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Load Cells Mounts

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0% found this document useful (0 votes)
252 views

Load Cells Mounts

Uploaded by

l1f3b00k
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SENSiQ™ Elastomer Mount (SEM)

Elastomer Mount for SENSiQ™ RTN/RTB 0.25 t … 470 t Load Cell

% Self-centering

% Cushions dynamic loads

% Stable to shear forces

% Simple, robust and flat construction

% High resistance to environmental


conditions and chemicals

% Easy to assemble

% Maintenance-free

Application Construction Function


For technical measurements the The Elastomer Mount consists of The weight to be measured is
elastomer bearing provides ideal the pressure piece for load applied to the load cell by means of
load application to Schenck application, the elastomer for self- the pressure piece. The design
Process ring torsion load cells. centering and the base plate for means that the vertical deflection is
dissipating the load into the extremely small and proportional to
It is used for all industrial scales
supporting construction. the load.
such as e.g. bin weighers, roller
table scales, crane scales and road The lateral play must be limited Any lateral forces deform the
weighbridges. depending on the application. elastomer in a parallel manner. It
Similarly a lifting restraint should automatically will center itself as
be fitted to prevent lifting. soon as the lateral force ceases.
A load distribution plate above the
pressure piece may be necessary
depending on the permissible bear-
ing pressure of the load pick-up.
This should always be checked for
a transition from steel to concrete.

BV-D2044GB
Important Notice:
A non-reproducible application of
force into the load cell may occur
when lifting and re-applying the
load application elements, causing
measuring errors in the scales
overall. The Elastomer Mount
therefore may never completely be
unloaded. The minimum pre-load
should be large enough so that
there always is a non-positive con-
nection between the load cell and
the pressure piece or base plate.

Elastomer Mount SEM 0.25 t … 0.50 t for RTB load cells


- the elastomer is located above Permissible play ±2 mm
the pressure piece
Shims
- the pressure piece is bolted or (5 x 1 mm)
pinned to the connecting
structure by means of two straps Elastomer
on the side
- height compensation Pressure piece
(max. 5 mm) is performed Load cell
using shims Ø80
- the bearing is aligned using by
moving the base plate that is Base plate
secured using the fixing pieces to Ø85
be pinned or bolted on.

R = 62.5

Fixing piece

Transverse rigidity of the


Elastomer Mount
SEM 0.25 t: 90 N/mm
SEM 0.50 t: 150 N/mm
Elastomer Mount SEM 1 t … 4.7 t for RTN load cells
Permissible play ±2 mm
- the elastomer is located above the pressure
piece
- the pressure piece is bolted or pinned to the Shims
(5 x 1 mm)
connecting structure by means of two straps
on the side Elastomer
- height compensation (max. 5 mm) is Pressure piece
performed using shims Load cell
- the SEM is aligned using by moving the base Base plate with
plate that is secured using the fixing pieces to earthing connection M6
be pinned or bolted on and ventilation borehole

- it also may be anchored using a centering bolt.


- The head and base of the Elastomer Mount
may be anchored with bolts
can directly be connected to the connecting if desired
4 Screws M5 x 12
structure by bolting them to it. By using the Tightening torque 4 N m
optionale weld-on plates, there is no need to
drill and thread the connecting structure. The Fixing piece
weld-on plates are welded onto the construc-
tion after the load receptor has been aligned.
They then hold the bearing with their tap
Transverse rigidity of the
holes. The weld-on plates for the load range Elastomer Mount
1 t ... 4.7 t can be used above and/or below SEM 1 t: 240 N/mm
the SEM. The additional height will be 15 mm SEM 2.2 t: 240 N/mm
each. SEM 4.7 t: 420 N/mm

Elastomer Mount SEM 10 t … 470 t for RTN load cells


- the elastomer is located beneath the load cell
Permissible play ±P mm
- the pressure piece is secured using a Shims
(5 x 1 mm)
centering piece that is bolted or pinned to the
connecting structure Centering piece

- height compensation (max. 5 mm) is Load cell


performed using shims Base plate (>100 t: 2
- the SEM is aligned using by moving the pieces) with earthing
connection M6
elastomer that is secured using straps to be
pinned or bolted on Elastomer
- the head and base of the Elastomer Mount
can directly be connected to the connecting
structure by bolting them to it. By using the
optionale weld-on plates, there is no need to
drill and thread the connecting structure. The Anchoring strap
Elastomer Mount is welded directly to the
lower side of the bearing. Additional construc-
tion height of the weld-on plate:
- SEM 10 t … 22 t: 20 mm
- SEM 33 t: 25 mm
- Other nominal loads are available on request Q: Transverse rigidity
of the Elastomer Mount

Type Dimensions (mm)


SEM A B C D E S G H K L M N P Q
10-22 190 170 25 6 135 90 68 130 60 41 M10x25 M10x25 6 1.4
33 280 250 30 6 175 120 90 168 80 56 M12x25 M12x25 6 1.7
47 350 310 40 10 250 170 130 198 110 63 M16x30 M16x30 6 3.1
68 350 310 40 10 250 170 130 220 110 63 M16x30 M16x30 6 3.1
100 400 360 40 10 300 180 140 239 130 68 M16x30 M16x30 6 4.3
150 510 460 50 10 400 180 140 320 130 81 M20x45 M16x30 8 6.8
220 560 510 50 12 450 260 200 373 180 81 M20x45 M20x45 8 8.7
330 680 620 60 12 550 260 200 427 180 96 M24x40 M24x40 10 7.3
470 780 720 60 12 650 320 240 520 220 115 M24x40 M24x40 13 7.7
Technical Data

Type SEM SEM SEM


Nominal load 0.25 t ... 0.50 t 1 t ... 100 t 150 t ... 470 t
SEM 1 … 4.7 2.9 kg
SEM 10 … 22 5.3 kg SEM 150 120 kg
Weight SEM 33 14 kg SEM 220 170 kg
SEM 0.25 … 0.50 2.8 kg
(including load cell) SEM 47 26 kg SEM 330 250 kg
SEM 68 29 kg SEM 470 410 kg
SEM 100 43 kg
Standard SEM SEM for Extended Temperature Range

BV-D2044GB 1622.2 All information is given without obligation. All specifications are subject to change. © by Schenck Process Europe GmbH, 2016
Materials SEM 0.25 t … 4.7 t SEM 10 t … 470 t SEM 0.25 t … 4.7 t SEM 10 t … 470 t

Metal parts entirely of stainless steel S235 galvanized entirely of stainless steel S355 galvanized

Elastomer Neoprene (CR) Neoprene (CR) Silicone (VMQ) Silicone (VMQ)


other materials are available
refer to data sheet DDP8483
Nominal temperature
-10 °C … +40 °C -10 °C … +40 °C
(restricted by the load cell)
Service temperature
-30 °C … +100 °C -50 °C … +110 °C
(restricted by the load cell)
Compression stroke approx. ≤ 0.8 mm at nominal load
max. permissible inclination
0.2°
of the substructure
max. permissible angle
between upper and lower 0.6°
connecting structure

