0% found this document useful (0 votes)
300 views

Illustrated Parts Manual: Model 1250AJP

Uploaded by

alban eric
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
300 views

Illustrated Parts Manual: Model 1250AJP

Uploaded by

alban eric
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 406

Illustrated Parts Manual

Model
1250AJP

3121172

August 15, 2013


REVISION LOG

GROUND MODULE MODULE IDENTIFICATION

MODULE ON MACHINES MODULE ON MACHINES


“WITHOUT UGM” “WITH UGM”
(UNIVERSAL (UNIVERSAL
GROUND MODULE) GROUND MODULE)

March 30, 2004 - Original Issue Of Manual (Edited to B/M 0010609 Revision 3)
July 15, 2004 - Revised Manual (Edited to B/M 0010609 Revision 4)
October 28, 2004 - Revised Manual (Edited to B/M 0010609 Revision 5)
February 24, 2005 - Revised Manual (Edited to B/M 0010609 Revision 7)
January 5, 2006 - Revised Manual (Edited to B/M 0010609 Revision 14)
April 30, 2006 - Revised Manual (Edited to B/M 0010609 Revision 15)
August 15, 2006 - Revised Manual (Edited to B/M 0010609 Revision 16)
January 15, 2007 - Revised Manual (Edited to B/M 0010609 Revision 17)
June 1, 2007 - Revised Manual (Edited to B/M 0010609 Revision 21)
October 20, 2007 - Revised Manual (Edited to B/M 0010609 Revision 25)
January 15, 2008 - Revised Manual (Edited to B/M 0010609 Revision 26)
July 31, 2008 - Revised Manual (Edited to B/M 0010609 Revision 32)
January 25, 2009 - Revised Manual (Edited to B/M 0010609 Revision 32)
July 27, 2009 - Revised Manual (Edited to B/M 0010609 Revision 41)
December 15, 2009 - Revised Manual (Edited to B/M 0010609 Revision 48)
July 22, 2010 - Revised Manual (Edited to B/M 0010609 Revision 52)
February 23, 2011 - Revised Manual (Edited to B/M 0010609 Revision 58)
May 25, 2011 - Revised Manual (Edited to B/M 0010609 Revision 58)
August 19, 2011 - Revised Manual (Edited to B/M 0010609 Revision 60)
January 23, 2012 - Revised Manual (Edited to B/M 0010609 Revision E)
June 22, 2012 - Revised Manual (Edited to B/M 0010609 Revision E)
August 17, 2012 - Revised Manual (Edited to B/M 0010609 Revision E)
December 20, 2012 - Revised Manual (Edited to B/M 0010609 Revision E)
April 19, 2013 - Revised Manual (Edited to B/M 0010609 Revision E)

3121172 1250AJP A
REVISION LOG

August 15, 2013 - Revised Manual (Edited to B/M 0010609 Revision E)

B 1250AJP 3121172
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1


1-1 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 DRIVE HUB ASSEMBLY (PRIOR TO S/N 0300079667) . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 0300079667) . . . . . . . . . . . . . . . . . . . . 1-18
1-6 HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556). . . . . . . . . . 1-20
1-7 HUB AND MOTOR ASSEMBLY (S/N 0300083556 TO S/N 0300103907). . . . . . . . . . 1-26
1-8 DRIVE HUB ASSEMBLY - BONFIGLIOLI (S/N 0300103907 TO PRESENT) . . . . . . . 1-32
1-9 DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (S/N 0300103907 TO
PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
1-10 DRIVE MOTOR ASSEMBLY (S/N 0300103907 TO PRESENT) . . . . . . . . . . . . . . . . . 1-40
1-11 FRAME VALVES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-12 TRACTION VALVE ASSEMBLY (PRIOR TO S/N 0300103907) . . . . . . . . . . . . . . . . . 1-46
1-13 TRACTION VALVE ASSEMBLY (S/N 0300103907 TO PRESENT) . . . . . . . . . . . . . . 1-48

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1 VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS . . . . . . . . . . . . . . 2-2
2-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION . . . . . . . . . . . . . . . . . . 2-12
2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-5 CATERPILLAR DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
2-6 DEUTZ TIER II & TIER III ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
2-7 DEUTZ TIER IVi & TIER IVi-PRE ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . 2-38
2-8 PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) . . . . . . . . . 2-46
2-9 PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) . . . . . . . . . . . . . . . . 2-52
2-10 PUMP ASSEMBLY (SAUER TANDEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
2-11 PUMP ASSEMBLY (SAUER PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
2-12 PUMP ASSEMBLY (SAUER GEAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
2-13 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
2-14 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . 2-72
2-15 HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 2-74
2-16 GROUND CONTROLS INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . 2-76
2-17 GROUND CONTROLS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-18 ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
2-19 ENGINE TRAY JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
2-20 HOODS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-21 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) . . 2-98
2-22 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) . . . . . . . . 2-102
2-23 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR
MACHINES (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-106
2-24 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
2-25 CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . 2-118
2-26 CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) . . . . . . . . . . . 2-122

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


3-1 BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 TOWER BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-3 MAIN BOOM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-4 ACTUATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

3121172 1250AJP i
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

3-5 POWER TRACK & BOOM CLAMPS INSTALLATION (TOWER BOOM) . . . . . . . . . . .3-20
3-6 POWER TRACK & BOOM CLAMPS INSTALLATION (MAIN BOOM & JIB) . . . . . . . .3-22
3-7 BOOM SENSORS AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .3-26
3-8 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS. . . . . . . . . . . . . . . .3-30

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1


4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . .4-8
4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
4-4 CONTROLLER ASSEMBLY (LIFT & SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
4-5 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
4-6 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . .4-22

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1


5-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5-2 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
5-3 PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 0300080030). . . . . . . .5-6
5-4 PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 0300080030 TO PRESENT) . . . . .5-8
5-5 LIFT CYLINDER ASSEMBLY (MAIN BOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
5-6 LIFT CYLINDER ASSEMBLY (TOWER BOOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
5-7 JIB CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
5-8 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
5-9 TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) . . . . . . . . . . . . . . . . . . . . . . . . .5-20
5-10 TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM). . . . . . . . . . . . . . . . . . . . . . .5-22

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6-1 HYDRAULIC DIAGRAM - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
6-2 HYDRAULIC DIAGRAM - DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
6-3 HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
6-4 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12
6-5 HYDRAULIC DIAGRAM - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-14
6-6 HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR . . . . . . . . . . . . . . . . . . . . . . .6-18
6-7 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-20

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1


7-1 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
7-2 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO
S/N 0300087575) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
7-3 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575
TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-22
7-4 HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . .7-46

ii 1250AJP 3121172
TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8-1 DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066) . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT). . . . . . . . . . 8-6
8-3 DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066) . . . . 8-10
8-4 DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT) . . 8-16
8-5 DECAL INSTALLATION - AUSTRALIAN & CE SPEC (PRIOR TO
S/N 0300089066). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-6 DECAL INSTALLATION - AUSTRALIAN & CE SPEC (S/N 0300089066 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121172 1250AJP iii


TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

iv 1250AJP 3121172
SECTION 1
FRAME

3121172 1250AJP 1-1


SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS


47
20 47 6 115 254
3 13
1 1
105
27 144
30 19 145
18
47 1 46
18
6 29
57

22
49 1
6
47
46
34 28

17
220
246 48
217 231 32
212
16
50 2
225
220
246
231
226 212
301
302 4 1
1 303 33
11 29 2
47
14
37 2
38 53
24 54
1 55 39
9 47 56 40
25 51
41
42 41 26
1 26 42 47 1
9 47 1 41 7
47 8 42 1
41 26 41 47 7
42 23 42 1 41
47 26 7 42
1 47 26
47 8 41
8 47 42
1 8
1
21 43
2 7
31 52 1 47
53
41 26
56
39 42
43 40
50
47 7 25
1

1-2 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. AXLE INSTALLATIONS - COMMON PARTS
0271934 Ref. Fixed Axle J
0271521 Ref. Oscillating Axle J

1 0100011 A/R Compound, Locking


2 0100019 A/R Compound, Locking
3 0100081 A/R Adhesive #454
4 0363037 4 Bar, Stop
5 Not Used
6 0641606 40 Bolt 3/8"-16NC x 3/4"
7 0641608 48 Bolt 3/8"-16NC x 1"
8 0641609 32 Bolt 3/8"-16NC x 1 1/8"
9 0641611 16 Bolt 3/8"-16NC x 1 3/8"
10 Not Used
11 0641613 8 Bolt 3/8"-16NC x 1 5/8”"
12 Not Used
13 4 Bolt Options:
0641620 Fixed Axle - Bolt 3/8”-16NC x 2 1/2”
0641624 Oscillating Axle - Bolt 3/8”-16NC x 3"
14 0641808 8 Bolt 1/2”-13NC x 1”
15 Not Used
16 0642214 1 Bolt 3/4”-10NC x 1 3/4”
17 0962033 2 Bushing
18 1180358 4 Carrier
7024365 A/R 24 in Section Repair Kit (Includes Inner & Outer Links, Joining
Bars & Rollers, and Assembling Hardware)
7024366 1 Mounting Bracket Kit (Includes Mounting Brackets for Both
Ends, 1 Roller Assembly and Assembling Hardware)
19 1320263 4 Clamp, Cable
20 1320298 4 Clamp, Hose
21 1684102 4 Axle Extension Cylinder Assembly (See Section 7 for
Breakdown)
22 3310805 8 Locknut #8-32NC
23 3340881 8 Pad, Wear
24 3340907 2 Pad, Axle
25 3340946 8 Pad, Wear
26 3340932 32 Pad, Wear
27 3340939 8 Pad, Rubber
28 3422918 1 Pin
29 3422960 4 Pin
30 3573294 4 Plate
31 3573335 8 Plate
32 3841287 1 Keeper, Pin
33 3900270 4 Bolt, Shoulder 1/2” -13NC x 1 1/2”
34 3930820 8 Capscrew #8-32NC x 1 1/4”
35 to 36 Not Used
37 4071035 2 Shim #18 Gauge
38 4071036 4 Shim #11 Gauge
39 4071054 8 Shim #18 Gauge

3121172 1250AJP 1-3


SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
40 4071055 12 Shim #11 Gauge
41 4071039 24 Shim #18 Gauge
42 4071040 36 Shim #11 Gauge
43 4071042 24 Shim #16 Gauge
44 to 45 Not Used
46 4 Switch, Limit Options:
Use 4360578 Prior to S/N 0300074420 (was p/n 4360322)
Use 4360578 S/N 0300074420 to S/N 0300080869 (was p/n 4360549)
4360578 S/N 0300080869 to Present
47 4711600 140 Flatwasher 3/8” Thin
48 4740461 1 Thrustwasher
49 4750800 8 Flatwasher #8 Regular
50 4846637 4 Extension, Axle
51 4846383 1 Box, Axle Pivot
52 0681813 12 Bolt 1/2”-13NC x 1 5/8” (Grade 8)
53 0681814 18 Bolt 1/2”-13NC x 1 3/4” (Grade 8)
54 0681815 12 Bolt 1/2”-13NC x 1 7/8” (Grade 8)
55 0681816 6 Bolt 1/2”-13NC x 2” (Grade 8)
56 4711800 48 Flatwasher 1/2” Thin
57 4460968 4 Connector, Strain Relief (Not Shown)

Ref. AXLE INSTALLATION - OPTIONAL PARTS

0271934 Ref. Fixed Axle J


101 to 104 Not Used
105 0363076 2 Bar, Stop
106 to 114 Not Used
115 0641814 4 Bolt 1/2”-13NC x 1 3/4”
116 to 143 Not used
144 4071049 6 Shim 11 Gauge
145 4071050 4 Shim 16 Gauge

0271521 Ref. Oscillating Axle J


201 to 211
212 0642020 4 Bolt 5/8”-11NC x 2 1/2”
213 to 216 Not Used
217 1684081 2 Oscillating Axle Cylinder Assembly (See Section 5 for Break-
down)
218 to 219 Not Used
220 3312005 4 Locknut 5/8”-11NC
221 to 224 Not Used
225 3422833 2 Pin
226 3422915 2 Pin
227 to 230 Not Used
231 3841258 4 Keeper, Pin
232 to 245 Not Used
246 4712000 4 Flatwasher 5/8” Thin
247 to 253 Not Used
254 3520054 4 Plug

1-4 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0274106 Ref. AXLE STOP BLOCKS INSTALLATION A

301 0100019 A/R Compound, Locking


302 3931816 4 Capscrew, Socket Head 1/2”-13NC x 1”
303 4220235 2 Block, Stop

3121172 1250AJP 1-5


SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION

1-6 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271520 Ref. STEER INSTALLATION H

1 0100011 A/R Compound, Locking


2 0100019 A/R Compound, Locking
3 0100035 A/R Compound, Locking
4 Not Used
5 0630464 4 Screw, Button Head #10-24NC x 1/2”
6 0641505 4 Bolt 5/16”-18NC x 5/8”
7 0641511 4 Bolt 5/16”-18NC x 1 3/8”
8 Not Used
9 0641634 4 Bolt 3/8”-16NC x 4 1/4”
10 0642016 4 Bolt 5/8”-11NC x 2”
11 0962423 8 Bushing
12 1671040 4 Cover, Sensor
13 1684314 4 Steer Cylinder Assembly
14 3311505 4 Locknut 5/16”-18NC
15 3300464 4 Nut, Slotted
16 Not Used
17 3422917 4 Kingpin
18 3422940 4 Pin, Steer Cylinder (Outer)
19 3422941 4 Pin, Steer Cylinder (Inner)
20 4 Pin, Sensor Options:
Use 3423256 Prior to S/N 0300090594 (was p/n 3422942)
3423256 S/N 0300090594 to Present
21 3451214 4 Pin, Cotter 3/8” x 3 1/2”
22 3760383 4 Ring, Retaining
23 3841258 4 Keeper, Pin
24 Not Used
25 3931020 8 Capscrew #10-24NC x 1 1/4”
26 3931412 16 Capscrew 1/4”-20NC x 3/4”
27 3932024 8 Capscrew 5/8”-11NC x 1 1/2”
28 4 Spindle Options:
Use 1001099632 Prior to S/N 0300100131 (was p/n 4130387)
1001099632 S/N 0300100131 to Present (was p/n 4130416)
29 4360505 4 Switch, Rotary Angle Sensor (Steer)
30 4460914 4 Terminal
31 4711500 12 Flatwasher 5/16” Thin
32 4711800 4 Flatwasher 1/2” Thin
33 4740181 4 Thrustwasher
34 4740229 4 Thrustwasher
35 4740505 8 Thrustwasher
36 4751600 4 Flatwasher 3/8” Regular
37 4755000 4 Flatwasher 2 1/2” Regular
38 4 Arm, Steer Options:
Use 0200833 Prior to S/N 0300090594 (was p/n 4846494)
0200833 S/N 0300090594 to Present
39 0741606 8 Screw, Countersunk 3/8”-16NC x 3/4”
40 1120549 4 Cap, Seal (Outer)
41 1120550 4 Cap, Seal (Inner)

3121172 1250AJP 1-7


SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
42 3960551 4 Seal (Outer)
43 3960552 4 Seal (Inner)
44 0080277 4 Adapter, Angle Sensor Pilot (S/N 0300090594 to Present)
45 4750800 8 Flatwasher #8 Regular

1-8 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 1-9


SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

1-10 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. WHEEL DRIVE INSTALLATION
0271522 Ref. With Bonfiglioli Drive Hub (Prior to S/N 0300103907) E
0275685 Ref. With Bonfiglioli Drive Hub (S/N 0300103907 to Present) B
1001104324 Ref. With Reggiana Riduttori Drive Hub A

1 0100019 A/R Compound, Locking


2 Not Used
3 0701617 48 Bolt M16 x 45mm (12 Per Wheel)
4 4892000 48 Flatwasher 5/8in Hardened (12 Per Wheel)

0272258 Ref. HUB AND MOTOR ASSEMBLY (PRIOR TO S/N 0300079667) B


Ref. Note: Original Equipment hub may have been replaced with
Service Replacement. Refer to tag on hub for identification
before ordering parts.

101 Use 2780283 4 Drive Hub Assembly (Was p/n 2780248 - See Figure 1-4 for
Breakdown. See Figure 1-7 for replacement components for
Service Replacement p/n 2780283.)
102 3160291 4 Drive Motor Assembly (See Figure 1-5 for Breakdown)

131 Ref. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO


S/N 0300103907)
Ref. Note: For Machines Built S/N 0300079596 to S/N 0300083552,
Original Equipment may have been replaced with Service
Replacement. Refer to tag on hub for identification before
ordering parts.

Use 2780284 4 S/N 0300079667 to S/N 0300083556 (Was p/n 2780279 -


See Figure 1-6 for Breakdown. See Figure 1-7 for replacement
components for Service Replacement p/n 2780284.)
2780284 4 S/N 0300083556 to S/N 0300103907 (See Figure 1-7 for
Breakdown)

Ref. HUB AND MOTOR ASSEMBLY (S/N 0300103907 TO PRESENT)


2780286 Ref. With Bonfiglioli Drive Hub
1001104315 Ref. With Reggiana Riduttori Drive Hub

151 4 Drive Hub Assembly Options:


Ref. Note: Various brands used on Machines Built S/N 0300103907
to Present. When replacing complete hub, note that all 4 hubs
must be the same brand.
Ref. Note: Various brands used on Machines Built S/N 0300103907
to Present. Identify brand before ordering replacement parts.
Use 1001093243 Bonfiglioli Hub (was p/n 2780290) (See Figure 1-8 for
Breakdown)
1001104325 Reggiana Riduttori Hub (See Figure 1-9 for Breakdown)
152 3160339 4 Drive Motor Assembly (See Figure 1-10 for Breakdown)

3121172 1250AJP 1-11


SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. TIRE AND WHEEL INSTALLATIONS
0271852 Ref. Foam-Filled Tires B
1001115961 Ref. Solid Tires A
Ref. Note: Assemblies may require ballast/foam filling to manu-
facturer’s specifications prior to installing on a machine.
Refer to Operation & Safety or Service &Maintenance
Manuals. Purchase individual tire and/or rim only if able to
foam fill tire & wheel assembly, otherwise, purchase com-
plete assembly.
201 2 Right Side Tire & Wheel Assembly Options:
0272055 Foam-Filled Tire and Wheel Assembly
1001112716 Solid Tire and Wheel Assembly
202 2 Left Side Tire & Wheel Assembly Options:
0272056 Foam-Filled Tire and Wheel Assembly
1001112669 Solid Tire and Wheel Assembly
203 0701619 64 Bolt M16 x 55mm (16 Per Wheel)
204 4892000 64 Flatwasher 5/8in Hardened (16 Per Wheel)

1-12 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 1-13


SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO S/N 0300079667)

1-14 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO S/N 0300079667)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780248 Ref. DRIVE HUB ASSEMBLY C
Ref. Note: Unless there is capability to torque shaft (item 4) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.
Ref. Note: Original Equipment p/n 2780248 hub may have been
replaced with Service Replacement p/n 2780283. - See Figure
1-7 for Breakdown. Refer to tag on hub for identification
before ordering parts.

1 Use Item 252 4 Gear, Planet


2 Use Item 252 3 Gear, Planet
3 7022535 1 Gear, Sun
4 Use Item 252 1 Nut, Shaft
5 7021388 3 Pin, Planet
6 Not Used
7 7022537 1 Carrier, Planet
8 7022538 1 Cover
9 7024967 1 Button, Thrust
10 Use Item 252 3 Bearing, Roller
11 Use Item 252 4 Bearing, Roller
12 Use Item 252 1 Bearing, Ball
13 Use Item 252 2 Bolt, Hex
14 Use Item 252 3 Ring, Retaining
15 Use Item 252 4 Ring, Retaining
16 7022546 1 Ring, Retaining
17 Use Item 252 3 Ring, Stay
18 Not Used
19 7024966 1 O-Ring
20 7024968 1 Seal, Face
21 7022550 2 Plug
22 Use Item 252 2 Seal, Ring
23 Use Item 252 2 Bolt
24 Not Available 2 Ball
25 to 26 Not Used
27 Not Available 2 Bolt
28 Not Available 2 Washer
29 Not Used
30 7022556 1 Gear, Ring
31 to 32 Not Used
33 Use Item 252 1 O-Ring
34 to 39 Not Used
40 Use Item 252 3 Gear, Planet
41 7022559 1 Carrier, Planet
42 7022560 1 Gear, Sun
43 Use Item 252 1 Gear, Sun
44 Use Item 252 1 Shaft, Input
45 7011326 3 Pin, Planet
46 Use Item 252 3 Bearing, Roller
47 7022564 1 Ring, Retaining
48 Use Item 252 3 Ring, Retaining
49 Not Used

3121172 1250AJP 1-15


SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO S/N 0300079667) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
50 Use Item 252 3 Ring, Stay
51 7022567 1 Cover
52 7022568 1 Thrustwasher
53 Use Item 252 2 Bolt
54 Use Item 252 1 O-Ring
55 Use Item 252 1 Spring, Pressure
56 to 59 Not Used
60 7022572 1 Spindle
61 7022573 1 Piston
62 7022574 1 Coupler
63 7022575 1 Ring, Locator
64 7021354 1 Plate, Back-up
65 7022576 1 Plate, Back-up
66 7022577 1 Ring, Retaining
67 7022578 1 Ring, Retaining
68 7022509 1 Ring, Retaining
69 7022579 2 Bolt
70 to 71 Not Used
72 Use Item 252 4 Disc, Brake
73 Use Item 252 5 Disc, Brake
74 Use Item 252 16 Spring
75 Use Item 251 2 Ring, Back-up
76 Use Item 251 1 Seal
77 Use Item 251 2 Ring, Back-up
78 Use Item 251 1 Seal
79 to 86 Not Used
87 7024032 1 O-Ring
88 to 119 Not Used
120 See Note 1 Motor Assembly (Note: See Separate Parts List)
121 7024031 1 O-Ring (Not Shown)
122 to 223 Not Used
224 7024969 2 Pin, Slotted (Not Shown)
225 to 250 Not Used
——————————
251 7022581 1 Kit 1 - Brake Seal Kit (Includes Items 75-78)
252 7022580 1 Kit 2 - Brake Disc Kit (Includes Items 72-74)
7022536 1 Kit 3 - Bearing Kit (Includes Items 4, 12, 23 & 53)
7024030 1 Kit 4 - Planet Gear & Bearing Kit (Includes Items 40, 46, 48 &
50)
7024029 1 Kit 5 - Planet Gear & Bearing Kit (Includes Items 2, 10, 14 & 17)
7024028 1 Kit 6 - Planet Gear & Bearing Kit (Includes Items 1, 11 & 15)
7022540 1 Kit 7 - Mechanical Disconnect Kit (Includes Items 13, 22, 33, 43,
44, 54 & 55)

1-16 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO S/N 0300079667) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 1-17


SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 0300079667)

1-18 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 0300079667)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160291 Ref. DRIVE MOTOR ASSEMBLY C

1 7012716 1 Rotary Group Assembly


2 Not Available 1 Piston, Control
3 Not Available 1 Rod, Piston
4 Not Used
5 Not Available 1 Housing
6 Not Available 1 Plate, Port
7 7024036 1 Plate, Swash
8 7024037 1 Driveshaft
9 Not Available 1 Plug, Screw
10 to 11 Not Used
12 7012704 1 Shim
13 Not Available 1 Stop Screw
14 Not Used
15 7024038 1 Bearing
16 7012706 1 Bearing
17 7024039 2 Shell, Cradle
18 to 19 Not Used
20 Use Item 51 1 Seal, Shaft
21 Use Item 51 1 O-Ring
22 Use Item 51 1 O-Ring
23 Use Item 51 2 O-Ring
24 Use Item 51 1 Seal
25 7012715 1 V-Ring
26 Not Used
27 7024040 4 Screw, Sockethead M12 x 60
28 Not Used
29 Not Available 1 Ring, Stop
30 Not Available 1 Plug
31to 32 Not Used
33 Not Available 1 Pin, Dowel
34 Not Used
35 Not Available 1 Nut M10
36 Not Available 1 Nut, Cap M10
37 Use Item 51 1 Plug
38 7024041 1 Orifice
39 Use Item 51 1 O-Ring
40 to 50 Not Used
51 7024034 1 Seal Kit (Includes Items 20-24, 37 & 39)

3121172 1250AJP 1-19


89 70 88 68 66 64 75 78 79 62 77 76 74 73 28 29 25 1 2 12 15 3 6 14

1-20
41

51

47

49
SECTION 1 FRAME

46
15

18
11
53
52
10

1250AJP
55
45
54

44

56

48
78 79 78 76 77 76
43
17
22

23
FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556)

3121172
61 21 24 13 20 65 5 69 63 67 4 8 31 42 34 9
SECTION 1 FRAME

3121172 1250AJP 1-21


SECTION 1 FRAME

FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780279 Ref. DRIVE HUB AND MOTOR ASSEMBLY B
Ref. Note: For Machines Built S/N 0300079667 to S/N 0300083556,
Original Equipment p/n 2780279 may have been replaced with
Service Replacement p/n 2780284 - See Figure 1-7 for Break-
down. Refer to tag on hub for identification before ordering
parts.
Ref. Note: Unless there is capability to torque shaft (item 5) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.

1 2780248 1 Hub, Torque


2 Use Item 98 4 Gear, Planet
3 Use Item 98 3 Gear, Planet
4 7022535 1 Gear, Sun
5 Use Item 98 1 Nut, Shaft
6 7021388 3 Pin, Planet
7 Not Used
8 7022537 1 Carrier, Planet
9 7022538 1 Cover
10 7024967 1 Button, Thrust
11 Use Item 98 3 Bearing, Roller
12 Use Item 98 4 Bearing, Roller
13 Use Item 98 1 Bearing, Ball
14 Use Item 98 2 Bolt, Hex
15 Use Item 98 3 Ring, Retaining
16 Use Item 98 4 Ring, Retaining
17 7022546 1 Ring, Retaining
18 Use Item 98 3 Ring, Stay
19 Not Used
20 7024966 1 O-Ring
21 7024968 1 Seal, Face
22 7022550 2 Plug
23 Use Item 98 2 Seal, Ring
24 Use Item 98 2 Bolt
25 Not Available 2 Ball
26 to 27 Not Used
28 Not Available 2 Bolt
29 Not Available 2 Washer
30 Not Used
31 7022556 1 Gear, Ring
32 to 33 Not Used
34 Use Item 98 1 O-Ring
35 to 40 Not Used
41 Use Item 98 3 Gear, Planet
42 7022559 1 Carrier, Planet
43 7022560 1 Gear, Sun
44 Use Item 98 1 Gear, Sun
45 Use Item 98 1 Shaft, Input
46 7011326 3 Pin, Planet
47 Use Item 98 3 Bearing, Roller
48 7022564 1 Ring, Retaining

1-22 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
49 Use Item 98 3 Ring, Retaining
50 Not Used
51 Use Item 98 3 Ring, Stay
52 7022567 1 Cover
53 7022568 1 Thrustwasher
54 Use Item 98 2 Bolt
55 Use Item 98 1 O-Ring
56 Use Item 98 1 Spring, Pressure
57 to 60 Not Used
61 7022572 1 Spindle
62 7022573 1 Piston
63 7022574 1 Coupler
64 7022575 1 Ring, Locator
65 7021354 1 Plate, Back-up
66 7022576 1 Plate, Back-up
67 7022577 1 Ring, Retaining
68 7022578 1 Ring, Retaining
69 7022509 1 Ring, Retaining
70 7022579 2 Bolt
71 to 72 Not Used
73 Use Item 98 4 Disc, Brake
74 Use Item 98 5 Disc, Brake
75 Use Item 98 16 Spring
76 Use Item 97 2 Ring, Back-up
77 Use Item 97 1 Seal
78 Use Item 97 2 Ring, Back-up
79 Use Item 97 1 Seal
80 to 87 Not Used
88 7024032 1 O-Ring
89 3160291 1 Motor Assembly (Note: See Items 101 to 139 for Breakdown))
90 7024031 1 O-Ring (Not Shown)
91 7024969 2 Pin, Slotted (Not Shown)
92 2130812 1 Fitting 90°
93 2110812 1 Fitting, Straight
94 2110808 1 Fitting, Straight
95 2110404 1 Fitting, Straight
96 2130404 1 Fitting 90°
——————————
97 7022581 1 Kit 1 - Brake Seal Kit (Includes Items 76-79)
98 7022580 1 Kit 2 - Brake Disc Kit (Includes Items 73-75)
7022536 1 Kit 3 - Bearing Kit (Includes Items 5, 13, 24 & 54)
7024030 1 Kit 4 - Planet Gear & Bearing Kit (Includes Items 41, 47, 49 &
51)
7024029 1 Kit 5 - Planet Gear & Bearing Kit (Includes Items 3, 11, 15 & 18)
7024028 1 Kit 6 - Planet Gear & Bearing Kit (Includes Items 2, 12 & 16)
7022540 1 Kit 7 - Mechanical Disconnect Kit (Includes Items 14, 23, 34, 44,
45, 55 & 56)

3121172 1250AJP 1-23


SECTION 1 FRAME

FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160291 Ref. DRIVE MOTOR ASSEMBLY A

101 7012716 1 Rotary Group Assembly


102 Not Available 1 Piston, Control
103 Not Available 1 Rod, Piston
104 Not Used
105 Not Available 1 Housing
106 Not Available 1 Plate, Port
107 7024036 1 Plate, Swash
108 7024037 1 Driveshaft
109 Not Available 1 Plug, Screw
110 to 111 Not Used
112 7012704 1 Shim
113 Not Available 1 Stop Screw
114 Not Used
115 7024038 1 Bearing
116 7012706 1 Bearing
117 7024039 2 Shell, Cradle
118 to 119 Not Used
120 Use Item 151 1 Seal, Shaft
121 Use Item 151 1 O-Ring
122 Use Item 151 1 O-Ring
123 Use Item 151 2 O-Ring
124 Use Item 151 1 Seal
125 7012715 1 V-Ring
126 Not Used
127 7024040 4 Screw, Socket Head M12 x 60
128 Not Used
129 Not Available 1 Ring, Stop
130 Not Available 1 Plug
131to 132 Not Used
133 Not Available 1 Pin, Dowel
134 Not Used
135 Not Available 1 Nut M10
136 Not Available 1 Nut, Cap M10
137 Use Item 151 1 Plug
138 7024041 1 Orifice
139 Use Item 151 1 O-Ring
140 to 150 Not Used
151 7024034 1 Seal Kit (Includes Items 120-124, 137 & 139)

1-24 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-6. HUB AND MOTOR ASSEMBLY (S/N 0300079667 TO S/N 0300083556)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 1-25


89 70 88 68 66 64 75 78 79 62 77 76 74 73 91 1 2 12 16 3 6 14

1-26
41

51

47

49
SECTION 1 FRAME

46
15

18
11
53
52
10

1250AJP
55
45
54

44

56

48
78 79 78 76 77 76
43
17
22

23
FIGURE 1-7. HUB AND MOTOR ASSEMBLY (S/N 0300083556 TO S/N 0300103907)

3121172
61 21 24 13 20 5 63 67 4 8 31 42 34 9
SECTION 1 FRAME

3121172 1250AJP 1-27


SECTION 1 FRAME

FIGURE 1-7. HUB AND MOTOR ASSEMBLY (S/N 0300083556 TO S/N 0300103907)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780284 Ref. DRIVE HUB AND MOTOR ASSEMBLY B
Ref. Note: Unless there is capability to torque shaft (item 5) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.

1 2780283 1 Hub, Torque


2 Use Item 98 4 Gear, Planet
3 Use Item 98 3 Gear, Planet
4 7022535 1 Gear, Sun
5 7024970 1 Nut, Shaft
6 7021388 3 Pin, Planet
7 Not Used
8 7022537 1 Carrier, Planet
9 7022538 1 Cover
10 7024967 1 Button, Thrust
11 Use Item 98 3 Bearing, Roller
12 Use Item 98 4 Bearing, Roller
13 7024971 1 Bearing, Ball
14 Not Available 12 Bolt, Hex
15 Use Item 98 3 Ring, Retaining
16 Use Item 98 4 Ring, Retaining
17 7022546 1 Ring, Retaining
18 Use Item 98 3 Ring, Stay
19 Not Used
20 7024966 1 O-Ring
21 7024968 1 Seal, Face
22 7022550 2 Plug
23 7024048 2 Seal, Ring
24 Not Available 2 Bolt
25 to 30 Not Used
31 7022556 1 Gear, Ring
32 to 33 Not Used
34 7024972 1 O-Ring
35 to 40 Not Used
41 Use Item 98 3 Gear, Planet
42 7022559 1 Carrier, Planet
43 7022560 1 Gear, Sun
44 7022561 1 Gear, Sun
45 7024973 1 Shaft, Input
46 7011326 3 Pin, Planet
47 Use Item 98 3 Bearing, Roller
48 7022564 1 Ring, Retaining
49 Use Item 98 3 Ring, Retaining
50 Not Used
51 Use Item 98 3 Ring, Stay
52 7022567 1 Cover
53 7022568 1 Thrustwasher
54 Not Available 2 Bolt
55 7024974 1 O-Ring
56 7024875 1 Spring, Pressure

1-28 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-7. HUB AND MOTOR ASSEMBLY (S/N 0300083556 TO S/N 0300103907)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
57 to 60 Not Used
61 Not Available 1 Spindle
62 7022573 1 Piston
63 7022574 1 Coupler
64 Use Item 98 1 Ring, Spacer
65 Not Used
66 Use Item 98 1 Plate, Back-up
67 7022577 1 Ring, Retaining
68 7022578 1 Ring, Retaining
69 Not Used
70 7022579 2 Bolt
71 to 72 Not Used
73 Use Item 98 4 Disc, Brake
74 Use Item 98 5 Disc, Brake
75 Use Item 98 16 Spring
76 Use Item 97 2 Ring, Back-up
77 Use Item 97 1 Seal
78 Use Item 97 2 Ring, Back-up
79 Use Item 97 1 Seal
80 to 87 Not Used
88 Use Item 98 1 O-Ring
89 3160291 1 Motor Assembly (Note: See Items 101 to 139 for Breakdown)
90 7024031 1 O-Ring (Not Shown)
91 7024969 2 Pin, Slotted (Not Shown)
92 2130812 1 Fitting 90°
93 2110812 1 Fitting, Straight
94 2110808 1 Fitting, Straight
95 2110404 1 Fitting, Straight
96 2130404 1 Fitting 90°
97 7022581 1 Kit 1 - Brake Seal Kit (Includes Items 76-79)
98 7024976 1 Kit 2 - Brake Disc Kit (Includes Items 64, 66, 73-75 & 88)
7024030 1 Kit 3 - Planet Gear & Bearing Kit (Includes Items 41, 47, 49 &
51)
7024029 1 Kit 4 - Planet Gear & Bearing Kit (Includes Items 3, 11, 15 & 18)
7024028 1 Kit 6 - Planet Gear & Bearing Kit (Includes Items 2, 12 & 16)

3160291 Ref. DRIVE MOTOR ASSEMBLY C

101 7012716 1 Rotary Group Assembly


102 Not Available 1 Piston, Control
103 Not Available 1 Rod, Piston
104 Not Used
105 Not Available 1 Housing
106 Not Available 1 Plate, Port
107 7024036 1 Plate, Swash
108 7024037 1 Driveshaft
109 Not Available 1 Plug, Screw
110 to 111 Not Used
112 7012704 1 Shim
113 Not Available 1 Stop Screw

3121172 1250AJP 1-29


SECTION 1 FRAME

FIGURE 1-7. HUB AND MOTOR ASSEMBLY (S/N 0300083556 TO S/N 0300103907)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
114 Not Used
115 7024038 1 Bearing
116 7012706 1 Bearing
117 7024039 2 Shell, Cradle
118 to 119 Not Used
120 Use Item 151 1 Seal, Shaft
121 Use Item 151 1 O-Ring
122 Use Item 151 1 O-Ring
123 Use Item 151 2 O-Ring
124 Use Item 151 1 Seal
125 7012715 1 V-Ring
126 Not Used
127 7024040 4 Screw, Socket head M12 x 60
128 Not Used
129 Not Available 1 Ring, Stop
130 Not Available 1 Plug
131to 132 Not Used
133 Not Available 1 Pin, Dowel
134 Not Used
135 Not Available 1 Nut M10
136 Not Available 1 Nut, Cap M10
137 Use Item 151 1 Plug
138 7024041 1 Orifice
139 Use Item 151 1 O-Ring
140 to 150 Not Used
151 7024034 1 Seal Kit (Includes Items 120-124, 137 & 139)

1-30 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-7. HUB AND MOTOR ASSEMBLY (S/N 0300083556 TO S/N 0300103907)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 1-31


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (S/N 0300103907 TO PRESENT)

48
25
47 101
46 109
24 108 104 106
45
44

23 43
42
41
103
40
39
38
22 105
37
36
21
35
34
20
33
19 32

18 102

17
31

16

30
14
29
12
13 28
12
11 27
10
24
9
8
7 26
151

6 1
5
4 2
3

1-32 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (S/N 0300103907 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE
2780290 Ref. S/N 0300103907 to S/N 0300130178 B
1001093243 Ref. S/N 0300130178 to Present D
Ref. Note: For Machines Built S/N 03001039076 to
S/N 0300130178, Original Equipment may have been
replaced with Service Replacement p/n 1001093243. Refer
to tag on hub for identification before ordering parts.
Ref. Note: Various brands used on Machines Built S/N 0300103907
to Present. Identify brand before ordering replacement parts.

1 Hub, Torque Options:


Use 1001093242 S/N 0300103907 to S/N 0300130178 (was p/n 2780285)
1001093242 S/N 0300130178 to Present
1 70000810 10 Bolt, M10 x 25
2 70000811 1 O-Ring
3 70000812 1 Pin
4 70000813 2 Bolt, M8 x 16
5 1 Cap, Disconnect Options:
70000814 S/N 0300103907 to S/N 0300130178
70002393 S/N 0300130178 to Present
6 Not Available 2 Plug
7 70000815 1 Cover Assembly (Includes Items 2-6 & 8)
8 70000816 1 Pad
9 70000817 1 O-Ring
10 70000818 1 Gear, Primary Sun
11 Use Item 151 1 Ring, Neoprene
12 Use Item 151 2 Washer
13 Use Item 151 1 Spring
14 Use Item 151 1 Shaft
15 Not Used
16 70000820 1 Reduction Assembly, Primary
17 70000821 1 Gear, Secondary Sun
18 70000822 1 Reduction Assembly, Secondary
19 70000823 5 Snap Ring
20 70000824 5 Gear Assembly, Planetary
21 70000825 5 Spacer
22 70000826 1 Nut
23 1 Housing, Hub Options:
Not Available S/N 0300103907 to S/N 0300130178
70002395 S/N 0300130178 to Present (Includes Item 24)
24 2 Bearing Options:
70000827 S/N 0300103907 to S/N 0300130178 (Roller Bearing)
70002396 S/N 0300130178 to Present (Ball Bearing)
25 70000828 1 Spacer
26 70000829 1 Spacer
27 70000830 1 O-Ring
28 70000831 1 Spacer
29 70000832 1 Seal
30 70000833 1 Ring, Sealing
31 Not Available 1 Spindle

3121172 1250AJP 1-33


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (S/N 0300103907 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
32 70000834 4 Disc, Steel
33 70000835 5 Disc, Lined
34 70000836 1 Spacer
35 70000837 1 Shaft, Brake
36 70000838 1 Snap Ring
37 70000839 1 Ring, Backup
38 70000840 1 O-Ring
39 70000841 1 Spacer
40 70000842 1 Ring, Backup
41 70000843 1 O-Ring
42 70000844 1 O-Ring
43 70000845 1 Ring, Backup
44 70000846 1 Piston, Brake
45 70000847 15 Spring
46 70000848 1 Plate, Spring Retainer
47 70000849 1 Snap Ring
48 Use 3790158 1 O-Ring (was p/n70000850)
49 to 100 Not Used
101 0761215 2 Bolt M12 x 35mm
102 2110404 1 Fitting, Adapter
103 2110808 1 Fitting, Adapter
104 2110812 1 Fitting, Adapter
105 2130406 1 Fitting, 90° Adapter
106 2130812 1 Fitting, 90° Adapter
107 Not Used
108 5241200 2 Flatwasher 12mm Hardened
109 0100011 A/R Compound, Locking
110 3020008 17oz Lubricant HD 80W-90 (Not Shown)
111 to 150 Not Used
151 70000819 1 Brake Shaft Kit (Includes Items 11-14)

1-34 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (S/N 0300103907 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 1-35


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (S/N 0300103907 TO PRESENT)
50
MOTOR SHOWN HERE
49 FOR CLARITY

28
48 110
29
47 30

26
46 103 105

27
108
44
45 104 101
109
106
43 26
42
41
51

24
39
25 52
53
23
40
22 18
18
38 17 GENUINE PARTS

37 20
19 16
36

35

15 13
34
12
102
33

32 5 11
10
6
4
9
31 3 8
2

1-36 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (S/N 0300103907 TO


PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001104325 Ref. DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE D
Ref. Note: Various brands used on Machines Built S/N 0300103907
to Present. Identify brand before ordering replacement parts.

1001101550 1 Hub, Torque C


1 70002015 8 Bolt M8 x 25
2 70002016 1 Ring, Motor Support
3 Use Item 51 1 O-Ring
4 70002018 1 Snap Ring
5 70002019 1 Retainer, Spring
6 70002020 9 Spring
7 70002021 1 Piston
8 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)
9 See Note 1 O-Ring (Note: Use Item 51 or 53.)
10 See Note 1 O-Ring (Note: Use Item 51 or 53.)
11 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)
12 70002026 5 Disc, Friction
13 70002027 6 Disc, Steel
14 Not Used
15 70002029 1 Spindle
16 70002030 4 Gear, Planetary
17 70002031 4 Bearing
18 70002032 5 Snap Ring
19 70002033 1 Gear, Brake/Input
20 70002034 1 Bearing
21 Not Used
22 70002035 1 Ring, Wear
23 70002036 1 Spring
24 70002037 1 Shaft, Engagement
25 Use Item 51 1 Seal
26 70002039 2 Bearing Assembly
27 70002040 1 Support, Hub
28 70002041 1 Nut, Retaining
29 Use 70002674 4 Washer (was p/n70002042)
30 Use 70002674 4 Screw (was p/n 70002043)
31 70002044 1 Gear, Planetary Sun
32 70002045 1 Reduction Assembly, Secondary
33 70002046 1 Snap Ring
34 70002047 1 Gear, Secondary Input Sun
35 70002048 1 Reduction Assembly, Primary
36 70002049 1 Snap Ring
37 70002050 1 Gear, Primary Input Sun
38 Use Item 51 1 O-Ring
39 Not Available 1 Housing, Hub
40 70002052 2 Screw, Countersunk
41 See Note 1 O-Ring (Note: Use Item 51 or 52.)
42 Use Item 52 1 Thrustwasher
43 See Note 1 O-Ring (Note: Use Item 51 or 52.)

3121172 1250AJP 1-37


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (S/N 0300103907 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
44 Use Item 52 1 Cover, Hub
45 70002057 3 Plug
46 Use Item 52 1 Snap Ring
47 Use Item 52 1 Pin, Engagement
48 See Note 1 Gasket (Note: Use Item 51 or 52.)
49 Use Item 52 1 Cover, Engagement
50 Use Item 52 2 Screw
51 70002248 1 Seal Kit (Includes Items 3, 8-11, 25, 38, 41, 43 & 48)
52 70002247 1 Cover Kit (Includes Items 41-50)
53 70002249 1 Brake Kit (Includes Items 4-13)
54 to 100 Not Used
101 0761214 2 Bolt M12 x 30mm
102 2110404 1 Fitting, Adapter
103 2110808 1 Fitting, Adapter
104 2110812 1 Fitting, Adapter
105 2130406 1 Fitting, 90° Adapter
106 2130812 1 Fitting, 90° Adapter
107 Not Used
108 5241200 2 Flatwasher 12mm Hardened
109 0100011 A/R Compound, Locking
110 3790158 1 O-Ring
111 3020008 17oz Lubricant HD 80W-90 (Not Shown)

1-38 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (S/N 0300103907 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 1-39


SECTION 1 FRAME

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (S/N 0300103907 TO PRESENT)

1-40 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (S/N 0300103907 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160339 Ref. DRIVE MOTOR ASSEMBLY B

1 7022368 4 Bolt
2 70000859 1 End Cap, Motor
3 70003628 2 Locating Pin
4 Use Item 51 1 O-Ring
5 7007420 1 Plug (Includes Item 4)
6 7007446 1 Pin, Dowel
7 7021249 1 Bearing, Needle
8 70000854 1 Plate, Valve
9 7022311 1 Snap Ring
10 7022314 1 Retainer, Spring
11 7024867 1 Spring
12 7024868 1 Washer (was p/n 7022313)
13 70000855 1 Block, Cylinder
14 7021275 3 Pin, Slipper
15 70000856 1 Guide
16 70000857 1 Retainer, Slipper
17 7024865 9 Piston, Cylinder
18 Use Item 51 1 Ring, Piston
19 Use Item 51 1 O-Ring
20 70000860 1 Piston, Servo (Includes Items 18 & 19)
21 70000861 1 Spring
22 Not Available 1 Pin
23 70000853 1 Swashplate
24 70000852 1 Bearing Kit
25 Use Item 51 1 Gasket
26 Not Available 1 Plug
27 Use Item 51 1 O-Ring
28 7022321 1 Plug (Includes Item 29)
29 Use Item 51 1 O-Ring
30 Not Available 1 Housing
31 70000858 1 Shaft
32 7007437 1 Bearing
33 7007439 1 Snap Ring
34 7007438 2 Snap Ring
35 Use Item 51 1 Seal
36 7022371 1 Washer, Seal Support
37 to 50 Not Used
51 70000862 Kit 1 - Motor Seal Kit (Includes Items 4,18,19,25,27,29 & 35)
52 7027740 Kit 2 - Cylinder Block Kit (Includes Items 9 - 17)

3121172 1250AJP 1-41


SECTION 1 FRAME

FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION

1-42 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273377 Ref. FRAME VALVES INSTALLATION L

1 0100011 A/R Compound, Locking


2 to 5 Not Used
6 0641424 2 Bolt 1/4”-20NC x 3”
7 0641504 8 Bolt 5/16”-18NC x 1/2"
8 0641509 4 Bolt 5/16”-18NC x1 1/8”
9 0641608 12 Bolt 3/8"-16NC x 1"
10 0641808 4 Bolt 1/2"-13NC x 1”
11 to 12 Not Used
13 Use 1001112758 1 Module (Chassis) (Note: Control System must be recalibrated
when Module is replaced) (was p/n 1600331 prior to
S/N 0300141570)
2915024 1 Update Kit (Includes Cables, Programming Instructions & CD
Software)
14 to 15 Not Used
16 3311405 2 Locknut 1/4”-20NC
17 3311505 4 Locknut 5/16”-18NC
18 3311605 4 Locknut 3/8”16NC
19 3841340 2 Loop, Hose
20 to 21 Not Used
22 4060808 124in/3.2m Flex-Trim
23 4641155 1 Manifold, Junction
24 Not Used
25 4641268 2 Valve Assembly - Steer B
25A 7026028 12 Cartridge (6 Per Valve)
7011346 12 Seal Kit - Cartridge (1 Per Cartridge)
25B 7024927 4 Valve (2 Per Valve)
7012773 4 Seal Kit - Cartridge (1 Per Cartridge)
7018991 8 Coil (2 Per Valve)
25C Use 70001976 2 Valve (1 Per Valve) (was p/n 7012770)
7012773 2 Seal Kit - Cartridge (1 Per Cartridge)
7018991 4 Coil (2 Per Valve)
70001939 2 Orifice
25D 2221086 6 Check, Pressure
25E 2110606 8 Fitting, Straight
25F 2130810 2 Fitting, 90°
26 1 Traction Valve Assembly Options:
4641269 Prior to S/N 0300103907 (See Figure 1-12 for Breakdown)
4641454 S/N 0300103907 to Present (See Figure 1-13 for Breakdown)
27 Not Used
28 4711400 8 Flatwasher 1/4” Thin
29 4711500 16 Flatwasher 5/16” Thin
30 4711600 8 Flatwasher 3/8” Thin
31 4711800 4 Flatwasher 1/2” Thin

3121172 1250AJP 1-43


SECTION 1 FRAME

FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271523 Ref. FRAME COVERS INSTALLATION C

101 0100011 A/R Compound, Locking


102 0791604 42 Screw 3/8”-16NC x 1/2”
103 0791607 16 Screw 3/8”-16NC x 7/8”
104 1670996 1 Cover, Front
105 1671045 4 Plate, Cover (Axle Side)
106 1671046 4 Plate, Cover (Axle Corner)
107 1671047 1 Plate, Cover (Rear)
108 1671048 2 Plate, Cover (Frame Top)
109 1671049 4 Plate, Cover (Frame Side)
110 3900283 7 Screw, Button Head 3/8”-16NC x 3/4”
111 4751600 7 Flatwasher 3/8” Regular

1-44 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 1-45


SECTION 1 FRAME

FIGURE 1-12. TRACTION VALVE ASSEMBLY (PRIOR TO S/N 0300103907)

1-46 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-12. TRACTION VALVE ASSEMBLY (PRIOR TO S/N 0300103907)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4641269 Ref. TRACTION VALVE ASSEMBLY C

1 Not Used
2 7026025 2 Cartridge, Valve (Flow Divider)
70002519 2 Seal Kit - 7026025 Cartridge
3 7026026 1 Cartridge, Valve (Shuttle)
70002519 1 Seal Kit - 7026026 Cartridge
4 7026027 1 Cartridge, Valve (Relief)
7011346 1 Seal Kit - 7026027 Cartridge
5 7018900 2 Orifice 1.2mm
6 7024570 3 Cartridge, Valve (Steer, Brake & Lockout)
70001930 3 Seal Kit - 7024570 Cartridge
6A 7024571 3 Coil
7 7011355 3 Cartridge, Valve (Shuttle)
2900770 3 Seal Kit - 7011355 Cartridge
8 7026012 4 Cartridge, Valve (Check)
7011346 4 Seal Kit - 7026012 Cartridge
9 to 10 Not Used
11 2111012 2 Fitting, Straight
12 2151012 2 Fitting, 45°
13 2110810 9 Fitting, Straight
14 2110406 1 Fitting, Straight
15 2180831 1 Fitting, Orifice
16 2221086 1 Check, Pressure
17 2220883 1 Fitting, Plug
18 7024932 1 Switch, Pressure

3121172 1250AJP 1-47


SECTION 1 FRAME

FIGURE 1-13. TRACTION VALVE ASSEMBLY (S/N 0300103907 TO PRESENT)

1-48 1250AJP 3121172


SECTION 1 FRAME

FIGURE 1-13. TRACTION VALVE ASSEMBLY (S/N 0300103907 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
4641454 Ref. TRACTION VALVE ASSEMBLY E

1 7012941 3 Cartridge, Valve (Steer, Brake & Axle Lockout)


7010543 3 Seal Kit - 7012941 Cartridge
1A 7012944 2 Coil
2 70000801 1 Cartridge, Valve (Relief)
7012998 1 Seal Kit - 70000801 Cartridge
3 70000802 1 Cartridge, Valve (Pilot)
7012942 1 Seal Kit - 70000802 Cartridge
4 70000803 1 Pressure Switch
5 70000804 1 Cartridge, Valve (Shuttle)
70000805 1 Seal Kit - 70000804 Cartridge
6 70000806 2 Cartridge, Valve (Flow Divider)
7017405 2 Seal Kit - 70000806 Cartridge
7 7012955 4 Cartridge, Valve (Check)
7012967 4 Seal Kit - 7012955 Cartridge
8 2111012 2 Fitting, Straight
9 2151012 2 Fitting, 45°
10 2110810 13 Fitting, Straight
11 2110406 3 Fitting, Straight
12 2221086 1 Check, Pressure
13 2220883 1 Plug, #4 (Not Shown)

3121172 1250AJP 1-49


SECTION 1 FRAME

FIGURE 1-13. TRACTION VALVE ASSEMBLY (S/N 0300103907 TO PRESENT) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-50 1250AJP 3121172


SECTION 2
TURNTABLE

3121172 1250AJP 2-1


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS

11 28 1
A 3

A B
15

30 1 C
9
14
D
E
F

B G
36
2
28
32
1
3
C

1 30
34
37 E

1 30
D 27
9
30
1
35 37

12

1
5

2-2 1250AJP 3121172


SECTION 2 TURNTABLE

WITHOUT ARCTIC PACKAGE


110 101
101 113 106
102 114
101 116
105
103 107
109D
112 109C

109B
104 115
109E 101
106
109A

G 111 159C
109 F
159F
157 OR
150 151
153 156
108 151 156 154
155

159B
165
159A 151
159D 156
159G
159H
159
WITH ARCTIC PACKAGE
217
201 229 221
228 201 224
202 205

203 221
201 231
206
219 230

226
204

222
201
G 218 232
223
201
227 207
216
F

3121172 1250AJP 2-3


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273377 Ref. VALVES INSTALLATION - TURNTABLE MOUNTED L

1 0100011 A/R Compound, Locking


2 0140001 1 Horn
3 0641406 5 Bolt 1/4”-20NC x 3/4”
4 Not Used
5 0641408 2 Bolt 1/4”-20NC x 1”
6 to 8 Not Used
9 0641608 8 Bolt 3/8"-16NC x 1"
10 Not Used
11 0902800 1 Bracket, Module Mounting
12 1320322 1 Clamp
13 Not Used
14 Use 1001112757 1 Module, B.L.A.M. (Note: Control System must be recalibrated
when Module is replaced) (was p/n 1600332 prior to S/N
0300141570)
2915024 1 Update Kit (Includes Cables, Programming Instructions & CD
Software)
15 3300454 4 Nut, Special
16 to 26 Not Used
27 1 Main Valve Assembly Options (See Figure 2-2 for Breakdown):
Use 1001103793 Prior to S/N 0300119708 (was p/n 4641304)
Use 1001103793 S/N 0300119708 to S/N 0300128768 (was p/n 1001099515)
1001103793 S/N 0300128768 to Present
28 4711400 5 Flatwasher 1/4” Thin
29 Not Used
30 4711600 12 Flatwasher 3/8" Thin
31 Not Used
32 4791400 1 Starwasher 1/4”
33 Not Used
34 0641620 2 Bolt 3/8"-16NC x 2 1/2”
35 0641636 2 Bolt 3/8"-16NC x 4 1/2”
36 3380523 1 Shield, Tube
37 3 Enable Valve Assembly Options:
See Note Prior to S/N 0300131893 (was p/n 4641306, 4641381 &
4641391)
Ref. NOTE: The above listed enable valves & any associated
service parts are no longer available for service. Verify
stamping on valve block. If valve is JLG P/N 4641306
(valve block stamped with P/N CP12673), JLG P/N
4641381 (valve block stamped with P/N HA1022) or JLG
P/N 4641391 (valve block stamped with P/N HA60220) you
must replace all 3 enable valves with JLG P/N
1001106391. If your machine is already equipped with
JLG P/N 1001106391(valve block stamped with P/N
HF46525-08) valves can then be replaced on an as
required basis.
1001112850 S/N 0300131893 to Present (was p/n 1001106391)
7024890 1 Coil

2-4 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273418 Ref. BATTERY & AUXILIARY PUMP INSTALLATION (WITHOUT E
ARCTIC PACKAGE) (PRIOR TO S/N 0300167530)

101 0100011 A/R Compound, Locking


102 0236768 4 Rod, Hold-down
103 0363062 2 Bar, Battery
104 0400020 1 Battery
105 0641404 2 Bolt 1/4”-20NC x 1/2”
106 0641607 A/R Bolt 3/8”-16NC x 7/8”
107 1 Bracket Options:
0902916 Prior to S/N 0300103853 (Use with Auxiliary Pump p/n
3600342)
0903696 S/N 0300103853 to Present (Use with Auxiliary Pump
p/n 3600465)
108 3311608 4 Nut, Flange 3/8”-16NC
109 1 Auxiliary Pump Assembly Options:
Ref. Note: Original Equipment p/n 3600342 may have been
replaced with Service Replacement p/n 3600465, identify
component by brand before ordering parts.
See Note Ref. Assembly Prior to S/N 0300103853 (Fenner Fluid Power
Brand) (Note: Was p/n 3600342. Purchase Qty 1 Each of
P/n’s 3600465 Pump & 0903696 Bracket as
Replacement.)
3600465 Assembly S/N 0300103853 to S/N 0300167530 (Haldex
Brand)
109A Motor Options:
7022207 1 3600342 Pump Assembly
7013753 1 Brush Kit
7010924 1 3600465 Pump Assembly
7010639 2 Brush
7010640 8 Spring, Brush
109B A/R Bracket, Motor/Pump Options:
7016769 1 3600342 Pump Assembly
Not Required 0 3600465 Pump Assembly
1 Coupling Options:
7013711 3600342 Pump Assembly
70000998 3600465 Pump Assembly
109C Pump Options:
7022215 1 3600342 Pump Assembly
7013716 1 Seal, Shaft
70001001 1 3600465 Pump Assembly
70001000 1 Seal Kit
109D 1 Ball Options:
7013715 3600342 Pump Assembly
Not Available 3600465 Pump Assembly
1 Spring Options:
7022227 3600342 Pump Assembly
Not Available 3600465 Pump Assembly
1 Screw, Valve Adjustment Options:
7022228 3600342 Pump Assembly
Not Available 3600465 Pump Assembly

3121172 1250AJP 2-5


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
109D 1 Cap, Relief Valve Options:
(cont’d)
7022230 3600342 Pump Assembly
Not Available 3600465 Pump Assembly
109E 1 Ball & Spring Assembly Options:
7022231 3600342 Pump Assembly
Not Available 3600465 Pump Assembly
1 Plug Options:
7022229 3600342 Pump Assembly
Not Available 3600465 Pump Assembly
110 3740067 1 Relay
111 3980006 1 Seat, Battery
112 4420037 17in/43cm Tape, Insulation
113 4711400 2 Flatwasher 1/4” Thin
114 4711600 A/R Flatwasher 3/8” Thin
115 4751600 4 Flatwasher 3/8” Regular
116 4791400 2 Starwasher 1/4”

1001145323 Ref. BATTERY & AUXILIARY PUMP INSTALLATION (WITHOUT A


ARCTIC PACKAGE) (S/N 0300167530 TO PRESENT)

151 0100011 A/R Compound, Locking


152 0236768 4 Rod, Hold-down
153 0363062 2 Bar, Battery
154 0400020 1 Battery
155 0641404 2 Bolt 1/4”-20NC x 1/2”
156 0641607 A/R Bolt 3/8”-16NC x 7/8”
157 0903696 1 Bracket
158 3311608 4 Nut, Flange 3/8”-16NC
159 1001137442 1 Auxiliary Pump Assembly (Bucher Brand)
159A Use 1001137442 1 Base Assembly
7026330 1 Seal, Shaft
159B 70004002 1 Pump
159C Use 1001137442 1 Valve, Relief
159D 70007003 1 Motor
159E 70007004 4 Screw Metric M5 x 65mm
159F 70007005 4 Screw 1/4in - 20NC x 3in
159G 70007006 1 Nut 3/8in - 16NC
159H 70007007 1 Screw 3/8in - 16NC x 3/4in
160 3740067 1 Relay
161 3980006 1 Seat, Battery
162 4420037 17in/43cm Tape, Insulation
163 4711400 2 Flatwasher 1/4” Thin
164 4711600 A/R Flatwasher 3/8” Thin
165 4751600 4 Flatwasher 3/8” Regular
166 4791400 2 Starwasher 1/4”

2-6 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BATTERY & AUXILIARY PUMP INSTALLATIONS (WITH ARCTIC
PACKAGE)
1001133463 Ref. Prior to S/N 0300158094 A
1001139520 Ref. S/N 0300158094 to Present A

201 0100011 A/R Compound, Locking


202 0236768 4 Rod, Hold-down
203 0363062 2 Bar, Battery
204 0400020 1 Battery
205 0641404 2 Bolt 1/4in-20NC x 1/2in
206 0641413 2 Bolt 1/4in-20NC x 1-5/8in
207 0641607 4 Bolt 3/8in-16NC x 7/8in
208 to 215 Not Used
216 3311608 4 Nut, Flange 3/8in-16NC
217 3740067 1 Relay
218 3980006 1 Seat, Battery
219 4420037 17in/43cm Tape, Insulation
220 Not Used
221 4711400 4 Flatwasher 1/4in Thin
222 4711600 4 Flatwasher 3/8in Thin
223 4751600 4 Flatwasher 3/8in Regular
224 4791400 2 Starwasher 1/4in
225 Not Used
226 0903696 1 Bracket
227 1 Auxiliary Pump Assemblies
Use 1001139878 1 Assembly Prior to S/N 0300158094 (was p/n 1001133162 -
No Service Parts Available)
1001138838 1 Assembly S/N 0300158094 to Present
70003800 1 Motor (p/n 1001138838 Assembly)
70003803 1 Pump Assembly (p/n 1001138838 Assembly)
228 1001133163 1 Valve, Relief
7023936 1 Seal Kit
229 1001133593 1 Bracket
230 4761600 4 Lockwasher 3/8in
231 3311601 2 Nut 3/8in-16NC

3121172 1250AJP 2-7


2-8
308
213
214
MAIN LIFT
210 SECTION

208 TOWER LIFT


SECTION
204
307 212
209
TOWER TELE
SECTION
204 201
212
209
207 203
212
SECTION 2 TURNTABLE

211
6 32
310
309 207 109 2
305 12

207 101
306 304 206

1250AJP
110 209 207
1 102
30
208 1 1
303 103 31
7
302 206
13 32
208
33
301 2
FIGURE 2-2. MAIN VALVE ASSEMBLY

106
1

106 107
8
105 205
108
10 103
10
33
103 4 106
5
9 102
5 104 105 3

3121172
SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAIN VALVE ASSEMBLY
Use 1001103793 Ref. Prior to S/N 0300119708 (was p/n 4641304) E
Use 1001103793 Ref. S/N 0300119708 to S/N 0300128768 (was p/n 1001099515) B
1001103793 Ref. S/N 0300128768 to Present C

Ref. MAIN VALVE BODY COMPONENTS

1 7026684 4 Cartridge, Check Valve


7026685 4 Seal Kit - Valve
2 7026686 2 Cartridge, Relief Valve
7026687 2 Seal Kit - Valve
3 7026688 1 Cartridge, Check Valve
7026689 1 Seal Kit - Valve
4 7026690 3 Cartridge, Solenoid Valve Less Coil
7026691 3 Seal Kit - Valve
7027206 3 Coil
5 7026692 2 Cartridge, Solenoid Valve Less Coil
7026693 2 Seal Kit - Valve
7027207 2 Coil
6 7026694 1 Cartridge, Differential Sensing Valve
7026695 1 Seal Kit - Valve
7 7026696 1 Cartridge, Differential Sensing Valve
7026697 1 Seal Kit - Valve
8 7026698 1 Cartridge, Solenoid Valve Less Coil
Not Available 1 Seal Kit - Valve
7027209 2 Coil
9 7027882 1 Valve Assembly, Solenoid (was p/n 7026699)
7026693 1 Seal Kit - Valve
7027208 1 Coil
10 7027200 2 Cartridge, Solenoid Valve
7010697 2 Seal Kit - Valve
7012943 2 Coil
11 Not Used
12 7027201 1 Cartridge, Check Valve
7027202 1 Seal Kit - Valve
13 7027203 1 Cartridge, Check Valve
7026687 1 Seal Kit - Valve
14 to 29 Not Used
30 7027738 1 Switch, Thermostatic
31 3930608 2 Screw, Countersunk #6-32NC x 1/2”
32 7027204 2 Cartridge, Relief Valve
7026687 2 Seal Kit - Valve
33 1001104841 2 Lock Plate, Cartridge
3941404 2 Screw, Self-Tapping

3121172 1250AJP 2-9


SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAIN VALVE BODY FITTINGS

101 2111210 1 Fitting, Straight


102 2111010 2 Fitting, Straight
103 2110606 5 Fitting, Straight
104 2110406 2 Fitting, Straight
105 2110404 2 Fitting, Straight
106 2221086 5 Check, Pressure
107 2112016 1 Fitting, Straight
108 2111216 1 Fitting, Straight
109 2111212 1 Fitting, Straight
110 2220887 1 Plug

Ref. PROPORTIONAL VALVE SECTION & ADDITIONAL


COMPONENTS

201 7026671 2 Bracket


202 Not Used
203 Use Item 212 1 Spool Assembly (Tower Telescope) (was p/n 7026681)
204 Use Item 212 2 Spool Assembly (Tower/Main Lift) (was p/n 7026682)
205 7026672 1 Switch, Pressure
206 Use Item 212 2 Valve, Shock (was p/n 7026673)
207 Use Item 212 4 Valve, Shock (was p/n 7026674)
208 Use Item 212 3 Cover (was p/n 7026675)
8007894 A/R Seal Kit, Cover Mounting (1 per cover)
209 3 Actuator, Electrical Options:
Use 70001873 Prior to S/N 0300119708 (was p/n 7026676)
Use 70001873 S/N 0300119708 to S/N 0300128768 (was p/n 70001420)
70001873 S/N 0300128768 to Present
8007954 A/R Seal Kit, Actuator Mounting (1 per actuator)
210 1 Module, Pump Side Options:
Use 70001421 Prior to S/N 0300119708 (was p/n 7026677)
70001421 S/N 0300119708 to Present
8007939 1 Seal Kit, Pump Side Module (Internal Seals for Pump Side
Module)
211 7026678 1 Plug with Check Valve
212 Use 70002742 1 Module, Tower Lift (Includes Items 204, 207, 208, 210 Seal Kit &
p/n 8007935 Seal Kit) (was p/n 7026679)
Use 70002743 1 Module, Tower Telescope (Includes Items 203, 206, 208, 210
Seal Kit & p/n 8007935 Seal Kit) (was p/n 7026679)
Use 70003043 1 Module, Main Lift (Includes Items 204, 207, 208, 210 Seal Kit &
p/n 8007935 Seal Kit) (was p/n 7026679)
8007935 A/R Seal Kit, Module Mounting (includes seals for one side of
Module - requires four for complete valve)
213 7026680 1 Tie-Rod Kit (Includes Hardware and Seals)
214 Not Available 1 Fitting, Adapter

2-10 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PROPORTIONAL VALVE SECTION FITTINGS

301 2111210 1 Fitting, Straight


302 2111010 1 Fitting, Straight
303 2131010 1 Fitting, 90°
304 2110810 1 Fitting, Straight
305 2130810 1 Fitting, 90°
306 2111210 1 Fitting, Straight
307 7026683 2 Fitting, Straight
308 2221086 1 Check, Pressure
309 2110404 1 Fitting, Straight
310 2220888 1 Plug

3121172 1250AJP 2-11


SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION

2-12 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271596 Ref. SWING DRIVE INSTALLATION D

1 0100019 A/R Compound, Locking


2 0682418 5 Bolt 7/8”- 9NC x 2 1/4” (Grade 8)
3 1 Swing Motor/Hub Assembly (See Figure 2-4 for Breakdown)
Use 1001134098 Prior to S/N 0300151926 (was p/n 3160302)
1001134098 S/N 0300151926 to Present
4 3312002 1 Nut, Jam 5/8”-11NC
5 3900223 1 Screw, Shoulder
6 3952020 1 Setscrew 5/8”-11NC x 2 1/2”
7 4071041 1 Shim
8 4892400 5 Flatwasher 7/8in Hardened

0273451 Ref. TURNTABLE BEARING AND LUBE INSTALLATION B

101 0100019 A/R Compound, Locking


102 0440251 1 Bearing, Turntable
103 0682026 40 Bolt 5/8”-11NC x 3 1/4” (Grade 8)
104 0682040 40 Bolt 5/8”-11NC x 5” (Grade 8)
105 2180002 2 Fitting, Grease
106 2180344 2 Fitting, Bulkhead
107 2220001 2 Fitting, Straight Swivel
108 Not Used
109 2750528 2 Hose
110 4892000 80 Flatwasher 5/8in Hardened

0239842 Ref. TURNTABLE LOCK INSTALLATION B

201 Not Used


202 3421565 1 Pin, Snap
203 1260017 9 in/23cm Chain - #3
204 3760170 2 Ring, Quick Release
205 3421563 1 Pin, Turntable Lock

0271874 Ref. PINION SHIELD INSTALLATION A

301 0100011 A/R Compound, Locking


302 0641608 4 Bolt 3/8”-16NC x 1”
303 3573355 1 Shield
304 4751600 4 Flatwasher 3/8” Regular

3121172 1250AJP 2-13


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

2-14 1250AJP 3121172


SECTION 2 TURNTABLE

22
220
101

121
208 102
213
214 104

207
105 103
217
106
218
104
209
107
215
104
216

201 108

104
206
109

26 203 110 10
104
206
112
203
29 113
115
204 28 114
116
118
222 117 29
223
21
219 28

33
221 202 34
36 119
120
32
212
210 31
211 35 205

3121172 1250AJP 2-15


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. SWING MOTOR/HUB ASSEMBLIES
3160302 Ref. Prior to S/N 0300151926 B
1001134098 Ref. S/N 0300151926 to Present B
Ref. Note: Original Equipment p/n 3160302 may have been
replaced with Service Replacement p/n 1001134098,
identify component by brand before ordering parts.

