Lime Instruments

Datavan with
LimeFrac Software
User Guide

Lime Instruments
1187 Brittmoore Road
Houston, Texas 77043
713-781-1883
The information contained in this user guide was produced by:
Lime Instruments
1187 Brittmoore Road
Houston, Texas 77043
713-781-1883
Copyright© 2012 by Lime Instruments.
This guide contains information pertaining to the proper use of the Lime Instruments Datavan. It gives
guidance and instructions for the Operator to understand and operate the Datavan equipment and
software system. This guide is not a substitute for properly trained personnel or common sense.
No liability, expressed or implied, is given for any information contained in this guide. Lime
Instruments assumes no responsibility for improper use of the equipment or software, improperly
trained personnel, or failure to follow the normal safety precautions outlined in this guide.
Use of this guide for any purpose other than the safe and proper operation of the Datavan and all its
components constitutes misuse and is punishable by all applicable laws.
Please read through this guide in its entirety before attempting to operate the Datavan. Failure to do
so does not lie within the responsibilities of Lime Instruments.
This guide contains confidential and proprietary information that belongs to Lime Instruments. The
information contained in this guide will not be reproduced or redistributed in any form whatsoever
without the express written consent of Lime Instruments. Any attempt by any person other than
authorized personnel of Lime Instruments to alter the contents of this guide in any way shall be
construed as copyright infringement and will be punished by all applicable laws.
Any questions regarding the information in this guide should be directed to Lime Instruments.
All information and procedures in this guide were correct and true at the time of this publication.

Publication Date: May 2012

Approved By: ______________________________

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 Datavan User Guide
Table of Contents

Table of Contents
1.0 Overview .................................................................................................................................... 1
1.1 Purpose .............................................................................................................................. 1
1.2 Scope ................................................................................................................................. 1
1.3 Deliverables ........................................................................................................................ 1
2.0 Overview of LimeFrac ............................................................................................................... 2
2.1 Devices ............................................................................................................................... 2
2.2 Channels and Channel List ................................................................................................. 2
2.3 Digital Display ..................................................................................................................... 3
2.4 Digital Gauge ...................................................................................................................... 4
2.5 Action Button ...................................................................................................................... 5
2.6 Line Graph .......................................................................................................................... 6
2.7 Data Acquisition .................................................................................................................. 7
3.0 Roles and Responsibilities ....................................................................................................... 8
3.1 Treater ................................................................................................................................ 8
3.2 Project Engineer ................................................................................................................. 8
3.3 Multipump Operator ............................................................................................................ 8
3.4 Blender Tender ................................................................................................................... 8
3.5 Density Meter and Transmitter Operator (Optional) ............................................................. 8
4.0 LimeFrac Client Overview ........................................................................................................ 9
4.1 Shell Interface ..................................................................................................................... 9
4.2 User Interface ................................................................................................................... 10
4.2.1 User Interface Task Bar .......................................................................................... 14
4.2.2 Plot Lines................................................................................................................ 15
4.2.3 User Interface Tabs (‘2 Graph’ Interface Only) ....................................................... 16
5.0 System Setup .......................................................................................................................... 17
5.1 Pre-job Plan ...................................................................................................................... 17
5.2 Blender Schedule.............................................................................................................. 19
5.2.1 Blender Setup ......................................................................................................... 19
5.2.2 Edit Blender Schedule ............................................................................................ 20
5.3 Plot Line Assignments....................................................................................................... 23
5.4 Functions Dialog ............................................................................................................... 24
5.4.1 Add a Function Button ............................................................................................ 26
5.4.2 Rename an Existing Functions Button .................................................................... 27
5.4.3 Delete an Existing Function Button ......................................................................... 28
5.5 Devices ............................................................................................................................. 29
5.5.1 Select a Device....................................................................................................... 30
5.5.2 Change a Device Name.......................................................................................... 31
5.5.3 Set an Alarm to a Digital Display ............................................................................ 33
5.5.4 Remove an Alarm from a Digital Display................................................................. 34
5.6 Channels .......................................................................................................................... 35
5.6.1 Select a Channel .................................................................................................... 35
5.6.2 Rename a Channel (aka Change Labels) ............................................................... 36
5.7 Formulas........................................................................................................................... 38
5.7.1 Create a Formula.................................................................................................... 38
5.7.2 Edit a Formula ........................................................................................................ 40
5.7.3 Deleting a Formula ................................................................................................. 42
5.7.4 Formula Functions .................................................................................................. 44
5.7.5 Linked Channels ..................................................................................................... 44

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Table of Contents

5.7.6 Automatic Annotation Based on Formula ................................................................ 44

5.8 Smoothing Data ................................................................................................................ 44
5.8.1 Smoothing Data for Acquisition ............................................................................... 44
5.8.2 Smoothing Data for Presentation ............................................................................ 45
5.8.3 Smoothing in Graphs .............................................................................................. 45
5.8.4 Smoothing Before Logging ..................................................................................... 46
6.0 Advanced Operations ............................................................................................................. 47
6.1 Syndicate Local Formulas (Publishing Data on the Network) ............................................ 47
6.2 Zero a Channel Value ....................................................................................................... 47
6.3 Maintain Files.................................................................................................................... 47
6.3.1 Log File Storage ..................................................................................................... 47
6.3.2 Technical Data Management Streaming File Format .............................................. 47
6.3.3 TDMS Add In .......................................................................................................... 47
6.3.4 Export Technical Data Management Streaming Files ............................................. 48
6.3.5 Log Data to External Database ............................................................................... 51
6.3.6 Stream Data via Ethernet or Server ........................................................................ 53
6.4 Printing Data ..................................................................................................................... 55
6.4.1 Print 1 Graph .......................................................................................................... 56
6.4.2 Print 3 Graphs ........................................................................................................ 59
7.0 Troubleshooting ...................................................................................................................... 63
7.1 Remap a Channel on the Datavan cRIO ........................................................................... 63
7.2 Swapping a Device ........................................................................................................... 63
7.3 Admin Tool........................................................................................................................ 64
8.0 Post-job Reporting .................................................................................................................. 65
9.0 System Shutdown ................................................................................................................... 66
Appendix A: Datavan Specifications .............................................................................................. 67
Appendix B: IP Address Scheme ................................................................................................... 75
Appendix C: File Based Writer Filter .............................................................................................. 77
Appendix D: Stratum 1 Time Server ............................................................................................... 78
Appendix E: Datavan Layout and Computer Numbering .............................................................. 79
Appendix F: Pump Numbering and Addressing Techniques ....................................................... 80
Appendix G: Interaction with Company Representative (The ‘Company Man’) .......................... 81
Appendix H: Service – Whom to Call and When to Take Action .................................................. 82
Appendix I: Technical Data Management Streaming Add-in to Excel ........................................ 83
Appendix J: Hardware Against Software Piracy Key Licensing .................................................. 84