Standard SEM SEM with silicone (VMQ)


Model/Order numbers Model/Order numbers
SEM 0.25 V041386.B01 SEM 33 D 725575.02 SEM 1/2.2 D 726185.11 SEM 100 D 725575.25
SEM 0.50 V041387.B01 SEM 47 D 725575.03 SEM 4.7 D 726185.12 SEM 150 D 726186.11
SEM 1 D 726185.01 SEM 68 D 725575.04 SEM 10 … 22 D 725575.20 SEM 220 D 726186.12
SEM 2.2 D 726185.01 SEM 100 D 725575.05 SEM 10 … 22 D 725575.21*) SEM 330 D 726186.13
SEM 4.7 D 726185.02 SEM 150 D 726186.01 SEM 33 D 725575.22 SEM 470 D 726186.14
SEM 10 … 22 D 725575.10 SEM 220 D 726186.02 SEM 47 D 725575.23
SEM 10 … 22 D 725575.11*) SEM 330 D 726186.03 SEM 68 D 725575.24
SEM 470 D 726186.04

*) Metal parts made of stainless steel

(Load cell not included in delivery) Optional weld-on plates available, refer to data sheet BV-D2228

Other nominal loads and materials available on request.

Schenck Process Europe GmbH Also available:


Pallaswiesenstr. 100 • SENSiQ™ Secure Mount 0.25 t … 470 t (BV-D2083)
64293 Darmstadt, Germany • SENSiQ™ Secure Mount PLUS 10 t … 330 t (BV-D2444)
Phone: +49 6151 1531-0 • SENSiQ™ Pendulum Mount 1 t … 100 t (BV-D2025)
Fax: +49 6151 1531-66 • SENSiQ™ Fixed Mount 1 t … 470 t (BV-D2182)
• SENSiQ™ Fixed Mount PLUS 10 t … 330 t (BV-D2442)
[email protected]
www.schenckprocess.com
SENSiQ™ Secure Mount (SSM)
Bearing unit for SENSiQ™ Ring-Torsion Load Cells RTN/RTB 0.25 t … 470 t

 Complete load cell bearing with


horizontal reset function and
built-in shock absorber element

 Horizontal limit stop and lift locks

 Absorbs up to 20 % of the
nominal load along the horizontal axis and
prevents lifting

 Legal-for-trade

 Safety without shunt forces

 High resistance to environmental


conditions and chemicals

 Maintenance-free

 Pre-centered at the factory

 Design and manufacturing certified after


DIN EN 1090-2 EXC 2

Application Equipment Function


The SENSiQ Secure Mount en- The SENSiQ Secure Mount bearings The weight to be measured is applied
sures an optimal application of consist of a load application unit, a fixed to the load cell by means of the pres-
force to Schenck Process limit stop at right angles to the direction sure piece and transmitted to the
SENSiQ Ring-Torsion Load Cells. of free movement, an adjustable lift-lock elastomer. Depending on the model
and the SENSiQ Elastomer Mount that type its vertical deflection is extremely
They are deployed as bearing guarantees horizontal self-centering of low and is proportional to the load.
units (Secure Mount and the SENSiQ Secure Mount. Any lateral forces deform the elasto-
Elastomer Mount) in industrial mer in a parallel manner. It automati-
scales such as e.g. bin weighers, Adjustable screws are used to set the cally will center itself as soon as the
hopper scales, tank scales and tolerance for the lift lock. lateral force ceases.
mixed-mode scales and guarantee
reliable and secure weighing. The tolerance also can be checked The horizontal limit stop restricts the
easily in installations with little free freedom of movement of the bearing.
space. The lift lock prevents the entire struc-
ture from tipping over. A control arm
The tolerance for the horizontal limit is not required, which eases consid-
stop does not need to be adjusted. erably the installation and adjustment
and helps to prevent errors.
With respect to the installation height
the dimensions are compatible with
the predecessor generation of VKN
bearings. The installation surface on
the supporting structure is considerably
smaller.

BV-D2083GB
SENSiQ Secure Mount for load cells 0.25 t … 33 t
X

A O
D B

A 1 7
B 1

H 2
3
8
4
N

Section A - B View X
L 5 6, M
(8x)

C C
I K

K I
G G
E S E S

Ref. Model designation


1 Leveling plates are enclosed, suitable for adjustment of heights up to 5 mm
2 SENSiQ™ Elastomer Mount, for nominal loads of 10 t upwards the elastomer is located beneath the load cell
3 SENSiQ™ RTN/RTB
4 Set a 1 mm tolerance for the lift lock
5 Adjust the pendulum limit stop with play L
6 On-site fastening screw and plate, see dimension M (8x)
7 After on-site assembly screw the transport securing device nuts approx. 10 mm upwards and again lock them
8 If assembling on a workshop or on-site, the bolts should be aligned centrally to the borehole

Dimensions in mm
Type max. hori- max. vertical
A B C D E S G H* I K L M N O zontal force force (lift force)
kN kN
0.25 t … 0.5 t for RTB 195 120 90 65 90 20 15 100-5 12 12 1 M8 10 10 0.5 0.7
1 t … 4.7 t for RTN 200 140 100 60 100 15 20 115-5 15 20 1 M 12 8 10 5 7
10 t … 22 t for RTN 235 180 140 90 140 20 20 155-5 18 22 1.5 M 16 10 10 22 33
33 t for RTN 340 250 200 135 200 35 25 197-5 22 26 2 M 20 12 12 33 50
* max. height with leveling plates
SENSiQ Secure Mount for load cells 47 t … 470 t

Adjustable
lift lock

* = free direction of movement


** = restricted direction of movement

Ref. Model designation


1 Leveling plates are enclosed, suitable for adjustment of heights up to 5 mm
2 SENSiQ™ RTN
3 SENSiQ™ Elastomer Mount
4 Grounding conductor
5 Locknuts
6 Snap screws
7 Counternut (lift lock)
8 Adjustment screw (lift lock)
After assembly the transport support is replaced by items 2 and 3.
9 Caution:
The transport support has not been dimensioned for loading with the nominal load or for receiving horizontal forces.
10 Limit stop unit
11 Centering plates for transport and installation

Dimensions in mm
max. max. Max. vertical
horizontal vertical loading of
3 3 3 3 2 1 4 force
Type A B C D E F G H I J K L N O P Q force (lift transport
force) supports
kN kN t

47 t 455 390 340 300 240 65 90 35 60 65 310 M20 15 5 253-5 315 94 94 25


68 t 500 435 340 300 240 65 - 35 - - - M20 15 5 275-5 360 136 136 25
100 t 580 520 390 340 290 45 - 45 - - - M20 15 5 304-5 420 200 200 35
150 t 740 680 460 460 340 45 - 45 - - - M24 20 7 395-5 520 300 300 45
220 t 850 770 480 460 380 40 - 40 - - - M24 20 7 468-5 600 440 440 45
330 t 1040 910 580 460 390 70 - 70 - - - M24 20 9 553-5 740 660 660 45
470 t 1240 1100 680 470 400 70 - 70 - - - M24 30 10 645-5 890 940 940 45

1 Max. height with leveling plates


2 Screws and threads to be used in the connecting structure, for assistance during assembly only
3 Clearance holes (K, I, J) on lower plate and central holes (G) on upper plate are present only for nominal loads of 47 t
4 Midpoint of the load cell
The SENSiQ™ Secure Mount PLUS with maximum permissible horizontal and vertical loads of up to 40 % of the
nominal load is available for greater loads of 10 t up to 330 t. Refer to data sheet BV-D2444.
Separate measures must be implemented for the horizontal limit stops and the lift lock for loads beyond these
specifications.