1 Not Available 1 Housing/Shaft Assembly


1A 7024183 1 Shaft, Out put
1B 7000236 1 Seal, Lip
1C Use 1001091460 1 Cup, Bearing (was p/n 7000272 & p/n 90202500)
1D Use 1001091460 1 Cone, Bearing (was p/n 7000273 & p/n 90202501)
1E Use 1001091461 1 Cup, Bearing (was p/n 7000274
1F Use 1001091461 1 Cone, Bearing (was p/n 7000275 & p/n 90202503)
1G 7024184 1 Housing
1H 7000239 1 Thrustwasher
1I 7000240 1 Ring, Retaining
1J 7017072 1 Plug, Pipe
2 7001917 1 Gear, Internal
3 7001918 1 Carrier Assembly
3A 7001900 1 Carrier
3B 7007645 6 Washer, Tanged
3C 7001902 84 Bearing, Needle
3D 7007646 3 Thrustwasher
3E 7001904 3 Shaft, Planet
3F 7001927 3 Gear, Cluster
3G 7001906 3 Rollpin
3H 7007648 6 Washer
4 7010467 1 Gear, Ring
5 7000224 2 O-Ring
6 7001920 1 Cover, Input
7 Not Used
8 7001922 1 Thrustwasher
9 Not Used
10 7024188 1 Motor Assembly (See Items 101-121 for Breakdown)
11 to 12 Not Used
13 7001921 1 Gear, Sun
14 Not Used
15 7000287 4 Thrustwasher
16 7000288 2 Bearing, Thrust
17 7001923 8 Bolt 3/8”-16NC x 3” (Grade 8)
18 7001924 4 Bolt, Shoulder 3/8”-16NC x 2 3/4” (Grade 8)
19 7001929 4 Lockwasher (Used with Item 18 Only)
20 1 Plug, Pipe Options:
7001928 Used With Swing Motor/Hub Assembly p/n 3160302
7017094 Used With Swing Motor/Hub Assembly p/n 1001134098
21 7001926 2 Plug, Pipe
22 7017082 1 Plug, Pipe
23 Not Used

2-16 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
24 Not Available 1 Plate, ID
25 7000281 2 Screw, Drive
26 1 Brake Assembly Options (See Items 201-223 for Breakdown):
7024182 Prior to S/N 0300151926
70003524 S/N 0300151926 to Present
27 7024763 1 O-Ring
28 Not Available 2 Lug, Lifting
29 7024185 2 Bolt 1/2”-13NC x 5” (Grade 8)
30 Not Used
31 7000731 1 Gasket
32 A/R Valve Options:
Used With Swing Motor/Hub Assembly p/n 3160302
Use 4640741 1 Valve (was p/n 7024187)
7011320 2 Cartridge
2900770 2 Seal Kit - 7011320 Cartridge (1 Per Cartridge)
Used With Swing Motor/Hub Assembly p/n 1001134098
70003523 1 Valve
70003629 2 Cartridge
2900770 2 Seal Kit - 70003629 Cartridge (1 Per Cartridge)
33 Not Available 4 Lockwasher
34 7024135 4 Bolt 5/16”-18NC x 2 1/2” (Grade 8)
35 7024186 1 Tube
36 7017085 2 Elbow

7024188 Ref. MOTOR ASSEMBLY

101 7024391 5 Bolt


102 7004035 1 Cover, End
103 Use Item 126 1 Seal, Commutator
104 Use Item 126 5 Seal, Ring
105 Use 7024453 1 Commutator and Ring Assembly (was p/n 7004037)
106 Use 7004453 1 Ring
107 7024379 Manifold
108 7024392 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024393 1 Link, Drive
111 Not Used
112 7024395 1 Shaft, Coupling
113 7024381 1 Bushing, Bronze
114 7004043 1 Thrustwasher
115 7004044 1 Bearing, Thrust
116 Use Item 126 Seal, Inner
117 Use Item 126 1 Washer, Back-up
118 7024394 1 Housing
119 7024390 1 Bearing
120 Use Item 126 1 Seal
121 7010795 1 Plug, O-Ring
122 to 125 Not Used
——————————

3121172 1250AJP 2-17


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
126 Use 7024389 1 Seal Kit - 7024188 Motor (Includes Items 103, 104, 116,117 &
120) (was p/n 7024396)

Ref. BRAKE ASSEMBLIES


7024182 Ref. Prior to S/N 0300151926
70003524 Ref. S/N 0300151926 to Present

201 7024189 1 Shaft


202 Not Available 1 Housing
203 Use Item 227 2 Plate, Friction
204 Use Item 227 1 Plate, Pressure
205 7000731 1 Gasket
206 Use Item 227 2 Plate, Outer
207 See Note 1 Gasket (Note: Use Item 226 or 227)
208 7024191 1 Cylinder
209 7024192 1 Piston
210 Use Item 227 1 Bearing, Ball
211 Use Item 227 1 Ring, Retaining
212 Use Item 227 1 Seal, Shaft
213 Not Available 6 Capscrew
214 Not Available 6 Lockwasher
215 Use Item 226 1 O-Ring
216 Use Item 226 1 Ring, Back-up
217 Use Item 226 1 O-Ring
218 Use Item 226 1 Ring, Back-up
219 7024190 2 Pin, Dowel
220 Not Available 1 Plug
221 Not Available 1 Plug
222 Use Item 227 A/R Spring (Natural)
223 Use Item 227 A/R Spring, (Blue)
224 to 225 Not Used
——————————
226 7024194 1 Seal Kit - Brake (Includes Items 205, 207 & 215-218)
227 Use 7024196 1 Spring Kit - Brake (Includes 12 Natural Colored Springs) (was
p/n 7024195)
Note: Spring Kit p/n 7024195 no Longer Available,
Purchase p/n 7024196 for Replacement.
7024196 1 Spring Kit - Brake (Includes 12 Natural & 2 Blue Colored
Springs)
7024193 1 Friction Disc Kit - Brake (Includes Items 203, 204, 206 & 207)
7024197 1 Bearing Kit - Brake (Includes Items 207 & 210-212)

2-18 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 2-19


2-20
129 GENERATOR COVER SHIELD
160
109 154 170 (ITEM 17) SHOWN HERE
43 FOR CLARITY
145 185
144 1
131 105 169 5
176 187
17
115
102 121 113
145 182 186 121 154
183
191 102
101 147
189 151 188 151 149 106
102 323 154 178
161 326 149 167
114 130
190 157 340 56 158
102 342 341 174 102
175 145
SECTION 2 TURNTABLE

149

111 179
102 112 135
153 117 122
147 141 144 102 171 122
142 172 102
102 166
192 162 148
152 140
133

1250AJP
402
177 148 119 102 151
168 116 409 125
177 133

180 102 200 102


205
113 202
102 102 165
40 1 197 196
147 6 198
200
43 145
51
30 102
401 193 203 124 144 107
173 108 131 131 102
3 102 145
145 131 145
163 42 109 145
192 194
110 177 25 199
148 136
FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION

109 102 201 145


133 102 118 204 109
146 1
9 145 139
156 177 33
145
120 131
146 159 104
32 177 123
132 164 46 177
10 155

3121172
301 319 301 301 315
328 321 334 318 303 321 402
407 404
301

3121172
301 309
310 320 301
319 329 304
316
301 332 322 42
307 25
314 3
325
333
301
301 308
311 317 124
313 301
330 305
336 314 31
337 324

335 338 138


301 137 143 57
306
314 143 130 58 55
1 130 106 59
301 43 324
106 150
311 7 52D
312 1 102
313 302 301 13 107 42
327 303 47 25
315 406 3

1250AJP
35 52A
181 1 29 52E
1 41 52B 409
12 11 52C
52A
43 49
1
43 52F
179
37 34 122
24
45 55
26 14 1 52A
36 8
54 3
2 25 44
42 48
23 14 2
20 1 BATTERY REF. 52B
2 4
27
14 15
22 16
18 2 403
ITEM (52) INCLUDES
28 14 52A THRU 52F
7 19
43 2
26
SECTION 2 TURNTABLE

2-21
SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. CATERPILLAR DIESEL ENGINE INSTALLATION OPTIONS:
1001116110 Ref. With Skypower & Without Cold Weather Plus Package C
1001120524 Ref. With Skypower & With Cold Weather Plus Package B

1 0100011 A/R Compound, Locking


2 0100079 A/R Sealant, Pipe
3 0641509 15 Bolt 5/16”-18NC x 1 1/8”
4 0641511 1 Bolt 5/16”-18NC x 1 3/8”
5 0641605 3 Bolt 3/8”-16NC x 5/8”
6 0641608 3 Bolt 3/8”-16NC x 5/8”
7 0641610 5 Bolt 3/8”-16NC x 1 1/4”
8 0641806 1 Bolt 1/2”-13NC x 3/4”
9 0641808 1 Bolt 1/2”-13NC x 1”
10 0642010 1 Bolt 5/8”-11NC x 1 1/4”
11 0641606 4 Bolt 3/8”-16NC x 3/4”
12 0651606 4 Bolt 3/8”-24NF x 3/4”
13 0761210 1 Bolt M12 x 20mm
14 1320022 5 Clamp
15 1320187 1 Clamp, Twin
16 1320190 1 Cover, Clamp
17 1671121 1 Cover, Generator
18 2120218 1 Filter, High Pressure Hydraulic
2120219 1 Element
19 2180348 1 Fitting, Barbed
20 2220221 1 Fitting, Reducer
21 2200222 1 Plug, Fuel Tank Drain (Not Shown)
22 2220313 1 Fitting, 90° Barbed
23 2221176 1 Fitting, 90°
24 2750532 55in/1.4m Hose
25 3311505 15 Locknut 5/16”-18NC
26 3311605 6 Locknut 3/8”-16NC
27 3380498 1 Panel, Noise Reduction
28 3380723 1 Panel, Rubber Noise Reduction
29 3422446 1 Pin
30 3573644 1 Plate, Tray Clamp
31 3573669 1 Plate, Clamp
32 3573727 1 Plate, Tray Clamp
33 3573728 1 Plate, Tray Clamp
34 3574633 1 Plate, Tray Clamp
35 3841143 1 Keeper, Pin
36 3900232 2 Screw, Button Head 3/8”-16NC x 1 1/4”
37 3900316 10 Screw, Button 3/8”-16NC x 1”
38 4240018 A/R Strap, Tie (Not Shown)
39 4240033 A/R Tie Strap (Not Shown)
40 4341110 1 Support, Noise Panel
41 4711600 4 Flatwasher 3/8” Thin
42 4711500 30 Flatwasher 5/16” Thin
43 4711600 20 Flatwasher 3/8” Thin
44 4711800 1 Flatwasher 1/2” Thin

2-22 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
45 4751600 4 Flatwasher 3/8” Regular
46 4752000 1 Flatwasher 5/8” Regular
47 0761210 1 Flatwasher M12
48 90028660 1 Clamp
49 1001108617 1 Filter, Pressure
70002231 1 Element, Filter
50 Not Used
51 1001116792 3 Clamp
52 1001116814 1 Battery Cable Kit
52A 7027036 1 Cable, Red (To Aux Pump Relay, Battery Positive
Terminal, Glow Plug Solenoid & Starter)
52B 7027009 1 Cable, Black (To Aux Pump, Battery Negative
Terminal & Ground at Tray Pivot)
52C 7027010 1 Cable, Red (Aux Pump Relay to Aux Pump)
52D 7027039 1 Cable, Black (Tray Pivot to Engine Block)
52E Not Available 4 Boot, Terminal (Red)
52F Not Available 1 Boot, Square Terminal (Red)
53 Not Used
54 1001120492 2 Fitting, Straight
55 3380473 1 Panel, Rubber
56 1001116112 1 Engine, Caterpillar C3.4 Turbo (See Items 401 to 411 for Indi-
vidually Serviced Components)
57 4711000 2 Flatwasher #10 Thin
58 0721006 1 Screw #10-24NC x 3/4”
59 3311005 1 Locknut #10-24NC

Ref. CATERPILLAR DIESEL ENGINE ASSEMBLY OPTIONS:


1001116111 Ref. With Skypower & Without Cold Weather Plus Package E
1001120525 Ref. With Skypower & With Cold Weather Plus Package C

101 0080181 1 Plate, Pump Mounting Adapter


102 0100011 A/R Compound, Locking
103 0100020 A/R Sealant, Pipe (Not Shown)
104 0340003 2 Band, Air Cleaner
105 0340051 2 Band, Muffler
106 0641406 9 Bolt 1/4”-20NC x 3/4”
107 0641506 6 Bolt 5/16”-18NC x 3/4”
108 0641605 2 Bolt 3/8”-16NC x 5/8”
109 0641608 19 Bolt 3/8”-16NC x 1”
110 0641808 1 Bolt 1/2”-13NC x 1”
111 0641812 2 Bolt 1/2”-13NC x 1 1/2”
112 0642028 2 Bolt 5/8”-11NC x 3 1/2”
113 0642030 2 Bolt 5/8”-11NC x 3 3/4”
114 0701012 4 Bolt M10 x 25mm
115 0701015 2 Bolt M10 x 35mm
116 0711214 8 Bolt M12 x 30mm
117 0760810 4 Bolt M8 x 20mm
118 0940070 1 Bumper
119 0961986 2 Bushing, Flanged
120 1001131542 1 Lanyard

3121172 1250AJP 2-23


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
121 1320017 2 Clamp
122 1320022 4 Clamp
123 1340065 1 Air Cleaner Assembly
7003655 1 Element, Air Cleaner
7015013 1 Baffle, Rubber
7015014 1 Clamp, Cap
7015015 1 Cup
7015003 1 Wingnut
124 1703162 2 Decal - Fan Blade
125 2060025 1 Fan
126 2.95gl/11.17Li Anti-Freeze Options (Not Shown):
2300004 Without Arctic Package
2300041 With Arctic Package
127 3020016 2.64gl/9.99Li Oil, Motor 15W-40 (Not Shown)
128 3020037 A/R Lube, Coupling Grease (Not Shown)
129 1 Muffler Options:
3220126 Standard Muffler
3220130 Optional Catalytic Muffler
70003555 1 Clamp
130 3311405 7 Locknut 1/4”-20NC
131 3311605 A/R Locknut 3/8”-16NC
132 3311805 1 Locknut 1/2”-13NC
133 3312005 4 Locknut 5/8”-11NC
134 Not Used
135 3520054 3 Plug
136 3573412 1 Gusset
137 3740067 1 Relay
138 3740080 1 Relay
139 3960543 1 Seal
140 3960544 1 Seal
141 4031911 4 Capscrew M8 x 35mm
142 4032008 8 Capscrew M10 x 20mm
143 4711400 6 Flatwasher 1/4” Thin
144 4711500 A/R Flatwasher 5/16” Thin
145 4711600 A/R Flatwasher 3/8” Thin
146 4711800 2 Flatwasher 1/2” Thin
147 4712000 4 Flatwasher 5/8” Thin
148 4740242 4 Washer, Snubbing
149 4751400 10 Flatwasher 1/4” Regular
150 4751500 2 Flatwasher 5/16” Regular
151 4812100 A/R Flatwasher M12
152 4832000 8 Lockwasher M10
153 4740171 2 Flatwasher 1/2” Hardened
154 8405104 4 Clamp, Gear
155 91083128 1 Elbow, 90°
156 91403244 1 Rubber, Straight Hump
157 1001129023 1 Plate, Engine Mounting (Rear)
158 1001129304 1 Mount, Motor (Front)
159 1001116153 1 Tray, Engine

2-24 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
160 1001116186 1 Tube, Exhaust
161 1001116201 1 Plate, Muffler Mounting
162 1001116278 1 Coupling, Pump
163 1001116313 1 Tube, Air Intake
164 1001116324 1 Tube, Air Intake
165 1001116348 1 Plate, Radiator Mounting
166 1001116354 1 Radiator
7027412 1 Cap, Radiator
167 1001116367 1 Support, Tank Mounting
168 1001116413 1 Hose, Air Intake Reducer
169 1001116436 1 Hose, Radiator (Top)
170 1001116437 1 Hose, Radiator (Bottom)
171 1001116525 2 Mount, Left Side Engine
172 1001116591 1 Spacer, Fan
173 1001117546 1 Mount, Generator
174 1001117874 1 Engine, Caterpillar C3.4 Turbo W/E Controls (See Items 301 to
342 for Individually Serviced Components)
175 1001118368 1 Pump Assembly (Machines with Rexroth Pump Only) (See
Figure 2-8 for Breakdown)
176 1001116836 A/R Hose, Air Intake
177 1320058 1 Clamp
178 1580011 1 Container, Coolant Overflow
179 2720058 31.66ft Hose
180 4060805 5in/12.7cm Flex-Trim 1/4”
181 4640750 1 Valve, Oil Drain
182 4812000 3 Flatwasher M10
183 1001121004 3 Nut M10 x 1.25
184 Not Used
185 0641508 A/R Bolt 5/16”-18NC x 1”
186 1320130 1 Clamp
187 3311505 A/R Locknut 5/16”-18NC
188 1001125891 1 Bracket, Valve
189 0761210 2 Bolt M12 x 20mm
190 0701016 6 Bolt M10 x 40mm
191 1001130161 1 Support, Muffler Mount
192 1001130171 2 Mount, Right Side Engine
193 0641610 4 Bolt 3/8”-16NC x 1 1/4"
194 0641614 3 Bolt 3/8”-16NC x 1 3/4"
195 0700822 5 Bolt M8 x 70mm
196 0700823 2 Bolt M8 x 75mm
197 0700824 1 Bolt M8 x 80mm
198 3580321 1 Pulley, Engine
199 4568735 3 Spacer, Pulley
200 4811900 8 Flatwasher M8
201 4891600 3 Flatwasher 3/8" Hardened
202 1001117500 1 Spacer, Pulley
203 1001117577 1 Support, Generator Pulleys
204 1001129995 3 Pulley, Idler Grooved
205 4831900 4 Lockwasher 8mm
206 4240033 A/R Wire Tie (With Cold Weather Plus Package - Not Shown)

3121172 1250AJP 2-25


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
207 1001119231 1 Heater, Block (With Cold Weather Plus Package - Not Shown)
208 0641606 1 Bolt 3/8”-16NC x 3/4” (With Cold Weather Plus Package - Not
Shown)
209 1320223 1 J-Clip 1/2” (With Cold Weather Plus Package - Not Shown)
210 1702942 1 Decal - Engine Block Heater (With Cold Weather Plus Package
- Not Shown)

1001117874 Ref. CATERPILLAR DIESEL ENGINE W/E CONTROLS B

301 0100011 A/R Compound, Locking


302 0100020 A/R Sealant, Pipe
303 0700808 3 Bolt M8 x 16mm
304 0701010 2 Bolt M10 x 20mm
305 0760606 2 Bolt M6 x 12mm
306 0760610 2 Bolt M6 x 20mm
307 0760612 3 Bolt M6 x 25mm
308 0761210 2 Bolt M12 x 20mm
309 1320224 1 Clamp
310 1320263 1 Clamp
311 3290501 3 Nut M5 x 0.8
312 4031607 2 Capscrew M5 x 16mm
313 4811600 3 Flatwasher M5
314 4811700 8 Flatwasher M6
315 4811900 3 Flatwasher M8
316 4812000 A/R Flatwasher M10
317 4812100 2 Flatwasher M12
318 5250608 2 Bolt M6 x 16mm
319 5250808 4 Bolt M8 x 16mm
320 8303541 1 Bolt M6 x 1 x 35mm
321 8406101 2 Tube, Clip
322 8406105 2 Tube, Clip
323 1001097553 1 Washer, Coolant Sensor
324 1001112059 5 Bumper
325 1001112068 1 Sensor, Speed
326 1001112069 1 Sensor, Temperature
327 1001112070 1 Switch, Oil Pressure
328 1001112073 1 Actuator
329 1001112570 1 Spacer, Nylon
330 1001112592 1 Bearing
331 Not Used
332 1001120769 1 Bracket, ECM/Fuse Box
333 1001120771 1 Bracket, Actuator
334 1001120772 1 Bracket, Actuator
335 1001120773 1 Link, Spacer
336 1001120774 1 Bolt, M5
337 1001120775 1 Bracket, Actuator
338 1001120810 1 Controller
339 1001120776 1 Engine Harness (Not Shown - See Section 7 for Breakdown)
340 1001129361 1 Tube, Dipstick
341 0761007 1 Bolt M10 x 14mm

2-26 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
342 1001129360 1 Gauge, Dipstick

1001116112 Ref. CATERPILLAR ENGINE COMPONENTS A

401 70002831 1 TurboCharger


70002829 1 Gasket, TurboCharger Drain Pipe
70002830 1 Gasket, TurboCharger
402 70002832 1 Hose
403 7026839 1 Pump, Fuel
70002833 1 Ring, Retaining
70002834 1 Bowl, Water Collect
7026830 1 Element, Fuel/Water
70002835 1 Kit Seal
404 70002837 4 Plug, Glow
405 7026802 1 Flywheel W/Gear (Not Shown)
7026803 1 Gear
406 7026811 1 Filter, Oil
7026812 1 O-Ring (Between Center Bolt & Oil Filter Bracket)
7026813 1 O-Ring (Between Oil Filter Bracket & Engine)
407 7026822 1 Thermostat
7026820 1 Gasket, Thermostat (Between Housing & Cylinder Head)
7026821 1 Gasket (Between Housing & Thermostat Cover)
408 7026829 1 Gasket, Intake Manifold (Not Shown)
409 7026833 1 Starter
410 7026804 1 Gasket (Not Shown - Located Between Bell Housing & Engine
Block)
411 7026805 1 Seal, Rear Main (Not Shown)

3121172 1250AJP 2-27


4

2-28
223 215
218 24
GENERATOR COVER SHIELD 38
(ITEM 14) SHOWN HERE 217
FOR CLARITY 39
1 31
6
353
220
14 TO GROUND 204 26
23D
1 5 208
TO
10 29
1 STARTER
51 35 23E
1 7
126
39
46 40
201 9
SECTION 2 TURNTABLE

15 205
219 210
47 126
137 4
24
27 38
1 209
36 206 23A
23F
39 137

1250AJP
23C
41 23F
42

34

23A
11 11 4 23G
17 137 19 32
20 4 24
1 38
11 21 5 33 BATTERY REF.
18 12 24
28 38 23B
13
FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION

22 ITEM (23) INCLUDES


1 23A THRU 23G
36
39
25
TANK REF.

3121172
REXROTH PUMP 106
COMPONENTS
103 150 127 191 111
119 122 173
173 118

3121172
174 150 170
143A 111 185
172
186
202 133
143B OR

161 169 127


153 146 105
1 37
103 139 43
OR 115 182 143 149 130
168 172
SAUER PUMP 143C 109
COMPONENTS 103 143C
195 103 126 140
137 127 101
212
103 173 103
115 160 166
182 120 134
193 198 103 137 131 165 190
126 102 172 103 179 49 221
124 126 108 150 150
142 173
192 111
171 108 136 157
103 128

1250AJP
111 149 141
129 135
172 173 104
197 167 184 103
111 1 113
194 107 121
103 8
196 107 152 183 180
148 163 178
103 114 103
187 182 177 158
45 125 177 110
174 148 156 173 132
4 38 151 167
159 103
157 123
24
38 353
30 103 24
25 24 120 4 38 38
116 38 111
117 REAR 165
FRONT 154 31 173 162
33 150 147
144 174
FRONT 38 155 164
145
REAR 4 177
111 26 150
38 150 176
173 175 181 173 173
113 107 112
4 32 103
150 151
SECTION 2 TURNTABLE

2-29
SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DEUTZ DIESEL ENGINE INSTALLATION OPTIONS:
Ref. Tier II (Prior to S/N 0300087575)
0273426 Ref. Without Skypower E
0273411 Ref. With Skypower E
Ref. Tier II (S/N 0300087575 to S/N 0300127699)
0274577 Ref. Without Skypower & Without Cold Weather Plus Package H
0274578 Ref. With Skypower & Without Cold Weather Plus Package H
0275916 Ref. With Cold Weather Plus Package B
Ref. Tier III (S/N 0300127699 to Present with Rexroth Pumps)
1001098519 Ref. Without Skypower & Without Cold Weather Plus Package D
1001098518 Ref. With Skypower & Without Cold Weather Plus Package D
1001098520 Ref. With Cold Weather Plus Package D
Ref. Tier III (S/N 0300127699 to Present with Sauer Pumps)
1001107972 Ref. Without Skypower & Without Cold Weather Plus Package B
1001107974 Ref. With Skypower & Without Cold Weather Plus Package B
1001107976 Ref. With Cold Weather Plus Package B

1 0100011 A/R Compound, Locking


2 0100079 A/R Sealant, Pipe
3 1702942 1 Decal, Block Heater (Cold Weather Package - Not Shown)
4 0641509 15 Bolt 5/16”-18NC x 1 1/8”
5 0641511 1 Bolt 5/16”-18NC x 1 3/8”
6 0641605 3 Bolt 3/8”-16NC x 5/8”
7 0641610 A/R Bolt 3/8”-16NC x 1 1/4”
8 0641808 1 Bolt 1/2”-13NC x 1”
9 0642010 A/R Bolt 5/8”-11NC x 1 1/4”
10 A/R Bolt Options:
0651406 Bolt 1/4-28NF x 3/4” (Prior to S/N 0300139396)
0641606 Bolt 3/8-16NC x 3/4” (S/N 0300139396 to Present)
11 1320022 3 Clamp
12 1320187 1 Clamp, Twin
13 1320190 1 Cover, Clamp
14 1671121 1 Cover, Generator
15 2120163 1 Filter, Pressure (Prior to S/N 0300087575)
2120150 1 Element, Filter
7020020 1 Indicator, Clog
7023206 1 O-Ring
7023207 1 Ring, Back-up
2120209 1 Filter, Pressure (S/N 0300087575 to S/N 0300139396)
2120210 1 Element, Filter
7020020 1 Manual Indicator
70000934 1 O-Ring, Filter Bowl
1001108617 1 Filter, Pressure (S/N 0300139396 to Present)
70002231 1 Element, Filter
16 Not Used
17 2220250 1 Fitting, Reducer (Prior to S/N 0300087575 Only)
18 2180348 1 Fitting, Barbed
19 2220313 1 Fitting, 90° Barbed

2-30 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
20 1 Fitting, 90° Options:
2220459 Prior to S/N 0300087575
2221176 S/N 0300087575 to Present
21 2220794 1 Fitting, Straight Barbed (Prior to S/N 0300087575 Only)
22 2750532 55in/1.4m Hose
23 2902292 1 Battery Cable Kit
23A 7027008 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal
& Start Relay)
23B 7027009 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
23C 7027010 1 Cable, Red (Aux Pump Relay to Aux Pump)
23D 7027011 1 Cable, Black (Tray Pivot to Engine Mount)
23E 7024584 1 Cable, Red (Start Relay to Starter)
23F Not Available 6 Boot, Terminal (Red)
23G Not Available 1 Boot, Square Terminal (Red)
24 3311505 15 Locknut 5/16”-18NC
25 3311605 4 Locknut 3/8”-16NC
26 3380473 1 Panel, Rubber
27 3380723 1 Panel, Rubber Noise Reduction
28 3380498 1 Panel, Noise Reduction
29 3422446 1 Pin
30 3573644 1 Plate, Tray Clamp
31 3573669 1 Plate, Clamp
32 3573727 1 Plate, Tray Clamp
33 3573728 1 Plate, Tray Clamp
34 3574633 1 Plate, Tray Clamp
35 3841143 1 Keeper, Pin
36 3900316 A/R Screw, Button 3/8”-16NC x 1”
37 4711400 A/R Flatwasher 1/4” Thin
38 4711500 30 Flatwasher 5/16” Thin
39 4711600 A/R Flatwasher 3/8” Thin
40 4752000 1 Flatwasher 5/8” Regular
41 0641806 1 Bolt 1/2-13NC x 3/4”
42 90028660 1 Clamp
43 0641410 4 Bolt 1/4”-20NC x 1 1/4” (S/N 0300087575 to Present)
44 4240018 2 Strap, Tie (Not Shown) (S/N 0300087575 to Present)
45 4341110 1 Support, Noise Panel (S/N 0300089066 to Present)
46 0651606 4 Bolt 3/8-24NF x 3/4”
47 2120218 1 Filter, High Pressure Hydraulic
2120219 1 Element
70001344 1 O-Ring, Bowl
48 4240033 A/R Tie Strap (S/N 0300097977 to Present - Not Shown)
49 1320041 2 Clamp, 1/2” (S/N 0300097977 to Present)
50 2200222 1 Plug, Fuel Tank Drain (Not Shown)
51 A/R Flatwasher Options:
4711400 Flatwasher 1/4” Thin (Prior to S/N 0300139396)
4711600 Flatwasher 3/8” Thin (S/N 0300139396 to Present)

3121172 1250AJP 2-31


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DEUTZ DIESEL ENGINE ASSEMBLY OPTIONS:
Ref. Tier II (Prior to S/N 0300087575)
0273421 Ref. Without Skypower F
0273410 Ref. With Skypower F
Ref. Note: S/N 0300085693 & S/N 0300085910 built with 0274580
Ref. Tier II (S/N 0300087575 to S/N 0300093356)
0274579 Ref. Without Skypower B
0274580 Ref. With Skypower B
Ref. Tier II (S/N 0300093356 to S/N 0300127699)
2000352 Ref. Without Skypower & Without Cold Weather Plus Package C
2000343 Ref. With Skypower & Without Cold Weather Plus Package C
2000399 Ref. With Cold Weather Plus Package B
Ref. Tier III (S/N 0300127699 to Present with Rexroth Pumps)
1001098513 Ref. Without Skypower & Without Cold Weather Plus Package E
1001098530 Ref. With Skypower & Without Cold Weather Plus Package E
1001098531 Ref. With Cold Weather Plus Package D
Ref. Tier III (S/N 0300127699 to Present with Sauer Pumps)
1001107971 Ref. Without Skypower & Without Cold Weather Plus Package D
1001107973 Ref. With Skypower & Without Cold Weather Plus Package D
1001107975 Ref. With Cold Weather Plus Package D

101 0080115 1 Elbow, Rubber (Prior to S/N 0300127699)


102 1 Spacer, Fan Options:
0080237 Without Skypower & Without Cold Weather Plus Package
0080244 With Skypower & Without Cold Weather Plus Package
0080244 With Cold Weather Plus Package
103 0100011 A/R Compound, Locking
104 0272060 1 Box, Air Intake
105 0340003 2 Band, Air Cleaner
106 0340051 2 Band, Muffler
107 0641406 15 Bolt 1/4”-20NC x 3/4”
108 0641506 5 Bolt 5/16”-18NC x 3/4”
109 0641507 4 Bolt 5/16”-18NC x 7/8”
110 0641605 4 Bolt 3/8”-16NC x 5/8”
111 0641608 A/R Bolt 3/8”-16NC x 1”
112 0641609 2 Bolt 3/8”-16NC x 1 1/8”
113 0641610 4 Bolt 3/8”-16NC x 1 1/4”
114 0641808 1 Bolt 1/2”-13NC x 1”
115 0641814 2 Bolt 1/2”-13NC x 1 3/4”
116 0641818 2 Bolt 1/2”-13NC x 2 1/4”
117 0641826 2 Bolt 1/2”-13NC x 3 1/4”
118 0700810 3 Bolt M8 x 20mm
119 0701214 2 Bolt M12 x 30mm
120 0701414 6 Bolt M14 x 30mm
121 A/R Bolt Options:
0701414 M14 x 30mm
0701417 M14 x 45mm

2-32 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
122 1 Bracket, Muffler Options:
0902747 Prior to S/N 0300138470
1001112766 S/N 0300138470 to Present
123 0940070 1 Bumper
124 0961986 2 Bushing, Flanged
125 1060637 1 Lanyard
126 1320022 A/R Clamp
127 1320058 A/R Clamp
128 1320060 1 Clamp
129 1320223 1 J-Clip
130 1340065 1 Air Cleaner Assembly
7003655 1 Element, Air Cleaner
7015013 1 Baffle, Rubber
7015014 1 Clamp, Cap
7015015 1 Cup
7015003 1 Wingnut
131 1671023 1 Shroud, Fan
132 1703162 2 Decal - Fan Blade
133 1 Engine Options: (See Items 201 to 223 for Individually
Serviced Components)
2000199 Prior to S/N 0300087575
2000275 S/N 0300087575 to S/N 0300093356
2000340 S/N 0300093356 to S/N 0300127699
1001098601 S/N 0300127699 to Present
134 2060025 1 Fan
135 2220451 1 Fitting, Straight
136 2220498 1 Fitting, Straight
137 2720058 34ft/10.3m Hose
138 3020016 3.25gl/12.3Li Oil, Motor 15W-40 (Not Shown)
139 2720488 1 Elbow, 45° Air Intake (Prior to S/N 0300127699)
140 2720500 1 Hose, Oil Cooler (Top)
141 2720501 1 Hose, Oil Cooler (Bottom)
142 2750532 9in/23cm Hose
143 2902065 1 Pump Coupling Kit F
143A Use 2902065 1 Plate, Pump Mounting (Note: Not Available for
Purchase.)
143B 70000793 1 Coupling, Flex
143C Use 2902065 18 Capscrew M10 (Note: Not Available for Purchase.)
144 3200362 2 Mount, Motor (Front)
145 3200401 2 Mount, Motor (Rear)
146 1 Muffler Options:
3220126 Standard Muffler
3220130 Optional Catalytic Muffler
70003555 1 Clamp
147 3300454 10 Nut
148 3311405 5 Locknut 1/4”-20NC
149 3311505 5 Locknut 5/16”-18NC
150 3311605 A/R Locknut 3/8”-16NC
151 3311805 5 Locknut 1/2”-13NC
152 3422532 1 Pin, Hitch

3121172 1250AJP 2-33


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
153 3520054 2 Plug
154 3537416 1 Plate, Mounting (Front RIght)
155 3539971 1 Bracket, Engine Mounting (Front)
156 3573142 1 Bracket, Engine Mounting (Rear)
157 3573411 2 Plate, Clamp
158 3573412 1 Gusset
159 3573529 1 Plate, Mounting (Front Left)
160 1 Pulley Options:
3580158 Without Skypower & Without Cold Weather Plus Package
3580320 With Skypower & Without Cold Weather Plus Package
3580320 With Cold Weather Plus Package
161 3600339 1 Pump Assembly (Machines with Rexroth Pump Only) (See
Figure 2-9 for Breakdown)
162 Use 1001145382 1 Cooler, Engine Oil (was p/n 3620041)
163 3740067 2 Relay
164 3960543 1 Seal
165 3960544 1 Seal
166 4032022 4 Capscrew M10 x 90mm
167 4060805 8in/20cm Flex-Trim
168 4568291 1 Tube, Air Intake (Prior to S/N 0300127699)
169 4568292 1 Tube, Tuning (Prior to S/N 0300127699)
170 4568293 1 Pipe, Exhaust
171 4640751 1 Valve, Oil Drain
172 4711500 A/R Flatwasher 5/16” Thin
173 4711600 A/R Flatwasher 3/8” Thin
174 4711800 7 Flatwasher 1/2” Thin
175 4740274 4 Washer, Snubbing
176 4740518 10 Washer, Nylon
177 4751400 20 Flatwasher 1/4” Regular
178 4791400 4 Starwasher 1/4”
179 4846552 1 Plate, Oil Cooler Mounting
180 A/R Mount, Generator Options:
Not Required 0 Without Skypower & Without Cold Weather Plus Package
4846945 1 With Skypower & Without Cold Weather Plus Package
4846945 1 With Cold Weather Plus Package
181 4846946 1 Tray
182 4891800 2 Flatwasher 1/2” Hardened
183 A/R Relay Options:
Without Skypower & Without Cold Weather Plus Package
Not Required 0 Prior to S/N 0300127699
3740080 2 S/N 0300127699 to Present
3740080 2 With Skypower & Without Cold Weather Plus Package
3740080 2 With Cold Weather Plus Package
184 1 Cable, Jumper Options:
Without Cold Weather Plus Package
1060904 Prior to S/N 0300106319
4923592 S/N 0300106319 to Present
1060904 With Cold Weather Plus Package
185 4240099 A/R Tie-Strap

2-34 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
186 Harness, Glow Plug Options (See Section 7 for Breakdown):
4922700 1 Prior to S/N 0300087575
Not Required 0 S/N 0300087575 to S/N 0300093356
4923468 1 S/N 0300093356 to Present
187 0761215 2 Capscrew M12 x 35mm
188 2580062 1 Heater, Block (S/N 0300100379 to Present with Cold Weather
Plus Package - Not Shown)
189 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord)
(S/N 0300100379 to Present with Cold Weather Plus Pack-
age - Not Shown)
190 4060804 1ft/25cm Flex-Trim (S/N 0300127699 to Present)
191 1001092856 1 Hose, Air Intake (S/N 0300127699 to Present)
192 8410013 1 Clamp, Gear (S/N 0300127699 to Present)
193 1001112927 1 Gear Pump Assembly (Machines with Sauer Pumps Only)
(See Figure 2-12 for Breakdown)
194 4891600 2 Flatwasher 3/8” Hardened
195 1001108616 1 Tandem Piston Pump Assembly (Machines with Sauer
Pumps Only) (See Figure 2-10 for Breakdown)
196 1001108888 1 Piston Pump Assembly (Machines with Sauer Pumps Only)
(See Figure 2-11 for Breakdown)
197 3790152 1 O-Ring (Machines with Sauer Pumps Only)
198 3790155 1 O-Ring (Machines with Sauer Pumps Only)
199 to 200 Not Used

Ref. DEUTZ ENGINE COMPONENTS


2000199 Ref. Tier II (Prior to S/N 0300085575 except S/N 0300085693 & D
S/N 0300085910)
2000275 Ref. Tier II (S/N 0300085575 to S/N 0300093356 including B
S/N 0300085693 & S/N 0300085910)
2000340 Ref. Tier II (S/N 0300093356 to S/N 0300127699) B
1001098601 Ref. Tier III (S/N 0300127699 to Present) A

201 7027235 1 Dipstick


70000044 1 O-Ring
202 Use 70003475 1 Thermostat (was p/n 7020459)
7020460 1 Compression Spring
203 70001870 1 Flywheel (Not Shown)
7024579 1 Gear, Ring (Not Shown)
204 7020465 1 Cap, Filler
205 1 Pump, Oil Options:
70000045 Prior to S/N 0300127699 (was p/n 7020484)
70001850 S/N 0300127699 to Present
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
206 7016331 1 Filter, Oil
7027236 1 Sender, Temperature (Located near Oil Filter)
207 Not Used

3121172 1250AJP 2-35


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
208 4 Injector Pump Options:
Ref. Note: Series Letter is shown on label at base of Injector
Pump.
Prior to S/N 0300127699
7027237 A/R “A” Series
7027614 A/R “B” Series
7027615 A/R “C” Series
7027616 A/R “D” Series
S/N 0300127699 to Present
70001128 A/R “A” Series
70001129 A/R “B” Series
70001130 A/R “C” Series
70001131 A/R “D” Series
7020447 Gasket (1 per Injector)
209 Use 8320270 1 Filter, Fuel (was p/n 7016328)
210 70000916 1 Pump Fuel Supply (was p/n 7027238)
70001435 1 Repair Kit
70000917 1 O-Seal Between Fuel Pump & Engine Block (was p/n
7020411 - Not Shown)
70000918 1 Sealing Ring (Not Shown)
70000919 1 Pump, Hand (Not Shown)
211 7027239 1 Solenoid, Start (Not Shown - Located near Throttle)
212 7020414 1 V-Belt
213 7020471 4 Gasket, Exhaust Manifold to Engine Block (Not Shown)
7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)
214 7027240 1 Turbocharger (Not Shown)
70001857 1 Flange, Turbocharger (Not Shown)
70001135 1 Gasket (Not Shown)
215 1 Alternator Options:
7000872 Prior to S/N 0300127699
7020464 Regulator, Voltage (Not Shown)
70001867 S/N 0300127699 to Present
70001868 Regulator, Voltage (Not Shown)
216 7020479 1 Starter (Not Shown - Located on Right Side of Engine)
7026608 1 Relay, Start (Not Shown)
217 1 Sensor, Oil Pressure Options:
7020461 2000199 Engine
7027790 2000275, 2000340 & 1001098601 Engines
218 1 Sensor, Temperature Options (Not Shown):
7027241 2000199 Engine
7027791 2000275, 2000340 & 1001098601 Engines
219 7024565 1 Sensor, Speed
220 1 Actuator, Throttle Options:
7020458 2000199 Engine
7027792 2000275, 2000340 & 1001098601 Engines
7027276 2 Spring
221 1600443 1 Module, EMR2 Controller (S/N 0300085575 to Present)
222 1 Seal, Rear Main Options (Not Shown):
Not Available 2000199, 2000275 & 2000340 Engines
70002718 1001098601 Engines

2-36 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-6. DEUTZ TIER II & TIER III ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
223 4 Injector, Fuel Options:
70003478 Prior to S/N 0300127699
70003135 S/N 0300127699 to Present
70003136 1 Ring, Sealing 4
224 1 Valve, Breather Options (Located - Front Cover) (Not Shown):
Not Available 2000199, 2000275 & 2000340 Engines
70001847 1001098601 Engines
70001126 1 O-Ring (Not Shown)
225 1 Cap, Breather Options (Located - Cylinder Head Cover) (Not
Shown):
Not Available 2000199, 2000275 & 2000340 Engines
70001125 1001098601 Engines
70001126 1 O-Ring (Not Shown)
226 4 Gasket, Air Intake Manifold Options (Not Shown):
Not Available 2000199, 2000275 & 2000340 Engines
70001871 1001098601 Engines
227 70000345 4 Plug, Glow (Not Shown)

1283409 Ref. DECALS INSTALLATION

301 to 352 Not Used


353 1001143852 1 Decal - EPA

3121172 1250AJP 2-37


2-38
211 4
25
GENERATOR COVER SHIELD 214 42
(ITEM 17) SHOWN HERE 215
FOR CLARITY 43
1 32
6
353
217
17 TO GROUND 202 27
24D 205
1 TO
11 30
1 STARTER
43 36 24E
1 7
123
12
43 44
201
SECTION 2 TURNTABLE

18 203 10
216 207
19 123
133 4
25
29 42
1 206
37 204 24A
24F
43 123

1250AJP
24C
8 24F
45

35

24A
2
13 4 24G
2 123 20 25
2 13 4 33
1 42
13 21 5 25 BATTERY REF.
21 15 34
28 42 24B
16

23 ITEM (24) INCLUDES


7 24A THRU 24G
FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION

26
43

TANK REF.

3121172
REXROTH PUMP 110 105
COMPONENTS
102 169
117 119

3121172
145 166
170
137A
178
218 101
137B
156 141
148 104 41
124 1
180 3
102 127
OR 114 177 137 144
168
SAUER PUMP 137C 108
COMPONENTS 102 137C 134
186 102
209
102 169 102
114 155 162 124
177 102 130
188 190 118 128 161 163
103 168 102 175 14 224
121 136 107 145 145
182 169
132 110
167 107 152
102 125

1250AJP
110 144 135
126 131
168 169 181
189 164 179 102
1 112
102 106 118
110 177 9
187 106 147 159 183
143 158 173
102 113 102
114 177 173 153
40 122 174 109
170 143 151 169 129
4 42 146 164
154 102
152 120
25
42 353
31 102 25
25 25 118 4 42 42
115 42 110
116 REAR 161
FRONT 149 32 145 157
34 169 142
139 170
FRONT 42 150 160
140
REAR 4 27 173
110 145
42 145 172
169 171 176 169 169
110 106
4 33 102 111
145 146
SECTION 2 TURNTABLE

2-39
SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DEUTZ DIESEL ENGINE INSTALLATION OPTIONS:
Ref. Tier IVi (S/N 0300170766 to Present with Rexroth Pumps)
1001137805 Ref. Without Skypower & Without Cold Weather Plus Package A
1001137804 Ref. With Skypower & Without Cold Weather Plus Package A
1001137806 Ref. With Cold Weather Plus Package A
Ref. Tier IVi (S/N 0300170766 to Present with Sauer Pumps)
1001137808 Ref. Without Skypower & Without Cold Weather Plus Package A
1001137807 Ref. With Skypower & Without Cold Weather Plus Package A
1001137809 Ref. With Cold Weather Plus Package A
Ref. Tier IVi-PRE Engines (S/N 0300170766 to Present with
Rexroth Pumps) (CE Spec Only)
1001144315 Ref. Without Skypower A
1001144314 Ref. With Skypower A
Ref. Tier IVi-PRE Engines (S/N 0300170766 to Present with Sauer
Pumps) (CE Spec Only)
1001144318 Ref. Without Skypower A
1001144317 Ref. With Skypower A

1 0100011 A/R Compound, Locking


2 0100079 A/R Sealant, Pipe
3 0641410 4 Bolt 1/4”-20NC x 1 1/4”
4 0641509 15 Bolt 5/16”-18NC x 1 1/8”
5 0641511 1 Bolt 5/16”-18NC x 1 3/8”
6 0641605 3 Bolt 3/8”-16NC x 5/8”
7 0641610 5 Bolt 3/8”-16NC x 1 1/4”
8 0641806 1 Bolt 1/2”-13NC x 3/4”
9 0641808 1 Bolt 1/2”-13NC x 1”
10 0642010 1 Bolt 5/8”-11NC x 1 1/4”
11 0641606 4 Bolt 3/8-16NC x 3/4”
12 0651606 4 Bolt 3/8-24NF x 3/4”
13 1320022 3 Clamp
14 1320041 2 Clamp
15 1320187 1 Clamp, Twin
16 1320190 1 Cover, Clamp
17 1671121 1 Cover, Generator
18 1001108617 1 Filter, Pressure
70002231 1 Element, Filter
19 2120218 1 Filter, High Pressure Hydraulic
2120219 1 Element
70001344 1 O-Ring, Bowl
20 2180348 1 Fitting, Barbed
21 2220313 1 Fitting, 90° Barbed
22 2221176 1 Fitting, 90°
23 2750532 55in/1.4m Hose
24 2902292 1 Battery Cable Kit
24A 7027008 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal
& Start Relay)
24B 7027009 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
24C 7027010 1 Cable, Red (Aux Pump Relay to Aux Pump)

2-40 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
24D 7027011 1 Cable, Black (Tray Pivot to Engine Mount)
24E 7024584 1 Cable, Red (Start Relay to Starter)
24F Not Available 6 Boot, Terminal (Red)
24G Not Available 1 Boot, Square Terminal (Red)
25 3311505 15 Locknut 5/16”-18NC
26 3311605 4 Locknut 3/8”-16NC
27 3380473 1 Panel, Rubber
28 3380498 1 Panel, Noise Reduction
29 3380723 1 Panel, Rubber Noise Reduction
30 3422446 1 Pin
31 3573644 1 Plate, Tray Clamp
32 3573669 1 Plate, Clamp
33 3573727 1 Plate, Tray Clamp
34 3573728 1 Plate, Tray Clamp
35 3574633 1 Plate, Tray Clamp
36 3841143 1 Keeper, Pin
37 3900316 10 Screw, Button 3/8”-16NC x 1”
38 4240018 2 Strap, Tie (Not Shown)
39 4240033 A/R Tie Strap (Not Shown)
40 4341110 1 Support, Noise Panel
41 4711400 4 Flatwasher 1/4” Thin
42 4711500 30 Flatwasher 5/16” Thin
43 4711600 29 Flatwasher 3/8” Thin
44 4752000 1 Flatwasher 5/8” Regular
45 90028660 1 Clamp
46 Not Used
47 2200222 1 Plug, Fuel Tank Drain (Not Shown)
48 1702942 1 Decal, Block Heater (Cold Weather Package - Not Shown)

Ref. DEUTZ DIESEL ENGINE ASSEMBLY OPTIONS:


Ref. Tier IVi-Flex Engines (S/N 0300170766 to Present with
Rexroth Pumps)
1001137786 Ref. Without Skypower & Without Cold Weather Plus Package A
1001137788 Ref. With Skypower & Without Cold Weather Plus Package A
1001137792 Ref. With Cold Weather Plus Package A
Ref. Tier IVi-Flex Engines (S/N 0300170766 to Present with Sauer
Pumps)
1001137794 Ref. Without Skypower & Without Cold Weather Plus Package A
1001137796 Ref. With Skypower & Without Cold Weather Plus Package A
1001137800 Ref. With Cold Weather Plus Package A
Ref. Tier IVi-PRE Engines (S/N 0300170766 to Present with
Rexroth Pumps) (CE Spec Only)
1001144301 Ref. Without Skypower A
1001144302 Ref. With Skypower A
Ref. Tier IVi-PRE Engines (S/N 0300170766 to Present with Sauer
Pumps) (CE Spec Only)
1001144303 Ref. Without Skypower A
1001144304 Ref. With Skypower A

3121172 1250AJP 2-41


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
101 1 Engine, Deutz Tier IVi-Flex Options (See Items 201 to 227 for
Individually Serviced Components)
1001137785 Engine, Deutz Tier IVi-Flex
1001144300 Engine, Deutz Tier IVi-Pre
102 0100011 A/R Compound, Locking
103 1 Spacer, Fan Options:
0080237 Without Skypower & Without Cold Weather Plus Package
0080244 With Skypower & Without Cold Weather Plus Package
0080244 With Cold Weather Plus Package
104 0340003 2 Band, Air Cleaner
105 0340051 2 Band, Muffler
106 0641406 15 Bolt 1/4in-20NC x 3/4in
107 0641506 5 Bolt 5/16in-18NC x 3/4in
108 0641507 4 Bolt 5/16in-18NC x 7/8in
109 0641605 4 Bolt 3/8in-16NC x 5/8in
110 0641608 A/R Bolt 3/8in-16NC x 1in
111 0641609 2 Bolt 3/8in-16NC x 1-1/8in
112 0641610 4 Bolt 3/8in-16NC x 1-1/4in
113 0641808 1 Bolt 1/2in-13NC x 1in
0641812 Bolt 1/2in-13NC x 1-1/2in
0641814 Bolt 1/2in-13NC x 1-3/4in
0761215 Bolt M12 x 35mm
115 0641818 2 Bolt 1/2in-13NC x 2-1/4in
116 0641826 2 Bolt 1/2in-13NC x 3-1/4in
117 0711214 2 Bolt M12 x 30mm
118 A/R Bolt Options:
0711414 Bolt M14 x 30mm
0711417 Bolt M14 x 45mm
119 1001112766 1 Bracket, Muffler
120 0940070 1 Bumper
121 0961986 2 Bushing, Flanged
122 1060637 1 Lanyard
123 1320022 3 Clamp
124 1320058 2 Clamp
125 1320060 1 Clamp
126 1320223 1 J-Clip
127 1340065 1 Air Cleaner Assembly
7003655 1 Element, Air Cleaner
128 1671023 1 Shroud, Fan
129 1703162 2 Decal - Fan Blade
130 2060025 1 Fan
131 2220451 1 Fitting, Straight
132 2220498 1 Fitting, 45°
133 2720058 34ft/10.3m Hose
134 2720500 1 Hose, Oil Cooler (Top)
135 2720501 1 Hose, Oil Cooler (Bottom)
136 2750532 9in/23cm Hose
137 2902065 1 Pump Coupling Kit F
137A Use 2902065 1 Plate, Pump Mounting (Note: Not Available for
Purchase.)

2-42 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
137B 70000793 1 Coupling, Flex
137C Use 2902065 18 Capscrew M10 (Note: Not Available for Purchase.)
138 Not Used
139 3200362 2 Mount, Motor (Front)
140 3200401 2 Mount, Motor (Rear)
141 1 Muffler Options:
3220126 Standard Muffler
3220130 Optional Catalytic Muffler
70001017 1 Clamp
142 3300454 10 Nut
143 3311405 5 Locknut 1/4in-20NC
144 3311505 5 Locknut 5/16in-18NC
145 3311605 30 Locknut 3/8in-16NC
146 3311805 5 Locknut 1/2in-13NC
147 3422532 1 Pin, Hitch
148 3520054 2 Plug
149 3537416 1 Plate, Mounting (Front RIght)
150 3539971 1 Bracket, Engine Mounting (Front)
151 3573142 1 Bracket, Engine Mounting (Rear)
152 3573411 2 Plate, Clamp
153 3573412 1 Gusset
154 3573529 1 Plate, Mounting (Front Left)
155 1 Pulley Options:
3580158 Without Skypower & Without Cold Weather Plus Package
3580320 With Skypower & Without Cold Weather Plus Package
3580320 With Cold Weather Plus Package
156 3600339 1 Pump Assembly - Rexroth (See Figure 2-9 for Breakdown)
157 Use 1001145382 1 Cooler, Engine Oil (was p/n 3620041)
158 3740067 A/R Relay, Start
159 3740080 2 Relay
160 3960543 1 Seal
161 3960544 1 Seal
162 4032022 4 Capscrew M10 x 90mm
163 4060804 1ft/25cm Flex-Trim
164 4060805 8in/20cm Flex-Trim
165 4240099 A/R Tie, Wire
166 4568293 1 Pipe, Exhaust
167 4640751 1 Valve, Oil Drain
168 4711500 A/R Flatwasher 5/16in Thin
169 4711600 A/R Flatwasher 3/8in Thin
170 4711800 7 Flatwasher 1/2in Thin
171 4740274 4 Washer, Snubbing
172 4740518 10 Washer, Nylon
173 4751400 20 Flatwasher 1/4in Wide
174 4791400 4 Starwasher 1/4in
175 4846552 1 Plate, Oil Cooler Mounting
176 4846946 1 Tray
177 A/R Flatwasher, Hardened Options:
4891800 1/2in
4891600 3/8in

3121172 1250AJP 2-43


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
178 4923468 1 Harness, Glow Plugs
179 1 Cable, Jumper Options:
4923592 All except Cold Weather Plus Package
1060904 With Cold Weather Plus Package
180 1001092856 1 Hose, Air Intake
181 0272060 1 Box, Air Intake
182 8410013 1 Clamp, Gear
183 A/R Mount, Generator Options:
Not Required 0 Without Skypower & Without Cold Weather Plus Package
4846945 1 With Skypower & Without Cold Weather Plus Package
4846945 1 With Cold Weather Plus Package
184 2580062 1 Heater, Block (With Cold Weather Plus Package - Not Shown)
185 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With
Cold Weather Plus Package - Not Shown)
186 1001108616 1 Pump Assembly - Sauer Tandem (See Figure 2-10 for
Breakdown)
187 1001108888 1 Pump Assembly - Sauer Piston (See Figure 2-11 for
Breakdown)
188 1001112927 1 Pump Assembly - Sauer Gear (See Figure 2-12 for
Breakdown)
189 3790152 1 O-Ring
190 3790155 1 O-Ring

Ref. DEUTZ ENGINE COMPONENTS OPTIONS:


1001137785 Ref. Tier IVi-Flex Engines B
1001144300 Ref. Tier IVi-PRE Engines B

201 7027235 1 Dipstick


70000044 1 O-Ring
202 7020465 1 Cap, Filler
203 70001850 1 Pump, Oil
7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)
204 7016331 1 Filter, Oil
205 4 Injector Pump Options:
Ref. Note: Series Letter is shown on label at base of Injector
Pump.
70001128 A/R “A” Series
70001129 A/R “B” Series
70001130 A/R “C” Series
70001131 A/R “D” Series
206 Use 8320270 1 Filter, Fuel (was p/n 7016328)
207 70000916 1 Pump Fuel Supply
70001435 1 Repair Kit
70000918 1 Sealing Ring (Not Shown)
70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)
70000919 1 Pump, Hand (Not Shown)
208 Not Used
209 7020414 1 V-Belt
210 7020471 4 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)
7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)

2-44 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-7. DEUTZ TIER IVI & TIER IVI-PRE ENGINE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
211 70001867 1 Alternator
70001868 Regulator, Voltage (Not Shown)
70001866 Seal (Not Shown)
212 7020479 1 Starter (Not Shown)
7026608 1 Solenoid
213 Not Used
214 7027791 1 Sender, Coolant Temperature
215 7027790 1 Sensor, Oil Pressure
216 7024565 1 Sensor, Speed
217 7027792 1 Actuator, Throttle
7027276 2 Spring
218 7020459 1 Thermostat
219 to 220 Not Used
221 70001870 1 Flywheel (Not Shown)
7024579 1 Gear, Ring (Not Shown)
222 7027240 1 Turbocharger (Not Shown)
70001857 1 Flange, Turbocharger (Not Shown)
70001135 1 Gasket (Not Shown)
223 Not Used
224 1600443 1 Module, EMR2 Controller
7027796 1 Harness, Controller (Not Shown)
225 A/R Gasket Options (Not Shown):
70000068 1 Gasket, Breather Pipe
1 Gasket, Cylinder Head
70002415 1 Notch
70002416 2 Notches
70002417 3 Notches
70001871 4 Gasket, Air Intake Manifold
226 70001847 1 Valve, Breather (Located - Front Cover) (Not Shown)
70001125 1 Cap, Breather (Located - Cylinder Head Cover) (Not Shown)
70001126 1 O-Ring (Not Shown)
227 70000345 4 Plug, Glow (Not Shown)

1283409 Ref. DECALS INSTALLATION

301 to 352 Not Used


353 1001143852 1 Decal - EPA

3121172 1250AJP 2-45


SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


1
401
FRONT
402 DRIVE
403 PUMP
404
405 2
MIDDLE 4
DRIVE
PUMP

3
REAR
FUNCTION
PUMP

201
COMPLETE REAR PUMP

115 110 102 122 109 133


125 131 124
120 134 103

VIEW
B-B B

127
108 106
105 107 117 101 112 116 121

2-46 1250AJP 3121172


SECTION 2 TURNTABLE

COMPLETE FRONT & MID PUMPS 327

303F 303H
303E 303D X
303C 303L 321
303J X

303B Y

320 Y

303K 303A

PORT PLATE
SECTION
FRONT & MID PUMPS
(DETAIL OF ITEM 303) 331 322 302 328 305
Z
303G
310

304G 304A
302A 302E 302D
302B 304F
304B
302C 304E

304C
304J
304D
HYD. CONTROL FRONT & MID
PUMPS (DETAIL OF ITEM 302)
304H
304K
304G
313 324 301 314 341 303 304L 304
301G 301F 301B 301E 301
301L
301M A
305M 305P 305A 305K
305C 305D 305B
305Q

301C 305L VIEW


305N A-A
305G 305J
301K 301H 301D 301J 301A 305H 305F A 305E
ROTARY GROUP FRONT & MID CONTROL MODULE FRONT & MID
PUMPS (DETAIL OF ITEM 301) PUMPS (DETAIL OF ITEM 305)

3121172 1250AJP 2-47


SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


1001118368 Ref. PUMP ASSEMBLY C

1 70003163 1 Front Drive Pump Assembly (Includes Items 301- 341)


2 70003164 1 Middle Drive Pump Assembly (Includes Items 301- 341)
3 7024044 1 Rear Function Pump Assembly (Includes Items 101-201
4 Not Available 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings,
Hoses & Tubes)

7024044 Ref. REAR FUNCTION PUMP ASSEMBLY

101 70003173 1 Rotary Section


102 Not Available 1 Piston, Control
103 Not Available 1 Rod, Piston
104 Not Used
105 Not Available 1 Housing, Pump
106 Not Available 1 Plate, Port
107 70003174 1 Plate, Swash
108 70003175 1 Driveshaft
109 Not Available 1 Plug
110 Not Available 1 Spring
111 Not Used
112 7012709 1 Shim
113 to 114 Not Used
115 7024038 1 Bearing, Roller
116 7012706 1 Bearing, Roller
117 7024917 2 Shell, Cradle
118 to 119 Not Used
120 7024918 1 Seal, Shaft
121 70003176 1 O-Ring
122 7024920 1 O-Ring
123 Not Used
124 7024950 1 Seal
125 70003177 1 Ring, Retaining
126 Not Used
127 Not Available 4 Capscrew M12 x 45-10.9
128 to 130 Not Used
131 Not Available 1 Plug
132 Not Used
133 Not Available 1 Pin, Dowel
134 Not Available 1 Plug

201 7024913 Ref. Pilot Valve Assembly


Ref. Note: Two mounting designs of p/n 7024913 pilot valve exist.
Early design uses qty. 3 o-rings. Late design uses qty. 1
sealing plate. Seal designs cannot be interchanged. Verify
seal design before ordering.

7024922 3 O-Ring (Seals between Pilot Valve & Rear Pump)


70021867 1 Plate, Sealing (Seals between Pilot Valve & Rear Pump)

2-48 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. FRONT DRIVE PUMP ASSEMBLIES
70003163 Ref. Front Drive Pump Assembly
70003164 Ref. Middle Drive Pump Assembly

301 7024064 1 Rotary Group


301A Not Available 1 Cradle (Purchase p/n 7024064)
301B Not Available 1 Ring, Slide (Purchase p/n 7024064)
301C Not Available 1 Driveshaft (Purchase p/n 7024064)
301D Not Available 1 Wire (Purchase p/n 7024064)
301E Not Available 1 Pin, Joint (Purchase p/n 7024064)
301F Not Available 1 Wire (Purchase p/n 7024064)
301G Not Available 1 Pair Liner, Bearing (Purchase p/n 7024064)
301H Not Available 1 Bearing, Roller (Purchase p/n 7024064)
301J Not Available 1 Set Cradle Bearing Assembly
301K Not Available 1 Ring, Retaining
301L 70001968 2 Ring, Retaining
301M Use Item 401 1 Seal, Shaft Ring
302 7024065 1 Control Group - Hydraulic
302A Not Available 1 Piston, Positioning - Complete (Purchase p/n 7024065)
Note: Sold only in Kit Except Outer Seal O-Ring & Stem
O-Ring.
7024071 1 O-Ring, Outer Seal
7024072 1 O-Ring, Stem
302B Use Item 402 4 Capscrew M6 x 12-8.8
302C Not Available 1 Nut (Purchase p/n 7024065)
302D Use Item 402 2 Ring, Guide
302E Use Item 402 2 Seal, O-Ring
303 1 Port Plate Group Options:
7024905 Front Drive Pump
7024911 Middle Drive Pump
303A 7024073 2 Cartridge, Relief Valve (High Pressure)
Note: Sold as an Assembly Except Outer Seals.
7024075 1 O-Ring
7024076 1 Ring, Back-up
303B 1 Cartridge Options:
7024907 1 Front Pump Cartridge (Lock Valve With Orifice)
Note: Sold as an Assembly Except Outer Seal.
7024909 1 Screw, Locking
7024075 1 O-Ring
70020329 1 Middle Pump Cartridge (Pressure Relief Valve)
Note: Sold as an Assembly Except Outer Seal.
70003172 1 Ring, Sealing (Steel)
7024077 1 O-Ring
303C Not Available 1 Plate, Port (Purchase p/n 7024905 or 7024911)
303D Not Available 1 Bushing, Bearing (Purchase p/n 7024905 or 7024911)
303E Not Available 4 Screw, Socket Head M12 x 70-10.9 (Purchase p/n
7024911)
303F Use Item 403 2 Pin, Dowel
303G Use Item 403 1 Pin, Break-Off

3121172 1250AJP 2-49


SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
303H Use Item 403 1 Screw, Locking M10 x 1
303J 7024908 2 O-Ring
303K Use Item 403 2 Screw, Locking 7/16”-20NF
303L Not Available 1 Bearing, Roller (Purchase p/n 7024905 or 7024911)
304 7024906 1 Internal Gear Pump
304A Not Available 1 Flange, Intermediate (Purchase p/n 7024906)
304B Not Available 1 Internal Gear Pump Housing (Purchase p/n 7024906)
304C Not Available 1 Coupling, Driveshaft Through (Purchase p/n 7024906)
304D 7024079 1 Key, Driveshaft
304E 80934174 1 Ring, Retaining
304F Not Available 4 Capscrew M10 x 20-8.8 (Purchase p/n 7024906)
304G 7024080 2 Seal
304H 7024081 1 O-Ring
304J Not Available 1 Ring, Retaining (Purchase p/n 7024906)
304K 7024910 1 O-Ring
304L Not Available 1 Pin, Cylinder (Purchase p/n 7024906)
305 70003165 1 Control Module
305A Not Available 1 Valve Body, Lever & Internal Components
305B 70003170 2 Coil, Solenoid
305C Not Available 2 Spacer, Coil (Purchase p/n 70003165)
305D Use Item 404 1 Gasket
305E Not Available 1 Cover W/Filter (Purchase p/n 70003165)
305F Not Available 1 Spring, Draw (Purchase p/n 70003165)
305G Use Item 404 1 Gasket
305H Use Item 404 4 Capscrew M6 x 65-8.8
305J Use Item 404 1 Capscrew M6 x 45-8.8
305K Not Available 8 Capscrew M5 x 10-8.8
305L Use Item 404 1 O-Ring
305M Not Available 2 O-Ring
305N Not Available 2 Cup, Spring
305P Use Item 404 2 Pin, Cylinder
305Q Not Available 2 Nut, Coil
306 to 309 Not Used
310 Not Available 1 Housing
311 to 312 Not Used
313 Not Available 2 Pin, Dowel
314 Not Available 1 Pin, Cylinder
315 to 319 Not Used
320 Use Item 405 1 Screw 7/8-14NF (Front Drive Pump Only)
321 Use Item 405 1 Screw 9/16-18NF
322 Use Item 405 1 Screw 7/16-20NF
323 Not Used
324 Use Item 405 1 Screw M10 x 1
325 to 326 Not Used
327 Use Item 405 1 Pin, Double Break-Off
328 Use Item 405 2 Orifice
329 to 330 Not Used
331 Use Item 405 2 Pin, Clamping

2-50 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
333 to 340 Not Used
341 Use Item 405 1 O-Ring
Seal Kit Options:
401 70003167 1 Seal Kit - Drive Shaft (Includes Items 301L & 301M)
402 70003168 1 Seal Kit - Control Group - Hydraulic (Includes Items 302B,
302D & 302E)
403 70003169 1 Seal Kit - Port Plate Group (Includes Items 303F-303K)
404 70020336 1 Seal Kit - Control Module (Includes Items 305D, 305G-305J,
305L & 305P)
405 70003166 1 Seal Kit - Front Pump (Includes Items 320-322, 324, 327,
328, 331 & 341)

3121172 1250AJP 2-51


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)

1
FRONT
DRIVE
PUMP
2
MIDDLE 4
DRIVE
PUMP

3
REAR
FUNCTION
PUMP

201
COMPLETE REAR PUMP

115 110 102 122 109 133


125 131 124
120 134 103

VIEW
B-B B

127
108 106
105 107 117 101 112 116 121

2-52 1250AJP 3121172


SECTION 2 TURNTABLE

COMPLETE FRONT & MID PUMPS 333 327

303F 303H
303E 303D X
303C 303L 321
303J X

303B Y

320 Y

303K 303A

PORT PLATE
SECTION
FRONT & MID PUMPS
(DETAIL OF ITEM 303) 331 322 302 328 305
Z
303G
310

304J 304A
302A 302E 302D
302B 304H
304B
302C 304G
304C
304D
304L
304F
HYD. CONTROL FRONT & MID 304E
PUMPS (DETAIL OF ITEM 302) 304N
304K
304M
304J
313 324 301 314 341 303 304P 304
301G 301F 301B 301E 301
301L
301M A
305M 305P 305A 305K
305C 305D 305B
305Q

301C 305L VIEW


305N A-A
305G 305J
301K 301H 301D 301J 301A 305H 305F A 305E
ROTARY GROUP FRONT & MID CONTROL MODULE FRONT & MID
PUMPS (DETAIL OF ITEM 301) PUMPS (DETAIL OF ITEM 305)

3121172 1250AJP 2-53


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600339 Ref. PUMP ASSEMBLY D

1 7024042 1 Front Drive Pump Assembly (Includes Items 301- 341)


2 7024043 1 Middle Drive Pump Assembly (Includes Items 301- 341)
3 7024044 1 Rear Function Pump Assembly (Includes Items 101-201
4 70001952 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings,
Hoses & Tubes)

7024044 Ref. REAR FUNCTION PUMP ASSEMBLY

101 7024914 1 Rotary Section


102 Not Available 1 Piston, Control
103 Not Available 1 Rod, Piston
104 Not Used
105 Not Available 1 Housing, Pump
106 Not Available 1 Plate, Port
107 7024915 1 Plate, Swash
108 7024916 1 Driveshaft
109 Not Available 1 Plug
110 Not Available 1 Spring
111 Not Used
112 7012709 1 Shim
113 to 114 Not Used
115 7024038 1 Bearing, Roller
116 7012706 1 Bearing, Roller
117 7024917 2 Shell, Cradle
118 to 119 Not Used
120 7024918 1 Seal, Shaft
121 7024919 1 O-Ring
122 7024920 1 O-Ring
123 Not Used
124 7024921 1 Seal
125 7012715 1 V-Ring
126 Not Used
127 Not Available 4 Capscrew M12 x 45-10.9
128 to 130 Not Used
131 Not Available 1 Plug
132 Not Used
133 Not Available 1 Pin, Dowel
134 Not Available 1 Plug

201 7024913 Ref. Pilot Valve Assembly


Ref. Note: Two mounting designs of p/n 7024913 pilot valve exist.
Early design uses qty. 3 o-rings. Late design uses qty. 1
sealing plate. Seal designs cannot be interchanged. Verify
seal design before ordering.

7024922 3 O-Ring (Seals between Pilot Valve & Rear Pump)


70021867 1 Plate, Sealing (Seals between Pilot Valve & Rear Pump)

2-54 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. FRONT DRIVE PUMP ASSEMBLIES
7024042 Ref. Front Drive Pump Assembly
7024043 Ref. Middle Drive Pump Assembly

301 7024064 1 Rotary Group


301A Not Available 1 Cradle (Purchase p/n 7024064)
301B Not Available 1 Ring, Slide (Purchase p/n 7024064)
301C Not Available 1 Driveshaft (Purchase p/n 7024064)
301D Not Available 1 Wire (Purchase p/n 7024064)
301E Not Available 1 Pin, Joint (Purchase p/n 7024064)
301F Not Available 1 Wire (Purchase p/n 7024064)
301G Not Available 1 Pair Liner, Bearing (Purchase p/n 7024064)
301H Not Available 1 Bearing, Roller (Purchase p/n 7024064)
301J Not Available 1 Set Cradle Bearing Assembly
301K Not Available 1 Ring, Retaining
301L 70001968 2 Ring, Retaining
301M 7024070 1 Seal, Shaft Ring
302 7024065 1 Control Group - Hydraulic
302A Not Available 1 Piston, Positioning - Complete (Purchase p/n 7024065)
Note: Sold only in Kit Except Outer Seal O-Ring & Stem
O-Ring.
7024071 1 O-Ring, Outer Seal
7024072 1 O-Ring, Stem
302B Not Available 4 Capscrew M6 x 12-8.8 (Purchase p/n 7024065)
302C Not Available 1 Nut (Purchase p/n 7024065)
302D Not Available 2 Ring, Guide (Purchase p/n 7024065)
302E Not Available 2 Seal, O-Ring (Purchase p/n 7024065)
303 7024911 1 Port Plate Group
303A 7024073 2 Cartridge, Relief Valve (High Pressure)
Note: Sold as an Assembly Except Outer Seals.
7024075 1 O-Ring
7024076 1 Ring, Back-up
303B 1 Cartridge Options:
7024097 1 Front Pump Cartridge (Lock Valve With Orifice)
Note: Sold as an Assembly Except Outer Seal.
7024075 1 O-Ring
7023881 1 Middle Pump Cartridge (Pressure Relief Valve)
Note: Sold as an Assembly Except Outer Seal.
7024077 1 O-Ring
303C Not Available 1 Plate, Port (Purchase p/n 7024911)
303D Not Available 1 Bushing, Bearing (Purchase p/n 7024911)
303E Not Available 4 Screw, Socket Head M12 x 70-10.9 (Purchase p/n 7024911)
303F Not Available 2 Pin, Dowel (Purchase p/n 7024911)
303G Not Available 1 Pin, Break-Off (Purchase p/n 7024911)
303H Not Available 1 Screw, Locking M10 x 1 (Purchase p/n 7024911)
303J 7024908 2 O-Ring
303K Not Available 2 Screw, Locking 7/16”-20NF (Purchase p/n 7024911)
303L Not Available 1 Bearing, Roller (Purchase p/n 7024911)
304 7024906 1 Internal Gear Pump
304A Not Available 1 Flange, Intermediate (Purchase p/n 7024906)

3121172 1250AJP 2-55


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
304B Not Available 1 IZP-Housing (Purchase p/n 7024906)
304C Not Available 1 Bushing, Bearing (Purchase p/n 7024906)
304D Not Available 1 Coupling, Driveshaft Through (Purchase p/n 7024906)
304E 7024078 1 Gear Set (Purchase p/n 7024906)
304F 7024079 1 Key, Driveshaft (Purchase p/n 7024906)
304G Not Available 1 Ring, Retaining (Purchase p/n 7024906)
304H Not Available 4 Capscrew M10 x 20-8.8 (Purchase p/n 7024906)
304J 7024080 2 Seal (Purchase p/n 7024906)
304K 7024081 1 O-Ring (Purchase p/n 7024906)
304L Not Available 1 Ring, Retaining (Purchase p/n 7024906)
304M 7024910 1 O-Ring (Purchase p/n 7024906)
304N 7024005 1 Plate, Wear (Purchase p/n 7024906)
304P Not Available 1 Pin, Cylinder (Purchase p/n 7024906)
305 7024068 1 Control Module
305A 7024084 1 Valve Body, Lever & Internal Components
305B 7024083 2 Coil, Solenoid
305C Not Available 2 Spacer, Coil (Purchase p/n 7024068)
305D 7024085 1 Gasket
305E Not Available 1 Cover (Purchase p/n 7024068)
305F Not Available 1 Spring, Draw (Purchase p/n 7024068)
305G 7024086 1 Gasket
305H Not Available 4 Capscrew M6 x 65-8.8 (Purchase p/n 7024068)
305J Not Available 1 Capscrew M6 x 45-8.8 (Purchase p/n 7024068)
305K Not Available 8 Capscrew M5 x 10-8.8 (Purchase p/n 7024068)
305L 7024087 1 O-Ring
305M 7024088 2 O-Ring
305N 7024089 2 Cup, Spring
305P Not Available 2 Pin, Cylinder (Purchase p/n 7024068)
305Q 70002569 2 Nut, Coil
306 to30 9 Not Used
310 Not Available 1 Housing
311 to3 12 Not Used
313 Not Available 2 Pin, Dowel
314 Not Available 1 Pin, Cylinder
315 to 319 Not Used
320 Not Available 1 Screw 7/8in-14NF (Front Drive Pump Only)
321 Not Available 1 Screw 9/16in-18NF
322 Not Available 1 Screw 7/16in-20NF
323 Not Used
324 Not Available 1 Screw M10 x 1
325 to 326 Not Used
327 Not Available 1 Pin, Double Break-Off
328 7018936 2 Orifice
329 to 330 Not Used
331 Not Available 2 Pin, Clamping
333 to 340 Not Used
341 7024069 1 O-Ring

2-56 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 2-57


SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM)

20
21 27
26
25 35
31 36
23
24 19
24 22
22 38
21 37

28
29 37
30 38
32
34 33 23
2
3 44
72 12
34 19
71
40 16
41 15
3 2
13
43 41 11 14
42 39 10 9

69
7
43
55
42
74
84 60
87 59 46
76 75 47
77 78 49
76 50
77 78 82 48
83 47
85
86
48
17
81 49 53
54
76 51 50
77
90 78
79 52 18A
76 80 6
77
78
58
88
89

58
45
46
18B
17 48
52
51 47

2-58 1250AJP 3121172


SECTION 2 TURNTABLE

65 20
75 7 35
91 12 63
8 19 72
12
10
9
11

14
13 7
15 GENUINE PARTS
16
27 20
26
21 25

24 31

23

22
22 21
28
42 29 24
40 30
41
43 2 23
33
34
5 34
3 44

4 5 4
19

38
37 3

36 2
41 43
39
61 42
1
32 65
35 19
37
38

68
67
66
64

63

62

3121172 1250AJP 2-59


SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001108616 Ref. PUMP ASSEMBLY (SAUER TANDEM) A

1 70002132 4 Pin
2 70002133 4 Plug Assembly (Includes Item 3)
3 7007207 4 O-Ring (Part of Item 3)
4 7007419 2 Plug Assembly (Includes Item 5)
5 7007418 2 O-Ring (Part of Item 5)
6 70002600 1 Coupling
7 70002135 2 Cylinder Block Kit (Each Kit Includes Qty 1 of Items 8-10 & 12-16
& Qty 3 of Item 11)
8 70002136 2 Piston Assembly Kit (Includes Qty 9 Piston Assemblies) (Part of
Item 7)
9 70002137 2 Guide, Slipper Retainer (Part of Item 7)
10 70002138 2 Retainer, Slipper (Part of Item 7)
11 7021275 6 Pin, Slipper Retainer Holddown (Part of Item 7)
12 70002143 2 Cylinder Block Assembly (Includes Qty 1 of Item 13-16) (Part of
Item 7)
13 70002139 2 Spring (Part of Item 12)
14 70002140 2 Washer (Part of Item 12)
15 70002141 2 Washer (Part of Item 12)
16 70002142 2 Ring, Retaining (Part of Item 12)
17 7007446 2 Pin
18 A/R Plate, Valve Options:
18A 70002601 1 Plate, CW Valve
18B 70002602 1 Plate, CCW Valve
19 70002145 2 Swashplate Bearing Kit (Includes Qty 2 Bearings)
20 70002618 2 EDC Kit (Includes Items 21-31)
21 70002619 4 Solenoid Valve Assy (Includes Item 22 & 23) (Part of Item 20)
22 70002148 4 O-Ring (2 Per EDC Assembly) (Part of Item 21)
23 70002620 4 Coil, Nut & Seals Kit (2 Per EDC Assembly) (Part of Item 21)
24 70002150 12 Screw (Part of Item 20)
25 7022301 2 Nut, Seal (Part of Item 20)
26 70002151 2 Plug Assembly (Part of Item 20) (Includes Item 27)
27 7007207 2 O-Ring (Part of Item 26)
28 70002134 2 Screen (Part of Item 20)
29 70002153 2 Ring, Locking (Part of Item 20)
30 70002154 2 Gasket, Control (Part of Item 20)
31 70002156 12 Capscrew (Part of Item 20)
32 70002152 2 Swashplate
33 70002155 2 Link, Swashplate
34 70002157 4 Pin, Dowel
35 70002158 2 Servo Piston Assembly (Includes Items 36-38)
36 70002159 2 Block, Slider (Part of Item 35)
37 70002160 2 O-Ring (Part of Item 35)
38 70002161 2 Ring, Piston (Part of Item 35)
39 70002162 2 Cylinder, Servo
40 70002162 2 Cylinder, Servo
41 70002163 4 O-Ring
42 70002164 4 Plate, Locking
43 70002165 8 Screw

2-60 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
44 70002604 4 Orifice
45 70002605 1 Center Section Assembly (Includes Item 58)
46 70002168 2 Gasket, End Cap
47 70001958 2 Plug Assembly (Includes Item 48)
48 7021256 2 O-RIng (Part of Item 47)
49 70001958 2 Plug Assembly (Includes Item 50)
50 7021256 2 O-RIng (Part of Item 49)
51 70001958 2 Plug Assembly (Includes Item 52)
52 7021256 2 O-RIng (Part of Item 51)
53 70001958 2 Plug Assembly (Includes Item 54)
54 7021256 2 O-RIng (Part of Item 53)
55 70002606 4 Capscrew
56 to 57 Not Used
58 70002607 2 Bearing, Journal (Part of Item 45)
59 7022608 1 Bracket, Lifting
60 70002609 1 Screw
61 Not Available 1 Housing
62 70002175 1 Shaft
63 70002610 1 Ball Bearing Kit
64 70007439 1 Ring, Retaining
65 70002174 1 Shaft Seal Kit (Includes Items 66-68) (Note: This is a universal
kit & will contain extra pieces that are not used on this pump
assembly.)
66 70002177 1 Seal, Lip
67 70002178 1 O-Ring
68 70002179 1 Ring, Retaining
69 Not Available 1 Housing
70 Not Used
71 70002612 1 Shaft
72 70002610 1 Ball Bearing Kit
73 Not Used
74 70002621 1 High Pressure Relief Valve Cartridge Assy (Includes Item 75 & 76)
75 70002622 1 Seal Kit - 70002621 Valve (Part of Item 74)
76 7007415 1 O-Ring (Part of Item 79)
77 7021293 1 Ring, Back-up (Part of Item 79)
78 7022300 1 O-Ring (Part of Item 79)
79 70002616 1 SCR Valve Assembly
80 7024800 1 Spring
81 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)
82 70002616 1 SCR Valve Assembly
83 7024800 1 Spring
84 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)
85 70002616 1 SCR Valve Assembly
86 7024800 1 Spring
87 70002617 1 Plug Assembly (Includes Qty 1 of Items 76-78)
88 70002616 1 SCR Valve Assembly
89 7024800 1 Spring
90 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)
91 70002623 1 Overhaul Seal Kit (Includes Items 3,5,22,27,30,37,38,41,46,48,
50,52,54,66,67,75,76,77 & 78)

3121172 1250AJP 2-61


SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON)

1 45 44
2 33
10 46
43
61
41
42
1

GENUINE PARTS

58 57

6
34

3 2
59

5
4 46
60
55
54
53
52

24 47
22 48
23 49
29 21 50
51
32
11
30
27
28 16
26 19 17
20
15
18
14
31 13
10 25
37
12

33

35
56
7
36
8
9
38

39
40

2-62 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001108888 Ref. PUMP ASSEMBLY (SAUER PISTON) A

1 70002578 1 Bearing Kit - Front (Includes Cup & Cone)


2 70002579 1 Swashplate Bearing Kit (Includes Qty 2 Bearings & Retainer Pins)
3 70002580 1 Spring, Bias
4 70002581 1 Swashplate Assembly
5 70002582 1 Shaft
6 70002583 1 Ring, Retaining
7 70002584 1 Plate, Valve
8 70001956 1 Poppet, Check Valve
9 70001955 1 Spring
10 70022286 1 Control Kit (Includes Items 21-34)
11 Not Available 1 Setscrew (Purchase Item 20)
12 70002133 1 Plug Assembly (Includes Item 13)
13 7007207 1 O-Ring (Part of Item 12)
14 70002133 1 Plug Assembly (Includes Item 15)
15 7007207 1 O-Ring (Part of Item 14)
16 70002133 1 Plug Assembly (Includes Item 17)
17 7007207 1 O-Ring (Part of Item 16)
18 70002133 1 Plug Assembly (Includes Item 19)
19 7007207 1 O-Ring (Part of Item 18)
20 Not Available 1 Spool (Purchase Item 20)
21 Not Available 1 Guide, Spring LS (Purchase Item 20)
22 Not Available 1 Spring, Outer LS (Purchase Item 20)
23 Not Available 1 Spring, Inner LS (Purchase Item 20)
24 Not Available 1 Plug, Adjusting LS (Purchase Item 20 or 61)
25 Not Available 1 Spool, Control (Purchase Item 20)
26 Not Available 1 Guide, Spring PC (Purchase Item 20)
27 Not Available 1 Spring, Outer PC (Purchase Item 20)
28 Not Available 1 Spring, Inner PC (Purchase Item 20)
29 Not Available 1 Plug, Adjusting PC (Purchase Item 20)
30 Not Available 1 O-Ring (Purchase Item 20 or 61)
31 Not Available 4 Ring, Seal (Purchase Item 20 or 61)
32 Not Available 4 Capscrew (Purchase Item 20)
33 70002585 1 Bearing Kit - Rear (Includes Cup & Cone)
34 70002586 1 Shaft
35 70002587 1 Cap, End
36 70002588 4 Capscrew
37 7007446 1 Pin, Slotted
38 70002589 1 Coupling
39 7022340 1 Bracket, Lifting
40 70002590 1 Capscrew
41 7023962 1 Ring, Retaining
42 70022287 1 Seal, Lip
43 Not Available 1 Housing
44 7023964 1 Plug Assembly (Includes Item 45)
45 7007415 1 O-Ring (Part of Item 45)

3121172 1250AJP 2-63


SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
46 70002596 1 Cylinder Block Kit (Includes Items 47-55)
47 Not Available 1 Cylinder
48 7007429 1 Seat, Spring
49 70002591 1 Spring
50 7007427 1 Seat, Spring
51 7007426 1 Ring, Retaining
52 7021275 3 Pin, Hold-down
53 70002592 1 Guide, Slipper Retainer
54 70002593 1 Retainer, Slipper
55 70002594 9 Piston Assembly
56 70002595 1 Seal, End Cap
57 7023964 1 Plug, O-Ring (Includes Item 58)
58 7007415 1 O-Ring (Part of Item 57)
59 70002597 1 Servo Piston Assembly (Includes Item 60)
60 70002598 3 Ring, Piston (Part of Item 59)
61 70002599 1 Complete Seal Kit (Includes Items 13,15,17,19,24,30,31,42,45,56,
58 & 60)

2-64 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 2-65


SECTION 2 TURNTABLE

FIGURE 2-12. PUMP ASSEMBLY (SAUER GEAR)

13
3
16

8
7
6
5
14

4
10
1
10
14
6
7
8
2
15
12

2-66 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-12. PUMP ASSEMBLY (SAUER GEAR)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001112927 Ref. PUMP ASSEMBLY (SAUER GEAR) A

1 Not Available 1 Body (Purchase p/n 1001112927)


2 Not Available 1 Cover, Front (Purchase p/n 1001112927)
3 Not Available 1 Cover, Rear (Purchase p/n 1001112927)
4 Not Available 1 Shaft, Gear (Purchase p/n 1001112927)
5 Not Available 1 Gear, Idler (Purchase p/n 1001112927)
6 Not Available 2 Block, Bearing (Purchase p/n 1001112927)
7 Use Item 16 2 Ring, Anti-Extrusion
8 Use Item 16 2 Ring, Seal
10 Not Available 4 Pin, Dowel
11 Not Used
12 70002576 1 Ring, Retaining
13 Not Available 4 Capscrew
14 Use Item 16 2 O-Ring
15 Use 7007489 1 Seal, Lip (was p/n 70002577)
——————————
16 7007489 1 Seal Kit - 1001112927 Pump (Includes Items 7,8,14 & 15)

3121172 1250AJP 2-67


SECTION 2 TURNTABLE

FIGURE 2-13. TANK INSTALLATION

1
17 5
15
1
5
15
8
22

12

18
105
19
103
201

20
1
20 3
27 23
1
16 11 24 1
14 21 104 6

29
25 30
31
106 1
7 26
24
13 102
101

9
10

9
28
9 10
10 1 1
28 2 4

2-68 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-13. TANK INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273401 Ref. TANKS INSTALLATION E

1 0100011 A/R Compound, Locking


2 0641408 2 Bolt 1/4”-20NC x 1"
3 0641506 4 Bolt 5/16”-18NC x 3/4” (Prior to S/N 0300139396 Only)
4 0641508 2 Bolt 5/16”-18NC x 1”
5 0641604 A/R Bolt 3/8”-16NC x 1/2”
6 0641606 2 Bolt 3/8”-16NC x 3/4” (Prior to S/N 0300139396 Only)
7 0641615 6 Bolt 3/8”-16NC x 1 7/8”
8 0731007 5 Screw, Machine #10-32NF x 7/8”
9 1320322 2 Clamp
10 1320323 2 Clamp
11 2220893 1 Fitting, Adapter
12 2420191 1 Gauge, Fuel
13 3311601 2 Nut 3/8”-16NC
14 3574494 1 Tray
15 3841340 8 Loop, Hose
16 3900232 6 Screw, Button Head 3/8”-16NC x 1 1/4”
17 4240139 1 Strap, Tank
18 4400439 1 Tank, Fuel
19 4400462 1 Tank, Hydraulic Oil (See Items 101-106 for Breakdown)
20 4420038 40in/1m Tape
21 4711600 6 Flatwasher 3/8” Thin
22 4751000 5 Flatwasher #10 Regular
23 4751500 4 Flatwasher 5/16” Regular (Prior to S/N 0300139396 Only)
24 4751600 A/R Flatwasher 3/8” Regular
25 4891600 6 Flatwasher 3/8” Hardened
26 A/R Filter, Return Options:
91403158 1 Filter Prior to S/N 0300139396
Use 1001093626 1 Element, Filter (was p/n 91403159)
2120167 1 Filter S/N 0300139396 to Present
2120168 1 Element, Filter
7020021 1 Gauge, Pressure
27 91471114 1 Bracket (Prior to S/N 0300139396 Only)
28 0100081 A/R Loctite #454
29 0100079 A/R Sealant, Thread
30 2221086 1 Fitting, Diagnostic
31 1001119119 1 Fitting, Adapter

4400462 Ref. HYDRAULIC OIL TANK ASSEMBLY D

101 7026599 1 Strainer, Suction


102 7026600 1 Strainer, Suction
103 7024439 1 Cover
7024440 1 Gasket, Cover
104 7024441 1 Gauge, Sight
105 7024444 1 Cap, Breather
7024443 1 Neck Assembly
7024445 1 Strainer

3121172 1250AJP 2-69


SECTION 2 TURNTABLE

FIGURE 2-13. TANK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
106 7024446 2 Plug, Magnetic

Ref. FUEL TANK CAP INSTALLATION

201 1 Cap Options:


7016314 Standard Non-Locking (Part of Item 18)
1120487 Optional Lockable

2-70 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-13. TANK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 2-71


SECTION 2 TURNTABLE

FIGURE 2-14. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

2-72 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-14. ROTARY COUPLING AND COLLECTOR RING INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273349 Ref. ROTARY COUPLING AND COLLECTOR RING INSTALLATION A

1 0100011 A/R Compound, Locking


2 0641812 3 Bolt 1/2”-13NC x 1 1/2”
3 0641820 2 Bolt 1/2”-13NC x 2 1/2”
4 0902915 1 Bracket, Swivel
5 1660256 1 Rotary Coupling and Collector Ring Assembly (See Items 101-
116 for Breakdown)
6 3311805 2 Locknut 1/2”-13NC
7 Not Used
8 4751800 7 Flatwasher 1/2” Regular
9 3322201 2 Nut 3/4”-16NC

1660256 Ref. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY D

101 7026665 1 Coupling, Rotary


70001123 1 Seal Kit - Coupling
102 7026029 1 Contactor with Harness, Rotary Circuit (purchase Pins &
Connector Separately)
103 0641506 4 Bolt 5/16”-18NC x 3/4”
104 3931512 2 Capscrew 5/16”-18NC x 3/4”
105 70000780 1 Arm, Torque
106 80334251 1 Adapter
107 7026030 1 Plate, Cam
108 7026031 1 Sensor, Proximity
109 3931008 2 Capscrew #10-32 x 1/2”
110 7026032 1 Pin, Dowel
111 Not Used
112 Not Available 1 Cover
113 Not Available 4 Screw, Button Head #10-32 x 3/8”
114 2111212 1 Fitting, Straight
115 2111010 5 Fitting, Straight
116 2111012 1 Fitting, Straight

3121172 1250AJP 2-73


SECTION 2 TURNTABLE

FIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)

VIEW OF
CATERPILLAR ENGINE

VIEW OF
DEUTZ ENGINE

10 10 4
17
17

17
2
4
11 17
2

14
14
13
11
13 50
4

GENUINE PARTS

REAR VIEW OF ENGINE 15

18

3
1
8 5 16
9

2-74 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)
0272080 Ref. Deutz Machines with Rexroth Pump B
1001118957 Ref. Deutz Machines with Sauer Pump B
1001119859 Ref. Caterpillar Machines with Rexroth Pump A
Ref. Note: See Engine Installation for Engine Oil Cooler.

