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Workshop Manual: Husqvarna: Gardena: Mcculloch

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100% found this document useful (1 vote)
3K views48 pages

Workshop Manual: Husqvarna: Gardena: Mcculloch

Uploaded by

duchamp
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

Workshop manual

Husqvarna®: Automower ® 115H


GARDENA®: SILENO city, smart SILENO city,
SILENO life, smart SILENO life

McCULLOCH®: ROB S400, ROB S500, ROB S600


Contents

1 Introduction 6 Repair instructions


1.1 Document description............................................ 3 6.1 The body system..................................................16
1.2 Servicing tools........................................................3 6.2 The upper chassis................................................16
6.3 The lower chassis................................................ 17
2 Safety 6.4 The cutting system............................................... 17
2.1 Safety definitions....................................................4 6.5 To mount screws..................................................17
2.2 General safety instructions.....................................4 6.6 To disassemble the body system.........................17
2.3 Special safety instructions......................................4 6.7 To disassemble the upper chassis.......................19
2.4 Symbols on the product......................................... 5 6.8 The circuit boards.................................................20
6.9 The battery system...............................................24
3 Product and installation 6.10 To clean and replace the ventilation filter...........25
3.1 Main components for installation............................6 6.11 To replace the keypad........................................25
3.2 The loop system's control signals.......................... 6 6.12 To replace the body suspension parts............... 26
3.3 LED indicator lamp on the charging station........... 6 6.13 To replace the cutting module............................26
3.4 Boundary loop........................................................ 6 6.14 The wheel motors...............................................27
3.5 Guide loop..............................................................6 6.15 To assemble the upper chassis and the body
3.6 Charging station..................................................... 7 system........................................................................28
3.7 Sensors.................................................................. 7 6.16 The charging station...........................................29
3.8 Testing the installation........................................... 8 6.17 To mount screws in plastic.................................29
3.9 SensorControl/Lawn shield.................................... 8 6.18 To mount thread plugs....................................... 30
3.10 Safe operation in slopes.......................................8
3.11 New loop signal....................................................8 7 Service
7.1 Service schedule..................................................31
4 Special menus 7.2 Screw fasteners................................................... 32
4.1 Tools menu overview............................................. 9
4.2 Quick info overview................................................ 9 8 Troubleshooting
4.3 Tools menu (Expert mode).....................................9 8.1 Messages.............................................................33
4.4 Quick info (Limited Tools menu).......................... 12 8.2 Symptoms............................................................ 38
4.5 Retrieve the PIN code.......................................... 12 8.3 Loop signal...........................................................41
8.4 To find a break in the boundary loop....................42
5 Autocheck service tool 8.5 Battery test........................................................... 42
5.1 Installation and login............................................ 13
5.2 Connect the product.............................................13 9 Transportation, storage and disposal
5.3 How to use Autocheck 3...................................... 13 9.1 Transportation...................................................... 43
5.4 Programming circuit boards................................. 14 9.2 Cleaning............................................................... 43
9.3 Winter storage......................................................43
9.4 Environmental information................................... 43
9.5 Removal of battery for recycling...........................43

10 Technical data
10.1 Technical data....................................................44

2 1067 - 001 - 16.04.2019


1 Introduction
1.1 Document description
The Workshop manual is intended for dealers and
service personnel, and is a supplement to the Operator’s
Manual. The following system is used in Workshop
manual to make it easier to use:
• Text written in italics is a text that is shown on the
display or in the menus in the Autocheck service
program.
• Text written in bold is one of the buttons on the
keypad of the product or a button on Autocheck
service program.
• Text written in UPPERCASE and italics refer to the
position of the main switch and the different
operating modes available in the product.

1.2 Servicing tools


Always use original tools recommended by the
manufacturer.

1067 - 001 - 16.04.2019 Introduction - 3


2 Safety
2.1 Safety definitions
Warnings, cautions and notes are used to point out
specially important parts of the manual.

WARNING: Used if there is a risk of injury or


death for the operator or bystanders if the
instructions in the manual are not obeyed.

CAUTION: Used if there is a risk of damage to


the product, other materials or the adjacent area
if the instructions in the manual are not obeyed.

CAUTION: Never use a high-pressure washer


Note: Used to give more information that is necessary in to clean the product. Never use solvents for
a given situation. cleaning.

2.3.2 In the event of a thunderstorm


2.2 General safety instructions
If there is a risk of a thunderstorm, all connections to the
WARNING: Keep your hands and feet away charging station must be disconnected. This is done to
from the rotating blades. Never put your hands avoid damage to the circuit board in the charging
or feet close to or under the machine when the station.
motor is running.
2.3.3 Battery safety
WARNING: Apply a new warning label if a WARNING: Lithium-ion batteries can explode or
warning symbol on the product is damaged or cause fire if disassembled, short-circuited,
missing. exposed to water, fire, or high temperatures.
Handle carefully, do not dismantle, open the
battery or use any type of electrical/mechanical
WARNING: abuse. Avoid storage in direct sunlight.
The original design of the product must not be
modified without the expressed permission of For more information about the battery, refer to
the manufacturer. Technical data in the Operator's manual.
Unauthorized modifications and/or components
can result in serious disruptions and the risk of
personal injuries.
Only use original spare parts.

2.3 Special safety instructions

2.3.1 Maintenance
WARNING: The product must be switched off
before any maintenance is done. The product is
disabled when the indicator lamp on the keypad
is not lit.

4 - Safety 1067 - 001 - 16.04.2019


2.4 Symbols on the product
These symbols can be found on the product. Study them
carefully.

WARNING: Read the user in-


structions before operating
the product.

WARNING: Operate the disa-


bling device before working
on or lifting the product.
It is only safe to carry out in-
spection or maintenance on
the product when the product
is disabled. The product is
disabled when the lamp on
the keypad button is not lit.
WARNING: Keep a safe dis-
tance from the product when
operating. Keep your hands
and feet away from the rotat-
ing blades.
WARNING: Do not ride on the
product. Never put your
hands or feet close to or un-
der the product.
Use a detachable power sup-
ply as defined on the rating la-
bel next to the symbol.

This product conforms to the applicable


EC Directives.

Noise emission to surroundings. The


product’s emissions are set out on the
rating plate on the inside of the hatch and
in the technical data. Refer to the
Operator's manual.

It is not permitted to dispose this product


as normal household waste. Ensure that
the product is recycled in accordance with
local legal requirements.

The low voltage cable must not be


shortened, extended or spliced.
Do not use a trimmer nearby the low
voltage cable. Be careful when trimming
edges where the cables are placed.
Operate the disabling device before you
use or lift the product.

1067 - 001 - 16.04.2019 Safety - 5


3 Product and installation
3.1 Main components for installation rapidly. Signal quality should always be 100% for
satisfactory function.
The robotic system involves 4 main components:
• Product
• Charging station
160
• Power supply 100
• Loop wire 40
Go to the manufacturer's website or read the Operator's
manual for further descriptions about the product and 15 m/49 ft.
the installation.
A

3.2 The loop system's control signals The strength of the signal is affected by the size of the
The loop system consists of boundary wire and guide working area, islands, headlands, passages and
wire connected to the charging station. Some models corners. The signal can also be affected by magnetic
have several guide wires. The loop system essentially objects in the ground or in nearby walls and buildings.
comprises these different signals: Examples of magnetic objects are iron fences, iron
girders and reinforcement bars. Grass areas laid on
concrete roofs can therefore lead to a weaker signal.
The A signal’s reception and amplification can vary by
+/- 10% from one product to another. This means that at
the same point in an installation, one product can
display A=90 and another one A=100. The charging
station’s circuit board and the product’s loop sensor can
also give certain variations between different products.

3.4.1 To test the boundary loop


The product displays the No loop signal message if an
attempt is made to start the product before the
installation is complete.
However, it is possible to test the product before the
installation is completed by doing one of the following:
• Connect a short, temporary loop around the product.
• Temporarily deactivate the product’s loop detection.
Refer to Tools - Special settings on page 11.
• A signal, sets the boundary for the working area.
3.4.2 Obstacles
• F signal, is generated by a loop in the charging
station so that the product knows that it is in the Obstacles are demarcated by routing the boundary wire
vicinity of the charging station. from the outer edge of the working area in towards the
• Guide signal, leads the product to the charging object, around it and then back.
station, but can also be used to guide the product CAUTION: The boundary wire must not be
from the charging station to a remote area. crossed on its way to and from an island.
To check the A, F and Guide signals, refer to the Loop
signal on page 41.
Note: If the obstacle is relatively large compared to the
working area, it may have an impact on the product
3.3 LED indicator lamp on the charging station inside the entire working area.
The loop system’s status is easily checked using the
LED indicator lamp on the charging station. Refer to
Loop signal on page 41. 3.5 Guide loop
The guide wire, together with the part of the boundary
3.4 Boundary loop loop that comprises the return to the charging station, is
The strength of the A signal varies depending on the called the guide loop. The current in the guide loop
distance. The strength of the signal is high close to the
wire. The strength subsequently diminishes the farther
away from the wire you get. Outside the working area
the signal is negative and its strength diminishes more

6 - Product and installation 1067 - 001 - 16.04.2019


always goes from the guide wire to the left in the 3.7 Sensors
connection between guide wire and boundary loop.
There are several types of sensors in the product:
The strength of the guide signal varies like the A signal
depending on the distance to the guide loop. Inside the
guide loop the signal is positive and the strength 1 2 3
subsequently diminishes the farther away from the wire 4 5 6
you get. Outside the guide loop, the signal is negative
and the strength of the signal diminishes more rapidly.

Note: The product always tracks the left side of the


guide wire when facing the charging station, i.e. the
product follows the negative values on the guide signal.

CAUTION: Do not lay the guide wire at 90°


angles or less. Lay the wire in two 135° angles.

