Workshop Manual: Husqvarna: Gardena: Mcculloch
Workshop Manual: Husqvarna: Gardena: Mcculloch
10 Technical data
10.1 Technical data....................................................44
2.3.1 Maintenance
WARNING: The product must be switched off
before any maintenance is done. The product is
disabled when the indicator lamp on the keypad
is not lit.
3.2 The loop system's control signals The strength of the signal is affected by the size of the
The loop system consists of boundary wire and guide working area, islands, headlands, passages and
wire connected to the charging station. Some models corners. The signal can also be affected by magnetic
have several guide wires. The loop system essentially objects in the ground or in nearby walls and buildings.
comprises these different signals: Examples of magnetic objects are iron fences, iron
girders and reinforcement bars. Grass areas laid on
concrete roofs can therefore lead to a weaker signal.
The A signal’s reception and amplification can vary by
+/- 10% from one product to another. This means that at
the same point in an installation, one product can
display A=90 and another one A=100. The charging
station’s circuit board and the product’s loop sensor can
also give certain variations between different products.
Tools
General Battery Loop Sensors Motors Key data Reset trip Override Demo Installation
values loop lock
detection
• Blade motor:
• Overview: Shows the average, max and min mow
time of the last 12 mowing operations. The menu WARNING: The blade rotates during the
shows each of the last 12 mowing operations. blade motor test. Keep your hands and feet
• Mow times: Shows each of the last 12 mowing at a safe distance.
operations.
4.3.2.4 Tools - History, total - Battery capacity 1. Push OK to start the blade motor test.
2. Check the displayed values of Speed and
The History, total - Battery capacity menu has 4
Current.The speed is normally 2500 rpm. The
sections: Test 1, 2, 3 and 4. Each of the 4 most recent
current is normally 350 mA +/- 100 mA.
battery tests are saved in Battery capacity. For each of
the tests the following is shown: 3. Push the Back button to exit the test.
• Date: The date of the test 4.3.4.2 Tools - Test - User interface
• Time: The time of the test The Tools - Test - User interface menu shows:
• Chargings: The number of complete chargings at the
time of the test. • Keypad:
• Capacity: Measured battery capacity (mAh) during 1. Push the OK button to start the keypad test.
the test. 2. Push any button. The display indicates which
button is pressed down.
4.3.3 Tools - History, trip 3. Push the Back button to exit the test.
The History, trip - Key data has the same information as • Display:
in History, total - Key data. However, in History, trip -
1. Push the OK button to start the display test. The
Reset trip values it is possible to reset all values, just
display flashes on and off.
like for a trip meter in a car.
2. Push the Back button to exit the test.
4.3.4 Tools - Test
4.3.5 Tools - Special settings
Note: The battery voltage should be at least 18 V when
testing the wheel and blade motors Note: The Tools - Special settings contains settings that
are only available for service personnel.
• Home
5.3.4 Firmware 4. Push the arrow down key, and keep it pressed in
until the programming process is finished.
In the Firmware menu Autocheck updates the product
software if necessary. 5. Switch on the ON/OFF button on (at the same time
as keeping the arrow down key pushed).
CAUTION: Always let Autocheck complete a
started programming process. An interrupted 6. Follow the instructions about the firmware in
programming can block the main circuit board or Autocheck (keep the arrow down key pushed).
HMI circuit board.
7. When the programming process is ended, release
the arrow down key.
5.3.5 Actions
5.4.2 Programming a blocked main circuit board
The Actions menu shows:
1. Switch off the ON/OFF button.
• Reset: Contains reset functions, for example Reset
charge cycles counter and Reset period time. Reset 2. Connect the USB cable to the product and
charge cycles counter should be done when the computer.
product has a new battery. Reset period time should 3. Start Autocheck.
be done before the product is returned to the
customer (if there is a need to create a new loop 4. Lift and hold the product by the front edge so that
signal between the product and the charging the lift sensor is activated.
station).
5. Switch on the ON/OFF button (while at the same
• Unit replacement: Has the functionality to set the time lifting the product by the front edge).
product serial number if the main circuit board is
exchanged. 6. Start programming within 10 seconds.
• Remote HMI: Contains additional functions like
Demo mode and Override loop detection. It is also
possible to get the Security code from the product.
