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CPO-RL2 - ComfortPoint Open - Room Controller

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Dinesh Chandran
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0% found this document useful (0 votes)
506 views

CPO-RL2 - ComfortPoint Open - Room Controller

Uploaded by

Dinesh Chandran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ComfortPoint Open

CPO-Rxx ROOM CONTROLLERS


DATA SHEET
FEATURES
• Designed to control terminal units such as 2- and 4-pipe
fan coil units, chilled ceilings, hydronic, air quality control,
and a mix of these applications.
• For complex applications requiring high I/O count.
• Both configurable and freely programmable, covering
enhanced applications.
• Support for 1-3 stage fans, variable fan speed drives
(VSDs), thermal, floating, and proportional actuators.
• Dual-loop support allows for 2-room application.
• Fast binary I/O points for lighting control applications.
• Auto Mac-addressing.
Fig. 1. CPO-Rxx (without optional covers) • Fast commissioning using plug-and-play solutions, pre-
defined applications and state-of-the-art commissioning
GENERAL via a mobile application – eliminating the need for two
The CPO-Rxx family of room controllers provide flexible, con- people when commissioning.
figurable, demand-led control that delivers tangible benefits to • Reduced number of sensors because sensors are shared
reduce energy spends and drives new levels of functionality across different applications.
and efficiency in today’s buildings. With scalable and freely • BACnet BTL®-Listed as Advanced Application Controllers
programmable BACnet MS/TP-based room controllers, smart (B-AAC) rev 1.12.
engineering & commissioning tools, and SYLK technology, • Two housing dimensions and several different I/O
multiple and flexible configurations can be achieved to versions to match your individual needs.
address specific applications.
• 24 VAC and 230 VAC versions.
• Universal mounting options, including terminal covers and
color-coded terminals.
• The 230 VAC models feature 24 VAC aux. output voltage,
allowing direct connection and powering of field devices.
• Two-wire polarity-insensitive bus interface to connect to
Honeywell Sylk wall modules.
• All models with real-time clock. RL4, RL5, RL6, and RL7U
with super capacitor for 72-hr data retention.
SYSTEM OVERVIEW
TCP/IP
BACnet IP
Wi-Fi Honeywell
PLANT
CONTROLLER
ComfortPoint TM Open

BACnet IP
BACnet Wi-Fi
ADAPTER
TR42 TR42 TR42 TR42 TR42 TR42

CPO-R CPO-R CPO-R CPO-R


BACnet MS/TP BACnet MS/TP
#1 ... #30
Fig. 2. System overview

® U.S. Registered Trademark


Copyright © 2017 Honeywell Inc. ▪ All Rights Reserved EN0B-0732GE51 R0717
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

Table 1. Overview of models


OS no.: power total no.
AOs UIs relays(A triacs(B remarks
CPO-… supply of I/Os
RL1 230 VAC 2 6 1 2 11 --
(198 x 110 x 57.5 mm)

RL2 230 VAC 2 6 4 4 16 --


large housing

RL3 24 VAC 2 6 4 4 16 --
RL4 230 VAC 6 10 4 4 24 72-hr data retention
RL5 24 VAC 6 10 4 4 24 72-hr data retention; removable terminals
RL6 24 VAC 6 10 4 4 24 72-hr data retention
RL7U 24 VAC 6 10 4(C 4 23 72-hr data retention; with watchdog relay
RL8 230 VAC 6 10(D 4 4 24 with lighting support
RS1 230 VAC 3 3 0 0 6 --
(162 x 110 x 57.5
small housing

RS2 230 VAC 1 3 0 2 6 --


RS3 230 VAC 0 3 3 2 8 --
mm)

RS4 230 VAC 4 4 4 2 14 --


RS5 24 VAC 4 4 4 2 14 --
RS6 24 VAC 1 3 0 2 6 --
(A See also section "Relay Current Limitations" on pg. 11.
(B See also section "Triac Current Limitations" on pg. 11.
(C Including relay 4 (the watchdog), which is not available for use by the application.
(D UI1-UI4are binary-only inputs. Of the ten UIs, only two UIs support NTC; this model is thus not suitable for the hardwiring of
wall modules requiring three UIs supporting NTC.

CPU: 32-bit MK24FN Freescale Kinetis Cortex M4

EN0B-0732GE51 R0717 2
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

DIMENSIONS AND MOUNTING 198

Housings 54 59
The controller is available in two housing sizes, both IRM-RLC
conforming to IP20: (BULK PACK, 10 pcs.)
▪ RLxx (large housing):
W x L x H = 110 x 198 x 59 mm and

58.325
▪ RSxx (small housing):
W x L x H = 110 x 162 x 59 mm
See also Fig. 3 and Fig. 4.

161.65
198 RLx RLx

57 59

58.325
REMOVABLE
TERMINALS

54
10

Fig. 5. Large housing, with terminal protection covers,


C2+ C2- GND 24V~ WM1 WM2
AO1 AO2 AO3 AO4 AO5 AO6
32 34 36 38 40 42
GND 24V~ GND 24V~ GND 24V~
24V~ GND UI2 UI3 GND UI6
44 46 48 50 52 54 56 58 60
LED UI1 GND UI4
UI7 GND UI10

UI5 GND UI8 UI9 GND


C1+ C1- GND
BACnet MS/TP
SERVICE
dimensions (in mm)
26 27 28 29 30 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 62 63 64

162
53.5
110

45
52
54 59
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

IRM-RSC
L N 24V~ 24V0 24V~ 24V0 TN T~ T01 TN T02 T03 TN T04 RC4 RO4 IN4 RN RN IN1 RO1 IN2 RO2 IN3 RO3

(BULK PACK, 10 pcs.)