1 0641520 2 Bolt 5/16”-18NC x 2 1/2”


2 0641608 4 Bolt 3/8”-16NC x 1”
3 1320162 2 Clamp, Hose
4 2131212 2 Fitting, 90°
5 2170712 1 Fitting, Tee
6 to 7 Not Used
8 1 Hose Options:
2753843 Caterpillar Machines with Rexroth Pump
2753778 Deutz Machines with Rexroth Pump
2753999 Deutz Machines with Sauer Pump
9 3311505 2 Locknut 5/16”-18NC
10 3311605 4 Locknut 3/8”-16NC
11 3620034 1 Cooler, Hydraulic Oil
12 Not Used
13 1 Tube Options:
1001120196 Caterpillar Machines
4568426 Deutz Machines
14 1 Tube Options:
1001120195 Caterpillar Machines
4568427 Deutz Machines
15 1 Valve, Check Options:
4641247 Machines with Rexroth Pump
1001109677 Machines with Sauer Pump
16 4711500 4 Flatwasher 5/16” Thin
17 4751600 8 Flatwasher 3/8” Regular
18 1 Hose Options:
2753843 Caterpillar Machines with Rexroth Pump
2753843 Deutz Machines with Rexroth Pump
2753778 Deutz Machines with Sauer Pump
19 to 49 Not Used
——————————
50 1 Oil Cooler Add-on Kit Options (Includes Items 1-18):
Not Available Caterpillar Machines
1001120564 Deutz Machines

3121172 1250AJP 2-75


SECTION 2 TURNTABLE

FIGURE 2-16. GROUND CONTROLS INSTALLATION (WITHOUT UGM)

2-76 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-16. GROUND CONTROLS INSTALLATION (WITHOUT UGM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module Identification, refer to Revision Log page A.

Ref. GROUND CONTROLS ASSEMBLIES


0861629 Ref. Machines with Rexroth Pumps Prior to S/N 0300087575 M
0861750 Ref. Machines with Rexroth Pumps S/N 0300087575 to Present K
Ref. Note: S/N 0300085693 & S/N 0300085910 was built with
03000861750 Ground Control Box Also.
1001111545 Ref. Machines with Sauer Pumps E
1001121826 Ref. Light Panel Installation (All Specs Except Australian & CE) A
1001121827 Ref. Light Panel Installation (Australian & CE Specs) A

1 0100048 A/R Grease, Dielectric


2 0100081 A/R Loctite #454
3 0630464 2 Screw, Button Head #10-24NC x 1/2”
4 0630518 2 Screw, Button Head #10-24NC x 3/4”
5 0630548 5 Screw, Self Tapping
6 0641406 1 Bolt 1/4”-20NC x 3/4”
7 0861628 1 Box Assembly (See Items 301-310 for Breakdown)
8 1320095 2 Clamp
9 1600333 1 Module, Ground Control (Note: Control System must be
recalibrated when Module is replaced)
2915024 1 Update Kit (Includes Cables, Programming Instructions
& CD Software)
10 1670829 1 Bezel
11 1705132 1 Decal - ADE
12 1 Decal - Light Panel Options:
Use 100112283 All Specs Except Australian & CE Spec (was p/n1705974)
1705974 Australian & CE Spec
13 1705799 1 Decal - Lid
14 2420172 1 Hourmeter
15 2760105 1 Housing, Light
16 3300408 2 Locknut, Nylon
17 3311001 2 Nut #10-24NC
18 3311401 11 Nut 1/4”-20NC
19 Not Used
20 3740049 2 Relay
21 4060906 9 Guard, Switch
22 4360328 9 Switch, Toggle
23 4360475 1 Switch, Push-Pull Emergency
23A 7020175 1 Cap
23B 7020176 1 Block, Contact
24 4360476 1 Block, Contact
25 4460470 2 Nut, Terminal
26 4460471 2 Washer, Terminal
27 4460473 2 Clamp, Cable (Note: Now included with Boom Cable)
28 4460526 1 Connector, Strain Relief
29 4460865 1 Connector - 19 Pin (Note: Now included with Boom Cable)
30 4460874 1 Connector, White
31 4460875 1 Connector, Gray

3121172 1250AJP 2-77


SECTION 2 TURNTABLE

FIGURE 2-16. GROUND CONTROLS INSTALLATION (WITHOUT UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
32 4460892 1 Connector, Buss Bar - 6 Position
33 4460905 4 Connector, Seal Plug
34 4460914 2 Base, Terminal
35 4740444 9 Washer
36 4751000 2 Flatwasher #10 Regular
37 4751400 22 Flatwasher 1/4” Regular
38 4761400 5 Lockwasher 1/4”
39 1 Harness, Engine Options (See Section 7 for Breakdown):
4922941 Machines with Rexroth Pumps Prior to S/N 0300087575
4923290 Machines with Rexroth Pumps S/N 0300087575 to
S/N 0300093356
4923377 Machines with Rexroth Pumps S/N 0300093356 to Present
1001111546 Machines with Sauer Pumps
40 1 Harness, Valve Options (See Section 7 for Breakdown):
4922942 Prior to S/N 0300087575
Use 4923397 S/N 0300087575 to S/N 0300088932 (was p/n4923274)
4923397 S/N 0300088932 to Present
41 1 Harness, Ground Control Box Options (See Section 7 for
Breakdown):
4922943 Prior to S/N 0300087575
4923291 S/N 0300087575 to Present
42 3310601 1 Nut #6-32NC
43 4340832 1 Mount, Relay
44 4460837 1 Connector, Female - 12 Position
45 4750600 1 Flatwasher #6 Regular
46 4923036 1 Harness, Relay (Not Shown - See Section 7 for Breakdown)
47 Not Used
48 1705999 1 Decal - Add-On (Prior to S/N 0300087575)

Ref. GROUND CONTROL BOX INSTALLATION


0273363 Ref. Deutz Machines with Rexroth Pumps E
1001111544 Ref. Deutz Machines with Sauer Pumps B

101 0100011 A/R Compound, Locking


102 0641607 4 Bolt 3/8”-16NC x 7/8”
103 Not Used
104 3200455 1 Bracket, Mounting
105 4751600 8 Flatwasher 3/8” Regular
106 3931616 4 Capscrew, Socket Head 3/8”-16NC x 1”

2-78 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-16. GROUND CONTROLS INSTALLATION (WITHOUT UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. KEYSWITCH INSTALLATION
0259666 Ref. ANSI & ANSI Export Spec A
0259667 Ref. Australian & CE Spec A

201 3910804 6 Screw #8-32NC x 1/8”


202 4070987 2 Shim .015
203 1 Keyswitch Options:
4360469 ANSI & ANSI Export Spec
4360470 Australian & CE Spec
203A 2860030 1 Key, Replacement

0861628 Ref. BOX ASSEMBLY G

301 0100011 A/R Compound, Locking


302 0630407 4 Screw, Button Head 1/4”-20NC x 5/8”
303 Not Available 1 Box (Not Available - Purchase p/n 0861628)
304 2600279 2 Hinge
305 2940139 2 Latch
306 3311402 8 Nut, Jam 1/4”-20NC
307 Not Available 1 Lid (Not Available - Purchase p/n 0861628)
308 3573144 2 Plate, Latch
309 3900251 8 Screw, Button Head 1/4”-20NC x 3/84”
310 3960418 53in/1.4m Seal

3121172 1250AJP 2-79


SECTION 2 TURNTABLE

FIGURE 2-17. GROUND CONTROLS INSTALLATION (WITH UGM)


1
5 27
38 9 1 26
2 33
19
38

32 29 38
3 39
18 19
34
37 28
22
45 17
6 109
19 36 110
1 47
30 38 101
33 40 105 102
8
1
33 101 46
1 41
31 42 106 105
33 43 303
8 7

306
20 304 302
301
310
301 306
307 309
12

401 15
13 16
10

4
308
25
24B
104
24
24A
23 203 201
11 14 203
203A
35
21 23 203
23 305

201
202

2-80 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-17. GROUND CONTROLS INSTALLATION (WITH UGM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module Identification, refer to Revision Log page A.

1001119376 Ref. GROUND CONTROLS ASSEMBLY K

1 0100048 A/R Grease, Dielectric


2 0100081 A/R Loctite #454
3 0630464 2 Screw, Button Head #10-24NC x 1/2”
4 0630518 2 Screw, Button Head #10-24NC x 3/4”
5 0630548 5 Screw, Self Tapping
6 0641406 1 Bolt 1/4”-20NC x 3/4”
7 0861628 1 Box Assembly (See Items 301-310 for Breakdown)
8 1320095 2 Clamp
9 1001119508 1 Module, Ground Control (Note: Control System must be
recalibrated when Module is replaced)
10 1670829 1 Bezel
11 1705132 1 Decal - ADE
12 1705799 1 Decal - Lid
13 1705974 1 Decal - Light Panel (Prior to S/N 0300151929)
14 2420172 1 Hourmeter
15 2760105 1 Housing, Light
16 3300408 2 Locknut, Nylon
17 3310601 1 Nut #6-32NC
18 3311001 2 Nut #10-24NC
19 3311401 11 Nut 1/4”-20NC
20 3740049 1 Relay
21 4060906 9 Guard, Switch
22 4340832 1 Mount, Relay
23 4360328 9 Switch, Toggle
24 4360475 1 Switch, Push-Pull Emergency
24A 7020175 1 Cap
24B 7020176 1 Block, Contact
25 4360476 1 Block, Contact
26 4460470 2 Nut, Terminal
27 4460471 2 Washer, Terminal
28 4460526 1 Connector, Strain Relief
29 4460837 1 Connector - 12 Pin
30 4460874 1 Connector, White
31 4460875 1 Connector, Gray
32 4460892 1 Connector, Buss Bar - 6 Position
33 4460905 4 Connector, Plug
34 4460914 2 Base, Terminal
35 4740444 9 Washer
36 4750600 1 Flatwasher #6 Reguklar
37 4751000 2 Flatwasher #10
38 4751400 22 Flatwasher 1/4” Regular
39 4761400 5 Lockwasher 1/4” Regular
40 4923036 1 Harness, Relay (See Section 7 for Breakdown)
41 4923397 1 Harness, Valve (See Section 7 for Breakdown)

3121172 1250AJP 2-81


SECTION 2 TURNTABLE

FIGURE 2-17. GROUND CONTROLS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
42 1 Harness, Engine Options (See Section 7 for Breakdown):
1001119529 1 Deutz Engine Machines
1001119470 1 Caterpillar Engine Machines
43 1001120181 1 Harness, Ground Control Box (See Section 7 for Breakdown)
44 Not Used
45 4460425 1 Connector, Strain Relief
46 1001114438 1 Harness, ClearSky Ready (See Section 7 for Breakdown)
47 4460428 1 Connector, Strain Relief

Ref. GROUND CONTROL BOX INSTALLATION


1001119354 Ref. Deutz Machines with Rexroth Pumps 2
1001119353 Ref. Deutz Machines with Sauer Pumps 2
1001119352 Ref. Caterpillar Machines with Rexroth Pumps 2

101 0100011 A/R Compound, Locking


102 0641607 5 Bolt 3/8”-16NC x 7/8”
103 Not Used
104 1001114487 1 Bracket, Mounting
105 4751600 9 Flatwasher 3/8” Regular
106 3931616 4 Capscrew, Socket Head 3/8”-16NC x 1”
107 to 108 Not Used
109 4460496 1 Terminal, Lockwasher
110 4460497 1 Terminal, Nut

Ref. KEYSWITCH INSTALLATION


0259666 Ref. ANSI & ANSI Export Spec A
0259667 Ref. Australian Spec (Prior to S/N 0300149098) A
0259666 Ref. Australian Spec (S/N 0300149098 to Present) A
0259667 Ref. CE Spec A

201 3910804 6 Screw #8-32NC x 1/8”


202 4070987 2 Shim .015
203 1 Keyswitch Options:
4360469 ANSI & ANSI Export Spec
4360470 Australian Spec (Prior to S/N 0300149098)
4360469 Australian Spec (S/N 0300149098 to Present)
4360470 CE Spec
203A 2860030 1 Key, Replacement

0861628 Ref. BOX ASSEMBLY G

301 0100011 A/R Compound, Locking


302 0630407 4 Screw, Button Head 1/4”-20NC x 5/8”
303 Not Available 1 Box (Not Available - Purchase p/n 0861628)
304 2600279 2 Hinge
305 2940139 2 Latch
306 3311402 8 Nut, Jam 1/4”-20NC
307 Not Available 1 Lid (Not Available - Purchase p/n 0861628)
308 3573144 2 Plate, Latch

2-82 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-17. GROUND CONTROLS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
309 3900251 8 Screw, Button Head 1/4”-20NC x 3/84”
310 3960418 53in/1.4m Seal

Ref. LIGHT PANEL INSTALLATIONS (S/N 0300151929 TO PRESENT)


1001121826 Ref. ANSI & ANSI Export Specs A
1001121827 Ref. Australian & CE Specs A

401 1 Decal - Light Panel Options:


1001122383 ANSI & ANSI Export Specs
1705174 Australian & CE Specs

3121172 1250AJP 2-83


SECTION 2 TURNTABLE

FIGURE 2-18. ACCESSORIES INSTALLATION

ALARM ON OPPOSITE SIDE OF TURNTABLE. 201


212
304 208
205

301
216 306
209

102B
1
151 4
154 2 102
155 152
306
101 201
102A 301
156 EXISTING
301 HARDWARE
302
303
OR
308
153
207 301
201 306
203

307
211

204
210
213

2-84 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-18. ACCESSORIES INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273447 Ref. ALARMS INSTALLATION B

1 0257887 1 Alarm
0140032 1 Alarm
2820035 6in/15cm Loom
4460424 1 Plug
4460268 2 Socket, Female
Bolt Options:
0641507 2 Bolt 5/16”-18NC x 7/8” (Prior to S/N 0300093356)
2 0641506 2 Bolt 5/16”-18NC x 3/4” (S/N 0300093356 to Present)
3 3311505 2 Locknut 5/16”-18NC (Prior to S/N 0300093356)
4 4751500 A/R Flatwasher 5/16” Regular

0271807 Ref. STROBE LIGHT INSTALLATION (OPTIONAL) C


(Prior to S/N 0300171403)

101 0100011 A/R Compound, Locking


102 0272507 1 Strobe Light Assembly (Includes Items 102A & 102B) B
1 Bulb, Replacement Options:
7016380 Bulb used with ECCO Model 6640
70001941 Bulb used with ECCO Model 66540
102A 1 Adapter Options:
0630491 Adapter used with ECCO Model 6640
0080241 Adapter used with ECCO Model 6650
102B 1 Guard Options:
4060907 Guard used with ECCO Model 6640
2920215 Guard used with ECCO Model 6650

1001150406 Ref. STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) A


(S/N 0300171403 TO PRESENT)

151 0100035 A/R Compound, Locking


152 2920161 1 Strobe Light/Harness Assembly
7016319 1 Bulb
7016372 1 Lens
153 3312602 1 Nut, Jam 1in-8NC
154 3900085 2 Screw #10-32 x 1/2in
155 4751000 2 Flatwasher 1/4in Thin
156 1001149994 1 Mount Strobe

0273502 Ref. HEADLIGHT & TAILLIGHTS INSTALLATION (OPTION) B

201 0100011 A/R Compound, Locking


202 0100035 A/R Compound, Locking
203 0642612 2 Bolt 1”-8NC x 1 1/2”
204 0902206 2 Bracket, Mounting
205 0902953 2 Bracket, Mounting
206 1705170 Decal - Lights (Not Shown - Located on Console)

3121172 1250AJP 2-85


SECTION 2 TURNTABLE

FIGURE 2-18. ACCESSORIES INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
207 2920110 2 Headlight
7016628 2 Bulb, Replacement (1 Per Headlight)
208 2920113 2 Taillight
209 3311001 4 Nut #10-24NC
210 3311605 2 Locknut 3/8”-16NC
211 3740080 1 Relay, Bosch
212 3911040 4 Screw #10-24NC x 2 1/2”
213 4220162 2 Spacer
214 4240033 A/R Tie-Strap (Not Shown)
215 4360522 1 Switch, Push Button (Not Shown - Located on Console)
216 4751000 4 Flatwasher #10 Regular
217 Not Used
218 1320301 2 Clamp (Not Shown - Located on Turntable Cover Plate)
219 4460488 6 Base, Mounting (Not Shown - Located on Boom Rest Tube)

0273503 Ref. ILLUMINATION LIGHTS INSTALLATION (OPTION) B

301 0100011 A/R Compound, Locking


302 0642612 2 Bolt 1”-8NC x 1 1/2”
303 0902206 2 Bracket, Mounting
304 0902953 2 Bracket, Mounting
305 1705170 Decal - Lights (Not Shown - Located on Console)
306 2920157 4 Headlight
7024452 4 Bulb, Replacement (1 Per Light)
307 3740080 1 Relay, Bosch
308 4220162 2 Spacer
309 4240033 A/R Tie-Strap (Not Shown)
310 4360522 1 Switch, Push Button (Not Shown - Located on Console)
311 Not Used
312 1320301 2 Clamp (Not Shown - Located on Turntable Cover Plate)
313 4460488 6 Base, Mounting (Not Shown - Located on Boom Rest Tube)

2-86 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-18. ACCESSORIES INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 2-87


SECTION 2 TURNTABLE

FIGURE 2-19. ENGINE TRAY JACK INSTALLATION


DEUTZ ENGINE MACHINES

1
5A
14
13
4

16
17
6

5B 1

2 11
9
18
12
15
14 3
15 7
8
10 15

2-88 1250AJP 3121172


SECTION 2 TURNTABLE

CATERPILLAR ENGINE MACHINES

102
106A
115
113
105

117
118
107

104
116
106B
102

104
103 111
106
121
122

116
116
110
119 112
115 108 114
110
109 114 101

120

3121172 1250AJP 2-89


SECTION 2 TURNTABLE

FIGURE 2-19. ENGINE TRAY JACK INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273395 Ref. ENGINE TRAY JACK INSTALLATION (DEUTZ ENGINE B
MACHINES)

1 0641608 4 Bolt 3/8”-16NC x 1”


2 0641818 2 Bolt 1/2”-13NC x 2 1/4”
3 0962051 2 Bearing, Flanged
4 1380147 1 Clip, Spring
5 2840016 1 Jack and Handle Assembly
5A 1 Handle Options:
7016374 Burr Manufacturing Brand
7024598 Hammerblow Corp Brand
5B 7016322 1 Wiper (Burr Manufacturing Brand Only)
6 3310601 2 Nut #6-32NC
7 3311605 4 Locknut 3/8”-16NC
8 3311805 2 Locknut 1/2”-13NC
9 3430816 1 Pin, Clevis
10 3450404 1 Pin, Cotter 1/8” x 1”
11 3537445 1 Bracket
12 3574492 2 Plate
13 3910608 2 Screw #6-32NC x 1/2”
14 4711600 8 Flatwasher 3/8” Thin
15 4711800 4 Flatwasher 1/2” Thin
16 4750600 2 Flatwasher #6 Regular
17 4770600 2 Starwasher #6
18 4891800 1 Flatwasher 1/2” Hardened

1001131483 Ref. ENGINE TRAY JACK INSTALLATION (CATERPILLAR ENGINE A


MACHINES)

101 0641509 3 Bolt 5/16”-18NC x 1 1/8”


102 0641608 4 Bolt 3/8”-16NC x 1”
103 0641816 2 Bolt 1/2”-13NC x 2”
104 0962051 2 Bearing, Flanged
105 1380147 1 Clip, Spring
106 2840016 1 Jack and Handle Assembly
106A 1 Handle Options:
7016374 Burr Manufacturing Brand (identified by 4” handle offset)
7024598 Hammerblow Corp Brand (identified by 4 1/2” handle offset)
106B 7016322 1 Wiper (Burr Manufacturing Brand Only)
107 3310601 2 Nut #6-32NC
108 3311505 3 Locknut 5/16”-18NC
109 3311605 4 Locknut 3/8”-16NC
110 3311805 2 Locknut 1/2”-13NC
111 3430816 1 Pin, Clevis
112 3450404 1 Pin, Cotter 1/8” x 1”
113 3910608 2 Screw #6-32NC x 1/2”
114 4711500 6 Flatwasher 5/16” Thin
115 4711600 8 Flatwasher 3/8” Thin
116 4711800 4 Flatwasher 1/2” Thin
117 4750600 2 Flatwasher #6 Regular

2-90 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-19. ENGINE TRAY JACK INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
118 4770600 2 Starwasher #6
119 4891800 1 Flatwasher, 1/2” Hardened
120 1001131481 1 Plate, Jack Bracket
121 1001131482 1 Plate, Jack Bracket
122 1001135497 1 Support, Engine Tray Jack

3121172 1250AJP 2-91


SECTION 2 TURNTABLE

FIGURE 2-20. HOODS INSTALLATION

106 (HOOD - FRONT) 16


32 1 28 25
14 4
6
116 103
108 117
1 115
PRIOR TO 20 110
S/N 85910 114
118 26 10

S/N 85910 121 28


TO PRESENT 123
101 15
122 11
1
39
104
41 110 30 1 25
117 112 21
101 40 105
102 110 11
108 113 117
109

(HOOD - REAR)
107
12

111

PRIOR TO
S/N 85910 S/N 85910
TO PRESENT
5
5
1 25
1 24 33 25
24
7 23
27 17

23
33 25
1 29 25
3 25 16
16

2-92 1250AJP 3121172


SECTION 2 TURNTABLE

PRIOR TO
37 17 27 S/N 85910

16 215 7 S/N 85910


28
25 TO PRESENT
4 207 37
6 211 203 13
216 25 3
19
25 213 25 4
21
11
28 209 PRIOR TO
S/N 85910
1
21 216 217
211
28 205 216 S/N 85910
211 TO PRESENT
35 206
222
223
28 34 1
16 39
41 209
216
211 40 225
25 1 204 201
22 201 224
202 214
31
221 210
4
28 10
18
22
28
38

212
208

1
24
1 1
3 24
25

2 9 36

1 28
3

3121172 1250AJP 2-93


SECTION 2 TURNTABLE

FIGURE 2-20. HOODS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273350 Ref. HOOD INSTALLATION E

1 0100011 A/R Compound, Locking


2 8 Screw Options:
0791604 Screw 3/8”-16NC x 1/2” (Prior to S/N 0300085910)
0791605 Screw 3/8”-16NC x 5/8” (S/N 0300085910 to Present)
3 0641606 A/R Bolt 3/8”-16NC x 3/4”
4 0641608 A/R Bolt 3/8”-16NC x 1”
5 3 Bolt Options:
0641612 Bolt 3/8”-16NC x 1 1/2” (Prior to S/N 0300085910)
0641610 Bolt 3/8”-16NC x 1 1/4” (S/N 0300085910 to Present)
6 0641630 12 Bolt 3/8”-16NC x 3 3/4”
7 0940088 2 Bumper (Prior to S/N 0300085910)
8 1671109 1 Cover, Turntable
9 1671118 2 Cover, Pin Access
10 2080051 16 Clamp
11 2600280 4 Hinge
12 1 Hood, Engine Side Options (See Items 101-123 for Breakdown):
2680499 Prior to S/N 0300085910
1671192 S/N 0300085910 to Present
Ref. Note: Replacement Decals Must Be Ordered Separately -
See Section 8.
13 1 Hood, Tank Side Options (See Items 201-225 for Breakdown):
2680500 Prior to S/N 0300085910
1671194 S/N 0300085910 to Present
Ref. Note: Replacement Decals Must Be Ordered Separately -
See Section 8.
14 2820141 1 Shield, Heat
15 3311601 3 Nut 3/8”-16NC
16 3311605 15 Locknut 3/8”-16NC
17 3321501 2 Nut 5/16”-24NF (Prior to S/N 0300085910)
18 3520186 6 Plug
19 3574533 1 Trough, Powertrack
20 3900232 3 Screw, Button Head 3/8”-16NC x 1 1/4”
21 3900283 29 Screw, Button Head 3/8”-16NC x 3/4”
22 3900316 10 Screw, Button Head 3/8”-16NC x 1”
23 4071048 A/R Shim
24 4160194 4 Spring, Gas
25 4711600 64 Flatwasher 1/4” Thin
26 4740500 3 Washer, Nylon
27 4751500 2 Flatwasher 5/16” Regular (Prior to S/N 0300085910)
28 4751600 47 Flatwasher 3/8” Regular
29 1 Mount, Gas Spring Options:
Use 4341001 Prior to S/N 0300085910 (was p/n 4846487)
4341001 S/N 0300085910 to Present
30 1 Support, Engine Side Hood Options:
4846491 Prior to S/N 0300085910
4340996 S/N 0300085910 to Present

2-94 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-20. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
31 1 Support, Tank Side Hood Options:
4846492 Prior to S/N 0300085910
4340995 S/N 0300085910 to Present
32 4846503 1 Stack, Exhaust
33 1 Bracket, Latch Options:
4846709 Prior to S/N 0300085910
0903154 S/N 0300085910 to Present
34 4846871 1 Support, Front Hood
35 4846872 1 Support, Rear Hood
36 1 Mount, Gas Spring Options:
Use 4341000 Prior to S/N 0300085910 (was p/n 4340743)
4341000 S/N 0300085910 to Present
37 1 Latch, Hood Options:
4846953 Prior to S/N 0300085910
0903157 S/N 0300085910 to Present
38 88662523 2 Nut, Tinnerman (S/N 0300079667 to Present Only)
39 0641408 8 Bolt 1/4”-20NC x 1” (S/N 0300085910 to Present)
40 2940173 2 Latch, Rotary (S/N 0300085910 to Present)
41 4711400 8 Flatwasher 1/4” Thin (S/N 0300085910 to Present)

Ref. ENGINE SIDE HOOD ASSEMBLIES


2680499 Ref. Prior to S/N 0300085910 D
1671192 Ref. S/N 0300085910 to Present B
Ref. Note: Replacement Decals Must Be Ordered Separately - See
Section 8.

101 0100011 A/R Compound, Locking


102 0641506 10 Bolt 5/16”-18NC x 3/4”
103 0902746 7 Bracket
104 1 Bracket Options:
0902760 Prior to S/N 0300085910
0903161 S/N 0300085910 to Present
105 0902761 1 Bracket
106 1 Hood - Front Options:
2680495 Prior to S/N 0300085910
1001097956 S/N 0300085910 to Present (Includes Items 14, 26, 106, 114
& 115)
107 2680496 1 Hood - Rear
108 1 Hardware Options:
Use 7027859 Latch (was p/n 2940124) (Prior to S/N 0300085910)
2560187 Handle, Push Button (S/N 0300085910 to Present)
109 3311501 10 Nut 5/16”-18NC
110 3340877 9 Pad
111 3960464 12ft/3.7m Seal, Hood
112 4060806 49in/1.3m Flex-Trim
113 4751500 20 Flatwasher 5/16” Regular
114 2820145 1 Insulation
115 2820146 1 Insulation
116 4060804 61in/1.6m Flex-Trim
117 0100081 A/R Adhesive

3121172 1250AJP 2-95


SECTION 2 TURNTABLE

FIGURE 2-20. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
118 0902874 1 Pawl, Latch (Prior to S/N 0300085910)
119 0760608 1 Screw M6 x 16mm (S/N 0300085910 to Present)
120 3290601 1 Nut M6 (S/N 0300085910 to Present)
121 3575782 1 Plate, Handle Backing (S/N 0300085910 to Present)
122 3900363 2 Screw M6 x 1x25mm (S/N 0300085910 to Present)
123 4811900 2 Flatwasher M8 (S/N 0300085910 to Present)

Ref. TANK SIDE HOOD ASSEMBLIES


2680500 Ref. Prior to S/N 0300085910 E
1671194 Ref. S/N 0300085910 to Present A
Ref. Note: Replacement Decals Must Be Ordered Separately - See
Section 8.

201 0100011 A/R Compound, Locking


202 0641506 9 Bolt 5/16”-18NC x 3/4”
203 0902746 4 Bracket
204 0902762 1 Bracket
205 0902763 1 Bracket
206 1 Bracket Options:
0902764 Prior to S/N 0300085910
0903162 S/N 0300085910 to Present
207 1 Hood - Front Options:
2680497 Prior to S/N 0300085910
1671193 S/N 0300085910 to Present
208 2680498 1 Hood - Rear
209 1 Hardware Options:
Use 7027859 Latch (was p/n 2940124) (Prior to S/N 0300085910)
2560187 Handle, Push Button (S/N 0300085910 to Present)
210 3311501 9 Nut 5/16”-18NC
211 3340877 7 Pad
212 3960464 149in/3.8m Seal, Hood
213 4060806 40in/1.2m Flex-Trim
214 4751500 18 Flatwasher 5/16” Regular
215 4060804 53in/1.4m Flex-Trim
216 0100081 A/R Adhesive
217 0902874 1 Pawl, Latch (Prior to S/N 0300085910)
218 to 220 Not Used
221 4240150 1 Strap, Ground
222 0760608 1 Screw M6 x 16mm (S/N 0300085910 to Present)
223 3290601 1 Nut M6 (S/N 0300085910 to Present)
224 3900363 2 Screw M6 x 1x25mm (S/N 0300085910 to Present)
225 4811900 2 Flatwasher M8 (S/N 0300085910 to Present)

2-96 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-20. HOODS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 2-97


SECTION 2 TURNTABLE

FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)

USE EXISTING
HARDWARE

12

7B

9 8

15

14

17
10
7C 24
OR
33
35
1 19
PLATFORM REF.
4

20
11 1
1 6
3 32
18
34 30 2
28
29 31
27

7 32
26 7A

107 101 19
102 1
4
104
109 111
113 5
1 25
16 23 7D
112
103 106
110
105 108
21
OPTIONAL HOURMETER
16
13 21 5
1 1

2-98 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref. 2500W GENERATOR INSTALLATION
1001117509 Ref. 110Volt - 60Hz (ANSI & ANSI Export Specs) B
1001122227 Ref. 110Volt - 50Hz (CE Spec) A
1001122225 Ref. 220Volt - 50Hz (CE Spec) A

1 0100011 A/R Compound, Locking


2 0200530 1 Arm, Adjusting
3 0641508 1 Bolt 5/16”-18NC x 1”
4 0641608 3 Bolt 3/8”-16NC x 1”
5 0641718 2 Bolt 7/16”-14NC x 2 1/14”
6 0700816 4 Bolt M8 x 40mm
7 1 Generator and Control Box Assembly Options:
2460055 110V/60Hz Assembly (ANSI & ANSI Export Specs)
2460049 110V/50Hz Assembly (CE Spec)
1001100321 220V/50Hz Assembly (CE Spec)
7A 1 Generator Options:
7012558 110V/60Hz
2460049 110V/50Hz
1001100321 220V/50Hz
Ref. Note: Replacement generators come standard
with p/n 3580134 pulley. This pulley may not be
correct for all applications. Refer to pulley
options below for correct pulley.
7012513 4 Cap, Brush Holder
7020108 4 Brush
7020109 4 Holder, Brush
7012514 1 Fan
7020190 2 Bearing
7020110 1 End Bell, Front
7020111 1 End Bell, Rear
7B 7019680 1 Box, Control - 110V/60Hz (ANSI & ANSI Export Specs
Only)
4360542 1 Breaker, Circuit
4460190 A/R Receptacle, Double (110V)
4460027 A/R Receptacle, Double Twist Lock (110V)
7C 2420203 A/R Voltmeter - 110V/60Hz (ANSI & ANSI Export Specs Only)
7D 1 Pulley Options:
3580276 1 110V/60Hz
3580134 1 110V/50Hz
3580134 1 220V/50Hz
7027887 1 Key, Woodruff
8 2820031 A/R Heatshrink
9 3251102 1 Nameplate - Generator
10 3311005 2 Locknut #10-24NC
11 3580322 1 Pulley
12 3740080 1 Relay
13 3900322 2 Screw, Socket Head Shoulder
14 4060802 1 Guard, Switch
15 4360336 1 Switch, Toggle

3121172 1250AJP 2-99


SECTION 2 TURNTABLE

FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
16 4711700 2 Flatwasher 7/16” Thin
17 4751000 2 Flatwasher #10 Regular
18 4751500 1 Flatwasher 5/16” Regular
19 4751600 3 Flatwasher 3/8” Regular
20 4811900 4 Flatwasher M8
21 4892000 2 Flatwasher 5/8” Hardened
22 Not Used
23 1001117641 1 Bar, Adjusting
24 1001118180 1 Support, Adjusting
25 1 Belt Options:
0480122 ANSI & ANSI Export Specs
0480124 CE Spec
26 1 Decal, Voltage - 220V Options (CE Spec Only):
27 3290505 1 Locknut M5 (CE Spec Only)
28 4031608 1 Screw M5 x 20mm (CE Spec Only)
29 4420060 1 Tape, Double-Sided (CE Spec Only)
30 4460968 2 Relief, Strain (CE Spec Only)
31 4811600 1 Flatwasher M5 (CE Spec Only)
32 4891500 2 Flatwasher 5/16” Hardened (CE Spec Only)
33 1001099869 1 Box, Junction (CE Spec Only)
34 1001100234 1 Light, Red (CE Spec Only)
35 1001122404 1 Relief, Strain (CE Spec Only)

1001094475 Ref. HOURMETER INSTALLATION (OPTIONAL) B

101 0100011 A/R Compound, Locking


102 0720808 1 Screw #8-32 x 1”
103 2420165 1 Hourmeter
104 3310604 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2”
107 4240032 4 Strap, Tie
108 4420060 3in/7cm Tape, Double-Sided
109 4460234 3 Mount, Tie Strap
110 4750800 1 Flatwasher #8
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter
114 4460018 1 Splice, Butt (Not Shown)

2-100 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-21. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)


(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 2-101


SECTION 2 TURNTABLE

FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

2-102 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module Identification, refer to Revision Log page A.

Ref. 2500W GENERATOR INSTALLATION


Ref. 110Volt - 60Hz (ANSI & ANSI Export Specs)
0272094 Ref. Without UGM (Prior to S/N 0300082503) D
0274083 Ref. Without UGM (S/N 0300082503 to Present) B
1001125425 Ref. With UGM A
Ref. 110Volt - 50Hz (CE Spec)
0272715 Ref. Without UGM (Prior to S/N 0300082503) B
0274101 Ref. Without UGM (S/N 0300082503 to S/N 0300129829) B
1001100500 Ref. Without UGM (S/N 0300129829 to Present) C
1001125429 Ref. With UGM A
Ref. 220Volt - 50Hz (CE Spec)
0272095 Ref. Without UGM (Prior to S/N 030082503) C
0274100 Ref. Without UGM (S/N 0300082503 to S/N 0300129829) A
1001100501 Ref. Without UGM (S/N 0300129829 to Present) C
1001125426 Ref. With UGM A

1 0100011 A/R Compound, Locking


2 0200742 1 Arm, Adjusting
3 0363081 1 Bar, Mounting
4 0363082 1 Bar, Adjusting
5 1 Belt Options:
0480127 ANSI & ANSI Export Specs
0480122 CE Spec
6 0641406 1 Bolt 1/4”-20NC x 3/4”
7 0641508 1 Bolt 5/16”-18NC x 1”
8 0641608 4 Bolt 3/8”-16NC x 1”
9 0641610 2 Bolt 3/8”-16NC x 1 1/4”
10 0641718 2 Bolt 7/16”-14NC x 2 1/14”
11 0701418 2 Bolt M14 x 50mm
12 0721006 2 Screw #10-24NC x 3/4” (Prior to S/N 0300080338)
13 0902813 1 Bracket, Arm Mounting
14 1 Generator and Control Box Assembly Options:
110V/60Hz Assembly (ANSI & ANSI Export Specs)
Use 2460055 Prior to S/N 0300080338 (was p/n 2460032)
2460055 S/N 0300080338 to Present
110V/50Hz Assembly (CE Spec)
Use 2460057 Prior to S/N 0300080338 (was p/n 2460039)
2460057 S/N 0300080338 to S/N 0300129806
2460049 S/N 0300129806 to Present (Generator Only)
220V/50Hz Assembly (CE Spec)
Use 2460056 Prior to S/N 0300080338 (was p/n 2460013)
2460056 S/N 0300080338 to S/N 0300129806
1001100321 S/N 0300129806 to Present (Generator Only)

3121172 1250AJP 2-103


SECTION 2 TURNTABLE

FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
14A 1 Generator Options:
7012558 110V/60Hz
2460049 110V/50Hz
1001100321 220V/50Hz
Ref. Note: Replacement generators come standard
with p/n 3580134 pulley. This pulley may not be
correct for all applications. Refer to pulley
options below for correct pulley.
7012513 4 Cap, Brush Holder
7020108 4 Brush
7020109 4 Holder, Brush
7012514 1 Fan
7020190 2 Bearing
7020110 1 End Bell, Front
7020111 1 End Bell, Rear
14B 1 Box, Control Options (Not Used on CE Spec Machines
S/N 0300129806 to Present):
7003657 110V/60Hz (Prior to S/N 0300080338)
7019680 110V/60Hz (S/N 0300080338 to Present)
70002239 110V/50Hz (Prior to S/N 0300080338)
7019680 110V/50Hz (S/N 0300080338 to S/N 0300129806)
70002235 220V/50Hz (Prior to S/N 0300080338)
70000127 220V/50Hz (S/N 0300080338 to S/N 0300129806)
1 Breaker, Circuit Options:
4360542 110V/60Hz
70002240 110V/50Hz (Prior to S/N 0300080338)
4360542 110V/50Hz (S/N 0300080338 to
S/N 0300129806)
70000126 220V/50Hz (Prior to S/N 0300129806)
4460190 A/R Receptacle, Double (110V)
4460027 A/R Receptacle, Double Twist Lock (110V)
70000124 1 Receptacle, Double (220V)
70000125 1 Receptacle, Single Twist Lock (220V)
2920162 1 Lamp Assembly (Prior to S/N 0300080338)
7020191 1 Switch, Toggle (Prior to S/N 0300080338)
14C A/R Voltmeter Options (Not Used on CE Spec
Machines S/N 0300129806 to Present):
2420203 1 110V
7020192 1 220V
14D 1 Pulley Options:
3580276 1 110V/60Hz
3580134 1 110V/50Hz
3580134 1 220V/50Hz
7027887 1 Key, Woodruff
15 2820031 A/R Heatshrink
16 3251102 1 Nameplate - Generator
17 3311005 2 Locknut #10-24NC
18 3311405 1 Locknut 1/4”-20NC
19 3311605 1 Locknut 3/8”-16NC
20 3520028 1 Plug (Prior to S/N 0300080338)

2-104 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-22. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
21 3740080 1 Relay
22 3900322 2 Screw, Socket Head Shoulder
23 4060802 1 Guard, Switch
24 4360336 1 Switch, Toggle
25 4460023 1 Connector, Terminal (Prior to S/N 0300080338)
26 4711600 7 Flatwasher 3/8” Thin
27 4711700 2 Flatwasher 7/16” Thin
28 4711900 2 Flatwasher 9/16” Thin
29 4740397 1 Spacer
30 4751000 6 Flatwasher #10 Regular
31 4751400 2 Flatwasher 1/4” Regular
32 4891500 2 Flatwasher 5/16” Hardened
33 4892000 2 Flatwasher 5/8” Hardened
34 1 Decal, Voltage Options (CE Spec Only):
1705325 110V
3252507 220V
35 3290505 1 Locknut M5 (CE Spec Only)
36 4031608 1 Screw M5 x 20mm (CE Spec Only)
37 4420060 1 Tape, Double-Sided (CE Spec Only)
38 4460968 3 Relief, Strain (CE Spec Only)
39 4811600 1 Flatwasher M5 (CE Spec Only)
40 1001099869 1 Box, Junction (CE Spec Only)
41 1 Light, Red Options (CE Spec Only):
1001100233 110V
1001100234 220V
42 0962449 1 Bushing, Silicone (CE Spec Only)

1001094475 Ref. HOURMETER INSTALLATION (OPTIONAL) B

101 0100011 A/R Compound, Locking


102 0720808 1 Screw #8-32 x 1”
103 2420165 1 Hourmeter
104 3310604 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2”
107 4240032 4 Strap, Tie
108 4420060 3in/7cm Tape, Double-Sided
109 4460234 3 Mount, Tie Strap
110 4750800 1 Flatwasher #8 Regular
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter
114 4460018 1 Splice, Butt (Not Shown)

3121172 1250AJP 2-105


SECTION 2 TURNTABLE

FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


(OPTIONAL)
407 122
121 121 106
127 109
410
101 401
OR 105 402
116 128
408 403
404
107 409
110 405
406
407
117

125
126 101
116

117
204

104
56 32 21 20
35
303
30 1
15 17 6
44

3
31 39 37 15
102 40 31
55
7
44
22
18
507 501 3
103 36 30
502
SEE
504 SECTION 7
509
511 SEE
513 506 SECTION 7

512 301 53

510 503
508 53C
505
2 53A
16
4 34
48
1 28
24
45 19
4 53B 5
42 49
5 48
301 2
11 1
204 10
201 54

27 43

52 42
1
5

2-106 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


(OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. 7500W SKYPOWER GENERATOR INSTALLATION
1001117508 Ref. 60Hz Spec D
1001121889 Ref. 50Hz Spec B
Ref. Note: SkyPower Generator is Standard On ANSI & CSA
Specs. Optional on All Other Specs.
Ref. Note: See Section 7 for Boom Cable Installation.

1 0100011 A/R Compound, Locking


2 0100019 A/R Compound, Locking
3 0100020 A/R Sealant, Pipe (Not Shown)
4 0100048 A/R Grease, Dielectric
5 0641404 A/R Bolt 1/4”-20NC x 1/2”
6 0641508 4 Bolt 5/16”-18NC x 1”
7 0641516 3 Bolt, 5/16-18NC x 2”
8 to 9 Not Used
10 0641618 1 Bolt 3/8”-16NC x 2 1/4”
11 0641810 2 Bolt 1/2”-13NC x 1 1/4”
12 to 14 Not Used
15 2 Box, Switch-Weatherhead Options:
0860038 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
16 A/R Box, Generator Control Options:
0861538 1 60Hz Spec
0861572 1 50Hz Spec
7024488 1 Card, Circuit - Generator Power (Not Shown)
Not Available 1 Fuse (Purchase Locally)
7024489 1 Card, Circuit - Control (Not Shown)
Ref. Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on
card must be set for required application.
70000619 1 Harness, Circuit Card
17 1 Junction Box Assembly Options (See Items 101-128 for
Breakdown):
0861542 1 60Hz Spec
0861567 1 50Hz Spec
18 0902888 1 Bracket, Generator Junction Box
19 0962520 1 Bushing, Taper
20 2820031 A/R Insulator, Heat Shrink
21 3251102 1 Nameplate, Generator
22 3311508 3 Nut, 5/16”-18NC Serrated Flange
23 Not Used
24 3311801 2 Nut, 1/2”-13NC
25 to 26 Not Used
27 1 Pulley, Belt Tensioner Options:
3580317 Prior to S/N 0300149098
1001129733 S/N 0300149098 to Present
28 1 Pulley, Generator Options:
3580318 1 60Hz Spec
3580319 1 50Hz Spec

3121172 1250AJP 2-107


SECTION 2 TURNTABLE

FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
29 Not Used
30 3910606 A/R Screw, Round Head #6-32NC x 3/8”
31 2 Gasket, AC Receptacle Options:
3960422 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
32 4060802 1 Guard, Switch
33 4240018 A/R Strap, Tie (Not Shown)
34 4300157 2 Stud
35 4360336 1 Switch, Toggle
36 1 Connector, Strain Relief Options:
4460051 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
37 4460071 1 Connector, Strain Relief
38 4460315 2 Terminal, Spade (Not Shown - Use 1 each with items 30 & 31)
39 1 Terminal, Receptacle Options:
4460346 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
40 1 Receptacle Options:
4460958 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
41 Not Used
42 4711400 A/R Flatwasher 1/4” Thin
43 4711600 A/R Flatwasher 3/8” Thin
44 4751500 7 Flatwasher 5/16” Regular
45 4791400 2 Starwasher 1/4”
46 to 47 Not Used
48 4891800 4 Flatwasher 1/2” Hardened
49 4922972 1 Harness, Generator Cable A
4460225 1 Plug, Male 6 Position (Plugs into Generator)
4460226 6 Socket, Female (Use with 4460225)
4460807 1 Seal, Plug (Use with 4460225)
4460808 1 Seal, Interface (Use with 4460225)
Not Available 1 Connector, Female 6 Position (Plugs into Control Box)
Not Available 6 Pin, Male
50 to 51 Not Used
52 1001118599 1 Shield, Pulley (Prior to S/N 0300172508)
53 1001119250 1 Generator, 7500W
Use 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)
70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell - Not
Shown)
7027799 1 Block, Connector 6 Position (Not Shown)
70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
7024485 1 Breaker, Circuit 30Amp (Not Shown)
70001696 1 Boot, Breaker (Not Shown)
70002297 A/R Stud 1/4in-20NC x 12-7/8in (Not Shown)
7026188 1 Clamp, Cable (Not Shown)
7026597 1 Connector with Leads (Not Shown)
70001100 1 Rotor/Armature (Not Shown)
70001384 1 Bearing, Ball Radial (Not Shown)

2-108 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
53 Cont’d 70003451 1 Stator (Not Shown)
Use 70004170 1 Plate, End Panel (Not Shown) (was p/n 70001972)
70000863 1 Fan (Not Shown)
70001974 1 Decal - Terminal Connections (Not Shown)
53A Use 70004171 1 Key (was p/n 7024561)
53B Use 70004170 1 Endbell, Rear (Brush Block End) (was p/n 70001385)
Use 70004170 1 Shroud, Endbell (was p/n 70002290)
70003452 1 Shroud, Endbell Panel
53C 70003450 1 Endbell, Front (Tensioner End)
53D 70001973 1 Decal - Warning Moving Parts (Not Shown)
54 1 Belt, Generator Options:
1001119966 60Hz Spec
1001121931 50Hz Spec
55 1 Cover, Receptacle Options:
1001110872 60Hz Spec (Top Hinged)
Not Available 50Hz Spec (Supply Locally)
56 1 Shield, Receptacle Cover Options:
1001110873 60Hz Spec (Top Hinged)
Not Available 50Hz Spec (Supply Locally)

Ref. JUNCTION BOX ASSEMBLY


0861542 1 60Hz Spec D
0861567 1 50Hz Spec B

101 0861541 1 Box, Junction


102 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
103 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut #6-32NC
107 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
108 Not Used
109 3910610 2 Bolt #6-32NC x 5/8in
110 4360070 1 Circuit Breaker - 15 Amp
111 to115 Not Used
116 4460425 2 Strain Relief, Terminal
117 4460426 2 Connector, Strain Relief
118 to 120 Not Used
121 4750600 4 Flatwasher, #6 Regular
122 4760600 2 Lockwasher #6
123 4461001 2 Connector, Terminal (Not Shown - Located on Terminal Block)
124 Not Used
125 1671092 1 Cover (60Hz Spec Only)
126 4460963 1 Connector (60Hz Spec Only)

3121172 1250AJP 2-109


SECTION 2 TURNTABLE

FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
127 3520189 1 Plug (50Hz Spec Only)
128 1001121340 1 Terminal Block Assembly (See Items 401-410 for Breakdown)

Ref. DECAL INSTALLATION


0272435 1 60Hz Spec B
0272589 1 50Hz Spec A

201 1705460 2 Decal - SkyPower™


202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)
203 1 Decal - 240V - 3 Phase Options:
1705375 60Hz Spec
1705461 50Hz Spec
204 3 Decal, Hazardous Voltage Options:
1705387 60Hz Spec
1705489 50Hz Spec

1001122528 Ref. ELECTRICAL DIAGRAM COMPONENTS B

301 1001119968 1 Generator Harness B


301A 4460967 1 Plug, Male - 3 Position (Not Shown)
4460465 6 Socket, Female
301B 1001117078 1 Fuseholder w/Fuse (Not Shown)
302 Not Used
303 4922641 1 Switch Harness

1001121340 Ref. TERMINAL BLOCK ASSEMBLY A

401 70002818 2 Marker Strip #1


402 70002819 4 Marker Strip #2
403 70002820 2 Marker Strip #3
404 70002821 2 Marker Strip #4
405 70002822 4 Marker Strip #5
406 70002823 1 Terminal, End Barrier
407 70002824 2 Terminal, End Block
408 70002825 7 Terminal, Block
409 70002826 2 Terminal, Cross Connector Jumper
410 3641533 1 Rail, Relay

1001094475 Ref. HOURMETER INSTALLATION B

501 0100011 A/R Compound, Locking


502 0720808 1 Screw #8-32 x 1”
503 2420165 1 Hourmeter
504 3310604 2 Nut #6-32
505 3310805 1 Locknut #8-32
506 3910608 2 Screw #6-32 x 1/2”
507 4240032 4 Strap, Tie
508 4420060 3in/7cm Tape, Double-Sided

2-110 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES


(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
509 4460234 3 Mount, Tie Strap
510 4750800 1 Flatwasher #8 Regular
511 4760600 2 Lockwasher #6
512 1001094375 1 Bracket, Hourmeter
513 1001094509 1 Harness, Hourmeter
514 4460018 1 Splice, Butt (Not Shown)

3121172 1250AJP 2-111


SECTION 2 TURNTABLE

FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(OPTIONAL)

23B 23A 24 16 34 15
OR 27 304
20 1
9 11 6
35

22 30 41 9
102 31 22
25A
7
35 25B
17
127 12
28
103 OR
OR 105 SEE 407 20
116 SECTION 7 121 121 106
122
107 109
10 110 410
301B
401
117 402
408 403 128
404
409 405
38
32 125 406
1 126 101
5 301 116 407
302
204
101
117 507 501
502
204
504
509
104 511
513 506

512

510 503

301A 505 508


SEE
3 SECTION 7
301 2
37 8 14D

301

5 14C
18

36 14F
1
201 21 14E
4 204
39 37

1 2
13 19 14A 14B 14 37 8

2-112 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(OPTIONAL)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. 7500W SKYPOWER GENERATOR INSTALLATION
0273455 Ref. 60Hz Spec (Without UGM) H
1001125427 Ref. 60Hz Spec (With UGM) A
0273456 Ref. 50Hz Spec (Without UGM) F
1001125428 Ref. 50Hz Spec (With UGM) A
Note: SkyPower Generator is Standard On ANSI & CSA
Specs. Optional on All Other Specs.
Note: See Section 7 for Boom Cable Installation.
Ref. Note: For Module Identification, refer to Revision Log page A.

1 0100011 A/R Compound, Locking


2 0100019 A/R Compound, Locking
3 0100048 A/R Grease, Dielectric
4 1 Belt, Generator Options:
0480128 60Hz Spec
0480129 50Hz Spec
5 0641404 5 Bolt 1/4”-20NC x 1/2”
6 0641508 4 Bolt 5/16”-18NC x 1”
7 0641516 3 Bolt, 5/16-18NC x 2”
8 0641810 4 Bolt, 1/2”-13NC x 1 1/4”
9 2 Box, Switch-Weatherhead Options:
0860038 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
10 A/R Box, Generator Control Options:
0861538 1 60Hz Spec
0861572 1 50Hz Spec
7024488 1 Card, Circuit - Generator Power (Not Shown)
Not Available 1 Fuse (Purchase Locally)
7024489 1 Card, Circuit - Control (Not Shown)
Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on
card must be set for required application.
70000619 1 Harness, Circuit Card
11 1 Junction Box Assembly Options (See Items 101-128 for
Breakdown):
0861542 1 60Hz Spec
0861567 1 50Hz Spec
12 0902888 1 Bracket, Generator Junction Box
13 0962520 1 Bushing, Taper
14 2460048 1 Generator, 7500W
70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
70001384 1 Bearing, Shaft (Rear) (Not Shown)
70000863 1 Fan, Generator (Not Shown)
70002088 1 Stator (Not Shown)
70002297 2 Stud 1/4"-20NC x 12 7/8" (Not Shown)
Use 70003631 1 Brushholder Assembly (Not Shown) (was p/n7024484)
14A Use 70004171 1 Key (was p/n 7024561)
14B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell)
14C 70001953 1 Endbell, Belt Tensioner

3121172 1250AJP 2-113


SECTION 2 TURNTABLE

FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
14D Use 70004169 1 Endbell, Brush Block (was p/n 70001385)
14E Use 70004169 1 Shroud Assembly (was p/n 70002290)
7027799 1 Block, Connector 6 Position (Not Shown)
70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
7024485 1 Breaker, Circuit 30Amp (Not Shown)
70001696 1 Boot, Breaker (was p/n 7024486) (Not Shown)
7026597 1 Connector, W/Leads (Not Shown)
7026188 1 Clamp, Cable (Not Shown)
70002255 Plate, End Panel (Not Shown)
70001974 1 Decal - Terminal Connections (Not Shown)
14F 70001973 1 Decal - Warning Moving Parts
15 2820031 A/R Insulator, Heat Shrink
16 3251102 1 Nameplate, Generator
17 3311508 3 Nut, 5/16”-18NC Serrated Flange
18 3580317 1 Pulley, Belt Tensioner
19 1 Pulley, Generator Options:
3580318 1 60Hz Spec
3580319 1 50Hz Spec
20 3910606 A/R Screw, Round Head #6-32NC x 3/8”
21 0641618 1 Bolt 3/8”-16NC x 2”
22 1 Gasket, AC Receptacle Options:
3960422 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
23 1 Shield, Receptacle Cover Options:
Not Available 50Hz Spec (Supply Locally)
23A 4060700 60Hz Spec (Prior to S/N 0300138291) (Side Hinged)
23B 1001110873 60Hz Spec (S/N 0300138291 to Present) (Top Hinged)
24 4060802 1 Guard, Switch
25 1 Cover, Receptacle Options:
Not Available 50Hz Spec (Supply Locally)
25A 4061043 60Hz Spec (Prior to S/N 0300138291) (Side Hinged)
25B 1001110872 60Hz Spec (S/N 0300138291 to Present) (Top Hinged)
26 4240018 A/R Strap, Tie (Not Shown)
27 4360336 1 Switch, Toggle
28 1 Connector, Strain Relief Options:
4460051 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
29 4460315 2 Terminal, Spade (Not Shown - Use 1 each with items 30 & 31)
30 1 Terminal, Receptacle Options:
4460346 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
31 1 Receptacle Options:
4460958 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
32 4711400 4 Flatwasher 1/4” Thin
33 Not Used
34 4740397 1 Spacer, Washer
35 4751500 A/R Flatwasher 5/16” Regular

2-114 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
36 4791400 2 Starwasher 1/4”
37 4891800 4 Flatwasher 1/2” Hardened
38 4922972 1 Harness, Generator Cable A
4460225 1 Plug, Male 6 Position (Plugs into Generator)
4460226 6 Socket, Female (Use with 4460225)
4460807 1 Seal, Plug (Use with 4460225)
4460808 1 Seal, Interface (Use with 4460225)
Not Available 1 Connector, Female 6 Position (Plugs into Control Box)
Not Available 6 Pin, Male
39 4711600 1 Flatwasher 3/8in Thin
40 0100020 A/R Sealant, Pipe (Not Shown)
41 4460071 1 Connector, Strain Relief

Ref. JUNCTION BOX ASSEMBLY


0861542 1 60Hz Spec D
0861567 1 50Hz Spec B

101 0861541 1 Box, Junction

102 2ft/.6m Cable, Electrical 12/3


1060494 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
103 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
Not Available 50Hz Spec (Supply Locally)
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut #6-32NC
107 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
108 Not Used
109 3910610 2 Bolt #6-32NC x 5/8in
110 4360070 1 Circuit Breaker - 15 Amp
111 to115 Not Used
116 4460425 2 Strain Relief, Terminal
117 4460426 2 Connector, Strain Relief
118 to 120 Not Used
121 4750600 4 Flatwasher, #6 Regular
122 4760600 2 Lockwasher #6
123 4461001 2 Connector, Terminal (Not Shown - Located on Terminal Block)
124 Not Used
125 1671092 1 Cover (60Hz Spec Only)
126 4460963 1 Connector (60Hz Spec Only)
127 3520189 1 Plug (50Hz Spec Only)
128 1 Terminal Block Assembly Options (See Items 401-410 for
Breakdown):
NPN Gray Terminal Block Assembly
1001121340 Tan Terminal Block Assembly

3121172 1250AJP 2-115


SECTION 2 TURNTABLE

FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DECAL INSTALLATION
0272435 1 60Hz Spec B
0272589 1 50Hz Spec A

201 1705460 2 Decal - SkyPower™


202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)
203 1 Decal - 240V - 3 Phase Options:
1705375 60Hz Spec
1705461 50Hz Spec
204 3 Decal, Hazardous Voltage Options:
1705387 60Hz Spec
1705489 50Hz Spec

Ref. ELECTRICAL DIAGRAM COMPONENTS


Ref. Note: For Module Identification, refer to Revision Log page A.
4933264 Ref. Without UGM C
1001122528 Ref. With UGM B

301 4922757 1 Generator Harness (Without UGM) 3/C


301A 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
301B 4460967 1 Plug, Male - 3 Position (Not Shown)
4460465 3 Socket, Female
301C 2400060 1 Fuseholder (Not Shown)
2400064 1 Fuse- 5 Amp (Not Shown)
302 1001119968 1 Generator Harness (With UGM) B
302A 4460967 1 Plug, Male - 3 Position (Not Shown)
4460465 6 Socket, Female
302B 1001117078 1 Fuseholder w/Fuse (Not Shown)
303 Not Used
304 4922641 1 Switch Harness

Ref. TERMINAL BLOCK ASSEMBLY


NPN Ref. Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
1001121340 Ref. Tan Terminal Block Assembly A

401 2 Marker Strip #1 Options:


4460411 Gray Terminal Block Assembly
70002818 Tan Terminal Block Assembly
402 4 Marker Strip #2 Options:
4460412 Gray Terminal Block Assembly
70002819 Tan Terminal Block Assembly
403 2 Marker Strip #3 Options:
4460413 Gray Terminal Block Assembly
70002820 Tan Terminal Block Assembly
404 2 Marker Strip #4 Options:
4460414 Gray Terminal Block Assembly
70002821 Tan Terminal Block Assembly

2-116 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES


(OPTIONAL) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
405 4 Marker Strip #5 Options:
4460415 Gray Terminal Block Assembly
70002822 Tan Terminal Block Assembly
406 1 Terminal, End Barrier Options:
4460956 Gray Terminal Block Assembly
70002823 Tan Terminal Block Assembly
407 2 Terminal, End Block Options:
4460607 Gray Terminal Block Assembly
70002824 Tan Terminal Block Assembly
408 7 Terminal, Block Options:
4460957 Gray Terminal Block Assembly
70002825 Tan Terminal Block Assembly
409 2 Terminal, Cross Connector Jumper Options:
4461001 Gray Terminal Block Assembly
70002826 Tan Terminal Block Assembly
410 3641533 1 Rail, Relay

1001094475 Ref. HOURMETER INSTALLATION B

501 0100011 A/R Compound, Locking


502 0720808 1 Screw #8-32 x 1”
503 420165 1 Hourmeter
504 3310604 2 Nut #6-32
505 3310805 1 Locknut #8-32
506 3910608 2 Screw #6-32 x 1/2”
507 4240032 4 Strap, Tie
508 4420060 3in/7cm Tape, Double-Sided
509 4460234 3 Mount, Tie Strap
510 4750800 1 Flatwasher #8 Regular
511 4760600 2 Lockwasher #6
512 1001094375 1 Bracket, Hourmeter
513 1001094509 1 Harness, Hourmeter
514 4460018 1 Splice, Butt (Not Shown)

3121172 1250AJP 2-117


SECTION 2 TURNTABLE

FIGURE 2-25. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM)


3 10 1 102
5 6 17
14 4
2

10

11 6

12 102
18
16

15 9
101

13
EXISTING 6 103
10
8

103 21

22

15 20

9
6
10

102 15 7

201

201
202

2-118 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-25. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. NOTE: Clearsky Telematics is Standard Equipment on
Machines S/N 139299 to Present Delivered In North American.
Ref. Note: For Module Identification, refer to Revision Log page A.

1001100441 Ref. CLEARSKY TELEMATICS INSTALLATION C

1 0100011 A/R Compound, Locking


2 0641406 4 Bolt 1/4”-20NC x 3/4”
3 0641410 2 Bolt 1/4”-20NC x 1 1/4”
4 0642612 1 Bolt 1”-8NC x 1 1/2”
5 3311402 2 Nut, Jam 1/4”-20NC
6 3311405 9 Locknut 1/4”-20NC
7 3931412 2 Capscrew 1/4”-20NC x 3/4”
8 3931416 2 Capscrew 1/4”-20NC x 1”
9 4240033 A/R Strap, Tie
10 4711400 15 Flatwasher 1/4” Thin
11 4712600 1 Flatwasher 1” Thin
12 1001100062 1 Module
13 1001100432 1 Support, Controller
14 1001100434 1 Mount, Module
15 1001100468 1 Harness, Telematics (See Section 7 for Breakdown)
16 1001100672 1 Mount, Antenna
17 1001100876 1 Cover
18 4460488 2 Mount, Tie Strap
19 Not Used
20 1001103356 1 Ground Wire
21 4460496 1 Lockwasher, Strain Relief
22 4460497 1 Nut, Strain Relief

Ref. CLEARSKY TELEMATICS CONTROLLERS (Factory Installed)


1001102839 Ref. ANSI Spec B
1001102840 Ref. ANSI Export/Australian/CE/Japanese Specs B
1001104734 Ref. CSA Specs B

101 1 Controller, Telematic Kit Options (Includes Items 102 & 103):
1001100352 ANSI Spec
1001102831 ANSI Export/Australian/CE/Japanese Specs
1001104735 CSA Specs
102 70002296 1 Antenna & Harness
103 1 Controller, Telematics Options:
70002293 ANSI Spec
70002295 ANSI Export/Australian/CE/Japanese Specs
70002294 CSA Specs

3121172 1250AJP 2-119


SECTION 2 TURNTABLE

FIGURE 2-25. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. CLEARSKY TELEMATICS DECALS
1001116242 Ref. ANSI Spec A
Ref. ANSI Export/Australian/CE/Japanese Specs
1001116243 Ref. CSA Specs A

201 1001116208 2 Decal - ClearSky


202 1 Decal - Radio Frequency Device Options:
1001116217 ANSI Spec
Not Available ANSI Export/Australian/CE/Japanese Specs
1001116222 CSA Specs

Ref. CLEARSKY TELEMATICS KITS (Dealer Installed) (Not Shown)

1001117250 Ref. ANSI Spec


1001139145 Ref. Australian Spec Only
1001117256 Ref. CSA Spec

2-120 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-25. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 2-121


SECTION 2 TURNTABLE

FIGURE 2-26. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)

1 102
3 2

11

12

7
14

8 102

101

103

13
EXISTING 4
HARDWARE 11
6

103

10

17

EXISTING
7 HARDWARE

4
16
11 201

5
102 17
201
202

2-122 1250AJP 3121172


SECTION 2 TURNTABLE

FIGURE 2-26. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module Identification, refer to Revision Log page A.

1001112987 Ref. CLEARSKY TELEMATICS INSTALLATION B

1 0100011 A/R Compound, Locking


2 0641406 4 Bolt 1/4”-20NC x 3/4”
3 0642612 1 Bolt 1”-8NC x 1 1/2”
4 3311405 7 Locknut 1/4”-20NC
5 3931412 2 Capscrew 1/4”-20NC x 3/4”
6 3931416 1 Capscrew 1/4”-20NC x 1”
7 4240033 A/R Strap, Tie
8 4460488 2 Mount, Tie Strap
9 4460496 1 Lockwasher, Strain Relief
10 4460497 1 Nut, Strain Relief
11 4711400 11 Flatwasher 1/4” Thin
12 4712600 1 Flatwasher 1” Thin
13 1001100432 1 Support, Controller
14 1001100672 1 Mount, Antenna
15 1001100876 1 Cover
16 1001103356 1 Ground Wire
17 1001111914 1 Harness, Telematics (See Section 7 for Breakdown)
18 Not Used

Ref. CLEARSKY TELEMATICS CONTROLLERS (Factory Installed)


1001112988 Ref. ANSI Spec A
1001127092 Ref. ANSI Export (Brazil & New Zealand Spec Only) A
1001132730 Ref. Australian Spec A
1001112989 Ref. CE Spec A
1001112973 Ref. CSA Spec A

101 1 Controller, Telematic Kit Options (Includes Items 102 & 103):
1001100352 ANSI Spec
1001102831 ANSI Export (Brazil, CE & New Zealand Specs Only)
1001132733 Australian Spec
1001104735 CSA Spec
102 1001100443 1 Antenna & Harness
103 1 Controller, Telematics Options:
70002293 ANSI Spec
70002295 ANSI Export (Brazil, CE & New Zealand Specs Only)
70003617 Australian Spec
70002294 CSA Spec

1001120995 Ref. CLEARSKY TELEMATICS DECALS A

201 1001116208 2 Decal - ClearSky


202 1001120989 1 Decal - Radio Frequency Device

3121172 1250AJP 2-123


SECTION 2 TURNTABLE

FIGURE 2-26. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. CLEARSKY TELEMATICS KITS (Dealer Installed) (Not Shown)

1001119938 Ref. ANSI Spec


1001138187 Ref. ANSI Export Spec
1001138188 Ref. Australian Spec
1001134839 Ref. CE Spec
1001119946 Ref. CSA Spec

2-124 1250AJP 3121172


SECTION 3
BOOM

3121172 1250AJP 3-1


SECTION 3 BOOM

FIGURE 3-1. BOOM INSTALLATION

14
30
37B 2 31
9
36B
28
2 32 ITEM (36A)
10 LOCATED 25
INSIDE
LINK (36) 36A

36
37A

25 37
2 31
9
13
2 2
6 11
21
38

14

13 20

1
8 40
35 40
26
4 2
34
39

29
2 31
9

2
33 9
24

23
2 31
9 7
2 35
18 41 12 22
27
19

3-2 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-1. BOOM INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BOOM INSTALLATIONS ‘
0272979 Ref. Without Arctic Package (Prior to S/N 0300144623) L
1001120653 Ref. Without Arctic Package (S/N 0300144623 to Present) A
1001138811 Ref. With Arctic Package A

1 0100011 A/R Compound, Locking


2 0100019 A/R Compound, Locking
3 Not Used
4 0561380 2 Rest, Boom
5 0561547 2 Block, Clamping
6 0642624 2 Bolt 1”-8NC x 3” (was p/n 0630575)
7 0641608 4 Bolt 3/8”-16NC x 1”
8 0641613 4 Bolt 3/8”-16NC x 1 5/8”
9 0642212 5 Bolt 3/4”-10NC x 1 1/2”
10 0642616 1 Bolt 1”-8NC x 2”
11 0682016 4 Bolt 5/8”-11NC x 2” (Grade 8)
12 0742210 1 Screw, Countersunk 3/4”-10NC x 1 1/4”
13 0801370 1 Tower Boom Assembly (See Figure 3-2 for Breakdown)
14 1 Main Boom Assembly (See Figure 3-3 for Breakdown)
0801371 Without Arctic Package
1001138812 With Arctic Package
15 to 17 Not Used
18 1 Tower Lift Cylinder Assembly Options (See Section 5 for
Breakdown):
Use 1001119233 Prior to S/N 0300144623 (was p/n 1684292)
1001118753 S/N 0300144623 to Present
19 1684318 1 Main Lift Cylinder Assembly (See Section 5 for Breakdown)
20 3272001 1 Nut 5/8”11NC (Grade 8)
21 3312602 2 Nut, Jam 1”-8NC
22 3340927 1 Pad
23 3422920 1 Pin
24 1 Pin, Load Sensing Options:
Use 2915045 Prior to S/N 0300080347 (was p/n 3423068)
Use 2915045 S/N 0300080347 to S/N 0300085914 (was p/n 3423195)
3423209 S/N 0300085914 to Present
25 3423061 1 Pin
26 3423062 1 Pin
27 3423063 1 Pin
28 3423064 1 Pin
29 3423065 1 Pin
30 3760475 1 Ring, Retaining
31 3841287 4 Keeper, Pin
32 3841356 1 Keeper, Pin
33 3841581 1 Keeper, Pin
34 0682048 1 Bolt 5/8”-11NC x 6” (Grade 8)
35 4711600 8 Flatwasher 3/8” Regular
36 3010133 1 Link, Upper
36A 0440273 1 Bearing
36B 0962297 2 Bushing

3121172 1250AJP 3-3


SECTION 3 BOOM

FIGURE 3-1. BOOM INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 3010134 1 Link, Lower
37A 0962033 2 Bushing
37B 0962122 2 Bushing
38 4892000 4 Flatwasher 5/8” Hardened
39 3380547 1 Deflector
40 4740492 A/R Thrustwasher (S/N 0300087737 to Present)
41 1001119614 1 Switch, Pressure Transducer
42 1001120161 1 Harness, Pressure Transducer (Not Shown - See Section 7 for
Breakdown)

3-4 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-1. BOOM INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 3-5


SECTION 3 BOOM

FIGURE 3-2. TOWER BOOM ASSEMBLY

3-6 1250AJP 3121172


SECTION 3 BOOM

3121172 1250AJP 3-7


SECTION 3 BOOM

FIGURE 3-2. TOWER BOOM ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0801370 Ref. BOOM ASSEMBLY D

1 0100011 A/R Compound, Locking


2 0561533 6 Block, Trunnion Keeper
3 0641604 2 Bolt 3/8”-16NC x 1/2”
4 0641622 12 Bolt 3/8”-16NC x 2 3/4”
5 0641809 18 Bolt 1/2”-13NC x 1 1/8”
6 0641810 30 Bolt 1/2”-13NC x 1 1/4”
7 0801365 1 Base, Boom
8 0801366 1 Mid, Boom
9 0801367 1 Fly, Boom
10 0811606 38 Screw 3/8”-16NC x 3/4”
11 0962297 4 Bushing
12 1670836 6 Cover (Prior to S/N 0300120859 Only)
13 1684320 1 Tower Telescope Cylinder Assembly (See Section 5 for
Breakdown)
14 3340878 14 Pad, Wear
15 3340978 12 Pad, Wear
16 3340979 1 Pad, Wear
17 3340980 1 Pad, Wear
18 3423066 1 Pin
19 3760133 2 Ring, Retaining
20 3811340 1 Loop, Hose
21 3900269 4 Bolt, Shoulder 1/2”-13NC x 1”
22 4070864 34 Shim #16 Gauge
23 4071031 12 Shim, Trunion Keeper
24 4071067 24 Shim #18 Gauge
25 4071069 2 Shim #18 Gauge
26 4071071 2 Shim #18 Gauge
27 4891800 48 Flatwasher 1/2” Hardened
28 4071081 6 Shim #18 Gauge
29 4700014 2 Pad, Wear
30 0811607 12 Screw 3/8”-16NC x 7/8”
31 1671013 1 Cover

3-8 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-2. TOWER BOOM ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 3-9


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM ASSEMBLY

3-10 1250AJP 3121172


SECTION 3 BOOM

3
19
37

46

60A
32 60
60A
45

3
4 49 38 18
16 61B 59A
61
63 61A 59
3
61B 8

43 61A
4 64
65 4 49 38 54
16 59A
4 48
2 12
44 53
25
36
39
28
3
25 20
44 56 3
17
3 47
10
39 25
3
10 47

3 47
10 25 25
44

58 25
1
3 47
10
39 44
25
30
40
25
33
47 3
3 10 39
11 47

3121172 1250AJP 3-11


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAIN BOOM ASSEMBLY
0801371 Ref. Without Arctic Package O
1001138812 Ref. With Arctic Package A

1 1 Actuator Assembly Options (Platform Rotate) (See Figure 3-4


for Breakdown):
See Note Prior to S/N 0300119708 (was p/n 0060063)
Ref. Note: See Figure 3-4 for ordering information.
1001097643 S/N 0300119708 to Present
2 1 Actuator Assembly Options (Jib Rotate) (See Figure 3-4 for
Breakdown):
See Note Prior to S/N 0300119708 (was p/n 0060064)
Ref. Note: See Figure 3-4 for ordering information.
1001097619 S/N 0300119708 to Present
3 0100011 A/R Compound, Locking (Not Shown)
4 0100019 A/R Compound, Locking (Not Shown)
5 1001106483 2 Bar, Fiberglass (was p/n 0362943)
6 1001106475 2 Bar, Fiberglass (was p/n 0363218)
7 1001106476) 1 Bar, Fiberglass (was p/n 0363219)
8 0630558 1 Bolt, Special
9 Not Used
10 0641607 6 Bolt 3/8”-16NC x 7/8”
11 0641610 1 Bolt 3/8”-16NC x 1 1/4”
12 0641808 1 Bolt 1/2”-13NC x 1 1/8”
13 0641809 12 Bolt 1/2”-13NC x 1”
14 0641810 6 Bolt 1/2”-13NC x 1 1/4”
15 0641813 6 Bolt 1/2”-13NC x 1 5/8”
16 0642010 2 Bolt 5/8”-11NC x 1 1/4”
17 0682028 8 Bolt 5/8”-11NC x 3 1/2” (Grade 8)
18 0682212 8 Bolt 3/4”-10NC x 1 1/2” (Grade 8)
19 0741806 1 Screw, Flathead 1/2”-13NC x 3/4”
20 0791606 2 Screw 3/8”-16NC x 3/4”
21 1 Base, Boom Options:
Use 0801497 Prior to S/N 0300083153 (was P/N 0801368)
0801497 S/N 0300083153 to Present
22 0801369 1 Fly, Boom
23 0811606 12 Screw 3/8-16NC x 3/4”
24 0811607 12 Screw 3/8-16NC x 7/8”
25 0961951 8 Bushing
26 to 27 Not Used
28 1100141 1 Cam
29 1670836 5 Cover (Prior to S/N 0300120859 Only)
30 1 Jib Cylinder Assembly Options (See Section 5 for Breakdown):
1684173 Without Arctic Package
1001138803 With Arctic Package
31 1684319 1 Telescope Cylinder Assembly (See Section 5 for Breakdown)

3-12 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
32 1 Platform Level Cylinder Assembly Options (See Section 5 for
Breakdown):
Use 1684430 Without Arctic Package (Prior to S/N 0300080030)
(was p/n 1684343)
1684430 Without Arctic Package (S/N 0300080030 to Present)
1001138813 With Arctic Package
33 3311605 1 Locknut 3/8”-16NC
34 3340878 8 Pad, Wear
35 3340974 8 Pad, Wear
36 3422178 1 Pin
37 3422937 1 Pin
38 2 Pin Options:
3422953 Prior to S/N 0300160658
1001119899 S/N 0300160658 to Present
39 3422957 5 Pin
40 3422958 1 Pin
41 3423058 1 Pin
42 3423059 1 Pin
43 1 Pin Options:
3423060 Prior to S/N 0300080869
3423190 S/N 0300080869 to Present
44 3760133 7 Ring, Retaining
45 3760217 1 Ring, Retaining
46 3760233 1 Ring, Retaining
47 3841143 7 Keeper, Pin
48 3841203 1 Keeper, Pin
49 3841258 2 Keeper, Pin
50 Not Used
51 3900259 4 Bolt, Shoulder
52 4070864 16 Shim #18 Gauge
53 4071044 1 Shim #18 Gauge
54 4071045 1 Shim #11 Gauge
55 4071073 16 Shim #18 Gauge
56 4846482 1 Link, Jib (Upper)
57 4420060 52ft/16m Tape, Double-Sided
58 1 Link, Jib (Lower) Options:
Use 0801550 Prior to S/N 0300099389 (was p/n 4846483)
0801550 S/N 0300099389 to Present
59 4630006 1 Pivot
59A 0962224 2 Bearing
60 1 Link (Upper) Options:
3010135 Prior to S/N 0300080869
3010142 S/N 0300080869 to Present
60A 0962224 2 Bearing
61 3010136 1 Link (Lower)
61A 0962224 2 Bearing
61B 0962556 2 Bearing
62 4891800 24 Flatwasher 1/2in Hardened
63 3272001 1 Nut 5/8”-11NC (S/N 0300080869 to Present)
64 4100101 1 Sleeve, Pin Retainer (S/N 0300080869 to Present)

3121172 1250AJP 3-13


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
65 1 Hardware Options:
0741806 Screw, Flathead 1/2”-13NC x 3/4” (Prior to S/N 0300080869)
0682014 Bolt 5/8”-11NC x 1 3/4” (S/N 0300080869 to Present)
66 3020042 A/R Lube, Super (Not Shown)

3-14 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-3. MAIN BOOM ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 3-15


SECTION 3 BOOM

FIGURE 3-4. ACTUATOR ASSEMBLIES

3-16 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-4. ACTUATOR ASSEMBLIES


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. ACTUATOR ASSEMBLIES
Ref. Platform Rotate
See Notes 1 & 2 Ref. Prior to S/N 03000119708 (See Notes 1 & 2) F
(was 2-Port Design p/n 0060063)
1001097643 Ref. S/N 03000119708 to Present (3-Port Design) A
Ref. Jib Rotate
See Notes 1 & 3 Ref. Prior to S/N 03000119708 (See Notes 1 & 3) I
(was 2-Port Design p/n 0060064)
1001097619 Ref. S/N 03000119708 to Present (3-Port Design) A
Ref.
Ref. Note 1: Verify Motion Control Valve Design Before
Ordering Parts.
Ref. Note 2: Platform Rotator - 2-Port Motion Control Valve
Platform Rotator no longer available. Must upgrade to
3-Port design. Purchase Rotator p/n 1001097643, Rotator
Service Replacement Kit p/n 1001097785, and Jib Rotator
Motion Control Valve p/n 70002859.
Ref. Note 3: Jib Rotator - 2-Port Motion Control Valve Jib
Rotator no longer available. Must upgrade to 3-Port
design. Purchase Rotator p/n 1001097619, Rotator Service
Replacement Kit p/n 1001097785, and Platform Rotator
Motion Control Valve p/n 70001639.

