UNIT-2 IC Engine & RAC
UNIT-2 IC Engine & RAC
of
Mechanical Engineering and Mechatronics
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Unit-2
Introduction to IC Engines and RAC
By
Mr. Mahendra Singh
Department of Mechanical Engineering
MIET, Meerut 1
Syllabus
IC Engine: Basic Components, Construction and Working of Two stroke
and four stroke SI & CI engine, merits and demerits, scavenging process;
Introduction to electric, and hybrid electric vehicles.
3
I.C. Engine
Q.2 Define an Internal Combustion Engine.
4
I.C. Engine
Q .3 What is External Combustion Engine?
5
Q .4 What is the difference between ICE and ECE ?
I.C. Engine
Ans:
6
I.C. Engine
Q.5 What are Advantages of I.C. Engine ?
These are the following advantages of an I.C. Engine
Mechanical Simplicity
Low initial cost due to absence of boiler, turbine
condenser etc
High efficiency than external combustion engine
Power to weight ratio is high
Very suitable for small power requirement applications
Starting time is very less
Requires less maintenance
7
Q. 6 What are the Disadvantages
I.C. Engineof I.C. Engine?
These are the following disadvantages of an I.C.
Engine
Variety of fuels that can be used is limited to very fine
quality gaseous and liquid fuel.
Fuel used is very costly like gasoline or diesel.
Engine emissions are generally high compared to
external combustion engine.
Not suitable of large scale power generation.
In case of reciprocating internal combustion noise is
generated due to detonation.
8
I.C. Engine
Q.7 Give the Classification of I.C. Engine.
On the basis of strokes used
Two Stroke cycle Engines
Four Stroke Cycle Engines
9
On the basis of types of fuel used
Petrol Engines
Diesel Engines
Gas Engines
10
On the basis types of cooling system used:
Air cooled engines
Water cooled engines
12
Q.9 Define TDC andI.C.
BDCEngine
in an I.C.E.
Top-Dead-Center (TDC): It is position of the piston when it is farthest from the
crank shaft.
13
Q .10 What do meanI.C.
by stroke
Enginein an IC Engine?
14
I.C. Engine
Q .11 Define Bore, Swept volume and clearance Vol..
Bore (D): Inner diameter of the cylinder or diameter
of the piston face.
17
Q.14 Explain with suitable sketches the working of
Four Stroke SI Engines.
18
Working:
Suction Stroke:
Piston moves down from TDC to BDC.
Inlet valve is opened and the exhaust valve is closed.
Pressure inside the cylinder is reduced below the atmospheric
pressure.
The mixture of air fuel is sucked into the cylinder through
the inlet valve.
Compression Stroke:
Piston moves up from BDC to TDC.
Both inlet and exhaust valves are closed.
Temperature and pressure increased due to compression of air
fuel mixture in the cylinder.
19
Power or Expansion Stroke:
The burning gases expand rapidly.
Gases exert an impulse (thrust or force) on the piston.
The piston is pushed from TDC to BDC.
This reciprocating motion of the piston is converted into rotary motion of
the crankshaft through connecting rod.
Both inlet and exhaust valves are closed.
Exhaust Stroke:
Piston moves upward from BDC to TDC.
Exhaust valve is opened and the inlet valve is closed.
The burnt gases are forced out to the atmosphere through the exhaust
valve.
The inlet valve opens slightly before TDC and the cylinder is ready to
receive fresh charge to start a new cycle.
20
Q.15 Explain with suitable sketches the working of
Four Stroke CI Engines.
21
Working:
Suction Stroke:
Piston moves from TDC to BDC.
Inlet valve is opened and the exhaust valve is closed.
The pressure inside the cylinder is reduced below the atmospheric
pressure.
Fresh air from the atmosphere is sucked into the engine cylinder
through air cleaner and inlet valve.
Compression stroke:
Piston moves from BDC to TDC.
Both inlet and exhaust valves are closed.
The only air is drawn during suction stroke is compressed to a high
pressure and temperature.
22
Power or expansion stroke:
Fuel (diesel) is injected inside the cylinder with the help of fuel
injector.
The burning gases expand rapidly and push the piston from TDC to
BDC.
This movement of piston is converted into rotary motion of the crank
shaft through connecting rod.
Both inlet and exhaust valves are closed.
Exhaust Stroke:
Piston moves from BDC to TDC.
Exhaust valve is opened the inlet valve is closed.
The burnt gases are forced out to the atmosphere through the exhaust
valve.
The inlet valve opens slightly before TDC and the cylinder is ready to
receive fresh air to start a new cycle. 23
Q.16 Write down the differences between SI and CI Engines.
I.C. Engine
S. No. SI Engine CI Engine
It works on OTTO Cycle or constant volume heat It works on DIESEL Cycle or constant pressure
1
addition. heat addition.
