Section J

Power Products
Overhead Line Products
Split Bolt Connectors J2
Full Tension Copper Sleeves J3
Parallel Groove Clamps - Copper, Aluminium & Bi-Metal J4 - J5
Insulation Piercing Connectors for ABC J6 - J7
House Service Connectors J8 - J9
Strain Clamps & Suspension Clamps for ABC J10 - J11
Lugs & Sleeves for ABC J12
Aluminium Sleeves - Overhead Line J13 - J14
Insulating Covers, Mats & Tiger Tails J15

Copper Braids J16 - J17

UNDERGROUND SYSTEMS
Pits, Pillars & Fuse Panels & Shrouds, Labels & Accessories J18 - J28
URD Connection System with Crimp & Bolted Lugs J28 - J30
URD Terminal Blocks J31
Portable Earthing Equipment, Earth Rod & C Connectors J33 - J35
Warning Marker Tape & Guides J36
Cable Stockings & Accessories J37 - J40
Cable Installation Equipment J41 - J53
Manhole Guards & Tests J54 - J55
 Split Bolt Connectors
SBC - Split Bolt Connectors
CABAC has a complete range of split bolts that are used for tapping or joining aerial hard drawn
copper conductors or insulated copper conductors. The split bolts are made from a hard grade
high conductivity brass with a captive saddle which applies a distributed pressure to conductors,
to comply with ESAA specifications.
The split bolts have the same head dimensions as the norm in the market so that a standard
linesman’s spanner will fit. They can be supplied in natural brass or electro tinned.
Slot Width Slot Width
Catalogue Catalogue Max Slot ESAA Box Part No A (mm)
No. No. Conductor Width Cross- Qty Part No
SBC9 19.5
Natural Brass Electro Tinned Size (mm2) (mm) Reference SBC12 28.5 SBC9
A
– SBC9T 7 3.9 – 100 SBC22 30.0 SBC12
SBC24 36.5
– SBC12T 25 6.6 – 50 A
SBC22
SBC25 44.5
SBC22 SBC22T 16 5.3 Type A 50 SBC26 50.8 SBC24
SBC24 SBC24T 35 8.3 Type B 50 SBC28 66.8
SBC25
SBC25 SBC25T 70 10.9 Type C 25
SBC26 SBC26T 95 12.9 Type D 20 Technical Data SBC26
Conductive Material : Copper alloy SBC28
SBC28 SBC28T 185 18.5 Type E 5
Split Bolt Connectors

Operating Temperature : -55°C to 100°C

Electroplating Material: Tin 99.7% pure
Split bolts are available in handy merchandiser packs, for store merchandising.
Accepting Authorities
Catalogue No. Kit Contents Energy Australia
SBC22/K 3 x SBC22 Rail Services Australia
SBC24/K 2 x SBC24 Integral Energy
SBC25/K 1 x SBC25 Country Energy
SBC26/K 1 x SBC26 ENERGEX and many other recognised
authorities.

SBC - Split Bolt Connectors - Lug Palm Type

Split bolts with lug palm attachments for terminating onto air break switchgear.
They are supplied electro tinned, with a 10 or 12mm hole in palm.
A
SBC22L SBC22T with Lug Palm
A
SBC24L SBC24T with Lug Palm
C
SBC26L SBC26T with Lug Palm Part No. A (mm) B(mm) C(mm)
SBC22L 52.00 19.00 3.25
SBC24L 75.00 25.50 3.25
Part No. A (mm) B(mm) C(mm)
SBC26L 85.00 31.75 3.25
SBC22L 52.00 19.00 3.25
3.25 B
SBC24L 75.00 25.50
SBC26L 85.00 31.75 3.25

B
Split Bolt Shrouds
• Plastic shroud for insulating split bolts
SBC22SH SBC22 Plastic Covers

53.50mm

8mm

27mm

J2
 Full Tension Copper Sleeves
Copper Compression Sleeves
Copper Compression Sleeves are designed to accommodate stranded hard
drawn copper overhead conductors and comply with the full tension testing
requirements of AS 1154.1. These sleeves are easily and quickly crimped
onto the conductor using hexagonal dies and the HT51 hydraulic crimper, or
any larger hydraulic crimper. The finished joint is shorter and less bulky than
the McIntyre sleeve. It replaces twisting of the conductor required for the
installation of McIntyre sleeves.
CABAC’s Copper Compression Sleeves are made from 99.9% high
conductivity copper. Plastic plugs are fitted into the ends of the sleeve to
prevent foreign material entering the sleeve prior to crimping the conductor.
Compression lines are marked on each end of the sleeve to indicate the
position and the number of compressions required. An indent in the centre
of the sleeve acts as an internal stop to ensure conductors are inserted to L

the correct length.

Full Tension Copper Sleeves

Nominal Dimensions (mm) A/F No. of
Catalogue Conductor Stranding Nominal Crimp Tooling Hex Die Crimps
No. (mm2) No./Dia. L ID Die (mm) per end
5 Tonne
PT6 6 7/1.04, 7/1.12 80 3.5 M82-50 8.2 4
PT10 10 7/1.35 80 4.5 M82-50 8.2 4
PT16 16 7/1.63, 7/1.70 81 5.2 M82-50 8.2 6

MSS-C120-42-18V
PT25N 25 7/2.00, 7/2.03 83 6.8 M96-50 9.6 6
HT131-C, B131-C
HT131-UC

ECW-H3D

PT35 35 7/2.62 115 8.5 M115-50 11.5 5

HT51

PT42 42 7/2.75 115 9.0 M132-50 13.2 5

PT50 50 19/1.70 115 9.5 M132-50 13.2 5
PT70N 70 19/2.00, 19/2.11 115 11.0 M148-50 15.8 5
PT95 95 19/2.56 196 13.0 M190-50 19.0 8
PT134 134 19/3.00 195 16.5 M190-50 19.0 8
Note: Contact CABAC Engineering Department before using a PT sleeve on any conductor that is not listed.

Technical Data
Conductive Material
Copper 99.95% pure
Oxygen Content 30 ppm
Tensile Strength 200 MPa
Ductile Rating 40%
Final Metal State Fully annealed
Operating Temperature
-55°C to 100°C
Plating
Note this product is not plated due to limited shelf life expectancy.
General Electrical Properties
Total Conductivity 99.7% IACS
Total Resistivity 1.738 micro-ohms cm
Conformant Standards
AS 1154
Accepting Authorities
Energy Australia
Electricity Services Victoria
Rail Services Australia
Energex
Western Power - and many other recognised authorities.

J3
 Parallel Groove Clamps
copper and aluminium
Copper Parallel Groove Clamps
CABAC Copper Parallel Groove Clamps are used for tapping or joining
hard drawn or annealed copper conductors.
• These clamps are forged, not extruded, which creates a high strength clamp
• Slotted holes allow adjustment for varying conductors on each side
•H  igh strength bolts, and tapped threads in the clamp base allow
tightening to high torques with a single spanner
• Forged design allows “gripping grooves” to be forged into the
conductor clamp area, for greater conductivity, and pull strength

Catalogue Conductor Bolt Dimensions (mm) Torque

No. Range Dia. B L H (Nm)
(mm2)
One Bolt
CUPG10/70 10-70 M8 37 24 29 20
Two Bolt
CUPG6/70-2B 6-70 2 x M8 37 38 29 20
CUPG10/95-2B 10-95 2 x M10 45 46 36 44
Parallel Groove Clamps

CUPG16/150-2B 16-150 2 x M10 53 52 40 44

Technical Data
Conductive Material Copper 99.95% pure
Final Metal State Forged
Operating Temperature -55°C to 140°C
Conformant Standard AS1154
Accepting Authorities Ergon, Powercor

Aluminium Parallel Groove Clamps

CABAC Aluminium Parallel Groove Clamps are used for tapping or joining
AAC, AAAC or ACSR overhead conductors.
• These clamps are forged, not extruded, which creates a high strength clamp
• Slotted holes allow adjustment for varying conductors on each side
• Galvanised nuts and bolts allow tightening to high torques with a
single spanner
• Forged design allows “transverse gripping grooves” to be forged into
the conductor clamp area, for greater conductivity, and pull strength

Catalogue Conductor Bolt Dimensions (mm) Torque

No. Range Dia. B L H (Nm)
(mm2)
Two Bolt
ALPG16/70-2B 16-70 2 x M8 37 49 40 20
ALPG16/120-2B 16-120 2 x M8 45 55 50 20
ALPG 35/185-2B 35-185 2 x M10 57 65 60 44
Three Bolt
ALPG35/300-3B 35-300 3 x M10 65 105 70 44

Technical Data
Conductive Material Aluminium 99.6% pure
Final Metal State Forged
Operating Temperature -55°C to 140°C
Conformant Standard AS1154
Accepting Authorities Ergon, Powercor

J4
 Parallel Groove Clamps
Bi-Metal Parallel Groove Clamps
CABAC Bi-Metal Parallel Groove Clamps are used to tap or
join copper conductor to aluminium overhead
conductor AAC, AAAC or ACSR.
• Forged from 99.6% pure aluminium
H H
• Copper inlay impact welded in one groove
• Slotted bolts allow varying conductor sizes in each groove
• Tightened onto the conductors using galvanised 8.8mm bolts B
• Galvanised nuts allow the clamp to be tightened with
the use of a single spanner at higher torques
C L A
• Beville washers maintain clamping pressure
L
• Clamps are ultrasonically tested to check bonding between
copper inlay and aluminium A Technical Data
Conductive Material
• Individually packed in plastic bags Aluminium 99.6% pure
Copper stalk 99.95% pure
Catalogue Range (mm2) Dimensions (mm) Bolt Torque Operating Temperature
No. Aluminium Copper B W H Diameter (Nm) -55°C to 100°C
Joint Interface

Parallel Groove Clamps

Two Bolt
Friction Welded
BPG70/50 70-16 (11-5mm) 50-6 (9-2mm) 40 42 45 2 x M8 20
Conformant Standard
BPG150/95 150-25 (16-6mm) 95-10 (13-4mm) 50 46 46 2 x M8 20
AS 1154
Three Bolt Accepting Authorities
BPG185/185 185-35 (19-7mm) 185-35(19-7mm) 98 56 66 3 x M10 44 Energy Australia
BPG300/240 300-50 (23-9mm) 240-35 (21-7mm) 106 65 76 3 x M10 44 Country Energy
Western Power - and many other
recognised authorities.
U Bolt Parallel Groove Clamp
The U-Bolt Parallel Groove Clamp has been designed to assist in the quick and
effective way for joining overhead lines together. It is available in both aluminium
and bi metal version and is suited to size 95/240mm2.
Catalogue Conductor Dimensions (mm) Torque
No. Range L W H (Nm) Front View
(mm2) H L

ALPG95/240U 95-240 83.5 62.5 83.0* 80

BPG95/240U^ 95-240 83.5 62.5 83.0* 80
W
*This measurement includes the U-bolt height. The clamp is used
at all times with the U-bolt, therefore making necessary the
height to be inclusive of the U-bolt.
^Copper version available on request.
Aluminium Bail Clamp
The Aluminium Bail Clamp is used to connect a distribution line of a larger diameter to a smaller
diameter service line. The cable size that can be adapted by the clamp is from 7 strand 2.25mm
(6.75 mm dia.) cable to 19 strand 3.25mm (18.75mm dia.) cable. It is supplied with jointing
compound already applied in the clamp. The U-Bar consists of tinned copper. This makes for a perfect
Electrical connection with your service line.
• Cast aluminium body for corrosion resistance, and reduced weight
• Tinned copper U Bar for excellent Electrical conductivity
• Pre-applied jointing compound in clamp
• Can adapt different sizes of line cables
To install, unscrew the 2 bolts in the clamp and insert cable into it. Tighten bolts with clamp correctly orientated,
now using 2 split bolts, bolt the service line to the U-Bar. Once complete, the Aluminium Bail Clamp connection is complete.
Technical Data
Conformant Standard AS3766
Weight 444g
ALBC* Aluminium Bail Clamp
*Available on request.

J5
 Insulation Piercing Connectors
for ABC
Insulation Piercing Connectors
CABAC’s IPC (Insulation Piercing Connectors) are used to tap off low voltage XLPE
insulated Aerial Bundled Cable (ABC), using a unique insulation piercing technique.
• Designed for all weather applications, corrosion resistant, ease of installation
and low cost
• Connections can be made fully live in minutes, without time consuming crimping,
applying insulation or sealing compound
• Body is moulded from tough, resilient, glass filled nylon for long service life
exposed to weather (particularly sunlight) and is rounded to prevent damage
to adjacent conductors
• Hardware is stainless steel, which does not corrode, allowing the IPC to be
undone at any time in the future. The bolt has a stainless steel pressure washer
which maintains clamping pressure
• Shear head is made from glass filled nylon, for controlled shear torque. Head
of bolt is a double hexagonal arrangement which allows the IPC to be undone
Insulation Piercing Connectors

after shearing
• Extra hard aluminium contact teeth cut through insulation without splitting and IPC95/10
ensure proper penetration into the conductor and Electrical continuity without
sacrificing the mechanical strength of the conductor
• Aluminium teeth ensure compatibility with aluminium conductor and will not
deteriorate due to stress corrosion
• Rubber seals and grease prevent moisture entering the cable for
long term performance
• End caps provided are used to seal the end of the branch core
• Suitable for Aluminium and Copper
The IPC connectors are simply tightened onto the insulated conductor using
a 13 mm spanner and have a hex nut that shears once the correct torque is attained.
This installation can be done fully live since the IPC connector is insulated and the
insulation is not removed from the conductor.

Catalogue Main Cable Branch Cable Fastener Fastener Torque

No. Range (mm2) Range (mm2) No. x Size A/F (mm) (Nm)
IPC35/35 35-6 35-6 1 13 11
IPC95/6 Use IPC95/10 – will accommodate 6mm
IPC95/10 95-6 10-1.5 1 13 11
IPC95/35 95-25 35-6 1 13 14
IPC95/95 150-16 95-16 1 13 16
IPC150/35 150-35 35-16 1 13 14 IPC95/95
IPC150/95 Use IPC95/95 - will accommodate 150mm
IPC150/150 150-70 150-70 2 13 16

Technical Data
Conductive Material
Aluminium Teeth 99.6% pure
Final Metal State Hard
Water Proofing Rubber seals & grease
6 kV withstand voltage test in water
Temperature Tested to 125°C
Conformant Standards
AS4396 NF-C33020 (HN33S63) – France
1000 heat cycles test to IEC 20 (sec. 256)
Designed for cable made to AS 3560
Accepting Authorities IPC150/150
Energy Australia
Integral Energy

J6
 Insulation Piercing Connectors
Bare Wire to Insulation Piercing Connectors
Insulation Piercing Connectors
CABAC’s IPCB range are used to connect bare copper or aluminium conductors to
Aerial Bundled Cable (ABC) style insulated conductors, with conventional IPC style
piercing of the insulated conductor. Primary uses are:
• To connect a main ABC run to an existing open main overhead system. This is
IPCB150/150
primarily when an ABC run is strung in place of an existing overhead run that
is being replaced or has been damaged, or when an ABC run is being connected
to a existing bare overhead main
• To connect a house, commercial or industrial service to a bare wire overhead open
main. These connectors are based around the traditional IPC connectors used in
ABC to ABC type connections. They are simply tightened onto the conductors using
a shear head for torque control
Features of the CABAC connectors are:
• The contact bridges are made of tinned brass copper, which are designed for use
with Copper or Aluminium conductors, which reduces the stock range.

Insulation Piercing Connectors

• Designed for all weather applications, with a grease filled rubber boot protecting
the connection interface on the bare conductor, and the piercing teeth of the IPC
connection
• Connections can be made in minutes, without time consuming crimping, and
stripping. Simply scratch brush the bare conductor after inserting the conductors
then simply tighten the connector to shear point
• The bodies of the connectors are made from tough resilient glass filled nylon for
long service life and UV sunlight protection
• Hardware is stainless steel, which does not corrode, allowing the IPC to be undone
at any time in the future. The bolt has a stainless steel pressure washer which
maintains clamping pressure IPCB120/35
• Shear head is made from glass filled nylon, for controlled shear torque. Head
of bolt is a double hexagonal arrangement which allows the IPC to be undone
after shearing
• Connectors have end seals to seal the end of the insulated conductor
Installation practice is very similar to traditional IPC connectors. The bare
conductor should be scratch brushed and the bare and insulated conductors inserted
in the jaws and the connector tightened with a 13mm spanner until
the shear head breaks.
CABAC has a variation of these connectors specifically designed for Bare to House
Service Connections. See page D9.