2 4
1
7 1. Hatch
2. Frame
4 3. Top cover
4. Body
5. Bumper, rear
6. Bumper, front
7. Springs/spring with sleeve
8. Cap
• The body system - McCULLOCH®
1
2
2
3
5
8
4
1 7
4 1. Keypad
2. Upper chassis
3. STOP button
4. Height adjustment knob
2
6.6 To disassemble the body system
CAUTION: Clean grass and dirt from the
product before you disassemble it.
1
Note: This section describes how to disassemble all
4 parts of the body. For service or changing of spare parts
all steps may not be needed.
3
1. Push the ON/OFF button to disable the product. The
1. Lower chassis product is disabled when the indicator lamp is not lit.
2. Rear housing module 2.
3. Rear wheel / Rear wheels (only for GARDENA® a) For GARDENA® and Husqvarna® the top cover
SILENO life and smart SILENO life and is attached to the body by clips. Pull the top
Husqvarna®) cover up clockwise by hand and remove it.
4. Front wheels
1
b) For McCULLOCH® the top cover is attached by
2 screws into the body. Loosen the 2 screws,
(Torx 20), and remove it.
2
3
1. Cutting module
2. Guard
3. Blade disc
1. Battery cover
2. Battery
3. Rear housing module
Note: When replacing the battery, the charging cycle 10. Reassemble the body system. Refer to To assemble
counter should be reset. This is done in Autocheck. the upper chassis and the body system on page
28.
6.9.2 To replace the charging strips on the product 6.11 To replace the keypad
When the product’s battery does not recharge this may
1. Disassemble the body system. Refer toTo
be due to worn or damaged charging strips.
disassemble the body system on page 17.
The charging strips are included in the rear sensor
2. Disassemble the upper chassis. Refer to To
module. Refer to To replace the rear sensor module on
page 22. disassemble the upper chassis on page 19.
3. Peel off the keypad from the chassis.
4. Clean the chassis from glue residue.
5. Remove the protective liner from the new keypad,
and press the keypad into position.
CAUTION: There must not be any loose
corners or air bubbles as this can cause dirt
and moisture to get in under the keypad.
CAUTION: Read about mounting screws in CAUTION: Fasten the screws crosswise.
plastics. Refer to To mount screws in plastic on
page 29 before assemble the product. Always 5. Fit the cutting height adjustment knob.
use the recommended torque to mount the
screws. Refer to Screw fasteners on page 32. 6. Refit the STOP button into the clips. Refer to To
disassemble the upper chassis on page 19.
1. Fit 2 new sealing strips. 7. Reassemble the body into the 4 positions on the
lower chassis. Refer to To disassemble the body
2. Connect the HMI cable to the main circuit board. system on page 17.
8. Refit the hatch into the clips. Put the frame into
position (not for Husqvarna®).
9.
a) For GARDENA® and Husqvarna®, push the top
cover into position.
b) For McCULLOCH®, fasten the top cover with the
2 screws into the body.
3. Connect the power cable to the main circuit board. 1. Start by laying one end of the sealing strip in line
with the marking on the chassis.
2. Continue laying the sealing strip clockwise around
the lower chassis.
6.16 The charging station 6. Refit the charging tower on the baseplate.
7. Connect all cables to the charging station.
6.16.1 To replace the charging tower
8. Connect the power supply.
The charging tower consists of the contact strips and the
charging station's circuit board. These cannot be
replaced separately. The entire charging tower must be 6.17 To mount screws in plastic
replaced as a unit.
CAUTION: If the screws are mounted
When the product's battery does not recharge or cannot incorrectly, there is a risk of damaging the
contact the charging station, this may be due to worn threads in the plastic and thereby shortening the
contact strips in the charging station. Also check the service life of the plastic part. If threads are
charging strips on the product. destroyed, the part must be replaced or thread
1. Disconnect the power supply. plugs can be inserted. Refer to To mount thread
plugs on page 30.
2. Disconnect all cables from the charging station.
3. Remove the charging tower by pushing the 2 clips CAUTION: When assembling parts in plastic,
and pull it up. always tighten the screws crosswise. This is to
avoid tension in the plastic, causing malfunction
or not attaining a satisfactory seal.
