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Clesta 511, 512, 515, 517N, 518, 530X Light Inst & Operation Manual E120105

This document provides installation and operation instructions for the LIGHT MODEL IO-5000 dental light. It includes specifications, wiring diagrams and installation instructions for different mount types, as well as operating, maintenance and safety instructions. Precautions are outlined for installation, use, cleaning and replacement of parts. Electrical and environmental requirements are also specified.

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Taha Imami
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0% found this document useful (0 votes)
362 views32 pages

Clesta 511, 512, 515, 517N, 518, 530X Light Inst & Operation Manual E120105

This document provides installation and operation instructions for the LIGHT MODEL IO-5000 dental light. It includes specifications, wiring diagrams and installation instructions for different mount types, as well as operating, maintenance and safety instructions. Precautions are outlined for installation, use, cleaning and replacement of parts. Electrical and environmental requirements are also specified.

Uploaded by

Taha Imami
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LIGHT

MODEL IO-5000

AL-511T Unit Mount


AL-512T Ceiling Mount
AL-515T Track Mount
AL-517N / AL-517T
Cabinet Mount
AL-518T Wall Mount
AL-530X Swing Mount

I NSTALLATION
and
OPERATION
INSTRUCTIONS

IMPORTANT
After installation is completed, check all the bolts,
screws and fastners to confirm that they are
securely fastened.

R
TABLE OF CONTENTS

[1] SPECIFICATIONS................................................. 1
[2] CLASSIFICATION................................................ 1
[3] WIRING DIAGRAM
3-1. Unit Mount Type (AL-511T).......................... 2
3-2. Ceiling Mount Type (AL-512T)..................... 3
3-3. Track Mount Type (AL-515T)........................ 4
3-4. Cabinet Mount Type (AL-517N/AL-517T)..... 5
3-5. Wall Mount Type (AL-518T).......................... 6
3-6. Swing Mount Type (AL-530X)...................... 7

INSTALLATION INSTRUCTIONS
[4] UNIT MOUNT TYPE (AL-511T) ........................ 8
[5] CEILING MOUNT TYPE (AL-512T) . ................ 9
[6] TRACK MOUNT TYPE (AL-515T).....................11
[7] CABINET MOUNT TYPE (AL-517N/AL-517T)...15
[8] WALL MOUNT TYPE (AL-518T)........................16
[9] SWING MOUNT TYPE (AL-530X).....................20

OPERATING INSTRUCTIONS
[10] OPERATING INSTRUCTIONS1ONS................21
[11] ADJUSTING TENSION of BALANCE ARM....22
[12] HALOGEN LAMP REPLACEMENT.................24
[13] CLEANING, MAINTENANCE PARTS
& DISPOSAL ............25
[14] MAINTENANCE AND INSPECTION...............26
Intended Use of the Product

This product is intended for the exclusive use for diagnoses, treatments and relative pro-
cedures of dentistry, and must be operated or handled by the qualified dentists or by dental
staffs under the supervision of the dentist. Such dentists or dental staffs should instruct
and/or assist the patients to approach to and leave from the product. Patients should not be
allowed to operate or handle the product unless he/she is so instructed.

WARNING
Operation of a dental light under Electro Magnetic Interferences.

This equipment may malfunction by electromagnetic interferences.


Do not install dental light close to the equipment that generates electromagnetic interference
(i.e. communication equipment, elevator)
Do not use the device that creates interference (i.e. cellular phone) near this equipment.

Do not use electric surgical knife or laser knife with dental light.
Light may turns on/off by itself due to malfunction of a sensor caused by electromagnetic interferences.

Symbols

Caution
It means “caution, Type B
Manufacturer
warnings, or possibility to Applied Parts
danger”.

Environmental condition for Operation


Temperature : 41~104F (5 ~ 40℃)
Humidity : 10 ~ 80%
Pressure : 8.7~15.4 psi (600 ~ 1060 hpa)

Environmental condition for Storage


Temperature : 14~122F ( -10 ~ 50℃)
Humidity : 10 ~ 80%
Pressure : 8.7~15.4 psi (600 ~ 1060 hpa)

Environmental condition for Transportation


Temperature : 14~122F (-10 ~ 50℃)
Humidity : 10 ~ 80%
Pressure : 8.7~15.4 psi (600 ~ 1060 hpa)
WARNING
• To avoid the risk of electric shock, this equipment must only be connected to supply mains with
protective earth.
• Lamp cover becomes very hot during use.To avoid burning fingers, do not a touch lamp cover.
• Position a light head by holding light handle(s).
• Installation and service work should be conducted by an authorized installation/service personnel only.
• Always put a lamp cover on to avoid burning fingers.

WARNING: The followings are prohibited.


• To modify this equipment.
• To use the equipment under any failure condition.
• To use the equipment without doing the daily and periodical check-up.
• To wipe the plastic covers with any disinfectant or detergent that contains organic solvent.

Precautions for Installation


• Assure that the ceiling and/or framing can provide the 70 lb. (31.5kg) of dead weight capacity and the
additional force of movement and positioning of the light.
• Keep the equipment away from water.
• Keep in circumstances safe from influence by temperature, humidity, wind, sun light, air containing salts
and minerals.
• Care about stability such as inclination, vibration and impact, including handling and transportation.
• Do not keep the equipment in a place where chemicals are or where gas is emitted.
• During lifting and unpacking of the light, make sure to hold only the designated parts.
• Do not drop or hit the light.
• Do not connect to power supply other than AC120V 60HZ.
• Ground light properly prior to turning power on.
• When the installation process has been completed, verify that all the mechanical and electrical functions
are working properly.
• Thick gloves are highly recommended at unpacking.
• Do not modify this equipment.
CAUTION
Before use
• Check connection of switches and make sure that the device functions properly.
• Make sure that grounding wire is connected.
• Make sure that cables are properly and perfectly connected.
During use
• Do not use the light longer than required for examination or treatment.
• Always watch the patient and the equipment to make sure nothing is wrong.
• If anything wrong is observed with the equipment or the patient, take a proper action, such as stopping
the use of equipment as well as keeping the patient in safe.
• Keep an eye on the patient not to touch the equipment.
After use
• Turn off the light.
• Clean the equipment and get it ready for use.