Bare Insulated IPCB150/95

Catalogue Conductor Conductor No. of Fastener Torque
No Range (mm2) Range (mm2) Bolts A/F (mm) (Nm)
IPCB120/35 120-6 35-6 1 13 14
IPCB150/95 150-22 95-16 1 13 16
IPCB150/150 150-22 150-35 2 13 16

Technical Data
Conductive Material
Brass Copper Tinned
Water Proofing
Rubber seals and grease
Conformant Standards
AS4396 HN 33 E 61 - (France)
Designed for cable made to AS3560

J7
 House Service Connectors
House Service Connector Series
CABAC’s House Service Connectors are designed to optimise connection
of overhead aluminium service conductors to the copper service in a
consumer premises. The connectors have simple hex heads to bolt up
the connector, the aluminium end being the piercing type with a shear
head, and the copper end a conventional screw down style.
• Fully waterproof due to moulded seals and greased filled
• Consumer end (copper end) can be disconnected. The connectors can
be used once only
• The consumers side of the HSC is grey for identification
• The connector excludes air and water and is fully bi-metal
• Connector and attaching screws are fully insulated to guard installers
and users
• Large range on both ends 6 to 35mm2.
• A special variation of the connector is available with a neutral bond
for metal facia installations.
House Service Connectors

To install, simply slip the insulated aluminium conductor in the service

cable end (this is clearly marked) and screw down the shear head screw
until it shears. The consumers copper end must be stripped to the length
indicated on the body of the connector and then inserted into the
connector and the service end screw tightened.
Tail End of HSC356NL

Conductor Range (mm2)

Catalogue Connector Consumer House
No. Type Mains End - AL End - CU
HSC356 Standard
6-35 6-35
HSC356NL Neutral Bond

HSC356NL HSC356

House Service Connector Series 3

The HSC356N-S3 & HSC356-S3 are a unique new design of connector
with improved bi-metal connection capability. The HSC356N-S3 has PATENTED
double bolt connections & inspection windows for added connection CONNECTION
security for neutral & earth conductors. SYSTEM

Conductor Range (mm2)

Catalogue Connector Consumer House
No. Type Mains End - AL End - CU
HSC356-S3 Standard
6-35 6-35
HSC356N-S3 Neutral/Earth
Double Bolt HSC356-S3 HSC356N-S3

NEW

HSC356-S3 HSC356N-S3

J8
 Bare Wire to House Service
Bare Wire to House Service Connector
The CABAC HSH connectors are designed to clamp on to aluminium or
copper overhead lines and directly connect to an insulated overhead
service main to the house using insulation piercing (IPC) technology.
Available in aluminium or copper alloy with a single bolt for active and
a double bolt for neutral/earth connections.
Features are:
• S ervice range from 16 to 35mm2. Aluminium connected using IPC
system, and shear off bolts to establish the correct torque
• Service connection is protected against moisture ingress by end seal,
and IPC area is filled with grease
• Clear viewing window at the end of the service connection allows a
check of the conductor depth
• The line side clamp connects to a large range of sizes and
incorporates serrations in the clamp to grip the conductor
•Q  uick and easy to install with low operator skill, and basic installation tools
• True bi-metal service side connection

Bare Wire to House Service

• Clear inspection window
• Thermoplastic M13 Shearhead bolt
• Shearhead colour coded yellow to indicate bolt has sheared
To install connectors, best practice requires that the overhead mains
conductor is scratch brushed prior to installation. The service connection
can be done before or after the main connection. The bolts should be
tightened until the head shears off.
Technical Data
Material
Catalogue Conductors
Aluminium Alloy 6005 A Temper
No. Type Material Max (mm2) Number
T5 to AS2848.1
HSHCU35-V2 Standard Copper 135 1 Copper Alloy 385 to AS1567 HSHCU35-V2
Bolts: 13 A/F and/or
HSHAL35-V2 Standard Aluminium 135 1
HSHAL35-V2
HSHCU35-2B Neutral/Earth Copper 135 1 Torque: 14 N/m
HSHAL35-2B Neutral/Earth Aluminium 135 1

Registered
DESIGN

NEW
HSHCU35-2B
and/or
HSHAL35-2B

J9
 Strain Clamps & Suspension Clamps
for ABC
House Service Strain Clamp
Strain Clamp for house service connections typically from a pole to a fascia board. Features stainless steel bail which is designed to “break” when
trees fall on the wires.
• Accommodates from two to four conductors from 16 to 35mm2
• Unique captive wedge system for automatic clamping of conductors, reduces installation time and requires no tools
• The wedge system allows sag adjustments to be done at any time very easily without tools
• UV stabilised for long term exposure to sunlight.
• Designed to “break” at nominal 2 KN load to minimise damage to fascia boards and poles by falling trees etc.
SCHS6/35
Technical Data
Material Glass reinforced nylon
Strain Clamps Suspension Clamps for ABC

Conformant Standard AS 3766

Working Tensile Load 1 KN
Capacity 2 x 16 - 4 x 35mm2
Weight 0.09kg
Ultimate Tensile Load Less than 2 KN

Dead End Strain Clamps

These strain clamps are used mainly as a dead end anchor on ABC installations to anchor runs at regular intervals, or at the end of runs.
CABAC offers two clamps, one with a capacity of 25 to 95mm2 and another 95 to 150mm2.
• SC4/95 has galvanised steel arms
• SC95/150 has aluminium arms with a wide throat
• The clamping jaws are made from glass reinforced plastic
SC4/95 Cable range 4 x 25 to 95mm2
SC95/150 Cable range 4 x 95 to 150mm2

Technical Data
Conformant Standard AS3766
Working Tensile Load 15KN (SC4/95)

Suspension Clamp Type SPC

This clamp is designed to suspend four by 95mm2 ABC conductors. It is made
from hot dipped galvanised steel with a EDPM rubber insert.
• This clamp is designed to hold all parts captive so that components cannot be dropped
• The bolt is captive and is tightened with a simple wing nut. It is designed to hold 4 by 95mm2
• Very quick and simple to install
• Will allow up to 30° line deviation
To install the conductors simply remove and open the rubber insert, slip over the
conductor bundle, and back into the clamp. Simply tighten the wing nut on the
captive bolt and you have a completed suspension clamp.
SPC4/95

Technical Data
Conformant Standard
AS 3766
Weight
0.42kg

J10
 Strain Clamps
House Service Strain Clamp
A multiple use house service strain clamp for use typically between
the pole and the fascia board.
• The clamp uses modular components to enable a large range
of cable re-straining combinations to be offered
• The steel components are all hot dipped galvanised to
Australian Standard
• The clamp can be configured for two or four conductors
from 10mm to 35mm2
• Clamps with open hook ends have a spring retainer to stop
the clamp becoming unhooked in high wind situations
• The unique design of the plastic wedge pieces enables the cable
direction to adapted to a 90 degree opposite configuration if required
• All plastic components are moulded from glass filled reinforced nylon
UV stabilised for long term exposure to sunlight

Catalogue No. of Cables Dimensions (mm)

No. A B C D E
Short Clamps - Hook End with Spring
SCSHS/2 2 way
170 40 5 50 60
SCSHS/4 4 way
Short Clamps - Closed End

Strain Clamps
SCSC/2 2 way
170 40 5 50 60
SCSC/4 4 way
Long Clamps - Hook End with Spring
SCLHS/2 2 way
270 40 5 50 60
SCLHS/4 4 way
Long Clamps - Closed End
SCLC/2 2 way
270 40 5 50 60
SCLC/4 4 way

SC Closed End Style Strain Clamp SC Hook End Style Strain Clamp

J11
 Lugs and Sleeves for ABC
Pre-Insulated Bi-Metal ABC Tension Sleeves
CABAC’s MJPT Sleeves are used for full tension joining of ABC (Aerial Bundled Conductor) cables.
The pre-insulated compression sleeve consists of a 1050A aluminium tube coated internally with
contact grease and a stop to ensure that the conductors are correctly positioned.
The sleeve is insulated by means of a strong sheath of thermoplastic polymer material and has
ends with an additional insulation ring coloured to indicate the size of conductor.
The linesman’s job is made easier by markings that show:
•Positions and crimping order A
• Length of insulation to be stripped from the cable core
• Die size required 4 3 2 1 2 3 4
STRIPPING LENGTH STRIPPING LENGTH B
• Fitting reference code 5 5
• Colour code to select size
Installation L

• Strip the conductor to the right length (L indicated on the sheath) Technical Data
• Slide the sleeve on the conductor until it stops Conductive Material
• Crimp the sleeve with correct hex die in the order marked on the sleeve Aluminium 99.6% Pure Insulating Material
• Repeat the same operation on the other conductor in order to complete the connection Thermoplastic Polymer
Operating Temperature
Lugs and Sleeves for ABC

Catalogue Dimensions (mm) Die A/F No of -55°C to 100°C

No. A B L (mm) Tooling Crimps per end Colour Conformant Standards
MJPT95 12.5 16.5 125 21.5 5 Grey HN 33 S 66 August 1985 EDF
RHU131-C,

HT131-UC,

ECW-H3D
HT131-C,
RHC131,
B131-C

HN 33 E 60 August 1988 EDF

HT51

MJPT150 15.5 19.5 125 21.5 5 Violet

Accepting Authorities
Electricity Services Victoria, Energy Australia
and many other recognised authorities

Pre-Insulated Bi-Metal ABC Lugs

CABAC Bi-Metal Aerial Bundled Cable (ABC) style lugs are designed to connect ABC cables
to transformers, switchgear etc on the pole top. They are pre-insulated so there is no
requirement for insulation, heatshrink etc at the pole top.
Features include:
• Stripping lengths, die size, crimp number and sequence is moulded onto the lug insulation
• Lugs are colour coded for identification of cable sizes
• The end seal gives a 6kV under water dielectric strength
• The lug is pre-filled with jointing compound for improved Electrical contact
To install the lug, simply strip the ABC conductor to the strip length indicated on the
insulated barrel, and crimp using a hydraulic tool. The CABAC HT51 crimp tool is specifically
designed for this purpose, however any 13 tonne tool can be used

Catalogue Dimensions Nominal Colour Stud Tooling Die A/F

No. A D O Conductor Coding Size Hex
(mm) (mm2) (mm) (mm)
HT131-C, B131-C
RHC131,
HT131-UC,
HT51,

BMABC50 95 8.5 12.2 50 Yellow 12 17.3

BMABC95 114 12.5 16.0 95 Grey 12 21.5
BMABC150 114 15.5 18.75 150 Violet 12 21.5

Technical Data
Material
Barrel Aluminium D
Palm Copper
Conformant Standards 4 3 2 1
O Stripping Length
AS4325, BS4579, IEC France, AS/NZS 4396:1996 Appendix D7.3 (Test) 5

Weld Type
Friction Weld A

J12
 Aluminium Sleeve - Overhead Line
Aluminium Non-Tension Sleeve
CABAC’s range of Non-Tension Sleeves are designed for use with AAC or AAAC conductors. They include a
centre cable location dimple and are filled with jointing compound and have sealing caps on each end to
retain the compound during transport and minimise oxidation. They can be crimped with hex or indent dies.

AAC/AAAC AAC AAAC Conductor A/F No. of

Catalogue Conductor Conductor Conductor O.D. Crimp Hex Die Crimps
No. Stranding Name Name mm I.D. A Die mm per end
ANT36 7/2.25 Jupiter Boron 6.75 7.90 58 HT-50/70AL 13.2 1
7/2.50 Leo Chlorine 7.50 7.90 58 HT-50/70AL 13.2
ANT44 7/2.75 Leonids Chromium 8.25 9.60 70 HT-7/300-375AL 18.0 1
7/3.00 Libra Fluorine 9.00 9.60 70 HT-7/300-375AL 18.0
ANT50 7/3.75 Mars Helium 11.25 12.60 85 HT-16.8AL 16.8 2 o’lap
ANT58 7/4.50 Mercury Hydrogen 13.50 14.60 110 HT130-C-150 18.3 3

Aluminium Sleeve - Overhead Line

ANT61 7/4.75 Moon Iodine 14.25 15.00 110 HT-150/180 AL 22.0 2
ANT68 19/3.25 Neptune Krypton 16.25 17.00 146 HT-150/180 AL 22.0 3
ANT80 19/3.50 Orion Lutetium 17.50 20.20 146 HT-A7 25.4 3
19/3.75 Pluto Neon 18.75 20.20 146 HT-A7 25.4
ANT94 37/3.00 Saturn Nitrogen 21.00 24.59 155 HT-240/300AL 28.4
37/3.25 Sirius 22.75 24.59 155 o’lap
19/4.75 Taurus Oxygen 23.75 24.59 155 ECW-H3D19/475 30.3
ANT114 37/3.75 Triton Phosphorus 26.25 29.00 185 ECW-H3D37/375 43.2 o’lap
Centre Dimple

I.D.

Aluminium Full Tension Sleeve - ‘A’ Style

CABAC’s range of Full Tension ‘A’ style sleeves are designed for use with AAC or AAAC conductors under full
tension loading. They include a centre cable location dimple and are filled with jointing compound. They can
be crimped using hex or indent dies.

AAC/AAAC AAC AAAC Conductor A/F No. of

Catalogue Conductor Conductor Conductor O.D. Crimp Hex Die Crimps
No. Stranding Name Name mm I.D. A Die mm per end
AFT36A 7/2.25 Jupiter Boron 6.75 7.90 165 HT-50/70AL 13.2 3
7/2.50 Leo Chlorine 7.50 7.90 165 HT-50/70AL 13.2 3
AFT44A 7/2.75 Leonids Chromium 8.25 9.60 165 HT-7/300-375AL 18.0 3
7/3.00 Libra Fluorine 9.00 9.60 165 HT-7/300-375AL 18.0 3
AFT50A 7/3.75 Mars Helium 11.25 12.60 205 HT-16.8AL 16.8 6
AFT58A 7/4.50 Mercury Hydrogen 13.50 14.60 205 HT130-C-150 18.3 4
AFT61A 7/4.75 Moon Iodine 14.25 15.00 240 HT-150/180 AL 22.0 6
AFT68A 19/3.25 Neptune Krypton 16.25 17.00 280 HT-150/180 AL 22.0 8
AFT80A 19/3.50 Orion Lutetium 17.50 20.20 320 HT-A7 25.4 10
19/3.75 Pluto Neon 18.75 20.20 320 HT-A7 25.4 10
AFT94A 37/3.00 Saturn Nitrogen 21.00 24.59 380 HT-240/300AL -
37/3.25 Sirius 22.75 24.59 380
19/4.75 Taurus Oxygen 23.75 24.59 380 ECW-H3D19/475 40.0 10 o’lap
AFT114A 37/3.75 Triton Phosphorus 26.25 25.50 580 ECW-H3D37/375 43.2 15 o’lap

J13
 Aluminium Sleeve - Overhead Line
Aluminium Full -Tension Sleeve - R Style
CABAC’s range of ‘R’ style O/H Sleeves are designed for full tension loads with ACSR. For strandings
with a high steel content, please contact CABAC Engineering Department to validate the use.
The sleeves include a centre dimple and are filled with a jointing compound. They should be
crimped using hex crimps or ‘versa-crimp’ indent style crimping.