Important information:
The connecting surfaces for the bearings must be planar and metallically bright. The difference in height in the area
of the contact surface may not exceed 0.2 mm. Painted surfaces are not suited for mounting the SENSiQ Secure
Mount.

A non-repeatable transmission of force may occur when raising/resettling the load cell load application elements,
causing measuring errors in the scales. For this reason the load cell in the SENSiQ Secure Mount may never be
completely load-free. The minimum preload should be calculated so that when in operation a permanent friction
connection always connects the load cell with the pressure piece or the bearing base plate.

Arrangement of the bearings 0.25 t … 33 t

Round hopper Round hopper


"4-Point assembly" "3-Point assembly" Please Strictly Observe!

The bearing arrangements shown take only weigh-


ing-related technical factors into consideration.

The operator/plant constructor must check and


Rectangular hopper verify the structural safety and stability.
"4-Point assembly"

The direction of the temperature-dependent expan-


sion must correspond to the free direction of move-
ment of the SENSiQ Secure Mount.

SENSiQ Secure Mount 0.25 t … 33 t generally are


bolted to the connecting structure.
Arrangement of the bearings 47 t … 470 t

Round hopper Round hopper Please Strictly Observe!


"Four-point bearing" "Three-point bearing"
The bearing arrangements shown take only weigh-
ing-related technical factors into consideration.

The operator/plant constructor must check and


verify the structural safety and stability.

The direction of the temperature-dependent expan-


sion must correspond to the free direction of move-
ment of the SENSiQ Secure Mount.

For round hoppers the SENSiQ Secure Mount


47 t … 470 t is designed for a minimum diameter of
3000 mm.

SENSiQ Secure Mount 47 t can be bolted or welded


to the connecting structure.

Rectangular hopper SENSiQ Secure Mount 68 t … 470 t can be affixed to


"Four-point bearing" the connecting structure by weld only.

= free direction of movement


Technical data

Available nominal load 0.25 t … 33 t 47 t … 470 t


0.25 … 0.5 t 8.5 kg 47 t 118 kg
1 … 4.7 t 12.3 kg 68 t 128 kg
10 … 22 t 19 kg 100 t 197 kg
Weight
33 t 42 kg 150 t 391 kg
(including load cell)
220 t 540 kg
330 t 953 kg
470 t 1412 kg
Elastomer material Neoprene (polychloroprene rubber)

Optional FKM (fluorine rubber),


(on request, refer also to data sheet BV-D2044 and SBR (styrene-butadiene rubber),
DDP8483) EPDM (ethylene propylene diene monomer rubber),
VMQ (silicone), NR (natural rubber),
Steel parts material
0.25 t … 22 t 1.4301
33 t 1.0038 (S235JRG2)
47 t … 470 t 1.0577+N (S355J2G4+N)
Height Compensation up to 5 mm
Deflection (under nominal load) approx. 0.8 mm
Max. permissible inclination of the substructure 0.2°
Max. permissible angle between the upper and lower
0.6°
connecting structures
Nominal temperature range
-10 °C … +40 °C
(restricted by load cell)
Operating temperature range
-30 °C … +80 °C
(restricted by load cell and material)

(with special elastomer mounting and special RTN,


-40 °C … +110 °C
refer to data sheets BV-D2044 and BV-D2019)
SENSiQ Secure Mount complete with SENSiQ Elastomer Mount, without load cell

Variants Order Number


0.25 t V041091.B01
0.50 t V041092.B01
1 … 2.2 t D 731186.01
4.7 t D 731186.02
10 … 22 t D 731353.01
33 t D 731415.01
47 t V654503.B01
68 t V654503.B11
100 t V654503.B21
150 t V654503.B31
220 t V654503.B41
330 t V654503.B51
470 t V654503.B61
Thermal protection plate, splash water protection, weld-on plates
Accessories
See BV-D2228

Please contact us for further information on the SENSiQ Secure Mount and ask for the manual and
the detailed planning-in drawings if needed.
BV-D2083 GB 1620.3 All information is given without obligation. All specifications are subject to change. © by Schenck Process Europe GmbH, 2016
SENSiQ™ Secure Mount PLUS SENSiQ™ Elastomer Mount Ring-torsion load cell RTN
10 t … 330 t 0.25 t … 470 t 1 t … 470 t
BV-D2444 BV-D2044 BV-D2019

SENSiQ™ Pendulum Mount SENSiQ™ Fixed Mount SENSiQ™ Fixed Mount PLUS
1 t … 100 t 1 t … 470 t 10 t … 330 t
BV-D2025 BV-D2182 BV-D2442

Schenck Process Europe GmbH


Pallaswiesenstr. 100
64293 Darmstadt, Germany
T +49 6151 1531-0
F +49 6151 1531-66
[email protected]
www.schenckprocess.com
SENSiQ™ Secure Mount PLUS (SSM PLUS)
Limit Stop Unit for SENSiQ™ Elastomer Mount for Nominal Loads between 10 t … 330 t

 Significantly greater stability compared


to normal SENSiQ™ Secure Mounts

 Absorbs 40 % of the rated load along


the horizontal axis and prevents lifting

 Legal-for-trade

 Design and manufacturing certified after


DIN EN 1090-2 EXC 2

 Safety without shunt forces

 Simple and robust construction

 Highly stable against environmental


influences and chemicals

 Maintenance-free

 Pre-centered at the factory

Application Equipment Function


The SENSiQ Secure Mount PLUS The SENSiQ Secure Mount PLUS The horizontal limit stop restricts the
is a limit stop and lift-lock used with freedom of movement of the bearing
consists of a specially reinforced limit
the SENSiQ™ Elastomer Mount for stop along a horizontal axis. The along a horizontal axis. The lift lock
increased stability. structure is freely moveable along the prevents the entire structure from
other axis. Furthermore there is a tipping over. A control arm is not
It is used for industrial scales such specially reinforced lift lock. required, which eases considerably
as e.g. bin weighers, hopper the installation and adjustment and
scales, tank scales and mixed- Adjustable screws are used to set the helps to prevent errors.
mode scales and guarantee reliable tolerance for the horizontal limit and
and secure weighing. the lift lock.

