0% found this document useful (0 votes)
34 views

Cross Correlation Mass Flowmeter Using Pulse Heating Method No. 3

1. The document describes an experimental study of three mass flow measurement methods - a cross correlation method using capacitance sensors, a heat transfer method using temperature sensors, and an acoustic emission signal method using a piezoelectric transducer - for measuring the mass flow rate of solid-gas two-phase flows in pipes. 2. Experiments were conducted using different solid materials in pipes of various diameters under pressures from 0 to 10 MPa. The cross correlation method achieved the highest accuracy of around 1-2% but required the feed material to contain around 5-10% tracer particles. 3. The acoustic emission signal method provided reasonable accuracy of around 1.6% with a time constant of a few seconds but its

Uploaded by

Thiago Tavares
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
34 views

Cross Correlation Mass Flowmeter Using Pulse Heating Method No. 3

1. The document describes an experimental study of three mass flow measurement methods - a cross correlation method using capacitance sensors, a heat transfer method using temperature sensors, and an acoustic emission signal method using a piezoelectric transducer - for measuring the mass flow rate of solid-gas two-phase flows in pipes. 2. Experiments were conducted using different solid materials in pipes of various diameters under pressures from 0 to 10 MPa. The cross correlation method achieved the highest accuracy of around 1-2% but required the feed material to contain around 5-10% tracer particles. 3. The acoustic emission signal method provided reasonable accuracy of around 1.6% with a time constant of a few seconds but its

Uploaded by

Thiago Tavares
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

313 A-2

Cross Correlation Mass Flowmeter


Using Pulse Heating Method ( No.3 )
OTakashiM O R I Y M * ,Norio SLJKEMURA** and Koji MORTSHITA***
* Tolarshma Bumi Univers@
1314 Dobayashi, Shido-cho, Okawa-gun, 769-2193, J m
phone:+81-87-894-5111 ex3401 and far +81-87-8944201
E-mail: [email protected]
** ovalcmp. ***NICK Fukuyama Corp..

0750
LOW

R g m 1 Pma?qtestecluipmenandard!j-l-3.

SICE2001 July 25-27, 2001, Nagoya 345 PR0001/01/0000-1078 Y400 0 2001 SICE
Ask working pressureis 0 45 and 1-lOMPabrFrpcI and h e
new planrs, respectivelly, the author selected the moved hed
A
&flow us@ the stand pipe [141. The mass flow ratio of
gravity flow by moved bed is as fitlows 1161
W E

L-
B

Figure2 Senson (S-!A,S-lB) a d sigrnls (x(t),y(t))

3. Efforts of experiments
U ~llbe60and62forland10lviPa~st7.5and0.78oF EFg. 3 shows a sample of the cross correlation of x(t) and fit) for 5
two phase flow, raSpective1.y. p will be 2900 and 28 &r 0 and WrJA and 406. " xB= " in the Figure means z, The
10MPa for the following materials shown m Table 1. olatlalion~ d a'aresas fbllows:
The ams dation m&d (S-IX the h a t tmnsfkr mhod
(S-2) and PZT AE methd ($3) are selected by the author.S 1 is
studid by MS.Becketal[2] brthe solid gas twophase flow. S-
2 is studied by J.HLaub {3] for gas or liquid flow and the author
et d[4] Ex solid gas two phase flow $3 is studied by THoriuchi
for the stad pipe [SJ. S-1-3 have been studied by the author and
IS &&for the pipe(15.7,20 and 40 6 )€&ling the same material
without any sensing holes [6-141. G* = p,,Au,
(1)
U, z, G", LL p t b and A are solid vel&& delay time,
m m d wmflow rate, solid veloclty bulk density and solid
Tab!e 1 C M e s t i c s oftest feed materiais velonty a d tha area of the inside of the pipe, r@e!y. (1)
inakes G Eoin %. It is fbuud out that the acmmy is t-2 45 for
111 scale but the solid partides move slightly to horimntd
Weight Wp[mg]
2.5 7.5 diredonin40 41 in[13j.
Bulk densityWad] 1.5 6.0