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Table of Contents

List of Figures
Figure 1: Anatomy of a Device................................................................................................................ 2
Figure 2: Anatomy of a Digital Display .................................................................................................... 3
Figure 3: Using a Digital Display (and Its Configuration Menu) ............................................................... 3
Figure 4: Anatomy of a Digital Gauge ..................................................................................................... 4
Figure 5: Using a Digital Gauge .............................................................................................................. 4
Figure 6: Anatomy of a Line Graph ......................................................................................................... 6
Figure 7: Data Acquisition Overview ....................................................................................................... 7
Figure 8: Shell Interface (SESClient.exe)................................................................................................ 9
Figure 9: Shell Interface Access ........................................................................................................... 10
Figure 10: User Interface ...................................................................................................................... 10
Figure 11: Down Arrow ......................................................................................................................... 10
Figure 12: User Interface Selection....................................................................................................... 11
Figure 13: 2 Graph Display ................................................................................................................... 11
Figure 14: 1 Graph Display ................................................................................................................... 12
Figure 15: Gauge Display ..................................................................................................................... 12
Figure 16: 3 Graph Display ................................................................................................................... 13
Figure 17: Digital Display ...................................................................................................................... 13
Figure 18: User Interface Task Bar ....................................................................................................... 14
Figure 19: Plot Line Setup .................................................................................................................... 15
Figure 20: User Interface Tabs ............................................................................................................. 16
Figure 21: Customer Information Screen .............................................................................................. 17
Figure 22: Select Excel File Screen ...................................................................................................... 18
Figure 23: Blender Table Screen .......................................................................................................... 19
Figure 24: Blender Table Screen .......................................................................................................... 20
Figure 25: Enter New Stage.................................................................................................................. 20
Figure 26: Blender Table Screen .......................................................................................................... 21
Figure 27: Edit Stage Values ................................................................................................................ 21
Figure 28: Blender Table Screen .......................................................................................................... 22
Figure 29: Delete a Stage ..................................................................................................................... 22
Figure 30: Graph Assignments Selection .............................................................................................. 23
Figure 31: Graph Assignments Screen ................................................................................................. 23
Figure 32: Functions Button .................................................................................................................. 24
Figure 33: Functions Dialog Screen ...................................................................................................... 24
Figure 34: Functions Dialog Wrench ..................................................................................................... 26
Figure 35: Functions Dialog Edit Mode ................................................................................................. 26
Figure 36: Functions Button Edit/Create Screen ................................................................................... 27
Figure 37: Functions Dialog Wrench ..................................................................................................... 28
Figure 38: Functions Dialog Trash Can ................................................................................................ 29
Figure 39: Devices Menu Example ....................................................................................................... 30
Figure 40: Functions Button .................................................................................................................. 31
Figure 41: Change Device Names Button ............................................................................................. 31
Figure 42: Edit Device Name Screen .................................................................................................... 32
Figure 43: Alarm Setup ......................................................................................................................... 33
Figure 44: Alarm Number Pad Screen .................................................................................................. 33
Figure 45: Alarm Setup ......................................................................................................................... 34
Figure 46: Alarm Number Pad Screen .................................................................................................. 34
Figure 47: Channel Selection Menu ...................................................................................................... 35
Figure 48: Functions Button .................................................................................................................. 36
Figure 49: Change Labels Button ......................................................................................................... 36

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Figure 50: Channel Selection Menu ...................................................................................................... 37

Figure 51: Functions Button .................................................................................................................. 38
Figure 52: Formula Editor Button .......................................................................................................... 38
Figure 53: Formula Editor Screen ......................................................................................................... 39
Figure 54: Edit Formula Screen ............................................................................................................ 39
Figure 55: Functions Button .................................................................................................................. 40
Figure 56: Formula Editor Button .......................................................................................................... 40
Figure 57: Formula Editor Screen ......................................................................................................... 41
Figure 58: Edit Formula Screen ............................................................................................................ 41
Figure 59: Functions Button .................................................................................................................. 42
Figure 60: Formula Editor Button .......................................................................................................... 42
Figure 61: Formula Editor Screen ......................................................................................................... 43
Figure 62: Delete Formula Prompt ........................................................................................................ 43
Figure 63: Graph Assignments Selection .............................................................................................. 45
Figure 64: Graph Assignments Screen ................................................................................................. 45
Figure 65: Functions Button .................................................................................................................. 48
Figure 66: Export Files Button .............................................................................................................. 48
Figure 67: Export Files Screen ............................................................................................................. 49
Figure 68: File Path Selection ............................................................................................................... 50
Figure 69: File Export Prompt ............................................................................................................... 50
Figure 70: Functions Button .................................................................................................................. 51
Figure 71: Database Out Configurator Button ....................................................................................... 51
Figure 72: Database Out Configurator Screen ...................................................................................... 52
Figure 73: Functions Button .................................................................................................................. 53
Figure 74: Stream Out Configurator ...................................................................................................... 53
Figure 75: Stream Out Configurator Screen .......................................................................................... 54
Figure 76: Single (1) Graph Screen ...................................................................................................... 55
Figure 77: Triple (3) Graph Screen ....................................................................................................... 55
Figure 78: Functions Button .................................................................................................................. 56
Figure 79: Print (1 Graph) Button .......................................................................................................... 56
Figure 80: Printing Options Screen ....................................................................................................... 57
Figure 81: Print TDMS File Screen ....................................................................................................... 57
Figure 82: Graph Assignments Button for Printing ................................................................................ 58
Figure 83: Graph Assignments Setup for Printing ................................................................................. 58
Figure 84: Print Button on Print Screen ................................................................................................ 58
Figure 85: Print Setup Screen............................................................................................................... 58
Figure 86: Exit Button ........................................................................................................................... 59
Figure 87: Functions Button .................................................................................................................. 59
Figure 88: Print (3 Graph) Button .......................................................................................................... 59
Figure 89: Printing Options Screen ....................................................................................................... 60
Figure 90: Print TDMS File Screen ....................................................................................................... 60
Figure 91: Graph Assignments Button for Printing ................................................................................ 61
Figure 92: Graph Selection Screen for Edit Assignments ..................................................................... 61
Figure 93: Graph Assignments Setup for Printing ................................................................................. 61
Figure 94: Print Button on Print Screen ................................................................................................ 62
Figure 95: Print Setup Screen............................................................................................................... 62
Figure 96: Exit Button ........................................................................................................................... 62
Figure 97: Admin Tool .......................................................................................................................... 64
Figure 98: 26' Datavan ......................................................................................................................... 67
Figure 99: 42' Datavan ......................................................................................................................... 68
Figure 100: 26' Datavan 120V Breaker Box Wiring Diagram ................................................................. 69

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Figure 101: 42' Datavan 120V Breaker Box Wiring Diagram................................................................. 70

Figure 102: 26' Datavan 12V Electrical Schematic................................................................................ 71
Figure 103: 42' Datavan 12V Electrical Schematic................................................................................ 72
Figure 104: IP Addresses ..................................................................................................................... 75
Figure 105: MRB Graph........................................................................................................................ 76
Figure 106: Information Path ................................................................................................................ 77
Figure 107: Aerial View of 26’ Datavan Layout ..................................................................................... 79
Figure 108: Aerial View of 42’ Datavan Layout ..................................................................................... 79
Figure 109: Default Pump Layout Example........................................................................................... 80

List of Tables
Table 1: Action Button ............................................................................................................................ 5
Table 2: Functions Dialog Screen Buttons ............................................................................................ 25
Table 3: Formula Functions .................................................................................................................. 44
Table 4: Datavan Equipment and Specifications ................................................................................... 73
Table 5: Datavan Terms and Definitions ............................................................................................... 74

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 Datavan User Guide
Overview

1.0 Overview
Lime Instruments’ 26' and 42' Datavans are designed to acquire critical data and control all aspects
of a typical fracturing spread through the latest technological advancements for the oilfield servicing
industry.
Lime Instruments’ Datavan is available as a 26' chassis-mounted cabin and a 42' trailer (see
Appendix A:Datavan Specifications). The following sections describe features and dimensions for
both models.

1.1 Purpose
The purpose of the Datavan User Guide is to provide information to the Operators on setting up and
operating the Data Acquisition System (DAS). It also contains instructions for operating and
controlling the various stations within the Datavan.

1.2 Scope
This user guide covers operations that the Datavan, Frac, and Blender Operators use to initiate
Datavan displays and integrate the DAS with the operating software control systems for the following
oilfield services vehicles:
Frac Pump Trucks
Blender Trucks
Sand Trucks
Chemical Additive Vehicles

This guide does not cover operations and maintenance of the Datavan vehicle, specific operating
software control system instructions for the oilfield service vehicles, or specific instructions for
optional Density Meter and Transmittal (DMAT). Please refer to the respective manuals or user
guides for this information.

1.3 Deliverables
The deliverables to the customer in regard to the DAS are:
Printed data.
Post-job report.

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 Datavan User Guide
Overview of Lime Frac

2.0 Overview of LimeFrac

LimeFrac is data software developed by Lime Instruments that allows the Operator in the Datavan to
track and record data from various devices’ channels that are used to run a frac job. The software
offers three types of display: line graph, digital, and gauge.