ACSR Conductor A/F No. of

Catalogue Conductor Conductor O.D. Crimp Hex Die Crimps
No. Stranding Name mm I.D. A Die mm per end
AFT36R 6/1/2.50 Almond 7.50 9.11 355 HT-7/225AL 14.0 8
3/4/2.50 Raisin 7.50 9.11 355 HT-7/225AL 14.0 8
AFT44R 6/1/2.75 Apricot 8.25 11.12 355 HT-95/120AL 17.3 8
6/1/3.00 Apple 9.00 11.12 355 HT-95/120AL 17.3 8
4/3/3.00 Sultana 9.00 11.12 355 HT-95/120AL 17.3 8
Aluminium Sleeve - Overhead Line

AFT50R 6/1/3.75 Banana 11.25 12.70 470 HT-95/120AL 17.3 11

4/3/3.75 Walnut 11.25 12.70 470 HT-95/120AL 17.3 11
AFT58R 22.20 14.72 470 HT-7/300-375AL 18.0 11
AFT61R 6/4.75 7/1.60 Cherry 14.30 15.46 505 HT-150/185AL 22.0 OVERLAP
AFT80R 30/7/2.50 Grape 17.50 20.21 580 HT-24.9AL 24.9 OVERLAP
AFT94R 30/7/3.00 Lemon 24.50 24.59 610 HT-240/300AL 34.5 OVERLAP

J14
Insulating Covers, Mats & Tiger Tails®
Temporary insulating items to assist in providing safe environment when working with Electrical equipment.
Tiger Tails® (Torapoli Pipe)
A high grade HDPE split tube pipe material. Industry standard pipe, with unique high visibility
striped patterns. Eyelet in bell housing, interlocking male to female. Suitable as
Electrical insulation PPE, mechanical protection and visual warning on power lines
and conductors.
• Industry Standard
• Complies with & marked to AS4202 Class 1
• Maximum use 650V
• High Visibility
• High Electrical Insulation
• Resistant to many chemicals

Insulating Covers, Mats & Tiger Tails ®

• Mechanically interlocks
DB35A Tiger Tails®, Yellow/Black Stripe 2.5M

Electrical Insulation Mat

A high quality black, EPDM rubber insulation barrier used by network personnel & contractors
as PPE to stand on when working around conductors in live voltage environments.
Because of their relative light weight, these rubber insulation mats are used as portable temporary,
on-site ground insulation as well as more static switchboard matting. The mats are made
from a special flexible EPDM rubber which reduces the tendency of the mat to curl after
being stored in a rolled position.
• High Grade EPDM Rubber
• High Electrical Resistance
• Complies with & marked to AS2978 Class A
• Maximum use 650V
• Lightweight & flexible
• Extreme weathering resistance
• Non-slip & easy to clean
• Dimensions: 1000 x 1000 x 6mm
6EPDM1000LV Electrical Insulation Mat

Insulating Line Covers

A high quality, dual layer PVC insulation barrier used by network personnel &
contractors as PPE to cover and drape over live conductors and power lines in
low voltage environments.
• Light weight, reliable and durable
• UV stabilised
• Complies with & marked to AS4202 Class 2
• Maximum use 650V
• Strong physical properties
LSC225 Electrical Insulation Cover 1200 X 225mm
LSC300 Electrical Insulation Cover 1200 X 300mm
LSC375 Electrical Insulation Cover 1200 X 375mm

J15
 Flexible Copper Braids
CABAC Flexible Copper Braids are an extremely flexible lead, which are typically used on disconnects and
switch handle grounds. They can also be used to take up linear expansion and contraction, or absorb vibration.
• Seamless pure copper ferrules are formed into a rectangular shape on each end
• Standard braids are supplied with tinned braid, and plated ferrules
• Single or double hole available as standard
• Special ends and braid types are available on request
• Note the “length” of the braid is between centre of the first holes
Shown below is our standard range, specials can be made up on request. To assist quotation,
please photocopy the diagram on the facing page, fill in the details and fax to CABAC sales.

Catalogue Amp No. of Length Width Ferrule Spacing Stud No. of

No. Rating Ferrule L W A B Hole Braids
(Approx) Holes Dimensions (mm)
Single Hole Version
CAB100A-300M12 100 1 300 22 25 – 13 1
CAB300A-300M12 300 1 300 25 36 – 13 2
CAB450A-300M12 450 1 300 30 36 – 13 3
Flexible Copper Braids

CAB600A-300M12 600 1 300 35 40 – 13 4

Two Hole Version
CAB100A-300M12X2 100 2 300 22 50 25 13 1
CAB300A-300M12X2 300 2 300 25 60 30 13 2
CAB450A-300M12X2 450 2 300 30 60 30 13 3
CAB600A-300M12X2 600 2 300 35 70 35 13 4

Note: The amperage rating is nominal, and depends on environment, for example indoor or outdoor.
Consult with CABAC engineering if unsure. Generally indoor de-rate nominal rating by 20%.

Braid length between holes (L)

Hole Size

Single Hole Ferrule Two Hole Ferrule

B
A
A

Part numbers are made up according to the following legend:

Amperage
Length between first holes (mm) Single Braid
Stud Size (mm) – hole will be clearance
No. of holes
Twin Braid

Typical Part No: CAB 300A – 600 M12 X2

J16
 Braid Details - Special Manufacture
Order Number:

Part Number: Date:

Customer Contact: CABAC Contact:

Company: Name:
Contact: Phone:
Phone: Fax:
Fax: Mobile:

Date Delivery Required Qty Required

Braid Details - Special Manufacture

Note: Hole size needs to be
0.5 to 1mm more than stud size
ONE HOLE
mm mm
(Nominate Stud)

This dimension will

depend on
Amperage rating
mm see standard range

Note: Any customer specific product will be given a part

number by CABAC, specific to the customer/drawing.
mm

TWO HOLE THREE HOLE

mm mm

Length Length
mm mm mm

mm mm

SPECIALLY MANUFACTURED GOODS ARE NOT RETURNABLE FOR CREDIT

Customer Approval: Date:

FAX THIS FORM BACK TO

CABAC MANUFACTURING FAX: 1300 303 310
J17
 Cable Pits & Lids
P1 Plastic Pit
Cable Pits & Lids with Concrete Cover
Catalogue Description External Dimensions Weight
No L x W x D mm kg
P1PIT Plastic Cable Pit; Size P1 520 x 230 x 410 4.57
P1LIDC LID P1PIT, concrete: Commcab 470 x 195 8
P1LIDE LID P1PIT, concrete: Electrical 470 x 195 8
P1LID-GS-BLC LID:Galvanised steel, Commcab 470 x 195 5
P1LID-GS-BLE LID:Galvanised steel, Electrical 470 x 196 5
P1LID-GS-LOCKC LID: galvanised with locking device, Commcab 470 x 194 7.26
P1LID-GS-LOCKE LID: galvanised with locking device, Electrical 470 x 195 7.26 P2 Plastic Pit
with Concrete Cover

P2PIT-B Plastic Cable Pit; Size P2 665 x 285 x 570 5.7
P2LIDC LID P2PIT, concrete: Commcab 615 x 245 13.9
P2LIDE LID P2PIT, concrete: Electrical 615 x 245 13.9
P2LID-GS-BLC LID P2PIT, galvanised steel, Commcab 615 x 245 9.2
P2LID-GS-BLE LID P2PIT, galvanised steel, Electrical 615 x 246 9.5
P2LID-GS-LOCKC LID P2PIT, galvanised with locking device, Commcab 615 x 244 9.79
P2LID-GS-LOCKE LID P2PIT, galvanised with locking device, Electrical 615 x 245 9.79

P3PIT-B Plastic Cable Pit; Size P3 780 x 350 x 585 7.98 P1-3 Plastic Pits
P3LIDC LID P3PIT, concrete: Commcab 730 x 300 25
P3LIDE LID P3PIT, concrete: Electrical 730 x 300 25
P3LID-GS-BLC LID P3PIT, galvanised steel, Commcab 730 x 300 13
P3LID-GS-BLE LID P3PIT, galvanised steel, Electrical 730 x 301 13
P3LID-GS-LOCKC LID P3PIT, galvanised with locking device, Commcab 730 x 299 14.2
P3LID-GS-LOCKE LID P3PIT, galvanised with locking device, Electrical 730 x 300 14.2
P4 Plastic Pit
P4PIT-B Plastic Cable Pit; Size P4 705 x 405 x 830 9.44 with Concrete Cover
P4LIDC LID P4PIT, concrete: Commcab 730 x 300 27
P4LIDE LID P4PIT, concrete: Electrical 730 x 300 27
P4LID-GS-BLC LID P4PIT:Galvanised steel, Commcab 730 x 300 15
P4LID-GS-BLE LID P4PIT:Galvanised steel, Electrical 730 x 301 15
P4LID-GS-LOCKC LID P4PIT: galvanised with locking device, Commcab 730 x 299 14.21
P4LID-GS-LOCKE LID P4PIT: galvanised with locking device, Electrical 730 x 300 14.21

P5PIT Plastic Cable Pit; Size P5 705 x 450 x 660 12.21 P5 Plastic Pit
with Concrete Cover
P5-800 PIT P5PIT-800: 600 x 350 x 800 705 x 450 x 830 16

P5LIDC LID P5PIT, concrete: Commcab 650 x 400 30
P5LIDE LID P5PIT, concrete: Electrical 650 x 400 30
P5LID-GS-BLC LID P5PIT, galvanised steel, Commcab 650 x 400 16.9
P5LID-GS-BLE LID P5PIT, galvanised steel, Electrical 650 x 401 16.9
P5LID-GS-LOCKC LID P5PIT, galvanised with locking device, Commcab 650 x 399 18.9
P5LID-GS-LOCKE LID P5PIT, galvanised with locking device, Electrical 650 x 400 18.9

Cable Pits & Lids Accessories

Catalogue Description External Dimensions Weight T-Beam 6-8-9
No Length kg
T-Beam6-8-9 T-Bar Suit Pit 6,8 & 9 (P9 Requires 2 Of) 496 2.65
T-Beam7 T-Bar Suit P7 pit 496 3.83
Pits with 2 lids require T-BEAM support T-Beam7
Pits with 3 lids require two T-BEAM support

J18
 Cable Pits & Lids
Cable Pits & Lids
Catalogue Description External Weight
No Dimensions kg
L x W x Dmm
P6PIT Plastic Cable Pit; Size P6 1360 x 555 x 660 37
P6LIDC# LID P6PIT, concrete: Commcab (2 Per pit required) 650 x 500 38
P6LIDE# LID P6PIT, concrete: Electrical (2 Per pit required) 650 x 500 38
P6LID-GS-BL-HFC LID P6PIT, galvanised steel: Commcab (2 Per pit required) 650 x 499 19.6
P6LID-GS-BL-HFE LID P6PIT, galvanised steel: Electrical (2 Per pit required) 650 x 500 19.6

P7PIT Plastic Cable Pit; Size P7 1040 x 555 x 1125 41

P6 Plastic Pit
P7LIDC# LID P7PIT, concrete: Commcab (2 Per pit required) 490 x 460 29 with Concrete Cover and Crossbar
P7LIDE# LID P7PIT, concrete: Electrical (2 Per pit required) 490 x 460 29
P7LID-GS-BL-HFC LID Galvanised steel: Commcab (2 Per pit required) 495 x 477 15.27
P7LID-GS-BL-HFE LID Galvanised steel: Electrical (2 Per pit required) 495 x 478 15.27

P8PIT* Plastic Cable Pit; Size P8 1360 x 555 x 860 51

P8PIT-TEL TYPE 8 PLASTIC PIT (OPTUS) 1375 x 630 x 900 54
P6LIDC# LID P6PIT, concrete: Commcab (2 Per pit required) 650 x 500 38
P6LIDE# LID P6PIT, concrete: Electrical (2 Per pit required) 650 x 500 38
P6LID-GS-BL-HFC LID Galvanised steel: Commcab (2 Per pit required) 650 x 499 19.6
P6LID-GS-BL-HFE LID Galvanised steel: Electrical (2 Per pit required) 650 x 500 19.6

P9PIT Plastic Cable Pit; Size P9 2040 x 585 x 900 90

P6LIDC*# LID P6PIT, concrete: Commcab (3 Per pit required) 650 x 500 38
P6LIDE*# LID P6PIT, concrete: Electrical (3 Per pit required) 650 x 501 38
P7 Plastic Pit
P6LID-GS-BL-HFC LID Galvanised steel: Commcab (3 Per pit required) 650 x 501 19.6
P6LID-GS-BL-HFE LID Galvanised steel: Electrical (3 Per pit required) 650 x 502 19.6

P44PIT Plastic Cable Pit; SERIES 450 450 x 450 x 450 -

P44LIDE LID P450PIT, concrete; heavy duty Electrical 520 x 520 x 50 32

P44LIDC LID P450PIT, concrete; heavy duty Commcab 520 x 520 x 50 32

P66PIT Plastic Cable Pit; SERIES 600 600 x 600 x 600 14

P66LIDE LID P600PIT, concrete; heavy duty Electrical 660 x 660 x 50 54

P66LIDE LID P600PIT, concrete; heavy duty Commcab 660 x 660 x 50 54 P44PIT

Cable Pits & Lids Accessories - Rises/Collar

Catalogue Description External Dimensions Weight
No L x W x D mm kg
P4Collar Extension Collar (Riser) For P4pit - Plastic 710 x 410 x 234 4.1
P5Collar Extension Collar (Riser) For P5pit - Plastic 715 x 455 x 230 5.3
P6Collar Extension Collar (Riser) For P6 & P8 Pit - Plastic 1380 x 545 x 280 11.2
P7Collar Extension Collar (Riser) For P7pit - Plastic 1015 x 560 x 280 9.8 P7 Collar

*Item is a non stocked item. Order as required. Delivery approx. 5-6 weeks.
#
Note: Required T-Beam Support.

J19
 Pit Keys & Breakers
Telstra Approved Pit Keys
MSS-TEL116-00152 - 600mm long
MSS-TEL116-00153 - 670mm long

Pit Lid Seal Breaker

For use with Telstra pit keys.
MSS-PB-100

Long Handle Gattic Lid Lifter

MSS-GAT-LONG

D Shape Gattic Lid Breaker

MSS-GAT-SMALL

Keyhole Plug Extractor Tool

MSS-TEL075-00122

Cover Seal Breaker

MSS-TEL116-00151A

J20
 Standard Pillar Tops & Bases
Standard Pillar Box
The CABAC Pillar Box is a quality, cost effective distribution cover that
accommodates all standard underground cable reticulation requirements.
These pillars have been in service for a number of years, installed by the
power authorities.
• Fit existing bases - standard bolt pattern and dimensions
• A bottom venting channel allowing the free flow of air while
obstructing any water or foreign bodies
• Optional top venting for exhausting hot air in order to maintain lower
operating temperatures for internal fuses, links, etc
• This design incorporates a baffle system to condense humid air and
divert water condensation outside
• Standard covers are embossed with ‘Danger Electricity’ on top
• Standard colour is nature green. Beige and special colour on request
Beige Pillar Box - Large Green Pillar Box - Short
• Recyclable material
• These pillars can be stacked to reduce storage costs
C
• All sizes of tops and bases are interchangeable with standard and large
range
Standard production material is ultra-violet stabilised to LS3 with proven
long life exposure to sunlight. This material offers high absorption to
everyday impacts with equally high resistance to contaminants, while
presenting a rigid cover free from distortion.

Top elevation Front view Side view

Catalogue Cabac Superseded Description Dimensions

No. Part Code Pillar Boxes A B C D E F G
PBL-G-NV-SD PBL Pillar top long no vent
PBL-KIT Pillar top long no vent, base & D-bolt Kit
545 290 222 315 248 320 282
PBL-G-V PBLV Pillar top long vented
PBL-KITV Pillar top long vented, base & D-bolt Kit
PBS-G-NV-SD PBS Pillar top short no vent
PBS-KIT Pillar top short no vent, base & D-bolt Kit
315 290 232 315 248 320 282
PBS-G-V PBSV Pillar top short vented
PBS-KITV Pillar top short vented, base & D-bolt Kit
Beige Pillar Boxes
PBL-B-NV-SD Pillar top long no vent
PBL-B-KIT Pillar top long no vent, base & D-bolt Kit
545 290 222 315 248 320 282
PBL-B-V Pillar top long vented
PBL-B-KITV Pillar top long vented, base & D-bolt Kit
PBS-B-NV-SD Pillar top short no vent
PBS-B-KIT Pillar top short no vent, base & D-bolt Kit
315 290 232 315 248 320 282
PBS-B-V-SD Pillar top short vented
PBS-B-KITV Pillar top short vented, base & D-bolt Kit

Tops & bases are available in other colours on request: orange, blue & grey. Special flame retardant and high impact materials are available on request.