1 Not Available 1 Case/Bracket Weldment


2 1 Shaft Options:
7017162 0060063 & 1001097643 Platform Rotator
7017191 0060064 & 1001097619 Jib Rotator
3 1 Sleeve, Piston Options:
7017163 0060063 & 1001097643 Platform Rotator
7017187 0060064 & 1001097619 Jib Rotator
4 1 Cap, End Options:
7017164 0060063 & 1001097643 Platform Rotator
7017188 0060064 & 1001097619 Jib Rotator
5 Use Item 52 A/R Screw
Use Item 52 A/R Dowel Pin
6 to 19 Not Used
20 Use Item 51 1 Seal, Rod
21 Not Used
22 Use Item 51 1 Seal, Piston
23 Not Used
24 Use Item 51 1 Seal, Cap
25 Use Item 51 2 Packing, Bearing
26 Not Used
27 Use Item 51 1 Ring, Cap Back-Up
28 to 30 Not Used
31 Use Item 51 2 Seal
32 Use Item 52 2 Bearing, Shaft
33 Not Used
34 Use Item 52 2 Thrustwasher
35 to 40 Not Used

3121172 1250AJP 3-17


SECTION 3 BOOM

FIGURE 3-4. ACTUATOR ASSEMBLIES (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
41 1 Motion Control Valve Assembly Options (Cartridges not
serviced separately.):
See Note 0060063 Platform Rotator (was 2-Port Design p/n 7017172)
70001639 1001097643 Platform Rotator
See Note 0060064 Jib Rotator (was 2-Port Design p/n 7017190)
Use 70002859 1001097619 Jib Rotator (was p/n 70001641)
Ref. Note: 2-Port Design Motion Control Valves no longer
available. Must upgrade to 3-Port design. Purchase
Platform Motion Control Valve p/n 70001639, Jib Motion
Control Valve p/n 70002859, and Rotator Service
Replacement Kit p/n 1001097785.
42 to 50 Not Used
——————————
51 1 Seal Kit Options: (Includes Items 20,22,24,25,27 & 31)
0060063 & 1001097643 Platform Rotator
7017158 Standard
70000342 Cold Climate
0060064 & 1001097619 Jib Rotator
7017184 Standard
70000796 Cold Climate
52 1 Bearing Kit Options: (Includes Items 32 & 34)
7017159 0060063 & 1001097643 Platform Rotator
7017185 0060064 & 1001097619 Jib Rotator
1 Hardware Kit Options: (Includes Item 5 & Plugs)
7017142 0060063 & 1001097643 Platform Rotator
70001640 0060064 Platform Rotator
70001640 1001097619 Jib Rotator

3-18 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-4. ACTUATOR ASSEMBLIES (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 3-19


SECTION 3 BOOM

FIGURE 3-5. POWER TRACK & BOOM CLAMPS INSTALLATION (TOWER BOOM)
5 2
10 21
11
22 27
30
2
21
13 12 9 1
18 15
30

23
1 1
3 4 8
4 22
22
1 23
3
2
26
14 30 1 23
14 22 3
30
14
30
22
14
2 4
26
4 15 30
10
2
21
2
26
2 27
21 27
1
18
25
9
11 22
22
28
1 28
6
22
17
19 10

1 20
14 6 22
16 2 11
26
9
30
22
4
24 1
7 20 1001131730
19 30
14
22 1
4
24 7
1180384

3-20 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-5. POWER TRACK & BOOM CLAMPS INSTALLATION (TOWER BOOM)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273360 Ref. POWER TRACK INSTALLATION (TOWER BOOM) F

1 0100011 A/R Compound, Locking


2 0100081 A/R Adhesive #454
3 0641606 6 Bolt 3/8”-16NC x 3/4”
4 0641628 6 Bolt 3/8”-16NC x 3 1/2”
5 0630539 2 Bolt 3/8”-16NC x 3 1/2”
6 0641652 2 Bolt 3/8”-16NC x 6 1/2”
7 0641809 8 Bolt 1/2”-13NC x 1 1/8”
8 0791808 12 Screw 1/2”-13NC x 1”
9 1 Carrier, Tower Options:
Ref. Note: Original Equipment Power Track may have been
replaced with Service Replacement. Visually identify
component before ordering replacement parts.
Use 1001131730 Prior to S/N 0300154934 (was p/n 1180384)
1001131730 S/N 0300154934 to Present
A/R Repair Section Kit (Includes Inner & Outer Links, Joining Bars
& Rollers, and Assembling Hardware)
70000506 Repair Section for 1180384 Power Track
70003919 Repair Section for 1001131730 Power Track
1 Mounting Bracket Kit (Includes Mounting Brackets for Both
Ends, 1 Roller Assembly and Assembling Hardware)
70000505 Kit for 1180384 Power Track
70003920 Kit for 1001131730 Power Track
10 1180387 1 Tube, Push (Upper Tower Boom)
11 1180388 1 Tube, Carrier (Lower Tower Boom)
12 1180389 1 Tube, Carrier (T/T to Tower Boom)
13 1180390 1 Tube, Carrier (Turntable)
14 1320288 6 Clamp, Bar
15 1320328 2 Clamp, Bar
16 3311608 6 Nut, Flanged 3/8”-16NC
17 3574644 1 Plate, Support
18 3900283 8 Screw, Button Head 3/8”-16NC x 3/4”
19 4071076 3 Shim
20 4220189 2 Block, Support
21 4220190 4 Pad, Rubber
22 4711600 12 Flatwasher 3/8” Thin
23 4891600 6 Flatwasher, 3/8” Hardened
24 4891800 8 Flatwasher 1/2” Hardened
25 3311602 2 Nut, Jam 3/8”-16NC
26 3340941 8 Pad, Rubber
27 4562516 3in/7.6cm Tubing, Poly
28 2 Bolt Options:
0630577 Bolt 3/8”-16NC x 3” (Prior to S/N 0300081013)
0630593 Bolt 3/8”-16NC x 3 1/4” (S/N 0300081013 to Present)
29 4240155 A/R Strap, 8” Cinch (Not Shown)
30 10 Nut Options:
3311608 Nut, Flanged 3/8”-16NC (Prior to S/N 0300081013)
3300492 Locknut, Nylon Insert (S/N 0300081013 to Present)

3121172 1250AJP 3-21


SECTION 3 BOOM

FIGURE 3-6. POWER TRACK & BOOM CLAMPS INSTALLATION (MAIN BOOM & JIB)

19
18

41
1
11
1
35
2
37
14 60 47

1 22
35
19

34
18 50 1 46
2 7
38
25 1
43
60
18
57
57
60
25
27
2
38

28 1 1
43
13
27

1
6
28 1 2
16 39
13
24

18
50
51 9
63
58 12

1001131732
1
54

53 55
56 1180385

3-22 1250AJP 3121172


SECTION 3 BOOM

3121172 1250AJP 3-23


SECTION 3 BOOM

FIGURE 3-6. POWER TRACK & BOOM CLAMPS INSTALLATION (MAIN BOOM & JIB)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273361 Ref. POWER TRACK INSTALLATION I

1 0100011 A/R Compound, Locking


2 0100081 A/R Adhesive #454
3 0630467 6 Screw, Button 5/16”-18NC x 1/2”
4 0641406 A/R Bolt 1/4”-20NC x 3/4”
5 0791510 2 Screw 5/16”-18NC x 1 1/4”
6 0641605 4 Bolt 3/8”-16NC x 5/8”
7 0641606 2 Bolt 3/8”-16NC x 3/4”
8 0641809 4 Bolt 1/2”-13NC x 1 1/8”
9 0641638 1 Bolt 3/8”-16NC x 4 3/4”
10 0641644 2 Bolt 3/8”-16NC x 5 1/2”
11 0791608 2 Screw 3/8”-16NC x 1”
12 0791610 10 Screw 3/8”-16NC x 1 1/4”
13 0791616 4 Screw 3/8”-16NC x 2”
14 0791622 1 Screw 3/8”-16NC x 2 3/4”
15 0641626 1 Bolt 3/8”-16NC x 3 1/4”
16 0791808 8 Screw 1/2”-13NC x 1”
17 0902932 2 Bracket, Mounting
18 1 Carrier (Main Boom) Options:
Ref. Note: Original Equipment Power Track may have been
replaced with Service Replacement. Visually identify
component before ordering replacement parts.
Use 1001131732 Prior to S/N 0300154934 (was p/n 1180385)
1001131732 S/N 0300154934 to Present
A/R Repair Section Kit (Includes Inner & Outer Links, Joining Bars
& Rollers, and Assembling Hardware)
70000512 Repair Section for 1180384 Power Track
70003913 Repair Section for 1001131732 Power Track
1 Mounting Bracket Kit (Includes Mounting Brackets for Both
Ends, 1 Roller Assembly and Assembling Hardware)
70000511 Kit for 1180384 Power Track
70003914 Kit for 1001131732 Power Track
19 1180386 1 Tube, Push (Upper Main Boom)
20 1320159 2 Clamp, Hose
21 1320263 2 Clamp, Hose
22 1320277 1 Clamp, Hose
23 1320288 1 Clamp, Hose
24 1320289 1 Clamp, Hose
25 1320294 2 Clamp, Bar
26 1320296 3 Clamp, Bar
27 1320325 2 Clamp, Block
28 1320327 2 Clamp, Cover Plate
29 1670964 1 Cover, Support/Rotator
30 1671122 1 Cover, Jib Pivot
31 2540044 1 Guide, Hose
32 3311608 12 Nut, Flanged 3/8”-16NC
33 3340764 2 Pad, Push Tube
34 3340787 1 Pad, Wear
35 0791618 2 Screw 3/8”-16NC x 2 1/4”

3-24 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-6. POWER TRACK & BOOM CLAMPS INSTALLATION (MAIN BOOM & JIB)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
36 3340934 4 Pad, Clamp
37 3340941 4 Pad, Rubber
38 3340942 4 Pad, Rubber
39 3340943 2 Pad, Rubber
40 3538758 1 Plate, Backing
41 3574606 1 Plate, Bulkhead Mounting
42 3900260 4 Capscrew 3/8”-16NC x 4”
43 3900283 8 Screw, Button Head 3/8”-16NC x 3/4”
44 4071072 1 Shim, Adjusting 16Ga
45 4240153 A/R Tie-Strap, 4”
46 4240155 A/R Tie-Strap, 8”
47 4562516 7in/18.cm Tubing, Poly
48 4711400 A/R Flatwasher 1/4” Thin
49 4711500 6 Flatwasher 5/16” Thin
50 4711600 18 Flatwasher 3/8” Thin
51 4846920 1 Tube, Carrier (Lower Main Boom)
52 4891800 4 Flatwasher 1/2” Hardened
53 3311605 4 Locknut 3/8”-16NC
54 0811605 2 Screw 3/8”-16NC x 5/8”
55 0902965 1 Bracket, Push Tube Guide
56 4220197 1 Pad, Guide Tube
57 4340750 4 Support, Hose (Prior to S/N 0300081013)
58 4891600 2 Flatwasher 3/8” Hardened
59 4100063 1 Sleeve (S/N 0300081013 to Present)
60 5 Nut Options:
3311608 Nut, Flanged 3/8”-16NC (Prior to S/N 0300081013)
3300492 Locknut, Nylon Insert (S/N 0300081013 to Present)
61 4240033 A/R Tie-Strap, 7” (S/N 0300081013 to Present)
62 1 Tie-Strap Options:
4240155 Tie-Strap, 8” (Prior to S/N 0300084824)
4240156 Tie-Strap, 12” (S/N 0300084824 to Present)
63 0641636 1 Bolt 3/8”-16NC x 4 1/2” (S/N 0300084824 to Present)
64 1321385 1 Clamp, Hose Retaining (Located at Platform Rotator - Not Shown)

3121172 1250AJP 3-25


SECTION 3 BOOM

FIGURE 3-7. BOOM SENSORS AND SWITCHES INSTALLATION

3-26 1250AJP 3121172


SECTION 3 BOOM

3121172 1250AJP 3-27


SECTION 3 BOOM

FIGURE 3-7. BOOM SENSORS AND SWITCHES INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0273121 Ref. BOOM SENSORS AND SWITCHES INSTALLATION O

1 0100011 A/R Compound, Locking


2 0100035 A/R Compound, Locking
3 0363224 2 Bar, Sensor Mounting
4 0630464 3 Screw, Button Head #10-24NC x 1/2”
5 0641405 2 Bolt 1/4”-20NC x 5/8”
6 0641505 1 Bolt 5/16”-18NC x 5/8”
7 0641509 1 Bolt 5/16”-18NC x 1 1/8” (Prior to S/N 0300078050 Only)
8 3930606 12 Capscrew #6-32NC x 3/8”
9 0791504 17 Screw 5/16”-18NC x 1/2”
10 0791506 20 Screw 5/16”-18NC x 3/4”
11 0791604 26 Screw 3/8”-16NC x 1/2”
12 0791605 6 Screw 3/8”-16NC x 5/8”
13 0791606 2 Screw 3/8”-16NC x 3/4”
14 0791608 2 Screw 3/8”-16NC x 1”
15 0791810 2 Screw 1/2”-13NC x 1 1/4”
16 4240018 A/R Tie-Strap (Not Shown)
17 1320301 7 Clamp, Hose
18 1660261 2 Coupling, Rotary Sensor
19 1671039 1 Cover, Jib Switch
20 1671040 1 Cover, Sensor
21 1671044 2 Cover, Level Sensor
22 1671112 2 Cover, Angle Sensor
23 1671113 2 Cover, Limit Switch
24 1671117 1 Cover, Limit Switch
25 3380528 2 Cover, Rotary Sensor
26 1671123 1 Cover, Main Base Hose
27 2080068 6 Fastener, Insert 1/4”-20NC (Prior to S/N 0300088385)
28 3200433 1 Mount, Jib Switch
29 3200458 2 Mount, Coupling
30 1 Mount Options:
3200460 Prior to S/N 0300083153 (Boom Angle Switch)
4340959 S/N 0300083153 to Present (Sensor Mount Weldment)
31 3300364 14 Nut, Tinnerman 5/16”-18NC
32 3300430 2 Nut, Acorn 1/4”-20NC
33 3311405 10 Locknut 1/4”-20NC
34 3311505 1 Locknut 5/16”-18NC (Prior to S/N 0300078050 Only)
35 3311608 2 Nut, Flanged 3/8”-16NC
36 1 Pin, Sensor Options (Note: Control System must be recalibrated
when Switch is replaced):
3422942 1 Prior to S/N 0300090594
3423256 1 S/N 0300090594 to Present
37 4340810 1 Mount, Sensor (Upper)
38 4340811 1 Mount, Sensor (Lower)
39 3780383 1 Ring
40 3930816 14 Capscrew #8-32NC x 1”
41 3931020 2 Capscrew #10-24NC x 1 1/4”
42 3931412 4 Capscrew 1/4”-20NC x 3/4”

3-28 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-7. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
43 3931414 8 Capscrew 1/4”-20NC x 7/8”
44 3931624 4 Capscrew 3/8”-16NC x 1 1/2”
45 4071031 12 Shim, Trunnion Keeper
46 4240033 A/R Tie-Strap (Not Shown)
47 4360505 1 Switch, Rotary Angle Sensor (Note: Control System must be
recalibrated when Switch is replaced)
48 4 Switch, Digital Angle Sensor (Note: Control System must be
recalibrated when Switch is replaced)
Use 1001147479 Prior to S/N 0300141600 (was p/n 4360545)
Use 1001133329 S/N 0300141600 to S/N 0300156986 (was p/n 4360545)
1001133329 S/N 0300156986 to Present
49 4360548 2 Switch, Plunger
50 1 Switch, Options:
Use 4360578 Prior to S/N 0300079320 (Switch, Lever) (was p/n 4360549)
4360578 S/N 0300079320 to S/N 0300083153 (Switch, Lever)
4000008 S/N 0300083153 to Present (Sensor, Proximity Assy.)
51 4360552 2 Switch, Boom Length (Note: Control System must be recalibrated
when Switch is replaced)
52 2 Switch, Rotary Transducer Options (Note: Control System must be
recalibrated when Switch is replaced):
Use 4360622 Prior to S/N 0300087575 (was p/n 4360556)
4360622 S/N 0300087575 to Present
53 4460914 3 Terminal, Base
54 4460968 3 Connector, Strain Relief
55 4711400 8 Flatwasher 1/4” Thin
56 4711500 2 Flatwasher 5/16” Thin
57 4711800 1 Flatwasher 1/2” Thin
58 4846494 1 Arm
59 4891400 8 Flatwasher 1/4” Hardened
60 0721003 6 Screw #10-24NC x 3/8”
61 1671142 2 Cover, Length Sensor
62 3960389 11in/28cm Seal
63 3960571 1 Seal, Gasket
64 4751000 6 Flatwasher #10 Regular
65 4340861 4 Plate, Mounting
66 0080277 1 Adapter, Angle Sensor Pilot (S/N 0300088385 to Present)
67 4341158 2 Mount, Sensor (S/N 0300088385 to Present)
68 8310070 6 Pushnut 3/8” (S/N 0300088385 to Present)
69 6 Screw Options:
0791604 Screw 3/8”-16NC x 1/2” (Prior to S/N 0300088385)
0791605 Screw 3/8”-16NC x 5/8” (S/N 0300088385 to Present)

3121172 1250AJP 3-29


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS

3-30 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM SUPPORT INSTALLATIONS (SIDE ENTRY
PLATFORM)
0272070 Ref. Machines without Load Sensing and without SkyGlazier E
See Note Ref. Machines without Load Sensing and with SkyGlazier (Note:
For Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124242.)
See Note Ref. Machines with Load Sensing and without SkyGlazier (Note:
For Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124287.)
See Note Ref. Machines with Load Sensing and with SkyGlazier (Note: For
Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124287.)

1 0100011 A/R Compound, Locking


2 0641812 8 Bolt 1/2”-13NC x 1 1/2”
3 0642684 1 Bolt 1”-8NC x 10 1/4”
4 0681608 8 Bolt 3/8”-16NC x 1”
5 3300243 1 Locknut 1”-8NC
6 3311805 8 Locknut 1/2”-13NC
7 4846573 1 Support Weldment
8 4891600 8 Flatwasher 3/8” Hardened
9 4891800 8 Flatwasher 1/2” Hardened
10 4892600 2 Flatwasher 1” Hardened

0273377 Ref. CONTROL VALVE INSTALLATION L

101 0100011 A/R Compound, Locking


102 to 117 Not Used
118 3311605 2 Locknut 3/8”-16NC
119 Not Used
120 3900210 3 Screw, Button Head 5/16”-18NC x 3/4”
121 3900283 A/R Screw, Button Head 3/8”-16NC x 3/4”
122 to 123 Not Used
124 1 Platform Valve Options (See Items 201-284 for Breakdown):
See Note Prior to S/N 0300099915 (was p/n 4641266)
Ref. Note: If machine IS NOT equipped with hydraulic filter
(item# 139), purchase p/n 2915201. If machine IS
equipped with hydraulic filter (Item# 139), purchase p/n
4641460.
4641460 S/N 0300099915 to Present
125 to 128 Not Used
129 4711500 3 Flatwasher 5/16” Thin
130 4711600 A/R Flatwasher 3/8” Thin
131 to 132 Not Used
133 1 Plate, Valve Mounting Options:
Use 4341264 Prior to S/N 0300093313 (was p/n 4846685)
4341264 S/N 0300093313 to Present
134 to 137 Not Used
138 0903530 1 Bracket, Filter Mounting

3121172 1250AJP 3-31


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
139 2120217 1 Filter, Pressure
70002097 1 Element
140 3900232 2 Screw, Button Head 3/8”-16NC x 1 1/4”
141 4751600 4 Flatwasher 3/8” Regular

Ref. PLATFORM VALVE ASSEMBLY


4641266 Ref. Prior to S/N 0300099915 C
4641460 Ref. S/N 0300099915 to Present C

201 to 210 Not Used


211 7026018 1 Valve, Cartridge
7011346 1 Seal Kit - Valve
212 7026019 1 Valve, Cartridge (Flow Control)
7011346 1 Seal Kit - Valve
213 7026020 1 Valve, Cartridge (Rotate)
7011346 1 Seal Kit - Valve
214 7026021 1 Valve, Cartridge (Jib Swing)
7011346 1 Seal Kit - Valve
215 7026019 1 Valve, Cartridge (Jib Lift)
7011346 1 Seal Kit - Valve
216 to 219 Not Used
220 7011355 1 Valve, Cartridge (Jib)
2900770 1 Seal Kit - Valve
221 to 230 Not Used
231 7024572 1 Valve, Relief Cartridge (Platform Level Up)
7011346 1 Seal Kit - Valve
232 7024572 1 Valve, Relief Cartridge (Platform Level Down)
7011346 1 Seal Kit - Valve
233 7024572 1 Valve, Relief Cartridge (Jib Up/Down)
7011346 1 Seal Kit - Valve
234 to 239 Not Used
240 7026022 1 Valve, Cartridge (Dump)
2900770 1 Seal Kit - Valve
7024571 1 Coil
241 to 249 Not Used
250 7023922 1 Valve, Cartridge (Platform Rotate
7017402 1 Seal Kit - Valve
7012944 2 Coil
251 to 260 Not Used
261 7023922 1 Valve, Cartridge (Platform Level)
7017402 1 Seal Kit - Valve
7012944 2 Coil
262 7023922 1 Valve, Cartridge (Jib Swing)
7017402 1 Seal Kit - Valve
7012944 2 Coil
263 7023922 1 Valve, Cartridge (Jib Lift)
7017402 1 Seal Kit - Valve
7012944 2 Coil
264 to 269 Not Used

3-32 1250AJP 3121172


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
270 7026023 1 Valve, Cartridge (Check)
7011346 1 Seal Kit - Valve
271 to 279 Not Used
280 7026024 1 Valve, Cartridge (Filter) (4641266 Valve Only)
Ref. Note: Remove & Discard Element When Replacing
Cartridge
7011311 1 Seal Kit - Valve
281 2110606 1 Fitting, Straight
282 1 Fitting Options:
2110808 1 Prior to S/N 0300119708 (Straight Fitting)
4641255 1 S/N 0300119708 to Present (Check Valve)
283 2221086 4 Check, Pressure
284 2110404 8 Fitting, Straight

3121172 1250AJP 3-33


SECTION 3 BOOM

FIGURE 3-8. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-34 1250AJP 3121172


SECTION 4
PLATFORM

3121172 1250AJP 4-1


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION

408
403
404
405
406 408
409 403
304
402
401

OR

304 306
301
4
7 10
314

305

105
109 304
102
3
2 201
501
101
106 104
108

OR
56
107 104
101 107

62

57
103A
104 103B
107
54 110 103C
60

58
63

61 6

51
55
59 59
52 53

4-2 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM ASSEMBLIES
Ref. 8ft (2.44m) with No Mesh
Use 1001144023 Ref. Prior to S/N 0300168212 (was p/n 3510822) J
1001144023 Ref. S/N 0300168212 to Present B
Ref. 6ft (1.83m) with No Mesh
Use 1001144024 Ref. Prior to S/N 0300168212 (was p/n 3510833) I
1001144024 Ref. S/N 0300168212 to Present B
Ref. Note: Platform and Mesh must be ordered separately for
Platforms with Mesh. See Section 10 for Mesh
Installations.
Ref. Note: For Fall Arrest Platform Machines See Section 10.
Ref. Note: Replacement Decals Must Be Ordered Separately -
See Section 8.
Ref. Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Ref. Note: When replacing platform on machines with
SkyCutter option, new bracket p/n 1001145405 must be
purchased to accommodate SkyCutter components.

1 Not Used
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
5 Not Used
6 Not Available 1 Platform Weldment (Purchase Platform Assembly)
7 1 Cap-Plug Options:
3520072 Prior to S/N 0300162288
1001144630 S/N 0300162288 to Present
8 3820020 4 Rivet
9 Not Used
10 1 Gate Weldment Options:
4846452 Prior to S/N 0300162288
1001144629 S/N 0300162288 to Present
11 3520198 2 Square Tube - Plug

3121172 1250AJP 4-3


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM ASSEMBLY WITH DROP-BAR
Ref. 6ft x 3ft (1.83m x .91m)
Use 1001144021 Ref. Prior to S/N 0300168212 (was p/n 1001138434) B
1001144021 Ref. S/N 0300168212 to Present B
Ref. 8ft x 3ft (2.44m x .91m)
Use 1001144022 Ref. Prior to S/N 0300168212) (was p/n 1001138430) B
1001144022 Ref. S/N 0300168212 to Present B
Ref. Note: Replacement Decals Must Be Ordered Separately -
See Section 8.
Ref. Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Ref. Note: When replacing platform on machines with
SkyCutter option, new bracket p/n 1001145405 must be
purchased to accommodate SkyCutter components.

51 0100011 A/R Compound, Locking


52 0641418 2 Bolt 1/4in-20NC x 2-1/4in
53 0961845 2 Bushing
54 3290606 2 Nut M6
55 3300151 2 Nut, Acorn
56 See Note 1 Platform Weldment (Note: Purchase Platform
Assembly.)
57 3520198 2 Cap-Plug
58 4010618 2 Screw M6 x 50mm
59 4711400 4 Flatwasher 1/4in
60 4811700 2 Flatwasher M6
61 1001138494 1 Bar, Drop
62 1001138514 1 Rail (Top)
63 1001140429 1 Decal - Drop-Bar

Ref. FOOTSWITCH AND COVERS INSTALLATION


Use 1001145785 Ref. Prior to S/N 0300167531 (was p/n 0273400) C
1001145785 Ref. S/N 0300167531 to Present A

101 0641406 4 Bolt 1/4”-20NC x 3/4”


102 0641610 4 Bolt 3/8”-16NC x 1 1/4”
103 1 Platform Console Box Assembly (See Figure 4-3 for
Breakdown)
Use 1001146161 Prior to S/N 0300167531 (was p/n 0861631)
1001146161 S/N 0300167531 to Present
1 Footswitch Assembly Options:
0272970 Prior to S/N 0300167892 B
1001117174 S/N 0300167892 to Present B
Ref. Note: Assembly p/n 0272970 may use either p/n 4360031 or
p/n 1001117320 Footswitch. If Original Equipment was
replaced as an “assembly,” p/n 1001117320 may have been
used as part of the Service Replacement. Identify compo-
nent before ordering parts.

4-4 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
103A A/R Footswitch Options:
4360031 1 Footswitch Prior to S/N 0300143790
7000625 2 Block, Contact (4360031 Footswitch)
1001117320 1 Footswitch S/N 0300143790 to S/N 0300167892
70003483 1 Block, Contact (1001117320 Footswitch)
1001117172 1 Footswitch S/N 0300167892 to Present
70002902 1 Switch, 20Amp
70002903 1 Gasket
70002904 4 Replacement Kit, Bolt
70002905 1 Cover, Aluminum
103B 1060918 7ft/2.14m Cable, Electrical - 18/3
103C 4460071 1 Connector, Strain Relief
104 3311405 7 Locknut 1/4”-20NC
105 3311605 4 Locknut 3/8”-16NC
106 3380434 1 Panel, Molded
107 4740362 7 Washer, Fender
108 4751400 4 Flatwasher 1/4”
109 4751600 8 Flatwasher 3/8”
110 0641408 3 Bolt 1/4”-20NC x 1”

Ref. TRAY INSTALLATIONS

201 1580012 1 Tray, Storage (Center)


202 1580013 1 Tray, Storage (Rail Mounted - Not Shown) (Optional)

0273465 Ref. WORKLIGHTS INSTALLATION (OPTIONAL) C

301 4 Hardware Options:


0641414 Bolt 1/4”-20NC x 1 3/4” (Prior to S/N 0300105421)
2080040 Fastener, Huck (S/N 0300105421 to Present)
302 to 303 Not Used
304 2920140 2 Worklight
7016399 2 Bulb, Replacement (1 Per Light)
305 3311405 4 Locknut 1/4”-20NC (Prior to S/N 0300105421)
306 3536089 2 Plate, Lamp Mounting
307 to 313 Not Used
314 4711400 8 Flatwasher 1/4” Narrow (Prior to S/N 0300105421)

0273466 Ref. FLOODLIGHTS INSTALLATION (OPTIONAL) B

401 0641518 2 Bolt 5/16”-18NC x 2 1/4”


402 2560173 2 Handle, Star Knob
403 2920157 2 Floodlight
7024452 2 Bulb, Replacement (1 Per Light)
404 3250585 1 Nameplate - Lights On
405 4060802 1 Guard, Switch
406 4360336 1 Switch, Toggle
407 4420037 A/R Tape, Insulation (Not Shown)
408 4751800 2 Flatwasher 1/2” Wide

3121172 1250AJP 4-5


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
409 4846561 1 Mount, Light

Ref. 2500W GENERATOR INSTALLATION (OPTIONAL)


0272094 Ref. 110Volt - 60Hz (ANSI Spec) C
0272715 Ref. 110Volt - 50Hz (ANSI Export Only) A
0272095 Ref. 220Volt - 50Hz (ANSI Export Only) B

501 4360336 1 Switch, Toggle


4740397 1 Bushing
4060802 1 Guard, Switch
3251102 1 Decal - Generator ON/OFF

4-6 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 4-7


SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

4-8 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM ASSEMBLY (FALL ARREST) (OPTIONAL)
3510884 Ref. ANSI & ANSI Export Spec - 6ft (1.88m) E
3510868 Ref. ANSI & CSA Spec - 8ft (2.44m) E
Ref. Note: Replacement Decals Must Be Ordered Separately - See
Section 8.

1 0681814 2 Bolt 1/2”-13NC x 1 3/4”


2 0681822 A/R Bolt 1/2”-13NC x 2 3/4”
3 0962270 2 Bearing, Oilite
4 1702773 1 Decal - JLG
5 1705014 1 Decal - Safety
6 2410014 1 Gate Weldment
7 3271805 A/R Locknut 1/2”-13NC
8 3311605 1 Locknut 3/8”-16NC
9 Not Available 1 Platform Weldment (Purchase Platform Assembly)
10 3520072 1 Cap-Plug
11 1 Cable, Fall Arrest Options:
1060919 6ft (1.88m)
3890040 8ft (2.44m)
12 3900054 1 Bolt 1/2”-13NC x 1 3/4”
13 4711800 2 Flatwasher 1/2” (Narrow)
14 4751800 A/R Flatwasher 1/2” (Wide)
15 1706385 1 Decal - Drop Bar

3121172 1250AJP 4-9


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

21
502
14 33 32
33 39 37
42 36 15
33
12

27 17 NOTE: See Section 8


for Drive/Steer Decal

25 63

43 9
36 40 101
36 32 18
32 35
38 42A
38 32
32
22 32 36
29
301
32
11 29 36
402
401 32
36
30
32 403 32
16 19 36
40 36
24
1
41 13

23

6
56 7
54
57

34
60
45
49
104
106

103

56 10
26 2
5 46
56

9 51
102
105 48
44 50
8
28 3 47
55

4-10 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
0861631 Ref. CONSOLE BOX ASSEMBLY K

1 0100048 A/R Grease, Dielectric


2 0100081 A/R Loctite #454
3 0140011 1 Alarm
4 Not Used
5 0641404 4 Bolt 1/4”-20NC x 1/2”
6 0641414 4 Bolt 1/4”-20NC x 1 3/4”
7 0720804 1 Screw #8-32NC x 1/2”
8 0721006 A/R Bolt #10-24NC x 3/4”
9 0861630 1 Box, Console (See Items 101-106 for Breakdown)
10 0902751 4 Bracket, Support
11 1 Controller Assembly (Lift & Swing) Options (See Figure 4-4 for
Breakdown):
Use 1001129555 Controller Assembly (Prior to S/N 0300146297) (was p/n
1600317)
Use 1001129555 Controller Assembly (S/N 0300146297 to Present) (was p/n
1001118417)
12 1 Controller Assembly (Drive & Steer) Options (See Figure 4-5 for
Breakdown):
Use 1001118416 Controller Assembly (Prior to S/N 0300146297) (was p/n
1600318)
1001118416 Controller Assembly (S/N 0300146297 to Present)
13 1600343 1 Module, Platform Control (Note: Control System needs
recalibrated when replaced)
2915024 1 Update Kit (Includes Cables, Programming Instructions & CD
Software)
14 1 Bezel Options:
Use 1671176 Prior to S/N 0300081224 (was p/n 1670829)
1671176 S/N 0300081224 to Present
15 1702565 1 Decal (Drive and Steer)
16 1702566 1 Decal (Lift and Swing)
17 1704260 1 Decal (EMS)
18 1705132 1 Decal (ADE)
19 1705171 1 Decal (Jib Stow)
20 1705973 1 Decal (Platform Display) (Prior to S/N 0300143402)
21 1705174 1 Decal (Stop) (Prior to S/N 0300143402)
22 1705744 1 Decal (Horn)
23 1705745 1 Decal (Function Speed)
24 2560136 1 Handle, Knob
25 2920154 1 Panel, LED Light
26 3300353 4 Nut, Tinnerman
27 3300408 2 Insert, Nylon
28 3311005 A/R Nut #10-24NC
29 3520026 2 Plug, Hole
30 3520027 1 Plug, Hole
31 3520054 1 Plug, Hole
32 3790012 11 O-Ring
33 3900183 2 Screw, Button Head #10-24NC x 1 1/4”
34 3900349 8 Capscrew M2.5

3121172 1250AJP 4-11


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 4071074 1 Shim
36 4360328 7 Switch, Toggle
37 4360330 1 Switch, Toggle
38 4360331 2 Switch, Toggle
39 4360336 1 Switch, Toggle
40 4360387 2 Switch, Pushbutton
41 4360407 1 Controller, Speed
See Note 1 Gasket “Top Hat” (Included with Switch) (Note: Not Available -
Purchase Complete Controller.)
70003784 1 Seal
42 4360475 1 Switch, Emergency Stop
7020175 1 Cap, Red
42A 7020176 1 Contact Block
43 4360476 1 Block, Contact
44 4460007 1 Bar, Buss
45 4460234 3 Tie-Strap
46 4460428 2 Connector, Strain Relief
47 4460470 1 Nut, Terminal
48 4460471 1 Lockwasher, Terminal
49 4460488 1 Base, Mounting (Prior to S/N 0300135110)
50 4460496 1 Nut, Terminal
51 4460497 1 Lockwasher, Terminal
52 4460708 2 Connector, Female - 15 Position (Not Shown - See Section 7 for
Location)
53 4460905 5 Plug, Seal (Not Shown - See Section 7 for Location)
54 4750800 1 Flatwasher #8
55 4751000 A/R Flatwasher #10
56 4751400 8 Flatwasher 1/4”
57 4760800 1 Lockwasher #8
58 4922666 1 Harness, Analyzer Cable (Not Shown - See Section 7 for
Breakdown)
59 1 Harness, Console Box Options (Not Shown - See Section 7 for
Breakdown):
4922945 Prior to S/N 0300093313
4923448 S/N 0300093313 to Present
60 3300482 2 Nut M2.5
61 0100009 A/R Sealant (Not Shown)
62 Not Used
63 1671314 1 Cover, Hole (S/N 0300093313 to Present)
——————————
1001109181 Decal Kit (Includes Items 15-23, Drive/Steer Instructions Decal & 2
Boom Select Decal)

0861630 Ref. CONSOLE BOX ASSEMBLY F

101 Not Available 1 Console Top


102 Not Available 1 Console Bottom
103 3311601 1 Nut 3/8”-16NC

4-12 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
104 2 Pin Options:
3420156 Pin, Cotter (Prior to S/N 0300088157)
3470003 Pin, Hair (S/N 0300088157 to Present)
105 0630568 1 Screw 3/8”-16NC x 4 1/2”
106 4711500 2 Flatwasher 5/16”

0273446 Ref. TOWER SWITCH INSTALLATION A

201 4360328 1 Switch, Toggle


3790012 1 O-Ring

Ref. CHASSIS LIGHTS COMPONENTS INSTALLATIONS


0273502 Ref. Headlights & Taillights Installation B
0273503 Ref. Chassis Illumination Lights Installation B

301 4360522 1 Switch, Pushbutton


1705170 1 Decal - Lights

Ref. SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS:


0273824 Ref. 6ft/1.8m Platforms B
0272427 Ref. 8ft/2.4m Platforms D
1001108256 Ref. 6ft/1.8m Platforms (W/Fall Arrest) A

401 1702938 1 Decal, Soft Touch Override


402 4360387 1 Switch, Push Button
403 2920028 1 Lamp, Indicator
2920029 1 Bulb

Ref. PLATFORM LIGHT PANEL INSTALLATIONS (S/N 0300143402 to


Present)
1001121826 Ref. ANSI & ANSI Export Spec A
1001121827 Ref. Australian & CE Spec A

501 1 Decal (Platform Display) Options:


1001122384 1 ANSI & ANSI Export Spec
1705973 1 Australian & CE Spec
502 1 Decal (Stop) Options:
1001122611 1 ANSI & ANSI Export Spec
1705174 1 Australian & CE Spec

3121172 1250AJP 4-13


SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING)

110

102
103
104
105

106

107 1B
1C 1A

22
111
21

19
112

18

2 5
108 11 9
109 3
6
1
101 9
3
6 25
7
8 24
5
4
17

10

20

12
16
13
14
23
15

4-14 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.

Ref. CONTROLLER ASSEMBLIES

1600317 Ref. Controller Assembly (Original Equipment) (Prior to C


S/N 0300146297)
1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem & Items 1A,
1B, 1C & 18)
1A 7019197 1 Handle Cap & Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019171 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019174 2 Spacer
8 7003977 2 Gear, Drive
9 2 Shaft Options:
7019147 Shaft, Short
7019177 Shaft, Long
10 7022818 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7022816 4 Screw
17 7019150 1 Gate
18 7022814 1 Boot
19 7022815 1 Bezel
20 Not Serviced 1 Center, Detent
21 7003953 4 Washer
22 7022817 4 Screw
23 7022819 1 Plug, Male 8 Position (Natural)
4460871 8 Socket, Female
24 7019122 1 Gimble, Outer
25 7019123 1 Gimble, Inner

Use 1001129555 Ref. Controller Assembly: C


(Service Replacement - Prior to S/N 0300146297)
(Original Equipment - S/N 0300146297 to Present)
Ref. Note: Was p/n 1001118417 Assembly - Use p/n 1001129555
Kit as replacement.
101 70002730 1 Gasket
102 7003928 1 Spring
103 7022808 1 Cap, Lift
104 70002731 1 Boot

3121172 1250AJP 4-15


SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
105 70002732 4 Screw
106 7022815 1 Bezel
107 70002733 1 Adapter
108 70002734 4 Screw
109 70002735 1 Can, Enclosure
110 70002906 1 Cap
111 Not Available 1 Mechanical Assembly
112 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
4460871 6 Socket, Female

4-16 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 4-17


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER)

1
11 106 204
201

206
203 205
2
202
210
202 203

12
13 207
208 204
209
3 208

104

27
6 101
23 7 9

16 103
21
102

101
10
20
19 18
17 6
17 29
18
21 4
5
24
25 15
6 8 28
26 9 108
6 9A
14
4

22 CONNECT
TO PLUG

105

107 109

4-18 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.

Ref. CONTROLLER ASSEMBLIES

1600318 Ref. Controller Assembly (Original Equipment) (Prior to D


S/N 0300146297)
1 7022812 1 Handle Assembly (See Items 201-210 for Breakdown)
2 7019161 1 Boot and Sleeve
3 7003933 1 Gasket
4 7019154 2 Clamp, Wire
5 7022823 1 Bracket, Mounting
6 7003994 1 Screw
7 7022822 1 Plate, Pot Mounting
8 7003986 1 Strip, Terminal - 3 Position
9 7022824 1 Electric Assembly
9A Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female
10 7019151 A/R Tie-Strap
11 7019162 1 Spring
12 7003969 2 Screw
13 7003941 2 Washer
14 Not Serviced 1 Plate, Mounting (Left Side)
15 7019115 2 Stand-Off
16 7019155 1 Shaft 8mm
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 Not Serviced 1 Rivet
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7019160 1 Plate, Base
28 7019114 1 Coupling
29 Not Available 1 Cup Screw

1001118416 Ref. Controller Assembly: B


(Service Replacement - Prior to S/N 0300146297)
(Original Equipment - S/N 0300146297 to Present)
101 70002724 1 Boot & Control Lock Assembly
102 7003941 2 Washer
103 70002725 2 Screw
104 7019162 1 Spring
105 70002726 1 Enclosure
106 70002727 1 Handle Assembly (See Items 201-210 for Breakdown)
107 70002728 1 Screw

3121172 1250AJP 4-19


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
108 Not Available 1 Mechanical Assembly
109 Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female

Ref. HANDLE ASSEMBLIES


7022812 Ref. Controller Assembly p/n 1600318
70002727 Ref. Controller Assembly p/n 1001118416

201 7003972 1 Boot, Switch


202 7003973 2 Half, Handle
203 7003980 4 Screw
204 7019167 4 Nut
205 7019164 1 Axle
206 7019165 1 Rocker
207 1 Wiring Assembly Options:
7019196 Controller Assembly p/n 1600318
7019166 2 Switch, Micro
70002729 Controller Assembly p/n 1001118416
7003982 2 Switch, Micro
208 7003983 2 Setscrew
209 7019194 1 Coupling
210 7003989 2 Gasket

4-20 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 4-21


SECTION 4 PLATFORM

FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

4-22 1250AJP 3121172


SECTION 4 PLATFORM

FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. SOFT TOUCH SYSTEM INSTALLATION OPTIONS:
0273824 Ref. 6ft/1.8M Platforms B
0272427 Ref. 8ft/2.4M Platforms E
1001108256 Ref. 6ft/1.8M Platforms (W/Fall Arrest) A

1 0100011 A/R Compound, Locking


2 0200048 2 Arm, Switch
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4”-20NC x 1 3/4”
5 0721005 4 Bolt #10-20NC x 5/8”
6 1 Bumper Kit Options:
0940134 6ft/1.8M Platforms
0940103 8ft/2.4M Platforms
0940177 6ft/1.8M Platforms (W/Fall Arrest)
0940092 A/R Bumper (Corner)
0940094 A/R Bumper (12ft Length)
7 1060341 23ft/7m Cable, Electrical - 16/2
8 1060903 4 Wire Rope & Eyebolt Assembly
9 1702938 1 Decal - Soft Touch Override
10 3311401 8 Nut 1/4”-20NC
11 3311501 8 Nut 5/16”-18NC
12 2 Plate, Switch Strike Options:
3575359 6ft/1.8M Platforms
3574091 8ft/2.4M Platforms
13 4240099 7 Tie-Strap
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Push Button
16 4420068 A/R Tape, Adhesive
17 4460049 2 Connector, Strain Relief
18 4460234 7 Mount, Tie-Strap
19 4460425 1 Connector, Strain Relief
20 4751400 8 Flatwasher 1/4”
21 4751500 12 Flatwasher 5/16”
22 4751800 8 Flatwasher 1/2”
23 1 Rail, Soft Touch Options:
3641589 6ft/1.8M Platforms
4846673 8ft/2.4M Platforms
3641569 6ft/1.8M Platforms (W/Fall Arrest)
24 Not Used

3121172 1250AJP 4-23


SECTION 4 PLATFORM

FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-24 1250AJP 3121172


SECTION 5
CYLINDER

3121172 1250AJP 5-1


SECTION 5 CYLINDER

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY

5-2 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684102 Ref. AXLE EXTENSION CYLINDER ASSEMBLY D

1 0100011 A/R Compound, Locking


2 0100038 A/R Primer, Locking
3 Not Used
4 0630535 3 Capscrew 1/4”-20NC x 1 1/8”
5 0961896 1 Bushing, Tapered
6 1683056 1 Head
7 1684103 1 Barrel Weldment
8 1684105 1 Rod Weldment
9 3480272 1 Piston
10 Not Used
11 Use Item 26 2 Ring, Wear
12 Use Item 26 1 Ring, Back-Up
13 Use Item 26 2 Ring, Back-Up
14 Use Item 26 1 O-Ring
15 Use Item 26 1 O-Ring
16 Use Item 26 1 Wiper, Rod
17 Use Item 26 1 Seal
18 Use Item 26 2 Ring, Wear
19 Use Item 26 1 T-Seal
20 3760369 1 Ring, Washer
21 3931620 8 Bolt 3/8"-16NC x 1 1/4"
22 4640509 2 Cartridge, Holding Valve
2900792 2 Seal Kit - 4640509 Cartridge Valve (1 Per Valve)
23 2220883 2 Plug, O-Ring
24 to 25 Not Used
26 2901773 1 Seal Kit (Includes Items 11-19)

3121172 1250AJP 5-3


SECTION 5 CYLINDER

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY

5-4 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684081 Ref AXLE LOCKOUT CYLINDER ASSEMBLY E

1 1684082 1 Barrel Weldment


2 1684083 1 Rod Weldment
3 3480269 1 Piston
4 0961896 1 Bushing
5 1683062 1 Head
6 2 Cartridge, Valve Options: (Counterbalance)
4640936 Prior to S/N 0300073034
4641276 S/N 0300073034 to Present
2900770 2 Seal Kit - 4640936 Valve (1 Per Assembly)
7 0100011 A/R Compound, Locking
8 0100038 A/R Primer, Locking
9 Not Used
10 0630535 3 Bolt 1/4”-20NC x 1 1/8”
11 0961950 4 Bearing
12 2220885 2 Plug, O-Ring
13 3931824 8 Bolt, Socket Head 1/2”-13NC x 1 1/2”
14 Not Used
15 Use Item 26 2 Ring, Wear
16 Use Item 26 1 Ring, Back-up
17 Use Item 26 2 Ring, Lock
18 Use Item 26 2 Ring, Back-up
19 Use Item 26 1 O-Ring
20 Use Item 26 1 O-Ring
21 Use Item 26 1 Wiper
22 Use Item 26 2 Seal
23 Use Item 26 1 Seal, Rod
24 4640858 2 Valve, Bleeder
25 3760371 1 Ring, Washer
26 2902087 1 Seal Kit (Includes Items 15-23)

3121172 1250AJP 5-5


SECTION 5 CYLINDER

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 0300080030)

5-6 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 0300080030)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684343 Ref. PLATFORM LEVEL CYLINDER ASSEMBLY D
Ref. Note: Original Equipment Cylinder may have been replaced
with Service Replacement p/n 1684430 - see next figure.
Identify p/n stamped on cylinder before ordering parts.

1 0100011 A/R Compound, Locking


2 0100019 A/R Compound, Locking
3 0100038 A/R Primer, Locking
4 0561546 1 Link, Rod
5 0630535 3 Capscrew 1/4”-20NC x 1 1/8”
6 0961897 1 Bushing, Tapered
7 0961949 2 Bushing
8 0962561 1 Bushing
9 1683063 1 Head
10 1684344 1 Barrel Weldment
11 1684346 1 Rod Weldment
12 2220885 2 Plug, O-Ring
13 2220886 1 Plug, O-Ring
14 Not Used
15 3441240 1 Rollpin
16 3480282 1 Piston
17 Use Item 51 2 Ring, Wear
18 Use Item 51 1 Ring, Back-Up
19 Use Item 51 2 Ring, Lock
20 Use Item 51 2 Ring, Back-Up
21 3760371 1 Ring, Washer
22 Use Item 51 1 O-Ring
23 Use Item 51 1 O-Ring
24 3931824 8 Capscrew 1/2”-13NC x 1 1/2”
25 Use Item 51 1 Seal, Rod
26 Use Item 51 1 Wiper, Rod
27 Use Item 51 2 Ring, Guide
28 4640509 1 Cartridge, Holding Valve (Non Vented)
2900792 1 Seal Kit - 4640509 Cartridge (1 Per Cartridge)
29 4641354 1 Cartridge, Holding Valve (Non Vented)
2900792 1 Seal Kit - 4641354 Cartridge (1 Per Cartridge)
30 to 50 Not Used
51 2902285 1 Seal Kit (Includes Items 17-20, 22, 23 & 25-27)

3121172 1250AJP 5-7


SECTION 5 CYLINDER

FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 0300080030 TO PRESENT)

5-8 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 0300080030 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM LEVEL CYLINDER ASSEMBLIES
1684430 Ref. Without Arctic Package C
1001138813 Ref. With Arctic Package A

1 0100011 A/R Compound, Locking


2 0100019 A/R Compound, Locking
3 0100038 A/R Primer, Locking
4 0561546 1 Link, Rod
5 0630535 3 Capscrew 1/4”-20NC x 1 1/8”
6 0961897 1 Bushing, Tapered
7 0961949 2 Bushing
8 0962561 1 Bushing
9 1683063 1 Head
10 0370025 1 Barrel Weldment
11 1684346 1 Rod Weldment
12 2220883 1 Plug, O-Ring
13 2220886 1 Plug, O-Ring
14 Not Used
15 3441240 1 Rollpin
16 3480282 1 Piston
17 See Note 2 Ring, Wear (Note: Use Item 51)
18 See Note 1 Ring, Back-Up (Note: Use Item 51)
19 See Note 2 Ring, Lock (Note: Use Item 51)
20 See Note 2 Ring, Back-Up (Note: Use Item 51)
21 3760371 1 Ring, Washer
22 See Note 1 O-Ring (Note: Use Item 51)
23 See Note 1 O-Ring (Note: Use Item 51)
24 3931824 8 Capscrew 1/2”-13NC x 1 1/2”
25 See Note 1 Seal, Rod (Note: Use Item 51)
26 See Note 1 Wiper, Rod (Note: Use Item 51)
27 See Note 2 Ring, Guide (Note: Use Item 51)
28 4641386 1 Cartridge, Holding Valve (Vented)
7011376 1 Seal Kit - 4641386 Cartridge (1 Per Cartridge)
29 4641388 1 Cartridge, Holding Valve
7011353 1 Seal Kit - 4641388 Cartridge (1 Per Cartridge)
30 4641393 1 Cartridge, Holding Valve (Vented)
7011376 1 Seal Kit - 4641393 Cartridge (1 Per Cartridge)
31 to 50 Not Used
51 1 Seal Kit Options (Includes Items 17-20, 22, 23 & 25-27):
2902285 Without Arctic Package
1001138814 With Arctic Package

3121172 1250AJP 5-9


SECTION 5 CYLINDER

FIGURE 5-5. LIFT CYLINDER ASSEMBLY (MAIN BOOM)


1
12
14A
14E 14F
14 14D
14C
14B

DETAIL OF
ITEM 14
4 14G

7 14H

101
108
8
102

108
104 101

107 10
103 105
110 106
105
5

109

1
11 13

1
13
6

126

6A

6A

5-10 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-5. LIFT CYLINDER ASSEMBLY (MAIN BOOM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684318 Ref. LIFT CYLINDER ASSEMBLY E

1 0100011 A/R Compound, Locking


2 0630537 3 Capscrew
3 0962562 1 Bushing, Tapered
4 1684334 1 Barrel
5 1684336 1 Head
6 1684337 1 Rod
6A 0962297 2 Bushing
7 2220886 2 Plug, O-Ring
8 2220888 1 Plug, O-Ring
9 Not Used
10 3480281 1 Piston
11 3760375 1 Ring, Washer
12 3931660 4 Capscrew 3/8”-16NC x 3 3/4”
13 3932244 8 Capscrew 3/4”-10NC x 2 3/4”
14 4641370 1 Valve Block Assembly (was p/n 4641339) A
14A 4641340 1 Cartridge, Valve
7011367 1 Seal Kit - 4641340 Cartridge Valve
14B 4640938 1 Cartridge, Valve
2900770 1 Seal Kit - 4640938 Cartridge Valve
14C 7011362 1 Cartridge, Valve
7011311 1 Seal Kit - 7011362 Cartridge Valve
14D 7011365 1 Cartridge, Valve
7011346 1 Seal Kit - 7011365 Cartridge Valve
14E 7011364 1 Cartridge, Valve
7011346 1 Seal Kit - 7011364 Cartridge Valve
14F 7011375 1 Cartridge, Valve
2900770 1 Seal Kit - 7011375 Cartridge Valve
14G 70000777 1 O-Ring
14H 70000778 1 O-Ring
15 to 100 Not Used
101 Use Item 126 2 Ring, Lock
102 Use Item 126 1 Ring, Wear
103 Use Item 126 1 Ring, Back-Up
104 Use Item 126 1 Ring, Wear
105 Use Item 126 2 Ring, Back-Up
106 Use Item 126 1 O-Ring
107 Use Item 126 1 O-Ring
108 Use Item 126 2 Ring, Hydrolock
109 Use Item 126 1 Ring, Wiper
110 Use Item 126 1 Seal, Rod
111 to 125 Not Used
126 2902286 1 Seal Kit (Includes Items 101-110)

3121172 1250AJP 5-11


SECTION 5 CYLINDER

FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM)

5-12 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. LIFT CYLINDER ASSEMBLIES
See Note Ref. Note: P/N was 1684292. When replacing complete cylinder, H
use P/N 1001119233. (Prior to S/N 0300144623)
1001118753 Ref. S/N 0300144623 to Present C

1 0100011 A/R Compound, Locking


2 0100038 A/R Primer, Locking
3 0630537 3 Capscrew
4 0961901 1 Bushing, Tapered
5 0962297 2 Bushing
6 0962552 1 Bushing
7 1 Barrel Options:
1684293 Prior to S/N 0300144623
1001118754 S/N 0300144623 to Present
8 1 Rod Options:
1684295 Prior to S/N 0300144623
1001118756 S/N 0300144623 to Present
9 1 Head Options:
1684297 Prior to S/N 0300144623
1001118761 S/N 0300144623 to Present
10 2220883 A/R Plug, O-Ring
11 2220885 2 Plug, O-Ring
12 2220888 1 Plug, O-Ring
13 3480280 1 Piston
14 Not Used
15 3932240 8 Capscrew 3/4”-10NC x 2 1/2”
16 1 Cartridge, Valve Options:
4640938 Prior to S/N 0300144623
1001120140 S/N 0300144623 to Present
2900770 1 Seal Kit - 4640938 & 1001120140 Cartridge Valve
17 4641285 1 Cartridge, Valve
7011311 1 Seal Kit - 4641285 Cartridge Valve
18 1 Cartridge, Valve Options:
4641340 Prior to S/N 0300144623
1001120141 S/N 0300144623 to Present
7011367 1 Seal Kit - 4641340 & 1001120141 Cartridge Valve
19 to 100 Not Used
101 Use Item 126 1 Ring, Wear
102 Use Item 126 2 Ring, Back-Up
103 Use Item 126 1 Ring, Back-Up
104 Use Item 126 2 Ring, Lock
105 Use Item 126 1 O-Ring
106 Use Item 126 1 O-Ring
107 Use Item 126 1 Ring, Wiper
108 Use Item 126 1 Seal, Rod
109 Use Item 126 2 Ring, Hydrolock
110 to 125 Not Used

3121172 1250AJP 5-13


SECTION 5 CYLINDER

FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
126 1 Seal Kit Options:
Use 1001119979 Prior to S/N 0300144623 (Includes Items 101-109) (was
p/n 2902265)
1001118762 S/N 0300144623 to Present (Includes Items 101-109)

5-14 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 5-15


SECTION 5 CYLINDER

FIGURE 5-7. JIB CYLINDER ASSEMBLY

5-16 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-7. JIB CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. JIB CYLINDER ASSEMBLY
1684173 Ref. Without Arctic Package F
1001138803 Ref. With Arctic Package A

1 1684174 1 Barrel Weldment


1A 0962257 2 Bushing
2 1684176 1 Rod Weldment
2A 0962257 2 Bushing
3 3480271 1 Piston
4 1683053 1 Head
5 1 Spacer Options:
Use 4100100 Prior to S/N 0300079667 (was p/n 4566471)
4100100 S/N 0300079667 to Present
6 0961893 1 Bushing, Tapered
7 4640452 1 Cartridge, Counterbalance (Port above V2)
2900770 1 Seal Kit - 4640452 Cartridge Valve (1 Per Valve)
8 4641114 1 Cartridge, Restricted/Check
7012967 1 Seal Kit - 4641114 Cartridge Valve (1 Per Valve)
9 3760368 1 Ring, Washer
10 3931516 8 Capscrew 5/16”-18NC x 1”
11 0630534 3 Capscrew #10-24NC x 1”
12 3900141 1 Setscrew 1/4”-20NC x 1/2” (Prior to S/N 0300079667)
13 2220883 5 Plug, O-Ring
14 2220885 1 Plug, O-Ring
15 0100011 A/R Compound, Locking
16 0100063 A/R Loctite #609 (Prior to S/N 0300079667)
17 4641260 1 Cartridge, Counterbalance (Port above V1)
2900770 1 Seal Kit - 4641260 Cartridge Valve (1 Per Valve)
18 0100038 A/R Primer, Locking
18 to 100 Not Used
101 See Note 2 Ring, Wear (Note: Use Item 126)
102 See Note 1 Ring, Wear (Note: Use Item 126)
103 See Note 2 Ring, Back-up (Note: Use Item 126)
104 See Note 1 Seal (Note: Use Item 126)
105 See Note 2 O-Ring (Note: Use Item 126)
106 See Note 1 O-Ring (Note: Use Item 126)
107 See Note 1 Seal (Note: Use Item 126)
108 See Note 1 Wiper, Rod (Note: Use Item 126)
109 See Note 1 Ring, Back-up (Note: Use Item 126)
110 See Note 1 Seal (Note: Use Item 126)
111 to 125 Not Used
126 1 Seal Kit Options (Includes Items 101-110):
2902092 Without Arctic Package
1001138805 With Arctic Package

3121172 1250AJP 5-17


SECTION 5 CYLINDER

FIGURE 5-8. STEER CYLINDER ASSEMBLY

5-18 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-8. STEER CYLINDER ASSEMBLY


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684314 Ref. STEER CYLINDER ASSEMBLY B

1 0100035 A/R Compound, Locking


2 1120094 1 Cap, Cylinder
3 1684275 1 Rod
3A 0961950 2 Bushing
4 1684315 1 Head
5 1684317 1 Barrel
5A 0961949 2 Bushing
6 Not Used
7 3300465 1 Nut
8 3480278 1 Piston
101 Use Item 126 1 Ring, Back-up
102 Use Item 126 1 Ring, Wear
103 Use Item 126 2 Ring, Wear
104 Use Item 126 1 O-Ring
105 Use Item 126 1 O-Ring
106 Use Item 126 1 Wiper
107 Use Item 126 1 Seal, Rod
108 Use Item 126 Seal, Piston
109 to 125 Not Used
126 2902257 1 Seal Kit (Includes Items 101-108)

3121172 1250AJP 5-19


SECTION 5 CYLINDER

FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM)

5-20 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684319 Ref. TELESCOPE CYLINDER ASSEMBLY E

1 0100011 A/R Compound, Locking


2 0630535 3 Capscrew
3 0641606 6 Bolt 3/8”-16NC x 3/4”
4 0641607 2 Bolt 3/8”-16NC x 7/8”
5 0961897 1 Bushing, Tapered
6 1683077 1 Head, Cylinder
7 1684323 1 Barrel Weldment
8 1684325 1 Rod Weldment
9 2220885 1 Plug, O-Ring
10 2220886 1 Plug, O-Ring
11 3340982 2 Pad, Wear
12 3480266 1 Piston
13 3574580 1 Plate, Wear Pad Mount
14 3574586 1 Plate, Tele Foot
15 3931656 4 Capscrew 3/8”-16NC x 3 1/2”
16 3931724 8 Capscrew 7/16”-14NC x 1 1/2”
17 4568808 2 Spacer
18 4641288 1 Valve Assembly
18A 7011372 1 Cartridge
2900789 1 Seal Kit - 7011372 Cartridge Valve
18B 7011370 1 Cartridge
7011371 1 Seal Kit - 7011370 Cartridge Valve
18C 7011369 1 Cartridge
7011311 1 Seal Kit - 7011369 Cartridge Valve
18D 7011368 3 Cartridge
7011351 3 Seal Kit - 7011368 Cartridge Valve (1 per Cartridge)
19 to 100 Not Used
101 Use Item 126 2 Ring, Wear
102 Use Item 126 1 Ring, Back-Up
103 Use Item 126 2 Ring, Back-Up
104 Use Item 126 1 Ring, Wear
105 Use Item 126 5 O-Ring
106 Use Item 126 1 O-Ring
107 Use Item 126 1 Seal, Rod
108 Use Item 126 1 Wiper, Rod
109 Use Item 126 1 T-Seal
110 to 125 Not Used
126 2902284 1 Seal Kit (includes Items 101 - 109)

3121172 1250AJP 5-21


SECTION 5 CYLINDER

FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM)

5-22 1250AJP 3121172


SECTION 5 CYLINDER

FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684320 Ref. TELESCOPE CYLINDER ASSEMBLY E

1 0100011 A/R Compound, Locking


2 0100038 A/R Primer, Locking #7471
3 0630535 6 Capscrew 1/4”-20NC x 1 1/8”
4 0791606 2 Screw 3/8”-16NC x 3/4”
5 0791607 6 Screw 3/8”-16NC x 7/8”
6 0961897 1 Bushing, Tapered
7 1684328 1 Barrel Weldment
8 1684330 1 Rod Weldment
9 1683441 2 Head
10 1684342 1 Rod Weldment
10A 0961951 2 Bushing
11 2110404 1 Fitting, Straight
12 2131008 1 Fitting, 90°
13 2131210 1 Fitting, 90°
14 2220883 2 Plug, O-Ring
15 2220885 2 Plug, O-Ring
16 3340763 4 Pad, Wear
17 3480205 2 Piston
18 3574630 1 Bracket, Wear Pad Mounting
19 3931532 4 Capscrew 5/16”-18NC x 2”
20 3931724 16 Capscrew 7/16”-14NC x 1 1/2”
21 4568811 1 Spacer
22 4568819 1 Spacer
23 4641298 1 Valve Assembly
23A 7011359 1 Cartridge, Valve
2900789 1 Seal Kit - 7011359 Valve
23B Use 4641162 1 Cartridge, Valve (was p/n 7011360)
2900770 1 Seal Kit - 7011360 & 4641162 Valve
23C 7011361 1 Cartridge, Flow-Through Valve
7011346 1 Seal Kit - 7011361 Valve
24 to 100 Not Used
101 Use Item 126 2 Ring, Back-Up (Qty 1 per Kit)
102 Use Item 126 4 Ring, Back-Up (Qty 2 per Kit)
103 Use Item 126 2 Ring, Wear (Qty 1 per Kit)
104 Use Item 126 2 O-Ring (Qty 1 per Kit)
105 Use Item 126 2 O-Ring (Qty 1 per Kit)
106 Use Item 126 2 Seal (Qty 1 per Kit)
107 Use Item 126 2 Wiper, Rod (Qty 1 per Kit)
108 Use Item 126 4 Ring, Wear (Qty 2 per Kit)
109 Use Item 126 2 Seal (Qty 1 per Kit)
110 to 125 Not Used
126 2902291 2 Seal Kit (Includes Items 101-109)
Ref. Note: Two kits required to rebuild this double barreled
cylinder - One kit required for each barrel of the cylinder.

3121172 1250AJP 5-23


SECTION 5 CYLINDER

FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-24 1250AJP 3121172


SECTION 6
HYDRAULIC

3121172 1250AJP 6-1


SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM


PRIOR TO S/N 0300119708

25

12

35
20

36
37
13
28

27
31
5
24

29
32
33
8
13

30
4
2

9
15

23
3

10
11

26

34

28
21

5
9

7
22

6
41

6
40
24

14
18
6

1
1

16

17
38

42
19

6-2 1250AJP 3121172


MAIN TELE CYLINDER
VIEW FROM

3121172
24 TOP OF BLOCK
28
EXH 4
13 RET

22 5
40 41 9 8
EXT
38 1
19
V1 V2 21
PLATFORM
2
3 V2 P V1
4 28 25
ROTATOR ACTUATOR MAIN
6 LIFT CYLINDER
P1 BARREL
42 V1 6 15 END VIEW
T 33
LEVEL CYLINDER 13
V2
VIEW FROM P2
ROD END
12
32 31
11 10 9
P BULKHEADS
L1 L2
44 MP 16 JIB SWING
T R1 R2 ROTATOR ACTUATOR BULKHEADS
45
6 7
S1 S2 P1
V1 V2

T 26 23
46 X J1 J2 MALE ENDS

1250AJP
18 P2

30 29 27 20
PLATFORM
VALVE 37
FRONT
VIEW 17 C 35
V
S/N 0300119708 TO PRESENT

34
M1 36
43
A B B
5
18
B
T3
A A
1 2 3 P3

JIB CYLINDER
VIEW FROM
BARREL END 28

V2 V1 MAIN VALVE MAIN VALVE


FRONT VIEW TOP VIEW

1 14
M1 M2

M3

PLATFORM VALVE
SIDE VIEW
SECTION 6 HYDRAULIC

6-3
SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HYDRAULIC DIAGRAM - BOOM
1283457 Ref. Hydraulic Diagram for Machines with Rexroth Pumps G
2792628 Ref. Prior to S/N 0300119708 (with 2-Port Design Rotators) 9
1001098027 Ref. S/N 0300119708 to Present (with 3-Port Design Rotators) 3
1001110252 Ref. Hydraulic Diagram for Machines with Sauer Pumps D
1001111084 Ref. All Machines 2

1 2110404 2 Fitting, Straight


2 2110610 1 Fitting, Straight
3 2110810 1 Fitting, Straight
4 2111010 2 Fitting, Straight
5 2111212 3 Fitting, Straight
6 2150404 A/R Fitting, 45°
3 Prior to S/N 0300119708
5 S/N 0300119708 to Present
7 2170204 1 Fitting, 90°
8 2170712 1 Fitting, Tee
9 2171306 2 Fitting, 45°
10 2171308 1 Fitting, 45°
11 2171310 1 Fitting, 45°
12 2171210 1 Fitting, 90°
13 2171212 2 Fitting, 90°
14 2180830 1 Fitting, Straight
15 2720516 1 Hose
16 2753545 2 Hose
17 2753717 2 Hose
18 2753716 A/R Hose
2 Prior to S/N 0300119708
3 S/N 0300119708 to Present
19 2753897 2 Hose
20 2753978 1 Hose
21 2754123 1 Hose
22 2754124 1 Hose
23 2753985 1 Hose
24 2753986 1 Hose
25 2753987 1 Hose
26 2753994 1 Hose
27 2753993 1 Hose
28 2753998 A/R Hose
2 Prior to S/N 0300119708
3 S/N 0300119708 to Present
29 2754002 1 Hose
30 2754003 1 Hose
31 2754010 1 Hose
32 2754011 1 Hose
33 2753999 1 Hose
34 2111012 1 Fitting, Straight

6-4 1250AJP 3121172


SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 4641372 1 Valve, Double Check
35A 7027284 1 Cartridge
7011346 1 Seal Kit - 7027284 Cartridge
35B 7027285 1 Cartridge
7011311 1 Seal Kit - 7027285 Cartridge
36 2221123 1 Fitting, Straight
37 1 Fitting, 90° Options:
2130830 Prior to S/N 0300119708
2130606 S/N 0300119708 to Present
38 1 Fitting, Straight Options:
2110404 Prior to S/N 0300080030
2180830 S/N 0300080030 to Present
39 Not Used
40 2110612 1 Fitting, Straight
41 2130612 1 Fitting, 90°
42 2717059 1 Hose
43 2754288 1 Hose (S/N 0300119708 to Present)
44 2170708 1 Fitting, Swivel Nut Run Tee (S/N 0300119708 to Present)
45 1001097820 1 Fitting, Adapter (S/N 0300119708 to Present)
46 2170704 1 Fitting, Swivel Nut Run Tee (S/N 0300119708 to Present)
——————————
1 Hose Kit Options:
2902486 1 Hose Kit (Includes Items 20-24, 26, 27, 29 & 30)
(S/N 0300089066 to S/N 0300119708)
1001098244 1 Hose Kit (Includes Items 20-24, 26, 27, 29 & 30)
(S/N 0300119708 to Present)

3121172 1250AJP 6-5


SECTION 6 HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE


PRIOR TO S/N 0300103907

14

13
6
6 16
23

17

21

26

25
11
4

29
27

12
3
5

8
12
20
9 2
19

11 7

25
1
1

28
24

13
10

6
30
18

15

17

23
22

6-6 1250AJP 3121172


3121172
10
1 19 31 5
24 1 2
27 4
23
9 2
20
18 6 11 7 11 17
30
6 16
3 3
15
28

1250AJP
21
S/N 0300103907 TO PRESENT

22

26
17 6
13
6
14
25 25
23 8 12 13
12

29
SECTION 6 HYDRAULIC

6-7
SECTION 6 HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HYDRAULIC DIAGRAM - DRIVE
1283457 Ref. Hydraulic Diagram for Machines with Rexroth Pumps H
2792645 Ref. Prior to S/N 0300103907 6
2792772 Ref. S/N 0300103907 to Present 4
1001110252 Ref. Hydraulic Diagram for Machines with Sauer Pumps E
1001111082 Ref. All Machines 2

1 2753685 2 Hose
2 2110808 4 Fitting, Straight
3 2753703 2 Hose
4 2753764 1 Hose
5 2753768 1 Hose
6 2170504 4 Fitting, Tee
7 2170704 1 Fitting, Tee
8 2170804 1 Fitting, Tee
9 2220235 2 Plug
10 2220238 1 Plug
11 2 Hose Options:
2753722 Prior to S/N 0300103907
2753541 S/N 0300103907 to Present
12 2753545 2 Hose
13 2 Hose Options:
2753720 Prior to S/N 0300103907
2753677 S/N 0300103907 to Present
14 2753714 1 Hose
15 2753713 1 Hose
16 1 Hose Options:
2753721 Prior to S/N 0300103907
2753716 S/N 0300103907 to Present
17 2753715 2 Hose
18 1 Hose Options:
2753724 Prior to S/N 0300103907
2753552 S/N 0300103907 to Present
19 2753752 1 Hose
20 2753582 1 Hose
21 2753756 1 Hose
22 2753747 1 Hose
23 2753757 2 Hose
24 2753748 1 Hose
25 2753759 2 Hose
26 2753760 1 Hose
27 2753749 1 Hose
28 2753761 1 Hose
29 2753750 1 Hose
30 2753762 1 Hose
31 2110812 Fitting, Straight

6-8 1250AJP 3121172


SECTION 6 HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 6-9


SECTION 6 HYDRAULIC

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

8
6

1 7 4 7 1

3 5 3

6-10 1250AJP 3121172


SECTION 6 HYDRAULIC

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HYDRAULIC DIAGRAM - OSCILLATING AXLE
1283457 Ref. Hydraulic Diagram for Machines with Rexroth Pumps G
2792647 Ref. All Machines 4
1001110252 Ref. Hydraulic Diagram for Machines with Sauer Pumps D
1001111081 Ref. All Machines 1

1 2110406 2 Fitting, Straight


2 2110604 1 Fitting, Straight
3 2110606 2 Fitting, Straight
4 2170504 1 Fitting, Tee
5 2170506 1 Fitting, Tee
6 2753726 1 Hose
7 2753719 2 Hose
8 2753727 1 Hose
9 2753729 2 Hose

3121172 1250AJP 6-11


SECTION 6 HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - STEER

1
1
1
1

8
2

57
14

7
13
12
11

3
4
6

1
1

1
10
1

6-12 1250AJP 3121172


SECTION 6 HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - STEER


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HYDRAULIC DIAGRAM - STEER
1283457 Ref. Hydraulic Diagram for Machines with Rexroth Pumps G
2792646 Ref. Prior to S/N 0300103907 4
2792773 Ref. S/N 0300103907 to Present 2
1001110252 Ref. Hydraulic Diagram for Machines with Sauer Pumps D
1001111081 Ref. All Machines 1

1 2130606 16 Fitting, 90°


2 2753732 2 Hose
3 2753733 1 Hose
4 2753728 1 Hose
5 2753734 1 Hose
6 2753735 2 Hose
7 2753736 4 Hose
8 2753737 1 Hose
9 2753738 2 Hose
10 2753739 2 Hose
11 2753753 1 Hose
12 2753742 1 Hose
13 2753754 1 Hose
14 2753743 1 Hose

3121172 1250AJP 6-13


SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE

20 23

42 1
12

8
13
25
38
15 3 31
30
11 34 41
14 21
7
16 29 4 49
1
10 9 50
48 47
32
44
27
45 40
64

18
USED WITH
28
REXROTH PUMPS
24
USED WITH
SAUER PUMPS

2
39 46
63 5
44 40 31 39
17
22
43

54 55 56

MACHINES WITH REXROTH PUMPS MACHINES WITH SAUER PUMPS


26 57
44 40 31 39 40 44 31 39
61 6
51 31 39
44 40 39 52
6
51 31 62
26 57 52

60
35 40
44
26
5 33

19 19 50 35

37
59 58

33 36
36 50 59 37

6-14 1250AJP 3121172


SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HYDRAULIC DIAGRAMS - TURNTABLE
1283457 Ref. Hydraulic Diagram for Machines with Rexroth Pumps I
2792627 Ref. Prior to S/N 0300085693 2
2792716 Ref. S/N 0300085693 to S/N 0300167530 B
1001145321 Ref. S/N 0300167530 to Present A
1001110252 Ref. Hydraulic Diagram for Machines with Sauer Pumps F
1001110290 Ref. All Machines (Prior to S/N 0300167530) B
1001145322 Ref. All Machines (S/N 0300167530 to Present) A

1 2110404 1 Fitting, Straight


2 2110608 1 Fitting, Straight
3 2110610 2 Fitting, Straight
4 2110808 1 Fitting, Straight
5 2110810 A/R Fitting, Straight
6 2220811 1 Fitting, Reducer
7 2111212 1 Fitting, Straight
8 2111620 1 Fitting, Straight
9 2112020 1 Fitting, Straight
10 2113232 1 Fitting, Straight
11 2130808 1 Fitting, 90°
12 2131008 1 Fitting, 90°
13 2131210 1 Fitting, 90°
14 2131212 1 Fitting, 90°
15 2150808 1 Fitting, 45°
16 2151212 1 Fitting, 45°
17 2220478 1 Flange Kit
18 1 Flange Kit Options:
2220737 Machines with Rexroth Pumps
1001110604 Machines with Sauer Pumps
19 2221117 4 Flange Kit (Machines with Rexroth Pumps Only)
20 2753546 1 Hose
21 2753975 1 Hose
22 2753976 1 Hose
23 2753977 1 Hose
24 2753673 1 Hose
25 2753979 2 Hose
26 2753746 2 Hose
27 2753590 1 Hose
28 1 Hose Options:
2753741 Machines with Rexroth Pumps
1001109439 Machines with Sauer Pumps
29 2753984 1 Hose
30 2753988 1 Hose
31 2753989 1 Hose
32 2753990 1 Hose
33 2753991 1 Hose
34 2753992 1 Hose

3121172 1250AJP 6-15


SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 1 Hose Options:
2753995 Machines with Rexroth Pumps
1001109468 Machines with Sauer Pumps
36 1 Hose Options:
2753996 Machines with Rexroth Pumps
1001119296 Machines with Sauer Pumps
37 1 Hose
2753997 Machines with Rexroth Pumps
1001109471 Machines with Sauer Pumps
38 2753843 1 Hose
39 2753999 1 Hose
40 1 Hose Options:
2754000 Machines with Rexroth Pumps
1001119171 Machines with Sauer Pumps
41 2754001 1 Hose
42 2754004 1 Hose
43 1 Hose Options:
See Note Models Prior to August 2006
Ref. Note: If machine is equipped with hydraulic filter in this
circuit use part# 2754870. If machine is not equipped
with hydraulic filter in this circuit use part# 2754005.
2754870 Models August 2006 to Present
44 1 Hose Options:
2754006 Machines with Rexroth Pumps
1001109438 Machines with Sauer Pumps
45 1 Hose
2754007 Machines with Rexroth Pumps
1001109465 Machines with Sauer Pumps
46 4568862 1 Tube
47 4568849 1 Tube
48 4568815 1 Tube
49 2111010 1 Fitting, Straight
50 2111012 A/R Fitting, Straight
51 2170308 1 Fitting, Tee (S/N 0300085693 to Present)
52 2170908 1 Fitting, Cap (S/N 0300085693 to Present)
53 Not Used
54 2131620 1 Fitting, 90°
55 2132020 1 Fitting, 90°
56 2754869 1 Hose
57 1 Fitting Options:
2110812 Fitting, Straight
2130812 Fitting, 90°
58 2111016 2 Fitting, Straight
59 1 Hose Options:
2753995 Machines with Rexroth Pumps
1001109470 Machines with Sauer Pumps
60 2111616 1 Fitting, Straight (Machines with Sauer Pumps)
61 2110812 1 Fitting, Straight (Machines with Sauer Pumps)
62 1001104577 1 Hose (Machines with Sauer Pumps)
63 2130404 1 Fitting, 90° (Machines with Sauer Pumps)

6-16 1250AJP 3121172


SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
64 1 Fitting, Straight Options:
2110810 Prior to S/N 0300167530
2110808 S/N 0300167530 to Present

3121172 1250AJP 6-17


6-18
9

RELIEF VALVE

12 10 2
15
1
MAIN VALVE
SECTION 6 HYDRAULIC

END VIEW 8

P2 T2

1250AJP
13 14 IN OUT
25
20
AUX PUMP
11

EXISTING TANK HOSE EXISTING SUCTION HOSE


TO TANK
15
FIGURE 6-6. HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR

3121172
SECTION 6 HYDRAULIC

FIGURE 6-6. HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR


ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001139520 Ref. HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR A

1 to 7 Not Used 1
8 2110406 1 Fitting, Straight
9 2130406 1 Fitting, 90°
10 2170312 1 Fitting, Tee
11 2170506 1 Fitting, Tee
12 2220550 1 Fitting, Straight
13 2221123 1 Fitting, Straight
14 2221221 1 Fitting, Straight
15 2753781 2 Hose
16 to 19 Not Used
20 4641316 1 Valve, Check
21 to 24 Not Used
25 1001092764 1 Fitting, Tube End Reducer
26 to 32 Not Used

3121172 1250AJP 6-19


SECTION 6 HYDRAULIC

FIGURE 6-7. HYDRAULIC DIAGRAM LIST

ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref. Note: Diagrams with asterisk (*) are shown in the preceding
pages. Information on diagrams not shown is available from
JLG Service/Parts Departments.