2.1 Devices
A device is a machine or other items that are critical to the operation of the frac job (Figure 1).
Equipment Sensors
Channel List
Data Ethernet Lime Frac
Sensor 1
Collection Clients
Sensor 2
Hardware
Sensor 3

All channel data is sent to

all clients who are
connected to the device
once per second.

Figure 1: Anatomy of a Device

2.2 Channels and Channel List

Each device publishes a list of channels to the network. For example, a pumper device might publish
Revolutions Per Minute (RPM), oil pressure, battery voltage, etc.
Each channel represents an individual value that is continuously updated. Channels can represent
different types of values, including:
Raw sensor values (e.g., 6 milliamps)
Totalized values (e.g., 75 gallons pumped)
Formulas (e.g., one or more values combined to derive other values)
 Datavan User Guide
Overview of Lime Frac

2.3 Digital Display

The digital display provides the Operator with a digital reading of an assigned channel (Figure 2) that
is attached to a device. It displays the channel name, digital value, and the unit of measure (if
applicable). The Operator also has the option to display a button for zeroing the channel.

Figure 2: Anatomy of a Digital Display

Within the digital display, the Operator can perform several functions to assign or change the
attributes of the display (Figure 3). For instance, the Operator can click on the device name to assign
a channel and click the value to select a configure option for the display.

Figure 3: Using a Digital Display (and Its Configuration Menu)

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 Datavan User Guide
Overview of Lime Frac

2.4 Digital Gauge

The Operator can elect to read a device’s characteristics using a gauge view (Figure 4).

Figure 4: Anatomy of a Digital Gauge

Within the gauge view, the Operator can assign a channel to the device, set the minimum and
maximum scale value, and select a configuration (Figure 5).

Figure 5: Using a Digital Gauge

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 Datavan User Guide
Overview of Lime Frac

2.5 Action Button

An action button is an option on a digital or analog display. An action button executes an action on
the assigned channel; the action is specific to the type of channel assigned to the display.
Table 1 outlines the action button titles and functions.
Table 1: Action Button

Type of Channels Action Titles Functions

Assigned
Analog Value Zero Sets the current reading to report as zero when
Minimum assigned to an analog input or a running minimum or
maximum
Maximum
Total Reset Total Restarts the totalizer to zero when assigned to a total
Increment Increment Increases the channel by +1 when attached to an
increment
Decrement Decrement Decreases the channel by -1 when attached to a
decrement
Timer Reset Timer to Zero Resets the timer to zero when attached to a timer
formula
Formula Linked Action Cascades the action button press when attached to a
formula channel with linked formulas

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 Datavan User Guide
Overview of Lime Frac

2.6 Line Graph

A line graph view allows the Operator to view data in real time as Lime Frac collects the data (Figure
6). The Operator can click on the graphs and select Graph Assignments to set up values for
smoothing the data. See Section 5.8 Smoothing Data for more information.

Figure 6: Anatomy of a Line Graph

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 Datavan User Guide
Overview of Lime Frac

2.7 Data Acquisition

Figure 7 shows the overall view of the DAS. The information collected from the multipump computer
device and the blender device is visible above the graph view. The data from the two devices
displays within the graph.

Figure 7: Data Acquisition Overview

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 Datavan User Guide
Roles and Responsibilities

3.0 Roles and Responsibilities

The roles and responsibilities at the Datavan stations are divided among four designated Operators:
Treater, Project Engineer, Multipump Operator, and Blender Tender. Each Operator has his or her
own work station (see Appendix F: Pump Numbering and Addressing Techniques) and specific
duties related to his or her work in the Datavan.

3.1 Treater
The Treater is the core of the operation and is generally responsible for the following duties:
Setting up the Blender Schedule
Managing the Operators and the field
Assembling the data for the customer
Tending to the customer's request

3.2 Project Engineer

The Project Engineer maintains the chemical composition, which includes sand and water, for the
blender.

3.3 Multipump Operator

The Multipump Operator has several duties to perform. Those duties include operating and
monitoring up to 20 pumps (per multipump station).

3.4 Blender Tender

The Blender Tender is stationed in the blender cab and operates the blender.

3.5 Density Meter and Transmitter Operator (Optional)

If a DMAT Operator is assigned to the job, he or she words with the DMAT in the Datavan. Typically,
this task is assigned to another person on the job.
The DMAT receives slurry density data from the Texas Nuclear densometer, calculates slurry
material concentrations, and syndicates the data throughout the Datavan network.
The DMAT has two analog outputs (0-16mA) and a text stream output via an Ethernet connection.
The system allows the Operator to calibrate detectors ‘on the fly,’ which reduces job problems and
the need for field repairs.
The DMAT is an embedded microprocessor-based system with a touch-screen Operator interface
that is mounted in a panel or handle rail via a vesa mount. The display measures 8.4" and is viewable
in direct sunlight. The DMAT operation interface includes three tabs: Main, Calibration, and Setup.
For more information about the Lime Instruments DMAT system, please see the Lime Instruments
Density Meter and Transmitter (DMAT) Operation Manual.
 Datavan User Guide
LimeFrac Client Overview

4.0 LimeFrac Client Overview

The LimeFrac Client is a piece of software that acquires data from multiple devices, processes it, and
saves it. The LimeFrac Client can re-transfer that data to other systems (e.g., a database in the
format of a Technical Data Management Streaming [TDMS] file).
The LimeFrac Client operates on streaming data and generally has a resolution of one sample per
second.
The LimeFrac Client loads when clean power is engaged and the computers are fully booted.

4.1 Shell Interface

In a standard configuration, the LimeFrac Client initially displays a Shell Interface (Figure 8). The
shell interface displays for only a few seconds and then instantly minimizes, but it continues to run in
the background.
The shell interface contains four buttons that allow the Operator to perform various functions. The
buttons are:
cRIO Webpage: Opens the cRIO webpage to access advanced settings.
Run Software: Launches the LimeFrac Client user interface.
Exit: Shuts down the LimeFrac Client system.
Debug: Opens a diagnostic interface.

Figure 8: Shell Interface (SESClient.exe)

 Datavan User Guide
LimeFrac Client Overview

On a computer that has a start menu, the Operator can access the shell interface at any time for
diagnostic purposes by selecting it in the Microsoft Windows taskbar at the bottom of the computer
screen (Figure 9).

Figure 9: Shell Interface Access

4.2 User Interface

After the shell interface minimizes, the LimeFrac Client displays the user interface (Figure 10) on the
screen at each of the Datavan stations. The default configuration displays the ‘2 graphs’ user
interface.

Figure 10: User Interface

The appearance of the user interface can be changed by clicking on the down arrow in the Graph
field and selecting the desired interface.
Steps to select the desired appearance for the user interface.
1. Click on the down arrow in the User Interface screen to the right of the graph field (Figure 11).

Figure 11: Down Arrow

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 Datavan User Guide
LimeFrac Client Overview

2. Select the desired appearance for the User Interface (Figure 12).

Figure 12: User Interface Selection

The LimeFrac Client offers five displays for the user interface. The Operator can select to view the
following on a single screen:
‘2 Graphs’ (Figure 13).
‘1 Graph’ (Figure 14).
Gauges (Figure 15).
‘3 Graphs’ (Figure 16).
Digitals (Figure 17).
The last selection, which displays a Debug screen, is used for software support. Only technicians can
access the Debug screen.

Figure 13: 2 Graph Display

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LimeFrac Client Overview

Figure 14: 1 Graph Display

Figure 15: Gauge Display

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 Datavan User Guide
LimeFrac Client Overview

Figure 16: 3 Graph Display

Figure 17: Digital Display

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 Datavan User Guide
LimeFrac Client Overview

4.2.1 User Interface Task Bar

The bar across the top of the user interface screen (Figure 18) allows the Treater to set up and
monitor the functions of the LimeFrac Client. The bar also allows the Treater to perform several tasks
for the job. (See Section 5.4 Functions Dialog for more information.)