J21
 Standard Pillar Bases
Standard Pillar Base
The CABAC Pillar Box Base is an all-purpose moulded plastic base to suit direct burial or
slab mounting. The base can be directly buried, or bolted to a slab. For high stability on
steep slopes or unstable soils the base can be attached to a steel framework and stabilised
soil/concrete poured around the base. Frame available on request.
• The base is light for ease of handling, transport and storage
• Slots for four standard fuse panels or one large panel
• Wide skirt for increased stability
• Upturned skirt lip increases resistance to pull out - dosing effect
• Flat bottom for slab mounting – dyna holes included
• Corrosion-proof brass inserts for cover bolts
• Wall design allows drilling for side entry
PBB-G-IM-SDI
• Able to be stacked to reduce storage costs
• A datum line is provided to indicate burial depth
• All sizes of tops and bases are interchangeable with standard and large range
Catalogue Cabac Description A B C D E F G
No. Superseded
Part Code
PBB-G-IM-SDI PBB Pillar box base green with brass insert
PBB-B-IM-SDI Pillar box base beige with brass insert 355 557 524 362 329 253 170

SBK-G-IM-SDK Split Pillar base kit green 355 557 524 362 329 253 170
PBB-G-IM-BBK Kit - Button Bolts + PBB-G-IM-SDI
PBB-G-IM-CWK Kit - D Bolts + PBB-G-IM-SDI

Technical Data
Material
Polypropylene copolymer with
additive rubberiser
Thermal Conductivity
0.121 W/mk at 23°C
Thermal Coefficient of Linear Expansion
86°C -1 x 10°
Flame Retardancy SBK-G-IM-SDK PBB-B-IM-SDI
750°C min (AS2420 App B)
Wall Thickness Standard Pillar Base
4mm min
Yield Tensile Strength
24 MPa min (ASTM D638-77A at 23°C)
Vicat Softening Point
143°C (ASTM1526)
Izod Notch Impact
500 J/m min (ASTM D256 at 23°C)
Melt Flow Index
1.5 g/10 min (ASTM1238 Condition E)
IP Rating
IP44 (Attached to CABAC base)

J22
 Extra Large Pillar Top & Base
Large Pillar Box High Capacity - NEW INNOVATIVE CONCEPT
• New Innovative concept
• New pillar design fits existing bases - standard bolt pattern and dimensions
• Additional 25.7% internal capacity
• CABAC registered design
• All sizes of tops and bases are interchangeable with standard and large range

Catalogue kulak Description A B C D E F G

No. Superseded
Part No.
PBHCV Pillar box high capacity 555 311 269 340 298 3 20 282
vented
PBBL PBB-G-INSW Pillar box base green 344 557 524 359 326 287 224

25%
to suit PBHCV
FPB Fuse Panel Block (pair) to fit series PBFP fuse panels to PBBL
PBBL-G-I-CWK Kit - D Bolts + PBBL extra volume
PBBL-G-I-BBK Kit - Button Bolts + PBBL

PBHCV

Registered
DESIGN

FBP

PPBL with FBP in place

J23
 Extra Large Pillar Top & Base
Lacking capacity
CABAC’s extra large tops & bases allow for increased work space and is interchangeable with standard tops & bases.
“Danger Electricity”
Air Flow Embossed on top

Vent Holes
(Optional) Covered

25%
by Rain Baffle

Rain Baffle

extra volume
CABAC’s CMPBL2
Patented Bimetal
Bolted URD Connection
System (Space Saving URD)

Neutral Service Supply

Phase Service Supply

Mains Neutral Bar For

Cable Service Connectors
240mm2
sector
Aluminium Fuse Panel
For Service Supply
(Optional use depends of
local utility requirement)

PBHCV
Extra Large Top
Heavy Duty

Registered
DESIGN
Bolts available in
Allen Key head,
D Bolt or locking
bolt type

PBBL
Extra Large Base
(No increase in
outside dimensions)
Air Flow

Stainless Steel
Air Flow
Allen Head Bolt

Vent Slots

J24
 U’ground Residential Distribution
Bolts for Pillar Box Assembly
CABAC has two bolt styles for the pillar boxes: allen head bolt and ‘D’ bolt style to deter
unauthorised entry. The bolts are made from stainless steel with options of washers and o-rings.
Allen head bolts require a conventional 6mm allen key driver.
The ‘D’ bolts require a special tube spanner which has a long handle to clear the top of the pillar PBLB
box, so that the bolts can be tightened or loosened without the risk of the spanner fouling the
pillar box. CABAC has introduced a handy cordless drill socket drive for ‘D’ bolts. This speeds up
cover removal and replacement. Part number D-SOCKET.
An innovative locking bolt (PBLB) is made to order to prevent unauthorised entry using
a padlock.

DBI-SS-10-30 M10X30BBOLT

DB-TBSS

Allen Head
D Bolt

D-SOCKET

Catalogue Cabac Superseded Description A B Thread

No. Part Code
M10X-SS304-BUTTSCR Allen head bolt no washer 30 10 M10
M10X30BBOLT Allen head bolt with washer 30 10 M10
BUTM10K PBAB Allen head bolt with washer set of 4 30 10 M10
DBI-SS-10-30 ‘D’ head bolt with washer 30 10 M10
DBI-SS-10-70 ‘D’ head bolt with washer & o-ring 70 10 M10
DBI-SS-10-30K PBDB1W ‘D’ head bolt set of 4 30 10 M10
PBLB Locking bolt-special order M10
DB-TBSS PBTS ‘D’ bolt ‘T’ bar socket spanner
D-SOCKET CADBS ‘D’ bolt cordless drill socket drive for ‘D’ bolts
PCB-AL-80-48 Alum phase connection bar

Labels
ARROW-HV-LGE - Arrow HV Large - L116 x W78mm
ARROW-LV-LGE - Arrow LV Large - L116 x W78mm
ARROW-HV-SML - Arrow HV Small - L78 x W78mm
ARROW-LV-SML - Arrow LV Small - L78 x W78mm
EKERB - Bronze E Kerb Marker - Ø34.5mm TKERB WKERB EKERB
WKERB - Bronze W Kerb Marker - Ø34.5mm ARROW-HV-LGE ARROW-LV-LGE
TKERB - Bronze T Kerb Marker - Ø34.5mm

Brass Label
UCM-1 - “Danger Underground Electric Cables” brass label for mounting in concrete
L145 x W48 x D6.2.2mm

J25
 U’ground Residential Distribution
Fuse Panels
CABAC can supply any Fuse Panel design required. Since designs vary substantially, we stock a few standard undrilled fuse panels from which we
are able to manufacture any design that may be required.
They have tapered corners that fit into slots on the base to keep the panels secure and are compatible with existing installations. Common panels
are injection moulded from Electrical grade thermoplastic material and less common ones are made from resin impregnated fibre board, switch
grade board.
Catalogue Cabac Superseded Number Fits Dimensions (mm)
No. Part Code of Fuses Pillar A B C Material
FPS-BK-UN-BL PBFP-190 3 All 190 205 8 Thermoplastic
PBFP-240 - All 240 205 10 Resin impregnated board
FPM-BK-UN-BL PBFP-280 6 All 280 205 8 Thermoplastic
FPMW-BK-UN-BL - - 285 285 10 Resin impregnated board
PBFP-390 9 Large vented 390 205 10 Resin impregnated board
FPL-BK-UN-BL PBFP-495 12 and unvented 495 205 10 Resin impregnated board
PBFP-540 - Large unvented only 540 283 10 Resin impregnated board
FPLW-BK-UN-BL - - 495 285 10 Resin impregnated board

Fuse Panels Accessories

Catalogue Cabac Superseded Description
No. Part Code
FPC-SW-VC-SD PBFPSC Fuse panel securing clips
NLA-1L-SQ Neutral link 5 hole 16mm lug A locating holes
S7125BWQ 12A meter link - clear for fus e panel clips

S7QLD2AFW 100A front wired fuse base & carrier

ALS240/4-12 Cable lug suit 240mm2
FPB
Fuse Panel Block to fit fuse panels to PBBL
B
3 Fuse Panel
Fitted with: 3 x 100A Fuse Holders
1 x 5 Hole Neutral Link
Fuse Panels Assemblies C
Catalogue Cabac Superseded Description
No. Part Code
1F-MPS-AS-SQ 1 Fuse panel assembly
2F-MPS-AS-SQ 2 Fuse panel assembly
3F-MPS-AS-SQ 3 Fuse panel assembly
4F-MPM-AS-SQ 4 Fuse panel assembly
5F-MPM-AS-SQ 5 Fuse panel assembly A
6F-MPM-AS-SQ 6 Fuse panel assembly

B
6 Fuse Panel
Fitted with: 6 x 100A Fuse Holders
1 x 5 Hole Neutral Link

J26
 U’ground Residential Distribution
Shrouds
CABAC’s Shrouds are designed to fit over the bolted lug connections inside a pillar box so that they insulate the live connections in the event that the
pillar box is lifted off. They are made from flame retardant PVC which is flexible enough to reshape around the bolted connectors that they enclose.
The shrouds have two holes near the open end so that they can be fixed in position using a cable tie.

Technical Data
Material
PVC Compound
Voltage Rating
1 kV
Thickness
2mm min
Flammability
Non Ignitable (AS 2420 App.B)
ISP-BK-SM-FT ISP-BK-SM-FT-NH ISP-BK-SM-5mm

Catalogue Cabac Superseded Description Dia Length Overall Length

No. Part Code
ISP-BK-SM-FT-NH Shroud Small Flat Top 65mm ID - no hole 65 95 100
ISP-BK-SM-NH Shroud Small Conical 65mm ID - no hole 65 85 138
ISP-BK-SM-5mm S66 Shroud Small Conical 65mm ID - 5mm hole 65 85 138
ISP-BK-SM-FT Shroud Small Flat Top 65mm ID - 5mm hole 65 95 100
ISP-BK-SM-8MM Shroud Large Conical 65mm ID - 8mm hole 65 85 138
ISP-BK-LG-FT-NH Shroud Large Flat Top 65mm ID - no hole 91 155 160
ISP-BK-LG-NH Shroud Large Conical 95mm ID - no hole 91 150 195
ISP-BK-LG-5MM S90 Shroud Large Conical 95mm ID - 5mm hole 91 150 195
ISP-BK-LG-FT Shroud Large Flat Top 95mm ID - 5mm hole 91 155 160
ISP-BK-LG-8MM Shroud Large Conical 95mm ID - 8mm hole 91 150 195

Pole Top Cover

CAP350 - Pole cover top. Aluminium disc for covering wood pole tops. Ø350mm.

J27
 URD Connection System with Crimp
Lugs for Mains Pillar
URD Connection System - Crimp Lugs
The Cabac crimp type URD system is a standard component kit using
standard 240mm2 aluminium lugs for mains cables and copper lugs
for service cables. The lugs are crimped to their respective cables and M12WSST
Steel M12SSN
fastened to a busbar by stainless steel bolts.
Washer M12 Nut
Heatshrink sleeves are shrunk over the cable ends to insulate the lug
barrels and a heatshrink end cap is shrunk over the whole connection to
give an insulated and weather sealed termination.
Cabac URD terminal blocks (optional extra) are used to connect to the
copper service cables tails and from these terminals house services can
be tapped off.
The kits are suitable for one pillar with mains cables for three phases and Serviceable
a neutral. The kits are available in three configurations, that is, a single Cable 25m2 - 50m2
Heatshrink Cap
mains cable end, a two mains cables per phase and a three mains cables (70m2 for CMP1)
per phase terminations. SRE6U-Long
(for CMP2) or
The kits come with all items an installer will need to make the mains and Mains Cable SRE4U-Long
T-off connections. Terminal blocks are an optional extra. (240mm2 for Aluminium) (for CMP1)
Catalogue Description
No
CMP1 Single Cable Pillar Kit 1
CMP2 Double Cable Pillar Kit 2
CMP3 Triple Cable Pillar Kit 3 Heatshrink ABB7640
Cap Basbar
NB: These parts are made to order. for CMP2&3

Busbars for URD assemblies

Aluminium
Catalogue No L W H
Lug
PCB-AL-80-48 2hole 80 40 6.1
ABB7640 2hole 76 40 10

Heatshrink
Main Pillar (Top) Sleeve
See page Ua44

Terminal Blocks
See page U30
Service Cable
Tail
M12BSST-40
Service M12 Steel Bolt
Cable
250

Mains
Cable

Earth
Cable XLP20YG
or XLP37BK
Pillar Heatshrink
Base Sleeve
75

50

Ground Level

Mains Cable Shear Service Cable Shear

J28
 URD Connection System - Bolted
FOR STRANDED, SOLID SECTOR CABLES AND CIRCULAR STRANDED
The CABAC URD Connection is designed to make looped pillar connection systems quick and easy, LUG – 1, 2, 3 WAY
by eliminating many of the components and the tedious crimping needs of current practices.
• The heart of the system is a patented lug of unique design, that is both range taking and
multiple cable acceptable
• The connection principle is via proven shear head technology eliminating the need for crimping
tools, dies and the attendant operator skills necessary for good connection
• The unique palm incorporates an inbuilt terminal block offering a series of range taking tunnels
6 (in the case of looped pillars) with a maximum capacity of 50mm2
• To create the loop, connectors are bolted back to back, using two or three way bus bars which
allow branch off connections to be made with ease
• The connector system is a true bi-metal system with the lug manufactured from high grade
Electrical aluminium which is then copper plated and tin plated finally to produce a connector
for use with both copper and aluminium cables
• The installation is simplicity in itself requiring only a small number of hand tools, Allen keys
for shear bolts and cable connection, Spanners to connect the bus bar and a screwdriver to
complete the cover
• The system has been extensively tested and meets fully the requirements of AS4325 for
both stranded and solid conductors
• The covers meet finger safe concepts and the requirements for a 1000 volt proof cover
The cover is manufactured from glass filled nylon providing an extremely tough and durable
cover system
Catalogue Conductor Shear Head Terminal
No. (mm2) Bolts Block
Service Blank Lugs
& Lugs (3 Way Kit)
BALURD95 BALURD95-2 95 6mm Allen key 5mm Allen key
BALURD120
BALURD120-2 95 6mm Allen key 5mm Allen key Cross road
cable connection Tunnel for
BALURD185
BALURD185-2 95 6mm Allen key 5mm Allen key if required ONE way neutral or
cross road
BALURD240
BALURD240-2 95 6mm Allen key 5mm Allen key connection
NB: Blank lugs do not have service tunnels.
Bus Bar Service Cable
ABBCMP1* Single hole bus bar to bolt 2 lugs back to back Connections

ABBCMP2* Double hole bus bar to bolt 3 or 4 lugs back to back Service cables Grub
Screws

KITS* URD Pillar

Shear heads
CMPBL1 1 Way Pillar Kit
CMPBL2 2 Way Pillar Kit
CMPBL3 3 Way Pillar Kit
Incoming
Technical Data - Please refer to page B33. 4 core 240mm
Aluminium
*These parts are made to order. sector cable

TWO way THREE way

Tunnel for Stainless steel
neutral or Bus bar Bus bar Stainless steel
bolt and nut Bus bar
Cross road bolt and nut
cross road bevilled washer
cable connection bevilled washer
connection Stainless steel
if required bolt and nut
Cross road bevilled washer
cable connection
if required

Bolted lugs
Bolted lugs
Grub Screws Service Rear lug
Cable has no tunnels
Phase and Neutral
Arrangement
Phase and Neutral
Shear heads
Shear heads Arrangement

Service
cables
Incoming
4 core 240mm Incoming
Aluminium 4 core Aluminium
sector cable Mains Cables sector cable Mains Cables

J29
 URD Connection System - Covers
The unique CABAC URD Cover system has been designed specifically
URDCL2
to compliment the URD Bolted lugs and provide a simple and easily
installed connection cover.
• Three covers are available to contain either single, looped or 3 way
arrangements
• Each phase is terminated separately within its own cover a design
feature that eliminates the need to tailor more than a maximum of
3 cables at any one time
• The cover is completely reversible and has an inbuilt tolerance to
accept some degree of misalignment of the connectors should a
difficult installation exist
• The cover system is Electrically safe and is of the required finger
proof concept. Fully tested the cover meets 1000 volt safety
security. Manufactured from glass filled nylon, the cover is capable
of withstanding very high impact loads to provide an almost
indestructible protection device
• The covers cable ports are accessed from the front cover where
the following ports are available URDCL1 URDCL3
4 cable ports for a maximum of 25 mm2 cable.
2 cable ports for a maximum of 50 mm2 cable
• The cover has been designed to hold the cable connection grub screws
and prevent their dislodgement into the junction box cover
• Strip length information for cables is clearly marked on the junction
box cover
• Should it be necessary, live services can be safely installed by the use
of insulated allen keys

Catalogue Description
No.
URDCL1 Single Cable Bolted Lug Cover
URDCL2 Double Cable Bolted Lug Cover
URDCL3 Triple Cable Bolted Lug Cover

Technical Data - Please refer to page B29.

