An Improved Method For Numerical Solution of Distillation Processes
An Improved Method For Numerical Solution of Distillation Processes
Distillation Processes
JAMES W . GENTRY
University of Maryland, College Park, Maryland, U.S.A.
A new method for the numerical solution of a stagewire On prksente une nouvelle mkthode pour la solution
process is presented. The method consists of total linear- numerique des prockdes &tag&; elle consiste en la mise
ization of all the equations in the distillation process, using sous forme lineaire de toutes lea kquations relatives au pro-
the method of quasi-linearization. The resulting equations ckdk de distillation, en employant la mkthode dite de
form a block-band matrix which can be readily solved by "quasi-linkarisation". Les kquations rksultantes forment
a method developed by the author. The method used for une matrice H groupe unitaire que I'on peut rksoudre
obtaining convergence is presented. facilement au moyen d'une methode mise au point par
The method has been tested for both binary and multi- l'auteur. On expose la mkthode utilisee pour obtenir la
component syetems. The method has been compared with convergence. On a mis la dite mkthode H I'kpreuve dans
the Amundson-Pontinen method for a five component mix- le cas de systemes binaires et H constituants multiples et
ture. The method gives more rapid convergence. Numerical I'a comparke avec celle d'Amundson et Pontinen en rap-
experiments indicate that the vapor and liquid flow rates port avec un mklange H cinq constituants. La nouvelle
are more stringent requirements than the bubble point. methode permet I'obtention d'une convergence plus rapide.
Les expkrienees numkriques indiquent que les debits de la
vapeur et du liquide sont des exigences plus rigoureuses
T he description of equilibrium stages processes by the use of
matrix manipulation is well known. (Amundson and
Pontinen(I), Amundson, Pontinen and Tierneyc2), Tierney and
que le point de bulle.
Bruno@). These methods involve the assumption that the effects This approximation is linear in the variables zli.
of temperature, flow rates, and composition can be decoupled, For example the component mass balance about the reboiler is
so that the resulting matrix equations can be solved by short-cut LI + VI Y,j = L2
Xlj xzj.
methods of Gaussian elimination such as the Thomas algorithm, or
(Thomas(')). LIX1j + VI = LZX2,.Klj X l j
Recently the application of the Newton method to all non- T h e linearized form of this equation is
linear terms as suggested by Bellman, Juncosa, and Kalaba(6)
has been applied to tubular reactors and small particle Li0 Xij' + Xtj' [Li- Lo] L1' + [Xlj - X1,OI +
reactions (Gcntrycs)). The method was applied to a distillation
column by Greenstadt, Bard, and R . l ~ r s e ( ~however
), their
calculation procedure did not involve matrix operations.
In this paper, a recently developed algorithm for solving block
band matrices (a matrix in which the band elements are square
LI" xZjo .+ Xzj* [ ~ -
2 ~ 2 0 1 +.L ~ [O,X , - x,'].
blocks of m equations and m unknowns) by Gentry@)has been T h e superscript ( 0 ) indicates the previous trial. The formerly
applied to a distillation column. The application of the method non-linear equation is now linear in the variables L,, V,, T I ,
to an equilibrium stage process here is the first known application L2,X 2 j and xlk. (k = 1, 2 . . . n).,
of the algorithm to chemical engineering problems. T h e equations describing a distillation column, heat and
In the development the equations are linearized, solved by component mass balances as well as equilibrium relations, are
the a1 orithm, and then corrected to insure convergence. The non-linear. In this treatment all the equations are linearized.
B
use o the method in the treatment of three problems is discussed This approach was previously suggested by Greenstadt, Bard,
and Morsec9).
1) the binary n-butane - iso-butane In the sections below the linearized equations for each stage
2 ) the binary iso-butane - propane are developed.
3) the ternary n-butane, iso-butane, - propane.
Overall mass balance
T h e method is applied to a 26 stage (including the reboiler
and condenser) column for a wide variety of cases. The overall mass balance is given by
T h e paper gives a practical method for solving the equations Vi+L,= V,+Lk+Fi . . . . . . . . . . . . . _(1)
resulting from a distillation process. It involves complete where V, is the vapor flow leaving rhe i stage,
linearization of the distillation equations. It is the first use of Li is the liquid flow leaving the i stage.
the new computational procedures, and it suggests a method of
convergence. T h e subscript g indicates the i - 1 stage and the subscript
The method is applied to a wide variety of cases for the R indicates the i +
I stage.
three systems. The values were selected in order to give as The superscript o indicates the value of liquid and vapor
demanding a test of the program as possible. for the previous trial.