2.Past experimental apparatus


The wnimsive sensors SI-S3 and the stand pipe are
shown in Fig 1. The actual massflow rateGis measured using a
weight scale and stop watches for SI-3 The m m t ofthe
ked materialis 100kg ( 3 minfor zoo0kgh) per each&& feed
$1 isa cross correlation method using Dk-13 by Endress h s e r
a n d I ~ ~ ' s S M - 2 7 0 1 + s R 6 3 1 0 ~ a n a l y zDie ris40 nun&,
7he distanced of ~ZIIKITS A, B in FSg. 2 is 8- S-2 ( SW,S-
2B )isaheat !mnsfk~method, Thedistancebetween two IS
is 700 mm and the heater is 633mrn long a d be!ow 85 V x 4.5
A. $3 is a AE inethod uskg NF Circuit Inst.'s P%T
-64. xu I I I I
I
-2m.m x1 L'I N 4 c ' I&.%
( Plwhium Zirconate T i e ZrRi 53/47 ) So%, 922,912, +k
bmdpss fi!ter, Yo!<ogav,a's 313!Dc amplifier and WX2.4 1- F$gre 3 Auto correlaiion and cross correliltion h r 40 Cp,
100ms first order lag fiter and a pneum2tic mtroller. 5 wt?hstecl marker and 8 mm distance

346
'&aca~tacy==I( G*-G )/ G * m ] X 100 [%] (3)
The point 1in Fig.5 shows the u n d y mor. lmx)

G*= 31781 2'


5 U
' JO
for Q 4out40°c
90 13.0 4.0 36 +5.0 (3

90 11.4 3.0 41 +2.5

147
39 181 37 la, G* = 28301 T
43 199 37
G* =a30

10
32 970 35 320
62 2000 35 349 G*=470/T
-
G*=3178 - fur 4 15.7crt37"C
156 +o.1
168 -02 T K
180 +o.1 1
m +o.G 1 10

1284 195 5.7


1339 183 5.8
I82 #.6
192 -40.5
-192 -
+3.2

347
1.2
The dynamic chactr-istics are as follows: V

P ~ V ~ C ~ ~as Y~Cp. w ~ and/ s are ~ ~ , ~ ~ ~ ( T ~ ~ ~ ~ ~ ~ ~ ~


volume, speciic heat, iwli 'Vld solid, respectrvely. The11 ifCi 1.0
deaeases the time constant wiU be inaased as foIlows:
T ~ ~ ~ ~ s ~ ~ ~ l + ~ ~ ) , I ~ =P l ,V,.,(&/C$BG)
/C,G,T,= using
LaplaceTrandbm, when G is coflstant 0.8
T = (q/C,&)+xp(€,,,Gt,,/ P ,vVm.Cv), f, = and L is the
distance betweenthelocrttionST , and T*
'Ihe @s of S-3 are shown in AE signals 0--100 U$. The
pwer level ancl the s p a have the linear relation with the 0.6
d o w rate [121. The acumcy of the dl ~ Z S Ssignal is kI .6%
for hll scale. Fig. 6 shows a b.d of inverse response for up /
down fed r&. The a u t h o m e s that the distatlce between
particles wX sepmtz Ex the up ked rate and the distancewill bs
*er %r the down feed rate and the AE signal d b e redud
r B short tiwe.
Thebad pass fiIter fbrthe 75 kH2. peak inFig. 7 is suhble for
emsing the inverseresponse. Hoiveve, BS the acmmcy decreases
to f2.896 caused by dusty pellets clxiging tlie spatmm for the
75 k€3zpeak
Tiae cornparison table between S-1 and thc others is shown in
eT
' 3.
The cross correhtion method requim that 5---1oO/o of the f d
material to be iarlcer materid for the qacitance sensors. Ifthe
specialf m ofactual feed m'terial are found out, it will be v q
usedldl. (q==d/ 5 G*=
ITf) cf(1)) It is fami out that the
particlesdightiy move to the horizmtd directon
The steady sttk heat transfer m e h d quires rduchg the
zxxuraq The l?oun* layer of heat transfer method is qual to B
few iica @ets as thickness. The calibntion fonnula on the
rehion betcveen (Tm-TcLw)and G" dependson the specific heat
ofthefxl materials.( G* = 8 q,,/CpQ&+-TClw)cf [IS]
The AE signal methccl is oetterthan Sound level method br the
Table 3 fiiq&n table for three methods
solid state and heat proof d o n . A k g filter requires a fay
second. AE siglals depends on the size disi&&on oFLWf d 0 Illill
material. Timeconstant I Oinin 12min 2%
(b=&+B X AEs@EII,G" = P&I, cf LIZ]) Amtacv 2.0043 0.8% 1.6 %
The heat tmn&r method only is no calibration system fbr Precision GoOa checked Good
changing the sizedidbution ofthe &ed material. . cation +&larker 1 None +Fdk