URD KIT
Urd Installation Kit
Please refer to section G - Tools.

URD KIT

2 way 3 way

J30
 URD Connections
Terminal Block up to 50mm2
CABAC’s TB503 and TB506 terminal blocks are designed to connect
power conductors up to 50mm2. The primary use is in URD pillars, when
consumers mains connections have to be made.
TB503A has 3 terminals used for conductor up to 16mm2 and 2 terminals in the
rear for conductor up to 6mm2­. The rear 2 terminals are used for street
lightning.
• Three and six way configurations for conductors up to 50mm2
• The six way block has a touch proof blanking insert to protect against
accidental electrocution TB503
• Shrouded allen key screws for clamping the conductor
• Two allen screws per conductor for extra security
To install simply strip the conductor insert, and tighten
the allen screws.
TB503 3 Way
TB503A 3 Way (2-6mm Cable Tunnels
For Lighting Conductors) TB506
TB503B 3 Way Terminal Block 50mm + 2 front 16mm
2 2

TB506 6 Way
TB503A
Technical Data Top View
Conductive Material Brass alloy tinned
Set Screw Material Brass alloy tinned
Cover Material Polycarbonate
Accepting Authorities
Energy Australia
Integral Energy TB503B TB503B TB503A
Rear View Top View Rear View

Screen Wire Lug & Link

These lugs and links are specifically designed to connect the
screen wire in an underground joint. They use a simple shear head
bolt up connection.
• They are range taking, accommodating from 10mm2 to 50mm2
• They will accommodate both fine strands and building wire
• Domed bolt ends, compress the conductor, and do not cut strands
• The bolts have a shear head, which shears once the correct torque
is achieved
• The bolt threads are made using a special roll forming process
to create threads that will not bind
• They are made of tin plated brass, and as such can be used
for copper or aluminium conductors 10.50
To install simply strip the conductors and torque up the bolts
until the head shears. 20.00 16.00
SWL10-50 Lug 39.00
SWC10-50 Link
SWL10-50
Technical Data
Conductive Material Brass alloy tinned
Set Screw Material Brass alloy tinned

16.00 10.50

40.00 14.00
SWC10-50

J31
 Earth Rods - Copper Plated Steel
Cabac Earth Rods are made from high quality carbon steel and copper plated to 250 micron. They are threaded on the flat top end and tappered
on the other. Driving heads and couplers are available to increase penetration. A coupler is used to connect two or more rods together with one side
threaded and the other an interference fit. A number of accessories are available to improve earthing ground connection and boxes to protect any
protruding ends.

CER15-DH CER15-HDH

CER15-ECL

TOPEARTH

Catalogue No Description Weight ea.

Rods
CER15-1440 Copper Earth Rod Nominal Dia 15mm x 1.5m 1.92 kg
CER15-1800 Copper Earth Rod Nominal Dia 15mm x 1.8m 2.3 kg
Clamps
CER15-EC Earth Clips to suit CER15 Cu Earth Rods N/A
CER15-ECL Earth Rod clamp to suit CER15 Cu Earth Rod N/A
Couplers and Driving Heads
CER15-JC Jointing couplers to suit CER15 Cu Earth Rods N/A
CER15-DH Driving head to suit CER15 Cu Earth Rods N/A
CER15-HDH Hard Driving Head to suit CER15 Cu Earth Rods N/A
Earth Connection Enhancer CER15-1440

TOPEARTH Bentonite/Gypsum Enhancement Material 20kg

ERB2 ERB3

Connection Boxes
ERB2 Earth Rod Conn Box Polycrete Aluminium Checkered Lid 200 x 220 x 150mm
ERB3 Earth Rod Conn Box Polycrete 200 x 220 x 150mm

J32
 HV Equipment
Portable Earthing Devices - HV Earthing Set for OH Lines or Switchboard
Designing your ped set
STEP 1: Choose Your Cable Size
Cable Cross Section / Max Short Circuit Current (@ 0.5sec)
16mm2 / 4,500A
25mm2 / 7,000A
35mm2 / 10,000A
50mm2 / 14,000A
70mm2 / 19,500A
95mm2 / 26,500A
120mm2 / 33,500A
150mm2 / 42,000A
STEP 2: Choose Your Clamp Type
Ball / Universal / OH Line NEW
STEP 3: Choose Your Cable Lengths
Standard Switchboard earths are 600mm (A/B/C) and 1800mm (Earth)
Standard Overhead earths are 2000mm (A/B/C) and 7000mm (Earth)
Cable lengths can be tailored to suit your needs.
D-750822 Custom Set

Pre-made sets
D-770604 Switch Board Earth Set 70/35 mm²
D-795604 Switch Board Earth Set 95/35
D-712604 Portable Switch Board Earth Set 120/50
D-770604-S OverHead Earth Set 70/35
D-795604-S OverHead Earth Set 95/35
D-712604-S OverHead Earth Set 120/50 mm²

Accessories - Attachment Points and Tools for PEDs

D-755225 Straight Ball Joint with threaded shaft & nut
D-755225
D-756300
D-755200 Straight Ball Joint with female thread (for bolt)
NEW
D-754200 Fixed Ball Point 20mm/M12 (F)
D-754235 Fixed Ball Point 20mm, 12x35mm
D-756300 Angled Ball Joint with Hole
D-761011 1m Insul Rod for fitting PED’s
D-761016 Insulated Attachment Pole 1.5m
D-769500 Telescopic Insulated Attachment Pole 5.5m
D-772321 Clamp for Ball and Pin D-25mm
D-772331 Clamp for Ball and Pin D-20mm
D-773330 Clamp Universal up to D30mm
D-755200 D-761016
D-773331 Uni clamp T-pin shaft long
D-784085 Clamp for OH Cable D10-85mm
D-785930 Deltec Wet Cleaner 33 KV
D-785100 Deltec Vac Cleaner -HV 33 KV
D-785502 LV Vac Cleaner attachments 1KV

Ball Clamp Universal Clamp OH Clamp J33

 Copper ‘C’ Connectors
The Copper ‘C’ Connector range is specifically designed for applications
requiring corrosion resistant and high current jointing or tapping of
buried copper earthing grids, or to earth rods.
The range is dimensionally identical to the normally accepted
dimensions in the Australian market. The crimp dies for the ‘C’
Connectors are oval in shape.
CABAC’s ‘C’ Connectors are made from 99.9%+ cu high conductivity
copper. The ‘C’ shape is coated with jointing compound and these
connectors are individually packed in plastic bags. The connectors are
supplied pre-loaded with jointing compound.

CAEC Range - Tap Off ‘C’ Connectors

These Tap Off Style ‘C’ Connectors are specifically designed to take a tap of 1.5 to 120mm2 from a
run or to joint to 13 to 15mm diameter earth rod. The resultant joint is tamper proof and highly
corrosion resistant, and can be directly buried. The ‘C’ connector is crimped using dies and a
standard 13 tonne tool - our HT131-C.

Conductor/Earth Rod Range

Catalogue Conductor mm2 Tap Off Dimensions (mm) Crimp
No. or Earth Rod Dia. mm (rmm2) A B C Tooling Die
CAEC1.5 1.5 53.0 23.0 2.00
CAEC2.5 2.5 53.0 23.0 2.50
CAEC4 4 53.0 23.0 3.00
CAEC6 50 to120mm 2
6 53.0 23.0 3.50
HT131-C, HT131-UC, B131-C

CAEC10 conductor 10 53.0 23.0 4.50

RHC131, RHU131-C

MSS-C120-42-18V

CAEC16 16 53.0 23.0 5.50

ECW-H3D

HT-CAEC
CAEC25
13, 14 or 15mm 25 53.0 23.0 7.50
CAEC35 diameter 35 53.0 23.0 8.50 C Cable
CAEC50 earth rod 50 53.0 23.0 9.50
CAEC70 70 53.0 23.0 11.50
CAEC95 95 53.0 23.0 13.50
A
CAEC120 120 53.0 23.0 15.50
Rod

J34
 ‘C’ Connectors
This range is used for joining and tapping conductors. The smaller ‘C‘ Connectors
are used to connect 16, 25 and 35mm2 conductors, usually in distribution earth
situations, and the larger connectors are primarily used to connect earth grids,
the resultant joints being corrosion resistant and suitable for direct burial.

Technical Data Accepting Authorities

Conductive Material Rail Services Australia
Copper 99.95% pure Australia’s major telecommunication
Tensile Strength 200 MPa authority
Ductile Rating 40% Conformant Standards
Operating Temperature International Standard
-55°C to 155°C (Heat Cycling Test) ESI 43/92
General Electrical Properties
Total Conductivity 99.7% IACS
Total Resistivity 1.738 micro-ohm cm
Dimensional Specification
Tooling is interchangeable between
CABAC and Burndy.

Conventional Connectors C

Conductor Range mm2

Catalogue Run or Tap Dimensions (mm) Crimp Die Crimp Die
No. Min Max A B C 5 Tonne 13 Tonne ‘C’ A

CACC25 16 25 21.4 13.0 17.0 MC25-50 MC25-C

A
CACC35 35 35 26.6 15.6 21.0 MC35-50 MC35-C
CACC70 50 70 34.0 21.0 28.0 MC70-C
CACC95 70 95 41.0 26.0 29.0 MC95-C
CACC120 110 125 45.0 28.0 30.0 MC185-C B B
Conventional C-Connector CACC Wide Jaw C-Co

C
Wide Jaw Connectors
C
Conductor Range mm2
Catalogue Run or Tap Dimensions (mm) Crimp Die Crimp Die A A
No. Min Max A B C 5 Tonne 13 Tonne ‘C’
A A
CACD35 10 35 30.0 14.3 19.0 MC35-50 HT130-CC
A

CACD70 35 70 A 39.0 19.0 19.0 HT130-CO

CACD120 95 120 52.0 24.0 22.0 HT130-C997
CACD240 150 240 74.0 34.4 28.0 HT130-C1011
B B
Conventional C-ConnectorBCACC Wide Jaw C-Connector CACD
B B
Conventional C-Connector CACC Wide Jaw C-Connector CACD Multifit C-Connector CACE
C

C
Multifit Connectors
Conductor Range mm2
Catalogue Run Tap Dimensions (mm) Crimp
A Die A
No. Min Max Min Max A B C 13 Tonne ‘C’
A
CACE35/70 35 70 10 35
36.0 18.3 19.0 HT130-CO
CACE70/120 95 120 10 70
50.0 23.2 19.0 HT130-C997
CACE70/240 150 240 10 70
62.0 30.9 22.0 HT130-C1011
CACE120/240 150 240 95 120
68.0 33.9 28.0
B HT130-C1011 B B
Conventional C-Connector CACC Wide Jaw C-Connector CACD Multifit C-Connector CACE

J35
 Marker Tapes & Guards
Warning Marker Tape
Warning Marker Tape is laid in the ground close to the surface above
the cable after partially back-filling the trench with soil or fill. It is a visual
warning of the presence of Electrical cables buried below.
• Warning marker tape is pulled up in digging action to alert people
of the presence of the Electrical cables buried below.
• Electric orange colour, marked every metre in black with the words
“Caution Electrical Cable Below”.
• Environmentally friendly - manufactured from recycled material.

Catalogue. No. Width (mm) Length (m) Weight (kg)

WMT150 150 50 0.7
WMT150/360 150 360 4.8
WMT150/500 150 500 7.0

Technical Data
Material:
Polyethylene 100micron nominal thickness
Operating Temperature:
-20°C to 120°C
Accepting Authorities:
Energy Australia
Integral Energy
Electricity Services Victoria
ERGON

Tree Guard, Stay Guard and Possum Guard

Tree Guard
Tree Guard is designed to be retro fitted to existing conductors that have tree interference. It is primarily designed
to act as an abrasion resistance on CATV and insulated conductors such as ABC. Tree guard is a UV stabilised
plastic tube, with a longitudinal split to allow ease of installation. Tree guard split tube is designed to roll over
itself so that it is range taking on the cable.

Stay Guard
Stay Guard is used on stay wires at ground level to provide abrasion protection from livestock, and to make stays
visible to people. It is UV stabilised and available with or without a longitudinal split.

Possum Guard
A unique product developed by CABAC and now used by many authorities. It simply works by creating an
unstable swivelling jacket around the overhead cable, and the possum falls off the cable if he walks along it.
Simply attach a number of plastic swivels around the conductor, located in place with a cable tie, and your
possum problems disappear.
Technical Data
Catalogue ID Length Material:
No. Split / Un-split Colour (mm) (m) Polyetelene 14, low density
Tree Guard Volume Resistivity:
VPTG25/3G Split Grey 25 3 ASTM D 257>1016
Stay Guard
VPSG2.5SW Split White 30 2.5
VPSG2.5UW Un-Split White 30 2.5
Possum Guard
PPG Possum guard 38 100mm
PPG2 Possum guard 70 100mm

J36
 Cable Stockings (Grips)
CABAC’s Cable Stockings are designed to pull cables through ducts
and along trenches and act as permanent cable tensioners in industrial,
mining and processing plant applications. All the grips work on the
same principle, in that they “shrink” when fitted over the end of the
cable, because of their peculiar helical design. When pulled via a hauling
rope they grip, and the more they are pulled, the greater the grip. A
properly selected and fitted cable grip, used under the correct operating
procedure , should never slip.
• Standard grips are constructed from two ply galvanised mild steel wire
ropes. Stainless steel is available as a special.
• Standard grips have an alloy ferrule. Copper and stainless steel ferrules
are available as specials.
• Standard grips have a soft eye. Galvanised or stainless steel thimbles
are available as specials.
• Nylon style grips are suitable for Aerial Bundled Conductors (ABC).
The strengths shown in the tables are theoretical and are based on the
metallic area and grade of wire. Since field conditions have so many
variables, it is difficult to list a guaranteed strength. The main factors
that will reduce the strength of Cable Stockings are uneven loading of
the strands caused by irregularities in the cable end, and abrasion of the
wires. Fitting of an incorrect size grip will lead to premature failure.

Do’s and Don’ts

• To increase life of grips, chamfer the end of the cable approximately
30° for a distance of approx half of the diameter.
• Banding is required approximately 30mm from the mouth of the grip
to guard against accidental release and ensure maximum reliability.
It is also helpful to tape down securely the mouth end of the grip to
reduce the incidence of fouling.
• Ensure that the correct diameter grip is used. The size range is clearly
stamped on the ferrule.
• Store in a clean dry environment, and do not store nylon ABC style
grips in sunlight.
• Do not use a damaged grip, and inspect the grip after each pull.
• Do not push the mouth of the grip against flat surfaces.
• Avoid hauling over abrasive surfaces, however if this is not possible
ensure regular inspections of the grip.

J37
 Cable Stockings (Grips)
Tubular Single Eye
CABAC’s “CG” range of stockings are the most common type of stockings, used for general cable hauling.
They have a single eye and are integrally woven on a central axis. They are slipped over the end of the cable,
and grip when pulled.
They are made of two ply, galvanised steel wire strand with an alloy ferrule and soft eye. Variations such as
galvanised thimbles, copper ferrules, stainless steel strand and stainless steel thimbles are also available.
Please contact our sales.

Catalogue To Grip Cable Grip Length Max Pull

No. Diameter (mm) Approx. (mm) Approx. (kN)
CG10 10-14 350 5
CG14 14-19 400 9
Ordering Variations
CG20 19-28 500 15
Standard Variation Suffix
CG30 28-40 600 24 (No Suffix)
CG45 40-55 800 35 Grip Gal. Wire Rope Stainless Steel Rope SS
CG60 55-75 900 62 Copper Ferrule CF
Ferrule Alloy
CG75 75-95 1000 98 Stainless Steel SF
CG105 95-120 1200 133 Galvanised Thimble GT
Eye Soft
CG135 120-150 1400 187 Stainless Steel Thimble ST
CG165 150-190 1600 283 EG: Tubular single eye 60mm stocking in stainless steel with ferrule and eye -
CG60-SS-SF-ST.
NB: If you wish to order a tubular single eye cable grip completely made of Stainless Steel for a 50mm dia cable you need to add suffixes to the
catalogue number CG45 e.g. CG45 -SS-SF-ST. Please refer to the ordering variations table.

