Product Manual 26518V4

(Revision B, 4/2017)
Original Instructions

MicroNet TMR® 5009FT

Fault-Tolerant Steam Turbine Control

HMI Interface Manual

Manual 26518 consists of 4 volumes (26518V1, 26518V2, 26518V3, 26518V4)

Volume 4
 Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.

This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26455, Customer
Publication Cross Reference and Revision Status & Distribution Restrictions, on
Revisions the publications page of the Woodward website:
www.woodward.com/publications

The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.

Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.

If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26455, Customer Publication
Publications Cross Reference and Revision Status & Distribution Restrictions, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.

Revisions— A bold, black line alongside the text identifies changes in this publication since the
last revision.

Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 26518v4
Copyright © Woodward, Inc. 2010-2017
All Rights Reserved
Manual 26518V4 MicroNet TMR 5009FT

Contents

WARNINGS AND NOTICES ............................................................................................................... 2 

ELECTROSTATIC DISCHARGE AWARENESS...................................................................................... 3 
REGULATORY COMPLIANCE ............................................................................................................ 4 
CHAPTER 1. GENERAL INFORMATION .............................................................................................. 5 
Introduction ................................................................................................................................................... 5 
CHAPTER 2. DESCRIPTION .............................................................................................................. 6 
CHAPTER 3. INSTALLATION PROCEDURE ......................................................................................... 8 
Introduction ................................................................................................................................................... 8 
TouchPanel Hardware .................................................................................................................................. 8 
Communications ........................................................................................................................................... 9 
Printer Setup ............................................................................................................................................... 10 
Initial Setup ................................................................................................................................................. 10 
CHAPTER 4. OPERATING PROCEDURES ......................................................................................... 11 
General Operating Procedures ................................................................................................................... 11 
Detailed Operating Procedures ................................................................................................................... 12 
REVISION HISTORY ....................................................................................................................... 34 

Illustrations and Tables

Figure 2-1. 5009FT System .......................................................................................................................... 6 

Figure 4-1. General Functions .................................................................................................................... 12 
Figure 4-2. Main Menu ................................................................................................................................ 13 
Figure 4-3. Startup Curve Screen ............................................................................................................... 14 
Figure 4-4. Start Sequence Screen ............................................................................................................ 15 
Figure 4-5. Turbine Run (Generator Unit) ................................................................................................... 16 
Figure 4-6. Monster View Screen ............................................................................................................... 17 
Figure 4-7. Analog In/Out ............................................................................................................................ 18 
Figure 4-8. Speed Control ........................................................................................................................... 19 
Figure 4-9. Contact Input ............................................................................................................................ 20 
Figure 4-10. Actuator Service ..................................................................................................................... 21 
Figure 4-11. Actuator Status ....................................................................................................................... 22 
Figure 4-12. PID Control ............................................................................................................................. 23 
Figure 4-13. Relay Outputs ......................................................................................................................... 24 
Figure 4-14. Steam Map Screen ................................................................................................................. 25 
Figure 4-15. Extraction/Admission Control Screen ..................................................................................... 26 
Figure 4-16. Auxiliary Control Screen ......................................................................................................... 27 
Figure 4-17. Cascade Control Screen ........................................................................................................ 28 
Figure 4-18. DCPL Control Screen ............................................................................................................. 29 
Figure 4-19. Generator Screen ................................................................................................................... 29 
Figure 4-20. Overspeed Test ...................................................................................................................... 30 
Figure 4-21. Trend Menu ............................................................................................................................ 30 
Figure 4-22. Extraction Trend Screen ......................................................................................................... 31 
Figure 4-23a. Alarm Screen ........................................................................................................................ 32 
Figure 4-23b. Alarm Screen ........................................................................................................................ 33 

Table 3-1. iFix TCP/IP Address Configuration .............................................................................................. 9 

Table 4-1. General Functions...................................................................................................................... 12 

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Warnings and Notices

Important Definitions
This is the safety alert symbol used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.

 DANGER - Indicates a hazardous situation, which if not avoided, will result in death or serious injury.
 WARNING - Indicates a hazardous situation, which if not avoided, could result in death or serious
injury.
 CAUTION - Indicates a hazardous situation, which if not avoided, could result in minor or moderate
injury.
 NOTICE - Indicates a hazard that could result in property damage only (including damage to the
control).
 IMPORTANT - Designates an operating tip or maintenance suggestion.