230-V 10
3.5 MODELS
24-V
MODELS

58.325
Fig. 3. RLxx dimensions (in mm)
NOTE: In the case of the RL5, all of the terminal blocks are
removable.

161.65
RSx RSx
162

58.325
57 59
REMOVABLE
TERMINALS

54

10 Fig. 6. Small housing, with terminal protection covers,


dimensions (in mm)
WM1 WM2 24V~
AO1 24V~ GND AO2 AO3 24V~ GND AO4 UI1 GND UI2 UI3 GND UI4 C1+ C1- GND
20 21 22 BACnet MS/TP
C2+ C2- GND SERVICE
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

59
53.5 TERMINAL ASSIGNMENT
110

45
52 General
1
L
2
N
3 4
24V~ 24V0
5
TN
6
T~
7
T01 TN
8 9
T02
10 11 12 13 14 15 16 17 18 19
RO4 IN4 RN RN IN1 RO1 IN2 RO2 IN3 RO3 For a complete list of all terminals and a description of their
functions, see Table 2 and Table 6.
230-V 10
3.5 MODELS
24-V
MODELS
Communication Interfaces
Fig. 4. RSxx dimensions (in mm) All models of the controller features the following communi-
The unit is suitable for mounting on a standard rail, on walls, cation interfaces:
as well as in wiring cabinets or fuse boxes. ▪ A Sylk Bus interface for connection to TR40x/42x Wall
Modules;
▪ A BACnet MS/TP interface;
Terminal Protection Covers for IP30
▪ An RJ45 connector for connection of the BACnet WiFi
In the case of controllers mounted outside of a cabinet, before Adapter.
applying power to the device, Terminal Protection Covers (10-
pc. bulk packs, order no.: IRM-RLC for large housings and
IRM-RSC for small housings) must be mounted so as to
provide IP30.

3 EN0B-0732GE51 R0717
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

Table 2. RSxx Room Controllers: Overview of terminals and functions (by model)
term. printing function RS1 RS2 RS3 RS4 RS5 RS6
1, 2 "L", "N" 230-V power supply X X X X -- --
3, 4 "24V~", "24V0" Removable 24-V power supply input -- -- -- -- X X
3, 4 "24V~", "24V0" Aux. output voltage (24 VAC) for all triacs X X X X X --
Aux. term. for triac neutral wiring
5 "TN" -- X X X X X
(internally connected with terminal 8)
Triac input voltage (24 VAC / 230 VAC)
6 "T~" -- X X X X X
for all triacs; triac-switched
7 "T01" Triac-switched output -- X X X X X
Aux. term. for triac neutral wiring
8 "TN" -- X X X X X
(internally connected with terminal 5)
9 "T02" Triac-switched output -- X X X X X
10, 11 "RO4", "IN4" Output of Relay 4, Input for Relay 4 -- -- -- type 2 type 2 --
12, 13 "RN", "RN" Aux. terminals for relay neutral wiring -- -- -- X X --
14, 15 "IN1", "RO1" Input for Relay 1, Output of Relay 1 -- -- type 1 type 1 type 1 --
16, 17 "IN2", "RO2" Input for Relay 2, Output of Relay 2 -- -- type 1 type 1 type 1 --
18, 19 "IN3", "RO3" Input for Relay 3, Output of Relay 3 -- -- type 1 type 1 type 1 --
20, 21 "WM1", "WM2" Removable interface for Sylk Bus X X X X X X
22, 23, "24V~", "C2+", Aux. power (24 VAC 20%, 50/60 Hz) +
-- -- -- -- -- --
24, 25 "C2-", "24V0" RS485 Modbus interface + corresp. GND
26 "AO1" Analog Output 1 type 2 type 2 -- type 2 type 2 type 2
27 "24V~" 24 VAC power for field devices X X -- X X X
28 "GND" Ground for AOs X X -- X X X
29 "AO2" Analog Output 2 type 1 -- -- type 1 type 1 --
30 "AO3" Analog Output 3 type 1 -- -- type 1 type 1 --
31 "24V~" 24 VAC power for field devices X -- -- X X --
32 "GND" Ground for AOs X -- -- X X --
33 "AO4" Analog Output 4 -- -- -- type 1 type 1 --
34 "UI1" Universal Input 1 type 1 type 1 type 1 type 1 type 1 type 1
35 "GND" Ground for UIs X X X X X X
36 "UI2" Universal Input 2 type 1 type 1 type 1 type 1 type 1 type 1
37 "UI3" Universal Input 3 type 1 type 1 type 1 type 1 type 1 type 1
38 "GND" Ground for UIs X X X X X X
39 "UI4" Universal Input 4 -- -- -- type 1 type 1 --
40, 41, "C1+", "C1-", Removable BACnet MS/TP interface and
X X X X X X
42 "GND" corresponding GND
Relay output types: See Table 3. Universal input types: Table 4. Analog output types: See Table 5.