1. Front Lift sensor


135º 90º
2. Front Loop sensor
135º 3. Tilt sensor
4. Rear Lift sensor
5. Rear Loop sensor
6. STOP sensor

3.6 Charging station CAUTION: Some sensors consists of a Hall


sensor and a magnet. Since the magnets have
The placement of the charging station must be well a south and a north pole, it is important that the
planned in order to give the best installation and magnet is fitted correctly.
operation of the product. Refer to Installation - Charging
station in the Operator’s Manual.
Note: There are no sensors for collision in the product.
Note: The battery is spared if charged in the lowest
Collision detection is registered from the power variation
possible ambient temperature. Consequently, it is
of the wheel motors.
beneficial if the charging station is placed where it is
shaded, especially during the warmest parts of the day.
3.7.1 Tilt sensor
When the battery level has dropped to 600 mAh or the The tilt sensor is a sensor on the main board that
battery voltage has dropped to 17.5 V, the product shuts detects the product’s inclination in relation to the
down the blade motor and starts searching for the horizontal plane. The X-angle indicates front to rear
charging station. inclination, and the Y-angle indicates left to right
inclination. The value from the tilt sensor is used, among
The product always follow a guide wire to the charging other things, to correct the speed of the drive wheels
station. Installing a guide wire is therefore mandatory. when mowing in steep slopes.

3.7.2 Lift sensors


The lift sensors detect if the product is being lifted off the
ground. This is done with the help of the mechanical
design and magnets. If a lift signal is indicated, the blade
disc stops immediately. The product tries extrication
maneuvers by reversing and turning several times.

3.7.3 Loop sensors


The loop sensors measure the signals that the charging
station sends along the boundary loop (A signal), the
guide loop (guide signal) and the baseplate (F signal).
The signals are used to control the product and keep the
product inside the working area. However, the product

1067 - 001 - 16.04.2019 Product and installation - 7


can only detect the signals if it has been paired with the Note: The mean value will be reset if the product has
charging station. Refer to Loop signal on page 41. been switched off for more than 50 hours, if the settings
are reset, or if the cutting height is adjusted.
3.7.4 STOP sensor
The STOP sensor detects if the STOP button is pushed
down. If the STOP signal is indicated, the product and The SensorControl/Lawn shield does not make the
the blade disc stop immediately. product work more than the timer settings, only less.
The product will always perform at least one mowing
Note: There is a magnet and a Hall sensor in the STOP cycle per day, only after that the mowing time is reduced
button, which means that there is no connection by the SensorControl/Lawn shield.
between the hatch and the STOP button.
3.10 Safe operation in slopes
The product adjusts its operation automatically based on
3.8 Testing the installation factors such as the slope angle and travel direction.
Note: Turn off ECO mode before carrying out below If the slope is too steep, the product moves rearwards
tests. and turns to try to find a less steep slope. If after 2
attempts the product cannot find a less steep slope, it
As a part of the installation, selected settings for the stops and the display indicates that the stop is caused
installation should be tested. The test is carried out with by a steep incline.
the Lawn coverage test. Slopes that exceed the specified maximum inclination
can normally only be reached in very favourable
3.8.1 Test: Lawn coverage conditions. Accessibility on steeper slopes than
Note: The Test: Lawn coverage can only be used once specified cannot be guaranteed.
the product has calibrated the guide wire. In other
words, the product must have left the charging station 3.11 New loop signal
on at least one occasion, either in Auto mode or in
In rare cases, there may be a reason to change the loop
connection with the start-up sequence.
signal. For example, if two nearby installations have the
same loop signal they can interfere with each other.
The Test: Lawn coverage function is used to test if the 1. Select a new loop signal via the menu in the display.
product can follow the guide wire or the boundary loop
at the selected corridor width out from the charging Note: A new loop signal has to be generated when the
station. product returns to its ordinary charging station, for
The Test: Lawn coverage can also be used to measure example after service if a charging station other than the
the distance from the charging station to a remote area. customer’s has been used. Refer to Actions on page
The distance, stated in meters, is shown in the product 14.
display when STOP is pressed. How to do the test is
described in the Operator's manual.

3.9 SensorControl/Lawn shield


Note: SensorControl for GARDENA® SILENO life and
smart SILENO life and Lawn shield for McCULLOCH®
are the same function. This function is not available for
the Husqvarna® model.

When SensorControl/Lawn shield is activated, the


product automatically adjust its mowing times based on
how fast the grass grows. This is decided by
continuously measuring the blade disc resistance and
comparing that to a mean value. If the resistance is
higher than the mean value, the product is allowed to
work for a longer time, and the other way around. It
takes a full day of mowing before the mean value can be
calculated, and during this time it will not affect the
mowing time.

8 - Product and installation 1067 - 001 - 16.04.2019


4 Special menus
4.1 Tools menu overview

Tools

Info History, total History, trip Test Special settings Calibrate

General Battery Loop Sensors Motors Key data Reset trip Override Demo Installation
values loop lock
detection

Key data Search Mow Battery Guide Tilt sensor


times times capacity Motors User calibration calibration
interface

Wheel Blade Keypad Display


motor motor

4.2 Quick info overview


Quick info

Info History Advanced

General Battery Loop Sensors Messages Search Calibrate


times

4.3 Tools menu (Expert mode) 4.3.1 Tools - Info


The Info menu shows the current status of the product's
subsystems.

4.3.1.1 Tools - Info - General


The Tools menu is an expert view, where additional
The Tools - Info - General menu has 2 sections: SW and
information and special settings are available.
Prod.
When the main menu is displayed:
The Info - General - SW menu shows:
1. Push and hold down the arrow left key and arrow
right key for 2 seconds to access the Tools menu. • Article number for software package.
• Main: The version of the MSW (Main Software)
For more information about the product's display menus,
program (also called the main program).
refer to the chapter about the Menu structure in the
Operator's manual. • HMI : The version of the HMI (Human Machine
Interface) program.
WARNING: Do not return the product to the • SUB: The version of the SSW (Subdevice Software)
customer with an activated Tools menu. Always program.
switch off the product with the ON/OFF button • COM: The version of the Communication Board
so that the main menu is reset to normal mode. program.
• RADIO: The version of the radio module program.
The Info - General - Prod menu shows:

1067 - 001 - 16.04.2019 Special menus - 9


• Total running: The total hours the product has used The Info - Sensors - Status menu shows:
the wheel motors (cutting and searching).
• Lifted: When the body is lifted up the lift sensor is
• Mower s/n: The product's serial number. This activated and the product display shows Yes.
number must correspond with the serial number on
• Tilted: When the product is standing horizontally the
the inside of the hatch.
value should be max ±3. Inclination up and to the left
• Prod. date: The product's date of manufacture. is shown as negative values.
• MCB s/n: The main circuit board’s serial number. • Normal position: Yes indicates that the product is
This is not linked to the product's serial number. standing in a normal position and No indicates that
• MCB prod: The main circuit board’s date of the product is upside down.
manufacture.
• COM s/n: The communication board's serial number. The Info - Sensors - Temperature menu shows:
This is not linked to the product's serial number. • Product temperature: Measured by a temperature
sensor on the main circuit board.
4.3.1.2 Tools - Info - Battery • LCD temperature: Measured by a temperature
The Tools - Info - Battery menu shows: sensor on the main circuit board.
• Voltage: The battery’s voltage level. About 20.5 V
4.3.1.5 Tools - Info - Motors
indicates a fully charged battery and about 17 V
indicates a flat battery. The Tools - Info - Motors menu has 2 sections:
• Charges: The accumulated number of charge cycles • Wheel motor
since date of manufacture, or since the counter was • Cutting motor
reset.
• Charge level: Shows the state of charge for the The Info - Motors - Wheel motor menu shows:
battery. When the battery is fully charged, the • Speed for the left/right wheel motor.
charge is approximately 1 700 mAh. When the • Current (mA) for the left/right wheel motor.
charge has dropped to approximately 1 000 mAh the • Power (%) for the left/right wheel motor.
product returns to the charging station.
• Current: Shows nominal regulated charge current to The Info - Motors - Cutting motor menu shows:
and from the battery. A positive value indicates that • Speed of the cutting motor.
the battery is charging and a negative value • Current (mA) for the cutting motor.
indicates that the product is using current from the
• Average current (mA) for the cutting motor.
battery.
• Temp: Shows current temperature in the battery. 4.3.2 Tools - History, total
• Capacity: Shows the maximum capacity for the
battery. 4.3.2.1 Tools - History, total - Key data
The Tools - History, total - Key data menu shows:
4.3.1.3 Tools - Info - Loop
The Tools - Info - Loop menu has 3 sections: • Total running: The total time in hours that the wheel
motors have been running.
• A-loop shows the loop signal from the boundary loop
measured through the loop sensors in the product. Note: Includes also time when the product is running
The value should lie between approximately 40 and without mowing.
320 to ensure good functionality. The closer to the
loop the product is, the higher the value. When the • Total mowing: The total time in hours that the blade
product is directly over the loop, the value is 0 and motor has been running.
when the product is outside of the loop, the value is • Total search time: The total time in hours that the
negative. product has been in search mode. This means the
• G/F shows the loop signals from the Guide and the time from starting to search for the charging station,
field for F. To ensure good functionality, the value for until the product has docked. Depending on the
the Guide signal should be (-) 70-120 beside each installation and working area, it is normal with
guide wire. 10-20% search time of the total running time.
• Quality shows the loop system’s signal quality. The • Total charge time: The total time in hours when the
loop signals can only be correct interpreted if the product has been charging.
value is 100%. If the value is lower, the loop system • Chargings: The total number of complete chargings.
does not function correctly and thus none of the A complete charging is defined as a charging that
displayed signals are correct. proceeds for more than 20 minutes, and is
terminated when the charge current is less than 300
4.3.1.4 Tools - Info - Sensors mA.
The Tools - Info - Sensors menu has 2 sections:
4.3.2.2 Tools - History, total - Search times
• Status
The History, total - Search times menu has 2 sections:
• Temperature

10 - Special menus 1067 - 001 - 16.04.2019


• Overview: Shows the average, max and min search Note: If a wheel motor fails to start and is very
time of the last 12 searches. difficult to rotate by hand, the fault is most likely
• Search times: Shows each of the last 12 searches. either in the main circuit board or in the wheel motor.