T h e linearized mass balance is given by
Quasilineariration
In the method of quasilincarization a non-linear function
Vi'yi + Li' Xi - v,"y, - Lh" Xt = Fi - v? - Li"f vg' + Lk"(2)
F (ui) is approximated by In the above equation
aP" vi - Li - LiO
.. . . . . . . . . . (3)
F (Ui) = F (Ui(0)) +-
aui . ( U i - %a). yi = ~
ViO
vio
and Xi = ____
Li"
The Canadian Journal of Chemical Engineering, Vol. 48, Augurt, 1970 451
Component mara balance In the mathematical derivation presented here, the equation
is derived for the equilibrium K values as general functions of
The component mass balance is given by composition and temperatures. Similarly the partial molar
Vn Yi, + Li Xij = Vg YIj + Lh XhJ + Fc Zij, enthalpies of the liquid and vapor phase are treated as general
or functions of composition and temperature. In the numerical
(Va Ki, + Li) Xtj = V; K;j X,j LI x h j -I-Fi Zij.. . . . (4) examples presented here the K values are assumed to be inde-
pendent of composition and the partial molar enthalpies are
T h e linearized equations are given by assumed to be independent of composition. T h e first assumption
Vi Kij Xijl' yi + [Li Killo hi - IV; KIj X;jlD7;- is frequently made for hydrocarbon mixtures. T h e assumption
[Lh K I ~ ]X "k f [ Vi Kij Li]"Xij - I VI KIjl' X;j - can be removed by using the Wilson equation to correct the
K values for composition. T h e assumption that the partial
molar enthalpy is independent of composition is equivalent to
assuming no heat of mixing.
Equilibrium conriderationr
It is assumed that the liquid on a tray is at its bubble point.
The basic assumption is that
Enthalpy balance
The enthalpy balance for each stage i is given by
or
a
Lk xkghk; = Fi h i . ... ., ... , . . . . . (7)
t-1
[ z"
I.,
a-I
xi,
- a
2:
axi,I_ (hi,)
I ( X , p - XIP0)-
equation is replaced with one of the specifications for the total
condenser.
The equations describing mass and heat exchange between
stages can be expressed as a block-band matrix with the resulting
matrix of the coefficients being a tri-diagonal block-matrix. If
the additional assumption is made, that each variable within a
block, is independent of the other variables within the block,
one can uncouple the equations. Therefore one has (C+2) tri-
diagonal matrices. Assutning that one has N stages, the number
of operations required for an interaction is 6 (C4-2): N . This
is essentially the method of Amundson-Pontinen.
T h e method is comparable with the Amundson-Pontinen
method since in many respects the method is an extension of
their method. In order to be an improvement over the existing
methods, the method should be more reliable and not require
much more time. In the opinion of the author both requirements
are mer.
The Canadian Journal of Chemical Engineering, VoI. 48, Augurt, 1970 453
TABLE2 TABLE
3
--
- -- I_
__
I I I
Feed Bottoms Feed Bottoms
Composition Composition Composition Composition
Initial D / F Initial
__ ___ rrials D/F
^I 'Trials
Reflux Ratio
Rate i- n-
stage:
R{fFtRatio I
Butani 3utanr
__ - - __
4.2 0.95 0.5 0.5 26 14 8 0.50 0.50 0.50 0.10.10-3 0.9999 35'
4.2 0.95 0.95 0.05 26 8 8 0.50 0.95 0.05 0.9000 0.1000 12
4.2 0.95 0.05 0.95 0.31. 8 0.50 0.05 0.95 0.3 1.1 O-s 1.000 7
26 7 80 0.05 0.95 0.05 0.9474 0.0526 14
80.5 0.95 0.05 26 10 80 0.05 0.5 0.5 0.4737 0.5263 lh
80.5 0.05 0.032 0.997
0.95 26 7 80 0.05 0.05 0.95 0.0220 0.9780 19
8 0.5 0.5 0.123 0.877
0.5 26 7 4.2 0.95 0.05 0.95 0.70. 10V6 1.000 8
80 0.05 0.05 0.040 0.960
0.95 26 7
80 0.05 0.5 0.475 0.525
0.5 26 8
80 0.05 0.95 0.947 0.526
0.05 26 7
10 0.4 0.48 0.1567 0.8433
0.52 9 6
10 0.4 0.46 0.1295 0.8706
0.54 9 6 T h e results of the 1, 2, 3, 5 , 7, 9, and 10th iteration for tlic
10 0.4 0.44 0.1047 0.8953
0.56 9 7 15 stages are presented in Table 5*. Satisfactory convergence
10 0.4 0.42 0.0834 0.9166
0.58 9 6 occurs after 10 trials. In Table 6, the maximum error of the
10 0.4 0.30 0.0242 0.9759
0.70 9 6
bubble point check on the 1 5 stages is prcsented as a function of
___ __
__ __ __ _I __
~ __ -
__ __
the number of iterations. T h e maximum error occurs for the
check on the enthalpy balance. This value is also given in Table
+ This rcpresents an earlier experiment. In order to insure 6 as a function of the number of iterations. T h e bubble point
convergence, a change was adopted. This change resulted in
one more trail bcing neccssary for convergence.
I In this case the nicthod, was clearly converging. T h e bubble
deviation is defined as
(j:i
-
)
2 Kii Xi]- 1 and the liquid flow
454 The Canadian Journal of Chemical Engineering, Vol. 48, August, 1970
TABLE
4 TABLE
6
- - - ~- ~
I
Composition Bottoms Composition
Initial -_ -1 I Iteration
Reflux Trials
Ratio Pro- iso- n-
patie utant iutanc I