Table 3. Relay output types and characteristics


type 1 type 2 type 3
(standard) (high in-rush current) (watchdog)
corresponding ROs of RSxx RO1, RO2, RO3 RO4 --
corresponding ROs of RLxx RO2, RO3 RO1, RO4 RC4
contact N.-O. N.-O. N.-C. (CO)
min. load 5 VAC, 100 mA 24 VAC, 40 mA 5 VAC, 100 mA
switching voltage range 15 … 253 VAC 15 … 253 VAC 15 … 253 VAC
max. continuous load at 250 VAC (cos φ = 1) 4A 10 A 1A
max. continuous load at 250 VAC (cos φ = 0.6) 4A 10 A 1A
in-rush current (20 ms) -- 80 A --
light switching and fan See section "Watchdog
usage fan motor
motor Functionality (RL7U, only)"
NOTE: The max. sum load of all relay currents at the same time is 14 A.

EN0B-0732GE51 R0717 4
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

Table 4. Universal input types and characteristics


type 1 type 2 type 3
UI1, UI2, UI3, UI7, UI8, UI9, UI1, UI2, UI3,
UI4, UI5, UI6 UI10 UI4 (RL8, only)
dry contact (closed: res. <10 kΩ; open: res. > 20 kΩ; max. 0.2 Hz;
X X --
pull-up voltage: 10 V)
dry contact (closed: res. <10 kΩ; open: res. > 20 kΩ; max. 0.2 Hz;
-- -- X
pull-up voltage: 24 V); suitable for light switch applications
fast binary (=counter) input (max. 30 Hz; pulse ON = min. 16 ms; pulse
OFF = min. 16 ms; closed: voltage < 1 V; open: voltage > 5 V; pull-up X X --
voltage: 10 V)
fast binary (=counter) input (max. 30 Hz; pulse ON = min. 16 ms; pulse
OFF = min. 16 ms; closed: voltage < 1 V; open: voltage > 5 V; pull-up -- -- X
voltage: 24 V)
0(2) … 10 V X X --
NTC20kΩ X -- --
SetPoint and FanSpdSW (from T7460x) X -- --
NTC10kΩ X -- --
PT1000 + Ni1000TK5000 -- X --

Table 5. Analog output types and characteristics


type 1 type 2 type 3 type 4 type 5
output voltage 0…11 V
output current 0…1 mA 0…5 mA 0…10 mA 0…20 mA -1…+1 mA
min. accuracy ±150 mV
max. ripple ±100 mV
accuracy at zero point 0…200 mV ±150 mV

5 EN0B-0732GE51 R0717
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

Table 6. RLxx Room Controllers: Overview of terminals and functions (by model)
term. printing function RL1 RL2 RL3 RL4 RL5 RL6 RL7U RL8
1, 2 "L", "N" 230-V power supply X X -- X -- -- -- X
3, 4 "24V~", "24V0" Removable 24-V power supply input -- -- X -- X X X --
5, 6 "24V~", "24V0" Aux. output voltage (24 VAC) for all triacs X X X X X X X X
Aux. terminal for triac neutral wiring (internally
7 "TN"
connected with terminals 10 + 13) X X X X X X X X
Triac input voltage (24 VAC / 230 VAC) for all triacs;
8 "T~"
triac-switched X X X X X X X X
9 "T01" Triac-switched output X X X X X X X X
Aux. terminal for triac neutral wiring (internally
10 "TN"
connected with terminals 7 + 13) X X X X X X X X
11 "T02" Triac-switched output X X X X X X X X
12 "T03" Triac-switched output -- X X X X X X X
Aux. terminal for triac neutral wiring (internally
13 "TN"
connected with terminals 7 + 10) -- X X X X X X X
14 "T04" Triac-switched output -- X X X X X X X
15 "RC4" N.C. contact (watchdog) of Relay 4 -- -- -- -- -- -- type 3 --
16, 17 "RO4", "IN4" Output of Relay 4, Input for Relay 4 type 2 type 2 type 2 type 2 type 2 type 2 type 2 type 2
18 "RN" Aux. terminal for relay neutral wiring X X X X X X X X
19 "RN" Aux. terminal for relay neutral wiring -- X X X X X X X
20, 21 "IN1", "RO1" Input for Relay 1, Output of Relay 1 -- type 2 type 2 type 2 type 2 type 2 type 2 type 2
22, 23 "IN2", "RO2" Input for Relay 2, Output of Relay 2 -- type 1 type 1 type 1 type 1 type 1 type 1 type 1
24, 25 "IN3", "RO3" Input for Relay 3, Output of Relay 3 -- type 1 type 1 type 1 type 1 type 1 type 1 type 1
26, 27, 28, "C2+", "C2-", RS485 Modbus interface, corr. GND, + aux. power
29 "24V0", "24V~" (24 VAC 20%, 50/60 Hz) -- -- -- -- -- -- -- --
30, 31 "WM1", "WM2" Removable interface for Sylk Bus X X X X X X X X
32 "AO1" Analog Output 1 type 3 type 3 type 3 type 3 type 3 type 3 type 3 type 4
33 "GND" Ground for AOs X X X X X X X X
34 "AO2" Analog Output 2 type 3 type 3 type 3 type 3 type 3 type 3 type 3 type 3
35 "24V~" 24 VAC power for field devices X X X X X X X X
36 "AO3" Analog Output 3 -- -- -- type 1 type 1 type 1 type 1 type 5
37 "GND" Ground for AOs -- -- -- X X X X X
38 "AO4" Analog Output 4 -- -- -- type 1 type 1 type 1 type 1 type 5
39 "24V~" 24 VAC power for field devices -- -- -- X X X X X
40 "AO5" Analog Output 5 -- -- -- type 1 type 1 type 1 type 1 type 1
41 "GND" Ground for AOs -- -- -- X X X X X
42 "AO6" Analog Output 6 -- -- -- type 1 type 1 type 1 type 1 type 1
43 "24V~" 24 VAC power for field devices -- -- -- X X X X X
44 "24V~" 24 VAC power for field devices X X X -- -- -- -- X
45 "LED" Output to LED of T7460C,E,F X X X -- -- -- -- X
46 "GND" Ground for UIs X X X X X X X X
47 "UI1" Universal Input 1 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 3 (BI)
48 "UI2" Universal Input 2 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 3 (BI)
49 "GND" Ground for UIs X X X X X X X X
50 "UI3" Universal Input 3 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 3 (BI)
51 "UI4" Universal Input 4 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 3 (BI)
52 "GND" Ground for UIs X X X X X X X X
53 "UI5" Universal Input 5 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 1
54 "UI6" Universal Input 6 type 1 type 1 type 1 type 1 type 1 type 1 type 1 type 1
55 "GND" Ground for UIs X X X X X X X X
56 "UI7" Universal Input 7 -- -- -- type 2 type 2 type 2 type 2 type 2
57 "UI8" Universal Input 8 -- -- -- type 2 type 2 type 2 type 2 type 2
58 "GND" Ground for UIs -- -- -- X X X X X
59 "UI9" Universal Input 9 -- -- -- type 2 type 2 type 2 type 2 type 2
60 "UI10" Universal Input 10 -- -- -- type 2 type 2 type 2 type 2 type 2
61 "GND" Ground for UIs -- -- -- X X X X X
"C1+", "C1-", Removable BACnet MS/TP interface and
62, 63, 64
"GND" corresponding GND X X X X X X X X
Relay output types: See Table 3. Universal input types: Table 4. Analog output types: See Table 5.

