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CAT-026 Fine Gold

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0% found this document useful (0 votes)
286 views302 pages

CAT-026 Fine Gold

Uploaded by

simon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 302

Milling Description Series Page

GOLD•RUSH grades for steel


10
applications
GRADES

12S1X, 12S1E 12

1KJ1_, 1KJ1_ (TopOn), KJ 16

1DJ1F, 1DJ1P,
20
1DJ1F, 1DJ1P (TopOn), DJ

25J3P 24

DJ6T, DJ5T 26

ON5H, ON6H, OP6N 28

1DG1H, 1DG1H (TopOn), DG6H 36

1TG1F, 1TG1F (TopOn), TG1F 40

15M1P, 15M1PF (TopOn),


44
5M_P, 5G_M

QHU, 5J1P 50

DD6H 52

2
Milling Description Series Page

1TJ1Q, 1TJ1Q (TopOn),


54
TJ5Q, TJ6Q

1TJ1N, 1TJ1N (TopOn),


58
TJ5N, TJ6N

1TN1N 62

15B1B, 15B1B (TopOn), 1A7_ 64

1DE1H, 1DE1H (TopOn), DE6H 68

12A9, 12A5, 12A9 (TopOn), 12A8 72

2TW7K 76

EF6J 78

VJ6K 80

3EJ6_ (Axial), 3EJ6_ (Radial) 82

3VJ5V (Axial), 3VJ5V (Radial) 86

3
Turning Description Series Page

GOLD•RUSH grades for turning 102


GRADES

Turning grades for high speed


104
machining of cast iron & alloy steel
GRADES

Whisker reinforced ceramic grade


TC430 for machining high strength 108
WHISKER CERAMIC GRADE & high temp alloys

CBN grades TB610, TB670, TB730


for machining hardened steel & 112
NEW CBN GRADES cast iron

PCD-tipped inserts with CB


122
PCD CHIPBREAKER chipbreaker

Size technology ISO turning


126
inserts

Size technology external holders 135

Size technology boring bars 137

HB chipbreaker inserts for semi


140
heavy turning

External holders 142

40mm helix insert for large part


146
LNMM HX machining

External tool holder for LNMM


147
2PLLNR/L insert

4
Turning Description Series Page

External tool holder for LNMX


148
2PLBNR/L inserts

50mm insert for large part


149
LNMX HD machining

50mm insert for large part


149
LNMX HY machining

Double sided SNMD insert with


150
1.25" INSERT 1.25" cutting edge

External holder for 1.25" SNMD


151
HOLDERS FOR 1.25" INSERT inserts

Double sided H series chipbreaker


152
CNMD/SNMD for rough & finish machining

EM chipbreaker for stainless steel


158
EM CHIPBREAKER machining

5°, 7°, & 11° positive inserts with


162
PC CHIPBREAKER PC chipbreaker

RA chipbreaker for positive round


167
RCMX INSERTS inserts

External holders for positive round


168
RCMX HOLDERS inserts (RCMX style)

RX chipbreakers for rough


170
RX CHIPBREAKER machining of large parts

7° positive inserts with SA


172
SA CHIPBREAKER chipbreaker

5
Turning Description Series Page

KT chipbreaker for rough turning


176
KT CHIPBREAKER of cast iron

BNMX inserts for high feed


178
machining

External holder for BNMX insert 179

External back clamping quick


180
change holder for swiss type lathes

Indexable system of boring bars


& inserts for small component 184
MINIATURE INDEXABLE BORING BARS machining

Sleeves to hold T•MINI boring bars 189


TSL SLEEVE

Inserts for T•MINI boring bars 190


INSERTS

External quick change holder for


192
ISO turning

Multi-function clamp for use with


200
DCLS Ingersoll's existing T-type holders

GOLD•RUSH grades for T•CLAMP


202
GRADES applications

Holder for precision grooving,


204
HOLDERS parting, and recessing

Tmax. (Ø1.063")
±.001" ØDmax.

4-edge inserts for precision


Repeatability
Tmax.

ØDmax.

208
W±.0008" 1.157"
INSERTS grooving, parting, and recessing
R±C

6
Turning Description Series Page

Sleeves, coolant fittings for mini


212
SLEEVES carbide bars

Mini carbide bars for internal


214
machining

Internal grooving and turning on


223
TTSIR/L Small diameters

Internal shallow grooving &


223
TGSIR/L turning on small diameters

External turning & grooving 224


TTSER/L

Shallow external turning &


224
TGSFR/L grooving

Pressed inserts for internal turning


225
TDIM & grooving

Precision inserts for internal


225
TDIP turning & grooving

TT5080 for lathe threading


226
NEW GRADE TT5080 applications

B-type threading inserts for


excellent chip control and surface 230
B-TYPE INSERTS quality

Deep face grooving blade product


234
TGBFR/L expansion

Internal turn/groove bars for


236
TTIR/L deeper ID grooves

7
Turning Description Series Page

Modular system product


238
MODULAR expansion

10mm & .375" wide inserts &


246
holders

New grade TT9080 phasing out


248
NEW GRADE TT9080 grade TT9030

Grooving system for special forms 250

Multifunction tool for drilling,


252
NEW GROOVING INSERT boring, facing, turning & grooving

8
Turning Description Series Page

Grades for holemaking 256


IN1030, IN2505, IN6505

Replaceable tip drill shanks 258

Drill/chamfer combo solution for


274
inch & metric tap sizes

Indexable drill 276

CHAMFERING RINGS Replaceable tip drill shanks 286

QA adjustable drill 292

HF series drils 298

9
Grades

The ingenious solution that takes cutting tool materials to another level
• Stable and extended tool life in continuous and interrupted cutting operations
• Reduced cutting friction and minimized built-up edge on exotic materials
• High surface finish on the workpiece
• Improved adhesion and insert chipping resistance

CAST IRON STEEL


V(m/min)

Cutting speed

IN2510 IN2540
(Upgrade of IN2010)
IN6515

IN2505
IN6530
IN2010 IN2005
IN2010
IN1030
IN2530

Gray Cast Iron Ductile Cast Iron


Feed rate

10
Gold Rush Grades for Milling Applications
K05-K20 N05-N20 H05-H20
IN2510 (PVD)

 Grade with high wear resistance for general cast iron machining
(Gray and Ductile cast iron milling)
 Extended tool life for medium and low speed machining
 Dedicated substrate for cast iron plus PVD coated grade with surface treatment after coating

P10-P40
IN2540 (PVD)

 Excellent for alloy steels, mold steels and normal steels


 Has high wear, thermal crack resistance and high mechanical shock resistance
 Recommended for dry milling
 For medium to rough machining in Die & Mold application
 New yellow colored PVD coated grade with surface treatment after coating

M30-M45 P20-P45
IN6530 (CVD)

 Grade for roughing of steels, alloy and stainless steels


 Excellent toughness with optimum wear resistance
 CVD coated grade with surface treatment after coating

M10-M30 P15-P35 S15-S25


IN2505 (PVD)

 Excellent for low carbon, low alloy steels, alloy steels, mold steels and stainless steels
 Has high wear resistance and optimum toughness
 For medium to finish machining in Mold & Die
 Sub-micron substrate
 New yellow colored PVD coated grade with surface treatment after coating

M25-M40 P30-P45 S15-S30


IN2530 (PVD)

 Grade for steel and stainless steel applications


 Good for medium to low speed application
 PVD coated grade with surface treatment after coating

11
SERIES 12S1X, 12S1E

CENTER CUTTING ENDMILL


Facing Shoulder Channeling Ramping Pocketing Corkscrew Drilling Coolant

L3
L2

D1 D2

L1
L4

D1 L1 L2 L3 L4 D2 No. of No. of No. of No. of


Cutter Insert
Nom. Max Extension Overall Projection Shank Effective Total Inserts Inserts
Number Size
Diameter DOC Length Length Length Size/Style Flutes Flutes Center Side

1.000 12S1X-1001780R01 0.87 1.75 4.00 1.60 1.000" W 1 2 1 2 1204


1.250 12S1X-1202781R01 0.93 2.75 5.00 2.60 1.250" W 1 2 1 2 1204
1.500 12S1E-1502781R01 1.26 2.75 5.00 2.75 1.250" W 1 2 1 2 1805

*Overall Length is measured to the sharp corner of the insert.


† Use side inserts with corner radii no larger tham .031“R.
Operating Guidelines on page 90.

12
12MM INSERTS
AOCT120408FR-P AOMT120404R AOMT120408FR
5

1
1

01

03
03

R.

R.
R.

.326 wpr .326 wpr .326 wpr

.505 .190 .505 .190 .505 .185

AOMT120408R AOMT120416R AOMT120424R


1

3
03

06

09
R.

R.

R.
.326 wpr .326 wpr .326 wpr

.505 .190 .505 .190 .505 .190

AOMT120430FR AOMT120432R
m
m

5
12
.0
R3

R.

.326 .326

.505 .185 .505 .190


Grade

Part Number Corner Application IN1030 IN10K IN2005 IN2040 IN2505 IN2510 IN2530 IN2540

AOMT120404R 0.015 R Multi-Purpose • •


AOMT120408R 0.031 R Multi-Purpose • • • • • •
AOMT120416R 0.062 R Multi-Purpose • • • • •
AOMT120424R 0.093 R Multi-Purpose •
AOMT120432R 0.125 R Multi-Purpose • • •
AOMT120408FR 0.031 R Hi-Temp/Ti • •
AOMT120430FR 3.00 mm R Multi-Purpose •
AOCT120408FR-P 0.031 R Grd/Pol for Al •
13
18MM INSERTS
AOMT180504FR-P AOMT180504R-HS AOMT180508FR-P

1
01

01

03
wpr wpr wpr

R.

R.

R.
.422 .422 .422

.767 .238 .767 .228 .731 .238

AOMT180508R AOMT180508R-HS AOMT180516FR-P


1

2
1
03

06
03
R.

R.
R.
.422 wpr .422 wpr .422 wpr

.767 .228 .767 .228 .767 .238

AOMT180516R AOMT180516R-HS AOMT180524FR-P


2

3
06

06

09
R.

R.

R.
.422 wpr .422 wpr .422 wpr

.767 .228 .767 .228 .767 .238

AOMT180524R AOMT180532FR-P AOMT180532R


3

5
5
09

12
12
R.

R.
R.
.422 wpr .422 .422

.767 .228 .767 .238 .767 .228

Grade
Part Number Corner Application IN05S IN1030 IN2005 IN2015 IN2030 IN2040 IN30M

AOMT180508R 0.031 R Multi-Purpose • • • • •


AOMT180516R 0.062 R Multi-Purpose • • • • •
AOMT180524R 0.093 R Multi-Purpose • • •
AOMT180532R 0.125 R Multi-Purpose • • • • •
AOMT180504FR-P 0.015 R Grd/Pol for Al •
AOMT180504R-HS 0.015 R Hi-Temp/Ti •
AOMT180508FR-P 0.031 R Grd/Pol for Al •
AOMT180508R-HS 0.031 R Hi-Temp/Ti • • •
AOMT180516FR-P 0.062 R Grd/Pol for Al •
AOMT180516R-HS 0.062 R Hi-Temp/Ti •
AOMT180524FR-P 0.093 R Grd/Pol for Al •
AOMT180532FR-P 0.125 R Grd/Pol for Al •

14
HARDWARE

12MM

Screw Driver

SM35-076-10 DS-T10T

18MM

Screw Driver

SM40-093-20 DS-T15T

15
SERIES 1KJ1_

0 DEGREE LEAD ENDMILL


Shoulder Channel Ramp Corkscrew Facing Coolant

D1 D2

ap a
L3
L1
L2

D1 L1 L2 L3 D2 Ramp Angle
Effective Number Extension Overall Projection Shank Using .031” R Insert ap
Cutter Number Diameter of Inserts Length Length Length Size/Style Insert Series Cut Depth

9
1KJ1D-0601279R01 0.625 1 1.25 3.25 1.22 .625 W 4 TH_S06 .275

0
1KJ1D-0702084R01 0.725 2 2.00 4.00 1.80 .750 W 3.1 TH_S06 .275
1KJ1D-0701184R01 0.750 2 1.25 3.25 1.05 .750 W 3.1 TH_S06 .275
1KJ1D-0701784R01 0.750 2 1.75 3.75 1.55 .750 W 3.1 TH_S06 .275
1KJ1D-0703084R01 0.750 2 3.00 5.00 2.80 .750 W 3.1 TH_S06 .275
1KJ1D-0801784R01 0.875 2 1.75 3.75 1.75 .750 W 2.5 TH_S06 .275
1KJ1D-1001784R01 1.000 3 1.75 3.75 1.75 .750 W 2.15 TH_S06 .275
1KJ1D-1001780R01 1.000 3 1.75 4.00 1.55 1.00 W 2.15 TH_S06 .275
1KJ1D-1003780R01 1.000 3 3.75 6.00 3.375 1.00 W N/A TH_S06 .275
1KJ1D-1003784R01 1.000 3 3.75 6.00 3.55 .75 W N/A TH_S06 .275
1KJ1D-1201784R01 1.250 4 1.75 3.75 1.75 .750 W 1.5 TH_S06 .275
1KJ1D-1201780R01 1.250 5 1.75 4.00 1.75 1.00 W 1.5 TH_S06 .275
1KJ1D-1501784R01 1.500 5 1.75 3.75 1.75 .750 W 1.3 TH_S06 .275
1KJ1D-1501780R01 1.500 6 1.75 4.00 1.75 1.00 W 1.3 TH_S06 .275
1KJ1D-1502281R01 1.500 6 2.25 4.50 2.25 1.25 W 1.3 TH_S06 .275
1KJ1G-1201784R01 1.250 3 1.75 3.75 1.75 .750 W 2.3 TH_S10 .433
1KJ1G-1202281R01 1.250 2 2.25 4.50 2.05 1.25 W 2.3 TH_S10 .433
1KJ1G-1202281R02 1.250 3 2.25 4.50 2.05 1.25 W 2.3 TH_S10 .433
1KJ1G-1204281R01 1.250 3 4.25 6.50 4.05 1.25 W N/A TH_S10 .433
1KJ1G-1502281R01 1.500 3 2.25 4.50 2.20 1.25 W 1.8 TH_S10 .433
1KJ1G-1502281R02 1.500 4 2.25 4.50 2.20 1.25 W 1.8 TH_S10 .433
1KJ1G-1504281R01 1.500 3 4.25 6.50 4.25 1.25W N/A TH_S10 .433
1KJ1G-2002281R01 2.000 5 2.25 4.50 2.25 1.25 W 1.5 TH_S10 .433
1KJ1P-2002281R01 2.000 4 2.25 4.50 2.25 1.25 W 1.5 TH_S13 .590
Operating Guidelines on page 91-92.

16
SERIES 1KJ1_ (TOP•ON STYLE)

0 DEGREE LEAD ENDMILL


Shoulder Channel Ramp Corkscrew Coolant
D1

D1 T1

ap
L1

D1 L1 Ramp Angle
Nominal Number Extension T1 Wrench Using .031” R Insert ap
Cutter Number Diameter of Inserts Length Adaption Size Insert Series Cut Depth

1KJ1D-07015X6R01 0.750 2 1.50 M10 15mm 3.1 TH_S06 .275


1KJ1D-10015X7R01 1.000 2 1.50 M12 17mm 2.1 TH_S06 .275
1KJ1D-10015X7R02 1.000 3 1.50 M12 17mm 2.1 TH_S06 .275
1KJ1D-12017X8R01 1.250 3 1.75 M16 22mm 2.1 TH_S06 .275
1KJ1D-12017X8R02 1.250 5 1.75 M16 22mm 1.5 TH_S06 .275
1KJ1D-15017X8R01 1.500 5 1.75 M16 22mm 1.3 TH_S06 .275
*1KV1D-10015X7R01 1.000 3 1.50 M12 17mm NA TH_S06 .275
*1KV1D-12017X8R01 1.250 5 1.75 M16 22mm NA TH_S06 .275
1KJ1G-12017X8R01 1.250 3 1.50 M16 22mm 2.3 TH_S10 .433
1KJ1G-15017X8R01 1.500 4 1.75 M16 22mm 1.8 TH_S10 .433
* 3º Dovetail Endmill
Operating Guidelines on page 91-92.

17
SERIES KJ

0 DEGREE LEAD FACEMILL


Shoulder Channel Ramp Corkscrew Facing Coolant

D2
K

ap

D1

D1 D2 Optional Ramp Angle


Cutter Effective Number H Bore Retention Coolant K Using .031” R Insert ap
Number Diameter of Inserts Height Diameter Bolt Bolt Keyway Coolant Insert Series Cut Depth

KJ5D-15R01 1.500 6 1.57 0.50 SD-04-85 - 0.25 Y 1 TH_S06 .275


90º
KJ5D-20R01 2.000 7 1.57 0.75 SD-06-46 SD-06-89 0.31 Y 1 TH_S06 .275
KJ6D-30R01 3.000 9 1.75 1.00 SD-08-46 SD-08-92 0.38 Y 0.4 TH_S06 .275
KJ5G-20R01 2.000 5 1.57 0.75 SD-06-46 SD-06-89 0.31 Y 1.5 TH_S10 .433
KJ5G-25R01 2.500 6 1.57 0.75 SD-06-46 SD-06-89 0.31 Y 1.1 TH_S10 .433
KJ6G-30R01 3.000 5 1.75 1.00 SD-08-46 SD-08-92 0.38 Y 0.8 TH_S10 .433
KJ5G-30R01 3.000 8 1.75 1.00 SD-08-46 SD-08-92 0.38 Y 0.8 TH_S10 .433
KJ6G-40R01 4.000 8 1.75 1.50 - - 0.62 N 0.6 TH_S10 .433
KJ5G-40R01 4.000 10 1.75 1.50 - - 0.62 N 0.6 TH_S10 .433
KJ6G-50R01 5.000 11 2.00 1.50 - - 0.62 N 0.5 TH_S10 .433
KJ6P-30R01 3.000 6 1.75 1.00 SD-08-46 SD-08-92 0.38 Y 1.3 TH_S13 .590
KJ6P-40R01 4.000 6 1.75 1.50 - - 0.62 N 1 TH_S13 .590
KJ5P-40R01 4.000 8 1.75 1.50 - - 0.62 N 1 TH_S13 .590
KJ6P-50R01 5.000 9 2.00 1.50 - - 0.62 N 0.8 TH_S13 .590
KJ6P-60R01 6.000 8 2.00 1.50 - - 0.62 N 0.6 TH_S13 .590
KJ5P-60R01 6.000 12 2.00 1.50 - - 0.62 N 0.6 TH_S13 .590
Operating Guidelines on page 91-92.

18
INSERTS

TH_S TH_S_FR TH_S_FR-P

a a a

R
t t t

Grade
R a t ap IN10K IN2505 IN2510 IN2530 IN2540
Part Number Application Corner Wiper Thick. Cut Depth

THLS060404R Multi-Purpose .015”R .051 .157 .275 •


THLS060408R Multi-Purpose .031”R .035 .157 .275 • • • •
THLS060416R Multi-Purpose .062”R .022 .157 .275 •
THLS060408FR Hi-Temp .031”R .035 .157 .275 • •
THES060408R Multi-Purpose, Ground Periphery .031”R .035 .157 .275 •
THES060404FR-P Ground/Polished for Aluminum .015”R .051 .157 .275 •
THES060408FR-P Ground/Polished for Aluminum .031”R .035 .157 .275 •
THLS100508R Multi-Purpose .031”R .063 .197 .433 • • • •
THLS100516R Multi-Purpose .062”R .032 .197 .433 •
THLS100524R Multi-Purpose .093”R .020 .197 .433 •
THLS100508FR Hi-Temp .031”R .063 .197 .433 • •
THES100508R Multi-Purpose, Ground Periphery .031”R .063 .197 .433 •
THES100516R Multi-Purpose, Ground Periphery .062”R .031 .197 .433 •
THES100508FR-P Ground/Polished for Aluminum .031”R .063 .197 .433 •
THLS130608R Multi-Purpose .031”R .078 .236 .590 • • • •
THLS130608FR Hi-Temp .031”R .078 .236 .590 • •
THLS130616R Multi-Purpose .062”R .047 .236 .590 • •
THLS130624R Multi-Purpose .093”R .024 .236 .590 •
THLS130632R Multi-Purpose .125”R .020 .236 .590 •
THES130608FR-P Ground/Polished for Aluminum .031”R .078 .236 .590 •

HARDWARE

Insert Screw Driver

KJ_D SM25-065-R0 DS-T08W


KJ_G SM40-100-R0 DS-T15T
KJ_P SM45-120-R0 DS-T20T

19
DiPosHexa (Mill2Rush)

SERIES 1DJ1F, 1DJ1P

0 DEGREE LEAD ENDMILL WITH 6 INDEXES


Shoulder Channel Facing Coolant

D1
D2
WNGU09
L4
L3
L1
L2

D1 L4 L3 L1 L2 D2
Effective Length Projection Extension Overall Shank Number Insert
Cutter Number Diameter of Cut Length Length Length Size/Style of Inserts Series

1DJ1F-1001584R01 1.000 .24 1.50 1.50 3.50 .750 W 2 WNGU09


1DJ1F-1001780R01 1.000 .24 1.55 1.75 D14.00 1.00 W 2 WNGU09
D2
1DJ1F-1003780R01 1.000
WNGU13 3.55
.24 3.75 6.00 1.00 W 2 WNGU09
1DJ1F-1201584R01 1.250 .24 1.50 1.50 3.50 .750 W 3 WNGU09
.362
1DJ1F-1202281R01 1.250 .24 2.22 2.25 4.50 L3 1.25 W 3 WNGU09
L1
1DJ1F-1204281R01 1.250 .24 4.22 4.25 6.50 1.25 W L2 3 WNGU09
1DJ1F-1502281R01 1.500 .24 2.25 2.25 4.50 1.25 W 4 WNGU09

D1 L4 L3 L1 L2 D2
Effective Length Projection Extension Overall Shank Number Insert
Cutter Number Diameter of Cut Length Length Length Size/Style of Inserts Series

1DJ1P-1202281R01 1.250 .36 2.22 2.25 4.50 1.25 W 2 WNGU13


1DJ1P-1204281R01 1.250 .36 4.22 4.25 6.50 1.25 W 2 WNGU13
1DJ1P-1502281R01 1.500 .36 2.22 2.25 4.50 1.25 W 3 WNGU13
1DJ1P-1504281R01 1.500 .36 4.22 4.25 6.50 1.25 W 3 WNGU13
1DJ1P-2002281R01 2.000 .36 2.22 2.25 4.50 1.25 W 5 WNGU13
Operating Guidelines on page 92.

20
SERIES 1DJ1F, 1DJ1P (TOP•ON STYLE)

0 DEGREE LEAD ENDMILL WITH 6 INDEXES


Shoulder Channel Facing Coolant

D1 T1
WNGU09

L2
L1

D1 L1 L2
Effective T1 Extension Length Wrench Number Insert
Cutter Number Diameter Adaption Length of Cut Size of Inserts Series

1DJ1F-10015X7R01 1.000 M12 1.50 .24 17mm 2 WNGU09


1DJ1F-12017X8R01 1.250 M16 1.75 .24 22mm 3 WNGU09
D1 T1
1DJ1F-15017X8R01 1.500 M16 1.75
WNGU13 .24 22mm 4 WNGU09

D1 L1 L2 .362
L1
Effective T1 Extension Length Wrench Number Insert
Cutter Number Diameter Adaption Length of Cut Size of Inserts Series

1DJ1P-12017X8R01 1.250 M16 1.75 36 22mm 2 WNGU13


1DJ1P-15017X8R01 1.500 M16 1.75 .36 22mm 3 WNGU13
1DJ1P-15017X8R02 1.500 M16 1.75 .36 22mm 4 WNGU13
Operating Guidelines on page 92.

21
SERIES DJ_F, DJ_P

0 DEGREE LEAD FACEMILL WITH 6 INDEXES


Shoulder Channel Facing Coolant

D2
K

WNGU09
H

L1

D1

D1 L1 D2 Optional
Cutter Effective Number H Length Bore K Retention Coolant Insert
Number Diameter of Inserts Height of Cut Diameter Keyway Bolt Bolt Series

DJ5F-20R01 2.000 5 1.570 .24 0.750 0.312 D2 SD-06-46 SD-06-89 WNGU09


K
DJ5F-20R02 2.000 6 1.570 .24 0.750 0.312 SD-06-46 SD-06-89 WNGU09
DJ5F-25R01 2.500 6 1.570 .24 0.750 0.312 SD-06-46 SD-06-89 WNGU09
DJ5F-30R01 3.000 7 1.750 .24
WNGU13 1.000 0.375 SD-08-46 SD-08-92
H WNGU09
DJ5F-30R02 3.000 9 1.750 .24 1.000 0.375 SD-08-46 SD-08-92 WNGU09
DJ5F-40R01 4.000 11 2.375 .24 1.500 0.625 SD-12-82 SD-12-99
.362
WNGU09
DJ6F-40R01 4.000 8 2.375 .24 1.500 0.625 SD-12-82 SD-12-99 WNGU09
D1

D1 L1 D2 Optional
Effective Number H Length Bore K Retention Coolant Insert
Cutter Number Diameter of Inserts Height of Cut Diameter Keyway Bolt Bolt Series

DJ5P-20R01 2.000 5 1.570 .36 0.750 0.312 SD-06-46 SD-06-89 WNGU13


DJ6P-20R01 2.000 4 1.570 .36 0.750 0.312 SD-06-46 SD-06-89 WNGU13
DJ5P-25R01 2.500 6 1.570 .36 0.750 0.312 SD-06-46 SD-06-89 WNGU13
DJ5P-30R01 3.000 7 1.750 .36 1.000 0.375 SD-08-46 SD-08-92 WNGU13
DJ5P-30R02 3.000 9 1.750 .36 1.000 0.375 SD-08-46 SD-08-92 WNGU13
DJ5P-40R01 4.000 8 2.375 .36 1.500 0.625 SD-12-82 SD-12-99 WNGU13
DJ5P-40R02 4.000 11 2.375 .36 1.500 0.625 SD-12-82 SD-12-99 WNGU13
DJ6P-60R01* 6.000 12 2.000 .36 1.500 0.625 - - WNGU13
* No Coolant Through
Operating Guidelines on page 92.

HARDWARE

Insert Screw Driver

WNGU09 SM30-085-10 DS-T09W


WNGU13 SM40-100-R0 DS-T15T

22
.0

.
.0

R
R
R
WNGU09..04 WNGU09..05 .365 WNGU09..04 .365
.365

.093 .093 .187 .093 .187


.187

315

0
.001

2
0

.0
2

RR.
INSERTS

.0

R
R
WNGU09..05 WNGU09..04
WNGU09..08 .365
.365 WNGU09..05 .365
.365

.093 .093
.077 .187 .093 .187
.187 .187
WNGU090404R WNGU090405R WNGU090408R

390

1
15

.002

3
1351

.0
.0.0.0

RR.

R
RRR
WNGU09..04
WNGU09..08 .365 WNGU09..05
WNGU09..10 .365 WNGU09..08 .365
WNGU09..04 .365
.365 .365
.093
.077 .187 .093
.069 .187 .077 .187
.093 .187
.187 .187

WNGU090410R WNGU090416R WNGU090404FR-P

621

15 9
90

.003

.0 03
2302
.0.0.0

RR.

RR.
RRR

WNGU09..05
WNGU09..10 .365 WNGU09..08
WNGU09..16 .365 WNGU09..10
WNGU09..04 .365
WNGU09..05 .365
.365 .365 .365
.093
.069 .187 .077
.045 .187 .069
.093 .187
.093 .187
.187 .187 .187

WNGU090408FR-P

20 2
21

.0 06
3613

.0
.0.0.0

RR.
R
RRR

WNGU09..08
WNGU09..16 .365 WNGU09..10 .365 WNGU09..16
WNGU09..05 .365
WNGU09..08 .365
.365 .365
.077
.045 .187 .069 .187 .045
.093 .187
.077 .187
.187 .187

Part Number Application

Grade
62
9

IN2505 IN2510 IN2530 IN2540 IN10K

15
393

.0

031
.0.0

R
RR

R.
WNGU09..10 .365 WNGU09..16 .365 WNGU09..08
WNGU09..10 .365 WNGU13..04 .365
.514
WNGU090404R
.069
.069 .187
.187
.045
Multi-Purpose - .015” R .187 • .086
.077 .187
.265
WNGU090405R Multi-Purpose - .020” R (.5mm R) •
WNGU090408R Multi-Purpose - .031” R • • • •
2

39
626
.0.0

.0
RR

R
WNGU090410R Multi-Purpose - .039” R (1.0mm R)
15

31
WNGU09..16 .365 WNGU09..10 .365
WNGU09..16
.0

.0
.365
WNGU090416R Multi-Purpose - .062” R • • •
R

R
.045 .187
.514 .069 .187
.045

15

WNGU090404FR-P .187 WNGU13..04 .514


Grd/Pol for Aluminum - .015” R WNGU13..08
.0
R

WNGU090408FR-P Grd/Pol for .365


WNGU09..04
.086 - .031” R
Aluminum .265 .078

.265

62
.0
.093 .187

R
WNGU130604R WNGU130608R WNGU130616R
WNGU09..16 .365
1

62
15

.045
203

.187
.0.0

.0
.0

RR

R
R

WNGU13..04 .514 WNGU13..08


WNGU09..05 .514 WNGU13..16 .514
.365
.086 .265 .078 .265 .047 .265
.093 .187

WNGU130604FR-P WNGU130608FR-P
62 31
31 15

.0
.0

R
R

.0
.0

WNGU09..04 .365 WNGU09..08 .365


R
R

WNGU13..08 .514 .093 .187 WNGU13..16 .514 .077 .187


.078 .265 .047 .265
Part Number Application
Grade

IN2505 IN2510 IN2530 IN2540 IN10K


39
20


.0
.0

R
R

WNGU09..05 .365 WNGU09..10 .365



62

WNGU130604R Multi-Purpose.069
- .015” R
.0

.093 .187 .187


R

WNGU13..16
WNGU130608R
.514
Multi-Purpose - .031” R • • • •
WNGU130616R
.047
Multi-Purpose - .062” R • • • •
62

.265
31


.0
.0

WNGU130604FR-P Grd/Pol for Aluminum - .015” R


R
R

WNGU09..08 .365
WNGU130608FR-P WNGU09..16 .365
Grd/Pol for Aluminum - .031” R •
.077 .187 .045 .187
39
.0
R

WNGU09..10 .365

.069 .187
23
62
.0
R

WNGU09..16 .365

.045 .187
SERIES 25J3P

0 DEGREE LEAD EXT. FLUTE SHELL MILL


Shoulder Facing Slabbing Channel Coolant

L1

D1 K D2

D1 L1 D2 # of # of
H K Retention
Cutter Number Effective Length of Bore Effective Total
Height Keyway Bolt
Diameter Cut Diameter Inserts Inserts

25J3P-20030D1R00 2.000 2.0 3.00 0.750 0.31 4 20 SD-06-79


25J3P-20030D1R01 2.000 2.0 3.00 0.750 0.31 3 15 SD-06-79
25J3P-30037D4R00 3.000 3.0 3.75 1.250 0.50 5 40 SD-10-54
25J3P-30050D4R10 3.000 4.0 5.00 1.250 0.50 5 55 SD-10-04
25J3P-40050D5R00 4.000 4.0 5.00 1.500 0.62 5 55 SD-12-79
Operating Guidelines on page 93.

24
SERIES 25J3P

0 DEGREE LEAD EXT. FLUTE END MILL


Shoulder Facing Slabbing Channel Coolant

L3
L2
D2

D1

L1

D1 L1 L2 L3 # of # of
D2
Cutter Number Effective Length of Ext Overall Effective Total
Adaption
Diameter Cut Length Length Inserts Inserts

25J3P-20045D1R00 2.000 2.3 4.50 8.50 ICT #50 V-Flange 3 18


25J3P-20062D1R00 2.000 4.0 6.25 10.25 ICT #50 V-Flange 4 44
Operating Guidelines on page 93.

INSERTS
SDMS SDES
R R

.512 .510

.512 .200 .510 .200

R
Grade
Part Number Application Indexes IN4005 IN4030 IN4035 IN4015
Corner
End Station Options
SDMS130512R-PP Hi-Temp R.047 4 X
SDMS130516R-PP Hi-Temp R.062 4 X X X X
SDES130508N-PF Multi-Purpose Flat Top R.031 4 X X X X
SDES130516N-PF Multi-Purpose Flat Top R.062 4 X X X X
SDES130524N-PF Multi-Purpose Flat Top R.093 4 X X
SDES130532N-PF Multi-Purpose Flat Top R.125 4 X X
SDES130564N-PF* Multi-Purpose Flat Top R.250 2 X X
*Cutter body to be relieved to accommodate large radius.
Side Station Options
SDMS130516R-PP Hi-Temp R.062 4 X X X X
SDES130516N-PF Multi-Purpose Flat Top R.062 4 X X X X

HARDWARE

Insert Screw Driver Handle Insert Driver Blade Optional Torque Wrench Optional Insert Driver Blade

SM40-100-R0 DS-A00T DS-T156B DT-35-02 DS-T15B1

25
SERIES DJ6T, DJ5T

0 DEGREE LEAD FACEMILL WITH 8 INDEXES


Shoulder Channel Facing

D2
K
R
87º

H 90º .47
.24

.47

D1

D1 D2 SHCS w/
Nominal Overall Bore K H Number Bolt Coolant
R .47
Cutter Number Diameter Diameter Size Keyway Height of Inserts Coolant Circle SHCS
.26 Thru*
Medium Density
SNGU ... N
DJ6T-20R01 2.000 2.025 0.75 0.31 1.570 5 Yes - SD-06-46 SD-06-89
DJ6T-25R01 2.500 2.523 0.75 0.31 1.570 6 Yes - SD-06-46 SD-06-89
DJ6T-30R01 3.000 3.021 1.00 0.37 1.750 7 Yes C
- .47
SD-08-46 SD-08-92
.26
DJ6T-40R01 4.000 4.020 1.50 0.62 2.375 8 Yes - SD-12-82 SD-12-99
DJ6T-50R01 5.000 5.018 1.50 0.62 2.375 10 ... ANTNYes
SNGU - SD-12-82 SD-12-99
a
DJ6T-60R01 6.000 6.018 1.50 0.62 2.375 12 No - - -
DJ6T-80R01 8.000 8.016 2.50 1.00 2.375 14 No 4.00
a - -

High Density
DJ5T-30R01 3.000 3.021 1.00 0.37 1.750 8 Yes R - .47 SD-08-46 SD-06-89
.26

DJ5T-40R01 4.000 4.020 1.50 0.62 2.375 10 Yes - SD-12-82 SD-12-99


SNGU ... TN 2º
DJ5T-50R01 5.000 5.018 1.50 0.62 2.375 13 Yes a - SD-12-82 SD-12-99
DJ5T-60R01 6.000 6.018 1.50 0.62 2.375 17 No -a 2º - -
DJ5T-80R01 8.000 8.016 2.50 1.00 2.375 21 No 4.00 - -
Operating Guidelines on page 94.

87˚
26 12
90˚
6.7
.47

D2 SNGU ... N D1
K
R
87º

H 90º .47
.24 C .47
.26

R .47
.47 .26
SNGU ... ANTN
D1
INSERTS a
SNGU ... N
a

SNGU...N (Only corner) SNGU...TN (Wiper w/R) SNGU...ANTN (Wiper w/chamfer)


R .47 C .47
.26 .26
R .47
.26

SNGU ... TN 2º
SNGU ... ANTN
SNGU ... N a a

2º a
a

C .47
.26

Grade
R a R
IN2510 IN2530 IN2505 IN2540 IN6515.26 IN71N
.47

Part Number Application Corner Wiper


87˚
SNGU ... ANTN a 12
6.7
90˚ SNGU ... TN a

SNGU130604N Positive
a
Geometry .015r - • • a

SNGU130608N Positive Geometry .031r - •


SNGU130608TN R Positive Geometry
.47
.26 .031r w/wiper .047 • • • • •
SNGU130616N Positive Geometry .062r - • • • 87˚ •
SNGU ... TN a

12
90˚
SNGU1306ANTN Positive Geometry 45 x .031 w/wiper .047 • • •
6.7 •

a

87˚ HARDWARE
12
90˚
6.7

Insert Screw Driver Optional Torque Wrench Bit for Torque Driver

SM40-100-R0 DS-T15T DT-35-02 DS-T15B1

27
SERIES ON5H ON6H

45 DEGREE LEAD FACE MILL (SCREW HELD - 5MM


INSERT) WITH 16 INDEXES
Lead Angle Chamfer Facing Coolant

D2
K

H .12
45°

D1
D3 .31

D1 D3
Effective Overall Number H D2 K
Cutter Number Diameter Diameter of Inserts Height Bore Dia. Keyway Coolant

ON6H-15R01 1.500 1.83 4 1.570 0.500 0.250 Yes


ON5H-20R01 2.000 2.33 6 1.570 0.750 0.312 Yes
ON6H-20R01 2.000 2.33 4 1.570 0.750 0.312 Yes
ON6H-25R01 2.500 2.83 6 1.570 0.750 0.312 Yes
ON5H-30R01 3.000 3.33 10 1.750 1.000 0.375 Yes
ON6H-30R01 3.000 3.33 7 1.750 1.000 0.375 Yes
ON5H-40R01 4.000 4.33 12 2.375 1.500 0.625 Yes
ON6H-40R01 4.000 4.33 8 2.375 1.500 0.625 Yes
ON6H-50R01 5.000 5.33 10 2.375 1.500 0.625 Yes
ON5H-60R01 6.000 6.33 18 2.375 1.500 0.625 No
ON6H-60R01 6.000 6.33 12 2.375 1.500 0.625 No
Operating Guidelines on page 94.

28
05 SERIES INSERTS

ONCU0505ANEN ONCU0505ANFN-P ONCU0505ANTN-HR


1 1 1
R.03 R.03 R.03
.031 .031 .031
wpr wpr wpr
.521 .228 .522 .228 .521 .228

ONCU0505ANTN-W ONCU0505ANN ONCU050520TN


1
R.03 R.03
1
.056 R.07
8
.094 .027
wpr wpr
.100
.521 .214 .521 .202 .521 .212

Grade
Part Number Applications IN10K IN2010 IN2030 IN2035 IN2505 IN6515 IN70N IN6510

ONCU0505ANN SiNi for Iron •


ONCU050520TN Anti-Notch • • •
ONCU0505ANEN Medium, pos. rake angle • • • •
ONCU0505ANFN-P Grd/Pol for Al •
ONCU0505ANTN-W Wiper •
ONCU0505ANTN-HR Positive Geometry • • •

HARDWARE

Screw Driver Retention Bolt (Optional) Coolant Bolt

ON6H-15R01 SM40-100-10 DS-T15T SD-04-86 -


ON5H-20R01 SM40-100-10 DS-T15T SD-06-46 SD-06-89
ON6H-20R01 SM40-100-10 DS-T15T SD-06-46 SD-06-89
ON6H-25R01 SM40-100-10 DS-T15T SD-06-46 SD-06-89
ON5H-30R01 SM40-100-10 DS-T15T SD-08-46 SD-08-92
ON6H-30R01 SM40-100-10 DS-T15T SD-08-46 SD-08-92
ON5H-40R01 SM40-100-10 DS-T15T SD-12-82 SD-12-99
ON6H-40R01 SM40-100-10 DS-T15T SD-12-82 SD-12-99
ON6H-50R01 SM40-100-10 DS-T15T SD-12-82 SD-12-99
ON5H-60R01 SM40-100-10 DS-T15T - -
ON6H-60R01 SM40-100-10 DS-T15T - -

29
05 SERIES INSERTS

Cutter Series: ON5H/ON6H


.31 Insert Series: ONCU05
D.O.C. 1.50-6.00 Dia. Range
.12
D.O.C.
.12 DOC - 45 Degree Lead

Part Number Hone Corner Description

MULTI-PURPOSE
16 x .031” Universal insert geometry with landed edge.
Int. Wiper ONCU0505ANTN-HR J R.031 Integrated wiper flat for surface finishes between
RA32-63. Whether it's steel, iron or titanium, this is an
excellent first choice.
R.031
MULTI-PURPOSE WIPER
Wiper Insert with 8 indexes (4RH, 4LH) and longer
Indent wiper flats. When the advance per revolution does
not exceed .094", place one wiper insert in one pocket
.094 ONCU0505ANTN-W J R.031
Crowned to improve your surface finish by about 20 points.
Wiper
The indentation on the flank marks the edges that
R.031 should contact the workpiece. To be married with
ONCU0505ANTN-HR.

KEEN EDGE
16 x .031” This keen, high positive chip former is beneficial
Int. Wiper ONCU0505ANEN A R.031 when machining exotics or managing breakout on
the workpiece. Integrated wiper flat produces good
surface finishes.
R.031

NON-FERROUS
16 x .031”
Int. Wiper Machining of aluminum and non-ferrous metals is
ONCU0505ANFN-P S R.031
the target for this up sharp and polished geometry.
Integrated wiper flat produces good surface finishes.
R.031

SiNi
16 x .027”
Int. Wiper This 16 edged silicon nitride insert offers the best
ONCU0505ANN J R.031
productivity when machining iron. Integrated wiper in
place for good surface finishes.
R.031

Reinforced ANTI-NOTCH
Edge
This unique design puts a keen edge at the corner
to diffuse piece part breakout in iron AND adds a
ONCU050520TN A R.078
reinforced edge to resist notching between .059-.100
.056 .100 DOC. Large corner radius adds strength for roughing
R.078 applications.

30
SERIES OP1N

45 DEGREE LEAD FACE MILL (WEDGE HELD - 9MM


INSERT) WITH 16 INDEXES
Lead Angle Chamfer Facing

D1
D3 BC

.20 D2
.55
43°

D1 D3
Effective Overall Number H D2 K Bolt
Cutter Number Diameter Diameter of Inserts Height Bore Dia. Keyway Circle

OP1N-30R01 3.000 3.53 8 1.750 1.000 0.375 NA


OP1N-40R01 4.000 4.53 12 2.375 1.500 0.625 NA
OP1N-50R01 5.000 5.53 15 2.375 1.500 0.625 NA
OP1N-60R01 6.000 6.53 19 2.375 1.500 0.625 NA
OP1N-80L01 8.000 8.53 24 2.375 2.500 1.000 4.00
OP1N-80R01 8.000 8.53 24 2.375 2.500 1.000 4.00
OP1N-10L01 10.000 10.53 30 2.375 2.500 1.000 4.00
OP1N-10R01 10.000 10.53 30 2.375 2.500 1.000 4.00
OP1N-12L01 12.000 12.53 38 2.375 2.500 1.000 4.00, 7.00
OP1N-12R01 12.000 12.53 38 2.375 2.500 1.000 4.00, 7.00
Operating Guidelines on page 94.

HARDWARE

Driver Wedge Retention Bolt Adjusting Screw

OP1N-30R01 DS-H04T 2M0813-01 SD-08-46 SB080-03


OP1N-40R01 DS-H04T 2M0813-01 SD-12-82 SB080-03
OP1N-50R01 DS-H04T 2M0813-01 SD-12-82 SB080-03
OP1N-60R01 DS-H04T 2M0813-01 SD-12-82 SB080-03
OP1N-80L01 DS-H04T 2M0813-01 - SB080-03
OP1N-80R01 DS-H04T 2M0813-01 - SB080-03
OP1N-10L01 DS-H04T 2M0813-01 - SB080-03
OP1N-10R01 DS-H04T 2M0813-01 - SB080-03
OP1N-12L01 DS-T20T 2M0813-01 - SB080-03
OP1N-12R01 DS-H04T 2M0813-01 - SB080-03

31
SERIES OP6N

45 DEGREE LEAD FACE MILL (SCREW HELD - 9MM


INSERT) WITH 16 INDEXES
Lead Angle Chamfer Facing Coolant

D1
D3
BC

.20 D2
.55
42°

D1 D3
Effective Overall Number H D2 K Bolt
Cutter Number Diameter Diameter of Inserts Height Bore Dia. Keyway Circle Coolant

OP6N-25R01 2.500 3.04 5 1.570 0.750 0.312 NA Yes


OP6N-30R01 3.000 3.54 6 1.750 1.000 0.375 NA Yes
OP6N-40R01 4.000 4.54 7 2.375 1.500 0.625 NA Yes
OP6N-50R01 5.000 5.54 8 2.375 1.500 0.625 NA Yes
OP6N-60R01 6.000 6.54 10 2.375 1.500 0.625 NA No
OP6N-80R01 8.000 8.54 12 2.375 2.500 1.000 4.00 No
OP6N-10R01 10.000 10.54 14 2.375 2.500 1.000 4.00 No
OP6N-12R01 12.000 12.54 16 2.375 2.500 1.000 4.00, 7.00 No
Operating Guidelines on page 94.

HARDWARE

Driver Retention Bolt (Optional) Coolant Bolt

OP6N-25R01 SM50-130-R0 DS-T20T SD-06-46 SD-06-89


OP6N-30R01 SM50-130-R0 DS-T20T SD-08-46 SD-08-92
OP6N-40R01 SM50-130-R0 DS-T20T SD-12-82 SD-12-99
OP6N-50R01 SM50-130-R0 DS-T20T SD-12-82 SD-12-99
OP6N-60R01 SM50-130-R0 DS-T20T - -
OP6N-80R01 SM50-130-R0 DS-T20T - -
OP6N-10R01 SM50-130-R0 DS-T20T - -
OP6N-12R01 SM50-130-R0 DS-T20T - -

32
09 SERIES INSERTS

ONCU090612FN-P ONCU090612TN-HR ONCU090612TN-W

R .047 R.047 R.04


7
.031 .031 .157
wiper wiper wpr
.842 .258 .842 .258 .849 .258

ONCU0906ANFN-WE ONCQ090612TN ONCQ0906ANN


.031 7
chamfer R.04
7 R.04
.031 .031
.031 wpr wpr
wiper
.842 .258 .842 .258 .842 .258

ONCU0906ANTN-HR ONCU0906ANTN-W ONCU090630TN


.031mfer .03a1mfer 0
cha ch .090 R.12
.031 .152
wpr wpr
.157
.842 .258 .842 .258 .842 .258

ONCU090638TN-HR
0
R.15

.842 .258
Grade

Part Number Applications IN10K IN2004 IN2030 IN2035 IN2040 IN2505 IN2510 IN6510 IN6515 IN70N

ONCQ0906ANN SiNi for Iron X


ONCQ090612TN Flat Top X X X
ONCU090630TN Anti-Notch X X
ONCU090612FN-P Grd/Pol for Al X
ONCU090612TN-W Wiper X
ONCU0906ANTN-W Wiper X
ONCU090612TN-HR Multi-Purpose X X X
ONCU0906ANFN-WE Positive Geometry X X X X
ONCU0906ANTN-HR Pos. w/Land X X

33
09 SERIES INSERTS

Cutter Series: OP6N RH Cutter Series: OP1N RH&LH


Insert Series: ONC_09 Insert Series: ONC_09
.55
D.O.C. 2.50-12.00 Dia. Range 3.00-12.00 Dia. Range
.20 .20 DOC .20 DOC
D.O.C. 45 Degree Lead 45 Degree Lead

Part Number Hone Corner Description

ONCU090612TN-HR J R.047 MULTI-PURPOSE


Universal insert with landed edge for machining
16 x .031”
Int. Wiper steels, iron and hi-temp alloys. Also equipped with
an integrated wiper flat to produce surface finishes
ONCU090612TN-HR E R.047 between RA32-63. First choice for most applications.
R.047

Indent MULTI-PURPOSE WIPER


Wiper Insert with 8 indexes (4RH, 4LH) and longer
.157”
Crowned wiper flats. When the advance per revolution does
Wiper not exceed .157", place one wiper insert in one pocket
ONCU090612TN-W J R.047
to improve your surface finish by about 20 points.
The indentation on the flank marks the edges that
should contact the workpiece. To be married with
R.047 ONCU090612TN-HR.

NON-FERROUS
Up sharp and pollished insert that targets aluminum
16 x .031”
Int. Wiper ONCU090612FN-P S R.047 and non-ferrous materials. Integrated wiper in place
for good surface finishes. Also shows good results in
bi-metal with grade IN04S.
R.047

FLAT TOP
Flat Top geometry with landed edge for heavy duty
16 x .031” ONCQ090612TN A R.047 roughing. Integrated wiper in place for good surface
Int. Wiper
finishes. If other positive geometries notch at the DOC,
put this strong edge to work.
R.047

SiNi
16 x .031” This 16 edged silicon nitride insert offers the best
Int. Wiper ONCQ0906ANN J R.047
productivity when machining iron. Integrated wiper in
place for good surface finishes.
R.047

34
09 SERIES INSERTS

Cutter Series: OP6N RH Cutter Series: OP1N RH&LH


Insert Series: ONC_09 Insert Series: ONC_09
.55
D.O.C. 2.50-12.00 Dia. Range 3.00-12.00 Dia. Range
.20 .20 DOC .20 DOC
D.O.C. 45 Degree Lead 45 Degree Lead

Part Number Hone Corner Description

FACETED MULTI-PURPOSE
16 x .031” A faceted corner with positive geometry helps avoid
Int. Wiper ONCU0906ANTN-HR J Faceted
breakout on an iron workpiece. The landed edge adds
strength.
Facets

Indent FACETED WIPER


Wiper Insert with 8 indexes (4RH, 4LH) and longer
.152”
Crowned wiper flats. When the advance per revolution does
Wiper not exceed .152", place one wiper insert in one pocket
ONCU0906ANTN-W J Faceted
to improve your surface finish by about 20 points.
The indentation on the flank marks the edges that
should contact the workpiece. To be married with
Facets ONCU0906ANTN-HR.

KEEN EDGE
This keen, high positive chip former in combination
16 x .031”
Int. Wiper ONCU0906ANFN-WE A Faceted with a faceted corner offers benefits when challenged
with workpiece breakout. It also performs well in
exotics
Facets

16x
Reinforced ANTI-NOTCH
Edge This unique design puts a positive edge at the corner
to diffuse piece part breakout in iron AND adds a
ONCU090630TN A R.120
reinforced edge to resist notching between .090-.157
DOC. Large corner radius adds strength for roughing
.157
R.12 .090 applications.

POSITIVE ROUGHER
The large corner radius and landed edge make this
ONCU090638TN-HR E R.150
insert well suited for roughing applications in steel
and iron
16 x R.150

35
SERIES 1DG1H

HIGH FEED ENDMILL WITH 6 INDEXES


Ramping Corkscrew Pocket Facing Contour Plunging Coolant

L2

D1 D2

.078 max. DOC


L1

L1 L2 D2 Max.
D1 Extension Overall Shank Number Coolant Ramp
Cutter Number Nom. Dia. Length Length Size/Style of Inserts Thru Angle

1DG1H-1202781R01 1.250 2.750 5.00 1.250" Weldon 2 Yes 3.0


1DG1H-12057S9R01 1.250 4.750 8.00 1.250" Cylindrical 2 Yes 3.0
1DG1H-1503386R01 1.500 3.310 6.00 1.500" Weldon 3 Yes 1.7
1DG1H-15073S5R01 1.500 5.727 10.00 1.500" Cylindrical 3 Yes 1.7
Operating Guidelines on page 95.

36
SERIES 1DG1H (TOP•ON STYLE)

HIGH FEED MODULAR ENDMILL WITH 6 INDEXES


Shoulder Ramping Corkscrew Pocket Contour Plunging Coolant

L1

T1

D1

.078 max. DOC

L1 Max.
D1 Number Extension T1 Ramp Wrench
Cutter Number Nom. Dia. of Inserts Length Adaption Angle Size

1DG1H-12017X8R01 1.250 2 1.75 M16 3 22mm


1DG1H-15017X8R01 1.500 3 1.75 M16 1.75 22mm
Operating Guidelines on page 95.

37
SERIES DG6H

HIGH FEED FACEMILL WITH 6 INDEXES


Ramping Corkscrew Pocket Plunging Coolant

D2
K

D1
.078 max DOC

D1
Effective Number H D2 K Ramp
Cutter Number Diameter of Inserts Height Bore Dia. Keyway Angle

DG6H-20R01 2.000 3 1.570 0.750 0.312 1.0


DG6H-20R02 2.000 4 1.570 0.750 0.312 1.0
DG6H-20R03 2.000 5 1.570 0.750 0.312 1.0
DG6H-25R01 2.500 4 1.570 0.750 0.312 .5
DG6H-30R01 3.000 5 1.750 1.000 0.375 .5
DG6H-30R02 3.000 5 2.000 1.250 0.500 .5
DG6H-40R01 4.000 6 2.375 1.500 0.625 .4
DG6H-60R01 6.000 8 2.375 1.500 0.625 .2
Operating Guidelines on page 95.

38
INSERTS
UNEU1205R

.218

Grade
Part Number Application IN2530 IN2505 IN2540 IN6530

UNEU1205R High-Feed - 0.118” R* • • • •


*Program Radius

HARDWARE

Screw Driver Retention Bolt (Optional) Coolant Bolt

DG6H-20R01 SM40-120-20 DS-T15T SD-06-46 SD-06-89


DG6H-20R02 SM40-120-20 DS-T15T SD-06-46 SD-06-89
DG6H-25R01 SM40-120-20 DS-T15T SD-06-46 SD-06-89
DG6H-30R01 SM40-120-20 DS-T15T SD-08-46 SD-08-92
DG6H-30R02 SM40-120-20 DS-T15T SD-10-47 SD-10-99
DG6H-40R01 SM40-120-20 DS-T15T SD-12-82 SD-12-99
DG6H-60R01 SM40-120-20 DS-T15T SD-12-82 SD-12-99

39
SERIES 1TG1F

HIGH FEED ENDMILL WITH 4 INDEXES


Ramping Corkscrew Pocket Facing Contour Coolant

L2
L1

D1 D2

L3

L1 L2 L3 D2
D1 Extension Overall Max. Shank Number Ramp
Cutter Number Nom. Dia. Length Length DOC Size/Style of Inserts Angle

1TG1F-06015ULR01 0.625 1.250 4.00 0.027 15.5mm Cyl 2 1.5


1TG1F-06015S6R01 0.625 1.260 4.00 0.027 .625" Cyl 2 1.5
1TG1F-07017UMR01 0.750 1.500 5.00 0.030 18.5mm Cyl 3 1.4
1TG1F-07017UMR02 0.750 1.500 6.25 0.027 18.5mm Cyl 3 1.4
1TG1F-07022S7R01 0.750 2.000 5.00 0.027 .750" Cyl 3 1.4
1TG1F-07032S7R01 0.750 3.000 6.25 0.027 .750" Cyl 3 1.4
1TG1F-08019UNR01 0.875 1.750 7.75 0.039 21.5mm Cyl 3 1.1
1TG1F-10022T5R01 1.000 2.000 7.00 0.039 25mm Cyl 4 .8
1TG1F-10022S1R01 1.000 2.000 10.00 0.039 1.000" Cyl 4 .8
1TG1F-10022T5R02 1.000 2.000 10.00 0.039 25mm Cyl 4 .8
1TG1F-10032S1R01 1.000 3.000 7.00 0.039 1.000" Cyl 4 .8
1TG1F-1203281R01 1.250 3.000 5.50 0.039 1.250" W 5 .6
1TG1F-12050E2R01 1.250 4.750 8.00 0.039 1.250" W 5 .6
1TG1F-15015E2R01 1.500 N/A 6.00 0.039 1.250" W 6 .5
Operating Guidelines on page 95.

40
SERIES 1TG1F (TOP•ON STYLE)

HIGH FEED MODULAR ENDMILL WITH 4 INDEXES


Ramping Pocket Facing Contour Channeling

L1

D1 T1

L3

L1 L3
D1 M Extension Max. Number Wrench Ramp
Cutter Number Nom. Dia. Adaption Length DOC of Inserts Size Angle

1TG1F-06010X5R01 0.625 M8 0.98 0.027 2 10mm .5


1TG1F-07011X6R01 0.750 M10 1.18 0.027 3 15mm 1.4
1TG1F-10013X7R01 1.000 M12 1.37 0.039 4 17mm .8
1TG1F-12015X8R01 1.250 M16 1.57 0.039 5 22mm .6
1TG1F-15015X8R10 1.500 M16 1.57 0.039 6 22mm .5
Operating Guidelines on page 95.

41
SERIES TG1F

HIGH FEED FACEMILL WITH 4 INDEXES


Ramping Corkscrew Pocket Facing Contour Channeling Coolant

D2
K

D1 .04 max DOC

D2 Max.
D1 Number H Bore K Ramp
Cutter Number Eff. Dia. of Inserts Height Dia. Keyway Angle

TG1F-20R01 2.000 7 1.968 0.750 0.312 .3


Operating Guidelines on page 95.

42
INSERTS
UNLU0603MOTR UNLU0603MOTR-ML UNLU0603MOTR-MM

8
8
7

7
7
.0

.0
.0
R

R
R
.252 .252 .252

.354 .149 .354 .149 .354 .149

Grade
Part Number Corner Application IN2030 IN2035 IN2505 IN2530 IN6530

UNLU0603M0TR 0.078 R High-Feed • • • • •


UNLU0603M0TR-ML 0.078 R High-Feed • • •
UNLU0603M0TR-MM 0.078 R High-Feed • • •

M MM ML

HARDWARE

Screw Driver

TG1F/1TG1F SM25-064-00 DS-T08W

43
5M6P-30R01 5G6M-30R01
13mm Facemill 19mm Facemill

D2 D2
K K

H H

Positive D5 Positive D5
Axial Rake Axial Rake
D1 D1
SERIES 15M1P

13MM INSERTED CUTTERS, HIGH FEED 15M1P-1505386R01


Shoulder Ramping
13mm
Corkscrew
Endmill
Pocket Contour Coolant

L3
L2

D1 D5 D2

SDES1305MDR, SDMS1305MDR-PH, L2
SDES1305MDR-001, SDES130515N-001, T1
SDES1305MPR , SDES1305MPR-001
SDES130515N , SDMS130515R-PH, SDMS130512R-PP
D2 D1 D5 L2 D1 D5
Max. D1 D5 L2 Max.
Cutter Nom. # of L3
Shank Coolant Program Effective Ext. Ramp Program Effective Ext. Ramp
Number Dia. Inserts OAL
Style OD Dia. Dia. Length Angle OD Dia. Dia. Length Angle

15M1P-1202781R01 1.250 2 5.000 1.25 Weldon yes 1.250 0.423 2.750 5.6 1.220 0.533 2.735 4.7
15M1P-12047S9R01 1.250 2 8.000 1.25 Cylindrical yes 1.250 0.423 4.750 5.6 1.220 0.533 4.735 4.7
L2
15M1P-1502786R01 1.500 3 5.410 1.50 Weldon yes 1.500 0.673 2.750 3.1 1.470 0.784 T12.735 2.8
15M1P-1505386R01 1.500 3 8.000 1.50 Weldon yes 1.500 0.673 5.340 3.1 1.470 0.784 5.325 2.8
D1 D5
Operating Guidelines on page 96.