1 2 3
CAUTION: Tighten by hand so as not to
damage the plastic.
*accessory
**only smart SILENO city, smart SILENO life
***only McCULLOCH®
****only Husqvarna®
Note: Refer to the Operator's manual for more information about how to rectify errors.
Messages
Number Message Cause Action
BATTERY
11 Low battery The product cannot find the charging Break in the guide wire. Check the LED
station. on the charging station. Refer to Loop
signal on page 41.
Change the position of the guide wire.
Refer to Installation - Installation of the
guide wire in the Operator's manual.
Check the installation settings about
how to find the charging station.
The battery is spent. Perform a battery test. Refer to Auto
test on page 14.
12 Empty battery Refer to number 11 above Refer to number 11 above
30/66 Battery problem Battery not connected properly, or faul- Disassemble the product and check
ty that the battery is properly connected.
Refer to To replace the battery on page
24.
Wrong type of battery Use only original batteries recommen-
ded by the manufacturer.
The main circuit board is faulty Refer to The circuit boards on page 20.
58 Temporary battery Wrong type of battery. Use only original batteries recommen-
problem ded by the manufacturer.
60 Temporary battery Battery temp sensor defective. Replace the battery. Refer to To re-
problem place the battery on page 24.
Wrong type of battery. Use only original batteries recommen-
ded by the manufacturer.
62/63 Temporary battery Battery temp sensor gives low or high Replace the battery. Refer to To re-
problem temperature reading. place the battery on page 24.
Messages
Number Message Cause Action
CHARGING STATION
17 Charging station An object is obstructing the product. Remove the object.
blocked
The baseplate is bent. Ensure that the baseplate is placed on
level ground.
The contact between the charging Put the product in the charging station
strips and contact strips may be poor and check that the charging strips and
and the product has made a number of contact strips make good contact.
attempts to charge.
16 Stuck in charging sta- There is an object in the way of the Remove the object.
tion product preventing it from leaving the
charging station.
The product slides on the baseplate. Clean the baseplate.
37 Charging current too The battery is being charged with too Fault in the power supply, or wrong
high high current. type of power supply or charging sta-
tion is being used.
26 Invalid sub-device Unknown combination of software ver- Program the product with the most re-
combination sions in the HMI circuit board and the cent main program. Refer to Firmware
main circuit board. on page 14.
Messages
Number Message Cause Action
MESSAGES WITHOUT ERROR CODE
NA Needs manual charg- The product is set to the Secondary Put the product in the charging station.
ing area operating mode. This behaviour is normal and no further
action is required.
8.2 Symptoms
The most commonly occurring symptoms are described below. All symptoms are grouped by the situation where they
occur most often.
1. Mowing 5. Charging
2. Searching 6. Miscellaneous
3. Following the guide wire
4. Docking
The power supply is faulty. Check that the product is receiving the
charging power. Check that the value for
the current corresponds with the guide-
line value in The battery system on page
24.
8.3 Loop signal In the event of faults in the charging station follow the
instructions in the Operator's manual and below.
Note: Refer to the Operator's manual for more
information about how to rectify errors. 8.3.1.1 Solid green light
The LED in the charging station is solid green, but
When measuring loop signal strength the product should neither the front or rear loop sensor detects any loop
be placed in the charging station. Use the Tools - Info - signal:
Loop menu function to check that the signal strength is 1. Generate a new loop signal. Test the product and
within the expected values. The test provides a quick continue with step 2 if the product still cannot find
answer to if the charging station generates all signals the loop signal.
and if the product can detect these signals. Refer to
2. Replace the charging tower. Refer to To replace the
Tools - Info - Loop on page 10.
charging tower on page 29.
8.3.1 To troubleshoot the loop signal 8.3.1.2 Green flashing light
Always start by checking the LED in the charging ECO mode is enabled in the product and no loop signals
station. This usually provides a good indication of where are therefore being transmitted in the loop wires. If the
troubleshooting should begin. product has been removed from the charging station
manually without pushing STOP before, ECO mode may
still be enabled (green flashing light) so that the loop
system is not transmitting any signals. To start the loop
system manually:
1. Place the product in the charging station and push
the STOP button.
114 12 39-26
www.husqvarna.com
www.gardena.com
www.mcculloch.com
2019-03-04