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B2020-TDC-SR-006 Shell Rolling R0

This document outlines requirements for the fabrication of air receiver vessel rolling. It specifies that fabrication must comply with ASME codes for construction and materials. The completed vessel must meet drawing specifications and codes. Plates can be cold formed to a maximum 5% outer fiber elongation. Inspection and testing will be conducted according to ASME, including visual inspection and magnetic particle/dye penetration examination of surfaces. Larger vessels will be packed with struts and edge preparations protected to prevent damage during handling and shipment.

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Ramalingam Prabhakaran
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140 views

B2020-TDC-SR-006 Shell Rolling R0

This document outlines requirements for the fabrication of air receiver vessel rolling. It specifies that fabrication must comply with ASME codes for construction and materials. The completed vessel must meet drawing specifications and codes. Plates can be cold formed to a maximum 5% outer fiber elongation. Inspection and testing will be conducted according to ASME, including visual inspection and magnetic particle/dye penetration examination of surfaces. Larger vessels will be packed with struts and edge preparations protected to prevent damage during handling and shipment.

Uploaded by

Ramalingam Prabhakaran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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1.

SCOPE

This Technical delivery condition covers the requirements of Air receiver vessel rolling fabrication.

2. DESIGN CODES

The following codes in their latest edition including their addenda at the time of fabrication shall form the
basis for fabrication, inspection, testing and acceptance of shell rolling.
(a). Construction - ASME Boiler and Pressure Vessel code Sec. VIII, Div-1, Edition 2019.
(b). Materials - ASME Boiler and Pressure Vessel code Section II, Edition 2019.

3. GENERAL FABRICATION

The completed vessel/manhole shell shall meet the requirements given in the drawing and as applicable
codes.

 Forming of shell shall be carried out by machine by cold forming in such a way to preserve the
specified material properties and to produce a regular finish.
 Material will be free issue from ARC Energy with MTC.
 Vessels designed for only internal pressure.
 Refer attached drawing No. B2020-101-500-003.
 Plates can be cold formed to a maximum outer fiber elongation of 5%.
 UCS-79 (d) Shall be complied - The reduction by cold forming from the nominal thickness is more
than 10% at any location where the extreme fiber elongation exceeds 5%.
 Shell layout is to check for centerline, height,circularity,and other dimensions as per drawing.
 The preparation of edges to be welded shall be done by machining, chipping, grinding, cold
shearing, Oxy-acetylene flame cutting or a combination of these.
 Chipping shall be followed by grinding to a smooth and regular finish.
 Oxy-acetylene flame cutting done in any circumstances shall be followed by machining or grinding
to eliminateany discoloration of material affected.
 Edge preparation of plate shall be subjected to MPI to ensure freedom from lamination or cracks.
 Tolerance as per UG-80.
 UG-79 (c) shall be complied - When the vessel shell section, heads, or other pressure boundary
parts are cold formed by other than the manufacturer of the vessel, the required certification for the
part shall indicate whether or not the part has been heat treated (see UCS-79, UHA-44, UNF-79,
and UHT-79).
 Vendor has to submit the forming certificate and dimensional report.

4. INSPECTION AND TEST

The ARCEI shall be responsible for performing all the inspection and visual inspection and testing required
as per this specification.

 The stages of inspection shall be as per ASME.


 Visual inspection to be carried out with customer representative.
 Magnetic particle / Dye penetration examination shall be carried out on the outside and inside
surface including edges, after forming for detection of cracks.

5. PACKING

Larger diameter equipment of small thickness shall be provided with an adequate number of struts
positioned inside the equipment to prevent ovalisation effect while being handled.
These struts shall not be removed until the equipment’s is placed in position at job.
Edge preparation to be protect from the physical damage.
Ensure the wooden saddle support for shells for safe transportation.

6. SHIPEMENT

All dispatches of equipment shall be done in accordance with the relevant terms of the purchase order.

Rev No. Description Prepared Approved Date


REVISION STATUS

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