Tubular Offset Eye

CABAC’s Offset Eye Style cable stockings allow the cable to be passed through the grip to allow it to be secured
at any point along the cable. It is mainly used for strain relief, with typical applications being permanent
installations in process plants, mines etc.
The standard offset eye style is manufactured from two ply galvanised strand with an alloy ferrule and soft eye.
Variations such as galvanised thimbles, copper ferrules, stainless steel strand and stainless steel thimbles
are also available. Please contact our sales.

Catalogue To Grip Cable Grip Length Max Pull

No. Diameter (mm) Approx. (mm) Approx. (kN)
CG10OE 10-14 350 5
CG14OE 14-19 400 9
CG20OE 19-28 500 15
Ordering Variations
CG30OE 28-40 600 24
Standard Variation Suffix
CG45OE 40-55 800 35
(No Suffix)
CG60OE 55-75 900 62
Grip Gal. Wire Rope Stainless Steel Rope SS
CG75OE 75-95 1000 98
Copper Ferrule CF
CG105OE 95-120 1200 133 Ferrule Alloy
Stainless Steel SF
CG135OE 120-150 1400 187 Galvanised Thimble GT
Eye Soft
CG165OE 150-190 1600 283 Stainless Steel Thimble ST
EG: Offset eye 20mm stocking in stainless with stainless ferrule and eye –
CG20OE-SS-SF-ST

J38
 Cable Stockings (Grips)
Tubular Double Eye
CABAC’s double eye style allows the cable to pass through the grip. The extra eye allows the cable to be lifted
into position with one eye, whilst the other eye is used to anchor the cable to a fixture.
The standard double eye style is manufactured from two ply galvanised steel wire strand, with an alloy ferrule
and soft eyes. Variations such as galvanised thimbles, copper ferrules, stainless steel strand and stainless
steel thimbles are also available. Please contact our sales.

Catalogue To Grip Cable Grip Length Max Pull

No. Diameter (mm) Approx. (mm) Approx. (kN)
CG10DE 10-14 350 5
CG14DE 14-19 400 9
CG20DE 19-28 500 15
Ordering Variations
CG30DE 28-40 600 24
Standard Variation Suffix
CG45DE 40-55 800 35
(No Suffix)
CG60DE 55-75 900 62
Grip Gal. Wire Rope Stainless Steel Rope SS
CG75DE 75-95 1000 98
Copper Ferrule CF
CG105DE 95-120 1200 133 Ferrule Alloy
Stainless Steel SF
CG135DE 120-150 1400 187 Galvanised Thimble GT
Eye Soft
CG165DE 150-190 1600 283 Stainless Steel Thimble ST
EG: Tubular double eye 75mm stocking in stainless with stainless ferrule and eye
- CG75DE-SS-SF-ST

Lace Up Offset Eye

CABAC’s lace up grips are made flat to allow the grip to be wrapped around the cable at any position, then
secured by a lace. These grips are used where it is impractical to use a tubular grip, which has to be fitted and
removed from the end of the cable. Lace up grips can be used in the central portion of a hauling job, to load
share with a tubular grip. They are also ideal for retro fitting to cables in an industrial or mining application.
The standard lace up style is manufactured from two ply galvanised steel wire strand, with an alloy ferrule
and soft offset eye. Variations such as galvanised thimbles, copper ferrules, stainless steel strand, stainless steel
thimbles and double eyes are also available. Please contact our sales.

Catalogue To Grip Cable Grip Length Max Pull

No. Diameter (mm) Approx. (mm) Approx. (kN)
CG14LU 14-19 500 9
CG20LU 19-28 600 15
CG30LU 28-40 800 24
Ordering Variations
CG45LU 40-55 900 35
Standard Variation Suffix
CG60LU 55-75 1000 62
(No Suffix)
CG75LU 75-95 1200 98
Grip Gal. Wire Rope Stainless Steel Rope SS
CG105LU 95-120 1450 98
Copper Ferrule CF
CG135LU 120-150 1900 141 Ferrule Alloy
Stainless Steel SF
CG165LU 150-190 2100 141 Galvanised Thimble GT
Eye Soft
Stainless Steel Thimble ST
EG: Lace up offset eye 30mm stocking in stainless steel with stainless ferrule and
eye - CG30LU-JJ-SF-ST.

J39
 Cable Stockings (Grips) & Heavy
Duty
Cable Stockings - Heavy Duty
Advantages: Standard Construction:
• Maximum grip • Multi Ply
• Highest breaking strength • Galvanised Strand
• High tension rope and conductor hauling • Alloy Ferrule
• To suit bare or insulated conductor • Soft Eye
• Copper shoulders provide protection from wear • Copper Shoulders
Catalogue To Grip Cable Grip Length Max Pull
No. Diameter (mm) Approx. (mm) Approx. (kN)
Ordering Variations
CG10HD-CS 10-15 750 37
Standard Variation Suffix
CG15HD-CS* 15-21 810 57 (No Suffix)
CG20HD-CS 20-29 1040 73 Grip Gal. Wire Rope Stainless Steel Rope SS
CG30HD-CS 27-35 1160 101 Copper Ferrule CF
Ferrule Alloy
*Please note: CG15HD-CS is not stock item and ordered as required. Stainless Steel SF
Galvanised Thimble GT
Eye Soft
Stainless Steel Thimble ST
EG: Heavy Duty stocking in stainless steel with stainless ferrule and stainless
thimble CG30HD-CS-SS-SF-ST.

ABC Cables - Nylon Insulated

CABAC’s ABC style stockings are made from a non-conductive three ply nylon strand, specially for pulling
bundles of Aerial Bundled Conductors. They are made non-conductive for safety reasons, to minimise the
chance of flashovers and electrocution.
They come standard as tubular, soft eye and alloy ferrule. They are also available in double eye and offset eye.
Please contact our sales.
Do not store these grips in direct sunlight.
Catalogue To Suit Cable Colour Grip Length Max Pull
No. (mm) Approx. (mm) Approx. (kN)
CGLV450 4 x 50mm2 ABC bundle White 600 15
CGLV495 4 x 95mm ABC bundle
2
Blue 800 25
CGLV4150 4 x 150mm2 ABC bundle Green 800 25

Cable Stocking Swivels - Clevis/Clevis Type

CABAC’s swivels are used where there is a possibility of rotation
or spinning passing from the pilot rope to the cable or vice-versa. This is
often the case when an ordinary laid rope is used to haul with, instead
of a braided rope.
CABAC’s swivels are high quality ball bearing types manufactured from
stainless steel, which have a lower friction than non-bearing swivels.
The pins have a screwdriver slot for easy removal. Clevis/Eye types are also
available. Please contact our sales.

Catalogue Ultimate Tensile Dimensions (mm)

No. Strength (Tonne) A B C D E F
CGSSSW25CC 2.5T 87 25 25 12 8 9 A
CGSSSW19CC 1.4T 69 22 19 9 6 11 B

D C

E F

J40
 2 Stage Jetline Blower
2 Stage Electric Draw Line Blower Kit
This unit will effectively blow a lightweight jet line up Kit Contains:
to 1000m of unoccupied conduit. Each motor delivers 1 x 240V electric blower unit
approximately 3.5m³ of air per minute and is suited to long 1 x 5m x 50mm diameter hose assembly with fittings
PVC duct runs with many bends. 1 x Conduit sealer to suit 12mm-40mm conduit
1 x Conduit sealer to suit 50mm-100mm conduit
MSS-EBK2-1300K - Electric Jetline Blower 1 x Conduit sealer to suit 110mm-16vv0mm conduit
MSS-EBK2-1300 - Electric Jetline Blower - no accessories

NEW

MSS-EBK2-1300K

Draw Line Pressure Roping Gun And Seal Off Kit

Used in conjunction with an air compressor this unit is suitable for
conduits 50mm - 150mm and can accommodate rope 4mm-10mm.

Kit Contains: NEW

1 x Pressure roping gun
1 x 50mm Conduit seal off
1 x 80mm Conduit seal off
1 x 100mm Conduit seal off
1 x 125mm Conduit seal off
1 x 150mm Conduit seal off
4 x Grommets to suit 4mm, 6mm, 8mm and 10mm rope
1 x Carry case
MSS-DPL-500

J41
 Hauling Swivels & Line Carriers
Breakaway Swivels
Our Break-away Swivels give you invaluable protection when pulling either fiber optic or coaxial cable.
• These simple tools provide an inexpensive fracture point between the pulling line and cable avoiding costly cable damage if the cable’s rated
pulling capacity is exceeded.
• The swivels are available in two diameters; 7/8” (22 mm) made from high quality aluminium and 5/8” (16 mm) made from steel.
Swivels sold with standard fuse:
MSS-70188 16mm swivel with 2.2kn fuse
MSS-53706 22mm swivel with 2.2kn fuse
16mm Swivel Fuses NEW
Catalogue No. Break Point (kg) Colour Code
MSS-26309 91 Orange/White
MSS-26310 100 Red/White
MSS-26305 134 Green/White
MSS-30333 154 White 22mm Swivel Fuses
MSS-26306 181 Blue/White Catalogue No. Break Point (kg) Colour Code
MSS-26307 190 Yellow/White MSS-30332 154 White
MSS-26308 197 Violet/White MSS-34786 204 Orange
MSS-25494 204 Orange MSS-34341 272 Yellow
MSS-26325 226 Violet MSS-34342 364 Blue
MSS-25493 272 Yellow MSS-34343 454 Green
MSS-26326 317 Brown MSS-34344 544 Red

Stainless Steel Swivels

These tough swivels are designed to handle higher thrust loads
for extra cable safety and faster straight pulls.
• Precision-machined body is made of high quality stainless steel with
higher working load ratings than comparably sized swivels available
on the market.
• These heavy-duty swivels are built with a thrust bearing for tensile
NEW
load and a radial bearing for bending load.

Catalogue No. Diameter (mm) WLL Underground WLL Aerial Length (mm) Eye Width (mm)
MSS-70136 22 10.0kN 6.0kN 86 9.5
MSS-70137 32 22.2kN 13.3kN 105.6 13.5
MSS-70138 35 31.1kN 18.7kN 116.7 14.3
MSS-70139 41 44.5kN 26.7kN 138.1 17.5
MSS-70140 64 111.2kN 66.7kN 244.5 26

Balloon Line Carriers

Shaped like a balloon with a rigid plastic mouth to ensure the balloon stays inflated.
Available in the following sizes:
Catalogue No. Size (mm)
MSS-DBL-050 50
MSS-DBL-080 80
MSS-DBL-100 100
MSS-DBL-125 125
MSS-DBL-150
MSS-DBL-190
150
190
NEW
MSS-DBL-225 225

J42
 Hauling Rope
Telstra Blue/Yellow Rope
6mm Polypropylene blue/yellow hauling rope - 400m coil.

Catalogue No. Diameter (mm) Break Load (kg)

MSS-LPPFBY6 6 595
MSS-LPPFPY6-BULK Pallet of 45 coils

NEW

Polypropylene Rope
Polypropylene hauling rope - 250m coil.
Catalogue No. Diameter (mm) Break Load (kg)
MSS-LPPHTA12 12 2700
MSS-LPPHTG16 16 4500
MSS-LPPHTA20 20 6900

NEW

Double Braid Rope

Double braid rope has been developed with a braided cover over
a braided core to provide a single integrated rope with greater strength.
Polyester double braid provides high strength with low elongation,
good abrasion and UV resistance and remains easy to handle.

Catalogue No. Diameter (mm) Break Load (kg)

MSS-PPYBF10
MSS-PPYBF12
10
12
2200
3300
NEW
MSS-PPYBF14 14 4800
MSS-PPYBF18 18 6200

Spectra Braid Rope

Spectra Braid is constructed of a open weave Spectra fibre core and a tighter weave polyester cover. Spectra has a high resistance to chemicals, UV
light and abrasion. Spectra braid is a high strength, low stretch and low creep rope. It is easily spliced.

Catalogue No. Diameter (mm) Break Load (kg)

MSS-PSYBS6 6 1450
MSS-PSYBS8 8 3300
MSS-PSYBS10 10 4500
MSS-PSYBS12 12 5800

NEW
MSS-PSYBS14 14 7600

J43
 Cable Blowers
Tornado Cable Blower
The Tornado cable blowing machine is capable of installing fibre optic
cable (6-32mmO/D) at speeds up to 90m per minute into pre installed
sub-duct (25-63mm). The system operates on the viscous drag
principle employing compressed air to install the cable, controlled and
NEW
assisted by a hydraulic belt drive system. An electronic monitoring
system provides read out of speed and distance. The Tornado is
equipped with an electronic pressure sensor which will shut down the
hydraulic drive system in case an obstruction is found in the duct.
MSS-C-1250-0001-01

Note: Collets and seals are required for cables and sub-duct and
depend on the size of the cable and duct being Installed.
**Requires suitable air compressor.

Hydraulic power pack

The Cable “Over Blowing” Junction Box

The cable “over blowing” junction box has been designed to install a
new cable into an occupied sub-duct (subject to space). The junction

NEW
box is comprised of a heavy duty aluminium base and lid that form a
pressurized chamber into which one end of the occupied sub-duct can
be attached. The existing cable can then exit the box from either side
of the two branches to best suit the application. The vacant branch of
the junction box is then connected to the tornado using a short length
of sub-duct for the installation of the new cable.
MSS-C-1254-001-01

Note: Collets and seals are required for cables and sub-duct and
depend on the size of the cable and duct being installed.

J44
 Winches
Pull And Assist Capstan Winch

NEW
Skid mounted hydraulic pull and assist double capstan winch with capstan tilt function and rope take-up drum.
The winch is powered by a 13HP petrol engine, driving triple mounted, fixed displacement pumps. One pump powers the double capstan via a
hydraulic motor and epicyclical gearbox, another pump drives the rope take-up drum while the remaining pump powers the tilt function of the
double capstan.
Panel mounted controls are user friendly. The operation of the double capstan features two ‘dead man switch’ style, spring centred lever valves
which control both direction and tilt function. The rope take-up drum function is operated via a simple ‘on-off’ style lever valve.
Rope/cable tension can be controlled via a panel mounted, adjustable valve and a dial read out indicator showing tension in kg’s and pressure in
PSI/BAR.
The winch will stop pulling at the selected tension without stopping the engine, thereby protecting the cable.
A ‘fixed’ valve can be used in lieu of the adjustable valve that sets the pressure of the hydraulic system to give a max tension of 2.2kN’s.
The double capstan can be tilted through 90° from horizontal to vertical to suit the work being undertaken and the rope take-up drum can be used
with the double capstan in any position.
The rope take-up drum is removable and can be split to enable the easy removal of the rope.
The base dimension of 1165mm x 1880mm makes it suitable for mounting on a trailer or ute tray.

MSS-C1405-AU

Specifications 500kg
Large capstan max pulling capacity:
Small capstan pulling capacity: 1000kg
Large/Small capstan diameters: 760mm/385mm
Rope speed: 50m/min
Dimensions: L1880mm x W1165mm x H1100mm
Weight: 580kg

J45
 Winches

Powerful Petrol Powered Portable Capstan

The RW300 winch is a powerful petrol powered portable capstan winch
developed with the electrical and telecommunications industry in mind.
Powered by a 4Hp Honda petrol motor it is capable of pulling loads up
to 3kN. It is fitted to a sturdy galvanized steel frame with a tow ball
attachment that will fit on any standard 50mm tow ball.
MSS-RW300-4HP

Specifications
• 4hp Honda OHV 4 stroke petrol motor.
• Transtechno 25:1 Helical gear box.
• Emergency stop button with 2m lead.
• 90mm dia Capstan with rope diverter.
• Mounted on a plated frame with shaft protection Guard and tow
ball attachment.
• 1.5kN Continuous line pull. 3.0kN Maximum.
• Weight - 36kg.