44
L2

D1 D5 D2

SERIES 15M1P (TOP•ON STYLE) L2


T1

D1 D5
13MM INSERTED CUTTERS, HIGH FEED
Shoulder Ramping Corkscrew Pocket Contour Coolant

L2
T1

D1 D5

SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES1305MPR , SDES1305MPR-001
SDES130515N , SDMS130515R-PH, SDMS130512R-PP
D1 D5 L2 Max. D1 D5 L2 Max.
Cutter Nom. T1
# of Inserts Coolant Program Effective Ext. Ramp Program Effective Ext. Ramp
Number Dia. Adaption
OD Dia. Dia. Length Angle OD Dia. Dia. Length Angle

15M1P-12017X8R01 1.250 2 M16 Yes 1.250 0.423 1.750 5.6 1.220 0.533 1.735 4.7
Operating Guidelines on page 60.

SERIES 15M1P (TOP•ON STYLE) - METRIC


SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES1305MPR , SDES1305MPR-001
SDES130515N , SDMS130515R-PH, SDMS130512R-PP
D1 D5 L2 Max. D1 D5 L2 Max.
Cutter Nom. T1
# of Inserts Coolant Program Effective Ext. Ramp Program Effective Ext. Ramp
Number Dia. Adaption
OD Dia. Dia. Length Angle OD Dia. Dia. Length Angle

15M1P032043X8R00 32mm 2 M16 Yes 32mm 11mm 43mm 5.0 31.23mm 13.8mm 42.63mm 4.5
15M1P035043X8R00 35mm 2 M16 Yes 35mm 14.2mm 43mm 4.0 34.23mm 16.81mm 42.63mm 3.5
15M1P040043X8R00 40mm 2 M16 Yes 40mm 19mm 43mm 2.7 39.23mm 21.8mm 1.678mm 2.5

Operating Guidelines on page 96.

ENDMILL HARDWARE

Cutter
Number
Screw Driver Driver Bit

15M1P-1202781R01 SM40-100-R0 DS-A00T BLD T15/S7


15M1P-12047S9R01 SM40-100-R0 DS-A00T BLD T15/S7
15M1P-1502786R01 SM40-100-R0 DS-A00T BLD T15/S7
15M1P-1505386R01 SM40-100-R0 DS-A00T BLD T15/S7

ENDMILL HARDWARE - METRIC

Screw Driver Driver Bit

SM40-100-R0 DS-A00T BLD T15/S7

45
SERIES 5M_P
5M6P-30R01
13MM INSERTED CUTTERS, HIGH FEED 13mm Facemill
Shoulder Ramping Corkscrew Pocket Contour Coolant
D2
K

H H

Positive D5
Axial Rake
D1

SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES130515N , SDES1305MPR, SDES1305MPR-001
SDMS130515R-PH, SDMS130512R-PP
Cutter Nom. # of
D2
K
D1 D5
H
Max. D1 D5
H 15M1P-1505386R01
Max.
Bore Coolant Program Effective Ramp Program Effective RampEndmill
13mm
Number Dia. Inserts Keyway Height Height
Dia. OD Dia. Dia. Angle OD Dia. Dia. Angle

5M5P-20R01 2.000 5 0.750 0.312 yes 2.000 1.170 2.000 1.7 1.970 1.281 1.985 1.5
L3
5M6P-20R01 2.000 4 0.750 0.312 yes 2.000 1.170 2.000 1.7 1.970 1.281 1.985 1.5
L2

5M5P-25R01 2.500 6 0.750 0.312 yes 2.500 1.670 2.000 1.1 2.470 1.781 1.985 1.1
D1 D5
5M6P-25R01 2.500 5 0.750 0.312 yes 2.500 1.670 2.000 1.1 2.470 1.781 1.985 1.1
5M5P-30R01 3.000 8 1.000 0.375 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8
5M6P-30R01 3.000 6 1.000 0.375 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8L2
5M5P-30R02 3.000 8 1.250 0.500 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8 T1

5M6P-30R02 3.000 6 1.250 0.500 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985
D1 D5 0.8
5M5P-40R01 4.000 10 1.500 0.625 yes 4.000 3.170 2.500 0.6 3.970 3.280 2.485 0.6
5M6P-40R01 4.000 8 1.500 0.625 yes 4.000 3.170 2.500 0.6 3.970 3.280 2.485 0.6
5M5P-50R01 5.000 11 1.500 0.625 yes 5.000 4.170 2.500 0.4 4.970 4.280 2.485 0.4
5M6P-50R01 5.000 9 1.500 0.625 yes 5.000 4.170 2.500 0.4 4.970 4.280 2.485 0.4L2
T1
Operating Guidelines on page 96.
D1 D5

SERIES 5M_P - METRIC

SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES130515N , SDES1305MPR, SDES1305MPR-001
SDMS130515R-PH, SDMS130512R-PP
D2 D1 D5 Max. D1 D5 Max.
Cutter Nom. # of K H H
Bore Coolant Program Effective Ramp Program Effective Ramp
Number Dia. Inserts Keyway Height Height
Dia. OD Dia. Dia. Angle OD Dia. Dia. Angle

5M5P050R00 50mm 5 22mm 10.4mm Yes 50mm 28.92mm 50mm 1.5 49.237mm 31.74mm 49.627mm 1.5
5M5P052R00 52mm 5 22mm 10.4mm Yes 52mm 30.92mm 50mm 1.5 51.233mm 33.736mm 49.627mm 1.5
5M5P063R00 63mm 6 22mm 10.4mm Yes 63mm 41.9mm 50mm 1 62.23mm 44.72mm 49.63mm 1
5M5P066R00 66mm 6 27mm 12.4mm Yes 66mm 44.89mm 50mm 1 65.23mm 47.72mm 49.63mm 1
5M5P100R00 100mm 9 32mm 14.4mm Yes 100mm 78.91mm 60mm 0.5 99.24mm 81.74mm 59.62mm 0.5
5M6P052R00 52mm 4 22mm 10.4mm Yes 52mm 30.92mm 50mm 1.5 51.233mm 33.736mm 49.627mm 1.5
5M6P063R00 63mm 5 22mm 10.4mm Yes 63mm 41.9mm 50mm 1 62.23mm 44.72mm 49.63mm 1
5M6P080R00 80mm 6 27mm 12.4mm Yes 80mm 58.91mm 50mm 0.5 79.25mm 61.73mm 49.63mm 1
5M6P100R00 100mm 7 32mm 14.4mm Yes 100mm 78.91mm 60mm 0.5 99.24mm 81.74mm 59.62mm 0.5
Operating Guidelines on page 96.

46
SERIES 5G_M
5M6P-30R01 5G6M-30R01
19MM INSERTED CUTTERS, HIGH FEED 13mm Facemill 19mm Facemill
Shoulder Ramping Pocket Contour Coolant
D2 D2
K K

H H

Positive D5 Positive D5
Axial Rake Axial Rake
D1 D1

SDES1906MDR, SDMS1906MDR-PH, SDES190620N, SDES1906MPR, SDES1906MPR-001


SDES190620N-001, SDMS190620R-PH
D2 D1 D5 15M1P-1505386R01Max. D1 D5 Max.
Cutter # of K H H
Nom. Bore Coolant Program Effective 13mm EndmillRamp Program Effective Ramp
Number Inserts Keyway Height Height
Dia. Dia. OD Dia. Dia. Angle OD Dia. Dia. Angle

5G5M-30R01 3.000 6 1.00 0.375 yes 3.000 1.766 2.000L3 1.6 2.961 1.903 1.981 1.2
5G6M-30R01 3.000 5 1.00 0.375 no 3.000 1.755 L2
2.000 1.6 2.961 1.894 1.981 1.2
5G5M-40R01 4.000 8 1.50 0.625 yes 4.000
D1 D5 2.769 2.500 1.0 3.961
D2 2.906 2.481 0.8
5G6M-40R01 4.000 6 1.50 0.625 no 4.000 2.755 2.500 1.0 3.961 2.894 2.481 0.8
5G5M-50R01 5.000 9 1.50 0.625 yes 5.000 3.759 2.500 1.7 4.961 3.897 2.481 0.6
5G6M-50R01 5.000 7 1.50 0.625 no 5.000 3.755 2.500
L2 0.7 4.961 3.894 2.481 0.6
5G5M-60R01 6.000 10 1.50 0.625 no 6.000 4.757 2.500 0.6 T1 5.961 4.896 2.481 0.4
5G6M-60R01 6.000 8 1.50 0.625 no 6.000 D14.755
D5 2.500 0.6 5.961 4.894 2.481 0.4
Operating Guidelines on page 96.

FACEMILL HARDWAREL2
T1

Cutter D1 D5
Number
Screw Driver Driver Bit Retention Bolt Coolant Thru Retention Bolt

5G5M-30R01 SM60-135-R0 DS-T25T n/a SD-08-47 SD08-C9


5G6M-30R01 SM60-135-R0 DS-T25T n/a SD-08-47 -
5G5M-40R01 SM60-135-R0 DS-T25T n/a SD-12-82 SD12-99
5G6M-40R01 SM60-135-R0 DS-T25T n/a SD-12-82 -
5G5M-50R01 SM60-135-R0 DS-T25T n/a SD-12-82 SD12-99
5G6M-50R01 SM60-135-R0 DS-T25T n/a SD-12-82 -
5G5M-60R01 SM60-135-R0 DS-T25T n/a SD-12-82 -
5G6M-60R01 SM60-135-R0 DS-T25T n/a SD-12-82 -
5M5P-20R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-06-48 SD06-A6
5M6P-20R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-06-48 SD06-A6
5M6P-25R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-06-48 SD06-A6
5M5P-25R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-06-48 SD06-A6
5M5P-30R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-08-47 SD08-C9
5M6P-30R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-08-47 SD08-C9
5M5P-30R02 SM40-100-R0 DS-A00T BLD T15/S7 SD-10-47 SD10-99
5M6P-30R02 SM40-100-R0 DS-A00T BLD T15/S7 SD-10-47 SD10-99
5M5P-40R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-12-82 SD12-99
5M6P-40R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-12-82 SD12-99
5M5P-50R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-12-82 SD12-99
5M6P-50R01 SM40-100-R0 DS-A00T BLD T15/S7 SD-12-82 SD12-99

47
FACEMILL HARDWARE - METRIC

Cutter
Number
Screw Driver Driver Bit Retention Bolt

5M5P050R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74


5M5P052R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74
.748 .250 .512 .200
5M5P063R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74
5M5P066R00
.748 .250.512 .200 SM40-100-R0 .748 DS-A00T .512BLDT15/S7
.200 SD07-40 .512
5M5P100R00 SM40-100-R0 DS-A00T BLDT15/S7 SD10-89
.512
.748 5M6P052R00 SM40-100-R0 DS-A00T .512 BLDT15/S7 SD06-74
5M6P063R00 SM40-100-R0 DS-A00T BLDT15/S7 SD06-74
5M6P080R00
.748 .512
.250 .200 SM40-100-R0 DS-A00T
.748 .250 BLDT15/S7
.512 .200 SD08-A4 .512 .200
5M6P100R00 SM40-100-R0 DS-A00T BLDT15/S7 SD10-89
.748 .512 .748 .512 .512

13MM INSERTS
SDMS130515R-PH SDMS1305MDR-PH SDES1305MDR
.748 .512
.250 .200 .746 .250
.512 .200 .512 .200

.748 .746 .512


.512.250 .200 .746 .512 .512 .200 .512

.746 .512 .512


SDES130515N SDES130515N-001 SDES1305MDR-001
.746 .512
.250 .200 .746 .250
.512 .200 .512 .200

.746 .512 .746 .512 .512

SDES1305MPR-001 SDES1305MPR .742 .250 .505 .200

.742 .505
.250 .200 .742 .505 .200 .505

.742 .505 .505


.746 .512
.250 .200 .512 .200
.742 .505
.250 .200 .742 .250
.505 .200 .505 .200
.746 .512 .512
Grade

Insert Program IN2505 IN2530 IN4005 IN4030 IN4035


Number
.742 .505 Applications .742 Max DOC
.505 Corner Radius .505

SDES1305MDR Hi-Feed, Flat Face / Wiper - Facets .078 (2mm) .125 • •


SDES130515N Hi-Feed, Flat Face / Corner Radius .078 (2mm) .125 • •
SDES130515N-001 Hi-Feed, Precision Flat Face / Corner Radius .078 (2mm) .125 • •
SDMS1305MDR-PH Hi-Feed, Pos Precision / Wiper - Facets .078 (2mm) .125 • • • • •
SDMS130515R-PH
.742 Hi-Feed,
.505 Pos.200
.250 Precision / Corner Radius .078 (2mm)
.505 .200.125 • • • • •
SDES1305MDR-001 Hi-Feed, Precision Flat Face / Wiper - Facets .078 (2mm) .125 • •
.742 .505 .505
SDES1305MPR Hi-Feed, Heavy Duty - Standard .088 (2.24mm) .140 • • • •
SDES1305MPR-001 Hi-Feed, Heavy Duty - Precision .088 (2.24mm) .140 • • • • •
*Note: Please refer to the New Product Announcement for detailed programming information.

48
.748 .250 .748 .512
.250 .200 .512 .200

.748 .748 .512 .512

.746 .250
19MM INSERTS
.746
SDMS190620R-PH SDMS1906MDR-PH SDES1906MDR
.748 .250 .748 .512
.250 .200 .746 .250
.512 .200

.748 .746 .250 .748 .512 .512 .200 .746 .512

.746 .512
SDES190620N SDES190620N-001 SDES1906MPR-001
.746 .250 .746 .512
.250 .200 .742 .250
.512 .200

.746 .746 .512 .742 .512

SDES1906MPR .742 .250

.742 .250 .505 .200 .742

.742 .505
.746 .250 .746 .512
.250 .200 .512 .200
.742 .250 .742 .505
.250 .200 .505 .200
.746 .746 .512 .512

Grade
Insert Program IN2505 IN2530 IN4005 IN4030 IN4035
Number .742 Applications Max.742
DOC Corner Radius
.505 .505

SDES1906MDR Hi-Feed, Flat Face / Wiper - Facets .118 (3mm) .180 • •


SDES190620N Hi-Feed, Flat Face / Corner Radius .118 (3mm) .180 • •
SDES190620N-001 Hi-Feed, Precision Flat Face / Corner Radius .118 (3mm) .180 • •
SDMS1906MDR-PH Hi-Feed, Pos Precision / Wiper - Facets .118 (3mm) .180 • • • • •
SDMS190620R-PH .742 Pos Precision
Hi-Feed, .250 / Corner Radius .118 (3mm).742 .505
.250
.180 .200 • • • • .505
• .200
SDES1906MPR Hi-Feed, Heavy Duty - Standard .147 (3.7mm) .212 • • • •
.742 .742 .505 .505
SDES1906MPR-001 Hi-Feed, Heavy Duty - Precision .147 (3.7mm) .212 • • • • •
*Note: Please refer to the New Product Announcement for detailed programming information.

49
Backdraft
SERIES QHU

BACKDRAFT PLUNGE CUTTERS


Plunge Coolant

D2
K

D1 .45

D1 D2 Optional
# of H K Retention
Cutter Number Effective Bore Coolant
Inserts Height Keyway Bolt
Diameter Diameter Bolt

QHU-20015D1R01 2.000 5 1.570 0.750 0.31 SD-06-46 SD-06-89


QHU-20015D1R02 2.000 4 1.570 0.750 0.31 SD-06-46 SD-06-89
QHU-25015D1R01 2.500 5 1.570 0.750 0.31 SD-06-46 SD-06-89
QHU-30017D3R01 3.000 7 1.750 1.000 0.38 SD-08-46 SD-08-92
QHU-30017D3R02 3.000 5 1.750 1.000 0.38 SD-08-46 SD-08-92
QHU-40023D4R01 4.000 9 2.375 1.500 0.63 SD-12-82 SD-12-99
QHU-40023D4R02 4.000 7 2.375 1.500 0.63 SD-12-82 SD-12-99
Operating Guidelines on page 96.

50
INSERTS
SDMS SDES
R R

.512 .510

.512 .200 .510 .200

Grade
Part Number Application Indexes IN4005 IN4030 IN4035 IN4015
Corner

SDMS130512R-PP Hi-Temp R.047 4 •


SDMS130516R-PP Hi-Temp R.062 4 • • • •
SDES130508N-PF Multi-Purpose Flat Top R.031 4 • • • •
SDES130516N-PF Multi-Purpose Flat Top R.062 4 • • • •
SDES130524N-PF Multi-Purpose Flat Top R.093 4 • •
SDES130532N-PF Multi-Purpose Flat Top R.125 4 • •
*Cutter body to be relieved to accommodate large radius.

HARDWARE

Insert Screw Driver Handle Insert Driver Blade Optional Torque Wrench Optional Insert Driver Blade

SM40-100-R0 DS-A00T DS-T156B DT-35-02 DS-T15B1

51
SERIES DD6H

HIGH FEED FACE MILL WITH 8 INDEXES


Facing Channeling Ramping Pocketing Helical/Corkscrew Contouring Coolant

D2
K

.065

D3 .050
D1 Wiper Flat

D1 D3 D2 # of
H Ramp
Cutter Number Effective Inner Bore Effective Keyway
Height Angle
Diameter Diameter Diameter Inserts

DD6H-20R01 2.000 1.252 0.750 1.650 5 0.312 1.2


DD6H-25R01 2.500 1.752 .75 1.650 6 0.312 .80
DD6H-30R01 3.000 2.252 1.000 1.750 7 0.375 .66
DD6H-40R01 4.000 3.252 1.500 2.375 9 0.625 .45
DD6H-50R01 5.000 4.252 1.500 2.375 11 0.625 .20
DD6H-60R01 6.000 5.252 1.500 2.000 13 0.625 .10
Operating Guidelines on page 97.

52
INSERT
SNGU1205ENN
wpr

wpr

.500 .250

Grade
Part Number Program Corner Radius Application IN2035 IN2505 IN2510 IN2530 IN2540 IN6515

SNGU1205ENN R.155 Multi-Purpose • • • • • •

HARDWARE

Insert Screw Driver Handle Insert Driver Blade Retention Bolt Coolant Bolt (Optional)

DD6H-20R01 SM40-100-R0 DS-A00T DS-T156B SD-06-47 SD-06-89


DD6H-25R01 SM40-100-R0 DS-A00T DS-T156B SD-06-46 SD-06-89
DD6H-30R01 SM40-100-R0 DS-A00T DS-T156B SD-08-46 SD-08-92
DD6H-40R01 SM40-100-R0 DS-A00T DS-T156B SD-12-82 SD-12-99
DD6H-50R01 SM40-100-R0 DS-A00T DS-T156B SD-12-82 SD-12-99
DD6H-60R01 SM40-100-R0 DS-A00T DS-T156B - -

53
SERIES 1TJ1Q

0 DEGREE LEAD ENDMILL WITH 4 INDEXES


Shoulder Channel Ramp Corkscrew Facing Coolant

D1 D2

.43
L3
L1
L2

D1 L1 L2 L3 D2
Effective Extension Overall Projection Shank # Ramp
ø

Angle
ø

Cutter Number Diameter Length Length Length Size/Style of Inserts


ap
1TJ1Q-1001784R01 1.000 1.75 3.75 1.75 .750 W 2 1.09
1TJ1Q-1001780R01 1.000 1.75 4.00 1.55 1.00 W 2 1.09
1TJ1Q-1003780R01 1.000 3.75 6.00 3.55 1.00 W 2 1.09
1TJ1Q-1201784R01 1.250 1.75 3.75 1.75 .750 W 3 .73
1TJ1Q-1202281R01 1.250 2.25 4.50 2.22 1.25 W 3 .73
1TJ1Q-1204281R01 1.250 4.25 6.50 4.22 1.25 W 3 .73
1TJ1Q-1502281R01 1.500 2.25 4.50 2.25 1.25 W 4 .58
1TJ1Q-2002281R01 2.000 2.25 4.50 2.22 1.25 W 5 .40

Operating Guidelines on page 97.

54
SERIES 1TJ1Q (TOP•ON STYLE)

0 DEGREE LEAD ENDMILL WITH 4 INDEXES


Shoulder Channel Ramp Corkscrew Facing Coolant

D1 T1

.43
L

D1 L1 Number
Effective T1 Extension of Wrench Ramp
Cutter Number Diameter Adaption Length Inserts Size Angle

1TJ1Q-10015X7R01 1.000 M12 1.50 2 17mm 1.09


1TJ1Q-12017X8R01 1.250 M16 1.75 3 22mm .73
1TJ1Q-15017X8R01 1.500 M16 1.75 4 22mm .58

Operating Guidelines on page 97.

11.1

55
SERIES TJ5Q, TJ6Q

0 DEGREE LEAD FACEMILL WITH 4 INDEXES


Shoulder Ramping Corkscrew Facing Coolant

D2
K

.43

D1

D1 D2 Optional
Effective # H Bore Retention Coolant K Ramp
Cutter Number Diameter of Inserts Height Diameter Bolt Bolt Keyway Angle

TJ5Q-20R01 2.000 6 1.570 0.75 SD-06-46 SD-06-89 0.31 .40


TJ6Q-20R01 2.000 3 1.570 0.75 SD-06-46 SD-06-89 0.31 .40
TJ6Q-25R01 2.500 6 1.570 0.75 SD-06-46 SD-06-89 0.31 .30
TJ5Q-30R01 3.000 9 1.750 1.00 SD-08-46 SD-08-92 0.38 .25
TJ6Q-30R01 3.000 7 1.750 1.00 SD-08-46 SD-08-92 0.38 .25
TJ5Q-40R01 4.000 11 2.375 1.50 SD-12-82 SD-12-99 0.62 .18
TJ6Q-40R01 4.000 7 2.375 1.50 SD-12-82 SD-12-99 0.62 .18

Operating Guidelines on page 97.

56
INSERTS
ANHU120604FR-P ANHU120604R ANHU120608FR-P

R
.362 w .362 w .362 w
.472 .472 .472
t t t

ANHU120608R R ANHU120616R

R
.362 w .362 w
.472 .472
t t

R w t

Grade
Part Number Application IN10K IN2505 IN2510 IN2530 IN2540
Corner Wiper Thick.

ANHU120604R Multi-Purpose .015" R 0.060 0.338 •


ANHU120608R Multi-Purpose .031" R 0.043 0.338 • • • •
ANHU120616R Multi-Purpose .062" R 0.028 0.338 • •
ANHU120604FR-P Ground/Polished for Alum. .015" R 0.060 0.338 •
ANHU120608FR-P Ground/Polished for Alum. .031" R 0.047 0.338 •

HARDWARE

Screw

ANHU12 SM35-088-10 DS-T10T

57
SERIES 1TJ1N

0 DEGREE LEAD ENDMILL WITH 4 INDEXES


Shoulder Channel Ramping Corkscrew Facing Coolant

L2

D1 D2

.59
L1

D1 L1 L2 D2 Number
Nominal Extension Overall Shank of Ramp
Cutter Number Diameter Length Length Size/Style Inserts Angle

1TJ1N-1202281R01 1.250 2.25 4.50 1.250" Weldon 2 1.2


1TJ1N-1204281R01 1.250 4.25 6.50 1.250" Weldon 2 1.2
1TJ1N-1206281R01 1.250 6.25 8.50 1.250" Weldon 2 1.2
1TJ1N-1502281R01 1.500 2.25 4.50 1.250" Weldon 3 1.1
1TJ1N-1504281R01 1.500 4.25 6.50 1.250" Weldon 3 1.1
1TJ1N-2002281R01 2.000 2.25 4.50 1.250" Weldon 4 1.0

Operating Guidelines on page 97.

58
SERIES 1TJ1N (TOP•ON STYLE)

0 DEGREE LEAD ENDMILL WITH 4 INDEXES


Shoulder Channel Ramping Corkscrew Facing Coolant

L1

D1 T1

.59

L1
D1 T1 Extension Number Wrench Ramp
Cutter Number Nom. Dia. Adaption Length of Inserts Size Angle

1TJ1N-12015X8R01 1.250 M16 1.50 2 22mm 1.2


1TJ1N-15015X8R01 1.500 M16 1.50 3 22mm 1.1

Operating Guidelines on page 97.

59
SERIES TJ5N, TJ6N

0 DEGREE LEAD FACEMILL WITH 4 INDEXES


Shoulder Channel Ramping Corkscrew Facing Coolant

D2
K

.43

D1

D1 Bolt
Nominal Number H D2 K Circle Ramp
Cutter Number Diameter of Inserts Height Bore Dia. Keyway Diameter Angle

TJ5N-20R01 2.000 4 1.570 0.750 0.312 NA 1.0


TJ6N-20R01 2.000 3 1.570 0.750 0.312 NA 1.0
TJ5N-25R01 2.500 5 1.750 1.000 0.375 NA .60
TJ5N-30R01 3.000 7 1.750 1.000 0.375 NA .50
TJ6N-30R01 3.000 5 1.750 1.000 0.375 NA .50
TJ5N-40R01 4.000 8 2.000 1.500 0.625 NA .35
TJ6N-40R01 4.000 5 2.000 1.500 0.625 NA .35
TJ5N-50R01 5.000 10 2.000 1.500 0.625 NA .25
TJ6N-50R01 5.000 7 2.000 1.500 0.625 NA .25
TJ5N-60R01 6.000 11 2.480 1.500 0.625 NA .15
TJ6N-60R01 6.000 8 2.480 1.500 0.625 NA .15
TJ5N-80R01 8.000 14 2.480 2.500 1.000 4.00 .05
Operating Guidelines on page 97.

60
INSERTS
ANHU160704FR-P ANHU160704R ANHU160708FR

1
5

01

03
01

R.

R.
R.
wpr wpr
.436 wpr .436 .436

.610 .436 .610 .436 .610 .436

ANHU160708FR-P ANHU160708R ANHU160716R

2
1

06
03

03

R.
R.

R.
.436 wpr .436 wpr .433 wpr
.610 .436 .610 .436 .630 .414

ZNHU160708R
1
03
R.

.433 wpr

.629 .417

Grade
Part Number Applications Corner IN10K IN2510 IN2530 IN2505 IN2540 IN6515

ANHU160704FR-P Ground/Polished for Alum. 0.015” R •


ANHU160704R Multi-Purpose 0.015” R •
ANHU160708FR Hi-Temp/Ti 0.031” R •
ANHU160708FR-P Ground/Polished for Alum. 0.031” R •
ANHU160708R Multi-Purpose 0.031” R • • • • •
ANHU160716R Multi-Purpose 0.062” R • • • •
ZNHU160708R Chip Splitters 0.031” R • •

HARDWARE

Screw Retention Bolt (Optional) Coolant Bolt

1TJ1N SM40-120-20 DS-T15T - -


TJ5N-20R01 SM40-120-20 DS-T15T SD-06-46 SD-06-89
TJ6N-20R01 SM40-120-20 DS-T15T SD-06-46 SD-06-89
TJ5N-25R01 SM40-120-20 DS-T15T SD-08-46 SD-08-92
TJ5N-30R01 SM40-120-20 DS-T15T - -
TJ6N-30R01 SM40-120-20 DS-T15T - -
TJ5N-40R01 SM40-120-20 DS-T15T - -
TJ6N-40R01 SM40-120-20 DS-T15T - -
TJ5N-50R01 SM40-120-20 DS-T15T - -
TJ6N-50R01 SM40-120-20 DS-T15T - -
TJ5N-60R01 SM40-120-20 DS-T15T - -
TJ6N-60R01 SM40-120-20 DS-T15T - -
TJ5N-80R01 SM40-120-20 DS-T15T - -

61
SERIES TN1N

45 DEGREE LEAD FACEMILL WITH 4 INDEXES


Lead Angle Chamfer Facing Coolant

D2
K

H
45°
.31
D1
D3

D1 D3
Nominal Overall Number D2 H K
Cutter Number Diameter Diameter of Inserts Bore Dia. Height Keyway

TN1N-20R01 2.000 2.68 4 0.750 1.750 0.312


TN1N-30R01 3.000 3.68 5 1.000 1.750 0.375
TN1N-30R02 3.000 3.68 7 1.000 1.750 0.375
TN1N-40R01 4.000 4.67 6 1.500 2.375 0.625
TN1N-40R02 4.000 4.67 8 1.500 2.375 0.625
TN1N-60R01 6.000 6.67 10 1.500 2.375 0.625

Operating Guidelines on page 97.

62
INSERTS
ANHU1607ANR
R
wpr
.529

.436 .418

Grade
Part Number Applications Wiper IN2510 IN2530 IN2540
Corner

ANHU1607ANR Multi-Purpose .062 0.015” R • • •

HARDWARE

Screw

SM40-120-20 DS-T15T

63
SERIES 15B1B

12MM IC BUTTON CUTTERS


Ramping Corkscrew Pocket Facing Contour Coolant

L3

D1 D2

R .236
L2

D1 L2 L3 D2
Number Coolant Max.
Cutter Number Nominal Extension Overall Shank Insert Series
of Inserts Through Ramp Angle
Diameter Length Length Size/Style

15B1B02404480R00 24mm(.945) 1.750 2 4.000 1.00 Weldon Yes 2.9 RJLT12


15B1B-1001780R01 1.000 1.750 2 4.500 1.00 Weldon Yes 3.3 RJLT12
15B1B-10020S1R01 1.000 2.000 2 6.000 1.000 Cyl. Yes 3.3 RJLT12
15B1B-1202781R01 1.250 2.750 3 5.000 1.25 Weldon Yes 5.0 RJLT12
15B1B-12020S9R01 1.250 2.000 3 6.000 1.25 Cyl. Yes 5.0 RJLT12
15B1B-1502386R01 1.500 2.340 4 5.000 1.500 Weldon Yes 6.8 RJLT12
15B1B-15020S5R01 1.500 2.000 4 6.000 1.500 Cyl. Yes 6.8 RJLT12

Operating Guidelines on page 98.

64
SERIES 15B1B (TOP•ON STYLE)

12MM IC BUTTON CUTTERS


Ramping Corkscrew Pocket Facing Contour Coolant

L2
D2

D1

R .236

D1 L2 D2
Number Coolant Max.
Cutter Number Nominal Extension Thread Insert Series Wrench Size
of Inserts Through Ramp Angle
Diameter Length Size

15B1B024044X7R00 24mm(.945) 1.500 M12 2 Yes 2.9 RJLT12 17mm


15B1B-10015X7R01 1.000 1.500 M12 2 Yes 3.3 RJLT12 17mm
15B1B-12015X8R01 1.250 1.500 M16 3 Yes 5.0 RJLT12 22mm
15B1B-15015X8R01 1.500 1.500 M16 3 Yes 6.8 RJLT12 22mm

Operating Guidelines on page 98.

65
SERIES 1A7_

12MM AND 16MM IC BUTTON CUTTERS


Ramping Corkscrew Pocket Facing Contour Coolant

D2
K

L1
D1

D1
D2 L1 H Number K Coolant Max. Ramp
Cutter Number Nominal Insert Series
Bore Dia. Cut Length Height of Insert Keyway Through Angle
Diameter

1A7H-20R01 2.000 0.750 0.236 1.570 5 0.312 Yes 6 RJLT12


1A7H-25R01 2.500 0.750 0.236 1.570 5 0.312 Yes 4 RJLT12
1A7H-30R01 3.000 1.000 0.236 1.750 6 0.375 Yes 3 RJLT12
1A7H-40R01 4.000 1.500 0.236 2.500 7 0.625 Yes 2 RJLT12
1A7H-50R01 5.000 1.500 0.236 2.500 8 0.625 No 1.75 RJLT12
1A7H-60R01 6.000 1.500 0.236 2.500 9 0.625 No 1.5 RJLT12
1A7K-20R01 2.000 0.750 0.315 1.570 4 0.312 Yes 9 RJLT16
1A7K-25R01 2.500 0.750 0.315 1.570 5 0.312 Yes 7 RJLT16
1A7K-30R01 3.000 1.000 0.315 1.750 5 0.375 Yes 5 RJLT16
1A7K-40R01 4.000 1.500 0.315 2.500 7 0.625 Yes 3.75 RJLT16
1A7K-50R01 5.000 1.500 0.315 2.500 7 0.625 No 2.75 RJLT16
1A7K-60R01 6.000 1.500 0.315 2.500 7 0.625 No 2 RJLT16

Operating Guidelines on page 98.

66
INSERTS

RJLT...MOTN RJLT...MON RJLW...MOTN RJET...MOFN

d d
ap ap
9º 9º
t t

Insert

Grade
IN1030 IN6530 IN2530 IN2540 IN2505 IN05S
Number Description d t

RJLT1204MON Precision, Pos - 6.000 mm R 12mm .189 • • • •


RJLT1204MOTN Standard, Pos - 6.000 mm R 12mm .189 • • • •
RJLW1204MOTN Heavy Duty, Flt - 6.000 mm R 12mm .189 • • •
RJET1204MOFN Grd/Pol for Al - 6.000 mm R 12mm .189 •
RJLT1605MON Precision, Pos - 8.000 mm R 16mm .240 • • •
RJLT1605MOTN Standard, Pos - 8.000 mm R 16mm .240 • • • • •
RJLW1605MOTN Heavy Duty, Flt - 8.000 mm R 16mm .240 • • •
RJET1605MOFN Grd/Pol for Al - 8.000 mm R 16mm .240 •

HARDWARE

Cutter Insert
Number Series
Screw Driver Bit Retention Bolt

1A7H-20R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD06-46 SD-06-89


1A7H-25R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD06-46 SD-06-89
1A7H-30R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD08-46 SD-08-92
1A7H-40R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD-12-82 SD-12-99
1A7H-50R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD-12-82 n/a
1A7H-60R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 SD-12-82 n/a
1A7K-20R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD06-46 SD-06-89
1A7K-25R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD06-46 SD-06-89
1A7K-30R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD08-46 SD-08-92
1A7K-40R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD-12-82 SD-12-99
1A7K-50R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD-12-82 n/a
1A7K-60R01 RJLT16 SM50-113-20 DS-A00T BLD T20/S7 SD-12-82 n/a
15B1B02404480R00 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-1001780R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-10020S1R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-1202781R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-12020S9R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-1502386R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-15020S5R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B024044X7R00 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-10015X7R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-12015X8R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a
15B1B-15015X8R01 RJLT12 SM40-093-20 DS-A00T BLD T15/S7 n/a n/a

67
SERIES 1DE1H

BUTTON ENDMILL WITH 8-16 INDEXES


Ramping Corkscrew Pocket Facing Contour Coolant

D1 D2

L1
L2

ØD
D1 L1 L2 D2 Ød
Nominal Extension Number Overall Shank
Cutter Number Diameter Length ap of Inserts Length Size/Style
L1

L
1DE1H-1202781R01 1.250 2.750 3 5.000 1.250 Weldon
1DE1H-12022S9R01 1.250 2.250 3 6.000 1.250 Cylindrical
1DE1H-12020S9R01 1.250 2.000 3 9.000 1.250 Cylindrical D2
K
1DE1H-1502786R01 1.500 2.750 4 5.410 1.500 Weldon
1DE1H-15022S5R01 1.500 2.250 4 6.000 1.500 Cylindrical
L1
1DE1H-15020S5R01 1.500 2.000 4 9.000 1.500 Cylindrical
Operating Guidelines on page 98.
68 D1 T1

D1
D1

L1
L2

SERIES 1DE1H (TOP•ON STYLE)Ø D


ap
L1

L
BUTTON ENDMILL WITH 8-16 INDEXES
Ramping Corkscrew Pocket Facing Contour Coolant

L1

D1 T1

L1 T1
D1 Extension Thread Number
Cutter Number Nom. Dia. Length Size of Inserts

1DE1H-12015X8R01 1.250 1.500 M16 3


1DE1H-15015X8R01 1.500 1.500 M16 4
Operating Guidelines on page 98.
69
D1 D2

L1
L2

SERIES DE6H
ØD
Ød

BUTTON FACEMILL WITH 8-16 INDEXESap L1

L Ramping Corkscrew Pocket Facing Contour Coolant

D2
K

L1

H
D1 T1

D1

D1 L1 D2
Nominal Number Max H Bore K
Cutter Number Diameter of Inserts DOC Height Diameter Keyway

DE6H-20R01 2.000 5 .236 1.750 0.750 0.312


DE6H-25R01 2.500 6 .236 1.750 0.750 0.312
DE6H-30R01 3.000 7 .236 1.750 1.000 0.375

Operating Guidelines on page 98.

70
.472

INSERTS .173

RNLU1205MON-M RNLU1205MON-S

.472 .472

.173 .173

Grade
Part Number Applications IN6530 IN2530 IN2505
.472

RNLU1205MON-M* Standard - 6.000 mm R • • •


.173
RNLU1205MON-S** Serrated - 6.000 mm R • • •
*16 Indexes (Achieved with DOC .070” or less.)
**8 Indexes

HARDWARE

Screw Driver

1DE1H / DE6H SM40-110-00 DS-T15T

71
SERIES 12A9, 12A5

BALL NOSE ENDMILL


Ramping Corkscrew Pocket Contour

STEEL
L2

D1 L1 D2

D1 D2 L2 Effective
L1 Insert
Cutter Number Effective Shank Overall Cutting
Extension Series
Diameter Size/Style Length Edge

12A9F-03017S4R01 0.375 .500“ Cylindrical 1.85 6.00 2 09


12A9H-05019S4R01 0.500 .500“ Cylindrical 1.92 7.00 2 12
12A9K-06015S6R01 0.625 .625“ Cylindrical 1.58 8.00 2 15
12A9M-07018S7R01 0.750 .750“ Cylindrical 1.85 8.00 2 19
12A9R-10018S1R01 1.000 1.000“ Cylindrical 1.81 8.00 2 25
12A9S-12030S9R01 1.250 1.250“ Cylindrical 3.03 11.81 2 31

CARBIDE

D1 steel brazing carbide D2

L1
L2

D1 D2 L2 Effective
L1 Insert
Cutter Number Effective Shank Overall Cutting
Extension Series
Diameter Size/Style Length Edges

12A5F-03015S8R01 0.375 .375“ Cylindrical 1.50 6.00 2 09


12A5H-05015S4R02 0.500 .500“ Cylindrical 1.50 4.00 2 12
12A5H-05015S4R01 0.500 .500“ Cylindrical 1.50 7.00 2 12
12A5K-06018S6R02 0.625 .625“ Cylindrical 1.88 4.00 2 15
12A5K-06018S6R01 0.625 .625“ Cylindrical 1.88 7.00 2 15
12A5M-07022S7R02 0.750 .750“ Cylindrical 2.25 4.00 2 19
12A5M-07022S7R01 0.750 .750“ Cylindrical 2.25 7.50 2 19
Operating Guidelines on page 99.
72
SERIES 12A9 (TOP•ON STYLE)

BALL NOSE ENDMILL


Ramping Corkscrew Pocket Contour Coolant

L1

D1 M D2

D1 D2 T1 Effective
L1 Wrench Insert
Cutter Number Effective Flange Thread Cutting
Extension Size Series
Diameter Diameter Size Edges

12A9F-03011X5R01 .375 .510 M8 1.00 2 10mm 09


12A9H-05011X5R01 .500 .510 M8 1.00 2 10mm 12
12A9K-06015X5R01 .625 .510 M8 1.25 2 10mm 15
12A9M-07016X6R01 .750 .710 M10 1.25 2 15mm 19
12A9M-07021X7R01 .750 .830 M12 1.50 2 17mm 25
12A9R-10023X7R01 1.000 .975 M12 1.50 2 17mm 31
12A9R-10023X7R02 1.000 .820 M12 1.50 2
12A9S-12063X8R01 1.250 1.140 M16 2.50 2
Operating Guidelines on page 99.

73
SERIES 12A8

BALL NOSE, TAPER STEEL CUTTER BODIES


Corkscrew Pocket Contour Coolant

D3
D1 D2
L3
L1
L2

12A8F-03013S4R01 0.375 0.500 .34 1.35 3.50 .63 2 09


12A8F-03018S4R01 0.375 0.500 .34 1.88 6.00 .63 2 09
12A8H-05025S4R01 0.500 0.625 .41 2.50 6.00 .75 2 12
12A8M-07035S7R01 0.750 1.000 .67 3.50 7.50 1.00 2 19
Operating Guidelines on page 99.

HARDWARE
Screw Driver

12A9F-03017S4R01 SM30-083-B1 DS-TP10S -


12A9H-05019S4R01 SM40-106-B1 DS-TP15S -
12A9K-06015S6R01 SM50-139-B1 - DS-T20T
12A9M-07018S7R01 SM60-167-B1 - DS-T25T
12A9R-10018S1R01 SM70-210-B1 - DS-T25T
12A9S-12030S9R01 SM80-250-B1 - DS-T30T
12A5F-03015S8R01 SM30-083-B1 DS-TP10S -
12A5H-05015S4R02 SM40-106-B1 DS-TP15S -
12A5H-05015S4R01 SM40-106-B1 DS-TP15S -
12A5K-06018S6R02 SM50-139-B1 - DS-T20T
12A5K-06018S6R01 SM50-139-B1 - DS-T20T
12A5M-07022S7R02 SM60-167-B1 - DS-T25T
12A5M-07022S7R01 SM60-167-B1 - DS-T25T
12A8F-03013S4R01 SM30-083-B1 DS-TP10S -
12A8F-03018S4R01 SM30-083-B1 DS-TP10S -
12A8H-05025S4R01 SM40-106-B1 DS-TP15S -
12A8M-07035S7R01 SM60-167-B1 - DS-T25T
12A9F-03011X5R01 SM30-083-B1 DS-TP10S -
12A9H-05011X5R01 SM40-106-B1 DS-TP15S -
12A9K-06015X5R01 SM50-139-B1 - DS-T20T
12A9M-07016X6R01 SM60-167-B1 - DS-T25T
12A9R-07021X7R01 SM60-167-B1 - DS-T25T
12A9S-10023X7R01 SM70-210-B1 - DS-T25T
12A9R-10023X7R02 SM70-210-B1 - DS-T25T

74
INSERTS

NQHG GQHG
R R

Grade
Eff. Dia. Part Number Applications R Corner IN2005 IN2006 IN05S

0.375 NQHG090200R-FM Ball Nose, coolant through 0.188 • •


0.500 NQHG120300R-FM Ball Nose, coolant through 0.250 • •
0.625 NQHG150400R-FM Ball Nose, coolant through 0.312 • •
0.750 NQHG190500R-FM Ball Nose, coolant through 0.375 • •
1.000 NQHG250600R-FM Ball Nose, coolant through 0.500 • •
1.250 NQHG310700R-FM Ball Nose, coolant through 0.625 • •
0.375 NQHG090200R-SM Ball Nose, coolant through 0.188 • • •
0.500 NQHG120300R-SM Ball Nose, coolant through 0.250 • • •
0.625 NQHG150400R-SM Ball Nose, coolant through 0.312 • •
0.750 NQHG190500R-SM Ball Nose, coolant through 0.375 • • •
1.000 NQHG250600R-SM Ball Nose, coolant through 0.500 • • •
1.250 NQHG310700R-SM Ball Nose, coolant through 0.625 • •
0.375 GQHG090208R01 Backdraft Blade, coolant through 0.031 • •
0.500 GQHG120308R01 Backdraft Blade, coolant through 0.031 • •
0.500 GQHG120316R01 Backdraft Blade, coolant through 0.062 • •
0.625 GQHG150408R01 Backdraft Blade, coolant through 0.031 • •
0.625 GQHG150416R01 Backdraft Blade, coolant through 0.062 • •
0.750 GQHG190508R01 Backdraft Blade, coolant through 0.031 • •
0.750 GQHG190516R01 Backdraft Blade, coolant through 0.062 • •
0.750 GQHG190532R01 Backdraft Blade, coolant through 0.125 • •
1.000 GQHG250608R01 Backdraft Blade, coolant through 0.031 • •
1.000 GQHG250616R01 Backdraft Blade, coolant through 0.062 • •
1.000 GQHG250632R01 Backdraft Blade, coolant through 0.125 • •

FM SM

75
Double-sided!

SERIES 2TW7K

BALL NOSE ENDMILL, 3 FLUTES


Shoulder Channel Ramping Corkscrew Pocketing Plunging

L1

D1 D2

L2
L3

D1 D2 L3 Effective
L1 L2
Cutter Number Effective Shank Overall Cutting
Length of Cut Extension
Diameter Size/Style Length Edges

2TW7K-1203781R01 1.250 1.250 Weldon 1.50 3.720 6.000 3


2TW7K-1205281R01 1.250 1.250 Weldon 1.50 5.220 7.500 3
2TW7K-1504386R01 1.500 1.500 Weldon 1.80 4.300 7.000 3
2TW7K-1506386R01 1.500 1.500 Weldon 1.80 6.300 9.000 3
2TW7K-2004782R01 2.000 2.000 Weldon 3.30 4.750 8.000 3
2TW7K-2007582R01 2.000 2.000 Weldon 3.30 7.750 11.000 3
Operating Guidelines on page 99.

76
INSERTS

NCEU...R NCEU...R-P DCM

Grade
Cutter Cutter Center Ball Side Ball Side
IN2505 IN2530 IN6530
Dia. Number Station Station Station

1.250 2TW7K-1203781R01 NCEU320500R (1) NCEU320500R-P (2) DCM323R01 (2) • • •


1.250 2TW7K-1205281R01 NCEU320500R (1) NCEU320500R-P (2) DCM323R01 (2) • • •
1.500 2TW7K-1504386R01 NCEU380600R (1) NCEU380600R-P (2) DCM323R01 (2) • • •
1.500 2TW7K-1506386R01 NCEU380600R (1) NCEU380600R-P (2) DCM323R01 (2) • • •
2.000 2TW7K-2004782R01 NCEU500700R (1) NCEU500700R-P (2) DCM324R01 (4) • • •
2.000 2TW7K-2007582R01 NCEU500700R (1) NCEU500700R-P (2) DCM324R01 (4) • • •

HARDWARE

Screw Driver

2TW7K-1203781R01 SM40-093-20 DS-T15T


2TW7K-1205281R01 SM40-093-20 DS-T15T
2TW7K-1504386R01 SM40-120-00 DS-T15T
2TW7K-1506386R01 SM40-120-00 DS-T15T
2TW7K-2004782R01 SM50-113-20 DS-T20T
2TW7K-2007582R01 SM50-113-20 DS-T20T

77
SERIES EF6J

FINISHING FACEMILL
Facing

D2
K

.038

D1

D1 # D2 D3
Max Bolt K H Coolant Insert
Cutter Number Nom. Effective Bore Effective
DOC Circle Keyway Height Thru Series
Diameter Inserts Diameter Diameter

EF6J-03R01 3.000 5 1.000 2.243 0.038 - 0.380 1.750 Yes DFH324L001


EF6J-04R01 4.000 6 1.500 3.234 0.038 - 0.630 2.500 Yes DFH324L001
EF6J-05R01 5.000 7 1.500 4.237 0.038 - 0.630 2.500 Yes DFH324L001
EF6J-06R01 6.000 9 1.500 5.234 0.038 - 0.630 2.500 Yes DFH324L001
EF6J-08R01 8.000 9 2.500 7.235 0.038 4.000 1.010 2.500 Yes DFH324L001
Operating Guidelines on page 100.

78
INSERTS

DFH324

.571

R.03 .315

Insert Corner

Grade
IN2030 IN2505 IN2530 IN4015 IN4030
Number Configuration Application

DFH324L001 4 x .030" R Finishing Facemill • • • • •

HARDWARE

Screw Driver Retention Bolt Coolant Plate Coolant Plate Screw

EF6J-03R01 SM40-143-H0 DS-T15T SD-08-46 - -


EF6J-04R01 SM40-143-H0 DS-T15T SD-12-82 - -
EF6J-05R01 SM40-143-H0 DS-T15T SD-12-82 - -
EF6J-06R01 SM40-143-H0 DS-T15T SD-12-82 - -
EF6J-08R01 SM40-143-H0 DS-T15T SD-10-70 CZ-0187 SE03-66

79
SERIES VJ6K

0 DEGREE LEAD FACEMILL


Shoulder Facing Slabbing

D2
K

D1

D1 Number D2
H K Bolt
Cutter Number Nom. of Bore
Height Keyway Circle
Diameter Inserts Diameter

VJ6K-02R01 2.000 5 1.500 0.750 0.32 -


VJ6K-02R02 2.500 6 1.570 1.000 0.38 -
VJ6K-03R01 3.000 8 2.375 1.000 0.38 -
VJ6K-04R01 4.000 9 2.375 1.500 0.63 -
VJ6K-06R01 6.000 13 2.375 1.500 0.63 -
VJ6K-08R01 8.000 16 2.375 2.500 1.00 4.00

Operating Guidelines on page 100.

80
INSERTS

SGM-44R001

.476 .236
Grade

Cutter Corner IN2030 IN2530 IN4030


Number Configuration Application

SGM-44R001 8 x .031R Multi-Purpose • • •

HARDWARE

HARDWARE
Screw Driver

SM40-120-20 DS-T15T

81
SERIES 3EJ6

HEAVY DUTY AXIAL DRIVE SLOTTER


Slotting

D2
W2 K

D3

W1 D1

W1 D1 D2 W2 D3 Total No. of
K Insert
Cutter Number Cutter Nom. Bore Hub Hub No. of Effective
Keyway Series
Width Diameter Diameter Width Diameter Inserts Inserts

3EJ6F-04062AG-01 0.625 4.000 1.250 0.595 2.25 0.312 10 5 DGM315


3EJ6J-04075AG-01 0.750 4.000 1.250 0.720 2.25 0.312 10 5 DGM325
3EJ6M-04100AG-01 1.000 4.000 1.250 0.970 2.25 0.312 8 4 DGM426
3EJ6F-05062AH-01 0.625 5.000 1.500 0.595 2.75 0.375 12 6 DGM315
3EJ6J-05075AH-01 0.750 5.000 1.500 0.720 2.75 0.375 12 6 DGM325
3EJ6M-05100AH-01 1.000 5.000 1.500 0.970 2.75 0.375 10 5 DGM426
3EJ6F-06062AH-01 0.625 6.000 1.500 0.595 3.50 0.375 14 7 DGM315
3EJ6J-06075AH-01 0.750 6.000 1.500 0.720 3.50 0.375 14 7 DGM325
3EJ6M-06100AH-01 1.000 6.000 1.500 0.970 3.50 0.375 12 6 DGM426
3EJ6F-08062AK-01 0.625 8.000 2.000 0.595 3.50 0.500 16 8 DGM315
3EJ6J-08075AK-01 0.750 8.000 2.000 0.720 3.50 0.500 16 8 DGM325
3EJ6M-08100AK-01 1.000 8.000 2.000 0.970 3.50 0.500 14 7 DGM426
3EJ6F-10062AK-01 0.625 10.000 2.000 0.595 3.50 0.500 18 9 DGM315
3EJ6J-10075AK-01 0.750 10.000 2.000 0.720 3.50 0.500 18 9 DGM325
3EJ6M-10100AK-01 1.000 10.000 2.000 0.970 3.50 0.500 16 8 DGM426

Operating Guidelines on page 101.

82
SERIES 3EJ6

HEAVY DUTY RADIAL DRIVE SLOTTER


Slotting

W2 D2

K D3

W1 D1

W1 D1 D2 W2 D3 Total No. of
K Insert
Cutter Number Cutter Nom. Bore Hub Hub No. of Effective
Keyway Series
Width Diameter Diameter Width Diameter Inserts Inserts

3EJ6F-0406257R01 0.625 4.000 1.000 1.500 2.00 0.375 10 5 DGM315


3EJ6J-0407557R01 0.750 4.000 1.000 1.500 2.00 0.375 10 5 DGM325
3EJ6M-0410057R01 1.000 4.000 1.000 1.500 2.00 0.375 8 4 DGM426
3EJ6F-0506257R01 0.625 5.000 1.000 1.500 2.75 0.375 12 6 DGM315
3EJ6J-0507557R01 0.750 5.000 1.000 1.500 2.75 0.375 12 6 DGM325
3EJ6M-0510057R01 1.000 5.000 1.000 1.500 2.75 0.375 10 5 DGM426
3EJ6F-0606258R01 0.625 6.000 1.500 2.000 2.75 0.625 14 7 DGM315
3EJ6J-0607558R01 0.750 6.000 1.500 2.000 2.75 0.625 14 7 DGM325
3EJ6M-0610058R01 1.000 6.000 1.500 2.000 3.81 0.625 12 6 DGM426
3EJ6F-0806258R01 0.625 8.000 1.500 2.000 3.81 0.625 16 8 DGM315
3EJ6J-0807558R01 0.750 8.000 1.500 2.000 3.81 0.625 16 8 DGM325
3EJ6M-0810058R01 1.000 8.000 1.500 2.000 3.81 0.625 14 7 DGM426
3EJ6F-1006261R01 0.625 10.000 2.500 2.000 4.87 1.000 18 9 DGM315
3EJ6J-1007561R01 0.750 10.000 2.500 2.000 4.87 1.000 18 9 DGM325
3EJ6M-1010061R01 1.000 10.000 2.500 2.000 4.87 1.000 16 8 DGM426

Operating Guidelines on page 101.

83
INSERTS

DGM315 DGM325 DGM426


R R
R

.413 .500 .591

.461 .315 .494 .315 .574 .375

Grade
Part Number Applications IN2505 IN2515 IN2530 IN2540 IN4005 IN4015 IN4030 IN4040
Corner

DGM315-001 0.031 R Multi-Purpose • • • • • • • •


DGM315-002 0.062 R Multi-Purpose • • • • • • • •
DGM315-003 0.093 R Multi-Purpose • • • • • • • •
DGM315-004 0.125 R Multi-Purpose • • • • • • • •
DGM325-001 0.031 R Multi-Purpose • • • • • • • •
DGM325-002 0.062 R Multi-Purpose • • • • • • • •
DGM325-003 0.093 R Multi-Purpose • • • • • • • •
DGM325-004 0.125 R Multi-Purpose • • • • • • • •
DGM426-001 0.031 R Multi-Purpose • • • • • • • •
DGM426-002 0.062 R Multi-Purpose • • • • • • • •
DGM426-003 0.093 R Multi-Purpose • • • • • • • •
DGM426-004 0.125 R Multi-Purpose • • • • • • • •

84
HARDWARE

Screw Driver

DGM315 SM40-143-H0 DS-T15T


DGM325 SM40-143-H0 DS-T15T
DGM426 SM50-160-10 DS-T20T

85
D3
D2
K

W2

W1
SERIES 3VJ5V D1

AXIAL DRIVE SLOTTER


Slotting

D3
D2
K

W2 W1
D1

W1 D1 D2 W2 D3 # of
K Total Insert
Cutter Number Cutter Nom. Bore Hub Hub Effective
Keyway # of Inserts Series
Width Diameter Diameter Width Diameter Inserts

3VJ5V-03012AF-01 0.125 3.000 1.000 0.375 1.560 0.250 10 5 IEE211-001


3VJ5V-04012AF-01 0.125 4.000 1.000 0.375 1.750 0.250 14 7 IEE211-001
3VJ5V-03015AF-01 0.156 3.000 1.000 0.375 1.560 0.250 10 5 IEE311-001
3VJ5V-04015AF-01 0.156 4.000 1.000 0.375 1.750 0.250 12 6 IEE311-001
3VJ5V-06015AG-01 0.156 6.000 1.250 0.375 1.870 0.312 18 9 IEE311-001
3VJ5V-03018AF-01 0.187 3.000 1.000 0.375 1.560 0.250 10 5 IEE312-001
3VJ5V-04018AF-01 0.187 4.000 1.000 0.375 1.750 0.250 12 6 IEE312-001
3VJ5V-05018AG-01 0.187 5.000 1.250 0.375 1.870 0.312 14 7 IEE312-001
3VJ5V-06018AG-01 0.187 6.000 1.250 0.375 1.870 0.312 18 9 IEE312-001
3VJ5V-04025AF-01 0.250 4.000 1.000 0.375 1.750 0.250 10 5 IXE412-001
3VJ5V-05025AF-01 0.250 5.000 1.000 0.375 1.870 0.250 12 6 IXE412-001
3VJ5V-06025AG-01 0.250 6.000 1.250 0.375 1.870 0.312 14 7 IXE412-001
3VJ5V-08025AH-01 0.250 8.000 1.500 0.375 2.750 0.375 18 9 IXE412-001
3VJ5V-04031AG-01 0.312 4.000 1.250 0.375 1.870 0.312 10 5 IXE413-001
3VJ5V-05031AG-01 0.312 5.000 1.250 0.375 1.870 0.312 12 6 IXE413-001
3VJ5V-06031AG-01 0.312 6.000 1.250 0.375 1.870 0.312 14 7 IXE413-001
3VJ5V-08031AH-01 0.312 8.000 1.500 0.375 2.750 0.375 18 9 IXE413-001
3VJ5V-04037AG-01 0.375 4.000 1.250 0.345 1.870 0.312 10 5 IXE414-001
3VJ5V-06037AG-01 0.375 6.000 1.250 0.345 1.870 0.312 14 7 IXE414-001
3VJ5V-08037AH-01 0.375 8.000 1.500 0.345 2.750 0.375 18 9 IXE414-001

Operating Guidelines on page 101.