4.3.2.3 Tools - History, total - Mow times


The History, total - Mow times menu has 2 sections: Note: If the wheel motor needs help by hand to start,
and the wheel motor stops as soon as the wheel is
Note: The mow time is defined as the time that the blade blocked, the fault is in the main circuit board and not
motor has been running. in the wheel motor.

• Blade motor:
• Overview: Shows the average, max and min mow
time of the last 12 mowing operations. The menu WARNING: The blade rotates during the
shows each of the last 12 mowing operations. blade motor test. Keep your hands and feet
• Mow times: Shows each of the last 12 mowing at a safe distance.
operations.

4.3.2.4 Tools - History, total - Battery capacity 1. Push OK to start the blade motor test.
2. Check the displayed values of Speed and
The History, total - Battery capacity menu has 4
Current.The speed is normally 2500 rpm. The
sections: Test 1, 2, 3 and 4. Each of the 4 most recent
current is normally 350 mA +/- 100 mA.
battery tests are saved in Battery capacity. For each of
the tests the following is shown: 3. Push the Back button to exit the test.

• Date: The date of the test 4.3.4.2 Tools - Test - User interface
• Time: The time of the test The Tools - Test - User interface menu shows:
• Chargings: The number of complete chargings at the
time of the test. • Keypad:
• Capacity: Measured battery capacity (mAh) during 1. Push the OK button to start the keypad test.
the test. 2. Push any button. The display indicates which
button is pressed down.
4.3.3 Tools - History, trip 3. Push the Back button to exit the test.
The History, trip - Key data has the same information as • Display:
in History, total - Key data. However, in History, trip -
1. Push the OK button to start the display test. The
Reset trip values it is possible to reset all values, just
display flashes on and off.
like for a trip meter in a car.
2. Push the Back button to exit the test.
4.3.4 Tools - Test
4.3.5 Tools - Special settings
Note: The battery voltage should be at least 18 V when
testing the wheel and blade motors Note: The Tools - Special settings contains settings that
are only available for service personnel.

4.3.4.1 Tools - Test - Motors


The Tools - Special settings menu shows:
The Tools - Test - Motors has 2 sections: Wheel motor • Override loop detection: The setting temporary turns
and Blade motor. off the product's loop detection to be able to run the
• Wheel motor: product without charging station and boundary loop.
The function is automatically reset when the
1. Lift the product so that the drive wheels are off ON/OFF button on the product is switched off.
the ground.
• Demo: The setting is ideal for installations in shops
2. Increase (Arrow up key) the power to 80% and or exhibitions. The product alternates between short
block each drive wheel in different positions. periods of operation, docking and charging. The
Check that the motor starts again when the function is automatically reset when the ON/OFF
blocking is released. button on the product is switched off.
3. Increase the power to 100% and check that the • Installation lock: If the installation settings lock is
speed in each wheel is at least 50 cm/s, 20 in./s. activated, it is not possible to change any settings in
4. Block each wheel and check that the motors' the Installation menu.
gearboxes are not slipping. When blocking, the
speed should be 0 cm/s. Also listen for abnormal Note: The installation settings lock must be
sounds from the gearbox. deactivated to be able to change any of the
5. Decrease (Arrow down key) the power to 0%. installation settings in the main menu.
6. Push the Back button to exit the test.

1067 - 001 - 16.04.2019 Special menus - 11


4.3.6 Tools - Calibrate
The Tools - Calibrate menu shows:
• Guide calibration: The guide wire is calibrated
automatically during the first start-up sequence. A
manual calibration may however be necessary, if for
example the charging station installation is changed.
Place the product in the charging station and start
the calibration.
• Tilt sensor calibration: If the product does not
operates as expected in slopes it might help to
calibrate the tilt sensor. Place the product on a
horizontal surface and start the calibration.

4.4 Quick info (Limited Tools menu)


The Quick info menu is a limited Tools menu.
When the start page or the main menu is displayed:
1. Push and hold down the Back button for 2 seconds
to access the Quick info menu.

4.4.1 Quick info - Info


The Quick info - Info menu has the same sub-menus as
in Tools, except for the sub-menu Motors. Refer to Tools
menu (Expert mode) on page 9.

4.4.2 Quick info - History


The Quick info - History menu has 2 sections: Messages
and Search times.
The History - Messages menu shows:
• Fault messages: The 50 last fault messages
• Info messages: The 50 last information messages.
The History - Search times menu show the same sub-
menus as in Tools - History, total - Search times. Refer
to Tools - History, total on page 10.

4.4.3 Quick info - Advanced


The Quick info - Advanced menu shows the Calibrate
menu. It has the same sub-menus as in Tools -
Calibrate. Refer to Tools - Calibrate on page 12.

4.5 Retrieve the PIN code


If the PIN code for the product is forgotten, the right
code can be found. In the input mode for PIN code, hold
down the OK button for 3 seconds. A combination of 12
letters and the product's serial number will then be
displayed.
If the mower is locked for a while due to an incorrectly
entered PIN code, you have to wait before making
another attempt and the letter combination can be read.
The letter combination can be different at different
attempts on the same mower with the same PIN code.
Contact the sales company and state the letter
combination and serial number. They can then identify
the right PIN code. Push the Back button to exit the
function.

12 - Special menus 1067 - 001 - 16.04.2019


5 Autocheck service tool
Autocheck 3 is a PC tool developed for the service of 5.2 Connect the product
the robotic lawn mowers from Husqvarna Group. It is a
1. Remove the battery cover. Refer to To replace the
tool for troubleshooting as well as a database of sold
battery on page 24.
products and service history. Autocheck also includes
technical documentation and service bulletins. 2. Connect the service cable between your computer
Autocheck 3 supports all G3 (Generation 3) and G4 and the product:
(Generation 4) products. Autocheck EXP is still
applicable for G2 (Generation 2).
The product is connected to the computer using a USB
service cable.

5.1 Installation and login


Autocheck 3 supports Windows OS 7 and later.
Compatibility with other operating systems cannot be
guaranteed.

5.1.1 Getting log in credentials


The log-in credentials determine the set of capabilities
available within Autocheck 3.
To get Autocheck log-in credentials, either contact your 3. Start Autocheck on your computer.
local sales support, or order Autocheck through the
Dealer Portal (requires access). 4. Switch on the product with the ON/OFF button.
5. After finishing the work in Autocheck, disconnect the
Note: Distributors can request access to Autocheck
cable.
through the Husqvarna IT service portal. Access to
Husqvarna IT service portal can be ordered through the 6. Refit and fasten the battery cover. Refer to To
Husqvarna sales representative. replace the battery on page 24.
Contact between Autocheck and the product is usually
5.1.2 Installing Autocheck 3 established automatically and confirmed through the
product's unique identification number.
Autocheck 3 is available for downloading from the
manufacturer's support site. If the text Connected mower: None is displayed in
Autocheck, contact with the product has not been
1. Select AFTER SALES – Service tools – Autocheck 3
established:
– SW installation.
• Check that the cable is correctly connected both in
2. Download Autocheck 3 according to the instructions
the computer and in the product.
on the Support site.
• Check that the ON/OFF button is switched on.
3. Run the installation file.
When the installation is complete, an Autocheck 3 5.3 How to use Autocheck 3
shortcut is created on the desktop. The program’s main functions are grouped in a number
Contact your regional Husqvarna Group contact person of menus.
if you lack access to the Support site.

5.1.3 Log in to Autocheck 3


1. Double-click on the Autocheck icon.
2. Enter your username and password, refer to Getting
log in credentials on page 13.
3. Choose country and select OK.

Note: At the first log-in after installation, Autocheck


requires access to internet for user and password
validation.

• Home

1067 - 001 - 16.04.2019 Autocheck service tool - 13


• Auto test 5.3.6 Log book
• Manual test The Log book contains the Fault memory where, for
• Firmware example, the product's error codes can be found.
• Actions Additional Log book functions are continuously
• Log book implemented.
• Documents
• Customers 5.3.7 Documents
When a product is connected to Autocheck, only the
5.3.1 Home relevant technical documentation for that model is
When the product is connected to Autocheck an shown. It is however possible to uncheck the box for the
overview is presented in the Home menu. connected product and search for all available
Recommended actions are also shown, for example documents in , for example spare parts lists, service
recommended firmware updates. bulletins, workshop manuals, and operator's manuals.

5.3.2 Auto test 5.3.8 Customers


Auto test is suitable to use for a fast and overall status of In the customer's menu a list of all the customers and
the product. In the Auto test menu you can select or their products is available. The list is only saved locally.
deselect tests. All tests run in a sequence after you push
Start Auto test. During the tests there are animations 5.4 Programming circuit boards
guiding you what to do.
If a programming process fails or is interrupted this can
After the Auto test the results are presented in a list. block the product's main circuit board or HMI circuit
When clicking on a test there is more information board. If the circuit board cannot communicate or be
presented on the screen. It is also possible to print a programmed in the usual way, it can be put in a so-
report of the test result. called boot mode. This should only be done if the usual
programming procedure does not succeed.
5.3.3 Manual test
When using the Manual test you select, start and stop 5.4.1 Programming a blocked HMI circuit board
the different tests by yourself. The result is shown live 1. Switch off the ON/OFF button.
on the screen and there are no test reports available.
2. Connect the USB cable to the product and
Manual test is appropriate to use when you want to test
computer.
a specific component and allow it to work for a certain
period. 3. Start Autocheck.