Figure 18: User Interface Task Bar

The items in the bar and their functions are:
1. The Functions button opens the Functions Dialog screen.
2. The Save Settings button saves the screen configuration.
3. The Exit button exits the job.
4. The TDMS field displays the name of the location and the name of the file in use.
5. The Customer icon ( ) displays the Customer Information screen and starts a new file.
6. The Pause/Record button ( ) starts or pauses the recording of the job.
7. The Record icon ( ) indicates whether the job is recording or has been paused. If the job is
recording, the icon is green. It turns red to indicate a pause in recording when the Pause/Record
button is clicked.
8. The Graphs field displays the type of graph that is displayed on the screen. (See Section 4.2 User
Interface for information on how to change the display of the screen.)

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 Datavan User Guide
LimeFrac Client Overview

4.2.2 Plot Lines

The LimeFrac Client allows the Operator to set the plot lines (e.g., color, width, line style).
NOTE: The settings that are set from this menu do not automatically save for the next session.

Figure 19: Plot Line Setup

The list below explains the items in the drop down list and their functions.
Common Plots: Sets the appearance of the plot line.
Color: Sets the color of the plot line.
Line Style: Sets the plot line style.
Line Width: Sets the width of the plot line.
Anti-Aliased: Smooths out the details on a graph. Settings for the current situation disappear when
the system is rebooted or the computer is shut down.
Bar Plots: Set the plots of the bar.
Fill Base Line: Offers a variety of options for the fill of the plot line.
Interpolation: Determines how a graph is displayed in relationship of the samples to each other.
Point Style: Sets the style of the points.
X Scale: Allows the user to set the time.
Y Scale: Selects individual channels.
WARNING: This action is not advised.

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 Datavan User Guide
LimeFrac Client Overview

4.2.3 User Interface Tabs (‘2 Graph’ Interface Only)

The user interface contains tabs at the bottom of the right-hand side of the screen (Figure 20). The
Operator uses these tabs to perform difference functions.

Figure 20: User Interface Tabs

The list below outlines the tab and their functions.
1. The Chart tab displays an additional graph.
2. The Digitals tab hides the second graph in favor of additional digital displays.
3. The Events/Comments tab displays comments in the job file.
4. The Table tab shows four tables; each table can show 10 digital values.
5. The Blender Table tab displays the Blender Schedule and allows creating and editing the
schedule.
6. The Job Plan tab allows the Operator to view a job plan that was imported at the beginning of the
job.

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 Datavan User Guide
System Setup

5.0 System Setup

This section outlines the process of setting up the system and entering the necessary data before
recording a job.

5.1 Pre-job Plan

The LimeFrac Client is equipped with a pre-job plan template as a basis for setting up a job. The
Treater imports information into the template to establish the job stages and settings and create the
job plan. The job plan can also be used to set up the Blender Schedule.
Steps to import the pre-job plan into the LimeFrac Client are:

1. Click on the New File icon ( ) at the top of the user interface.
2. Enter the customer name, lease name, and job number in the appropriate fields in the Customer
Information screen (Figure 21).
3. Click on the Folder button.

Figure 21: Customer Information Screen

 Datavan User Guide
System Setup

4. Navigate to the pre-job file in the Select Excel File screen (Figure 22).
5. Click the Select button.

Figure 22: Select Excel File Screen

6. Click the Done button in the Customer Information screen (Figure 21).

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System Setup

5.2 Blender Schedule

The Datavan Operator may integrate a blender with a Datavan, specifically sand stage scheduling. If
a Treater has a Lime-controlled blender, the Treater can monitor, configure, and control the
scheduling and staging of the blender through the LimeFrac Client.

5.2.1 Blender Setup

The Blender Table tab, located at the bottom of the user interface, displays the Blender Schedule
(Figure 23). This allows the Operator to create or edit the Blender Schedule.
Click on the Blender Tab at the bottom right of the screen to access the Blender Table.
Stage: Indicates the current operational stage from the blender schedule.
Schedule: the calendar/clock icon to the right of the Stage field allows you to import the blender
schedule.
Start: Begins the sand schedule.

Figure 23: Blender Table Screen

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 Datavan User Guide
System Setup

5.2.2 Edit Blender Schedule

The Edit Blender Schedule screen allows the Operator to enter a new stage, edit an existing stage,
and delete a stage within the blender schedule during operations, if necessary.
Steps to enter a new stage to the Blender Schedule are:

1. Click the Calendar/Clock icon ( ) to the right of the Stage field (Figure 24).

Figure 24: Blender Table Screen

2. Enter values for the new stage in the fields at the top of the screen (Figure 25).
3. Click the New Stage button.
4. Click the Send Schedule button.

Figure 25: Enter New Stage

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 Datavan User Guide
System Setup

Steps to enter and edit the values for a stage in the Blender Schedule are:

1. Click the Calendar/Clock icon ( ) to the right of the Stage field (Figure 26).

Figure 26: Blender Table Screen

2. Click on the appropriate table row for editing an individual stage (Figure 27).
3. Edit the values for the stage in the fields at the top of the screen.
4. Click the Send Schedule button.

Figure 27: Edit Stage Values

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 Datavan User Guide
System Setup

Steps to delete a stage from the Blender Schedule are:

1. Click the Calendar/Clock icon ( ) to the right of the Stage field (Figure 28).

Figure 28: Blender Table Screen

2. Click on the appropriate table row to delete (Figure 29).
3. Click the Delete Stage button.
4. Click the Send Schedule button.

Figure 29: Delete a Stage

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 Datavan User Guide
System Setup

5.3 Plot Line Assignments

The Operator assigns plot lines to the graphs for each graph displayed on the computer.
Steps to assign plot lines to graphs are:
1. Right click on the graph and select Graph Assignments (Figure 30).

Figure 30: Graph Assignments Selection

2. Enter the appropriate information in the Graph Assignments screen for up to five graphs (Figure
31).
NOTE: The Graph Assignments screen displays top, middle, or bottom, depending on which graph is
selected.
3. Click the Done button.

Figure 31: Graph Assignments Screen

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5.4 Functions Dialog

The Functions Dialog is a dynamic menu that extends menu functions of the LimeFrac Client. The
user launches it by clicking on the FUNCTIONS button in the top left corner of any interface screen
(Figure 32).

Figure 32: Functions Button

After the Functions button has been selected, the Function Dialog screen (Figure 33) appears.
NOTE: The Page 1 tab is selected in the following figure.

Figure 33: Functions Dialog Screen

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The Functions Dialog is equipped with preset buttons (see Table 2).
Table 2: Functions Dialog Screen Buttons
Button Name Function
cRIO Webpage Allows access to the cRIO webpage for advanced settings
Admin Tool Allows Operator configurations and functionality set up (tech
support)
Customer Information Adds customer name and job information to the current data log
Change Labels Allows changes to channel names
Print (1 Graph) Prints data from a single graph
Print (3 Graph) Prints data from three graphs
Change Device Names Allows alternation of the names of configured devices
Send Command Sends a manual string command to a device
Calibration Allows calibrations to be performed
Create Annotation Adds an annotation marker to the current data file
Export TDMS Allows exporting of TDMS files to a savable location
Edit Annotation Table Allows changes in the Annotation Table
Stream Out Configurator Allows formula server configuration
Database Out Configurator Allows the configure data acquisition to integrate with other
databases
Export Files Exports files to a desired program and location
Formula Editor Allows editing of local formulas
On Screen Keyboard Provides an on-screen keyboard for use with touch-screen displays
Done Completes the function task

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5.4.1 Add a Function Button

The Functions Dialog screen can be customized to include user-defined buttons.
Steps to create a new Functions Dialog button are:
1. Click on the Wrench icon in the top left corner of the Functions Dialog screen (Figure 34).

Figure 34: Functions Dialog Wrench

NOTE: A trash can and other buttons appear in the Edit Mode screen.
2. Select a grayed-out button with a number on it. Example Button 19 (Figure 35).

Figure 35: Functions Dialog Edit Mode

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3. Assign a task to the button from one of the following selections (Figure 36):
 External Program
 Internal Command
 View Another Computer
4. Type the appropriate name of the button in the Button Text field.
5. Click inside the Button Color box to assign a color to the button. (This step is optional.)
6. Click the button in the Preview field to test the action of the button.
7. Click the Done button.