86
SERIES 3VJ5V

RADIAL DRIVE SLOTTER


Slotting

D3
D2
K

W2

W1
D1

W1 D1 D2 W2 D3 # of
K Total Insert
Cutter Number Cutter Nom. Bore Hub Hub Effective
Keyway # of Inserts Series
Width Diameter Diameter Width Diameter Inserts

3VJ5V-02012D1R01 0.125 2.500 0.750 1.375 1.180 0.312 8 4 IEE211-001


3VJ5V-03012D1R01 0.125 3.000 0.750 1.500 1.500 0.312 10 5 IEE211-001
3VJ5V-04012D3R01 0.125 4.000 1.000 1.500 1.750 0.375 14 D3 7 IEE211-001
D2
3VJ5V-02015D1R01 0.156 2.500 0.750 1.375 1.180 0.312 8 K 4 IEE311-001
3VJ5V-03015D1R01 0.156 3.000 0.750 1.500 1.500 W2
0.312 10 5 IEE311-001
W1
3VJ5V-04015D3R01 0.156 4.000 1.000 1.500 1.750 0.375 12 D1 6 IEE311-001
3VJ5V-0601558R01 0.156 6.000 1.500 2.000 3.070 0.625 18 9 IEE311-001
3VJ5V-02018D1R01 0.187 2.500 0.750 1.375 1.180 0.312 8 4 IEE312-001
3VJ5V-03018D1R01 0.187 3.000 0.750 1.500 1.500 0.375 10 5 IEE312-001
3VJ5V-04018D3R01 0.187 4.000 1.000 1.500 1.750 0.375 12 6 IEE312-001
3VJ5V-05018D3R01 0.187 5.000 1.000 1.500 2.250 0.375 14 7 IEE312-001
3VJ5V-0601858R01 0.187 6.000 1.500 2.000 3.070 0.625 18 9 IEE312-001
3VJ5V-02025D1R01 0.250 2.500 0.750 1.500 1.180 0.312 6 3 IXE412-001
3VJ5V-03025D1R01 0.250 3.000 0.750 1.500 1.500 0.312 8 4 IXE412-001
3VJ5V-04025D3R01 0.250 4.000 1.000 1.500 1.750 0.312 10 5 IXE412-001
3VJ5V-05025D3R01 0.250 5.000 1.000 1.500 2.250 0.375 12 6 IXE412-001
3VJ5V-0602558R01 0.250 6.000 1.500 2.000 3.070 0.625 14 7 IXE412-001
3VJ5V-04031D3R01 0.312 4.000 1.000 1.500 1.750 0.375 10 5 IXE413-001
3VJ5V-0603158R01 0.312 6.000 1.500 2.000 3.070 0.625 14 7 IXE413-001
3VJ5V-0803158R01 0.312 8.000 1.500 2.000 3.800 0.625 18 9 IXE413-001
3VJ5V-04037D3R01 0.375 4.000 1.000 1.500 1.750 0.375 10 5 IXE414-001
3VJ5V-05037D3R01 0.375 5.000 1.000 1.500 2.250 0.375 12 6 IXE414-001
3VJ5V-0603758R01 0.375 6.000 1.500 2.000 3.070 0.625 14 7 IXE414-001
3VJ5V-0803758R01 0.375 8.000 1.500 2.000 3.800 0.625 18 9 IXE414-001

Operating Guidelines on page 101. 87


INSERTS

IEE211-00_ IEE311-00_ IEE312-00_

.310 .468 .468

.070 .092 .124

IXE412-00_ IXE413-00_ IXE414-00_

.553 .553 .553

.159 .197 .236

Grade
Insert Corner IN2505 IN2515 IN2530 IN4005 IN4015 IN4030
Number Configuration Application

IEE211-001 4 x .015" R Multi-Purpose • • • •


IEE311-001 4 x .015" R Multi-Purpose • • • • • •
IEE311-002 4 x .031" R Multi-Purpose • • • • • •
IEE312-001 4 x .015" R Multi-Purpose • • • • • •
IEE312-002 4 x .031" R Multi-Purpose • • • • • •
IXE412-001 4 x .015" R Multi-Purpose • • • • • •
IXE412-002 4 x .031" R Multi-Purpose • • • • • •
IXE412-003 4 x .062" R Multi-Purpose • • • • • •
IXE413-001 4 x .015" R Multi-Purpose • • • • • •
IXE413-002 4 x .031" R Multi-Purpose • • • • • •
IXE413-003 4 x .062" R Multi-Purpose • • • • • •
IXE414-001 4 x .015" R Multi-Purpose • • • • • •
IXE414-002 4 x .031" R Multi-Purpose • • • • • •
IXE414-003 4 x .062" R Multi-Purpose • • • • • •

88
HARDWARE

Screw Driver

IEE211 SM25-025-80 DS-T06F M2.5 x .45MM x 2.5MM


IEE311 SM35-034-50 DS-T09W M3.5 x .60MM x 3.4MM
IEE312 SM35-042-50 DS-T09W M3.5 x .60MM x 4.2MM
IXE412 SM40-055-50 DS-T15T M4.0 x .70MM x 5.5MM
IXE413 SM40-070-50 DS-T15T M4.0 x .70MM x 7.0MM
IXE414 SM40-080-50 DS-T15T M4.0 x .70MM x 8.0MM

89
HiPos + - 12mm I.C. - Series 12S1X

IN2005/2505

IN2040/2540
IN2510
IN1030
IN2530
IN10K
Brinnell Feed per
SFM Coolant
Material Hardness Insert

Aluminum 6061-T6, 7075-T6, 2024 - 1500-8000 .004 - .010 1 3 2 Yes


Gray 300 - 1000
Cast Iron 150 - 250 .004 - .010 2 1 No
Nodular 300 - 600
Low Carbon 1018, 8620 100 - 250 400 - 1000 .004 - .010 2 1 1* 3
High Carbon F-6180 250 - 400 350 - 500 .004 - .008
Steel No
Alloyed Steel 4140, 4340 150 - 300 3 1 1* 2
300 - 700 .004 - .010
Tool Steel A-6, D-1, D-2 Up to 300
300 Series, 304, 316 - 300 - 700 May not be
required at high
Stainless Steel 400 Series, 15-5 PH, 17-4 PH - 400 - 900 .004 - .010 2 1 1* 3 speeds
13-8 PH - 200 - 400 Yes
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy, Waspalloy - 75-120 .003 - .006 2 3 1 1* Yes
Titanium 6AL-4V, TI-10-2-3, TI-5553 - 100 - 150 .005 - .008 2 1 1 Yes

HiPos + - 18mm I.C. - Series 12S1E

IN2005/2505

IN2040/2540
IN2510
IN1030
IN2530
IN10K
Brinnell Feed per
SFM Coolant
Material Hardness Insert

Aluminum 6061-T6, 7075-T6, 2024 - 1500-8000 .004 - .018 1 3 2 Yes


Gray 300 - 1000
Cast Iron 150 - 250 .004 - .018 2 No
Nodular 300 - 600
Low Carbon 1018, 8620 100 - 250 400 - 1000 .004 - .018 2 1 1* 3
High Carbon F-6180 250 - 400 350 - 500 .004 - .015
Steel No
Alloyed Steel 4140, 4340 150 - 300 3 1 1* 2
300 - 700 .004 - .018
Tool Steel A-6, D-1, D-2 Up to 300
300 Series, 304, 316 - 300 - 700
May not be
Stainless Steel 400 Series, 15-5 PH, 17-4 PH - 400 - 900 .004 - .018 2 3 1 1* required at high
speeds
13-8 PH - 200 - 400
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy, Waspalloy - 75-120 .003 - .006 1 3 2 2 Yes
Titanium 6AL-4V, TI-10-2-3, TI-5553 - 100 - 150 .005 - .008 2 1 1 Yes

90
HiPos Trio - 6mm I.C. - Series 1KJ1D, 1KV1D, KJ5D, KJ6D

IN2505

IN2510

IN2530

IN2540
IN10K
Brinnell Coolant
Material SFM Feed per Insert
Hardness

Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .003 - .006 1 Yes
Gray 500 - 1200
Cast Iron 150 - 250 .002 - .006 2 1 No
Nodular 400 - 800
Low Carbon 1018, 8620 150 - 250 600 - 1200 .002 - .006
High Carbon F-6180, 250 - 400 400 - 600
Nitralloy 52100
Steel 2 1 3 No
Alloyed Steel 4140, 4340, 6150 150 - 300 .002 .005
Tool Steel A-6, 400 - 800
Up to 300
D-1, D-2, P20
300 Series, 304, 316 - 400 - 800 May not be
Stainless required at
400 Series 15-5 PH, 17-4 PH Up to 320 500 - 1000 .002 - .005 2 1 3 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel 600, 706, 718, 903, - 75-120 .002 - .004 2 3 1 Yes
Alloys Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .002 - .005 2 1 Yes

HiPos Trio - 10mm I.C. - Series 1KJ1G, KJ5G, KJ6G

IN2505

IN2510

IN2530

IN2540
IN10K
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1
Gray 300 - 1000
Cast Iron 150 - 250 .004 - .008 2 1 No
Nodular 300 - 600
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .008
High Carbon F-6180, Nitralloy 250 - 400 350 - 500 .004 - .006
52100
1
Steel Alloyed Steel 4140, 4340, 2 3 No
150 - 300 300 - 700
6150
.004 - .008
Tool Steel A-6, Up to 300
D-1, D-2, P20
300 Series, 304, 316 - 300 - 700 May not be
Stainless required at
400 Series 15-5 PH, 17-4 PH Up to 320 400 - 900 .004 - .006 2 1 3 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel 600, 706, 718, 903, - 75-120 .003 - .005 2 3 1 Yes
Alloys Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .005 - .005 2 1 Yes

91
HiPos Trio - 13mm I.C. - Series 1KJ1P, KJ5P, KJ6P

IN2505

IN2510

IN2530

IN2540
IN10K
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1
Gray 300 - 1000
Cast Iron 150 - 250 .004 - .010 2 1 No
Nodular 300 - 600
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .010
High Carbon F-6180, 250 - 400 350 - 500 .004 - .008
Nitralloy 52100
Steel 2 1 3 No
Alloyed Steel 4140, 4340, 6150 150 - 300
Tool Steel A-6, 300 - 700 .004 - .010
Up to 300
D-1, D-2, P20
300 Series, 304, 316 - 300 - 700 May not be
Stainless required at
400 Series 15-5 PH, 17-4 PH Up to 320 400 - 900 .004 - .008 2 1 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel 600, 706, 718, 903, - 75-120 .003 - .006 2 3 1 Yes
Alloys Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .005 - .006 2 1 Yes

DiPos Hexa - Series 1DJ1F, DJ5F, 1DJ1P, DJ5P, DJ6P

IN2505

IN2510

IN2530

IN2540
IN10K
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Aluminum 6061 T6, 7075 T6, 2024 - 1500-8000 .004 - .010 1


Gray 300 - 1000
Cast Iron 150 - 250 .004 - .010 2 1 No
Nodular 300 - 600
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .010
High Carbon F-6180, 250 - 400 350 - 500 .004 - .008
Nitralloy 52100
Steel 2 1 3 No
Alloyed Steel 4140, 4340, 6150 150 - 300
Tool Steel A-6, 300 - 700 .004 - .010
Up to 300
D-1, D-2, P20
300 Series, 304, 316 - 300 - 700 May not be
Stainless required at
400 Series 15-5 PH, 17-4 PH Up to 320 400 - 900 .004 - .010 2 1 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel 600, 706, 718, 903, - 75-120 .003 - .006 2 1 Yes
Alloys Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .005 - .008 2 1 Yes

92
Hi-Quad Long Edge Cutters - Series 25J3P

IN4005

IN4030

IN4035

IN4015
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Aluminum 6061 T6, 7075 T6, 2024 - 1000 - 5000 .004 - .018 1 Yes
Gray 300 - 800
Cast Iron 150 - 250 .004 - .010 2 1 No
Nodular 300 - 500
Low Carbon 1018, 8620 100 - 250 400 - 800 .004 - .010
High Carbon F-6180 250 - 400 350 - 500 .004 - .008
Steel 3 2 1 No
Alloyed Steel 4140, 4340 150 - 300
300 - 600 .004 - .010
Tool Steel A-6, D-1, D-2 Up to 300
300 Series, 304, 316 - 300 - 450 May not be
Stainless required at
400 Series 15-5 PH Up to 320 350 - 500 .004 - .010 3 2 1 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel, Hastelloy, Waspalloy - 65-110 .003 - .006 3 2 1 Yes
Alloys
Titanium 6AL-4V - 90 - 120 .005 - .008 3 2 1 Yes

Feed Rate (APT)


STARTING FEED RATE GUIDELINES FOR EXTENDED FLUTE MILL BASED ON WIDTH OF CUT

r
ete

ete

ete

ete
iam

iam

iam

iam
0D

0D

0D

0D
Material Material Specification Radial WOC

2.0

2.5

3.0

4.0


0.02 0.050 0.060 0.070 0.080
Diameter / 8 0.015 0.015 0.015 0.015
Aluminum 7075 - T6, 6061 - T6, 2024
Diameter / 4 0.012 0.012 0.012 0.012
Diameter / 2 0.010 0.010 0.010 0.010
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
Cast Iron Gray / Nodular
Diameter / 4 0.007 0.008 0.008 0.008
Diameter / 2 0.006 0.006 0.006 0.006
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
Low / Med Carbon 1018, 1045, 8620
Diameter / 4 0.007 0.008 0.008 0.008
Diameter / 2 0.006 0.006 0.006 0.006
Steel
0.02 0.030 0.042 0.049 0.056
Alloyed Steel, 4140, 4340, Diameter / 8 0.008 0.009 0.009 0.009

Tool Steel A-6, D-1, D-2 Diameter / 4 0.006 0.007 0.007 0.007
Diameter / 2 0.005 0.005 0.005 0.005
0.02 0.030 0.042 0.049 0.056
Diameter / 8 0.008 0.009 0.009 0.009
300 Series, 304, 316, 13-8PH
Diameter / 4 0.006 0.007 0.007 0.007
Diameter / 2 0.005 0.005 0.005 0.005
Stainless Steel
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
400 Series 15-5PH, 17-4PH
Diameter / 4 0.007 0.008 0.008 0.008
Diameter / 2 0.006 0.006 0.006 0.006
0.02 0.030 0.042 0.049 0.056
Inconel, Hastelloy, Diameter / 8 0.008 0.009 0.009 0.009
Nickel Alloys & Titanium Waspalloy, 6AL-4V Diameter / 4 0.006 0.007 0.007 0.007
Diameter / 2 0.005 0.005 0.005 0.005

93
IsoPlus - Series DJ6T, DJ5T

IN2510
IN2530
IN2505
IN2540
IN6515
IN71N
Brinnell Coolant
Material SFM Feed per Insert
Hardness

Aluminum 7075 - T6, 6061 - T6, 2024 - 1500-10000 .006-.012 1 Yes


500-1000 .008-.010 1 2
Gray
1800+ .005-.008 1
Cast Iron 150-250 No
400-800 .007-.009 2 1
Nodular
1500+ .004-.007 1
Low Carbon 1018, 8620 100-250 400-1000
High Carbon F-6180 250-400 400-800
Steel .006-.010 1 3 2 No
Alloyed Steel 4140, 4340 150-300 300-700
Tool Steel A-6, D-1, D-2 Up to 300 300-500
300 Series, 304, 316 - 300-700 May not be
required at
Stainless Steel 400 Series 15-5 PH Up to 320 400-700 .005-.008 1 2 high speeds
13-8 PH - 200-400 Yes
Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .003-.006 2 1 Yes
Titanium 6AL-4V - 100-150 .004-.007 1 2 Yes

OctoPlus - Series ON5H, ON6H, OP6N


IN2005/2505

IN6510/2510
IN2004

IN2030
IN2035
IN2040

IN6515
IN70N
IN10K

Brinnell Coolant
Material SFM Feed per Insert
Hardness

Aluminum 7075 - T6, 6061 - T6, 2024 - 1500-10000 .006-.012 1 Yes


500-1000 .008-.016 3 1 2
Gray
1800+ .005-.008 1
Cast Iron 150-250 No
400-800 .007-.014 3 2 1
Nodular
1500+ .004-.007 1
Low Carbon 1018, 8620 100-250 400-1000 .006-.015
High Carbon F-6180 250-400 400-800
Steel 2 1 3 No
Alloyed Steel 4140, 4340 150-300 300-700 .006-.012
Tool Steel A-6, D-1, D-2 Up to 300 300-500
300 Series, 304, 316 - 300-700 May not be
required at
Stainless Steel 400 Series 15-5 PH Up to 320 400-700 .005-.009 3 2 1 4 high speeds
13-8 PH - 200-400 Yes
Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .003-.006 1 3 2 Yes
Titanium 6AL-4V - 100-150 .004-.007 3 1 2 Yes

94
FormMaster F - Series 1DG1H, DG6H

IN2030

IN2505

IN2540

IN6530
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Mild 1018 - 1045 125 - 425 1


300 - 650
Steel Low Alloy 4140, 8620, 4340 .035 - .157 No
150 - 425 1 1 3 4
Med Alloy P20, S7, H13, O1, A2 300 - 700
Free Machining 303, 416

Stainless 300 Series 304, 310, 316


150 - 425 200 - 550 .030 - .100 1 2 3 4 No
Steel 400 Series 410, 420, 15-5PH, 17-4 PH
PH Series 13-8
Hardened Steel ALL - 200 - 400 .030 - .075 1 2 No

HiFeedMini - Series 1TG1F, TG1F


IN2030

IN2505

IN2540

IN6530
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Mild 1018 - 1045 125 - 425 500 - 1100 .010 - .035 1 2 2


Low Alloy 4140, 8620, 4340 150 - 425 400 - 1000
Steel .008 - .018 1 3 2 4 No
Med Alloy P20, S7, H13, O1, A2 150 - 425 300 - 900
High Alloy A7-D2 200 - 425 300 - 600 .005 - .015 1 2 3
Free Machining 303, 416 150 - 425 300 - 800 .010 - .030

Stainless 300 Series 304, 310, 316 150 - 425


200 - 600 2 1 3 No
Steel 400 Series 410, 420, 15-5PH, 17-4 PH 150 - 425 .005 - .015
PH Series 13-8 150 - 425 200 - 500
Hardened Steel ALL - 200 - 400 .002 - .010 1 2 3 No

95
HiQuadF - Series 15M1P, 5M_P, 5G_M

IN2505
IN2530
IN4005
IN4030
IN4035
Coolant
Brinnell
Material SFM Feed per Insert
Hardness

Mild 1018-1045 125-425 2 1 3 NO


300-650
Steel Low Alloy 4140, 8620, 4340 .025-.115 2 1 3 NO
150-425
Med Alloy P20, S7, H13, O1, A2 300-700 2 3 1 3 NO
Free Machining 303, 416 5 3 4 1 2 NO
300 Series 304, 310, 316 5 3 4 1 2 NO
Stainless Steel 150-425 220-550 .025-.110
400 Series 410, 420, 15-5PH, 17-4 PH 5 3 4 1 2 YES
PH Series 13-8 5 3 4 1 2 YES
Hardened Steel ALL - 200-400 .030-.050 2 1 3 NO
Titanium 6AL-4V - 90-200 .030-.060 5 3 4 1 2 YES
Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating
parameters are influenced by many machining variables. These variables may cause for reductions in feeds and speed or dramatic increases. Additionally, DOC and WOC
may need to be revised to optimize the tools performance.

HiQuad Plungers - Series QHU, 5J1P


IN4005

IN4030

IN4035

IN4015
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1 Yes
Gray 250 - 800
Cast Iron 150 - 250 .005 - .012 2 1 No
Nodular 200 - 800
Low Carbon 1018, 8620 100 - 250 250 - 800 .004 - .012
High Carbon F-6180 250 - 400 200 - 700
Steel 2 1 No
Alloyed Steel 4140, 4340 150 - 300 .005 - .012
250 - 700
Tool Steel A-6, D-1, D-2 Up to 300
300 Series, 304, 316 - 250 - 600 .004 - .008 May not be
Stainless required at
400 Series 15-5 PH Up to 320 300 - 700 .005 - .010 3 2 1 high speeds
Steel
13-8 PH - 200 - 250 .004 - .008 Yes
Nickel Inconel, Hastelloy, Waspalloy - 75-120 .004 - .008 3 2 1 Yes
Alloys
Titanium 6AL-4V - 100 - 150 .004 - .008 3 2 1 Yes

96
IsoPlus High Feed - Series DD6H

IN2530
IN2505
IN2540
IN2510
IN6515
IN2035
Brinnell Feed per Coolant
Material SFM
Hardness Insert

Gray 600-1000 1 2
Cast Iron 150-250 .030-.130 No
Nodular 150-250 2 1
Mild 1018, 1045 125-425
300-650
Steel Low Alloy 4140, 4340, 8620 .025-.115 1 2 3 No
150-425
Med Alloy P20, S7, H13, A2 300-700
300 Series, 304, 316
May not be
Stainless Steel 400 Series, 15-5 PH, 17-4 PH Up to 320 200-550 .025-.110 2 3 4 1 required at
high speeds
13-8 PH
Hardened Steel All - 200-400 .030-.050 2 1 No
Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .030-.080 3 2 1 Yes
Titanium 6AL-4V - 100-150 .030-.060 2 3 1 Yes

DiPos TETRA - Series 1TJ1Q, TJ5Q, TJ6Q, 1TJ1N, TJ5N, TJ6N, TN1N IN2505

IN2510

IN2530

IN2540

IN6515
IN10K

Brinnell Feed per


Material SFM Coolant
Hardness Insert

Aluminum 6061-T6, 7075-T6, 2024 - 1500 - 8000 .004 - .018 1 Yes


Gray 300 - 1000 3 1 2
Cast Iron 150 - 250 .004 - .009 No
Nodular 300 - 600 3 2 1
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .009
High Carbon F-6180, 250 - 400 350 - 500 .004 - .007
Nitralloy 52100
Steel 2 1 3 No
Alloyed Steel 4140, 4340, 6150 150 - 300
Tool Steel A-6, 300 - 700 .004 - .009
Up to 300
D-1, D-2, P20
300 Series, 304, 316 - 300 - 550 May not be
Stainless required at
400 Series 15-5 PH, 17-4 PH Up to 320 350 - 600 .004 - .009 2 1 3 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel 600, 706, 718, 903, - 75-120 .003 - .006 2 1 Yes
Alloys Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .005 - .008 2 1 Yes

97
FormMasterShear - Series 15B1B, 1A7_

IN1030
IN6530
IN2530
IN2540
IN2505
IN05S
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Aluminum 6061-T6, 7075-T6 1300-1650 .0075 - .047 1 YES


Gray 190-220 360 - 690 3 2 1 NO
Cast Iron .005 - .022
Nodular 140-200 140-200 3 2 1 NO
Low Carbon 1018-8620 85-175 721 - 985 .005 - .024 2 1 NO
High Carbon F-6180 175 - 225 490 - 820 .005 - .024 2 1 NO
Steel
Alloyed Steel 4140 275-325 325 - 590 .005 - .022 2 3 1 NO
Tool Steel P20-H13 200-250 275 - 495 .005 - .022 2 1 NO
300 Series, 304, 316 - 360 - 590 .005 - .021 3 2 1 4 OPTIONAL

Stainless Steel 400 Series 15-5 PH, 17-4 PH - 360 - 720 .005 - .021 3 2 1 4 OPTIONAL

13-8 PH - 200 - 600 .005 - .015 3 2 1 4 OPTIONAL

Nickel Alloys Inconel 600, 706, 718, - 80 - 150 .004 - .017 2 1 3 YES
Titanium 903, Hastelloy - 115 - 195 .004 - .017 2 1 3 YES

FormMaster R - Series 1DE1H, DE6H Feed per Insert

IN2505

IN6530

IN2530
RNLU1205 RNLU1205 Coolant
Material Brinnell Hardness SFM MON-S MON-M

Gray 500 - 800


Cast Iron 150 - 250 .007 - .020 .015 - .035 2 1 No
Nodular 450 - 800
Low Carbon 1018, 8620 150 - 250 500 - 700 .007 - .020 .015 - .035 1 3 2
High Carbon F-6180 250 - 400
Steel No
Alloyed Steel 4140 150 - 300 450 - 500 .007 - .020 .015 - .040 1 3 2
Tool Steel P20 - H13 Up to 300
300 Series, 304, 316
Stainless 400 Series 15-5 PH, 17-4 PH Up to 320 250 - 500 .005 - .015 .010 - .020 2 3 1 Yes
Steel
13-8 PH
Inconel 600, 706, 718, 903,
Nickel Alloys - 50 - 250 .003 - .015 .003 - .012 2 3 1 Yes
Hastelloy
Titanium 6AL-4V - 50 - 250 .003 - .008 .003 - .008 2 1 Yes
Note: Feed and speed recommendations are starting operating parameters. They are only guidelines from which further optimization should take place. Operating
parameters are influenced by many machining variables. These variables may cause for reductions in feeds and speed or dramatic increases. Additionally, DOC and WOC
may need to be revised to optimize the tools performance.

98
FinishBall - Series 12A9, 12A5, 12A8

IN2005

IN2006

IN05S
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Aluminum 6061-T6, 7075-T6 - 1000 - 8000 .003 - .006 2 1 Yes


Gray 500 - 1200
Cast Iron 150 - 250 .002 - .006 1 No
Nodular 400 - 800
Low Carbon 1018, 8620 150 - 250 600 - 1200 .002 - .006 1
High Carbon F-6180 250 - 400* 400 - 600 2 1
Steel No
Alloyed Steel 4140 150 - 300 .002 - .005 1 2
400 - 800
Tool Steel P20 - H13 Up to 460* 2 1
300 Series, 304, 316 - 400 - 800
No
Stainless Steel 400 Series 15-5 PH, 17-4 PH Up to 320 500-1000 .002 - .005 1 2
13-8 PH - 200 - 400 Yes
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy 75-120 75-120 .002 - .004 1 2 Yes
Titanium 6AL-4V - 80 - 150 .002 - .005 1 2 Yes
*58 Rc & Above use IN2006

Pro-Trio - Series 2TW7K

IN2505

IN2530

IN6530
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Gray 785-1250
Cast Iron - .004-.020 1 2 3 No
Nodular 590-940
Low Carbon 1018, 8620 85-175 650-1150 .004-.020
High Carbon F-6180 175-225 590-1050 .004-.016
Steel 1 2 3 No
Alloyed Steel 4140 275-325 390-820 .002-.014
Tool Steel P20 - H13 200-250 330-660 .006-.016
300 Series, 304, 316 - 590-918 .003-.014
No
Stainless Steel 400 Series 15-5 PH, 17-4 PH - 650-985 .002-.018 2 1 3
13-8 PH - 200-400 .003-.015 Yes
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy - 65-265 .002-.008 2 1 3 Yes
Titanium 6AL-4V - 130-360 .002-.012 2 1 3 Yes

*58 Rc & Above use IN2006

99
GoldMax4FFin - Series EF6J

IN2505
IN2530
IN4015
IN4030
Brinnell SFM Feed per Insert Coolant
Material Hardness

Gray 800 - 1200


Cast Iron 150 - 250 .025 - .050 2 1 No
Nodular 500 - 900
Carbon Steel 1018, A-36, 1045 100 - 250 600 - 900
Alloyed Steel 4140, 4340, 8620 .025 - .050
Steel 150 - 300 500 - 800 1 3 2 No
Tool Steel A2, 01, P20, H13
Tool Steel D-2, M2 200 - 400 300 - 500 .015 - .030
Free Machining 303, 416 500 - 800 .025 - .050
300 Series, 304, 316 150 - 250
Stainless Steel 3 2 1 Yes
400 Series 15-5 PH 300 - 500 .015 - .030
13-8 PH 200 - 400
Inconel 600, 706, 718, 903,
Nickel Alloys 200 - 350 75-150 .010 - .030 3 2 1 Yes
Hastelloy, Waspalloy
Titanium 6AL-4V, TI-10-2-3, TI-5553 250 - 450 75 - 200 .020 - .040 3 2 1 Yes

GoldMax 8 - Series VJ6V

IN2030

IN2530

IN4030
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Aluminum 6061-T6, 7075-T6, 2024 - 1500 - 8000 .004 - .016 1 Yes


Gray 400 - 750
Cast Iron 150 - 250 .004 - .012 2 3 1 No
Nodular 300 - 650
Low Carbon 1018, 8620 100 - 250 350 - 650 .004 - .012
High Carbon F-6180 250 - 400 300 - 600 .004 - .008
Steel 2 3 1 No
Alloyed Steel 4140, 4340 150 - 300
250 - 500 .004 - .008
Tool Steel A2, 01, D2, P20 Up to 300
300 Series, 304, 316 - 250 - 450 May not be required
Stainless Steel 400 Series, 15-5 PH Up to 320 300 - 600 .004 - .010 2 3 1 at high speeds

13-8 PH - 200 - 400 Yes


Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .003 - .006 2 3 1 Yes
Titanium 6-4, 10-2-3, 5-5-5-3 - 75 - 200 .003 - .006 2 3 1 Yes
*IN6515 preferred for higher SFM

100
GoldMax4 - Series 3EJ6_

IN2515

IN4015

IN2505

IN4005

IN2530

IN4030

IN2540

IN4040
Brinnell
Material SFM Feed per Insert Coolant
Hardness

Gray 400 - 750


Cast Iron 150 - 280 .003 - .010 2 1 3 No
Nodular 300 - 650
Low Carbon 1018, 8620 100 - 250 250 - 500 .003 - .010
High Carbon F-6180 250 - 400 200 - 350
Steel 2 1 3 No
Alloyed Steel 4140, 4340 150 - 300 .003 - .008
250 - 400
Tool Steel A2, 01, D2, P20 Up to 300
300 Series, 304, 316 - 400 - 600
Stainless Steel 400 Series, 15-5 PH Up to 320 300 - 600 .003 - .008 3 2 1 Yes
13-8 PH - 200 - 600
Inconel 600, 706, 718, 903,
Nickel Alloys - 75 - 150 .003 - .005 3 2 1 Yes
Hastelloy, Waspalloy
Titanium 6-4, 10-2-3, 5-5-5-3 - 75 - 150 .003 - .008 3 2 1 Yes

ThinMax - Series 3VJ5V Feed per Insert WOC

IN2505
IN2515
IN2530
IN4005
IN4015
IN4030
Brinnell
Material SFM .125”-.156” .187”-.375” Coolant
Hardness

Aluminum 6062 T-6, 70705 T6 - 1500-1800 .004 - .008 .006 - .015 1 Yes
Gray 400 - 750
Cast Iron 150 - 250 .002 - .006 .004 - .010 2 1 No
Nodular 300 - 650
Low Carbon 1018, 8620 100 - 250 250 - 500
High Carbon F-6180, Nitralloy 52100 250 - 400 250 - 350
Steel .002 - .006 .004 - .010 2 4 1 3 No
Alloyed Steel 4140, 4340, 6150 150 - 300
250 - 400
Tool Steel A2, 01, D2, P20 Up to 300
300 Series, 304, 316 - 250 - 400
Stainless Steel 400 Series 15-5 PH, 17-4 PH Up to 320 300 - 600 .002 - .006 .004 - .010 4 2 3 1 Yes
13-8 PH - 200 - 250
Inconel 600, 706, 718, 903,
Nickel Alloys - 75-120 .002 - .006 .004 - .010 4 2 3 1 Yes
Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .002 - .006 .004 - .010 4 2 3 1 Yes

101
GRADES
The ingenious solution that takes cutting tool materials to another level
Features
• Excellent surface finish on the workpiece
• Improved coating adhesion and insert chipping resistance
• Stable and extended tool life in continuous and interrupted cutting operations
• Reduced cutting friction and minimized built-up edge on exotic materials
Benefit of new cutting edge technology

Material: 0.2% Carbon Steel (HB145-160)



Insert: CNMG 432 TT8115

Cutting Condition
V=330 sfm
prov
ed f=.004 ipr ➘
Im d=.120"
Facing, Interrupted cut

102
GOLD RUSH GRADES FOR STEEL APPLICATIONS

TT8115 (CVD) P05 P25

• For high speed continuous turning on steels


TT8115

Cutting speed
• Excellent wear and heat-resistance

TT8125 (CVD) P15 P35 Steel

• For a wide range of steel turning applications


TT8125
• Very good combination of wear resistance and toughness
• For general use on steels
TT5100
TT5100 (CVD) P20 P40

• For a wide range of turning operations on mild steel, low carbon TT8135
steel and low carbon alloy steels
• Excellent chipping and sticking resistance
TT7100
TT8135 (CVD) P25 P40

• Tough carbide substrate with good fracture resistance Feed


• For a wide range of medium to roughing applications at low
cutting speed on steels
• For heavy turning

TT7100 (CVD) P30 P45

• Very tough carbide substrate base with a CVD coating


• Excellent toughness and chipping resistance
• For heavy turning

GOLD RUSH GRADES FOR STAINLESS STEELS AND HIGH-TEMP ALLOY APPLICATIONS
M05 M15
TT5080 (PVD) S05 S15
• For turning a wide range of high-temp alloys
• Very hard submicron substrate with good fracture toughness
TT5080
Cutting speed

M10 M25 Stainless


TT9215 (CVD) TT9215
S10 S25 Steel
• Excellent wear resistance
• For high cutting speed & continuous cutting on stainless steels TT9080
M10 M30
TT9080 (PVD) S15 S25 TT9225
• For general machining of stainless steels and high-temp alloys
• Submicron substrate with good fracture toughness
TT9235
M20 M35
TT9225 (CVD)
S20 S35
• Good combination of insert wear resistance & fracture toughness
• For general use on stainless steels Feed
• Suitable for continuous and interrupted cutting on stainless steels

M30 M45
TT9235 (CVD)
S30 S45

• Excellent fracture resistance & toughness


• For low cutting speed & interrupted cutting on stainless steels

103
TURNING GRADES FOR HIGH SPEED MACHINING OF
CAST IRON AND ALLOY STEEL
• Special “Black Rush” alumina CVD coating eliminates flaking and crater wear.
• Post coat surface treatment reduces build up and provides longer, more consistent tool life.
• Positive chip breakers for alloy steel applictions.
• “KT” chip breaker for interrupted cuts in cast iron.

All BLACKRUSH inserts feature a new coating technology which contains a special Al2O3 outer layer that maximizes hardness while
providing thermal stability, an important consideration when machining cast iron especially at high cutting speeds. Following
this alumina coating process, a special surface treatment is applied that greatly reduces friction, cutting force and build-up on the
insert cutting edge. The result is stable and consistent tool life and an excellent surface finish on the work piece.

104
INSERTS
ANSI ISO Grade ANSI ISO Grade
DESCRIPTION DESCRIPTION TT7005 TT7015 DESCRIPTION DESCRIPTION TT7005 TT7015

CCMT21.51FG CCMT060204FG • • CNMG642MT CNMG190608MT •


CCMT21.51MT CCMT060204MT • • CNMG642RT CNMG190608RT •
CCMT21.52MT CCMT060208MT • • CNMG643 CNMG190612 • •
CCMT32.51FG CCMT09T304FG • • CNMG643MT CNMG190612MT •
CCMT32.51MT CCMT09T304MT • • CNMG643RT CNMG190612RT • •
CCMT32.52FG CCMT09T308FG • CNMG644RT CNMG190616RT • •
CCMT32.52MT CCMT09T308MT • • CNMM432RH CNMM120408RH •
CCMT32.52WT CCMT09T308WT • CPMT21.51PC CPMT060204PC • •
CCMT431MT CCMT120404MT • • CPMT21.52PC CPMT060208PC • •
CCMT432FG CCMT120408FG • CPMT32.51PC CPMT09T304PC • •
CCMT432MT CCMT120408MT • • CPMT32.52PC CPMT09T308PC • •
CCMT433MT CCMT120412MT • DCMT32.51FG DCMT11T304FG • •
CNMA431 CNMA120404 • • DCMT32.51MT DCMT11T304MT • •
CNMA432 CNMA120408 • • DCMT32.52FG DCMT11T308FG • •
CNMA432WT CNMA120408WT • DCMT32.52MT DCMT11T308MT • •
CNMA433 CNMA120412 • • DCMT32.53MT DCMT11T312MT • •
CNMA434 CNMA120416 • • DNMA432 DNMA150408 • •
CNMA543 CNMA160612 • • DNMA433 DNMA150412 • •
CNMA544 CNMA160616 • • DNMA442 DNMA150608 • •
CNMA642 CNMA190608 • • DNMA443 DNMA150612 • •
CNMA643 CNMA190612 • • DNMG332MT DNMG110408MT • •
CNMA644 CNMA190616 • • DNMG333MT DNMG110412MT •
CNMG322 CNMG090308 • DNMG431 DNMG150404 • •
CNMG322MT CNMG090308MT • DNMG431FG DNMG150404FG • •
CNMG431 CNMG120404 • • DNMG431MT DNMG150404MT •
CNMG431FG CNMG120404FG • • DNMG432 DNMG150408 • •
CNMG431MT CNMG120404MT • • DNMG432FG DNMG150408FG • •
CNMG432 CNMG120408 • • DNMG432KT DNMG150408KT • •
CNMG432FG CNMG120408FG • • DNMG432MT DNMG150408MT • •
CNMG432KT CNMG120408KT • • DNMG432RT DNMG150408RT • •
CNMG432MC CNMG120408MC • DNMG432WS DNMG150408WS • •
CNMG432MP CNMG120408MP • • DNMG433 DNMG150412 •
CNMG432MT CNMG120408MT • • DNMG433KT DNMG150412KT • •
CNMG432RT CNMG120408RT • • DNMG433MT DNMG150412MT •
CNMG432WT CNMG120408WT • • DNMG433RT DNMG150412RT •
CNMG433 CNMG120412 • • DNMG441 DNMG150604 • •
CNMG433KT CNMG120412KT • • DNMG441MT DNMG150604MT • •
CNMG433MT CNMG120412MT • • DNMG442 DNMG150608 • •
CNMG433RT CNMG120412RT • • DNMG442KT DNMG150608KT • •
CNMG433WT CNMG120412WT • DNMG442MT DNMG150608MT • •
CNMG434KT CNMG120416KT • • DNMG442RT DNMG150608RT • •
CNMG434RT CNMG120416RT • DNMG443 DNMG150612 • •
CNMG542MT CNMG160608MT • DNMG443KT DNMG150612KT • •
CNMG543MT CNMG160612MT • • DNMG443MT DNMG150612MT • •
CNMG543RT CNMG160612RT • • DNMG443RT DNMG150612RT • •
CNMG544RT CNMG160616RT • • HNMG432GU HNMG050408GU • •
CNMG642 CNMG190608 • • HNMG643GU HNMG100612GU • •
 Marked : Standard item
105
INSERTS
ANSI ISO Grade ANSI ISO Grade
DESCRIPTION DESCRIPTION TT7005 TT7015 DESCRIPTION DESCRIPTION TT7005 TT7015

KNUX3331R11 KNUX160405R11 • • TCMT731MT TCMT090204MT • •


RCMT10T300MT RCMT10T300MT • • TCMT732MT TCMT090208MT • •
RCMT120400MT RCMT120400MT • • TNMA331 TNMA160404 • •
RCMT160600MT RCMT160600MT • TNMA332 TNMA160408 • •
RCMX100300 RCMX100300 • • TNMA333 TNMA160412 • •
RCMX120400 RCMX120400 • • TNMA334 TNMA160416 • •
RCMX160600 RCMX160600 • • TNMA432 TNMA220408 • •
RCMX200600 RCMX200600 • • TNMA433 TNMA220412 • •
RCMX250700 RCMX250700 • • TNMA434 TNMA220416 • •
RCMX250700 RCMX250700 • TNMG331 TNMG160404 • •
RCMX250700MT RCMX250700MT • TNMG331MT TNMG160404MT • •
RCMX320900 RCMX320900 • TNMG332 TNMG160408 • •
SCMT32.51MT SCMT09T304MT • • TNMG332KT TNMG160408KT • •
SCMT32.52MT SCMT09T308MT • • TNMG332MT TNMG160408MT • •
SCMT431MT SCMT120404MT • • TNMG332RT TNMG160408RT • •
SCMT432MT SCMT120408MT • • TNMG333KT TNMG160412KT • •
SCMT433MT SCMT120412MT • • TNMG333MT TNMG160412MT •
SNMA432 SNMA120408 • • TNMG333RT TNMG160412RT • •
SNMA433 SNMA120412 • • TNMG431 TNMG220404 •
SNMA434 SNMA120416 • • TNMG432 TNMG220408 • •
SNMA543 SNMA150612 • TNMG432KT TNMG220408KT • •
SNMA544 SNMA150616 • TNMG432MT TNMG220408MT •
SNMA643 SNMA190612 • • TNMG432RT TNMG220408RT •
SNMA644 SNMA190616 • • TNMG433 TNMG220412 •
SNMA856 SNMA250724 • • TNMG433KT TNMG220412KT • •
SNMG431 SNMG120404 • • TNMG433RT TNMG220412RT • •
SNMG432 SNMG120408 • • TNMG434 TNMG220416 •
SNMG432KT SNMG120408KT • • TPG322 TPGN160308 •
SNMG432MT SNMG120408MT • • TPMR732 TPMR090208 •
SNMG432RT SNMG120408RT • • TPMR221 TPMR110304 • •
SNMG433 SNMG120412 • • TPMR222 TPMR110308 •
SNMG433KT SNMG120412KT • • TPMR321 TPMR160304 • •
SNMG433MT SNMG120412MT • TPMR322 TPMR160308 • •
SNMG433RT SNMG120412RT • • TPMR432 TPMR220408 •
SNMG543RT SNMG150612RT • TPMT21.51PC TPMT110204PC • •
SNMG642 SNMG190608 • • TPMT21.52PC TPMT110208PC • •
SNMG643 SNMG190612 • • TPMT221FG TPMT110304FG •
SNMG643RT SNMG190612RT • VBMT331FG VBMT160404FG • •
SPG421 SPGN120304 • VBMT331MT VBMT160404MT • •
TCMT21.51MT TCMT110204MT • • VBMT332FG VBMT160408FG • •
TCMT21.52FG TCMT110208FG • • VBMT332MT VBMT160408MT • •
TCMT21.52MT TCMT110208MT • • VBMT333MT VBMT160412MT •
TCMT32.51FG TCMT16T304FG • • VNMG2.531MT VNMG130404MT • •
TCMT32.51MT TCMT16T304MT • • VNMG2.532MT VNMG130408MT •
TCMT32.52FG TCMT16T308FG • • VNMG331 VNMG160404 • •
TCMT32.52MT TCMT16T308MT • • VNMG331FG VNMG160404FG • •
TCMT32.53MT TCMT16T312MT • VNMG332 VNMG160408 • •
 Marked : Standard item
106
INSERTS
ANSI ISO Grade
DESCRIPTION DESCRIPTION TT7005 TT7015

VNMG332FG VNMG160408FG • •
VNMG332MT VNMG160408MT • •
VNMG333 VNMG160412 • •
WNMA332 WNMA060408 • •
WNMA333 WNMA060412 •
WNMA432 WNMA080408 • •
WNMA433 WNMA080412 • •
WNMA434 WNMA080416 • •
WNMG331MT WNMG060404MT • •
WNMG332MT WNMG060408MT •
WNMG332WT WNMG060408WT •
WNMG333MT WNMG060412MT •
WNMG333WT WNMG060412WT •
WNMG431 WNMG080404 • •
WNMG431MT WNMG080404MT • •
WNMG432 WNMG080408 • •
WNMG432FG WNMG080408FG • •
WNMG432KT WNMG080408KT • •
WNMG432MP WNMG080408MP • •
WNMG432MT WNMG080408MT • •
WNMG432RT WNMG080408RT • •
WNMG432WT WNMG080408WT • •
WNMG433 WNMG080412 • •
WNMG433KT WNMG080412KT • •
WNMG433MT WNMG080412MT • •
WNMG433RT WNMG080412RT • •
WNMG433WT WNMG080412WT • •
WNMG434RT WNMG080416RT •

 Marked : Standard item

107
CERAMIC GRADE
WHISKER REINFORCED CERAMIC
GRADE FOR MACHINING HIGH STRENGTH AND HIGH
TEMPERATURE ALLOY MATERIAL
• SiC whisker reinforced ceramics grade.
• High hardness and high fracture toughness.
• Suitable for general turning and milling applications.
• Excellent for high speed cutting of Ni-based superalloys
(Inconel, Waspaloy, Rene, etc.), hardened steels and hard castings

MICROSTRUCTURE

PHYSICAL PROPERTIES
APPLICATION RANGE
Density Hardness (Hv) Fracture Toughness, KIC
Cutting Speed

3.7 2,050 ~ 2,100 4.5 ~ 5.5

TC430

RECOMMENDED CUTTING CONDITIONS


FOR HIGH TEMPERATURE ALLOYS
AS20
Density V(sfm) F(ipr)

Turning 500-1300 .004-.012


Feed rate
Milling 1300-3280 .004-.008

108
CNG T6

80º

r t

ANSI ISO Dimensions (inch)

TC430
Grade
Number Number
d t r

CNG 432 T6 CNGN 120408 T6 .500 .187 .031 •


CNG 433 T6 CNGN 120412 T6 .500 .187 .047 •
CNG 452 T6 CNGN 120708 T6 .500 .312 .031 •
CNG 453 T6 CNGN 120712 T6 .500 .312 .047 •

RCGX T6

120°

d t

ANSI ISO Dimensions (inch)

TC430
Grade

Number Number
d t r

RCGX 35 T6 RCGX 090700 T6 .375 .315 - •


RCGX 45 T6 RCGX 120700 T6 .500 .315 - •

109
RNG T6

ANSI ISO d t r

TC430
Grade
Number Number

RNG 32 T6 RNGN 090300 T6 .375 .125 - •


RNG 43 T6 RNGN 120400 T6 .500 .187 - •
RNG 45 T6 RNGN 120700 T6 .500 .312 - •
RNG 65 T6 RNGN 190700 T6 .750 .312 - •

RPG T6

11°
d t

ANSI ISO d t r

TC430
Grade

Number Number

RPG 43 T6 RPGN 120400 T6 .500 .187 - •

110
RPGX T6

11°

120°

d t

ANSI ISO d t r

TC430
Grade
Number Number

RPGX 35 T6 RPGX 090700 T6 .375 .312 - •


RPGX 45 T6 RPGX 120700 T6 .500 .312 - •

SNG T6

ANSI ISO Dimensions (inch)

TC430
Grade

Number Number
d t r

SNG 432 T6 SNGN 120408 T6 .500 .187 .031 •


SNG 433 T6 SNGN 120412 T6 .500 .187 .047 •
SNG 452 T6 SNGN 120708 T6 .500 .312 .031 •
SNG 453 T6 SNGN 120712 T6 .500 .312 .047 •

111
CBN GRADES

EXCELLENT CUTTING PERFORMANCE IN


HARDENED STEEL AND CAST IRON
TB610
• Excellent oxidation resistance and chemical stability.
• For continuous to light interrupted turning.
• For machining hard steel, alloy steel, tool steel and case hardened steel.
TB670
• High hardness and impact
resistance.
• For continuous to severe
interrupted turning.
• For alloy steel, tool steel,
case hardened steel and
chilled cast iron.
TB730
• High hardness and high
fracture toughness.
• General turning and milling.
• For gray cast iron, nodular
cast iron and carbide rolls.

RECOMMEDED CUTTING CONDITIONS


Materials TB610 TB670 TB730

Gray Cast Iron V (sfm) 1640 - 3280


(HB 180-230) f (ipr) .004 - .012
Chilled Cast Iron V (sfm) 260 - 490 260 - 490
(> HB 400) f (ipr) .004 - .008 .004 - .012
Hardened Steel V (sfm) 490 - 1150 330 - 980
(HRc 40-65) f (ipr) .002 - .008 .004 - .012
Sintered Metal V (sfm) 330 - 980 330 - 820
(Hv 200-600) f (ipr) .002 - .008 .004 - .010
V (sfm) 650 - 1640
DCI or HSS Roll
f (ipr) .002 - .008
Super Alloy V (sfm) 330 - 980
(Ni-base) f (ipr) .002 - .008

112
CCGW CBN

ANSI ISO Dimension (inches)

TB610

TB670

TB730
Grade
DESIGNATION DESIGNATION
l d t r D1

CCGW 21.50.5LS2 CCGW 060202 LS2 .087 .250 .094 .008 .110
CCGW 21.51LS2 CCGW 060204 LS2 .083 .250 .094 .016 .110
CCGW 21.52LS2 CCGW 060208 LS2 .083 .250 .094 .031 .110
CCGW 32.51LS2 CCGW 09T304 LS2 .094 .375 .157 .016 .173
CCGW 32.51WZ-LS2 CCGW 09T304 WZ-LS2 .094 .375 .157 .016 .173
CCGW 32.52LS2 CCGW 09T308 LS2 .091 .375 .157 .031 .173
CCGW 32.52WZ-LS2 CCGW 09T308 WZ-LS2 .091 .375 .157 .031 .173
CCGW 431LS2 CCGW 120404 LS2 .083 .500 .187 .016 .216
CCGW 432LS2 CCGW 120408 LS2 .083 .500 .187 .031 .216
LS2 - Insert with 2 tips WZ - Insert with wiper geometry

CNGA CBN

ANSI ISO Dimension (inches)


TB610

TB670

TB730
Grade

DESIGNATION DESIGNATION
l d t r D1

CNGA 431WZ-LS2 CNGA 120404 WZ-LS2 .083 .500 .187 .016 .203
CNGA 431WZ-LS4 CNGA 120404 WZ-LS4 .083 .500 .187 .016 .203
CNGA 432WZ-LS2 CNGA 120408 WZ-LS2 .083 .500 .187 .031 .203
CNGA 432WZ-LS4 CNGA 120408 WZ-LS4 .083 .500 .187 .031 .203
CNGA 433WZ-LS2 CNGA 120412 WZ-LS2 .098 .500 .187 .047 .203
CNGA 433WZ-LS4 CNGA 120412 WZ-LS4 .098 .500 .187 .047 .203
LS2 - Insert with 2 tips LS4 - Insert with 4 tips WZ - Insert with wiper geometry

113
CNMA CBN - LN/LS

ANSI ISO Dimension (inches)

TB610

TB670

TB730
Grade
DESIGNATION DESIGNATION
l d t r D1

CNMA 431LN CNMA 120404 LN .165 .500 .188 .016 .203


CNMA 431LN2 CNMA 120404 LN2 .165 .500 .188 .016 .203
CNMA 431LS2 CNMA 120404 LS2 .087 .500 .188 .016 .203
CNMA431LS4 CNMA 120404 LS4 .087 .500 .188 .016 .203
CNMA 432LN CNMA 120408 LN .157 .500 .188 .031 .203
CNMA 432LS2 CNMA 120408 LS2 .083 .500 .188 .031 .203
CNMA 432LS4 CNMA 120408 LS4 .083 .500 .188 .031 .203
CNMA433LN CNMA 120412 LN .154 .500 .188 .047 .203
CNMA433LS2 CNMA 120412 LS2 .098 .500 .188 .047 .203
CNMA 433LS4 CNMA 120412 LS4 .098 .500 .188 .047 .203
LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips

DCGW CBN - LS

ANSI ISO Dimension (inches)


TB610

TB670

TB730
Grade

DESIGNATION DESIGNATION
l d t r D1

DCGW21.50.5LS2 DCGW 070202 LS2 .102 .250 .094 .008 .110


DCGW21.51LS2 DCGW 070204LS2 .094 .250 .094 .016 .110
DCGW21.52LS2 DCGW 070208 LS2 .083. .250 .094 .031 .110
DCGW32.51LS2 DCGW 11T304 LS2 .102 .375 .157 .016 .173
DCGW32.52LS2 DCGW 11T308 LS2 .087 .375 .157 .031 .173
LS2 - Insert with 2 tips

114
DNMA - LN/LS

ANSI ISO Dimension (inches)

TB610

TB670

TB730
Grade
DESIGNATION DESIGNATION
l d t r D1

DNMA 431LN DNMA 150404 LN .165 .500 .187 .016 .203


DNMA 431LS2 DNMA 150404 LS2 .102 .500 .187 .016 .203
DNMA 431LS4 DNMA 150404 LS4 .102 .500 .187 .016 .203
DNMA 432LN DNMA 150408 LN .154 .500 .187 .031 .203
DNMA 432LS2 DNMA 150408 LS2 .102 .500 .187 .031 .203
DNMA 432LS4 DNMA 150408 LS4 .091 .500 .187 .031 .203
DNMA 433LN DNMA 150412 LN .138 .500 .187 .047 .203
DNMA 433LS2 DNMA 150412 LS2 .087 .500 .187 .047 .203
DNMA 433LS4 DNMA 150412 LS4 .087 .500 .187 .047 .203
DNMA 441LN DNMA 150604 LN .165 .500 .250 .016 .203
DNMA 441LS2 DNMA 150604 LS2 .102 .500 .250 .016 .203
DNMA 442LN DNMA 150608 LN .154 .500 .250 .031 .203
DNMA 442LS2 DNMA 150608 LS2 .091 .500 .250 .031 .203
DNMA 442LS4 DNMA 150608 LS4 .091 .500 .250 .031 .203
DNMA 443LS2 DNMA 150612 LS2 .087 .500 .250 .047 .203
LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips

115
RCGX CBN

ANSI ISO Dimensions (inches)

TB610

TB670

TB730
Grade
DESIGNATION DESIGNATION
l d t r D1

RCGX 22FT RCGX 060300 FT - .250 .125 - -


RCGX 32FT RCGX 090300 FT - .375 .125 - -
RCGX 43FT RCGX 120400 FT - .500 .187 - -
FT - Full top CBN

RNMN FT

ANSI ISO Dimension (inches)


TB610

TB670

TB730
Grade

DESIGNATION DESIGNATION
l d t r D1

RNMN32FT RNMN 090300 FT - .375 .125 - -


FT - Full top CBN

116
SCGW CBN

ANSI ISO Dimension (inches)

TB610

TB670

TB730
Grade
DESIGNATION DESIGNATION
l d t r D1

SCGW 32.51LS2 SCGW 09T304 LS2 .106 .375 .157 .016 .173
SCGW 32.52LS2 SCGW 09T308 LS2 .106 .375 .157 .031 .173
LS2 - Insert with 2 tips

SNMA CBN

ANSI ISO Dimension (inches) TB610

TB670

TB730
Grade

DESIGNATION DESIGNATION
l d t r D1

SNMA 431LN SNMA 120404 LN .165 .500 .187 .016 .203


SNMA 431LS2 SNMA 120404 LS2 .098 .500 .187 .016 .203
SNMA 431LS4 SNMA 120404 LS4 .098 .500 .187 .016 .203
SNMA 432LN SNMA 120408 LN .165 .500 .187 .031 .203
SNMA 432LS2 SNMA 120408 LS2 .098 .500 .187 .031 .203
SNMA 432LS4 SNMA 120408 LS4 .098 .500 .187 .031 .203
SNMA 432LS8 SNMA 120408 LS8 .098 .500 .187 .031 .203
LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips LS8 - Insert with 8 tips

117
TCGW LS

ANSI ISO Dimensions (inches)

TB610

TB670

TB730
Grade
DESIGNATION DESIGNATION
l d t r D1

TCGW 731LS3 TCGW 090204 LS3 .090 .219 .094 .016 .098
TCGW 732LS3 TCGW 090208 LS3 .082 .219 .094 .031 .098
TCGW 21.51LS3 TCGW 110204 LS3 .090 .250 .094 .016 .110
TCGW 21.52LS3 TCGW 110208 LS3 .090 .250 .094 .031 .110
TCGW 32.51LS3 TCGW 16T304 LS3 .082 .375 .157 .016 .173
TCGW 32.52LS3 TCGW 16T308 LS3 .082 .375 .157 .031 .173
LS3 - Insert with 3 tips

TNMA CBN

ANSI ISO Dimension (inches)


TB610

TB670

TB730
Grade

DESIGNATION DESIGNATION
l d t r D1

TNMA 331LN TNMA 160404 LN .169 .375 .187 .016 .150


TNMA 331LS3 TNMA 160404 LS3 .086 .375 .187 .016 .150
TNMA 331LS6 TNMA 160404 LS6 .086 .375 .187 .016 .150
TNMA 332LN TNMA 160408 LN .157 .375 .187 .031 .150
TNMA 332LS3 TNMA 160408 LS3 .082 .375 .187 .031 .150
TNMA 332LS6 TNMA 160408 LS6 .082 .375 .187 .031 .150
TNMA 333LS3 TNMA 160412 LS3 .100 .375 .187 .047 .150
LN - Insert with longer tip LS3 - Insert with 3 tips LS6 - Insert with 6 tips

118
TPG LS

Dimensions (inches)

TB610

TB670

TB730
ANSI ISO

Grade
DESIGNATION DESIGNATION l d t r D1

TPG 731LS3 TPGN 090204 LS3 .090 0.219 0.094 0.016 -


TPG 2205 LS3 TPGN 110302 LS3 .110 0.250 0.125 0.008 -
TPG 221 LS3 TPGN 110304 LS3 .102 0.250 0.125 0.016 -
TPG 222 LS3 TPGN 110308 LS3 .090 0.250 0.125 0.031 -
TPG 321 LS3 TPGN 160304 LS3 .110 0.375 0.125 0.016 -
TPG 322 LS3 TPGN 160308 LS3 .100 0.375 0.125 0.031 -
LS3 - Insert with 3 tips

TPGW CBN

Dimensions (inches)
TB610

TB670

ANSI ISO TB730


Grade

DESIGNATION DESIGNATION l d t r D1

TPGW631LS3 TPGW080204LS3 .082 .187 .094 .016 .098


TPGW731LS3 TPGW090204LS3 .090 .219 .094 .016 .098
TPGW732LS3 TPGW090208LS3 .078 .219 .094 .031 .098
TPGW220.5LS3 TPGW110302LS3 .110 .250 .125 .008 .134
TPGW221LS TPGW110304LS .102 .250 .125 .016 .134
TPGW221LS3 TPGW110304LS3 .102 .250 .125 .016 .134
TPGW222LS3 TPGW110308LS3 .090 .250 .125 .031 .134
TPGW331LS3 TPGW160404LS3 .110 .375 .187 .016 .173
TPGW332LS3 TPGW160408LS3 .100 .375 .187 .031 .173
LS3 - Insert with 3 tips

119
VBGW CBN

Dimensions (inches)

TB610

TB670

TB730
Grade
ANSI ISO
DESIGNATION DESIGNATION l d t r D1

VBGW 222LS2 VBGW 110308 LS2 .094 .250 .125 .031 .110
VBGW 332LS2 VBGW 160408 LS2 .090 .375 .187 .031 .173
LS2 - Insert with 2 tips

VNGA CBN

Dimensions (inches) TB610

TB670

TB730
Grade

ANSI ISO
DESIGNATION DESIGNATION l d t r D1

VNGA 331LN VNGA 160404 LN .197 .375 .187 .016 .150


VNGA 331LS2 VNGA 160404 LS2 .126 .375 .187 .016 .150
VNGA 332LN VNGA 160408 LN .161 .375 .187 .031 .150
VNGA 332LS2 VNGA 160408 LS2 .094 .375 .187 .031 .150
VNGA 332LS4 VNGA 160408 LS4 .094 .375 .187 .031 .150
LN - Insert with longer tip LS2 - Insert with 2 tips LS4 - Insert with 4 tips

120
WNGA CBN

Dimensions (inches)

TB610

TB670

TB730
Grade
ANSI ISO
DESIGNATION DESIGNATION l d t r D1

WNGA332WZ-LS6 WNGA060408WZ-LS6 .083 .375 .187 .031 .150


WNGA432WZ-LS3 WNGA080408WZ-LS3 .083 .500 .187 .031 .203
WNGA432WZ-LS6 WNGA080408WZ-LS6 .083 .500 .187 .031 .203
WNGA433WZ-LS3 WNGA080412WZ-LS3 .083 .500 .187 .047 .203
LS3 - Insert with 3 tips LS6 - Insert with 6 tips

WNMA CBN

Dimensions (inches) TB610

TB670

TB730
Grade

ANSI ISO
DESIGNATION DESIGNATION l d t r D1

WNMA 432LS3 WNMA 080408 LS3 .083 .500 .187 .031 .203
WNMA 432LS6 WNMA 080408 LS6 .083 .500 .187 .031 .203
LS3 - Insert with 3 tips LS6 - Insert with 6 tips

121
PCD CHIPBREAKER INSERT
CB - PCD INSERT WITH SPECIAL
TOP FACE GEOMETRY
• Serrated cutting edge ensures maximum chip control and
low cutting resistance
• Performs remarkably well even in low depth of cut and low feed
• Unique cutting edge geometry guarantees excellent chipping resistance

CCGT CB

ANSI ISO Dimensions (inch)


KP300
Grade

DESIGNATION DESIGNATION
l d t r D1

CCGT21.51CB CCGT060204CB 0.122 0.250 0.094 0.016 0.110


CCGT32.50.5CB CCGT09T302CB 0.163 0.375 0.156 0.008 0.173
CCGT32.51CB CCGT09T304CB 0.161 0.375 0.156 0.016 0.173
CCGT32.52CB CCGT09T308CB 0.157 0.375 0.156 0.031 0.173
CCGT431CB CCGT120404CB 0.161 0.500 0.187 0.016 0.217
CCGT432CB CCGT120408CB 0.157 0.500 0.187 0.031 0.217

122
DCGT CB

ANSI ISO Dimensions (inch)

KP300
Grade
DESIGNATION DESIGNATION
l d t r D1

DCGT21.50.5CB DCGT070202CB 0.134 0.250 0.094 0.008 0.110


DCGT21.51CB DCGT070204CB 0.130 0.250 0.094 0.016 0.110
DCGT32.50.5CB DCGT11T302CB 0.193 0.375 0.156 0.008 0.173
DCGT32.51CB DCGT11T304CB 0.185 0.375 0.156 0.016 0.173
DCGT32.52CB DCGT11T308CB 0.173 0.375 0.156 0.031 0.173

TCGT CB

ANSI ISO Dimensions (inch)


KP300
Grade
DESIGNATION DESIGNATION
l d t r D1

TCGT731CB TCGT090204CB 0.110 0.219 0.094 0.016 0.098


TCGT21.51CB TCGT110204CB 0.150 0.250 0.094 0.016 0.173
TCGT32.51CB TCGT16T304CB 0.154 0.375 0.156 0.016 0.173
TCGT32.52CB TCGT16T308CB 0.142 0.375 0.156 0.031 0.173

123
VCGT CB

ANSI ISO Dimensions (inch)

KP300
Grade
DESIGNATION DESIGNATION
l d t r D1

VCGT220.5CB VCGT110302CB 0.185 0.250 0.125 0.008 0.110


VCGT221CB VCGT110304CB 0.197 0.250 0.125 0.016 0.110
VCGT331CB VCGT160404CB 0.287 0.375 0.187 0.016 0.150
VCGT332CB VCGT160408CB 0.252 0.375 0.187 0.031 0.150
VCGT333CB VCGT160412CB 0.244 0.375 0.187 0.047 0.150
VCGT43.57.5CB VCGT220530CB 0.252 0.500 0.219 0.118 0.217

124
125
SAME PERFORMANCE AT 20-25% LOWER PRICE!
SMALL inserts with superior durability and
the SAME THICKNESS as ISO inserts

Actual size of insert

CNMG DNMG SNMG TNMG

Current trends in manufacturing feature work piece components with reduced stock conditions due to improved
casting and forging technology. In these cases, depths of cut in rough turning are predominantly in the range of
.040”~.080” per side, rendering conventional ISO turning inserts with .500” long cutting edges inefficient due to
their disproportionate size.