NEW

Rugged Electric Portable Capstan

The 300AB winch is a rugged electric portable capstan winch suitable for
overhead line crews and underground cable installers. Capable of hoisting
weights up to 725kg double line lift.
MSS-300AB-FS-771130

Specifications
• 360kg single line or 725kg double line lift.
• 230V 1.25hp reversible braked motor.
• Speed 9 MPM at 500kg load lift.
• Worm gear reduction for positive load holding.
• Low voltage pendant hand or foot control.
• Capstan rope drum.
• Fitted to a heavy duty angle steel base with mounting points.

NEW

J46
 Cleaners & Mandrels
Rubber Conduit Cleaner
Suitable for clearing the conduit of sand, mud and other debris.

Catalogue No. Size (mm)

MSS-CRC-050 50
MSS-CRC-080 80
MSS-CRC-100 100
MSS-CRC-125 125
MSS-CRC-150 150

NEW

Rubber Slug

Suitable for clearing the conduit of sand, mud and other debris and spreading
lubricant especially on tight radius corners.

Catalogue No. Size (mm)

MSS-RS-050 50
MSS-RS-080 80
MSS-RS-100 100
MSS-RS-125
MSS-RS-150
125
150
NEW

Conduit Proving Mandrels

Used for testing conduit integrity before hauling in cable. Available for testing electrical and communications conduits in the following sizes.

Catalogue No. Conduit Size

MSS-DPM-050 50mm
MSS-DPM-100 100mm
MSS-DPM-125 125mm
MSS-DPM-150 150mm

NEW

J47
 Drum Stands
Drum Cradle
Drum cradle suitable for lifting, supporting and lowering cable drums
for cable installation. Supplied with a 1400mm x 50mm spindle bar
with collets to keep the drum centered on the spindle. This unit has
been tested by an independent test facility with a 4:1 ratio of the
Safe Working Load.
MSS-DL-1200

Max Drum Diameter 1500mm

Max Drum Width 1000mm
Height 865mm
Width 1300mm
Length 1850mm
Weight 32kg
Recommended working Load (2 person) 300kg NEW
WWL (Tested) 1200kg

WARNING: FOR THE SAFETY OF THE OPERATORS CABAC RECOMMENDS

THAT THIS UNIT IS TO BE OPERATED BY TWO PERSONS!!

Drum Ramp Rollers

For use with drum diameters up to
1.5m with a safe work load of 1.5 tonne (per set).
Fold away for easy storage.
MSS-DRR-1000

NEW
Cable Reel Dispenser Stand
To suit 2 to 3 reels of electrical cable.
MSS-CRS350

NEW

Cable Drum Trolley

To suit 90cm wide x 1mtr diameter drum up to 500kg
MSS-CDT-500

NEW

J48
 Drum Stands
Scissor Type Cable Drum Jacks

NEW
Suitable for lifting cable drums up to 4 ton. Fully collapsible for easy
transportation. Set up in minutes.

Catalogue Jack Drum Drum Drum Drum Drum Jack Jack Folded Weight
No Size Radius Diameter Width Weight Shaft Width Length Height Per Set
(tonne) (mm) (mm) (mm) (tonne) (mm) (mm) (mm) (mm) (kg)
MSS-SLS1-2T 1-2 900 1800 1800 1-2 63 460 1350 250 100
MSS-SLS3-4T 3-4 1200 2400 2000 3-4 90 460 1700 250 160

Hydraulic Cable Drum Jacks

NEW

Suitable for cable drums up to 8 ton. Works with the use of bottle jacks fitted to the base to lift the drum off the ground. image shows optional
Disc brake feature.
MSS-DJS-58T
Available Accessories:
MSS-DB-400 - Disc brake and fixing arm set to suit 40mm dia axle
MSS-DB-630 - Disc brake and fixing arm set to suit 63mm dia axle
MSS-DB-900 - Disc brake and fixing arm set to suit 90mm dia axle

Jack Drum Drum Drum Drum Drum Jack Jack Jack Weight
Size Radius Diameter Width Weight Shaft Width Length Height Per Set
(tonne) (mm) (mm) (mm) (tonne) (mm) (mm) (mm) (mm) (kg)
5-8 1650 3300 2000 5-8 90 460 1350 250 156

J49
 Cable Lubricant
Powergel Water Based Lubricant
POWERGEL is a water based cable hauling Lubricant, which
provides excellent friction reduction, for hauling heavy power,
telecommunication and fibre optic cable.

Compatible with all forms of cable jacket and does not stress crack
polyethylene plastics. Non-toxic and Non-Flammable.
MSS-LN1477-4 - 4 Litre
MSS-LN1477 - 20 Litre

NEW

Ductglide Water Based Lubricant

DUCTGLIDE water based cable blowing lubricant specifically designed
for lubricating sub-duct prior to high speed fibre optic cable blowing.

Compatible with all forms of cable jacket and does not stress crack
polyethylene plastics. Non-toxic and Non-Flammable.
NEW
Available in 20 litre drums.
MSS-LN1478

J50
 Manhole Cable Guides
Single Manhole Roller Guide
120mm wide aluminium roller.
MSS-TRGM-100
NEW

Twin Manhole Roller Guide

2 x 120mm wide aluminium rollers.
MSS-TRGM-100-2
NEW

Triple Manhole Roller Guide

3 x 120mm wide aluminium rollers.

NEW
MSS-TRGM-100-3

Pivoting Manhole Slipper Guide

100mm cable slipper.
MSS-PMCG-100
NEW

Pivoting Manhole Cable Guide

3 x 140mm aluminium rollers.
MSS-PMRG-140
NEW

J51
 Conduit Cable Guides
Conduit Slipper Guide

Suitable for use in conduit up to 150mm to provide a

smooth surface for the cable to glide easily against.
Catalogue No. Conduit Size
MSS-CCG-028 28mm
MSS-CCG-035 35mm
MSS-CCG-050 50mm
MSS-CCG-080 80mm NEW
MSS-CCG-100 100mm
MSS-CCG-125 125mm
MSS-CCG-150 150mm

Lockable Conduit Slipper Guide

Suitable for use in conduit up to 150mm locking to the inside of the conduit
to provide a smooth, stable surface for the cable to glide easily.

Catalogue No. Conduit Size

MSS-CLS-050 50mm
MSS-CLS-080 80mm
MSS-CLS-100 100mm NEW
MSS-CLS-125 125mm
MSS-CLS-150 150mm

Lockable Conduit Roller Guide

Suitable for use in conduit up to 150mm locking to the inside of the conduit to provide a free running aluminium roller for the cable to glide easily.
Catalogue No. Conduit Size
MSS-FS-050 50mm
MSS-FS-063 63mm Elec conduit
MSS-FS-080 80mm
MSS-FS-100 100mm
MSS-FS-125 125mm NEW
MSS-FS-150 150mm

Bellmouth Conduit Guide

Suitable for use in Electrical and Telecommunication Conduit – sizes available

– 100mm , 125mm & 150mm. Cast Aluminium Bell Mouth Guides assist in
Protecting Cable upon entry during cable Hauling process.

NEW
Catalogue No. Conduit Size
MSS-BM100 100mm
MSS-BM125 125mm
MSS-BM150 150mm

J52
 Cable Rollers
Trench Corner Roller
Used to create a 90° bend. Star pickets sold separately.
MSS-TCR-200
NEW

Raised Trench Roller - Aluminium

140mm wide aluminium roller.
MSS-RTRA-140
NEW

Flat Trench Roller - Aluminium

120mm wide aluminium roller.
MSS-NTRA-120
NEW

Raised Trench Roller - Plastic

140mm wide plastic roller.
MSS-RTR-140
NEW

Flat Trench Roller - Plastic

120mm wide plastic roller.
MSS-NTR-120 NEW

J53
 Manhole Guards
Supervisor Aluminium Foldaway Manhole Guards
Suitable for storage in station wagon or sedan.
Approved for Telstra use. NEW
MSS-MGA-070

Weight 12.8kg
Height 930mm
Length 1430mm
Width 1400mm

Aluminium Foldaway Manhole Guards

NEW
Approved for Telstra use.
MSS-MGA-140Y
Weight 10.6kg
Height 930mm
Length 1430mm
Width 1400mm

Aluminium Folding Manhole Guards With Roof Frame

To suit tent. Approved for Telstra use.
MSS-MGA-140RY
NEW
Weight 12.8kg
Height 930mm
Length 1430mm
Width 1400mm

Waterproof Canvas Tent With Window And Door Flap

For use with manhole frames with roof frame.
MSS-TENT-01
NEW

Aluminium Foldaway Manhole Guards

Not approved for Telstra use.
MSS-SMTF38
NEW
Weight 7.2kg
Height 930mm
Length 1430mm
Width 1400mm

J54
 Fibre Splicing Tent
Designed to protect workers from the elements, these brightly
coloured tents are easily seen by oncoming traffic. Utilising a unique
new hub design, the tent pops up or down in a matter of seconds and
requires no assembly.

The white and bright yellow fabric is a durable water repellent, 200
denier nylon/polyester. The Utili tent features adjustable rod ends for
side wall tension, a zipped door, vent windows on each side and tie
down loops on all corners for additional ground anchoring.

Material

• 250 denier Polyester.

• Fabric Weight – Minimum: 4.55 oz./yd. Maximum: 5.20 oz./yd.
• Urethane coating.
•
•
Spray rating per ATCC #22.
Coated weight of fabric per ASTM D3776-96.
NEW
• Fire retardancy per CPAI-84 & NFPA 701.
• Fabric count per ASTM D3775-96.
• Water repellence test per AATCC 127 – 1986.
• Tensile Strength of fabric per ASTM D5034-95.
• Elongation of fabric per ASTM D5034-95.

Frame

• Solid white protruded fibreglass rods.

• Mechanical properties per: ASTM D3916/D63B, D4476/790, D695,
D2583, D256, D149, D150, D495, D792, D2584, D570 & D696.

Hubs

All hubs are made from one of three materials: Cast Zinc #3 per SAE
903, ASTM AG40A Type 380 Aluminium Cast Zinc #5 per SAE 925, Tie down loops on all corners
ASTM AC41A for additional ground anchoring

Construction

• All edges and seams are finished.

• 18 oz. Reinforcing material in corner rod pockets.
• Black, UV resistant cable ties.
• Windows have Velcro or snap in place closures for foul weather.
• Heavy duty non-metallic zippers for door closures.
• Set-up instructions are sewn onto storage bag.
MSS-TEL83-41
Vent Window

Hole for an air blower

J55
 Section J.a

Lighting
Photo Sensing Switch & Cable Clamp Set J.a57 - J.a58
Street Light Insulated Terminal Block, Street Light J.a59
J56 Mining/Confined Space J.a60
 Photo Sensing Switch
CABAC IS THE EXCLUSIVE
DISTRIBUTOR OF

D2 Photo Sensing Switch

The HSC-PE2 is a light sensing switch for controlling mains powered street lighting, designed to switch ON at low light levels and OFF at high
light levels. The controller is provided in industry standard D2 format. The controller uses an electronic sensor circuit, providing higher reliability
and superior temperature stability of light level switching thresholds.
• Hybrid technology - more reliable reduces drift.
• Electronic light sensor circuit for accurate light level operation
• Mechanical contacts for proven reliability
• Industry standard D2 format Hybrid
• Conforms to AS 1158-6 Technology
• 175 Joule MOV More Reliable
• High Impact acrylic case Reduces Drift
• Solid brass contacts
• Wide operating voltage range (185 Vac to 305 Vac)
• Switches ON in the case of failure of the light sensing element
HSC-PE2- Photo Sensing Switch

Applications - Suitable For:

• Category P1 to P5 - Minor Road Lighting - collector/distributor roads, local roads, cycle paths, etc.
• Category P6 to P12 - Public Area Lighting - town centres, town squares, pedestrian malls, footpaths in parks, carparks etc.

All specifications apply at a Tamb of +25°C unless otherwise specified.

Parameter Value
Nominal supply voltage 50 /60 Hz 240 Vac
Supply voltage range 185 - 305 Vac
Max. Load Rating 700W (3A @ 230 Vac)
Failure Mode ON
Operating Temperature range - 40ºC to + 65ºC
Surge protection 175 Joule MOV
Power consumption Average <2W
Operating light levels Turn ON: 10 lux ± 5 lux Turn OFF: 40 lux ± 12 lux (OFF:ON Ratio = 4:1)
Time Delay (at 230 Vac supply) Turn ON: 30 secs (typ.) Turn OFF: 25 secs (typ.)
Photo-cell Si sensor
Suitable D-2 mounting base Z60160 (Sylvania)

HSC-PE2 Mechanical Information

52 max 12

26 2

HSC-PE2 Application Circuit

Active 1 3 Lamp
HSC-PE2
Ballast
2
metal
230Vac halide
Mains lamp

Neutral
HSC-PE2 - application circuit

J.a57
 Photo Sensing Switch
CABAC IS THE EXCLUSIVE
DISTRIBUTOR OF

Twist-Lock Electronic Photocontrol

The HS6390B and HS6390B-C are light sensing switches for controlling mains powered street lighting, designed to switch ON at low light levels
and OFF at high light levels. The difference between the HS6390B and the HS6390B-C is the B- C version uses Cadmiun Sulfide Photocell and
the B version uses Encapsulated Silicon Phototransistor. These twist-lock electronic photocontrol features rugged design and are available in
two standard models of sensing technology, with options to satisfy a wide variety of applications.
• Double-sided plated through control board making it rugged, of a superior quality & reliable
• Quad Gate technology - constant switching levels over a wide range of voltages & temperatures
• Unique twist grip design - tough, tighter switching levels
• Reduces power usage
• 320joule MOV
• High impact thermoplastic base BEST
• Solid brass contact blades CONSTRUCTED
• UV stabilised permanent colour NEMA IN THE
• High impact resistant polyproylene cover MARKET
As 1158-6
HS6390B
HS6390B-C
HSC-5927-AUS - Bracket

Applications - Suitable For:

• Category V1 to V5 - Major Road Lighting - freeways, arterial road, sub-arterial roads, collector roads etc.
• Category P1 to P5 - Minor Road Lighting - collector/distributor roads, local roads, cycle paths etc.
• Category P6 to P12 - Public Area Lighting - town centres, town squares, pedestrian malls, footpaths in parks, carparks etc.
Parameter HS6390B HS6390B-C
Nominal supply voltage 50 /60 Hz 240 Vac 240 Vac
Supply voltage range 105 - 305 Vac 105 - 305 Vac
Failure Mode ON ON
Load Rating 1000 Watt Tungsten/ 1800 VA Ballast 1000 Watt Tungsten/ 1800 VA Ballast
Operating Temperature -400C to +700C -400C to +700C
Photocell Encapsulated Silicon Phototransistor Cadmium Sulfide
5000 Volts between current carrying parts 5000 Volts between current carrying parts
Dielectric Strength
and metal surfaces and metal surfaces
Surge Protection 320 Joule MOV/ 10,000 amp surge current 320 Joule MOV/ 10,000 amp surge current
Power consumption 0.5 Watts @ 120 V 0.5 Watts @ 120 V
Time Delay Off (Instant ON) 3 to 5 seconds 3 to 5 seconds
Turn on 15 Lux ±15% Turn off by 22.5 Lux Turn on 15 Lux ±15% Turn off by 22.5 Lux
Operating Light Levels (Standard Settings)
(Off: On ratio = 1.5:1) (Off: On ratio = 1.5:1)
ANSI Color Coded Cover Blue (Standard) Blue (Standard)

Street Light Poles Cable Clamp Set

Assembly of SBK02 SBK01 SBK02
The SBK kits are safety items for street light poles.
in a street light pole. (grey brackets) (yellow bracket)
These kits are placed near the ground and connected to the mains
supply feeding a street light. The purpose is to disconnect the mains power
if the pole is pushed over due to a motor vehicle accident or enviromental
condition e.g. cyclone.
Slipbase kit - 01:
Contains CCB-1 & CCB-2 (grey bracket x 2) x XP5442PKIT (heatshrink)
SBK-01
Slipbase kit - 02:
Shear Plain
Contains CCB-PP-SY-ASK (yellow bracket x 2) & XP5442PKIT (heatshrink)
SBK-02
Special assemblies for street lighting.
Custom assemblies available on request.