During the intake or suction process, air and fuel During the intake or suction process, only air is
2
are used. used.
The fuel used Petrol which is highly volatile. Self The fuel used Diesel which is low volatile. Self-
3
Ignition temperature is high. ignition temperature is low.
4 The fuel is supplied by Carburetor. The fuel is supplied by Injector.
5 The maintenance cost is low. The maintenance cost is high.
6 It is used in Small Vehicles. It is used in Heavy Vehicles.
7 The compression ratio is 6 to 10. The compression ratio is 16 to 22.
8 The starting of this engine is easy. Starting is a little difficult comparatively SI engine.
25
Q.18 Explain with suitable sketches the working of
Two Stroke SI Engines.
Working:
Compression and Ignition:
The piston moves from (BDC) to
(TDC).
Both transfer and exhaust
ports are covered by the
piston.
Air fuel mixture is compressed
by moving piston. The pressure
and temperature increases at
the end of compression. 26
As piston almost reaches the top dead center. The air
fuel mixture inside the cylinder is ignited by means of
an electric spark produced by a spark plug.
27
Expansion and Exhaust:
The burning gases expand in the cylinder. The burning
gases force the piston to move down. Thus useful work
is obtained.
When the piston moves down, the air fuel mixture
in the crankcase is partially compressed.
This compression is known as crank case
compression.
At the end of expansion, exhaust port is
uncovered. Burnt gases escape to the atmosphere.
Transfer port is also opened.
28
Q.19 Explain with suitable sketches the working of
Two Stroke CI Engines.
Working:
Compression and ignition:
The piston moves upwards from
(BDC) to (TDC). Both transfer and
exhaust ports are covered.
Air which is transferred already into
the engine cylinder is compressed by
moving piston.
The pressure and temperature of the
air increases. 29
Piston almost reaches the top dead center. The
fuel is injected into the hot compressed air inside
the cylinder.
30
Expansion and Exhaust:
The burning gases expand in the cylinder.
Burning gases force the piston to move down. Thus
useful work is obtained.
Volumetric efficiency and Thermal efficiency is Volumetric efficiency and Thermal efficiency is
7
high low
8 Heavy and bulky Light and compact
32
Q.21 What is Scavenging process?
Scavenging is a process of
pushing exhaust gases out of the
cylinder.
40
I.C. Engine
Electric Vehicles
Advantages:
Better for the environment.
Electricity is less expensive than fuels.
Less maintenance at a lower cost.
Produce less noise.
Disadvantages:
EVs have short ranges for driving.(100 to 400 km)
Charging can take a lot of time.
Initial investment is high.
Charging stations are not available everywhere.
41
Q.23 What is hybrid vehicle? Give the classification of hybrid
vehicles?
A hybrid electric vehicle (HEV) is a type of hybrid vehicle that
combines a conventional internal combustion engine (ICE)
system with an electric propulsion system .
42
HybridI.C. Engine
Electric Vehicles
43
Types of Hybrid Vehicles
Parallel Hybrid
Toyota Camry, Honda Accord, Toyota Prius, Hyundai Sonata,
etc.
Series Hybrid
BMW i3, Kia Optima, Ford Fusion, Chevrolet Volt, etc.
Plug-in Hybrid
BMW 330e, Hyundai Ioniq Plug-in Hybrid, Volvo XC40
Mild-Hybrid
Maruti Suzuki Ertiga, Ciaz, Baleno, etc.
44
I.C. Engine
Advantages of Hybrid Cars
Cleaner Emission: Compared to the ICE engine, hybrid
cars produce less emissions and it is environmental friendly.
47
KME 101-T
Refrigeration
Its meaning and application, unit of refrigeration;
Coefficient of performance, methods of refrigeration,
construction and working of domestic refrigerator,
concept of heat pump. Formula based numerical
problems on cooling load.
48
Q.1 Define refrigeration and refrigerant. What are the
applications of refrigeration in different fields.
Refrigeration is a process of maintaining lower temperature compare to
surrounding temperature.
2. Chemical refrigeration
3. Industrial refrigeration
4. Transport refrigeration
5. Air-conditioning
50
Q.2 Give the name of any four environment friendly
refrigerants.
51
Q.3 Explain the term 1 tonne of refrigeration. What are the
methods of refrigeration.
52
Methods
I.C.for Refrigeration
Engine
Natural Refrigeration Methods
Natural ice for refrigeration
Evaporative Cooling
Artificial Refrigeration Methods
Gas refrigeration system
Vapour Compression refrigeration system
Vapour absorption system
Artificial Refrigeration Methods
Gas refrigeration system
Vapour Compression refrigeration system
Vapour absorption system 53
Q.4 Define refrigerator and heat pump.