EN0B-0732GE51 R0717 6
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

*OPTIONAL FUSE (TO PROTECT CONTROLLER‘S INTERNAL commissioning app BACnet WiFi
TRANSFORMER, WHICH HAS ONLY A NON-RESETTABLE FUSE). T7460B1009 WALL MODULE on smart device ADAPTER

TR40x/TR42x 1 2 3
WALL MODULE PROP. PROP. TEMP SETP COM
COOL HEAT
22 °C
OCCUPANCY CONTACT RJ45
PLUG

BACnet MS/TP
20 21 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
WM1 WM2 AO1 24V~ 24V0 AO2 AO3 24V~ GND AO4 UI1 GND UI2 UI3 GND UI4 C1+ C1- GND 87654321

RJ45 INTERFACE

7 8 2,3,
5,6 4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
L N 24V~ 24V0 TN T~ T01 TN T02 RO4 IN4 RN RN IN1 RO1 IN2 RO2 IN3 RO3

THERM. THERM. ELECTR. 3-SPEED


N TIN RIN N N FIN
L N COOL HEAT REHEATER FAN
230 V L N N L
F1*
LINE VOLTAGE
Fig. 7. RS2, RS3, and RS4 (230-V models) and example wiring

*OPTIONAL FUSE (TO PROTECT CONTROLLER‘S INTERNAL commissioning app BACnet WiFi
TRANSFORMER, WHICH HAS ONLY A NON-RESETTABLE FUSE). T7460C,E,F WALL MODULE on smart device ADAPTER

TR40x/TR42x 1 2 3 4 5 6 7
WALL MODULE PROP. PROP. COM TEMP SETP BYP LED NC NC
COOL HEAT
22 °C
OCC. CONTACT RJ45
Pt1000 PLUG

BACnet MS/TP
30 31 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 63 64
WM1 WM2 AO1 AO2 AO3 AO4 AO5 AO6 24V~ GND UI2 UI3 GND UI6 UI7 GND UI10 C1+ C1- GND 87654321

33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 RJ45 INTERFACE
GND 24V~ GND 24V~ GND 24V~ LED UI1 GND UI4 UI5 GND UI8 UI9 GND
7 8 2,3,
5,6 4

1 2 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25
L N 24V~ 24V0 TN T~ T01 TN T02 T03 TN T04 RO4 IN4 RN RN IN1 RO1 IN2 RO2 IN3 RO3

24VAC THERM. FLOATING ELECTR. 3-SPEED


N TIN RIN N N FIN
L N OUTPUT HEAT COOL REHEATER FAN
230 V F1* L N N L
LINE VOLTAGE
Fig. 8. RL2 and RL4 (230-V models) and example wiring