The tolerance also can be adjusted


and checked easily in installations
with little free space.

In order to compensate for differ-


ences in height of SENSiQ Elastomer
Mounts, they must be combined with
weld-on plates.

BV-D2444GB
Limit stop unit for SENSiQ™ RTN load cells

Ref. Model designation


1 Side panel
2 Lock nut
3 Hexagon nut
4 Compression plate
5 Centering bush
6 Spacer plate
7 Leveling plates are enclosed, suitable for adjustment of heights up to 5 mm
8 Construction site welding seam
9 Stop Screw

Dimensions
A B C D E* F G H I J K L N
Type M
mm mm mm mm mm mm mm mm mm mm mm mm mm
10 t … 22 t 250 280 250 290 185 20 20 150 180 150 190 108 M12 220
33 t 300 322 300 340 220 25 25 170 200 170 210 132 M16 240
47 t 370 400 370 410 270 30 35 200 230 200 240 162 M16 280
68 t 440 470 440 480 295 40 40 240 270 240 280 184 M20 320
100 t 550 580 550 590 335 40 50 300 330 300 340 234 M24 400
150 t 650 680 650 690 410 60 60 350 380 350 390 264 M30 440
220 t 800 830 800 840 470 60 70 440 470 440 480 350 M36 560
330 t 1000 1030 1000 1070 525 80 80 550 580 550 620 456 M48 680

* Height if using SENSiQ Elastomer Mount with 5 shims and a weld-on plate.
Bearing points arrangement for the SENSiQ Secure Mount PLUS 10 t … 330 t

Round hopper Round hopper


"Four-point bearing" "Three-point bearing"

Please Strictly Observe!

The bearing arrangements shown take only


weighing-related technical factors into consider-
ation.

The operator/plant constructor must check and


verify the structural safety and stability.

The direction of the temperature-dependent ex-


pansion must correspond to the free direction of
movement of the SENSiQ Secure Mount PLUS.

Rectangular hopper
"Four-point bearing"
= free direction of movement

Important information:
The connecting surfaces for the bearings must be planar and metallically bright. The difference in height in the area
of the contact surface may not exceed 0.2 mm. Painted surfaces are not suited for mounting the SENSiQ Secure
Mount PLUS.

Technical Data

Available nominal load 10 t ... 330 t


10 t … 22 t 23.1 kg
33 t 42.4 kg
47 t 78.1 kg
Weight 68 t 118.9 kg
(including load cell) 100 t 218.2 kg
150 t 389.3 kg
220 t 679.2 kg
330 t 1251 kg
Material S235
Height Compensation 5 mm
Max. permissible inclination of the substructure 0.2°
Max. permissible angle between the upper and lower connecting structures 0.6°
Nominal temperature range
-10 °C … +40 °C
(restricted by load cell)
Operating temperature range
-30 °C … +80 °C
(restricted by load cell and limit by material)
SENSiQ Secure Mount PLUS Permissible maximum forces
with SENSiQ Elastomer Mount without SENSiQ Elastomer Mount max. horizontal force max. vertical force
and weld-on plate and without weld-on plate (lift force)
Variants Order Number Order Number kN kN

10 t … 22 t V555055.B03 V555055.B02 88 88

33 t V555063.B03 V555063.B02 132 132

47 t V554145.B03 V554145.B02 188 188

68 t V554775.B03 V554775.B02 272 272

100 t V554152.B03 V554152.B02 400 400

150 t V555070.B03 V555070.B02 600 600

220 t V555077.B03 V555077.B02 880 880

330 t V555085.B03 V555085.B02 1320 1320

BV-D2444GB 1622.2 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2016
Accessories Thermal protection plate, splash water protection, weld-on plates

Separate measures must be implemented if the loads that act on the horizontal limit stops and the lifting lock
are impermissibly high.

The following products also are available

SENSiQ™ Pendulum Mount SENSiQ™ Elastomer Mount SENSiQ™ Secure Mount


1 t … 100 t 0.25 t … 470 t 0.25 t … 470 t
BV-D2025 BV-D2044 BV-D2083

Ring-Torsion Load Cells SENSiQ™ Fixed Mount SENSiQ™ Fixed Mount PLUS
RTN 1 t … 470 t 1 t … 470 t 10 t … 330 t
BV-D2019 BV-D2182 BV-D2442

Please contact us for further information on the SENSiQ Secure Mount PLUS and ask for the manual and
the detailed planning-in drawings if required.

Schenck Process Europe GmbH


Pallaswiesenstr. 100
64293 Darmstadt, Germany
T +49 6151 1531 - 0
F +49 6151 1531 - 66
[email protected]
www.schenckprocess.com
SENSiQ™ Pendulum Mount (SPM)
Self-Aligning Mount for Load Cell SENSiQ™ RTN 1 t … 470 t

 Capable of the highest measuring


accuracy

 Legal-for-trade

 Extremely robust (stainless steel)

 Self-centering

 Easy to assemble and maintenance-free

Application Construction Function


The pendulum mount was A complete Pendulum Mount con- The weight to be measured is applied
designed for perfect interaction sists of a pendulum pressure piece, to the load cell by means of the pres-
with the RTN load cell. a pressure piece and a centering sure piece via the pendulum pressure
It is used in situations with ex- piece of shims for height piece.
tremely rough ambient conditions compensation. The pendulum pressure piece pre-
but where a long life cycle and the The load cell is located either directly vents disturbance transverse forces
highest measuring accuracy are on the connecting structure or on an from being applied to the load cell.
required. optional base plate. The self-centering effect of the bear-
Typical applications are vehicle The base plate ensures an ideal ing returns automatically the scales
scales and binweighers. installation surface if the floor is to the home position after each de-
uneven. flection.
Depending on the installation situa-
tion the pendulum may require limit
stops.