In the modern machining environment with high focus on cost reduction, Ingersoll is pleased to launch T-Tank, a
series of smaller, but robust, ISO turning inserts to meet the manufacturing industry’s needs of reduced machin-
ing costs and increased competitiveness.

126
Excellent insert rigidity! Strong clamping holder!
“Next generation clamping system”

Conventional ISO clamping structure clamping structure


Single directional clamping force Multi-directional clamping forces

Features
• Exceptionally stable machining due to multi-directional clamping forces over the existing
conventional ISO lever holder’s single direction clamping force
• Excellent productivity and longer, stable tool life in high feed turning applications
• Optimal performance in interrupted cutting on weak/old machine set-ups

127
Detailed product marking

Holder designation

Production
lot No.

Logo

Lever Lever Shim


screw

holder vs. ISO standard holder tool life comparison test

Interrupted cut (Ingersoll tech center) Comparison test


• Work piece: Medium carbon alloy steel ➊ CNMG 432 + PCLNR 2525 M12 holder
• Process: Interrupted facing (ISO standard holder)
• Cutting condition: V=330sfm, f=.024ipr, d=.160", ➋C NMG 332 + HCLNR 16-33D
Dry ( T•TANK holder)
* Chip breaker & grade are the same

Insert life
No of pass

0
ISO standard holder T•TANK holder

128
Chipbreakers
Chipbreaker Range & Features

18 A • For finishing and semi-finishing applications


FG • For steel application
12 B • Low cutting forces

5 A
• For steel machining
FM • Solution for a wide range from semi-finishing to semi-medium machining
5 B

• For steel machining


0 A • Strong, serrated cutting edge for excellent chip evacuation in wider
FT depth of cut range for both profiling and step machining
0 B • Semi-finishing and medium machining
• Excellent chip breaking for automotive components

6 A • For semi-finishing to medium applications


PC • Ideal for Steel & Automotive components
0 B • Excellent chip control on medium applications

6 A • Suitable for continuous and interrupted cutting


• For medium rough applications
MT • Steel, cast iron and stainless steel
4 B • Tough rake angle for general use

15 A • For finishing applications


EA • Exotic materials
12 B • Excellent chip control at low feeds and depths of cut

12 A • For medium applications


EM • Stainless steel machining
9 B • Sharp land design for low cutting force

8 A
• For general machining on stainless steel and steel
MM • Positive rake angle provides excellent chip evacuation
8 B

0 A • For medium rough applications


MG- • For general machining on cast iron
0
B • Strong rake geometry

• Ground Insert
• Suitable for general purpose machining
TNGG 0 A
• Lower cutting force and increased adhesion force
• Improved dimension and finishing surface accuracy

129
Chipbreakers

Steel - Workpiece: Medium carbon steel / Cutting speed (Vc): 650 sfm

.200
Depth of Cut (inch)

MT
.160
PC
FT
.120

.080
FG FM

.040

0
0 .004 .008 .012 .016 .020
Feed rate (ipr)

Stainless Steel - Workpiece: Stainless steel / Cutting speed (Vc): 650 sfm
Depth of Cut (inch)

.200

.160
EM

.120 MM

.080

EA
.040

0
0 .004 .008 .012 .016 .020 .024
Feed rate (ipr)

130
CNMG Negative 80° Rhombic Inserts
Designation d t r 80°

CNMG 331 0.375 0.187 0.016


d
CNMG 332 0.375 0.187 0.031
r
t
CNMG 333 0.375 0.187 0.047

Recommended Grade
Designation
Parameters Cermet CVD Coated PVD Coated
Insert

CT3000

TT7005

TT7015

TT8125

TT8135

TT9215

TT9225

TT9235

TT5100

TT5080

TT9080
TT8115
ANSI ISO feed ap
(ipr) (inch)

CNMA332 CNMA090408 .006-.024 .039-.157  

CNMA333 CNMA090412 .006-.028 .039-.157  

CNMG331 CNMG090404 .004-.018 .020-.157  

CNMG332 CNMG090408 .004-.020 .020-.157  

CNMG333 CNMG090412 .004-.022 .020-.157  

CNMG331EA CNMG090404EA .002-.012 .005-.059     

CNMG332EA CNMG090408EA .003-.020 .006-.059     

CNMG332EM CNMG090404EM .005-.020 .020-.157     

CNMG333EM CNMG090408EM .006-.020 .028-.157     

CNMG331FG CNMG090404FG .003-.012 .008-.079   

CNMG332FG CNMG090408FG .004-.014 .020-.079   

CNMG333FG CNMG090412FG .006-.016 .020-.079   

CNMG331FM CNMG090404FM .003-.012 .010-.079     

CNMG332FM CNMG090408FM .004-.014 .012-.079     

CNMG333FM CNMG090412FM .006-.016 .014-.079     

CNMG331FT CNMG090404FT .003-.012 .016-.138    

CNMG332FT CNMG090408FT .004-.016 .020-.138    

CNMG333FT CNMG090412FT .006-.020 .024-.138    

CNMG331MM CNMG090404MM .006-.018 .016-.157       

CNMG332MM CNMG090408MM .008-.020 .020-.157       

CNMG333MM CNMG090412MM .009-.020 .028-.157       

CNMG331MT CNMG090404MT .004-.014 .031-.177    

CNMG332MT CNMG090408MT .006-.018 .039-.177    

CNMG333MT CNMG090412MT .008-.022 .047-.177    

CNMG331PC CNMG090404PC .004-.012 .016-.157    

CNMG332PC CNMG090408PC .006-.016 .020-.157    

CNMG333PC CNMG090412PC .007-.020 .024-.157    

131
DNMG Negative 55° Rhombic Inserts
Designation d t r 55°

DNMG 3.53.51 0.437 0.219 0.016


d
DNMG 3.53.52 0.437 0.219 0.031 r
t
DNMG 3.53.53 0.437 0.219 0.047

Recommended Grade
Designation
Parameters Cermet CVD Coated PVD Coated
Insert

CT3000

TT7005

TT7015

TT8125

TT8135

TT9215

TT9225

TT9235

TT5100

TT5080

TT9080
TT8115
ANSI ISO feed ap
(ipr) (inch)

DNMG3.53.51 DNMG130504 .004-.018 .020-.157  

DNMG3.53.52 DNMG130508 .004-.020 .020-.157  

DNMG3.53.53 DNMG130512 .004-.022 .020-.157  

DNMG3.53.51EA DNMG130504EA .002-.012 .005-.059     

DNMG3.53.52EA DNMG130508EA .003-.016 .006-.059     

DNMG3.53.52EM DNMG130504EM .005-.016 .020-.157     

DNMG3.53.53EM DNMG130508EM .006-.016 .028-.157     

DNMG3.53.51FG DNMG130504FG .003-.012 .008-.079   

DNMG3.53.52FG DNMG130508FG .004-.014 .020-.079   

DNMG3.53.53FG DNMG130512FG .006-.016 .020-.079   

DNMG3.53.51FM DNMG130504FM .003-.012 .010-.079     

DNMG3.53.52FM DNMG130508FM .004-.014 .012-.079     

DNMG3.53.53FM DNMG130512FM .006-.016 .014-.079     

DNMG3.53.51FT DNMG130504FT .003-.012 .010-.138    

DNMG3.53.52FT DNMG130508FT .004-.016 .012-.138    

DNMG3.53.53FT DNMG130512FT .006-.020 .014-.118    

DNMG3.53.51MM DNMG130504MM .006-.018 .016-.177       

DNMG3.53.52MM DNMG130508MM .008-.020 .020-.177       

DNMG3.53.53MM DNMG130512MM .009-.020 .028-.177       

DNMG3.53.51MT DNMG130504MT .004-.014 .031-.177    

DNMG3.53.52MT DNMG130508MT .006-.018 .039-.177    

DNMG3.53.53MT DNMG130512MT .008-.022 .047-.177    

DNMG3.53.51PC DNMG130504PC .004-.012 .016-.157    

DNMG3.53.52PC DNMG130508PC .006-.016 .020-.157    

DNMG3.53.53PC DNMG130512PC .007-.020 .024-.157    

132
SNMG Negative 90° Square Inserts
Designation d t r 90°

SNMG 331 0.375 0.187 0.016


d
SNMG 332 0.375 0.187 0.031
r
t
SNMG 333 0.375 0.187 0.047

Recommended Grade
Designation
Parameters Cermet CVD Coated PVD Coated
Insert

CT3000

TT7005

TT7015

TT8125

TT8135

TT9215

TT9225

TT9235

TT5100

TT5080

TT9080
TT8115
ANSI ISO feed ap
(mm/rev) (mm)

SNMG331 SNMG090404 .004-.018 .020-.157  

SNMG332 SNMG090408 .004-.020 .020-.157  

SNMG333 SNMG090412 .004-.022 .020-.157  

SNMG331EA SNMG090404EA .002-.012 .005-.059     

SNMG332EA SNMG090408EA .003-.016 .006-.059     

SNMG332EM SNMG090404EM .005-.016 .020-.157     

SNMG333EM SNMG090408EM .006-.016 .028-.157     

SNMG331FG SNMG090404FG .003-.012 .008-.079   

SNMG332FG SNMG090408FG .004-.014 .020-.079   

SNMG333FG SNMG090412FG .006-.016 .020-.079   

SNMG331FM SNMG090404FM .003-.012 .010-.079     

SNMG332FM SNMG090408FM .004-.014 .012-.079     

SNMG333FM SNMG090412FM .006-.016 .014-.079     

SNMG331MM SNMG090404MM .006-.018 .016-.157       

SNMG332MM SNMG090408MM .008-.020 .020-.157       

SNMG333MM SNMG090412MM .009-.020 .028-.157       

SNMG331MT SNMG090404MT .004-.014 .031-.157    

SNMG332MT SNMG090408MT .006-.018 .039-.157    

SNMG333MT SNMG090412MT .008-.022 .047-.157    

SNMG331PC SNMG090404PC .004-.012 .016-.138    

SNMG332PC SNMG090408PC .006-.016 .020-.138    

SNMG333PC SNMG090412PC .007-.020 .024-.138    

133
TNMG Negative 60° Triangular Inserts
Designation d t r 60°

TNMG 2.531 0.313 0.187 0.016

TNMG 2.532 0.313 0.187 0.031 d


r
TNMG 2.533 0.313 0.187 0.047 t

Recommended Grade
Designation
Parameters Cermet CVD Coated PVD Coated
Insert

CT3000

TT7005

TT7015

TT8125

TT8135

TT9215

TT9225

TT9235

TT5100

TT5080

TT9080
TT8115
ANSI ISO feed ap
(mm/rev) (mm)

TNMG2.531 TNMG130404 .004-.018 .020-.157  

TNMG2.532 TNMG130408 .004-.020 .020-.157  

TNMG2.533 TNMG130412 .004-.022 .020-.157  

TNMG2.531EA TNMG130404EA .002-.012 .005-.059     

TNMG2.532EA TNMG130408EA .003-.016 .006-.059     

TNMG2.531EM TNMG130404EM .005-.016 .020-.157     

TNMG2.532EM TNMG130408EM .006-.016 .028-.157     

TNMG2.531FG TNMG130404FG .003-.012 .010-.059   

TNMG2.532FG TNMG130408FG .004-.014 .012-.059   

TNMG2.533FG TNMG130412FG .006-.016 .014-.059   

TNMG2.531FM TNMG130404FM .003-.012 .010-.059     

TNMG2.532FM TNMG130408FM .004-.014 .012-.059     

TNMG2.533FM TNMG130412FM .006-.016 .014-.059     

TNMG2.531FT TNMG130404FT .003-.012 .010-.098    

TNMG2.532FT TNMG130408FT .004-.016 .012-.098    

TNMG2.533FT TNMG130412FT .006-,020 .014-.098    

TNMG2.531MM TNMG130404MM .006-.018 .016-.138       

TNMG2.532MM TNMG130408MM .008-,020 .020-.138       

TNMG2.533MM TNMG130412MM .009-,020 .028-.138       

TNMG2.531MT TNMG130404MT .004-.014 .031-.138    

TNMG2.532MT TNMG130408MT .006-.018 .039X    

TNMG2.533MT TNMG130412MT .008-.022 .047-.138    

TNMG2.531PC TNMG130404PC .004-.012 .016-.118    

TNMG2.532PC TNMG130408PC .006-.016 .020-.118    

TNMG2.533PC TNMG130412PC .007-,020 .024-.118    

TNGG2.531R/L TNMG130404R/L .005-.012 .039-.118 

TNGG2.532R/L TNMG130408R/L .006-.014 .051-.118 

134
HCLNR/L HCBNR/L

h h h h

f b f b

75°
HCLNR/L 95° HCBNR/L l1 l
l1 l

Dimensions (inch) Components


Designation Insert
h b l l1 f Lever Screw Seat Seat Pin Wrench
HCLNR/L 10-33A 0.625 0.625 4.00 0.87 0.750
HCLNR/L 12-33B 0.750 0.750 4.50 0.87 1.000 CNMG33_ LCL09-NX LCS3 LSC32A LSP3A L-W2.5
HCLNR/L 16-33D 1.000 1.000 6.00 0.87 1.250
HCBNR/L 12-33B 0.750 0.750 4.50 0.91 0.691
CNMG33_ LCL09-NX LCS3 LSC32A LSP3A L-W2.5
HCBNR/L 16-33D 1.000 1.000 6.00 0.91 0.941

HDJNR/L HDNNR/L HDQNR/L

h h h h

f
f b b
62.5°
l1
HDJNR/L
93° l1 HDNNR/L l
l

h h

f b

107.5° l
HDQNR/L l1

Dimensions (inch) Components


Designation Insert
h b l l1 f Lever Screw Seat Seat Pin Wrench
HDJNR/L 12-3.53.5B 0.750 0.750 4.50 1.34 1.000
DNMG3.53.5_ LCL11-NX LCS4 LSD3.52 LSP4 L-W3
HDJNR/L 16-3.53.5D 1.000 1.000 6.00 1.34 1.250
HDNNR/L 12-3.53.5B 0.750 0.750 4.50 1.44 0.375
DNMG3.53.5_ LCL11-NX LCS4 LSD3.52 LSP4 L-W3
HDNNR/L 16-3.53.5D 1.000 1.000 6.00 1.44 0.500
HDQNR/L 12-3.53.5B 0.750 0.750 4.50 1.22 1.000
DNMG3.53.5_ LCL11-NX LCS4 LSD3.52 LSP4 L-W3
HDQNR/L 16-3.53.5D 1.000 1.000 6.00 1.22 1.250

135
HSBNR/L HSDNN HSKNR/L HSSNR/L

h h h h

f b f
b
75° 45°
l1
HSBNR/L l HSDNN l1 l

h h h h

f 75° b f b

l1 45°
HSKNR/L l HSSNR/L l1 l

Dimensions (inch) Components


Designation Insert
h b l l1 f Lever Screw Seat Seat Pin Wrench
HSBNR/L 12-33B 0.750 0.750 4.50 0.91 0.691
SNMG33_ LCL09-NX LCS3 LSS32A LSP3A L-W2.5
HSBNR/L 16-33D 1.000 1.000 6.00 0.91 0.941
HSDNN 12-33B 0.750 0.750 4.50 0.98 0.375
SNMG33_ LCL09-NX LCS3 LSS32A LSP3A L-W2.5
HSDNN 16-33D 1.000 1.000 6.00 0.98 0.500
HSKNR/L 12-33B 0.750 0.750 4.50 0.75 1.000
SNMG33_ LCL09-NX LCS3 LSS32A LSP3A L-W2.5
HSKNR/L 16-33D 1.000 1.000 6.00 0.75 1.250
HSSNR/L 12-33B 0.750 0.750 4.50 0.85 1.000
SNMG33_ LCL09-NX LCS3 LSS32A LSP3A L-W2.5
HSSNR/L 16-33D 1.000 1.000 6.00 1.14 1.250

HTFNR/L HTGNR/L

h h
h h

f b
b
f 91°

HTFNR/L HTGNR/L 91°


l1
l l1 l

Dimensions (inch) Components


Designation Insert
h b l l1 f Lever Screw Seat Seat Pin Wrench
HTFNR/L 12-2.53B 0.750 0.750 4.50 0.79 1.000
HTFNR/L 16-2.53D 1.000 1.000 6.00 0.79 1.250 TNMG2.53_ LCL08-NX LCS3-NX LST2.51.8 LSP3B L-W2.5
HTGNR/L 10-2.53A 0.625 0.625 4.00 0.87 0.750
HTGNR/L 12-2.53B 0.750 0.750 4.50 0.87 1.000
TNMG2.53_ LCL08-NX LCS3-NX LST2.51.8 LSP3B L-W2.5
HTGNR/L 16-2.53D 1.000 1.000 6.00 0.87 1.250

136
A-HCLNR/L

Dmin.

dg7

f 95°
l1
h l

A-HCLNR/L

Dimensions (inch) Components


Designation Insert
d h l l1 f Dmin Lever Screw Seat Seat Pin Snap Ring Wrench
A10R-HCLNR/L-33 0.625 0.583 8.00 0.98 0.406 0.750
A12S-HCLNR/L-33 0.750 0.669 10.00 1.10 0.500 1.000 LCL09B-NX LCS3B – – LSR3B L-W2
CNMG 33_
A16T-HCLNR/L-33 1.000 0.921 12.00 1.22 0.640 1.250
A20U-HCLNR/L-33 1.250 1.169 14.00 1.22 0.765 1.500 LCL09-NX LCS3 LSC32 LSP3A – L-W2.5

A-HDUNR/L A-HDZNR/L
Dmin.

dg7

f 93°
l1
h l
A-HDUNR/L
Dmin.

dg7

f
f1
h 3°
.787 l1
l
A-HDZNR/L

Dimensions (inch) Components


Designation Insert
d h l l1 f f1 Dmin Lever Screw Seat Seat Pin Wrench
A20U-HDUNR/L-3.53.5 1.250 1.169 14.00 1.77 1.000 – 1.750
DNMG3.53.5_ LCL11-NX LCS4S LSD3.52B LSP4 L-W3
A20U-HDZNR/L-3.53.5 1.250 1.169 14.00 1.36 1.000 0.434 1.750

137
A-HSKNR/L
Dmin.

dg7

f 75°

l1
h l

S-PSKNR/L

Dimensions (inch) Components


Designation Insert
d h l l1 f Dmin Lever Screw Seat Seat Pin Snap Ring Wrench
A16T-HSKNR/L-33 1.000 0.921 12.00 1.22 0.640 1.250 LCL09B-NX LCS3B – – LSR3B L-W2
SNMG33_
A20U-HSKNR/L-33 1.250 1.169 14.00 1.22 0.765 1.500 LCL09-NX LCS3 LSS32 LSP3A – L-W2.5

A-HTFNR/L

Dmin.
dg7

f 91°

h l1
l
A-HTFNR/L

Dimensions (inch) Components


Designation Insert
d h l l1 f Dmin Lever Screw Seat Seat Pin Snap Ring Wrench
A10R-HTFNR/L-2.53 0.625 0.583 8.00 0.98 0.406 0.750
A12S-HTFNR/L-2.53 0.750 0.669 10.00 1.10 0.500 1.000 LCL08B-NX LCS3B – – LSR3B L-W2
TNMG2.53_
A16T-HTFNR/L-2.53 1.000 0.921 12.00 1.30 0.640 1.250
A20U-HTFNR/L-2.53 0.750 1.169 14.00 1.30 0.765 1.500 LCL08-NX LCS3-NX LST2.51.8B LSP3B – L-W2.5

138
HCLNR/L*

d
f

95°
l
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
Components
Dimension (mm) Insert
Lever Screw Shim Shim Pin Nozzle Wrench
Designation
d f l

C4-HCLNR/L 27050-0904 40 27 50 CNMG 33 LCL 09-NX LCS 3 LSC 32 LSP 3A NZ 83 L-W 2.5

HDJNR/L*

27° d
Max
f

93°
l
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
Components
Dimension (mm) Insert
Lever Screw Shim Shim Pin Nozzle Wrench
Designation
d f l

C4-HDJNR/L 27055-1305 40 27 55 DNMG 3.53.5 LCL 11-NX LCS 4 LSD 3.52 LSP 4 NZ 83 L-W 3

HSSNR/L*

d
f fs

45° l
ls
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
Components
Dimension (mm) Insert
Lever Screw Shim Shim Pin Nozzle Wrench
Designation
d f fs l ls

C4-HSSNR/L 27042-0904 40 27 20.6 44 50.3 SNMG 33 LCL 09-NX LCS 3 LSS 32A LSP 3A NZ 83 L-W 2.5

HTGNR/L* HTJNR/L*

91° *(93°)
l
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
Components
Dimension (mm) Insert
Lever Screw Shim Shim Pin Nozzle Wrench
Designation
d f l

C4-HTGNR/L 27050-1304 40 27 50
1 TNMG 2.53 LCL 08-NX LCS 3-NX LST 2.51.8 LSP 3B NZ 83 L-W 2.5
C4-HTJNR/L 27050-1304 40 27 50
1
Marked : Entering angle of HTJNR/L is 93 degrees.
139
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
HB CHIPBREAKER
FOR SEMI HEAVY TURNING
• Low cutting forces and an optimized chipbreaker suitable for semi heavy machining
• Hook lever clamping system gives unique contact surface with large convex double
sided insert
• Unique insert and shim profile offer maximum stability in semi-heavy machining
• 3 dimensional geometry that is exchangeable with the ISO standard holder

• Double-sided semi-heavy turning insert


√ Low cutting force
√ Optimized chipbreaker suitable for semi heavy
machining

• Stable contact surface with four rest pads


√ Unique seat contact with large convex surface

• Exclusive seat
√ 3 dimensional geometry
√ Exchangeable with ISO Standard P-type holders

Contact Surface

CLAMPING FEATURES OF INSERT CHIP CONTROL RANGE

.400”
depth of cut (inch)

.320”

.240”
HB
Conventional Lever Type Hook Lever Type .160”
(P-Type Holders) (H-Type Holders)
.080”

.040”

.008" .012" .016" .024" .032"

feed rate (ipr)


• Insert: CNMX 553 HB
Poor clamping strength due to single More stable clamping from • Cutting speed: 500 sfm
directional force multidirectional force
• Material: 0.45% Carbon Steel

140
CNMX HB

TT8115

TT8125

TT8135

TT5080

TT9080
ANSI ISO feed ap Dimensions (inch)

Grade
Description Description (ipr) (inch)
l d t r

CNMX 553 HB CNMX 160712 HB .012-.031 .060-.315 .583 .625 .272 .047
CNMX 554 HB CNMX 160716 HB .012-.031 .060-.315 .567 .625 .272 .063

=P =M =K =N =S =H

SNMX HB

TT8115

TT8125
ANSI ISO feed ap Dimensions (inch) Grade
Description Description (ipr) (inch)
l d t r

SNMX 553 HB SNMX 150712 HB .012-.031 .060-.315 .583 .625 .272 .047
SNMX 554 HB SNMX 150716 HB .012-.031 .060-.315 .567 .625 .272 .063

=P =M =K =N =S =H

141
HCLNR/L

h
h

b
f

°
95
l

Dimensions (inch)
Designation h b l f

HCLNR/L 16-55D 1.00 1.00 6.0 1.25


HCLNR/L 20-55E 1.25 1.25 7.0 1.50
HCLNR/L 24-55E 1.50 1.50 7.0 2.00

HARDWARE

Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench

HCLNR/L 16-55D CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCLNR/L 20-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCLNR/L 24-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3

HCRNR/L

h
h
f

b
°
75

Dimensions (inch)
Designation h b l f

HCRNR/L 16-55D 1.00 1.00 6.0 1.047


HCRNR/L 20-55E 1.25 1.25 7.0 1.291
HCRNR/L 24-55E 1.50 1.50 7.0 1.697

HARDWARE

Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench

HCRNR/L 16-55D CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCRNR/L 20-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCRNR/L 24-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3

142
HSDNN

h h

f
b

45° l

Dimensions (inch)
Designation h b l f

HSDNN 16-55D 1.00 1.00 6.0 .500


HSDNN 20-55E 1.25 1.25 7.0 .625
HSDNN 24-55D 1.50 1.50 7.0 .750

HARDWARE

Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench

HSDNN 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSDNN 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSDNN 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3

HSKNR/L

h h
h
h

f b
b
f

75°
°

l l
95

Dimensions (inch)
Designation h b l f

HSKNR/L 16-55D 1.00 1.00 6.0 1.25


HSKNR/L 20-55E 1.25 1.25 7.0 1.50
HSKNR/L 24-55D 1.50 1.50 7.0 2.00

HARDWARE

Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench

HSKNR/L 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSKNR/L 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSKNR/L 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3

143
HSRNR/L

h
h
f

b
°
75

Dimensions (inch)
Designation h b l f

HSRNR/L 16-55D 1.00 1.00 6.0 1.047


HSRNR/L 20-55E 1.25 1.25 7.0 1.291
HSRNR/L 24-55D 1.50 1.50 7.0 1.697

HARDWARE

Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench

HSRNR/L 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSRNR/L 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSRNR/L 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3

144
REPLACEMENT SEATS FOR ISO LEVER LOCKING HOLDERS (P-TYPE HOLDERS)
Ingersoll offers several replacement seats that are exchangeable with ISO Lever Lock Holders. However, for best performance,
Ingersoll recommends that the HB insert be used with its exclusive H-type holder to maximize tool life.

Seat for ISO Lever Lock


Description Shape Seat for H-type Holder (P-type) Holder

LSC 53-NX
CNMX 55_ LSC 54-NX
LSC 53-NXS

LSS 53-NX
SNMX 55_ LSS 54-NX
LSS 53-NXS

LSC 53-NX: Same IC as Insert IC


LSC 53-NXS: Slightly smaller size than Insert IC

145
40 MM HELIX CUTTING EDGE
FOR LARGE PART MACHINING IN THE WIND POWER,
SHIPBUILDING AND POWER PLANT INDUSTRIES
• High helix cutting edge
• Double lever clamping for maximum stability
• Unique geometry provides low cutting force
• 40mm cutting edge allows cutting depths up to 1.25"
• Suitable for medium-powered machines
• Facing and external turning possible
• Available in left hand and right hand
• 80 degree corner angle allows it to be used in the same
manner as CNMG/CNMM Inserts
• 95 degree entrance angle allows facing and external
machining

Helix

146
LNMM HX

r
ØD1

80° l
t

TT8115

TT8125

TT7100
ANSI ISO feed DOC Dimensions (inch)

Grade
Number Number (ipr) (inch)
d l t r D1

LNMM 401224R/L-HX LNMM 401224R/L-HX .028-.059 .236-1.260 1.00 1.574 .472 .094 .360

=P =M =K =N =S =H

2PLLNR/L

h h

f b

95°
l

Dimension (inch)
Designation h b l f
Insert Lever Screw Shim Shim Pin Wrench

LNMM LN 4025-
2PLLNR/L L24-4012-10 1.50 1.50 10.0 2.00 LCL 8 LCS 8-L39 LSP 8 L-W 5
401224R/L-HX T6.35 R/L
LNMM LN 4025-
2PLLNR/L L32-4012-12 2.00 2.00 12.0 2.35 LCL 8 LCS 8-L39 LSP 8 L-W 5
401224R/L-HX T6.35 R/L

147
50 MM CUTTING EDGE
FOR LARGE PART MACHINING IN THE WIND POWER,
SHIPBUILDING AND POWER PLANT INDUSTRIES
• 50mm (1.97") cutting edge enables cutting up to 45mm (1.77") depth of cut
• Rectilinear shaped cutting edge ideal for heavy roughing on high-powered
machines
• HD insert suitable for continuous machining
• HY insert suitable for interrupted cutting
• Two blind holes and two-lever clamping system
provide simple but strong clamping forces

2PLBNR/L

h h

f b

75°
l

Dimensions (inch)
HARDWARE
DESIGNATION
h b l f
Insert Lever Screw Shim Shim Pin Set Screw Wrench

SS
2PLBNR/L 32-T5014 2.00 2.00 12.00 1.77 LNMX LCL 8 LCS 8-L43 LN 5025-T6.35 LSP 8 L-W 5
M12X1.75X25

148
LNMX HD

r 90°

t l

TT8115

TT8125

TT7100
ANSI ISO feed DOC Dimensions (inch)

Grade
Number Number (ipr) (inch)
d l t r

LNMX 501432HD LNMX 501432 HD .028-.063 .236-1.57 1.00 2.00 .559 .126

=P =M =K =N =S =H

LNMX HY

r 90°

t l

TT8125

TT7100

TT9225
ANSI ISO feed DOC Dimensions (inch) Grade
Number Number (ipr) (inch)
d l t r

LNMX 501432HY LNMX 501432 HY .025-.059 .197-1.57 1.00 2.00 .559 .126

=P =M =K =N =S =H

149
DOUBLE SIDED INSERT WITH 1.25” CUTTING EDGE
• The front side has a negative HD or HT chip breaker suitable for heavy machining.
• The back side has a lighter chip breaker designed to minimize the cutting load and break chips
effectively when machining depths of cut less than .200”.
• Strong clamping force due to hook lever system.
depth of cut (inch)

1.25

1.00
HD
.750

.625
HT
.500

.375

.250

0
.008 .016 .024 .032 .040 .048 .056 .064
feed rate (ipr)
Material: 1045 steel

SNMD HD/HT INSERTS


r

P Carbon Steel C: 0.45%


h

M Austenitic Stainless Steel


K High Tensile Cast Iron
N Aluminum
d

S Inconel
H Hardened Steel
°

For Heavy For Finishing t


90

f
TT8115

TT8125

TT7100

ANSI ISO Dimensions (inches)


Grade

DESIGNATION DESIGNATION
D1 d t r feed (ipr) ap
˚
75

SNMD 1066 HD SNMD 310924 HD .375 1.250 .375 .094 .023-.060 .276-1.000 • • •
SNMD 1066 HT SNMD 310924 HT .375 1.250 .375 .094 .020-.056 .240-.875 • • •

150
h
h

h
HSBNR/L

Dimensions (mm)
DESIGNATION R L h b l f
Insert Lever Screw Shim Shim Pin Wrench

HSBNR/L 4040 S3109 • • 40 40 250 35


SNM 1066 LCL 32-NX LCS 8 LSS 104 LSP 8 L-W 5
HSBNR/L 5050 T3109 • • 50 50 300 43
• Marked: Standard items
INCH HOLDERS CAN BE PRODUCED AS SPECIALS.

HSDNN

Dimensions (mm)
DESIGNATION h b l f
Insert Lever Screw Shim Shim Pin Wrench

HSDNN 4040 S3109 • 40 40 250 35


SNM 1066 LCL 32-NX LCS 8 LSS 104 LSP 8 L-W 5
HSDNN 5050 T3109 • 50 50 300 43
• Marked: Standard items
INCH HOLDERS CAN BE PRODUCED AS SPECIALS.

151
DOUBLE SIDED H SERIES CHIPBREAKERS
NEW DOUBLE-SIDED CHIPBREAKER INSERTS FOR
ROUGH AND FINISH MACHINING
Most cutting tool manufacturers design and produce single-sided ISO turning
inserts in order to provide high levels of strength and toughness in heavy
turning applications. Ingersoll has developed a new concept that utilizes the
otherwise useless underside of these single-sided inserts for finish turning
capacity. The result is the product line that combines a heavy
roughing insert with a finishing insert.
The new concept of double-sided inserts utilizes our most aggressive chip
breaker geometry types such as the HT, HY, and HZ for 80 degree CNMD and
90 degree SNMD inserts for heavy rough machining. Also new is the HD
roughing chip breaker, which is designed to protect the insert with a smooth
chip-breaking action when machining deeply stepped parts such as shafts. The
underside of all these inserts contains a common style, finishing chip breaker
that allows each insert to be used in the same holder, under different operating
conditions, for final finishing passes on large work pieces.
This new product summarizes the Ingersoll spirit that never stops developing
innovative new products to improve cost reduction solutions to its customers.
CNMD
HT HD HY HZ

BONUS!
SNMD
HT HD HY HZ

BONUS!
152
FEATURES
• Utilizes both sides of the insert to improve economy & cost reduction
• Available in a variety of sizes and chip breakers to meet customers specific heavy rough machining requirements
• Economy is further improved by using one tool holder for rough and finish machining
TYPICAL
CNMM/SNMM STYLE
SINGLE-SIDED DOUBLE-SIDED!

upper-side under-side upper-side under-side


Rough machining Not utilized Rough machining Finish machining
The upper-side of the double sided insert can be used in the same manner as a single-sided insert.
The under-side can then be used when finish machining is required.

GUIDELINE FOR INSERT USE

storage

under-side upper-side
1. Commence operation on finish machining first using the under-side of insert
2. Operate rough machining with the upper-side after edges on under-side are used

CHIP BREAKING RANGE


depth of cut (inch)

.708

UNDER-SIDE FINISH MACHINING PARAMETERS .629 HZ

Depth of Cut (inches) Feed Rate (ipr) .551 HD HY

.120” - .200” .024” - (.016”-.032”) .472

.393
HT
.315

• Insert : CNMD 866 HD .236

• Cutting speed: 100 m/min .157


.016 .024 .031 .039 .047 .055 .063
• Material: 0.45% Carbon Steel feed rate (ipr)

153
CNMD HD

Roughing Finishing 80°

r t

TT8115

TT8125
Dimensions (inch)

Grade
ANSI ISO feed* DOC*
Number Number (ipr) (inch) d t r

CNMD 866 HD .022-.059 .160-.590 1.00 .375 .094


* See introduction page for finish side parameters
=P =M =K =N =S =H

CNMD HT

Roughing Finishing 80°

r t

Dimensions (inch)

TT8115

TT8125
ANSI ISO feed* DOC* Grade
Number Number (ipr) (inch) d t r

CNMD 646 HT CNMD 190624 HT .014-.035 .160-.355 .750 .250 .094


CNMD 866 HT CNMD 250924 HT .022-.051 .200-.470 1.00 .375 .094
* See introduction page for finish side parameters
=P =M =K =N =S =H

154
CNMD HY

Roughing Finishing 80°

r t

Dimensions (inch)

TT8115

TT8125
ANSI ISO feed* DOC*

Grade
Number Number (ipr) (inch) d t r

CNMD 646 HY CNMD 190624 HY .020-.043 .160-.470 .750 .250 .094


CNMD 866 HY CNMD 250924 HY .022-.059 .160-.590 1.00 .375 .094
* See introduction page for finish side parameters
=P =M =K =N =S =H

CNMD HZ

Roughing Finishing 80°

r t

Dimensions (inch)

TT8115

TT8125
ANSI ISO feed* DOC*
Grade
Number Number (ipr) (inch) d t r

CNMD 866 HZ CNMD 250924 HZ .022-.059 .160-.590 1.00 .375 .094


* See introduction page for finish side parameters
=P =M =K =N =S =H

155
SNMD HD
Roughing Finishing 90°

r t

TT8115

TT8125
ANSI ISO feed* DOC* Dimensions (inch)

Grade
Number Number (ipr) (inch)
d t r

SNMD 866 HD SNMD 250924 HD .022-.059 .160-.590 1.00 .375 .094


* See introduction page for finish side parameters
=P =M =K =N =S =H

SNMD HT
Roughing Finishing
90°

For Finishing
d

r t

TT8115

TT8125
ANSI ISO feed* DOC* Dimensions (inch) Grade
Number Number (ipr) (inch)
d t r

SNMD 646 HT SNMD 190624 HT .022-.047 .160-.355 .750 .250 .094


SNMD 866 HT SNMD 250924 HT .022-.051 .200-.470 1.00 .375 .094
* See introduction page for finish side parameters
=P =M =K =N =S =H

156
SNMD HY
Roughing Finishing 90°

r t

TT8115

TT8125
ANSI ISO feed* DOC* Dimensions (inch)

Grade
Number Number (ipr) (inch)
d t r

SNMD 646 HY SNMD 190624 HY .020-.043 .160-.470 .750 .250 .094


SNMD 866 HY SNMD 250924 HY .022-.059 .160-.590 1.00 .375 .094
* See introduction page for finish side parameters
=P =M =K =N =S =H

SNMD HZ
Roughing Finishing
90°

r t

TT8115

TT8125
ANSI ISO feed* DOC* Dimensions (inch)
Grade
Number Number (ipr) (inch)
d t r

SNMD 866 HZ SNMD 250924 HZ .022-.059 .160-.590 1.00 .375 .094


* See introduction page for finish side parameters
=P =M =K =N =S =H

157
EM CHIPBREAKER
FOR STAINLESS STEEL MACHINING
Ingersoll previously introduced two new chipbreakers for
machining stainless steels and exotic materials: The EA
chipbreaker for finish to semi-finish operations in low depths
of cut, and the ET chipbreaker for rough machining of these
materials. The new EM chipbreaker is designed for medium
applications where customers desire a single insert that
encompasses many of the same features offered by the
EA and ET.
The EM chipbreaker features a sharp land that reduces
machining load during medium machining applications, while
simultaneously reducing build up material on the cutting edge.
The design also includes a broad boss face that dissipates heat
on the upper side of the chipbreaker, improving the surface
contact ratio while maximizing tool life. The result is an insert
that provides stable performance in difficult to machine
materials over a wide range of feed rates and
cutting depths.

EM FOR MEDIUM

EA FOR FINISHING ET FOR ROUGHING


158
CNMG EM

TT9215

TT9225

TT9235

TT5080

TT9080
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

CNMG 431 EM CNMG 120404 EM .004-.018 .020-.200


CNMG 432 EM CNMG 120408 EM .005-.020 .020-.200
CNMG 433 EM CNMG 120412 EM .006-.022 .020-.200
CNMG 434 EM CNMG 120416 EM .007-.024 .020-.200
CNMG 542 EM CNMG 160608 EM .005-.020 .020-.250
CNMG 543 EM CNMG 160612 EM .006-.022 .020-.250
CNMG 544 EM CNMG 160616 EM .007-.024 .020-.250
CNMG 642 EM CNMG 190608 EM .005-.020 .020-.315
CNMG 643 EM CNMG 190612 EM .006-.022 .020-.315
CNMG 644 EM CNMG 190616 EM .007-.024 .020-.315

=P =M =K =N =S =H

DNMG EM
TT9215

TT9225

TT9235

TT5080

TT9080

ANSI ISO feed DOC


Grade

Number Number (ipr) (inch)

DNMG 332 EM DNMG 110408 EM* .005-.020 .020-.160


DNMG 432 EM DNMG 150408 EM .005-.020 .020-.200
DNMG 442 EM DNMG 150608 EM .005-.020 .020-.200
DNMG 433 EM DNMG 150412 EM .006-.022 .020-.200
DNMG 443 EM DNMG 150612 EM .006-.022 .020-.200
*Insert is screw held =P =M =K =N =S =H

159
SNMG EM

TT9215

TT9225

TT9235

TT5080

TT9080
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

SNMG 432 EM SNMG 120408 EM .005-.020 .031-.200


SNMG 433 EM SNMG 120412 EM .006-.022 .031-.200
SNMG 543 EM SNMG 150612 EM .006-.022 .031-.250
SNMG 544 EM SNMG 150616 EM .007-.024 .031-.250
SNMG 643 EM SNMG 190612 EM .006-.022 .031-.315
SNMG 644 EM SNMG 190616 EM .007-.024 .031-.315

=P =M =K =N =S =H

TNMG EM

TT9215

TT9225

TT9235

TT5080

TT9080
ANSI ISO feed DOC
Grade

Number Number (ipr) (inch)

TNMG 332 EM TNMG 160408 EM .005-.020 .031-.180


TNMG 333 EM TNMG 160412 EM .006-.022 .031-.180
TNMG 432 EM TNMG 220408 EM .005-.020 .031-.240
TNMG 433 EM TNMG 220412 EM .006-.022 .031-.240

=P =M =K =N =S =H

160
VNMG EM

TT9215

TT9225

TT9235

TT5080

TT9080
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

VNMG 332 EM VNMG 160408 EM .005-.020 .031-.140

=P =M =K =N =S =H

WNMG EM

TT9215

TT9225

TT9235

TT5080

TT9080
ANSI ISO feed DOC
Grade

Number Number (ipr) (inch)

WNMG 332 EM WNMG 060408 EM .005-.020 .031-.120


WNMG 333 EM WNMG 060412 EM .006-.022 .031-.120
WNMG 431 EM WNMG 080404 EM .004-.018 .031-.160
WNMG 432 EM WNMG 080408 EM .005-.020 .031-.160
WNMG 433 EM WNMG 080412 EM .005-.022 .031-.160

=P =M =K =N =S =H

161
PC CHIPBREAKER FOR POSITIVE INSERTS
NEW SINGLE SIDED ‘PC’ CHIPBREAKER FOR
SEMI-FINISH AND MEDIUM MACHINING
• Low cutting forces due to its positive rake angle
• Wide chip breaking range
• Suitable for a wide variety of materials
• For semi-finish to medium application
• 5°, 7°, and 11° positive inserts available
• Insert: CCMT 32.52 (09T308)
CHIP CONTROL RANGE • Cutting speed: 650 sfm
• Material: 0.45% Carbon steel
.140
depth of cut (inch)

.120

.100 POSITIVE PC INSERT GEOMETRY


.080 • Slightly Waved
PC cutting Edge
.060

.040 • Dimple Design


.020
Low cutting Force
• Wide Groove
.004 .006 .008 .010 .012 .016
Smooth Cutting
Feed rate (ipr)

VBMT PC - 5° POSITIVE INSERTS WITH PC CHIPBREAKER CT3000

TT8115

TT8125

TT9225

TT9080

ANSI ISO feed DOC


Grade

Number Number (ipr) (inch)

VBMT331PC VBMT160404PC 0.003 - 0.009 0.020 - 0.110


VBMT332PC VBMT160408PC 0.004 - 0.011 0.020 - 0.110
VBMT333PC VBMT160412PC 0.004 - 0.011 0.020 - 0.110

=P =M =K =N =S =H

162
CCMT PC - 7° POSITIVE, 80° RHOMBIC INSERTS WITH PC CHIPBREAKER

CT3000

TT8115

TT8125

TT9225

TT9080
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

CCMT21.51PC CCMT060204PC 0.002 - 0.007 0.007 - 0.079


CCMT21.52PC CCMT060208PC 0.003 - 0.010 0.010 - 0.079
CCMT32.51PC CCMT09T304PC 0.003 - 0.010 0.010 - 0.118
CCMT32.52PC CCMT09T308PC 0.004 - 0.011 0.011 - 0.118
CCMT431PC CCMT120404PC 0.003 - 0.010 0.010 - 0.157
CCMT432PC CCMT120408PC 0.004 - 0.012 0.012 - 0.157
CCMT433PC CCMT120412PC 0.005 - 0.014 0.014 - 0.157

=P =M =K =N =S =H

DCMT PC - 7° POSITIVE, 55° RHOMBIC INSERTS WITH PC CHIPBREAKER

CT3000

TT8115

TT8125

TT9225

TT9080

ANSI ISO feed DOC


Grade

Number Number (ipr) (inch)

DCMT21.51PC DCMT070204PC 0.002 - 0.007 0.012 - 0.079


DCMT21.52PC DCMT070208PC 0.003 - 0.010 0.016 - 0.079
DCMT32.51PC DCMT11T304PC 0.003 - 0.010 0.014 - 0.118
DCMT32.52PC DCMT11T308PC 0.004 - 0.011 0.020 - 0.118
DCMT32.53PC DCMT11T312PC 0.005 - 0.013 0.020 - 0.118

=P =M =K =N =S =H

163
RCMT PC - 7° POSITIVE ROUND INSERTS WITH PC CHIPBREAKER

TT8115

TT8125

TT9225

TT9235

TT5080
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

RCMT120400PC RCMT120400PC 0.008 - 0.024 0.051 - 0.177

=P =M =K =N =S =H

SCMT PC - 7° POSITIVE SQUARE INSERTS WITH PC CHIPBREAKER

CT3000

TT8115

TT8125

TT9225

TT9080
ANSI ISO feed DOC
Grade

Number Number (ipr) (inch)

SCMT32.51PC SCMT09T304PC 0.003 - 0.010 0.014 - 0.118


SCMT32.52PC SCMT09T308PC 0.004 - 0.011 0.020 - 0.118
SCMT431PC SCMT120404PC 0.003 - 0.010 0.016 - 0.157
SCMT432PC SCMT120408PC 0.004 - 0.012 0.028 - 0.157
SCMT433PC SCMT120412PC 0.005 - 0.014 0.039 - 0.157

=P =M =K =N =S =H

164
TCMT PC - 7° POSITIVE TRIANGULAR INSERTS WITH PC CHIPBREAKER

CT3000

TT8115

TT8125

TT9215

TT9225

TT9080
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

TCMT731PC TCMT090204PC 0.002 - 0.007 0.012 - 0.079


TCMT732PC TCMT090208PC 0.003 - 0.010 0.016 - 0.079
TCMT21.51PC TCMT110204PC 0.002 - 0.008 0.012 - 0.098
TCMT21.52PC TCMT110208PC 0.004 - 0.010 0.017 - 0.098
TCMT32.51PC TCMT16T304PC 0.003 - 0.010 0.014 - 0.118
TCMT32.52PC TCMT16T308PC 0.004 - 0.011 0.020 - 0.118
TCMT32.53PC TCMT16T312PC 0.005 - 0.014 0.024 - 0.118

=P =M =K =N =S =H

VCMT PC - 7° POSITIVE 35° RHOMBIC INSERTS WITH PC CHIPBREAKER

VCMT 22x VCMT 33x


CT3000

TT8115

TT8125

TT9225

TT5100

ANSI ISO feed DOC


Grade

Number Number (ipr) (inch)

VCMT221PC VCMT110304PC 0.002 - 0.008 0.004 - 0.067


VCMT332PC VCMT160408PC 0.002 - 0.008 0.012 - 0.079

=P =M =K =N =S =H

165
CPMT PC - 11° POSITIVE, 80° RHOMBIC INSERTS WITH PC CHIPBREAKER

CT3000

TT7005

TT7015

TT8125

TT9225

TT5100

TT5080
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

CPMT21.51PC CPMT060204PC 0.002 - 0.007 0.012 - 0.079


CPMT21.52PC CPMT060208PC 0.003 - 0.010 0.016 - 0.079
CPMT32.51PC CPMT09T304PC 0.003 - 0.010 0.018 - 0.118
CPMT32.52PC CPMT09T308PC 0.004 - 0.012 0.024 - 0.118

=P =M =K =N =S =H

TPMT PC - 11° POSITIVE TRIANGULAR INSERTS WITH PC CHIPBREAKER


CT3000

TT7005

TT7015

TT8115

TT8125

TT9225

TT9235

TT5080
ANSI ISO feed DOC
Grade

Number Number (ipr) (inch)

TPMT731PC TPMT090204PC 0.002 - 0.007 0.012 - 0.079


TPMT21.51PC TPMT110204PC 0.002 - 0.008 0.016 - 0.098
TPMT21.52PC TPMT110208PC 0.004 - 0.010 0.020 - 0.098
TPMT221PC TPMT110304PC 0.002 - 0.008 0.016 - 0.098
TPMT222PC TPMT110308PC 0.004 - 0.010 0.020 - 0.098
TPMT32.51PC TPMT16T304PC 0.003 - 0.010 0.018 - 0.118
TPMT32.52PC TPMT16T308PC 0.004 - 0.012 0.020 - 0.118

=P =M =K =N =S =H

166
RA CHIPBREAKER FOR POSITIVE INSERTS
FOR ROUGH MACHINING OF MEDIUM AND LARGE
SIZED COMPONENTS
• Good chip control range at low feed rates and D.O.C
• Suitable for heavy & interrupted machining
• Wide chip control range
Chip Control Range

depth of cut (inch)


.320
RCMX
.240

.160

RCMX-RA
.080

• Insert: RCMX 160600 RA .008 .016 .024 .032


• Cutting speed: 325 sfm
• Material: 0.45% Carbon steel Feed rate (ipr)

RCMX RA

ØD1

d t 7°
TT8115

TT8125

TT8135

ANSI ISO feed DOC Dimensions (inch)


Grade

Number Number (ipr) (inch)


d t D1

RCMX100300RA RCMX100300RA 0.008 - 0.020 0.039 - 0.157 0.394 0.125 0.142


RCMX120400RA RCMX120400RA 0.010 - 0.024 0.079 - 0.197 0.472 0.187 0.165
RCMX160600RA RCMX160600RA 0.014 - 0.030 0.098 - 0.276 0.630 0.250 0.205
RCMX200600RA RCMX200600RA 0.016 - 0.035 0.118 - 0.354 0.787 0.250 0.256
RCMX250700RA RCMX250700RA 0.020 - 0.047 0.138 - 0.472 0.984 0.312 0.283
RCMX320900RA RCMX320900RA 0.024 - 0.059 0.157 - 0.591 1.260 0.375 0.374

=P =M =K =N =S =H

167
EXTERNAL HOLDERS FOR POSITIVE ROUND INSERTS
(RCMX STYLE)
FOR TURNING AND PROFILING APPLICATIONS
• Neutral and handed holders.
• For 10mm to 32mm round inserts containing countersunk screw holes
(RCMX type).
• Simple lever lock clamping for fast indexing.
• Lever contacts screw hole taper for increased stability.

168
PRDCN

Dimensions (inch)
HARDWARE
DESIGNATION
h b l l1 f
Insert Lever Screw Shim Shim Pin Wrench

PRDCN 12-10C .75 .75 5.00 1.97 .375


RC X 100300 LCL 10C LCS 2 LSR 32 LSP 3A L-W 2
PRDCN 16-10D 1.00 1.00 6.00 1.97 .500
PRDCN 12-12C .75 .75 5.00 1.97 .375
PRDCN 16-12D 1.00 1.00 6.00 1.97 .500 RC X 120400 LCL 12C LCS 3 LSR 1203 LSP 3A L-W 2.5
PRDCN 20-12D 1.25 1.25 6.00 1.97 .625
PRDCN 16-16D 1.00 1.00 6.00 1.97 .500
RC X 160600 LCL 16C LCS 16C LSR 1604 LSP 16C L-W 2.5
PRDCN 20-16E 1.25 1.25 7.00 1.97 .625
PRDCN 20-20F 1.25 1.25 8.00 2.36 .625
RC X 200600 LCL 20C LCS 5 LSR 2004 LSP 5 L-W 3
PRDCN 24-20X 1.50 1.50 10.00 2.76 .750
PRDCN 24-25X 1.50 1.50 10.00 3.15 .750 RC X 250700 LCL 25C LCS 25C LSR 2506 LSP 6 L-W 4
PRDCN 32-32X 2.00 2.00 14.00 3.54 1.000 RC X 320900 LCL 32C LCS 8 LSR 3206 LSP 8 L-W 5

PRGCR/L

Dimensions (inch)
HARDWARE
DESIGNATION
h b l l1 f
Insert Lever Screw Shim Shim Pin Wrench

PRGCR 12-10C .75 .75 5.00 0.57 1.00


RC X 100300 LCL 10C LCS 2 LSR 32 LSP 3A L-W 2
PRGCR/L 16-10D 1.00 1.00 6.00 .69 1.25
PRGCR 12-12C .75 .75 5.00 .71 1.00
PRGCR/L 16-12D 1.00 1.00 6.00 .71 1.25 RC X 120400 LCL 12C LCS 3 LSR 1203 LSP 3A L-W 2.5
PRGCR/L 20-12D 1.25 1.25 6.00 .71 1.50
PRGCR 16-16D 1.00 1.00 6.00 .71 1.25
RC X 160600 LCL 16C LCS 16C LSR 1604 LSP 16C L-W 2.5
PRGCR/L 20-16E 1.25 1.25 7.00 .91 1.25
PRGCR/L 20-20F 1.25 1.25 8.00 1.08 1.50 RC X 200600 LCL 20C LCS 5 LSR 2004 LSP 5 L-W 3
PRGCR 24-25X 1.50 1.50 10.00 1.32 2.00 RC X 250700 LCL 25C LCS 25C LSR 2506 LSP 6 L-W 4

169
RX CHIPBREAKER FOR ROUGH MACHINING
OF LARGE PARTS
• Negative and positive cutting
edge: improves stability and CHIP CONTROL RANGE
machinability

depth of cut (inch)


.480

• Helical cutting edge: increases .400 RH


tool life by minimizing cutting
resistance .320

• Applicable to a broad range of .240 RX


workpieces .160

.080

• Insert : CNMM 644 RX .008 .016 .024 .032 .040 .048


• Cutting speed(Vc): 325 sfm Feed rate (ipr)
• Material: 0.45% Carbon steel

CNMM RX

TT8115

TT8125

TT8135
ANSI ISO feed DOC
Grade

Number Number (ipr) (inch)

CNMM432RX CNMM120408RX 0.008 - 0.022 0.028 - 0.276


CNMM433RX CNMM120412RX 0.010 - 0.028 0.039 - 0.276
CNMM543RX CNMM160612RX 0.010 - 0.028 0.039 - 0.354
CNMM544RX CNMM160616RX 0.012 - 0.035 0.059 - 0.354
CNMM546RX CNMM160624RX 0.014 - 0.047 0.079 - 0.354
CNMM642RX CNMM190608RX 0.008 - 0.022 0.028 - 0.394
CNMM643RX CNMM190612RX 0.010 - 0.028 0.039 - 0.394
CNMM644RX CNMM190616RX 0.012 - 0.035 0.059 - 0.394
CNMM646RX CNMM190624RX 0.014 - 0.043 0.079 - 0.394
CNMM856RX CNMM250724RX 0.014 - 0.047 0.079 - 0.472
CNMM866RX CNMM250924RX 0.014 - 0.047 0.079 - 0.472

=P =M =K =N =S =H

170
TNMM RX

TT8115

TT8125

TT8135
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

TNMM332RX TNMM160408RX 0.008 - 0.022 0.028 - 0.236


TNMM333RX TNMM160412RX 0.010 - 0.028 0.039 - 0.276
TNMM432RX TNMM220408RX 0.008 - 0.022 0.028 - 0.295
TNMM433RX TNMM220412RX 0.010 - 0.028 0.039 - 0.295
TNMM434RX TNMM220416RX 0.012 - 0.035 0.059 - 0.295

=P =M =K =N =S =H

SNMM RX

TT8115

TT8125

TT8135
ANSI ISO feed DOC
Grade

Number Number (ipr) (inch)

SNMM432RX SNMM120408RX 0.008 - 0.022 0.028 - 0.276


SNMM433RX SNMM120412RX 0.010 - 0.028 0.039 - 0.276
SNMM543RX SNMM150612RX 0.010 - 0.028 0.039 - 0.354
SNMM643RX SNMM190612RX 0.010 - 0.028 0.039 - 0.394
SNMM644RX SNMM190616RX 0.012 - 0.035 0.059 - 0.394
SNMM646RX SNMM190624RX 0.014 - 0.043 0.079 - 0.394
SNMM856RX SNMM250724RX 0.014 - 0.047 0.079 - 0.472
SNMM866RX SNMM250924RX 0.014 - 0.047 0.079 - 0.472

=P =M =K =N =S =H

171
MINI

SA CHIPBREAKER
GROUND POSITIVE ISO INSERTS
FOR HIGH PRECISION TURNING
• Peripherally ground geometry provides high accuracy
• Low cutting forces due to an inclined, sharp cutting edge and wide groove
geometry
• Excellent chip control at low feed rates and depths of cut, due to an
optimized chip-breaker design
• Grade TT9020 suitable for Swiss sliding head turning centers
• Grade TT5030 ideal for precision aerospace applications

CCGTSASA - 7° POSITIVE, 80° RHOMBIC GROUND INSERTS WITH SA CHIPBREAKER


CCGT

TT5080

TT9020

ANSI ISO feed DOC


Grade

Number Number (ipr) (inch)

CCGT 21.50 SA CCGT 060201 SA .0008 - .006 .004 - .060


CCGT 21.50.5 SA CCGT 060202 SA .0008 - .006 .004 - .060
CCGT 21.51 SA CCGT 060204 SA .002 - .008 .004 - .095
CCGT 32.50 SA CCGT 09T301 SA .0008 - .006 .004 - .100
CCGT 32.50.5 SA CCGT 09T302 SA .0008 - .006 .004 - .100
CCGT 32.51 SA CCGT 09T304 SA .002 - .008 .008 - .100

=P =M =K =N =S =H

172
MINI

Waved & sharp cutting edge


induces smooth cutting

Chip-breaker design suitable


for wide range of applications

CHIP CONTROL RANGE


depth of cut (inch)

SA Peripheral
ground for
extreme
accuracy

0 .002 .004 .006 .008 • Insert: CCGT 32.51 SA


Feed rate (ipr) • Cutting speed: 650 sfm
• Material: 0.45% Carbon steel

DCGT SA - 7° POSITIVE, 55° RHOMBIC GROUND INSERTS WITH SA CHIPBREAKER

TT5080

TT9020

ANSI ISO feed DOC


Grade

Number Number (ipr) (inch)

DCGT 21.50 SA DCGT 070201 SA .0008 - .006 .004 - .060


DCGT 21.50.5 SA DCGT 070202 SA .0008 - .006 .004 - .060
DCGT 21.51 SA DCGT 070204 SA .002 - .008 .004 - .060
DCGT 32.50 SA DCGT 11T301 SA .0005 - .004 .004 - .100
DCGT 32.50.5 SA DCGT 11T302 SA .0008 - .006 .004 - .100
DCGT 32.51 SA DCGT 11T304 SA .001 - .008 .004 - .100

=P =M =K =N =S =H

173
MINI

TCGT SA - 7° POSITIVE, TRIANGULAR GROUND INSERTS WITH SA CHIPBREAKER

TT5080

TT9020
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

TCGT 21.50 SA TCGT 110201 SA .0005 - .004 .004 - .100


TCGT 21.50.5 SA TCGT 110202 SA .0008 - .006 .008 - .100
TCGT 21.51 SA TCGT 110204 SA .001 - .008 .008 - .100

=P =M =K =N =S =H

VBGT SA - 5° POSITIVE, 35° RHOMBIC GROUND INSERTS WITH SA CHIPBREAKER

TT5080

TT9020
ANSI ISO feed DOC
Grade

Number Number (ipr) (inch)

VBGT 220 SA VBGT 110301 SA .0005 - .003 .004 - .060


VBGT 220.5 SA VBGT 110302 SA .0008 - .003 .008 - .060
VBGT 221 SA VBGT 110304 SA .001 - .004 .008 - .060

=P =M =K =N =S =H

174
MINI

VCGT SA - 7° POSITIVE, 35° RHOMBIC GROUND INSERTS WITH SA CHIPBREAKER

TT5080

TT9020
ANSI ISO feed DOC

Grade
Number Number (ipr) (inch)

VCGT 220 SA VCGT 110301 SA .0005 - .003 .004 - .060


VCGT 220.5 SA VCGT 110302 SA .0008 - .003 .008 - .060
VCGT 221 SA VCGT 110304 SA .001 - .004 .008 - .060

=P =M =K =N =S =H

175
KT CHIPBREAKER FOR ROUGH TURNING
OF CAST IRON

• Roughing applications on cast iron


• Stable broad supporting area
• Reliable & uniform performance
• Excellent tool-life for roughing and interrupted cutting conditions
With a broad supporting area for stable seating as well as a reinforced cutting edge due to
a strong T-land, the new “KT” chipbreaker guarantees reliable and uniform machining with
excellent tool life for roughing and interrupted cutting conditions.