CAUTION
Do not spray liquids directly onto light surfaces.
In order to prevent damage to electrical components and systems, do not apply excess cleaning solution onto
light surfaces.

NOTE
Warranty does not cover damage to equipment caused by disinfectant solutions

Replacement of parts (Except the Bulb and Lamp cover)


Replacement must be done by an professional technician(s) of our company or a company authorized by us.

[1] SPECIFICATIONS

1. Focal Distance.......................................................... 27.5"


2. Color Temperature................................................... 5000° Kelvin at 28000 Lux
3. Light Intensity.......................................................... H : 28000 Lux / 2600 FTC
M : 22000 Lux / 2000 FTC
L : 8000 Lux / 740 FTC
4. Light Pattern............................................................. 2.4" x 6.7" at 27.5"
5. Power Requirement.................................................. AC. 120V / 60 Hz
6. Bulb Type................................................................. Tungsten Halogen Type (JA 24V 60W)

[2] CLASSIFICATION
a. Protection against electric shock : Class I Equipment, Type B Applied Parts
b. Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or with
oxygen or nitrous oxide.

-1-
Remark
Connector Symbol Black dot indicates 2
NMF・・・New Mini Fit Connector male pin side
3
VL・・・VL Connector 6
SM・・・SM Connector 7
SV ・・・SV Connector 8
NH・・・NH Connector Plug Cap
M・・・Commercial
[3] WIRING DIAGRAM
3-1. Unit Mount (AL-511T)

Mode Selection Switch

Manual Sensor

Transformer Box Yoke Head

Toggle Sw with Transformer


Blue Lead Wire H (Lamp) Lamp

Blue

Blue
Blue
White
Trunk Line for Transformer (120V) Siegel Line
Round Connector

Orange Orange

-2-
Fuse Transformer DLT-1N2 Red Red
250V / 1.5A(T) White White
Primary Side Secondary Side Brown Brown
Siegel Line
Brown Purple Orange Faston Slide Connector
Terminal Block
Gray Black Rotary SW
Light Blue Blue Black Red
Brown Brown Blue Brown Lead Wire I (Lamp)
Green
Main Switch Lead Wire B Lead Wire C (Rotary SW)
Green/Yellow

Power Supply Cord 2900mm Blue Lead Wire D (Rotary SW) 50mm Brown
Lead Wire A
Lead Wire F
(Relay) Yellow Relay Lead Wire E (Rotary SW) 50mm Orange/Red
Lead Wire Brown 150mm Lead Wire Brown 100mm

Yellow
Yellow
Touchless Swich Sensor
Lead Wire Blue 150mm Lead Wire Blue 100mm
White Yellow Yellow
Red White/Gray
&$/$ Yellow Yellow White White
SHIELD White/Yellow
Earth Wire (UK Type)
Yellow White/Light Blue
Light Blue
Touchless Swich PCB.
Lead Wire G
Inside Arm Lead Wire (415)
Remark
Connector Symbol Black dot indicates 2
NMF・・・New Mini Fit Connector male pin side 3
VL・・・VL Connector 6
SM・・・SM Connector 7
SV ・・・SV Connector 8
NH・・・NH Connector Plug Cap Mode Selection Switch
M・・・Commercial
Manual Sensor
3-2. Ceiling Mount (AL-512T)

Transformer Box Arm Yoke Head

Blue
Lamp

Blue

Blue
Blue
Blue Lead Wire H (Lamp)
White
Toggle Sw with Transformer Siegel Line
Round Connector
Trunk Line for Transformer (120V)
Orange Orange
Fuse Transformer DLT-1N2 Red Red
250V / 1.5A(T) Primary Side Secondary Side White White
Brown Brown

-3-
Siegel Line
Brown Purple Orange Faston Slide Connector
Terminal Block
Gray Black Rotary SW
Light Blue Blue Black Red
Brown Brown Blue Brown Lead Wire I (Lamp)
Main Switch Green
Lead Wire C (Rotary SW)
Green/Yellow
Blue Lead Wire D (Rotary SW) 50mm Brown
Power Supply Cord 2900mm
Lead Wire F
(Relay) Yellow Relay Lead Wire E (Rotary SW) 50mm Orange/Red
Lead Wire Brown 150mm Lead Wire Brown
100mm Touchless Swich Sensor

Yellow
Yellow
Lead Wire Blue 150mm
White Yellow Yellow
Lead Wire Blue Red White/Gray
100mm Yellow Yellow White White
Earth Wire (UK Type)
SHIELD White/Yellow
Yellow White/Light Blue
Light Blue
Touchless Swich PCB.
Lead Wire G
Inside Arm Lead Wire
(Ceiling 415 Type)
Remark
Connector Symbol Black dot indicates
NMF・・・New Mini Fit Connector male pin side
VL・・・VL Connector
SM・・・SM Connector
SV ・・・SV Connector
NH・・・NH Connector Plug Cap Mode Selection Switch
M・・・Commercial

Manual Sensor
3-3. Track Mount (AL-515T)

Track Rail Transformer Box Yoke Head

Toggle Sw.Set

Blue
Lamp

Blue
Lead Wire H (Lamp)

Blue
Blue
Blue Blue
White
Trunk Line for Transformer 120V Siegel Line
Round Connector

Fuse Orange Orange Orange


250V / 1.5A(T) Transformer DLT-1N2 Red Red Red White
Primary Side Secondary Side Brown Brown White
Siegel Line

-4-
Brown Purple Orange Faston Slide Connector
Terminal Block
Gray Black Brown
Blue Rotary SW
Light Blue Blue Black Red
Brown Brown Blue Brown Lead Wire I (Lamp)
Green
Green/Yellow Main Switch
Lead Wire C (Select SW)
Blue
Power Supply Cord 500mm Lead Wire D (Rotary SW) 50mm Brown
Relay
Lead Wire M
(NDL.Track) Lead Wire E (Rotary SW) 50mm Orange/Red Touchless Swich Sensor

Yellow
Yellow
Trunl Line for Power Cord (L) Lead Wire Brown
150mm
White Yellow Yellow Red Red
Red White/Gray
Trunl Line for Power Cord (N) Yellow Yellow White White White White
Lead Wire Blue Black Black SHIELD White/Yellow
Earth Wire (Transformer Box) 150mm Yellow Yellow Yellow White/Light Blue
Transformer Section Light Blue Light Blue Light Blue
Touchless Swich PCB.