Ref. Hydraulic Diagram - Boom


2792628/1283374* Ref. Machines with Rexroth Pumps Prior to S/N 0300119708
1001098027/ Ref. Machines with Rexroth Pumps S/N 0300119708 to Present
1283374*
1001111084/ Ref. Machines with Sauer Pumps
1283374*

Ref. Hydraulic Diagram - Drive Options:


2792645/1283374 Ref. Machines with Rexroth Pumps Prior to S/N 0300103907
2792772/1283457* Ref. Machines with Rexroth Pumps S/N 0300103907 to Present
1001111082/ Ref. Machines with Sauer Pumps
1283374*

Ref. Hydraulic Diagram - Oscillating Axle


2792647/1283374* Ref. Machines with Rexroth Pumps S/N 0300103907 to Present
1001111081/ Ref. Machines with Sauer Pumps
1283374*

Ref. Hydraulic Diagram - Steer Options:


2792646/1283374 Ref. Machines with Rexroth Pumps Prior to S/N 0300103907
2792773/1283457* Ref. Machines with Rexroth Pumps S/N 0300103907 to Present
1001111083/ Ref. Machines with Sauer Pumps
1283374*

Ref. Hydraulic Diagram - Turntable


2792627/1283374* Ref. Machines with Rexroth Pumps S/N 0300103907 to Present
1001110290/ Ref. Machines with Sauer Pumps
1283374*

1001139520* Ref. Hydraulic Diagram - Auxiliary Power Motor (Machines With


Arctic Package)

2792565 Ref. Hydraulic Diagram - Welder

Ref. Hydraulic Schematic - Oil Cooler


0272080 Ref. Machines with Rexroth Pumps S/N 0300103907 to Present
1001118957 Ref. Machines with Sauer Pumps

Ref. Hydraulic Schematic - Standard Options:


2792527 Ref. Machines with Rexroth Pumps Prior to S/N 0300103907
2792771 Ref. Machines with Rexroth Pumps S/N 0300103907 to Present
1001110761 Ref. Machines with Sauer Pumps

6-20 1250AJP 3121172


SECTION 7
ELECTRICAL

3121172 1250AJP 7-1


SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Diagrams not shown are available from the JLG Service
Department.

Ref. CHASSIS ILLUMINATION LIGHTS ELECTRICAL DIAGRAM


OPTIONS:
4933262 Ref. Prior to S/N 0300076217
4933314 Ref. S/N 0300076217 to Present

1001102417 Ref. CLEARSKY TELEMATICS ELECTRICAL SCHEMATICS

0272066/0272068 Ref. COLD WEATHER KIT WITH ETHER WIRING DIAGRAM

Ref. GENERATOR ELECTRICAL DIAGRAM


Ref. Note: For Module Identification, refer to Revision Log page A.
Ref. Without UGM
4933215 Ref. 110Volt (Prior to S/N 0300079611)
4933216 Ref. 220Volt (Prior to S/N 0300079611)
4933300 Ref. 110/220Volt (S/N 0300079611 to S/N 0300122915)
4933300 Ref. 110/220Volt - 60Hz (S/N 0300122915 to Present)
1001100027 Ref. 110/220Volt - 50Hz (S/N 0300122915 to Present)
Ref. With UGM
1001120381 Ref. Caterpillar/Deutz Engine - 110/220Volt - 60Hz
1001120382 Ref. Deutz Engine - 110/220Volt - 50Hz
1001122424 Ref. Caterpillar Engine - 110/220Volt - 50Hz

4933217 Ref. GLOW PLUGS ELECTRICAL DIAGRAM

Ref. GROUND CONTROL BOX ELECTRICAL DIAGRAM


Ref. Note: For Module Identification, refer to Revision Log page A.
Ref. Without UGM
4933297 Ref. Prior to S/N 0300087575
4933342 Ref. S/N 0300087575 to Present
Ref. Note: S/N 0300085693 & S/N 0300085910 was built with
the EMR2 Deutz Engine.
1001119567 Ref. With UGM

Ref. HEADLIGHT & TAILIGHTS ELECTRICAL DIAGRAM OPTIONS:


4933253 Ref. Prior to S/N 0300076217
4933311 Ref. S/N 0300076217 to Present

Not Available Ref. PLATFORM ELECTRICAL DIAGRAM

4933249 Ref. PLATFORM FLOODLIGHTS ELECTRICAL DIAGRAM

0273465 Ref. PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM

7-2 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. STANDARD ELECTRICAL SCHEMATIC OPTIONS:
Ref. Note: For Module Identification, refer to Revision Log page A.
Ref. Without UGM
1870179 Ref. Prior to S/N 0300087575
1870197 Ref. S/N 0300087575 to Present
Ref. Note: S/N 0300085693 & S/N 0300085910 was built with
the EMR2 Deutz Engine.
1001119861 Ref. With UGM

3121172 1250AJP 7-3


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO


S/N 0300087575)

NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

7-4 1250AJP 3121172


SECTION 7 ELECTRICAL

3121172 1250AJP 7-5


SECTION 7 ELECTRICAL

7-6 1250AJP 3121172


SECTION 7 ELECTRICAL

3121172 1250AJP 7-7


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION
LOG PAGE A.

Ref. HARNESS COMPONENTS INSTALLATION

Ref. PLATFORM CONSOLE BOX COMPONENTS

1 0100048 A/R Grease, Dielectric


2 to 3 Not Used
4 0272970 1 Footswitch & Harness Assembly
1060918 7ft/2.14m Cable, Electrical - 18/3
4A 4460071 1 Connector, Strain Relief
11 to 45 Not Used
46 4460428 2 Connector, Strain Relief
47 4460470 1 Nut, Terminal
48 4460471 1 Lockwasher, Terminal
49 Not Used
50 4460496 1 Lockwasher, Terminal
51 4460497 1 Nut, Terminal
52 4460708 2 Receptacle, Female - 15 Position
53 4460905 5 Seal, Plug
54 to 57 Not Used
58 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
58A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
59 4922945 1 Harness, Platform Box (See Items 101-111 for Breakdown)

4922945 Ref. PLATFORM BOX HARNESS ASSEMBLY F

101 4460866 1 Receptacle, Female - 19 Pin


4460464 7 Pin, Male Deutsch 16 Ga
4460508 4 Pin, Male Deutsch 12 Ga
4460943 3 Pin, Male 16 Ga (Gold Plated - Used on 3 Wire Canbus Cable)
102 4460874 1 Connector - 35 Position (Natural)
4460871 29 Socket, Female
4460905 4 Plug
103 4460876 1 Connector - 35 Position (Blue)
4460871 34 Socket, Female
4460905 1 Plug
104 4460873 1 Connector - 35 Position (Black)
4460871 29 Socket, Female
4460905 12 Plug
105 4460879 1 Connector, Male - 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 12 Connector, Female - 6 Position
4460419 36 Socket, Female

7-8 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
107 4460225 4 Plug, Male - 6 Position
4460226 21 Terminal (16 Gauge)
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 13 Pin, Male
110 4460925 1 Connector - 21 Pin
4460929 13 Pin, Male Deutsch 16 Ga
4460466 8 Plug
111 Not Available 2 Connector, 6 Position
Not Available 2 Base, Mounting

Ref. BOOM CABLES INSTALLATION


0273474 Ref. ANSI & ANSI Export Specs Without SkyPower A
0273476 Ref. ANSI & ANSI Export Specs With SkyPower A
0273475 Ref. Australian & CE Specs Without SkyPower A
0273476 Ref. Australian & CE Specs With SkyPower A

201 1 Tower Boom AC Harness Options:


See Note Ref. ANSI & ANSI Export Specs Without SkyPower(10/3 Cable - B
was p/n 4922980)
Note: Order p/n 4923642, 4923643 & 4460205 for
service replacement of p/n 4922980.
4922963 Ref. ANSI & ANSI Export Specs With SkyPower (8/5 Cable) B
See Note Ref. Australian & CE Specs Without SkyPower (10/3 Cable - B
was p/n 4922982)
Note: Order p/n 4923640, 4923641 & 4460709 for
service replacement of p/n 4922982.
4922963 Ref. Australian & CE Specs With SkyPower (8/5 Cable) B
201A 1 Receptacle, Female Options:
4460134 ANSI & ANSI Export Specs Without SkyPower
4460960 ANSI & ANSI Export Specs With SkyPower
4460710 Australian & CE Specs Without SkyPower
4460960 Australian & CE Specs With SkyPower
202 1 Main Boom AC Harness Options:
4922981 Ref. ANSI & ANSI Export Specs Without SkyPower (10/3 Cable) A
4922962 Ref. ANSI & ANSI Export Specs With SkyPower (8/5 Cable) B
4922983 Ref. Australian & CE Specs Without SkyPower (10/3 Cable) A
4922962 Ref. Australian & CE Specs With SkyPower (8/5 Cable) B
202A 1 Plug, Male Options:
4460205 ANSI & ANSI Export Specs Without SkyPower
4460959 ANSI & ANSI Export Specs With SkyPower
4460709 Australian & CE Specs Without SkyPower
4460959 Australian & CE Specs With SkyPower

3121172 1250AJP 7-9


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0861629 Ref. GROUND CONTROL BOX COMPONENTS M

301 0100048 A/R Grease, Dielectric


302 to 309 Not Used
310 1670829 1 Bezel
311 Not Used
312 1705974 1 Decal - Light Panel
313 to 314 Not Used
315 2760105 1 Housing, Light
316 to 324 Not Used
325 4460470 2 Nut, Terminal
326 4460471 2 Washer, Terminal
327 Not Used
328 4460526 1 Connector, Strain Relief
329 Not Used
330 4460874 1 Connector, White/Natural - 35 Position
331 4460875 1 Connector, Gray - 35 Position
332 4460892 1 Connector, Buss Bar - 6 Position
333 4460905 4 Plug, Connector
334 4460914 2 Base, Terminal
335 to 338 Not Used
339 4922941 1 Harness, Engine (See Items 401-441 for Breakdown)
340 4922942 1 Valve Harness Assembly G
340A 4460320 1 Plug, Male - 2 Position
4460267 2 Pin, Male
340B 4460965 1 Plug, Male - 3 Position
4460944 3 Socket, Female
4922099 19.8ft/6m Cable, Electrical 18/3
340C 4460880 16 DIN Connector
340D 4460836 1 Plug, Male - 12 Position (Black)
4460466 4 Plug, Socket
4460465 3 Socket, Female
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
340E 4460424 1 Connector, Female - 2 Position
4460268 2 Socket, Female
340F 4460843 1 Plug, Male - 2 Position
4460842 2 Socket, Female
340G 4460930 1 Plug, Male - 8 Position
4460944 5 Socket, Female (Gold)
4460466 3 Plug, Socket
340H 4460931 1 Connector, Female - 8 Position (Gray)
4460943 5 Pin, Male (Gold)
4460466 3 Plug, Socket
340J 4460933 1 Plug, Male - 12 Position (Gray)
4460465 7 Socket, Female
4460942 5 Socket, Female 14-16 GA

7-10 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
340K 4460891 3 Plug, Male - 2 Position
4460465 2 Socket, Female
340L 4461004 3 Plug, Male - 4 Position (Black)
4461005 12 Terminal
340M 4461007 3 Plug, Male - 4 Position (Gray)
4461008 12 Plug, Hole
4461006 12 Seal
340N 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male (Gold)
1060698 A/R Cable 18/4
340P 4460944 2 Socket, Female
341 4922943 1 Ground Control Box Harness Assembly G
3990001 2 Diode - 3 Amp (Not Shown - Located at Power Down Relay)
341A 4460225 1 Plug, Male - 6 Position
4460227 6 Pin, Male
341B 4460965 1 Plug, Male - 3 Position (Blue Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
341C 2400066 1 Fuseholder with Cover
2400065 1 Fuse
341D 4460894 1 Plug, Male - 6 Position
4460465 1 Socket, Female 16-18GA
4460942 2 Socket, Female 14GA
341E 4460418 8 Connector, Female - 6 Position
4460419 24 Socket, Female
341F 4460876 1 Connector, Blue - 35 Position
4460871 29 Socket, Female
341G 4460866 1 Connector - 19 Pin
4460464 10 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
341H 4460878 1 Plug, Male - 4 Position
4460887 3 Terminal (12 Gauge)
341J 4120035 10 Base, Light
4460634 11 Terminal (16 Gauge)
4460635 9 Terminal (12 Gauge)
341K 4460873 1 Connector, Black - 35 Position
4460871 9 Socket, Female
341L 4460966 1 Plug, Male - 3 Position (Green Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
341M 4460613 1 Connector - 21 Pin
4460464 8 Pin, Male Deutsch 16 Ga
4460941 2 Pin, Male Deutsch 14 Ga
341N 4460836 1 Plug, Male - 12 Position
4460465 5 Socket, Female 16-18GA
4460942 1 Socket, Female 14GA
341P 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male

3121172 1250AJP 7-11


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
341Q 4460930 1 Plug, Male - 8 Position
4460944 6 Socket, Female 16-18GA Gold
341R 4460871 18 Socket, Female
341S 1060698 3ft/.9m Cable 18/4
342 to 343 Not Used
344 4460837 1 Receptacle, Female - 12 Position
345 Not Used
346 4923036 1 Relay & Harness B
3740143 1 Relay
346A 4460931 1 Receptacle, Female - 8 Position
4460943 8 Socket, Female
347 4933297 1 Ground Control Wiring Diagram (See Items 501-511 for
Breakdown)

4922941 Ref. ENGINE HARNESS ASSEMBLY E

401 to 420 Not Used


421 4460899 1 Connector, Female - 6 Position
4460464 A/R Pin, Male
4460466 2 Plug, Terminal
422 to 425 Not Used
426 4460890 1 Connector, Female - 2 Position
4460889 2 Terminal
427 to 437 Not Used
438 4460880 A/R DIN Connector without Diode
439 to 440 Not Used
441 4460887 1 Terminal, Molex
4460871 A/R Socket, Female
4460508 1 Terminal, Deutsch

4933297 Ref. GROUND CONTROL BOX WIRING DIAGRAM F

501 2920129 9 Bulb, Light


502 to 505 Not Used
506 4460226 6 Socket, Female
507 4460224 1 Connector, Female - 6 Position
508 to 510 Not Used
511 4460945 1 Connector, Female - 3 Way

0273445 Ref. WIRING HARNESSES INSTALLATION G

601 0100048 A/R Grease, Dielectric


602 4922696 1 Chassis Harness Assembly 3/D
602A 4460894 1 Plug, Male - 6 Position
4460465 6 Socket, Female
4460892 1 Connector, Buss Bar - 6 Position
602B Not Used

7-12 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
602C 4460894 1 Plug, Male - 6 Position (Not Shown)
4460465 6 Socket, Female
4460892 1 Connector, Buss Bar - 6 Position
602D 4460880 14 DIN Connector
602E 4460930 1 Connector, Gray - 8 Position
4460465 3 Socket, Female
4460466 5 Plug, Terminal
602F 4460836 1 Connector, Black - 12 Position
4460465 6 Socket, Female
4460466 6 Plug, Terminal
602G 4460933 1 Connector, Gray - 12 Position
4460465 8 Socket, Female
4460466 4 Plug, Terminal
602H 4460934 1 Connector, Green - 12 Position
4460944 12 Socket, Female
602J 4460935 1 Connector, Brown - 12 Position
4460465 8 Socket, Female
602K 4922705 1 Analyzer Harness 2/B
602L 4460761 1 Connector, Female
4460227 4 Pin, Male
602M 4460465 4 Socket, Female
602N 4460950 1 Connector, Female - 12 Position
4460464 6 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
602P 4460884 4 Connector, Gray - 4 Position
4460944 16 Socket, Female
603 4922718 4 Axle Power Track Harness Assembly B
603A 4460539 1 Per Assy Plug, Male - 3 Position
4460944 3 Per Assy Socket, Female
603B 4460932 1 Per Assy Connector, Female - 4 Position
4460943 4 Per Assy Pin, Male
604 4922767 1 Lockout Valve Harness 2/C
604A 4460465 3 Socket, Female
604B 4460464 1 Pin, Male
604C 4460880 2 Connector, DIN
604D 4460449 2 Connector, DIN
605 4922777 1 Platform Valve Harness 1/C
605A 4460880 9 DIN Connector
605B 4460926 1 Connector - 21 Position
4460928 13 Socket, Female
4460466 8 Plug, Hole
605C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
605D 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female

3121172 1250AJP 7-13


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
606 4922784 1 Jib Stow Switch Harness B
606A 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
607 4922785 1 Dual Capacity Jib Position Switch Harness B
607A 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608 1 Load Sensing Pin Harness Options:
4922826 Prior to S/N 0300085914 C
4923256 S/N 0300085914 to S/N 0300087575 B
608A 4460930 1 Connector, Gray - 8 Position
4460465 4 Socket, Female
4460466 3 Plug, Sealing
608B Not Available 1 Filter Module (Prior to S/N 0300085914)
608C Not Available 1 Connector, Female - 4 Position
Not Available 4 Terminal
608D 1001096076 1 Decal, Troubleshooting (Not Shown - 4923256 Harness
Only)
609 4922946 1 B.L.A.M. Harness B
609A 4460933 1 Plug, Male - 12 Position (Gray)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 1 Socket, Female
4460942 1 Socket, Female
609B 4460970 1 Plug, Female - 12 Position
4460943 3 Pin, Male (Gold)
4460464 6 Pin, Male
4460941 3 Pin, Male
609C 4460935 1 Plug, Male - 12 Position (Green)
4460466 5 Plug, Seal
4460465 2 Socket, Female
609D 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460944 2 Socket, Female
4460465 2 Socket, Female
609E 4460836 1 Plug, Male - 12 Position (Black)
4460466 6 Plug, Seal
4460944 5 Socket, Female
4460465 1 Socket, Female
4460837 1 Receptacle, Female - 12 Position Buss Bar
609F 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460465 4 Socket, Female
4460942 2 Socket, Female
4460837 2 Receptacle, Female - 12 Position Buss Bar
609G 4460884 1 Plug, Male 4 Position (Gray)
4460944 4 Socket, Female
609H 4460894 1 Plug, Male - 6 Position (Gray)
4460465 5 Socket, Female

7-14 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
609J 4460932 1 Plug, Male - 4 Position (Gray)
4460943 4 Pin, Male
609K 4460539 1 Plug, Male - 4 Position
4460944 3 Socket, Female
609L 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
609M 1060698 28in/71cm Cable, Electrical 18/4
609N 4460944 4 Socket, Female
610 4922947 1 Harness, Tilt Sensor #1 (Right) E
610A 4460911 1 Plug, Male - 3 Position
4460912 1 Lock, Wedge
4460918 3 Pin, Male
4460912 1 Lock, Wedge
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
610B 4461013 3 Socket, Female
611 4922948 1 Harness, Tilt Sensor #2 (Left) E
611A 4460911 1 Plug, Male - 3 Position
4460912 1 Lock, Wedge
4460918 3 Pin, Male
4460912 1 Lock, Wedge
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
611B 4461013 3 Socket, Female
612 4922949 1 Harness, Tower Boom Length Sensors B
612A 4460539 1 Plug, Male - 3 Position
4460942 3 Socket, Female (Gold)
612B 4460539 2 Plug, Male - 3 Position
4460944 6 Socket, Female (Gold)
612C 4460934 1 Plug, Male - 12 Position
4460944 11 Socket, Female (Gold)
4460466 1 Plug
613 4922950 1 Harness, B.L.A.M. to #1 Tower Boom Angle Sensor (Right Side) B
613A 4460884 1 Plug, Male - 4 Position
4460944 4 Socket, Female (Gold)
613B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
614 4922951 1 Harness, B.L.A.M. to #2 Tower Boom Angle Sensor (Left Side) C
614A 4460932 1 Receptacle, Female - 4 Position
4460943 4 Pin, Male (Gold)
614B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position

3121172 1250AJP 7-15


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
615 1 Harness, Tower Boom Fly to Main Boom Base Options:
4922952 Prior to S/N 0300083153 F
4923241 S/N 0300083153 to S/N 0300087575 B
615A 4461009 2 Plug, Male - 5 Position
615B 4460866 2 Connector - 19 Position
4460465 24 Socket, Female 16-18 Gauge
4460509 8 Socket, Female 10-12 Gauge
4460943 A/R Pin, Male (Gold)
4460466 A/R Seal, Plug
615C 4460613 1 Connector - 21 Position
4460464 8 Pin, Male 16-18 Gauge
4460508 A/R Pin, Male 12-14 Gauge
4460466 A/R Seal, Plug
615D 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
615E 4460536 1 Receptacle, Female - 3 Position
4460943 3 Pin, Male (Gold)
615F 4461077 1 Plug, Male (S/N 0300083153 to S/N 0300087575)
4460918 4 Socket, Female (Gold) (S/N 0300083153 to
S/N 0300087575)
616 1 Harness, Main Boom Dual Capacity Switches Options:
Use 4923170 Prior to S/N 0300079667 (was p/n 4922953)
4923170 S/N 0300079667 to S/N 0300087575 C
616A 4460536 1 Receptacle, Female - 3 Position
4460943 3 Pin, Male (Gold)
616B 4460968 2 Connector, Strain Relief
2 Switch, Limit Options:
Use 4360578 Prior to S/N 0300079667 (was p/n 4360549)
4360578 S/N 0300079667 to S/N 0300087575
617 1 Harness, Main Boom Transport Switches Options:
Use 4923171 Prior to S/N 0300079667 (was p/n 4922954)
4923171 S/N 0300079667 to S/N 0300087575 C
617A 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
617B 4460968 2 Connector, Strain Relief
2 Switch, Limit Options:
Use 4360578 Prior to S/N 0300079667 (was p/n 4360549)
4360578 S/N 0300079667 to S/N 0300087575
618 4922955 1 Harness, Main Boom Base to Platform C
618A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female
4460509 8 Socket, Female
4460466 8 Seal, Plug
618B 4460473 2 Clamp, Cable
619 4922956 1 Harness, Tower Boom Fly to MTB D
619A 4460865 1 Connector - 19 Position
4460465 11 Socket, Female
4460509 4 Socket, Female
4460466 4 Seal, Plug

7-16 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
619B 4460473 2 Clamp, Cable
620 1 Harness, Tower Boom Transport Length Switch Options:
Use 4923169 Prior to S/N 0300079667 (was p/n 4922957) C
4923169 S/N 0300079667 to S/N 0300087575 A
1 Switch, Limit Options:
Use 4360579 Prior to S/N 0300079667 (was p/n 4360551)
4360579 S/N 0300079667 to S/N 0300087575
4460968 1 Connector, Strain Relief
621 4922958 1 Harness, Tower Boom Fly to MTB C
621A 4461003 2 Connector - 21 Position
4460465 22 Socket, Female
4460509 8 Socket, Female
4460466 12 Seal, Plug
621B 4460473 2 Clamp, Cable
622 A/R Harness & Switch Main Boom Transport Angle
Not Required 0 Prior to S/N 0300083153 (was hardwire from item 615)
4000008 1 S/N 0300083153 to S/N 0300087575 (Includes Switch)
622A 4461076 1 Receptacle, Female - 4 Position
4460917 4 Pin, Male (Gold)

Ref. STANDARD HARNESS COMPONENTS

701 Not Available 4 Steer Angle Sensor Harness


4460536 1 Per Assy Receptacle, Female - 3 Position
4460464 3 Per Assy Pin, Male
702 1660256 1 Coupling Electrical Components
702A Not Available 1 Coupling Turntable Harness
702B 4460837 1 Connector, Female - 12 Position
4460466 4 Plug, Socket
4460464 3 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
702C Not Available 1 Coupling Frame Harness
702D 4460836 1 Plug, Male - 12 Position
4460465 6 Socket, Female 16-18 GA
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
4460466 1 Plug, Socket
703 4360505 1 Tower Lift Cylinder Angle Sensor Harness (Includes Switch)
703A 4460536 1 Receptacle, Female - 3 Position
4460464 3 Pin, Male
704 4 Platform Level Sensor & Tower Boom Angle Sensor Harnesses
(Includes Switch)
Use 1001133329 Prior to S/N 0300156986 (was p/n 4360545)
1001133329 S/N 0300156986 to Present
704A 4460910 4 Connector, Female Deutsch - 3 Position
4460917 12 Pin, Male
4460913 4 Lock, Wedge

3121172 1250AJP 7-17


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
705 4360552 2 Tower Boom Length Sensor Harness (Includes Switch)
705A 4460536 2 Receptacle, Female - 3 Position
4460464 6 Pin, Male
706 Not Available 1 Controller Harness Assembly (Lift and Swing)
706A 7022819 1 Plug, Male - 8 Position (Natural)
4460871 8 Socket, Female
707 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
707A Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female
708 Not Available 1 Speed Control Harness
708A 4460224 1 Connector, Female - 6 Position
4460226 5 Socket, Female
709 0272621 1 Control System Analyzer Installation A
2901443 1 Analyzer/Cable Kit 1
709A 1600244 1 Analyzer
709B 1060633 1 Cable, Analyzer 1/A
709C 4460321 2 Plug, Male
4460226 8 Socket, Female
710 Not Available A/R Deutz Harness Components
7020488 2 Connector, Switch
711 2902292 1 Battery Cable Kit B
711A 7027008 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal &
Start Relay)
711B 7027009 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
711C 7027010 1 Cable, Red (Aux Pump Relay to Aux Pump)
711D 7027011 1 Cable, Black (Tray Pivot to Engine Mount) (Not Shown)
711E 7024584 1 Cable, Red (Start Relay to Starter)
712 4922700 1 Glow Plugs Harness 2/B
713 1060904 1 Glow Plugs Jumper Cable C

Ref. OPTIONAL HARNESS COMPONENTS

801 AC to Platform Receptacle Components Options:


0273462 Ref. 110V GFI Receptacle (ANSI & CSA Specs) A
0273463 Ref. 220V GFI Receptacle (ANSI & CSA Specs) A
0273461 Ref. 220V GFI Receptacle (ANSI Export, Australian & CE Specs) B
801A 1 Box, Switch Options:
0860038 ANSI & CSA Specs
Not Available ANSI Export, Australian & CE Specs (Purchase Only)
801B 1 Gasket, Cover Options:
3960422 ANSI & CSA Specs
Not Available ANSI Export, Australian & CE Specs (Purchase Only)
801C 1 Shield, Cover Options:
4060700 110V GFI Receptacle (ANSI & CSA Specs)
4060092 220V GFI Receptacle (ANSI & CSA Specs)
Not Available ANSI Export, Australian & CE Specs (Purchase Only)

7-18 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
801D 1 Connector, Strain Relief Options:
4460051 ANSI & CSA Specs
Not Available ANSI Export, Australian & CE Specs (Purchase Only)
801E 1 Plug, Male Options:
4460205 110V GFI Plug (ANSI & CSA Specs)
4460709 220V GFI Plug (ANSI & CSA Specs)
Not Available 220V GFI Plug (ANSI Export, Australian & CE Specs -
Purchase Only)
801F 1 Receptacle Options:
4460346 110V GFI Receptacle (ANSI & CSA Specs)
4460125 220V GFI Receptacle (ANSI & CSA Specs)
Not Available ANSI Export, Australian & CE Specs (Purchase Only)
802 A/R Generator Electrical Components
4933216 110V - 60Hz (Prior to S/N 0300079611)
4933215 220V - 50Hz/60Hz (Prior to S/N 0300079611)
4933300 110V/220V - 50Hz/60Hz (S/N 0300079611 to
S/N 0300087575)
3990010 1 Diode - 6 Amp (Not Shown) (Prior to S/N 0300079611)
802A 4922641 1 Harness - On/Off Switch
802B 4460226 2 Socket, Female
802C 1 Powermite Control Box to Relay Harness Options:
4922482 Prior to S/N 0300079611
4922970 S/N 0300079611 to S/N 0300057575
4460374 1 Plug, Sealed
4460375 4 Terminal
802D 4460027 1 Receptacle, Twist Lock (110V Only)
802E 4460961 1 Connector, Female - 4 Position (S/N 0300079611 to
S/N 0300087575)
4460705 4 Pin, Male
802F 4460321 1 Connector, Male - 4 Position (S/N 0300079611 to
S/N 0300087575)
4460906 4 Socket, Female
Ref. Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
803 4921829 110V GFI Receptacle (ANSI & CSA Specs) —
4921954 220V GFI Receptacle (ANSI & CSA Specs) 2
4921956 220V GFI Receptacle ANSI Export, Australian & CE Specs 1
20ft/6.1m Cable, Electrical - 12/3 Options:
1060494 ANSI Spec
1060461 ANSI Export Spec
803A 1 Plug, Male Options:
4460205 110V GFI (ANSI Spec)
4460233 220V GFI (ANSI Spec)
Not Available ANSI Export Spec (Supply Locally)
803B 1 Receptacle, Female Options:
4460134 110V GFI (ANSI Spec)
4460701 220V GFI (ANSI Spec)
Not Available ANSI Export Spec (Supply Locally)

3121172 1250AJP 7-19


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
804 0272507 1 Strobe Light Harness (Includes Strobe Light) B
804A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
805 Not Available 1 Alarm Harness (Includes Alarm)
805A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female
806 4922738 1 Headlight & Taillight & Chassis Illumination Lights Harness 1/A
806A 4460374 1 Plug, Sealed
807 1 Floodlights Harness Components
807A 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
807B 4922764 1 Floodlight Harness (Lights to Switch)
807C 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
807D 4360232 1 Breaker, Circuit - 15 Amp
807E 4460425 1 Connector, Strain Relief
807F Use 1001098451 1 Light Harness (Main Boom) (was p/n 4922990) A
807G 4460459 1 Plug, Male - 3 Position (4922990 Harness)
4460790 3 Socket, Female (4922990 Harness)
4460458 3 Seal, Terminal (4922990 Harness)
1001098234 1 Connector, Female (1001098449 Harness)
807H Use 1001098450 1 Light Harness (Tower Boom) (was p/n 4922991) A
807J 4460476 1 Receptacle, Female - 3 Position (4922991 Harness)
4460850 3 Pin, Male (4922991 Harness)
4460458 3 Seal, Terminal (4922991 Harness)
1001098349 1 Connector, Male (1001098448 Harness)
808 1 Work Lights Harness Components
808A 2400066 1 Fuseholder
2400070 A/R Fuse 20 Amp
808B Not Available 2 Work Light Harness (Supplied with Work Light)
808C 4460426 1 Connector, Strain Relief
808D Use 1001098451 1 Light Harness (Main Boom) (was p/n 4922990) A
808E 4460459 1 Plug, Male - 3 Position (4922990 Harness)
4460790 3 Socket, Female (4922990 Harness)
4460458 3 Seal, Terminal (4922990 Harness)
1001098234 1 Connector, Female (1001098449 Harness)
808F Use 1001098450 1 Light Harness (Tower Boom) (was p/n 4922991) A
808G 4460476 1 Receptacle, Female - 3 Position (4922991 Harness)
4460850 3 Pin, Male (4922991 Harness)
4460458 3 Seal, Terminal (4922991 Harness)
1001098349 1 Connector, Male (1001098448 Harness)

7-20 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO S/N


0300087575) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. TOOLS (NOT SHOWN)

7002821 1 Crimper (For Wire to Pin/Socket Connections)


7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
7002828 1 Stripper, Wire

3121172 1250AJP 7-21


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT)
601
605 605A
807A 807C 807A 807G
PLATFORM
FLOODLIGHTS 807I
807F 807H
807B JIB STOW
SWITCH
605 618
606 PLATFORM
611 601 CONTROL
605C 606A VALVE
610 JIB POSITION
50 SWITCH
111
51 601 47
PLATFORM 110 610B 618B 48 607 809B 809A
CONTROL 605B 611B 101 605D 601 809C 809B
BOX 618A 807D 607A 809E 809D
PLATFORM 809G 809F
46 704 LEVEL
807E SENSOR 810A 810B
106 808C (LEFT) 810D
808D 611 611A 601
4 808B 704A
707 808D 808E 808G 808F
106
1 52 PLATFORM 810E 7500W
802B LEVEL 810C GENERATOR
53 811F
104 601 SENSOR PLATFORM
610 610A
J7

109 704A (RIGHT) 810F BOX


106 704
J1

1
102
107 FOOTSWITCH
J5 J6

1 1
103
J2

707A 4 4A
1 1
808B
J8

706A 105 PLATFORM


WORK LIGHTS
106 1 GENERATOR
SWITCH
107
58 802A
#1 RIGHT 615A 811E 617B MAIN BOOM
708 59 TRANSPORT
618 SWITCHES
708A 617 616B
MAIN 617A MAIN BOOM
108 618B ROTARY DUAL CAPACITY
ANGLE
106 SENSOR 601 SWITCHES
601 615E
618A 616 623 MAIN BOOM
52 601 ANGLE SWITCH
109 #2 LEFT 616A 615D
706 615B 615 601
623A
615F
TELEMATICS DIAGNOSTIC GATEWAY 813A
CONTROLLER PLUG CONTROLLER 813E 615C 615B TOWER
813F 301 601
813K 813C 333 BOOM
813B 621A LENGTH
813H 341K
813J 344 301 325 601 SWITCH
813P 332 341N 330 341L 326 619A
814 334 333 341H 341M
813D 341D 341R 508 601 619B
340B 621A 620
813L 813M 813N 813G 813F 621B
813S 619
J8

341E
J1

310 621
813R 312
J7

340
315
341J
J3 J2

501

325
J4

328 326 619B 339


813T 620
341B 341G
341C 601 DIAGNOSTIC
619A ANALYZER
513
341P 709C 709A
506 709C 709B
GROUND 301 301
CONTROL 341E 341 341E 331 333 507
BOX 333 341F 341Q 346A
341R 436 340O 346 341A 341S

7-22 1250AJP 3121172


SECTION 7 ELECTRICAL

NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

OR
801J803B 801F 201 812B 201 201
801A
801H 812F 801B 812C 201A 201A 202A
OR 802D 803 812A 812E 812D 201B
801C
801D
803A 202
802F 801E 801K
7500W 801G 812G
2500W GENERATOR 809H
GENERATOR 809J
2500W CONTROL BOX
RELAY
GENERATOR 802C 809I
CONTROL BOX 811B 204
802E 7500W
811C GENERATOR 7500W
RELAYS SKYPOWER
2500W 201 GENERATOR
202A 201A 811A 203 204A
GENERATOR 802H 811A
202 808F

STARTER ENGINE
802G 339 HARNESS
AIR FILTER (DEUTZ)
PRESSURE ENGINE CONTROL CHARGE
SWITCH (DEUTZ EMR2) PRESSURE
THROTTLE 443
705 ACTUATOR OIL HYDRAULIC
808F PRESSURE PUMPS
TOWER 601
BOOM 433 OIL
LENGTH 601 710 PRESSURE
705A 601 ENGINE TEMP SWITCH
SENSOR #1 622B SPEED SWITCH
(TOP) 612B 622C SENSOR
TO 601 622D
CHASSIS 702A
705
TOWER POWER 702
BOOM 601 ALTERNATOR RELAY
LENGTH 705A 601
340D 702B
SENSOR #2 622
612B
(BOTTOM) 703 624A 624 MAIN TOWER
TOWER 624B LIFT LIFT/TELE
601 ENABLE ENABLE
704 #1 TOWER 612 LIFT CYL 703A
ANGLE VALVE VALVES
BOOM
ANGLE SENSOR 612A 340 601
ANALYZER
SENSOR CONNECTION 340C
601 612
704A (RIGHT) B.L.A.M.
613B MODULE 601
601 TOWER 601
#2 TOWER 609A LIFT
704 BOOM 609K 612C 340C
CYL
ANGLE J3 J1 PIVOT SWIVEL
SENSOR PIN
601 (LEFT) 340G 340M
J4 601
704A 601
601 609L J5 J2 340L
614B 614A 608B 340L 601
601
614 609G 609 609C 601
609M 609D 340C
601
608 340M
609M 601
601 608A
613 601 609I 609J MAIN
613A 609B CONTROL
601 VALVE
601
609F 609E 340J 340N 340H 340C
804 601
340
804A 340K
340R 601
340E 601 609H 805 340C
340F 340S 601 340C
601
HEADLIGHTS
340P
424 340A
ALARM 805A
806A 439
806 712 AUX
POWER AUX PUMP
340Q GLOW RELAY
LIGHTS START PLUG 808A
RELAY RELAY RELAY 811D
FUEL HORN
339 LEVEL
TAILLIGHTS SENSOR 453
808F
811A

3121172 1250AJP 7-23


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
701A
601
603A
603

AXLE
AXLE LIMIT
POWER SWITCH
TRACK

601
602D

602P 601
602D
601 TRACTION
603B VALVE
STEER
VALVE

FRONT

601
604C
601
603B

602P 601 601


604D 602D

602
AXLE 601
POWER 602D
TRACK

AXLE
LIMIT
SWITCH

603
603A
601
701A
701
STEER
ANGLE
SENSOR

7-24 1250AJP 3121172


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
601
701A
603A
604 603

AXLE
LIMIT AXLE
SWITCH POWER
TRACK

DIAGNOSTIC
CONNECTION
TO ANALYZER
SWIVEL
601 602A 602B
602D
602L
CHASSIS
MODULE
602K
601 601 602P
602F 602E 601
604A 604A 601
STEER 602J 603B
VALVE 602M

601 J2 J5
602N 702C J4 REAR
604B
J1 J3

601
702D 603B
601 601
602G 602H
702 602P

601 AXLE
602D POWER
TRACK
622 AXLE
CHASSIS LIMIT
POWER SWITCH
RELAY
622E
622A

BATTERY CABLE CONNECTIONS

603
+
AUX PUMP 711C
603A
711B
711A 711B 601
701A
STARTER
START RELAY AUX 701
POWER
RELAY STEER
711E 711A ANGLE
SENSOR

3121172 1250AJP 7-25


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
NOTE: S/N 0300085693 & S/N 0300085910 WAS BUILT WITH
THE EMR2 DEUTZ ENGINE.
Ref. Note: For Module Identification, refer to Revision Log page A.

Ref. PLATFORM CONSOLE BOX COMPONENTS

1 0100048 A/R Grease, Dielectric


2 to 3 Not Used
4 0272970 1 Footswitch & Harness Assembly
1060918 7ft/2.14m Cable, Electrical - 18/3
4A 4460071 1 Connector, Strain Relief
11 to 45 Not Used
46 4460428 2 Connector, Strain Relief
47 4460470 1 Nut, Terminal
48 4460471 1 Lockwasher, Terminal
49 Not Used
50 4460496 1 Lockwasher, Terminal
51 4460497 1 Nut, Terminal
52 4460708 2 Receptacle, Female - 15 Position
53 4460905 5 Seal, Plug
54 to 57 Not Used
58 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
58A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
59 1 Harness, Platform Box Options (See Items 101-111 for
Breakdown):
Use 4923448 Prior to S/N 0300093313 (was p/n 4922945)
4923448 S/N 0300093313 to Present

Ref. PLATFORM BOX HARNESS ASSEMBLY


See Note Ref. Note: Was p/n 4922945. When replacing complete harness, F
use p/n 4923448. (Prior to S/N 0300093313)
4923448 Ref. S/N 0300093313 to Present 3/B

101 4460866 1 Receptacle, Female - 19 Pin


4460464 7 Pin, Male Deutsch 16 Ga
4460508 4 Pin, Male Deutsch 12 Ga
4460943 3 Pin, Male 16 Ga (Gold Plated - Used on 3 Wire Canbus Cable)
102 4460874 1 Connector - 35 Position (Natural)
4460871 A/R Socket, Female
4460905 A/R Plug
103 4460876 1 Connector - 35 Position (Blue)
4460871 A/R Socket, Female
4460905 A/R Plug
104 4460873 1 Connector - 35 Position (Black)
4460871 A/R Socket, Female
4460905 A/R Plug

7-26 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
105 4460879 1 Connector, Male - 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 12 Connector, Female - 6 Position
4460419 36 Socket, Female
107 4460225 5 Plug, Male - 6 Position
4460226 21 Terminal (16 Gauge)
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
109 4460434 2 Plug, Male - 15 Position
4460227 13 Pin, Male
110 4460925 1 Connector - 21 Pin
4460929 13 Pin, Male Deutsch 16 Ga
4460466 8 Plug
111 1001121616 2 Connector, 6 Position
1001121615 2 Base, Mounting

Ref. BOOM CABLES INSTALLATION


0273474 Ref. ANSI & ANSI Export Specs Without SkyPower B
0273476 Ref. ANSI & ANSI Export Specs With SkyPower B
0273475 Ref. Australian & CE Specs Without SkyPower B
0273476 Ref. Australian & CE Specs With SkyPower B

201 1 Tower Boom AC Harness Options:


Ref. ANSI & ANSI Export Specs Without SkyPower (10/3 Cable) A
Options:
See Note 1 Prior to S/N 0300101601 (was p/n 4922980)
Ref. Note: Order p/n 4923642, 4923643 & 4460205 for
service replacement of p/n 4922980.
S/N 0300101601 to Present Components:
4923642 1 Harness, Upper (Located in Tower Boom)
4923643 1 Harness, Lower (Located in Turntable)
See Item 204 Ref. ANSI & ANSI Export Specs With SkyPower (8/5 Cable) A
Ref. Australian & CE Specs Without SkyPower (10/3 Cable) A
Options:
See Note 1 Prior to S/N 0300101601 (was p/n 4922982)
Ref. Note: Order p/n 4923640, 4923641 & 4460709 for
service replacement of p/n 4922982.
S/N 101601 to Present Components:
4923640 1 Harness, Upper (Located in Tower Boom)
4923641 1 Harness, Lower (Located in Turntable)
See Item 204 Ref. Australian & CE Specs With SkyPower (8/5 Cable) A
201A A/R Receptacle, Male Options:
4460134 ANSI & ANSI Export Specs Without SkyPower
4460959 ANSI & ANSI Export Specs With SkyPower
4460710 Australian & CE Specs Without SkyPower
4460959 Australian & CE Specs With SkyPower
1671092 A/R Cover, Female Connector (With SkyPower Only)

3121172 1250AJP 7-27


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
201B 1 Plug, Male Options:
4460205 ANSI & ANSI Export Specs Without SkyPower
4460709 Australian & CE Specs Without SkyPower
202 1 Main Boom AC Harness Options:
4922981 Ref. ANSI & ANSI Export Specs Without SkyPower (10/3 Cable) A
4922963 Ref. ANSI & ANSI Export Specs With SkyPower (8/5 Cable) (Prior C
to S/N 0300090177)
4922962 Ref. ANSI & ANSI Export Specs With SkyPower (8/5 Cable) B
(S/N 0300090177 to Present)
4922983 Ref. Australian & CE Specs Without SkyPower (10/3 Cable) A
4922963 Ref. Australian & CE Specs With SkyPower (8/5 Cable) (Prior to C
S/N 0300090177)
4922962 Ref. Australian & CE Specs With SkyPower (8/5 Cable) B
(S/N 0300090177 to Present)
202A 1 Plug, Female Options:
4460205 ANSI & ANSI Export Specs Without SkyPower
4460960 ANSI & ANSI Export Specs With SkyPower
4460709 Australian & CE Specs Without SkyPower
4460960 Australian & CE Specs With SkyPower
1671093 1 Cover, Male Connector (With SkyPower Only)
203 4460959 1 Receptacle, Male (With SkyPower Only) (S/N 0300090177 to
Present)
1671093 1 Cover, Male Connector (With SkyPower Only)
204 4923385 1 Turntable Cable Harness (With SkyPower Only) A
(S/N 0300090177 to Present)
204A 4460960 Plug, Female (With SkyPower Only)
1671092 1 Cover, Female Connector (With SkyPower Only)

Ref. GROUND CONTROL BOX COMPONENTS


0861750 Ref. Machines with Rexroth Pumps K
1001111545 Ref. Machines with Sauer Pumps E

301 0100048 A/R Grease, Dielectric


302 to 309 Not Used
310 1670829 1 Bezel
311 Not Used
312 1705974 1 Decal - Light Panel
313 to 314 Not Used
315 2760105 1 Housing, Light
316 to 324 Not Used
325 4460470 2 Nut, Terminal
326 4460471 2 Washer, Terminal
327 Not Used
328 4460526 1 Connector, Strain Relief
329 Not Used
330 4460874 1 Connector, White/Natural - 35 Position
331 4460875 1 Connector, Gray - 35 Position
332 4460892 1 Connector, Buss Bar - 6 Position
333 4460905 4 Plug, Connector

7-28 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
334 4460914 2 Base, Terminal
335 to 338 Not Used
339 1 Harness, Engine Options (See Items 401-453 for Breakdown):
4923290 Harness (Machines with Rexroth Pumps Prior to
S/N 0300093356)
4923377 Harness (Machines with Rexroth Pumps S/N 0300093356 to
Present)
1001111546 Harness (Machines with Sauer Pumps)
340 1 Valve Harness Assembly Options:
4923274 Prior to S/N 0300088932 B
4923397 S/N 0300088932 to Present A
340A 4460320 1 Plug, Male - 2 Position
4460267 2 Pin, Male
340B 4460965 1 Plug, Male - 3 Position
4460944 3 Socket, Female
4922099 19.8ft/6m Cable, Electrical 18/3
340C 4460880 14 DIN Connector
340D 4460836 1 Plug, Male - 12 Position (Black)
4460466 4 Plug, Socket
4460465 3 Socket, Female
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
340E 4460424 1 Connector, Female - 2 Position
4460268 2 Socket, Female
340F 4460843 1 Plug, Male - 2 Position
4460842 2 Socket, Female
340G 4460930 1 Plug, Male - 8 Position
4460944 5 Socket, Female (Gold)
4460466 3 Plug, Socket
0840062 1 Boot, Deutsch
340H 4460931 1 Connector, Female - 8 Position (Gray)
4460943 5 Pin, Male (Gold)
4460466 3 Plug, Socket
340J 4460933 1 Plug, Male - 12 Position (Gray)
4460465 7 Socket, Female
4460942 5 Socket, Female 14-16 GA
340K 4460891 3 Plug, Male - 2 Position
4460465 2 Socket, Female
340L 4461004 3 Plug, Male - 4 Position (Black)
4461005 12 Terminal
4461006 12 Seal
340M 4461007 3 Plug, Male - 4 Position (Gray)
4461008 12 Plug, Hole
340N 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male (Gold)
1060698 A/R Cable 18/4
340O 4460944 2 Socket, Female
340P 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)

3121172 1250AJP 7-29


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
340Q 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male (Gold)
340R 4460539 1 Plug, Male - 3 Position (S/N 0300088932 to Present)
4460944 3 Socket, Female (Gold)
340S 4460536 1 Connector, Female - 3 Position (S/N 0300088932 to
Present)
4460943 3 Pin, Male (Gold)
341 4923291 1 Ground Control Box Harness Assembly C
3990001 2 Diode - 3 Amp (Not Shown - Located at Power Down Relay)
341A 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
341B 4460965 1 Plug, Male - 3 Position (Blue Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
341C 2400066 1 Fuseholder with Cover
2400065 1 Fuse
341D 4460894 1 Plug, Male - 6 Position
4460465 1 Socket, Female 16-18GA
341E 4460418 9 Connector, Female - 6 Position
4460419 25 Socket, Female
341F 4460876 1 Connector, Blue - 35 Position
4460871 33 Socket, Female
341G 4460866 1 Connector - 19 Pin
4460464 10 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
341H 4460878 1 Plug, Male - 4 Position
4460887 3 Terminal (12 Gauge)
341J 4120035 10 Base, Light
4460634 10 Terminal (16 Gauge)
4460635 10 Terminal (12 Gauge)
341K 4460873 1 Connector, Black - 35 Position
4460871 14 Socket, Female
341L 4460966 1 Plug, Male - 3 Position (Green Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
341M 4460613 1 Connector - 21 Pin
4460464 8 Pin, Male Deutsch 16 Ga
4460941 2 Pin, Male Deutsch 14 Ga
341N 4460836 1 Plug, Male - 12 Position
4460465 3 Socket, Female 16-18GA
341P 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
341Q 4460930 1 Plug, Male - 8 Position
4460944 6 Socket, Female 16-18GA Gold
341R 4460871 10 Socket, Female
341S 1060698 3ft/.9m Cable 18/4
341T 1001096076 1 Decal, Troubleshooting (Not Shown)
342 to 343 Not Used
344 4460837 1 Receptacle, Female - 12 Position

7-30 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
345 Not Used
346 4923036 1 Relay & Harness B
3740143 1 Relay
346A 4460931 1 Receptacle, Female - 8 Position
4460943 8 Socket, Female
347 4933342 1 Ground Control Wiring Diagram (See Items 501-513 for
Breakdown)

Ref. ENGINE HARNESS ASSEMBLY


4923290 Ref. Harness (Machines with Rexroth Pumps Prior to B
S/N 0300093356)
4923377 Ref. Harness (Machines with Rexroth Pumps S/N 0300093356 to C
Present)
1001111546 Ref. Harness (Machines with Sauer Pumps) C

401 to 423 Not Used


424 4460899 1 Connector, Female - 6 Position
4460464 5 Pin, Male
4460466 2 Plug, Terminal
425 to 432 Not Used
433 A/R Pump Connector Options:
4460880 4 DIN Connector without Diode (Rexroth Pumps)
4460891 4 Plug, Male - 2 Position (Sauer Pumps)
4460465 8 Socket, Female (Sauer Pumps)
434 to 435 Not Used
436 4460887 1 Terminal, Molex
4460871 8 Socket, Female
4460508 1 Terminal, Deutsch
4460465 1 Socket, Female 16-20GA
437 to 438 Not Used
439 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male (Gold)
440 to 442 Not Used
443 4461052 1 Connector, Female - 25 Position
4461005 5 Terminal
4461006 5 Seal
4461054 2 Seal, Terminal
4461060 2 Terminal (Tin)
4461053 1 Cover, Plug
4461008 18 Plug, Hole
444 to 452 Not Used
453 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)

4933342 Ref. GROUND CONTROL BOX WIRING DIAGRAM C

501 2920129 10 Bulb, Light


502 to 505 Not Used
506 4460224 1 Connector, Female - 6 Position

3121172 1250AJP 7-31


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
507 4460226 5 Socket, Female
508 4460945 1 Connector, Female - 3 Way
508 to 512 Not Used
513 2902443 1 Receptacle Kit
4461071 8 Socket, Female
4461072 1 Receptacle
4461073 1 Cap, Dust
4461074 1 Shell, Black

0274670 Ref. WIRING HARNESSES INSTALLATION D

601 0100048 A/R Grease, Dielectric


602 4922696 1 Chassis Harness Assembly 3/D
602A 4460894 1 Plug, Male - 6 Position
4460465 6 Socket, Female
4460892 1 Connector, Buss Bar - 6 Position
602B Not Used
602C 4460894 1 Plug, Male - 6 Position (Not Shown)
4460465 6 Socket, Female
4460892 1 Connector, Buss Bar - 6 Position
602D 4460880 14 DIN Connector
602E 4460930 1 Connector, Gray - 8 Position
4460465 3 Socket, Female
4460466 5 Plug, Terminal
602F 4460836 1 Connector, Black - 12 Position
4460465 6 Socket, Female
4460466 6 Plug, Terminal
602G 4460933 1 Connector, Gray - 12 Position
4460465 8 Socket, Female
4460466 4 Plug, Terminal
602H 4460934 1 Connector, Green - 12 Position
4460944 12 Socket, Female
602J 4460935 1 Connector, Brown - 12 Position
4460465 8 Socket, Female
602K 4922705 1 Analyzer Harness 2/B
602L 4460761 1 Connector, Female
4460227 4 Pin, Male
602M 4460465 4 Socket, Female
602N 4460950 1 Connector, Female - 12 Position
4460464 6 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
602P 4460884 4 Connector, Gray - 4 Position
4460944 16 Socket, Female
603 4922718 4 Axle Power Track Harness Assembly B
603A 4460539 1 Per Assy Plug, Male - 3 Position
4460944 3 Per Assy Socket, Female

7-32 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
603B 4460932 1 Per Assy Connector, Female - 4 Position
4460943 4 Per Assy Pin, Male
604 4922767 1 Lockout Valve Harness 2/C
604A 4460465 3 Socket, Female
604B 4460464 1 Pin, Male
604C 4460880 2 Connector, DIN
604D 4460449 2 Connector, DIN
605 4922777 1 Platform Valve Harness 1/C
605A 4460880 9 DIN Connector
605B 4460926 1 Connector - 21 Position
4460928 13 Socket, Female
4460466 8 Plug, Hole
605C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
605D 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
606 4922784 1 Jib Stow Switch Harness B
606A 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
607 4922785 1 Dual Capacity Jib Position Switch Harness B
607A 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608 4923256 1 Load Sensing Pin Harness B
608A 4460930 1 Connector, Gray - 8 Position
4460465 4 Socket, Female
4460466 3 Plug, Sealing
608B Not Available 1 Connector, Female - 4 Position
Not Available 4 Terminal
608C 1001096076 1 Decal, Troubleshooting (Not Shown)
609 4922946 1 B.L.A.M. Harness B
609A 4460933 1 Plug, Male - 12 Position (Gray)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 1 Socket, Female
4460942 1 Socket, Female
609B 4460970 1 Plug, Female - 12 Position
4460943 3 Pin, Male (Gold)
4460464 6 Pin, Male
4460941 3 Pin, Male
609C 4460935 1 Plug, Male - 12 Position (Green)
4460466 5 Plug, Seal
4460465 2 Socket, Female
609D 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460944 2 Socket, Female
4460465 2 Socket, Female

3121172 1250AJP 7-33


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
609E 4460836 1 Plug, Male - 12 Position (Black)
4460466 6 Plug, Seal
4460944 5 Socket, Female
4460465 1 Socket, Female
4460837 1 Receptacle, Female - 12 Position Buss Bar
609F 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460465 4 Socket, Female
4460942 2 Socket, Female
4460837 2 Receptacle, Female - 12 Position Buss Bar
609G 4460884 1 Plug, Male 4 Position (Gray)
4460944 4 Socket, Female
609H 4460894 1 Plug, Male - 6 Position (Gray)
4460465 5 Socket, Female
609I 4460932 1 Plug, Male - 4 Position (Gray)
4460943 4 Pin, Male
609J 4460539 1 Plug, Male - 4 Position
4460944 3 Socket, Female
609K 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
609L 1060698 28in/71cm Cable, Electrical 18/4
609M 4460944 4 Socket, Female
610 4922947 1 Harness, Tilt Sensor #1 (Right) E
610A 4460911 1 Plug, Male - 3 Position
4460912 1 Lock, Wedge
4460918 3 Pin, Male
4460912 1 Lock, Wedge
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
610B 4461013 3 Socket, Female
611 4922948 1 Harness, Tilt Sensor #2 (Left) E
611A 4460911 1 Plug, Male - 3 Position
4460912 1 Lock, Wedge
4460918 3 Pin, Male
4460912 1 Lock, Wedge
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
611B 4461013 3 Socket, Female
612 4922949 1 Harness, Tower Boom Length Sensors B
612A 4460539 1 Plug, Male - 3 Position
4460942 3 Socket, Female (Gold)
612B 4460539 2 Plug, Male - 3 Position
4460944 6 Socket, Female (Gold)
612C 4460934 1 Plug, Male - 12 Position
4460944 11 Socket, Female (Gold)
4460466 1 Plug

7-34 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
613 4922950 1 Harness, B.L.A.M. to #1 Tower Boom Angle Sensor (Right Side) B
613A 4460884 1 Plug, Male - 4 Position
4460944 4 Socket, Female (Gold)
613B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
614 4922951 1 Harness, B.L.A.M. to #2 Tower Boom Angle Sensor (Left Side) C
614A 4460932 1 Receptacle, Female - 4 Position
4460943 4 Pin, Male (Gold)
614B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
615 4923373 1 Harness, Tower Boom Fly to Main Boom Base B
615A 4461009 2 Plug, Male - 5 Position
615B 4460866 2 Connector - 19 Position
4460465 24 Socket, Female 16-18 Gauge
4460509 8 Socket, Female 10-12 Gauge
4460943 9 Pin, Male (Gold)
4460466 17 Seal, Plug
615C 4460613 1 Connector - 21 Position
4460464 8 Pin, Male 16-18 Gauge
4460508 A/R Pin, Male 12-14 Gauge
4460466 A/R Seal, Plug
615D 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
615E 4460536 1 Receptacle, Female - 3 Position
4460943 3 Pin, Male (Gold)
615F 4461077 1 Plug, Male
4460918 4 Socket, Female (Gold)
616 4923170 1 Harness, Main Boom Dual Capacity Switch C
616A 4460536 1 Receptacle, Female - 3 Position
4460943 3 Pin, Male (Gold)
616B 4460968 2 Connector, Strain Relief
4360578 2 Switch, Limit
617 4923171 1 Harness, Main Boom Transport Switches C
617A 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
617B 4460968 2 Connector, Strain Relief
4360578 2 Switch, Limit
618 4922955 1 Harness, Main Boom Base to Platform C
618A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female
4460509 8 Socket, Female
4460466 8 Seal, Plug
618B 4460473 2 Clamp, Cable

3121172 1250AJP 7-35


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
619 4922956 1 Harness, Tower Boom Fly to MTB D
619A 4460865 1 Connector - 19 Position
4460465 11 Socket, Female
4460509 4 Socket, Female
4460466 4 Seal, Plug
619B 4460473 2 Clamp, Cable
620 4923169 1 Harness, Tower Boom Transport Length Switch A
4360579 1 Switch, Limit
4460968 1 Connector, Strain Relief
621 4922958 1 Harness, Tower Boom Fly to MTB C
621A 4461003 2 Connector - 21 Position
4460465 22 Socket, Female
4460509 8 Socket, Female
4460466 12 Seal, Plug
621B 4460473 2 Clamp, Cable
622 4923382 1 Harness Chassis Power Distribution B
622A 2400066 1 Fuseholder
2400065 1 Fuse 30 Amp
622B 4460891 1 Plug, Male - 2 Position
622C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
622D 4460942 2 Socket, Female 14-16 GA
622E 4460374 1 Plug, Sealed
4460375 5 Terminal
623 4000008 1 Harness & Switch Main Boom Transport Angle (Includes Switch)
623A 4461076 1 Receptacle, Female - 4 Position
4460917 4 Pin, Male (Gold)
624 4923396 1 Harness, Cam Refit D
624A 4460539 1 Plug, Male - 3 Position
4460465 3 Socket, Female 16-18 GA
624B 4460536 1 Receptacle, Female - 3 Position
4460464 3 Pin, Male 16-20 GA

Ref. STANDARD HARNESS COMPONENTS

701 Not Available 4 Steer Angle Sensor Harness


701A 4460536 1 Per Assy Receptacle, Female - 3 Position
4460464 3 Per Assy Pin, Male
702 1660256 1 Coupling Electrical Components
702A Not Available 1 Coupling Turntable Harness
702B 4460837 1 Connector, Female - 12 Position
4460466 4 Plug, Socket
4460464 3 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
702C Not Available 1 Coupling Frame Harness

7-36 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
702D 4460836 1 Plug, Male - 12 Position
4460465 6 Socket, Female 16-18 GA
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
4460466 1 Plug, Socket
703 4360505 1 Tower Lift Cylinder Angle Sensor Harness (Includes Switch)
703A 4460536 1 Receptacle, Female - 3 Position
4460464 3 Pin, Male
704 4 Platform Level Sensor & Tower Boom Angle Sensor Harnesses
(Includes Switch)
Use 1001133329 Prior to S/N 0300156986 (was p/n 4360545)
1001133329 S/N 0300156986 to Present
704A 4460910 4 Connector, Female Deutsch - 3 Position
4460917 12 Pin, Male
4460913 4 Lock, Wedge
705 4360552 2 Tower Boom Length Sensor Harness (Includes Switch)
705A 4460536 2 Receptacle, Female - 3 Position
4460464 6 Pin, Male
706 Not Available 1 Controller Harness Assembly (Lift and Swing)
706A 7022819 1 Connector, Male - 8 Position (Natural)
4460871 8 Socket, Female
707 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
707A Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female
708 Not Available 1 Speed Control Harness
708A 4460224 1 Connector, Female - 6 Position
4460226 5 Socket, Female
709 0272621 1 Control System Analyzer Installation A
2901443 1 Analyzer/Cable Kit 1
709A 1600244 1 Analyzer
709B 1060633 1 Cable, Analyzer 1/A
709C 4460321 2 Plug, Male
4460226 8 Socket, Female
710 7027796 1 Deutz Harness Components
7020488 2 Connector, Switch
711 2902292 1 Battery Cable Kit B
711A 7027008 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal &
Start Relay)
711B 7027009 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
711C 7027010 1 Cable, Red (Aux Pump Relay to Aux Pump)
711D 7027011 1 Cable, Black (Tray Pivot to Engine Mount) (Not Shown)
711E 7024584 1 Cable, Red (Start Relay to Starter)
712 4923468 1 Harness, Glow Plug (S/N 0300093356 to Present)

3121172 1250AJP 7-37


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. OPTIONAL HARNESS COMPONENTS

801 AC to Platform Receptacle Components Options:


Ref. ANSI Spec
0273462 Ref. 110V GFI Receptacle B
0273463 Ref. 220V GFI Receptacle A
Ref. ANSI & Australian Specs
0273461 Ref. 110V (No Plug or Receptacle) B
Ref. CE Spec
Ref. 110V
0273461 Ref. No Plug or Receptacle 1/C
1001091969 Ref. IEC Yellow Receptacle & Plug without 2500W Generator B
1001100326 Ref. IEC Yellow Receptacle with 2500W Generator C
Ref. 220V
1001091973 Ref. CEE 7 Post Ground Receptacle & Plug (2x4 Box) without C
2500W Generator
1001100331 Ref. CEE 7 Post Ground Receptacle (2x4 Box) with 2500W C
Generator
1001091974 Ref. CEE 7 Side Ground Receptacle & Plug (2x4 Box) without C
2500W Generator
1001100333 Ref. CEE 7 Side Ground Receptacle (2x4 Box) with 2500W C
Generator
1001091975 Ref. AFSINT 107 Keyed Ground Receptacle & Plug (2x4 Box) C
without 2500W Generator
1001100337 Ref. AFSINT 107 Keyed Ground Receptacle (2x4 Box) with C
2500W Generator
1001091970 Ref. IEC Blue Receptacle & Plug without 2500W Generator B
1001100327 Ref. IEC Blue Receptacle with 2500W Generator C
1001091971 Ref. CEE 7 Post Ground Receptacle & Plug B
(70mm x 70mm Box) without 2500W Generator
1001100328 Ref. CEE 7 Post Ground Receptacle (70mm x 70mm Box) with C
2500W Generator
1001091972 Ref. CEE 7 Side Ground Receptacle & Plug B
(70mm x 70mm Box) without 2500W Generator
1001100329 Ref. CEE 7 Side Ground Receptacle (70mm x 70mm Box) with C
2500W Generator
801A 1 Box, Switch Options:
0860038 0273462 & 0273463 Installations
Purchase Locally 0273461 Installation
0861731 1001091973,1001091974,1001091975,1001100331,
1001100333 & 1001100337 Installations
0861781 1001091969,1001091970,1001100326 & 1001100327
Installations
See Note 1001091971,1001091972,1001100328 & 1001100329
Installations (Note: Was p/n0861782 which is no
longer available. Use p/n 1001141970 CEE 7 Side
Ground Service Kit or p/n 1001141971 CEE 7 Post
Ground Service Kit. Kits includes Box p/n
1001141967 & items 801D, 801F, 801G & 801J.)
1001141967 1001100343,1001100344,1001141970 & 1001141971
Kits

7-38 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
801B 1320041 1 Clamp, Cable (0273461, 0273462 & 0273463
Installations)
801C 1 Gasket, Cover Options:
3960422 0273462 & 0273463 Installations
Purchase Locally 0273461 Installation
Not Required 1001091973,1001091974,1001091975,1001091969,
1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
801D 1 Shield, Cover Options:
4060700 0273462 Installation (Prior to S/N 0300138291)
1001110873 0273462 Installation (S/N 0300138291 to Present)
4060092 0273463 Installation
Purchase Locally 0273461 Installation
Purchase 1001091973,1001091974,1001091975,1001091969,
Receptacle 1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
801E 1 Connector, Strain Relief Options:
4460051 1 0273462 & 0273463 Installations
Purchase Locally 0273461 Installation
1001091973,1001091974,1001091975,1001100331,
1001100333 & 1001100337 Installations
1001101196 1 Adapter
1001101191 1 Strain Relief (was p/n 4460662)
1001091969,1001091970,1001091971,1001091972,
1001100326,1001100327,1001100328 & 1001100329
Installations
1001101197 1 Adapter
1001101191 1 Strain Relief (was p/n 4460968)
801F 1 Plug, Male Options (Not used with 2500W Generators):
4460205 0273462 Installation
4460709 0273463 Installation
Purchase Locally 0273461 Installation
4461202 1001091973 & 1001091971 Installations &
1001100343 & 1001141971 Kits
4461205 1001091974 & 1001091972 Installations &
1001100344 & 1001141970 Kits
4461249 1001091975 Installation
4461196 1001091969 Installation
4461199 1001091970 Installation
801G 1 Receptacle Options:
4460346 0273462 Installation
4460125 0273463 Installation
Purchase Locally 0273461 Installation
4461244 1001091973 & 1001100331 Installations
4461245 1001091974 & 1001100333 Installations
4461246 1001091975 & 1001100337 Installations
4461198 1001091969 & 1001100326 Installations
4461201 1001091970 & 1001100327 Installations

3121172 1250AJP 7-39


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
801G Use 1001100343 1001091971 & 1001100328 Installations (was
(cont’d) p/n 4461204)
Use 1001100344 1001091972 & 1001100329Installations (was
p/n 4461207)
1001141968 1001100343 & 1001141971 Kits
1001141969 1001100344 & 1001141970 Kits
801H 10ft/3m Cable, Electrical 12/3 Options (S/N 0300137490 to
Present):
Not Required 0273462, 0273463, 0273461, 1001091969,
1001091970, 1001091971, 1001091972, 1001091973,
1001091974 & 1001091975
1060908 1001100326, 1001100327, 1001100328, 1001100329,
1001100331, 1001100333 & 1001100337 Installations
801J 1 Receptacle, Female Options (With Powermite Generator
Control Box Only) (S/N 0300137836 to Present):
4461197 1001100326 Installation
4461200 1001100327 Installation
4461203 1001100328 & 1001100331 Installations &
1001100343 & 1001141971 Kits
4461206 1001100329 & 1001100333 Installations &
1001100344 & 1001141970 Kits
4461250 1001100337 Installation
801K 1 Receptacle Box Kit Options:
Ref. Without Powermite Generator
0275216 Kit for 110V IEC Yellow (Includes Items 801A, 801D, 1
801F & 801G) (1001091969 Installation)
0275217 Kit for 220V IEC Blue (Includes Items 801A, 801D, 1
801F & 801G) (1001091970 Installation)
Use 1001100343 Kit for 220V CEE 7 Post Ground (Includes Items 801A, B/2
801D, 801F, 801G & 801J) (1001091971 Installation)
(was p/n 0275218)
Use 1001100344 Kit for 220V CEE 7 Side Ground (Includes Items 801A, 2
801D, 801F, 801G & 801J) (1001091972 Installation)
(was p/n 0275219)
0275452 Kit for 220V CEE 7 Post Ground (Includes Items 801A, 1
801D, 801F & 801G) (1001091973 Installation)
0275453 Kit for 220V CEE 7 Side Ground (Includes Items 801A, 1
801D, 801F & 801G) (1001091974 Installation)
0275454 Kit for 220V AFSINT 107 Keyed Ground (Includes 1
Items 801A, 801D, 801F & 801G) (1001091975
Installation)
Ref. With Powermite Generator
1001100341 Kit for 110V IEC Yellow (Includes Items 801A, 801D, 2
801F, 801G & 801J) (1001100326 Installation)
1001100342 Kit for 220V IEC Blue (Includes Items 801A, 801D, 2
801F, 801G & 801J) (1001100327 Installation)
1001100343 Kit for 220V CEE 7 Post Ground (Includes Items 801A, B
801D, 801F, 801G & 801J) (1001100328 Installation)
(was p/n 1001101971 Kit)
1001100344 Kit for 220V CEE 7 Side Ground (Includes Items 801A, B
801D, 801F, 801G & 801J) (1001100329 Installation)
(was p/n 1001101970 Kit)

7-40 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
801K 1001100345 Kit for 220V CEE 7 Post Ground (Includes Items 801A, 2
(cont’d) 801D, 801F, 801G & 801J) (1001100331 Installation)
1001100347 Kit for 220V CEE 7 Side Ground (Includes Items 801A, 2
801D, 801F, 801G & 801J) (1001100333 Installation)
1001100346 Kit for 220V AFSINT 107 Keyed Ground (Includes 2
Items 801A, 801D, 801F, 801G & 801J) (1001100337
Installation)
802 A/R Generator Electrical Components
4933216 110V (S/N 0300087575 to S/N 0300122915)
4933300 110V/220V (S/N 0300087575 to S/N 0300122915)
4933300 110V/220V - 60Hz (S/N 0300122915 to Present)
1001100027 110V/220V - 50Hz (S/N 0300122915 to Present)
802A 4922641 1 Harness - On/Off Switch
802B 4460226 2 Socket, Female
802C 4922970 1 Powermite Control Box to Relay Harness
4460374 1 Plug, Sealed
4460375 4 Terminal
802D 4460027 1 Receptacle, Twist Lock (110V Only)
802E 4460961 1 Connector, Female - 4 Position (60Hz Only)
4460705 4 Pin, Male
802F 4460321 1 Connector, Male - 4 Position (60Hz Only)
4460906 4 Socket, Female
802G 1001100305 1 Harness, Generator Ground (50Hz Only) (S/N 0300122915
to S/N 0300136123)
802H 7020193 1 Harness, Generator Ground Power (50Hz Only)
803 Ref. Note: Harness used to connect AC at platform harness to
generator receptacle.
4921829 110V GFI Receptacle (ANSI & CSA Specs) —
4921954 220V GFI Receptacle (ANSI & CSA Specs) 2
4921956 220V GFI Receptacle ANSI Export, Australian & CE Specs 1
20ft/6.1m Cable, Electrical - 12/3 Options:
1060494 ANSI Spec
1060461 ANSI Export Spec
803A 1 Plug, Male Options:
4460205 110V GFI (ANSI Spec)
4460233 220V GFI (ANSI Spec)
Purchase Locally ANSI Export Spec
803B 1 Receptacle, Female Options:
4460134 110V GFI (ANSI Spec)
4460701 220V GFI (ANSI Spec)
Purchase Locally ANSI Export Spec
804 0272507 1 Strobe Light Harness (Includes Strobe Light) B
804A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
805 Not Available 1 Alarm Harness (Includes Alarm)
805A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female
806 4922738 1 Headlight & Taillight & Chassis Illumination Lights Harness 1/A
806A 4460374 1 Plug, Sealed

3121172 1250AJP 7-41


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
807 1 Floodlights Harness Components
807A 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
807B 4922764 1 Floodlight Harness (Lights to Switch)
807C 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
807D 4360232 1 Breaker, Circuit - 15 Amp
807E 4460425 1 Connector, Strain Relief
807F 1 Light Harness Options (Main Boom):
Use 1001098451 Prior to S/N 0300117602 (was p/n 4922990) A
1001098449 S/N 0300117602 to Present A
807G 4460459 1 Plug, Male - 3 Position (4922990 Harness)
4460790 3 Socket, Female (4922990 Harness)
4460458 3 Seal, Terminal (4922990 Harness)
1001098234 1 Connector, Female (1001098449 Harness)
807H 1 Light Harness Options (Tower Boom):
Use 1001098450 Prior to S/N 0300117602 (was p/n 4922991) A
1001098448 S/N 0300117602 to Present A
807I 4460476 1 Receptacle, Female - 3 Position (4922991 Harness)
4460850 3 Pin, Male (4922991 Harness)
4460458 3 Seal, Terminal (4922991 Harness)
1001098349 1 Connector, Male (1001098448 Harness)
808 1 Work Lights Harness Components
808A 2400066 1 Fuseholder
2400070 A/R Fuse 20 Amp
808B Not Available 2 Work Light Harness (Supplied with Work Light)
808C 4460426 1 Connector, Strain Relief
808D 1 Light Harness Options (Main Boom):
Use 1001098451 Prior to S/N 0300117602 (was p/n 4922990) A
1001098449 S/N 0300117602 to Present A
808E 4460459 1 Plug, Male - 3 Position (4922990 Harness)
4460790 3 Socket, Female (4922990 Harness)
4460458 3 Seal, Terminal (4922990 Harness)
1001098234 1 Connector, Female (1001098449 Harness)
808F 1 Light Harness Options (Tower Boom):
Use 1001098450 Prior to S/N 0300117602 (was p/n 4922991) A
1001098448 S/N 0300117602 to Present A
808G 4460476 1 Receptacle, Female - 3 Position (4922991 Harness)
4460850 3 Pin, Male (4922991 Harness)
4460458 3 Seal, Terminal (4922991 Harness)
1001098349 1 Connector, Male (1001098448 Harness)
808H 2820035 9ft/2.8m Tubing, Insulate (S/N 0300105421 to Present)
809 Ref. 7500W SkyPower Generator Installations
0273455 Ref. 60Hz H
0273456 Ref. 50Hz F
809A 1 Receptacle, Female Twist-Lock Options:
4460958 60Hz Spec
Purchase Locally 50Hz Spec

7-42 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
809B 2 Gasket Options:
3960422 60Hz Spec
Purchase Locally 50Hz Spec
809C 1 Cover, Receptacle Options:
4060700 60Hz Spec (Prior to S/N 0300138291)
1001110873 60Hz Spec (S/N 0300138291 to Present)
Not Available 50Hz Spec
809D 1 Cover, Receptacle Options:
4061043 60Hz Spec (Prior to S/N 0300138291)
1001110872 60Hz Spec (S/N 0300138291 to Present)
Purchase Locally 50Hz Spec
809E 1 Receptacle Options:
4460346 60Hz Spec
Purchase Locally 50Hz Spec
809F 4460051 1 Connector, Strain Relief
809G 4460071 1 Connector, Strain Relief
809H 4922972 1 Harness, Generator
809I Not Available 1 Plug, Male - 6 Position
Not Available 6 Socket, Female
809J 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
810 Ref. 7500W SkyPower Generator Junction Box Components
0861542 Ref. 60Hz Spec C
0861567 Ref. 50Hz Specs B
810A 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
Purchase Locally 50Hz Spec
810B 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
Purchase Locally 50Hz Spec
810C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
810D 4460425 2 Connector, Strain Relief
810E A/R Component Options:
4460426 2 Connector, Strain Relief (60Hz Spec Only)
4460426 1 Connector, Strain Relief (50Hz Spec Only)
3520189 1 Plug (50Hz Spec Only)
810F 1671092 1 Cover (60Hz Spec Only)
4460963 1 Connector (60Hz Spec Only)
811 4933264 Ref. 7500W Generator Electrical Diagram Components C
811A 4922757 1 Generator Harness 3/C
811B 4460374 2 Plug, Sealed Relay
4460375 7 Terminal
811C 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
811D 2400060 1 Fuseholder
2400064 1 Fuse - 5 Amp
811E 4922641 1 Switch Harness
811F 4460226 2 Socket, Female

3121172 1250AJP 7-43


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
812 Ref. AC Breaker Box Installation (CE Spec) Options:
1001096163 Ref. Without Powermite Generator Control Box C
1001109557 Ref. With Powermite Generator Control Box A
812A 1320041 1 Clamp, Cable
812B 1001096172 1 Bracket, Circuit Breaker Box
812C 1 Box Kit, Circuit Breaker Options:
Use 1001109654 Without Powermite Generator Control Box S/N
0300087575 to S/N 0300136326) (was p/n 1001096070)
1001109654 Without Powermite Generator Control Box
(S/N 0300136326 to Present)
1001109648 With Powermite Generator Control Box
See Note Machines with 1 Circuit Breaker
Ref. Note: Kit with a single large breaker. Replace with
2 breakers. For machines WITH Powermite Genera-
tor Control Box use qty 1 each of p/ns 1001109447
& 1001109482. For machines WITHOUT Powermite
Generator Control Box use qty 1 each of p/ns
1001109475 & 1001109482.
Machines with 2 Circuit Breakers
1001109475 16 Amp (Without Generator Control Box)
1001109477 10 Amp (With Generator Control Box)
1001109482 1 30mA
0861880 1 Box, Breaker
4460956 1 Barrier, Terminal Block End
4460957 1 Block, Terminal
812D 1001101191 1 Connector, Strain Relief
812E 1001097150 Connector, Strain Relief
812F 1060908 12ft/3.6m Cable, Electrical 12/3
812G 0903484 1 Bracket, AC Receptacle
813 1001100468 1 ClearSky Telematics Harness (Standard on Machines G
S/N 0300139299 to Present delivered in North America.
Optional on all other machines.)
813A Use 1001100468 1 Harness, Telematics Gateway Controller
813B 4460909 1 Plug, Male - 12 Position (Black)
Not Available 1 Socket
4460916 11 Plug, Seal
4460915 1 Wedge Lock
813C 4460908 1 Plug, Male - 12 Position (Gray)
Not Available 6 Socket
4460916 6 Plug, Seal
4460915 1 Wedge Lock
813D 4460892 2 Connector, Bussbar (Includes Wedge Lock)
4460894 2 Plug, Male - 6 Position (Includes Wedge Lock)
4460465 4 Socket
4460916 8 Plug, Seal
Not Available 1 Wedge Lock (Included with P/Ns 4460892 & 4460894)
813E 77363243 2 Receptacle, Female - 3 Position
4460943 4 Pin
77363245 1 Wedge Lock

7-44 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (S/N 0300087575 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
813F 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 6 Socket
77363244 2 Wedge Lock
813G 4460945 2 Bulkhead, 3 Way Female
Not Available 2 Plug, Male - 3 Position with 120 ohm Resistor
Not Available 1 Wedge Lock
813H Use 1001100468 1 Harness, Telematics Diagnostic
813J 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 6 Socket
77363244 2 Wedge Lock
813K 1001112612 1 Connector, Diagnostic
4460943 2 Pin
4460464 2 Pin
4460466 2 Plug, Seal
1001106736 1 Cap, Dust
813L 4460897 1 Plug, Male - 2 Position (Includes Wedge Lock & Seal)
4460464 2 Pin
Not Available 1 Wedge Lock
813M Use 1001100468 1 Harness, Telematics Controller
813N 4460539 1 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 3 Socket
Not Available 1 Wedge Lock
813P 70020808 1 Plug, Male - 23 Position
4460871 5 Socket
4460905 18 Plug, Seal
813R Use 1001100468 1 Harness, Telematics Fuse
813S 4460891 1 Connector, Female - 2 Position (Includes Wedge Lock &
Seal)
4460465 2 Socket
Not Available 1 Wedge Lock
813T 2400060 2 Fuseholder with Cover
2400064 2 Fuse 5 Amp
814 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No
other parts available)

Ref. TOOLS (NOT SHOWN)

7002821 1 Crimper (For Wire to Pin/Socket Connections)


7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
7002828 1 Stripper, Wire

3121172 1250AJP 7-45


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM)

601
605 605A
807A 807C 807A 807G
PLATFORM
FLOODLIGHTS 807I
807F 807H
807B JIB STOW
SWITCH
605 618
606 PLATFORM
611 601
606A CONTROL
605C VALVE
610 JIB POSITION
50 SWITCH
111
51 601 47
PLATFORM 110 610B 618B 48 607 809B 809A
CONTROL 605B 611B 101 807D 605D 601 809C 809B
BOX 618A 607A 809E 809D
46 PLATFORM 809G 809F
807E 704 LEVEL
808C SENSOR 810A 810B
106 808D (LEFT) 810D
808H 611 611A 601
4 808B 704A
707 808D 808E 808G 808F
106
1 52 PLATFORM 810E 7500W
802B LEVEL 810C GENERATOR
53 811E
104 601 SENSOR PLATFORM
610 610A
J7

109 704A (RIGHT) 810F BOX


106 704
J1

1
102
107 FOOTSWITCH
J5 J6

1 1
103
J2

707A 4 4A
1 1 808H
808B
J8

706A 105 PLATFORM


WORK LIGHTS
106 1 GENERATOR
SWITCH
107
58 802A
#1 RIGHT 615A 811D 617B MAIN BOOM
708 59 TRANSPORT
618 SWITCHES
708A 617 616B
MAIN 617A MAIN BOOM
108 618B ROTARY DUAL CAPACITY
ANGLE
106 SENSOR 601 SWITCHES
601 615E
618A 616 623 MAIN BOOM
52 601 ANGLE SWITCH
109 #2 LEFT 616A 615D
706 615B 615 601
623A
615F
TELEMATICS DIAGNOSTIC TOWER
CONTROLLER PLUG 813 615C 615B BOOM
813D 301 601 LENGTH
330 301 621A SWITCH
813 813C 333 344C 333 326 601
329 342E 343K
332 343N 327 620
813A
334 343R 343H 716F 343L 343M
619A
814 508 619B
343D 716F 601
341B 621A TOWER
813B 621B LIFT PRESSURE
619 TRANSDUCER
J8

SWITCH
343E
621
343B 716D
J1

716E 716A 716


310 716C
J12 J7

315
343J
501
J2

341
J3 J4 716B
328 326 620
327 619B 342
342C 343G
343C 813E 344D 601 DIAGNOSTIC
506 344F 619A ANALYZER
301 507 344B 343P 709B 709C 709A
GROUND 331 709C
CONTROL 343E 343 333 509 301 343A
BOX 343R 344A 333 341O
343E 511 344E 343F 343Q 340A 340 344 343S 343T

7-46 1250AJP 3121172


SECTION 7 ELECTRICAL

NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.