176
KT CHIPBREAKERS

TT7005

TT7015
ANSI ISO feed DOC

Grade
Insert Number Number (ipr) (inch)

CNMG432KT CNMG120408KT 0.007 – 0.021 0.015 – 0.276 • •


CNMG433KT CNMG120412KT 0.010 – 0.028 0.020 – 0.276 • •
CNMG434KT CNMG120416KT 0.011 – 0.033 0.030 – 0.276 • •
DNMG432KT DNMG150408KT 0.007 – 0.019 0.015 – 0.276 • •
DNMG442KT DNMG150608KT 0.007 – 0.019 0.015 – 0.276 • •
DNMG433KT DNMG150412KT 0.009 – 0.025 0.020 – 0.276 • •
DNMG443KT DNMG150612KT 0.009 – 0.025 0.020 – 0.276 • •

SNMG432KT SNMG120408KT 0.007 – 0.021 0.015 – 0.276 • •

SNMG433KT SNMG120412KT 0.011 – 0.028 0.020 – 0.276 • •

TNMG332KT TNMG160408KT 0.007 – 0.017 0.013 – 0.244 • •


TNMG333KT TNMG160412KT 0.008 – 0.022 0.018 – 0.248 • •
TNMG432KT TNMG220408KT 0.007 – 0.021 0.015 – 0.276 • •
TNMG433KT TNMG220412KT 0.010 – 0.028 0.020 – 0.276 • •

WNMG432KT WNMG080408KT 0.007 – 0.019 0.011 – 0.217 • •

WNMG433KT WNMG080412KT 0.009 – 0.025 0.015 – 0.217 • •

=P =M =K =N =S =H

KT Cross Section View

CROSS SECTION VIEW


.012
18º A

A

B
.012
18º B

177
HF CHIPBREAKER
FOR HIGH FEED MACHINING
ECONOMY
• Utilizes double-sided technology with 6 cutting edges!
• Reduces cycle time, increases productivity
• Double-sided insert offers economical advantages when compared
to competitor’s inserts
PERFORMANCE
• Optimized chip-breaker geometry designed for high feed
machining, up to .118 inches per revolution (3mm/rev)
• Reduced cutting forces and surprisingly smooth
cutting action due to a positive, but strong,
cutting edge
• Chip thinning principle reduces depth of cut
notching, prolonging tool life
• Increased clamping stability from unique
and patented, 3-dimensional seat design that
works in conjunction with rest pads on insert
• Hook designed lever lock system provides
multidirectional clamping force

BNMX HF
IC r

ØD1

Dimensions (inch)
TT8115

TT8125

TT9080
Grade

ANSI ISO feed DOC


Number Number (ipr) (inch) IC t r D1

BNMX 150720R/L HF BNMX 150720R/L HF .020 - .118 .020 - .100 .590 .315 .590 2.44

=P =M =K =N =S =H

178
CLAMPING FEATURES OF INSERT
depth of cut (inch)

.100

.080 HF Conventional Lever Type Hook Lever Type


.060 (P-Type Holders) (H-Type Holders)

.040

.028

.020
• Insert: BNMX 150720 R-HF
.020 .040 .080 .100 .120 • Cutting speed: 500 sfm
feed rate (ipr)
• Material: 0.45% Carbon Steel

HBXNR/L

h h

f b

Dimensions (inch)
HARDWARE
DESIGNATION
h b l f
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench

HBXNR/L 16-55D 1.00 1.00 6.00 1.15 BNMX 150720R/L-HF LCL 16-NX LCS 5-L25.5 LSB 53 R/L LSP 5 SPP 5-6 L-W3
HBXNR/L 20-55E 1.25 1.25 7.00 1.45 BNMX 150720R/L-HF LCL 16-NX LCS 5-L25.5 LSB 53 R/L LSP 5 SPP 5-6 L-W3

179
MINI

BACK CLAMPING HOLDER


QUICK CHANGE HOLDER FOR
SWISS TYPE LATHES
• Quick insert changeover with simple lever clamp
design
• Both front and side clamping is available with
each holder
• Holders use a unique backward and downward
multi-directional clamping force
• No limitations – can be used with all Swiss-type
turning machines

BCLCR/L-SH
e
b1

f b

95˚
l

h h

h1

INCH Dimensions (inch)


DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BCLCR/L 06-2C-SH .375 .079 .375 .079 5.00 .375 .591 CC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BCLCR/L 08-2C-SH .500 .500 5.00 .500 CC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BCLCR/L 083C-SH .500 .500 .079 5.00 .500 .669 CC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BCLCR/L 10-3C-SH .625 .625 5.00 .625 CC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F

METRIC Dimensions (mm)


DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BCLCR/L 1212 K06-SH 12 1 12 2 125 12 CC T 0602 BLCL 2 BLCS 2 BLSR 2 T6


BCLCR/L 1212 K09-SH 12 1 12 2 125 12 17 CC T 09T3 BLCL 3 BLCS 3 BLSR 3 L-W 2F

180
MINI

Right front side


clamping

Left front side


clamping

BDJCR/L-SH
e

b1

f b

93˚
l

h h
h1

Dimensions (inch)
DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BDJCR/L 06-2C-SH .375 .079 .375 .079 5.00 .375 .591 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BDJCR/L 08-2C-SH .500 .500 5.00 .500 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BDJCR/L 08-3C-SH .500 .500 .079 5.00 .500 .669 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BDJCR/L 10-3C-SH .625 .625 5.00 .625 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F

Dimensions (mm)
DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BDJCR/L 1212 K07-SH 12 - 12 - 125 12 - DC T 0702 BLCL 2 BLCS 2 BLSR 2 T6


BDJCR/L 1212 K11-SH 12 1 12 2 125 12 20 DC T 11T3 BLCL 3 BLCS 3 BLSR 3 L-W 2F

181
MINI

BDNCN-SH
e
b1
f
b

63° l
60° max

h h

h1

INCH Dimensions (inch)


DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BDNCN 06-2C-SH .375 .375 5.00 .186 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BDNCN 08-3C-SH .500 .039 .500 5.00 .250 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BDNCN 10-3C-SH .625 .625 5.00 .313 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F

METRIC Dimensions (mm)


DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BDNCN 1212 K07-SH 12 - 12 - 125 6 DC T 0702 BLCL 2 BLCS 2 BLSR 2 T6


BDNCN 1212 K11-SH 12 1 12 - 125 6 22 DC T 11T3 BLCL 3 BLCS 3 BLSR 3 L-W 2F

BVJBR/L-SH
e
b1

f b

93˚ l 44˚ max

h h

h1

INCH Dimensions (inch)


DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BVJBR/L 06-2C-SH .375 .039 .375 .079 5.00 .375 .787 VB T 22 BLCL 2 BLCS 2 BLSR 2 T6
BVJBR/L 08-2C-SH .500 .500 5.00 .500 VB T 22 BLCL 2 BLCS 2 BLSR 2 T6
BVJBR/L 10-2C-SH .625 .625 5.00 .625 VB T 22 BLCL 2 BLCS 2 BLSR 2 T6

METRIC Dimensions (mm)


DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BVJBR/L1212 K11-SH 12 12 125 12 - VB T 1103 BLCL 2 BLCS 2 BLSR 2 T6

182
MINI

BVJCR/L-SH
e
b1

f b

93˚ l 44˚ max

h h

h1

INCH Dimensions (inch)


DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BVJCR/L 06-2C-SH .375 .039 .375 .079 5.00 .375 .787 VC T 22 BLCL 2 BLCS 2 BLSR 2 T6
BVJCR/L 08-2C-SH .500 .500 5.00 .500 VC T 22 BLCL 2 BLCS 2 BLSR 2 T6
BVJCR/L 10-2C-SH .625 .625 5.00 .625 VC T 22 BLCL 2 BLCS 2 BLSR 2 T6

METRIC Dimensions (mm)


DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench

BVJCR/L1212 K11-SH 12 12 125 12 - VC T 1103 BLCL 2 BLCS 2 BLSR 2 T6

183
NEW INDEXABLE SYSTEM OF BORING BARS AND
INSERTS FOR SMALL COMPONENT MACHINING

T•MINI Boring Bars


• Minimum bore diameter as small as .197” (5mm)
• Available with carbide and steel shanks, right hand and left hand
• Special design near the joints ensures improved durability
• Very good chip evacuation
• Stable machining with minimal vibration
T•MINI Inserts
• Shapes available: CCGT, TBGT, WBGT, VCGT and VCMT
• Insert IC (inscribed circle) as small as .156” (3.97mm)
• Smooth cutting edge prevents micro chipping and prolongs tool life
• Available in right hand and left hand styles (Note: right hand inserts for left hand bars. Left hand inserts for right hand bars. VCGT
& VCMT inserts are neutral and will fit either hand bar).

To meet the increasing demand for boring small parts such as machined medical implant devices and micro-sized electronic compo-
nents, Ingersoll introduces a new line of miniature, indexable boring bars and inserts.
The unique T•MINI boring bar configuration improves chip evacuation and can be applied in boring applications where the minimum
bore diameter is as small as .197” (5mm). Optional 16mm and .625” sleeves are available to provide a simple and secure means of
holding of the boring bars.
T•MINI inserts feature sharp cutting edges that help lower cutting forces and vibration. This enables precision turning and excellent
surface finish capabilities. Inserts are available in ground and pressed versions depending on the shape, and contain a smooth, ho-
mogenous surface finish that prevents chipping while extending tool life.

184
C-SCLCR/L (CARBIDE SHANK)

Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench

C04G-SCLCR/L 03-D05 • • .157 (4mm) .148 3.54 .098 .197 (5mm) CCoT1.10.9oo
TS 16031I T6
C05H-SCLCR/L 03-D06 • • .197 (5mm) .187 3.94 .098 .236 (6mm) (CCoT 0301oo)
C06J-SCLCR/L 04-D07 • • .236 (6mm) .217 4.33 .098 .276 (7mm) CCoT1.41.1oo TS 20038I/
T 6P
C07K-SCLCR/L 04-D08 • • .276 (7mm) .256 4.92 .098 .315 (8mm) (CCoT 0401oo) HG-P
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder

S-SCLCR/L (STEEL SHANK)

Fig.1

Fig.2

Dimensions (inch)
DESIGNATION R L d h l l1 f ØD min SHAPE
Insert Screw Wrench

S04F-SCLCR/L 03-D05 • • .157 (4mm) .148 3.15 .098 .197 (5mm) CCoT1.10.9oo
TS 16031I T6 Fig 1
S05G-SCLCR/L 03-D06 • • .197 (5mm) .187 3.54 .118 .236 (6mm) (CCoT 0301oo)
S06H-SCLCR/L 04-D07 • • .236 (6mm) .217 3.94 .138 .276 (7mm) CCoT1.41.1oo TS 20038I/
T 6P Fig 1
S07J-SCLCR/L 04-D08 • • .276 (7mm) .256 4.33 .157 .315 (8mm) (CCoT 0401oo) HG-P

CCoT1.10.9oo
S10H-SCLCR/L 03-D05 • • .394 (10mm) .354 3.94 .591 .098 .197 (5mm) TS 16031I T6 Fig 2
(CCoT 0301oo)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder

185
C-STUBR/L (CARBIDE SHANK)

93°

Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench

.236 .315 TBoT1.21oo TS 20043I/


C06J-STUBR/L 06-D08 • • .217 4.33 .157 T 6P
(6mm) (8mm) (TBoT 0601oo) HG-P
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder

S-STUBR/L (STEEL SHANK)

93°

Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench

.236 .315 TBoT1.21oo TS 20043I/


S06H-STUBR/L 06-D08 • • .217 3.94 .157 T 6P
(6mm) (8mm) (TBoT 0601oo) HG-P
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder

186
C-SWUBR/L (CARBIDE SHANK)

93°

Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench

C05H-SWUBR/L 06-D06 • • .197 (5mm) .187 3.94 .118 .236 (6mm)


WBoT1.21oo TS 20038I/
C06J-SWUBR/L 06-D07 • • .236 (6mm) .217 4.33 .138 .276 (7mm) T 6P
(WBoT 0601oo) HG-P
C07K-SWUBR/L 06-D08 • • .276 (7mm) .256 4.92 .157 .315 (8mm)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder

S-SWUBR/L (STEEL SHANK)

Fig.1 93°

Fig.2 93°

Dimensions (inch)
DESIGNATION R L d h l l1 f ØD min SHAPE
Insert Screw Wrench

S05G-SWUBR/L 06-D06 • • .197 (5mm) .187 3.54 - .118 .236 (6mm)


S06H-SWUBR/L 06-D07 • • .236 (6mm) .217 4.33 - .138 .276 (7mm) WBoT1.21oo TS 20038I/ Fig 1
T 6P
S07J-SWUBR/L 06-D08 • • .276 (7mm) .256 4.33 - .157 .315 (8mm) (WBoT 0601oo) HG-P
S10H-SWUBR/L 06-D06 • • .394 (10mm) .354 3.94 .709 .118 .236 (6mm) Fig 2
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder

187
S-SVJCR/L (STEEL SHANK)

52°

Dimensions (inch)
DESIGNATION R L d h l l1 f ØD min
Insert Screw Wrench

S12M-SVJCR/L 08-D16 • • .472 (12mm) .433 5.91 1.02 .079 .630 (16mm) VCoT1.51.5oo TS 20038I/
T 6P
S16Q-SVJCR/L 08-D20 • • .630 (16mm) .591 7.09 1.42 .079 .787 (20mm) (VCoT 0802oo) HG-P
• Marked: Standard items

S-SVPCR/L (STEEL SHANK)

117.5°

Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench

VCoT1.51.5oo TS 20038I/
S10K-SVPCR/L 08-D16 • • .394 (10mm) .354 4.92 .236 .630 (16mm) T 6P
(VCoT 0802oo) HG-P
VCoT 22oo
S12M-SVPCR/L 11-D20 • • .472 (12mm) .433 5.91 .394 .787 (20mm) SO 25065I T7
(VCoT 1103oo)
• Marked: Standard items

188
S-SVUCR/L (STEEL SHANK)

93°

Dimensions (inch)
DESIGNATION R L d h l l1 f ØD min
Insert Screw Wrench

VCoT1.51.5oo
S12M-SVUCR/L 08-D16 • • .472 (12mm) .433 5.91 1.02 .433 .630 (16mm) TS 20038I/HG-P T 6P
(VCoT 0802oo)
S16Q-SVUCR/L 11-D20 • • .630 (16mm) .591 7.09 1.26 .610 .787 (20mm) VCoT 22oo
SO 25065I T7
S20R-SVUCR/L 11-D25 • • .787 (20mm) .709 7.87 1.57 .689 .984 (25mm) (VCoT 1103oo)
• Marked: Standard items

TSL (SLEEVE)

Dimensions
DESIGNATION d1 h l D
Screw Wrench

TSL 16-04 • .157 (4mm) 15 100 16


TSL 16-05 • .197 (5mm) 15 100 16
Metric SS M4 x 0.7 x 4 L-W2
TSL 16-06 • .236 (6mm) 15 100 16
TSL 16-07 • .276 (7mm) 15 100 16

TSL15.88-04-mini • .157 (4mm) 5.91 3.94 .625


TSL15.88-05-mini • .197 (5mm) 5.91 3.94 .625
Inch SS M4 x 0.7 x 4 L-W2
TSL15.88-06-mini • .236 (6mm) 5.91 3.94 .625
TSL15.88-07-mini • .276 (7mm) 5.91 3.94 .625
• Marked: Standard items

189
INSERTS
P Carbon Steel C: 0.45%
M Austenitic Stainless Steel
K High Tensile Cast Iron
N Aluminum
S Inconel
H Hardened Steel

PV3010
CT3000

TT8115

TT8125

TT9225

TT5100

TT5080

TT9020
ANSI ISO Dimensions (inches)

Grade
INSERT DESIGNATION DESIGNATION
I.C. Rad Feed (ipr) DOC

CCGT 0301003 R-FF CCGT 1.10.9X0R-FF 0.138 0.001 .001 - .004 .002 - .012
CCGT0301003 L-FF CCGT 1.10.9X0L-FF 0.138 0.001 .001 - .004 .002 - .012
CCGT 030101 R-FF CCGT 1.10.90XR-FF 0.138 0.004 .001 - .005 .003 - .016
CCGT 030101 L-FF CCGT 1.10.90XL-FF 0.138 0.004 .001 - .005 .003 - .016
CCGT 030102 R-FF CCGT 1.10.90.5R-FF 0.138 0.008 .001 - .006 .004 - .016
CCGT 030102 L-FF CCGT 1.10.90.5L-FF 0.138 0.008 .001 - .006 .004 - .016
CCGT 030104 R-FF CCGT 1.10.91R-FF 0.138 0.016 .002 - .008 .004 - .016
CCGT 030104 L-FF CCGT 1.10.91L-FF 0.138 0.016 .002 - .008 .004 - .016
CCGT 0401003 R-FF CCGT 1.41.1X0R-FF 0.169 0.001 .001 - .004 .002 - .016

CCGT 03, 04 CCGT 0401003 L-FF CCGT 1.41.1X0L-FF 0.169 0.001 .001 - .004 .002 - .016
CCGT 040101 R-FF CCGT 1.41.10R-FF 0.169 0.004 .001 - .005 .004 - .020
CCGT 040101 L-FF CCGT 1.41.10L-FF 0.169 0.004 .001 - .005 .004 - .020
CCGT 040102 R-FF CCGT 1.41.10.5R-FF 0.169 0.008 .001 - .005 .004 - .020
CCGT 040102 L-FF CCGT 1.41.10.5L-FF 0.169 0.008 .001 - .005 .004 - .020
CCGT 040104 R-FF CCGT 1.41.11R-FF 0.169 0.016 .002 - .008 .004 - .020
CCGT 040104 L-FF CCGT 1.41.11L-FF 0.169 0.016 .002 - .008 .004 - .020
TBGT 0601003 R-FF TBGT 1.21X0R-FF 0.156 0.001 .001 - .004 .002 - .012
TBGT 0601003 L-FF TBGT 1.21X0L-FF 0.156 0.001 .001 - .004 .002 - .012
TBGT 060101 R-FF TBGT 1.210R-FF 0.156 0.004 .001 - .005 .003 - .016
TBGT 060101 L-FF TBGT 1.210L-FF 0.156 0.004 .001 - .005 .003 - .016
TBGT 060102 R-FF TBGT 1.210.5R-FF 0.156 0.008 .001 - .006 .004 - .016
TBGT 060102 L-FF TBGT 1.210.5L-FF 0.156 0.008 .001 - .006 .004 - .016
TBGT 06
TBGT 060104 R-FF TBGT 1.211R-FF 0.156 0.016 .002 - .008 .004 - .016
TBGT 060104 L-FF TBGT 1.211L-FF 0.156 0.016 .002 - .008 .004 - .016
WBGT 0601003 R-FF WBGT 1.21X0R-FF 0.156 0.001 .001 - .004 .002 - .012
WBGT 0601003 L-FF WBGT 1.21X0L-FF 0.156 0.001 .001 - .004 .002 - .012
WBGT 060101 R-FF WBGT 1.210R-FF 0.156 0.004 .001 - .005 .003 - .016
WBGT 060101 L-FF WBGT 1.210L-FF 0.156 0.004 .001 - .005 .003 - .016
WBGT 060102 R-FF WBGT 1.210.5R-FF 0.156 0.008 .001 - .006 .004 - .016
WBGT 060102 L-FF WBGT 1.210.5L-FF 0.156 0.008 .001 - .006 .004 - .016
WBGT 06
WBGT 060104 R-FF WBGT 1.211R-FF 0.156 0.016 .002 - .008 .004 - .016
WBGT 060104 L-FF WBGT 1.211L-FF 0.156 0.016 .002 - .008 .004 - .016
VCGT 110301 SA VCGT 220 SA 0.250 0.004 .0005 - .008 .004 - .060
VCGT 110302 SA VCGT 220.5 SA 0.250 0.008 .0008 - .008 .008 - .060
VCGT 11 VCGT 110304 SA VCGT 221 SA 0.250 0.016 .002 - .008 .008 - .060
VCMT 080202 PC VCMT 1.51.51 PC 0.187 0.008 .001 - .006 .008 - .060
VCMT 080204 PC VCMT 1.51.51 PC 0.187 0.016 .002 - .008 .008 - .060
VCMT 08,11 VCMT 110304 PC VCMT 221 PC 0.250 0.016 .002 - .008 .004 - .067

190
191
QUICK CHANGE HOLDERS FOR ISO TURNING
• Wide range of quick change heads for ISO turning inserts.
• Ideal for high precision machining due to stable clamping force.

C4, C5, C6-TCLNR

C4, C5, C6-SCLCR

C4, C5, C6-TDJNR

192
C_-TCLNR/L*

95°
l

Dimensions (mm)
DESIGNATION d f l
Insert Clamp Clamp Screw Shim Shim Screw Spring Nozzle Wrench

C4-TCLNR/L 27050-09 40 27 50 CN 33 DLM 3 DLS 3 LSC 32 SO 40085I DSP 3 NZ 83 L-W 2.5


C4-TCLNR/L 27050-12 40 27 50 CN 43 DLM 4 DLS 4 TSC 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TCLNR/L 35060-12 50 35 60 CN 43 DLM 4 DLS 4 TSC 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TCLNR/L 45065-12 63 45 65 CN 43 DLM 4 DLS 4 TSC 44 SO 40050I DSP 4 NZ 104 L-W 3
C4-TCLNR/L 27055-16 40 27 55 CN 54 DLM 5 DLS 5 TSC 54 SO 50090I DSP 5 NZ 83 L-W 4
C5-TCLNR/L 35060-19 50 35 60 CN 64 DLM 6 DLS 5 LSC 63 SO 80180I DSP 5 NZ 104 L-W 4
C6-TCLNR/L 45065-19 63 45 65 CN 64 DLM 6 DLS 5 LSC 63 SO 80180I DSP 5 NZ 104 L-W 4
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

C_-TDJNR/L*

d
f 27° max.

93°
l

Dimensions (mm)
DESIGNATION d f l
Insert Clamp Screw Shim Shim Screw Spring Nozzle

C4-TDJNR/L 27055-1504 40 27 55 DN 43 DLM 4 DLS 4 TSD 44 SO 40050I DSP 4 NZ 83 L-W 3


C4-TDJNR/L 27055-1506 40 27 55 DN 44 DLM 4 DLS 4 TSD 43 SO 40050I DSP 4 NZ 83 L-W 3
C5-TDJNR/L 35060-1504 50 35 60 DN 43 DLM 4 DLS 4 TSD 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TDJNR/L 35060-1506 50 35 60 DN 44 DLM 4 DLS 4 TSD 43 SO 40050I DSP 4 NZ 104 L-W 3
C6-TDJNR/L 45065-1504 63 45 65 DN 43 DLM 4 DLS 4 TSD 44 SO 40050I DSP 4 NZ 83 L-W 3
C6-TDJNR/L 45065-1506 63 45 65 DN 44 DLM 4 DLS 4 TSD 43 SO 40050I DSP 4 NZ 104 L-W 3
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

193

(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
C_-TSDNN*

d
f
45°
l

Dimensions (mm)
DESIGNATION d f l
Insert Clamp Clamp Screw Shim Screw Spring Nozzle Wrench

C4-TSDNN 00050-12 40 0 50 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 83 L-W 3


C5-TSDNN 00060-12 50 0 60 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TSDNN 00065-12 63 0 65 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

C_-TSSNR/L*

d
f fs

45° l
ls

Dimensions (mm)
DESIGNATION d f fs l ls
Insert Clamp Clamp Screw Shim Screw Spring Nozzle Wrench

C4-TSSNR/L 27042-12 40 27 18.7 42 50.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TSSNR/L 35052-12 50 35 26.7 52 60.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TSSNR/L 45056-12 63 45 36.7 56 64.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

194
C_-TTGNR/L C_-TTJNR/L*

91°(93°)*
l

DESIGNATION Dimensions (mm)


d f l
Insert Clamp Clamp Screw Shim Shim Screw Spring Nozzle Wrench

C4-TTGNR/L 27050-16 40 27 50 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 83 L-W 2.5


C5-TTGNR/L 35060-16 50 35 60 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 104 L-W 2.5
C6-TTGNR/L 45065-16 63 45 65 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 104 L-W 2.5
C4-TTJNR/L 27050-16 40 27 50 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 83 L-W 2.5
C5-TTJNR/L 35060-16 50 35 60 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 104 L-W 2.5
C6-TTJNR/L 45065-16 63 45 65 TN 33 DLM 3 DLS 3 TST 33 SO 35080I DSP 3 NZ 104 L-W 2.5
NOTE: TTGNR/L has 91° lead angle. TTJNR/L has 93° lead angle.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

C_-TVJNR/L*

d
f
44°
max.
93°
l

Dimensions (mm)
DESIGNATION d f l
Insert Clamp Clamp Screw Shim Shim Screw Spring Nozzle Wrench

C4-TVJNR/L 27062-16 40 27 62 VN 33 DLM 3V DLS 5 TSV 33 SO 35080I DSP 5 NZ 83 L-W 4


C5-TVJNR/L 35065-16 50 35 65 VN 33 DLM 3V DLS 5 TSV 33 SO 35080I DSP 5 NZ 104 L-W 4
C6-TVJNR/L 45068-16 63 45 68 VN 33 DLM 3V DLS 5 TSV 33 SO 35080I DSP 5 NZ 104 L-W 4
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

195

(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
C_-TWLNR/L*

95°
l

Dimensions (mm)
DESIGNATION d f l
Insert Clamp Clamp Screw Shim Shim Screw Spring Nozzle Wrench

C4-TWLNR/L 27050-06 40 27 50 WN 33 DLM 3 DLS 3 PSW 32 SO 40090I DSP 3 NZ 83 L-W 2.5


C4-TWLNR/L 27050-08 40 27 50 WN 43 DLM 4 DLS 4 TSW 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TWLNR/L 35060-08 50 35 60 WN 43 DLM 4 DLS 4 TSW 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TWLNR/L 45065-08 63 45 65 WN 43 DLM 4 DLS 4 TSW 44 SO 40050I DSP 4 NZ 104 L-W 3
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

C_-SCLCR/L*

95°
l

Dimensions (mm)
DESIGNATION d f l
Insert Screw Shim Shim Screw Nozzle Wrench

C4-SCLCR/L 27050-09 40 27 50 CC T 32.5 SO 35124I SSC 32 SO 50090S NZ 83 T 15


C5-SCLCR/L 35060-09 50 35 60 CC T 32.5 SO 35124I SSC 32 SO 50090S NZ 104 T 15
C6-SCLCR/L 45065-09 63 45 65 CC T 32.5 SO 35124I SSC 32 SO 50090S NZ 104 T 15
C4-SCLCR/L 27050-12 40 27 50 CC T 43 SO 45130I SSC 43N SO 60105S NZ 83 T 20
C5-SCLCR/L 35060-12 50 35 60 CC T 43 SO 45130I SSC 43N SO 60105S NZ 104 T 20
C6-SCLCR/L 45065-12 63 45 65 CC T 43 SO 45130I SSC 43N SO 60105S NZ 104 T 20
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

196
C_-SDJCR/L*

d
27°
f max.

93°
l

Dimensions (mm)
DESIGNATION d f l
Insert Shim Shim Screw Spring Nozzle Wrench

C4-SDJCR/L 27050-11 40 27 50 DC T 32.5 SO 35124I SSD 32 SO 50090S NZ 83 T 15


C5-SDJCR/L 35060-11 50 35 60 DC T 32.5 SO 35124I SSD 32 SO 50090S NZ 104 T 15
C6-SDJCR/L 45065-11 63 45 65 DC T 32.5 SO 35124I SSD 32 SO 50090S NZ 104 T 15
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

C_-SRDCN*

d
f

ar
l

Dimensions (mm)
DESIGNATION d f l ar
Insert Screw Shim Shim Screw Nozzle Wrench

C4-SRDCN 00050-10A 40 0 50 25 RC T 10T300 TS 40097I TRC 3-0 SR TC-3 NZ 83 T 15


C5-SRDCN 00060-10A 50 0 60 25 RC T 10T300 TS 40097I TRC 3-0 SR TC-3 NZ 104 T 15
C6-SRDCN 00065-10A 63 0 65 25 RC T 10T300 TS 40097I TRC 3-0 SR TC-3 NZ 104 T 15
C4-SRDCN 00050-12A 40 0 50 28 RC T 120400 SO 40050I TRC 4-0 SR TC-4S NZ 83 T 15
C5-SRDCN 00060-12A 50 0 60 28 RC T 120400 SO 40050I TRC 4-0 SR TC-4S NZ 104 T 15
C6-SRDCN 00065-12A 63 0 65 28 RC T 120400 SO 40050I TRC 4-0 SR TC-4S NZ 104 T 15
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

197

(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
C_-STGCR/L C_-STJCR/L*

91° (93°)*
l

Dimensions (mm)
DESIGNATION d f l
Insert Screw Shim Shim Screw Nozzle Wrench

C4-STGCR/L 27050-16 40 27 50 SC T 32.5 SO 35124I SST 32 SO 50090S NZ 83 T 15


C5-STGCR/L 35060-16 50 35 60 SC T 32.5 SO 35124I SST 32 SO 50090S NZ 104 T 15
C4-STJCR/L 27050-16 40 27 50 SC T 32.5 SO 35124I SST 32 SO 50090S NZ 83 T 15
C5-STJCR/L 35060-16 50 35 60 SC T 32.5 SO 35124I SST 32 SO 50090S NZ 104 T 15
NOTE: STGCR/L has 91° lead angle. STJCR/L has 93° lead angle.
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

C_-SVJBR/L*

d
44°
max.
f

93°
l

Dimensions (mm)
DESIGNATION d f l
Insert Screw Shim Shim Screw Nozzle Wrench

C4-SVJBR/L 27050-16 40 27 50 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 83 T 15


C5-SVJBR/L 35060-16 50 35 60 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 104 T 15
C6-SVJBR/L 45065-16 63 35 65 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 104 T 15
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

198
C_-SVVBN*

d 70°
f max.
72.5°

Dimensions (mm)
DESIGNATION d f l
Insert Screw Shim Shim Screw Nozzle Wrench

C4-SVVBN 00050-16 40 0 50 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 83 T 15


C5-SVVBN 00060-16 50 0 60 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 104 T 15
C6-SVVBN 00065-16 63 0 65 VB T 33 SO 35124I SSV 32 TS 5035062S NZ 104 T 15
*compatable with Sandvik’s COROMANT CAPTO* (**) system.

199

(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
MULTI-FUNCTION CLAMP
FOR USE WITH INGERSOLL’S EXISTING
T-TYPE HOLDERS
• Compatibility: 100% compatible with Ingersoll’s T-Type holders.
• Versatility: 3 different types of inserts can be used in same toolholder.
• Durability: New carbide clamp shows better wear resistance, expecially in
cast iron machining applications
• Stability: Due to the floating plate system in the insert’s contact area, it
provides much stronger and stable clamping

DCL S-4H DCL S-4D DCL S-4F


ex)

CN A 43 CN X 45 CN N 43
Insert with hole Insert with Ingersoll dimple Insert with no hole

Floating carbide plate

Floating carbide plate provides greater


stability than conventional clamp.

200
NEW CLAMP FOR MULTI-FUNCTION

DCL S-4H DCL S-4D DCL S-4F

Components
Clamp Designation Insert Shim
1
Clamp 2
CTC Plate 3
PIN
CN�A 43� TSC 44
DN�A 43� TSD 44
DCL S-4H DCL 4H DCL 4-PL PIN 0683
DN�A 44� TSD 43
SN�A 43� TSS 44
CN�X 45�CH TSC 42
DCL S-4D DCL 4D DCL 4-PL PIN 0683 DN�X 45�CH TSD 42
SN�X 45�CHX TSS 42
CN�N 43� TSC 44
CN�N 45� TSC 42
DN�N 43� TSD 44
DCL S-4F DCL 4F DCL 4-PL PIN 0683
DN�N 45� TSD 42
SN�N 43� TSS 44
SN�N 45� TSS 42

Conventional Multi functional clamp system


DLM 4 DCL S-4H DCL S-4D DCL S-4F

Holder: ex) TCLNR16-4D

201
GRADES FOR
APPLICATIONS
The ingenious solution that takes
cutting tool materials to another level

FEATURES
• Improved adhesion and insert chipping resistance
• Stable and extended tool life in continuous and
interrupted cutting operations
• Reduced cutting friction and minimized built-up edge
• High quality surface finish on the work piece

202
GOLD RUSH GRADES IN T-CLAMP APPLICATIONS
TT9100 (CVD) Steel
This new grade features a 20 micron thick, multi-layer CVD coating for maximum wear resistance. It’s ideal
for high speed turning and grooving in steel applications.

TT9080 (PVD) Steel


In order to improve machining performance over our already successful TT9030 grade, Ingersoll has
applied the latest coating technology to the same substrate to form grade TT9080. This grade will improve
performance in general turning, grooving, profiling and parting applications on carbon steel, alloy steel and
stainless steel. Users can expect wear resistance to improve while still maintaining the same toughness.

TT6300 (CVD) Cast Iron


This new grade features an extra 10 micron thick CVD coating that guarantees excellent tool life, particularly
in gray cast iron. It also features a post-coat surface treatment to create a smooth cutting edge that’s more
resistant to chipping.

TT6080 (PVD) Cast Iron


The latest PVD coating technology has been applied to the K10 substrate that has multi-nano layers of AlTiN,
TiAlCrN and TiN. This ensures outstanding performance when machining ductile cast iron. It also is ideal for
interrupted cutting of gray cast iron. It also features a post-coat surface treatment to create a smooth cutting
edge that’s more resistant to chipping.

APPLICATION RANGE IN STEEL MACHINING APPLICATION RANGE IN CAST IRON MACHINING


Wear Resistance

Wear Resistance

TT6300
TT9100

TT6080
TT9080

TT7220
TT9080
TT8020

Toughness Toughness

203
4 CUTTING EDGES WITH CHIP FORMER
FOR GROOVING, PARTING AND RECESSING
• 4 cutting-edges designed along with chip-former that provides excellent chip control in most applications.
• 3 contact points with a side torx screw offers highly accurate positioning of the insert.
• Users can release the screw from both side of the holder to index insert. This is another advantage to small
machines where there is a small work envelope that restricts insert indexing.
• Gold Rush grade TT9080 is the latest coating technology with multi-nano coating layers.
It provides improved surface quality and tool life in a wide variety of materials.
• Perpendicular-style holders.

204
TQHR/L INTEGRAL SHANK TOOLHOLDERS
.905" .276"

H4

w=.020"~.125"
Right hand shown

INCH SHANKS Dimensions (inch)


ITEM DESCRIPTION H B F L L2 H4 Screw Torx Key Insert

TQHL9.5-27 .375 .375 .315 5.0 .945 .374 SM50-125-60 T-2010/5 TQJ27…
TQHL12.7-27 .500 .500 .440 5.0 .945 .287 SM50-125-60 T-2010/5 TQJ27…
TQHL19-27 .750 .750 .690 5.0 .945 .236 SM50-125-60 T-2010/5 TQJ27…
TQHL25.4-27 1.000 1.000 .940 5.5 - - SM50-125-60 T-2010/5 TQJ27…
TQHR9.5-27 .375 .375 .315 5.0 .945 .374 SM50-125L60 T-2010/5 TQJ27…
TQHR12.7-27 .500 .500 .440 5.0 .945 .287 SM50-125L60 T-2010/5 TQJ27…
TQHR19-27 .750 .750 .690 5.0 .945 .236 SM50-125L60 T-2010/5 TQJ27…
TQHR25.4-27 1.000 1.000 .940 5.5 - - SM50-125L60 T-2010/5 TQJ27…

METRIC SHANKS Dimensions (mm)


ITEM DESCRIPTION H B F L L2 H4 Screw Torx Key Insert

TQHL10-27 10 10 8.5 120 24 9 SM50-125-60 T-2010/5 TQJ27…


TQHL12-27 12 12 10.5 120 24 8 SM50-125-60 T-2010/5 TQJ27…
TQHL16-27 16 16 14.5 120 24 6 SM50-125-60 T-2010/5 TQJ27…
TQHL20-27 20 20 18.5 120 24 2 SM50-125-60 T-2010/5 TQJ27…
TQHL25-27 25 25 23.5 135 - - SM50-125-60 T-2010/5 TQJ27…
TQHR10-27 10 10 8.5 120 24 9 SM50-125L60 T-2010/5 TQJ27…
TQHR12-27 12 12 10.5 120 24 8 SM50-125L60 T-2010/5 TQJ27…
TQHR16-27 16 16 14.5 120 24 6 SM50-125L60 T-2010/5 TQJ27…
TQHR20-27 20 20 18.5 120 24 2 SM50-125L60 T-2010/5 TQJ27…
TQHR25-27 25 25 23.5 135 - - SM50-125L60 T-2010/5 TQJ27…
TQHL - Left hand holders TQHR - Right hand holders

205
TQHPR/L INTEGRAL SHANK PERPENDICULAR TOOLHOLDERS
L B1
.453” .276”

H
H4

.059”

B
W=.020”-.125” Right hand shown

INCH SHANKS Dimensions (inch)


ITEM DESCRIPTION H B B1 L H4 Screw Torx Key Insert

TQHPL19-27 .750 .750 1.063 5.0 .118 SM50-125-L60


TQHPR19-27 .750 .750 1.063 5.0 .118 SM50-125-60
T-2010/5 TQJ27…
TQHPL25.4-27 1.000 1.000 1.299 5.5 - SM50-125-L60
TQHPR25.4-27 1.000 1.000 1.299 5.5 - SM50-125-60

METRIC SHANKS Dimensions (mm)


ITEM DESCRIPTION H B B1 L H4 Screw Torx Key Insert

TQHPL16-27 16 16 24 120 6 SM50-125-L60


TQHPR16-27 16 16 24 120 6 SM50-125-60
TQHPL20-27 20 20 28 120 2 SM50-125-L60
T-2010/5 TQJ27…
TQHPR20-27 20 20 28 120 2 SM50-125-60
TQHPL25-27 25 25 33 135 - SM50-125-L60
TQHPR25-27 25 25 33 135 - SM50-125-60
TQHPL - Left hand holders TQHPR - Right hand holders

206
207
TQJ27 FOR PRECISION GROOVING, PARTING AND RECESSING
Tmax. (Ø1.063") Tolerance
±.001" ØDmax. R C
Repeatability
Tmax. R≤.004" .0008”
.004"<R≤.016" .0012”
ØDmax. R>.016" .0020”

W±.0008" 1.157"

R±C

ITEM DESCRIPTION Dmax (inch) T = Groove Depth


W R Tmax
(+/-.0008") (inch) (inch) T<= .118 T<= .138 T<= .157 T<= .177 T<= .197 T<= .217 T<= .236 T<= .244 T<= .252

TQJ27-0.50-0.00 .020 - .039 - - - - - - - - -


TQJ27-0.50-0.04 .020 .002 .098 - - - - - - - - -
TQJ27-0.75-0.10 .030 .004 .098 - - - - - - - - -
TQJ27-0.80-0.00 .031 - .063 - - - - - - - - -
TQJ27-1.00-0.06 .039 .002 .138 N.L. 23.62 - - - - - - -
TQJ27-1.00-0.10 .039 .004 .138 N.L. 23.62 - - - - - - -
TQJ27-1.04-0.00 .041 - .079 - - - - - - - - -
TQJ27-1.20-0.00 .047 - .079 - - - - - - - - -
TQJ27-1.25-0.10 .049 .004 .138 N.L. 23.62 - - - - - - -
TQJ27-1.25-0.20 .049 .008 .138 N.L. 23.62 - - - - - - -
TQJ27-1.40-0.00 .055 - .079 - - - - - - - - -
TQJ27-1.47-0.00 .058 - .098 - - - - - - - - -
TQJ27-1.50-0.10 .059 .004 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-1.50-0.20 .059 .008 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-1.57-0.15 .062 .006 .118 N.L. - - - - - - - -
TQJ27-1.57-0.79 .062 .031 .118 N.L. - - - - - - - -
TQJ27-1.70-0.10 .067 .004 .118 N.L. - - - - - - - -
TQJ27-1.75-0.10 .069 .004 .118 N.L. - - - - - - - -
TQJ27-1.75-0.20 .069 .008 .118 N.L. - - - - - - - -
TQJ27-1.78-0.18 .070 .007 .118 N.L. - - - - - - - -
TQJ27-1.85-0.20 .073 .008 .118 N.L. - - - - - - - -
1. N.L. = No Limit
2. Recessing is possible only with 2.39mm (.094”) and wider inserts

208
TQJ27 FOR PRECISION GROOVING, PARTING AND RECESSING
Tmax. (Ø1.063") Tolerance
±.001" ØDmax. R C
Repeatability
Tmax. R≤.004" .0008”
.004"<R≤.016" .0012”
ØDmax. R>.016" .0020”

W±.0008" 1.157"

R±C

ITEM DESCRIPTION Dmax (inch) T = Groove Depth


W R Tmax
(+/-.0008") (inch) (inch) T<= .118 T<= .138 T<= .157 T<= .177 T<= .197 T<= .217 T<= .236 T<= .244 T<= .252

TQJ27-1.96-0.15 .077 .006 .118 N.L. - - - - - - - -


TQJ27-2.00-0.10 .079 .004 .252 N.L. 23.62 11.02 7.09 5.12 4.13 2.36 1.97 1.18
TQJ27-2.00-0.20 .079 .008 .252 N.L. 23.62 11.02 7.09 5.12 4.13 2.36 1.97 1.18
TQJ27-2.00-1.00 .079 .039 .118 N.L. - - - - - - - -
TQJ27-2.22-0.15 .087 .006 .138 N.L. 23.62 - - - - - - -
TQJ27-2.30-0.20 .091 .008 .138 N.L. 23.62 - - - - - - -
TQJ27-2.39-0.15 .094 .006 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.39-1.20 .094 .047 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.47-0.20 .097 .008 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.50-0.10 .098 .004 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.50-0.30 .098 .012 .197 N.L. 23.62 11.02 7.09 5.12 - - - -
TQJ27-2.70-0.10 .106 .004 .244 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 -
TQJ27-2.87-0.20 .113 .008 .244 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 -
TQJ27-3.00-0.00 .118 - .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.00-0.20 .118 .008 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.00-0.30 .118 .012 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.00-0.40 .118 .016 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.00-1.50 .118 .059 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.17
TQJ27-3.15-0.15 .124 .006 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.68
TQJ27-3.18-0.20 .125 .008 .252 N.L. 23.62 11.02 7.09 5.31 4.13 3.35 3.07 2.68
1. N.L. = No Limit
2. Recessing is possible only with 2.39mm (.094”) and wider inserts

209
TQJ27 FOR PARTING AND GROOVING
Ø1.063" W±.0008"
Repeatability
±.001"

.157"

Parting to Center Parting Hollow Bars


ITEM DESCRIPTION W (+/-.0008") R (inch) K (deg) Dmax (inch) Tmax (inch) Dmax (inch)

TQJ27-0.50-0.04 .020 .002 0 .197 .098 No Limit


TQJ27-1.00-0.06 .039 .002 0 .276 .138 23.62
TQJ27-1.50-0.10 .059 .004 0 .472 .197 5.12
TQJ27-2.00-0.20 .079 .008 0 .512 .252 1.18
TQJ27-1.00-15R/L .039 .002 15 .276 .138 23.62
TQJ27-1.50-6R/L .059 .002 6 .472 .197 5.12
TQJ27-1.50-15R/L .059 .002 15 .472 .197 5.12
TQJ27-2.00-6R/L .079 .004 6 .512 .252 1.18
TQJ27-2.00-15R/L .079 .004 15 .512 .252 1.18

210
MACHINING CONDITION
Coated
Tensile Strength Hardness
ISO Material Condition
Rm(N/mm2) HB
TT9080

<0.25 %C Annealed 420 125 460~820


>=0.25 %C Annealed 650 190 430~720

Non-alloy steel, <0.55 %C Quenched and tempered 850 250 300~660


cast steel, free
cutting steel
Annealed 750 220 330~720
>=0.55%C
Quenched and tempered 1000 300 230~560
P
Annealed 600 200 300~390

Low alloy steel and cast steel 930 275 260~560


(less than 5% alloying elements) Quenched and tempered 1000 300 230~430
1200 350 160~390

High alloy steel, cast steel Annealed 680 200 200~460


and tool steel. Quenched and tempered 1100 325 160~230
Ferritic/martensitic 680 200 230~560
Stainless steel
M and cast steel Martensitic 820 240 200~490
Austenitic 600 180 300~590
Ferritic/pearlitic 180 390~820
Malleable cast iron
Pearlitic 260 330~690

Gray cast iron Ferritic 160 330~750


K (GG) Pearlitic 250 300~590

Cast iron nodular Ferritic 130 620~980


(GGG) Pearlitic 230 390~720
Fe based Annealed 200 130~230
Cured 280 100~160
Annealed 250 100~130
High temp. alloys Ni or
S Co based Cured 350 50~80
Cast 320 50~100

Titanium, Rm 400 300~620


Ti alloys Alpha+beta alloys cured Rm 1050 100~200

■ Feed Rate
Neutral: .002" ~ .007" ipr
Handed: Reduce 20% feed rate

211
INTERNAL TURNING, PROFILING,
GROOVING AND FACE MACHINING
OF SMALL DIAMETERS
• Replaceable carbide inserts with thru coolant.
• Internal machining starting at .024" (.6mm).
• TiAIN coating along with sub-micron grade substrate.
• Specifically designed for machining of very small internal diameters.
■ Machining Condition
Speed Feed (ipr)
(sfm) Turning Grooving Face Grooving
P 35 - 560
K 35 - 500 .0008" - .0002" .0004" - .0008" .0004" - .003"
S 35 - 395

T•Micro system is a 2 piece design, consisting of a sleeve and replaceable carbide in-
serts that provide solutions for a wide range of applications including turning, boring,
profiling and face grooving.
Inside the new sleeve design is a locating pin to ensure repeatability while allowing
users to begin operations without resetting after indexing. Also enables users to
replace inserts without removing the sleeve from the tool post.

Clamping screw
Sleeve
Locating pin

Ø.276"

Ø.157"
Clamping flat

Conventional

45°

212
SLEEVES

Ød2 ØD

Ød1
h
L3 L4 L

Dimensions (inches) Set


Designation Wrench
ØD Ød1 Ød2 L L3 L4 h Screw

MINSL12-4-4 .472 .157 .157 2.95 .39 2.17 .41 SSM5X0.8X4-MG L-W2.5
MINSL12.7-4-4 .500 .157 .157 3.00 .39 2.21 .46 SSM5X0.8X4-MG L-W2.5
MINSL14-4-4 .551 .157 .157 2.95 .39 2.17 .47 SSM5X0.8X6-MG L-W2.5
MINSL15.9-4-7 .625 .157 .276 3.00 .39 2.21 .55 SSM5X0.8X6-MG L-W2.5
MINSL16-4-7 .630 .157 .276 2.95 .39 2.17 .59 SSM5X0.8X6-MG L-W2.5
MINSL19-4-7 .750 .157 .276 3.50 .39 2.72 .68 SSM5X0.8X6-MG L-W2.5
MINSL20-4-7 .787 .157 .276 3.54 .39 2.76 .71 SSM5X0.8X6-MG L-W2.5
MINSL22-4-7 .866 .157 .276 3.54 .39 2.76 .79 SSM5X0.8X6-MG L-W2.5
MINSL25-4-7 .984 .157 .276 3.94 .39 3.15 .91 SSM5X0.8X6-MG L-W2.5
MINSL25.4-4-7 1.000 .157 .276 3.54 .39 2.76 .92 SSM5X0.8X6-MG L-W2.5

COOLANT FITTING
L3

L1 L2

1/8-27 NPTF

D1 D2

Dimensions
Designation
D1 L1 L2 L3 D2

PF-MIN4 .156 (3.96mm) .525 (13.34mm) .285 (7.24mm) 1.200 (30.48mm) .740 (18.80mm)
PF-MIN7 .274 (6.96mm) .525 (13.34mm) .285 (7.24mm) 1.200 (30.48mm) .740 (18.80mm)

213
MINT - MINI CARBIDE BARS FOR INTERNAL TURNING AND CHAMFERING
L1

dh6
Tmax
L3 Min. Bore
8° Dia.
a
f L3

20° R Tmax

Dimensions (inches)
Designation dh6 f a L1 L3 R±0.002 Tmax Dmin R/L   Grade

*MINTR04-020004D006 .157  - .020 .728 .14 .002 .003 .024  R TT9030


*MINTR04-030004D006 .157  - .020 .768 .18 .002 .003 .024  R TT9030
MINTR04-045005D010 .157  - .035 .827 .24 .002 .004 .039  R TT9030
MINTR04-065005D010 .157  - .035 .906 .31 .002 .004 .039  R TT9030
MINTR04-040005D020 .157  - .067 .807 .22 .002 .004 .079  R TT9030
MINTR04-090005D020 .157  - .067 1.004 .41 .002 .004 .079  R TT9030
MINTR04-140005D020 .157  - .067 1.201 .61 .002 .004 .079  R TT9030
MINTL04-090010D028 .157 .024 .102 1.004 .41 .004 .008 .110  L TT9030
MINTR04-090010D028 .157 .024 .102 1.004 .41 .004 .008 .110  R TT9030
MINTL04-150010D028 .157 .024 .102 1.240 .65 .004 .008 .110  L TT9030
MINTR04-150010D028 .157 .024 .102 1.240 .65 .004 .008 .110  R TT9030
MINTL04-190010D028 .157 .024 .102 1.398 .81 .004 .008 .110  L TT9030
MINTR04-190010D028 .157 .024 .102 1.339 .81 .004 .008 .110 R TT9030
MINTL04-090010D040 .157 .059 .138 1.004 .41 .004 .012 .157  L TT9030
MINTR04-090010D040 .157 .059 .138 1.004 .41 .004 .012 .157  R TT9030
MINTL04-150010D040 .157 .059 .138 1.240 .65 .004 .012 .157  L TT9030
MINTR04-150010D040 .157 .059 .138 1.240 .65 .004 .012 .157  R TT9030
MINTL04-190010D040 .157 .059 .138 1.398 .81 .004 .012 .157  L TT9030
MINTR04-190010D040 .157 .059 .138 1.398 .81 .004 .012 .157  R TT9030
MINTR04-230010D040 .157 .059 .138 1.555 .96 .004 .012 .157  R TT9030
MINTR04-270010D040 .157 .059 .138 1.713 1.12 .004 .012 .157  R TT9030
*Max DOC = .0004”~.0012”, Max feed = .0004” ipr

214
MINT - MINI CARBIDE BARS FOR INTERNAL TURNING AND CHAMFERING
L1

dh6
Tmax
L3 Min. Bore
8° Dia.
a
f L3

20° R Tmax

Dimensions (inches)
Designation dh6 f a L1 L3 R±0.002 Tmax Dmin R/L   Grade

MINTL07-090015D050 .276 .075 .173 .984 .35 .006 .020 .197  L TT9030
MINTR07-090015D050 .276 .075 .173 .984 .35 .006 .020 .197  R TT9030
MINTL07-140015D050 .276 .075 .173 1.181 .55 .006 .020 .197  L TT9030
MINTR07-140015D050 .276 .075 .173 1.181 .55 .006 .020 .197  R TT9030
MINTL07-190015D050 .276 .075 .173 1.378 .75 .006 .020 .197  L TT9030
MINTR07-190015D050 .276 .075 .173 1.378 .75 .006 .020 .197  R TT9030
MINTL07-240015D050 .276 .075 .173 1.575 .94 .006 .020 .197  L TT9030
MINTR07-240015D050 .276 .075 .173 1.575 .94 .006 .020 .197  R TT9030
MINTL07-290015D050 .276 .075 .173 1.772 1.14 .006 .020 .197  L TT9030
MINTR07-290015D050 .276 .075 .173 1.772 1.14 .006 .020 .197  R TT9030
MINTR07-340015D050 .276 .075 .173 1.969 1.34 .006 .020 .197  R TT9030
MINTL07-140015D060 .276 .091 .209 1.181 .55 .006 .020 .236  L TT9030
MINTR07-140015D060 .276 .091 .209 1.181 .55 .006 .020 .236  R TT9030
MINTL07-210015D060 .276 .091 .209 1.457 .83 .006 .020 .236  L TT9030
MINTR07-210015D060 .276 .091 .209 1.457 .83 .006 .020 .236  R TT9030
MINTL07-240015D060 .276 .091 .209 1.575 .94 .006 .020 .236  L TT9030
MINTR07-240015D060 .276 .091 .209 1.575 .94 .006 .020 .236  R TT9030
MINTL07-290015D060 .276 .091 .209 1.772 1.14 .006 .020 .236  L TT9030
MINTR07-290015D060 .276 .091 .209 1.772 1.14 .006 .020 .236  R TT9030
MINTR07-340015D060 .276 .091 .209 1.969 1.34 .006 .020 .236  R TT9030
MINTR07-410015D060 .276 .091 .209 2.244 1.61 .006 .020 .236  R TT9030
MINTL07-190015D068 .276 .110 .248 1.378 .75 .006 .024 .268  L TT9030
MINTR07-190015D068 .276 .110 .248 1.378 .75 .006 .024 .268  R TT9030
MINTR07-240015D068 .276 .110 .248 1.575 .94 .006 .024 .268  R TT9030
MINTL07-290015D068 .276 .110 .248 1.772 1.14 .006 .024 .268  L TT9030
MINTR07-290015D068 .276 .110 .248 1.772 1.14 .006 .024 .268  R TT9030
MINTL07-340015D070 .276 .110 .248 1.969 1.34 .006 .024 .276  L TT9030
MINTR07-340015D070 .276 .110 .248 1.969 1.34 .006 .024 .276  R TT9030
MINTR07-390015D070 .276 .110 .248 2.165 1.54 .006 .024 .276  R TT9030
MINTR07-440015D070 .276 .110 .248 2.362 1.73 .006 .024 .276  R TT9030
MINTR07-490015D070 .276 .110 .248 2.559 1.93 .006 .024 .276  R TT9030

215
MINP - MINI CARBIDE BARS FOR INTERNAL TURNING AND PROFILING
L1

dh6 Min. Bore


Dia.
Tmax
90° f L3

a
L3
20° Tmax
R

Dimensions (inches)
Designation dh6 f a L1 L3 R±0.002 Tmax Dmin R/L   Grade

MINPR04-090010D028 .157 .024 .102 1.004 .413 .004 .008 .110  R TT9030
MINPR04-150010D028 .157 .024 .102 1.240 .650 .004 .008 .110  R TT9030
MINPR04-090010D040 .157 .059 .138 1.004 .413 .004 .012 .157  R TT9030
MINPR04-150010D040 .157 .059 .138 1.240 .650 .004 .012 .157  R TT9030
MINPR07-140015D050 .276 .035 .173 1.181 .591 .006 .020 .197  R TT9030
MINPR07-190015D050 .276 .035 .173 1.378 .787 .006 .020 .197  R TT9030

MINC - MINI CARBIDE BARS FOR INTERNAL TURNING AND 45° CHAMFERING
L1 View X
Min. Bore
1.0 Dia.
dh6

f L3
45°
45° Tmax
a Tmax L3
R
X

Dimensions (inches)
Designation dh6 R±0.0016 f a L1 L3 Tmax Dmin R/L   Grade

MINCR07-140020D050 .276 .008 .035 .173 1.181 .551 .028 .197  R TT9030
MINCR07-190020D050 .276 .008 .035 .173 1.378 .787 .028 .197  R TT9030
MINCR07-190020D068 .276 .008 .110 .248 1.378 .787 .028 .268  R TT9030

216
MING - MINI CARBIDE BARS FOR GROOVING AND TURNING
L1
Min. Bore
Dia.
dh6

L3
Tmax
a W
f
L3
W Tmax

Dimensions (inches)
Designation dh6 W±0.05 f a L1 L3 Tmax Dmin R/L   Grade

MINGR04-050050-D20 .157 .020 .008 .071 .827 .236 .016 .079  R TT9030
MINGR04-100050-D20 .157 .020 .008 .071 1.024 .433 .016 .079  R TT9030
MINGR04-050070-D30 .157 .028 .028 .106 .827 .236 .024 .118  R TT9030
MINGR04-100070-D30 .157 .028 .028 .106 1.024 .433 .024 .118  R TT9030
MINGR04-090100-D40 .157 .039 .059 .138 1.004 .413 .031 .157  R TT9030
MINGR04-150100-D40 .157 .039 .059 .138 1.240 .650 .031 .157  R TT9030
MINGR07-090100-D50 .276 .039 .035 .173 .984 .394 .039 .197  R TT9030
MINGR07-140100-D50 .276 .039 .035 .173 1.181 .591 .039 .197  R TT9030
MINGR07-090150-D50 .276 .059 .035 .173 .984 .394 .039 .197  R TT9030
MINGR07-140150-D50 .276 .059 .035 .173 1.181 .591 .039 .197  R TT9030
MINGR07-090200-D50 .276 .079 .035 .173 .984 .394 .039 .197  R TT9030
MINGR07-190200-D50 .276 .079 .035 .173 1.378 .787 .039 .197  R TT9030
MINGR07-090100D060 .276 .039 .071 .209 .984 .394 .071 .236  R TT9030
MINGL07-090100D060 .276 .039 .071 .209 .984 .394 .071 .236  L TT9030
MINGR07-140100D060 .276 .039 .071 .209 1.181 .591 .071 .236  R TT9030
MINGR07-210100D060 .276 .039 .071 .209 1.457 .866 .071 .236  R TT9030
MINGR07-290100D060 .276 .039 .071 .209 1.772 1.181 .071 .236  R TT9030
MINGR07-090150D060 .276 .059 .071 .209 .984 .394 .071 .236  R TT9030
MINGL07-090150D060 .276 .059 .071 .209 .984 .394 .071 .236  L TT9030
MINGR07-140150D060 .276 .059 .071 .209 1.181 .591 .071 .236  R TT9030
MINGR07-210150D060 .276 .059 .071 .209 1.457 .866 .071 .236  R TT9030
MINGR07-240150D060 .276 .059 .071 .209 1.575 .984 .071 .236  R TT9030
MINGR07-290150D060 .276 .059 .071 .209 1.772 1.181 .071 .236  R TT9030
MINGR07-090200D060 .276 .079 .071 .209 .984 .394 .071 .236  R TT9030
MINGR07-140200D060 .276 .079 .071 .209 1.181 .591 .071 .236  R TT9030
MINGR07-210200D060 .276 .079 .071 .209 1.457 .866 .071 .236  R TT9030
MINGR07-240200D060 .276 .079 .071 .209 1.575 .984 .071 .236  R TT9030
MINGR07-290200D060 .276 .079 .071 .209 1.772 1.181 .071 .236  R TT9030
MINGR07-090100D068 .276 .039 .106 .244 .984 .394 .098 .268  R TT9030
MINGR07-140100D068 .276 .039 .106 .244 1.181 .591 .098 .268  R TT9030
MINGR07-210100D068 .276 .039 .106 .244 1.457 .866 .098 .268  R TT9030
MINGR07-090150D068 .276 .059 .106 .244 .984 .394 .098 .268  R TT9030
MINGR07-140150D068 .276 .059 .106 .244 1.181 .591 .098 .268  R TT9030
MINGR07-210150D068 .276 .059 .106 .244 1.457 .866 .098 .268  R TT9030
MINGR07-290150D068 .276 .059 .106 .244 1.772 1.181 .098 .268  R TT9030
MINGR07-090200D068 .276 .079 .106 .244 .984 .394 .098 .268  R TT9030
MINGR07-140200D068 .276 .079 .106 .244 1.181 .591 .098 .268  R TT9030
MINGL07-140200D068 .276 .079 .106 .244 1.181 .591 .098 .268  L TT9030
MINGR07-210200D068 .276 .079 .106 .244 1.457 .866 .098 .268  R TT9030
MINGR07-290200D068 .276 .079 .106 .244 1.772 1.142 .098 .268  R TT9030

217
MINF - MINI CARBIDE BARS FOR DEEP FACE GROOVING
L1

dh6

Tmax.