Signal Line for Track Lead Wire for Track Lead Wire for Track (Arm) Lead Wire G
Remark
Connector Symbol Black dot indicates 2
NMF・・・New Mini Fit Connector male pin side 3
VL・・・VL Connector 6
SM・・・SM Connector 7
SV ・・・SV Connector 8
Plug Cap Mode Selection Switch
NH・・・NH Connector
M・・・Commercial
Manual Sensor

Transformer Box Yoke Head

Toggle Sw. Set


Lead Wire H (Lamp) Lamp

Blue
Blue

Blue
Blue
3-4. Cabinet Mount (AL-517N / AL-517T)

White
Siegel Line
Fuse Set (N) Round Connector
Transformer DLT-1N2 Blue Blue
Orange Orange Orange
Fuse
250V / 1.5A(T) Red Red Red
White

-5-
Connector Primary Side Secondary Side Brown Brown Brown White
Siegel Line
Black Black Purple Orange Faston Slide Connector
Terminal Block
Gray Black Rotary SW
Black Red
White White Brown Lead Wire I (Lamp)
Power Source
Green
Main Switch
Lead Wire C (Rotary SW)
Blue
Lead Wire D (Rotary SW) 50mm Brown
Lead Wire F
(Relay) Yellow Relay
Fuse Set (N) Lead Wire E (Rotary SW) 50mm Orange/Red
Touchless Swich Sensor

Yellow
Yellow
White Yellow Yellow Red Red White/Gray
Yellow Yellow White White White
Black SHIELD White/Yellow
Yellow Yellow White/Light Blue
Transformer Section Light Blue Light Blue
Touchless Swich PCB.

Lead Wire (Cabinet) Inside Arm Lead Wire (Wall Type) Lead Wire G
Connect at installation site
Switch Box

Mode Selection Switch

Remark
Connector Symbol
Manual Sensor Black dot indicates
NMF・・・New Mini Fit Connector 2
male pin side
VL・・・VL Connector 3
6
SM・・・SM Connector
Toggle Sw.Set 7
SV ・・・SV Connector
8
NH・・・NH Connector Plug Cap
Fuse
250V / 1.5A(T) M・・・Commercial
Z・・・ZLP Connector
3-5. Wall Mount (AL-518T)

Blue
Blue
Blue
Blue
Blue

Blue
Brown

Brown
Transformer Box Arm Yoke Head

Blue
Blue
Blue
Blue
Blue

Blue
Brown

Brown
Terminal Block Trunk Line for Transformer 120V

Light Blue Blue

-6-
Brown Brown

Green/Yellow Blue Lead Wire H (Lamp) Lamp


Transformer DLT-1N2 White
Power Supply Cord 2000L Siegel Line
Primary Side Secondary Side Round Connector
Blue
Brown Purple Orange Orange Orange Orange
Gray Black Red Red Red
Earth 200L White White
Black Red Brown Brown Brown
Siegel Line
Blue Brown Faston Slide Connector

Green Rotary SW
Lead Wire I (Lamp)
Blue

Lead Wire F Lead Wire D (Rotary SW) 50mm Brown Lead Wire C (Rotary SW)
(Relay) Yellow Relay
Touchless Swich Sensor

Yellow
Yellow
Lead Wire E (Rotary SW) 50mm Orange/Red
White Yellow Yellow Red
Red White/Gray
Yellow Yellow White White White
Black SHIELD White/Yellow
Yellow Yellow White/Light Blue
Transformer Section Light Blue Light Blue
Touchless Swich PCB.

Lead Wire G
Lead Wire 2400mm Inside Arm Lead Wire (Wall Type)
(Wall Type)
Remark
Connector Symbol Black dot indicates 2
NMF・・・New Mini Fit Connector male pin side 3
VL・・・VL Connector Mode Selection Switch 6
SM・・・SM Connector 7
SV ・・・SV Connector 8
NH・・・NH Connector Plug Cap
M・・・Commercial
Manual Sensor
Toggle Sw. Set
3-6. Swing Mount (AL-530X)

Transformer Box PCB Box Yoke Head

Blue

Blue

Blue
Blue
Blue Lead Wire H (Lamp) Lamp
White
Trunk Line for Transformer (120V) Siegel Line
Dental Light Wire (2.7m) Round Connector

Orange Orange
Fuse
250V / 1.5A(T) Transformer DLT-1N2 Red White
White

-7-
Primary Side Secondary Side Red Brown
Siegel Line
Brown Purple Orange Orange Faston Slide Connector
Terminal Block
Gray Black Red
Brown Rotary SW
Light Blue Blue Black Red Brown
Brown Brown Blue Brown Blue Lead Wire I (Lamp)
Green
Green/Yellow Lead Wire C (Rotary SW)
Lead Wire D
Blue (Rotary SW) 50mm Brown
Power Supply Cord 1000L
White Yellow Lead Wire F
Yellow
(Relay) Yellow Relay Lead Wire E
Lead Wire Brown150mm (Rotary SW) 50mm Orange/Red Touchless Swich Sensor

Yellow
Yellow
Lead Wire Blue150mm Yellow Yellow Red Red White/Gray
Transformer Section
Yellow Yellow White White White
Black SHIELD White/Yellow
Earth Wire (for UK)
Yellow White/Light Blue
Light Blue
Touchless Swich PCB.
Lead Wire Yellow
(PCB Trunk Line) Light Blue Lead Wire G

Lead Wire Inside Arm Lead Wire(520X)


(Sensor Trunk Line)
[4] UNIT MOUNT TYPE (AL-511T)
4-1. DIMENSIONS

3/4"
25"-9/16 25"-1/2

4-2. INSTALLATION INSTRUCTIONS


* All necessary parts are included in the box.
•M3 x 6 Screw....................... 2pcs. •External Tooth Washer......... 1pce.
•M4 x 8 Screw....................... 1pce. •Yoke Cover.......................... 1pce.
•M4 x 10 Painted Screw........ 2pcs. •Intensity Switch Knob.......... 1pce.
•M5 x 8 Set Screw................. 2pcs.