Clausius Statement: “It is impossible to construct a
device which operates on a cycle and transfer heat from
low temperature body to high temperature body without
any external work.”High Temperature
Reservoir TH
QH
R
QL
Low Temperature
Reservoir
TL
Refrigerator
High Temperature Refrigerator works on the Clausius
Reservoir
statement.
TH It absorb the heat from the low
QH temperature medium and rejects
heat into high temperature medium
R W
by consuming external work.
QL
Refrigerator used to maintain low
TL temperature as compared to
Low Temperature surrounding.
Reservoir
Refrigerator
High Temperature
Reservoir 𝑫𝒆𝒔𝒊𝒓𝒆𝒅 𝑬𝒇𝒇𝒆𝒄𝒕
𝑪𝑶𝑷𝑹 =
𝑾𝒐𝒓𝒌 𝑹𝒆𝒒𝒖𝒊𝒓𝒆𝒅
TH
𝑪𝒐𝒐𝒍𝒊𝒏𝒈 𝑬𝒇𝒇𝒆𝒄𝒕
QH 𝑪𝑶𝑷𝑹 =
𝑾𝒐𝒓𝒌 𝑹𝒆𝒒𝒖𝒊𝒓𝒆𝒅
R W
QL
TL
Low Temperature
Reservoir
Heat Pump
High Temperature
Heat Pump works on the Clausius
Reservoir
statement.
TH It absorb the heat from the low
QH temperature medium and rejects
heat into high temperature medium
H.P W
by consuming external work.
QL Heat pump used to maintain High
TL temperature as compared to
surrounding.
Low Temperature
Reservoir
Heat Pump
High Temperature
Reservoir 𝑫𝒆𝒔𝒊𝒓𝒆𝒅 𝑬𝒇𝒇𝒆𝒄𝒕
𝑪𝑶𝑷𝑯.𝑷. =
𝑾𝒐𝒓𝒌 𝑹𝒆𝒒𝒖𝒊𝒓𝒆𝒅
TH
𝑯𝒆𝒂𝒕𝒊𝒏𝒈 𝑬𝒇𝒇𝒆𝒄𝒕
QH 𝑪𝑶𝑷𝑯.𝑷. =
𝑾𝒐𝒓𝒌 𝑹𝒆𝒒𝒖𝒊𝒓𝒆𝒅
H.P W
QL
TL
Low Temperature
Reservoir
Refrigerator & Heat Pump
High Temperature High Temperature
Reservoir Reservoir
TH = Tatm. TH TH
QH QH
R W H.P. W
QL QL
TL TL TL = Tatm.
Low Temperature Low Temperature
Reservoir Reservoir
Q.5 Derive the relation between &
Refrigerator theHeat
COP of refrigerator
Pump
and heat pump.
Coefficient of Performance
The efficiency of a refrigerator and heat pump is expressed in
terms of the coefficient of performance (COP).
62
1. COMPRESSOR:
63
2. CONDENSER
Refrigerant comes from throttling device enters into the evaporator at very
low temp and pressure.
Air-Conditioning
Its meaning and application, humidity, dry bulb, wet
bulb, and dew point temperatures, comfort
conditions, construction and working of window air
conditioner.
68
Q.1 Define the term ‘air-conditioning’. What are
the different applications of air- conditioning.?
Air-Conditioning is a process of controlling air
temperature, humidity, ventilation, filtration and air
circulation in a space (Building or Vehicle).
Applications of air- conditioning:
Residential and office buildings
Hospitals and cinema halls
Libraries, museums, computer canters
Transport vehicles : Car, bus, aircraft etc
Food and process industries
Production shop laboratories. 69
Q.2 Define the following
(i) Dry Air (ii) Atmospheric air (iii) Saturated air
(i) Dry air : It is a mixture of nitrogen, oxygen, and small
amounts of some other gases.
71
(ii) Relative Humidity(ϕ):
73
Q.5 Define the following: (i) Dry Bulb Temperature
(ii)Wet Bulb Temperature (iii) Dew point Temperature
In psychrometry, a
psychrometer comprises
of a dry bulb and a wet
bulb thermometer.
74
(i) Dry Bulb Temperature (Tdb or T)
T
Pv
Tdb
1
Tdp 2
S
76
The air in atmosphere contain moisture (water vapour).
Denoted by Tdp.
77
Q.6 Explain the human comfort. What are the conditions
for comfort air conditioning?
Human Comfort refers to the control of temperature and
humidity of air and its circulation.
79
I.C.Air
Window Engine
Conditioner
Window air conditioner is
sometimes referred to as room
air conditioner.
81
Window
I.C.AirEngine
Conditioner
Compressor
84
Evaporator
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