W L3

Dimensions (inches)
Designation dh6 W a L3 L1 Tmax Dmin R/L   Grade

MINFR07-200250D150 .276 .098 .232 .827 1.417 .787 .591  R TT9030


MINFR07-200300D150 .276 .118 .232 .827 1.417 .787 .591  R TT9030
MINFR07-300300D150 .276 .118 .232 1.220 1.811 1.181 .591  R TT9030

MINF - MINI CARBIDE BARS FOR FACE GROOVING


L1
dh6
T max.

a
W L3

Dimensions (inches)
Designation dh6 W a L3 L1 Tmax Dmin R/L   Grade

MINFR07-110100D060 .276 .039 .205 .433 1.024 .059 .236  R TT9030


MINFR07-110100D080 .276 .039 .232 .472 1.063 .059 .315  R TT9030
MINFR07-110150D060 .276 .059 .205 .433 1.024 .079 .236  R TT9030
MINFR07-110200D060 .276 .079 .232 .472 1.063 .118 .315  R TT9030
MINFR07-200200D080 .276 .079 .205 .787 1.378 .118 .315  R TT9030
MINFL07-210150D080 .276 .059 .232 .827 1.417 .098 .315  L TT9030
MINFR07-110150D080 .276 .059 .232 .472 1.063 .098 .315  R TT9030
MINFR07-210150D080 .276 .059 .232 .866 1.417 .098 .315  R TT9030
MINFL07-300200D080 .276 .079 .232 1.220 1.811 .118 .315  L TT9030
MINFR07-110200D080 .276 .079 .232 .472 1.063 .118 .315  R TT9030
MINFR07-210200D080 .276 .079 .232 .866 1.417 .118 .315  R TT9030
MINFR07-110250D080 .276 .098 .232 .472 1.063 .138 .315  R TT9030
MINFR07-210250D080 .276 .098 .232 .866 1.417 .138 .315  R TT9030
MINFR07-110300D080 .276 .118 .232 .472 1.063 .138 .315  R TT9030
MINFR07-210300D080 .276 .118 .232 .866 1.417 .138 .315  R TT9030
MINFR07-300300D080 .276 .118 .232 1.220 1.811 .138 .315  R TT9030

218
MINA - MINI CARBIDE BARS FOR SHAFT GROOVING
L1

dh6

T max.

W
L3

Dimensions (inches)
Designation dh6 W a L3 L1 Tmax Dmin R/L   Grade

MINAR07-200200D060 .276 .079 .205 .827 1.417 .157 .236 R TT9030

MINR - MINI CARBIDE BARS, FULL RADIUS FOR INTERNAL BORING AND PROFILING
L1

dh6

Tmax Min. Bore


f L3 Dia.
a
W Tmax
R

Dimensions (inches)
Designation dh6 W±0.002 f a R L1 L3 Tmax Dmin R/L   Grade

MINRR07-190050D050 .276 .039 .035 .173 .020 1.378 .787 .039 .197  R TT9030
MINRR07-240050D060 .276 .039 .071 .209 .020 1.575 .984 .071 .236  R TT9030
MINRR07-290050D068 .276 .039 .110 .248 .020 1.772 1.181 .098 .268  R TT9030

219
MINN - MINI CARBIDE BARS FOR 60° PROFILE INTERNAL THREAD TURNING
L1

dh6
Y
Y 60°

a f ta
x
W
L3

MAX Pitch Dimensions (inches)


W+.000
Designation dh6 TPI mm ta -.001 Y f a L3 L1 Dmin Grade

MINNR04-140050D040 .157 48 .50 .012 .002 .014 .059 .138 .591 1.181 .157 TT9030
MINNR07-140050D050 .276 48 .50 .012 .002 .014 .035 .173 .591 1.181 .197 TT9030
MINNR07-140050D075 .276 32 .75 .016 .035 .018 .035 .173 .591 1.181 .197 TT9030
MINNR07-140100D048 .276 24 1.00 .024 .005 .022 .035 .173 .591 1.181 .189 TT9030
MINNR07-140100D060 .276 24 1.00 .024 .005 .022 .071 .209 .591 1.181 .236 TT9030
MINNR07-140125D060 .276 20 1.25 .028 .006 .026 .071 .209 .591 1.181 .236 TT9030
MINNR07-140150D060 .276 16 1.50 .031 .007 .030 .071 .209 .591 1.181 .236 TT9030
MINNR07-140150D070 .276 16 1.50 .031 .007 .030 .110 .248 .591 1.181 .276 TT9030

220
MINB - MINI CARBIDE BARS FOR INTERNAL BACK TURNING
Min. Bore
Dia.
f dh 6

Tmax
30 °
Tmax
R l3

1. 5
l3
l1

Dimensions (inches)
Designation dh6 f a L1 L3 R±0.002 Tmax Dmin R/L   Grade

MINBR04-140010D030 .157 .024 .102 1.181 .591 .008 .020 .118  R TT9030
MINBR04-190010D030 .157 .024 .102 1.378 .787 .008 .020 .118  R TT9030
MINBR04-140015D040 .157 .059 .138 1.181 .591 .006 .031 .157  R TT9030
MINBR04-240015D040 .157 .059 .138 1.575 .984 .006 .031 .157  R TT9030
MINBR07-190020D050 .276 .035 .173 1.378 .787 .008 .039 .197  R TT9030
MINBR07-290020D050 .276 .035 .173 1.772 1.181 .008 .039 .197  R TT9030
MINBR07-190020D060 .276 .071 .209 1.378 .787 .008 .071 .236  R TT9030
MINBR07-290020D060 .276 .071 .209 1.772 1.181 .008 .071 .236  R TT9030
MINBR07-190020D070 .276 .110 .248 1.378 .787 .008 .098 .276  R TT9030
MINBR07-290020D070 .276 .110 .248 1.772 1.181 .008 .098 .276  R TT9030

221
FOR SMALL ID AND OD TURNING AND GROOVING
• Economical double-ended insert
• Internal bars are coolant-through
• Holder styles for shallow grooves and external machining
• Various application range
- TDIP: ground insert for precision grooving and ID turning
- TDIM: pressed insert with molded chipbreaker for
optimal chip control
• Internal machining from Dmin .472"

222
TTSIR/L - INTERNAL GROOVING AND TURNING ON SMALL DIAMETERS
Ødg7
Coolant H
Inlet
A
L1
ØD

F
T
L

Insert
Seat Dimensions (inch) Coolant
Designation Size Ød L L1 F H A Tmax ØDmin Inlet Screw Wrench

TTSIR/L 9.5-12.5-2 2 .375 5.0 .984 .295 .167 .063 .094 .492 Ø.138 SE02-82 T 15
TTSIR/L 12.7-14-2 2 .500 5.0 1.378 .358 .230 .063 .102 .551 Ø.236 SE02-82 T 15
TTSIR/L 15.9-12.5-2 2 .625 6.0 .787 .413 .291 .063 .094 .492 Ø.315 SE02-82 T 15
TTSIR/L 15.9-14-2 2 .625 6.0 .984 .433 .291 .063 .102 .551 Ø.315 SE02-82 T 15
TTSIR/L 15.9-16-2 2 .625 6.0 1.575 .433 .291 .063 .118 .630 Ø.315 SR16-212 T 20
TTSIR/L 12.7-14-3 3 .375 5.0 1.378 .358 .230 .079 .102 .551 Ø.236 SE02-82 T 15
TTSIR/L 15.9-12.5-3 3 .625 6.0 .787 .413 .291 .079 .094 .492 Ø.315 SE02-82 T 15
TTSIR/L 15.9-14-3 3 .625 6.0 .984 .433 .291 .079 .102 .551 Ø.315 SE02-82 T 15
TTSIR/L 15.9-16-3 3 .625 6.0 1.575 .433 .291 .079 .118 .630 Ø.315 SR16-212 T 20
TTSIR/L 19-20-3 3 .750 6.0 1.575 .551 .335 .079 .157 .787 PL 075 SR16-212 T 20
TTSIL: Left-hand holder TTSIR: Right-hand holder

TGSIR/L - INTERNAL SHALLOW GROOVING AND TURNING ON SMALL DIAMETERS

Insert
Seat Dimensions (inch) Coolant
Designation Size Ød L L1 F H Tmax ØDmin Inlet W Screw Wrench

TGSIR/L 9.5-13-2 2 .375 5.0 .984 .295 .167 2.50 .492 Ø.138
TGSIR/L 12.7-14-2 2 .500 5.0 1.378 .354 .230 2.50 .551 Ø.236
TGSIR/L 15.9-13-2 2 .625 6.0 .787 .417 .291 2.50 .512 Ø.315 < .080 SE02-82 T 15
TGSIR/L 15.9-14-2 2 .625 6.0 .984 .429 .291 2.50 .551 Ø.315
TGSIR/L 15.9-16-2 2 .625 6.0 1.575 .413 .291 2.50 .630 Ø.315
TGSIL: Left-hand holder TGSIR: Right-hand holder

223
TTSER/L - EXTERNAL TURNING AND GROOVING

H2
.275”

Insert
Seat Dimensions (inch)
Designation Size H B L F E A H1 Screw Wrench

TTSER/L 9.5-2T7 2 .375 .375 5.0 .343 .669 .063 .079


TTSER/L 12.7-2T7 2 .500 .500 5.0 .469 .669 .063 -
TTSER/L 15.9-2T7 2 .625 .625 5.0 .598 .787 .063 -
TTSER/L 19-2T7 2 .750 .750 5.0 .717 .787 .063 -
TTSER/L 25.4-2T7 2 1.000 1.000 5.0 .969 .787 .063 -
SM40-097-60 T 15
TTSER/L 9.5-3T7 3 .375 .375 5.0 .327 .669 .094 .079
TTSER/L 12.7-3T7 3 .500 .500 5.0 .453 .669 .094 -
TTSER/L 15.9-3T7 3 .625 .625 5.0 .579 .787 .094 -
TTSER/L 19-3T7 3 .750 .750 5.0 .701 .787 .094 -
TTSER/L 25.4-3T7 3 1.000 1.000 5.0 .953 .787 .094 -
TTSEL: Left-hand holder TTSER: Right-hand holder

TGSFR/L - SHALLOW EXTERNAL TURNING AND GROOVING


H2

.079”

Insert Seat Dimensions (inch)


Designation Size H B L F E H1 W Screw Wrench

TGSFR/L 9.5-3T2 2, 3 .375 .375 5.0 .327 .669 .079


TGSFR/L 12.7-3T2 2, 3 .500 .500 5.0 .453 .669 - < .125 SM40-097-60 T 15
TGSFR/L 15.9-3T2 2, 3 .625 .625 5.0 .579 .787 -
TGSFL: Left-hand holder TGSFR: Right-hand holder

224
TDIM - PRESSED INSERTS FOR INTERNAL TURNING AND GROOVING

Dimensions (inch)
Designation Insert Seat Size W±0.002 R B L H Grade

TDIM 2E-0.15 2 .079 .006 .063 .394 .126 TT9080


TDIM 3E-0.2 3 .118 .008 .094 .394 .126 TT9080

TDIP - PRECISION INSERTS FOR INTERNAL TURNING AND GROOVING


.394

.126

Dimensions (inch)
Designation Insert Seat Size W±0.0008 R B T Grade

TDIP 1.00-0.10* 2 .039 .004 .063 .063 TT9080


TDIP 1.00-0.50* 2 .039 .020 .063 .063 TT9080
TDIP 1.20-0.00* 2 .047 .000 .063 .071 TT9080
TDIP 1.40-0.00* 2 .055 .000 .063 .079 TT9080
TDIP 1.50-0.10* 2 .059 .004 .063 .079 TT9080
TDIP 2.00E-0.10 2 .079 .004 .063 - TT9080
TDIP 2.00E-0.20 2 .079 .008 .063 - TT9080
TDIP 2.00E-1.00 2 .079 .039 .063 - TT9080
TDIP 2.15E-0.15 2 .085 .006 .063 - TT9080
TDIP 2.50E-0.20 3 .098 .008 .094 - TT9080
TDIP 3.00E-0.20 3 .118 .008 .094 - TT9080
TDIP 3.00E-1.50 3 .118 .059 .094 - TT9080
*Use holders TGSIR/L, TGSFR/L. (Only for grooving)
225
20% Higher Cutting Speed
when compared to TT9030

TT5080 Grade
FOR LATHE THREADING APPLICATIONS TT5080

Speed
• Grade TT5080 features a very hard submicron grain substrate
with PVD-AlTiN/TiN coating and special post-coat treatment. TT9030
• Improved flaking and chipping resistance in all materials.
• Excellent for stainless steels and high-temperature alloys.

Toughness

M-Type
Regular-Type
Y R
Application: NUT

X General Industry

IC SCREW

PARTIAL PROFILE 60º


Pitch Pitch
Designation Thread Type Hand Insert Type IC (inch) L (inch) R (inch) X (inch) Y (inch) Grade
TPI mm

08IRMA60 M TYPE 0.188 16-48 .5-1.5 0.315 0.002 0.024 0.028


11IRMA60 M TYPE 0.250 16-48 .5-1.5 0.433 0.002 0.031 0.035
16IRMA60 M TYPE 0.375 16-48 .5-1.5 0.630 0.002 0.031 0.035
16IRMG60 INTERNAL M TYPE 0.375 8-14 1.75-3.0 0.630 0.005 0.047 0.067
16IRAG60 REGULAR 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067
16IRMAG60 M TYPE 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067
RIGHT TT5080
22IRMN60 M TYPE 0.500 5-7 3.5-5.0 0.866 0.007 0.067 0.098
16ERMA60 M TYPE 0.375 16-48 .5-1.5 0.630 0.002 0.031 0.035
16ERMG60 M TYPE 0.375 8-14 1.75-3.0 0.630 0.005 0.047 0.067
16ERAG60 EXTERNAL REGULAR 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067
16ERMAG60 M TYPE 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067
22ERMN60 M TYPE 0.500 5-7 3.5-5.0 0.866 0.007 0.067 0.098

226
Y R
Application: NUT

X General Industry

IC SCREW

PARTIAL PROFILE 55º


Pitch Pitch
Designation Thread Type Hand Insert Type IC (inch) L (inch) R (inch) X (inch) Y (inch) Grade
TPI mm

16IRMAG55 INTERNAL
RIGHT M TYPE 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067 TT5080
16ERMAG55 EXTERNAL

Y R
NUT
X Application:
General Industry
L

IC SCREW

ISO FULL PROFILE (DIN13 12-1986 CLASS 6G/6H)


Pitch
Designation Thread Type Hand Insert Type IC (inch) L (inch) R (inch) X (inch) Y (inch) Grade
mm

11IR1.50ISO REGULAR 0.250 1.50 0.433 0.003 0.031 0.039


11IRM1.50ISO M TYPE 0.250 1.50 0.433 0.003 0.031 0.039
16IRM1.00ISO M TYPE 0.375 1.00 0.630 0.002 0.024 0.028
16IRM1.50ISO M TYPE 0.375 1.50 0.630 0.003 0.031 0.039
INTERNAL
16IRM2.00ISO M TYPE 0.375 2.00 0.630 0.004 0.039 0.510
16IRM2.50ISO M TYPE 0.375 2.50 0.630 0.006 0.043 0.059
16IRM3.00ISO M TYPE 0.375 3.00 0.630 0.007 0.043 0.059
16IR1.50ISO REGULAR 0.375 1.50 0.630 0.003 0.031 0.039
16ER1.00ISO REGULAR 0.375 1.00 0.630 0.005 0.028 0.028
RIGHT TT5080
16ERM1.00ISO M TYPE 0.375 1.00 0.630 0.005 0.028 0.028
16ERM1.25ISO M TYPE 0.375 1.25 0.630 0.006 0.031 0.035
16ER1.50ISO REGULAR 0.375 1.50 0.630 0.007 0.031 0.039
16ERM1.50ISO M TYPE 0.375 1.50 0.630 0.007 0.031 0.039
EXTERNAL
16ERM1.75ISO M TYPE 0.375 1.75 0.630 0.008 0.035 0.047
16ER2.00ISO REGULAR 0.375 2.00 0.630 0.010 0.039 0.051
16ERM2.00ISO M TYPE 0.375 2.00 0.630 0.010 0.039 0.051
16ERM2.50ISO M TYPE 0.375 2.50 0.630 0.012 0.043 0.059
16ER3.00ISO M TYPE 0.375 3.00 0.630 0.015 0.047 0.063

227
Y R
Application: NUT
X General Industry

IC SCREW

AMERICAN UN FULL PROFILE (ANSI B1, 3M-1986 CLASS 2A/2B)


Designation Thread Type Hand Insert Type IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade

16IRM12UN 12 0.005 0.043 0.055


INTERNAL
16IRM16UN 16 0.004 0.035 0.043
16ERM20UN 20 0.006 0.031 0.035
16ERM12UN RIGHT M TYPE 0.375 12 0.630 0.010 0.043 0.055 TT5080
16ERM14UN EXTERNAL 14 0.009 0.039 0.047
16ERM16UN 16 0.007 0.035 0.043
16ERM18UN 18 0.006 0.031 0.039

Y R
Application: NUT
X General Industry, Fittings and
Pipe Couplings
L

IC SCREW

WHITWORTH FULL PROFILE (BS 84-1956 DIN259 MEDIUM CLASS)


Designation Thread Type Hand Insert Type IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade

16IRM11W 11 0.012 0.043 0.059


INTERNAL
16IRM14W 14 0.009 0.039 0.047
16ERM11W RIGHT M TYPE 0.375 11 0.630 0.012 0.043 0.059 TT5080
16ERM14W EXTERNAL 14 0.009 0.039 0.047
16ERM19W 19 0.003 0.031 0.039

228
Y R
Application: NUT
X Steam, Gas and
Water Pipes
L

IC

BSPT (BRITISH STANDARD TAPERED THREAD) FULL PROFILE (BS 21-1957)


Designation Thread Type Hand Insert Type IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade

16IRM11BSPT 11 0.011 0.043 0.059


INTERNAL
16IRM14BSPT 14 0.008 0.039 0.047
RIGHT M TYPE 0.375 0.630 TT5080
16ERM11BSPT 11 0.011 0.043 0.059
EXTERNAL
16ERM14BSPT 14 0.008 0.039 0.047

Y R
Application: NUT
X Steam, Gas and
Water Pipes
L

IC

NPT (NATIONAL PIPE TAPERED THREAD) FULL PROFILE (ANSI/ASME B1.20.1-1983)


Designation Thread Type Hand Insert Type IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade

16IRM8NPT 8 0.006 0.047 0.071


16IRM11.5NPT INTERNAL 11.5 0.004 0.043 0.059
16IRM14NPT RIGHT M TYPE 0.375 14 0.630 0.002 0.035 0.047 TT5080
16ERM11.5NPT 11.5 0.004 0.043 0.059
EXTERNAL
16ERM14NPT 14 0.002 0.035 0.047

229
B-TYPE THREADING INSERTS Molded Chipbreakder
• Combination of M Type and Regular Type threading inserts
• Molded chipbreaker for strength
• Precise and sharp cutting edges reduce cutting forces
• Improved chip breaking and better chip evacuation
Precise, Sharp Cutting Edge
• Better surface quality
• Economical choice
Y R
Application: NUT
General Industry
X
L

SCREW

PARTIAL PROFILE 60º


Pitch Pitch
Designation Thread Type Hand IC (inch) L (inch) R (inch) X (inch) Y (inch) Grade
TPI mm

16ERBA60 16-48 .5-1.5 0.002 0.031 0.035


16ERBAG60 EXTERNAL 8-48 .5-3.0 0.002 0.047 0.067
16ERBG60 8-14 1.75-3.0 0.005 0.047 0.067
RIGHT 0.375 0.630 TT9030
16IRBA60 16-48 .5-1.5 0.002 0.031 0.035
16IRBAG60 INTERNAL 8-48 .5-3.0 0.002 0.047 0.067
16IRBG60 8-14 1.75-3.0 0.005 0.047 0.067

Y R

Application: NUT
X General Industry

IC SCREW

PARTIAL PROFILE 55º


Pitch Pitch
Designation Thread Type Hand IC (inch) L (inch) R (inch) X (inch) Y (inch) Grade
TPI mm

16ERBAG55 8-48 .5-3.0 0.002


EXTERNAL
16ERBG55 8-14 1.75-3.0 0.008
RIGHT 0.375 0.630 0.047 0.067 TT9030
16IRBAG55 8-48 .5-3.0 0.002
INTERNAL
16IRBG55 8-14 1.75-3.0 0.008

230
Y R
NUT
X Application:
General Industry
L

IC

ISO FULL PROFILE (DIN13 12-1986 CLASS 6G/6H)


Pitch
Designation Thread Type Hand IC (inch) L (inch) R (inch) X (inch) Y (inch) Grade
mm

16ERB0.80ISO 0.8 0.004 0.024 0.024


16ERB1.00ISO 1.00 0.004 0.028 0.028
16ERB1.25ISO 1.25 0.006 0.031 0.035
16ERB1.50ISO 1.50 0.007 0.031 0.039
EXTERNAL
16ERB1.75ISO 1.75 0.008 0.035 0.047
16ERB2.00ISO 2.00 0.010 0.039 0.051
16ERB2.50ISO 2.50 0.012 0.043 0.059
16ERB3.00ISO RIGHT 0.375 3.00 0.630 0.015 0.047 0.063 TT9030
16IRB1.00ISO 1.00 0.002 0.024 0.028
16IRB1.25ISO 1.25 0.003 0.031 0.035
16IRB1.50ISO 1.50 0.003 0.031 0.039
16IRB1.75ISO INTERNAL 1.75 0.004 0.035 0.047
16IRB2.00ISO 2.00 0.004 0.039 0.510
16IRB2.50ISO 2.50 0.006 0.043 0.059
16IRB3.00ISO 3.00 0.007 0.043 0.059

Y R
Application: NUT
X Steam, Gas and
Water Pipes
L

SCREW
IC

BSPT (BRITISH STANDARD TAPERED THREAD) FULL PROFILE (BS 21-1957)


Designation Thread Type Hand IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade

16ERB11BSPT 11 0.011 0.043 0.059


EXTERNAL
16ERB14BSPT 14 0.008 0.039 0.047
RIGHT 0.375 0.630 TT9030
16IRB11BSPT 11 0.011 0.043 0.059
INTERNAL
16IRB14BSPT 14 0.008 0.039 0.047

231
Y R
Application: NUT
X General Industry

IC SCREW

AMERICAN UN FULL PROFILE (ANSI B1, 3M-1986 CLASS 2A/2B)


Designation Thread Type Hand IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade

16ERB8UN 8 0.016 0.047 0.063


16ERB9UN 9 0.014 0.047 0.067
16ERB10UN 10 0.013 0.043 0.059
16ERB11UN 11 0.011 0.043 0.059
16ERB12UN 12 0.010 0.043 0.055
16ERB13UN EXTERNAL 13 0.009 0.039 0.051
16ERB14UN 14 0.009 0.039 0.047
16ERB16UN 16 0.007 0.035 0.043
16ERB18UN 18 0.006 0.031 0.039
16ERB20UN 20 0.006 0.031 0.035
RIGHT 0.375 0.630 TT9030
16ERB24UN 24 0.005 0.028 0.031
16IRB8UN 8 0.007 0.043 0.059
16IRB9UN 9 0.007 0.047 0.067
16IRB10UN 10 0.006 0.043 0.059
16IRB12UN 12 0.005 0.043 0.055
16IRB14UN INTERNAL 14 0.004 0.035 0.047
16IRB16UN 16 0.004 0.035 0.043
16IRB18UN 18 0.003 0.031 0.039
16IRB20UN 20 0.002 0.031 0.035
16IRB24UN 24 0.002 0.028 0.031

232
Y R
Application: NUT
X General Industry, Fittings and
Pipe Couplings
L

IC SCREW

WHITWORTH FULL PROFILE (BS 84-1956 DIN259 MEDIUM CLASS)


Designation Thread Type Hand IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade

16ERB10W 10 0.012 0.043 0.059


16ERB11W 11 0.012 0.043 0.059
16ERB14W EXTERNAL 14 0.009 0.039 0.047
16ERB16W 16 0.007 0.035 0.043
16ERB19W 19 0.003 0.031 0.039
RIGHT 0.375 0.630 TT9030
16IRB10W 10 0.012 0.043 0.059
16IRB11W 11 0.012 0.043 0.059
16IRB14W INTERNAL 14 0.009 0.039 0.047
16IRB16W 16 0.007 0.035 0.043
16IRB19W 19 0.006 0.031 0.039

Y R
Application: NUT
X Steam, Gas and Water
Pipes
L

IC

NPT (NATIONAL PIPE TAPERED THREAD) FULL PROFILE (ANSI/ASME B1.20.1-1983)


Designation Thread Type Hand IC (inch) TPI L (inch) R (inch) X (inch) Y (inch) Grade

16ERB8NPT 8 0.006 0.047 0.071


16ERB11.5NPT 11.5 0.004 0.043 0.059
EXTERNAL
16ERB14NPT 14 0.002 0.035 0.047
16ERB18NPT RIGHT 0.375 18 0.630 0.002 0.031 0.039 TT9030
16IRB8NPT 8 0.006 0.047 0.071
16IRB11.5NPT INTERNAL 11.5 0.004 0.043 0.059
16IRB14NPT 14 0.002 0.035 0.047

233
DEEP FACE GROOVING BLADE
PRODUCT EXPANSION
• New face grooving blade sizes for larger diameter grooves.
• Capable of face grooving to 1.496" (38mm) depth!
• Blades fully compatible with industry standard blocks (1.26" height).
• Blades use single or double-ended T-Clamp Ultra+ inserts with seat sizes 3, 4, 5 or 6.

234
TGBFR/L
DEEP FACE GROOVING BLADES

Face Grooving

Dmin Tmax
Dmax A

H B

L 150°

Insert
H B L A Tmax Dmin Dmax
Designation Seat
(inch) (inch) (inch) (inch) (inch) (inch) (inch)
Size

TGBFL32T20-40-60-3 3 0.976 1.26 5.90 0.205 0.787 1.57 2.36


TGBFL32T20-54-80-3 3 0.976 1.26 5.90 0.205 0.787 2.13 3.15
TGBFL32T25-74-120-3 3 0.976 1.26 5.90 0.205 0.984 2.91 4.72
TGBFL32T25-114-180-3 3 0.976 1.26 5.90 0.205 0.984 4.49 7.09
TGBFL32T25-40-60-4 4 0.976 1.26 5.90 0.205 0.984 1.57 2.36
TGBFL32T25-50-80-4 4 0.976 1.26 5.90 0.205 0.984 1.97 3.15
TGBFL32T30-70-130-4 4 0.976 1.26 5.90 0.205 1.181 2.76 5.12
TGBFL32T30-120-200-4 4 0.976 1.26 5.90 0.205 1.181 4.72 7.87
TGBFL32T30-200-4 4 0.976 1.26 5.90 0.205 1.181 7.87 INF
TGBFL32T32-60-95-5 5 0.976 1.26 5.90 0.205 1.260 2.36 3.74
TGBFL32T35-85-140-5 5 0.976 1.26 5.90 0.205 1.378 3.35 5.51
TGBFL32T35-130-250-5 5 0.976 1.26 5.90 0.205 1.378 5.12 9.84
TGBFL32T35-250-5 5 0.976 1.26 5.90 0.205 1.378 9.84 INF
TGBFL32T32-80-180-6 6 0.976 1.26 5.90 0.205 1.260 3.15 7.09
TGBFL32T38-168-300-6 6 0.976 1.26 5.90 0.205 1.496 6.61 11.81
TGBFL32T38-300-6 6 0.976 1.26 5.90 0.205 1.496 11.81 INF
TGBFR32T20-40-60-3 3 0.976 1.26 5.90 0.205 0.787 1.57 2.36
TGBFR32T20-54-80-3 3 0.976 1.26 5.90 0.205 0.787 2.13 3.15
TGBFR32T25-74-120-3 3 0.976 1.26 5.90 0.205 0.984 2.91 4.72
TGBFR32T25-114-180-3 3 0.976 1.26 5.90 0.205 0.984 4.49 7.09
TGBFR32T25-40-60-4 4 0.976 1.26 5.90 0.205 0.984 1.57 2.36
TGBFR32T25-50-80-4 4 0.976 1.26 5.90 0.205 0.984 1.97 3.15
TGBFR32T30-70-130-4 4 0.976 1.26 5.90 0.205 1.181 2.76 5.12
TGBFR32T30-120-200-4 4 0.976 1.26 5.90 0.205 1.181 4.72 7.87
TGBFR32T30-200-4 4 0.976 1.26 5.90 0.205 1.181 7.87 INF
TGBFR32T32-60-95-5 5 0.976 1.26 5.90 0.205 1.260 2.36 3.74
TGBFR32T35-85-140-5 5 0.976 1.26 5.90 0.205 1.378 3.35 5.51
TGBFR32T35-130-250-5 5 0.976 1.26 5.90 0.205 1.378 5.12 9.84
TGBFR32T35-250-5 5 0.976 1.26 5.90 0.205 1.378 9.84 INF
TGBFR32T32-80-180-6 6 0.976 1.26 5.90 0.205 1.260 3.15 11.81
TGBFR32T38-168-300-6 6 0.976 1.26 5.90 0.205 1.496 6.61 7.09
TGBFR32T38-300-6 6 0.976 1.26 5.90 0.205 1.496 11.81 INF
Use inserts TDC/TSC, TDJ/TSJ, TDXU, TDT, TDFT.
NOTE: Insert Extractor Sold Separately.

HARDWARE

Insert Extractor Block Block

EDG-33B TTBU__-32 TTBN__-32

235
INTERNAL TURN/GROOVE BARS FOR
DEEPER ID GROOVES
• Product expansion to existing TTIR series tools.
• Extended T-max dimension for grooves of up to .472" (12mm) per side!
• All bars are coolant through.
• Bars use single or double-ended T-Clamp Ultra+ inserts with seat sizes 3, 4, 5 or 6.
• 1.00", 1.25" and 1.50" right hand bars are stocked.

• INSERT SELECTION FOR ID GROOVING


Insert Min. Diameter Remark

TDC/J 2 1.57
TDC/J 3 1.97
TDC/J 4 1.97 Use TDIT or
TDC/J 5 2.36 TDXU type if
TDC/J 6 2.36 workpiece
internal
TDT 3 1.57 diameter is
TDT 4 1.57 smaller than
TDT 5 1.97 Min. Diameter
TDT 6 1.97
TDT 8 2.60

236
TTIR/L
INTERNAL TURNING, GROOVING AND PROFILING HOLDERS

ID Profiling ID Turning ID Grooving

L1 Seal
D

F L T
Seal Thread
d H

A
*Right hand shown

Insert
d A H F L L1 Tmax Dmin Seal Torque
Designation Seat
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) Thread (lb-in)
Size
Seal Screw Wrench

TTIL16-2C 0.63 0.063 0.30 0.65 4.9 - 0.33 0.98 PL16 SH M5X0.8X10
TTIR16-2C 0.63 0.063 0.30 0.65 4.9 - 0.33 0.98 PL16 SH M5X0.8X10
2
TTIR19-2C 0.75 0.063 0.33 0.62 6.3 1.57 0.24 0.98 PL075 SH M5X0.8X12
TTIR25.4-2C 1.00 0.063 0.45 0.69 8.0 1.57 0.2 0.98 PL100 SH M5X0.8X16
TTIL19-3C 0.75 0.083 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X12
TTIR19-3C 0.75 0.083 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X12
TTIL25.4-3C 1.00 0.083 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X16
TTIR25.4-3C 3 1.00 0.083 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X16
TTIR25.4-3C-T8 1.00 0.094 0.45 0.85 8.0 1.57 0.31 1.26 PL100 SH M5X0.8X16
TTIR31.7-3C-T10 1.25 0.094 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M5X0.8X20
TTIR38.1-3C-T12 1.50 0.094 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M5X0.8X25 L-W4 49.0
TTIL19-4C 0.75 0.114 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X20
TTIR19-4C 0.75 0.114 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X20
TTIL25.4-4C 1.00 0.114 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X25
TTIR25.4-4C 1.00 0.114 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X25
TTIR25.4-4C-T8 4 1.00 0.118 0.45 0.85 8.0 1.57 0.31 1.26 PL100 SH M5X0.8X16
TTIL31.7-4C 1.25 0.114 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M5X0.8X16
NPT 1/8
TTIR31.7-4C 1.25 0.114 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M5X0.8X16
TTIR31.7-4C-T10 1.25 0.118 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M5X0.8X20
TTIR38.1-4C-T12 1.50 0.118 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M5X0.8X25
TTIL25.4-5C 1.00 0.154 0.45 0.68 8.0 1.57 0.26 1.26 PL100 SH M5X0.8X25
TTIR25.4-5C 1.00 0.154 0.45 0.68 8.0 1.57 0.26 1.26 PL100 SH M6X1X16
TTIL31.7-5C 1.25 0.154 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
5
TTIR31.7-5C 1.25 0.154 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
TTIR31.7-5C-T10 1.25 0.151 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M6X1X20
TTIR38.1-5C-T12 1.50 0.151 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M6X1X25
TTIL31.7-6C 1.25 0.193 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
TTIR31.7-6C 1.25 0.193 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X20 L-W5 71.0
6
TTIR31.7-6C-T10 1.25 0.190 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M6X1X20
TTIR38.1-6C-T12 1.50 0.190 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M6X1X25
TTIL31.7-8C 1.25 0.232 0.57 0.84 10.0 2.36 0.26 1.46 PL125 SH M6X1X25
TTIR31.7-8C 1.25 0.232 0.57 0.84 10.0 2.36 0.26 1.46 PL125 SH M6X1X25
8
TTIL38.1-8C 1.50 0.232 0.70 1.02 12.0 2.56 0.26 1.65 PL150 SH M6X1X25
TTIR38.1-8C 1.50 0.232 0.70 1.02 12.0 2.56 0.26 1.65 PL150 SH M6X1X25
Use inserts TDC/TSC, TDJ/TSJ for grooving
Use inserts TDXU, TDT, TDIT for grooving and turning 237
MODULAR SYSTEM PRODUCT EXPANSION
• New cartridges for 1.4mm and 2mm wide inserts.
• New external cartridges with longer T-max dimensions for deeper machining.
• New face grooving cartridges for larger diameter grooves.
• New C8 holder for Quick-Change product line.

C4-TCHPN
C5-TCHPN
C4-TCHN C6-TCHPN
C5-TCHN C8-TCHPN
C6-TCHN
C8-TCHN

Adaptor for External Machining Adaptor for Face Machining

TCER TCEL TCFR TCFL

238
TCHR/L
PARALLEL HOLDERS FOR MODULAR BLADES

OD Turning Face Groove Turn

H H

E H1

ISO H B L E H1
Designation
Number (inch) (inch) (inch) (inch) (inch)

TCHL19 TCHL19 0.750 0.750 6.000 1.380 0.470


TCHL25.4 TCHL25.4 1.000 1.000 6.000 1.100 0.280
TCHL31.8 TCHL31.8 1.250 1.250 6.000 1.100 -
TCHR19 TCHR19 0.750 0.750 6.000 1.380 0.470
TCHR25.4 TCHR25.4 1.000 1.000 6.000 1.100 0.280
TCHR31.8 TCHR31.8 1.250 1.250 6.000 1.100 -

HARDWARE

Screw EXTERNAL LH ADAPTER EXTERNAL RH ADAPTER FACE LH ADAPTER FACE RH ADAPTER Wrench

TCHL19 TS60190I TCEL - - TCFR L-W4


TCHL25.4 TS60190I TCEL - - TCFR L-W4
TCHL31.8 TS60190I TCEL - - TCFR L-W4
TCHR19 TS60190I - TCER TCFL - L-W4
TCHR25.4 TS60190I - TCER TCFL - L-W4
TCHR31.8 TS60190I - TCER TCFL - L-W4

Adapter and holder selection

Tmax D max
T max

F L L F D min

F
A

TCER XX TCEL XX
L D max
L

T max F D min
F Tmax

TCHR TCFL XX TCHL TCFR XX

239
TCHPR/L
PERPENDICULAR HOLDERS FOR MODULAR BLADES

OD Turning Face Groove Turn

L
B1

B
E

H H1 H

H B L E B1 H1
Designation
(inch) (inch) (inch) (inch) (inch) (inch)

TCHPL19 0.750 0.750 6.000 0.980 0.295 0.470


TCHPL25.4 1.000 1.000 6.000 0.980 0.118 0.280
TCHPL31.8 1.250 1.250 6.000 0.980 0.295 -
TCHPR19 0.750 0.750 6.000 0.980 0.295 0.470
TCHPR25.4 1.000 1.000 6.000 0.980 0.118 0.280
TCHPR31.8 1.250 1.250 6.000 0.980 0.295 -

HARDWARE

Screw EXTERNAL LH ADAPTER EXTERNAL RH ADAPTER FACE LH ADAPTER FACE RH ADAPTER Wrench

TCHPL19 TS60190I - TCER TCFL - L-W4


TCHPL25.4 TS60190I - TCER TCFL - L-W4
TCHPL31.8 TS60190I - TCER TCFL - L-W4
TCHPR19 TS60190I TCEL - - TCFR L-W4
TCHPR25.4 TS60190I TCEL - - TCFR L-W4
TCHPR31.8 TS60190I TCEL - - TCFR L-W4

Adapter and holder selection


D max Tmax
T max

L F D min F L

F
A

TCEL XX TCER XX
L L D max

T max F D min
F Tmax

TCHPR TCFR XX TCHPL TCFL XX

240
TCHN & TCHPN QUICK-CHANGE*
ADAPTER FOR EXTERNAL TURNING AND GROOVING (LEFT
HAND OR RIGHT HAND) OR FACE TURNING AND GROOVING
OD Turning Face Groove Turn

Tmax

D
F

L D F
Designation
(inch) (mm) (inch)

C4-TCHN 2.16 40 mm 0.480


C5-TCHN 2.28 50 mm 0.677
C6-TCHN 2.36 63 mm 0.874
C8-TCHN 2.56 80 mm 1.197
*compatable with Sandvik‘s COROMANT CAPTO® (**) system.

HARDWARE

Screw FACE LH ADAPTER EXTERNAL LH ADAPTER FACE RH ADAPTER EXTERNAL RH ADAPTER Wrench Nozzle

TS60190I TCFL TCEL TCFR TCER L-W4 NZ125

ADAPTER FOR EXTERNAL TURNING AND GROOVING (LEFT


HAND OR RIGHT HAND) OR FACE TURNING AND GROOVING
OD Turning Face Grooving

L D F
Designation
(inch) (mm) (inch)

C4-TCHPN 1.38 40 mm 1.20


C5-TCHPN 1.57 50 mm 1.40
C6-TCHPN 1.65 63 mm 1.40
C8-TCHPN 2.17 80 mm 1.67
*compatable with Sandvik‘s COROMANT CAPTO® (**) system.

HARDWARE

Screw FACE LH ADAPTER EXTERNAL LH ADAPTER FACE RH ADAPTER EXTERNAL RH ADAPTER Wrench Nozzle Nozzle Pipe

TS60190I TCFL TCEL TCFR TCER L-W4 NZ125 NZP5

241

(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
TCEL
ADAPTER FOR EXTERNAL TURNING AND GROOVING
(LEFT HAND)
OD Turning OD Grooving OD Profiling OD Turning Parting

T max D max

L F D min

Insert
L A F Tmax
Designation Seat
(inch) (inch) (inch) (inch)
Size

TCEL1.4T12 1 1.61 0.039 0.374 0.472


TCEL2T16 2 1.77 0.071 0.358 0.630
TCEL2T22 2 2.01 0.071 0.358 0.866
TCEL3T16 3 1.77 0.094 0.346 0.630
TCEL3T22 3 2.01 0.094 0.346 0.866
TCEL4T16 4 1.77 0.118 0.335 0.630
TCEL4T22 4 2.01 0.118 0.335 0.866
TCEL5T20 5 1.93 0.157 0.315 0.787
TCEL5T25 5 2.13 0.157 0.315 0.984
TCEL6T20 6 1.93 0.197 0.295 0.787
TCEL6T25 6 2.13 0.197 0.295 0.984
TCEL8T25 8 2.13 0.236 0.000 0.984

Use Holders TCHL, TCHPR, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT. *Grooving only

HARDWARE

Holder Holder Clamp Screw Clamp Screw Wrench

TCHL TCHPR BHM6X1X20 L-W4

242
TCER
ADAPTER FOR EXTERNAL TURNING AND GROOVING (RIGHT
HAND)
OD Turning OD Grooving OD Profiling OD Turning Parting

Tmax

F L

Insert
L A F Tmax
Designation Seat
(inch) (inch) (inch) (inch)
Size

TCER1.4T12 1 1.61 0.039 0.374 0.472


TCER2T16 2 1.77 0.071 0.358 0.630
TCER2T22 2 2.01 0.071 0.358 0.866
TCER3T16 3 1.77 0.094 0.346 0.630
TCER3T22 3 2.01 0.094 0.346 0.866
TCER4T16 4 1.77 0.118 0.335 0.630
TCER4T22 4 2.01 0.118 0.335 0.866
TCER5T20 5 1.93 0.157 0.315 0.787
TCER5T25 5 2.13 0.157 0.315 0.984
TCER6T20 6 1.93 0.197 0.295 0.787
TCER6T25 6 2.13 0.197 0.295 0.984
TCER8T25 8 2.13 0.236 0.000 0.984

Use Holders TCHR, TCHPL, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT. *Grooving only

HARDWARE

Holder Holder Clamp Screw Clamp Screw Wrench

TCHR TCHPL BHM6X1X20 L-W4

243
TCFR
ADAPTER FOR EXTERNAL FACE GROOVING AND TURNING
(RIGHT HAND)
Face Turning Face Grooving

LL D max

F T max
Tmax F D min

A
A

Insert
L F Tmax Dmin Dmax
Designation Seat
(inch) (inch) (inch) (inch) (inch)
Size

TCFR3T12-40-55RN 3 1.77 0.350 0.472 1.58 2.17


TCFR3T12-55-75RN 3 1.77 0.350 0.472 2.17 2.95
TCFR3T12-75-100RN 3 1.77 0.350 0.472 2.95 3.94
TCFR3T12-100-140RN 3 1.77 0.350 0.472 3.94 5.51
TCFR3T12-140-200RN 3 1.77 0.350 0.472 5.51 7.87
TCFR4T16-50-70RN 4 1.77 0.335 0.630 1.97 2.76
TCFR4T16-70-100RN 4 1.77 0.335 0.630 2.76 3.94
TCFR4T16-100-150RN 4 1.77 0.335 0.630 3.94 5.91
TCFR4T16-150-250RN 4 1.77 0.335 0.630 5.91 9.84
TCFR4T16-250RN 4 1.77 0.335 0.630 9.84 INF
TCFR5T20-55-80RN 5 1.97 0.315 0.787 2.17 3.15
TCFR5T20-80-120RN 5 1.97 0.315 0.787 3.15 4.72
TCFR5T20-120-180RN 5 1.97 0.315 0.787 4.72 7.09
TCFR5T20-180-300RN 5 1.97 0.315 0.787 7.09 11.81
TCFR5T20-300RN 5 2.17 0.315 0.787 11.81 INF
TCFR6T25-60-90RN 6 2.17 0.305 0.984 2.36 3.54
TCFR6T25-90-150RN 6 2.17 0.305 0.984 3.54 5.91
TCFR6T25-150-250RN 6 2.17 0.305 0.984 5.91 9.84
TCFR6T25-250-400RN 6 2.17 0.305 0.984 9.84 15.75
TCFR6T25-400RN 6 2.17 0.305 0.984 15.75 INF
Use Holders TCHL, TCHPR, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT, TDFT. *Grooving only

HARDWARE

Holder Holder Clamp Screw Wrench

TCHL TCHPR BHM6X1X20 L-W4

244
TCFL
ADAPTER FOR EXTERNAL FACE GROOVING AND TURNING (LEFT
HAND)
Face Turning Face Grooving

L D max

T max F D min

Insert
L F Tmax Dmin Dmax
Designation Seat
(inch) (inch) (inch) (inch) (inch)
Size

TCFL3T12-40-55RN 3 1.77 0.350 0.472 1.58 2.17


TCFL3T12-55-75RN 3 1.77 0.350 0.472 2.17 2.95
TCFL3T12-75-100RN 3 1.77 0.350 0.472 2.95 3.94
TCFL3T12-100-140RN 3 1.77 0.350 0.472 3.94 5.51
TCFL3T12-140-200RN 3 1.77 0.350 0.472 5.51 7.87
TCFL4T16-50-70RN 4 1.77 0.335 0.630 1.97 2.76
TCFL4T16-70-100RN 4 1.77 0.335 0.630 2.76 3.94
TCFL4T16-100-150RN 4 1.77 0.335 0.630 3.94 5.91
TCFL4T16-150-250RN 4 1.77 0.335 0.630 5.91 9.84
TCFL4T16-250RN 4 1.77 0.335 0.630 9.84 INF
TCFL5T20-55-80RN 5 1.97 0.315 0.787 2.17 3.15
TCFL5T20-80-120RN 5 1.97 0.315 0.787 3.15 4.72
TCFL5T20-120-180RN 5 1.97 0.315 0.787 4.72 7.09
TCFL5T20-180-300RN 5 1.97 0.315 0.787 7.09 11.81
TCFL5T20-300RN 5 2.17 0.315 0.787 11.81 INF
TCFL6T25-60-90RN 6 2.17 0.305 0.984 2.36 3.54
TCFL6T25-90-150RN 6 2.17 0.305 0.984 3.54 5.91
TCFL6T25-150-250RN 6 2.17 0.305 0.984 5.91 9.84
TCFL6T25-250-400RN 6 2.17 0.305 0.984 9.84 15.75
TCFL6T25-400RN 6 2.17 0.305 0.984 15.75 INF
Use Holders TCHR, TCHPL, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT, TDFT. *Grooving only.

HARDWARE

Holder Holder Clamp Screw Clamp Screw Wrench

TCHR TCHPL BHM6X1X20 L-W4

245
10MM & .375” WIDE INSERTS & HOLDERS
• New, larger insert widths for increased material removal rates
• TDT chip breaker for grooving and turning applications
• Double-ended inserts for increased economy
• Right hand and left hand holders with 1”, 1.25” and 1.50” shanks.

246
TTER/L
HOLDER FOR 10MM AND .375“ INSERTS

Face Grooving

L
E

H H
H2
A

Tmax

F B
Right-hand holder shown

Insert
F L H B E H2 Tmax A*
Designation Seat
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch)
Size

TTEL25.4-10 10 0.846 6.0 1.00 1.00 1.97 0.276 0.984 0.309


TTEL31.8-10 10 1.094 7.0 1.25 1.25 1.97 - 0.984 0.309
TTEL38.1-10 10 1.346 8.0 1.50 1.50 1.97 - 0.984 0.309
TTER25.4-10 10 0.846 6.0 1.00 1.00 1.97 0.276 0.984 0.309
TTER31.8-10 10 1.094 7.0 1.25 1.25 1.97 - 0.984 0.309
TTER38.1-10 10 1.346 8.0 1.50 1.50 1.97 - 0.984 0.309
* “A” is the width of the support blade on the holder, NOT the insert.

HARDWARE

Screw Wrench

SHM8X1.25X25 L-W6

TDT
INSERTS FOR EXTERNAL TURNING AND GROOVING

OD Turning OD Grooving

7° L

Insert W W R
B L H Grade Grade
Designation Seat ±.0008 ±.02 ±.002
(inch) (inch) (inch) TT6080 TT9080
Size (inch) (mm) (inch)

TDT9.52E-0.80 10 0.375 9.52 0.031 0.315 1.181 0.185 •


TDT9.52E-1.20 10 0.375 9.52 0.047 0.315 1.181 0.185 •
TDT9.52E-4.76 10 0.375 9.52 0.187 0.315 1.181 0.185 •
TDT10.00E-0.80 10 0.394 10.00 0.031 0.315 1.181 0.185 • •
TDT10.00E-1.20 10 0.394 10.00 0.047 0.315 1.181 0.185 • •
TDT10.00E-2.00 10 0.394 10.00 0.079 0.315 1.181 0.185 • •
TDT10.00E-5.00 10 0.394 10.00 0.197 0.315 1.181 0.185 •
• Marked: Standard items
247
NEW GRADE TT9080 PHASING OUT GRADE TT9030
Following the successful testing and application of GoldRush grade TT9080 in our T-Clamp Ultra Plus parting and grooving
product line, Ingersoll is pleased to announce the addition of this grade for all T-Clamp Ultra Plus inserts.

Grade TT9080 features a modified PVD coating with an outer layer of TiN making it gold in appearance. Additionally,
our post-coat GoldRush treatment provides a more stable cutting edge that reduces build-up and chipping, resulting in
prolonged tool life. As a result of this change, grade TT9030 will be phased out in the coming months as stock is depleted.

Below you will find a list of the current TT9030 inserts along with the replacement inserts in TT9080. For further questions
please contact Ingersoll’s Turning Product Management team.

PHASE-OUT REPLACEMENT
Item Number ISO Description Item Number ISO Description

6000490 TDC2 TT9030  6000998 TDC2 TT9080


6000660 TDC2-15R TT9030  6110856 TDC2-15R TT9080
6000654 TDC2-15RS TT9030  6110855 TDC2-15RS TT9080
6000661 TDC2-6R TT9030  6110857 TDC2-6R TT9080
6000501 TDC2-6RS TT9030  6110851 TDC2-6RS TT9080
6000491 TDC3 TT9030  6000999 TDC3 TT9080
6000662 TDC3-15L TT9030  6110858 TDC3-15L TT9080
6000663 TDC3-15R TT9030  6110859 TDC3-15R TT9080
6000630 TDC3-6L TT9030  6110854 TDC3-6L TT9080
6000761 TDC3-6LS TT9030  6110863 TDC3-6LS TT9080
6000546 TDC3-6R TT9030  6110852 TDC3-6R TT9080
6000664 TDC3-6RS TT9030  6110860 TDC3-6RS TT9080
6000628 TDC4-4L TT9030  6110853 TDC4-4L TT9080
6000665 TDC4-4R TT9030  6110861 TDC4-4R TT9080
6000651 TDC5 TT9030  6001104 TDC5 TT9080
6000666 TDC5-4R TT9030  6110862 TDC5-4R TT9080
6000652 TDC6 TT9030  6001105 TDC6 TT9080
6000639 TDC8 TT9030  6001106 TDC8 TT9080
6401397 TDIM 2E-0.15 TT9030  6402249 TDIM 2E-0.15 TT9080
6401240 TDIM 3E-0.2 TT9030  6402129 TDIM 3E-0.2 TT9080
6401684 TDIP1.00-0.10 TT9030  6402250 TDIP1.00-0.10 TT9080
6401685 TDIP1.00-0.50 TT9030  6402251 TDIP1.00-0.50 TT9080
6401686 TDIP1.20-0.00 TT9030  6402252 TDIP1.20-0.00 TT9080
6401687 TDIP1.40-0.00 TT9030  6402253 TDIP1.40-0.00 TT9080
6401688 TDIP1.50-0.10 TT9030  6402254 TDIP1.50-0.10 TT9080
6401689 TDIP2.00E-0.10 TT9030  6402255 TDIP2.00E-0.10 TT9080
6401697 TDIP2.00E-0.20 TT9030  6402130 TDIP2.00E-0.20 TT9080
6401690 TDIP2.00E-1.00 TT9030  6402256 TDIP2.00E-1.00 TT9080
6401691 TDIP2.50E-0.20 TT9030  6402257 TDIP2.50E-0.20 TT9080
6401692 TDIP3.00E-0.20 TT9030  6402258 TDIP3.00E-0.20 TT9080
6000737 TDJ1.4 TT9030  6000914 TDJ1.4 TT9080
6000671 TDJ2-15L TT9030  6110868 TDJ2-15L TT9080
6000672 TDJ2-15LS TT9030  6110869 TDJ2-15LS TT9080
6000673 TDJ2-15R TT9030  6110870 TDJ2-15R TT9080

248
PHASE-OUT REPLACEMENT
Item Number ISO Description Item Number ISO Description

6000674 TDJ2-15RS TT9030  6000768 TDJ2-15RS TT9080


6000675 TDJ2-6L TT9030  6110871 TDJ2-6L TT9080
6000676 TDJ2-6R TT9030  6110872 TDJ2-6R TT9080
6000552 TDJ2-6RS TT9030  6110867 TDJ2-6RS TT9080
6000677 TDJ2-8L TT9030  6110873 TDJ2-8L TT9080
6000678 TDJ2-8R TT9030  6110874 TDJ2-8R TT9080
6000679 TDJ3-15L TT9030  6110875 TDJ3-15L TT9080
6000680 TDJ3-15R TT9030  6110876 TDJ3-15R TT9080
6000681 TDJ3-15RS TT9030  6110877 TDJ3-15RS TT9080
6000682 TDJ3-6L TT9030  6110878 TDJ3-6L TT9080
6000594 TDJ3-6R TT9030  6000783 TDJ3-6R TT9080
6000489 TDJ4 TT9030  6001110 TDJ4 TT9080
6000683 TDJ4-4R TT9030  6110879 TDJ4-4R TT9080
6000515 TDJ5 TT9030  6001111 TDJ5 TT9080
6000516 TDJ6 TT9030  6001112 TDJ6 TT9080
6401052 TDT1.00-0.00 TT9030  6402307 TDT1.00-0.00 TT9080
6401053 TDT1.30-0.00 TT9030  6402308 TDT1.30-0.00 TT9080
6401054 TDT1.60-0.10 TT9030  6402309 TDT1.60-0.10 TT9080
6401055 TDT1.85-0.10 TT9030  6402310 TDT1.85-0.10 TT9080
6401056 TDT2.15-0.15 TT9030  6402311 TDT2.15-0.15 TT9080
6401057 TDT2.65-0.15 TT9030  6110883 TDT2.65-0.15 TT9080
6401058 TDT3.00E-0.20 TT9030  6402277 TDT3.00E-0.20 TT9080
6400841 TDT3.00E-1.50 TT9030  6402317 TDT3.00E-1.50 TT9080
6401014 TDT3E-0.4 TT9030  6402272 TDT3E-0.4 TT9080
6401059 TDT3.15-0.15 TT9030  6110884 TDT3.15-0.15 TT9080
6401016 TDT4.00E-0.40 TT9030  6402010 TDT4.00E-0.40 TT9080
6401060 TDT4.00E-0.80 TT9030  6402011 TDT4.00E-0.80 TT9080
6401017 TDT4.00E-2.00 TT9030  6402318 TDT4.00E-2.00 TT9080
6401013 TDT4E-0.4 TT9030  6402273 TDT4E-0.4 TT9080
6401061 TDT4.15-0.15 TT9030  6110885 TDT4.15-0.15 TT9080
6401063 TDT5.00E-0.40 TT9030  6402283 TDT5.00E-0.40 TT9080
6401064 TDT5.00E-0.80 TT9030  6402284 TDT5.00E-0.80 TT9080
6401065 TDT5.00E-2.50 TT9030  6402319 TDT5.00E-2.50 TT9080
6400632 TDT6.00E-0.80 TT9030  6402286 TDT6.00E-0.80 TT9080
6401066 TDT6.00E-1.20 TT9030  6402287 TDT6.00E-1.20 TT9080
6401067 TDT6.00E-3.00 TT9030  6402320 TDT6.00E-3.00 TT9080
6401069 TDT8.00E-1.20 TT9030  6402289 TDT8.00E-1.20 TT9080
6401024 TDXU3E-0.3 TT9030  6401297 TDXU3E-0.3 TT9080
6401001 TDXU4E-0.4 TT9030  6401280 TDXU4E-0.4 TT9080
6401025 TDXU5E-0.4 TT9030  6402155 TDXU5E-0.4 TT9080
6401445 TDXU6E-0.4 TT9030  6402083 TDXU6E-0.4 TT9080
6401520 TDXU6E-0.8 TT9030  6402084 TDXU6E-0.8 TT9080
6401028 TDXU8E-0.8 TT9030  6402085 TDXU8E-0.8 TT9080
6000505 TSC2 TT9030  6001119 TSC2 TT9080
6000661 TSC2-6R TT9030  6110865 TSC2-6R TT9080
6000506 TSC3 TT9030  6001120 TSC3 TT9080
6000547 TSC3-6R TT9030  6110864 TSC3-6R TT9080
6000669 TSC5 TT9030  6001122 TSC5 TT9080
6000804 TSC8 TT9030  6001124 TSC8 TT9080
6000502 TSJ2 TT9030  6001113 TSJ2 TT9080
6000503 TSJ3 TT9030  6001114 TSJ3 TT9080
6000761 TSJ3-6LS TT9030  6110882 TSJ3-6LS TT9080
6000684 TSJ3-6R TT9030  6110880 TSJ3-6R TT9080
6000504 TSJ4 TT9030  6001115 TSJ4 TT9080
6000967 TSJ5 TT9030  6001116 TSJ5 TT9080

249
INSERT FOR WIDE GROOVING APPLICATIONS
• Perfect for applications like ball bearings, taper roller bearings and
miniature machined parts.
• Insert holder shank size*:
Inch: .500, .625, .750, 1.000, 1.250
Metric: 12x12, 16x16, 20x20, 25x25, 32x32
• Carbide Grades**:
P40A for Steel
K10 for Cast Iron
• Blank Widths (W):
10mm, 15mm, 20mm, 25mm

* Holders custom designed and manufactured to match insert form.