Figure 36: Functions Button Edit/Create Screen

8. Click the Done button on the Functions Dialog: Edit Mode screen (Figure 35).
9. Click the Done button on the Functions Dialog screen (Figure 34).

5.4.2 Rename an Existing Functions Button

The LimeFrac Client allows the buttons that exist in the Function Dialog screen to be renamed.
Follow the first few steps in Section 5.4.1 Add a Function Button to access the Function Dialog: Edit
Mode screen, except type over the name of the existing button in Step 7. Follow the rest of the steps.

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5.4.3 Delete an Existing Function Button

The functions buttons on the Functions Dialog screen can be deleted. For instance, if a function
button was created but is no longer needed, the Operator can delete the button from the screen.
Steps to delete an existing function button are:
1. Click on the Wrench icon in the top left corner of the Functions Dialog screen (Figure 37).
2. Select the button to be deleted to open the Button Edit/Create screen.

Figure 37: Functions Dialog Wrench

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3. Click the red Remove Button button.

4. Click the Done button.

Figure 38: Functions Dialog Trash Can

5.5 Devices
The LimeFrac Client is pre-configured to connect to a default set of devices from which the system
collects data. Additional devices can be configured as needed.
A device typically publishes a list of channels that represent different pieces of data that the system
collects for that device. See Section 5.6 Channels for more information about channels.

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5.5.1 Select a Device

Devices are available for selection throughout the system. An Operator can select any connected
device to attach to any gauges, digital displays, graphs, and as components of formulas.
Every device that is configured for use in the system includes a device name. To obtain a particular
piece of data, the user selects a device by its name and then selects a channel for that device.
Steps to assign a device to a data display are:
1. Click on the value in any gauge or digital display, or click on a plot line at the top of a graph
(Figure 39).
2. Select a device from the Device menu.

Figure 39: Devices Menu Example

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5.5.2 Change a Device Name

Obvious and descriptive device names make it easier for users to select devices. If a device needs a
more descriptive name, the Operator can change it by selecting the Change Device Names button
in the Functions Dialog.
Steps to change a device name are:
1. Click the Functions button at the top of the user interface (Figure 40).

Figure 40: Functions Button

2. Click the Change Device Names button in the Functions Dialog screen (Figure 41).

Figure 41: Change Device Names Button

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3. Select the device name to be changed from the list in the Edit Device Name screen (Figure 42).
4. Type over the select device name in the Change field and click the Change button.
5. Click the Apply button to save the device name change or the Cancel button to discard the
changes.

Figure 42: Edit Device Name Screen

6. Click the Done button (Figure 41).

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5.5.3 Set an Alarm to a Digital Display

An alarm can be assigned to a digital display within the LimeFrac Client. An alarm displays when the
values go below the minimum values set or above the maximum values set.
Steps to set an alarm to a digital display are:
1. Click on the appropriate device (Figure 43).

Figure 43: Alarm Setup

2. Click a number(s) in the Number Pad screen and click the MIN (minimum) button (Figure 44).
3. Click a number in the Number Pad screen and click the MAX (maximum) button.
4. Click the OK button.
NOTE: The system automatically closes the key pad after 10 seconds of inactivity.

Figure 44: Alarm Number Pad Screen

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5.5.4 Remove an Alarm from a Digital Display

The LimeFrac Client allows the removal of an alarm that is set to a device. An alarm is an attribute of
a channel.
Steps to remove an alarm that is set to a digital display are:
1. Click on the appropriate device (Figure 45).

Figure 45: Alarm Setup

2. Click the No Alarms button on the Number Pad screen (Figure 46).
3. Click the OK button.
NOTE: The system automatically closes the key pad after 10 seconds of inactivity.

Figure 46: Alarm Number Pad Screen

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5.6 Channels
A channel represents a stream of continuously updating values for one measurement or formula.
For example, if an Operator has configured the client to connect to a pump device, the Operator may
select ‘discharge pressure’ as a channel for that pump to use in a gauge, digital display, or graph plot
line. The gauge, digital display, or plot line shows the most current value for the channel and is
continuously updated (default setting is once per second).

5.6.1 Select a Channel

Steps to select a channel are:
1. Click on the channel name above a digital display (Figure 47).
2. Select the channel for that device from the drop-down list.

Figure 47: Channel Selection Menu

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5.6.2 Rename a Channel (aka Change Labels)

The system allows Operators to rename channels on a cRIO-based device using the LimeFrac
Client. Good practice dictates that data channels be given names that accurately describe the data
they provide. For example, ‘Analog 1’ is less descriptive than ‘Inline Flowmeter.’
Steps to rename a channel are:
1. Click the Functions button at the top of the user interface (Figure 48).

Figure 48: Functions Button

2. Click the Change Labels button on the Functions Dialog screen (Figure 49).

Figure 49: Change Labels Button

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3. Select the appropriate device (Figure 50).

4. Make the necessary changes to the labels.
5. Click the Send New Labels button.

Figure 50: Channel Selection Menu

6. Click the Done button (Figure 49)

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5.7 Formulas
A formula is a mathematical calculation using combined channel values. The result of the calculation
establishes a separate channel value. The LimeFrac Client allows the Operator to set up formulas,
which then become part of the channel list for the local formula's device.

5.7.1 Create a Formula

The Operator may elect to create formulas to use as channels.
Steps to create a formula are:
1. Click the Functions button at the top of the user interface (Figure 51).

Figure 51: Functions Button

2. Click the Formula Editor button in the Functions Dialog screen (Figure 52).

Figure 52: Formula Editor Button

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3. Click the plus ( ) button in the Formula Editor screen (Figure 53).

Figure 53: Formula Editor Screen

4. Type in a label name in the Label field (Figure 54).
5. Select the appropriate function for the Function field.
6. Select a channel from the Available Channels list to the left by dragging the channels to the
Formula field or double clicking.
7. Click on the down arrow ( ) to the right of the Unit field to select the appropriate measurement.
8. Check that the Valid Formula? light is green before saving the formula. If the light is not green,
correct the formula.
9. Click the Save button.

Figure 54: Edit Formula Screen

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10. Click the Done button in the Formula Editor screen (Figure 53).
11. Click the Done button in the Functions Dialog screen (Figure 52).

5.7.2 Edit a Formula

Existing formulas can be changed to meet specific requirements.
Steps to edit an existing formula are:
1. Click the Functions button at the top of the user interface (Figure 55).

Figure 55: Functions Button

2. Click the Formula Editor button in the Functions Dialog screen (Figure 56).

Figure 56: Formula Editor Button

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3. Double click on the formula to edit in the Formula Editor screen (Figure 57) or select the formula
and click the Edit Selected Formula button.

Figure 57: Formula Editor Screen

4. Change the label name in the Label field (Figure 58).
5. Select the appropriate function for the Function field.
6. Select a channel from the Available Channels list to the left by dragging the channels to the
Formula field or double clicking.
7. Click on the down arrow to the right of the Unit field to select the appropriate measurement.
8. Check that the Valid Formula? light is green before saving the formula. If the light is not green,
correct the formula.
9. Click the Save button.

Figure 58: Edit Formula Screen

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10. Click the Done button in the Formula Editor screen (Figure 56)

5.7.3 Deleting a Formula

Existing formulas can be deleted or hidden by changing the code.
Steps to delete an existing formula are:
1. Click the Functions button at the top of the user interface (Figure 59).

Figure 59: Functions Button

2. Click the Formula Editor button in the Functions Dialog screen (Figure 60).

Figure 60: Formula Editor Button

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3. Select the formula to delete in the Formula Editor screen (Figure 61).
4. Click the Minus ( ) button.