BV-D2025GB
Dimensions

SPM 10 t … 470 t SPM 1 t … 4.7 t

 The pressure piece is secured using a


centering piece that is bolted to the
connecting structure.
 Height compensation (maximum 5 mm) is
performed using leveling shims.
 The load cell is centered using a spigot
(∅ 25 mm).
 The optional base plate is centered using
a bolt (∅ 25 mm, included in delivery).
 An earthing connection must be provided
on the ground plate of the connecting
structure (see the planning-in drawings).
Dimensions
Nominal Dimensions [mm]
load
[t] A B C D E F G H1 H2 K L M N O P S
1 35 60 4 90 68 128 60 3.5 M8x20 15 43 56
2.2 35 60 4 90 68 128 60 3.5 M8x20 15 43 56
4.7 35 60 4 90 68 145 60 3.5 M8x20 15 43 73
10 45 75 80 4 62 90 68 165 145 60 20 3.5 M10x20 20 50 76
15 45 75 80 4 62 90 68 175 155 60 20 4 M10x20 20 50 86
22 45 75 80 4 62 90 68 229 209 60 20 7 M10x25 20 50 140
33 58 95 100 6 78 120 90 272 252 80 25 7 M12x25 20 65 160
47 85 130 140 10 110 170 130 295 270 110 35 6 M16x30 25 75 160
68 85 130 140 10 110 170 130 337 300 110 40 7 M16x30 37 85 180
100 100 150 160 10 129 180 140 371 331 130 45 8 M16x30 40 90 200
150 100 150 160 10 130 180 140 405 365 30 80 9 M16x30 40 100 224
220 135 225 230 12 190 260 200 474 429 180 96 10 M20x40 45 130 240
330 135 225 230 12 190 260 200 554 504 180 116 11 M24x50 50 145 300
470 160 270 275 12 230 320 240 667 603 220 138 12 M24x50 64 170 360
Custom heights are available on request.

Technical Data
Nominal load [t] Weight with load cell [kg] Weight of base plate [kg]
1 1.1 0.3
2.2 1.1 0.3
4.7 1.4 0.3
10 2.5 0.7
15 2.7 0.7
22 3.7 0.7
33 6.3 1.1
47 14.0 2.7
68 15.4 3.8
100 22.3 5.4
150 34 *)
220 77 *)
330 112 *)
470 160 *)
Material Stainless steel
Height
max. 5 mm
compensation

*) Overall weight with load cell and base plate


Order number Order number Order number Order number
Variants Variants
without base plate with base plate without base plate with base plate
SPM 1 t D 725565.16 D 725565.11 SPM 47 t D 725565.08 D 725565.03
SPM 2.2 t D 725565.17 D 725565.12 SPM 68 t D 725565.09 D 725565.04
SPM 4.7 t D 725565.18 D 725565.13 SPM 100 t D 725565.10 D 725565.05
SPM 10 t D 725565.19 D 725565.14 SPM 150 t - D 726616.01
SPM 15 t D 725565.20 D 725565.15 SPM 220 t - D 726616.02
SPM 22 t D 725565.06 D 725565.01 SPM 330 t - D 726616.03
SPM 33 t D 725565.07 D 725565.02 SPM 470 t - D 726616.04

BV-D2025GB 1622.2 All information is given without obligation. All specifications are subject to change. © by Schenck Process Europe GmbH, 2016
No load cells are included in the SPM delivery and must be ordered separately.

SENSiQ™ Elastomer Mount Ring-Torsion Load Cell


SENSiQ™ Secure Mount 0.25 t … 470 t RTN 1 t … 470 t
0.25 t … 470 t BV-D2044 BV-D2019
BV-D2083

SENSiQ™ Secure Mount PLUS SENSiQ™ Fixed Mount SENSiQ™ Fixed Mount PLUS
10 t … 330 t 1 t … 470 t 10 t … 330 t
BV-D2444 BV-D2182 BV-D2442

Schenck Process Europe GmbH


Pallaswiesenstr. 100
64293 Darmstadt, Germany
T +49 6151 1531-0
F +49 6151 1531-66
[email protected]
www.schenckprocess.com
Load Cells VBB and Load Cell Mounts VEB

• Highest accuracies (up to 6000


increments to OIML R60)

• Hermetically sealed due to laser


welding (IP68)

• Use in hazardous zone with


protection class
Ex ia IIC T4 Gb / Ex ia IIIC T125 °C Db
or protection class
Ex nA IIC T4 Gc / Ex tb IIIC T125 °C Db

• Optimized for parallel connection


through perfect calibration

• 6-wire circuit

• 100 % stainless steel

Application Construction Functions

Load cells of the VBB type are Entirely made of stainless steel and • High calibrating accuracy, thus,
designed to convert the mechanical hermetically sealed by laser welding, optimal prerequisites for the
input signal, the load, proportionally the VBB load cells are connected by parallel connection of load cells
into the electrical output voltage. using a high-quality shielded 6-wire
PVC cable. • High degree of measuring
Combined with the corresponding signals repeatability
VEB elastomer mounts, they are The 6-wire circuit provides for a
very suitable for use with platform, measuring signal which is insensitive • Damping of side forces through
batching, and hopper scales. Their to connecting cables of different the elastomer mount
compact design simplifies the lengths.
integration in any existing • Self-centering after side load
construction.
• Minimal effect on accuracy
The rugged design of the load cells by side forces
and mounts ensures reliable opera-
tion even in severe environments.

BV-D2041GB
VBB Load Cells 5 kg – 0.5 t

Shielded 6-wire Metal bellows


cable, shield on
Fixation Load housing
input

Variant Dimensions (mm)


А В
VBB 5 kg – 0.2 t 8.2 8.2
VBB 0.5 t 10.5 11.1

VEB Elastomer Mount 5 kg – 0.5 t for VBB Load Cells

Capacities 5 kg – 0.2 t Capacity 0.5 t

Screws offset
0
by 35

Elastomer mount correct mounting position

Dimensions (mm)

Elastomer mount A B C D E F G H K L M N P R FR* Smax**


VEB 5 kg – 0.2 t 75 M12 12 40 79 ±1,3 18.5 M8 SW 17 19 - - - - - 163 3
VEB 0.5 t 80 M10 10 39 26 - SW 27 - 20 120 100 9 60 400 4.5

* FR Restoring force in N with 1 mm lateral displacement


** Smax., in mm, maximum adm. lateral displacement if loaded with rated capacity
Technical Data

Rated capacity Emax 5 kg – 0.5 t


Accuracy class D1 C3* C4** C6*** Reference
2 mV/V +20 μV/V;
Nominal characteristic value Cn 2 mV/V ±1 μV/V
-2 μV/V

Combined error Fcomb 0.05 % 0.02 % 0.013 % 0.01 % Cn


Zero signal return after
Fdr ±0.049 % ±0.016 % ±0.012 % ±0.008 % Cn
loading (30 min)
Creep error during stress
Fcr ±0.049 % ±0.016 % ±0.012 % ±0.008 % Cn
(30 min)
Temperature coefficient of
TK0 ±0.05 %/10 K ±0.0125 %/10 K ±0.009 %/10 K ±0.009 %/10 K Cn в Вtn
zero signal
Temperature coefficient of
TKc ±0.05 %/10 K ±0.008 %/10 K ±0.007 %/10 K ±0.004 %/10 K Cn в Вtn
characteristic value
Maximum number of increments
nLC 1000 3000 4000 6000
in certified applications