OR
801J 803B 801F 201 812B 201 201
801A
801H 812F 801B 812C 201A 201A 202A
OR 802D 803 812A 812E 812D 201B
801C
801D
803A 202
802F 801E 801K
7500W 801G 812G
2500W GENERATOR 809H
GENERATOR 809J
2500W CONTROL BOX
RELAY
GENERATOR 802C 809I
CONTROL BOX 204
811A
802E 802C 811B 7500W
811C SKYPOWER
2500W 202A 201A 203 204A GENERATOR
GENERATOR 802G 201 802C
202 808F
342
ENGINE CONTROL 342B
(DEUTZ EMR2) 342F 305B
443 306 424 (REXROTH
PUMPS ONLY)

710 GLOW 342D 305 305


TO PLUG
705 DEUTZ RELAY 715
808F 458 711A
ENGINE
TOWER 712A
BOOM
601 CAT
OR 305A
LENGTH 705A 15AMP (REXROTH PUMPS )

SENSOR #1 ENGINE 459 TO 711 342B


(TOP) 612B FUEL PUMP 454 FUSE CAT ENGINE (SAUER PUMPS )

RELAY 712 601


712 712B
705 622C 622B 601 HYDRAULIC
TOWER 712C TO 622D PUMPS
BOOM 601 CHASSIS 702A
LENGTH 705A POWER
SENSOR #2 612B RELAY
(BOTTOM) 703 622 601
341D 702B
TOWER 601 702
#1 TOWER 612 LIFT CYL 703A MAIN TOWER
704 ANGLE LIFT LIFT/TELE
BOOM
ANGLE SENSOR 612A 341 ENABLE ENABLE
ANALYZER
SENSOR CONNECTION VALVE VALVES
601 612
704A (RIGHT) B.L.A.M. 601
613B MODULE 341C
601 601 TOWER
#2 TOWER 609A LIFT
704 BOOM 609K 612C
CYL 601
ANGLE J3 J1 PIVOT
SENSOR 601 341C
341G PIN
601 (LEFT) J4
704A 601 341M
601 609L J5 J2
614B 614A 608B 601
601 SWIVEL
614 609G 609 609C 601 341L
609D 341L
609M 601 601
608 341C
609L 601
341M
601 608A 601
613 601 609I 609B 609J
613A
STROBE MAIN
LIGHT 601 601 CONTROL
341J 341N 341H VALVE
815 609F 609E
804A 341C
804B 815A 601
341 815B 341R
341E 601 609H 805 341K
341F 341S 601
341C
HEADLIGHTS 601 341C
HORN 341A 601
342A ALARM 805A
806A
806 341P 341Q AUX
POWER AUX PUMP
FUEL RELAY
LIGHTS PUMP
RELAY FUEL 808A
802C
342 LEVEL 808F
TAILLIGHTS SENSOR 342B

3121172 1250AJP 7-47


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
701A
601
603A
603

AXLE
AXLE LIMIT
POWER SWITCH
TRACK

601
602D

602P 601
602D
601 TRACTION
603B VALVE
STEER
VALVE

FRONT

601
604C
601
603B

602P 601 601


604D 602D

602
AXLE 601
POWER 602D
TRACK
AXLE
LIMIT
SWITCH

CATERPILLAR ENGINE
714A BATTERY CABLE CONNECTIONS 714F

603 +
AUX PUMP
603A 714E 714E GLOW PLUG
601 STARTER SOLENOID
701A
701 AUX
POWER 714A 714A
STEER RELAY 714C 714E
ANGLE ENGINE ENGINE TRAY
SENSOR BLOCK 714D KEEPER PIN 714B
714B BOLT

7-48 1250AJP 3121172


SECTION 7 ELECTRICAL

STEER
ANGLE
SENSOR
701
601
701A
603A
604 603

AXLE
LIMIT AXLE
SWITCH POWER
TRACK

DIAGNOSTIC
CONNECTION
TO ANALYZER
SWIVEL
601 602A 602B
602D
602L
CHASSIS
MODULE
602K
601 601 602P
602F 602E 601
604A 604A 601
STEER 602J 603B
VALVE 602M

601 J2 J5
602N 702C J4 REAR
604B
J1 J3

601
702D 603B
601 601
602G 602H
702 602P

601 AXLE
602D POWER
TRACK
622 AXLE
CHASSIS LIMIT
POWER SWITCH
RELAY
622E
622A
711G
BATTERY CABLE CONNECTIONS
711F
711F 603
+
AUX PUMP 711C
603A
711B
711A 711B 601
701A
STARTER
START RELAY AUX 701
POWER 711F
RELAY STEER
711E 711A ANGLE
SENSOR
711F

3121172 1250AJP 7-49


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: For Module Identification, refer to Revision Log page A.

Ref. PLATFORM CONSOLE BOX COMPONENTS

1 0100048 A/R Grease, Dielectric


2 to 3 Not Used
4 0272970 1 Footswitch & Harness Assembly
1060918 7ft/2.14m Cable, Electrical - 18/3
4A 4460071 1 Connector, Strain Relief
11 to 45 Not Used
46 4460428 2 Connector, Strain Relief
47 4460470 1 Nut, Terminal
48 4460471 1 Lockwasher, Terminal
49 Not Used
50 4460496 1 Lockwasher, Terminal
51 4460497 1 Nut, Terminal
52 4460708 2 Receptacle, Female - 15 Position
53 4460905 5 Seal, Plug
54 to 57 Not Used
58 4922666 1 Harness, Analyzer Cable 2/B
4460226 4 Socket, Female (Not Shown - Located at J2)
58A 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
59 4923448 1 Harness, Platform Box (See Items 101-111 for Breakdown)

4923448 Ref. PLATFORM BOX HARNESS ASSEMBLY 3/B

101 4460866 1 Receptacle, Female - 19 Pin


4460464 7 Pin, Male Deutsch 16 Ga
4460508 4 Pin, Male Deutsch 12 Ga
4460943 3 Pin, Male 16 Ga (Gold Plated - Used on 3 Wire Canbus Cable)
102 4460874 1 Connector - 35 Position (Natural)
4460871 A/R Socket, Female
4460905 A/R Plug
103 4460876 1 Connector - 35 Position (Blue)
4460871 A/R Socket, Female
4460905 A/R Plug
104 4460873 1 Connector - 35 Position (Black)
4460871 A/R Socket, Female
4460905 A/R Plug
105 4460879 1 Connector, Male - 2 Position
4460887 2 Terminal (12 Gauge)
106 4460418 12 Connector, Female - 6 Position
4460419 36 Socket, Female
107 4460225 4 Plug, Male - 6 Position
4460226 21 Terminal (16 Gauge)
108 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male

7-50 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
109 4460434 2 Plug, Male - 15 Position
4460227 13 Pin, Male
110 4460925 1 Connector - 21 Pin
4460929 13 Pin, Male Deutsch 16 Ga
4460466 8 Plug
111 1001121616 2 Connector, 6 Position
1001121615 2 Base, Mounting

Ref. BOOM CABLES INSTALLATION


0273474 Ref. ANSI & ANSI Export Specs Without SkyPower B
0273476 Ref. ANSI & ANSI Export Specs With SkyPower C
0273475 Ref. Australian & CE Specs Without SkyPower C
0273476 Ref. Australian & CE Specs With SkyPower C

201 1 Tower Boom AC Harness Options:


Ref. ANSI & ANSI Export Specs Without SkyPower (10/3 Cable) A
Options:
4923642 1 Harness, Upper (Located in Tower Boom)
4923643 1 Harness, Lower (Located in Turntable)
See Item 204 Ref. ANSI & ANSI Export Specs With SkyPower (8/5 Cable) A
Ref. Australian & CE Specs Without SkyPower (10/3 Cable) A
Options:
4923640 1 Harness, Upper (Located in Tower Boom)
4923641 1 Harness, Lower (Located in Turntable)
See Item 204 Ref. Australian & CE Specs With SkyPower (8/5 Cable) A
201A A/R Receptacle, Male Options:
4460134 ANSI & ANSI Export Specs Without SkyPower
4460959 ANSI & ANSI Export Specs With SkyPower
4460710 Australian & CE Specs Without SkyPower
4460959 Australian & CE Specs With SkyPower
1671093 A/R Cover, Female Connector (With SkyPower Only)
201B 1 Plug, Male Options:
4460205 ANSI & ANSI Export Specs Without SkyPower
4460709 Australian & CE Specs Without SkyPower
1671092 1 Cover, Male Connector (Without SkyPower)
202 1 Main Boom AC Harness Options:
4922981 Ref. ANSI & ANSI Export Specs Without SkyPower (10/3 Cable) A
4922962 Ref. ANSI & ANSI Export Specs With SkyPower (8/5 Cable) C
4922983 Ref. Australian & CE Specs Without SkyPower (10/3 Cable) B
4922962 Ref. Australian & CE Specs With SkyPower (8/5 Cable) B
202A 1 Plug, Female Options:
4460205 ANSI & ANSI Export Specs Without SkyPower
4460960 ANSI & ANSI Export Specs With SkyPower
4460709 Australian & CE Specs Without SkyPower
4460960 Australian & CE Specs With SkyPower
1671092 1 Cover, Male Connector (Australian & CE Specs Without
SkyPower Only)
203 4460959 1 Receptacle, Male (With SkyPower Only)
1671092 1 Cover, Male Connector (With SkyPower Only)
204 4923385 1 Turntable Cable Harness (With SkyPower Only) B

3121172 1250AJP 7-51


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
204A 4460960 Plug, Female (With SkyPower Only)
1671093 1 Cover, Female Connector (With SkyPower Only)

1001119376 Ref. GROUND CONTROL BOX COMPONENTS K

301 0100048 A/R Grease, Dielectric


302 to 304 Not Used
305 1001119456 2 Harness, Pump Adapter (Machines with Rexroth Pumps Only) B
(P/N 1001119456 Includes 2 Adapter Harnesses. Total of qty 4
required)
305A 4460880 4 DIN Connector (1 per Harness)
305B 4460897 4 Connector, Female - 2 Position
4460464 8 Pin, Male
306 1001119470 1 Harness, Deutz Engine (See Items 401-459 for Breakdown)
307 to 309 Not Used
310 1670829 1 Bezel
311 to 314 Not Used
315 2760105 1 Housing, Light
316 to 325 Not Used
326 4460470 2 Nut, Terminal
327 4460471 2 Washer, Terminal
328 4460526 1 Connector, Strain Relief
329 4460837 1 Receptacle, Female - 12 Position
330 4460874 1 Connector, White/Natural - 35 Position
331 4460875 1 Connector, Gray - 35 Position
332 4460892 1 Connector, Buss Bar - 6 Position
333 4460905 4 Plug, Connector
334 4460914 2 Base, Terminal
335 to 339 Not Used
340 4923036 1 Relay & Harness B
3740143 1 Relay
340A 4460931 1 Receptacle, Female - 8 Position
4460943 8 Socket, Female
341 4923397 1 Valve Harness Assembly B
341A 4460320 1 Plug, Male - 2 Position
4460267 2 Pin, Male
341B 4460965 1 Plug, Male - 3 Position
4460944 3 Socket, Female
341C 4460880 14 DIN Connector
341D 4460836 1 Plug, Male - 12 Position (Black)
4460466 4 Plug, Socket
4460465 3 Socket, Female
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
341E 4460424 1 Connector, Female - 2 Position
4460268 2 Socket, Female
341F 4460843 1 Plug, Male - 2 Position
4460842 2 Socket, Female

7-52 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
341G 4460930 1 Plug, Male - 8 Position
4460944 5 Socket, Female (Gold)
4460466 3 Plug, Socket
0840062 1 Boot, Deutsch
341H 4460931 1 Connector, Female - 8 Position (Gray)
4460943 5 Pin, Male (Gold)
4460466 3 Plug, Socket
341J 4460933 1 Plug, Male - 12 Position (Gray)
4460465 7 Socket, Female
4460942 5 Socket, Female 14-16 GA
341K 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
341L 4461004 3 Plug, Male - 4 Position (Black)
4461005 12 Terminal
4461006 12 Seal
341M 4461007 3 Plug, Male - 4 Position (Gray)
4461008 12 Plug, Hole
341N 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male (Gold)
1060698 A/R Cable 18/4
341O 4460944 2 Socket, Female
341P 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
341Q 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male (Gold)
341R 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
341S 4460536 1 Connector, Female - 3 Position
4460943 3 Pin, Male (Gold)
342 1001119529 1 Harness, Ground Control to Engine D
342A 4460899 1 Connector, Female - 6 Position
4460464 5 Pin, Male
4460466 1 Plug, Terminal
342B 4460891 5 Plug, Male - 2 Position
4460465 10 Socket, Female
342C 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
342D 4460931 1 Connector, Female - 8 Position
4460464 A/R Pin, Male
4460466 1 Plug, Terminal (Prior to S/N 0300170411)
342E 4460871 A/R Socket, Female
342F 4460899 1 Connector, Female - 6 Position
4460464 5 Pin, Male
1 Terminal Options:
4460466 Plug, Terminal (Prior to S/N 0300162288)
4460943 Pin, Male (Gold) (S/N 0300162288 to Present)
343 1001120181 1 Ground Control Box Harness Assembly B
3990001 2 Diode - 3 Amp (Not Shown - Located at Power Down Relay)

3121172 1250AJP 7-53


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
343A 4460225 1 Plug, Male - 6 Position
4460227 5 Pin, Male
343B 4460965 1 Plug, Male - 3 Position (Blue Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
343C 2400066 1 Fuseholder with Cover
2400065 1 Fuse
343D 4460894 1 Plug, Male - 6 Position
4460465 1 Socket, Female 16-18GA
343E 4460418 9 Connector, Female - 6 Position
4460419 25 Socket, Female
343F 4460876 1 Connector, Blue - 35 Position
4460871 33 Socket, Female
343G 4460866 1 Connector - 19 Pin
4460464 10 Pin, Male Deutsch 16 Ga
4460508 3 Pin, Male Deutsch 12 Ga
343H 4460878 1 Plug, Male - 4 Position
4460887 3 Terminal (12 Gauge)
343J 4120035 10 Base, Light
4460634 10 Terminal (16 Gauge)
4460635 10 Terminal (12 Gauge)
343K 4460873 1 Connector, Black - 35 Position
4460871 14 Socket, Female
343L 4460966 1 Plug, Male - 3 Position (Green Lock)
4460944 3 Socket, Female
4922099 2ft/.6m Cable, Can-Buss
343M 4460613 1 Connector - 21 Pin
4460464 8 Pin, Male Deutsch 16 Ga
4460941 2 Pin, Male Deutsch 14 Ga
343N 4460836 1 Plug, Male - 12 Position
4460465 3 Socket, Female 16-18GA
343P 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
343Q 4460930 1 Plug, Male - 8 Position
4460944 6 Socket, Female 16-18GA Gold
343R 4460871 17 Socket, Female
343S 1060698 3ft/.9m Cable 18/4
343T 1001096076 1 Decal, Troubleshooting (Not Shown)
344 1001114438 1 Harness, ClearSky Ready A
344A 2400060 2 Fuseholder with Cover
2400064 2 Fuse 5Amp
344B 1001112612 1 Receptacle, Female - 9 Position
4460464 6 Pin, Male
4460466 3 Plug, Sealing
344C 1001113961 1 Plug, Male - 8 Position
4460871 5 Socket, Female
4460905 3 Plug, Sealing
344D 4460536 1 Receptacle, Female - 3 Position
4460464 3 Pin, Male

7-54 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
344E 4460933 1 Plug, Male - 12 Position
4460465 9 Socket, Female
4460466 3 Plug, Sealing
4460898 1 Connector, Female Bussbar - 9 Position
344F 1001106736 1 Cap, Dust
345 1001119567 1 Ground Control Wiring Diagram (Not Shown - See Items 501-
509 for Breakdown)

1001119470 Ref. DEUTZ ENGINE HARNESS ASSEMBLY B

401 to 423 Not Used


424 4460894 1 Connector, Female - 6 Position
4460465 2 Socket, Female
4460944 3 Socket, Female
4460466 1 Plug, Seal
425 to 442 Not Used
443 4461052 1 Connector, Female - 25 Position
4461005 5 Terminal
4461006 5 Seal
4461054 2 Seal, Terminal
4461060 2 Terminal (Tin)
4461053 1 Cover, Plug
4461008 18 Plug, Hole
444 to 453 Not Used
454 4461095 1 Plug, Male - 3 Position
4460944 3 Socket, Female
4461070 1 Receptacle, Female with Resistor - 3 Position
455 to 457 Not Used
458 4460930 1 Connector, Female - 8 Position
4460465 2 Socket, Female
4460466 6 Plug, Seal
459 2902443 1 Receptacle Kit
4461071 8 Socket, Female
4461072 1 Receptacle
4461073 1 Cap, Dust
4461074 1 Shell, Black
4460944 3 Socket, Female (Gold)

1001119567 Ref. GROUND CONTROL BOX WIRING DIAGRAM D

501 2920129 10 Bulb, Light


502 to 505 Not Used
506 4460224 1 Connector, Female - 6 Position
507 4460226 5 Socket, Female
508 4460945 1 Connector, Female - 3 Way
509 4460872 1 Plug, Male - 14 Position
4460871 A/R Socket, Female
4460905 A/R Plug, Sealing
510 Not Used

3121172 1250AJP 7-55


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
511 1001129334 1 Harness, Jumper
4460871 5 Socket, Female

0274670 Ref. WIRING HARNESSES INSTALLATION D

601 0100048 A/R Grease, Dielectric


602 4922696 1 Chassis Harness Assembly 3/D
602A 4460894 1 Plug, Male - 6 Position
4460465 6 Socket, Female
4460892 1 Connector, Buss Bar - 6 Position
602B Not Used
602C 4460894 1 Plug, Male - 6 Position (Not Shown)
4460465 6 Socket, Female
4460892 1 Connector, Buss Bar - 6 Position
602D 4460880 14 DIN Connector
602E 4460930 1 Connector, Gray - 8 Position
4460465 3 Socket, Female
4460466 5 Plug, Terminal
602F 4460836 1 Connector, Black - 12 Position
4460465 6 Socket, Female
4460466 6 Plug, Terminal
602G 4460933 1 Connector, Gray - 12 Position
4460465 8 Socket, Female
4460466 4 Plug, Terminal
602H 4460934 1 Connector, Green - 12 Position
4460944 12 Socket, Female
602J 4460935 1 Connector, Brown - 12 Position
4460465 8 Socket, Female
602K 4922705 1 Analyzer Harness 2/B
602L 4460761 1 Connector, Female
4460227 4 Pin, Male
602M 4460465 4 Socket, Female
602N 4460950 1 Connector, Female - 12 Position
4460464 6 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
602P 4460884 4 Connector, Gray - 4 Position
4460944 16 Socket, Female
603 4922718 4 Axle Power Track Harness Assembly B
603A 4460539 1 Per Assy Plug, Male - 3 Position
4460944 3 Per Assy Socket, Female
603B 4460932 1 Per Assy Connector, Female - 4 Position
4460943 4 Per Assy Pin, Male
604 4922767 1 Lockout Valve Harness 2/C
604A 4460465 3 Socket, Female
604B 4460464 1 Pin, Male
604C 4460880 2 Connector, DIN
604D 4460449 2 Connector, DIN
605 4922777 1 Platform Valve Harness 1/C

7-56 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
605A 4460880 9 DIN Connector
605B 4460926 1 Connector - 21 Position
4460928 13 Socket, Female
4460466 8 Plug, Hole
605C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
605D 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
606 4922784 1 Jib Stow Switch Harness B
606A 4460891 1 Plug, Male - 2 Position
4460465 2 Socket, Female
607 4922785 1 Dual Capacity Jib Position Switch Harness B
607A 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
608 4923256 1 Load Sensing Pin Harness B
608A 4460930 1 Connector, Gray - 8 Position
4460465 4 Socket, Female
4460466 3 Plug, Sealing
608B Not Available 1 Connector, Female - 4 Position
Not Available 4 Terminal
609 4922946 1 B.L.A.M. Harness B
609A 4460933 1 Plug, Male - 12 Position (Gray)
4460466 7 Plug, Seal
4460944 3 Socket, Female
4460465 1 Socket, Female
4460942 1 Socket, Female
609B 4460837 1 Plug, Female - 12 Position
4460943 3 Pin, Male (Gold)
4460464 6 Pin, Male
4460941 3 Pin, Male
609C 4460935 1 Plug, Male - 12 Position (Green)
4460466 5 Plug, Seal
4460465 2 Socket, Female
609D 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460944 2 Socket, Female
4460465 2 Socket, Female
609E 4460836 1 Plug, Male - 12 Position (Black)
4460466 6 Plug, Seal
4460944 5 Socket, Female
4460465 1 Socket, Female
4460837 1 Receptacle, Female - 12 Position Buss Bar
609F 4460836 1 Plug, Male - 12 Position (Black)
4460466 8 Plug, Seal
4460465 4 Socket, Female
4460942 2 Socket, Female
4460837 2 Receptacle, Female - 12 Position Buss Bar
609G 4460884 1 Plug, Male 4 Position (Gray)
4460944 4 Socket, Female

3121172 1250AJP 7-57


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
609H 4460894 1 Plug, Male - 6 Position (Gray)
4460465 5 Socket, Female
4460466 2 Plug, Seal
609I 4460932 1 Plug, Male - 4 Position (Gray)
4460943 4 Pin, Male
609J 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female
609K 4460761 1 Connector, Female - 4 Position
4460227 4 Pin, Male
609L 1060698 28in/71cm Cable, Electrical 18/4
609M 4460944 4 Socket, Female
610 4922947 1 Harness, Tilt Sensor #1 (Right) E
610A 4460911 1 Plug, Male - 3 Position
4460912 1 Lock, Wedge
4460918 3 Pin, Male
4460912 1 Lock, Wedge
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
610B 4461013 3 Socket, Female
611 4922948 1 Harness, Tilt Sensor #2 (Left) E
611A 4460911 1 Plug, Male - 3 Position
4460912 1 Lock, Wedge
4460918 3 Pin, Male
4460912 1 Lock, Wedge
1320309 1 Clamp, Cable
1560012 1 Nut, Conduit
1560011 1 Connector, Conduit
611B 4461013 3 Socket, Female
612 4922949 1 Harness, Tower Boom Length Sensors B
612A 4460539 1 Plug, Male - 3 Position
4460942 3 Socket, Female (Gold)
612B 4460539 2 Plug, Male - 3 Position
4460944 6 Socket, Female (Gold)
612C 4460934 1 Plug, Male - 12 Position
4460944 11 Socket, Female (Gold)
4460466 1 Plug
613 4922950 1 Harness, B.L.A.M. to #1 Tower Boom Angle Sensor (Right Side) B
613A 4460884 1 Plug, Male - 4 Position
4460944 4 Socket, Female (Gold)
613B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position
614 4922951 1 Harness, B.L.A.M. to #2 Tower Boom Angle Sensor (Left Side) C
614A 4460932 1 Receptacle, Female - 4 Position
4460943 4 Pin, Male (Gold)
614B 4460911 1 Plug, Male - 3 Position
4460918 3 Socket, Female
4460912 1 Lock, Wedge - Position

7-58 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
615 4923373 1 Harness, Tower Boom Fly to Main Boom Base B
615A 4461009 2 Plug, Male - 5 Position
615B 4460866 2 Connector - 19 Position
4460465 24 Socket, Female 16-18 Gauge
4460509 8 Socket, Female 10-12 Gauge
4460943 9 Pin, Male (Gold)
4460466 17 Seal, Plug
615C 4460613 1 Connector - 21 Position
4460464 8 Pin, Male 16-18 Gauge
4460508 A/R Pin, Male 12-14 Gauge
4460466 A/R Seal, Plug
615D 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
615E 4460536 1 Receptacle, Female - 3 Position
4460943 3 Pin, Male (Gold)
615F 4461077 1 Plug, Male
4460918 4 Socket, Female (Gold)
616 4923170 1 Harness, Main Boom Dual Capacity Switch C
616A 4460536 1 Receptacle, Female - 3 Position
4460943 3 Pin, Male (Gold)
616B 4460968 2 Connector, Strain Relief
4360578 2 Switch, Limit
617 4923171 1 Harness, Main Boom Transport Switches C
617A 4460539 1 Plug, Male - 3 Position
4460944 3 Socket, Female (Gold)
617B 4460968 2 Connector, Strain Relief
4360578 2 Switch, Limit
618 4922955 1 Harness, Main Boom Base to Platform C
618A 4460865 2 Connector - 19 Position
4460465 22 Socket, Female
4460509 8 Socket, Female
4460466 8 Seal, Plug
618B 4460473 2 Clamp, Cable
619 4922956 1 Harness, Tower Boom Fly to MTB D
619A 4460865 1 Connector - 19 Position
4460465 11 Socket, Female
4460509 4 Socket, Female
4460466 4 Seal, Plug
619B 4460473 2 Clamp, Cable
620 4923169 1 Harness, Tower Boom Transport Length Switch A
4360579 1 Switch, Limit
4460968 1 Connector, Strain Relief
621 4922958 1 Harness, Tower Boom Fly to MTB C
621A 4461003 2 Connector - 21 Position
4460465 22 Socket, Female
4460509 8 Socket, Female
4460466 12 Seal, Plug
621B 4460473 2 Clamp, Cable

3121172 1250AJP 7-59


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
622 4923382 1 Harness Chassis Power Distribution B
622A 2400066 1 Fuseholder
2400065 1 Fuse 30 Amp
622B 4460891 1 Plug, Male - 2 Position
622C 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male
622D 4460942 2 Socket, Female 14-16 GA
622E 4460374 1 Plug, Sealed
4460375 5 Terminal
623 4000008 1 Harness & Switch Main Boom Transport Angle (Includes Switch)
623A 4461076 1 Receptacle, Female - 4 Position
4460917 4 Pin, Male (Gold)

Ref. STANDARD HARNESS COMPONENTS

701 Not Available 4 Steer Angle Sensor Harness


701A 4460536 1 Per Assy Receptacle, Female - 3 Position
4460464 3 Per Assy Pin, Male
702 1660256 1 Coupling Electrical Components
702A Not Available 1 Coupling Turntable Harness
702B 4460837 1 Connector, Female - 12 Position
4460466 4 Plug, Socket
4460464 3 Pin, Male 16-18 GA
4460943 3 Pin, Male 16-18 GA (Gold)
4460941 2 Pin, Male 14-16GA
702C Not Available 1 Coupling Frame Harness
702D 4460836 1 Plug, Male - 12 Position
4460465 6 Socket, Female 16-18 GA
4460942 2 Socket, Female 14-16 GA
4460944 3 Socket, Female 16-18 GA (Gold)
4460466 1 Plug, Socket
703 4360505 1 Tower Lift Cylinder Angle Sensor Harness (Includes Switch)
703A 4460536 1 Receptacle, Female - 3 Position
4460464 3 Pin, Male
704 4 Platform Level Sensor & Tower Boom Angle Sensor Harnesses
(Includes Switch)
Use 1001133329 Prior to S/N 0300156986 (was p/n 4360545)
1001133329 S/N 0300156986 to Present
704A 4460910 4 Connector, Female Deutsch - 3 Position
4460917 12 Pin, Male
4460913 4 Lock, Wedge
705 4360552 2 Tower Boom Length Sensor Harness (Includes Switch)
705A 4460536 2 Receptacle, Female - 3 Position
4460464 6 Pin, Male
706 Not Available 1 Controller Harness Assembly (Lift and Swing)
706A 7022819 1 Connector, Male - 8 Position (Natural)
4460871 8 Socket, Female
707 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
707A Use 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
4460871 7 Socket, Female

7-60 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
708 Not Available 1 Speed Control Harness
708A 4460224 1 Connector, Female - 6 Position
4460226 5 Socket, Female
709 0272621 1 Control System Analyzer Installation A
2901443 1 Analyzer/Cable Kit 1
709A 1600244 1 Analyzer
709B 1060633 1 Cable, Analyzer 1/A
709C 4460321 2 Plug, Male
4460226 8 Socket, Female
70003407 2 Backshell
710 7027796 1 Deutz Harness Components
7020488 2 Connector, Switch
711 1001120776 1 Caterpillar Harness Components A
711A Not Available 1 Connector, Female - 6 Position
712 1001119995 1 Caterpillar Electric Fuel Pump Harness Components A
712A 4460930 1 Plug, Male - 8 Position
4460944 6 Socket, Female 16-18GA Gold
4460465 2 Socket, Female
712B 1001117024 1 Connector, Metri-Pack 15Amp Fuse
712C 1001117057 1 Connector, Metri-Pack - 4 Position
713 2902292 1 Deutz Engine Battery Cable Kit D
713A 7027008 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal &
Start Relay)
713B 7027009 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
713C 7027010 1 Cable, Red (Aux Pump Relay to Aux Pump)
713D 7027011 1 Cable, Black (Tray Pivot to Engine Mount) (Not Shown)
713E 7024584 1 Cable, Red (Start Relay to Starter)
713F Not Available 4 Boot, Terminal (Red)
713G Not Available 1 Boot, Square Terminal (Red)
714 1001116814 1 Caterpillar Engine Battery Cable Kit B
714A 7027036 1 Cable, Red (To Aux Pump Relay, Battery Positive
Terminal, Glow Plug Solenoid & Starter)
714B 7027037 1 Cable, Black (To Aux Pump, Battery Negative Terminal &
Ground at Tray Pivot)
714C 7027038 1 Cable, Red (Aux Pump Relay to Aux Pump)
714D 7027011 1 Cable, Black (Tray Pivot to Engine Block)
714E Not Available 4 Boot, Terminal (Red)
714F Not Available 1 Boot, Square Terminal (Red)
715 4923468 1 Harness, Glow Plug
716 1001120161 1 Harness, Pressure Transducer
716A 1001120634 1 Cable, Shielded M12
716B 4460536 1 Receptacle, Female - 3 Position
4460464 3 Pin, Male
716C 1001120681 1 Harness, Pressure Transducer
716D 1060981 20ft/6.1m Cable, Electrical 18/3
716E 4460539 1 Plug, Male - 3 Position
4460465 3 Socket, Female
716F 4460871 4 Socket, Female

3121172 1250AJP 7-61


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. OPTIONAL HARNESS COMPONENTS

801 AC to Platform Receptacle Components Options:


Ref. ANSI Spec
0273462 Ref. 110V GFI Receptacle B
0273463 Ref. 220V GFI Receptacle A
Ref. ANSI & Australian Specs
0273461 Ref. 110V (No Plug or Receptacle) C
Ref. CE Spec
Ref. 110V
0273461 Ref. No Plug or Receptacle C
1001091969 Ref. IEC Yellow Receptacle & Plug without 2500W Generator B
1001100326 Ref. IEC Yellow Receptacle with 2500W Generator C
Ref. 220V
1001091973 Ref. CEE 7 Post Ground Receptacle & Plug (2x4 Box) without C
2500W Generator
1001100331 Ref. CEE 7 Post Ground Receptacle (2x4 Box) with 2500W C
Generator
1001091974 Ref. CEE 7 Side Ground Receptacle & Plug (2x4 Box) without C
2500W Generator
1001100333 Ref. CEE 7 Side Ground Receptacle (2x4 Box) with 2500W C
Generator

1001091975 Ref. AFSINT 107 Keyed Ground Receptacle & Plug (2x4 Box) C
without 2500W Generator
1001100337 Ref. AFSINT 107 Keyed Ground Receptacle (2x4 Box) with C
2500W Generator
1001091970 Ref. IEC Blue Receptacle & Plug without 2500W Generator B
1001100327 Ref. IEC Blue Receptacle with 2500W Generator C
1001091971 Ref. CEE 7 Post Ground Receptacle & Plug (70mm x 70mm B
Box) without 2500W Generator
1001100328 Ref. CEE 7 Post Ground Receptacle (70mm x 70mm Box) with C
2500W Generator
1001091972 Ref. CEE 7 Side Ground Receptacle & Plug (70mm x 70mm B
Box) without 2500W Generator
1001100329 Ref. CEE 7 Side Ground Receptacle (70mm x 70mm Box) with C
2500W Generator
801A 1 Box, Switch Options:
0860038 0273462 & 0273463 Installations
Purchase Locally 0273461 Installation
0861731 1001091973,1001091974,1001091975,1001100331,
1001100333 & 1001100337 Installations
0861781 1001091969,1001091970,1001100326 & 1001100327
Installations
See Note 1001091971,1001091972,1001100328 & 1001100329
Installations (Note: Was p/n0861782 which is no
longer available. Use p/n 1001141970 CEE 7 Side
Ground Service Kit or p/n 1001141971 CEE 7 Post
Ground Service Kit. Kits includes Box p/n
1001141967 & items 801D, 801F, 801G & 801J.)
1001141967 1001100343,1001100344,1001141970 & 1001141971
Kits

7-62 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
801B 1320041 1 Clamp, Cable (0273461, 0273462 & 0273463
Installations)
801C 1 Gasket, Cover Options:
3960422 0273462 & 0273463 Installations
Purchase Locally 0273461 Installation
Not Required 1001091973,1001091974,1001091975,1001091969,
1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
801D 1 Shield, Cover Options:
1001110873 0273462 Installation
4060092 0273463 Installation
Purchase Locally 0273461 Installation
Purchase 1001091973,1001091974,1001091975,1001091969,
Receptacle 1001091970,1001091971,1001091972,1001100331,
1001100333,1001100337,1001100326,1001100327,
1001100328 & 1001100329 Installations
801E 1 Connector, Strain Relief Options:
4460051 1 0273462 & 0273463 Installations
Purchase Locally 0273461 Installation
1001091973,1001091974,1001091975,1001100331,
1001100333 & 1001100337 Installations
1001101196 1 Adapter
1001101191 1 Strain Relief
1001091969,1001091970,1001091971,1001091972,
1001100326,1001100327,1001100328 & 1001100329
Installations
1001101197 1 Adapter
1001101191 1 Strain Relief
801F 1 Plug, Male Options (Not used with 2500W Generators):
4460205 0273462 Installation
4460709 0273463 Installation
Purchase Locally 0273461 Installation
4461202 1001091973 & 1001091971 Installations &
1001100343 & 1001141971 Kits
4461205 1001091974 & 1001091972 Installations &
1001100344 & 1001141970 Kits
4461249 1001091975 Installation
4461196 1001091969 Installation
4461199 1001091970 Installation
Purchase Locally 1 Cover, Connector (0273461 Installation)
801G 1 Receptacle Options:
4460346 0273462 Installation
4460125 0273463 Installation
Purchase Locally 0273461 Installation
4461244 1001091973 & 1001100331 Installations
4461245 1001091974 & 1001100333 Installations
4461246 1001091975 & 1001100337 Installations
4461198 1001091969 & 1001100326 Installations
4461201 1001091970 & 1001100327 Installations

3121172 1250AJP 7-63


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
801G Use 1001100343 1001091971 & 1001100328 Installations
(cont’d) (was p/n 4461204)
Use 1001100344 1001091972 & 1001100329 Installations
(was p/n 4461207)
1001141968 1001100343 & 1001141971 Kits
1001141969 1001100344 & 1001141970 Kits
801H 10ft/3m Cable, Electrical 12/3 Options:
Not Required 0273462, 0273463, 0273461, 1001091969,
1001091970, 1001091971, 1001091972, 1001091973,
1001091974 & 1001091975
1060908 1001100326, 1001100327, 1001100328, 1001100329,
1001100331, 1001100333 & 1001100337 Installations
801J 1 Receptacle, Female Options (With Powermite Generator
Control Box Only):
4461197 1001100326 Installation
4461200 1001100327 Installation
4461203 1001100328 & 1001100331 Installations &
1001100343 & 1001141971 Kits
4461206 1001100329 & 1001100333 Installations &
1001100344 & 1001141970 Kits
4461250 1001100337 Installation
801K 1 Receptacle Box Kit Options:
Ref. Without Powermite Generator
0275216 Kit for 110V IEC Yellow (Includes Items 801A, 801D, 1
801F & 801G) (1001091969 Installation)
0275217 Kit for 220V IEC Blue (Includes Items 801A, 801D, 1
801F & 801G) (1001091970 Installation)
Use 1001100343 Kit for 220V CEE 7 Post Ground (Includes Items 801A, B/2
801D, 801F, 801G & 801J) (1001091971 Installation)
(was p/n 0275218)
Use 1001100344 Kit for 220V CEE 7 Side Ground (Includes Items 801A, B/2
801D, 801F, 801G & 801J) (1001091972 Installation)
(was p/n 0275219)
0275452 Kit for 220V CEE 7 Post Ground (Includes Items 801A, 1
801D, 801F & 801G) (1001091973 Installation)
0275453 Kit for 220V CEE 7 Side Ground (Includes Items 801A, 1
801D, 801F & 801G) (1001091974 Installation)
0275454 Kit for 220V AFSINT 107 Keyed Ground (Includes 1
Items 801A, 801D, 801F & 801G) (1001091975
Installation)
Ref. With Powermite Generator
1001100341 Kit for 110V IEC Yellow (Includes Items 801A, 801D, 2
801F, 801G & 801J) (1001100326 Installation)
1001100342 Kit for 220V IEC Blue (Includes Items 801A, 801D, 2
801F, 801G & 801J) (1001100327 Installation)
1001100343 Kit for 220V CEE 7 Post Ground (Includes Items 801A, B
801D, 801F, 801G & 801J) (1001100328
Installation) (was p/n 1001101971 Kit)
1001100344 Kit for 220V CEE 7 Side Ground (Includes Items 801A, B2
801D, 801F, 801G & 801J) (1001100329 Installation)
(was p/n 1001101970 Kit)
1001100345 Kit for 220V CEE 7 Post Ground (Includes Items 801A, 2
801D, 801F, 801G & 801J) (1001100331 Installation)

7-64 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
801K 1001100347 Kit for 220V CEE 7 Side Ground (Includes Items 801A, 2
(cont’d) 801D, 801F, 801G & 801J) (1001100333 Installation)
1001100346 Kit for 220V AFSINT 107 Keyed Ground (Includes 2
Items 801A, 801D, 801F, 801G & 801J) (1001100337
Installation)
802 A/R Generator Electrical Components
1001120381 Caterpillar/Deutz Engine -110V/220V - 60Hz
1001120382 Deutz Engine - 110V/220V - 50Hz
1001122424 Caterpillar Engine - 110V/220V - 50Hz
802A 4922641 1 Harness - On/Off Switch
802B 4460226 2 Socket, Female
802C 1001120378 1 Powermite Control Box to Relay Harness
4460374 1 Plug, Sealed
4460375 4 Terminal
4460465 1 Socket, Female 16-18 GA
802D 4460027 1 Receptacle, Twist Lock (110V Only)
802E 4460961 1 Connector, Female - 4 Position (60Hz Only)
4460705 4 Pin, Male
802F 4460321 1 Connector, Male - 4 Position (60Hz Only)
4460906 4 Socket, Female
802G 7020193 1 Harness, Generator Ground Power
803 Ref. Note: Harness used to connect AC at platform harness to
generator receptacle.
4921829 110V GFI Receptacle (ANSI & CSA Specs) —
4921954 220V GFI Receptacle (ANSI & CSA Specs) 2
4921956 220V GFI Receptacle ANSI Export, Australian & CE Specs 1
20ft/6.1m Cable, Electrical - 12/3 Options:
1060494 ANSI Spec
1060461 ANSI Export Spec
803A 1 Plug, Male Options:
4460205 110V GFI (ANSI Spec)
4460233 220V GFI (ANSI Spec)
Purchase Locally ANSI Export Spec
803B 1 Receptacle, Female Options:
4460134 110V GFI (ANSI Spec)
4460701 220V GFI (ANSI Spec)
Purchase Locally ANSI Export Spec
804 1 Strobe Light Harness (Includes Strobe Light) Options:
0272507 Prior to S/N 0300171403 B
2920161 S/N 0300171403 to Present B
804A 4460320 1 Connector, Female - 2 Position (Strobe Light - 0272507)
4460267 2 Pin, Male (Strobe Light - 0272507)
804B 4460891 1 Connector, Male - 2 Position (Strobe Light - 2920161)
4460465 2 Socket, Female (Strobe Light - 2920161)
805 Not Available 1 Alarm Harness (Includes Alarm)
805A 4460424 1 Plug, Male - 2 Position
4460268 2 Socket, Female
806 4922738 1 Headlight & Taillight & Chassis Illumination Lights Harness 1/A
806A 4460374 1 Plug, Sealed

3121172 1250AJP 7-65


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
807 1 Floodlights Harness Components
807A 4460320 2 Plug, Male - 2 Position
4460227 4 Pin, Male
807B 4922764 1 Floodlight Harness (Lights to Switch)
807C 4460424 2 Connector, Female - 2 Position
4460226 4 Socket, Female
807D 4360232 1 Breaker, Circuit - 15 Amp
807E 4460425 1 Connector, Strain Relief
807F 1001098449 1 Light Harness (Main Boom) A
807G 1001098234 1 Connector, Female
807H 1001098448 1 Light Harness (Tower Boom) A
807I 1001098349 1 Connector, Male
808 1 Work Lights Harness Components
808A 2400066 1 Fuseholder
2400070 A/R Fuse 20 Amp
808B Not Available 2 Work Light Harness (Supplied with Work Light)
808C 4460426 1 Connector, Strain Relief
808D 1001098449 1 Light Harness (Main Boom) A
808E 1001098234 1 Connector, Female
808F 1001098448 1 Light Harness (Tower Boom) A
808G 1001098349 1 Connector, Male
808H 2820035 9ft/2.8m Tubing, Insulate
809 Ref. 7500W SkyPower Generator Installations
Ref. Deutz Engine
1001125427 Ref. 60Hz A
1001125428 Ref. 50Hz A
Ref. Caterpillar Engine
1001117508 Ref. 60Hz D
1001121889 Ref. 50Hz B
809A 1 Receptacle, Female Twist-Lock Options:
4460958 60Hz Spec
Purchase Locally 50Hz Spec
809B 2 Gasket Options:
3960422 60Hz Spec
Purchase Locally 50Hz Spec
809C 1 Cover, Receptacle Options:
1001110873 60Hz Spec
Not Available 50Hz Spec
809D 1 Cover, Receptacle Options:
1001110872 60Hz Spec
Purchase Locally 50Hz Spec
809E 1 Receptacle Options:
4460346 60Hz Spec
Purchase Locally 50Hz Spec
809F 4460051 1 Connector, Strain Relief
809G 4460071 1 Connector, Strain Relief
809H 4922972 1 Harness, Generator
809I Not Available 1 Plug, Male - 6 Position
Not Available 6 Socket, Female

7-66 1250AJP 3121172


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
809J 4460225 1 Plug, Male - 6 Position
4460226 6 Socket, Female
810 Ref. 7500W SkyPower Generator Junction Box Components
0861542 Ref. 60Hz Spec C
0861567 Ref. 50Hz Specs B
810A 2ft/.6m Cable, Electrical 12/3
1060494 60Hz Spec
Purchase Locally 50Hz Spec
810B 2.5ft/.76m Cable, Electrical 10/3
1060708 60Hz Spec
Purchase Locally 50Hz Spec
810C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)
810D 4460425 2 Connector, Strain Relief
810E A/R Component Options:
4460426 2 Connector, Strain Relief (60Hz Spec Only)
4460426 1 Connector, Strain Relief (50Hz Spec Only)
3520189 1 Plug (50Hz Spec Only)
810F 1671092 1 Cover (60Hz Spec Only)
4460963 1 Connector (60Hz Spec Only)
811 1001122528 Ref. 7500W Generator Electrical Diagram Components B
811A 1001119968 1 Generator Harness B
811B 4460967 1 Plug, Male - 3 Position
4460465 3 Socket, Female
811C 1001117078 1 Connector, Metri-Pack W/5Amp Fuse
811D 4922641 1 Switch Harness
811E 4460226 2 Socket, Female
812 Ref. AC Breaker Box Installation (CE Spec) Options:
1001096163 Ref. Without Powermite Generator Control Box C
1001109557 Ref. With Powermite Generator Control Box A
812A 1320041 1 Clamp, Cable
812B 1001096172 1 Bracket, Circuit Breaker Box
812C 1 Box Kit, Circuit Breaker Options:
1001109654 Without Powermite Generator Control Box
1001109648 With Powermite Generator Control Box
See Note Machines with 1 Circuit Breaker
Ref. Note: Kit with a single large breaker. Replace with 2
breakers. For machines WITH Powermite Generator
Control Box use qty 1 each of p/ns 1001109447 &
1001109482. For machines WITHOUT Powermite
Generator Control Box use qty 1 each of p/ns
1001109475 & 1001109482.
Machines with 2 Circuit Breakers
1001109475 16 Amp (Without Generator Control Box)
1001109477 10 Amp (With Generator Control Box)
1001109482 1 30mA
0861880 1 Box, Breaker
4460956 1 Barrier, Terminal Block End
4460957 1 Block, Terminal
812D 1001101191 1 Connector, Strain Relief
812E 1001097150 Connector, Strain Relief

3121172 1250AJP 7-67


SECTION 7 ELECTRICAL

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
812F 1060908 12ft/3.6m Cable, Electrical 12/3
812G 0903484 1 Bracket, AC Receptacle
813 1001111914 1 ClearSky Telematics Harness (Standard on Machines delivered in B
North America. Optional on all other machines.)
813A 70020808 1 Plug, Male - 23 Position
4460871 5 Socket
4460905 18 Plug, Seal
813B 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)
4460944 6 Socket
77363244 2 Wedge Lock
813C 4460945 1 Bulkhead, 3 Way Female
1001129408 1 Plug, Male - 3 Position with 120 ohm Resistor (Includes Wedge
Lock)
813D 1001112612 1 Connector, Diagnostic
4460943 2 Pin
4460464 2 Pin
4460466 2 Plug, Seal
1001106736 1 Cap, Dust
813E 1001112796 1 Connector, Diagnostic
4460944 2 Socket
4460466 2 Plug, Seal
814 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No other B
parts available)
815 1001149818 1 Strobe Light Harness S/N 0300171640 to Present) A
815A 4460320 1 Connector, Female - 2 Position
4460267 2 Pin, Male
815B 4460897 1 Connector, Female - 2 Position
4460464 2 Pin, Male

Ref. TOOLS (NOT SHOWN)

7002821 1 Crimper (For Wire to Pin/Socket Connections)


7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
7002828 1 Stripper, Wire

7-68 1250AJP 3121172


SECTION 8
DECALS

3121172 1250AJP 8-1


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066)


57 3 25

37

58
6 37

35
35
19 7 24
21 36 37 44 43

17
48 LOCATED ON 56
FAN SHROUD
25

37 58 37
35 35
43 3 44 20
37 24 7 22
33

2 59
37
4
14
49
15
36
46 16
42
5
25 11 26
59 38
3
31
47
41 55
41
8 12
24 12
13
27
3
3 11

13 4

23
4 28
44 45 31
44 32
1
60
9 29
49 30
33 31
8 34 10 32
24

8-2 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
STANDARD DECAL INSTALLATIONS
0273600 Ref. Decals - JLG (Prior to S/N 0300086366) 3
0274730 Ref. Decals - JLG (S/N 0300086366 to Present) 1
0273578 Ref. ANSI Decals 8

1 1703797 1 Decal - Danger/Warning (Platform)


2 1705336 1 Decal - Danger/Warning (Ground Control)
3 1703805 5 Decal - Danger/Electrocution
4 1703804 3 Decal - Warning Crushing
5 1705867 1 Decal - Legend (Platform)
6 1705868 1 Decal - Legend (Ground Control)
7 1705840 2 Decal - Model 1250AJP
8 1701529 2 Decal - Arrow
9 1702774 1 Decal - JLG Lift (3.5in)
10 1702773 1 Decal - JLG (5in)
11 1702868 2 Decal - No Hands
12 1704277 3 Decal - Attach Lanyard Here
13 1705168 1 Decal - Capacity (Platform)
14 1705181 1 Decal - Capacity (Ground Control)
15 3251813 1 Decal - USA
16 1705511 1 Decal - Oil Level
17 1704972 1 Decal - Warning Explosion/Fire
18 Not Used
19 1702153 1 Decal - Inspection
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual
24 1702300 6 Decal - Tie Down
25 1701500 4 Decal - Lift
26 0641406 3 Bolt 1/4”-20NC x 3/4”
27 3251243 1 Nameplate - 120V-60Hz
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4”-20NC x 1”
31 4751400 9 Flatwasher 1/4”
32 3311405 5 Locknut 1/4”-20NC
33 3820001 4 Rivet
34 3252347 1 Decal - Footswitch (Part of Footswitch Assembly)
35 1703483 4 Decal - Maximum Tire Load
36 1701505 2 Decal - Fuel
37 1703953 7 Decal - Warning/Crushing
38 3380474 1 Plate, Decal Mount
39 to 40 Not Used
41 1703175 2 Decal - Lanyard Attach (GM Spec Only)
42 1702962 1 Decal - Warning (Proposition 65) (California Spec Only)
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift
45 1705838 1 Decal - Lift Diagram

3121172 1250AJP 8-3


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
46 1704412 1 Decal - Hydraulic Oil Chart
47 1705337 1 Decal - Tip Over
48 1705864 1 Decal - JLG
49 1704885 2 Decal - www.jlg.com
50 to 54 Not Used
55 1705351 1 Decal - Drive/Steer Instructions
56 1705865 1 Decal - Ultra Boom (12” Height)
57 1705866 1 Decal - Ultra Boom (8” Height) (Prior to S/N 0300086366)
58 1703959 2 Decal - Quikstik
59 1705492 2 Decal - Tip Over Hazard
60 0641406 4 Bolt 1/4”-20NC x 3/4” (S/N 0300080699 to Present)

8-4 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (PRIOR TO S/N 0300089066) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 8-5


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT)

8-6 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
STANDARD DECAL INSTALLATIONS
0274730 Ref. Decals - JLG B
0274722 Ref. ANSI Decals 9

1 Not Used
2 1701499 4 Decal - No Lift
3 to 4 Not Required
5 1701509 1 Decal - Manual
6 1701529 2 Decal - Arrow
7 1703811 4 Decal - Tie Down/Lift
8 1703814 A/R Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 to 12 Not Required
13 3251243 1 Nameplate - 120V-60Hz
14 Not Used
15 1705337 1 Decal - Tip Over
16 Not Required
17 1702153 1 Decal - Inspection (S/N 0300089066 to S/N 0300134664)
18 1703953 4 Decal - Warning/Crushing
19 1702868 2 Decal - No Hands
20 1703797 1 Decal - Danger/Warning (Platform)
21 1705336 1 Decal - Danger/Warning (Ground Control)
22 1703804 6 Decal - Warning Crushing
23 1703805 5 Decal - Danger/Electrocution
24 3252347 1 Decal - Footswitch
25 3251813 1 Decal - USA
26 1705492 2 Decal - Tip Over Hazard
27 Not Available 1 Decal - Bar Code
28 2 Decal - Capacity (Platform) Options:
1705168 Prior to S/N 0300142968
1001122369 S/N 0300142968 to Present
29 1 Decal - Capacity (Ground Control) Options:
1705181 Prior to S/N 0300142968
1001122376 S/N 0300142968 to Present
30 1 Decal - Patent Options:
1700584 Prior to S/N 0300151354
1001131269 S/N 0300151354 to Present
31 1 Decal - Legend (Platform) Options:
Use 1706751 Prior to S/N 0300093313 (was p/n 1705867)
1706751 S/N 0300093313 to Present
32 1705868 1 Decal - Legend (Ground Control)
33 1705351 1 Decal - Drive/Steer Instructions
34 1701505 2 Decal - Fuel
35 1704972 1 Decal - Warning Explosion/Fire
36 1705511 1 Decal - Oil Level
37 1701501 4 Decal - Arrow
38 Not Used

3121172 1250AJP 8-7


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 2902356 1 Decal Kit - Tire Load
1703483 4 Decal - Tire Load
40 1705838 1 Decal - Lift Diagram
41 1705840 2 Decal - Model 1250AJP
42 Not Available 1 Nameplate - Serial Number
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)
45 1704885 A/R Decal - www.jlg.com Options:
2 Prior to S/N 0300173632
1 S/N 0300173632 to Present
46 1705864 2 Decal - JLG
47 1705865 2 Decal - Ultra Boom (12” Height)
48 1703959 2 Decal - Quikstik
49 Not Used
50 1702962 1 Decal - Warning (Proposition 65) (California Spec Only)
51 1703175 1 Decal - Lanyard Attach (GM Spec Only)
52 0641406 A/R Bolt 1/4”-20NC x 3/4”
53 0641408 1 Bolt 1/4”-20NC x 1” (Prior to S/N 0300143927)
54 0860520 1 Box, Manual Storage
55 1060279 1 Cable, Lanyard (Prior to S/N 0300143927)
56 3311405 A/R Locknut 1/4”-20NC
57 3820001 2 Rivet
58 4751400 A/R Flatwasher 1/4”
59 3380474 1 Plate, Decal Mount
60 1001094055 1 Decal, Troubleshooting
61 1001108923 1 Decal, Fuel Specification
——————————
2902303 1 Master Decal Kit (Includes Items 2-13)
2902307 1 ANSI Spec Decal Kit (Includes Items 15 & 18-23 & 26)

8-8 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (S/N 0300089066 TO PRESENT)


ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 8-9


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066)
57 3 25

37

58
6 37

35
35
19 7 24
21 36 37 44 43

17
48 LOCATED ON 56
FAN SHROUD
25

37 58 37
35 35
43 3 44 20
37 24 7 22
33

2 18
37
4
14
49
15
36
46 16

5
25 11 39 26
59 38
3
31
47
55

8 12
24 12
13
27
3
3 11

13 4

23
4 28
44 45 31
44 32
1
60
9 29
49 30
33 31
8 34 10 32
24

8-10 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


STANDARD DECAL INSTALLATIONS
0273600 Ref. Decals - JLG (Prior to S/N 0300086366) 3
0274730 Ref. Decals - JLG (S/N 0300086366 to Present) 1
0273580 Ref. Brazil Spec Decals (Portuguese/English) 7
0273581 Ref. Chinese Spec Decals (Chinese/English) 7
0273584 Ref. CSA Spec Decals (English/French) 7
0273583 Ref. Japanese Spec Decals (Japanese/English) 3
0273582 Ref. Korean Spec Decals (Korean/English) 7
0273579 Ref. Latin American Spec Decals (Spanish/English) 6

1 1 Decal - Danger/Warning (Platform) Options:


1705895 Brazil Spec Decals (Portuguese/English)
1703925 Chinese Spec Decals (Chinese/English)
1703924 CSA Spec Decals (English/French)
1703926 Japanese Spec Decals (Japanese/English)
1703927 Korean Spec Decals (Korean/English)
1703923 Latin American Spec Decals (Spanish/English)
2 1 Decal - Danger/Warning (Ground Control) Options:
1705896 Brazil Spec Decals (Portuguese/English)
1705348 Chinese Spec Decals (Chinese/English)
1705347 CSA Spec Decals (English/French)
1705344 Japanese Spec Decals (Japanese/English)
1705345 Korean Spec Decals (Korean/English)
1705917 Latin American Spec Decals (Spanish/English)
3 5 Decal - Danger/Electrocution Options:
1705897 Brazil Spec Decals (Portuguese/English)
1703937 Chinese Spec Decals (Chinese/English)
1703936 CSA Spec Decals (English/French)
1703938 Japanese Spec Decals (Japanese/English)
1703939 Korean Spec Decals (Korean/English)
1703935 Latin American Spec Decals (Spanish/English)
4 3 Decal - Warning Crushing Options:
1705898 Brazil Spec Decals (Portuguese/English)
1703949 Chinese Spec Decals (Chinese/English)
1703948 CSA Spec Decals (English/French)
Not Available Japanese Spec Decals (Japanese/English)
1703951 Korean Spec Decals (Korean/English)
1703947 Latin American Spec Decals (Spanish/English)
5 1705867 1 Decal - Legend (Platform)
6 1705868 1 Decal - Legend (Ground Controls)
7 1705840 2 Decal - 1205AJP Model Designation
8 1701529 2 Decal - Arrow
9 1702774 1 Decal - JLG Lift (3.5in)
10 1702773 1 Decal - JLG (5in)

3121172 1250AJP 8-11


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
11 2 Decal - No Hands Options
1705967 Brazil Spec Decals (Portuguese/English)
1705968 Chinese Spec Decals (Chinese/English)
1704000 CSA Spec (English/French)
Not Available Japanese Spec Decals (Japanese/English)
1705969 Korean Spec Decals (Korean/English)
1704001 Latin American Spec Decals (Spanish/English)
12 1704277 3 Decal - Attach Lanyard Here
13 2 Decal - Capacity (Platform) Options:
1705899 Brazil Spec Decals (Portuguese/English)
1705334 Chinese Spec Decals (Chinese/English)
1705333 CSA Spec Decals (English/French)
1705330 Japanese Spec Decals (Japanese/English)
1705331 Korean Spec Decals (Korean/English)
1705908 Latin American Spec Decals (Spanish/English)
14 1 Decal - Capacity (Ground Control) Options:
1705900 Brazil Spec Decals (Portuguese/English)
1705478 Chinese Spec Decals (Chinese/English)
1705477 CSA Spec Decals (English/French)
1705480 Japanese Spec Decals (Japanese/English)
1705481 Korean Spec Decals (Korean/English)
1705919 Latin American Spec Decals (Spanish/English)
15 1 Decal - USA Options:
3251813 All Spec Decals Except Korean Spec Decals
Not Required Korean Specs
16 1705511 1 Decal - Oil Level
17 1 Decal - Warning Explosion/Fire Options
1706059 Brazil Spec Decals (Portuguese/English)
1706060 Chinese Spec Decals (Chinese/English)
1706064 CSA Spec Decals (English/French)
Not Available Japanese Spec Decals (Japanese/English)
1706061 Korean Spec Decals (Korean/English)
1706063 Latin American Spec Decals (Spanish/English)
18 1 Decal - Tip-Over Hazard Options:
1705907 Brazil Spec Decals (Portuguese/English)
1705508 Chinese Spec Decals (Chinese/English)
1705506 CSA Spec Decals (English/French)
Not Available Japanese Spec Decals (Japanese/English)
1705503 Korean Spec Decals (Korean/English)
1705916 Latin American Spec Decals (Spanish/English)
19 1 Decal - Inspection Options:
1705901 Brazil Spec Decals (Portuguese/English)
1704006 CSA Spec Decals (English/French)
1704007 Latin American Spec Decals (Spanish/English)
Not Required Chinese/Japanese/Korean Specs
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number

8-12 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
23 1701509 1 Decal - Manual
24 1702300 6 Decal - Tie Down
25 1701500 4 Decal - Lift
26 0641406 3 Bolt 1/4”-20NC x 3/4”
27 3251243 1 Nameplate - 120V-60Hz
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4”-20NC x 1”
31 4751400 9 Flatwasher 1/4”
32 3311405 5 Locknut 1/4”-20NC
33 3820001 4 Rivet
34 1 Decal - Footswitch Options:
1705902 Brazil Spec Decals (Portuguese/English)
1703982 Chinese Spec Decals (Chinese/English)
1703984 CSA Spec Decals (English/French)
1703980 Japanese Spec Decals (Japanese/English)
1703981 Korean Spec Decals (Korean/English)
1703983 Latin American Spec Decals (Spanish/English)
35 1703483 4 Decal - Maximum Tire Load
36 1701505 2 Decal - Fuel
37 7 Decal - Warning/Crushing Options:
1705903 Brazil Spec Decals (Portuguese/English)
1703943 Chinese Spec Decals (Chinese/English)
1703942 CSA Spec Decals (English/French)
1703944 Japanese Spec Decals (Japanese/English)
1703945 Korean Spec Decals (Korean/English)
1703941 Latin American Spec Decals (Spanish/English)
38 3572327 1 Plate, Decal Mount
39 1 Decal - CSA Options:
Not Required All Spec Decals Except CSA Spec Decals
1705514 CSA Spec Decals (English/French)
40 to 42 Not Used
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift
45 1705838 1 Decal - Lift Diagram
46 1704412 1 Decal - Hydraulic Oil Chart
47 1 Decal - Tip Over Options:
1705904 Brazil Spec Decals (Portuguese/English)
1705342 Chinese Spec Decals (Chinese/English)
1705341 CSA Spec Decals (English/French)
1705338 Japanese Spec Decals (Japanese/English)
1705339 Korean Spec Decals (Korean/English)
1705909 Latin American Spec Decals (Spanish/English)
48 1705432 2 Decal - JLG Lift (16in)
49 1704885 2 Decal - www.jlg.com
50 to 54 Not Used

3121172 1250AJP 8-13


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
55 1 Decal - Drive/Steer Instructions Options:
1705905 Brazil Spec Decals (Portuguese/English)
1705430 Chinese Spec Decals (Chinese/English)
1705429 CSA Spec Decals (English/French)
1705426 Japanese Spec Decals (Japanese/English)
1705427 Korean Spec Decals (Korean/English)
1705910 Latin American Spec Decals (Spanish/English)
56 1705865 1 Decal - Ultra Boom (12” Height)
57 1705866 1 Decal - Ultra Boom (8” Height) (Prior to S/N 0300086366)
58 1703959 2 Decal - Quikstik
59 1 Decal - Tip Over Hazard Options:
1705906 Brazil Spec Decals (Portuguese/English)
1705507 Chinese Spec Decals (Chinese/English)
1705505 CSA Spec Decals (English/French)
1705493 Japanese Spec Decals (Japanese/English)
1705503 Korean Spec Decals (Korean/English)
1705915 Latin American Spec Decals (Spanish/English)
60 0641406 4 Bolt 1/4”-20NC x 3/4” (S/N 0300080699 to S/N 0300089066)

8-14 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (PRIOR TO S/N 0300089066)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 8-15


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT)

8-16 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


STANDARD DECAL INSTALLATIONS
0274730 Ref. Decals - JLG B
0274722 Ref. ANSI Spec Decals (English) 8
0274725 Ref. Brazil Spec Decals (Portuguese/English) 10
0274724 Ref. Chinese Spec Decals (Chinese/English) 10
0274727 Ref. CSA Spec Decals (English/French) 10
0274729 Ref. Japanese Spec Decals (Japanese/English) 9
0274723 Ref. Korean Spec Decals (Korean/English) 9
0274726 Ref. Latin American Spec Decals (Spanish/English) 11

1 Not Used
2 1701499 4 Decal - No Lift
3 to 4 Not Required
5 1701509 1 Decal - Manual
6 1701529 2 Decal - Arrow
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 Not Required
12 1 Decal - CSA Options:
Not Required All Spec Decals Except CSA Spec Decals
1705514 CSA Spec Decals (English/French)
13 3251243 1 Nameplate - 120V-60Hz
14 Not Used
15 A/R Decal - Tip Over Options:
1705337 ANSI Spec Decals (English)
1705904 Brazil Spec Decals (Portuguese/English)
Chinese Spec Decals (Chinese/English) Options:
1705342 Prior to S/N 0300143402 (Simplified)
1001117034 S/N 0300143402 to Present (Traditional)
1705341 CSA Spec Decals (English/French)
1705338 Japanese Spec Decals (Japanese/English)
1705339 Korean Spec Decals (Korean/English)
1705909 Latin American Spec Decals (Spanish/English)
16 A/R Decal - Tip Over Hazard Options:
1705492 ANSI Spec Decals (English)
1705906 Brazil Spec Decals (Portuguese/English)
Chinese Spec Decals (Chinese/English) Options:
1705507 Prior to S/N 0300143402 (Simplified)
1001117035 S/N 0300143402 to Present (Traditional)
1705505 CSA Spec Decals (English/French)
1705493 Japanese Spec Decals (Japanese/English)
1705503 Korean Spec Decals (Korean/English)
1705915 Latin American Spec Decals (Spanish/English)

3121172 1250AJP 8-17


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
17 1 Decal - Inspection Options:
1705901 Brazil Spec Decals (Portuguese/English) (Prior to
S/N 0300151354)
1704006 CSA Spec Decals (English/French) (Prior to
S/N 0300151354)
1704007 Latin American Spec Decals (Spanish/English) (Prior to
S/N 0300151354)
Not Required ANSI/Chinese/Japanese/Korean Specs
18 4 Decal - Warning/Crushing Options:
1703953 ANSI Spec Decals (English)
1705903 Brazil Spec Decals (Portuguese/English)
1703943 Chinese Spec Decals (Chinese/English)
1703942 CSA Spec Decals (English/French)
1703944 Japanese Spec Decals (Japanese/English)
1703945 Korean Spec Decals (Korean/English)
1703941 Latin American Spec Decals (Spanish/English)
19 2 Decal - No Hands Options
1702868 ANSI Spec Decals (English)
1705967 Brazil Spec Decals (Portuguese/English)
Chinese Spec Decals (Chinese/English) Options:
1705968 Prior to S/N 0300143402 (Simplified)
1001116846 S/N 0300143402 to Present (Traditional)
1704000 CSA Spec (English/French)
Not Available Japanese Spec Decals (Japanese/English)
1705969 Korean Spec Decals (Korean/English)
1704001 Latin American Spec Decals (Spanish/English)
20 1 Decal - Danger/Warning (Platform) Options:
1703797 ANSI Spec Decals (English)
1705895 Brazil Spec Decals (Portuguese/English)
1703925 Chinese Spec Decals (Chinese/English)
1703924 CSA Spec Decals (English/French)
1703926 Japanese Spec Decals (Japanese/English)
1703927 Korean Spec Decals (Korean/English)
1703923 Latin American Spec Decals (Spanish/English)
21 1 Decal - Danger/Warning (Ground Control) Options:
1705336 ANSI Spec Decals (English)
1705896 Brazil Spec Decals (Portuguese/English)
Chinese Spec Decals (Chinese/English) Options:
1705348 Prior to S/N 0300143402 (Simplified)
1001116849 S/N 0300143402 to Present (Traditional)
1705347 CSA Spec Decals (English/French)
1705344 Japanese Spec Decals (Japanese/English)
1705345 Korean Spec Decals (Korean/English)
1705917 Latin American Spec Decals (Spanish/English)
22 6 Decal - Warning Crushing Options:
1703804 ANSI Spec Decals (English)
1705898 Brazil Spec Decals (Portuguese/English)
1703949 Chinese Spec Decals (Chinese/English)
1703948 CSA Spec Decals (English/French)

8-18 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
22 (cont’d) 1703950 Japanese Spec Decals (Japanese/English)
1703951 Korean Spec Decals (Korean/English)
1703947 Latin American Spec Decals (Spanish/English)
23 5 Decal - Danger/Electrocution Options:
1703805 ANSI Spec Decals (English)
1705897 Brazil Spec Decals (Portuguese/English)
Chinese Spec Decals (Chinese/English) Options:
1703937 Prior to S/N 0300143402 (Simplified)
1001116851 S/N 0300143402 to Present (Traditional)
1703936 CSA Spec Decals (English/French)
1703938 Japanese Spec Decals (Japanese/English)
1703939 Korean Spec Decals (Korean/English)
1703935 Latin American Spec Decals (Spanish/English)
24 1 Decal - Footswitch Options:
Not Required ANSI Spec Decals (English)
1705902 Brazil Spec Decals (Portuguese/English)
1703982 Chinese Spec Decals (Chinese/English)
1703984 CSA Spec Decals (English/French)
1703980 Japanese Spec Decals (Japanese/English)
1703981 Korean Spec Decals (Korean/English)
1703983 Latin American Spec Decals (Spanish/English)
25 1 Decal - USA Options:
3251813 All Spec Decals Except Korean Spec Decals
Not Required Korean Specs
26 Not Used
27 Not Available 1 Decal - Bar Code
28 2 Decal - Capacity (Platform) Options:
Prior to S/N 0300142968
1705168 ANSI Spec Decals (English)
1705899 Brazil Spec Decals (Portuguese/English)
1705334 Chinese Spec Decals (Chinese/English)
1705333 CSA Spec Decals (English/French)
1705330 Japanese Spec Decals (Japanese/English)
1705331 Korean Spec Decals (Korean/English)
1705908 Latin American Spec Decals (Spanish/English)
S/N 0300142968 to Present
1001122369 ANSI Spec Decals (English)
1001122372 Brazil Spec Decals (Portuguese/English)
1001122371 Chinese Spec Decals (Chinese/English)
1001122374 CSA Spec Decals (English/French)
1001122375 Japanese Spec Decals (Japanese/English)
1001122370 Korean Spec Decals (Korean/English)
1001122373 Latin American Spec Decals (Spanish/English)
29 1 Decal - Capacity (Ground Control) Options:
Prior to S/N 0300142968
1705181 ANSI Spec Decals (English)
1705900 Brazil Spec Decals (Portuguese/English)
1705478 Chinese Spec Decals (Chinese/English)
1705477 CSA Spec Decals (English/French)

3121172 1250AJP 8-19


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
29 (cont’d) 1705480 Japanese Spec Decals (Japanese/English)
1705481 Korean Spec Decals (Korean/English)
1705919 Latin American Spec Decals (Spanish/English)
S/N 0300142968 to Present
1001122376 ANSI Spec Decals (English)
1001122379 Brazil Spec Decals (Portuguese/English)
1001122378 Chinese Spec Decals (Chinese/English)
1001122381 CSA Spec Decals (English/French)
1001122382 Japanese Spec Decals (Japanese/English)
1001122377 Korean Spec Decals (Korean/English)
1001122380 Latin American Spec Decals (Spanish/English)
30 1 Decal - Patent Options:
1700584 All Specs Except CSA Spec (Prior to S/N 0300151354)
1700584 CSA Spec (Prior to S/N 0300151354)
1001131269 CSA Spec (S/N 0300151354 to Present)
31 1 Decal - Legend (Platform) Options:
Use 1706751 Prior to S/N 0300093313 (was p/n 1705867)
1706751 S/N 0300093313 to Present
32 1705868 1 Decal - Legend (Ground Controls)
33 1 Decal - Drive/Steer Instructions Options:
1705351 ANSI Spec Decals (English)
1705905 Brazil Spec Decals (Portuguese/English)
1705430 Chinese Spec Decals (Chinese/English)
1705429 CSA Spec Decals (English/French)
1705426 Japanese Spec Decals (Japanese/English)
1705427 Korean Spec Decals (Korean/English)
1705910 Latin American Spec Decals (Spanish/English)
34 1701505 2 Decal - Fuel
35 1 Decal - Warning Explosion/Fire Options
1704972 ANSI Spec Decals (English)
1706059 Brazil Spec Decals (Portuguese/English)
1706060 Chinese Spec Decals (Chinese/English)
1706064 CSA Spec Decals (English/French)
1704972 Japanese Spec Decals (Japanese/English)
1706061 Korean Spec Decals (Korean/English)
1706063 Latin American Spec Decals (Spanish/English)
36 1705511 1 Decal - Oil Level
37 1701501 4 Decal - Arrow
38 Not Used
39 2902356 1 Decal Kit - Tire Load
1703483 4 Decal - Tire Load
40 1705838 1 Decal - Lift Diagram
41 1705840 2 Decal - 1250AJP Model Designation
42 Not Available 1 Nameplate - Serial Number
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)

8-20 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (S/N 0300089066 TO PRESENT)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
45 1704885 A/R Decal - www.jlg.com Options:
2 Prior to S/N 0300173632
1 S/N 0300173632 to Present
46 1705864 2 Decal - JLG
47 1705865 2 Decal - Ultra Boom (12” Height)
48 1703959 2 Decal - Quikstik
49 to 51 Not Used
52 0641406 A/R Bolt 1/4”-20NC x 3/4”
53 0641408 1 Bolt 1/4”-20NC x 1” (Prior to S/N 0300143927)
54 0860520 1 Box, Manual Storage
55 1060279 1 Cable, Lanyard (Prior to S/N 0300143927)
56 3311405 A/R Locknut 1/4”-20NC
57 3820001 A/R Rivet
58 4751400 A/R Flatwasher 1/4”
59 1 Plate, Decal Mount Options:
3572327 All Spec Decals Except ANSI Spec Decals
3380474 ANSI Spec
60 1001094055 1 Decal, Troubleshooting
——————————

2902303 1 Master Decal Kit (Includes Items 2-13)


1 Spec Decal Kit Options (Includes Items 15-24):
2902307 ANSI Spec
2902312 Brazilian Spec
2902309 Chinese Spec
2902322 CSA Spec
2902308 Japanese Spec
2902310 Korean Spec
2902311 Latin American Spec

3121172 1250AJP 8-21


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (PRIOR TO S/N 0300089066)
57 3 25

37

58
6 37

35
35
19 7 24
21 36 37 44 43

17
48 LOCATED ON 56
FAN SHROUD
25

37 58 37
35 35
43 3 44 20
37 24 7 22
33

2 18
37
4
14
49
15
36
46 16

5
25 11 39 26
59 38
3
31
47
55

8 12
24 12
13
27
3
3 11

13 4

23
4 28
44 45 31
44 32
1
60
9 29
49 30
33 31
8 34 10 32
24

8-22 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (PRIOR TO S/N 0300089066)

ITEM # PART NUMBER QTY. DESCRIPTION REV.