348
r
I ,
10
9
8
7
6

4
5
i
" 2
s

1
0.9
0.8
0.7
0.6
0.5
3 0.4

03
s
0.2

0.1
1 2 3 4 5 6 78910
U. cuds
Figure9 R!datimbehTleenu,andu,,

G Q, 62- 4h us Y I v,* Emr-


kgh "c "c W . d s cmlsclnts %
220 33.8 27.7 3&,8 3.24 os6 3.74 7.48
240 31.4 25.6 364.8 3.53 0.52 3.35 -2.70
304 29.8 24.6 364.8 4.48 0.53 3.48 -15.13
380 26.2 22.4 364.8 5.60 0.78 6-63 15.62
459 23.0 20.4 364.8 6.76 0.78 6.63 . -1.98

349
AE semr fbr massflow of moved bed Gravity flow, h c .
6. Future study SICE, J q , 1995, p.1191-1194
Mer the upper hopper is d e up, and theheat mall is change to [13Jr.MCaiyama and T.Mi&, The behavior ofthe solid particles
the heat conductive type,the acamcy and the h t one cycle for moved bed gravity flow, Prx. Japan Joint Automatic
sarnplingdatawillbecheckeedagain,. Control Comitte, Dec.,1995,p.411412
[14]T.Moriyama and TMatsuyania, Masdow measurement
fbr solid gas gravity flow fbr high temperature dense phase
Acknowledgements solid gas two phase flow (in Japanese). Trans. SCE, Vo1.21,
The authors are gratesll to The late prof:Toshie Takahashi and N0.9, 1985, p.942-946
Prof K Tacbiyal WasdaUniveiity,Pro€ EmaitusY Sawaragi [14-2]J.Hidaka, Measuring method for powder pmxss using
/ Kyoto U n i v q , Prof T. Soeda / President Emeritus of m d c emission ( in Japanease ), Powder and Jndustq,
Tokushima Bunri Univenky and Prof TKoyama / Dean of The 1982-9, 1982, p.25-32
Faculty of Engineer@for their stimulating discussions. They are [15]TMo1iyama and S.Tachibana,Mass flow measurs m a t
gratefd toMr3.NdSamsonCo.andhkTYujisawa/Moriiwh Co. using k a t transfer method fix moved bed gravity flow ( m
for their Table 2 and Figure 5. Japanese), Trans. SIcE,Vo131,No.6,199S,p.722-727
[16JTMoriyaq Study on Mass Flow Measurement and
References control for Dense Phase Flow of Gas Solid Mbdure (in
[lIyShinO* TIwannna and HMarushima (lQwas&i Steel Japanese), DoctmThesis, WasedaUniv..peC.,l986
Corp.), T. Mcniyama, S. Fujii and K Achiba, 'Pulverized coal [17--1~Moriyama, Nonintrusive measlring methods on
injection system into blast fhace- KDP-I, Pmc. massflow mte for moved bed gravity flow in the new
PNEUMAIECH-I, May 1982, p ~1-22 . plants, lMTCB5,June 1996, p.671-674
[2]M.S. Ek&,J. DmqA Plaskowski and N. Wainwright, [17-2JTMoriyama, W o w measurement Using heat transh-
Particle velocity and inass flow masuremet in pneumatic fbr m v d bedgravity flow of the process, FLoMEKO96,
Conveyors,J. Powder Tedmotogy, 1%8/69, p.269-277 Oct.1%, p.220-225