The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.

The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage.
Always wear the appropriate personal protective equipment (PPE) for
Personal Protective the job at hand. Equipment that should be considered includes but is
not limited to:
Equipment
 Eye Protection
 Hearing Protection
 Hard Hat
 Gloves
 Safety Boots
 Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.

Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.

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Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
 Discharge body static before handling the control (with power to
Electrostatic the control turned off, contact a grounded surface and maintain
Precautions contact while handling the control).
 Avoid all plastic, vinyl, and Styrofoam (except antistatic
versions) around printed circuit boards.
 Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.

Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic
materials. Wear cotton or cotton-blend materials as much as possible because these do not store
static electric charges as much as synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary.
If you must remove the PCB from the control cabinet, follow these precautions:
 Do not touch any part of the PCB except the edges.
 Do not touch the electrical conductors, the connectors, or the components with conductive
devices or with your hands.
 When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in
until you are ready to install it. Immediately after removing the old PCB from the control cabinet,
place it in the antistatic protective bag.

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Regulatory Compliance

Part number 8269-1012 is suitable for use in ordinary (non-hazardous) locations only.

Field wiring must be rated at least 75 °C for operating ambient temperatures expected to exceed 50 °C.

Peripheral equipment must be suitable for the location in which it is used.

Wiring must be in accordance with Ordinary (non-hazardous) wiring methods and in accordance with the
authority having jurisdiction.

EXPLOSION HAZARD—This equipment is not suitable for use in

Class I, Division 2 hazardous locations. It is to be used in Ordinary or
non-hazardous locations only.
Do not remove or install power supply, modules, or other equipment
while the circuit is live unless area is known to be non-hazardous.
Do not connect or disconnect equipment while circuit is live, unless
area is known to be non-hazardous.

If the equipment is used or applied in a manner not specified here-in,

the protection provided by the equipment may be impaired.

HIGH VOLTAGE—If 125 Vdc is present on the DTM terminal blocks,

there will be 125 Vdc on the discrete module cables. If power cannot
be removed from the DTM, extreme care must be taken to avoid
contact with the cables.

To comply with CE Marking under the European Low Voltage

Directive (LVD), the maximum external circuit voltage for both the
Discrete Inputs and Relay Output circuit are limited to 18–32 Vdc
maximum.

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Chapter 1.
General Information

Introduction
The technical documentation for the 5009FT Control System consists of the following volumes:

Volume 1—provides information on system application, control functionality, fault tolerant logic, control
logic, PID setting instructions, and system operation procedures.

Volume 2—provides hardware descriptions, mechanical and electrical installation instructions, hardware
specifications, hardware troubleshooting help, and basic repair procedures.

Volume 3—provides installation procedures for the 5009FT control’s personal computer based
configuration & commissioning tool software program (CCT), information on all CCT features and modes
(Configuration, Service and Run), and a lists of the control’s Modbus® * registers and DDE tag names.
*—Modbus is a registered trademark of Schneider Automation Inc.

Volume 4—provides details on installation and operation of the HMI operator control station, if provided
with your system.

The Woodward HMI™ Operator Interface was developed for use with the MicroNet TMR® 5009FT Digital
Governor for steam turbines, generators, and compressors. This manual includes installation instructions,
description and operating procedures.

This manual does not contain instructions for the operation of the complete turbine generator/compressor
system. For turbine, generator/compressor or plant operating instructions, contact the plant- equipment
manufacturer.

The following part numbers are covered in this manual:

8269-1056 Computer-Optional iFix Operator Interface (HMI)

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Chapter 2.
Description

The HMI Operator Interface is a touch screen workstation that functions as an enunciator and operator
control panel for Woodward’s MicroNet TMR® 5009FT digital control. This workstation allows an operator
to remotely view operating points, vary control setpoints, and issue run mode commands. The HMI is
comprised of an industrialized touch screen hardware package and Proficy iFix running on a Windows XP
Embedded operating system. This standard software program allows the HMI to automatically select the
correct interface screens based on how the 5009FT control has been configured. No field configuration is
necessary. The hardware package selected is the Phoenix Contact ValueLine industrial PC. Even though
the computer is fully tested and programmed before it is packaged with the 5009FT, the manual contains
basic maintenance information and a user’s guide.