1) Install the light head to the balance arm with M4 x 10 painted screws and M5 x 8 set screws.

2) Fix the ground wire to yoke post with M4 x 8 screw and washers.

3) Connect the wire harness.


1P connector : brown and brown
1P connector : blue and white
2P,4P connector : corresponding connector

4) Attach the yoke cover with M3 x 6 screws.

5) Insert the intensity switch knob onto the switch shaft.

-8-
[5]CEILING MOUNT TYPE (AL-512T)
5-1. DIMENSIONS

3/4"
25"-9/16 25"-1/2
20"-1/16

C
94"-1/2-120"-1/2

12"
40

40

16"-3/8
18"
10
C
130
Location of Light Mount (Ceiling)
in Reference to Chair Position

5-2. INSTALLATION INSTRUCTIONS


1) Secure mounting plate to the ceiling.
2) Route the power supply through the center of the mounting plate.
3) Install the leveling nuts between the mounting plate and the ceiling flange.
4) Install the ceiling flange to the mounting plate with washers and nuts supplied.
5) Insert the suspension tube into the ceiling flange and secure it with roll pin and set screws supplied.
6) Be sure the suspension tube is plumb.
7) Slide the flange cover and flange cover ring (flat side up) over the suspension tube and secure them
about half way up the tube. Use only one set screw as you will be moving this on final installation.
8) Install the light assembly to the suspension tube running the 3 wire cord up through the tube to
the ceiling flange. Secure it with 4 Allen set screws.
9) Connect the incoming power to the 3 wire cord from the light assembly. Be sure to follow the local
electrical codes.
10) Test the light for proper operation.
11) Reposition the flange cover and secure it with the flange cover ring - Secure all set screws.
1
(1) Power Supply Cable
(2) Mounting Plate
3 (3) Leveling Nut
2 (4) Washer
6
4 (5) Nut
7 (6) Ceiling Flange
5
8 (7) Socket Screw for Flange
9 (8) Suspension Tube
10
(9) Roll Pin
(10) Socket Screw for Arm
11
(11) Flange Cover
(12) Cover Ring
12
13 (13) Socket Screw for Ring
14 (14) Suspension Tube of Arm

-9-
FULL-SIZE MOUNTING TEMPLATE

6"-15/32 (REF)

6"-1/16 (REF)

4"-9 7/16"
/32
(RE Mounting Holes
F)

- 10 -
[6] TRACK MOUNT LIGHT (AL-515T)
6-1. DIMENSIONS
71"-5/8

57"-1/16

94"-1/2 to MAX110"-7/32

260

74"-13/16
24"-3/8
45"-1/4 to 69"-11/16

6-2. CEILING PREPARATION


For safety in operation as well as stability of the light source, the importance of proper ceiling
structure cannot be overemphasized. In general, a ceiling structure capable of supporting 200 lb.
dead weight is required.
A) In conventional ceilings with joists perpendicular to the center line of the light, attach the pallet
by at least 6 - 5/16 x 3" lag screws. Suitable holes are provided in pallet for most installations,
utilizing 16" or 12" cc ceiling joists. For other spacings or locations, additional holes can be cut
in pallet. (SEE FIGURE 1.)
IMPORTANT:Locate transformer end of track at headrest end of chair. - Not legrest.
B) For conventional ceilings with joists parallel to the center line of the light, cross blocks must be
installed in 3 places to allow mounting with at least 6 - 5/16 x 3" lag screws. (SEE FIGURE 2.)
C) For suspended ceilings, appropriate rigid structure must be attached to the ceiling framework to
provide 200 lb. dead weight capacity. (SEE FIGURE 3.)
Electrical
Feed Opening Used for 24" Center
Transformer End to Center Joists
Used for 16" Center
to Center Joists

FIGURE 1

5/16 x 3 Lag Bolts (6)

- 11 -
CEILING PREPARATION

Crossblocks 3 Places
24" Center to Center

FIGURE 2

FIGURE 3

- 12 -
6-3. ELECTRICAL PREPARATION
Refer to FIGURE 4 for the location of electrical feed opening in pallet, provide 3 wire, 120V, 60Hz
circuit (15 amp. fuse or breaker) through flexible conduit with enough slack to protrude at least 2"
below the pallet when installed. Terminate the conduit with 1/2" body box connector suitable for
mounting through 3/16 thickness. A readily accessible shut-off switch for this circuit is recom-
mended. Use wiring suitable for 90˚C service.

1"-5/8 DIA (Electrical 3/8" DIA HOLE


Head of Feed Opening) 1" DIA C'Bore (8Holes)
Chair
65"-1/4

6"-5/16

5" 3"-5/8

4"-1/4 11/16"
24" 8" 16"

FIGURE 4

6-4. INSTALLATION INSTRUCTIONS


1) Lead out the power supply cable from the ceiling where the track light is mounted.
2) Run the power supply cable through the pallet and mount the pallet.
3) Place track against the pallet and slightly engage two mounting bolts at the end opposite to the
electrical opening.
4) Allowing the free end to hang down slightly for access, install the conduit box connector
to the track.
5) Finish bolting the track securely to the pallet.
6) Connect the wires from the feed to the terminal block.
7) Slide the trolley onto the track (end near electrical opening) with the arrow on the trolley
oriented toward the pulley on the track.
8) Carefully guide the wire from the trolley, around the spring-loaded pulley and back toward the
end of track.
9) Attach retainer clamp to small screw in track. Clip the free end of the trolley wire into the plastic
clip near end.
10) Install rubber bumpers at the end of the track in the holes provided.