** Coated grades can also be provided.
250
TGUX Semi-Finished Blank for External Profiles

W T D1 L Grade
Designation
(mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) K10 P40A

TGUX1004 10.2 0.402 4.76 0.188 5.5 0.217 5.85 0.230 • •


TGUX1504 15.2 0.598 4.76 0.188 5.5 0.217 5.85 0.230 • •
TGUX2006 20.2 0.795 6.35 0.250 6 0.236 9.35 0.368 • •
TGUX2506 25.2 0.992 6.35 0.250 6 0.236 9.25 0.364 • •
• Marked: Standard items

TTLEN Holders

Dimensions (inch)
Designation Inserts Screw Wrench Torque
H B F T L W

TTLEN12.7K10 0.500 0.500 0.45 0.79 5.0 0.394


TTLEN15.9K10 0.625 0.625 0.51 0.79 5.0 0.394
TGUX1004…
TTLEN19M10 0.750 0.750 0.57 0.79 6.0 0.394
TTLEN25.4M10 1.000 1.000 0.70 0.79 6.0 0.394 TS40B100I T-15 40
TTLEN15.9K15 0.625 0.625 0.61 0.79 5.0 0.591
TTLEN19M15 0.750 0.750 0.67 0.79 6.0 0.591 TGUX1504…
TTLEN25.4M15 1.000 1.000 0.80 0.79 6.0 0.591
TTLEN19K20 0.750 0.750 0.77 1.38 5.0 0.787
TTLEN25.4M20 1.000 1.000 0.89 1.38 6.0 0.787 TGUX2006…
TTLEN31.8P20 1.250 1.250 1.02 1.38 7.0 0.787
TS45120I T-20 44
TTLEN19K25 0.750 0.750 0.87 1.38 5.0 0.984
TTLEN25.4M25 1.000 1.000 0.99 1.38 6.0 0.984 TGUX2506…
TTLEN31.8P25 1.250 1.250 1.12 1.38 7.0 0.984

251
GROOVING WITH THE NEW STANDARD HOLDER
• Double ended insert.
• New holder design will accept standard XCMT insert or
new XCMT-GV grooving insert.
• Pocket design protects the edge not in use.
• Smooth chip evacuation with thru coolant.
• Economical solution to add even more capability to an
existing multifunctional tool.

XCMT GV

R

Tmax

W H

TT9080
DESIGNATION Dimensions (Inch)
Grade

W Tmax R H

XCMT 05R-200020 GV 0.079 0.071 0.008 0.090 •


XCMT 06R-200020 GV 0.079 0.079 0.008 0.104 •
XCMT 07R-250020 GV 0.098 0.079 0.008 0.134 •
XCMT 08R-250020 GV 0.098 0.098 0.008 0.138 •
XCMT 10R-300030 GV 0.118 0.118 0.012 0.171 •
XCMT 13R-350030 GV 0.138 0.138 0.012 0.204 •
XCMT 17R-400040 GV 0.157 0.157 0.016 0.236 •

252
XCMT TC

TT9030/
TT6030

TT8020

TT9080
ANSI ISO Dimensions (Inch)

Grade
DESIGNATION DESIGNATION
L1 L2 t R

XCMT040104LTC XCMT040104LTC 0.173 0.252 0.067 0.016 • •


XCMT040104RTC XCMT040104RTC 0.173 0.252 0.067 0.016 • •
XCMT050204TC XCMT050204TC 0.220 0.220 0.083 0.016 • •
XCMT060204TC XCMT060204TC 0.252 0.252 0.094 0.016 • •
XCMT070304TC XCMT070304TC 0.295 0.295 0.125 0.016 • •
XCMT080304TC XCMT080304TC 0.331 0.331 0.125 0.016 • •
XCMT10T304TC XCMT10T304TC 0.413 0.413 0.156 0.016 • • •
XCMT10T308TC XCMT10T308TC 0.413 0.413 0.156 0.031 • •
XCMT130404 TC XCMT130404TC 0.528 0.528 0.187 0.016 •
XCMT130408TC XCMT130408TC 0.528 0.528 0.187 0.031 • •
XCMT170508TC XCMT170508TC 0.685 0.685 0.219 0.031 • •

XCGT TA

ANSI ISO Dimensions Inch (mm)


Grade
K10

DESIGNATION DESIGNATION
L1 L2 t R

XCGT040104LTA XCGT040104LTA 0.252 0.173 0.187 0.016 •


XCGT040104RTA XCGT040104RTA 0.252 0.173 0.187 0.016 •
XCGT050204TA XCGT050204TA 0.225 0.220 0.083 0.016 •
XCGT060204TA XCGT060204TA 0.252 0.252 0.094 0.016 •
XCGT070304TA XCGT070304TA 0.295 0.295 0.125 0.016 •
XCGT080304TA XCGT080304TA 0.331 0.331 0.125 0.016 •
XCGT10T304TA XCGT10T304TA 0.413 0.413 0.156 0.016 •
XCGT130404TA XCGT130404TA 0.528 0.528 0.187 0.016 •
XCGT170508TA XCGT170508TA 0.689 0.689 0.219 0.031 •

253
2.25XD HOLDER

d
f
L1 Dmin
L2 LS

Dimensions (mm)
DESIGNATION f d L1 L2 LS Dmin
Screw Wrench Insert Pipe Thread

TCAP 10R/L-2.25DN-IN-GV .280 .500 .886 1.083 1.654 .472 TS 20038I/HG-P T 6P XCMT 05R/L200020GV NPT 1/16
TCAP 12R/L-2.25DN-IN-GV .335 .625 1.063 1.299 1.772 .571 TS 22052I/HG-P T 7P XCMT 06R/L200020GV NPT 1/8
TCAP 14R/L-2.25DN-IN-GV .374 .625 1.240 1.516 1.772 .650 TS 25064I/HG-P T 8P XCMT 07R/L250020GV NPT 1/8
TCAP 16R/L-2.25DN-IN-GV .437 .750 1.417 1.732 1.968 .748 TS 30100I/HG-P T 9P XCMT 08R/L250020GV NPT 1/8
TCAP 20R/L-2.25DN-IN-GV .520 1.000 1.772 2.165 2.205 .925 TS 35088I/HG-P T 10P XCMT 10R/L300030GV NPT 1/8
TCAP 25R/L-2.25DN-IN-GV .650 1.250 2.224 2.716 2.402 1.142 TS 45A100I/HG T 20 XCMT 13R/L350030GV NPT 1/8
TCAP 32R/L-2.25DN-IN-GV .807 1.500 2.835 3.386 2.913 1.437 TS 45A100I/HG T 20 XCMT 17R/L400040GV NPT 1/8

3.0XD HOLDER

d
f
Dmin
L1
L

Dimensions (mm)
DESIGNATION f d L1 L Dmin
Screw Wrench Insert Pipe Thread

TCAP 10R/L-3.0DN-IN-GV .280 .500 .886 3.228 .472 TS 20038I/HG-P T 6P XCMT 05R/L200020GV NPT 1/16
TCAP 12R/L-3.0DN-IN-GV .335 .625 1.063 3.740 .571 TS 22052I/HG-P T 7P XCMT 06R/L200020GV NPT 1/8
TCAP 14R/L-3.0DN-IN-GV .374 .625 1.240 3.937 .650 TS 25064I/HG-P T 8P XCMT 07R/L250020GV NPT 1/8
TCAP 16R/L-3.0DN-IN-GV .437 .750 1.417 4.331 .748 TS 30100I/HG-P T 9P XCMT 08R/L250020GV NPT 1/8
TCAP 20R/L-3.0DN-IN-GV .520 1.000 1.772 5.118 .925 TS 35088I/HG-P T 10P XCMT 10R/L300030GV NPT 1/8
TCAP 25R/L-3.0DN-IN-GV .650 1.250 2.224 5.906 1.142 TS 45A100I/HG T 20 XCMT 13R/L350030GV NPT 1/8
TCAP 32R/L-3.0DN-IN-GV .807 1.500 2.835 7.283 1.437 TS 45A100I/HG T 20 XCMT 17R/L400040GV NPT 1/8

254
RECOMMENDED CUTTING CONDITIONS
Chip control Range for XCMT-GV

.012
Feed (inch)

.010

.008

.006
Grooving
(Material: SAE4140 (220BHN),
.004 V=400sfm)
.003
.002
.0015
.0010
XCMT XCMT XCMT XCMT XCMT XCMT XCMT
05-GV 06-GV 07-GV 08-GV 10-GV 13-GV 17-GV

APPLICATION

External Groove External Turning Internal Groove Internal Turning

255
GRADES FOR HOLEMAKING
The ingenious solution that takes cutting tool materials
to another level
Features
• Improved adhesion and insert chipping resistance
• Stable and extended tool life in continuous and interrupted cutting operations
• Reduced cutting friction and minimized built-up edge on exotic materials
• High quality surface finish on the work pieces

256
GOLD RUSH GRADES FOR
HOLEMAKING APPLICATIONS
IN1030 (PVD) CAST IRON, STAINLESS, TITANIUM
Great for tough, slower speed applications. A good option
when machine rigidity is an issue.

IN2505 (PVD) GENERAL PURPOSE


An improvement over the current IN2005 grade, IN2505 has
a multi-layered PVD coating for a wide variety of materials.

IN6505 (CVD) STEEL APPLICATIONS


A 10μm thick layer has been added to the CVD coating that
enhances toughness and wear resistance. It makes this grade
suitable for high speed steel machining.
257
REPLACEABLE TIP DRILLS
Ingersoll Cutting Tool Company is proud to announce the expansion of
: The Next Generation of Replaceable Tip Drills. This new design
is a standard product line with tip diameters ranging from .2756” – 1.0197” (7mm ~
25.9mm) in 0.004” (.1mm) increments and drill bodies available in 1.5xD, 3xD, 5xD
and 8xD length to diameter ratios.

The precision bodies have an improved pocket design and innovative clamping system
that provide stable performance after multiple tip indexes. These drill bodies also fea-
ture twisted coolant holes, polished flutes, and a PVD-coating that allows smooth chip
evacuation and prolonged body life. Each body accepts a range of tips that covers .040”
(1mm).

The drill tips are offered in grade IN2505 which features a multi-layered PVD coating
that provides excellent performance, improved wear resistance and increased tool life
in a wide range of applications. With three cutting geometries, the “P” for Steel and
General Purpose, the “M” geometry for Stainless Steels and Exotics and the “K” geom-
etry for Irons, we can better meet our customers’ needs.

Ingersoll’s Drilling Line is excellent in higher speed applications,


providing guaranteed performance and excellent results in a unique, rigid and fast-
indexing clamping system. The result is a product that combines cost efficiency and
higher productivity in all your drilling applications.

• Twisted coolant hole with optimum flute design


• Polished flute for smooth chip evacuation

• PVD coated body for prolonged body life


• Innovative quick change system
• New IN2505 grade - Long tool life

• One drill body can cover 5-10 different tip diameters


258
DRILL BODY COMPARISON:
GOLD TWIST VS. QWIK TWIST GR SERIES
The new Gold Twist pocket design's contact/clamping area is three
times deeper than our current Qwik Twist drill.
The accuracy of the added cylinder to the clamping area improves
rigidity and helps reduce internal stresses.
The two precision ground positive stop locations improve the Positive stop
drilling tips' position and support.
L
3xL

CYLINDRICAL SHANKS

1.5XD
Drilling GOLD TWIST - CYLINDRICAL SHANK Coolant

D1 D2

L1
L2 L4
L3

D1 L1 D2 D3 L2 L4 L3 Pocket
1.5xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size

TD0700010S4R01 0.2756 0.2913 0.43 0.500 N/A 0.99 1.77 2.760 7 KTD6.0-D9.9
GOLD TWIST - WELDON SHANK - SHORTER
TD0750011S4R01 0.2953 0.3110 0.44 0.500 N/A 1.02 1.77 2.790 7.5 KTD6.0-D9.9
TD0800012S4R01 0.3150 0.3504 0.47 0.500 N/A 1.10 1.77 2.870 8 KTD6.0-D9.9
TD0900013S4R01 0.3543 0.3898 0.55 0.500 N/A 1.15 1.77 2.920 9 KTD6.0-D9.9
TD1000015S6R01 0.3937 0.4291 0.59 0.625 N/A 1.23 1.89 3.120 10 KTD10.0-19.9
D1 D2 D3
TD1100016S6R01 0.4331 0.4685 0.67 0.625 N/A 1.30 1.89 3.190 11 KTD10.0-19.9
L1
TD1200018S6R01 0.4724 0.5079 0.71 0.625 N/A 1.38 1.89 L2 3.270 12 L4 KTD10.0-19.9
TD1300019S6R01 0.5118 0.5472 0.79 0.625 N/A 1.46 1.89 3.350 L3 13 KTD10.0-19.9
TD1400021S6R01 0.5512 0.5866 0.83 0.625 N/A 1.62 1.89 3.510 14 KTD10.0-19.9
TD1500022S7R01 0.5906 0.6260 0.91 0.750 N/A 1.82 1.97 3.790 15 KTD10.0-19.9
TD1600024S7R01 0.6299 0.6654 0.94 0.750 N/A 1.94 1.97 3.910 16 KTD10.0-19.9
TD1700025S7R01 0.6693 0.7047 1.02 0.750 N/A 2.06 1.97 4.030 17 KTD10.0-19.9
TD1800027S1R01 0.7087 0.7441 1.06 1.000 N/A 2.19 2.20 4.390 18
KTD10.0-19.9
TD1900028S1R01 0.7480 0.7835 1.14 1.000 N/A 2.30 GOLD
2.20TWIST - WELDON
4.500 SHANK
19 - LONGER
KTD10.0-19.9
TD2000030S1R01 0.7874 0.8228 1.18 1.000 N/A 2.43 2.20 4.630 20 KTD20.0-D26.9
TD2100031S1R01 0.8268 0.8622 1.26 1.000 N/A 2.55 2.20 4.750 21 KTD20.0-D26.9
TD2200033S1R01 0.8661 0.9016 1.30 1.000 N/A 2.67
D1 2.20 4.870 22 KTD20.0-D26.9
D2 D3
TD2300034S9R01 0.9055 0.9409 1.38 1.250 N/A 2.79 2.36 5.150 23 KTD20.0-D26.9
L1
TD2400036S9R01 0.9449 0.9803 1.42 1.250 N/A 2.91 2.36 L2 5.270 24 KTD20.0-D26.9
L4
L3
TD2500037S9R01 0.9843 1.0197 1.50 1.250 N/A 3.03 2.36 5.390 25 KTD20.0-D26.9

259
CYLINDRICAL SHANKS

3XD
Drilling GOLD TWIST - CYLINDRICAL SHANK Coolant

D1 D2

L1
L2 L4
L3

D1 L1 D2 D3 L2 L4 L3 Pocket
3xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size

TD0700021S4R01 0.2756 0.2913 0.83 0.500 N/A 1.40 1.77 3.170 7 KTD6.0-D9.9
GOLD TWIST - WELDON SHANK - SHORTER
TD0750022S4R01 0.2953 0.3110 0.89 0.500 N/A 1.46 1.77 3.230 7.5 KTD6.0-D9.9
TD0800024S4R01 0.3150 0.3307 0.94 0.500 N/A 1.55 1.77 3.320 8 KTD6.0-D9.9
TD0850025S4R01 0.3346 0.3504 1.00 0.500 N/A 1.61 1.77 3.380 8.5 KTD6.0-D9.9
TD0900027S4R01 0.3543 0.3701 1.06 0.500 N/A 1.69 D1
1.77 3.460 9 KTD6.0-D9.9
D2 D3
TD0950028S4R01 0.3740 0.3898 1.12 0.500 N/A 1.74 1.77 3.510 9.5 KTD6.0-D9.9
L1
TD1000030S6R01 0.3937 0.4094 1.18 0.625 N/A 1.82 1.89 L2 3.710 10 L4 KTD10.0-19.9
TD1050031S6R01 0.4134 0.4291 1.26 0.625 N/A 1.88 1.89 3.770 L3 10.5 KTD10.0-19.9
TD1100033S6R01 0.4331 0.4488 1.30 0.625 N/A 1.95 1.89 3.840 11 KTD10.0-19.9
TD1150034S6R01 0.4528 0.4685 1.38 0.625 N/A 2.01 1.89 3.900 11.5 KTD10.0-19.9
TD1200036S6R01 0.4724 0.4882 1.42 0.625 N/A 2.09 1.89 3.980 12 KTD10.0-19.9
TD1250037S6R01 0.4921 0.5079 1.46 0.625 N/A 2.15 1.89 4.040 12.5 KTD10.0-19.9
TD1300039S6R01 0.5118 0.5276 1.54 0.625 N/A 2.23 1.89 4.120 13 KTD10.0-19.9
TD1350040S6R01 0.5315 0.5472 1.61 0.625 N/A 2.29 GOLD
1.89TWIST - WELDON
4.180 SHANK
13.5- LONGER
KTD10.0-19.9
TD1400042S6R01 0.5512 0.5669 1.65 0.625 N/A 2.44 1.89 4.330 14 KTD10.0-19.9
TD1450043S6R01 0.5709 0.5866 1.73 0.625 N/A 2.50 1.89 4.390 14.5 KTD10.0-19.9
TD1500045S7R01 0.5906 0.6260 1.77 0.750 N/A 2.70
D1 1.97 4.670 15 KTD10.0-19.9
D2 D3

TD1600048S7R01 0.6299 0.6654 1.89 0.750 N/A 2.89 1.97 4.860 16 KTD10.0-19.9
L1
TD1700051S7R01 0.6693 0.7047 2.01 0.750 N/A 3.07 1.97 L2 5.040 17 L4KTD10.0-19.9
L3
TD1800054S1R01 0.7087 0.7441 2.13 1.000 N/A 3.25 2.20 5.450 18 KTD10.0-19.9
TD1900057S1R01 0.7480 0.7835 2.24 1.000 N/A 3.43 2.20 5.630 19 KTD10.0-19.9
TD2000060S1R01 0.7874 0.8228 2.36 1.000 N/A 3.61 2.20 5.810 20 KTD20.0-D26.9
TD2100063S1R01 0.8268 0.8622 2.48 1.000 N/A 3.79 2.20 5.990 21 KTD20.0-D26.9
TD2200066S1R01 0.8661 0.9016 2.60 1.000 N/A 3.97 2.20 6.170 22 KTD20.0-D26.9
TD2300069S9R01 0.9055 0.9409 2.72 1.250 N/A 4.15 2.36 6.510 23 KTD20.0-D26.9
TD2400072S9R01 0.9449 0.9803 2.83 1.250 N/A 4.33 2.36 6.690 24 KTD20.0-D26.9
TD2500075S9R01 0.9843 1.0197 2.95 1.250 N/A 4.51 2.36 6.870 25 KTD20.0-D26.9

260
CYLINDRICAL SHANKS

5XD
Drilling GOLD TWIST - CYLINDRICAL SHANK Coolant

D1 D2

L1
L2 L4
L3

D1 L1 D2 D3 L2 L4 L3 Pocket
5xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size

TD0700035S4R01 0.2756 0.2913 1.38 0.500 N/A 1.95 1.77 3.720 7 KTD6.0-D9.9
GOLD TWIST - WELDON SHANK - SHORTER
TD0750037S4R01 0.2953 0.3110 1.48 0.500 N/A 2.05 1.77 3.820 7.5 KTD6.0-D9.9
TD0800040S4R01 0.3150 0.3307 1.57 0.500 N/A 2.18 1.77 3.950 8 KTD6.0-D9.9
TD0850042S4R01 0.3346 0.3504 1.67 0.500 N/A 2.28 1.77 4.050 8.5 KTD6.0-D9.9
TD0900045S4R01 0.3543 0.3701 1.77 0.500 N/A 2.39 D1
1.77 4.160 9 KTD6.0-D9.9
D2 D3
TD0950047S4R01 0.3740 0.3898 1.87 0.500 N/A 2.49 1.77 4.260 9.5 KTD6.0-D9.9
L1
TD1000050S6R01 0.3937 0.4094 1.97 0.625 N/A 2.61 1.89 L2 4.500 10 L4 KTD10.0-19.9
TD1050052S6R01 0.4134 0.4291 2.09 0.625 N/A 2.70 1.89 4.590L3 10.5 KTD10.0-19.9
TD1100055S6R01 0.4331 0.4488 2.17 0.625 N/A 2.82 1.89 4.710 11 KTD10.0-19.9
TD1150057S6R01 0.4528 0.4685 2.28 0.625 N/A 2.92 1.89 4.810 11.5 KTD10.0-19.9
TD1200060S6R01 0.4724 0.4882 2.36 0.625 N/A 3.03 1.89 4.920 12 KTD10.0-19.9
TD1250062S6R01 0.4921 0.5079 2.44 0.625 N/A 3.13 1.89 5.020 12.5 KTD10.0-19.9
TD1300065S6R01 0.5118 0.5276 2.56 0.625 N/A 3.25 1.89 5.140 13 KTD10.0-19.9
TD1350067S6R01 0.5315 0.5472 2.68 0.625 N/A 3.35 GOLD
1.89TWIST - WELDON
5.240 SHANK
13.5- LONGER
KTD10.0-19.9
TD1400070S6R01 0.5512 0.5669 2.76 0.625 N/A 3.55 1.89 5.440 14 KTD10.0-19.9
TD1450072S6R01 0.5709 0.5866 2.87 0.625 N/A 3.65 1.89 5.540 14.5 KTD10.0-19.9
TD1500075S7R01 0.5906 0.6260 2.95 0.750 N/A 3.89
D1 1.97 5.860 15 KTD10.0-19.9
D2 D3

TD1600080S7R01 0.6299 0.6654 3.15 0.750 N/A 4.15 1.97 6.120 16 KTD10.0-19.9
L1
TD1700085S7R01 0.6693 0.7047 3.35 0.750 N/A 4.41 1.97 L2 6.380 17 L4KTD10.0-19.9
L3
TD1800090S1R01 0.7087 0.7441 3.54 1.000 N/A 4.67 2.20 6.870 18 KTD10.0-19.9
TD1900095S1R01 0.7480 0.7835 3.74 1.000 N/A 4.92 2.20 7.120 19 KTD10.0-19.9
TD2000100S1R01 0.7874 0.8228 3.94 1.000 N/A 5.18 2.20 7.380 20 KTD20.0-D26.9
TD2100105S1R01 0.8268 0.8622 4.13 1.000 N/A 5.44 2.20 7.640 21 KTD20.0-D26.9
TD2200110S1R01 0.8661 0.9016 4.33 1.000 N/A 5.70 2.20 7.900 22 KTD20.0-D26.9
TD2300115S9R01 0.9055 0.9409 4.53 1.250 N/A 5.96 2.36 8.320 23 KTD20.0-D26.9
TD2400120S9R01 0.9449 0.9803 4.72 1.250 N/A 6.22 2.36 8.580 24 KTD20.0-D26.9
TD2500125S9R01 0.9843 1.0197 4.92 1.250 N/A 6.48 2.36 8.840 25 KTD20.0-D26.9

261
CYLINDRICAL SHANKS

8XD
Drilling GOLD TWIST - CYLINDRICAL SHANK Coolant

D1 D2

L1
L2 L4
L3
NOTE: We strongly recommend the use of a 1.5:1 or 3:1 Gold•Twist drill of the same diameter to
drill a centering starter hole. The use of a centering starter hole improves hole location, accuracy,
roundness, straightness and surface finish.

D1 L1 D2 D3 L2 L4 L3 Pocket
8xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size

TD0700056S4R01 0.2756 0.2913 2.20 0.500 N/A 2.78 1.77 4.550 7 KTD6.0-D9.9
GOLD TWIST - WELDON SHANK - SHORTER
TD0750060S4R01 0.2953 0.3110 2.28 0.500 N/A 2.94 1.77 4.710 7.5 KTD6.0-D9.9
TD0800064S4R01 0.3150 0.3307 2.52 0.500 N/A 3.13 1.77 4.900 8 KTD6.0-D9.9
TD0850068S4R01 0.3346 0.3504 2.68 0.500 N/A 3.32 1.77 5.090 8.5 KTD6.0-D9.9
TD0900072S4R01 0.3543 0.3701 2.83 0.500 N/A 3.46 1.77 5.230 9 KTD6.0-D9.9
D1 D2 D3
TD0950076S4R01 0.3740 0.3898 2.99 0.500 N/A 3.65 1.77 5.420 9.5 KTD6.0-D9.9
L1
TD1000080S6R01 0.3937 0.4094 3.15 0.625 N/A 3.79 1.89 L2 5.680 10 L4 KTD10.0-19.9
TD1050084S6R01 0.4134 0.4291 3.31 0.625 N/A 3.94 1.89 5.830L3 10.5 KTD10.0-19.9
TD1100088S6R01 0.4331 0.4488 3.46 0.625 N/A 4.12 1.89 6.010 11 KTD10.0-19.9
TD1150092S6R01 0.4528 0.4685 3.62 0.625 N/A 4.28 1.89 6.170 11.5 KTD10.0-19.9
TD1200096S6R01 0.4724 0.4882 3.78 0.625 N/A 4.45 1.89 6.340 12 KTD10.0-19.9
TD1250100S6R01 0.4921 0.5079 3.94 0.625 N/A 4.61 1.89 6.500 12.5 KTD10.0-19.9
TD1300104S6R01 0.5118 0.5276 4.09 0.625 N/A 4.79 1.89 6.680 13 KTD10.0-19.9
TD1350108S6R01 0.5315 0.5472 4.25 0.625 N/A 4.94 GOLD
1.89TWIST - WELDON
6.830 SHANK
13.5- LONGER
KTD10.0-19.9
TD1400112S6R01 0.5512 0.5669 4.41 0.625 N/A 5.20 1.89 7.090 14 KTD10.0-19.9
TD1450116S6R01 0.5709 0.5866 4.57 0.625 N/A 5.36 1.89 7.250 14.5 KTD10.0-19.9
TD1500120S7R01 0.5906 0.6260 4.72 0.750 N/A 5.66
D1 1.97 7.630 15 KTD10.0-19.9
D2 D3
TD1600128S7R01 0.6299 0.6654 5.04 0.750 N/A 6.04 1.97 8.010 16 KTD10.0-19.9
L1
TD1700136S7R01 0.6693 0.7047 5.35 0.750 N/A 6.41 1.97 L2 8.380 17 L4KTD10.0-19.9
L3
TD1800144S1R01 0.7087 0.7441 5.67 1.000 N/A 6.79 2.20 8.990 18 KTD10.0-19.9
TD1900152S1R01 0.7480 0.7835 5.98 1.000 N/A 7.17 2.20 9.370 19 KTD10.0-19.9
TD2000160S1R01 0.7874 0.8228 6.30 1.000 N/A 7.54 2.20 9.740 20 KTD20.0-D26.9
TD2100168S1R01 0.8268 0.8622 6.61 1.000 N/A 7.92 2.20 10.120 21 KTD20.0-D26.9
TD2200176S1R01 0.8661 0.9016 6.93 1.000 N/A 8.30 2.20 10.500 22 KTD20.0-D26.9
TD2300184S9R01 0.9055 0.9409 7.24 1.250 N/A 8.68 2.36 11.040 23 KTD20.0-D26.9
TD2400192S9R01 0.9449 0.9803 7.56 1.250 N/A 9.06 2.36 11.420 24 KTD20.0-D26.9
TD2500200S9R01 0.9843 1.0197 7.87 1.250 N/A 9.43 2.36 11.790 25 KTD20.0-D26.9

262
D1 D2

L1
L2 L4
L3

WELDON & ISO9766 SHANKS

1.5XD
Drilling Coolant
GOLD TWIST - WELDON SHANK - SHORTER

D1 D2 D3

L1
L2 L4
L3

D1 L1 D2 D3 L2 L4 L3 Pocket
1.5xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
GOLD TWIST - WELDON SHANK - LONGER
TD0700010B9R01 0.2756 0.2913 0.43 0.500 0.63 0.99 1.77 2.760 7 KTD6.0-D9.9
TD0750011B9R01 0.2953 0.3110 0.44 0.500 0.63 1.02 1.77 2.790 7.5 KTD6.0-D9.9
TD0800012B9R01 0.3150 0.3504 0.47 0.500 0.63 1.10
D1 1.77 2.870 8 KTD6.0-D9.9
D2 D3

TD0900013B9R01 0.3543 0.3898 0.55 0.500 0.63 1.15 1.77 2.920 9 KTD6.0-D9.9
L1
TD1000015C0R01 0.3937 0.4291 0.59 0.625 0.79 1.23 1.89 L2 3.120 10 L4 KTD10.0-19.9
L3
TD1100016C0R01 0.4331 0.4685 0.67 0.625 0.79 1.30 1.89 3.190 11 KTD10.0-19.9
TD1200018C0R01 0.4724 0.5079 0.71 0.625 0.79 1.38 1.89 3.270 12 KTD10.0-19.9
TD1300019C0R01 0.5118 0.5472 0.79 0.625 0.79 1.46 1.89 3.350 13 KTD10.0-19.9
TD1400021C0R01 0.5512 0.5866 0.83 0.625 0.79 1.62 1.89 3.510 14 KTD10.0-19.9
TD150002218R01 0.5906 0.6260 0.91 0.750 0.98 1.82 1.97 3.790 15 KTD10.0-19.9
TD160002418R01 0.6299 0.6654 0.94 0.750 0.98 1.94 1.97 3.910 16 KTD10.0-19.9
TD170002518R01 0.6693 0.7047 1.02 0.750 0.98 2.06 1.97 4.030 17 KTD10.0-19.9
TD1800027C8R01 0.7087 0.7441 1.06 1.000 1.26 2.19 2.20 4.390 18 KTD10.0-19.9
TD1900028C8R01 0.7480 0.7835 1.14 1.000 1.26 2.30 2.20 4.500 19 KTD10.0-19.9
TD2000030C8R01 0.7874 0.8228 1.18 1.000 1.26 2.43 2.20 4.630 20 KTD20.0-D26.9
TD2100031C8R01 0.8268 0.8622 1.26 1.000 1.26 2.55 2.20 4.750 21 KTD20.0-D26.9
TD2200033C8R01 0.8661 0.9016 1.30 1.000 1.26 2.67 2.20 4.870 22 KTD20.0-D26.9
TD2300034B7R01 0.9055 0.9409 1.38 1.250 1.65 2.79 2.36 5.150 23 KTD20.0-D26.9
TD2400036B7R01 0.9449 0.9803 1.42 1.250 1.65 2.91 2.36 5.270 24 KTD20.0-D26.9
TD2500037B7R01 0.9843 1.0197 1.50 1.250 1.65 3.03 2.36 5.390 25 KTD20.0-D26.9

263
D1 D2

L1
L2 L4
L3

WELDON & ISO9766 SHANKS

3XD
Drilling Coolant
GOLD TWIST - WELDON SHANK - SHORTER

D1 D2 D3

L1
L2 L4
L3

D1 L1 D2 D3 L2 L4 L3 Pocket
3xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
GOLD TWIST - WELDON SHANK - LONGER
TD0700021B9R01 0.2756 0.2913 0.83 0.500 0.63 1.40 1.77 3.170 7 KTD6.0-D9.9
TD0750022B9R01 0.2953 0.3110 0.89 0.500 0.63 1.46 1.77 3.230 7.5 KTD6.0-D9.9
TD0800024B9R01 0.3150 0.3307 0.94 0.500 0.63 1.55
D1 1.77 3.320 8 KTD6.0-D9.9
D2 D3

TD0850025B9R01 0.3346 0.3504 1.00 0.500 0.63 1.61 1.77 L1


3.380 8.5 KTD6.0-D9.9
TD0900027B9R01 0.3543 0.3701 1.06 0.500 0.63 1.69 1.77 L2 3.460 9 L4 KTD6.0-D9.9
L3
TD0950028B9R01 0.3740 0.3898 1.12 0.500 0.63 1.74 1.77 3.510 9.5 KTD6.0-D9.9
TD1000030C0R01 0.3937 0.4094 1.18 0.625 0.79 1.82 1.89 3.710 10 KTD10.0-19.9
TD1050031C0R01 0.4134 0.4291 1.26 0.625 0.79 1.88 1.89 3.770 10.5 KTD10.0-19.9
TD1100033C0R01 0.4331 0.4488 1.30 0.625 0.79 1.95 1.89 3.840 11 KTD10.0-19.9
TD1150034C0R01 0.4528 0.4685 1.38 0.625 0.79 2.01 1.89 3.900 11.5 KTD10.0-19.9
TD1200036C0R01 0.4724 0.4882 1.42 0.625 0.79 2.09 1.89 3.980 12 KTD10.0-19.9
TD1250037C0R01 0.4921 0.5079 1.46 0.625 0.79 2.15 1.89 4.040 12.5 KTD10.0-19.9
TD1300039C0R01 0.5118 0.5276 1.54 0.625 0.79 2.23 1.89 4.120 13 KTD10.0-19.9
TD1350040C0R01 0.5315 0.5472 1.61 0.625 0.79 2.29 1.89 4.180 13.5 KTD10.0-19.9
TD1400042C0R01 0.5512 0.5669 1.65 0.625 0.79 2.44 1.89 4.330 14 KTD10.0-19.9
TD1450043C0R01 0.5709 0.5866 1.73 0.625 0.79 2.50 1.89 4.390 14.5 KTD10.0-19.9
TD150004518R01 0.5906 0.6260 1.77 0.750 0.98 2.70 1.97 4.670 15 KTD10.0-19.9
TD160004818R01 0.6299 0.6654 1.89 0.750 0.98 2.89 1.97 4.860 16 KTD10.0-19.9
TD170005118R01 0.6693 0.7047 2.01 0.750 0.98 3.07 1.97 5.040 17 KTD10.0-19.9
TD1800054C8R01 0.7087 0.7441 2.13 1.000 1.26 3.25 2.20 5.450 18 KTD10.0-19.9
TD1900057C8R01 0.7480 0.7835 2.24 1.000 1.26 3.43 2.20 5.630 19 KTD10.0-19.9
TD2000060C8R01 0.7874 0.8228 2.36 1.000 1.26 3.61 2.20 5.810 20 KTD20.0-D26.9
TD2100063C8R01 0.8268 0.8622 2.48 1.000 1.26 3.79 2.20 5.990 21 KTD20.0-D26.9
TD2200066C8R01 0.8661 0.9016 2.60 1.000 1.26 3.97 2.20 6.170 22 KTD20.0-D26.9
TD2300069B7R01 0.9055 0.9409 2.72 1.250 1.65 4.15 2.36 6.510 23 KTD20.0-D26.9
TD2400072B7R01 0.9449 0.9803 2.83 1.250 1.65 4.33 2.36 6.690 24 KTD20.0-D26.9
TD2500075B7R01 0.9843 1.0197 2.95 1.250 1.65 4.51 2.36 6.870 25 KTD20.0-D26.9

264
D1 D2 D3

L1
L2 L4
L3

WELDON & ISO9766 SHANKS

5XD
Coolant
GOLD TWIST - WELDON SHANK - LONGER

D1 D2 D3

L1
L2 L4
L3

D1 L1 D2 D3 L2 L4 L3 Pocket
5xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size

TD0700035B9R01 0.2756 0.2913 1.38 0.500 0.63 1.95 1.77 3.720 7 KTD6.0-D9.9
TD0750037B9R01 0.2953 0.3110 1.48 0.500 0.63 2.05 1.77 3.820 7.5 KTD6.0-D9.9
TD0800040B9R01 0.3150 0.3307 1.57 0.500 0.63 2.18 1.77 3.950 8 KTD6.0-D9.9
TD0850042B9R01 0.3346 0.3504 1.67 0.500 0.63 2.28 1.77 4.050 8.5 KTD6.0-D9.9
TD0900045B9R01 0.3543 0.3701 1.77 0.500 0.63 2.39 1.77 4.160 9 KTD6.0-D9.9
TD0950047B9R01 0.3740 0.3898 1.87 0.500 0.63 2.49 1.77 4.260 9.5 KTD6.0-D9.9
TD1000050C0R01 0.3937 0.4094 1.97 0.625 0.79 2.61 1.89 4.500 10 KTD10.0-19.9
TD1050052C0R01 0.4134 0.4291 2.09 0.625 0.79 2.70 1.89 4.590 10.5 KTD10.0-19.9
TD1100055C0R01 0.4331 0.4488 2.17 0.625 0.79 2.82 1.89 4.710 11 KTD10.0-19.9
TD1150057C0R01 0.4528 0.4685 2.28 0.625 0.79 2.92 1.89 4.810 11.5 KTD10.0-19.9
TD1200060C0R01 0.4724 0.4882 2.36 0.625 0.79 3.03 1.89 4.920 12 KTD10.0-19.9
TD1250062C0R01 0.4921 0.5079 2.44 0.625 0.79 3.13 1.89 5.020 12.5 KTD10.0-19.9
TD1300065C0R01 0.5118 0.5276 2.56 0.625 0.79 3.25 1.89 5.140 13 KTD10.0-19.9
TD1350067C0R01 0.5315 0.5472 2.68 0.625 0.79 3.35 1.89 5.240 13.5 KTD10.0-19.9
TD1400070C0R01 0.5512 0.5669 2.76 0.625 0.79 3.55 1.89 5.440 14 KTD10.0-19.9
TD1450072C0R01 0.5709 0.5866 2.87 0.625 0.79 3.65 1.89 5.540 14.5 KTD10.0-19.9
TD150007518R01 0.5906 0.6260 2.95 0.750 0.98 3.89 1.97 5.860 15 KTD10.0-19.9
TD160008018R01 0.6299 0.6654 3.15 0.750 0.98 4.15 1.97 6.120 16 KTD10.0-19.9
TD170008518R01 0.6693 0.7047 3.35 0.750 0.98 4.41 1.97 6.380 17 KTD10.0-19.9
TD1800090C8R01 0.7087 0.7441 3.54 1.000 1.26 4.67 2.20 6.870 18 KTD10.0-19.9
TD1900095C8R01 0.7480 0.7835 3.74 1.000 1.26 4.92 2.20 7.120 19 KTD10.0-19.9
TD2000100C8R01 0.7874 0.8228 3.94 1.000 1.26 5.18 2.20 7.380 20 KTD20.0-D26.9
TD2100105C8R01 0.8268 0.8622 4.13 1.000 1.26 5.44 2.20 7.640 21 KTD20.0-D26.9
TD2200110C8R01 0.8661 0.9016 4.33 1.000 1.26 5.70 2.20 7.900 22 KTD20.0-D26.9
TD2300115B7R01 0.9055 0.9409 4.53 1.250 1.65 5.96 2.36 8.320 23 KTD20.0-D26.9
TD2400120B7R01 0.9449 0.9803 4.72 1.250 1.65 6.22 2.36 8.580 24 KTD20.0-D26.9
TD2500125B7R01 0.9843 1.0197 4.92 1.250 1.65 6.48 2.36 8.840 25 KTD20.0-D26.9

265
D1 D2 D3

L1
L2 L4
L3

WELDON & ISO9766 SHANKS

8XD
Drilling Coolant
GOLD TWIST - WELDON SHANK - LONGER

D1 D2 D3

L1
L2 L4
L3
NOTE: We strongly recommend the use of a 1.5:1 or 3:1 Gold•Twist drill of the same diameter to
drill a centering starter hole. The use of a centering starter hole improves hole location, accuracy,
roundness, straightness and surface finish.

D1 L1 D2 D3 L2 L4 L3 Pocket
8xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size

TD0700056B9R01 0.2756 0.2913 0.43 0.500 0.63 0.99 1.77 2.760 7 KTD6.0-D9.9
TD0750060B9R01 0.2953 0.3110 2.28 0.500 0.63 2.94 1.77 4.710 7.5 KTD6.0-D9.9
TD0800064B9R01 0.3150 0.3307 2.52 0.500 0.63 3.13 1.77 4.900 8 KTD6.0-D9.9
TD0850068B9R01 0.3346 0.3504 2.68 0.500 0.63 3.32 1.77 5.090 8.5 KTD6.0-D9.9
TD0900072B9R01 0.3543 0.3701 2.83 0.500 0.63 3.46 1.77 5.230 9 KTD6.0-D9.9
TD0950076B9R01 0.3740 0.3898 2.99 0.500 0.63 3.65 1.77 5.420 9.5 KTD6.0-D9.9
TD1000080C0R01 0.3937 0.4094 3.15 0.625 0.79 3.79 1.89 5.680 10 KTD10.0-19.9
TD1050084C0R01 0.4134 0.4291 3.31 0.625 0.79 3.94 1.89 5.830 10.5 KTD10.0-19.9
TD1100088C0R01 0.4331 0.4488 3.46 0.625 0.79 4.12 1.89 6.010 11 KTD10.0-19.9
TD1150092C0R01 0.4528 0.4685 3.62 0.625 0.79 4.28 1.89 6.170 11.5 KTD10.0-19.9
TD1200096C0R01 0.4724 0.4882 3.78 0.625 0.79 4.45 1.89 6.340 12 KTD10.0-19.9
TD1250100C0R01 0.4921 0.5079 3.94 0.625 0.79 4.61 1.89 6.500 12.5 KTD10.0-19.9
TD1300104C0R01 0.5118 0.5276 4.09 0.625 0.79 4.79 1.89 6.680 13 KTD10.0-19.9
TD1350108C0R01 0.5315 0.5472 4.25 0.625 0.79 4.94 1.89 6.830 13.5 KTD10.0-19.9
TD1400112C0R01 0.5512 0.5669 4.41 0.625 0.79 5.20 1.89 7.090 14 KTD10.0-19.9
TD1450116C0R01 0.5709 0.5866 4.57 0.625 0.79 5.36 1.89 7.250 14.5 KTD10.0-19.9
TD150012018R01 0.5906 0.6260 4.72 0.750 0.98 5.66 1.97 7.630 15 KTD10.0-19.9
TD160012818R01 0.6299 0.6654 5.04 0.750 0.98 6.04 1.97 8.010 16 KTD10.0-19.9
TD170013618R01 0.6693 0.7047 5.35 0.750 0.98 6.41 1.97 8.380 17 KTD10.0-19.9
TD1800144C8R01 0.7087 0.7441 5.67 1.000 1.26 6.79 2.20 8.990 18 KTD10.0-19.9
TD1900152C8R01 0.7480 0.7835 5.98 1.000 1.26 7.17 2.20 9.370 19 KTD10.0-19.9
TD2000160C8R01 0.7874 0.8228 6.30 1.000 1.26 7.54 2.20 9.740 20 KTD20.0-D26.9
TD2100168C8R01 0.8268 0.8622 6.61 1.000 1.26 7.92 2.20 10.120 21 KTD20.0-D26.9
TD2200176C8R01 0.8661 0.9016 6.93 1.000 1.26 8.30 2.20 10.500 22 KTD20.0-D26.9
TD2300184B7R01 0.9055 0.9409 7.24 1.250 1.65 8.68 2.36 11.040 23 KTD20.0-D26.9
TD2400192B7R01 0.9449 0.9803 7.56 1.250 1.65 9.06 2.36 11.420 24 KTD20.0-D26.9
TD2500200B7R01 0.9843 1.0197 7.87 1.250 1.65 9.43 2.36 11.790 25 KTD20.0-D26.9

266
L3

D 140º

TIPS GOLD TWIST - WELDON SHANK - SHORTER


S

“P” Geometry “M” Geometry D1 “K” Geometry (D) Diameter


D2 D3 S Dim Pocket
Steel Stainless Steel Cast
L1
Iron
L2 L4
(mm) (inch) (inch) Size Grade
L3

TPA0700R01 TMA0700R01 TKA0700R01 7.0 0.2756 0.181 7 IN2505


TPA0710R01 TMA0710R01 TKA0710R01 7.1 0.2795 0.181 7 IN2505
TPA0720R01 TMA0720R01 TKA0720R01 7.2 0.2835 0.181 7 IN2505
TPA0730R01 TMA0730R01 TKA0730R01 7.3 0.2874 0.181 7 IN2505
GOLD TWIST - WELDON SHANK - LONGER
TPA0740R01 TMA0740R01 TKA0740R01 7.4 0.2913 0.181 7 IN2505
TPA0750R01 TMA0750R01 TKA0750R01 7.5 0.2953 0.181 7.5 IN2505
TPA0760R01 TMA0760R01
D1
TKA0760R01 7.6 D2 D3
0.2992 0.181 7.5 IN2505
TPA0770R01 TMA0770R01 TKA0770R01
L1
7.7 0.3031 0.181 7.5 IN2505
TPA0780R01 TMA0780R01 TKA0780R01
L2
L3
7.8
L4
0.3071 0.181 7.5 IN2505
TPA0790R01 TMA0790R01 TKA0790R01 7.9 0.3110 0.181 7.5 IN2505
TPA0800R01 TMA0800R01 TKA0800R01 8.0 0.3150 0.213 8 IN2505
TPA0810R01 TMA0810R01 TKA0810R01 8.1 0.3189 0.213 8 IN2505
TPA0820R01 TMA0820R01 TKA0820R01 8.2 0.3228 0.213 8 IN2505
TPA0830R01 TMA0830R01 TKA0830R01 8.3 0.3268 0.213 8 IN2505
TPA0840R01 TMA0840R01 TKA0840R01 8.4 0.3307 0.213 8 IN2505
TPA0850R01 TMA0850R01 TKA0850R01 8.5 0.3346 0.213 8.5 IN2505
TPA0860R01 TMA0860R01 TKA0860R01 8.6 0.3386 0.213 8.5 IN2505
TPA0870R01 TMA0870R01 TKA0870R01 8.7 0.3425 0.213 8.5 IN2505
TPA0880R01 TMA0880R01 TKA0880R01 8.8 0.3465 0.213 8.5 IN2505
TPA0890R01 TMA0890R01 TKA0890R01 8.9 0.3504 0.213 8.5 IN2505
TPA0900R01 TMA0900R01 TKA0900R01 9.0 0.3543 0.228 9 IN2505
TPA0910R01 TMA0910R01 TKA0910R01 9.1 0.3583 0.228 9 IN2505
TPA0920R01 TMA0920R01 TKA0920R01 9.2 0.3622 0.228 9 IN2505
TPA0930R01 TMA0930R01 TKA0930R01 9.3 0.3661 0.228 9 IN2505
TPA0940R01 TMA0940R01 TKA0940R01 9.4 0.3701 0.228 9 IN2505
TPA0950R01 TMA0950R01 TKA0950R01 9.5 0.3740 0.228 9.5 IN2505
TPA0960R01 TMA0960R01 TKA0960R01 9.6 0.3780 0.228 9.5 IN2505
TPA0970R01 TMA0970R01 TKA0970R01 9.7 0.3819 0.228 9.5 IN2505
TPA0980R01 TMA0980R01 TKA0980R01 9.8 0.3858 0.228 9.5 IN2505
TPA0990R01 TMA0990R01 TKA0990R01 9.9 0.3898 0.228 9.5 IN2505
TPA1000R01 TMA1000R01 TKA1000R01 10.0 0.3937 0.244 10 IN2505
TPA1010R01 TMA1010R01 TKA1010R01 10.1 0.3976 0.244 10 IN2505
TPA1020R01 TMA1020R01 TKA1020R01 10.2 0.4016 0.244 10 IN2505
TPA1030R01 TMA1030R01 TKA1030R01 10.3 0.4055 0.244 10 IN2505
TPA1040R01 TMA1040R01 TKA1040R01 10.4 0.4094 0.244 10 IN2505
TPA1050R01 TMA1050R01 TKA1050R01 10.5 0.4134 0.244 10.5 IN2505
TPA1060R01 TMA1060R01 TKA1060R01 10.6 0.4173 0.244 10.5 IN2505
TPA1070R01 TMA1070R01 TKA1070R01 10.7 0.4213 0.244 10.5 IN2505
TPA1080R01 TMA1080R01 TKA1080R01 10.8 0.4252 0.244 10.5 IN2505
TPA1090R01 TMA1090R01 TKA1090R01 10.9 0.4291 0.244 10.5 IN2505
TPA1100R01 TMA1100R01 TKA1100R01 11.0 0.4331 0.260 11 IN2505
TPA1110R01 TMA1110R01 TKA1110R01 11.1 0.4370 0.260 11 IN2505
TPA1120R01 TMA1120R01 TKA1120R01 11.2 0.4409 0.260 11 IN2505
TPA1130R01 TMA1130R01 TKA1130R01 11.3 0.4449 0.260 11 IN2505
TPA1140R01 TMA1140R01 TKA1140R01 11.4 0.4488 0.260 11 IN2505
TPA1150R01 TMA1150R01 TKA1150R01 11.5 0.4528 0.260 11.5 IN2505
TPA1160R01 TMA1160R01 TKA1160R01 11.6 0.4567 0.260 11.5 IN2505
TPA1170R01 TMA1170R01 TKA1170R01 11.7 0.4606 0.260 11.5 IN2505
TPA1180R01 TMA1180R01 TKA1180R01 11.8 0.4646 0.260 11.5 IN2505
TPA1190R01 TMA1190R01 TKA1190R01 11.9 0.4685 0.260 11.5 IN2505
TPA1200R01 TMA1200R01 TKA1200R01 12.0 0.4724 0.275 12 IN2505
TPA1210R01 TMA1210R01 TKA1210R01 12.1 0.4764 0.275 12 IN2505
TPA1220R01 TMA1220R01 TKA1220R01 12.2 0.4803 0.275 12 IN2505

267
L3

D 140º

TIPS GOLD TWIST - WELDON SHANK - SHORTER


S

“P” Geometry “M” Geometry D1 “K” Geometry (D) Diameter


D2 D3 S Dim Pocket
Steel Stainless Steel Cast
L1
Iron
L2 L4
(mm) (inch) (inch) Size Grade
L3

TPA1230R01 TMA1230R01 TKA1230R01 12.3 0.4843 0.275 12 IN2505


TPA1240R01 TMA1240R01 TKA1240R01 12.4 0.4882 0.275 12 IN2505
TPA1250R01 TMA1250R01 TKA1250R01 12.5 0.4921 0.275 12.5 IN2505
TPA1260R01 TMA1260R01 TKA1260R01 12.6 0.4961 0.275 12.5 IN2505
TPA1270R01 TMA1270R01 GOLD TWIST - WELDON SHANK - LONGER
TKA1270R01 12.7 0.5000 0.275 12.5 IN2505
TPA1280R01 TMA1280R01 TKA1280R01 12.8 0.5039 0.275 12.5 IN2505
TPA1290R01 TMA1290R01 TKA1290R01 12.9 0.5079 0.275 12.5 IN2505
D1 D2 D3
TPA1300R01 TMA1300R01 TKA1300R01 13.0 0.5118 0.299 13 IN2505
L1
TPA1310R01 TMA1310R01 TKA1310R01
L2 13.1
L4 0.5157 0.299 13 IN2505
L3
TPA1320R01 TMA1320R01 TKA1320R01 13.2 0.5197 0.299 13 IN2505
TPA1330R01 TMA1330R01 TKA1330R01 13.3 0.5236 0.299 13 IN2505
TPA1340R01 TMA1340R01 TKA1340R01 13.4 0.5276 0.299 13 IN2505
TPA1350R01 TMA1350R01 TKA1350R01 13.5 0.5315 0.299 13.5 IN2505
TPA1360R01 TMA1360R01 TKA1360R01 13.6 0.5354 0.299 13.5 IN2505
TPA1370R01 TMA1370R01 TKA1370R01 13.7 0.5394 0.299 13.5 IN2505
TPA1380R01 TMA1380R01 TKA1380R01 13.8 0.5433 0.299 13.5 IN2505
TPA1390R01 TMA1390R01 TKA1390R01 13.9 0.5472 0.299 13.5 IN2505
TPA1400R01 TMA1400R01 TKA1400R01 14.0 0.5512 0.321 14 IN2505
TPA1410R01 TMA1410R01 TKA1410R01 14.1 0.5551 0.321 14 IN2505
TPA1420R01 TMA1420R01 TKA1420R01 14.2 0.5591 0.321 14 IN2505
TPA1430R01 TMA1430R01 TKA1430R01 14.3 0.5630 0.321 14 IN2505
TPA1440R01 TMA1440R01 TKA1440R01 14.4 0.5669 0.321 14 IN2505
TPA1450R01 TMA1450R01 TKA1450R01 14.5 0.5709 0.321 14.5 IN2505
TPA1460R01 TMA1460R01 TKA1460R01 14.6 0.5748 0.321 14.5 IN2505
TPA1470R01 TMA1470R01 TKA1470R01 14.7 0.5787 0.321 14.5 IN2505
TPA1480R01 TMA1480R01 TKA1480R01 14.8 0.5827 0.321 14.5 IN2505
TPA1490R01 TMA1490R01 TKA1490R01 14.9 0.5866 0.321 14.5 IN2505
TPA1500R01 TMA1500R01 TKA1500R01 15.0 0.5906 0.344 15 IN2505
TPA1510R01 TMA1510R01 TKA1510R01 15.1 0.5945 0.344 15 IN2505
TPA1520R01 TMA1520R01 TKA1520R01 15.2 0.5984 0.344 15 IN2505
TPA1530R01 TMA1530R01 TKA1530R01 15.3 0.6024 0.344 15 IN2505
TPA1540R01 TMA1540R01 TKA1540R01 15.4 0.6063 0.344 15 IN2505
TPA1550R01 TMA1550R01 TKA1550R01 15.5 0.6102 0.344 15 IN2505
TPA1560R01 TMA1560R01 TKA1560R01 15.6 0.6142 0.344 15 IN2505
TPA1570R01 TMA1570R01 TKA1570R01 15.7 0.6181 0.344 15 IN2505
TPA1580R01 TMA1580R01 TKA1580R01 15.8 0.6220 0.344 15 IN2505
TPA1590R01 TMA1590R01 TKA1590R01 15.9 0.6260 0.344 15 IN2505
TPA1600R01 TMA1600R01 TKA1600R01 16.0 0.6299 0.366 16 IN2505
TPA1610R01 TMA1610R01 TKA1610R01 16.1 0.6339 0.366 16 IN2505
TPA1620R01 TMA1620R01 TKA1620R01 16.2 0.6378 0.366 16 IN2505
TPA1630R01 TMA1630R01 TKA1630R01 16.3 0.6417 0.366 16 IN2505
TPA1640R01 TMA1640R01 TKA1640R01 16.4 0.6457 0.366 16 IN2505
TPA1650R01 TMA1650R01 TKA1650R01 16.5 0.6496 0.366 16 IN2505
TPA1660R01 TMA1660R01 TKA1660R01 16.6 0.6535 0.366 16 IN2505
TPA1670R01 TMA1670R01 TKA1670R01 16.7 0.6575 0.366 16 IN2505
TPA1680R01 TMA1680R01 TKA1680R01 16.8 0.6614 0.366 16 IN2505
TPA1690R01 TMA1690R01 TKA1690R01 16.9 0.6654 0.366 16 IN2505
TPA1700R01 TMA1700R01 TKA1700R01 17.0 0.6693 0.390 17 IN2505
TPA1710R01 TMA1710R01 TKA1710R01 17.1 0.6732 0.390 17 IN2505
TPA1720R01 TMA1720R01 TKA1720R01 17.2 0.6772 0.390 17 IN2505
TPA1730R01 TMA1730R01 TKA1730R01 17.3 0.6811 0.390 17 IN2505
TPA1740R01 TMA1740R01 TKA1740R01 17.4 0.6850 0.390 17 IN2505
TPA1750R01 TMA1750R01 TKA1750R01 17.5 0.6890 0.390 17 IN2505

268
L3

D 140º

TIPS GOLD TWIST - WELDON SHANK - SHORTER


S

“P” Geometry “M” Geometry D1 “K” Geometry (D) Diameter


D2 D3 S Dim Pocket
Steel Stainless Steel Cast
L1
Iron
L2 L4
(mm) (inch) (inch) Size Grade
L3