7 EN0B-0732GE51 R0717
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

ELECTRICAL DATA cooling (incl. fan interlock). It supports PID and, optionally,
cascade control as well as min. temperature limitation.
RL1, RL2, RL4, RL8, RS1, RS2, RS3, RS4 (230 VAC) This application type may be used in combination with
Power via terminals 1 + 2: 230 VAC +10% / -15%, 50/60 Hz. other types (see following).
Max. power consumption (when unloaded): 8 W. ▪ The chilled/heated ceiling application type uses PID
Max. power consumption (when loaded): 18 W. with dewpoint protection (2-pipe or 4-pipe). It also
supports 6-way valve on AO.
A 230-VAC model is "unloaded" when it has no external load.
Thus, the only load on the controller is the inherent load (8 W) ▪ The radiator heating application type uses PID and,
of the electronics, themselves. The heat dissipation then optionally, min. temperature limitation.
amounts to 8 W. The controller is "loaded" when – besides ▪ The underfloor heating application type uses PID and,
the inherent load – an additional sum load resulting from max. optionally, max. temperature limitation.
300 mA (irrespective as to whether it is supplied by the ▪ The intake air / air quality control application type
controller's internal transformer or by an external source) is uses PID and, optionally, min. temperature limitation and
applied to the 24 VAC output terminals. The max. unloaded air quality control.
output voltage at terminals 3 and 4 is 33 VAC (typically: 29.5 ▪ Those inputs/outputs not needed by the configurable
VAC). application are available for use as free I/Os (like the I/Os
of an I/O module) by the plant controller – see also CPO-
Rxx Room Controller – Inst. & Comm. Instr. (EN1B-
RL3, RL5, RL6, RL7U, RS5, RS6 (24 VAC) 0591GE51).
Power via terminals 3+4: 24 VAC 20%, 50/60 Hz. The use of different application types is limited by the number
Max. current consumption (when unloaded): 300 mA. of I/Os supported by the given model.
Max. current consumption (when loaded): 900 mA.
The controller is "loaded" when – besides the inherent load Supported Actuators
(300 mA) – an additional sum load resulting from max. 600
The application supports a variety of actuators.
mA is applied to the 24 VAC output terminals. The max.
unloaded output voltage at terminals 3 and 4 (24 VAC RSxx) / Table 7. Supported actuators
at terminals 5 and 6 (24 VAC RLxx) is identical with the output
voltage of the external supplying transformer.

6-way valve
0(2)…10 V

Stage 1+2

ON / OFF
Floating

Stage 2,

0…10 V
Stage 1
Analog

PWM
Supported actuators /
Application
COMMISSIONING
The controller can be used with freely programmable
applications or with a configurable application.
FCU Cooling X X X -- -- -- --
FCU Heating X X X -- -- -- --
Freely Programmable Applications FCU DX-Cooling -- -- X X X -- --
All models can be used with applications which the application FCU E-Heating -- -- X X X -- --
engineer can freely program for each controller. This process Ceiling Cooling X X X -- -- X --
is performed on a PC on which the CPO Studio software Ceiling Heating X X X -- -- X --
program has been installed (see also Table 10 on pg. 14).
Ceiling Switch over 2-
-- -- -- -- -- -- X
way Cooling
Library Application Ceiling Switch over 2-
-- -- -- -- -- -- X
way Heating
All models can be used with the library application already
included in CPO Studio. Ceiling Switch over 3-
-- -- -- -- -- -- X
way
The library application has the advantage that it is proven and Radiator Heating X X X -- -- -- --
quickly configured using the wizard available in CPO Studio
Underfloor Heating X X X -- -- -- --
and then commissioned using the commissioning tool running
Intake Air X X -- X -- -- --
on an Android Smart device.
FreeAO X X X X X -- --
NOTE: Before configuring, if as yet no WLAN is present, the
FreeBO -- -- -- -- -- -- X
commissioning engineer will require a BACnet WiFi
Adapter (order no.: BACA-A) to establish wireless
communication between his Android Smart device Supported Sensors
and the controller. A variety of sensors (e.g., room temperature sensors, supply
temperature sensors, condensation switch, window sensors,
occupancy sensors, card readers, etc.) may be used to
Example Application Types
optimize control quality.
The library application supports the following application
types:
▪ The FCU application type supports 1-, 2-, and 3-stage or Supported Operating Modes
variable-speed fan. It also supports water cooling, water The application supports a variety of different operating
heating (2-pipe or 4-pipe), electric re-heating, and dx- modes (e.g., occupied, standby, unoccupied, building pro-