Transformer Install Rubber Plastic Z Clip To Trolley Rubber


Box Bumpers after Wire Clip (Holds Bottom Cover) Bumpers
Trolley

Connector Brown Electrical Feed Clamp (Factory Pulley End Cap


Light Blue Green/Yellow Terminal Block Installed on Wire)

- 13 -
11) Check operation of the trolley. It is factory Trolley
adjusted to provide smooth effortless travel, Adjustment
Screw
without play; however rollers can be
readjusted if necessary. Loosen the set screw Set Screw
and adjust the socket cap screw to vary roller
clearance.
Rollers

12) Unpack the transformer / housing assembly and mount it to the track with screws provided.
13) Attach the pigtail leads to the corresponding power line wires at the terminal block. Retain the
wires under the plastic clip.
14) Connect the plug-in connector to the trolley wire.
15) Carefully slide bottom cover onto the track from free end. Be sure to engage lip onto Z bracket.
16) Install the end-cap with the screws provided.
17) Slide the trolley back and forth, checking for binding or rubbing.
18) Confirm that the swing arm is properly adjusted to stay where it is placed. If necessary, move
the head up or down to expose the appropriate cross drilled nut and adjust with the tool
provided.
19) Turn on power and check electrical operation of the light.

(1) Power supply cable


(2) Pallet
(3) Track
(4) End-cup
(5) Trolley
(6) Transformer Box
(7) Light Assembly
(8) Bottom Cover
(9) Rubber bumper

- 14 -
[7] CABINET MOUNT LIGHT (AL-517N / AL-517T)
7-1-1. AL-517N DIMENSIONS

160° 130
°

13
160° 0°

89-3/4
8-3/8 24-7/16 56 1-1/32

20-5/16
35°

10-11/16
40°
16-5/16
10°
13

7-1-2. AL-517T( for Canada) DIMENSIONS


53-15/16 3/4 25-1/2

90
°
24°


15

229°
14-5/16
40°

10-11/16
40°

Φ1-11/16
26-13/16
34-5/8
29-3/4
10°

26-1/16

13

7-2. INSTALLATION INSTRUCTIONS


Wiring diagram and installation instraction , See in cabinet installation manual.

- 15 -
[8] WALL MOUNT LIGHT (AL-518T)
8-1. DIMENSIONS

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8-2. OVERALL VIEW AND MAJOR COMPONENTS

(1) Light & Balance Arm Assembly


(2) Light Pole 3
2
(3) Pole Disc
(4) Wall Plate
(5) Wall Bracket
(6) Pole Receptacle
7
(7) Retainer Metal
4

(8) Transformer 12
6

(9) PCB Bracket 9

(10) PCB 5

(11) Bracket Cover 8

(12) Front Top Cover 1 10

(13) Fromt Cover 11


13
(14) Sensor/Manual Switch

14

- 16 -
AL-518T Wall Mount Light
Mounting plate pre-installation requirement
Ceiling height should be 2200(86-5/8) or higher

Maximum reach of light head from Maximum reach of light head from
center is 2305mm (90-23/32”) center is 2305mm (90-23/32”)

Drill four(4) pilot holes with 3/16” bit, depth of 2”

mm
(inches)

508 mm
21mm 406 mm

(20”)
(13/16”) (15-31/32”)

20 mm
(25/32”)
Location for Wires
200 mm

(When internal power


(7-7/8”)

source is used)
(49” From the floor)

(1-9/16”)
40 mm

Mounting Plate
1245 mm

Wall stud Wall stud

- 17 -
8-3. Pre INSTALLATION REQUIREMENT
1) Mounting Location
The light backboard must be securely mounted to the wall studs.

DO NOT mount to metal studs.

2) Electrical Code Compliance


Confirm code requirements in your area.

3) Mounting to the backboard


1. A maximum of 71” to the top of the backboard from the floor.
2. A minimum of 8” from the top of the backboard to the ceiling.
3. It is important to locate the backboard no closer than 50” to the perpendicular wall.
4. The backboard should be approximately mid-line of the dental chair.

8-4. INSTALLATION

1) With a 3/16” drill, drill four (4) pilot holes approximately 2’ depth. See page 17.

2) Mount Wall Plate Assembly to the studs, with four (4) lag bolts and washers (Supplied).

3) Remove Bracket Cover by removing two (2)


screws from it. This cover will be attached
later on.

Bracket Cover

4) Place a level on top of Pole Receptacle left to


right and front to back, and adjust the level with
four leveling bolts.

5) Remove the retainer metal from top of pole Retainer metal

receptacle .
(This metal must be installed later on)

- 18 -
6) Light Pole Mounting
a) Insert the wires from the longer end of light
Light Pole
pole through light pole receptacle.

Wire
b) Mount light pole onto the receptacle. To make this job
easier, hold the ligth pole horizontally, and swing it right
and left while inserting into pole receptacle. Light pole

Retainer Metal
Pole
Receptacle
7) Re-attach retainer metal which was removed in step 5.

8) Connection of wiring
a. 3P connector (Orange, Red, Brown) from light pole to 3P
connector from transformer. (Orange, Red, Green)

b. 5P housing (Pink, White, Black, Yellow, Blue) to pins on PCB.

c. 1P connector (Blue) to 1P connector from 8P connector.(Blue)

Light Pole
9) Slide pole disc onto the light pole from the shorter Pole Disc

end of the pole.

Light Pole

10) Loosen four (4) set screws on the light pole Set Screw

(DO NOT remove set screws). Allen Wrench

11) Attach ligth and balance arm assembly to ligth pole : This end attaches to light pole
a. Join connectors from light poie to those from
balance arm
b. Insert balance arm stem into ligth pole.(If wires stick,
pull wires from wall bracket inside)
c. Tighten four (4) set screws loosened in step 10. These
screws also limit the swing range of balance arm. Light head attaches on this end
of balance arm

- 19 -
12) Install light head on balance arm
See Page 8, “4-2 Installation instructions” of Unit mount type

13) Connect power supply cable to proper source.