5.3.4 Firmware 4. Push the arrow down key, and keep it pressed in
until the programming process is finished.
In the Firmware menu Autocheck updates the product
software if necessary. 5. Switch on the ON/OFF button on (at the same time
as keeping the arrow down key pushed).
CAUTION: Always let Autocheck complete a
started programming process. An interrupted 6. Follow the instructions about the firmware in
programming can block the main circuit board or Autocheck (keep the arrow down key pushed).
HMI circuit board.
7. When the programming process is ended, release
the arrow down key.
5.3.5 Actions
5.4.2 Programming a blocked main circuit board
The Actions menu shows:
1. Switch off the ON/OFF button.
• Reset: Contains reset functions, for example Reset
charge cycles counter and Reset period time. Reset 2. Connect the USB cable to the product and
charge cycles counter should be done when the computer.
product has a new battery. Reset period time should 3. Start Autocheck.
be done before the product is returned to the
customer (if there is a need to create a new loop 4. Lift and hold the product by the front edge so that
signal between the product and the charging the lift sensor is activated.
station).
5. Switch on the ON/OFF button (while at the same
• Unit replacement: Has the functionality to set the time lifting the product by the front edge).
product serial number if the main circuit board is
exchanged. 6. Start programming within 10 seconds.
• Remote HMI: Contains additional functions like
Demo mode and Override loop detection. It is also
possible to get the Security code from the product.

14 - Autocheck service tool 1067 - 001 - 16.04.2019


5.4.3 Programming a new main circuit board
If the main circuit board is replaced, the new main circuit
board must be programmed. The main circuit board
includes information about the product’s serial number.

Note: A new main circuit board may for safety reasons


only be assigned one serial number which is never
changed. It is therefore very important that the new main
board gets the correct serial number.

There are 3 options when programming a new main


circuit board:
• Select product from the Log book
Select product from the Log book and the serial
number and operating data is transferred
automatically to the new main circuit board. This
requires that the product previously has been
connected to Autocheck.
• Enter the serial number manually in Autocheck
If the product never was connected to Autocheck,
the serial number must be entered manually in the
Actions - Unit replacement menu. It is then very
important to enter the correct serial number.
• Use Service mode
If the main circuit board is replaced when
troubleshooting, and you are not sure if the main
circuit board will be kept in the product, it is possible
to temporarily skip to enter the serial number and
use the main circuit board in a so-called Service
mode. As long as the product is in the Service
mode, the Service mode text flashes in the display.

WARNING: Do not return the product to the


customer in Service mode.

1067 - 001 - 16.04.2019 Autocheck service tool - 15


6 Repair instructions
This chapter describes how to repair and change spare
parts. Refer to the Illustrated parts list (IPL) at the
manufacturer's support website. 3

6.1 The body system


The body system differs between the models, both in
design and which parts that are included. The body
5
system is structured mechanically around the following
modules:
• The body system - GARDENA® 6
1
3 7

2 4

1
7 1. Hatch
2. Frame
4 3. Top cover
4. Body
5. Bumper, rear
6. Bumper, front
7. Springs/spring with sleeve
8. Cap
• The body system - McCULLOCH®

6.2 The upper chassis


The upper chassis is structured mechanically around the
3 following modules:

1
2
2

3
5
8
4
1 7

4 1. Keypad
2. Upper chassis
3. STOP button
4. Height adjustment knob

• The body system - Husqvarna®

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6.3 The lower chassis Note: Read the section about how to mount screws in
The lower chassis is structured mechanically around the plastic before starting any maintenance. Refer to To
following modules: mount screws in plastic on page 29.

Note: Always use the recommended torque to mount the


screws. Refer to Screw fasteners on page 32.

2
6.6 To disassemble the body system
CAUTION: Clean grass and dirt from the
product before you disassemble it.

1
Note: This section describes how to disassemble all
4 parts of the body. For service or changing of spare parts
all steps may not be needed.
3
1. Push the ON/OFF button to disable the product. The
1. Lower chassis product is disabled when the indicator lamp is not lit.
2. Rear housing module 2.
3. Rear wheel / Rear wheels (only for GARDENA® a) For GARDENA® and Husqvarna® the top cover
SILENO life and smart SILENO life and is attached to the body by clips. Pull the top
Husqvarna®) cover up clockwise by hand and remove it.
4. Front wheels

Note: There are 2 sealing strips between the upper and


lower chassis. Always replace the sealing strips when
the product is opened.

6.4 The cutting system


The cutting system is structured mechanically around
the following modules:

1
b) For McCULLOCH® the top cover is attached by
2 screws into the body. Loosen the 2 screws,
(Torx 20), and remove it.
2
3

1. Cutting module
2. Guard
3. Blade disc

6.5 To mount screws


It is important to mount the screws correctly. Incorrect
mounted screws may harm the product.

1067 - 001 - 16.04.2019 Repair instructions - 17


3. Only for GARDENA® and McCULLOCH®, lift up the 6. Detach it on one side and then pull it out by hand.
frame.

Note: The springs for the hatch differ between the


models. GARDENA® and Husqvarna® have two
4. Only for McCULLOCH®, remove the cap by pushing springs. McCULLOCH® has one spring with sleeve.
the clips with a screwdriver.
7. Locate the 4 positions where the body system is
attached.

5. Remove the hatch by using a flat screwdriver.

8. Push the special tool down in 1 of the 4 positions,


and pull the body up.

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9. Continue with the remaining positions while holding 6.7 To disassemble the upper chassis
the body up.
Note: This section describes how to disassemble all
parts of the upper chassis. For service or to replace
spare parts all steps may not be needed.

1. Disassemble the body system. Refer to To


disassemble the body system on page 17.
2. Pull up the knob of the cutting height adjustment.

10. Lift up and remove the body.


11.
a) Only for McCULLOCH®. The bumper rear is
attached to the body with clips. Push the clips
with a screwdriver and loosen it all the way
around.

3. Push the clips inwards to remove the STOP button.

b) Only for Husqvarna®. The bumper rear and


bumper front are attached to the body with
screws. Loosen the 8 screws (Torx 20) and
remove the bumpers.

4. Lift up the STOP button.

1067 - 001 - 16.04.2019 Repair instructions - 19


5. Pull the STOP button backwards. 8. Disconnect the power cable (A) from the main circuit
board.

CAUTION: Always disconnect the power


cable first to avoid current spikes that may
harm the circuit boards or the battery.
6. Loosen all 12 screws (Torx 20) and remove them.
9. Disconnect the HMI cable and remove the upper
chassis.

7. Lift up the upper chassis and place it vertically on


the side of the product. 6.8 The circuit boards
These are the circuits boards in the product:
• Main circuit board
• HMI circuit board
• COM circuit board (only for GARDENA® smart
system models)
• Front sensor circuit board
• Rear sensor circuit board
The circuit boards contain the electronics and software
required to control the product's functions.
The main circuit board, the HMI circuit board and the
COM circuit board contain their own separate software.
If any of these boards are replaced, they have to be
programmed via Autocheck.
The other circuit boards do not have any software, and
do not need to be programmed after a replacement.

CAUTION: Pull the connect and not the cable.

CAUTION: To avoid electrostatic discharge in


electronic components always earth yourself

20 - Repair instructions 1067 - 001 - 16.04.2019


before you start to work on electrical 5. Pull up the front sensor circuit board and remove it.
components.

CAUTION: Do not touch the circuit board’s


components or pin terminals.

6.8.1 To replace the front sensor circuit board


CAUTION: Some sensors consists of a Hall
sensor and a magnet. Since the magnet have a
south and a north pole, it is important that the
magnet is oriented correctly.

The front sensor circuit board contains the front loop


sensor and the front lift sensor. The sensors cannot be
replaced separately. The entire front sensor circuit board 6. Fit the new front sensor circuit board.
must be replaced as a unit. 7. Refit the plastic clip.
1. Disassemble the body system. Refer to To 8. Reconnect the cable.
disassemble the body system on page 17.
9. Reassemble the upper chassis and the body
2. Disassemble the upper chassis. Refer to To system. Refer to To assemble the upper chassis and
disassemble the upper chassis on page 19. the body system on page 28.
3. Disconnect the cable from the front sensor circuit
board. 6.8.2 To replace the main circuit board
The product's operating information is stored in the main
circuit board. The Autocheck service program saves this
information in the log book and then transfers it back to
the product again when the main circuit board has been
replaced.
1. Connect the product to Autocheck before replacing
the main circuit board. The operating data is then
saved automatically.
2. Disassemble the body system. Refer to To
disassemble the body system on page 17.
3. Disassemble the upper chassis. Refer to To
disassemble the upper chassis on page 19.
4. Disconnect the power cable (A) and all other cables
4. A plastic clip holds the front sensor circuit board and from the main circuit board.
the main circuit board in position. Push the 2 clips to
remove it.
A

5. Remove the plastic clip. Refer to step 4 in To


replace the front sensor circuit board on page 21.

1067 - 001 - 16.04.2019 Repair instructions - 21


6. Pull up the main board and remove it. 3. Disconnect the power cable and the signal cable
from the rear sensor module.

CAUTION: If the board is to be checked in


order to evaluate the guarantee, it should be 4. Remove the cables from the 2 clips that hold the
placed in a bag with protection against ESD cables in position.
(electrostatic discharge).

7. Fit the new main circuit board.


8. Refit the plastic clip.
9. Connect all cables to the main circuit board. Check
that the cables are connected to the correct place.
10. Reassemble the upper chassis and the body
system. Refer to To assemble the upper chassis and
the body system on page 28. 5. Only for Husqvarna®, loosen the 2 screws into the
11. Connect the product to Autocheck. Select the lower chassis.
correct serial number in the log book. Autocheck
automatically transfers the operating information
saved in the log book.
12. If the current product for any reason is not in the log
book in Autocheck, the serial number must be
entered manually. The serial number is printed on
the rating plate on the inside of the hatch.
CAUTION: Check that the correct serial
number is entered. It can only be entered
once.