EN0B-0732GE51 R0717 8
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

tection, fan automatic/manual/fan, only [FCU application type, ▪ A key card will be detected if one of the key card sensors
only], night purge [intake air application type, only]). detects a key card.
I/Os not used by the configurable application may be used by ▪ Occupancy override from one of the connected wall
a plant controller for monitoring or to switch an actuator (e.g., modules will trigger an occupancy override.
window actuator). ▪ The last setpoint change (temperature setpoint or fan
speed setpoint) on one of the wall modules (T7460x or
TR40x/TR42x) will define the setpoint (NOTE: All TR42x
Lighting Application wall modules will show the actual settings used by the
All BOs can be configured for lighting control. controllers. The T7460x and TR40x do not feature a
• When configured for lighting control, binary inputs are display and are thus unable to provide the actual setting,
automatically assigned for each binary output. nor does their setpoint wheel reflect setpoint changes
• Binary outputs are controlled directly by fast logic from the enacted using another wall module in the same group).
binary inputs without adding any control strategy. Outputs ▪ For such sensor values as temperature, CO2, and
are controlled within 50ms of button press and write to humidity, the commissioning engineer can configure the
priority table 15. use of the average, min., or max. value (thus improving
• Binary inputs can be configured as pulse ON / pulse OFF system robustness against failures of a single sensor.)
(two buttons per light output) or toggle (one button per ▪ The Master shares schedule, heat/cool mode, actuator
light output). positions, etc. with its Slave(s).
• Binary outputs configured for light control can also be
written from control strategy at any priority between 8 and
16. OPERATOR INTERFACES
The library application provides a single lighting control that LEDs
includes schedule control integrated with push button control The controller features the following LEDs:
that operates according to a "last wins" mechanism.
The available schedule operating modes are T2 R2 T1 R1 !
1 = Override OFF
2 = Repeated OFF
3 = OFF
4 = ON Fig. 9. Controller LEDs
5 = Repeated ON
6 = Override ON
NOTE: Before using lighting application, consider the relay Table 8. Description of LED behaviors
output types and characteristics in Table 3. symbol color function, description
T2 yellow Not used
R2 yellow Not used
Automatic MAC Addressing
LED indicating transmission of communication
In contrast to many other MS/TP controllers, the CPO-R T1 yellow
signals via the BACnet MS/TP interface
Controller features automatic MAC addressing. There is thus
LED indicating reception of communication
no need to manually set the MAC address. R1 yellow
signals via the BACnet MS/TP interface.
Status LED indicating firmware problems,
! yellow
hardware problems, etc.
BACnet MS/TP Master/Slave Functionality
Power LED indicating firmware problems,
During configuration, the commissioning engineer can identify green
hardware problems, etc.
which of the controllers located on a given BACnet MS/TP
red Watchdog (RL7U, only) has locked controller.
bus are so-called "Masters," and which are so-called "Slaves."
The commissioning engineer is not allowed to assign more
than a single Master to each Slave; this is the only action Watchdog Functionality (RL7U, only)
which the commissioning engineer is required to perform. The
The RL7U features a watchdog (relay 4) which enhances the
Slave controller will inform its Master that it has been
system's reliability.
assigned to be its Slave.
The watchdog indicates whether or not the controller's soft-
The given application in the Master controller defines how this
ware and processor are functioning properly. In the event that
group (consisting of the Master controller and its Slave
either the software or the processor is not functioning
controllers) reacts to sensor inputs.
properly, the watchdog will reboot the controller.
Examples:
If, after this reboot, the watchdog again detects a problem, the
▪ Activation of a window contact (indicating an opened watchdog will then lock the controller (i.e., permanent reset).
window) will cause the application to stop heating/cooling. The following will then occur: The watchdog will operate (i.e.,
▪ Each Master and each Slave needs to have its own ceiling terminal 15 will be connected with terminal 17), the power
cold water temperature sensor and its own condensation LED will light up RED, and the status LED will remain OFF
contact. (see Table 8).
▪ Occupancy will be detected if one of the occupancy Optionally, the user can connect an alarm (e.g., beeper) to
sensors detects occupancy. terminals 15 and 17.

9 EN0B-0732GE51 R0717
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

The watchdog relay is not available for use by the application. with an Android Smart device so that the application engineer
See also Table 3 for technical details on the watchdog relay. can commission the controller.
NOTE: When the BACnet WiFi Adapter is connected to the
controller's RJ45 connection, it is powered by the
Service Button controller. It is then prohibited to simultaneously
The controller's Service Button is used to trigger dedicated power the BACnet WiFi Adapter via a wall adapter.
events. When, on the other hand, the BACnet WiFi Adapter
is instead connected to the controller's BACnet
MS/TP interface, it is prohibited to simultaneously
COMMUNICATION INTERFACES use an RJ45 plug; instead, the BACnet WiFi Adapter
BACnet MS/TP Interface must then be powered by a wall adapter (standard 5-
V USB wall adapter with micro USB connector).
The controller features an RS485 interface (RLx: terminals
62, 63, and 64; RSx: terminals 40, 41, and 42) suitable for See also corresponding Technical Literature listed in Table 10
BACnet MS/TP communication. The terminal block containing on pg. 14.
it is black. The cable length affects the baud rate. See Table
9.
Wall Modules
Table 9. Baud rate vs. max. cable length The T7460x and TR40x/TR42x Wall Modules can be used in
baud rate max. cable length (L) conjunction with the controller to perform room temperature
9.6, 19.2, 38.4, 57.6, and 76.8 kbps 1200 m sensing, setpoint adjustment, fan speed manual override, and
115.2 kbps 800 m occupancy override.

For information on wire gauge, max. permissible cable length,


possible shielding and grounding requirements, and the max.
number of devices which can be connected to a bus, refer to
standard EIA-485.

RJ45 Connector for BACnet WiFi Adapter

BACnet WiFi
ADAPTER

COMMISSIONING
APP ON SMART RJ45
DEVICE PLUG

CPO-RLx
(CPO-RSx) RJ45 CONNECTOR 1 = DETECT
BACnet MS/TP 2 = GND
87654321 3 = GND
62 63 64
4 = 24VAC
(40) (41) (42)
5 = GND
C1+ C1- GND
6 = GND
7 = C1+
8 = C1-
7 8 2,3,
5,6 4

INTERNAL
CONNECTIONS

Fig. 10. RJ45 interface and BACnet WiFi Adapter

CAUTION
It is permitted to connect only the BACnet WiFi
Adapter to this RJ45 connector. Do not connect IP!
A BACnet WiFi Adapter can be connected to the controller's
RJ45 connector in order to establish wireless communication

EN0B-0732GE51 R0717 10
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

I/O TERMINALS 4 A per relay – even if two triacs are each simultaneously
loaded with max. 300 mA.

CAUTION If the triacs are supplied with current from an internal source,
a maximum of two relays may be loaded as follows: a max.
Failure to observe the following max. permissible load of 4 A for a relay serving a fan and a max. load of 10 A
current outputs of the power output terminals will for a relay serving a reheat – even if one triac is
result in damage to the device. simultaneously loaded with 300 mA.