The HMI is connected to the 5009FT control via two redundant Ethernet switches mounted in the control
panel: ETH1 and ETH2. Once communications between the HMI and the 5009FT control have been
established, the HMI will automatically configure its screens to match the configuration of the control.
Depending on how the 5009FT control is configured, all 5009FT run mode operations can be monitored
and performed through the HMI.

Figure 2-1. 5009FT System

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A selection of screens allows operators to monitor, control, and troubleshoot a system. These screens
display:
 All controlling parameters
 Starting sequence status
 Turbine related information
 Generator related information
 Compressor related information
 Speed, Extraction, Aux, Casc, and Limiter information
 Analog input/output information
 Discrete input status
 Discrete output status
 System alarm and shutdown information

These screens also allow access to:

 Valve stroking
 Various turbine functions such as startup, shut down, and speed/process controllers.

The HMI provides an alarm log that displays and timestamps all 5009FT alarms and trips with one-second
resolution. Connection to an optional serial printer provides a hard copy of the alarm/trip log. Refer to
Figure 2-2 for port locations.

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Chapter 3.
Installation Procedure

Introduction
This touch screen workstation is designed for industrial applications for panel mounting. The front has an
IP65 rating. The ambient temperature for operation is 5 to 55 °C (41 to 131 °F) and humidity conditions
ranging 5 to 95% relative humidity (non-condensing).

The HMI can be secured with mounting bolts and clamps provided. The recommended cutout dimensions
are 329.5 x 424.0 mm (12.972 x 16.693 in.).

The unit must be installed in an enclosure or panel mounted so that the back shell of the unit is protected
from airborne contaminates. The installation must also provide adequate airflow for the unit. To provide for
this, a minimum of two inches must be provided around the sides of the unit to insure proper airflow. When
installing the unit, enough room should be left in the back for ease of wiring.

For more information, consult the Phoenix Contact ValueLine Industrial PC User Manual.

TouchPanel Hardware
Technical Data
Ambient temperature (operating) 5 to 55 °C
Ambient temperature (storage/transport) –40 to +70 °C
Permissible humidity (relative) 5 to 95%
Display, 17-inch (dimensions/weight) 452 x 356.5 x 50 mm / 5.85 kg
Degree of protection IP65 (front), IP20 (back)
Panel Mounting / LED indicators Power, HDD, Run, Error

Electrical Data
Power supply nominal 24 Vdc
Power supply range 19.2—28.8 Vdc
Current draw, typical 1.0—1.5 A
Current draw, maximum 2.0—5.2 A
Power consumption, typical 36.0 W
Power consumption, maximum 124.8 W
RTC battery, typical life 5 years
Note: Protective earth ground and circuit ground (return) are connected.

Computer Data
Operating system Windows® 7 Ultimate SP1 (64 bit)
Processor 1.7 GHz Intel Core2™ Duo, 667 FSB, 4 MB L2 Cache
RAM 16 GB
Data memory 2.5 inch SATA solid state drive 32GB
Interfaces USB 3x Type A, USB 2.0; USB 1x Type A, USB 3.0
Serial RS-232 (configurable option) DB-9, male
Video (configurable option) VGA (DB-15, female)
NVRAM size 128 kB
Number of Ethernet ports Two RJ45 Ethernet ports (10/100/1000 Mbps)

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Display - 17 in.
Screen size, diagonal 430 mm (16.93 in.)
Screen size, horizontal x vertical 337.92 x 270.34 mm
Resolution 1280 x 1024
Type Resistive touch screen with
serial/USB interface
Brightness 350 Cd/m²
Number of colors 16.7 million
Contrast ratio 1000:1
View angle, horizontal/vertical (CR=10) 170°/160°
Installation cutout dimensions (width x height) 424.0 x 329.5 mm
Outside bezel dimensions (width x height x depth)
452.0 x 356.5 x 10 mm
Backlight life minimum 50 000 hours
Interface (configurable option) USB 1.1/2.0, Type A

Mechanical Tests
Shock test according to IEC 60068-2-27 15 g, 11 ms impulse
Vibration resistance according to IEC 61131-2 Hard Drive: 0.5g

Conformance With EMC Directives

Developed according to IEC 61000-6-2
IEC 61000-4-2 (ESD) Criterion B
IEC 61000-4-3 (radiated-noise immunity) Criterion A
IEC 61000-4-4 (burst) Criterion B
IEC 61000-4-5 (surge) Criterion B
IEC 61000-4-6 (conducted noise immunity) Criterion A
IEC 61000-4-8 (noise immunity against magnetic fields) Criterion A
EN 55022 (noise emission) Class A

Approvals
CE
UL, cUL UL 508
UL, cUL Class I, Division 2, Groups A, B, C, D
UL 1604

For more information, consult the Phoenix Contact ValueLine Industrial PC User Manual.