13. If the main circuit board is replaced when


troubleshooting and you are not sure if the new main
circuit board will be kept in the relevant product, it is
possible to temporarily program the main circuit
board in a so-called Service Mode. Refer to
Programming a new main circuit board on page 15.

6.8.3 To replace the rear sensor module


The circuit board in the rear sensor module contains the
rear loop sensor, the rear lift sensor and the STOP
sensor. The sensors cannot be replaced separately. The
entire rear sensor module must be replaced as a unit.
1. Disassemble the body system. Refer to To
disassemble the body system on page 17.
2. Disassemble the upper chassis. Refer to To
disassemble the upper chassis on page 19.

22 - Repair instructions 1067 - 001 - 16.04.2019


6. Push down the clips that hold the rear housing 11. Reassemble the rear housing module into the lower
module in place. Pull out the rear housing module chassis.
backwards and downwards.
12. Reassemble the upper chassis and the body
system. Refer to To assemble the upper chassis and
the body system on page 28.

6.8.4 To replace the HMI circuit board


1. Disassemble the body system. Refer to To
disassemble the body system on page 17.
2. Disassemble the upper chassis. Refer to To
disassemble the upper chassis on page 19.
3. Disconnect the cable on the HMI circuit board.
4. The HMI circuit board is held to the upper chassis by
2 clips. Push the clips and lift up the HMI circuit
board.

7. Loosen the 2 screws that hold the rear sensor


module to the rear housing module.

5. Fit a new HMI circuit board into position.


6. Reconnect the cables to the HMI circuit board.
7. Reassemble the upper chassis and the body
system. Refer to To assemble the upper chassis and
the body system on page 28.
8. Push the front clip, and then gently pull the rear 8. Connect the product to Autocheck to program the
sensor module backwards. HMI circuit board. Refer to Autocheck service tool on
page 13.

6.8.5 To replace the COM circuit board


Note: Only for products including GARDENA® smart
system.

1. Disassemble the body system. Refer to To


disassemble the body system on page 17.
2. Disassemble the upper chassis. Refer to To
disassemble the upper chassis on page 19.

9. Disconnect the cable from the rear sensor module.


10. Connect the cable to the new rear sensor module
and fit into the rear housing module.

1067 - 001 - 16.04.2019 Repair instructions - 23


3. The COM circuit bord is held by 2 screws or 2 clips battery to 100% would take too long since the charging
(depending on model). Loosen the 2 screws (Torx current is low. The most rational way of using Li-ion
20) or push the 2 clips and remove the circuit board. batteries is therefore to stop charging at 80%. The
maximum utilised capacity is thus 80% of the battery’s
total capacity.
The battery is maintenance-free, but has a limited life
span. The battery is expected to last for 3000 - 4000
charging cycles. The normal charging current is 1.3 A.

6.9.1 To replace the battery


1. Set the cutting height to the lowest. Refer to
Operation - Adjust the cutting height in the
Operator's manual.
2. Push the 2 clips, and then pull the rear wheel/rear
wheels up.

4. Disconnect the cable from the circuit board and


reconnect it to the new board.
5. Fit the new board using the 2 screws or the 2 clips.
CAUTION: Make sure that the board is
oriented correctly. The components and
cable connectors shall face the upper
chassis.

6. Reassemble the upper chassis and the body


system. Refer to To assemble the upper chassis and
the body system on page 28.
7. Connect the product to Autocheck to program the
COM circuit board. Refer to Autocheck service tool
on page 13. 3. Loosen the 2 screws (Torx 20) holding the battery
cover in place.
6.9 The battery system

1. Battery cover
2. Battery
3. Rear housing module

WARNING: Use only original batteries


recommended by the manufacturer. Product
safety cannot be guaranteed with other
batteries. Do not use non-rechargeable
batteries.

The battery is considered to be fully charged when the


battery reaches 80% of the total capacity. To charge the

24 - Repair instructions 1067 - 001 - 16.04.2019


4. Push the 2 clips holding the battery cover and Also check the contact strips on the charging station.
remove it. Refer to To replace the charging tower on page 29.

6.10 To clean and replace the ventilation filter


Note: The ventilation filter needs to be cleaned regularly
and must be replaced if damaged.

1. Disassemble the body. Refer to To disassemble the


body system on page 17.
2. Only for Husqvarna® and McCULLOCH®. Remove
the STOP button, refer to step 3-5 in To
disassemble the upper chassis on page 19.
3. Disassemble the filter cover with a small screwdriver
and carefully push one side of the cover outwards.
5. Disconnect the cable from the rear sensor board.
6. Push the 2 clips and pull up to remove the battery.

4. If the filter is not damaged. Clean the filter carefully


with a clean and soft brush and move to step 8.
5. Remove the damaged filter.
6. Clean thoroughly around the mounting surfaces.
7. Connect the new original battery to the rear sensor 7. Apply the new filter, ensuring the adhesive surfaces
module and fit the new battery. fasten properly to the chassis.
8. Put the battery cover into place and fasten with the 2 8. Refit the filter cover.
screws (torx 20).
9. Only for Husqvarna® and McCULLOCH®, refit the
9. Refit the rear wheel/rear wheels. STOP button.

Note: When replacing the battery, the charging cycle 10. Reassemble the body system. Refer to To assemble
counter should be reset. This is done in Autocheck. the upper chassis and the body system on page
28.

6.9.2 To replace the charging strips on the product 6.11 To replace the keypad
When the product’s battery does not recharge this may
1. Disassemble the body system. Refer toTo
be due to worn or damaged charging strips.
disassemble the body system on page 17.
The charging strips are included in the rear sensor
2. Disassemble the upper chassis. Refer to To
module. Refer to To replace the rear sensor module on
page 22. disassemble the upper chassis on page 19.
3. Peel off the keypad from the chassis.
4. Clean the chassis from glue residue.
5. Remove the protective liner from the new keypad,
and press the keypad into position.
CAUTION: There must not be any loose
corners or air bubbles as this can cause dirt
and moisture to get in under the keypad.

6. Reconnect the new keypad to the HMI circuit board.

1067 - 001 - 16.04.2019 Repair instructions - 25


7. Reassemble the upper chassis and the body 4. Push the body suspension part into the hole in the
system. Refer to To assemble the upper chassis and lower chassis.
the body system on page 28.

6.12 To replace the body suspension parts


1. Lift up the body suspension parts by using a small
flat screwdriver. Pull the screwdriver gently
backwards.

6.13 To replace the cutting module


1. Set the cutting height adjustment to MAX. Refer to
Operation - Adjust the cutting height in the
Operator's manual.
2. Disassemble the body system. Refer to To
2. Put the screwdriver between the suspension system disassemble the body system on page 17.
and the lower chassis. Push the screwdriver
3. Disassemble the upper chassis. Refer to To
upwards and remove the suspension part.
disassemble the upper chassis on page 19.
4. Loosen the 3 screws (torx 20) and pull the blade
disc up.

3. To assemble the body suspension parts, refit the pin


into the slot and refit the ring into the correct
position.

26 - Repair instructions 1067 - 001 - 16.04.2019


5. Loosen 1 screw for the cutting guard and turn the 11. Assemble the cable gland into the lower chassis,
guard counter-clockwise to remove it. and attach a new sealing strip. Refer to To assemble
the sealing strips on page 28.
12. Reassemble the cutting guard and fasten the screw.
13. Reassemble the blade disc and fasten the 3 screws.
14. Reassemble the upper chassis and the body
system. Refer to To assemble the upper chassis and
the body system on page 28.

6.14 The wheel motors


The 2 wheel motors are brushless DC motors. The
motors are supplied as a unit together with gearbox,
wheel motor end cover, gasket, hub and cable.
Right and left wheel motors are identical and have the
same article number as spare parts. The motors have to
6. Remove the sealing strip and the cable gland. be replaced if they are faulty.

6.14.1 To replace the wheel motor


1. Disassemble the body system. Refer to To
disassemble the body system on page 17.
2. Disassemble the upper chassis. Refer to To
disassemble the upper chassis on page 19.
3. Disconnect the wheel motor cable from the main
board.
4. Remove the hub cap using a flat screwdriver.
Note: The hub cap differs between the models. For
McCULLOCH® the clips are reached from the rear
side of the wheel.

5. Remove the nut and washer holding the wheel in


place and remove the wheel.

7. Loosen the 2 screws holding the cutting module.


8. Disconnect the blade motor cable from the main
circuit board.
9. Remove the cutting module.

6. Remove the wheel motor by loosing the 4 screws


(Torx 20) in the wheel motor bracket.
7. Fit the new wheel motor and fasten the screws (Torx
20) with the recommended torque.
8. Refit the wheel, washer and nut. Fasten the nut with
10. Fit the new cutting module and connect the motor the recommended torque.
cable to the main circuit board.
9. Refit the hub cap.

1067 - 001 - 16.04.2019 Repair instructions - 27


10. Connect the wheel motor cable to the main circuit 4. Fit the upper chassis to the lower chassis and fasten
board. the 12 screws (Torx 20).
11. Reassemble the upper chassis and the body
system. Refer to To assemble the upper chassis and
the body system on page 28.

6.15 To assemble the upper chassis and the


body system
CAUTION: Make sure parts are clean and that
no cables are pinched.

CAUTION: Always use new sealing strips


before putting the product together. A used
sealing strip does not provide a satisfactory
seal.

CAUTION: Read about mounting screws in CAUTION: Fasten the screws crosswise.
plastics. Refer to To mount screws in plastic on
page 29 before assemble the product. Always 5. Fit the cutting height adjustment knob.
use the recommended torque to mount the
screws. Refer to Screw fasteners on page 32. 6. Refit the STOP button into the clips. Refer to To
disassemble the upper chassis on page 19.
1. Fit 2 new sealing strips. 7. Reassemble the body into the 4 positions on the
lower chassis. Refer to To disassemble the body
2. Connect the HMI cable to the main circuit board. system on page 17.
8. Refit the hatch into the clips. Put the frame into
position (not for Husqvarna®).
9.
a) For GARDENA® and Husqvarna®, push the top
cover into position.
b) For McCULLOCH®, fasten the top cover with the
2 screws into the body.