Max. Current Output of Power Output Terminals of Triac Outputs


230 VAC Controllers NOTE: Recommended fuse (F1): 1.25 A time-lag fuse (IEC).
The 24 VAC power output terminals of the 230 VAC RLxx User must consider the correct voltage and max.
controllers are terminals 5, 6, 35, 39, 43, and 44 plus pin 4 of breaking capacity / interrupting rate (line voltage
the controller's RJ45 interface. Two of these terminals urgently requires high breaking capacity / interrupting
(typically: 5 and 6) will be used to supply the triacs. rate).
The 24 VAC power output terminals of the 230 VAC RSxx The terminal blocks containing the controller's triac outputs
controllers are terminals 3, 4, 27, and 31 plus pin 4 of the are orange.
controller's RJ45 interface. Two of these terminals (typically: 3 These triac outputs can be configured for a variety of different
and 4) will be used to supply the triacs. functions, e.g., for connection to either a floating drive or to a
Regardless of whether the triacs are supplied by that con- thermal actuator. Once the triac outputs have been
troller's internal transformer or by an external source, the configured, the corresponding devices can then be connected
max. permissible combined current output of the afore- to them directly.
mentioned 24 VAC power output terminals is 300 mA (or 320 NOTE: The VC6983 actuator is intended for use at relay
mA for max. 2 minutes). outputs, only and must not be used at the controller's
Consequently, if only those two 24 VAC power output ter- triac outputs.
minals used to supply the triacs already have the max. per-
missible combined current output of 300 mA (or 320 mA for Triac Current Limitations
max. 2 minutes), then the current output of the remaining 24
VAC power output terminals must, of course, equal zero. The max. allowed current with which the ensemble of a con-
troller's triacs may be loaded is dependent upon whether the
given model is powered with 24 VAC or with 230 VAC (and, in
Max. Current Output of Power Output Terminals of the case of models powered with 230 VAC, upon whether the
outputs are supplied by the controller's internal transformer or
24 VAC Controllers by an external current supply). Specifically:
The 24 VAC power output terminals of the 24 VAC RLxx con-
▪ In the case of 24 VAC models, the ensemble of a con-
trollers are terminals 5, 6, 35, 39, 43, and 44 plus pin 4 of the
troller's triacs may be loaded with 600 mA.
controller's RJ45 interface.
▪ In the case of the 230 VAC models, if the triacs are
The 24 VAC power output terminals of the 24 VAC RSxx con- supplied with 24 VAC current by the controller's internal
trollers are terminals 3, 4, 22, 23, 24, 25, 27, and 31 plus pin transformer, the ensemble of a controller's triacs may be
4 of the controller's RJ45 interface. loaded with 300 mA (or 320 mA for a max. of 2 minutes);
The max. permissible combined current output of these 24 when supplied by an external source, this value is
VAC power output terminals is 300 mA. doubled.
However, regardless of model and regardless of whether the
triacs are supplied internally or externally, a single triac must
Relay Outputs never be loaded with a current of more than 300 mA (320 mA
for max. 2 minutes).
CAUTION Nevertheless, the ensemble of triacs can be loaded for very
Mixing of different voltages (e.g., 24 V and 230 V) short periods of time (on the order of milliseconds) with a
within the relay block is not allowed. current on the order of 2500 mA typically encountered when
switching on multiple thermal actuators.
The terminal blocks containing the controller's relay outputs
are orange. Relay output types: See Table 3.
NOTE: If inductive components are to be connected to the Universal Inputs
relays and if these relays switch more often than The terminal blocks containing the controller's universal
once every two minutes, these components must be outputs are blue. Universal input types: See Table 4.
prevented from causing harmful interference to radio
The universal inputs are protected against voltages of max.
or television reception (conformance with EN 45014).
29 VAC and 30 VDC (due to, e.g., miswiring).

Relay Current Limitations


Bias Resistors
If the triacs are supplied with current from an external source,
Each universal input is equipped with one bias resistor.
then a maximum of two relays may be loaded with a max. of

11 EN0B-0732GE51 R0717
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

Free I/O Option Example:


Analog Outputs In the following example, the customer wants the plant con-
The terminal blocks containing the controller's analog outputs troller to use some of the I/Os of the RL2 not used by the
are green. Analog output types: See Table 5. application as free I/Os, and therefore hardwires the free
inputs/outputs as follows:
The analog outputs of the RLxx controllers (large housing) are
protected against voltages of max. 29 VAC and 30 VDC (due UI1, 2: used as 0…10V inputs
to, e.g., miswiring). UI3: used as an NTC20k temperature input
NOTE: Connecting 24 VAC to any analog output of the UI4, 5: used as binary inputs
RSxx controllers (small housing) will damage the UI6: used as a counter
hardware. AO1: used as an 0…10V output
AO2: used as an 0…10V output
Free I/O Option Triac 1, 2: used as floating actuator outputs
Limitations – including model-dependent limitations – apply. Triac 3, 4: used as floating actuator outputs
Further limitations are explained below. Relay 1, 2, 3, 4: used as binary outputs
In the above example, the customer has used the maximum
of four analog characteristics.
Free Universal Inputs
Max. 5 BACnet Analog Input Objects No further analog characteristic can be assigned; e.g. relays
Under the free I/O option, a maximum of five of the CPO-R 1, 2 could not be used as multistate outputs.
controller's unused UIs are available for use as analog inputs
by the plant controller. However, they cannot be used for
receiving input from NI1000TK5000 sensors. TROUBLESHOOTING
All units feature a Status LED, Power LED, and Service
Button for commissioning and troubleshooting. See also
Max. 5 BACnet Binary Input Objects sections "LEDs", "Watchdog Functionality (RL7U, only)", and
Under the free I/O option, a maximum of five of the CPO-R "Service Button".
controller's unused UIs are available for use as binary inputs
Check if the Status LED's behavior is changed if you switch
by the plant controller.
the power OFF/ON. Please contact Honeywell if this does not
solve the problem.
Max. 2 BACnet Accumulator Objects
Under the free I/O option, a maximum of two of the CPO-R
controller's unused UIs are available for use as accumulators ACCESSORIES
by the plant controller. Terminal Protection Cover
These accumulators can have up to 30 Hz (pulse ON ≥ 16 Required for wall mounting. Bulk pack, set of ten covers.
ms; pulse OFF ≥ 16 ms; closed: voltage < 1 V; open: voltage  For LARGE controllers, order no.: IRM-RLC
> 5 V).
 For SMALL controllers, order no.: IRM-RSC
These accumulators can be used, e.g., for energy meters
which create pulses when energy is consumed.