14) Connect 8P connector from sensor/manual


Front Cover
switch on front cover to 8P connector on wall
bracket.

8P Connector

15) Re-attach the bracket cover.

Bracket Cover

16) Place Front Cover over the Wal Plate (From Front Cover

upper side first, then bottom) and secure it with


tapping screws with washers supplied.

17)Attach Front Top cover and secure it with Front Top Cover

two (2) self tapping screws withwashers


suplied.

18) Slide Pole Disk down to cover the opening


around light pole on the Front Top Cover.

Pole Disc

[9] SWING MOUNT TYPE (AL-530X)


Wiring diagram and installation instractions , See the section in Dental Unit installation manual.

- 20 -
[10] OPERATING INSTRUCTIONS
10-1. MAJOR PARTS IDENTIFICATION
D C
(A) Head Assembly
(B) Balance Arm Assembly
(C) Swing Arm Assembly
1 2
5
(D) Transformer Housing Assembly
B

(1) Main Switch


(2) Mode Selection Switch
6
(3) Touchless Switch
(4) Intensity Switch
4
(5) Slot for Adjusting Tension of Balance Arm
A
(6) Slot for Adjusting Angle of Head

Unit & Ceiling Type

10-2. MAIN SWITCH


Turn on the main switch to the side marked
with ' I ' .
Power on : ' I ' Mark
Power off : ' ' Mark

Main Switch Mode Selection


10-3. MODE SELECTION SWITCH Switch
Switching modes can be changed by this switch.
This switch is located on transformer housing.
Track Type
Sensor : Touchless ON/OFF
Manual : Manual Mode (ON only)
: OFF (AL-518T, AL-530X)

10-4. TOUCHLESS SWITCH


Touchless Switch is located on the lower
part of head.
Approach a hand to the Touchless Switch when
turning on/off the light.
Reaction zone : 0 ~ 60 mm / 0" ~ 2-3/8"

10-5. INTENSITY SWITCH


Intensity Switch is located on the lower
part of yoke.
Intensity
High : Turn the intensity switch to H position Switch
Medium : Turn the intensity switch to M position
Low : Turn the intensity switch to L position
Touchless Switch

- 21 -
[11] ADJUSTING TENSION of BALANCE ARM
Fig. 11-1 for AL-511T/AL-512T/AL515T/AL-517N/AL-517T/AL-518T Type
Adjustment Bar

Slot A (for tension)

Tension Adjustment Nut

Slot B (for angle)


Hole C (Socket Screw)
Yoke Joint Cover (Black)

Fig.11-2 for AL-530X Type Adjustment Bar

Hole C (Socket Screw)

Slot A (for tension)

Slot B (for angle)

11-1. Adjustment of the tension of the balance arm


Position the angle of the balance arm so the tension adjustment nut becomes visible
just under slot A. (Fig.11-1 and Fig.11-2)
Turn the nut and adjust the tension with the adjustment bar supplied with the light.

Direction of rotation of the nut


When the light head tends to go up, turn the nut to + direction.
When the light head tends to go down, turn the nut to – direction.

- 22 -
11-2 Adjustment of the angle of the light head
11-2-1. AL-511T/AL-512T/AL-515T/AL-517N/AL-517T/AL-518T Type
1) Remove the yoke joint cover from under the balance arm.(Fig.11-1)
2) Use a 2mm hex key wrench to loosen socket screw in front of Hole C.(Fig.11-1)
3) Position the angle of the balance arm so the head angle adjustment nut becomes visible just under
the slot B. Turn the nut and adjust the tension with the adjustment bar supplied with the light.

Note : Adjusting the head without loosening the socket screw will damage the arm.

Direction of rotation of the nut for AL-511T/AL-512T/AL-515T/AL-517N/AL-517T/AL518T Type

When the light head tilts upward, When the light head tilts downward,
turn the nut to + direction. turn the nut to - direction.
Hole C

4) After adjustment is done, re-tighten the socket screw.


5) Reattach the yoke joint cover to balance arm.

Note : Unless this socket screw is re-tightened, the angle of the head will be changed during use.

11-2-2. AL-530X Type


1) Use a 2mm hex key wrench to loosen socket screw in front of Hole C.(Fig.11-2)
2) Position the angle of the balance arm so the head angle adjustment nut becomes visible just under
the slot B. Turn the nut and adjust the tension with the adjustment bar supplied with the light.

Direction of rotation of the nut for AL-530X Type


Hole C
When the light head tilts upward, When the light head tilts downward,
turn the nut to + direction. turn the nut to - direction.

3) After adjustment is done, re-tighten the socket screw.

Note : Unless this socket screw is re-tightened, the angle of the head will be changed during use.

- 23 -
11-3 Adjustment of the tension of the vertical rotation
Loosen the pan head screws to remove York caps.
Use supplied L-shaped wrench to turn the adjustment set screws (two on each side).
When adjustment is done, reattach York caps.

Adjustment set screw

Yoke Cap

Pan head screw


M3 x 5

Yoke Cap

[12] HALOGEN BULB CHANGING


CAUTION
Make sure the power supply is turned off.
Halogen bulb and surrounding parts be hot immediately after the lamp goes off. Wait until they
get cool down.

IMPORTANT
Do not touch glass with bare hand. Halogen bulb surface must be clean. Oil or body moisture
will affect bulb span of life. If glass surface is touched, clean with alcohol.

1) To install replacement halogen bulb, turn the light off and the turn lamp cover stopper
counterclockwise ( 90°,1/4 turn ) to remove the lamp cover.
2) Remove the lamp cover and disconnect the electrical connector of halogen bulb.
3) Unlock the spring clip and pull the electrical wire of halogen bulb to remove
the halogen bulb from the socket.
4) Attach the electrical wire and insert a new bulb into the housing.
5) After the new bulb is seated in the housing. Insert and lock the spring clip in position.
6) Reattach the lamp cover.
5 (1) Lamp Cover Stopper

(2) Lamp Cover

3 (3) Spring Clip

2 (4) Halogen Bulb

1 (5) Socket

- 24 -
[13] CLEANING,MAINTENANCE PARTS & DISPOSAL
1. Cleaning
CAUTION
Allow light to cool prior to cleaning.