Communications
The HMI has multiple communication ports. The HMI’s “Ethernet 1” communication port is used for 5009FT
to HMI communications. The “Ethernet 2” communication port is used for backup communications in case
the Eth 1 network fails.

As shipped, the 5009FT system should begin communicating once the appropriate network cable(s) have
been connected. The default configuration for the HMI will communicate with either port and either
network on MicroNet TMR CPU’s in Kernel A or B. The following are the default HMI computer and
MicroNet TMR CPU IP addresses that are programmed for iFix communications:

Table 3-1. iFix TCP/IP Address Configuration

Ethernet Ports HMI Computer Kernel A CPU Kernel B CPU

Primary 172.16.100.45 172.16.100.47 172.16.100.48
Subnet 255.255.0.0 255.255.0.0 255.255.0.0
Secondary 192.168.128.27 192.168.128.21 192.168.128.22
Subnet 255.255.255.0 255.255.255.0 255.255.255.0

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Manual 26518V4 MicroNet TMR 5009FT
If the 5009FT port/IP settings have been changed from the defaults, the HMI will not communicate unless
the MicroNet TMR IP addresses as well as related iFix settings on the HMI computer have been modified
as well.

The HMI communicates via Modbus slave ID/numbers 1 and 2. There are 4 more Modbus slave ports
available, which are defaulted to Modbus slave or device numbers 3, 4, 5, and 6. Note that changing
some communication protocol settings and device numbers may require a control reboot in order for
those communications to resume properly. This can be achieved via AppManager or by going into and
then out of the “Full Configuration Menu” on the CCT.

Any 5009FT control serial port configured for Modbus communications can be used to communicate with a
user DCS. For successful Modbus communications the respective 5009FT Modbus port’s settings must
configured to match the DCS’s communication port settings. Special care must be taken to ensure there is
no conflict of Modbus slave numbers from devices connected to the 5009FT networks.

Printer Setup
If a printer is to be used with the HMI to print out the alarm log, it must be connected to the HMI’s port.

Initial Setup
Upon power up, the HMI performs a set of diagnostic tests before it switches to its Run mode and is
ready for operation. These diagnostic tests take several minutes to perform, in which time the application
screens will not be visible. If the HMI is not communicating with the 5009FT control, it may take up to 2
minutes before application screens are visible.

After all diagnostic tests are passed the application’s Main Menu screen will appear. If a
“COMMUNICATION FAULT” message is displayed across the top of the screen verify that the 5009FT to
HMI communications cable connections are correct and that the 5009FT ports settings are correctly set.

When the HMI is in the Run Mode, the operator can then go to any of the operational screens and view
and/or change the 5009FT controls running parameters. If the 5009FT is not communicating to the HMI,
the operator will still be able to go to the screens, but will not be able to issue any commands or view
5009FT parameters.

It is recommended that the HMI’s time and date be set as part of the HMI’s initial setup. Refer to the
“Setting Time and Date” procedure below for setting instructions.

Setting the Time and Date

The HMI uses the computers clock for its time and date information for display throughout the HMI
screens. The time and date on the HMI can be set via the windows operating system as would typically
be set on a Windows computer.

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Manual 26518V4 MicroNet TMR 5009FT

Chapter 4.
Operating Procedures

General Operating Procedures

This chapter describes the options and features that are available through the HMI. This manual should
not be used as an operational manual for the turbine control. Refer to Volume 1 of the MicroNet TMR®
5009FT manual for more information on the operation and control functions of the 5009FT control.