[3] JHLaub, The BOU&XY-~YE ma~sf l ~ ~ mJlnstrument
e, [17-3p. Monyan~,Massflow meter for stand pipq XN
& Cmtfol Systems Vol34,1957, p.642- 643 MEK097, June 14,1997
[4]TMorjiama, S. Fyii, K Abe and IC Kobayashi, Mas [174p. Morjama, Pulse Heating Mass Flowmeter for Moved
flowmeter using heat transfer for dense phase solid gas two Bed Gravity Flow, Patent A p p l i d ~ qH6-9-191970
phase kw,Fluid Control amd Measurement V01.2, [17-5JT. Moriyama, On the behavior of dense phase two phase
PJZRGAMON, 1985, p.795-800 ReGmd by Yong Ym, flow and moved bed gravity flow of solid and gas mixture,
Masdowmeasuremerrtofbulksolidinpneumatic pip$ines SICE97OS Multi PhaseFlow, July 31,1997
mea^. Si.Techno.7 1996, p.1687-17% i174JT. Moriyanq A novel mas flowmeter for moved bed
[qTHo~iuchi,Noise flow m,lh4EKO-y 1!X'O flow, EUCOME97, Sept. 1-3,1997, p.47-52
[6]TMoriyamq Cross d a t i o n method fbr gravity flow, Proc. [17-W. Moriyama and NSukeim-a, Cross c o w o n mass
The Society ofhttutnent and Control E n g t n e Japaq July flowmeter using pulse heabng method, FLOMlX098,
1991, p.943-946 June 15-17,1998,p.337-342
[71 T.M&yama, Novel massflow measmemat methods fix [17-8]T. Morjlama and hrf Kondo, Simulation for heat transfer
gravity flow in stand pipe, Pnx. IMEKO TG7 AIMacp1, flowmeter of moved bed gtavitY flow, lTOMEK098,
Sept.,1991, p.365-368 June 15-17,1998, p.393-398
[8] T - M & m Evaluation uzing FFT analyzer on cross [17-9lT. Moriyama and N. Sukemum, Relafionlip between a
conelation metbodfbr mass flow measurement of stand pipe, Novel Mass Flowmeter and a Novel h l o g k a l Proces,
Proc. SCE,Jw, 1992, p.10341042 O M S % , Uy July 14,1998, p.6671
[9] TMoriyama Mass flow measurement using kat transfer [17-10]T. Moriy- and N. S u k m SRS h k i RDF
m&odfbrstandpipe,Proc. SCE,Jury1992,p.1063-1066 System against Dioxins, SI(=E'98, July 2931, 1998,
[lo] TM&yama and O.Sato, Mass flow measurement using p.1025-1030
PZT acwsiic emission sensor Ex stand pipe, Proc. SCE, [17-ll]T hhriyama and N, Sukemura, Relationship betwean a
- Jdy,lW, p.739-741 Novel Mass Howmeter and a Novel Procm for Ecology
[ll] TMo~iyama, Nonhtmsbe measurjng methods for L@I& D ~ o ~ ~ ~ s , I M EXV,
X O1999.6, p.23-28
massflow in the stand pipe, ProcMJ3CARONICS94, [17-12]T, Moriyama and N, Sukeinura, Cross COITelation Mass
NO~.,1994,p.188-191 Flowmeter Using Pulse Heating Method, (2) SIW9,
[12JT'.MOrjama and TM&, Measuring methcd using FZT 1999,p.879-884

350

You might also like