Use a soft cloth or cotton only to gently clean surfaces. Use of other materials can scratch and
damage surfaces. Covers can be cleaned with a soft cloth or cotton moistened with alcohol.
The reflector can be cleaned with a soft and dry cloth or cotton with extreme care.

2. Maintenance Parts
Bulb, lamp cover and fuse are maintenance parts.

Period for repair and supplying parts


We will supply parts of the equipment for 10 years, after the manufacturing of this equipment is
discontinued.

3. Lifetime
Provided that the recommended and authorized care and maintenance are correctly performed,
the working
lifetime of this equipment is 10 years from the date of initial shipment from the manufacturer.

4. Disposal
This is not an infectious device, but prior to disposal make sure that no parts of the device is
infected. Follow the federal, state and local regulations for disposal.

- 25 -
[14] MAINTENANCE AND INSPECTION
Guide for daily maintenance and inspection (Maintenance and inspection by user)

Management of maintenance and inspection of medical equipment should be implemented by the


user (medical inspection). In case the user does not implement such management, it is permitted
that such management is outsourced to a qualified entity such as a medical equipment repair
company.
For safe use of this product, it is necessary that inspection should be conducted in the specified
frequency on the items described below.

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㻗 㻯㼌㼊㼋㼗㻃㼖㼚㼌㼗㼆㼋 㻥㼈㼉㼒㼕㼈㻃㼖㼗㼄㼕㼗 㻯㼌㼊㼋㼗㻃㼇㼒㼈㼖㼑㻊㼗㻃㼉㼘㼑㼆㼗㼌㼒㼑㻑 㻵㼈㼓㼏㼄㼆㼈㻃㼄㻃㼏㼌㼊㼋㼗㻃㼅㼘㼏㼅㻑
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㻶㼈㼗㻃㻶㼈㼑㼖㼒㼕㻒㻰㼄㼑㼘㼄㼏㻃㼖㼚㼌㼗㼆㼋㻃㼗㼒㻃㻶㼈㼑㼖㼒㼕㻑 㻦㼏㼈㼄㼑㻃㼗㼋㼈㻃㼖㼈㼑㼖㼒㼕
㻘 㻷㼒㼘㼆㼋㼏㼈㼖㼖㻃㼖㼈㼑㼖㼒㼕 㻥㼈㼉㼒㼕㼈㻃㼖㼗㼄㼕㼗 㻯㼌㼊㼋㼗㻃㼇㼒㼈㼖㼑㻊㼗㻃㼉㼘㼑㼆㼗㼌㼒㼑㻑
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㻚 㻥㼈㼉㼒㼕㼈㻃㼖㼗㼄㼕㼗
㻥㼄㼏㼄㼑㼆㼈㻃㻤㼕㼐 㻰㼄㼎㼈㻃㼖㼘㼕㼈㻃㼗㼋㼈㻃㼅㼄㼏㼄㼑㼆㼈㻃㼄㼕㼐㻃㼖㼗㼒㼓㼖㻃㼄㼑㼇 㼗㼋㼈㻃㼇㼈㼖㼌㼕㼈㼇㻃㼓㼒㼖㼌㼗㼌㼒㼑㻑 㻩㼒㼏㼏㼒㼚㻃㼌㼑㼖㼗㼕㼘㼆㼗㼌㼒㼑㼖㻃㼒㼑
㼋㼒㼏㼇㼖㻃㼌㼗㼖㻃㼓㼒㼖㼌㼗㼌㼒㼑㻑 㼓㼄㼊㼈㻃㻕㻕㻑
㻤㼇㼍㼘㼖㼗㻃㼗㼋㼈㻃㼗㼈㼑㼖㼌㼒㼑㻃㼒㼉
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㻹㼈㼕㼗㼌㼆㼄㼏㻃㼕㼒㼗㼄㼗㼌㼒㼑㻃㼒㼉㻃㼗㼋㼈 㻯㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼇㼒㼈㼖㼑㻊㼗㻃㼖㼗㼄㼜㻃㼄㼗 㼙㼈㼕㼗㼌㼆㼄㼏㻃㼕㼒㼗㼄㼗㼌㼒㼑㻑