The HMI is an industrial hardened touch screen workstation. Several “screens” with graphics, monitor
boxes, and push buttons have been set up for ease of turbine operation. The graphics are self describing
and show pictures of valves, turbines and other standard plant equipment. The monitor boxes show
references, inputs, outputs and other measurements in easy to read numerical format. The push buttons
are used to raise or lower setpoints, enable or disable functions, or to move from one screen to another.
The push buttons will change intensity or color when selected to inform the operator when they have
been received by the touch screen of the HMI.

If the 5009FT control is configured to receive commands from the HMI, all control operations can be
performed through the HMI. If not, the HMI can serve as a system monitor.

Notes Regarding This Chapter

Visibility—This term is used to reference when a gauge or function is displayed on the HMI (such as
enable / disable buttons). Visibility largely depends on how the 5009FT is configured. For example, if
configured for a single valve turbine, no extraction data or gauges will appear.

Modbus Data Written to the Control—Modbus data sent to the control can be limited via the
configuration. Using the CCT, any link’s Write capability can be disabled by selections made on the
Communications page. See the 5009FT manual Volume 3 for more details.

ENABLE/DISABLE buttons—These are 'active' buttons which change once they are pressed. i.e. If the
button says ENABLE the function will be enabled when pressed, the button will then change to DISABLE.

Note that commands written to the control via Modbus are pulsed signals. The control will respond to the
last input received whether from a discrete input, the CTT, the OpView™, or another Modbus source.

Lost Communication
If the HMI is not communicating to the 5009FT, a COMMUNICATION FAULT' message will appear on
every screen. Screens can still be paged through, however, all control variables will be corrupt and
gauges that were previously hidden will appear.

Upon loss of communications between the HMI and the 5009FT control, the 5009FT will generate an alarm.
Turbine control will not be affected. No commands from the HMI will be executed until the communications
link is restored.

Once communications have been re-established all commands from the HMI will be accepted except
'entered' values (see Turbine control Screen Description). The 5009FT alarm (communications failed)
must be reset before 'entered' values are accepted.

Units
The HMI will display the units of measure that have been configured in the Program Mode of the 5009FT
control for each function.

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Local/Remote
The 5009FT's Local / Remote function allows an operator to disable some or all remote operator panels.

If the 5009FT is configured to accept a Local/Remote input from the HMI, a Local/Remote push button will
appear on the MAIN MENU and DYNAMICS / TREND MENU screen. It displays the action which will take
place if the button is pressed (same as enable / disable buttons). There is also a status indication on all
screens (except Trend screens) signifying Local/Remote status.

Refer to 'Local / Remote' of Volume 1 and 'CPU Communications' of Volume 3 of the MicroNet TMR
5009FT manuals for more information.

Emergency Trip
The 5009FT control is defaulted to not accept an emergency shutdown (ESD) command from the HMI. If
the 5009FT is configured to accept an ESD from the HMI, the ESD command button is displayed in the
top right corner of all screens. The HMI emergency trip utilizes a two step process to avoid accidental
shutdowns. The following procedure explains the two step emergency trip. Refer to Figure 4-2 for location
of the ESD buttons.

1. Press the Emergency Trip (ESD) button.

2. Press the continue button to verify the emergency trip or the cancel button to cancel (a popup
window will appear).
3. The 5009FT will shut down immediately.

General Screen Functions

Depending on how the 5009FT is configured, complete system control to simple monitoring can be
accomplished at the touch screen. There are basic functions which can be performed or viewed from all
of the HMI screens (except where noted):

Figure 4-1. General Functions

Table 4-1. General Functions

1 Alarm button for alarm screen display

2 Alarm/Trip Status
3 HMI close (only on the Main Menu screen)
4 SD button for an emergency shutdown
5 Norm SD button for a controlled shutdown
6 Reset button to Reset Acknowledged alarms
7 Time, Speed, HP valve, LP valve, and controlling parameters 1 and 2 are always available

Detailed Operating Procedures

The following section describes HMI buttons and status indications, their function, and when they appear
on the HMI (visibility). Items contained under General Screen Functions in the previous chapter are not
described in this section. Visibility for all command buttons (buttons which communicate to the 5009FT
control to perform a function) is dependent on the Modbus being enabled. Refer to volume 1 and volume
3 of this manual series for additional information on Modbus addresses and enabling / disabling the
Modbus (local / remote).

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Main Menu
The Main Menu screen is used as a focal point to access the other screens. In most cases it is required to
return to the Main Menu to proceed to another screen. It contains push buttons to access the other
screens and the Trend menu.