J.a58
Street Light Insulated Terminal Block
Street Light Power Block
The TB503B has been designed to replace the existing switchboard that supplies the power to the street
light fitting. An Australian electrical supply company approached CABAC to modify the existing setup to
make the switchboard user friendly and provide over finger protection.
The new block offers the following features:
• Finger protection was achieved by shrouding on the wiring end of the terminal
• The loop in and loop out cables could be up to 50mm2, carry 200Amps.
• Compact design
• Blanks attached on blocks that do not need loops.
The block caters for main 6mm2 (power to the light fitting) cables, all been able to be
terminated with a suitable Allen key.
TB503B 3 Way Terminal Block 50mm2 + 2 front 16mm2
TB503A 3 Way (2-6mm Cable Tunnels For Lighting Conductors)
Technical Data
Conductive Material Brass alloy tinned
Set Screw Material Brass alloy tinned Typical installation using TB503A.
Cover Material Polycarbonate
Accepting Authorities
Approved by Energy Australia

TB503A TB503A TB503B TB503B

Top View Rear View Top View Rear View

Street Light Controllers

Three pole version as shown. Other variations available on request.
SL-CU-3P-16-OP Street Light Controller (Pressed Aluminium Enclosure)
SL-CU-3P-16-SQ Street Light Controller (Cast Aluminium Enclosure)

Custom assembled controllers available on request.

Contact our sales team for details.

SL-CU-3P-16-SQ

Street Light Protection

SL-CBR-1-AS Street Lights Protector (Greased Terminals)
SL-CBR-2-AS Street Lights Protector (Non Greased Terminals)
CBR-BRACKET Mounting Bracket
Custom assembled controllers available on request.
Contact our sales team for details.

CBR-BRACKET

SL-CBR-1-AS

J.a59
 Mining / Confined Space
SmithLight - Heavy Duty Portable LED Light
The SmithLight has two different height settings, and a multitude of angle settings for
the light head itself. The light head is fitted with over 250 LED’s and can be used in a
variety of settings – side A only, side B only, or both sides to emit light in all directions.
Weighs only 7.7kg (including accessories, battery and components). The battery can
power the light for 10-12hrs, and is easily rechargeable from any 240V GPO, or from a
vehicles 12V cigarette lighter.
SMIN120L

NEW

SmithLight Ex - Instrinsically Safe Portable LED Light

This SmithLight has all of the same features and functions at the standard SmithLight
(above) with the extra benefit of being EX rated for use in hazardous areas.
The SmithLight is available with various attachment clamps to use in various situations.
Mounting options available include a tripod, as well as stabilising brackets and
Pole-mounts. The SmithLight of course also be used stand alone for ground level or
trench and pit work.
SMEX90L

NEW

J.a60
 Section J.b

Rail and Locomotive

DC/DC Supplies and
Battery Chargers
Introduction J.b62
Regulated DC/DC Converter J.b63
High Power DC/DC Converter J.b64
Rail Battery Chargers J.b65 - J.b66
 Introducing CABAC/CCI Rail Products
The Cabac CCI Rail power supplies provide DC power solution for a wide range of application within the cabins of diesel locomotives and
in the safety critical application of level crossing battery charges. The DC/DC power supply use an advanced design creating a power supply
efficiency that exceeds 90%. The class leading efficiency of the design results in a power supply that needs no fans or external cooling fins.

The supply is completely encased effectively blocking out diesel particulate,which can build up on electronic and cause failures. As a result the
Cabac/CCI DC/DC Power Supplies have an unrivalled reputation for rugged reliability in often hot and dirty environments.

The Cabac/CCI range of DC/DC supplies are regulated, come in 13.8VDC and 24VDC and can be used to supply essential communication and
safety equipment like radio, GPS, satellite tracking and Telemetarey Communications, can drive windscreen wipers and headlights and also
driver comfort devices like refrigerators and fans.

If you cannot find a model to suit your needs in the following range - we design & manufacture locally - please contact us with
your requirements.

Wide Range DC/DC Power Supply

Application
DC/DC Power Supply used in Locomotive applications. The WR series power supply operates
with a wide range of input voltages. Typically either 72V DC or 110V DC are source voltages
used in locomotive applications. The WR series wide range allows the power supply to be
used in either voltage application seamlessly, allowing for maximum flexibility in stocking
and change out regimes. Output used for 12VDC applications

Features Benefits Advantage

No External Fins Operates in position with restricted airflows No special ventilation required, install it anywhere
Fan-less Design High Reliability Fans are susceptible to failure – the lack of a fan increases reliability
90% Efficiency No Ventilation Ports Required Reduces dust ingress which increases reliability.
Wide Range Operational in 72VDC or 110VDC Applications Flexibility in change out and stocking regimes

Specifications

WR150E-13V8-10A WR150E-24-6A WR150EQ-13V8-10A WR200E-13V8-15A
Wide Range Input 55 – 137VDC (For output regulation < 1% )
Output Voltage 13.8VDC ( +/-50 mV ) 24.1Vdc ( +/-100mV) 13.8Vdc ( +/-50 mV ) 13.8Vdc ( +/- 50mV)
Regulation
< 1%
(Vin = 55 – 137V, Iout = 10A)
Regulation
Vout = 11.5VDC – 13.8VDC Vout = 20.6V – 24.1V Vout = 11.5V – 13.8V Vout = 11.5V – 13.8 V
(Vin = 48 – 55V, Iout = 10A)
Input Fuse 4A
Output Fuse 10A 6.3A 10A 15A
Input LEDs are ON if I/P is within range 55 – 137VDC
Output LEDs are ON if O/P is > 12VDC > 22VDC > 12Vdc > 12Vdc
Efficiency 88 – 92% Depending on Load Conditions
I/P to O/P 1kV Minimum
Isolation I/P to O/P 1kV Minimum
(Tested)
I/P to GND 1kV Minimum
Isolation I/P to GND 1kV Minimum
(Tested)
O/P to GND 500V Minimum
Isolation O/P to GND 500V Minimum
(Tested)
< 50mV < 100mV < 50mV < 50mV
Ripple & Noise (Typically <= 25mV @ (Typically <= 50mV @ (Typically <= 25mV (Typically <= 25mV
10A & Vin=55 – 137V ) 6A3 & Vin=55–137V ) @ 10A & Vin=55 – 137V ) @ 15A & Vin = 55 – 137V )
Operating Temperature 0 – 60ºC
Size L184mm x W110mm x H62mm
J62
 Regulated DC/DC Converter
Regulated DC/DC Power Supply
Application
DC/DC Power Supply for Locomotive applications. The MR series DC/DC converters typically operate above 95% efficiency at full load over the
specified input range. The MR converters have been designed to operate with the 72VDC supply voltage commonly found in most locomotives.
The MR series uses electronic current sensing instead of a fuse for increased efficiency and reliability. If the supply becomes overloaded it will
cycle the output on and off whilst the problem persists and afterwards resume normal operation. The supply is able to handle loads requiring
a high surge current to operate such as lamps and motors.

MR200E-13V6-15A MR400E-24V-16A

Features Benefits Advantage

No External Fins Operates in position with restricted airflows No special ventilation required, install it anywhere
Fan-less & Fuse-less Design High Reliability Fans & Fuses are susceptible to failure –
eliminating them increases reliability

90+% Efficiency No Ventilation Ports Required Reduces dust ingress which increases reliability
Compact Size for rated power Ease of mounting position Small size allows for mounting unit right where you need it

Specifications

MR150E-13V6-10A MR150E-24V-6A MR200E-13V6-15A MR400E-13V6-30A MR400E-24V-16A
Input Voltage 65 – 80Vdc ( For output regulation < 1% )
Output Voltage 13.6Vdc ( +/- 50mV) 24.1Vdc ( +/- 100mV) 13.6Vdc ( +/- 50mV) 13.6Vdc ( +/- 50mV) 24.1Vdc ( +/- 100mV)
Regulation ( Vin = 60 – 80V,
< 1%
Iout = 16A )
Regulation ( Vin = 55 – 60V,
Vout = 11.5V – 13.6 V Vout = 22V – 24.1 V Vout = 11.5V – 13.6 V Vout = 11.5V – 13.6 V Vout = 22V – 24.1 V
Iout = 16A )
Input Fuse 4A 8A
Output Fuse No Fuse – internal Protection
Input LEDs are ON if I/P is within range 60 – 78Vdc
Output LEDs are ON if O/P is > 12Vdc > 20Vdc > 12Vdc > 12Vdc > 20Vdc
Efficiency Typically 95% at full load
Isolation I/P to O/P 1kV Minimum (Tested)
Isolation I/P to GND 1kV Minimum (Tested)
Isolation O/P to GND 500V Minimum (Tested)
< 50mV < 100mV < 50mV < 50mV < 100mV
Ripple & Noise (Typically <= 25mV @ (Typically <= 50mV @ (Typically <= 25mV @ (Typically <= 25mV @ (Typically <= 50mV @
10A & Vin = 60 – 80V ) 6A & Vin = 60 – 80V ) 15A & Vin = 60 – 80V ) 30A & Vin = 60 – 80V ) 16A & Vin = 60 – 80V )
Operating Temperature 0 – 60ºC
Size L184mm x W110mm x H62mm

J63
 High Power DC/DC Converter
High Power DC/DC Power Supply
Application
DC/DC Power Supply used in Locomotive applications. The MR series power supply operates at 72VDC, commonly available in locomotive
applications. The MR has a tightly regulated out specifically designed to operate safety and mission critical devices in the driver cabin typically
radios and communications units, computers, system controls, PLCs and other electrical device.

24WR500E-13V8-30A MR850E-13V6-60A

Features Benefits Advantage

Highly Regulated – low noise design Eliminates electromagnetic inference. Provides a stable supply for critical components like communication
devices, PLC and other critical devices
No External Fins Operates in position with restricted airflows No special ventilation required, install it anywhere
Fan-less Design High Reliability Fans are susceptible to failure – the lack of a fan increases reliability
90% Efficiency No Ventilation Ports Required Reduces dust ingress which increases reliability

Specifications
MR850E-13V6-60A MR850E-24V-35A 24WR500E-13V8-30A
Input Voltage 60 – 78 Vdc 60 – 78 Vdc 18 - 35 VDC
13.6Vdc ( +/-200 mV 24.1Vdc ( +/-200 mV
Output Voltage 13.8VDC (-0 / +100 mV)
@ 72V In 60A load) @ 72V In 35A load)
Below 1% for min to max Below 1% for min to max < 2% From no load to max
Regulation
Load & Supply Load & Supply load current.
No Minimum load necessary
Minimum load – –
to meet above spec.
15A x 2 (separate fuses for the 15A x 2 (separate fuses for the
Input Fuse 10A
72V + & - inputs) 72V + & - inputs)
Output Fuse 4 x Separate auxiliary Fused outputs 4 x Separate auxiliary Fused outputs 2x15A 1x10A 1x5A 1xSpare
Input LEDs is ON if Input is Within range 60-78V DC Within range 60-78V DC Within range 18 – 35VDC
Output LED is ON if O/P is > 11.5V DC > 22V DC > 12VDC
Efficiency ~ 95 % Depending on Load ~ 95 % Depending on Load ~90% Depending on Load Conditions
Isolation I/P to O/P 500V Minimum (Tested) I/P to O/P 500V Minimum (Tested) I/P to O/P 500V Minimum
Isolation I/P to GND 500V Minimum (Tested) I/P to GND 500V Minimum (Tested) I/P to GND 500V Minimum
O/P to GND 10Mohm Minimum O/P to GND 10Mohm Minimum
Isolation O/P to GND 500V Minimum
(Tested) (Tested)
Ripple & Noise < 250mV (Typically < 150mV @ 60A) < 350mV (Typically < 200mV @ 30A) < 100mV (Typically <= 100mV @ 40A)
Operating Temperature 0-60°C
100A for 1 ms, Falls to
Inrush Current – –
Max<30A within 5 ms.
Input Over-Voltage Protection – – Transorb 3.0 kW Peak Power @ 45V
Faston Spade (Automotive style)
Input/Output Connector – –
6.3mm.
Weight 2.3kg 2.3kg As supplied in Carton: 2.01 kg
Size 280mm x 165mm x 65mm 280mm x 165mm x 65mm 280mm x 165mm x 65mm

J64
 Rail Battery Chargers
Single Cell 4A Battery Charger 80Vac-270Vac Input 2.3VDC Output
Application
The SC4A single cell charger has been designed to maintain Cyclon and
similar single cells at their optimum state of charge over a wide range of
ambient temperature. This will help maximise their useable life span
before failure or replacement becomes necessary.

Features Benefits Advantage

When output is short circuited charger goes into Protect charger from damage in the event that the
Short circuit protection
low current mode outputs are shorted
Reduces Battery Replacement cycle – lowers cost
Temperature compensated charging Ensures Battery Life is Maximised
of operation
Cannot overload charger circuit – if the battery is
Current limited boost charge Protects charger from damage
extremely discharged
Reliable charging even in remote locations with
Operation from 70 – 270VAC Widest available input Voltage Range
poor supply
Works with positive, negative or floating
Isolated output (+ or –) Output can be grounded
grounding system
Small size Mounting Anywhere Light Weight, easy shipping and storage
Industry Standard Clips onto DIN rail
Din rail mounting Simple to install
no screws required
Indicators for power on, open circuit,
Comprehensive Real-time monitoring
short circuit, low battery voltage, boost Simple fault analysis and rectification.
and indication
and float modes
Very low back-flow current from battery If there is a power failure the battery does not Maximum operating time and reliability for
during power failure discharge through the unit critical applications

Specifications

SC4A
Input Voltage 80 - 265VAC
Input Current ~250mA @ 110VAC
Output Voltage 2.25V –2.35V @ 25Deg C ( adjustable, factory set to 2.30V ).
Output Voltage compensation 2.55V@ -10DegC, 2.20 V@50Deg C ( Slope of ~ -3mv/Deg C )
Output Current 4.0A (maximum) Current limited
Operating Temperature 60 Deg C No derating required
Efficiency ~ 72%
Size / Weight ~ 110mm x 70mm x 70mm, ~ 300grams
Connections Input AC Screw Terminals, Output DC Pluggable terminal block
Mounting 35mm Din-Rail
Warranty 3 Years from date of purchase. MTBF > 200,000 hours estimated

J65
 Rail Battery Chargers
Sealed Lead Acid 6,7 & 8 Cell Battery Chargers 110Vac-240Vac Input
Application
The SLX678 series chargers are designed to maintain Sealed Lead Acid and similar batteries
at their optimum state of charge over a wide range of ambient temperature. This will help
maximise their useable life span before failure or replacement becomes necessary.
SLX678-10 10A Battery Charger
SLX678-15 15A Battery Charger
SLX678-15

Features Benefits Advantage

Suits Rail 110V applications and can also utilise
Operation from 110 & 240VAC. Suits 110V & 240V sites
240V when available
Works with positive, negative or floating grounding
Isolated output (+ or –) Suits floating or grounded use.
system.
Inbuilt continuous Battery circuit Detection & Early notification of impending issue rather than
Alarms within minutes of a battery circuit fault
validation finding out when the power goes off
Multi-function displays for status & setup & other
Front Panel LCD Display. Instant view of charge voltage and current
diagnostics
Reduces Battery Replacement cycle – lowers
Temperature compensated charging. Ensures Battery Life is Maximised
cost of operation
Extends operational time In the event of a main Maximises operational time until field service
Inbuilt Auxiliary 5A Charger
charger fault. tech arrives
6,7 & 8 Multiple Cell Selection Only one charger to stock One charger suits most sites
Float charger can be altered to suit a specific
Float-Voltage Adjustment Works with all popular Cell types
requirement or Cell type
LED Indicators for Charger OK, Battery low,
Simplifies diagnosis Speedy fault analysis and rectification.
Float and Boost modes.
Very low back-flow current from battery during Battery does not discharge back into the unit Maximum operating time and reliability for
power failure. during a power failure critical applications
“Pluggable” connectors No exposed wires Fast and safe changeover

Specifications

SLX678-10 SLX678-15
Input Voltage 110V - 240VAC
Input Power (No Load) Below 30 Watts
Output Voltage 6, 7 & 8 Cell 2.25 – 2.3V per cell adjustable, factory set to 2.27V
Output Voltage compensation Slope of ~ -3mv/Deg C
Output Current 10.0A maximum - Current limited
Operating Temperature 50ºC No derating required
Size (H x W x D includes mounting flanges) 240mm x 326mm x 210mm
Weight 13kg
Connections AC In, Battery Out, Charger OK Led, External Alarm
Warranty 2 Years from date of purchase

J66