Figure 61: Formula Editor Screen

5. Click the Delete button on the prompt screen (Figure 62).

Figure 62: Delete Formula Prompt

6. Click the Done button in the Formula Editor screen (Figure 61).

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5.7.4 Formula Functions

Table 3 lists the formula types and descriptions.
Table 3: Formula Functions

Formula Types Descriptions

Formula A running calculation based on the assigned variables
Running Average A running average of the channels in the formula
Totalizer from Rate Deduces the total from the rate over the time monitored
Rate from Total Measures the change in total to deduce the rate
Running Min The lowest value of the channel since monitoring began
Running Max The highest value of the channel since monitoring began
Up-Counter A timer that counts up by 1
Down-Counter A timer that counts down by 1
Increment Adds 1 to the value in the formula field when the button is clicked
Decrement Subtracts 1 to the value in the formula field when the button is clicked
Event on Value Change Monitors a value and automatically processes the button on any
linked channel

5.7.5 Linked Channels

LimeFrac allows a channel to be linked to a formula. Pressing the button openly displays which
formula is attached to the parent channel. This action is automatically performed on other channels
(children channels) that are attached to the parent channel.

5.7.6 Automatic Annotation Based on Formula

The value entered in a formula is automatically entered into the job file as an annotation each time
the button is clicked on a digital display that is attached to the formula (or a linked formula is clicked).

5.8 Smoothing Data

Smoothing is a method of taking a specific sample of data and averaging it with adjacent samples of
data to get an instant average. The average can be used to make the amount of data more easily
digested by the system. It can also be used to make the data seem more representative of overall
trends rather than the variation between individual data points.
The system performs two types of smoothing: one for data acquisition, and one for data presentation.

5.8.1 Smoothing Data for Acquisition

Data collection smoothing is achieved by analog data averaging. The LimeFrac DAS performs analog
data averaging, which smooths data as the system collects it.
The data acquisition hardware collects approximately 15,000 sample values per second for each
analog input and then averages this data to produce one value each second to represent the current
analog input. This data is known as the Data of Record.

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5.8.2 Smoothing Data for Presentation

Smoothing data for presentation occurs during graph creation or in the digital displays. The LimeFrac
Client allows the user to smooth data in graphs for data presentation. The user defines the amount of
smoothing, which generates a more presentable line but has no impact on the data, and it is then
saved into the file.

5.8.3 Smoothing in Graphs

When an Operator assigns devices for the plot lines of a graph, the Smoothing Samples field allows
you to specify the smoothing interval. The value entered here indicates the number of data samples
averaged together to generate each data point on the graph for the device plot line. For example, if
Smoothing Samples is set to 5, one data point on the graph is the average of the four preceding
data points and the current sample.
Steps to smooth data for presentation are:
1. Right click inside a graph in the user interface and select Graph Assignments (Figure 63).

Figure 63: Graph Assignments Selection

2. Make the necessary changes in the Graph Assignments screen (Figure 64).
3. Click the Done button.

Figure 64: Graph Assignments Screen

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5.8.4 Smoothing Before Logging

Smoothing must be performed through formulas of the data acquisition hardware before logging.
Notes

As discussed in Section 5.6.1 Select a Channel, the data acquisition

hardware samples device data 15,000 times per second and, at the
conclusion of each second, averages all 15,000 samples to produce the
data of record for that second. The system records one value per
second in the log file and is unaffected by software smoothing, so the
underlying data is unsmoothed, regardless of the smoothing settings for
graphing. Graph smoothing is done only for presentation and does not
affect the data of record.

The smoothing interval for graphs should be selected to depict an

accurate representation of the operation. The recommended value for
Smoothing Samples is seven or less, and a typical value is three or
four. Anything more than seven samples per graph point can and will
lead to graphs that hide useful data.

Graphs can be printed or exported as images, but because the system

renders graphs from the data of record, graphs do not change the data
that is recorded in the log files.

Software safety mechanisms function based on captured data. Although

setting a large smoothing interval for graphs can result in a
misrepresentation of operational data, safety mechanisms operate
based on the data of record and are unaffected by graph smoothing.

Another concept of smoothing, which impacts safety systems, exists in

the ‘overtrip’ function for pumps. The overtrip function is guided by a
threshold of the number of contiguous samples it must receive before
the function activates. This smoothing concept accounts for the very
sensitive nature of the sensors used in Lime Instruments’ systems.

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Advanced Operations

6.0 Advanced Operations

This section outlines the advanced operations of the LimeFrac.

6.1 Syndicate Local Formulas (Publishing Data on the Network)

When an Operator uses the Formula Editor to create, remove, and edit formulas as described in
Section 5.7.2 Edit a Formula, the changes are local to the Operator’s computer station only. As long
as the formula runs on a local computer only, it is a ‘local’ formula.
To distribute the results of a local formula to other network computers that have been configured to
connect to the data server, the Operator uses the Stream Out Configurator to activate the formula
server function as described in Section 6.3.6 Stream Data via Ethernet or Server.
From any data display, the Operator may select Local Formulas as the device and then select a local
formula as a channel.

6.2 Zero a Channel Value

If the button is not visible, refer to Section 2.3 Digital Display.

6.3 Maintain Files

This subsection outlines the storing, streaming, and retrieving of data files.

6.3.1 Log File Storage

The system stores log files in D:/SES/Datalogs by default. If a D drive does not exist, the system
automatically stores log files in C:/SES/Datalogs instead.

6.3.2 Technical Data Management Streaming File Format

All operational data is written to a log file in the National Instruments™ (NI) TDMS file type. The
TDMS file format allows the system to write data to the file at high speeds while maintaining data
structure. This promotes data accuracy and accessibility for job operations
(http://zone.ni.com/devzone/cda/tut/p/id/3727).

6.3.3 TDMS Add In

A software download, which is available at (http://limeinstruments.com/downloads), allows TDMS
files to be opened in Excel.
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Advanced Operations

6.3.4 Export Technical Data Management Streaming Files

The Export TDMS option in the Functions Dialog allows you to export TDMS files to a Universal
Serial Bus (USB) drive located behind the screen or to an internal storage location. The Operator can
export all or selected files and can create zipped files.
Steps to export TDMS files are:
1. Click the Functions button at the top of the user interface (Figure 65).

Figure 65: Functions Button

2. Click the Export Files button on the Functions Dialog screen (Figure 66).

Figure 66: Export Files Button

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3. Click the Find Files button on the Export Files screen (Figure 67).
NOTE: Click the Folder button to select a non-default directory to copy the file from.
4. Click the Zip Files? box if the files are to be zipped.
5. Select the first file to be exported and hold down the Shift key on the keyboard to select a range
of files.
6. Click the Export Selected Files button, which shows the File Save dialog.
NOTE: If all files are to be exported, click the Export All Files button after Step 4.

Figure 67: Export Files Screen

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7. Select a path to store the exported files and click the Export Datalog Zip File button (Figure 68).

Figure 68: File Path Selection

8. Click the OK button to confirm that the files have been successfully exported (Figure 69).

Figure 69: File Export Prompt

9. Click the Done button on the Export Files screen (Figure 67).

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6.3.5 Log Data to External Database

The system allows the Operator to log data to external databases as it is acquired through the
Database Out Configurator button on the Functions Dialog. The Database Out Configurator screen
(see Figure 72) allows the Operator to specify a path for the database file. The file that the system
creates has the same name as the TDMS file for the operation, but it uses an .mdb file extension and
a Microsoft Access format. This is useful when intergrading with third party systems.
Steps to log data to external databases are:
1. Click the Functions button at the top of the user interface screen (Figure 70).

Figure 70: Functions Button

2. Click the Database Out Configuration button on the Functions Dialog screen (Figure 71

Figure 71: Database Out Configurator Button

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3. Select the data in the Database Out Configurator screen in the Available Channels field by
dragging and dropping or double-clicking (Figure 72).
4. Click the Done button.

Figure 72: Database Out Configurator Screen

5. Click the Done button (Figure 71).

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6.3.6 Stream Data via Ethernet or Server

Any computer that contains LimeFrac software can function as a Data Server. The Data Server
publishes data over Ethernet (Transmission Control Protocol [TCP]) or serial (RS-232). It can publish
any channel from any connected device, including the ‘local formula’ device.
In a default Datavan configuration, one computer in the Datavan is the default TCP data server for all
the other computers.
Steps to publish local channels and formulas to a data server are:
1. Click the Functions button at the top of the user interface (Figure 73).