STANDARD DECAL INSTALLATIONS
0273600 Ref. Decals - JLG (Prior to S/N 0300086366) 3
0274730 Ref. Decals - JLG (S/N 0300086366 to Present) 1
0273585 Ref. Australian & CE Spec Decals 11

1 1705893 1 Decal - Danger/Warning (Platform)


2 1705822 1 Decal - Danger/Warning (Ground Control)
3 1705961 4 Decal - Danger Electrocution
4 1701518 10 Decal - Warning Crushing
5 to 6 Not Used
7 1705840 2 Decal - Model 1250AJP
8 1701529 2 Decal - Arrow
9 1702774 1 Decal - JLG Lift (3.5in)
10 1702773 1 Decal - JLG (5in)
11 Not Used
12 1704277 3 Decal - Attach Lanyard Here
13 Not Used
14 1 Decal - Capacity (Ground Control)
1705181 Prior to S/N 0300079191
Use 1705468 S/N 0300079191 to S/N 0300081890 (was p/n 1706228)
1705468 S/N 0300081890 to Present
15 1705084 1 Decal - Sound Power Level
16 1705511 1 Decal - Oil Level
17 1 Decal - Warning Explosion/Fire Options:
1704972 Prior to S/N 0300079139
1706098 S/N 0300079139 to Present
18 to 19 Not Used
20 Not Available 1 Decal - Bar Code
21 1700584 1 Decal - Patent
22 Not Available 1 Nameplate - Serial Number
23 1701509 1 Decal - Manual
24 1702300 6 Decal - Tie Down
25 1701500 4 Decal - Lift
26 to 27
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4”-20NC x 1”
31 4751400 6 Flatwasher 1/4”
32 3311405 5 Locknut 1/4”-20NC
33 3820001 4 Rivet
34 1705828 1 Decal - Footswitch
35 1703483 4 Decal - Maximum Tire Load
36 1701505 2 Decal - Fuel
37 to 39 Not Used
40 4420051 29ft/8.8m Decal - Warning Stripes
41 to 42 Not Used
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift

3121172 1250AJP 8-23


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (PRIOR TO S/N 0300089066)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
45 1705838 1 Decal - Lift Diagram
46 1704412 1 Decal - Hydraulic Oil Chart
47 Not Used
48 1705864 1 Decal - JLG
49 1704885 2 Decal - www.jlg.com
50 to 55 Not Used
56 1705865 1 Decal - Ultra Boom (12” Height)
57 1705866 1 Decal - Ultra Boom (8” Height) (Prior to S/N 0300086366)
58 1703959 2 Decal - Quikstik
59 Not Used
60 0641406 4 Bolt 1/4”-20NC x 3/4” (S/N 0300080699 to Present)

8-24 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (PRIOR TO S/N 0300089066)
(CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121172 1250AJP 8-25


SECTION 8 DECALS

FIGURE 8-6. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (S/N 0300089066 TO


PRESENT)
46 47 7

22 22
48
60
60
39
39
41 8
30 34 23 2 37

35
LOCATED ON 47
46 FAN SHROUD
7

22
60 22
48 60
39 39
37 23 2 27
8 41 42
57

21
22 22
64 29
45
11
34
10 36
59
60 7
61
62

6 9
8 9
13 63

23 23
22 22 28 22

5
22 52
2 40 54
2 20 56
58
43 53
45 55
24 56
6 57 44 58
8 60

8-26 1250AJP 3121172


SECTION 8 DECALS

FIGURE 8-6. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (S/N 0300089066 TO


PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
STANDARD DECAL INSTALLATIONS
0274730 Ref. Decals - JLG B
0274728 Ref. CE Spec Decals 9
0274728 Ref. Australian Spec Decals (Prior to S/N 0300138369) 9
1001114383 Ref. Australian Spec Decals (S/N 0300138369 to Present) 2

1 Not Used
2 1701499 4 Decal - No Lift
3 to 4 Not Required
5 1701509 1 Decal - Manual
6 1701529 2 Decal - Arrow
7 1703811 4 Decal - Tie Down/Lift
8 1703814 6 Decal - Tie Down
9 1704277 4 Decal - Attach Lanyard Here
10 1704412 1 Decal - Hydraulic Oil Chart
11 1 Decal - Sound Power Level Options:
1705084 Prior to S/N 0300128768
1705515 S/N 0300128768 to Present
12 to 13 Not Required
14 Not Used
15 to 19 Not Required
20 1705921 1 Decal - Tipping/Electrical (Platform)
21 1705822 1 Decal - Electrical/Safety (Ground Control)
22 1701518 10 Decal - Warning Crushing
23 1705961 5 Decal - Danger Electrocution
24 1705828 1 Decal - Footswitch
25 to 26 Not Required
27 Not Available 1 Decal - Bar Code
28 1706770 1 Decal - Capacity (Platform) (S/N 0300090801 to Present)
29 1705468 1 Decal - Capacity (Ground Control)
30 1700584 1 Decal - Patent (Prior to S/N 0300151354)
31 1702784 1 Decal - Legend (Platform) (Prior to S/N 0300090801)
32 1703808 1 Decal - Legend (Ground Control) (Prior to S/N 0300090801)
33 Not Required
34 1701505 2 Decal - Fuel
35 1706098 1 Decal - Warning Explosion/Fire
36 1705511 1 Decal - Oil Level
37 1701501 4 Decal - Arrow
38 Not Used
39 2902356 1 Decal Kit - Tire Load
1703483 4 Decal - Tire Load
40 1705838 1 Decal - Lift Diagram
41 1705840 2 Decal - Model 1250AJP
42 Not Available 1 Nameplate - Serial Number
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)

3121172 1250AJP 8-27


SECTION 8 DECALS

FIGURE 8-6. DECAL INSTALLATION - AUSTRALIAN & CE SPEC (S/N 0300089066 TO


PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
45 1704885 A/R Decal - www.jlg.com Options:
2 Prior to S/N 0300173632
1 S/N 0300173632 to Present
46 1705864 2 Decal - JLG
47 1705865 2 Decal - Ultra Boom (12” Height)
48 1703959 2 Decal - Quikstik
49 to 51 Not Used
52 0641406 4 Bolt 1/4”-20NC x 3/4”
53 0641408 1 Bolt 1/4”-20NC x 1”
54 0860520 1 Box, Manual Storage
55 1060279 1 Cable, Lanyard
56 3311405 5 Locknut 1/4”-20NC
57 3820001 2 Rivet
58 4751400 A/R Flatwasher 1/4”
59 3380474 1 Plate, Decal Mount (Prior to S/N 0300103772)
60 4420051 29ft/8.8m Decal - Warning Stripes
61 3520174 3 Plug, 3/16”
62 0100048 A/R Lubricant, Silicone
63 1001094055 1 Decal, Troubleshooting
64 1001112551 1 Decal, Emergency Controls (Australian Spec Only) (S/N
0300138369 to Present)
——————————
1 Master Decal Kit Options (Includes Items 2-13):
2902303 Prior to S/N 0300128768
1001104650 S/N 0300128768 to Present
2902329 1 ANSI Spec Decal Kit (Includes Items 15-26)

8-28 1250AJP 3121172


SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 1250AJP
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


STANDARD PARTS Ref.

7024365 Axle Powertrack Repair Kit (Figure 1-1) 1


7018991 Coil (Figure 1-11) 1
7012944 Coil (Figures 1-13 & 3-8) 1
7024890 Coil (Figure 2-1) 1
7012943 Coil (Figure 2-2) 1
7027206 Coil (Figure 2-2) 1
7027207 Coil (Figure 2-2) 1
7027208 Coil (Figure 2-2) 1
7027209 Coil (Figure 2-2) 1
3740067 Relay (Figures 2-1, 2-5, 2-6 & 2-7) 1
3740080 Relay (Figures 2-5, 2-6 & 2-7) 1
2120219 Element, High Pressure Filter (Figures 2-5, 2-6 & 2-7) 12
70002231 Element, Pressure Filter (Figures 2-5, 2-6 & 2-7) 12
7003655 Element, Air Filter (Figures 2-5, 2-6 & 2-7) 12
7026830 Element, Caterpillar Engine Fuel/Water (Figure 2-5) 12
7026811 Element, Caterpillar Engine Oil Filter (Figure 2-5) 12
7016331 Element, Deutz Engine Oil Filter (Figures 2-6 & 2-7) 12
7016328 Element, Deutz Engine Fuel (Figures 2-6 & 2-7) 12
7027239 Relay (Figure 2-6) 1
7026608 Relay (Figures 2-6 & 2-7) 1
2120168 Element, Hydraulic Oil Filter (Figure 2-13) 12
7024444 Breather, Hydraulic Oil Tank (Figure 2-13) 12
3740049 Relay (Figure 2-17) 1
4360328 Switch, Toggle (Figure 2-17 & 4-3) 1
4360475 Switch, Mushroom (Figure 2-17 & 4-3) 1
4360476 Contact, Switch Block (Figure 2-17 & 4-3) 1
2860030 Key, Replacement (Figure 2-17) 1
70003919 Boom Powertrack Repair Kit (Figure 3-5) 1
70003913 Boom Powertrack Repair Kit (Figure 3-6) 1
7024571 Coil (Figure 3-8) 1
70002097 Element, Pressure Filter (Figure 3-8) 12
2940074 Latch, Platform (Figure 4-1) 1
4360336 Switch, Toggle (Figure 4-3) 1
4360330 Switch, Toggle (Figure 4-3) 1
4360331 Switch, Toggle (Figure 4-3) 1
4360387 Switch, Push Button (Figures 4-3 & 4-6) 1
1001129555 Controller, Lift & Swing (Figure 4-3) 1
1001118416 Controller, Drive & Steer (Figure 4-3) 1
3990001 Diode - 3 Amp (Figure 7-4) 2
3740143 Relay (Figure 7-4) 1

3121172 1250AJP 9-1


SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

MODEL 1250AJP
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine


VARIABLE PARTS Ref.

4360578 Switch, Lever (If Desired for Service Testing) (Figures 1-1 & 7-4) 1
4360505 Switch, Rotary Angle Sensor (If Desired for Service Testing) 1
(Figures 1-2, 3-7 & 7-4)
1001112758 Module, Chassis (If Desired for Service Testing) (Figure 1-11) 1
1001112757 Module, B.L.A.M. (If Desired for Service Testing) (Figure 2-1) 1
1001119508 Module, Ground Control (If Desired for Service Testing) (Figure 2-17) 1
4360469 Switch, Key (ANSI, ANSI Export & Australian Spec) (Figure 2-17) 1
4360470 Switch, Key (CE Spec) (Figure 2-17) 1
4360522 Switch, Push Button (Headlights/Chassis Illumination Lights Options) 1
(Figure 2-18 & 4-3)
3740080 Relay (Headlights/Chassis Illumination Lights Options) (Figure 2-18) 1
3740080 Relay (110V/220V Generator Options) (Figure 2-21 & 2-22) 1
4360336 Switch, Toggle (Generator Options) (Figures 2-21, 2-22, 2-23, 2-24 & 4-1) 1
4000008 Sensor, Proximity (If Desired for Service Testing) (Figure 3-7 & 7-4) 1
1001133329 Switch, Digital Angle Sensor (If Desired for Service Testing) 1
(Figure 3-7 & 7-4)
4360548 Switch, Plunger (If Desired for Service Testing) (Figure 3-7) 1
4360552 Switch, Boom Length (If Desired for Service Testing) (Figure 3-7) 1
4360622 Switch, Rotary Transducer (If Desired for Service Testing) (Figure 3-7) 1
4360336 Switch, Toggle (Floodlights Options) (Figure 4-1) 1
0272970 Footswitch (If Desired for Service Testing) (Figure 4-1 & 7-4) 1
1600343 Module, Platform Control (If Desired for Service Testing ) (Figure 4-3) 1
4360057 Switch, Limit (If Desired for Service Testing) (Figure 4-6) 1
4360579 Switch, Limit (If Desired for Service Testing) (Figure 7-4) 1
4360232 Breaker, Circuit - 15 Amp (Floodlights Options) (Figure 7-4) 1
2400070 Fuse (Worklights Options) (Figure 7-4) 2
2400064 Fuse (7500W SkyPower Generator/ClearSky Telematics Options) 2
(Figure 7-4)

9-2 1250AJP 3121172


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


10—1 Ref. MISCELLANEOUS SPECIAL OPTIONS

1001108504 Ref. Additional Transport Tie Down (ANSI Specs)

1340067 Ref. Air Cleaner Pre-Cleaner

0273464 Ref. Airline Installation, 1/2”

0271803 Ref. Bellows, Cylinder (Fixed Axle)


0271804 Ref. Bellows, Cylinder (Oscillating Axle)
0273471 Ref. Bellows, Cylinder (Boom)

0273513 Ref. Boom Wipers Installation

0256789 Ref. Camera Mounting Installation

0273862 Ref. Cold Weather Package (110V)


0274885 Ref. Cold Weather Transformer Installation

Ref. Decals Installations


1702788 Ref. Biodegradable Hydraulic Fluid
0257195 Ref. Government Warranty Decal
1001143081 Ref. Hewitt Decals Installation (English)
1001143516 Ref. Hewitt Decals Installation (French)
1703175 Ref. Lanyard Attachment Decal (GM K-1 Spec)
1001140649 Ref. Leavitt Decals Installation
1001104378 Ref. NES Decals Installation
Ref. No Hands Decal Options (Used with Soft Touch System &
Platform Mesh Installations):
1702868 2 ANSI & ANSI Export Spec (English)
1704000 2 CSA Spec (French/English)
1704001 2 ANSI Export Spec (Spanish/English)
1705969 2 ANSI Export Spec (Korean/English)
1705967 2 ANSI Export Spec (Portuguese/English)
1001104379 Ref. RSC Decals Installation
0272599 Ref. SkyCutter (ANSI & ANSI Export Specs)
0272607 Ref. SkyCutter (Australian & CE Specs)
0272418 Ref. SkyGlazier
0272589 Ref. SkyPower 50Hz
0272435 Ref. SkyPower 60Hz
0272448 Ref. SkyWelder (ANSI & ANSI Export Specs)
0272588 Ref. SkyWelder (Australian & CE Specs)
1001120567 Ref. Sunbelt Rentals Decals Installation
1001151113 Ref. Titan Rentals Decals Installation
1705307 1 Tool Location
1001120729 Ref. United Rentals Decals Installation
4420051 Ref. Warning Stripe Decals

3121172 1250AJP 10-1


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref. Electrical Connector Kits
1001148902 Ref. Amp/Tyco Electrical Connector Kit
1001148903 Ref. Deutsch DT Electrical Connector Kit
1001148904 Ref. Deutsch HD Electrical Connector Kit
1001148905 Ref. Packard Electrical Connector Kit
1001148906 Ref. Various Electrical Connectors Kit

0272068 Ref. Ether Start Installation

1001109621 Ref. Exhaust Raincap Installation


1120423 1 Raincap
1001109619 1 Tube, Exhaust Stack

3510864 Ref. Fall Arrest Platform Installation

Ref. Filter Kits:


1 Combined Filter Kit Options (Hydraulic/Air & Fuel/Engine Oil):
Deutz Engine Machines:
1001111008 Prior to S/N 0300087575 (was p/n 2915134)
1001111009 S/N 0300087575 to S/N 0300099915
(was p/n 1001114133 & p/n 1001114134)
1001115330 S/N 0300099915 to S/N 0300139396
1001137028 S/N 0300139396 to Present
Caterpillar Engine Machines:
1001137030 S/N 0300139396 to Present
1 Hydraulic/Air Filter Options:
1001109712 Prior to S/N 0300087575
1001109713 S/N 0300087575 to S/N 0300099915
1001115329 S/N 0300099915 to S/N 03000139396
1001137023 S/N 03000139396 to Present
1001110133 1 Engine - Fuel/Engine Oil Filter

1001139099 Ref. Fire Extinguisher Installation

Ref. Fluids
2300040 Ref. Conditioner, Diesel Fuel
Ref. Coolant, Antifreeze (GM Engines)
2300004 Ref. Machines without Arctic Package
2300041 Ref. Machines with Arctic Package
3020008 Ref. Drive Hub Lubricant
Ref. Engine Oil
3020016 Ref. Motor Oil 15W-40
Ref. Hydraulic Fluids:
2300014 Ref. Mobil 424
2300029 Ref. Mobil EAL ISO 46 Bio
2300016 Ref. Mobil DTE 10 Excel 32
2300019 Ref. Quaker State Quintolubric 888-46 Fire Resistant
2300039 Ref. Exxon Univis HvI 26 (Machines with Arctic Package)

10-2 1250AJP 3121172


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


0272069 Ref. Glow Plugs Installation

1001116352 Ref. Intercom Installation (David Clark)

1001148971 Ref. Lanyard (Bolt-On) Installation Kit

Ref. Panel, Foot Switch Options:


3380652 Prior to S/N 0300171097
1001117294 S/N 0300171097 to Present

0258703 Ref. Platform Console Cover Installation

Ref. Platform Entry Kits


1001142504 Ref. Drop Bar (Replacing Swing Gate with Drop Bar)
1001142505 Ref. Swing Gate (Replacing Drop Bar with Swing Gate)

Ref. Platform Mesh Installations (ANSI, ANSI Export & CSA


Specs)
0273145 Ref. 36in X 8ft (91.5cm x 2.44m)
0273149 Ref. 36in X 6ft (91.5cm x 1.83m)

1001149730 Ref. Platform Mid Rail Repair Kit

Ref. Platform Rail Extensions


0272733 Ref. 6ft Platform
1001110058 Ref. 6ft Platform (Brandenburg Guard)
0272725 Ref. 8ft Platform

Ref. Platform Pipe Rack Installation


0257728 Ref. ANSI Spec
0254661 Ref. Australian Spec

Ref. SkyCutter (Plasma Cutter) Installation Note: See JLG 3124242


Accessories Manual
Ref. Prior to S/N 03000118912
0272590 Ref. ANSI & ANSI Export Specs
No Longer Ref. Australian, Japanese and CE Specs (was p/n 0272606)
Available
1001098149 Ref. S/N 03000118912 to Present (ANSI, ANSI Export &
Japanese Specs)

3121172 1250AJP 10-3


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


Ref. SkyCutter / SkyWelder Combo Installation Note: See JLG
3124242 Accessories Manual
Ref. Prior to S/N 03000118912
0273353 Ref. ANSI & ANSI Export Specs
No Longer Ref. Australian, Japanese and CE Specs (was p/n 0274448)
Available
0273353 Ref. S/N 03000118912 to Present (ANSI, ANSI Export &
Japanese Specs)

1001143669 Ref. SkyGuard Installation Kit


Note: See JLG 3124242 Accessories Manual
1001137672 Ref. Platform Sensor Kit
1001143256 Ref. Optional (Blue) Beacon Light Kit

Ref. SkyPower Generator (7500W/60Hz) Installations


Note: See JLG 3124242 Accessories Manual
0273455 Ref. ANSI & ANSI Export Specs
0273456 Ref. ANSI Export, Australian, Japanese and CE Specs

Ref. SkyGlazier Installation (Not Available when Machine


Equipped with Soft Touch Option)
Note: See JLG 3124242 Accessories Manual
1001101422 ANSI, CSA & Australian Specs w/o LSS (was p/n 0272395,
1001099376 & 1001100990)
1001102647 Australian Spec w/ LSS
1001099421 ANSI Export Latin & South American Specs (was p/n 0272387)
1001099422 ANSI Export Brazil Spec (was p/n 0272955)
1001099436 CE French Spec (was p/n 0272953)
1001099437 CE German Spec (was p/n 0272954)
1001099439 CE Italian Spec (was p/n 0272956)
1001099438 CE Portuguese Spec (was p/n 0240100)
1001099435 CE Spanish Spec (was p/n 0240099)
Continued Ref. SkyGlazier Installation
1001115604 CE Swedish Spec
1001099440 CE UK Spec (was p/n 0240101)

Ref. SkyWelder Installation Options


Note: See JLG 3124242 Accessories Manual
0272254 Ref. ANSI & ANSI Export Specs (was p/n 0272374)
0272521 Ref. Australian, Japanese and CE Specs (was p/n 0272658)

Tools for Service:


2901443 1 Analyzer Kit
3128444 1 CD, Troubleshooting
7002821 Ref. Crimper, Wire
7002823 Ref. Pin Extractor - Universal (For Electrical Connectors with Pins
and Sockets)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)

10-4 1250AJP 3121172


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.


4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets
from Deutsch Connectors)
7016654 Ref. Screwdriver, Magnetic
7002822 Ref. Screwdriver, Pontiometer
7004275 Ref. Seal Tool 1" (For Cylinders)
7004276 Ref. Seal Tool 1 1/2" (For Cylinders)
7002828 Ref. Stripper, Wire
7016655 1 Wire Rope Sheave Gauge
1001106846 1 Sleeve, Cylinder Head Installation (Tower Lift Cylinder)
1001106847 1 Sleeve, Cylinder Piston Installation (Tower Lift Cylinder)
1001106848 1 Gauge, Go - No Go (Tower Lift Cylinder)
1001107000 1 Sleeve, Cylinder Head Installation (Main Lift Cylinder)
1001107001 1 Sleeve, Cylinder Piston Installation (Main Lift Cylinder)
1001107002 1 Gauge, Go - No Go (Main Lift Cylinder)
1001107143 1 Sleeve, Cylinder Head Installation (Tower Telescope Cylinder)
1001107145 1 Sleeve, Cylinder Piston Installation (Tower Telescope Cylinder)
1001107146 1 Gauge, Go - No Go (Tower Telescope Cylinder)
1001107147 1 Gauge, Go - No Go (Tower Telescope Cylinder)
1001137005 1 Software Cable Kit (Service Kit)
70004185 1 Torque Multiplier

0273467 Ref. Weld Leads at Platform Installation

3121172 1250AJP 10-5


SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-6 1250AJP 3121172


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0060063 .............. 3-12, 3-17 0240100 ....................... 10-4 9-2 0274580 ....................... 2-32
0060064 .............. 3-12, 3-17 0240101 ....................... 10-4 0272979 ......................... 3-3 0274670 .............. 7-32, 7-56
0080115 ....................... 2-32 0254661 ....................... 10-3 0273121 ....................... 3-28 0274722 ................ 8-7, 8-17
0080181 ....................... 2-23 0256789 ....................... 10-1 0273145 ....................... 10-3 0274723 ....................... 8-17
0080237 .............. 2-32, 2-42 0257195 ....................... 10-1 0273149 ....................... 10-3 0274724 ....................... 8-17
0080241 ....................... 2-85 0257728 ....................... 10-3 0273349 ....................... 2-73 0274725 ....................... 8-17
0080244 .............. 2-32, 2-42 0257887 ....................... 2-85 0273350 ....................... 2-94 0274726 ....................... 8-17
0080277 ................ 1-8, 3-29 0258703 ....................... 10-3 0273353 ....................... 10-4 0274727 ....................... 8-17
0100009 ....................... 4-12 0259666 .............. 2-79, 2-82 0273360 ....................... 3-21 0274728 ....................... 8-27
0100011 1-3, 1-7, 1-34, 1-38, 0259667 .............. 2-79, 2-82 0273361 ....................... 3-24 0274729 ....................... 8-17
1-43, 1-44, 2-4, 0271520 ......................... 1-7 0273363 ....................... 2-78 0274730 8-3, 8-7, 8-11, 8-17,
2-5, 2-6, 2-7, 2- 0271521 .................. 1-3, 1-4 0273377 ...... 1-43, 2-4, 3-31 8-23, 8-27
13, 2-22, 2-23, 0271522 ....................... 1-11 0273395 ....................... 2-90 0274885 ....................... 10-1
2-26, 2-30, 2-32, 0271523 ....................... 1-44 0273400 ......................... 4-4 0275216 .............. 7-40, 7-64
2-40, 2-42, 2-69, 0271596 ....................... 2-13 0273401 ....................... 2-69 0275217 .............. 7-40, 7-64
2-73, 2-78, 2-79, 0271803 ....................... 10-1 0273410 ....................... 2-32 0275218 .............. 7-40, 7-64
2-82, 2-85, 2-86, 0271804 ....................... 10-1 0273411 ....................... 2-30 0275219 .............. 7-40, 7-64
2-94, 2-95, 2-96, 0271807 ....................... 2-85 0273418 ......................... 2-5 0275452 .............. 7-40, 7-64
2-99, 2-100, 2- 0271852 ....................... 1-12 0273421 ....................... 2-32 0275453 .............. 7-40, 7-64
103, 2-105, 2- 0271874 ....................... 2-13 0273426 ....................... 2-30 0275454 .............. 7-40, 7-64
107, 2-110, 2- 0271934 .................. 1-3, 1-4 0273445 ....................... 7-12 0275685 ....................... 1-11
113, 2-117, 2- 0272055 ....................... 1-12 0273446 ....................... 4-13 0275916 ....................... 2-30
119, 2-123, 3-3, 0272056 ....................... 1-12 0273447 ....................... 2-85 0340003 ..... 2-23, 2-32, 2-42
3-8, 3-12, 3-21, 0272060 .............. 2-32, 2-44 0273451 ....................... 2-13 0340051 ..... 2-23, 2-32, 2-42
3-24, 3-28, 3-31, 0272066 ......................... 7-2 0273455 .. 2-113, 7-42, 10-4 0362943 ....................... 3-12
4-4, 4-23, 5-3, 5- 0272068 ....................... 10-2 0273456 .. 2-113, 7-42, 10-4 0363037 ......................... 1-3
5, 5-7, 5-9, 5-11, 0272069 ....................... 10-3 0273461 .... 7-18, 7-38, 7-62 0363062 ........... 2-5, 2-6, 2-7
5-13, 5-17, 5-21, 0272070 ....................... 3-31 0273462 .... 7-18, 7-38, 7-62 0363076 ......................... 1-4
5-23 0272080 .............. 2-75, 6-20 0273463 .... 7-18, 7-38, 7-62 0363081 ..................... 2-103
0100019 1-3, 1-5, 1-7, 1-11, 0272094 .............. 2-103, 4-6 0273464 ....................... 10-1 0363082 ..................... 2-103
2-13, 2-107, 2- 0272095 .............. 2-103, 4-6 0273465 ..................4-5, 7-2 0363218 ....................... 3-12
113, 3-3, 3-12, 0272254 ....................... 10-4 0273466 ......................... 4-5 0363219 ....................... 3-12
5-7, 5-9 0272258 ....................... 1-11 0273467 ....................... 10-5 0363224 ....................... 3-28
0100020 2-23, 2-26, 2-107, 2- 0272374 ....................... 10-4 0273471 ....................... 10-1 0370025 ......................... 5-9
115 0272387 ....................... 10-4 0273474 ...... 7-9, 7-27, 7-51 0400020 ........... 2-5, 2-6, 2-7
0100035 1-7, 2-85, 3-28, 5-19 0272395 ....................... 10-4 0273475 ...... 7-9, 7-27, 7-51 0440251 ....................... 2-13
0100038 5-3, 5-5, 5-7, 5-9, 5- 0272418 ....................... 10-1 0273476 ...... 7-9, 7-27, 7-51 0440273 ......................... 3-3
13, 5-17, 5-23 0272427 .............. 4-13, 4-23 0273502 ..............2-85, 4-13 0480122 .......... 2-100, 2-103
0100048 2-77, 2-81, 2-107, 2- 0272435 . 2-110, 2-116, 10-1 0273503 ..............2-86, 4-13 0480124 ..................... 2-100
113, 4-11, 7-8, 0272448 ....................... 10-1 0273513 ....................... 10-1 0480127 ..................... 2-103
7-10, 7-12, 7-26, 0272507 2-85, 7-20, 7-41, 7- 0273578 ......................... 8-3 0480128 ..................... 2-113
7-28, 7-32, 7-50, 65 0273579 ....................... 8-11 0480129 ..................... 2-113
7-52, 7-56, 8-28 0272521 ....................... 10-4 0273580 ....................... 8-11 0561380 ......................... 3-3
0100063 ....................... 5-17 0272588 ....................... 10-1 0273581 ....................... 8-11 0561533 ......................... 3-8
0100079 2-22, 2-30, 2-40, 2- 0272589 . 2-110, 2-116, 10-1 0273582 ....................... 8-11 0561546 .................. 5-7, 5-9
69 0272590 ....................... 10-3 0273583 ....................... 8-11 0561547 ......................... 3-3
0100081 . 1-3, 2-69, 2-77, 2- 0272599 ....................... 10-1 0273584 ....................... 8-11 0630407 .............. 2-79, 2-82
81, 2-95, 2-96, 0272606 ....................... 10-3 0273585 ....................... 8-23 0630462 ....................... 4-23
3-21, 3-24, 4-11 0272607 ....................... 10-1 0273600 ...... 8-3, 8-11, 8-23 0630464 1-7, 2-77, 2-81, 3-28
0140001 ......................... 2-4 0272621 ..... 7-18, 7-37, 7-61 0273824 ..............4-13, 4-23 0630467 ....................... 3-24
0140011 ....................... 4-11 0272658 ....................... 10-4 0273862 ....................... 10-1 0630491 ....................... 2-85
0140032 ....................... 2-85 0272715 .............. 2-103, 4-6 0274083 ..................... 2-103 0630518 .............. 2-77, 2-81
0200048 ....................... 4-23 0272725 ....................... 10-3 0274100 ..................... 2-103 0630534 ....................... 5-17
0200530 ....................... 2-99 0272733 ....................... 10-3 0274101 ..................... 2-103 0630535 5-3, 5-5, 5-7, 5-9, 5-
0200742 ..................... 2-103 0272953 ....................... 10-4 0274106 ......................... 1-5 21, 5-23
0200833 ......................... 1-7 0272954 ....................... 10-4 0274448 ....................... 10-4 0630537 .............. 5-11, 5-13
0236768 ...........2-5, 2-6, 2-7 0272955 ....................... 10-4 0274577 ....................... 2-30 0630539 ....................... 3-21
0239842 ....................... 2-13 0272956 ....................... 10-4 0274578 ....................... 2-30 0630548 .............. 2-77, 2-81
0240099 ....................... 10-4 0272970 4-4, 7-8, 7-26, 7-50, 0274579 ....................... 2-32 0630558 ....................... 3-12

3121172 1250AJP 11-1


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0630568 ....................... 4-13 0641613 .................. 1-3, 3-3 0682418 ....................... 2-13 0801369 ....................... 3-12
0630575 ......................... 3-3 0641614 ........................2-25 0700808 ....................... 2-26 0801370 .................. 3-3, 3-8
0630577 ....................... 3-21 0641615 ........................2-69 0700810 ....................... 2-32 0801371 ................ 3-3, 3-12
0630593 ....................... 3-21 0641618 .......... 2-107, 2-114 0700816 ....................... 2-99 0801497 ....................... 3-12
0641404 2-5, 2-6, 2-7, 2-107, 0641620 .................. 1-3, 2-4 0700822 ....................... 2-25 0801550 ....................... 3-13
2-113, 4-11 0641622 ..........................3-8 0700823 ....................... 2-25 0811605 ....................... 3-25
0641405 ....................... 3-28 0641624 ..........................1-3 0700824 ....................... 2-25 0811606 ................ 3-8, 3-12
0641406 ..2-4, 2-23, 2-32, 2- 0641626 ........................3-24 0701010 ....................... 2-26 0811607 ................ 3-8, 3-12
42, 2-77, 2-81, 0641628 ........................3-21 0701012 ....................... 2-23 0840062 .............. 7-29, 7-53
2-103, 2-119, 2- 0641630 ........................2-94 0701015 ....................... 2-23 0860038 2-107, 2-113, 7-18,
123, 3-24, 4-4, 0641634 ..........................1-7 0701016 ....................... 2-25 7-38, 7-62
8-3, 8-4, 8-8, 8- 0641636 ................ 2-4, 3-25 0701214 ....................... 2-32 0860520 8-3, 8-8, 8-13, 8-21,
13, 8-14, 8-21, 0641638 ........................3-24 0701414 ....................... 2-32 8-23, 8-28
8-24, 8-28 0641644 ........................3-24 0701417 ....................... 2-32 0861538 .......... 2-107, 2-113
0641408 2-4, 2-69, 2-95, 4-5, 0641652 ........................3-21 0701418 ..................... 2-103 0861541 .......... 2-109, 2-115
8-3, 8-8, 8-13, 8- 0641718 ............ 2-99, 2-103 0701617 ....................... 1-11 0861542 ..... 2-107, 2-109, 2-
21, 8-23, 8-28 0641806 ..... 2-22, 2-31, 2-40 0701619 ....................... 1-12 113, 2-115, 7-
0641410 ...2-31, 2-40, 2-119 0641808 .. 1-3, 1-43, 2-22, 2- 0711214 ..............2-23, 2-42 43, 7-67
0641413 ......................... 2-7 23, 2-30, 2-32, 0711414 ....................... 2-42 0861567 ..... 2-107, 2-109, 2-
0641414 .......4-5, 4-11, 4-23 2-40, 2-42, 3-12 0711417 ....................... 2-42 113, 2-115, 7-
0641418 ......................... 4-4 0641809 3-8, 3-12, 3-21, 3-24 0720804 ....................... 4-11 43, 7-67
0641424 ....................... 1-43 0641810 2-107, 2-113, 3-8, 3- 0720808 .....2-100, 2-105, 2- 0861572 .......... 2-107, 2-113
0641504 ....................... 1-43 12 110, 2-117 0861628 2-77, 2-79, 2-81, 2-
0641505 ................ 1-7, 3-28 0641812 2-23, 2-42, 2-73, 3- 0721003 ....................... 3-29 82
0641506 2-23, 2-32, 2-42, 2- 31 0721005 ....................... 4-23 0861629 .............. 2-77, 7-10
69, 2-73, 2-85, 0641813 ........................3-12 0721006 ...2-23, 2-103, 4-11 0861630 .............. 4-11, 4-12
2-95, 2-96 0641814 ....... 1-4, 2-32, 2-42 0731007 ....................... 2-69 0861631 ................ 4-4, 4-11
0641507 .....2-32, 2-42, 2-85 0641816 ........................2-90 0741606 ......................... 1-7 0861731 .............. 7-38, 7-62
0641508 2-25, 2-69, 2-99, 2- 0641818 ..... 2-32, 2-42, 2-90 0741806 ..............3-12, 3-14 0861750 .............. 2-77, 7-28
103, 2-107, 2- 0641820 ........................2-73 0742210 ......................... 3-3 0861781 .............. 7-38, 7-62
113 0641826 .............. 2-32, 2-42 0760606 ....................... 2-26 0861782 .............. 7-38, 7-62
0641509 1-43, 2-22, 2-30, 2- 0642010 2-22, 2-30, 2-40, 3- 0760608 ....................... 2-96 0861880 .............. 7-44, 7-67
40, 2-90, 3-28 12 0760610 ....................... 2-26 0902206 .............. 2-85, 2-86
0641511 1-7, 2-22, 2-30, 2-40 0642016 ..........................1-7 0760612 ....................... 2-26 0902746 .............. 2-95, 2-96
0641516 .......... 2-107, 2-113 0642020 ..........................1-4 0760810 ....................... 2-23 0902747 ....................... 2-33
0641518 ......................... 4-5 0642028 ........................2-23 0761007 ....................... 2-26 0902751 ....................... 4-11
0641520 ....................... 2-75 0642030 ........................2-23 0761210 2-22, 2-23, 2-25, 2- 0902760 ....................... 2-95
0641604 ................ 2-69, 3-8 0642212 ..........................3-3 26 0902761 ....................... 2-95
0641605 2-22, 2-23, 2-30, 2- 0642214 ..........................1-3 0761214 ....................... 1-38 0902762 ....................... 2-96
32, 2-40, 2-42, 0642612 2-85, 2-86, 2-119, 2- 0761215 .....1-34, 2-35, 2-42 0902763 ....................... 2-96
3-24 123 0791504 ....................... 3-28 0902764 ....................... 2-96
0641606 ..1-3, 2-22, 2-26, 2- 0642616 ..........................3-3 0791506 ....................... 3-28 0902800 ......................... 2-4
30, 2-40, 2-69, 0642624 ..........................3-3 0791510 ....................... 3-24 0902813 ..................... 2-103
2-94, 3-21, 3-24, 0642684 ........................3-31 0791604 1-44, 2-94, 3-28, 3- 0902874 ....................... 2-96
5-21 0651406 ........................2-30 29 0902888 .......... 2-107, 2-113
0641607 .2-5, 2-6, 2-7, 2-78, 0651606 ..... 2-22, 2-31, 2-40 0791605 .....2-94, 3-28, 3-29 0902915 ....................... 2-73
2-82, 3-12, 5-21 0681608 ........................3-31 0791606 .....3-12, 3-28, 5-23 0902916 ......................... 2-5
0641608 1-3, 1-43, 2-4, 2-13, 0681813 ..........................1-4 0791607 ..............1-44, 5-23 0902932 ....................... 3-24
2-22, 2-23, 2-32, 0681814 .................. 1-4, 4-9 0791608 ..............3-24, 3-28 0902953 .............. 2-85, 2-86
2-42, 2-75, 2-90, 0681815 ..........................1-4 0791610 ....................... 3-24 0902965 ....................... 3-25
2-94, 2-99, 2- 0681816 ..........................1-4 0791616 ....................... 3-24 0903154 ....................... 2-95
103, 3-3 0681822 ..........................4-9 0791618 ....................... 3-24 0903157 ....................... 2-95
0641609 .......1-3, 2-32, 2-42 0682014 ........................3-14 0791622 ....................... 3-24 0903161 ....................... 2-95
0641610 2-22, 2-25, 2-30, 2- 0682016 ..........................3-3 0791808 ..............3-21, 3-24 0903162 ....................... 2-96
32, 2-40, 2-42, 0682026 ........................2-13 0791810 ....................... 3-28 0903484 .............. 7-44, 7-68
2-94, 2-103, 3- 0682028 ........................3-12 0801365 ......................... 3-8 0903530 ....................... 3-31
12, 4-4 0682040 ........................2-13 0801366 ......................... 3-8 0903696 ........... 2-5, 2-6, 2-7
0641611 ......................... 1-3 0682048 ..........................3-3 0801367 ......................... 3-8 0940070 ..... 2-23, 2-33, 2-42
0641612 ....................... 2-94 0682212 ........................3-12 0801368 ....................... 3-12 0940088 ....................... 2-94

11-2 1250AJP 3121172


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0940092 ....................... 4-23 1001097956 ................. 2-95 1001100876 ....2-119, 2-123 1001109477 ........ 7-44, 7-67
0940094 ....................... 4-23 1001098027 .......... 6-4, 6-20 1001101191 .. 7-39, 7-44, 7- 1001109482 ........ 7-44, 7-67
0940103 ....................... 4-23 1001098149 ................. 10-3 63, 7-67 1001109557 ........ 7-44, 7-67
0940134 ....................... 4-23 1001098234 7-20, 7-42, 7-66 1001101196 ........7-39, 7-63 1001109619 ................. 10-2
0940177 ....................... 4-23 1001098244 ................... 6-5 1001101197 ........7-39, 7-63 1001109621 ................. 10-2
0961845 ......................... 4-4 1001098349 7-20, 7-42, 7-66 1001101422 ................. 10-4 1001109648 ........ 7-44, 7-67
0961893 ....................... 5-17 1001098448 ........ 7-42, 7-66 1001101550 ................. 1-37 1001109654 ........ 7-44, 7-67
0961896 .................. 5-3, 5-5 1001098449 ........ 7-42, 7-66 1001102417 ................... 7-2 1001109677 ................. 2-75
0961897 5-7, 5-9, 5-21, 5-23 1001098450 ........ 7-20, 7-42 1001102647 ................. 10-4 1001109712 ................. 10-2
0961901 ....................... 5-13 1001098451 ........ 7-20, 7-42 1001102831 ....2-119, 2-123 1001109713 ................. 10-2
0961949 .........5-7, 5-9, 5-19 1001098513 ................. 2-32 1001102839 ............... 2-119 1001110058 ................. 10-3
0961950 ................ 5-5, 5-19 1001098518 ................. 2-30 1001102840 ............... 2-119 1001110133 ................. 10-2
0961951 .............. 3-12, 5-23 1001098519 ................. 2-30 1001103356 ....2-119, 2-123 1001110252 6-4, 6-8, 6-11, 6-
0961986 .....2-23, 2-33, 2-42 1001098520 ................. 2-30 1001103793 ............2-4, 2-9 13, 6-15
0962033 .................. 1-3, 3-4 1001098530 ................. 2-32 1001104315 ................. 1-11 1001110290 ........ 6-15, 6-20
0962051 ....................... 2-90 1001098531 ................. 2-32 1001104324 ................. 1-11 1001110604 ................. 6-15
0962122 ......................... 3-4 1001098601 ........ 2-33, 2-35 1001104325 ........1-11, 1-37 1001110761 ................. 6-20
0962224 ....................... 3-13 1001099421 ................. 10-4 1001104378 ................. 10-1 1001110872 2-109, 2-114, 7-
0962257 ....................... 5-17 1001099422 ................. 10-4 1001104379 ................. 10-1 43, 7-66
0962270 ......................... 4-9 1001099435 ................. 10-4 1001104577 ................. 6-16 1001110873 2-109, 2-114, 7-
0962297 3-3, 3-8, 5-11, 5-13 1001099436 ................. 10-4 1001104650 ................. 8-28 39, 7-43, 7-63,
0962423 ......................... 1-7 1001099437 ................. 10-4 1001104734 ............... 2-119 7-66
0962449 ..................... 2-105 1001099438 ................. 10-4 1001104735 ....2-119, 2-123 1001111008 ................. 10-2
0962520 .......... 2-107, 2-113 1001099439 ................. 10-4 1001104841 ................... 2-9 1001111009 ................. 10-2
0962552 ....................... 5-13 1001099440 ................. 10-4 1001106391 ................... 2-4 1001111081 6-11, 6-13, 6-20
0962556 ....................... 3-13 1001099515 ............ 2-4, 2-9 1001106475 ................. 3-12 1001111082 .......... 6-8, 6-20
0962561 .................. 5-7, 5-9 1001099632 ................... 1-7 1001106476 ................. 3-12 1001111083 ................. 6-20
0962562 ....................... 5-11 1001099869 .... 2-100, 2-105 1001106483 ................. 3-12 1001111084 .......... 6-4, 6-20
1001091460 ................. 2-16 1001100027 .......... 7-2, 7-41 1001106736 7-45, 7-55, 7-68 1001111544 ................. 2-78
1001091461 ................. 2-16 1001100062 ............... 2-119 1001106846 ................. 10-5 1001111545 ........ 2-77, 7-28
1001091969 ........ 7-38, 7-62 1001100233 ............... 2-105 1001106847 ................. 10-5 1001111546 2-78, 7-29, 7-31
1001091970 ........ 7-38, 7-62 1001100234 .... 2-100, 2-105 1001106848 ................. 10-5 1001111914 ...... 2-123, 7-68
1001091971 ........ 7-38, 7-62 1001100305 ................. 7-41 1001107000 ................. 10-5 1001112059 ................. 2-26
1001091972 ........ 7-38, 7-62 1001100321 . 2-99, 2-103, 2- 1001107001 ................. 10-5 1001112068 ................. 2-26
1001091973 ........ 7-38, 7-62 104 1001107002 ................. 10-5 1001112069 ................. 2-26
1001091974 ........ 7-38, 7-62 1001100326 ........ 7-38, 7-62 1001107143 ................. 10-5 1001112070 ................. 2-26
1001091975 ........ 7-38, 7-62 1001100327 ........ 7-38, 7-62 1001107145 ................. 10-5 1001112073 ................. 2-26
1001092764 ................. 6-19 1001100328 ........ 7-38, 7-62 1001107146 ................. 10-5 1001112551 ................. 8-28
1001092856 ........ 2-35, 2-44 1001100329 ........ 7-38, 7-62 1001107147 ................. 10-5 1001112570 ................. 2-26
1001093242 ................. 1-33 1001100331 ........ 7-38, 7-62 1001107971 ................. 2-32 1001112592 ................. 2-26
1001093243 ........ 1-11, 1-33 1001100333 ........ 7-38, 7-62 1001107972 ................. 2-30 1001112612 7-45, 7-54, 7-68
1001093626 ................. 2-69 1001100337 ........ 7-38, 7-62 1001107973 ................. 2-32 1001112669 ................. 1-12
1001094055 .8-8, 8-21, 8-28 1001100341 ........ 7-40, 7-64 1001107974 ................. 2-30 1001112716 ................. 1-12
1001094375 2-100, 2-105, 2- 1001100342 ........ 7-40, 7-64 1001107975 ................. 2-32 1001112757 ............ 2-4, 9-2
111, 2-117 1001100343 ........ 7-40, 7-64 1001107976 ................. 2-30 1001112758 .......... 1-43, 9-2
1001094475 2-100, 2-105, 2- 1001100344 ........ 7-40, 7-64 1001108256 ........4-13, 4-23 1001112766 ........ 2-33, 2-42
110, 2-117 1001100345 ........ 7-41, 7-64 1001108504 ................. 10-1 1001112796 ................. 7-68
1001094509 2-100, 2-105, 2- 1001100346 ........ 7-41, 7-65 1001108616 2-35, 2-44, 2-60 1001112850 ................... 2-4
111, 2-117 1001100347 ........ 7-41, 7-65 1001108617 2-23, 2-30, 2-40 1001112927 2-35, 2-44, 2-67
1001096070 ................. 7-44 1001100352 .... 2-119, 2-123 1001108888 2-35, 2-44, 2-63 1001112973 ............... 2-123
1001096076 ...7-14, 7-30, 7- 1001100432 .... 2-119, 2-123 1001108923 ................... 8-8 1001112987 ............... 2-123
33, 7-54 1001100434 ............... 2-119 1001109181 ................. 4-12 1001112988 ............... 2-123
1001096163 ........ 7-44, 7-67 1001100441 ............... 2-119 1001109438 ................. 6-16 1001112989 ............... 2-123
1001096172 ........ 7-44, 7-67 1001100443 ............... 2-123 1001109439 ................. 6-15 1001113961 ... 4-19, 4-20, 7-
1001097150 ........ 7-44, 7-67 1001100468 . 2-119, 7-44, 7- 1001109465 ................. 6-16 18, 7-37, 7-54,
1001097553 ................. 2-26 45 1001109468 ................. 6-16 7-60
1001097619 ........ 3-12, 3-17 1001100500 ............... 2-103 1001109470 ................. 6-16 1001114133 ................. 10-2
1001097643 ........ 3-12, 3-17 1001100501 ............... 2-103 1001109471 ................. 6-16 1001114134 ................. 10-2
1001097820 ................... 6-5 1001100672 .... 2-119, 2-123 1001109475 ........7-44, 7-67 1001114383 ................. 8-27

3121172 1250AJP 11-3


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001114438 ........ 2-82, 7-54 1001118753 .......... 3-3, 5-13 1001120995 ............... 2-123 1001132730 ............... 2-123
1001114487 ................. 2-82 1001118754 ..................5-13 1001121004 ................. 2-25 1001132733 ............... 2-123
1001115329 ................. 10-2 1001118756 ..................5-13 1001121340 2-110, 2-115, 2- 1001133163 ................... 2-7
1001115330 ................. 10-2 1001118761 ..................5-13 116 1001133329 ... 3-29, 7-17, 7-
1001115604 ................. 10-4 1001118762 ..................5-14 1001121615 ........7-27, 7-51 37, 7-60, 9-2
1001115961 ................. 1-12 1001118957 ........ 2-75, 6-20 1001121616 ........7-27, 7-51 1001133463 ................... 2-7
1001116110 ................. 2-22 1001119119 ..................2-69 1001121826 2-77, 2-83, 4-13 1001133593 ................... 2-7
1001116111 ................. 2-23 1001119171 ..................6-16 1001121827 2-77, 2-83, 4-13 1001134098 ........ 2-13, 2-16
1001116112 ........ 2-23, 2-27 1001119231 ..................2-26 1001121889 ...... 2-107, 7-66 1001134839 ............... 2-124
1001116153 ................. 2-24 1001119233 .......... 3-3, 5-13 1001121931 ............... 2-109 1001135497 ................. 2-91
1001116186 ................. 2-25 1001119250 ................2-108 1001122225 ................. 2-99 1001137005 ................. 10-5
1001116201 ................. 2-25 1001119296 ..................6-16 1001122227 ................. 2-99 1001137023 ................. 10-2
1001116208 .... 2-120, 2-123 1001119352 ..................2-82 1001122369 .......... 8-7, 8-19 1001137028 ................. 10-2
1001116217 ............... 2-120 1001119353 ..................2-82 1001122370 ................. 8-19 1001137030 ................. 10-2
1001116222 ............... 2-120 1001119354 ..................2-82 1001122371 ................. 8-19 1001137442 ................... 2-6
1001116242 ............... 2-120 1001119376 ........ 2-81, 7-52 1001122372 ................. 8-19 1001137672 ................. 10-4
1001116243 ............... 2-120 1001119456 ..................7-52 1001122373 ................. 8-19 1001137785 ........ 2-42, 2-44
1001116278 ................. 2-25 1001119470 2-82, 7-52, 7-55 1001122374 ................. 8-19 1001137786 ................. 2-41
1001116313 ................. 2-25 1001119508 .......... 2-81, 9-2 1001122375 ................. 8-19 1001137788 ................. 2-41
1001116324 ................. 2-25 1001119529 ........ 2-82, 7-53 1001122376 .......... 8-7, 8-20 1001137792 ................. 2-41
1001116348 ................. 2-25 1001119567 .......... 7-2, 7-55 1001122377 ................. 8-20 1001137794 ................. 2-41
1001116352 ................. 10-3 1001119614 ....................3-4 1001122378 ................. 8-20 1001137796 ................. 2-41
1001116354 ................. 2-25 1001119859 ..................2-75 1001122379 ................. 8-20 1001137800 ................. 2-41
1001116367 ................. 2-25 1001119861 ....................7-3 1001122380 ................. 8-20 1001137804 ................. 2-40
1001116413 ................. 2-25 1001119899 ..................3-13 1001122381 ................. 8-20 1001137805 ................. 2-40
1001116436 ................. 2-25 1001119938 ................2-124 1001122382 ................. 8-20 1001137806 ................. 2-40
1001116437 ................. 2-25 1001119946 ................2-124 1001122383 ................. 2-83 1001137807 ................. 2-40
1001116525 ................. 2-25 1001119966 ................2-109 1001122384 ................. 4-13 1001137808 ................. 2-40
1001116591 ................. 2-25 1001119968 2-110, 2-116, 7- 1001122404 ............... 2-100 1001137809 ................. 2-40
1001116792 ................. 2-23 67 1001122424 .......... 7-2, 7-65 1001138187 ............... 2-124
1001116814 ........ 2-23, 7-61 1001119979 ..................5-14 1001122528 2-110, 2-116, 7- 1001138188 ............... 2-124
1001116836 ................. 2-25 1001119995 ..................7-61 67 1001138430 ................... 4-4
1001116846 ................. 8-18 1001120140 ..................5-13 1001122611 ................. 4-13 1001138434 ................... 4-4
1001116849 ................. 8-18 1001120141 ..................5-13 100112283 ................... 2-77 1001138494 ................... 4-4
1001116851 ................. 8-19 1001120161 .......... 3-4, 7-61 1001125425 ............... 2-103 1001138514 ................... 4-4
1001117024 ................. 7-61 1001120181 ........ 2-82, 7-53 1001125426 ............... 2-103 1001138803 ........ 3-12, 5-17
1001117034 ................. 8-17 1001120195 ..................2-75 1001125427 ...... 2-113, 7-66 1001138805 ................. 5-17
1001117035 ................. 8-17 1001120196 ..................2-75 1001125428 ...... 2-113, 7-66 1001138811 ................... 3-3
1001117057 ................. 7-61 1001120378 ..................7-65 1001125429 ............... 2-103 1001138812 .......... 3-3, 3-12
1001117078 2-110, 2-116, 7- 1001120381 .......... 7-2, 7-65 1001125891 ................. 2-25 1001138813 .......... 3-13, 5-9
67 1001120382 .......... 7-2, 7-65 1001127092 ............... 2-123 1001138814 ................... 5-9
1001117172 ................... 4-5 1001120492 ..................2-23 1001129023 ................. 2-24 1001138838 ................... 2-7
1001117174 ................... 4-4 1001120524 ..................2-22 1001129304 ................. 2-24 1001139099 ................. 10-2
1001117250 ............... 2-120 1001120525 ..................2-23 1001129334 ................. 7-56 1001139145 ............... 2-120
1001117256 ............... 2-120 1001120564 ..................2-75 1001129360 ................. 2-27 1001139520 . 2-7, 6-19, 6-20
1001117294 ................. 10-3 1001120567 ..................10-1 1001129361 ................. 2-26 1001139878 ................... 2-7
1001117320 ................... 4-5 1001120634 ..................7-61 1001129408 ................. 7-68 1001140429 ................... 4-4
1001117500 ................. 2-25 1001120653 ....................3-3 1001129555 .4-11, 4-15, 9-1 1001140649 ................. 10-1
1001117508 ...... 2-107, 7-66 1001120681 ..................7-61 1001129733 ............... 2-107 1001141967 ........ 7-38, 7-62
1001117509 ................. 2-99 1001120729 ..................10-1 1001129995 ................. 2-25 1001141968 ........ 7-40, 7-64
1001117546 ................. 2-25 1001120769 ..................2-26 1001130161 ................. 2-25 1001141969 ........ 7-40, 7-64
1001117577 ................. 2-25 1001120771 ..................2-26 1001130171 ................. 2-25 1001141970 ........ 7-38, 7-62
1001117641 ............... 2-100 1001120772 ..................2-26 1001131269 .......... 8-7, 8-20 1001141971 ........ 7-38, 7-62
1001117874 ........ 2-25, 2-26 1001120773 ..................2-26 1001131481 ................. 2-91 1001142504 ................. 10-3
1001118180 ............... 2-100 1001120774 ..................2-26 1001131482 ................. 2-91 1001142505 ................. 10-3
1001118368 ........ 2-25, 2-48 1001120775 ..................2-26 1001131483 ................. 2-90 1001143081 ................. 10-1
1001118416 .4-11, 4-19, 9-1 1001120776 ........ 2-26, 7-61 1001131542 ................. 2-23 1001143256 ................. 10-4
1001118417 ........ 4-11, 4-15 1001120810 ..................2-26 1001131730 ................. 3-21 1001143516 ................. 10-1
1001118599 ............... 2-108 1001120989 ................2-123 1001131732 ................. 3-24 1001143669 ................. 10-4

11-4 1250AJP 3121172


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1001143852 ........ 2-37, 2-45 1120094 ....................... 5-19 1600331 ....................... 1-43 1684295 ....................... 5-13
1001144021 ................... 4-4 1120423 ....................... 10-2 1600332 ......................... 2-4 1684297 ....................... 5-13
1001144022 ................... 4-4 1120487 ....................... 2-70 1600333 ....................... 2-77 1684314 ................ 1-7, 5-19
1001144023 ................... 4-3 1120549 ......................... 1-7 1600343 ................4-11, 9-2 1684315 ....................... 5-19
1001144024 ................... 4-3 1120550 ......................... 1-7 1600443 ..............2-36, 2-45 1684317 ....................... 5-19
1001144300 ........ 2-42, 2-44 1180358 ......................... 1-3 1660256 2-73, 7-17, 7-36, 7- 1684318 ................ 3-3, 5-11
1001144301 ................. 2-41 1180384 ....................... 3-21 60 1684319 .............. 3-12, 5-21
1001144302 ................. 2-41 1180385 ....................... 3-24 1660261 ....................... 3-28 1684320 ................ 3-8, 5-23
1001144303 ................. 2-41 1180386 ....................... 3-24 1670829 2-77, 2-81, 4-11, 7- 1684323 ....................... 5-21
1001144304 ................. 2-41 1180387 ....................... 3-21 10, 7-28, 7-52 1684325 ....................... 5-21
1001144314 ................. 2-40 1180388 ....................... 3-21 1670836 ................3-8, 3-12 1684328 ....................... 5-23
1001144315 ................. 2-40 1180389 ....................... 3-21 1670964 ....................... 3-24 1684330 ....................... 5-23
1001144317 ................. 2-40 1180390 ....................... 3-21 1670996 ....................... 1-44 1684334 ....................... 5-11
1001144318 ................. 2-40 1260017 ....................... 2-13 1671013 ......................... 3-8 1684336 ....................... 5-11
1001144629 ................... 4-3 1283374 ....................... 6-20 1671023 ..............2-33, 2-42 1684337 ....................... 5-11
1001144630 ................... 4-3 1283409 .............. 2-37, 2-45 1671039 ....................... 3-28 1684342 ....................... 5-23
1001145321 ................. 6-15 1283457 6-4, 6-8, 6-11, 6-13, 1671040 ................1-7, 3-28 1684343 ................ 3-13, 5-7
1001145322 ................. 6-15 6-15, 6-20 1671044 ....................... 3-28 1684344 ......................... 5-7
1001145323 ................... 2-6 1320017 ....................... 2-24 1671045 ....................... 1-44 1684346 .................. 5-7, 5-9
1001145382 ........ 2-34, 2-43 1320022 2-22, 2-24, 2-30, 2- 1671046 ....................... 1-44 1684430 ................ 3-13, 5-9
1001145405 ............ 4-3, 4-4 33, 2-40, 2-42 1671047 ....................... 1-44 1700584 8-3, 8-7, 8-12, 8-20,
1001145785 ................... 4-4 1320041 2-31, 2-40, 7-39, 7- 1671048 ....................... 1-44 8-23, 8-27
1001146161 ................... 4-4 44, 7-63, 7-67 1671049 ....................... 1-44 1701499 8-3, 8-7, 8-13, 8-17,
1001147479 ................. 3-29 1320058 ..... 2-25, 2-33, 2-42 1671092 2-109, 2-115, 7-27, 8-23, 8-27
1001148902 ................. 10-2 1320060 .............. 2-33, 2-42 7-28, 7-43, 7-51, 1701500 ....... 8-3, 8-13, 8-23
1001148903 ................. 10-2 1320095 .............. 2-77, 2-81 7-67 1701501 8-3, 8-7, 8-13, 8-20,
1001148904 ................. 10-2 1320130 ....................... 2-25 1671093 .... 7-28, 7-51, 7-52 8-23, 8-27
1001148905 ................. 10-2 1320159 ....................... 3-24 1671109 ....................... 2-94 1701505 8-3, 8-7, 8-13, 8-20,
1001148906 ................. 10-2 1320162 ....................... 2-75 1671112 ....................... 3-28 8-23, 8-27
1001148971 ................. 10-3 1320187 ..... 2-22, 2-30, 2-40 1671113 ....................... 3-28 1701509 8-3, 8-7, 8-13, 8-17,
1001149730 ................. 10-3 1320190 ..... 2-22, 2-30, 2-40 1671117 ....................... 3-28 8-23, 8-27
1001149818 ................. 7-68 1320223 ..... 2-26, 2-33, 2-42 1671118 ....................... 2-94 1701518 .............. 8-23, 8-27
1001149994 ................. 2-85 1320224 ....................... 2-26 1671121 .... 2-22, 2-30, 2-40 1701529 8-3, 8-7, 8-11, 8-17,
1001150406 ................. 2-85 1320263 ....... 1-3, 2-26, 3-24 1671122 ....................... 3-24 8-23, 8-27
1001151113 ................. 10-1 1320277 ....................... 3-24 1671123 ....................... 3-28 1702153 .................. 8-3, 8-7
1060279 8-3, 8-8, 8-13, 8-21, 1320288 .............. 3-21, 3-24 1671142 ....................... 3-29 1702300 ....... 8-3, 8-13, 8-23
8-23, 8-28 1320289 ....................... 3-24 1671176 ....................... 4-11 1702565 ....................... 4-11
1060341 ....................... 4-23 1320294 ....................... 3-24 1671192 ..............2-94, 2-95 1702566 ....................... 4-11
1060343 2-109, 2-115, 7-43, 1320296 ....................... 3-24 1671193 ....................... 2-96 1702773 .4-9, 8-3, 8-8, 8-11,
7-67 1320298 ......................... 1-3 1671194 ..............2-94, 2-96 8-20, 8-23, 8-27
1060461 .....7-19, 7-41, 7-65 1320301 .............. 2-86, 3-28 1671314 ....................... 4-12 1702774 8-3, 8-8, 8-11, 8-20,
1060494 2-109, 2-115, 7-19, 1320309 ..... 7-15, 7-34, 7-58 1683053 ....................... 5-17 8-23, 8-27
7-41, 7-43, 7-65, 1320322 ................ 2-4, 2-69 1683056 ......................... 5-3 1702784 ....................... 8-27
7-67 1320323 ....................... 2-69 1683062 ......................... 5-5 1702788 ....................... 10-1
1060633 .....7-18, 7-37, 7-61 1320325 ....................... 3-24 1683063 ..................5-7, 5-9 1702868 8-3, 8-7, 8-18, 10-1
1060637 .............. 2-33, 2-42 1320327 ....................... 3-24 1683077 ....................... 5-21 1702938 .............. 4-13, 4-23
1060698 7-11, 7-12, 7-15, 7- 1320328 ....................... 3-21 1683441 ....................... 5-23 1702942 ..... 2-26, 2-30, 2-41
29, 7-30, 7-34, 1321385 ....................... 3-25 1684081 ..................1-4, 5-5 1702962 .................. 8-3, 8-8
7-53, 7-54, 7-58 1340065 ..... 2-24, 2-33, 2-42 1684082 ......................... 5-5 1703162 ..... 2-24, 2-33, 2-42
1060708 2-109, 2-115, 7-43, 1340067 ....................... 10-1 1684083 ......................... 5-5 1703175 ......... 8-3, 8-8, 10-1
7-67 1380147 ....................... 2-90 1684102 ..................1-3, 5-3 1703483 8-3, 8-8, 8-13, 8-20,
1060903 ....................... 4-23 1560011 ..... 7-15, 7-34, 7-58 1684103 ......................... 5-3 8-23, 8-27
1060904 .....2-34, 2-44, 7-18 1560012 ..... 7-15, 7-34, 7-58 1684105 ......................... 5-3 1703797 ......... 8-3, 8-7, 8-18
1060908 7-40, 7-44, 7-64, 7- 1580011 ....................... 2-25 1684173 ..............3-12, 5-17 1703804 ......... 8-3, 8-7, 8-18
68 1580012 ......................... 4-5 1684174 ....................... 5-17 1703805 ......... 8-3, 8-7, 8-19
1060918 4-5, 7-8, 7-26, 7-50 1580013 ......................... 4-5 1684176 ....................... 5-17 1703808 ....................... 8-27
1060919 ......................... 4-9 1600244 ..... 7-18, 7-37, 7-61 1684275 ....................... 5-19 1703811 ....... 8-7, 8-17, 8-27
1060981 ....................... 7-61 1600317 .............. 4-11, 4-15 1684292 ................3-3, 5-13 1703814 ....... 8-7, 8-17, 8-27
1100141 ....................... 3-12 1600318 .............. 4-11, 4-19 1684293 ....................... 5-13 1703923 .............. 8-11, 8-18

3121172 1250AJP 11-5


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
1703924 .............. 8-11, 8-18 1705344 .............. 8-11, 8-18 1705904 ..............8-13, 8-17 2110812 1-23, 1-29, 1-34, 1-
1703925 .............. 8-11, 8-18 1705345 .............. 8-11, 8-18 1705905 ..............8-14, 8-20 38, 6-8, 6-16
1703926 .............. 8-11, 8-18 1705347 .............. 8-11, 8-18 1705906 ..............8-14, 8-17 2111010 2-10, 2-11, 2-73, 6-
1703927 .............. 8-11, 8-18 1705348 .............. 8-11, 8-18 1705907 ....................... 8-12 4, 6-16
1703935 .............. 8-11, 8-19 1705351 ......... 8-4, 8-7, 8-20 1705908 ..............8-12, 8-19 2111012 1-47, 1-49, 2-73, 6-
1703936 .............. 8-11, 8-19 1705374 .......... 2-110, 2-116 1705909 ..............8-13, 8-17 4, 6-16
1703937 .............. 8-11, 8-19 1705375 .......... 2-110, 2-116 1705910 ..............8-14, 8-20 2111016 ....................... 6-16
1703938 .............. 8-11, 8-19 1705376 .......... 2-109, 2-115 1705915 ..............8-14, 8-17 2111210 .............. 2-10, 2-11
1703939 .............. 8-11, 8-19 1705387 .......... 2-110, 2-116 1705916 ....................... 8-12 2111212 2-10, 2-73, 6-4, 6-15
1703941 .............. 8-13, 8-18 1705426 .............. 8-14, 8-20 1705917 ..............8-11, 8-18 2111216 ....................... 2-10
1703942 .............. 8-13, 8-18 1705427 .............. 8-14, 8-20 1705919 ..............8-12, 8-20 2111616 ....................... 6-16
1703943 .............. 8-13, 8-18 1705429 .............. 8-14, 8-20 1705921 ....................... 8-27 2111620 ....................... 6-15
1703944 .............. 8-13, 8-18 1705430 .............. 8-14, 8-20 1705961 ..............8-23, 8-27 2112016 ....................... 2-10
1703945 .............. 8-13, 8-18 1705432 ........................8-13 1705967 .....8-12, 8-18, 10-1 2112020 ....................... 6-15
1703947 .............. 8-11, 8-19 1705460 .......... 2-110, 2-116 1705968 ..............8-12, 8-18 2113232 ....................... 6-15
1703948 .............. 8-11, 8-18 1705461 .......... 2-110, 2-116 1705969 .....8-12, 8-18, 10-1 2120150 ....................... 2-30
1703949 .............. 8-11, 8-18 1705468 .............. 8-23, 8-27 1705973 ..............4-11, 4-13 2120163 ....................... 2-30
1703950 ....................... 8-19 1705477 .............. 8-12, 8-19 1705974 2-77, 2-81, 7-10, 7- 2120167 ....................... 2-69
1703951 .............. 8-11, 8-19 1705478 .............. 8-12, 8-19 28 2120168 ................ 2-69, 9-1
1703953 .........8-3, 8-7, 8-18 1705480 .............. 8-12, 8-20 1705999 ....................... 2-78 2120209 ....................... 2-30
1703959 8-4, 8-8, 8-14, 8-21, 1705481 .............. 8-12, 8-20 1706059 ..............8-12, 8-20 2120210 ....................... 2-30
8-24, 8-28 1705489 .......... 2-110, 2-116 1706060 ..............8-12, 8-20 2120217 ....................... 3-32
1703980 .............. 8-13, 8-19 1705492 ......... 8-4, 8-7, 8-17 1706061 ..............8-12, 8-20 2120218 ..... 2-22, 2-31, 2-40
1703981 .............. 8-13, 8-19 1705493 .............. 8-14, 8-17 1706063 ..............8-12, 8-20 2120219 2-22, 2-31, 2-40, 9-1
1703982 .............. 8-13, 8-19 1705503 ..... 8-12, 8-14, 8-17 1706064 ..............8-12, 8-20 2130404 ..... 1-23, 1-29, 6-16
1703983 .............. 8-13, 8-19 1705505 .............. 8-14, 8-17 1706098 ..............8-23, 8-27 2130406 ..... 1-34, 1-38, 6-19
1703984 .............. 8-13, 8-19 1705506 ........................8-12 1706228 ....................... 8-23 2130606 ................ 6-5, 6-13
1704000 .....8-12, 8-18, 10-1 1705507 .............. 8-14, 8-17 1706385 ......................... 4-9 2130612 ......................... 6-5
1704001 .....8-12, 8-18, 10-1 1705508 ........................8-12 1706751 ................ 8-7, 8-20 2130808 ....................... 6-15
1704006 .............. 8-12, 8-18 1705511 8-3, 8-7, 8-12, 8-20, 1706770 ....................... 8-27 2130810 .............. 1-43, 2-11
1704007 .............. 8-12, 8-18 8-23, 8-27 1870179 ......................... 7-3 2130812 1-23, 1-29, 1-34, 1-
1704260 ....................... 4-11 1705514 .............. 8-13, 8-17 1870197 ......................... 7-3 38, 6-16
1704277 8-3, 8-7, 8-12, 8-17, 1705515 ........................8-27 2000199 ..............2-33, 2-35 2130830 ......................... 6-5
8-23, 8-27 1705744 ........................4-11 2000275 ..............2-33, 2-35 2131008 .............. 5-23, 6-15
1704412 8-4, 8-7, 8-13, 8-17, 1705745 ........................4-11 2000340 ..............2-33, 2-35 2131010 ....................... 2-11
8-24, 8-27 1705799 .............. 2-77, 2-81 2000343 ....................... 2-32 2131210 .............. 5-23, 6-15
1704885 8-4, 8-8, 8-13, 8-21, 1705822 .............. 8-23, 8-27 2000352 ....................... 2-32 2131212 .............. 2-75, 6-15
8-24, 8-28 1705828 .............. 8-23, 8-27 2000399 ....................... 2-32 2131620 ....................... 6-16
1704972 8-3, 8-7, 8-20, 8-23 1705838 8-3, 8-8, 8-13, 8-20, 2060025 .....2-24, 2-33, 2-42 2132020 ....................... 6-16
1705014 ......................... 4-9 8-24, 8-27 2080040 .................. 4-3, 4-5 2150404 ......................... 6-4
1705084 .............. 8-23, 8-27 1705840 8-3, 8-8, 8-11, 8-20, 2080051 ....................... 2-94 2150808 ....................... 6-15
1705132 .....2-77, 2-81, 4-11 8-23, 8-27 2080068 ....................... 3-28 2151012 .............. 1-47, 1-49
1705168 .........8-3, 8-7, 8-19 1705864 8-4, 8-8, 8-21, 8-24, 2110404 1-23, 1-29, 1-34, 1- 2151212 ....................... 6-15
1705170 .....2-85, 2-86, 4-13 8-28 38, 2-10, 2-11, 2170204 ......................... 6-4
1705171 ....................... 4-11 1705865 8-4, 8-8, 8-14, 8-21, 3-33, 5-23, 6-4, 2170308 ....................... 6-16
1705174 .....2-83, 4-11, 4-13 8-24, 8-28 6-5, 6-15 2170312 ....................... 6-19
1705181 8-3, 8-7, 8-19, 8-23 1705866 ....... 8-4, 8-14, 8-24 2110406 1-47, 1-49, 2-10, 6- 2170504 ................ 6-8, 6-11
1705307 ....................... 10-1 1705867 8-3, 8-7, 8-11, 8-20 11, 6-19 2170506 .............. 6-11, 6-19
1705325 ..................... 2-105 1705868 8-3, 8-7, 8-11, 8-20 2110604 ....................... 6-11 2170704 .................. 6-5, 6-8
1705330 .............. 8-12, 8-19 1705893 ........................8-23 2110606 1-43, 2-10, 3-33, 6- 2170708 ......................... 6-5
1705331 .............. 8-12, 8-19 1705895 .............. 8-11, 8-18 11 2170712 ................ 2-75, 6-4
1705333 .............. 8-12, 8-19 1705896 .............. 8-11, 8-18 2110608 ....................... 6-15 2170804 ......................... 6-8
1705334 .............. 8-12, 8-19 1705897 .............. 8-11, 8-19 2110610 ................ 6-4, 6-15 2170908 ....................... 6-16
1705336 .........8-3, 8-7, 8-18 1705898 .............. 8-11, 8-18 2110612 ......................... 6-5 2171210 ......................... 6-4
1705337 .........8-4, 8-7, 8-17 1705899 .............. 8-12, 8-19 2110808 1-23, 1-29, 1-34, 1- 2171212 ......................... 6-4
1705338 .............. 8-13, 8-17 1705900 .............. 8-12, 8-19 38, 3-33, 6-8, 6- 2171306 ......................... 6-4
1705339 .............. 8-13, 8-17 1705901 .............. 8-12, 8-18 15, 6-17 2171308 ......................... 6-4
1705341 .............. 8-13, 8-17 1705902 .............. 8-13, 8-19 2110810 1-47, 1-49, 2-11, 6- 2171310 ......................... 6-4
1705342 .............. 8-13, 8-17 1705903 .............. 8-13, 8-18 4, 6-15, 6-17 2180002 ....................... 2-13