Figure 4-2. Main Menu

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Startup Curve Screen

This screen is used to start the turbine and ramp to rated speed or the minimum controlling speed. The
Startup screen displayed will be different depending upon the configured values in the 5009FT control.
Speed raise/lower buttons as well as a Go To button are available on this screen to control speed.

Figure 4-3. Startup Curve Screen

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Sequence Graphics
This screen allows the user to immediately see which part of a sequence the control is currently in. This is
indicated by the green light as shown in Figure 4-4.

Figure 4-4. Start Sequence Screen

In addition to sequence step status and the typical header functions, the elapsed time for any sequence step
can be view in the bottom right corner of each sequence.

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Turbine Run Screen

A graphic representation is displayed according to turbine type and application as configured in the
5009FT. Setpoints can be adjusted and control functions may be enabled / disabled from this screen.
This screen gives indication of all configured setpoints and inputs as well as breaker status (generator
config.), valve demand(s).

Figure 4-5. Turbine Run (Generator Unit)

Remote Setpoints will display for each feature as configured. Basic information for each controller is
displayed on this screen. More detailed information can be found on the page for each individual
controller.

Dynamics Adjustment
Adjustment to each controller's PID settings can only be performed through the CCT.

To learn more on how to dynamically tune a steam turbine, reference Volume 1, of the MicroNet TMR
5009FT Control - Dynamic Adjustments.

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Monster View Screen

(accessed from Turbine Run screen only)

The Monster View Screen is a monitor only screen. This screen is provided for large views of the basic
control parameters.

Figure 4-6. Monster View Screen

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Analog Input/Output Screen

nalog In / Out is monitor screen which displays configured analog inputs and outputs in units and mA
format as well as speed sensors and actuator drivers. This screen is very useful for troubleshooting.

Figure 4-7. Analog In/Out

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Controlled Shutdown
The operator can initiate and abort a controlled shutdown from any screen. The shutdown can be
monitored from the startup curves screen.

Speed Control Screen

Setpoints can be adjusted and from this screen. This screen is used to control and monitor speed and the
HP and LP limiters. Load may also appear on this page depending on configuration.

Entering a Setpoint
 Press the set button. A keypad will pop-up.
 Enter the desired setting.
 Press ENTER. The setpoint will be entered, sent to the control, and the keypad will disappear.
 Press the “Go To” button and the control begin to ramp to the setting at the 'entered rate' (defaulted
to the 'slow rate').

This process can be aborted by simply pressing a raise or lower arrow for the appropriate setpoint. If a
setpoint is entered that exceeds the maximum or minimum of the range available, the setpoint will ramp
to the extent of the available range. i.e. If the maximum speed setting (Max Control Setpoint) were 3780
rpm and 4000 was entered, the setpoint would be limited to 3780. The 5009FT will not allow the entered
speed value within a critical band.

Figure 4-8. Speed Control

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Speed Dynamics
The Speed PID has two sets of dynamics; Off-Line and On-Line. The dynamics mode currently in use is
displayed on the HMI. When the 5009FT changes from Off-Line to On-Line mode the HMI will also
change to reflect the current mode. On-Line or Off-Line dynamics can be viewed by selecting the desired
mode through the HMI - this does not change which mode the 5009FT control is currently using, only
which set of dynamics is viewed. All dynamics are adjusted via the CCT only.

Refer to Volume 1 of the 5009FT manual series for information on tuning as well as On-Line vs. Off-Line
dynamics.

Contact Input Screen

Contact input configuration and status is displayed. This screen is very useful for troubleshooting.

Figure 4-9. Contact Input

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Actuator Service Screen

In order for the actuator valves to be stroked, several permissives must be met. The 5009FT control must
be in a shutdown mode and the speed of the turbine must be 0 RPM. The stroking ENABLE/DISABLE
button(s) remain hidden until the permissives are met. Refer to Volumes 1 and 3 for more information
regarding valve stroke and calibration procedures. To stroke an actuator, click/touch the appropriate
position demand value.

Figure 4-10. Actuator Service

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Actuator Status Screen

The actuator status screen is available to let the operator know which channels are configured and used.
It can also be used to monitor valve demands to those valves that are configured.