6.15.1 To assemble the sealing strips


There are 2 sealing strips between the upper chassis
and lower chassis. Both sealing strips must be replaced
using the same technique.
CAUTION: Always connect the HMI cable
CAUTION: A 5 mm sealing strip must be used.
before the power cable avoid current spikes
Sealing may be deficient if the wrong sealing
that may harm the circuit boards and the
strip is used.
battery.

3. Connect the power cable to the main circuit board. 1. Start by laying one end of the sealing strip in line
with the marking on the chassis.
2. Continue laying the sealing strip clockwise around
the lower chassis.

28 - Repair instructions 1067 - 001 - 16.04.2019


3. Lay the other end of the sealing strip above the first 4. The cap is attached with one clip. Remove it by
end and then out of the channel. Fasten the sealing gently lifting one side of the cap.
strip in the retainer.

5. Fit the cap to the new charging tower.

6.16 The charging station 6. Refit the charging tower on the baseplate.
7. Connect all cables to the charging station.
6.16.1 To replace the charging tower
8. Connect the power supply.
The charging tower consists of the contact strips and the
charging station's circuit board. These cannot be
replaced separately. The entire charging tower must be 6.17 To mount screws in plastic
replaced as a unit.
CAUTION: If the screws are mounted
When the product's battery does not recharge or cannot incorrectly, there is a risk of damaging the
contact the charging station, this may be due to worn threads in the plastic and thereby shortening the
contact strips in the charging station. Also check the service life of the plastic part. If threads are
charging strips on the product. destroyed, the part must be replaced or thread
1. Disconnect the power supply. plugs can be inserted. Refer to To mount thread
plugs on page 30.
2. Disconnect all cables from the charging station.
3. Remove the charging tower by pushing the 2 clips CAUTION: When assembling parts in plastic,
and pull it up. always tighten the screws crosswise. This is to
avoid tension in the plastic, causing malfunction
or not attaining a satisfactory seal.

1067 - 001 - 16.04.2019 Repair instructions - 29


To ensure the threads in plastic parts are not damaged: 3. Make sure the plug is screwed in completely so that
a good seal is obtained.
1. Carefully turn the screw counter-clockwise until it
engages the existing threads in the plastic. The
screw will fall slightly by itself when the threads are
located correctly in relation to the existing threads in
the plastic.

1 2 3
CAUTION: Tighten by hand so as not to
damage the plastic.

4. Fit the plastic parts with the accompanying screw


instead of the old plastic screw.

2. Screw in the screw to the correct torque as specified


in Screw fasteners on page 32.

6.18 To mount thread plugs


If the threads in plastic parts are worn, thread plugs can
be inserted. A repair kit containing thread plugs and
suitable metal screws is available to order.

CAUTION: Fit the thread plug carefully since


there is a risk that the screw bosses crack.

To mount a thread plug into a worn plastic thread:


1. Make the hole bigger with a 6.6 mm drill to a depth
corresponding with the plug.

2. Mount the thread plug with the screw that comes


with the repair kit and screwdriver.

30 - Repair instructions 1067 - 001 - 16.04.2019


7 Service
7.1 Service schedule
The table below contains a checklist of points and actions to be taken when servicing the product. Complete service
plans can be found in Autocheck.

Every Every Action Explanation


year 3rd year
Disassemble the body and clean the chassis. Refer to To disassemble the body system on
X
page 17.
Check the ventilation filter and clean carefully Refer to To clean and replace the ventilation fil-
X
with a soft brush. ter on page 25.
Check the tightening torque of screws on the Refer to Screw fasteners on page 32.
X
chassis.
Check the blades and blade screws. Refer to Maintenance - Replace the blades. in
X
the Operator's manual.
X Clean the charging station.
Check and polish the charging strips on the Polish contact surfaces on both the product and
X product and the contact strips on the charging the charging station with a fine grade emery
station. cloth.
X Make a complete Auto test in Autocheck. Refer to Auto test on page 14.
Check that docking and charging work correct- Refer to Symptoms during docking on page 40
X
ly. and Symptoms during charging on page 40.
Do a Battery test in Autocheck and check the Refer to Auto test on page 14.
X
battery condition.
Charge the battery. Always charge the battery fully before winter
storage. If this is not done, the battery may be
X
rendered useless due to voltage levels drop-
ping too low.
Read the service bulletins for potential recom- Updated service bulletins can be found in Au-
X
mended updates. tocheck.
Replace the ventilation filter. Refer to To clean and replace the ventilation fil-
X
ter on page 25.
Open the chassis and replace the chassis seal- Refer to To assemble the sealing strips on
X
ing strips. page 28.

1067 - 001 - 16.04.2019 Service - 31


7.2 Screw fasteners
All screws are made from stainless material or rustproofed with zinc plating. Article numbers are found in the spare
parts list (IPL).
The tightening torque must be attained, otherwise there is not a satisfactory seal against moisture etc.

Fastener Hardware Tool Tightening


torque (Nm)
Cover, cutting module Screw, 5 x 16 mm Torx 20 1.5
Upper chassis to lower chassis Screw, 5 x 16 mm Torx 20 1.8
Wheel motor unit Screw, 5 x 16 mm Torx 20 1.8
Battery cover Screw, 5 x 16 mm Torx 20 1.8
Cutting module to lower chassis Screw, 5 x 16 mm Torx 20 1.8
Upper chassis to cutting module Screw, 5 x 16 mm Torx 20 1.8
Upper chassis to rear module Screw, 5 x 16 mm Torx 20 1.8
Cutting guard Screw, 5 x 16 mm Torx 20 1.8
Rear sensor module Screw, 5 x 16 mm Torx 20 1.8
Gearwheel, cutting system Screw, 5 x 16 mm Torx 20 1.8
Blade disc Screw, M4 x 8 mm Torx 20 1.8
Blades Screw, M4 x 10 mm Flat/cross screwdriver 1.8
Wheel nut Nut M16 24 mm hexagon 1.8
Wheel brush holder* Screw, 5 x 16 mm Torx 20 1.5
COM circuit board** Screw, 5 x 16 mm Torx 20 2.0
Top cover to body*** Screw, 5 x 16 mm Torx 20 1.8
Bumper, rear and front**** Screw, 5 x 16 mm Torx 20 1.8
Rear housing module to lower chassis**** Screw 5x16 mm Torx 20 1.8

*accessory
**only smart SILENO city, smart SILENO life
***only McCULLOCH®
****only Husqvarna®

32 - Service 1067 - 001 - 16.04.2019


8 Troubleshooting
8.1 Messages
The table below contains fault and information messages which can appear in the product.

Note: Refer to the Operator's manual for more information about how to rectify errors.

Messages
Number Message Cause Action
BATTERY
11 Low battery The product cannot find the charging Break in the guide wire. Check the LED
station. on the charging station. Refer to Loop
signal on page 41.
Change the position of the guide wire.
Refer to Installation - Installation of the
guide wire in the Operator's manual.
Check the installation settings about
how to find the charging station.
The battery is spent. Perform a battery test. Refer to Auto
test on page 14.
12 Empty battery Refer to number 11 above Refer to number 11 above
30/66 Battery problem Battery not connected properly, or faul- Disassemble the product and check
ty that the battery is properly connected.
Refer to To replace the battery on page
24.
Wrong type of battery Use only original batteries recommen-
ded by the manufacturer.
The main circuit board is faulty Refer to The circuit boards on page 20.
58 Temporary battery Wrong type of battery. Use only original batteries recommen-
problem ded by the manufacturer.
60 Temporary battery Battery temp sensor defective. Replace the battery. Refer to To re-
problem place the battery on page 24.
Wrong type of battery. Use only original batteries recommen-
ded by the manufacturer.
62/63 Temporary battery Battery temp sensor gives low or high Replace the battery. Refer to To re-
problem temperature reading. place the battery on page 24.

1067 - 001 - 16.04.2019 Troubleshooting - 33


Messages
Number Message Cause Action
MOTORS
20/21 Wheel motor blocked, Grass or other object has wrapped Check the drive wheel and remove any
right/left around the drive wheel. objects.
22/23 Wheel drive problem, The wheel motor is faulty Check the wheel motors’ function when
right/left idling.
The main circuit board is faulty Replace the main circuit board. Refer
to To replace the main circuit board on
page 21.
The cabling to the wheel motor is dam- Check whether the damage is repaira-
aged ble. Otherwise replace the wheel mo-
tor.
35/36 Wheel motor overloa- Grass or other object has wrapped Check the drive wheel and remove any
ded, right/left around the drive wheel. objects.
25 Cutting system Grass or another object may have be- Check the blade disc and remove any
blocked come wrapped around the blade disc. object.
The blade disc is lying in a pool of wa- Move the product and rectify the cause
ter. of water collecting in the working area.
The blade motor is defective. Make sure the blade motor has the
right speed. Refer to Tools - Test on
page 11.
The main circuit board is defective. Replace main circuit board. Refer to To
replace the main circuit board on page
21.
The cabling to the blade motor is dam- Check whether the damage is repaira-
aged or faulty. ble. Otherwise replace the blade motor.