Free Outputs
Max. 4 BACnet Analog Output Objects
Under the free I/O option, a maximum of four of the CPO-R
controller's unused outputs (analog or binary outputs) may be
used with BACnet Analog Output objects by the plant con-
troller. Possible characteristics are as follows:
▪ analog output: 0(2)..10 V outputs;
▪ floating output: triac or relay outputs;
▪ PWM: triac outputs;
▪ 1-, 2-, 3-stage output: triac / relay outputs.

Max. 4 BACnet Binary Output Objects


Under the free I/O option, a maximum of four of the CPO-R
controller's unused relays and triacs are available for use as
binary outputs by the plant controller. However, they can be
used only as ON / OFF binary outputs.

EN0B-0732GE51 R0717 12
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

APPROVALS, CERTIFICATIONS, AND


STANDARDS
Approvals and Certifications
 UL 60730-1, Standard for Automatic Electric Controls for
Household and Similar Use, Part 1: General
Requirements;
 CAN/CSA-E60730-1:02, Standard for Automatic Electrical
Controls for Household and Similar Use, Part 1: General
Requirements;
 Complementary listing for UL916, CSA C22.2 No. 205;
 BTL-listed, BACnet AAC profile;
 SASO-approved;
 CE-approved;
 FCC part 15B-compliant.

Classification according to EN 60730-1


EN 60730 sub part: EN 60730-2-9
Environmental conditions: For use in home (residential,
commercial, and light-industrial)
environments
Construction: Independently mounted electronic
control unit with fixed wiring; panel-
mounted on DIN rail
Action: type 1.C
Rated impulse voltage: 230 V circuits: 2500 V
24 V circuits: 500 V
Pollution degree: 2
Protection against shock: Class 0 (without terminal cover)
Class II (with terminal cover)
Software class: A
Classification according to EN 60529
(Degree of protection provided by enclosures)
IP20. In the case of controllers mounted outside of a cabinet,
before applying power to the device, Terminal Protection
Covers (10-pc. bulk packs, order no.: IRM-RLC for large
housings and IRM-RSC for small housings) must be mounted
so as to provide IP30.

Ambient Environmental Limits


24-V Models (5…95% r.H., non-condensing)
Operating temperature: 0 … +50 °C
(RL7U: -40 … +65 °C)
Storage temperature: -20 … +70 °C

230-V Models (5…95% r.H., non-condensing)


Operating temperature
(floor/ceiling mounting): 0 … +40 °C
Operating temperature
(wall/rail mounting): 0 … +50 °C
Storage temperature: -20 … +70 °C

13 EN0B-0732GE51 R0717
CPO-Rxx ROOM CONTROLLERS – DATA SHEET

RELATED TECHNICAL LITERATURE


Table 10. Related Technical Literature
Title Product Lit. no.
CPO-Rxx Room Controller – Mount. Instr. MU1B-0590GE51
CPO-Rxx Room Controller – Data Sheet EN0B-0732GE51
CPO-Rxx Room Controller – Inst. & Comm. Instr. EN1B-0591GE51
BACnet WiFi Adapter – Product Data EN0B-0733GE51
BACnet WiFi Adapter – Mounting & Op. Instr. MU1B-0592GE51
ComfortPoint Open Studio– User's Guide EN1B-0001IE10
ComfortPoint Open Studio Online – User's Guide EN1B-0002IE10
ComfortPoint Open Studio – Installation Guide EN1B-0004IE10
ComfortPoint Open Studio Online – Inst. Guide EN1B-0011IE10
ComfortPoint Open Studio – User's Guide EN2B-0001IE10
ComfortPoint Open Online – User's Guide EN2B-0002IE10
ComfortPoint Open – System Engineering Guide EN2B-0052IE10
ComfortPoint Open Room Contr. – App. Guide EN2B-0053IE10
T7460A,B,C,D,E,F – Specification Data EN0B-0236GE51
T7460A,B,C,D,E,F – Installation Instructions EN1B-0291GE51
TR40x/TR42x – Specification Data 63-1389

Trademark Information
BACnetTM is a trademark of ASHRAE Inc.
ComfortPointTM Open is a trademark of Honeywell Inc.

Manufactured for and on behalf of the Environmental & Energy Solutions Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative:

Home and Building Technologies


Honeywell GmbH
Böblinger Strasse 17
71101 Schönaich, Germany
Phone +49 (0) 7031 637 01
Fax +49 (0) 7031 637 740
http://ecc.emea.honeywell.com

EN0B-0732GE51 R0717 Subject to change without notice

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