Communication output delay time after the SP2 relay is turned off (set in F-33)
t33: Communication output delay time after the SP2 relay is turned off (set in F-33)
30
Relay out mode 3 : Comparison mode(Checker1)
t31: Delay time until relay operation after weighing completion judgment (set in F-31)
t32 : Weighing completion relay On time (set in F-32)
31
Relay output delay time (Checker Mode1)
Setting of communication output delay time when the relay output mode is 1
or 2 (applied when F43 = 0 and F44 = 1)
ID number setting
0 115,200 bps
1 76,800 bps
2 57,600 bps
3 38,400 bps
4 28,800 bps
F41
5 19,200 bps
6 14,400 bps
● 7 9,600 bps
8 4,800 bps
9 2,400 bps
32
Setting of serial communication parity bit
● 0 None Parity
2 Even Parity
● 0 Data Format 1
F45
1 Data Format 2
33
Setting of weight unit (with regard to communication)
● 0 kg
F46 1 g
2 ton
● 0 BCC disabled
F47
1 BCC enabled
0 9,600 bps
1 4,800 bps
3 1,200 bps
4 600 bps
34
Setting of display speed
● 0 Disabled
the display
F63 OOOOO Ex) If the range value is set to 50, the values
under 50 are displayed as "0".
35
Setting of the highest analog output value
10 V and 4 ~ 20 mA is set.
Capa.
36
4-4. Weighing mode
Hold
Remove hold
* When setting upper/lower limits, the size of the values should be 'lower
limit value < upper limit value < Capa'.
37
5. Interface (Option)
2) Signal Format
38
3) Data Format (Set in F-45)
Data Format 1 :
ST : Stable indicator
NT : Net Weight
20(H) : “ “ Space
tn
39
▶ CR, LF
CR (Carriage Return) : OD (H)
Data Format 2 :
Device Lamp
Empty
Status Status
Gross Vessel
Stable Hold Print Zero
Weight
40
5-2. RS-422 pin array and connection
2) Signal Format
41
5-3. communication Command
02H 30H 31H 57H 5AH 45H 52H 41H 39H 03H
The checksum adds all the values from the next value of "STX" to the previous
value of "BCC" and only sends two values of units digit and tens digit. In the
command transmission as shown in the above table, the value of 1A9 is
obtained because { 30 + 31 + 57 + 5A + 45 + 52 = 1A9 }. In this value, hundreds
digit is ignored, "A" and "9" are, separately, converted to ASCII code values of
41H and 39H and transmitted.
02H 30H 31H 57H 5AH 45H 52H 06H 41H 46H 03H
42
2) Communication command format when not using BCC
30 06H
02H 31H 57H 5AH 45H 52H 03H
H
43
4) WRITE COMMAND(No BCC)
Lower limit 02 30 31 57 53 50 31
HEX 02 30 31 57 53 50 31 06 03
change 30 30 30 32 30 30 03
command
Remarks STX(1) ID(2) Command(4)
44
Lower Limit (6) ETX(1)
02 30 31 57 53 50 32
Upper limit HEX 02 30 31 57 53 50 32 06 03
30 30 30 34 30 30 03
command
STX(1) ID(2) Command(4)
Remarks
Upper Limit (2) ETX(1)
Output of 4~20mA /
1 mA+
0~10V
5 GND GND
Signal Format
45
6. Error status and troubleshooting
46
The weight on the Do not raise loads that exceed the
weighing board is too maximum capacity limits of the
heavy so it exceeds balance. If the load cell is
the weight limit. damaged, replace the load cell.
An object is already
on the weighing board
Remove the object on the
before powering up.
weighing board and then turn on
(When exceeding
the power.
20 % of the maximum
weight)
7. Product specifications
7-1. General specifications
Model Name G3
Operation voltage DC15V / 1A
Operation
-5℃ ~ 40℃
temperature
Panel cutting
94 x 46 mm
standard
47
7-2. Panel specifications
Category Description
Load cell applied voltage DC 10V (±5V)
Input sensitivity 0.3㎶ / D
Zero: ±10 PPM / ℃
Temperature factor
Span: ±10 PPM / ℃
Input noise ±0.6㎶ P.P
Input impedance 10 ㏁ 이상
A/S conversion ∆∑
External resolution: 1/30,000
A/S resolution
Internal resolution: 1/300,000
A/S conversion rate 200 times / Sec
Non-linearity 0.01% FS
48
MEMO
49
MEMO
50
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G-Tech International Co.,LTD.
+82 -31-852-4626
Yonghyun Industrial Complex, 29, Sandan-ro 68beon-gil,
Uijeongbu-si, Gyeonggi-do, Korea 480-85
Tel : +82-31-852-4070 Fax : +82-31-852-4656
NOV.2018