34 - Troubleshooting 1067 - 001 - 16.04.2019


Messages
Number Message Cause Action
INSTALLATION
2 No loop signal Boundary wire broken. Check the signal given by the LED on
the charging station. Refer to Loop sig-
nal on page 41.
The boundary wire is not connected to Check that the boundary wire connec-
the charging station tors are fitted properly to the charging
station.
The power supply is not connected. Check the wall socket connection and
whether an earth-fault breaker has trip-
ped. Check that the low voltage cable
is connected to the charging station.
The power voltage cable is damaged or Check that the low voltage cable is not
not connected damaged.
Check that it is properly connected to
the charging station and to the power
supply.
The pairing between the product and Put the product in the charging station
the charging station is broken. and generate a new loop signal.
The boundary wire is laid in the wrong Check that the boundary wire has been
direction around an island. laid according to the instructions. Refer
to Installation - Boundaries within the
working area in the Operator's manual.
Disturbances from metal objects (fen- Try moving the boundary wire and/or
ces, reinforcement steel) or buried ca- creating additional islands in the work-
bles. ing area.
ECO mode is activated and the product Put the product in the charging station,
has attempted to start outside the start the product and close the hatch.
charging station.
1 Outside working area The boundary wire connections to the Check that the boundary wire is con-
charging station are crossed. nected correctly to the charging station.
The boundary wire is too close to the Check that the boundary wire has been
edge of the working area. laid according to the instructions.
The working area slopes too much at Check that the boundary wire has been
the boundary wire. laid according to the instructions.
The boundary wire is laid in the wrong Check that the boundary wire has been
direction around an island. laid according to the instructions. Refer
to Installation - Boundaries within the
working area in the Operator's manual.
The product finds it hard to distinguish Put the product in the charging station
the signal from an installation close by. and generate a new loop signal.
Disturbances from magnetic objects Try moving the boundary wire and/or
(fences, reinforcement steel) or buried creating additional islands in the work-
cables close by. ing area.
9 Trapped The product has got caught in some- Free the product and rectify the reason.
thing.

1067 - 001 - 16.04.2019 Troubleshooting - 35


Messages
Number Message Cause Action
INSTALLATION
15 Mower lifted The lift sensor has been activated due Free the product and rectify the reason.
to the product getting stuck.
One of the lift senor magnets is inver- Check the magnet. Refer to Lift sen-
ted or missing. sors on page 7.
The lift sensor is faulty. Check the lift sensor. Refer to Lift sen-
sors on page 7.
13 No drive The product has got caught in some- Free the product and rectify the reason
thing. for the lack of drive. If it is due to wet
grass, wait until the lawn has dried be-
fore using the product.
The working area includes a steep Check the maximum guaranteed slope.
slope. Steeper slopes should be isolated.
The guide wire is not laid at an angle Lay the guide wire at an angle across
on a slope. the slope.
10 Upside down The product is leaning too much, or Turn the product the right way up and
has turned over. rectify the reason.
50 Guide not found The product is no longer receiving sig- Check connection of guide wire to
nals from the guide wire. charging station. To locate a break in a
wire, refer to To find a break in the
boundary loop on page 42.
56 Guide calibration ac- Guide wire calibration has been suc- No action.
complished cessful.
57 Guide calibration failed Guide wire calibration has failed. Check that the guide wires are installed
according to instructions. Then carry
out a new calibration. Refer to Tools -
Calibrate on page 12.

36 - Troubleshooting 1067 - 001 - 16.04.2019


Messages
Number Message Cause Action
INTERNAL DIAGNOSTICS
18/19 Collision sensor prob- The product is trapped. Free the product and rectify the reason.
lem rear/front
4 Loop sensor problem, The cabling to the sensor circuit board Check the levels for the A signal. Refer
front is faulty or has come loose. to Tools - Info on page 9.
The front loop sensor circuit board is
faulty.
5 Loop sensor problem, The main circuit board is faulty. Check the levels for the A signal. Refer
rear to Tools - Info on page 9.
32 Tilt sensor problem The tilt sensor has incorrect values Calibrate the tilt sensor. Refer to Tools
- Calibrate on page 12.
Replace the main circuit board. Refer
to To replace the main circuit board on
page 21.
27 Settings restored User settings failed to save and the If the fault occurs repeatedly, program
product has been reset to factory set- the product with the most recent main
tings. program. Refer to Firmware on page
14.
If the fault occurs repeatedly, even us-
ing the most recent main program, re-
place the main circuit board. Refer to
To replace the main circuit board on
page 21.
28 Memory circuit prob- Resetting settings has failed. Program the product with the most re-
lem cent main program.Refer to Firmware
on page 14.
Replace the main circuit board. Refer
to To replace the main circuit board on
page 21.
38/501 Electronics problem Communication problems between the Restart the product by switching off the
HMI circuit board and main circuit ON/OFF button, wait 10 seconds and
board then switch on the ON/OFF button.
Make sure the cable between the HMI
circuit board and main circuit board is
connected properly. Check also that
the cable is not damaged, pinched, or
that the connector is not damaged.
Replace the HMI circuit board. Refer to
To replace the HMI circuit board on
page 23.
Replace the main circuit board. Refer
to To replace the main circuit board on
page 21.
502 Electronics problem HMI circuit board memory problem Replace the HMI circuit board.
503 Electronics problem Keypad problem Make sure the cable between the HMI
circuit board and the keypad is properly
connected.
Replace the keypad. Refer to To re-
place the keypad on page 25.
Replace the HMI circuit board.

1067 - 001 - 16.04.2019 Troubleshooting - 37


Messages
Number Message Cause Action
INTERNAL DIAGNOSTICS
504 Electronics problem Display problem Replace the HMI circuit board.
505 Electronics problem The parameter for the type of product The parameter can only be entered at
is different in the HMI circuit board and the initial programming of the main cir-
main circuit board. cuit board. It may not be changed after-
wards. Replace the main circuit board
and ensure that the correct product
model is selected.
A used HMI circuit board can only be
used if it has previously been fitted to
the same type of product. You can not
use an HMI circuit board from an other
model.

Messages
Number Message Cause Action
CHARGING STATION
17 Charging station An object is obstructing the product. Remove the object.
blocked
The baseplate is bent. Ensure that the baseplate is placed on
level ground.
The contact between the charging Put the product in the charging station
strips and contact strips may be poor and check that the charging strips and
and the product has made a number of contact strips make good contact.
attempts to charge.
16 Stuck in charging sta- There is an object in the way of the Remove the object.
tion product preventing it from leaving the
charging station.
The product slides on the baseplate. Clean the baseplate.
37 Charging current too The battery is being charged with too Fault in the power supply, or wrong
high high current. type of power supply or charging sta-
tion is being used.
26 Invalid sub-device Unknown combination of software ver- Program the product with the most re-
combination sions in the HMI circuit board and the cent main program. Refer to Firmware
main circuit board. on page 14.

Messages
Number Message Cause Action
MESSAGES WITHOUT ERROR CODE
NA Needs manual charg- The product is set to the Secondary Put the product in the charging station.
ing area operating mode. This behaviour is normal and no further
action is required.

8.2 Symptoms
The most commonly occurring symptoms are described below. All symptoms are grouped by the situation where they
occur most often.
1. Mowing 5. Charging
2. Searching 6. Miscellaneous
3. Following the guide wire
4. Docking

38 - Troubleshooting 1067 - 001 - 16.04.2019


Note: Refer to the Operator's manual for more information about how to rectify errors.

8.2.1 Symptoms during mowing


Symptom Cause Action
Uneven mowing results The product works too few hours per day. Increase the working hours.
Working area too large. Try to limit the working area or extend the
working time.
Blunt blades. Replace all the blades and screws so
that the rotating parts are balanced.
Long grass in relation to the set cutting Increase the cutting height and then
height. gradually lower it.
Incorrect lawn coverage settings. Check the lawn coverage settings and
optimise them for the installation.
Does not follow the guide wire to the Check the guide signal. Refer to Tools -
areas specified. Info on page 9.
Accumulation of grass by the blade disc Check that the blade disc rotates freely
or around the motor shaft. and easily. If not, the blade disc may
need to be removed and grass and for-
eign objects removed.
SensorControl/Lawn shield reduces the Check and change the settings. Refer to
mowing time too much. Operator's manual.
The product runs at the wrong The start and stop times for mowing are Adjust the start and stop time settings for
time incorrect. mowing.
SensorControl/Lawn shield reduces the Check and change the settings. Refer to
cutting time. Operator's manual.
The product vibrates Wrong number of blades creates an im- Make sure there are no blades missing or
balance. that more than one blade is mounted on
the same screw.
The product mows for shorter Grass or a foreign object is blocking the Remove and clean the blade disc. Per-
periods than usual between blade disc or wheels. The cause may al- form a battery test to determine the bat-
charges so be lower battery capacity. tery’s capacity. Refer to Battery test on
page 42.
Both the mowing and charging Lower battery capacity. Perform a battery test to determine the
times are shorter than usual battery’s capacity. Refer to Battery test
on page 42.
The product travels in a small The wheel motor’s gearbox is slipping. Check the wheel motors’ function when
circle or one wheel locks up idling. The battery voltage should be
when turning instead of rotat- more than 18 V in this test. Check that
ing backwards. both wheel motors start with 50% power.
Then increase the power to 100%. At
100% the speed of each wheel should be
at least 35 cm/second. Check that the
motors’ gearboxes are not slipping by
blocking each wheel. In connection with
blocking the speed should be 0 cm/
second. Replace the wheel motor if there
is a fault.
The product does not react An object or dirt under the STOP button. Remove the object or clean under the
when pushing the STOP but- STOP button.
ton

1067 - 001 - 16.04.2019 Troubleshooting - 39


8.2.2 Symptoms during searching
Symptom Cause Action
The product runs, but the The product is searching for the charging This behaviour is normal and no action is
blade disc does not rotate station. The blade disc does not rotate required.
when the product is searching for the
charging station.
The product does not find the The guide loop is broken. Check the guide signal, as well as the
guide wire when it is searching settings for following the guide wire. Re-
for the charging station. fer to Tools - Info on page 9.