Figure 73: Functions Button

2. Click the Stream Out Configurator button in the Functions Dialog screen (Figure 74).

Figure 74: Stream Out Configurator

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3. Move the appropriate formula(s) from the Available Channels list to the Selected Channels list
by double-clicking on the channel(s) or by dragging and dropping them (Figure 75).
4. Select the formula in the Selected Channels list and adjust the information in the Stream Type,
Output Stream Format, Listening Port, Time Format, Termination Char, and Interval (ms)
fields.
NOTE: There can be multiple streams showing in the Current Configuration field.
5. Click the Apply button.
6. Click the Done button.

Figure 75: Stream Out Configurator Screen

7. Click the Done button (Figure 74).
As an advanced-level procedure, the stream may be published via User Datagram Protocol (UDP)
instead of TCP. It may also be published to different Ethernet ports.
NOTE: Multiple streams may be configured simultaneously, but they may be on distinct ports.
For serial (RS-232) streaming, specify a COM port and a baud rate. For Ethernet streaming, select
the Ethernet port for TCP streaming. The output stream format for TCP streaming is Comma-
Separated Values (CSV), although an Operator can change this to DataTaker format if the software
receiving the data stream is Lime Instruments software.

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6.4 Printing Data

The LimeFrac Client allows two modes of printing: ‘1 graph’ (Figure 76) or ’3 graphs’ (Figure 77). The
output displays in a graph interface.

Figure 76: Single (1) Graph Screen

Figure 77: Triple (3) Graph Screen

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6.4.1 Print 1 Graph

This section outlines the procedures to print 1 graph.
Steps to print ‘1 graph’ are:
1. Click the Functions button at the top of the user interface screen (Figure 78).

Figure 78: Functions Button

2. Click the Print (1 Graph) button on the Functions Dialog screen (Figure 79).

Figure 79: Print (1 Graph) Button

NOTE: Skip Step 3 and Step 4 if printing the current file.

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3. Click the Folder icon on the Printing Options screen (Figure 80).

Figure 80: Printing Options Screen

4. Locate the appropriate file to print, and click the OK button (Figure 81).

Figure 81: Print TDMS File Screen

5. Enter any customer information in the fields to load the file into the printing interface (Figure 80).
6. Click the Done button.

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7. Click the Graph Assignments button at the bottom of the graph screen (Figure 82).

Figure 82: Graph Assignments Button for Printing

8. Set up the graph assignments for the graph, and click the Done button (Figure 83).

Figure 83: Graph Assignments Setup for Printing

9. Click the Print button at the bottom of the graph screen (Figure 84).

Figure 84: Print Button on Print Screen

10. Click the down arrow on the Print Setup screen, and select the appropriate printer (Figure 85).
11. Click the Print button.

Figure 85: Print Setup Screen

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12. Click the Exit button at the bottom of the graph screen (Figure 86) to return to the main interface.

Figure 86: Exit Button

6.4.2 Print 3 Graphs

This section outlines the procedure to print 3 graphs.
Steps to print ‘3 graphs’ are:
1. Click the Functions button at the top of the user interface screen (Figure 87).

Figure 87: Functions Button

2. Click the Print (3 Graph) button on the Functions Dialog screen (Figure 88).

Figure 88: Print (3 Graph) Button

NOTE: Skip Step 3 and Step 4 if printing the current file.

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3. Click the Folder icon on the Printing Options screen (Figure 89).

Figure 89: Printing Options Screen

4. Locate the appropriate file to print, and click the OK button (Figure 90).

Figure 90: Print TDMS File Screen

5. Enter any customer information in the fields to load the file into the printing interface (Figure 89).
6. Click the Done button.

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7. Click the Graph Assignments button at the bottom of the graph screen (Figure 91).

Figure 91: Graph Assignments Button for Printing

8. Select the top, middle, or bottom graph (Figure 92).

Figure 92: Graph Selection Screen for Edit Assignments

9. Set up the graph assignments for the graph, and click the Done button (Figure 93).

Figure 93: Graph Assignments Setup for Printing

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10. Click the Print button at the bottom of the graph screen (Figure 94).

Figure 94: Print Button on Print Screen

11. Click the down arrow on the Print Setup screen, and select the appropriate printer (Figure 95).
12. Click the Print button.

Figure 95: Print Setup Screen

13. Click the Exit button at the bottom of the graph screen (Figure 96) to return to the main interface.

Figure 96: Exit Button

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Troubleshooting

7.0 Troubleshooting
During operations, there may be a need to change some of the Datavan cRIO settings. This section
outlines some of the occurrences for dealing with troubleshooting. However, it is advised to contact
Lime Instruments before attempting to perform the tasks in this section.

7.1 Remap a Channel on the Datavan cRIO

Only trained personnel with guidance from Lime Instruments technicians should perform channel
mapping.
Data streaming through a channel is tracked over time. When a channel becomes unusable and the
Operator needs to receive the channel’s data through another channel and continue the time already
tracked, trained personnel can map a new channel to receive the data.
For example, if a lightning strike causes ‘Channel 1’ to fail, trained personnel can connect the
channel’s device to ‘Channel 2.’ The trained personnel can then map ‘Channel 2’ as ‘Channel 1’ to
use the current settings and formulas for the original ‘Channel 1.’
Mapping is also a possible solution if an Operator encounters problems with reel cables and needs to
use another reel cable.
If channel remapping is necessary, call Lime Instruments at 713-781-1883.

7.2 Swapping a Device

This task should only be done by trained personnel with guidance from Lime Instruments technicians.
If a device is replaced during a job, it may be necessary to ‘impersonate’ the original device with its
replacement in the system. Swapping a device is done by changing the target Internet Protocol (IP)
address of the original device in the communication settings of the software to the IP address of the
replacement device.
If swapping a device is necessary, call Lime Instruments at 713-781-1883.
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Troubleshooting

7.3 Admin Tool

The Admin Tool (Figure 97) is used for diagnostic support. Only trained technicians and/or personnel
with specific directions from Lime Instruments should use it. If using the Admin Tool is necessary,
contact Lime Instruments at 713-781-1883.

Figure 97: Admin Tool

The Admin Tool is used when a modification to the file-based write filter is requested.

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Post-job Reporting

8.0 Post-job Reporting

8.1 Printing Reports

8.2 Printing Data

Refer to Section 6.4 Printing Data.
 Datavan User Guide
System Shutdown

9.0 System Shutdown

After the job is completed, simply power down the Uninterruptible Power Supply (UPS) unit (clean
power) and follow the normal generator/Power Take-Off (PTO) shutdown procedures.
 Datavan User Guide
Appendix A – Datavan Specifications

Appendix A: Datavan Specifications

Below is an overall drawing of the 26' Datavan (Figure 98) with an 8' slide out.

Figure 98: 26' Datavan

 Datavan User Guide
Appendix A – Datavan Specifications

Below is an overall drawing of the 42' Datavan (Figure 99) with 8' slide out.

Figure 99: 42' Datavan

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Appendix A – Datavan Specifications

Below is the 120V breaker box wiring diagram (Figure 100) for the 26' Datavan.

Figure 100: 26' Datavan 120V Breaker Box Wiring Diagram

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Appendix A – Datavan Specifications

Below is the 120V breaker box wiring diagram (Figure 101) for the 42' Datavan.

Figure 101: 42' Datavan 120V Breaker Box Wiring Diagram

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Appendix A – Datavan Specifications

Below is the 12V electrical schematic (Figure 102) for the 26' Datavan.

Figure 102: 26' Datavan 12V Electrical Schematic

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Appendix A – Datavan Specifications

Below is the 12V electrical schematic (Figure 103) for the 42' Datavan.