Min. scale interval vmin 0.036 % 0.009 % 0.0066 % 0.0066 % Еmax


Minimum utilisation rate Bamin 36 % 27 % 26 % 39 % Еmax
Maximum utilisation rate Bamax Bamax = Emax
Input resistance Re 350 Ω - 480 Ω tr
Output resistance Ra 356 Ω ±0.2 Ω 356 Ω ±0.12 Ω tr
Zero signal S0 ±1 % Cn
Maximum supply voltage Usmax 18 V
Nominal temperature range Btn -10 °C … +40 °C
Service temperature range -40 °C … +70 °C
Btu
Explosion-proof design -30 °C … +70 °C
Reference temperature tr 23 °C
Storage temperature range Bts -50 °C … +85 °C
Safe load limit EL 150 % Cn
Breaking load ED 300 % Cn
Displacement **** 0.25 mm 0.3 mm 0.4 mm 0.6 mm
at
rated capacity 5 kg 10 - 100 kg 200 kg 500 kg
Protection class IP68 (tightened test conditions: 1 m water gauge; 100 h)
Explosion-proof design IP67
Cable specification 3 m PVC cable, 6 wires, shielded, shield on housing
black: input - / blue : input + / black/yellow: shield
Colour code red : output - / white : output +
grey : sensor - / green : sensor +
Corrosion protection Stainless steel

*: Quality C3 available for nominal loads > 10 kg only


**: Quality C4 available for nominal loads > 20 kg only
***: Quality C6 available for nominal loads > 50 kg only
****: Please adjust the overload stops to nominal displacement +0.05 mm (unloaded scale)
Variants Ex-Variants
Order No. Order No. 2GD Order No. 2D/3G
Load Cells Load Cells
VBB 5 kg D1 D 725 417.01
VBB 10 kg D1 D 725 417.02
VBB 10 kg СЗ D 725 419.02 VBB 10 kg СЗ „Ex" D 725 419.32 D 725 419.42
VBB 20 kg D1 D 725 417.03
VBB 20 kg C3 D 725 419.03 VBB 20 kg C3 „Ex" D 725 419.33 D 725 419.43
VBB 50 kg D1 D 725 417.04
VBB 50 kg C3 D 725 419.04 VBB 50 kg C3 „Ex" D 725 419.34 D 725 419.44
VBB 0.1 t D1 D 725 409.01 VBB 0,1 t D1 „Ex" D 725 409.61 D 725 409.41
VBB 0.1 t C3 D 725 409.04 VBB 0,1 t C3 „Ex" D 725 409.64 D 725 409.44
VBB 0.1 t C4 D 726 370.01 VBB 0,1 t C4 „Ex" D 726 370.31 D 726 370.41

BV-D2041GB 1506.1 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2015
VBB 0.2 t D1 D 725 409.02 VBB 0,2 t D1 „Ex" D 725 409.62 D 725 409.42
VBB 0.2 t C3 D 725 409.05 VBB 0,2 t C3 „Ex" D 725 409.65 D 725 409.45
VBB 0.2 t C4 D 726 370.02 VBB 0,2 t C4 „Ex" D 726 370.32 D 726 370.42
VBB 0.2 t C6 D 726 370.04 VBB 0,2 t C6 „Ex" D 726 370.34 D 726 370.44
VBB 0.5 t D1 D 725 409.03 VBB 0,5 t D1 „Ex" D 725 409.63 D 725 409.43
VBB 0.5 t C3 D 725 409.06 VBB 0,5 t C3 „Ex" D 725 409.66 D 725 409.46
VBB 0.5 t C4 D 726 370.03 VBB 0,5 t C4 „Ex" D 726 370.33 D 726 370.43

Variants Elastomer Mounts Order No.


VEB 5 kg – 0.2 t D 725 408.01
VEB 0.5 t D 725 408.02

Example for ordering:


Rated Capacity 0.2 t, Accuracy Class C6: Variant VBB 0.2 t C6 – Ordering Number D726 370.04

Additional versions available upon request.

Optional feature ATEX/IECEx approval


Intrinsically safe ATEX explosion-proof design category 2GD and IECEx EPL Gb, Db
Gas-Ex II 2G Ex ia IIC T4 Gb (Zone 1)
Dust-Ex II 2D Ex ia IIIC T125 °C Db, IP67 (Zone 21)

Load cells marked as intrinsically safe - Ex "i" - are also operated intrinsically safely irrespective of
the zone.
Warning: The verification of intrinsically safe circuit must be verified. New barriers are provided in particular
for new systems. The verifications of intrinsically safe circuit are available for all load cells and barriers.

Non intrinsically safe ATEX explosion-proof design category 2D, 3G and IECEx EPL Db, Gc
Gas-Ex II 3G Ex nA IIC T4 Gc (Zone 2)
Dust-Ex II 2D Ex tb IIIC T125 °C Db, IP67 (Zone 21)

Schenck Process GmbH


Pallaswiesenstr. 100
64293 Darmstadt, Germany
Phone: +49 6151 1531 0
Fax: +49 6151 1531 66
[email protected]
www.schenckprocess.com
SENSiQ™ Fixed Mount (SFM)
Pivot for load cell applications with nominal loads from 1 t … 470 t

 Simple, rugged and flat design

 Dimensions compatible to
Elastomer Mount SEM and
Secure Mount SSM

 Minimal reaction to lateral forces

 Ease of installation

 Stainless steel (SFM 1 t … 22 t) or


S235 (SFM 33 t … 470 t)

 Design and manufacturing certified


after DIN EN 1090-2 EXC 2

Application Construction Function


Fixed Mount are designed for simple The Fixed Mount consists of a dou- The deflection for measurement of
weighing tasks, e.g. hopper level ble T girder reinforced with ribs. The load cell and mount causes a restor-
measurement. reinforcement ribs ensure a defined ing force in the bending zone of the
Combined with one or two load cells bending zone and increase the re- Fixed Mount, acting on load cell but
(partial load measurement), the sistance to lateral forces, so that being compensated upon calibration.
Fixed Mount offer a favourably priced normally no additional tie-rods are Depending on the point of applica-
but sufficiently accurate solution, required. tion, significant weighing errors can
particularly for applications with a The Fixed Mount of the SFM type is be produced through horizontal forc-
defined centre of gravity, e.g. hop- dimensionally compatible with the es acting vertically to the tilting line.
pers with liquid contents. SEM Elastomer Mounts, so that no Therefore it is essential that the
height adjustment is necessary when Fixed Mount be mounted on a com-
the two types of mount are com- mon tilting line as shown in the instal-
bined. lation drawings.
The mounts can be adjusted in The load distribution between Fixed
height with the use of shims by Mount and load cells highly depends
max. 5 mm (SFM 470 shims by on the symmetry of the load carri-
max. 10 mm). er/hopper and the horizontal forces
When using in combination with (wind, pipe connections, agitator),
the Secure Mount SSM the height particularly in the case of 4 support
adjustment of the SFM is provided points. In contrast to a full load mea-
via optional compensation plates. surement using load cells, these
Normally, the SFM mounts are weld- forces have the potential to cause a
ed to the existing construction. significantly higher weighing error.
Connecting surfaces without shims
can also be screwed on.
BV-D2182GB
Fixed Mount 1 t … 470 t