Figure 4-11. Actuator Status

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PID Control Screen

The PID Control screen shows all of the configured 5009FT PID outputs and setpoints in a bar graph form.
Setpoints can be adjusted and the enabled/disabled statuses of control functions can be monitored. This
screen is particularly useful in viewing how the different control loops interact with one another.

Bar Graphs display process value (PV), setpoint (SP) and load or valve demand(s). The bar graph is
displayed in percentage. The numerical display on the bottom of the gauge is actual units for control
parameters and percentage for valve demands. The PID gauge displays the PID's output.

Figure 4-12. PID Control

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Relay Output Status Screen

Relay configuration and status is displayed. The 5009FT control can be configured to allow an external
DCS to control any of the 10 configurable Relays through a Modbus communication port. If Modbus
relays are programmed the Modbus Relay screen can be accessed from this screen.

Figure 4-13. Relay Outputs

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Steam Map Screen

The Steam Map screen displays the steam map configured in the control. It also allows for some basic
control functions related to the flow of steam and the turbine’s operating point on the map.

Figure 4-14. Steam Map Screen

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Extraction, Admission, EXTR/ADM Control Screen

This screen contains functions used when enabling extraction, admission, or extr/adm.

Figure 4-15. Extraction/Admission Control Screen

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Auxiliary Control Screen

This screen contains functions used when enabling the Auxiliary Controller. Units displayed and the affect
this controller has on the turbine operation will vary depending on how the 5009FT is configured. See the
5009FT manual Volume 1 for more information.

Figure 4-16. Auxiliary Control Screen

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Cascade Control Screen

This screen contains functions used when enabling the Cascade Controller. Units displayed and the
affect this controller has on the turbine operation will vary depending on how the 5009FT is configured.
See the 5009FT manual Volume 1 for more information.

Figure 4-17. Cascade Control Screen

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Decoupling Control Screen

This screen contains functions used when enabling the Decoupling Controller. Units displayed and the
affect this controller has on the turbine operation will vary depending on how the 5009FT is configured.
See the 5009FT manual Volume 1 for more information.

Figure 4-18. DCPL Control Screen

Generator Screen
This screen contains functions used in a Generator application.

Figure 4-19. Generator Screen

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Overspeed Test Screen

Testing of the mechanical and electrical overspeed devices can be monitored from this screen. To
perform an overspeed test, refer to the 5009FT manual Volume 3.

Figure 4-20. Overspeed Test

Main Trends Screen

This menu (similar to Main Menu) contains buttons to access trend screens for configured PIDs.

Figure 4-21. Trend Menu

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Trend Screens
Trend screens provide trend of setpoint, PID output, and control input captured at a one second scan
rate. This screen also contains several of the parameters and adjustments on the corresponding
dynamics screen. Display buttons, found below the trend graph, are used to show all or one of the
available parameters. The color of the text on the display button is also the color of the trend.

Figure 4-22. Extraction Trend Screen

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Alarm Screen
The Alarm Log screen displays 5009FT alarms and trips. Active alarms / trips appear in red with an
asterisk next to the description. ALM ACK clears the asterisk and RESET will reset the alarm if it is no
longer active, turning the text white. The RESET button operates the same way as the reset contact input.
Once an alarm has been acknowledged and reset, it may be removed from the Alarm Log by pressing
CLEAR. It will then be stored in the Alarm History. The last 500 alarms and trips are stored in the Alarm
Log and Alarm History. The arrow buttons on the right of the Alarm Log and Alarm History screen are
used to scroll up and down the list of alarms.

Figure 4-23a. Alarm Screen

The Alarm Log can be sent to a printer connected to the HMI. After connecting the printer, press the
PRINTER button on a screen to print a screen capture of the content on that screen.

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Historical Alarm Screen

(accessed from ALARM screen only)

The Alarm History screen is the same as the Alarm Log screen except that alarms cannot be cleared. The
last 500 alarm conditions are displayed.

The PRINTER button on this screen serves the same function as the button on the Alarm Log screen. A
screen shot will be sent to the printer configured on the HMI.

Figure 4-23b. Alarm Screen

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Revision History

Changes in Revision B—
 Updated part number of HMI covered in this manual.
 Updated Computer Data for Valueline PPC 3000.
 New Figures in Chapter 4 for iFix 5.8.

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