Figure 103: 42' Datavan 12V Electrical Schematic

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Appendix A – Datavan Specifications

Table 4 displays the equipment and specifications for each size Datavan.
Table 4: Datavan Equipment and Specifications
Equipment Specification
26' Datavan Model
Diesel fuel tank N/A, generator uses chassis fuel supply
Clean water tank N/A
Gray water tank N/A
42' Datavan Trailer Model
Diesel fuel tank As per specification
Clean water tank As per specification
Gray water tank As per specification
Environmental Systems
A/C 3-5 A/C units, depending upon model.
A/C systems can be powered by PTO generator or
standalone generator.
Doors TBD
Windows Custom manufactured double pane insulated windows;
contact General Truck Body (GTB) at 1-800-395-8585 for
replacement
Electrical Systems
Alternating current (VAC) 110 volt
Direct current (VDC) 12 volt
Clean power Power that is filtered through a UPS. DO NOT plug space
(white outlets) heaters or other heating devices into clean power. The
voltage runs down the battery. Since batteries cannot be
shipped on an airplane, delivery takes approximately one
week.
Dirty power Power that is used straight from a generator
(gray outlets)
Data Network Systems
Internet Optional feature; internet access via satellite or cellular
connectivity.
Local area networking 10/100/1000 Ethernet network
Wireless networking 802.11 G
Time server Stratum 1 Time Server

73
 Datavan User Guide
Appendix A – Datavan Specifications

Table 5 lists terms that are used in this document, their abbreviations or acronyms when appropriate,
and their definitions.
Table 5: Datavan Terms and Definitions

Term Definition
Channel A stream of values for a device measurement or formula. For
example, if the system measures discharge pressure for the device
‘Blender A,’ then ‘Discharge Pressure’ can be a channel for that
device. If a formula adds the discharge pressures of two blenders
and divides the result by 2, then ‘Average Blender DP’ can be a
channel that represents the product of the formula.
The system continuously updates channel values with the data it
collects from the devices.
Clean Power Power that is filtered through a UPS. DO NOT plug space heaters or
any heating device into clean power. This action decreases the
battery’s voltage at a faster rate. The battery for a UPS cannot be
shipped on an airplane. Therefore, the delivery time takes about one
week.
Device A machine that generates data which the system collects, such as a
blender or a frac pump.
Dirty Power Power that comes straight from a generator
File Based Write Filter (FBWF) A memory layer between the operating system (OS) and the hard
drive onto which information is written and applications are installed.
The information and/or application only exists in the FBWF while the
computer is on. When a computer is turned off or rebooted, the
information and/or application is deleted.
Formula A mathematical calculation of channel values that produces a new
(aka Local Formula) value. The system lists formulas as channels on a device called
‘local formulas.’ You can select a formula-based channel for a
gauge, digital display, or graph plot line to view the value produced
by the formula.
Formula Server A function available to any instance of SESClient.exe that allows a
(aka Syndicated Channels) computer to publish data channels and/or formula-based channels to
other Datavan computers over Ethernet.
LimeFrac Client The Lime Instruments software that runs on the computers in the
Datavan. The LimeFrac Client includes, but is not limited to, user
interfaces such as the shell interface (SESClient.exe), blender
interface, single pump interface, and the multipump interface.
Stratum 1 Time Server A computer that synchronizes time for all the computers in the
(e.g., Time Server) Datavan. This ensures that data written to the job log files from the
various devices is coordinated with respect to the time of
occurrence.

74
 Datavan User Guide
Appendix B – IP Address Scheme

Appendix B: IP Address Scheme

Each computer within the Datavan contains its own IP address. Figure 104 shows the paths of how
the computers are connected.
Datavan
Datavan PCs Blendersville
and Devices

Pumps 10.55.4.1-14
Blender

10.55.0.101-254 Wired 10.1.1.10

IMPORTANT!
10.55.1.101-254 WIFI 10.55.2.101
Blender 1
10.1.1.10 Connect
Hydrator and
10.55.2.102
CHEMADD to
Blender 2 one Blender at
a time.
WIFI WIFI
Client SSID: Datavan
Datavan Devices
(For Everyone)
Router WAN
10.55.8.2
Hydrator 10.1.1.21
10.55.0.1

Time Net

10.55.0.3

Datavan WAN 10.1.1.31

cRIO 10.55.8.3
CHEMADD

10.55.0.2,.4

48 Port
Network
Switch

Figure 104: IP Addresses

 Datavan User Guide
Appendix B – IP Address Scheme

Figure 105: MRB Graph

76
 Datavan User Guide
Appendix C – File Based Writer Filter

Appendix C: File Based Writer Filter

The File Based Write Filter (FBWF) serves as a layer between the OS and the hard drive in a
personal computer. The function of the FBWF is to transfer only the files that are configured to be
written to the hard drive. The files remain in the FBWF until the computer is rebooted or turned off.
When this occurs, the information is deleted from the FBWF. Figure 106 demonstrates the
information path.
The FBWF feature of Lime computers makes installing programs on one of the Datavan computers
challenging. Call a Lime technician at 713-781-1883 for help.

Transfers only the files

that are configured to
FBWF be written to the HDD.

OS (Ram
Drive) Hard
Drive

Figure 106: Information Path

 Datavan User Guide
Appendix D – Stratum 1 Time Server

Appendix D: Stratum 1 Time Server

Each Personal Computer (PC) within the Datavan maintains its own clock. Since there are at least
five PCs in a Datavan at one time collecting the same data, this could cause inconsistencies in the
data files.
The solution is to direct each PC to sync its clock approximately every 400 seconds to a Stratum 1
Time Server located in the Datavan. The Stratum 1 Time Server is synced to the Global Positioning
System (GPS) clock signal. When configured correctly and synced to the Stratum 1 Time Server, all
PCs should have the same time displaying on their clocks.
 Datavan User Guide
Appendix E – Datavan Layout and Computer Numbering

Appendix E: Datavan Layout and Computer Numbering

In a 26’ Datavan (Figure 107), Station 1 is optional. Many customers like to reserve this space for
customer laptops.
Displays Output
Communications of 6 and 7
Rack Customer
Engineer Treater
6
55" TV

7 5

3 2 1

Multipump 4

DMAT
Figure 107: Aerial View of 26’ Datavan Layout

In a 42’ Datavan (Figure 108), Station 1 is located either in the lab or at the customer’s station.
Stations 6 and 7 are located in the satellite rack.
Displays output of
6 and 7

Optional

55" TV

1
5

8
6 2 1
DMAT

4
6 7

Communications
Rack

Figure 108: Aerial View of 42’ Datavan Layout

 Datavan User Guide
Appendix F – Pump Numbering and Addressing Techniques

Appendix F: Pump Numbering and Addressing Techniques

Figure 109 displays the pump numbering and addressing technique used.

Figure 109: Default Pump Layout Example

 Datavan User Guide
Appendix G – Interaction with Company Representative

Appendix G: Interaction with Company Representative (The

‘Company Man’)
G.1 Setting Up Serial Streaming Output
See Section 6.3.6 Stream Data via Ethernet or Server for information on setting up a serial streaming
output.
G.2 Setting Up Transmission Control Protocol Streaming Output
See Section 6.3.6 Stream Data via Ethernet or Server for information on setting up TCP streaming
output.
G.3 Configuring the 55" Customer Data Screen
Contact Lime Instruments at 713-781-1883 for instructions on configuring the 55" customer data
screen.
G.4 Printing Profiles and Saving Settings
See Section 6.4 Printing Data.
 Datavan User Guide
Appendix H – Service

Appendix H: Service – Whom to Call and When to Take Action

Call Lime Instruments at 713-781-1883 for assistance.
 Datavan User Guide
Appendix I – TDMS Add-in to Excel

Appendix I: Technical Data Management Streaming Add-in to

Excel
The TDMS is an add-in to Excel that allows the import of TDMS files into Excel. TDMS is free
software that is available from National Instruments. TDMS can also be downloaded from
www.limeinstruments.com/downloads/utilities.
 Datavan User Guide
Appendix J – HASP Key Licensing

Appendix J: Hardware Against Software Piracy Key Licensing

The LimeFrac Client can only be run on a system that includes a provision for a LimeFrac license.
This is accomplished by using a Hardware Against Software Piracy (HASP) Key and the installation
of the accompanying drivers. For questions, please call 713-781-1883.