H total
Dimensions
Nominal load Weight H Q1=Q2
Type A B C D E H1 H2 F G [k N]
[t] [kg] total
VFN 4,7 1 … 4,7 9 140 110 80 70 M12 98 113 + 5 128 + 5 15 15 5
VFN 22 10 … 22 27 250 140 150 90 M16 130 150 + 5 170 + 5 20 20 22
VFN 33 33 46 270 180 180 110 M20 168 193 + 5 218 + 5 25 25 33
VFN 47 47 47 270 180 180 110 M20 168 198 + 5 248 + 5 50 30 47
VFN 68 68 94 300 270 180 180 M24 220 245 + 5 270 + 5 25 25 68

BV-D2182GB 1624 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2016
VFN 100 100 113 300 270 180 180 M24 220 240 + 5 300 + 5 60 20 100
VFN 150 150 176 380 280 300 190 M24 320 355 +5 390 + 5 35 35 150
VFN 220 220 251 450 300 330 200 M30 373 418 + 5 463 + 5 45 45 220
VFN 330 330 400 500 350 380 220 M36 425 475 + 5 545 + 5 60 60 330
VFN 470 470 835 630 450 450 280 M42 455 515+10 635+10 120 60 470

 Weight in kg including all shims  Q1 max. lateral force parallel to tilting line
 Total height H2/H up to max. 5 mm (10 mm at 470 t)  Q2 max. lateral force vertical to tilting line
exactly like SSM and SEM, adjustable in height using
intermediate plates

Support point arrangement


Round hopper with 2 x SFM and 1 LC Rectangular hopper with 2 x SFM and 2 LC

Load cell
with mount Fixed Mount Load cell Fixed Mount
SFM with mount SFM

Tilting line Tilting line

Items supplied (SFM complete with 5 mm shims; SFM 470 10 mm)


Ordering no. including Ordering no. including
Type Height Shims
SFM height just like SEM *) weld-on plates SFM height just like SSM **) weld-on plates
VFN 4,7 V021894.B02 - H1 V021894.B01 above H2
VFN 22 V021837.B02 - H1 V021837.B01 above H2
VFN 33 V021776.B02 - H1 V021776.B01 above H2
VFN 47 V021995.B02 above H2 V021995.B01 above and down H total
VFN 68 V021974.B02 - H1 V021974.B01 above and down H total
VFN 100 V021777.B02 above H2 V021777.B01 above and down H total
VFN 150 V022583.B02 - H1 V022583.B01 above and down H total
VFN 220 V022592.B02 - H1 V022592.B01 above and down H total
VFN 330 V038093.B03 - H1 V038093.B07 above and down H total
VFN 470 V049185.B02 above H2 V049185.B04 above and down H total
*) see data sheet BV-D2044
**) see data sheet BV-D2083

Schenck Process GmbH Also available:


Pallaswiesenstr. 100 • SENSiQ™ Secure Mount 0,25 t … 470 t (BV-D2083)
64293 Darmstadt, Germany • SENSiQ™ Secure Mount PLUS 10 t … 330 t (BV-D2444)
T +49 6151 1531-0 • SENSiQ™ Pendulum Mount 1 t … 100 t (BV-D2025)
F +49 6151 1531-66 • SENSiQ™ Elastomer Mount 0,25 t … 470 t (BV-D2044)
[email protected] • SENSiQ™ Fixed Mount PLUS 10 t … 330 t (BV-D2442)
www.schenckprocess.com
SENSiQ™ Fixed Mount PLUS (SFM PLUS)
Fixed bearing for load cell applications for nominal loads from 10 t … 330 t

 Simple and robust construction,


even more stable than the normal
SENSiQ™ Fixed Mount

 Stable against shear forces up to 40 %


of the nominal load

 Height dimension is compatible with


the SENSiQ™ Secure Mount PLUS

 Easy to assemble

 Design and manufacturing certified


after DIN EN 1090-2 EXC 2

 Material: S235, painted

Application Equipment Function


SENSiQ Fixed Mount PLUS is The SENSiQ Fixed Mount PLUS The measuring displacement from the load cell
used for uncomplicated weigh- consists of a double T-beam with and the load cell bearing generates in the
ing tasks, such as e.g. fill levelreinforcing ribs. The reinforcing bending zone of the SENSiQ Fixed Mount
measuring systems. ribs create a defined bending zone PLUS a return force that acts on the load cell
In combination with one or two and a greater stability against that can be compensated for during adjust-
load cells (partial-load meas- shear forces so that additional ment.
urement) this represents a cost- pinning of the hopper or the sup- Depending on the point of contact, larger
efficient solution sufficiently porting beam is in many cases no weighing errors can arise due to horizontal
accurate for many situations. longer required. forces acting perpendicular to the tilting hori-
In particular this applies to ap- The SENSiQ Fixed Mount PLUS zon.
plications with a defined center are higher than the SENSiQ™ Therefore it is essential that multiple SENSiQ
of gravity, such as hoppers with Elastomer Mount so shims will be Fixed Mount PLUS must be installed with a
fluid contents. required if they are used in combi- common tilting horizon (see the planning-in
nation. No compensation is re- drawings).
quired if used in combination with
the SENSiQ Secure Mount PLUS. The load distribution between the SENSiQ
Fixed Mount PLUS and the load cells depends
Additionally the height of the bear- on the symmetry of the load carriers/hoppers,
ings can be adjusted with the used the location of the bulk material center of gravi-
of shims by up to 5 mm. ty and the horizontal forces (wind loads, pipe
The SENSiQ Fixed Mount PLUS connections, agitators), in particular if there
are welded directly on both sides are 4 supporting points.
to the steel frame construction. As opposed to a full-load measurement using
load cells, influencing factors of this kind can
cause significantly greater weighing errors.

BV-D2442GB
SENSiQ Fixed Mount PLUS 10 t … 330 t

Ref. Model Designation

1 Plate

2 Center plate

3 Rib

Leveling plates are en-


4 closed, suitable for adjust-
ment of heights up to 5 mm

Dimensions

Nominal load A B F G H* H1 H2 Xmax Ymax Max. shear force


t mm mm mm mm mm mm mm mm mm kN
10 … 22 150 250 20 20 190 185 145 180 280 88
33 170 300 20 20 225 220 180 200 330 132
47 200 370 20 20 275 270 230 230 400 188
68 240 440 30 30 300 295 235 270 470 272
100 300 550 35 35 340 335 265 330 580 400
150 350 650 40 40 415 410 330 380 680 600
220 440 800 50 50 475 470 370 470 830 880
330 550 1000 60 60 530 525 405 580 1030 1320

* Max. height using shims

Important Information
The connecting surfaces for the bearings must be planar and metallically bright. Painted surfaces are not suited for
mounting the SENSiQ Fixed Mount.

