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12 LIFTING LUG DESIGN

12.1 DESIGN DATA

MAX WEIGHT OF TANK (Exclude Emergency Vent) WT = 32050.00 kg

IMPACT LOAD FACTOR f= 0.5

LUG MATERIAL A36

YIELD STRENGTH OF LUG MATERIAL Sy = 36000.00 psi
NO. OF LUG PER TANK N= 16
ANGLE OF MAXIMUM LIFT DIRECTION α= 0 Deg
THICKNESS OF LUG t= 20 mm
HOLE DIAMETER d= 45 mm
HEIGHT OF HUB x= 95 mm
WIDTH OF EFFECTIVE LUG b= 200 mm
FILLET LEG WELD SIZE USED ff = 6 mm

PAD PLATE MATERIAL A240 TP 304

YIELD STRENGTH OF PAD PLATE MATERIAL Syp = 30000 psi
THICKNESS OF PAD PLATE tp = 6 mm
WIDTH OF PAD PLATE a= 150 mm
PAD PLATE FILLET LEG WELD SIZE USED fp = 5 mm

12.2 SKETCH OF THE LUG

(Max. Lift Direction)
F2 ' F2

α t = 20
R= 70

d= 45
e= 95

F1
Pad Plate

b= 200

50 6

a= 150
c= 25 x= 95

12.3 DESIGN LOAD ON LUG

Load Per Lug, F2

2 x WT x f
F2 = = 2003.13 kg
N

Horizontal Design Load, F1

F1 = F2 x tan α = 0.00 kg

Design Load at Maximum Lift Direction, F2 '

F2
F2 ' = = 2003.13 kg

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cos α

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12.4 LUG THICKNESS CALCULATION

Bending Moment

Mmax = F2 x x = 19029.6875 kg-cm

Section Modulus
b2
Z= tx = 133.33 cm3
6

Max. Equivalent Stress Due to Compression, Bending and Shear

fc = ( fbt + ft )2 + ( 3 x fs2 ) = 167.01 kg/cm2

Where :
Bending Mmax
fbt = = 142.72 kg/cm2
Z

Compression F1
ft = = 0.00 kg/cm2
txb

Shear F2
fs = = 50.08 kg/cm2
txb

Maximum Allowable Stress for Lug

2
Fa = x Sy = 24000.00 psi
3 1687.37 kg/cm2

Therefore As Fa > Fc, Lug Thickness is Adequate.

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12.5 STRESSES IN FILLET WELD

Fillet Throat Weld Size, w

w= 0.7 x ff = 4.20 mm

Section Modulus
b2
Zf = 2 x w x = 56.00 cm3
6

Max. Equivalent Stress Due to Compression, Bending and Shear

fcf = ( fbtf + ftf )2 + ( 3 x fsf2 ) = 397.65 kg/cm2

Where :
Bending Mmax
fbtf = = 339.82 kg/cm2
Zf

Compression F1
ftf = = 0.00 kg/cm2
2xwxb

Shear F2
fsf = = 119.23 kg/cm2
2xwxb

Maximum Allowable Stress for Fillet Weld

Sa = 0.7 x 2 /3 x Syp = 14000.00 psi

984.30 kg/cm2

Therefore As Sa > Fcf, Size of Fillet Weld is Adequate.

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12.6 SHEAR STRESS CALCULATION AT LUG EYE

Sketch F2 ' F2
α

w= 47.5

45

Design Load at Lug Eye

F2
F2 ' = = 2003.13 kg
cos α

Maximum Shear Stress at Lug Eye

F2 '
Ss = = 210.86 kg/cm2
txw

Maximum Allowable Shear Stress

Ssa = 0.4 x Sy = 14400.00 psi

1012.42 kg/cm2

Therefore As Ssa > Ss, Lug Eye is Adequate.

Maximum Bearing Stress at Lug Eye

F2 '
Sb = = 222.57 kg/cm2
txd

Maximum Allowable Bearing Stress

Sba = 0.9 x Sy = 32400.00 psi

2277.95 kg/cm2

Therefore As Sba > Sb, Lug Eye is Adequate.

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12.7 STRESS IN PAD PLATE FILLET WELD

Fillet Throat Weld Size

w= 0.7 x fp = 3.50 mm

Section Modulus
a2
Z = w x ( a x b1+ ) = 144.38 cm3
3

Where :
b1 = b+c = 22.50 cm

Max. Equivalent Stress Due to Compression, Bending and Shear

fcp = ( fbtp + ftp )2 + ( 3 x fsp2 ) = 208.12 kg/cm2

Where :
Bending
Mmax
fbtp = = 131.81 kg/cm2
Z

Compression
F2
ftp = = 76.31 kg/cm2
2 x w x ( a + b1)

Shear
F1
fsp = = 0.00 kg/cm2
2 x w x ( a + b1)

Maximum Allowable Stress

Sap = 0.7 x Syp = 21000.00 psi

1476.45 kg/cm2

Therefore As Sap > fcp, size of fillet weld for pad plate is adequate.

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