11-6 1250AJP 3121172


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2180344 ....................... 2-13 2460039 ..................... 2-103 2753738 ....................... 6-13 2754870 ....................... 6-16
2180348 .....2-22, 2-30, 2-40 2460048 ..................... 2-113 2753739 ....................... 6-13 2760105 2-77, 2-81, 7-10, 7-
2180830 .................. 6-4, 6-5 2460049 . 2-99, 2-103, 2-104 2753741 ....................... 6-15 28, 7-52
2180831 ....................... 1-47 2460055 ............ 2-99, 2-103 2753742 ....................... 6-13 2780248 ..... 1-11, 1-15, 1-22
2200222 .....2-22, 2-31, 2-41 2460056 ..................... 2-103 2753743 ....................... 6-13 2780279 .............. 1-11, 1-22
2220001 ....................... 2-13 2460057 ..................... 2-103 2753746 ....................... 6-15 2780283 ..... 1-11, 1-15, 1-28
2220221 ....................... 2-22 2540044 ....................... 3-24 2753747 ......................... 6-8 2780284 .............. 1-11, 1-28
2220235 ......................... 6-8 2560136 ....................... 4-11 2753748 ......................... 6-8 2780285 ....................... 1-33
2220238 ......................... 6-8 2560173 ......................... 4-5 2753749 ......................... 6-8 2780286 ....................... 1-11
2220250 ....................... 2-30 2560187 .............. 2-95, 2-96 2753750 ......................... 6-8 2780290 .............. 1-11, 1-33
2220313 .....2-22, 2-30, 2-40 2580062 .............. 2-35, 2-44 2753752 ......................... 6-8 2792527 ....................... 6-20
2220451 .............. 2-33, 2-42 2600279 .............. 2-79, 2-82 2753753 ....................... 6-13 2792565 ....................... 6-20
2220459 ....................... 2-31 2600280 ....................... 2-94 2753754 ....................... 6-13 2792627 .............. 6-15, 6-20
2220478 ....................... 6-15 2600281 ......................... 4-3 2753756 ......................... 6-8 2792628 ................ 6-4, 6-20
2220498 .............. 2-33, 2-42 2680495 ....................... 2-95 2753757 ......................... 6-8 2792645 ................ 6-8, 6-20
2220550 ....................... 6-19 2680496 ....................... 2-95 2753759 ......................... 6-8 2792646 .............. 6-13, 6-20
2220737 ....................... 6-15 2680497 ....................... 2-96 2753760 ......................... 6-8 2792647 .............. 6-11, 6-20
2220794 ....................... 2-31 2680498 ....................... 2-96 2753761 ......................... 6-8 2792716 ....................... 6-15
2220811 ....................... 6-15 2680499 .............. 2-94, 2-95 2753762 ......................... 6-8 2792771 ....................... 6-20
2220883 1-47, 1-49, 5-3, 5-9, 2680500 .............. 2-94, 2-96 2753764 ......................... 6-8 2792772 ................ 6-8, 6-20
5-13, 5-17, 5-23 2717059 ......................... 6-5 2753768 ......................... 6-8 2792773 .............. 6-13, 6-20
2220885 5-5, 5-7, 5-13, 5-17, 2720058 ..... 2-25, 2-33, 2-42 2753778 ....................... 2-75 2820031 2-99, 2-104, 2-107,
5-21, 5-23 2720488 ....................... 2-33 2753781 ....................... 6-19 2-114
2220886 5-7, 5-9, 5-11, 5-21 2720500 .............. 2-33, 2-42 2753843 ..............2-75, 6-16 2820035 ..... 2-85, 7-42, 7-66
2220887 ....................... 2-10 2720501 .............. 2-33, 2-42 2753897 ......................... 6-4 2820141 ....................... 2-94
2220888 .....2-11, 5-11, 5-13 2720516 ......................... 6-4 2753975 ....................... 6-15 2820145 ....................... 2-95
2220893 ....................... 2-69 2750528 ....................... 2-13 2753976 ....................... 6-15 2820146 ....................... 2-95
2221086 1-43, 1-47, 1-49, 2- 2750532 2-22, 2-31, 2-33, 2- 2753977 ....................... 6-15 2840016 ....................... 2-90
10, 2-11, 2-69, 40, 2-42 2753978 ......................... 6-4 2860030 ....... 2-79, 2-82, 9-1
3-33 2753541 ......................... 6-8 2753979 ....................... 6-15 2900770 1-47, 2-17, 3-32, 5-
2221117 ....................... 6-15 2753545 .................. 6-4, 6-8 2753984 ....................... 6-15 5, 5-11, 5-13, 5-
2221123 ................ 6-5, 6-19 2753546 ....................... 6-15 2753985 ......................... 6-4 17, 5-23
2221176 .....2-22, 2-31, 2-40 2753552 ......................... 6-8 2753986 ......................... 6-4 2900789 .............. 5-21, 5-23
2221221 ....................... 6-19 2753582 ......................... 6-8 2753987 ......................... 6-4 2900792 .................. 5-3, 5-7
2300004 .............. 2-24, 10-2 2753590 ....................... 6-15 2753988 ....................... 6-15 2901443 7-18, 7-37, 7-61, 10-
2300014 ....................... 10-2 2753673 ....................... 6-15 2753989 ....................... 6-15 4
2300016 ....................... 10-2 2753677 ......................... 6-8 2753990 ....................... 6-15 2901773 ......................... 5-3
2300019 ....................... 10-2 2753685 ......................... 6-8 2753991 ....................... 6-15 2902065 ..... 2-33, 2-42, 2-43
2300029 ....................... 10-2 2753703 ......................... 6-8 2753992 ....................... 6-15 2902087 ......................... 5-5
2300039 ....................... 10-2 2753713 ......................... 6-8 2753993 ......................... 6-4 2902092 ....................... 5-17
2300040 ....................... 10-2 2753714 ......................... 6-8 2753994 ......................... 6-4 2902257 ....................... 5-19
2300041 .............. 2-24, 10-2 2753715 ......................... 6-8 2753995 ....................... 6-16 2902265 ....................... 5-14
2400060 2-116, 7-43, 7-45, 7- 2753716 .................. 6-4, 6-8 2753996 ....................... 6-16 2902284 ....................... 5-21
54 2753717 ......................... 6-4 2753997 ....................... 6-16 2902285 .................. 5-7, 5-9
2400064 2-116, 7-43, 7-45, 7- 2753719 ....................... 6-11 2753998 ......................... 6-4 2902286 ....................... 5-11
54, 9-2 2753720 ......................... 6-8 2753999 ...... 2-75, 6-4, 6-16 2902291 ....................... 5-23
2400065 7-11, 7-30, 7-36, 7- 2753721 ......................... 6-8 2754000 ....................... 6-16 2902292 2-31, 2-40, 7-18, 7-
54, 7-60 2753722 ......................... 6-8 2754001 ....................... 6-16 37, 7-61
2400066 7-11, 7-20, 7-30, 7- 2753724 ......................... 6-8 2754002 ......................... 6-4 2902303 ....... 8-8, 8-21, 8-28
36, 7-42, 7-54, 2753726 ....................... 6-11 2754003 ......................... 6-4 2902307 ................ 8-8, 8-21
7-60, 7-66 2753727 ....................... 6-11 2754004 ....................... 6-16 2902308 ....................... 8-21
2400070 7-20, 7-42, 7-66, 9-2 2753728 ....................... 6-13 2754006 ....................... 6-16 2902309 ....................... 8-21
2410014 ......................... 4-9 2753729 ....................... 6-11 2754007 ....................... 6-16 2902310 ....................... 8-21
2420165 2-100, 2-105, 2-110 2753732 ....................... 6-13 2754010 ......................... 6-4 2902311 ....................... 8-21
2420172 .............. 2-77, 2-81 2753733 ....................... 6-13 2754011 ......................... 6-4 2902312 ....................... 8-21
2420191 ....................... 2-69 2753734 ....................... 6-13 2754123 ......................... 6-4 2902322 ....................... 8-21
2420203 ............ 2-99, 2-104 2753735 ....................... 6-13 2754124 ......................... 6-4 2902329 ....................... 8-28
2460013 ..................... 2-103 2753736 ....................... 6-13 2754288 ......................... 6-5 2902356 ....... 8-8, 8-20, 8-27
2460032 ..................... 2-103 2753737 ....................... 6-13 2754869 ....................... 6-16 2902443 .............. 7-32, 7-55

3121172 1250AJP 11-7


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
2902486 ......................... 6-5 3300408 ..... 2-77, 2-81, 4-11 3340941 ..............3-21, 3-25 3480271 ....................... 5-17
2915024 1-43, 2-4, 2-77, 4-11 3300430 ........................3-28 3340942 ....................... 3-25 3480272 ......................... 5-3
2915045 ......................... 3-3 3300454 ....... 2-4, 2-33, 2-43 3340943 ....................... 3-25 3480278 ....................... 5-19
2915134 ....................... 10-2 3300464 ..........................1-7 3340946 ......................... 1-3 3480280 ....................... 5-13
2920028 ....................... 4-13 3300465 ........................5-19 3340974 ....................... 3-13 3480281 ....................... 5-11
2920029 ....................... 4-13 3300482 ........................4-12 3340978 ......................... 3-8 3480282 .................. 5-7, 5-9
2920110 ....................... 2-86 3300492 .............. 3-21, 3-25 3340979 ......................... 3-8 3510822 ......................... 4-3
2920113 ....................... 2-86 3310601 2-78, 2-81, 2-90, 2- 3340980 ......................... 3-8 3510833 ......................... 4-3
2920129 .....7-12, 7-31, 7-55 109, 2-115 3340982 ....................... 5-21 3510864 ....................... 10-2
2920140 ......................... 4-5 3310604 ..... 2-100, 2-105, 2- 3380434 ......................... 4-5 3510868 ......................... 4-9
2920154 ....................... 4-11 110, 2-117 3380473 .....2-23, 2-31, 2-41 3510884 ......................... 4-9
2920157 ................ 2-86, 4-5 3310805 1-3, 2-100, 2-105, 2- 3380474 8-3, 8-8, 8-21, 8-28 3520026 ....................... 4-11
2920161 .............. 2-85, 7-65 110, 2-117 3380498 .....2-22, 2-31, 2-41 3520027 ....................... 4-11
2920162 ..................... 2-104 3311001 ..... 2-77, 2-81, 2-86 3380523 ......................... 2-4 3520028 ..................... 2-104
2920215 ....................... 2-85 3311005 2-23, 2-99, 2-104, 4- 3380528 ....................... 3-28 3520054 .. 1-4, 2-24, 2-34, 2-
2940074 .................. 4-3, 9-1 11 3380547 ......................... 3-4 43, 4-11
2940124 .............. 2-95, 2-96 3311401 ..... 2-77, 2-81, 4-23 3380652 ....................... 10-3 3520072 .................. 4-3, 4-9
2940139 .............. 2-79, 2-82 3311402 ... 2-79, 2-82, 2-119 3380723 .....2-22, 2-31, 2-41 3520174 ....................... 8-28
2940173 ....................... 2-95 3311405 1-43, 2-24, 2-33, 2- 3420156 ....................... 4-12 3520186 ....................... 2-94
3010133 ......................... 3-3 43, 2-104, 2- 3421563 ....................... 2-13 3520189 2-110, 2-115, 7-43,
3010134 ......................... 3-4 119, 2-123, 3- 3421565 ....................... 2-13 7-67
3010135 ....................... 3-13 28, 4-5, 8-3, 8-8, 3422178 ....................... 3-13 3520198 .................. 4-3, 4-4
3010136 ....................... 3-13 8-13, 8-21, 8-23, 3422446 .....2-22, 2-31, 2-41 3536089 ......................... 4-5
3010142 ....................... 3-13 8-28 3422532 ..............2-33, 2-43 3537416 .............. 2-34, 2-43
3020008 .....1-34, 1-38, 10-2 3311501 ..... 2-95, 2-96, 4-23 3422833 ......................... 1-4 3537445 ....................... 2-90
3020016 .....2-24, 2-33, 10-2 3311505 .. 1-7, 1-43, 2-22, 2- 3422915 ......................... 1-4 3538758 ....................... 3-25
3020037 ....................... 2-24 25, 2-31, 2-33, 3422917 ......................... 1-7 3539971 .............. 2-34, 2-43
3020042 ....................... 3-14 2-41, 2-43, 2-75, 3422918 ......................... 1-3 3572327 .............. 8-13, 8-21
3128444 ....................... 10-4 2-85, 2-90, 3-28 3422920 ......................... 3-3 3573142 .............. 2-34, 2-43
3160291 1-11, 1-19, 1-23, 1- 3311508 .......... 2-107, 2-114 3422937 ....................... 3-13 3573144 .............. 2-79, 2-82
24, 1-29 3311601 2-7, 2-69, 2-94, 4-12 3422940 ......................... 1-7 3573294 ......................... 1-3
3160302 .....2-13, 2-16, 2-17 3311602 ........................3-21 3422941 ......................... 1-7 3573335 ......................... 1-3
3160339 .............. 1-11, 1-41 3311605 1-43, 2-22, 2-24, 2- 3422942 ................ 1-7, 3-28 3573355 ....................... 2-13
3200362 .............. 2-33, 2-43 31, 2-33, 2-41, 3422953 ....................... 3-13 3573411 .............. 2-34, 2-43
3200401 .............. 2-33, 2-43 2-43, 2-75, 2-86, 3422957 ....................... 3-13 3573412 ..... 2-24, 2-34, 2-43
3200433 ....................... 3-28 2-90, 2-94, 2- 3422958 ....................... 3-13 3573529 .............. 2-34, 2-43
3200455 ....................... 2-78 104, 3-13, 3-25, 3422960 ......................... 1-3 3573644 ..... 2-22, 2-31, 2-41
3200458 ....................... 3-28 3-31, 4-5, 4-9 3423058 ....................... 3-13 3573669 ..... 2-22, 2-31, 2-41
3200460 ....................... 3-28 3311608 . 2-5, 2-6, 2-7, 3-21, 3423059 ....................... 3-13 3573727 ..... 2-22, 2-31, 2-41
3220126 .....2-24, 2-33, 2-43 3-24, 3-25, 3-28 3423060 ....................... 3-13 3573728 ..... 2-22, 2-31, 2-41
3220130 .....2-24, 2-33, 2-43 3311801 ......................2-107 3423061 ......................... 3-3 3574091 ....................... 4-23
3250585 ......................... 4-5 3311805 2-24, 2-33, 2-43, 2- 3423062 ......................... 3-3 3574492 ....................... 2-90
3251102 2-99, 2-104, 2-107, 73, 2-90, 3-31 3423063 ......................... 3-3 3574494 ....................... 2-69
2-114, 4-6 3312002 ........................2-13 3423064 ......................... 3-3 3574533 ....................... 2-94
3251243 8-3, 8-7, 8-13, 8-17 3312005 ................ 1-4, 2-24 3423065 ......................... 3-3 3574580 ....................... 5-21
3251813 8-3, 8-7, 8-12, 8-19 3312602 ................ 2-85, 3-3 3423066 ......................... 3-8 3574586 ....................... 5-21
3252347 .................. 8-3, 8-7 3321501 ........................2-94 3423068 ......................... 3-3 3574606 ....................... 3-25
3252507 ..................... 2-105 3322201 ........................2-73 3423190 ....................... 3-13 3574630 ....................... 5-23
3271805 ......................... 4-9 3340763 ........................5-23 3423195 ......................... 3-3 3574633 ..... 2-22, 2-31, 2-41
3272001 ................ 3-3, 3-13 3340764 ........................3-24 3423209 ......................... 3-3 3574644 ....................... 3-21
3290501 ....................... 2-26 3340787 ........................3-24 3423256 ................ 1-7, 3-28 3575359 ....................... 4-23
3290505 .......... 2-100, 2-105 3340877 .............. 2-95, 2-96 3430816 ....................... 2-90 3575782 ....................... 2-96
3290601 ....................... 2-96 3340878 ................ 3-8, 3-13 3441240 .................. 5-7, 5-9 3580134 ............ 2-99, 2-104
3290606 ......................... 4-4 3340881 ..........................1-3 3450404 ....................... 2-90 3580158 .............. 2-34, 2-43
3300151 ......................... 4-4 3340907 ..........................1-3 3451214 ......................... 1-7 3580276 ............ 2-99, 2-104
3300243 ....................... 3-31 3340927 ..........................3-3 3470003 ....................... 4-13 3580317 .......... 2-107, 2-114
3300353 ....................... 4-11 3340932 ..........................1-3 3480205 ....................... 5-23 3580318 .......... 2-107, 2-114
3300364 ....................... 3-28 3340934 ........................3-25 3480266 ....................... 5-21 3580319 .......... 2-107, 2-114
3300396 .......... 2-109, 2-115 3340939 ..........................1-3 3480269 ......................... 5-5 3580320 .............. 2-34, 2-43

11-8 1250AJP 3121172


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3580321 ....................... 2-25 25, 3-31 4032022 ..............2-34, 2-43 4240099 ..... 2-34, 2-43, 4-23
3580322 ....................... 2-99 3900316 2-22, 2-31, 2-41, 2- 4060092 .... 7-18, 7-39, 7-63 4240139 ....................... 2-69
3600339 .....2-34, 2-43, 2-54 94 4060700 2-114, 7-18, 7-39, 7- 4240150 ....................... 2-96
3600342 ......................... 2-5 3900322 ............ 2-99, 2-105 43 4240153 ....................... 3-25
3600465 ......................... 2-5 3900349 ....................... 4-11 4060802 2-99, 2-105, 2-108, 4240155 .............. 3-21, 3-25
3620034 ....................... 2-75 3900363 ....................... 2-96 2-114, 4-5, 4-6 4240156 ....................... 3-25
3620041 .............. 2-34, 2-43 3910606 .......... 2-108, 2-114 4060804 2-35, 2-43, 2-95, 2- 4300157 ..................... 2-108
3641533 .......... 2-110, 2-117 3910608 2-90, 2-100, 2-105, 96 4340743 ....................... 2-95
3641569 ....................... 4-23 2-110, 2-117 4060805 .... 2-25, 2-34, 2-43 4340750 ....................... 3-25
3641589 ....................... 4-23 3910610 .......... 2-109, 2-115 4060806 ..............2-95, 2-96 4340810 ....................... 3-28
3740049 .......2-77, 2-81, 9-1 3910804 .............. 2-79, 2-82 4060808 ....................... 1-43 4340811 ....................... 3-28
3740067 2-6, 2-7, 2-24, 2-34, 3911040 ....................... 2-86 4060906 ..............2-77, 2-81 4340832 .............. 2-78, 2-81
2-43, 9-1 3930606 ....................... 3-28 4060907 ....................... 2-85 4340861 ....................... 3-29
3740080 2-24, 2-34, 2-43, 2- 3930608 ......................... 2-9 4061043 ............2-114, 7-43 4340959 ....................... 3-28
86, 2-99, 2-105, 3930816 ....................... 3-28 4070864 ................3-8, 3-13 4340995 ....................... 2-95
9-1, 9-2 3930820 ......................... 1-3 4070987 ..............2-79, 2-82 4340996 ....................... 2-94
3740143 7-12, 7-31, 7-52, 9-1 3931008 ....................... 2-73 4071031 ................3-8, 3-29 4341000 ....................... 2-95
3760133 ................ 3-8, 3-13 3931020 ................ 1-7, 3-28 4071035 ......................... 1-3 4341001 ....................... 2-94
3760170 ....................... 2-13 3931412 1-7, 2-119, 2-123, 3- 4071036 ......................... 1-3 4341110 ..... 2-22, 2-31, 2-41
3760217 ....................... 3-13 28 4071039 ......................... 1-4 4341158 ....................... 3-29
3760233 ....................... 3-13 3931414 ....................... 3-29 4071040 ......................... 1-4 4341264 ....................... 3-31
3760368 ....................... 5-17 3931416 .......... 2-119, 2-123 4071041 ....................... 2-13 4360031 ......................... 4-5
3760369 ......................... 5-3 3931512 ....................... 2-73 4071042 ......................... 1-4 4360057 ................ 4-23, 9-2
3760371 ...........5-5, 5-7, 5-9 3931516 ....................... 5-17 4071044 ....................... 3-13 4360070 .......... 2-109, 2-115
3760375 ....................... 5-11 3931532 ....................... 5-23 4071045 ....................... 3-13 4360232 7-20, 7-42, 7-66, 9-2
3760383 ......................... 1-7 3931616 .............. 2-78, 2-82 4071048 ....................... 2-94 4360322 ......................... 1-4
3760475 ......................... 3-3 3931620 ......................... 5-3 4071049 ......................... 1-4 4360328 2-77, 2-81, 4-12, 4-
3780383 ....................... 3-28 3931624 ....................... 3-29 4071050 ......................... 1-4 13, 9-1
3790012 .............. 4-11, 4-13 3931656 ....................... 5-21 4071054 ......................... 1-3 4360330 ................ 4-12, 9-1
3790152 .............. 2-35, 2-44 3931660 ....................... 5-11 4071055 ......................... 1-4 4360331 ................ 4-12, 9-1
3790155 .............. 2-35, 2-44 3931724 .............. 5-21, 5-23 4071067 ......................... 3-8 4360336 2-99, 2-105, 2-108,
3790158 .............. 1-34, 1-38 3931816 ......................... 1-5 4071069 ......................... 3-8 2-114, 4-5, 4-6,
3811340 ......................... 3-8 3931824 ........... 5-5, 5-7, 5-9 4071071 ......................... 3-8 4-12, 9-1, 9-2
3820001 8-3, 8-8, 8-13, 8-21, 3932024 ......................... 1-7 4071072 ....................... 3-25 4360387 4-12, 4-13, 4-23, 9-1
8-23, 8-28 3932240 ....................... 5-13 4071073 ....................... 3-13 4360407 ....................... 4-12
3820020 ......................... 4-3 3932244 ....................... 5-11 4071074 ....................... 4-12 4360469 ....... 2-79, 2-82, 9-2
3841143 2-22, 2-31, 2-41, 3- 3941404 ......................... 2-9 4071076 ....................... 3-21 4360470 ....... 2-79, 2-82, 9-2
13 3952020 ....................... 2-13 4071081 ......................... 3-8 4360475 2-77, 2-81, 4-12, 9-1
3841203 ....................... 3-13 3960389 ....................... 3-29 4100063 ....................... 3-25 4360476 2-77, 2-81, 4-12, 9-1
3841258 .........1-4, 1-7, 3-13 3960418 .............. 2-79, 2-83 4100100 ....................... 5-17 4360505 ..1-7, 3-29, 7-17, 7-
3841287 .................. 1-3, 3-3 3960422 2-108, 2-114, 7-18, 4100101 ....................... 3-13 37, 7-60, 9-2
3841340 .............. 1-43, 2-69 7-39, 7-43, 7-63, 4120035 .... 7-11, 7-30, 7-54 4360522 ....... 2-86, 4-13, 9-2
3841356 ......................... 3-3 7-66 4130387 ......................... 1-7 4360542 ............ 2-99, 2-104
3841581 ......................... 3-3 3960464 .............. 2-95, 2-96 4130416 ......................... 1-7 4360545 3-29, 7-17, 7-37, 7-
3890040 ......................... 4-9 3960543 ..... 2-24, 2-34, 2-43 4160194 ....................... 2-94 60
3900054 ......................... 4-9 3960544 ..... 2-24, 2-34, 2-43 420165 ....................... 2-117 4360548 ................ 3-29, 9-2
3900085 ....................... 2-85 3960551 ......................... 1-8 4220162 ....................... 2-86 4360549 ....... 1-4, 3-29, 7-16
3900141 ....................... 5-17 3960552 ......................... 1-8 4220189 ....................... 3-21 4360551 ....................... 7-17
3900183 ....................... 4-11 3960571 ....................... 3-29 4220190 ....................... 3-21 4360552 3-29, 7-18, 7-37, 7-
3900210 ....................... 3-31 3980006 .................. 2-6, 2-7 4220197 ....................... 3-25 60, 9-2
3900223 ....................... 2-13 3990001 7-11, 7-30, 7-53, 9-1 4220235 ......................... 1-5 4360556 ....................... 3-29
3900232 2-22, 2-69, 2-94, 3- 3990010 ....................... 7-19 4240018 2-22, 2-31, 2-41, 2- 4360578 ..1-4, 3-29, 7-16, 7-
32 4000008 3-29, 7-17, 7-36, 7- 108, 2-114, 3-28 35, 7-59, 9-2
3900251 .............. 2-79, 2-83 60, 9-2 4240032 .... 2-100, 2-105, 2- 4360579 7-17, 7-36, 7-59, 9-2
3900259 ....................... 3-13 4010618 ......................... 4-4 110, 2-117 4360622 ................ 3-29, 9-2
3900260 ....................... 3-25 4031607 ....................... 2-26 4240033 2-22, 2-25, 2-31, 2- 4400439 ....................... 2-69
3900269 ......................... 3-8 4031608 .......... 2-100, 2-105 41, 2-86, 2-119, 4400462 ....................... 2-69
3900270 ......................... 1-3 4031911 ....................... 2-24 2-123, 3-25, 3- 4420037 ........... 2-6, 2-7, 4-5
3900283 1-44, 2-94, 3-21, 3- 4032008 ....................... 2-24 29 4420038 ....................... 2-69

3121172 1250AJP 11-9


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4420051 .....8-23, 8-28, 10-1 4460346 2-108, 2-114, 7-19, 7-51, 7-52, 7-53, 7-54, 7-56, 7-58
4420060 .....2-100, 2-105, 2- 7-39, 7-43, 7-63, 7-54, 7-55, 7-56, 4460790 .............. 7-20, 7-42
110, 2-117, 3-13 7-66 7-57, 7-58, 7-59, 4460807 .......... 2-108, 2-115
4420068 ....................... 4-23 4460374 2-116, 7-19, 7-20, 7- 7-60, 7-68 4460808 .......... 2-108, 2-115
4460007 ....................... 4-12 36, 7-41, 7-43, 4460467 7-21, 7-45, 7-68, 10- 4460836 7-10, 7-11, 7-13, 7-
4460018 .....2-100, 2-105, 2- 7-60, 7-65 4 14, 7-17, 7-29,
111, 2-117 4460375 2-116, 7-19, 7-36, 7- 4460470 2-77, 2-81, 4-12, 7- 7-30, 7-32, 7-33,
4460023 ..................... 2-105 41, 7-43, 7-60, 8, 7-10, 7-26, 7- 7-34, 7-37, 7-52,
4460027 2-99, 2-104, 7-19, 7- 7-65 28, 7-50, 7-52 7-54, 7-56, 7-57,
41, 7-65 4460411 ......................2-116 4460471 2-77, 2-81, 4-12, 7- 7-60
4460049 ....................... 4-23 4460412 ......................2-116 8, 7-10, 7-26, 7- 4460837 2-78, 2-81, 7-12, 7-
4460051 2-108, 2-114, 7-19, 4460413 ......................2-116 28, 7-50, 7-52 14, 7-17, 7-30,
7-39, 7-43, 7-63, 4460414 ......................2-116 4460473 2-77, 7-16, 7-17, 7- 7-34, 7-36, 7-52,
7-66 4460415 ......................2-117 35, 7-36, 7-59 7-57, 7-60
4460071 2-108, 2-115, 4-5, 7- 4460418 .. 7-8, 7-11, 7-27, 7- 4460476 ..............7-20, 7-42 4460842 ..... 7-10, 7-29, 7-52
8, 7-26, 7-43, 7- 30, 7-50, 7-54 4460488 2-86, 2-119, 2-123, 4460843 ..... 7-10, 7-29, 7-52
50, 7-66 4460419 .. 7-8, 7-11, 7-27, 7- 4-12 4460850 .............. 7-20, 7-42
4460125 .....7-19, 7-39, 7-63 30, 7-50, 7-54 4460496 2-82, 2-119, 2-123, 4460865 2-77, 7-16, 7-35, 7-
4460134 ..7-9, 7-19, 7-27, 7- 4460424 2-85, 7-10, 7-20, 7- 4-12, 7-8, 7-26, 36, 7-59
41, 7-51, 7-65 29, 7-41, 7-42, 7-50 4460866 .. 7-8, 7-11, 7-16, 7-
4460190 ............ 2-99, 2-104 7-52, 7-65, 7-66 4460497 2-82, 2-119, 2-123, 26, 7-30, 7-35,
4460205 ..7-9, 7-19, 7-28, 7- 4460425 2-82, 2-109, 2-115, 4-12, 7-8, 7-26, 7-50, 7-54, 7-59
39, 7-41, 7-51, 4-23, 7-20, 7-42, 7-50 4460871 4-15, 4-16, 4-19, 4-
7-63, 7-65 7-43, 7-66, 7-67 4460508 . 7-8, 7-11, 7-12, 7- 20, 7-8, 7-11, 7-
4460224 7-12, 7-18, 7-31, 7- 4460426 2-109, 2-115, 7-20, 16, 7-26, 7-30, 12, 7-18, 7-26,
37, 7-55, 7-61 7-42, 7-43, 7-66, 7-31, 7-35, 7-50, 7-30, 7-31, 7-37,
4460225 2-108, 2-115, 7-9, 7- 7-67 7-54, 7-59 7-45, 7-50, 7-53,
11, 7-27, 7-30, 4460428 .. 2-82, 4-12, 7-8, 7- 4460509 7-16, 7-17, 7-35, 7- 7-54, 7-55, 7-56,
7-43, 7-50, 7-54, 26, 7-50 36, 7-59 7-60, 7-61, 7-68
7-67 4460434 ....... 7-9, 7-27, 7-51 4460510 7-21, 7-45, 7-68, 10- 4460872 ....................... 7-55
4460226 2-108, 2-115, 7-8, 7- 4460449 ..... 7-13, 7-33, 7-56 5 4460873 .. 7-8, 7-11, 7-26, 7-
9, 7-12, 7-18, 7- 4460458 .............. 7-20, 7-42 4460526 2-77, 2-81, 7-10, 7- 30, 7-50, 7-54
19, 7-20, 7-26, 4460459 .............. 7-20, 7-42 28, 7-52 4460874 .. 2-77, 2-81, 7-8, 7-
7-27, 7-32, 7-37, 4460464 .. 7-8, 7-11, 7-12, 7- 4460536 7-11, 7-16, 7-17, 7- 10, 7-26, 7-28,
7-41, 7-42, 7-43, 13, 7-14, 7-16, 18, 7-29, 7-30, 7-50, 7-52
7-50, 7-55, 7-61, 7-17, 7-18, 7-26, 7-31, 7-35, 7-36, 4460875 2-77, 2-81, 7-10, 7-
7-65, 7-66, 7-67 7-30, 7-31, 7-32, 7-37, 7-53, 7-54, 28, 7-52
4460227 7-8, 7-9, 7-11, 7-13, 7-33, 7-35, 7-36, 7-59, 7-60, 7-61 4460876 .. 7-8, 7-11, 7-26, 7-
7-15, 7-20, 7-26, 7-37, 7-45, 7-50, 4460539 7-13, 7-15, 7-16, 7- 30, 7-50, 7-54
7-27, 7-30, 7-32, 7-52, 7-53, 7-54, 29, 7-30, 7-31, 4460878 ..... 7-11, 7-30, 7-54
7-34, 7-42, 7-50, 7-56, 7-57, 7-59, 7-32, 7-34, 7-35, 4460879 ....... 7-8, 7-27, 7-50
7-51, 7-54, 7-56, 7-60, 7-61, 7-68 7-36, 7-45, 7-53, 4460880 7-10, 7-12, 7-13, 7-
7-58, 7-66 4460465 2-110, 2-116, 7-10, 7-56, 7-58, 7-59, 29, 7-31, 7-32,
4460233 .....7-19, 7-41, 7-65 7-11, 7-12, 7-13, 7-61, 7-68 7-33, 7-52, 7-56,
4460234 2-35, 2-44, 2-100, 2- 7-14, 7-16, 7-17, 4460607 ..................... 2-117 7-57
105, 2-111, 2- 7-29, 7-30, 7-31, 4460613 7-11, 7-16, 7-30, 7- 4460884 7-13, 7-14, 7-15, 7-
117, 4-12, 4-23 7-32, 7-33, 7-34, 35, 7-54, 7-59 32, 7-34, 7-35,
4460267 7-10, 7-20, 7-29, 7- 7-35, 7-36, 7-37, 4460634 .....7-11, 7-30, 7-54 7-56, 7-57, 7-58
41, 7-52, 7-65, 7-43, 7-44, 7-45, 4460635 .....7-11, 7-30, 7-54 4460887 .. 7-8, 7-11, 7-12, 7-
7-68 7-52, 7-53, 7-54, 4460662 ....................... 7-39 27, 7-30, 7-31,
4460268 2-85, 7-10, 7-20, 7- 7-55, 7-56, 7-57, 4460701 .....7-19, 7-41, 7-65 7-50, 7-54
29, 7-41, 7-52, 7-58, 7-59, 7-60, 4460705 .....7-19, 7-41, 7-65 4460889 ....................... 7-12
7-65 7-61, 7-65, 7-67 4460708 4-12, 7-8, 7-26, 7-50 4460890 ....................... 7-12
4460315 .......... 2-108, 2-114 4460466 .. 7-9, 7-10, 7-12, 7- 4460709 . 7-9, 7-19, 7-28, 7- 4460891 7-11, 7-13, 7-14, 7-
4460320 7-10, 7-20, 7-29, 7- 13, 7-14, 7-15, 39, 7-51, 7-63 29, 7-31, 7-33,
41, 7-42, 7-52, 7-16, 7-17, 7-27, 4460710 .......7-9, 7-27, 7-51 7-36, 7-45, 7-53,
7-65, 7-66, 7-68 7-29, 7-31, 7-32, 4460761 . 7-8, 7-11, 7-13, 7- 7-57, 7-60, 7-65
4460321 7-18, 7-19, 7-37, 7- 7-33, 7-34, 7-35, 15, 7-26, 7-30, 4460892 2-78, 2-81, 7-10, 7-
41, 7-61, 7-65 7-36, 7-37, 7-45, 7-32, 7-34, 7-50, 12, 7-13, 7-28,

11-10 1250AJP 3121172


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7-32, 7-44, 7-52, 7-56, 7-57, 7-60 4461013 .... 7-15, 7-34, 7-58 4641266 .............. 3-31, 3-32
7-56 4460942 7-10, 7-11, 7-14, 7- 4461052 ..............7-31, 7-55 4641268 ....................... 1-43
4460894 7-11, 7-12, 7-13, 7- 15, 7-17, 7-29, 4461053 ..............7-31, 7-55 4641269 .............. 1-43, 1-47
14, 7-30, 7-32, 7-33, 7-34, 7-36, 4461054 ..............7-31, 7-55 4641276 ......................... 5-5
7-34, 7-44, 7-54, 7-37, 7-52, 7-53, 4461060 ..............7-31, 7-55 4641285 ....................... 5-13
7-55, 7-56, 7-58 7-57, 7-58, 7-60 4461070 ....................... 7-55 4641288 ....................... 5-21
4460897 7-13, 7-14, 7-33, 7- 4460943 .. 7-8, 7-10, 7-11, 7- 4461071 ..............7-32, 7-55 4641298 ....................... 5-23
36, 7-45, 7-52, 12, 7-13, 7-14, 4461072 ..............7-32, 7-55 4641304 .................. 2-4, 2-9
7-57, 7-60, 7-68 7-15, 7-16, 7-17, 4461073 ..............7-32, 7-55 4641306 ......................... 2-4
4460898 ....................... 7-55 7-26, 7-29, 7-30, 4461074 ..............7-32, 7-55 4641316 ....................... 6-19
4460899 .....7-12, 7-31, 7-53 7-31, 7-32, 7-33, 4461076 .... 7-17, 7-36, 7-60 4641339 ....................... 5-11
4460905 2-78, 2-81, 4-12, 7- 7-34, 7-35, 7-36, 4461077 .... 7-16, 7-35, 7-59 4641340 .............. 5-11, 5-13
8, 7-10, 7-26, 7- 7-44, 7-45, 7-50, 4461095 ....................... 7-55 4641354 ......................... 5-7
28, 7-45, 7-50, 7-52, 7-53, 7-56, 4461196 ..............7-39, 7-63 4641370 ....................... 5-11
7-52, 7-54, 7-55, 7-57, 7-58, 7-59, 4461197 ..............7-40, 7-64 4641372 ......................... 6-5
7-68 7-60, 7-68 4461198 ..............7-39, 7-63 4641381 ......................... 2-4
4460906 .....7-19, 7-41, 7-65 4460944 7-10, 7-11, 7-12, 7- 4461199 ..............7-39, 7-63 4641386 ......................... 5-9
4460908 ....................... 7-44 13, 7-14, 7-15, 4461200 ..............7-40, 7-64 4641388 ......................... 5-9
4460909 ....................... 7-44 7-16, 7-17, 7-29, 4461201 ..............7-39, 7-63 4641391 ......................... 2-4
4460910 .....7-17, 7-37, 7-60 7-30, 7-31, 7-32, 4461202 ..............7-39, 7-63 4641393 ......................... 5-9
4460911 7-15, 7-34, 7-35, 7- 7-33, 7-34, 7-35, 4461203 ..............7-40, 7-64 4641454 .............. 1-43, 1-49
58 7-37, 7-45, 7-52, 4461204 ..............7-40, 7-64 4641460 .............. 3-31, 3-32
4460912 7-15, 7-34, 7-35, 7- 7-53, 7-54, 7-55, 4461205 ..............7-39, 7-63 4700014 ......................... 3-8
58 7-56, 7-57, 7-58, 4461206 ..............7-40, 7-64 4711000 ....................... 2-23
4460913 .....7-17, 7-37, 7-60 7-59, 7-60, 7-61, 4461207 ..............7-40, 7-64 4711400 .1-43, 2-4, 2-6, 2-7,
4460914 . 1-7, 2-78, 2-81, 3- 7-68 4461244 ..............7-39, 7-63 2-24, 2-31, 2-41,
29, 7-10, 7-29, 4460945 7-12, 7-32, 7-45, 7- 4461245 ..............7-39, 7-63 2-95, 2-108, 2-
7-52 55, 7-68 4461246 ..............7-39, 7-63 114, 2-119, 2-
4460915 ....................... 7-44 4460950 ..... 7-13, 7-32, 7-56 4461249 ..............7-39, 7-63 123, 3-25, 3-29,
4460916 ....................... 7-44 4460956 ... 2-117, 7-44, 7-67 4461250 ..............7-40, 7-64 4-4, 4-5
4460917 7-17, 7-36, 7-37, 7- 4460957 ... 2-117, 7-44, 7-67 4562516 ..............3-21, 3-25 4711500 ..1-7, 1-43, 2-22, 2-
60 4460958 2-108, 2-114, 7-42, 4566471 ....................... 5-17 24, 2-31, 2-34,
4460918 7-15, 7-16, 7-34, 7- 7-66 4568291 ....................... 2-34 2-41, 2-43, 2-75,
35, 7-58, 7-59 4460959 7-9, 7-27, 7-28, 7-51 4568292 ....................... 2-34 2-90, 3-25, 3-29,
4460925 .......7-9, 7-27, 7-51 4460960 7-9, 7-28, 7-51, 7-52 4568293 ..............2-34, 2-43 3-31, 4-13
4460926 .....7-13, 7-33, 7-57 4460961 ..... 7-19, 7-41, 7-65 4568426 ....................... 2-75 4711600 .1-4, 1-43, 2-4, 2-6,
4460928 .....7-13, 7-33, 7-57 4460963 2-109, 2-115, 7-43, 4568427 ....................... 2-75 2-7, 2-22, 2-24,
4460929 .......7-9, 7-27, 7-51 7-67 4568735 ....................... 2-25 2-31, 2-34, 2-41,
4460930 7-10, 7-12, 7-13, 7- 4460965 7-10, 7-11, 7-29, 7- 4568808 ....................... 5-21 2-43, 2-69, 2-90,
14, 7-29, 7-30, 30, 7-52, 7-54 4568811 ....................... 5-23 2-94, 2-105, 2-
7-32, 7-33, 7-53, 4460966 ..... 7-11, 7-30, 7-54 4568815 ....................... 6-16 108, 2-115, 3-3,
7-54, 7-55, 7-56, 4460967 2-110, 2-116, 7-43, 4568819 ....................... 5-23 3-21, 3-25, 3-31
7-57, 7-61 7-67 4568849 ....................... 6-16 4711700 .......... 2-100, 2-105
4460931 7-10, 7-12, 7-29, 7- 4460968 1-4, 2-100, 2-105, 3- 4568862 ....................... 6-16 4711800 1-4, 1-7, 1-43, 2-22,
31, 7-52, 7-53 29, 7-16, 7-17, 4630006 ....................... 3-13 2-24, 2-34, 2-43,
4460932 7-13, 7-15, 7-33, 7- 7-35, 7-36, 7-39, 4640452 ....................... 5-17 2-90, 3-29, 4-9
34, 7-35, 7-56, 7-59 4640509 ..................5-3, 5-7 4711900 ..................... 2-105
7-58 4460970 .............. 7-14, 7-33 4640741 ....................... 2-17 4712000 ................ 1-4, 2-24
4460933 7-10, 7-13, 7-14, 7- 4461001 2-109, 2-115, 2-117 4640750 ....................... 2-25 4712600 .......... 2-119, 2-123
29, 7-32, 7-33, 4461003 ..... 7-17, 7-36, 7-59 4640751 ..............2-34, 2-43 4740171 ....................... 2-24
7-53, 7-55, 7-56, 4461004 ..... 7-11, 7-29, 7-53 4640858 ......................... 5-5 4740181 ......................... 1-7
7-57 4461005 7-11, 7-29, 7-31, 7- 4640936 ......................... 5-5 4740229 ......................... 1-7
4460934 7-13, 7-15, 7-32, 7- 53, 7-55 4640938 ..............5-11, 5-13 4740242 ....................... 2-24
34, 7-56, 7-58 4461006 7-11, 7-29, 7-31, 7- 4641114 ....................... 5-17 4740274 .............. 2-34, 2-43
4460935 7-13, 7-14, 7-32, 7- 53, 7-55 4641155 ....................... 1-43 4740362 ......................... 4-5
33, 7-56, 7-57 4461007 ..... 7-11, 7-29, 7-53 4641162 ....................... 5-23 4740397 ... 2-105, 2-114, 4-6
4460941 7-11, 7-13, 7-14, 7- 4461008 7-11, 7-29, 7-31, 7- 4641247 ....................... 2-75 4740444 .............. 2-78, 2-81
17, 7-30, 7-32, 53, 7-55 4641255 ....................... 3-33 4740461 ......................... 1-4
7-33, 7-36, 7-54, 4461009 ..... 7-16, 7-35, 7-59 4641260 ....................... 5-17 4740492 ......................... 3-4

3121172 1250AJP 11-11


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
4740500 ....................... 2-94 4846637 ..........................1-4 4922956 .....7-16, 7-36, 7-59 70000126 ................... 2-104
4740505 ......................... 1-7 4846673 ......... 4-3, 4-4, 4-23 4922957 ....................... 7-17 70000127 ................... 2-104
4740518 .............. 2-34, 2-43 4846685 ........................3-31 4922958 .....7-17, 7-36, 7-59 70000342 ..................... 3-18
4750600 2-78, 2-81, 2-90, 2- 4846709 ........................2-95 4922962 .......7-9, 7-28, 7-51 70000345 ............ 2-37, 2-45
109, 2-115 4846871 ........................2-95 4922963 ................ 7-9, 7-28 70000505 ..................... 3-21
4750800 ..1-4, 1-8, 2-100, 2- 4846872 ........................2-95 4922970 ..............7-19, 7-41 70000506 ..................... 3-21
105, 2-111, 2- 4846920 ........................3-25 4922972 2-108, 2-115, 7-43, 70000511 ..................... 3-24
117, 4-12 4846945 .............. 2-34, 2-44 7-66 70000512 ..................... 3-24
4751000 2-69, 2-78, 2-81, 2- 4846946 .............. 2-34, 2-43 4922980 ................ 7-9, 7-27 70000619 ........ 2-107, 2-113
85, 2-86, 2-100, 4846953 ........................2-95 4922981 .......7-9, 7-28, 7-51 70000777 ..................... 5-11
2-105, 3-29, 4- 4891400 ........................3-29 4922982 ................ 7-9, 7-27 70000778 ..................... 5-11
12 4891500 .......... 2-100, 2-105 4922983 .......7-9, 7-28, 7-51 70000780 ..................... 2-73
4751400 2-24, 2-34, 2-43, 2- 4891600 2-25, 2-35, 2-43, 2- 4922990 ..............7-20, 7-42 70000793 ............ 2-33, 2-43
78, 2-81, 2-105, 69, 3-21, 3-25, 4922991 ..............7-20, 7-42 70000796 ..................... 3-18
4-5, 4-12, 4-23, 3-31 4923036 2-78, 2-81, 7-12, 7- 70000801 ..................... 1-49
8-3, 8-8, 8-13, 8- 4891800 2-34, 2-43, 2-90, 2- 31, 7-52 70000802 ..................... 1-49
21, 8-23, 8-28 91, 2-108, 2- 4923169 .....7-17, 7-36, 7-59 70000803 ..................... 1-49
4751500 2-24, 2-69, 2-85, 2- 115, 3-8, 3-13, 4923170 .....7-16, 7-35, 7-59 70000804 ..................... 1-49
94, 2-95, 2-96, 3-21, 3-25, 3-31 4923171 .....7-16, 7-35, 7-59 70000805 ..................... 1-49
2-100, 2-108, 2- 4892000 1-11, 1-12, 2-13, 2- 4923241 ....................... 7-16 70000806 ..................... 1-49
114, 4-23 100, 2-105, 3-4 4923256 .....7-14, 7-33, 7-57 70000810 ..................... 1-33
4751600 .1-7, 1-44, 2-6, 2-7, 4892400 ........................2-13 4923274 ..............2-78, 7-29 70000811 ..................... 1-33
2-13, 2-23, 2-69, 4892600 ........................3-31 4923290 .....2-78, 7-29, 7-31 70000812 ..................... 1-33
2-75, 2-78, 2-82, 4921829 ..... 7-19, 7-41, 7-65 4923291 ..............2-78, 7-30 70000813 ..................... 1-33
2-94, 2-100, 3- 4921954 ..... 7-19, 7-41, 7-65 4923373 ..............7-35, 7-59 70000814 ..................... 1-33
32, 4-5 4921956 ..... 7-19, 7-41, 7-65 4923377 .....2-78, 7-29, 7-31 70000815 ..................... 1-33
4751800 2-73, 4-5, 4-9, 4-23 4922099 7-10, 7-11, 7-29, 7- 4923382 ..............7-36, 7-60 70000816 ..................... 1-33
4752000 .....2-23, 2-31, 2-41 30, 7-54 4923385 ..............7-28, 7-51 70000817 ..................... 1-33
4755000 ......................... 1-7 4922482 ........................7-19 4923396 ....................... 7-36 70000818 ..................... 1-33
4760600 .....2-100, 2-105, 2- 4922641 2-110, 2-116, 7-19, 4923397 2-78, 2-81, 7-29, 7- 70000819 ..................... 1-34
109, 2-111, 2- 7-41, 7-43, 7-65, 52 70000820 ..................... 1-33
115, 2-117 7-67 4923448 .....4-12, 7-26, 7-50 70000821 ..................... 1-33
4760800 ....................... 4-12 4922666 4-12, 7-8, 7-26, 7-50 4923468 2-35, 2-44, 7-37, 7- 70000822 ..................... 1-33
4761400 .............. 2-78, 2-81 4922696 ..... 7-12, 7-32, 7-56 61 70000823 ..................... 1-33
4761600 ......................... 2-7 4922700 .............. 2-35, 7-18 4923592 ..............2-34, 2-44 70000824 ..................... 1-33
4770600 .............. 2-90, 2-91 4922705 ..... 7-13, 7-32, 7-56 4923640 ..............7-27, 7-51 70000825 ..................... 1-33
4791400 .2-4, 2-6, 2-7, 2-34, 4922718 ..... 7-13, 7-32, 7-56 4923641 ..............7-27, 7-51 70000826 ..................... 1-33
2-43, 2-108, 2- 4922738 ..... 7-20, 7-41, 7-65 4923642 ..............7-27, 7-51 70000827 ..................... 1-33
115 4922757 ............ 2-116, 7-43 4923643 ..............7-27, 7-51 70000828 ..................... 1-33
4811600 .2-26, 2-100, 2-105 4922764 ..... 7-20, 7-42, 7-66 4933215 ................ 7-2, 7-19 70000829 ..................... 1-33
4811700 ................ 2-26, 4-4 4922767 ..... 7-13, 7-33, 7-56 4933216 .......7-2, 7-19, 7-41 70000830 ..................... 1-33
4811900 2-25, 2-26, 2-96, 2- 4922777 ..... 7-13, 7-33, 7-56 4933217 ......................... 7-2 70000831 ..................... 1-33
100 4922784 ..... 7-14, 7-33, 7-57 4933249 ......................... 7-2 70000832 ..................... 1-33
4812000 .............. 2-25, 2-26 4922785 ..... 7-14, 7-33, 7-57 4933253 ......................... 7-2 70000833 ..................... 1-33
4812100 .............. 2-24, 2-26 4922826 ........................7-14 4933262 ......................... 7-2 70000834 ..................... 1-34
4831900 ....................... 2-25 4922941 ..... 2-78, 7-10, 7-12 4933264 ............ 2-116, 7-43 70000835 ..................... 1-34
4832000 ....................... 2-24 4922942 .............. 2-78, 7-10 4933297 ................ 7-2, 7-12 70000836 ..................... 1-34
4846383 ......................... 1-4 4922943 .............. 2-78, 7-11 4933300 .......7-2, 7-19, 7-41 70000837 ..................... 1-34
4846452 ......................... 4-3 4922945 ....... 4-12, 7-8, 7-26 4933311 ......................... 7-2 70000838 ..................... 1-34
4846482 ....................... 3-13 4922946 ..... 7-14, 7-33, 7-57 4933314 ......................... 7-2 70000839 ..................... 1-34
4846483 ....................... 3-13 4922947 ..... 7-15, 7-34, 7-58 4933342 ................ 7-2, 7-31 70000840 ..................... 1-34
4846487 ....................... 2-94 4922948 ..... 7-15, 7-34, 7-58 5241200 ..............1-34, 1-38 70000841 ..................... 1-34
4846491 ....................... 2-94 4922949 ..... 7-15, 7-34, 7-58 5250608 ....................... 2-26 70000842 ..................... 1-34
4846492 ....................... 2-95 4922950 ..... 7-15, 7-35, 7-58 5250808 ....................... 2-26 70000843 ..................... 1-34
4846494 ................ 1-7, 3-29 4922951 ..... 7-15, 7-35, 7-58 70000044 ............2-35, 2-44 70000844 ..................... 1-34
4846503 ....................... 2-95 4922952 ........................7-16 70000045 ..................... 2-35 70000845 ..................... 1-34
4846552 .............. 2-34, 2-43 4922953 ........................7-16 70000068 ..................... 2-45 70000846 ..................... 1-34
4846561 ......................... 4-6 4922954 ........................7-16 70000124 ................... 2-104 70000847 ..................... 1-34
4846573 ....................... 3-31 4922955 ..... 7-16, 7-35, 7-59 70000125 ................... 2-104 70000848 ..................... 1-34

11-12 1250AJP 3121172


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70000849 ..................... 1-34 70001966 ........ 2-108, 2-113 70002156 ..................... 2-60 70002591 ..................... 2-64
70000850 ..................... 1-34 70001968 ............ 2-49, 2-55 70002157 ..................... 2-60 70002592 ..................... 2-64
70000852 ..................... 1-41 70001972 ................... 2-109 70002158 ..................... 2-60 70002593 ..................... 2-64
70000853 ..................... 1-41 70001973 ........ 2-109, 2-114 70002159 ..................... 2-60 70002594 ..................... 2-64
70000854 ..................... 1-41 70001974 ........ 2-109, 2-114 70002160 ..................... 2-60 70002595 ..................... 2-64
70000855 ..................... 1-41 70001976 ..................... 1-43 70002161 ..................... 2-60 70002596 ..................... 2-64
70000856 ..................... 1-41 70002015 ..................... 1-37 70002162 ..................... 2-60 70002597 ..................... 2-64
70000857 ..................... 1-41 70002016 ..................... 1-37 70002163 ..................... 2-60 70002598 ..................... 2-64
70000858 ..................... 1-41 70002018 ..................... 1-37 70002164 ..................... 2-60 70002599 ..................... 2-64
70000859 ..................... 1-41 70002019 ..................... 1-37 70002165 ..................... 2-60 70002600 ..................... 2-60
70000860 ..................... 1-41 70002020 ..................... 1-37 70002168 ..................... 2-61 70002601 ..................... 2-60
70000861 ..................... 1-41 70002021 ..................... 1-37 70002174 ..................... 2-61 70002602 ..................... 2-60
70000862 ..................... 1-41 70002026 ..................... 1-37 70002175 ..................... 2-61 70002604 ..................... 2-61
70000863 ........ 2-109, 2-113 70002027 ..................... 1-37 70002177 ..................... 2-61 70002605 ..................... 2-61
70000916 ............ 2-36, 2-44 70002029 ..................... 1-37 70002178 ..................... 2-61 70002606 ..................... 2-61
70000917 ............ 2-36, 2-44 70002030 ..................... 1-37 70002179 ..................... 2-61 70002607 ..................... 2-61
70000918 ............ 2-36, 2-44 70002031 ..................... 1-37 70002231 2-23, 2-30, 2-40, 9- 70002609 ..................... 2-61
70000919 ............ 2-36, 2-44 70002032 ..................... 1-37 1 70002610 ..................... 2-61
70000934 ..................... 2-30 70002033 ..................... 1-37 70002235 ................... 2-104 70002612 ..................... 2-61
70000998 ....................... 2-5 70002034 ..................... 1-37 70002239 ................... 2-104 70002616 ..................... 2-61
70001000 ....................... 2-5 70002035 ..................... 1-37 7000224 ....................... 2-16 70002617 ..................... 2-61
70001001 ....................... 2-5 70002036 ..................... 1-37 70002240 ................... 2-104 70002618 ..................... 2-60
70001017 ..................... 2-43 70002037 ..................... 1-37 70002247 ..................... 1-38 70002619 ..................... 2-60
70001100 ........ 2-108, 2-113 70002039 ..................... 1-37 70002248 ..................... 1-38 70002620 ..................... 2-60
70001123 ..................... 2-73 70002040 ..................... 1-37 70002249 ..................... 1-38 70002621 ..................... 2-61
70001125 ............ 2-37, 2-45 70002041 ..................... 1-37 70002255 ................... 2-114 70002622 ..................... 2-61
70001126 ............ 2-37, 2-45 70002042 ..................... 1-37 70002290 ........2-109, 2-114 70002623 ..................... 2-61
70001128 ............ 2-36, 2-44 70002043 ..................... 1-37 70002293 ........2-119, 2-123 70002674 ..................... 1-37
70001129 ............ 2-36, 2-44 70002044 ..................... 1-37 70002294 ........2-119, 2-123 70002718 ..................... 2-36
70001130 ............ 2-36, 2-44 70002045 ..................... 1-37 70002295 ........2-119, 2-123 7000272 ....................... 2-16
70001131 ............ 2-36, 2-44 70002046 ..................... 1-37 70002296 2-119, 7-45, 7-68 70002724 ..................... 4-19
70001135 ............ 2-36, 2-45 70002047 ..................... 1-37 70002297 ........2-108, 2-113 70002725 ..................... 4-19
70001344 ............ 2-31, 2-40 70002048 ..................... 1-37 7000236 ....................... 2-16 70002726 ..................... 4-19
70001384 ........ 2-108, 2-113 70002049 ..................... 1-37 7000239 ....................... 2-16 70002727 ............ 4-19, 4-20
70001385 ........ 2-109, 2-114 70002050 ..................... 1-37 70002393 ..................... 1-33 70002728 ..................... 4-19
70001420 ..................... 2-10 70002052 ..................... 1-37 70002395 ..................... 1-33 70002729 ..................... 4-20
70001421 ..................... 2-10 70002057 ..................... 1-38 70002396 ..................... 1-33 7000273 ....................... 2-16
70001435 ............ 2-36, 2-44 70002088 ................... 2-113 7000240 ....................... 2-16 70002730 ..................... 4-15
70001639 ..................... 3-18 70002097 .............. 3-32, 9-1 70002415 ..................... 2-45 70002731 ..................... 4-15
70001640 ..................... 3-18 70002132 ..................... 2-60 70002416 ..................... 2-45 70002732 ..................... 4-16
70001641 ..................... 3-18 70002133 ............ 2-60, 2-63 70002417 ..................... 2-45 70002733 ..................... 4-16
70001696 ........ 2-108, 2-114 70002134 ..................... 2-60 70002460 ........2-108, 2-114 70002734 ..................... 4-16
70001847 ............ 2-37, 2-45 70002135 ..................... 2-60 70002519 ..................... 1-47 70002735 ..................... 4-16
70001850 ............ 2-35, 2-44 70002136 ..................... 2-60 70002569 ..................... 2-56 7000274 ....................... 2-16
70001857 ............ 2-36, 2-45 70002137 ..................... 2-60 70002576 ..................... 2-67 70002742 ..................... 2-10
70001866 ..................... 2-45 70002138 ..................... 2-60 70002577 ..................... 2-67 70002743 ..................... 2-10
70001867 ............ 2-36, 2-45 70002139 ..................... 2-60 70002578 ..................... 2-63 7000275 ....................... 2-16
70001868 ............ 2-36, 2-45 70002140 ..................... 2-60 70002579 ..................... 2-63 7000281 ....................... 2-17
70001870 ............ 2-35, 2-45 70002141 ..................... 2-60 70002580 ..................... 2-63 70002818 ........ 2-110, 2-116
70001871 ............ 2-37, 2-45 70002142 ..................... 2-60 70002581 ..................... 2-63 70002819 ........ 2-110, 2-116
70001873 ..................... 2-10 70002143 ..................... 2-60 70002582 ..................... 2-63 70002820 ........ 2-110, 2-116
70001930 ..................... 1-47 70002145 ..................... 2-60 70002583 ..................... 2-63 70002821 ........ 2-110, 2-116
70001939 ..................... 1-43 70002148 ..................... 2-60 70002584 ..................... 2-63 70002822 ........ 2-110, 2-117
70001941 ..................... 2-85 70002150 ..................... 2-60 70002585 ..................... 2-63 70002823 ........ 2-110, 2-117
70001952 ..................... 2-54 70002151 ..................... 2-60 70002586 ..................... 2-63 70002824 ........ 2-110, 2-117
70001953 ................... 2-113 70002152 ..................... 2-60 70002587 ..................... 2-63 70002825 ........ 2-110, 2-117
70001955 ..................... 2-63 70002153 ..................... 2-60 70002588 ..................... 2-63 70002826 ........ 2-110, 2-117
70001956 ..................... 2-63 70002154 ..................... 2-60 70002589 ..................... 2-63 70002829 ..................... 2-27
70001958 ..................... 2-61 70002155 ..................... 2-60 70002590 ..................... 2-63 70002830 ..................... 2-27

3121172 1250AJP 11-13


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
70002831 ..................... 2-27 70007004 ........................2-6 7004044 ....................... 2-17 7012716 ..... 1-19, 1-24, 1-29
70002832 ..................... 2-27 70007005 ........................2-6 7004275 ....................... 10-5 7012770 ....................... 1-43
70002833 ..................... 2-27 70007006 ........................2-6 7004276 ....................... 10-5 7012773 ....................... 1-43
70002834 ..................... 2-27 70007007 ........................2-6 7007207 ..............2-60, 2-63 7012941 ....................... 1-49
70002835 ..................... 2-27 7000731 .............. 2-17, 2-18 7007415 .....2-61, 2-63, 2-64 7012942 ....................... 1-49
70002837 ..................... 2-27 70007439 ......................2-61 7007418 ....................... 2-60 7012943 .................. 2-9, 9-1
70002859 ..................... 3-18 7000872 ........................2-36 7007419 ....................... 2-60 7012944 ....... 1-49, 3-32, 9-1
7000287 ....................... 2-16 7001900 ........................2-16 7007420 ....................... 1-41 7012955 ....................... 1-49
7000288 ....................... 2-16 7001902 ........................2-16 7007426 ....................... 2-64 7012967 .............. 1-49, 5-17
70002902 ....................... 4-5 7001904 ........................2-16 7007427 ....................... 2-64 7012998 ....................... 1-49
70002903 ....................... 4-5 7001906 ........................2-16 7007429 ....................... 2-64 7013711 ......................... 2-5
70002904 ....................... 4-5 7001917 ........................2-16 7007437 ....................... 1-41 7013715 ......................... 2-5
70002905 ....................... 4-5 7001918 ........................2-16 7007438 ....................... 1-41 7013716 ......................... 2-5
70002906 ..................... 4-16 7001920 ........................2-16 7007439 ....................... 1-41 7013753 ......................... 2-5
70003043 ..................... 2-10 7001921 ........................2-16 7007446 .....1-41, 2-60, 2-63 7015003 .............. 2-24, 2-33
70003135 ..................... 2-37 7001922 ........................2-16 7007489 ....................... 2-67 7015013 .............. 2-24, 2-33
70003136 ..................... 2-37 7001923 ........................2-16 7007645 ....................... 2-16 7015014 .............. 2-24, 2-33
70003163 ............ 2-48, 2-49 7001924 ........................2-16 7007646 ....................... 2-16 7015015 .............. 2-24, 2-33
70003164 ............ 2-48, 2-49 7001926 ........................2-16 7007648 ....................... 2-16 7016314 ....................... 2-70
70003165 ..................... 2-50 7001927 ........................2-16 7010467 ....................... 2-16 7016319 ....................... 2-85
70003166 ..................... 2-51 7001928 ........................2-16 7010543 ....................... 1-49 7016322 ....................... 2-90
70003167 ..................... 2-51 7001929 ........................2-16 7010639 ......................... 2-5 7016328 ....... 2-36, 2-44, 9-1
70003168 ..................... 2-51 70020329 ......................2-49 7010640 ......................... 2-5 7016331 ....... 2-35, 2-44, 9-1
70003169 ..................... 2-51 70020336 ......................2-51 7010697 ......................... 2-9 7016372 ....................... 2-85
70003170 ..................... 2-50 70020808 ............ 7-45, 7-68 7010795 ....................... 2-17 7016374 ....................... 2-90
70003172 ..................... 2-49 70021867 ............ 2-48, 2-54 7010924 ......................... 2-5 7016380 ....................... 2-85
70003173 ..................... 2-48 70022286 ......................2-63 7011311 3-33, 5-11, 5-13, 5- 7016399 ......................... 4-5
70003174 ..................... 2-48 70022287 ......................2-63 21, 6-5 7016628 ....................... 2-86
70003175 ..................... 2-48 7002821 7-21, 7-45, 7-68, 10- 7011320 ....................... 2-17 7016654 ....................... 10-5
70003176 ..................... 2-48 4 7011326 .....1-15, 1-22, 1-28 7016655 ....................... 10-5
70003177 ..................... 2-48 7002822 ........................10-5 7011346 1-43, 1-47, 3-32, 3- 7016769 ......................... 2-5
70003407 ..................... 7-61 7002823 7-21, 7-45, 7-68, 10- 33, 5-11, 5-23, 7017072 ....................... 2-16
70003450 ................... 2-109 4 6-5 7017082 ....................... 2-16
70003451 ................... 2-109 7002828 7-21, 7-45, 7-68, 10- 7011351 ....................... 5-21 7017085 ....................... 2-17
70003452 ................... 2-109 5 7011353 ......................... 5-9 7017094 ....................... 2-16
70003475 ..................... 2-35 7003655 2-24, 2-33, 2-42, 9-1 7011355 ..............1-47, 3-32 7017142 ....................... 3-18
70003478 ..................... 2-37 7003657 ......................2-104 7011359 ....................... 5-23 7017158 ....................... 3-18
70003483 ....................... 4-5 7003928 ........................4-15 7011360 ....................... 5-23 7017159 ....................... 3-18
70003523 ..................... 2-17 7003933 ........................4-19 7011361 ....................... 5-23 7017162 ....................... 3-17
70003524 ............ 2-17, 2-18 7003935 ........................4-19 7011362 ....................... 5-11 7017163 ....................... 3-17
70003555 ............ 2-24, 2-33 7003941 ........................4-19 7011364 ....................... 5-11 7017164 ....................... 3-17
70003617 ................... 2-123 7003946 ........................4-19 7011365 ....................... 5-11 7017172 ....................... 3-18
70003628 ..................... 1-41 7003953 ........................4-15 7011367 ..............5-11, 5-13 7017184 ....................... 3-18
70003629 ..................... 2-17 7003969 ........................4-19 7011368 ....................... 5-21 7017185 ....................... 3-18
70003631 ........ 2-108, 2-113 7003972 ........................4-20 7011369 ....................... 5-21 7017187 ....................... 3-17
70003784 ..................... 4-12 7003973 ........................4-20 7011370 ....................... 5-21 7017188 ....................... 3-17
70003800 ....................... 2-7 7003976 ........................4-15 7011371 ....................... 5-21 7017190 ....................... 3-18
70003803 ....................... 2-7 7003977 ........................4-15 7011372 ....................... 5-21 7017191 ....................... 3-17
70003913 .............. 3-24, 9-1 7003980 ........................4-20 7011375 ....................... 5-11 7017402 ....................... 3-32
70003914 ..................... 3-24 7003982 ........................4-20 7011376 ......................... 5-9 7017405 ....................... 1-49
70003919 .............. 3-21, 9-1 7003983 ........................4-20 7012513 ............ 2-99, 2-104 7018900 ....................... 1-47
70003920 ..................... 3-21 7003986 ........................4-19 7012514 ............ 2-99, 2-104 7018936 ....................... 2-56
70004002 ....................... 2-6 7003989 ........................4-20 7012558 ............ 2-99, 2-104 7018991 ................ 1-43, 9-1
70004169 ................... 2-114 7003992 .............. 4-15, 4-19 7012704 .....1-19, 1-24, 1-29 7019103 ....................... 4-19
70004170 ................... 2-109 7003993 .............. 4-15, 4-19 7012706 1-19, 1-24, 1-30, 2- 7019110 ....................... 4-19
70004171 ........ 2-109, 2-113 7003994 ........................4-19 48, 2-54 7019111 .............. 4-15, 4-19
70004185 ..................... 10-5 7004035 ........................2-17 7012709 ..............2-48, 2-54 7019112 ....................... 4-19
7000625 ......................... 4-5 7004037 ........................2-17 7012715 1-19, 1-24, 1-30, 2- 7019114 ....................... 4-19
70007003 ....................... 2-6 7004043 ........................2-17 54 7019115 ....................... 4-19

11-14 1250AJP 3121172


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7019122 ....................... 4-15 7021293 ....................... 2-61 37, 7-60 7024191 ....................... 2-18
7019123 ....................... 4-15 7021354 .............. 1-16, 1-23 7023206 ....................... 2-30 7024192 ....................... 2-18
7019141 ....................... 4-15 7021388 ..... 1-15, 1-22, 1-28 7023207 ....................... 2-30 7024193 ....................... 2-18
7019142 ....................... 4-15 7022207 ......................... 2-5 7023881 ....................... 2-55 7024194 ....................... 2-18
7019143 ....................... 4-15 7022215 ......................... 2-5 7023922 ....................... 3-32 7024195 ....................... 2-18
7019144 ....................... 4-15 7022227 ......................... 2-5 7023936 ......................... 2-7 7024196 ....................... 2-18
7019145 ....................... 4-15 7022228 ......................... 2-5 7023962 ....................... 2-63 7024197 ....................... 2-18
7019147 ....................... 4-15 7022229 ......................... 2-6 7023964 ..............2-63, 2-64 7024365 .................. 1-3, 9-1
7019149 ....................... 4-15 7022230 ......................... 2-6 7024005 ....................... 2-56 7024366 ......................... 1-3
7019150 ....................... 4-15 7022231 ......................... 2-6 7024028 .... 1-16, 1-23, 1-29 7024379 ....................... 2-17
7019151 ....................... 4-19 7022300 ....................... 2-61 7024029 .... 1-16, 1-23, 1-29 7024380 ....................... 2-17
7019154 ....................... 4-19 7022301 ....................... 2-60 7024030 .... 1-16, 1-23, 1-29 7024381 ....................... 2-17
7019155 ....................... 4-19 7022311 ....................... 1-41 7024031 .... 1-16, 1-23, 1-29 7024389 ....................... 2-18
7019160 ....................... 4-19 7022313 ....................... 1-41 7024032 ..............1-16, 1-23 7024390 ....................... 2-17
7019161 ....................... 4-19 7022314 ....................... 1-41 7024034 .... 1-19, 1-24, 1-30 7024391 ....................... 2-17
7019162 ....................... 4-19 7022321 ....................... 1-41 7024036 .... 1-19, 1-24, 1-29 7024392 ....................... 2-17
7019164 ....................... 4-20 7022340 ....................... 2-63 7024037 .... 1-19, 1-24, 1-29 7024393 ....................... 2-17
7019165 ....................... 4-20 7022368 ....................... 1-41 7024038 1-19, 1-24, 1-30, 2- 7024394 ....................... 2-17
7019166 ....................... 4-20 7022371 ....................... 1-41 48, 2-54 7024395 ....................... 2-17
7019167 ....................... 4-20 7022509 .............. 1-16, 1-23 7024039 .... 1-19, 1-24, 1-30 7024396 ....................... 2-18
7019168 ....................... 4-19 7022535 ..... 1-15, 1-22, 1-28 7024040 .... 1-19, 1-24, 1-30 7024439 ....................... 2-69
7019171 ....................... 4-15 7022536 .............. 1-16, 1-23 7024041 .... 1-19, 1-24, 1-30 7024440 ....................... 2-69
7019174 ....................... 4-15 7022537 ..... 1-15, 1-22, 1-28 7024042 ..............2-54, 2-55 7024441 ....................... 2-69
7019177 ....................... 4-15 7022538 ..... 1-15, 1-22, 1-28 7024043 ..............2-54, 2-55 7024443 ....................... 2-69
7019194 ....................... 4-20 7022540 .............. 1-16, 1-23 7024044 ..............2-48, 2-54 7024444 ................ 2-69, 9-1
7019196 ....................... 4-20 7022546 ..... 1-15, 1-22, 1-28 7024048 ....................... 1-28 7024445 ....................... 2-69
7019197 ....................... 4-15 7022550 ..... 1-15, 1-22, 1-28 7024064 ..............2-49, 2-55 7024446 ....................... 2-70
7019680 ............ 2-99, 2-104 7022556 ..... 1-15, 1-22, 1-28 7024065 ..............2-49, 2-55 7024452 ................ 2-86, 4-5
7020020 ....................... 2-30 7022559 ..... 1-15, 1-22, 1-28 7024068 ....................... 2-56 7024453 ....................... 2-17
7020021 ....................... 2-69 7022560 ..... 1-15, 1-22, 1-28 7024069 ....................... 2-56 7024484 .......... 2-108, 2-113
7020108 ............ 2-99, 2-104 7022561 ....................... 1-28 7024070 ....................... 2-55 7024485 .......... 2-108, 2-114
7020109 ............ 2-99, 2-104 7022564 ..... 1-15, 1-22, 1-28 7024071 ..............2-49, 2-55 7024486 ..................... 2-114
7020110 ............ 2-99, 2-104 7022567 ..... 1-16, 1-23, 1-28 7024072 ..............2-49, 2-55 7024488 .......... 2-107, 2-113
7020111 ............ 2-99, 2-104 7022568 ..... 1-16, 1-23, 1-28 7024073 ..............2-49, 2-55 7024489 .......... 2-107, 2-113
7020175 .....2-77, 2-81, 4-12 7022572 .............. 1-16, 1-23 7024075 ..............2-49, 2-55 7024561 .......... 2-109, 2-113
7020176 .....2-77, 2-81, 4-12 7022573 ..... 1-16, 1-23, 1-29 7024076 ..............2-49, 2-55 7024565 .............. 2-36, 2-45
7020190 ............ 2-99, 2-104 7022574 ..... 1-16, 1-23, 1-29 7024077 ..............2-49, 2-55 7024570 ....................... 1-47
7020191 ..................... 2-104 7022575 .............. 1-16, 1-23 7024078 ....................... 2-56 7024571 ....... 1-47, 3-32, 9-1
7020192 ..................... 2-104 7022576 .............. 1-16, 1-23 7024079 ..............2-50, 2-56 7024572 ....................... 3-32
7020193 .............. 7-41, 7-65 7022577 ..... 1-16, 1-23, 1-29 7024080 ..............2-50, 2-56 7024579 .............. 2-35, 2-45
7020411 ....................... 2-36 7022578 ..... 1-16, 1-23, 1-29 7024081 ..............2-50, 2-56 7024584 2-31, 2-41, 7-18, 7-
7020414 .............. 2-36, 2-44 7022579 ..... 1-16, 1-23, 1-29 7024083 ....................... 2-56 37, 7-61
7020447 ....................... 2-36 7022580 .............. 1-16, 1-23 7024084 ....................... 2-56 7024598 ....................... 2-90
7020458 ....................... 2-36 7022581 ..... 1-16, 1-23, 1-29 7024085 ....................... 2-56 7024763 ....................... 2-17
7020459 .............. 2-35, 2-45 7022608 ....................... 2-61 7024086 ....................... 2-56 7024800 ....................... 2-61
7020460 ....................... 2-35 7022808 ....................... 4-15 7024087 ....................... 2-56 7024865 ....................... 1-41
7020461 ....................... 2-36 7022812 .............. 4-19, 4-20 7024088 ....................... 2-56 7024867 ....................... 1-41
7020464 ....................... 2-36 7022814 ....................... 4-15 7024089 ....................... 2-56 7024868 ....................... 1-41
7020465 .............. 2-35, 2-44 7022815 .............. 4-15, 4-16 7024097 ....................... 2-55 7024875 ....................... 1-28
7020468 .............. 2-35, 2-44 7022816 ....................... 4-15 7024135 ....................... 2-17 7024890 .................. 2-4, 9-1
7020471 .............. 2-36, 2-44 7022817 ....................... 4-15 7024182 ..............2-17, 2-18 7024905 ....................... 2-49
7020479 .............. 2-36, 2-45 7022818 ....................... 4-15 7024183 ....................... 2-16 7024906 .............. 2-50, 2-55
7020484 ....................... 2-35 7022819 4-15, 4-16, 7-18, 7- 7024184 ....................... 2-16 7024907 ....................... 2-49
7020486 .............. 2-36, 2-44 37, 7-60 7024185 ....................... 2-17 7024908 .............. 2-50, 2-55
7020488 .....7-18, 7-37, 7-61 7022822 ....................... 4-19 7024186 ....................... 2-17 7024909 ....................... 2-49
7021249 ....................... 1-41 7022823 ....................... 4-19 7024187 ....................... 2-17 7024910 .............. 2-50, 2-56
7021256 ....................... 2-61 7022824 4-19, 7-18, 7-37, 7- 7024188 ..............2-16, 2-17 7024911 .............. 2-49, 2-55
7021265 ....................... 2-61 60 7024189 ....................... 2-18 7024913 .............. 2-48, 2-54
7021275 .....1-41, 2-60, 2-64 7022825 4-19, 4-20, 7-18, 7- 7024190 ....................... 2-18 7024914 ....................... 2-54

3121172 1250AJP 11-15


SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7024915 ....................... 2-54 7026686 ..........................2-9 7027412 ....................... 2-25
7024916 ....................... 2-54 7026687 ..........................2-9 7027614 ....................... 2-36
7024917 .............. 2-48, 2-54 7026688 ..........................2-9 7027615 ....................... 2-36
7024918 .............. 2-48, 2-54 7026689 ..........................2-9 7027616 ....................... 2-36
7024919 ....................... 2-54 7026690 ..........................2-9 7027738 ......................... 2-9
7024920 .............. 2-48, 2-54 7026691 ..........................2-9 7027740 ....................... 1-41
7024921 ....................... 2-54 7026692 ..........................2-9 7027790 ..............2-36, 2-45
7024922 .............. 2-48, 2-54 7026693 ..........................2-9 7027791 ..............2-36, 2-45
7024927 ....................... 1-43 7026694 ..........................2-9 7027792 ..............2-36, 2-45
7024932 ....................... 1-47 7026695 ..........................2-9 7027796 .....2-45, 7-37, 7-61
7024950 ....................... 2-48 7026696 ..........................2-9 7027799 .......... 2-108, 2-114
7024966 .....1-15, 1-22, 1-28 7026697 ..........................2-9 7027859 ..............2-95, 2-96
7024967 .....1-15, 1-22, 1-28 7026698 ..........................2-9 7027882 ......................... 2-9
7024968 .....1-15, 1-22, 1-28 7026699 ..........................2-9 7027887 ............ 2-99, 2-104
7024969 .....1-16, 1-23, 1-29 7026802 ........................2-27 77363243 ..................... 7-44
7024970 ....................... 1-28 7026803 ........................2-27 77363244 ............7-45, 7-68
7024971 ....................... 1-28 7026804 ........................2-27 77363245 ..................... 7-44
7024972 ....................... 1-28 7026805 ........................2-27 8007894 ....................... 2-10
7024973 ....................... 1-28 7026811 ................ 2-27, 9-1 8007935 ....................... 2-10
7024974 ....................... 1-28 7026812 ........................2-27 8007939 ....................... 2-10
7024976 ....................... 1-29 7026813 ........................2-27 8007954 ....................... 2-10
7026012 ....................... 1-47 7026820 ........................2-27 80334251 ..................... 2-73
7026018 ....................... 3-32 7026821 ........................2-27 80934174 ..................... 2-50
7026019 ....................... 3-32 7026822 ........................2-27 8303541 ....................... 2-26
7026020 ....................... 3-32 7026829 ........................2-27 8310070 ....................... 3-29
7026021 ....................... 3-32 7026830 ................ 2-27, 9-1 8320270 ..............2-36, 2-44
7026022 ....................... 3-32 7026833 ........................2-27 8405104 ....................... 2-24
7026023 ....................... 3-33 7026839 ........................2-27 8406101 ....................... 2-26
7026024 ....................... 3-33 7027008 2-31, 2-40, 7-18, 7- 8406105 ....................... 2-26
7026025 ....................... 1-47 37, 7-61 8410013 ..............2-35, 2-44
7026026 ....................... 1-47 7027009 2-23, 2-31, 2-40, 7- 88662523 ..................... 2-95
7026027 ....................... 1-47 18, 7-37, 7-61 90028660 ...2-23, 2-31, 2-41
7026028 ....................... 1-43 7027010 2-23, 2-31, 2-40, 7- 90202500 ..................... 2-16
7026029 ....................... 2-73 18, 7-37, 7-61 90202501 ..................... 2-16
7026030 ....................... 2-73 7027011 2-31, 2-41, 7-18, 7- 90202503 ..................... 2-16
7026031 ....................... 2-73 37, 7-61 91083128 ..................... 2-24
7026032 ....................... 2-73 7027036 .............. 2-23, 7-61 91403158 ..................... 2-69
7026188 .......... 2-108, 2-114 7027037 ........................7-61 91403159 ..................... 2-69
7026330 ......................... 2-6 7027038 ........................7-61 91403244 ..................... 2-24
7026597 .......... 2-108, 2-114 7027039 ........................2-23 91471114 ..................... 2-69
7026599 ....................... 2-69 7027200 ..........................2-9
7026600 ....................... 2-69 7027201 ..........................2-9
7026608 .......2-36, 2-45, 9-1 7027202 ..........................2-9
7026665 ....................... 2-73 7027203 ..........................2-9
7026671 ....................... 2-10 7027204 ..........................2-9
7026672 ....................... 2-10 7027206 .................. 2-9, 9-1
7026673 ....................... 2-10 7027207 .................. 2-9, 9-1
7026674 ....................... 2-10 7027208 .................. 2-9, 9-1
7026675 ....................... 2-10 7027209 .................. 2-9, 9-1
7026676 ....................... 2-10 7027235 .............. 2-35, 2-44
7026677 ....................... 2-10 7027236 ........................2-35
7026678 ....................... 2-10 7027237 ........................2-36
7026679 ....................... 2-10 7027238 ........................2-36
7026680 ....................... 2-10 7027239 ................ 2-36, 9-1
7026681 ....................... 2-10 7027240 .............. 2-36, 2-45
7026682 ....................... 2-10 7027241 ........................2-36
7026683 ....................... 2-11 7027276 .............. 2-36, 2-45
7026684 ......................... 2-9 7027284 ..........................6-5
7026685 ......................... 2-9 7027285 ..........................6-5

11-16 1250AJP 3121172


Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031

Plataformas Elevadoras JLG Sverige AB


JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762

www.jlg.com

You might also like