㻛 㻥㼈㼉㼒㼕㼈㻃㼖㼗㼄㼕㼗 㼖㼘㼕㼈㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼖㼗㼒㼓㼖㻃㼄㼑㼇㻃㼋㼒㼏㼇㼖㻃㼌㼗㼖
㻯㼌㼊㼋㼗㻃㼋㼈㼄㼇 㼗㼋㼈㻃㼇㼈㼖㼌㼕㼈㼇㻃㼓㼒㼖㼌㼗㼌㼒㼑㻑 㻩㼒㼏㼏㼒㼚㻃㼌㼑㼖㼗㼕㼘㼆㼗㼌㼒㼑㼖㻃㼒㼑
㼓㼒㼖㼌㼗㼌㼒㼑㻑
㼓㼄㼊㼈㻃㻕㻗㻑
㻦㼒㼑㼉㼌㼕㼐㼖㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼌㼖㻃㼙㼈㼕㼗㼌㼆㼄㼏㼏㼜 㻯㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼇㼒㼈㼖㼑㻊㼗㻃㼖㼗㼄㼜㻃㼄㼗 㻤㼇㼍㼘㼖㼗㻃㼗㼋㼈㻃㼄㼑㼊㼏㼈㻃㼒㼉㻃㼗㼋㼈
㻜 㻯㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼄㼑㼊㼏㼈 㻥㼈㼉㼒㼕㼈㻃㼖㼗㼄㼕㼗
㼄㼏㼌㼊㼑㼈㼇㻑 㼗㼋㼈㻃㼇㼈㼖㼌㼕㼈㼇㻃㼓㼒㼖㼌㼗㼌㼒㼑㻑 㼏㼌㼊㼋㼗㻃㼋㼈㼄㼇㻑
㻵㼒㼗㼄㼗㼈㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼕㼌㼊㼋㼗㻒㼏㼈㼉㼗㻑㻃㻰㼄㼎㼈 㻯㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼕㼒㼗㼄㼗㼈㼖㻃㼉㼕㼈㼈㼏㼜㻑
㻔㻓 㻯㼌㼊㼋㼗㻃㼋㼈㼄㼇㻃㼕㼒㼗㼄㼗㼌㼒㼑 㻥㼈㼉㼒㼕㼈㻃㼖㼗㼄㼕㼗 㼖㼘㼕㼈㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻃㼕㼒㼗㼄㼗㼈㻃㻔㻙㻓㼲㻃㼗㼒㻃㼈㼄㼆㼋 㻷㼋㼌㼖㻃㼐㼄㼜㻃㼆㼄㼘㼖㼈㻃㼗㼋㼈 㻦㼄㼏㼏㻃㼆㼘㼖㼗㼒㼐㼈㼕㻃㼖㼈㼕㼙㼌㼆㼈㻑
㼇㼌㼕㼈㼆㼗㼌㼒㼑㻑 㼖㼑㼄㼓㼓㼌㼑㼊㻃㼒㼉㻃㼄㻃㼚㼌㼕㼈㻑
㻧㼌㼖㼆㼒㼏㼒㼕㼄㼗㼌㼒㼑㻃㼄㼑㼇
㻨㼛㼈㼆㼘㼗㼈㼖㻃㼚㼌㼓㼌㼑㼊㻃㼌㼑
㼇㼈㼗㼈㼕㼌㼒㼕㼄㼗㼌㼒㼑㻃㼗㼒㻃㼗㼋㼈
㻦㼋㼈㼐㼌㼆㼄㼏㻃㼄㼑㼇㻃㼇㼌㼕㼗㻃㼒㼑㻃㼗㼋㼈㻃㼓㼕㼒㼇㼘㼆㼗 㼄㼆㼆㼒㼕㼇㼄㼑㼆㼈㻃㼚㼌㼗㼋
㻔㻔 㻦㼄㼕㼈㻃㼈㼛㼗㼈㼕㼌㼒㼕 㻥㼈㼉㼒㼕㼈㻃㼖㼗㼄㼕㼗 㼈㼛㼗㼈㼕㼌㼒㼕㻏㻃㼄㼑㼇㻃㼆㼒㼕㼕㼒㼖㼌㼒㼑㻃㼄㼑㼇
㼈㼛㼗㼈㼕㼌㼒㼕㻃㼐㼘㼖㼗㻃㼅㼈㻃㼆㼏㼈㼄㼑㼈㼇㻑 㻅㻦㼏㼈㼄㼑㼌㼑㼊
㼕㼘㼖㼗㼌㼑㼊㻃㼗㼒㻃㼐㼈㼗㼄㼏㼏㼌㼆
㻬㼑㼖㼗㼕㼘㼆㼗㼌㼒㼑㼖㻅
㼆㼒㼐㼓㼒㼑㼈㼑㼗㼖㻃㼐㼄㼜㻃㼄㼕㼌㼖㼈㻑
㻲㼑㼆㼈㻃㼈㼙㼈㼕㼜 㻰㼄㼎㼈㻃㼖㼘㼕㼈㻃㼗㼋㼄㼗㻃㼑㼒㻃㼄㼅㼑㼒㼕㼐㼄㼏㻃㼑㼒㼌㼖㼈 㻯㼌㼊㼋㼗㻃㼐㼄㼜㻃㼑㼒㼗㻃㼉㼘㼑㼆㼗㼌㼒㼑 㻷㼘㼕㼑㻃㼒㼉㼉㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻑㻃㻦㼄㼏㼏
㻔㻕 㻲㼗㼋㼈㼕㻃㻔
㼚㼈㼈㼎 㼒㼆㼆㼘㼕㼖㻃㼚㼋㼈㼑㻃㼗㼋㼈㻃㼓㼕㼒㼇㼘㼆㼗㻃㼌㼖㻃㼒㼓㼈㼕㼄㼗㼈㼇㻑 㼕㼌㼊㼋㼗㻑 㼆㼘㼖㼗㼒㼐㼈㼕㻃㼖㼈㼕㼙㼌㼆㼈㻑
㻬㼉㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗㻃㼋㼄㼖㻃㼑㼒㼗㻃㼅㼈㼈㼑㻃㼘㼖㼈㼇㻃㼉㼒㼕㻃㼄 㻬㼉㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗
㻔㻖 㻲㼗㼋㼈㼕㻃㻕 㻃 㼏㼒㼑㼊㻃㼗㼌㼐㼈㻏㻃㼐㼄㼎㼈㻃㼖㼘㼕㼈㻃㼗㼋㼈㻃㼏㼌㼊㼋㼗 㼐㼄㼏㼉㼘㼑㼆㼗㼌㼒㼑㼖㻏㻃㼆㼄㼏㼏
㼉㼘㼑㼆㼗㼌㼒㼑㼖㻃㼆㼒㼕㼕㼈㼆㼗㼏㼜㻃㼄㼑㼇㻃㼖㼄㼉㼈㼏㼜㻑 㼆㼘㼖㼗㼒㼐㼈㼕㻃㼖㼈㼕㼙㼌㼆㼈㻑

- 26 -
NOTE

BELMONT EQUIPMENT, Division of Takara Belmont USA, Inc.


101 Belmont Drive Somerset, New Jersey 08873 U.S.A. TEL.:(732) 469-5000 / (800) 223-1192 Fax.:(732)526-6322 / (800) 280-7504
TAKARA CO, CANADA LTD.
2076 S. Sheridan Way, Mississauga, Ont., L5J2M4, Can. TEL.:(905) 822-2755 Fax.:(905)822-6203

TAKARA BELMONT CORPORATION (Manufacturer)


1-1, 2-Chome, Higashi-shinsaibashi,Chuo-ku,Osaka,Japan TEL.: 81-6-6213-5945 FAX.: 81-6-6212-3680
Book No. 1A04D4A0
Printed in Japan 0110

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