Arrangement of supporting points


Round hopper with 2 x SFM and 1 LC Rectangular hopper with 2 x SFM and 2 LCs

Load cell with


bearing Fixed bearing Load cell with Fixed bearing
SFM PLUS bearing SFM PLUS

Tilting horizon Tilting horizon


Technical Data

Available nominal load 10 t ... 330 t


10 t … 22 t 25 kg
33 t 38 kg
47 t 65 kg
68 t 99 kg
Weight
100 t 176 kg
150 t 296 kg
220 t 515 kg
330 t 976 kg
Material S235JR
Height compensation 5 mm

Operating temperature range


-30 °C … +110 °C
Caution: Take into account specifications of SENSiQ Elastomer Mount and load cell.

SENSiQ Fixed Mount PLUS (without load cell or weld-on plate)

Variants Order number


10 t … 22 t V554135.B02
33 t V554136.B02
47 t V554137.B02
68 t V554138.B02
100 t V554139.B02
150 t V554140.B02
220 t V554141.B02
330 t V554142.B02

Please contact us for further information on the SENSiQ Fixed Mount PLUS and ask for the manual and the
detailed planning-in drawings if required.
The following products also are available

BV-D2442GB 1622.2 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2016
SENSiQ™ Fixed Mount SENSiQ™ Secure Mount PLUS SENSiQ™ Elastomer Mount
1 t … 470 t 10 t … 330 t 0.25 t … 470 t
BV-D2182 BV-D2444 BV-D2044

Ring-Torsion Load Cells SENSiQ™ Secure Mount SENSiQ™ Pendulum Mount


RTN 1 t … 470 t 0.25 t … 470 t 1 t … 100 t
BV-D2019 BV-D2083 BV-D2025

Schenck Process Europe GmbH


Pallaswiesenstr. 100
64293 Darmstadt, Germany
T +49 6151 1531-0
F +49 6151 1531-66
[email protected]
www.schenckprocess.com
Accessories for load cell mount
SENSiQ Secure Mount SSM and SENSiQ Elastomer Mount SEM

 Heat insulation plates

 Weld-on plates

 Dimensionally compatible with


mounts SSM and SEM

 Heat insulation plates protect the load


cells and extend the application range

 Weld-on plates simplify installation

 Can also be used for height leveling

Application Construction Function


Heat insulation plates prevent heat Heat insulation plates consist of The heat insulation plates installed
transfer from a load carrier, e.g. a several layers of insulating material above the mount prevent heat con-
hot hopper, to the load cells via the which are separated by thin steel duction from the load carrier into the
mount elements. plates to improve load distribution. load cells via the load reception ele-
In this way, errors of measurements The predefined packs extend the ments.
caused by inadmissibly high temper- load cells' application temperature On the one hand, inadmissibly high
atures or thermal gradients can be range to 150 °C. temperatures which might in the
prevented. Heat insulation plates with different worst case cause permanent dam-
The load cell's application range is dimensions are also available on age to the load cell are kept away
extended. request for different ambient condi- from the load cell and on the other,
Weld-on plates simplify installation tions. temperature gradients at the load
of the load cell mounts. There is no The weld-on plates are designed cell are avoided which may impair
necessity to make precise fastening thus that they can be combined with accuracy.
borings above and below the mount both SENSiQ Secure Mount SSM Nominal and service temperature
or to correct them during installation. and SENSiQ Elastomer Mount SEM. ranges of the load cells are thus
Weld-on plates can also be used for extended.
height leveling, e.g. when retrofitting.
Heat insulation and weld-on plates
can be combined.

BV-D2228GB
Standard variants of heat insulation plates

Example: SSM 1 t … 4.7 t

Detail X

Example: SEM 1 t … 470 t

Technical Data
Type Material of metal parts Height Overall height H + 5 Material number
SEM 1 t … 4.7 t 1.4301 34 132 D733119.01
SEM 10 t … 22 t 1.4301 34 164 D733119.02
SEM 33 t S235, galvanised 34 202 D733119.03
SEM 47 t S235, galvanised 62 260 V081425.B01
SEM 68 t S235, galvanised 72 292 V081425.B02
SEM 100 t S235, galvanised 82 321 V081425.B03
SEM 150 t S235, galvanised 97 417 V081425.B04
SEM 220 t S235, galvanised 112 485 V081425.B05
SEM 330 t S235, galvanised 132 559 V081425.B06
SEM 470 t S235, galvanised 157 677 V081425.B07
SSM 1 t … 4.7 t 1.4301 22 138 V020696.B01
SSM 10 t … 22 t 1.4301 22 172 V020696.B02
SSM 33 t S235, galvanised 22 214 V020696.B05
SSM 47 t S235, galvanised 52 305 V024275.B01
Heat insulation plates are as a rule installed above the bearings.
Heat insulation plates for SSM >47 t are available upon request. But then the horizontal load capacity and
lifting force is reduced.
Temperature range
 Up to a container temperature of 80 °C, heat insulation plates are not necessary.
 The setup shown with single heat insulation is suitable for temperature of up to 150 °C.
 At higher temperatures special solutions are available upon request.

Notice
Load transmission must be without force bypass over the entire temperature range.
This means: Limit stops and lift-off protection must have sufficient play despite thermal expansion.

Standard variants of the weld-on plates

Technical Data

Type Material Height A B C Material number


SEM / SSM 1 t … 4.7 t 1.4301 15 140 100 M 12 D733120.06
SEM / SSM 1 t … 4.7 t S235, galvanised 15 140 100 M 12 D733120.01
SEM / SSM 10 t … 22 t 1.4301 20 180 140 M 16 D733120.04
SEM / SSM 10 t … 22 t S235, galvanised 20 180 140 M 16 D733120.02
SEM / SSM 33 t S235, galvanised 25 240 200 M 20 D733120.03
In combination with SSM, the weld-on plates can be used above and below the mount. With elastomer mounts
SEM this can only be done in the load area of 1 t … 4.7 t.
With SEM mounts of 10 t and up, weld-on plates can only be used above the mount; if necessary the elastomer
at the bottom is welded directly.

Designs for other nominal loads or with different thickness are available on request.
BV-D2228GB 1624 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2016

Schenck Process GmbH


Pallaswiesenstr. 100
64293 Darmstadt, Germany
T +49 6151 1531-0
F +49 6151 1531-66
[email protected]
www.schenckprocess.com
Engineering and design rules
for hopper scales with SENSiQ™

• Defining hopper scales

• Dimensioning hopper scales

• Selecting load cell mounts

• Ambient influences and shunt forces


SENSiQ™
• Hopper scale accuracy

BV-D2368 EN

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