8.2.3 Symptoms during docking


Symptom Cause Action
The product detects the F sig- Dirt/leaves/grass in the charging station Clean the charging station.
nal, but cannot dock is preventing the product’s charging strip
from making contact with the charging
station’s charging strip.
Malfunction in the charging station's cir- Replace the charging tower (includes a
cuit board or in the F-wire. new circuit board). Refer to To replace
the charging tower on page 29.
The product drives straight in- The product cannot detect the F field and Check the LED on the charging station
to the charging station therefore does not turn in front of the and the instructions about how to trouble-
charging station. shoot the loop signal. Refer to Loop sig-
nal on page 41.

8.2.4 Symptoms during charging


Symptom Cause Action
Both the mowing and charging Low battery capacity. Perform a Battery test to determine the
times are shorter than usual battery’s capacity. Refer to Auto test on
page 14.
The product never leaves the The parking mode is activated. Restart the product on main or secondary
charging station area.
Schedule settings are preventing the Check the Schedule settings. Also check
product from leaving the charging station. that the clock shows the current time.
The product never becomes fully charg- Check that the product is receiving the
ed. charging power. Check that the value for
the current corresponds with the guide-
line values. If the charging strips appear
to be burnt or coated, clean them using a
fine grade emery cloth. Check that the
rear sensor module and the charging
tower are correctly connected, and that
they are not damaged.
If the problems remain, try the following:
• Replace the charging tower.
• Replace the rear sensor module.

The power supply is faulty. Check that the product is receiving the
charging power. Check that the value for
the current corresponds with the guide-
line value in The battery system on page
24.

40 - Troubleshooting 1067 - 001 - 16.04.2019


8.2.5 Miscellaneous symptoms
Symptom Cause Action
The display is lit but but the The main circuit board is faulty. Reprogram the main circuit board using
keypad does not lead to any Autocheck. Refer to Programming a
reaction blocked main circuit board on page 14.
Faulty keypad. Replace the keypad. Refer to To replace
the keypad on page 25.
The display shows the Load- The HMI circuit board is blocked. Program the product using Autocheck.
ing program text
The display flashes or shows The HMI circuit board is blocked. Program the product using Autocheck.
incorrect information

8.3 Loop signal In the event of faults in the charging station follow the
instructions in the Operator's manual and below.
Note: Refer to the Operator's manual for more
information about how to rectify errors. 8.3.1.1 Solid green light
The LED in the charging station is solid green, but
When measuring loop signal strength the product should neither the front or rear loop sensor detects any loop
be placed in the charging station. Use the Tools - Info - signal:
Loop menu function to check that the signal strength is 1. Generate a new loop signal. Test the product and
within the expected values. The test provides a quick continue with step 2 if the product still cannot find
answer to if the charging station generates all signals the loop signal.
and if the product can detect these signals. Refer to
2. Replace the charging tower. Refer to To replace the
Tools - Info - Loop on page 10.
charging tower on page 29.
8.3.1 To troubleshoot the loop signal 8.3.1.2 Green flashing light
Always start by checking the LED in the charging ECO mode is enabled in the product and no loop signals
station. This usually provides a good indication of where are therefore being transmitted in the loop wires. If the
troubleshooting should begin. product has been removed from the charging station
manually without pushing STOP before, ECO mode may
still be enabled (green flashing light) so that the loop
system is not transmitting any signals. To start the loop
system manually:
1. Place the product in the charging station and push
the STOP button.

8.3.1.3 Blue flashing light


A blue flashing light is most likely a break in the
boundary loop.
1. Check the connections to the charging station.
2. Disconnect all cables from the charging station.
3. Measure the resistance in the boundary wire using a
Table 10: Colours in the charging station’s LED multimeter. The resistance value for a non-faulty
Colour Status boundary wire should be between 0-20 Ohm.

Solid green light All signals are OK


Green flashing light ECO mode
Blue flashing light Malfunction in the boun-
dary loop
Yellow flashing light Malfunction in the guide
wire
Red flashing light Malfunction in the charging
station signal
Solid red light Fault in the circuit board,
or incorrect power supply
in the charging station.

1067 - 001 - 16.04.2019 Troubleshooting - 41


select the maximum cutting height the first week after
installation and then lower the height one to two steps at
a time every week until the desired cutting height has
been reached.
A wire break can be found by using a break detection
tool from the manufacturer or with the manual method
that is described in the Operator's manual.
The procedure involves gradually halving the distance of
the loop where the break may have occurred until there
is only a very short section of the wire left.

8.5 Battery test


If the product’s battery starts to perform poorly, the
product mows for shorter time periods. The product can
• Value >20 Ohm: Indicates a break in the boundary also stop and show the Low battery message.
loop. Identify and repair the break. Refer to
Boundary loop on page 6. Note: A battery test can be run on the workbench with
• Value <20 Ohm: Indicates that the boundary loop is Autocheck, but the most reliable test result is achieved
intact. Replace connectors to the charging station. when the product is run in an installation.
Replace the circuit board in the charging station if
the fault remains. Refer to To replace the charging
tower on page 29. 8.5.1 To perform a battery test
1. Fully charge the battery.
8.3.1.4 Yellow flashing light
2. The product should have a low level of cutting
A yellow flashing light indicates malfunction in the guide resistance during the battery test. The cutting height
wire. should therefore be set to maximum.
1. Check that the guide wire connector is properly
3. Allow the product to mow in manual operating mode
connected to the charging station.
until the battery is completely flat.
2. Replace the guide connector.
3. Break in the guide wire: Find out where the break is. 4. When the battery has run down the product stops.
Replace the damaged section of the guide wire and The result of the battery test is then saved
splice the ends using an original coupler. automatically and can be found in Autocheck or in
the Tools menu.
8.3.1.5 Red flashing light
A red flashing light is most likely an interruption in the F- 8.5.2 To evaluate the battery test
wire in the charging station’s antenna. A new battery has a total capacity of about 2100 mAh
but is charged to a maximum of 1700 mAh. The test
1. Replace the charging tower. Refer to To replace the results from a battery test on a new battery are thus
charging tower on page 29. normally around 1,600 to 1700 mAh.
8.3.1.6 Solid red light As the battery ages the battery capacity decreases. If
A solid red light is probably a fault in the circuit board, or the battery capacity displayed is approximately 1,000
an incorrect power supply in the charging station. mAh or lower, it is possible that the battery is poor and
needs to be replaced. The assessment should be based
1. Check the power supply. on the most recently conducted test as the first test can
2. Replace the charging tower. Refer to To replace the show an incorrect value. It is therefore more practical to
charging tower on page 29. perform a battery test in connection with the product’s
normal operation or in connection with it having recently
been in operation.
8.4 To find a break in the boundary loop
A break in the loop wire is normally due to physical Note: The values are approximate and vary between
damage to the wire, e.g. using a spade while gardening. different products and batteries.
In countries with ground frost, also sharp stones that
move in the ground can damage the wire. Breaks can
also be due to too high a tension in the wire during Note: If the product has not been in operation for more
installation. than two months, at least two and preferably three
battery tests should be carried out.
Cutting the grass very short immediately after the
installation can damage the wire’s insulation. Certain
damage to the insulation may not cause disruptions until
several weeks or months later. To avoid this, always

42 - Troubleshooting 1067 - 001 - 16.04.2019


9 Transportation, storage and disposal
9.1 Transportation • If you keep the charging station indoors, disconnect
and remove the power supply and all the connectors
The supplied Li-ion batteries obey the Dangerous Goods
from the charging station. Put the end of each
Legislation requirements.
connector wire in a container with grease.
• Obey all applicable national regulations. • If you keep the charging station outdoors, do not
• Obey the special requirement on package and labels disconnect the power supply and the connectors.
for commercial transportations, including by third
parties and forwarding agents.
9.4 Environmental information
It is not permitted to dispose this product
9.2 Cleaning as normal household waste. Obey the
local recycling requirements and
CAUTION: Never use a high-pressure washer
applicable regulations. The battery must
to clean the robotic lawnmower. Never use
be removed from the product before it is
solvents for cleaning.
scrapped.

WARNING: The ON/OFF button must be


switched off. Wear gloves when cleaning the 9.5 Removal of battery for recycling
underside of the body. For removal of the battery for recycling, refer to the
Operator's manual.
1. Disassemble the body to clean the body, display
cover and chassis more meticulously.
2. Disassemble the blade disc to enable more thorough
cleaning.
Note: It is important to clean off any grass and dirt
between the chassis and the blade disc as well as
between the blade disc and the blades.

3. Run the Blade motor test. Listen for abnormal


sounds when the blade motor is running.
4. Test the different cutting height settings while
running the blade motor.

9.3 Winter storage


Before the product is put away for the winter, the
following should be done:
1. Switch off the product with the ON/OFF button.
2. Clean the product.
3. Remove the blade disc and clean around the blades
and around the motor shaft.
4. Disassemble the drive wheels and remove grass
and other objects from the motor shafts. Clean the
wheels’ drive tread. Fit the wheels again.
5. Fully charge the product.
CAUTION: The battery must be charged
fully before winter storage. If the battery is
not fully charged it can be damaged and in
certain cases be rendered useless

• Keep the product in a dry, frost free space.


• Keep the product with all wheels on level ground
during storage, or use an original wall hanger.

1067 - 001 - 16.04.2019 Transportation, storage and disposal


- 43
10 Technical data
10.1 Technical data
For the technical data, refer to Operator's manual and
the manufacturer's website.

44 - Technical data 1067 - 001 - 16.04.2019


1067 - 001 - 16.04.2019 Technical data - 45
46 - Technical data 1067 - 001 - 16.04.2019
1067 - 001 - 16.04.2019 Technical data - 47
ORIGINAL INSTRUCTIONS
We reserve the right to make changes without prior notice.
Copyright © 2019 Husqvarna AB. All rights reserved.

114 12 39-26

www.husqvarna.com
www.gardena.com
www.mcculloch.com
2019-03-04

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