TPA1760R01 TMA1760R01 TKA1760R01 17.6 0.6929 0.390 17 IN2505


TPA1770R01 TMA1770R01 TKA1770R01 17.7 0.6968 0.390 17 IN2505
TPA1780R01 TMA1780R01 TKA1780R01 17.8 0.7008 0.390 17 IN2505
TPA1790R01 TMA1790R01 TKA1790R01 17.9 0.7047 0.390 17 IN2505
GOLD TWIST - WELDON SHANK - LONGER
TPA1800R01 TMA1800R01 TKA1800R01 18.0 0.7087 0.413 18 IN2505
TPA1810R01 TMA1810R01 TKA1810R01 18.1 0.7126 0.413 18 IN2505
TPA1820R01 TMA1820R01
D1
TKA1820R01 18.2 D2 D3 0.7165 0.413 18 IN2505
TPA1830R01 TMA1830R01 TKA1830R01
L1 18.3 0.7205 0.413 18 IN2505
L2 L4
TPA1840R01 TMA1840R01 TKA1840R01 L3 18.4 0.7244 0.413 18 IN2505
TPA1850R01 TMA1850R01 TKA1850R01 18.5 0.7283 0.413 18 IN2505
TPA1860R01 TMA1860R01 TKA1860R01 18.6 0.7323 0.413 18 IN2505
TPA1870R01 TMA1870R01 TKA1870R01 18.7 0.7362 0.413 18 IN2505
TPA1880R01 TMA1880R01 TKA1880R01 18.8 0.7402 0.413 18 IN2505
TPA1890R01 TMA1890R01 TKA1890R01 18.9 0.7441 0.413 18 IN2505
TPA1900R01 TMA1900R01 TKA1900R01 19.0 0.7480 0.433 19 IN2505
TPA1905R01 TMA1905R01 TKA1905R01 19.05 0.7500 0.433 19 IN2505
TPA1910R01 TMA1910R01 TKA1910R01 19.1 0.7520 0.433 19 IN2505
TPA1920R01 TMA1920R01 TKA1920R01 19.2 0.7559 0.433 19 IN2505
TPA1930R01 TMA1930R01 TKA1930R01 19.3 0.7598 0.433 19 IN2505
TPA1940R01 TMA1940R01 TKA1940R01 19.4 0.7638 0.433 19 IN2505
TPA1950R01 TMA1950R01 TKA1950R01 19.5 0.7677 0.433 19 IN2505
TPA1960R01 TMA1960R01 TKA1960R01 19.6 0.7717 0.433 19 IN2505
TPA1970R01 TMA1970R01 TKA1970R01 19.7 0.7756 0.433 19 IN2505
TPA1980R01 TMA1980R01 TKA1980R01 19.8 0.7795 0.433 19 IN2505
TPA1990R01 TMA1990R01 TKA1990R01 19.9 0.7835 0.433 19 IN2505
TPA2000R01 TMA2000R01 TKA2000R01 20.0 0.7874 0.344 20 IN2505
TPA2010R01 TMA2010R01 TKA2010R01 20.1 0.7913 0.344 20 IN2505
TPA2020R01 TMA2020R01 TKA2020R01 20.2 0.7953 0.344 20 IN2505
TPA2030R01 TMA2030R01 TKA2030R01 20.3 0.7992 0.344 20 IN2505
TPA2040R01 TMA2040R01 TKA2040R01 20.4 0.8031 0.344 20 IN2505
TPA2050R01 TMA2050R01 TKA2050R01 20.5 0.8071 0.344 20 IN2505
TPA2060R01 TMA2060R01 TKA2060R01 20.6 0.8110 0.344 20 IN2505
TPA2070R01 TMA2070R01 TKA2070R01 20.7 0.8150 0.344 20 IN2505
TPA2080R01 TMA2080R01 TKA2080R01 20.8 0.8189 0.344 20 IN2505
TPA2090R01 TMA2090R01 TKA2090R01 20.9 0.8228 0.344 20 IN2505
TPA2100R01 TMA2100R01 TKA2100R01 21.0 0.8268 0.366 21 IN2505
TPA2110R01 TMA2110R01 TKA2110R01 21.1 0.8307 0.366 21 IN2505
TPA2120R01 TMA2120R01 TKA2120R01 21.2 0.8346 0.366 21 IN2505
TPA2130R01 TMA2130R01 TKA2130R01 21.3 0.8386 0.366 21 IN2505
TPA2140R01 TMA2140R01 TKA2140R01 21.4 0.8425 0.366 21 IN2505
TPA2150R01 TMA2150R01 TKA2150R01 21.5 0.8465 0.366 21 IN2505
TPA2160R01 TMA2160R01 TKA2160R01 21.6 0.8504 0.366 21 IN2505
TPA2170R01 TMA2170R01 TKA2170R01 21.7 0.8543 0.366 21 IN2505
TPA2180R01 TMA2180R01 TKA2180R01 21.8 0.8583 0.366 21 IN2505
TPA2190R01 TMA2190R01 TKA2190R01 21.9 0.8622 0.366 21 IN2505
TPA2200R01 TMA2200R01 TKA2200R01 22.0 0.8661 0.390 22 IN2505
TPA2210R01 TMA2210R01 TKA2210R01 22.1 0.8701 0.390 22 IN2505
TPA2220R01 TMA2220R01 TKA2220R01 22.2 0.8740 0.390 22 IN2505
TPA2222R01 TMA2222R01 TKA2222R01 22.22 0.8750 0.390 22 IN2505
TPA2230R01 TMA2230R01 TKA2230R01 22.3 0.8780 0.390 22 IN2505
TPA2240R01 TMA2240R01 TKA2240R01 22.4 0.8819 0.390 22 IN2505

269
L3

D 140º

TIPS GOLD TWIST - WELDON SHANK - SHORTER


S

“P” Geometry “M” Geometry D1 “K” Geometry (D) Diameter


D2 D3 S Dim Pocket
Steel Stainless Steel Cast
L1
Iron
L2 L4
(mm) (inch) (inch) Size Grade
L3

TPA2250R01 TMA2250R01 TKA2250R01 22.5 0.8858 0.390 22 IN2505


TPA2260R01 TMA2260R01 TKA2260R01 22.6 0.8898 0.390 22 IN2505
TPA2270R01 TMA2270R01 TKA2270R01 22.7 0.8937 0.390 22 IN2505
TPA2280R01 TMA2280R01 TKA2280R01 22.8 0.8976 0.390 22 IN2505
GOLD TWIST - WELDON SHANK - LONGER
TPA2290R01 TMA2290R01 TKA2290R01 22.9 0.9016 0.390 22 IN2505
TPA2300R01 TMA2300R01 TKA2300R01 23.0 0.9055 0.413 23 IN2505
TPA2310R01 TMA2310R01
D1 TKA2310R01 23.1 D2 D3 0.9094 0.413 23 IN2505
TPA2320R01 TMA2320R01 TKA2320R01
L1 23.2 0.9134 0.413 23 IN2505
L2 L4
TPA2330R01 TMA2330R01 TKA2330R01 L3 23.3 0.9173 0.413 23 IN2505
TPA2340R01 TMA2340R01 TKA2340R01 23.4 0.9213 0.413 23 IN2505
TPA2350R01 TMA2350R01 TKA2350R01 23.5 0.9252 0.413 23 IN2505
TPA2360R01 TMA2360R01 TKA2360R01 23.6 0.9291 0.413 23 IN2505
TPA2370R01 TMA2370R01 TKA2370R01 23.7 0.9331 0.413 23 IN2505
TPA2380R01 TMA2380R01 TKA2380R01 23.8 0.9370 0.413 23 IN2505
TPA2390R01 TMA2390R01 TKA2390R01 23.9 0.9409 0.413 23 IN2505
TPA2400R01 TMA2400R01 TKA2400R01 24.0 0.9449 0.433 24 IN2505
TPA2410R01 TMA2410R01 TKA2410R01 24.1 0.9488 0.433 24 IN2505
TPA2420R01 TMA2420R01 TKA2420R01 24.2 0.9528 0.433 24 IN2505
TPA2430R01 TMA2430R01 TKA2430R01 24.3 0.9567 0.433 24 IN2505
TPA2440R01 TMA2440R01 TKA2440R01 24.4 0.9606 0.433 24 IN2505
TPA2450R01 TMA2450R01 TKA2450R01 24.5 0.9646 0.433 24 IN2505
TPA2460R01 TMA2460R01 TKA2460R01 24.6 3.9685 0.433 24 IN2505
TPA2470R01 TMA2470R01 TKA2470R01 24.7 0.9724 0.433 24 IN2505
TPA2480R01 TMA2480R01 TKA2480R01 24.8 0.9764 0.433 24 IN2505
TPA2490R01 TMA2490R01 TKA2490R01 24.9 0.9803 0.433 24 IN2505
TPA2500R01 TMA2500R01 TKA2500R01 25.0 0.9843 0.433 25 IN2505
TPA2510R01 TMA2510R01 TKA2510R01 25.1 0.9882 0.433 25 IN2505
TPA2520R01 TMA2520R01 TKA2520R01 25.2 0.9921 0.433 25 IN2505
TPA2530R01 TMA2530R01 TKA2530R01 25.3 0.9961 0.433 25 IN2505
TPA2540R01 TMA2540R01 TKA2540R01 25.4 1.0000 0.433 25 IN2505
TPA2550R01 TMA2550R01 TKA2550R01 25.5 1.0039 0.433 25 IN2505
TPA2560R01 TMA2560R01 TKA2560R01 25.6 1.0079 0.433 25 IN2505
TPA2570R01 TMA2570R01 TKA2570R01 25.7 1.0118 0.433 25 IN2505
TPA2580R01 TMA2580R01 TKA2580R01 25.8 1.0157 0.433 25 IN2505
TPA2590R01 TMA2590R01 TKA2590R01 25.9 1.0197 0.433 25 IN2505
* Aluminum geometry available as a special: TNA designation

270
SET UP (DRILLING TIP MOUNTING PROCEDURE)

1. Clean the pocket and put oil 2. Mount the drill tip on the pocket

3. Insert key into the slots on tip 4. Tighten the tip by rotating the key CW

INDICATION OF HEAD WEAR


VibrationWear
Noise Limit Power
WearLimit
Wear LimitLimit
Wear
Wear Limit Power Restriction
Power
Power Restriction
Restriction
Power Restriction Wear
WearWear
LimitLimit
Limit Pow
Power
PowRR
Drastically Increases
.008-.012
(2)
P(1)P
(1) (1)Px.1.25
(2) Px.1.25 (2)
PP(1)Px.1.25 Px.1.25(2)

Newdrilling
(1) (1)
New drilling
(1) New head
head
(1) New drilling head
drilling head New
(1) (1)
New (1) drilling
(1) New dril
drilling
Newhead he
drilli
Worn-out
(2) (2)
Worn-out
(2)
drilling
Worn-out
(2)drilling head
head
Worn-out drilling head
drilling head Worn-out
(2) (2)(2) Worn-ou
(2)
Worn-out drillin
drilling
Worn-out

Diameter
Diameter Change
Change
Diameter Change Surface
Surface Finish
Finish
Surface Declines
Declines
Declines
Finish Declines
ØØ >
Ø Ø> >D Dnominal >
nominal D.006”
+D+ nominal
.006” +
nominal + .006”
.006”

DD nominal DD nominal
nominal Ra
nominal RaRa Ra

ØØ <
Ø Ø< <D Dnominal <
nominal D-D.0012”
nominal -- .0012”
nominal
- .0012” .0012”

271
MAXIMUM RUNOUT
Rotational runout Stationary runout

Max’ .0008"

Max’ .0008"

DRILLING LIMITATION

Inclined surface Cross hole Interrupted cutting

COOLANT RECOMMENDATIONS

Internal External (Up to 2xD) Dry

RECOMMENDED PILOTING PROCEDURE FOR 8XD OR 12XD


1. Prior to using 8xD or 12xD drills, it is recommended to drill pilot holes from 0.5xD~1.5xD using
a short drill ( 1.5xD holder is recommended).
2. Approach the pre-hole at reduced speed and feed until 2~5mm from it’s bottom depth.
3. Increase up to recommended speed and maintain feed rate for 2~3 seconds applying coolant.
4. Start drilling at the recommended feed rate.

272
Feed vs Drill Diameter
Tensile
Hardness Matl Cutting Speed D= D= D= D= D= D=
Strength
ISO Material Condition (HB) No. Vc (SFM) 7-9.9mm 10-11.9mm 12-13.9mm 14-15.9mm 16-19.9mm 20-25.9mm
Rm
(.275-.390") (.394-.469") (.472-.547") (.551-.626") (.630-.783") (.787-1.019")
(N/mm²)
IPR (inches/rev)
Annealed 420 125 1 260-360-460
Non-alloy steel <0.25% C Annealed 650 190 2 260-345-430
& cast steel, > = 0.25% C
free cutting <0.55% C Quenched & Tempered 850 250 3 260-330-400 .005 .007 .009 .006 .008 .011 .007 .009 .012 .008 .011 .014 .010 .014 .018 .010 .014 .018
steel > = 0.55% C
Annealed 750 220 4 230-295-360
Quenched & Tempered 1000 300 5 165-230-300

P Annealed 600 200 6 230-315-400


Low alloy steel & cast steek 930 275 7 230-295-360
(less than 5% alloying .005 .007 .010 .006 .008 .011 .006 .009 .013 .007 .010 .014 .009 .012 .016 .010 .014 .018
elements) Quenched & Tempered 1000 300 8 165-230-300
1200 350 9 135-180-230

High alloy steel, cast steel, & Annealed 680 200 10 165-230-300
.005 .006 .008 .005 .006 .007 .006 .008 .010 .007 .009 .011 .008 .010 .012 .009 .011 .013
tool steel Quenched & Tempered 1100 325 11 130-200-265
Ferritic/martensitic 680 200 12 130-180-230

M Stainless steel & cast


stainless steel
Martensitic 820 240 13 130-180-230 .004 .005 .006 .005 .006 .007 .006 .007 .008 .006 .008 .009 .006 .008 .010 .007 .009 .012
Austenitic 600 180 14 100-165-230

GreyCast Iron Ferritic 160 15 300-410-525


(GG) Pearlitic 250 16 265-360-460
Ferritic 180 17 300-450-600
K Cast Iron Nodular
(GGG) Pearlitic 260 18 265-360-460
.006 .009
.012
.008 .011 .014 .010 .013 .016 .012 .015 .018 .014 .018 .022 .014 .018 .024

Ferritic 130 19 300-410-525


Malleable Cast Iron
Pearlitic 230 20 265-360-460
Not cureable 60 21 300-510-725
Aluminum - wrought alloy
Cured 100 22 300-510-725
Not cureable 75 23 300-510-725
Aluminum - <=12% Si
cast, alloyed ______ Cured 90 24 300-510-725
>12% Si .008 .011 .014 .010 .013 .016 .012 .015 .018 .014 .017 .020 .016 .020 .024 .018 .022 .028
High temperature 130 25 265-400-525
N Free cutting 110 26 300-510-725
> 1% Pb
Brass 90 27 300-510-725
Copper alloys
Electrolitic copper 100 28 300-510-725
Duro & fiber plastics 29 - - - - - -
Non-metallic
Hard rubber 30 - - - - - -

Annealed 200 31 100-150-200


Fe based Cured 280 32 70-115-165
High temp alloys ______
Annealed 250 33 70-115-165 .002 .003 .004 .003 .004 .005 .004 .005 .006 .005 .006 .007 .005 .006 .008 .006 .007 .009
Ni or Co
S based Cured 350 34 70-115-165
Cast 320 35 70-115-165
Rm 400 36 70-115-165
Titanium, Ti alloys .002 .004 .005 .003 .004 .006 .004 .006 .007 .005 .007 .008 .006 .007 .009 .006 .008 .010
Alpha+beta alloys cured Rm 1050 37 70-115-165
Hardened 55 HRC 38 70-115-165
Hardened steel .002 .004 .005 .003 .004 .006 .004 .006 .007 .005 .007 .008 .006 .007 .009 .006 .008 .010
Hardened 60 HRC 39 70-115-165
H Chilled cast iron Cast 400 40 - - - - - -
Cast iron nodular Hardened 55 HRC 41 - - - - - -

* Feed Rates are based on Two Effective - DO NOT DOUBLE.

273
AN ECONOMICAL DRILL/CHAMFER COMBO
SOLUTION FOR INCH AND METRIC TAP SIZES
Drill Body Features
• Cost effective solution that replaces the high cost of special solid
carbide step drills
• A twisted through coolant channel for smooth chip evacuation &
high penetration rates
• Two symmetrically designed standard chamfering inserts firmly
seated for optimal performance via balanced cutting
• Eliminates the need for solid carbide drill regrinding

Insert Features
• Widely capable KOMT insert is designed for both chamfering and
countersinking
• Indexable inserts include two cutting edges for optimum chip control
• Capable of machining a wide range of workpiece materials
• Indexable inserts mean economy and flexibility over a wide range
of applications

METRIC BODIES
D3 45°

D1 D2 D4

L1
L2
L3
L4

Dimensions (inch) Pocket


BODY Thread D1 D3 L1 L2 L3 D2 D4 L4 Size

TC0850026JCR01 M10 .335 (8.5mm) .610 1.024 1.20 1.96 .472 (12.0mm) .630 3.73 8.5
TC1020030JDR01 M12 .402 (10.2mm) .669 1.181 1.36 2.13 .630 (16.0mm) .787 4.02 10
TC1200035JDR01 M14 .472 (12.0mm) .748 1.378 1.56 2.40 .630 (16.0mm) .787 4.29 12
TC1400039JER01 M16 .551 (14.0mm) .827 1.535 1.71 2.72 .787 (20.0mm) .984 4.69 14
TC1750042JER01 M20 .689 (17.5mm) .965 1.653 1.83 2.83 .787 (20.0mm) 1.062 4.80 17
TC2100048JFR01 M24 .827 (21.0mm) 1.102 1.890 2.07 3.15 .984 (25.0mm) 1.259 5.35 21

274
INCH BODIES
D3 45°

D1 D2 D4

L1
L2
L3
L4

Dimensions (inch) Pocket


BODY Thread D1 D3 L1 L2 L3 D2 D4 L4 Size

TC0790025B9R01 3/8 UNC .311 (7.9mm) .590 1.000 1.18 1.97 .500 (12.7mm) .630 3.74 7.5
TC0850025B9R01 3/8 UNF .335 (8.5mm) .610 1.000 1.18 2.01 .500 (12.7mm) .630 3.78 8.5
TC0940026B9R01 7/16 UNC .370 (9.4mm) .650 1.059 1.24 2.13 .500 (12.7mm) .709 3.90 9, 9.5
TC0990026B9R01 7/16 UNF .390 (9.9mm) .669 1.059 1.24 2.13 .500 (12.7mm) .709 3.90 9
TC1080026C0R01 1/2 UNC .425 (10.8mm) .709 1.059 1.24 2.17 .625 (15.88mm) .787 4.06 10.5
TC1150026C0R01 1/2 UNF .453 (11.5mm) .728 1.059 1.24 2.20 .625 (15.88mm) .787 4.09 11.5
TC1230026C0R01 9/16 UNC .484 (12.3mm) .768 1.059 1.24 2.24 .625 (15.88mm) .866 4.13 12
TC1300026C0R01 9/16 UNF .512 (13.0mm) .787 1.059 1.24 2.28 .625 (15.88mm) .866 4.17 13
TC137003018R01 5/8 UNC .539 (13.7mm) .807 1.201 1.38 2.40 .750 (19.05mm) .984 4.37 13.5
TC146003018R01 5/8 UNF .575 (14.6mm) .827 1.201 1.38 2.44 .750 (19.05mm) .984 4.41 14.5
TC167003518R01 3/4 UNC .658 (16.7mm) .925 1.402 1.58 2.76 .750 (19.05mm) .984 4.73 16
TC175003518R01 3/4 UNF .689 (17.5mm) .965 1.402 1.58 2.83 .750 (19.05mm) .984 4.80 17
TC1950041C8R01 7/8 UNC .768 (19.5mm) 1.043 1.650 1.83 3.15 1.000 (25.4mm) 1.260 5.35 19
TC2050041C8R01 7/8 UNF .807 (20.5mm) 1.083 1.650 1.83 3.23 1.000 (25.4mm) 1.260 5.43 20

INSERT
L

45.5º S

IN2005, IN2505
t

Dimensions (inch) Front view


Scale: 10:1

DESIGNATION W L S t Section view A-A


Scale: 10:1
Screw Wrench

KOMT050104R .177 .223 .085 .077 TS220461 TD7P


Designation W L S t

AOMT 060204-C45 4.5 5.66 2.16 1.96

275
NEW GENERATION OF INDEXABLE DRILL R02
• 4 cornered economical insert design.
• Grade IN2505 can be used for both inboard and outboard pockets.
• Improved machinability due to ideally configured cutting edge.
• Applicable to most materials including low carbon and mild steel.
• Twisted coolant design provides for excellent chip evacuation and better hole quality.
• Enhanced insert durability with new grade (IN2505).
• New extended length shank (R02).
- Allows two set screw contact for lathe applications.
- Cut-off notch added for ease of shortening in rotating applications, if necessary.

R01

IN2505 (PVD) - GENERAL PURPOSE


• Sub-micron grade with high hardness and toughness
• New Multi-layered coating for higher chipping resistance
• Post-coat surface treatment improves chipping resistance
and reduces cutting forces
• First choice for general applications

IN6505 (CVD) - STEEL APPLICATION


• Multi-layered CVD coating along with post
coat surface treatment provides excellent wear
resistance and improves chipping resistance
• Peripheral (Outboard) pocket only

IN1030 (PVD) - CAST IRON, STAINLESS, TITANIUM


• Tough, slower speed applications
• More forgiving when machine rigidity is an issue.

276
QR SERIES INDEXABLE DRILL

D1 D2 D3

L1
L2 L4
L3

2xD Bodies Dimensions (inch)


D2 D3 L1 L2 L4 Insert Screw Torx Plug
D1 D1 L3
Drill Number Shank Fig Max. Ext From Shank
(mm) (inch) OAL
Dia Dia DOC Holder Lgth

* QR0143029N5R02 14.3 0.563 1.13 2.13 5.28 3.16


* QR0150030N5R02 15.0 0.591 1.19 2.24 5.39 3.16 SOMT050204SK SM20-043-00 TD 6P PF-0012
* QR0159032N5R02 15.9 0.626 1.25 2.36 5.51 3.16
* QR0167033N5R02 16.7 0.658 1.31 2.44 5.59 3.16
* QR0175035N5R02 17.5 0.689 1.38 2.56 5.71 3.16
SOMT060204SK TS 22052I/HG-P TD 7P PF-0012
* QR0183037N5R02 18.3 0.721 1.00 1.26 1.44 2.56 5.71 3.16
* QR0191038N5R02 19.1 0.750 1.50 2.64 5.79 3.16
* QR0198040N5R02 19.8 0.781 1.56 2.80 5.94 3.16
* QR0206041N5R02 20.6 0.813 1.63 2.87 6.02 3.16
SOMT070306SK TS 22052I/HG-P TD 7P PF-0012
* QR0214042N5R02 21.4 0.843 1.69 2.95 6.10 3.16
* QR0222044N5R02 22.2 0.875 1.75 2.95 6.10 3.16
* QR0230046N6R02 23.0 0.906 1.81 3.19 6.34 3.16
* QR0238048N6R02 23.8 0.938 1.88 3.31 6.46 3.16
* QR0246049N6R02 24.6 0.969 1.94 3.43 6.57 3.16
1.25 1.77 SOMT08T306SK SO 25065I DS-T07S PF-0013
* QR0250050N5R02 25.0 0.984 1.97 3.43 6.58 3.16
* QR0254051N6R02 25.4 1.000 2.00 3.50 6.65 3.16
* QR0262052N6R02 26.2 1.031 2.06 3.50 6.65 3.16
QR0270054N6R02 27.0 1.063 2.13 3.58 6.73 3.16
QR0278056N6R02 27.8 1.094 2.19 3.70 6.85 3.16
QR0286058N6R02 28.6 1.125 2.25 3.78 6.93 3.16
1.25 1.77 SOMT09T306SK SM35-088-60 TD 10 PF-0013
QR0294058N6R02 29.4 1.156 2.31 3.98 7.13 3.16
QR0302060N6R02 30.2 1.187 2.37 3.98 7.13 3.16
QR0310062N6R02 31.0 1.219 2.44 4.09 7.24 3.16
QR0318063N6R02 31.8 1.250 2.50 4.17 7.32 3.16
QR0325065N6R02 32.5 1.281 2.56 4.29 7.44 3.16
QR0333067N6R02 33.3 1.312 2.62 4.29 7.44 3.16
1.25 1.77 SOMT11T308SK SM35-088-60 TD 10 PF-0013
QR0341068N6R02 34.1 1.343 2.69 4.37 7.52 3.16
QR0349070N6R02 34.9 1.375 2.75 4.49 7.64 3.16
QR0357071N6R02 35.7 1.406 2.81 4.61 7.76 3.16
QR0365073N6R02 36.5 1.437 2.87 4.72 7.87 3.16
QR0373075N6R02 37.3 1.468 2.94 4.72 7.87 3.16
QR0381076N6R02 38.1 1.500 3.00 4.84 7.99 3.16
QR0389078N6R02 38.9 1.531 3.06 4.92 8.07 3.16
1.25 2.16 SOMT130408SK SE02-82 TD 15 PF-0013
QR0397079N6R02 39.7 1.562 3.12 5.04 8.19 3.16
QR0405081N6R02 40.5 1.594 3.12 5.16 8.31 3.16
QR0413083N6R02 41.3 1.625 3.25 5.16 8.31 3.16
QR0428086N7R02 42.8 1.687 3.37 5.35 8.50 3.16
QR0437087N7R02 43.7 1.719 3.44 5.43 8.58 3.16
QR0445089N7R02 44.5 1.750 3.50 5.59 8.74 3.16
QR0452090N7R02 45.2 1.781 3.56 5.59 8.74 3.16
QR0460092N7R02 46.0 1.813 3.63 5.71 8.86 3.16
1.50 2.36 SOMT150510SK SM50-113-20 TD 20 PF-0013
QR0476095N7R02 47.6 1.875 3.75 5.91 9.06 3.16
QR0492098N7R02 49.2 1.937 3.87 5.98 9.13 3.16
QR0500100N7R02 50.0 1.969 3.94 6.10 9.25 3.16
QR0508102N7R02 50.8 2.000 4.00 6.22 9.37 3.16
* Standard shank (R01) will be phased out and replaced by R02.
Brass Coolant Plugs, PF-0012 & PF-0013, are sold separately. 277
QR SERIES INDEXABLE DRILL

D1 D2 D3

L1
L2 L4
L3

3xD Bodies Dimensions (inch)


D2 D3 L1 L2 L4 Insert Screw Torx Plug
D1 D1 L3
Drill Number Shank Fig Max. Ext From Shank
(mm) (inch) OAL
Dia Dia DOC Holder Lgth

* QR0143043N5R02 14.3 0.563 1.69 2.68 5.83 3.16


* QR0150045N5R02 15.0 0.591 1.78 2.83 5.98 3.16 SOMT050204SK SM20-043-00 TD 6P PF-0012
* QR0159048N5R02 15.9 0.626 1.87 2.99 6.14 3.16
* QR0167050N5R02 16.7 0.658 1.97 3.11 6.26 3.16
* QR0175053N5R02 17.5 0.689 2.06 3.27 6.42 3.16
SOMT060204SK TS 22052I/HG-P TD 7P PF-0012
* QR0183055N5R02 18.3 0.721 1.00 1.26 2.16 3.27 6.42 3.16
* QR0191057N5R02 19.1 0.750 2.25 3.39 6.54 3.16
* QR0198059N5R02 19.8 0.781 2.34 3.58 6.73 3.16
* QR0206062N5R02 20.6 0.813 2.44 3.70 6.85 3.16
SOMT070306SK TS 22052I/HG-P TP 7P PF-0012
* QR0214064N5R02 21.4 0.843 2.53 3.82 6.97 3.16
* QR0222067N5R02 22.2 0.875 2.63 3.82 6.97 3.16
* QR0230069N6R02 23.0 0.906 2.72 4.09 7.24 3.16
* QR0238071N6R02 23.8 0.938 2.81 4.25 7.40 3.16
* QR0246074N6R02 24.6 0.969 2.91 4.41 7.56 3.16
1.25 1.77 SOMT08T306SK SO 25065I DS-T07S PF-0013
* QR0250075N5R02 25.0 0.984 2.95 4.41 7.56 3.16
* QR0254076N6R02 25.4 1.000 3.00 4.53 7.68 3.16
* QR0262079N6R02 26.2 1.031 3.09 4.53 7.68 3.16
QR0270081N6R02 27.0 1.063 3.19 4.65 7.80 3.16
QR0278083N6R02 27.8 1.094 3.28 4.80 7.95 3.16
QR0286086N6R02 28.6 1.125 3.38 4.92 8.07 3.16
1.25 1.77 SOMT09T306SK SM35-088-60 TD 10 PF-0013
QR0294088N6R02 29.4 1.156 3.47 5.16 8.30 3.16
QR0302090N6R02 30.2 1.187 3.56 5.16 8.30 3.16
QR0310093N6R02 31.0 1.219 3.66 5.31 8.46 3.16
QR0318095N6R02 31.8 1.250 3.75 5.43 8.58 3.16
QR0325098N6R02 32.5 1.281 3.84 5.59 8.74 3.16
QR0333100N6R02 33.3 1.312 3.94 5.59 8.74 3.16
1.25 1.77 SOMT11T308SK SM35-088-60 TD 10 PF-0013
QR0341102N6R02 34.1 1.343 4.03 5.71 8.86 3.16
QR0349105N6R02 34.9 1.375 4.13 5.87 9.02 3.16
QR0357107N6R02 35.7 1.406 4.22 6.02 9.17 3.16
QR0365110N6R02 36.5 1.437 4.31 6.18 9.33 3.16
QR0373112N6R02 37.3 1.468 4.41 6.18 9.33 3.16
QR0381114N6R02 38.1 1.500 4.50 6.34 9.49 3.16
QR0389117N6R02 38.9 1.531 1.25 2.16 4.59 6.46 9.61 3.16 SOMT130408SK SE02-82 TD 15 PF-0013
QR0397119N6R02 39.7 1.562 4.69 6.61 9.76 3.16
QR0405122N6R02 40.5 1.594 4.69 6.77 9.92 3.16
QR0413124N6R02 41.3 1.625 4.87 6.77 9.92 3.16
QR0428128N7R02 42.8 1.687 5.06 7.05 10.20 3.16
QR0437131N7R02 43.7 1.719 1.50 2.36 5.16 7.17
QR0445134N7R02 44.5 1.750 5.25 7.36 10.51 3.16
QR0452136N7R02 45.2 1.781 5.34 7.36 10.51 3.16
QR0460138N7R02 46.0 1.813 1.50 2.36 5.44 7.52 10.67 3.16 SOMT150510SK SM50-113-20 TD 20 PF-0013
QR0476143N7R02 47.6 1.875 5.63 7.80 10.94 3.16
QR0492148N7R02 49.2 1.937 5.81 7.91 11.06 3.16
QR0500150N7R02 50.0 1.969 5.91 8.07 11.22 3.16
QR0508152N7R02 50.8 2.000 6.00 8.23 11.38 3.16
* Standard shank (R01) will be phased out and replaced by R02.
278 Brass Coolant Plugs, PF-0012 & PF-0013, are sold separately.
QR SERIES INDEXABLE DRILL

D1 D2 D3

L1
L2 L4
L3

4xD Bodies Dimensions (inch)


D2 D3 L1 L2 L4 Insert Screw Torx Plug
D1 D1 L3
Drill Number Shank Fig Max. Ext From Shank
(mm) (inch) OAL
Dia Dia DOC Holder Lgth

* QR0143057N5R02 14.3 0.563 2.25 3.23 6.38 3.16


* QR0150060N5R02 15.0 0.591 2.37 3.43 6.57 3.16 SOMT050204SK SM20-043-00 TD 6P PF-0012
* QR0159064N5R02 15.9 0.626 2.50 3.62 6.77 3.16
* QR0167067N5R02 16.7 0.658 2.63 3.78 6.93 3.16
* QR0175070N5R02 17.5 0.689 2.75 3.98 7.13 3.16
SOMT060204SK TS 22052I/HG-P TD 7P PF-0012
* QR0183073N5R02 18.3 0.721 1.00 1.26 2.87 3.98 7.13 3.16
* QR0191076N5R02 19.1 0.750 3.00 4.13 7.28 3.16
* QR0198079N5R02 19.8 0.781 3.13 4.37 7.52 3.16
* QR0206082N5R02 20.6 0.813 3.25 4.53 7.68 3.16
SOMT070306SK TS 22052I/HG-P TP 7P PF-0012
* QR0214086N5R02 21.4 0.843 3.37 4.69 7.83 3.16
* QR0222089N5R02 22.2 0.875 3.50 4.69 7.83 3.16
* QR0230092N6R02 23.0 0.906 3.62 5.00 8.15 3.16
* QR0238095N6R02 23.8 0.938 3.75 5.20 8.35 3.16
* QR0246098N6R02 24.6 0.969 3.87 5.39 8.54 3.16
1.25 1.77 SOMT08T306SK SO 25065I DS-T07S PF-0013
* QR0250100N5R02 25.0 0.984 3.94 5.39 8.54 3.16
* QR0254102N6R02 25.4 1.000 4.00 5.55 8.70 3.16
* QR0262105N6R02 26.2 1.031 4.13 5.55 8.70 3.16
QR0270108N6R02 27.0 1.063 4.25 5.71 8.86 3.16
QR0278111N6R02 27.8 1.094 4.38 5.91 9.06 3.16
QR0286114N6R02 28.6 1.125 4.50 6.06 9.21 3.16
1.25 1.77 SOMT09T306SK SM35-088-60 TD 10 PF-0013
QR0294118N6R02 29.4 1.156 4.62 6.34 9.49 3.16
QR0302120N6R02 30.2 1.187 4.75 6.34 9.49 3.16
QR0310124N6R02 31.0 1.219 4.87 6.54 9.69 3.16
QR0318127N6R02 31.8 1.250 5.00 6.69 9.84 3.16
QR0325130N6R02 32.5 1.281 5.13 6.89 10.04 3.16
QR0333133N6R02 33.3 1.312 5.25 6.89 10.04 3.16
1.25 1.77 SOMT11T308SK SM35-088-60 TD 10 PF-0013
QR0341136N6R02 34.1 1.343 5.37 7.05 10.20 3.16
QR0349140N6R02 34.9 1.375 5.50 7.24 10.39 3.16
QR0357143N6R02 35.7 1.406 5.62 7.44 10.59 3.16
QR0365146N6R02 36.5 1.437 5.75 7.64 10.79 3.16
QR0373149N6R02 37.3 1.468 5.87 7.64 10.79 3.16
QR0381152N6R02 38.1 1.500 6.00 7.83 10.98 3.16
QR0389156N6R02 38.9 1.531 1.25 2.16 6.13 7.99 11.14 3.16 SOMT130408SK SE02-82 TD 15 PF-0013
QR0397159N6R02 39.7 1.562 6.25 8.19 11.34 3.16
QR0405162N6R02 40.5 1.594 6.25 8.39 11.54 3.16
QR0413165N6R02 41.3 1.625 6.50 8.39 11.54 3.16
QR0428171N7R02 42.8 1.687 6.75 8.74 11.89 3.16
QR0437175N7R02 43.7 1.719 1.50 2.36 6.87 8.90
QR0445178N7R02 44.5 1.750 7.00 9.13 12.28 3.16
QR0452181N7R02 45.2 1.781 7.13 9.13 12.28 3.16
QR0460184N7R02 46.0 1.813 1.50 2.36 7.25 9.33 12.48 3.16 SOMT150510SK SM50-113-20 TD 20 PF-0013
QR0476190N7R02 47.6 1.875 7.50 9.69 12.83 3.16
QR0492197N7R02 49.2 1.937 7.75 9.84 12.99 3.16
QR0500200N7R02 50.0 1.969 7.87 10.04 13.19 3.16
QR0508203N7R02 50.8 2.000 8.00 10.24 13.39 3.16
* Standard shank (R01) will be phased out and replaced by R02.
Brass Coolant Plugs, PF-0012 & PF-0013, are sold separately. 279
QR SERIES INDEXABLE DRILL

D1 D2 D3

L1
L2 L4
L3

5xD Bodies Dimensions (inch)


D2 D3 L1 L2 L4 Insert Screw Torx Plug
D1 D1 L3
Drill Number Shank Fig Max. Ext From Shank
(mm) (inch) OAL
Dia Dia DOC Holder Lgth

* QR0143072N5R02 14.3 0.563 2.81 3.78 6.94 3.16


* QR0150075N5R02 15.0 0.591 2.96 4.02 7.17 3.16 SOMT050204SK SM20-043-00 TD 6P PF-0012
* QR0159080N5R02 15.9 0.626 3.13 4.25 7.40 3.16
* QR0167083N5R02 16.7 0.658 3.29 4.45 7.60 3.16
* QR0175087N5R02 17.5 0.689 3.44 4.69 7.84 3.16
SOMT060204SK TS 22052I/HG-P TD 7P PF-0012
* QR0183091N5R02 18.3 0.721 1.00 1.26 3.59 4.69 7.84 3.16
* QR0191095N5R02 19.1 0.750 3.75 4.88 8.03 3.16
* QR0198099N5R02 19.8 0.781 3.91 5.16 8.31 3.16
* QR0206103N5R02 20.6 0.813 4.07 5.35 8.50 3.16
SOMT070306SK TS 22052I/HG-P TP 7P PF-0012
* QR0214107N5R02 21.4 0.843 4.22 5.55 8.70 3.16
* QR0222111N5R02 22.2 0.875 4.38 5.55 8.70 3.16
* QR0230115N6R02 23.0 0.906 4.53 5.91 9.06 3.16
* QR0238119N6R02 23.8 0.938 4.69 6.14 9.29 3.16
* QR0246123N6R02 24.6 0.969 4.85 6.38 9.53 3.16
1.25 1.77 SOMT08T306SK SO 25065I DS-T07S PF-0013
* QR0250125N5R02 25.0 0.984 4.85 6.38 9.53 3.16
* QR0254127N6R02 25.4 1.000 5.00 6.57 9.72 3.16
* QR0262131N6R02 26.2 1.031 5.16 6.57 9.72 3.16
QR0270135N6R02 27.0 1.063 5.31 6.77 9.92 3.16
QR0278139N6R02 27.8 1.094 5.47 7.01 10.15 3.16
QR0286143N6R02 28.6 1.125 5.63 7.20 10.34 3.16
1.25 1.77 SOMT09T306SK SM35-088-60 TD 10 PF-0013
QR0294147N6R02 29.4 1.156 5.78 7.52 10.64 3.16
QR0302151N6R02 30.2 1.187 5.94 7.52 10.68 3.16
QR0310155N6R02 31.0 1.219 6.09 7.76 10.90 3.16
QR0318159N6R02 31.8 1.250 6.25 7.95 11.09 3.16
QR0325163N6R02 32.5 1.281 6.41 8.19 11.32 3.16
QR0333167N6R02 33.3 1.312 6.56 8.19 11.35 3.16
1.25 1.77 SOMT11T308SK SM35-088-60 TD 10 PF-0013
QR0341171N6R02 34.1 1.343 6.72 8.39 11.54 3.16
QR0349175N6R02 34.9 1.375 6.88 8.62 11.77 3.16
QR0357179N6R02 35.7 1.406 7.03 8.86 12.00 3.16
QR0365182N6R02 36.5 1.437 7.19 9.09 12.24 3.16
QR0373186N6R02 37.3 1.468 7.34 9.09 12.24 3.16
QR0381191N6R02 38.1 1.500 7.50 9.33 12.26 3.16
QR0389194N6R02 38.9 1.531 1.25 2.16 7.66 9.53 12.67 3.16 SOMT130408SK SE02-82 TD 15 PF-0013
QR0397198N6R02 39.7 1.562 7.81 9.76 12.91 3.16
QR0405202N6R02 40.5 1.594 7.81 10.00 13.15 3.16
QR0413206N6R02 41.3 1.625 8.13 10.00 13.15 3.16
* Standard shank (R01) will be phased out and replaced by R02.
Brass Coolant Plugs, PF-0012 & PF-0013, are sold separately.

280
Date: -.- Name: -.-

SOMT SK
GRADE: IN2505 R
For General Purpose

d1
d
Date: -.- Name: -.-

GRADE: IN6505 R
For Steel Applications
For Peripheral Pockets Only

d1
d
Date: -.- Name: -.-

GRADE: IN1030 R
For Cast Iron, Stainless
and Titanium Applications

d1
d

Dimension (inch)
Designation d t R d1 Tool Diameter Range

SOMT 050204 SK 0.193 0.094 0.016 0.089 14.00mm(.5512") - 16.49mm(.6492")


SOMT 060204 SK 0.224 0.094 0.016 0.102 16.50mm(.6496") - 19.49mm(.7673")
SOMT 070306 SK 0.268 0.110 0.024 0.102 19.50mm(.7677") - 22.49mm(.8854")
SOMT 08T306 SK 0.311 0.156 0.024 0.112 22.50mm(.8858") - 26.49mm(1.0429")
SOMT 09T308 SK 0.362 0.156 0.031 0.149 26.50mm(1.0433") - 31.49mm(1.2397")
SOMT 11T308 SK 0.433 0.156 0.031 0.149 31.50mm(1.2401") - 36.99mm(1.4563")
SOMT 130408 SK 0.504 0.173 0.031 0.173 37.00mm(1.4567") - 43.49mm(1.7122")
SOMT 150510 SK 0.590 0.189 0.039 0.212 43.50mm(1.7126") - 50.00mm(1.9685")
All QuadTwist inserts available in Grades IN1030, IN2505 and IN6505.

281
RADIAL ADJUSTMENT

Max. Max. Max. Max.


Drill Diameter Insert Drill Diameter Insert
Radial (X) Dia Radial (X) Dia

0.563" (14.3mm) 0.015 0.593 1.437" (36.5mm) 0.047 1.531


0.594" (15.0mm) SOMT 050204 SK 0.013 0.620 1.468" (37.3mm) 0.047 1.562
0.626" (15.9mm) 0.011 0.648 1.500" (38.1mm) 0.039 1.578
0.657" (16.7mm) 0.018 0.693 1.531" (38.9mm) 0.035 1.601
SOMT 130408 DP
0.688" (17.5mm) 0.013 0.714 1.562" (39.7mm) 0.028 1.618
SOMT 060204 SK
0.719" (18.3mm) 0.011 0.741 1.594" (40.5mm) 0.024 1.642
0.750" (19.1mm) 0.010 0.770 1.625" (41.3mm) 0.024 1.673
0.781" (19.8mm) 0.020 0.821 1.687" (42.8mm) 0.012 1.711
0.813" (20.6mm) 0.015 0.843 1.719" (43.7mm) 0.047 1.813
SOMT 070306 SK
0.843" (21.4mm) 0.011 0.865 1.750" (44.5mm) 0.043 1.836
0.875" (22.2mm) 0.008 0.891 1.781" (45.2mm) 0.043 1.867
0.906" (23.0mm) 0.025 0.956 1.813" (46.0mm) 0.039 1.891
SOMT 150510 DP
0.938" (23.8mm) 0.022 0.982 1.875" (47.6mm) 0.028 1.931
0.969" (24.6mm) 0.018 1.005 1.937" (49.2mm) 0.024 1.985
SOMT 08T306 SK
0.984" (25.0mm) 0.015 1.014 1.969" (50.0mm) 0.020 2.009
1.000" (25.4mm) 0.015 1.030 2.000" (50.8mm) 0.015 2.030
1.031" (26.2mm) 0.011 1.053
1.063" (27.0mm) 0.028 1.119
1.094" (27.8mm) 0.024 1.142
1.125" (28.6mm) 0.015 1.155
SOMT 09T308 SK
1.156" (29.4mm) 0.015 1.186
1.187" (30.2mm) 0.011 1.209
1.219" (31.0mm) 0.008 1.235
1.250" (31.8mm) 0.035 1.320
1.281" (32.5mm) 0.031 1.343
1.312" (33.3mm) 0.031 1.374
SOMT 11T308 DP
1.343" (34.1mm) 0.028 1.399
1.375" (34.9mm) 0.024 1.423
1.406" (35.7mm) 0.015 1.436

282
4 CORNERED INSERT DESIGN

①   ②  

④   ③  

283
2XD, 3XD AND 4XD RECOMMENDED CUTTING CONDITIONS
Feed v.s. Drill Diameter In/Rev
Tensile Cutting Drill Length 2, 3, 4xD
Hardness Matl
Strength Speed
ISO Material Condition (HB) No. SOMT 05 SOMT 06 SOMT 07 SOMT 08 SOMT 09 SOMT 11 SOMT 13 SOMT 15
Rm Vc (SFM)
(N/mm²) Ø.551-.645 Ø.649-.763 Ø.767-.882 Ø.886-1.039 Ø 1.063-1.220 Ø 1.250-1.460 Ø 1.437-1.687 Ø 1.719-2.000
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch)

Annealed 420 125 1 700 -1200 .002-.003 .002-.003 .002-.004 .002-.004 .003-.004 .003-.005 .003-.005 .003-.005
Non-alloy steel
<0.25% C Annealed 650 190 2 600 - 950 .003-.004 .003-.004 .003-.005 .003-.005 .003-.006 .003-.006 .003-.0065 .003-.0065
& cast steel, > =
0.25% C Quenched &
850 250 3 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.006 .004-.006 .004-.007 .004-.007
free cutting <0.55% Tempered
C
steel >= Annealed 750 220 4 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.007 .004-.007 .004-.007 .004-.007
0.55% C
Quenched &
1000 300 5 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.007 .004-.007 .004-.007 .004-.007
Tempered
P Annealed 600 200 6 450 - 800 .003-.006 .003-.006 .003-.007 .003-.007 .004-.007 .004-.009 .004-.009 .004-.0095
Low alloy steel & cast 930 275 7 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085
steek (less than 5% Quenched &
alloying elements) 1000 300 8 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085
Tempered
1200 350 9 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085

Annealed 680 200 10 450 - 675 .002-.005 .0025-.005 .0025-.005 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
High alloy steel, cast
steel, & tool steel Quenched &
1100 325 11 325 - 525 .0025-.005 .0025-.005 .003-.006 .003-.006 .0035-.007 .0035-.008 .004-.008 .004-.008
Tempered

Ferritic/
680 200 12 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008
martensitic
M Stainless steel & cast
stainless steel Martensitic 820 240 13 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008

Austenitic 600 180 14 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008

GreyCast Iron Ferritic 160 15 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
(GG) Pearlitic 250 16 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085

Ferritic 180 17 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
K Cast Iron Nodular
(GGG) Pearlitic 260 18 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085

Ferritic 130 19 400 - 725 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.007 .004-.007 .004-.007
Malleable Cast Iron
Pearlitic 230 20 400 - 725 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.007 .004-.007 .004-.007

Aluminum - wrought Not cureable 60 21 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
alloy Cured 100 22 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075

Not cureable 75 23 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
Aluminum - <=12%
Si Cured 90 24 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
cast, alloyed ______
>12% Si High
130 25 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
temperature

N Free cutting 110 26 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
>
Brass 90 27 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
1% Pb
Copper alloys Electrolitic
100 28 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
copper

Duro & fiber


29 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
Non-metallic plastics

Hard rubber 30 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008

Annealed 200 31 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
Fe
based Cured 280 32 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
High temp alloys
Annealed 250 33 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
______
Ni or Co
S based
Cured

Cast
350

320
34

35
100 - 200

100 - 200
.002-.003

.002-.003
.002-.003

.002-.003
.002-.0035

.002-.0035
.002-.0035

.002-.0035
.003-.004

.003-.004
.003-.004

.003-.004
.003-.005

.003-.005
.003-.005

.003-.005

Rm 400 36 165 - 265 .0025-.0035 .0025-.0035 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004
Titanium, Ti alloys Alpha+beta
Rm 1050 37 165 - 265 .0025-.0035 .0025-.0035 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004
alloys cured

Hardened 55 HRC 38 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
Hardened steel
Hardened 60 HRC 39 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
H Chilled cast iron Cast 400 40 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045

Cast iron nodular Hardened 55 HRC 41 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045

284
5XD RECOMMENDED CUTTING CONDITIONS
Feed v.s. Drill Diameter In/Rev
Tensile Cutting Drill Length 5xD
Hardness Matl
Strength Speed
ISO Material Condition (HB) No. SOMT 05 SOMT 06 SOMT 07 SOMT 08 SOMT 09 SOMT 11 SOMT 13 SOMT 15
Rm Vc (SFM)
(N/mm²) Ø.551-.645 Ø.649-.763 Ø.767-.882 Ø.886-1.039 Ø 1.063-1.220 Ø 1.250-1.460 Ø 1.437-1.687 Ø 1.719-2.000
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch)

Annealed 420 125 1 700 -1200 .0015-.002 .0015-.002 .0015-.002 .0015-.002 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Non-alloy steel
<0.25% C Annealed 650 190 2 600 - 950 .002-.003 .002-.003 .002-.004 .002-.004 .003-.005 .003-.005 .003-.0055 .003-.0055
& cast steel, > =
0.25% C Quenched &
850 250 3 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
free cutting <0.55% Tempered
C
steel >= Annealed 750 220 4 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
0.55% C
Quenched &
1000 300 5 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
Tempered
P Annealed 600 200 6 450 - 800 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
Low alloy steel & cast 930 275 7 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
steek (less than 5% Quenched &
alloying elements) 1000 300 8 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
Tempered
1200 350 9 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085

Annealed 680 200 10 450 - 675 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .003-.007 .004-.008
High alloy steel, cast
steel, & tool steel Quenched &
1100 325 11 325 - 525 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
Tempered

Ferritic/
680 200 12 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
martensitic
M Stainless steel & cast
stainless steel Martensitic 820 240 13 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008

Austenitic 600 180 14 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008

GreyCast Iron Ferritic 160 15 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
(GG) Pearlitic 250 16 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008

Ferritic 180 17 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
K Cast Iron Nodular
(GGG) Pearlitic 260 18 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008

Ferritic 130 19 400 - 725 .0025-.0045 .0025-.0045 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.0065
Malleable Cast Iron
Pearlitic 230 20 400 - 725 .0025-.0045 .0025-.0045 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.0065

Aluminum - wrought Not cureable 60 21 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
alloy Cured 100 22 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007

Not cureable 75 23 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
Aluminum - <=12%
Si Cured 90 24 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
cast, alloyed ______
>12% Si High
130 25 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
temperature

N Free cutting 110 26 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
>
Brass 90 27 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
1% Pb
Copper alloys Electrolitic
100 28 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
copper

Duro & fiber


29 490 - 825 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .0035-.006 .0035-.0075 .0035-.0075
Non-metallic plastics

Hard rubber 30 490 - 825 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .0035-.006 .0035-.0075 .0035-.0075

Annealed 200 31 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Fe
based Cured 280 32 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
High temp alloys
Annealed 250 33 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
______
Ni or Co
S based
Cured

Cast
350

320
34

35
100 - 200

100 - 200
.0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035

.0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035


.0025-.004

.0025-.004
.0025-.004

.0025-.004

Rm 400 36 165 - 265 .002-.003 .002-.003 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035
Titanium, Ti alloys Alpha+beta
Rm 1050 37 165 - 265 .002-.003 .002-.003 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035
alloys cured

Hardened 55 HRC 38 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
Hardened steel
Hardened 60 HRC 39 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
H Chilled cast iron Cast 400 40 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004

Cast iron nodular Hardened 55 HRC 41 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004

285
CHAMFERING RINGS
FOR

• Available for 3xD, 5xD & 8xD GOLD•TWIST and 3xD & 4xD QUAD•TWIST & QUAD•DRILL+
• Adjustable step length
• Reduces cycle time by combining two operations into one

Ingersoll, the supplier of cost competitive, high productivity indexable drill lines, now introduces chamfering rings
to promote machining convenience for end-users in hole making applications.

Ingersoll chamfering rings can be used to drill and chamfer in a single operation to minimize cycle time as well as
reduce inventory of special combination tools.

All chamfering rings are compatible with GOLD•TWIST, QUAD•TWIST and QUAD•DRILL+ bodies to control drilling
depth. The specially treated, multi-layered PVD coated CRNG inserts enable stable machining and long tool life.

286
CHAMFERING RINGS
45° CHAMFERING RING – 2 EFFECTIVE INSERTS
DOC

D T

Fits Gold Twist Fits Quad Twist Fits Quad Drill+ Maximum
Description D (inch) T (inch) Series Series Series Chamfer
Size
Dia. Range (mm) Dia. Range (mm) Dia. Range (mm)
CB140R02 1.50 .866 13.5 – 14.4 13.5 – 14.4 13.5 – 14.4 .118 x 45°
CB150R02 1.50 .866 14.5 – 15.9 14.5 – 15.4 14.5 – 15.4 .118 x 45°
CB160R02 1.65 .906 16.0 – 16.9 15.5 – 16.4 15.5 – 16.4 .118 x 45°
CB170R02 1.65 .906 17.0 – 17.9 16.5 – 17.4 16.5 – 17.4 .118 x 45°
CB180R02 1.65 .906 18.0 – 18.9 17.5 – 18.4 17.5 – 18.4 .118 x 45°
CB190R02 1.65 .945 19.0 – 19.9 18.5 – 19.4 18.5 – 19.4 .118 x 45°
CB200R02 1.65 .945 20.0 – 20.9 19.5 – 20.4 19.5 – 20.4 .118 x 45°

NOTE: For use with GOLD•TWIST 3, 5 & 8xD and QUAD•TWIST & QUAD•DRILL+ 3 & 4xD.

INSERTS

S L 45°

Desigation L W S Grade
CRNG-0802-45CD .583 .295 .144 IN2505

HARDWARE
Description Insert Screw Torx Clamping Screw Wrench
CB140R02 SO 25065I DS-T07S SHM4x0.7x12(1) L-W3
(1)
CB150R02 SO 25065I DS-T07S SHM4x0.7x12 L-W3
CB160R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB170R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB180R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB190R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB200R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
(1)
Clamping torque: 4 [N•m] 36 [lbf-in]
(2)
Clamping torque: 7-8 [N•m] 84-96 [lbf-in] 287
CHAMFERING RINGS
FOR

L5

Body Designation
L:D Ring Designation L5 (min) inch L5 (max) inch
Cylindrical Shank Shank with Flat
TD1400042S6R01 TD1400042C0R01 CB140R02 0.630 0.866
TD1450043S6R01 TD1450043C0R01 CB140R02 0.630 0.866
TD1500045S7R01 TD150004518R01 CB150R02 0.670 0.984
TD1600048S7R01 TD160004818R01 CB160R02 0.709 1.102
3
TD1700051S7R01 TD170005118R01 CB170R02 0.748 1.22
TD1800054S1R01 TD1800054C8R01 CB180R02 0.787 1.339
TD1900057S1R01 TD1900057C8R01 CB190R02 0.827 1.457
TD2000060S1R01 TD2000060C8R01 CB200R02 0.866 1.575
TD1400070S6R01 TD1400070C0R01 CB140R02 0.787 1.969
TD1450072S6R01 TD1450072C0R01 CB140R02 0.787 1.969
TD1500075S7R01 TD150007518R01 CB150R02 0.906 2.165
TD1600080S7R01 TD160008018R01 CB160R02 1.024 2.362
5
TD1700085S7R01 TD170008518R01 CB170R02 1.142 2.559
TD1800090S1R01 TD1800090C8R01 CB180R02 1.260 2.756
TD1900095S1R01 TD1900095C8R01 CB190R02 1.378 2.953
TD2000100S1R01 TD2000100C8R01 CB200R02 1.496 3.15
TD1400112S6R01 TD1400112C0R01 CB140R02 1.890 3.622
TD1450116S6R01 TD1450116C0R01 CB140R02 1.890 3.622
TD1500120S7R01 TD150012018R01 CB150R02 2.087 3.937
TD1600128S7R01 TD160012818R01 CB160R02 2.283 4.252
8
TD1700136S7R01 TD170013618R01 CB170R02 2.480 4.567
TD1800144S1R01 TD1800144C8R01 CB180R02 2.677 4.882
TD1900152S1R01 TD1900152C8R01 CB190R02 2.874 5.197
TD2000160S1R01 TD2000160C8R01 CB200R02 3.071 5.512

Min. 1mm Min. 1mm

288
CHAMFERING RINGS
FOR

L5

Body Designation
L:D Ring Designation L5 (min) inch L5 (max) inch
QUAD•TWIST QUAD•DRILL+
QR0143043N5R01/R02 Q0143043N5R01/R02 CB140R02 0.551 0.709
QR0150045N5R01/R02 Q0150045N5R01/R02 CB150R02 0.591 0.827
QR0159048N5R01/R02 Q0159048N5R01/R02 CB160R02 0.630 0.945
QR0167050N5R01/R02 Q0167050N5R01/R02 CB170R02 0.670 1.062
3
QR0175053N5R01/R02 Q0175053N5R01/R02 CB180R02 0.709 1.181
QR0183055N5R01/R02 Q0183055N5R01/R02 CB180R02 0.709 1.181
QR0191057N5R01/R02 Q0191057N5R01/R02 CB190R02 0.748 1.299
QR0198059N5R01/R02 Q0198059N5R01/R02 CB200R02 0.787 1.417
QR0143057N5R01/R02 Q0143057N5R01/R02 CB140R02 0.630 1.260
QR0150060N5R01/R02 Q0150060N5R01/R02 CB150R02 0.748 1.417
QR0159064N5R01/R02 Q0159064N5R01/R02 CB160R02 0.866 1.575
QR0167067N5R01/R02 Q0167067N5R01/R02 CB170R02 0.984 1.732
4
QR0175070N5R01/R02 Q0175070N5R01/R02 CB180R02 1.102 1.890
QR0183073N5R01/R02 Q0183073N5R01/R02 CB180R02 1.102 1.890
QR0191076N5R01/R02 Q0191076N5R01/R02 CB190R02 1.220 2.047
QR0198079N5R01/R02 Q0198079N5R01/R02 CB200R02 1.339 2.204

Min. 1mm Min. 1mm

289
CHAMFERING RINGS
ASSEMBLY OF CHAMFERING RING
 

1. Insert the chamfering ring on to the drill body. 2. Slide the chamfering ring to the desired position.
The stopper must be inside the flute.

 

3. Rotate the chamfering ring 4. Tighten the chamfering ring and clamp the drill head.
counterclockwise until stopper
engages the flute edge

When the chamfering ring is clamped correctly,


the drill flute will be aligned with the chamfering ring flute.

290
CHAMFERING RINGS
RECOMMENDATIONS FOR STABLE MACHINING

Recommend

3xD 5xD
1. If possible, always use a short holder. 2. Mount the chamfering ring as close as possible to
If not, reduce the cutting speed to minimize vibration. the drilling shank.

3. For better insert life, apply external coolant to the insert


and internal coolant to the drill tip.

291
QA ADJUSTABLE DRILLS
NEW GENERATION OF INDEXABLE DRILL
• Adjustability enables multiple diameters with the same body.
• Five drill bodies cover (17) standard sizes.
• Minimum Drill inventory for Cost savings.
• Two coolant access ports, side port specifically for non-rotational lathe drilling
applications.
• Cartridge design protects the drill body - a significant feature on larger size
expensive drill bodies.
• 4 inserts per body: 2 cartridges per body, 2 inserts per cartridges.

• SERIES QA DRILL ASSEMBLY

292
2XD ADJUSTABLE CARTRIDGE DRILL SERIES QA

4
4

Dimensions (inch) # of Setting Plates Cartridge


Drill Number D1 L1 L2 L3 L4 D2 D3 inserts Part Number Plate Thickness Outboard Inboard

2.125 2.000 - -
QA0540111N8R01 4.41 5.98 9.23 3.25 Universal 2.365 4 55E223R01 55E213R01
2.188 DS07-080-01 .031
2.250 - -
2.000
QA0572121N8R01 2.313 4.82 6.69 9.94 3.25 Universal 2.365 4 DS09-080-01 .031 55F243R02 55F233R01
2.375 DS09-159-01 .063
2.438 - -
2.000
QA0619130N8R01 2.500 5.13 7.17 10.42 3.25 Universal 2.365 4 DS09-080-01 .031 55F263R01 55F243R03
2.563 DS09-159-01 .063
2.625 - -
2.688 2.000 DS11-080-01 .031
QA0667143N8R01 5.67 7.99 11.24 3.25 Universal 2.365 4 55G294R01 55G264R01
2.750 DS11-159-01 .063
2.813 DS11-238-01 .094
2.875 - -
2.938 DS11-080-01 .031
2.000
QA0730159N8R01 6.25 8.27 11.52 3.25 Universal 2.365
3.000 4 DS11-159-01 .063 55H314R00 55H294R00
3.063 DS11-238-01 .094
3.125 DS11-320-01 .125
*Each drill includes all hardware. Order inserts separately.

HARDWARE
Drill Cartridge Cartridge Insert Setting Setting
Diameter Outboard Inboard Mounting Mounting Allen Insert Screw Plate Plate
Size Range Cartridge Cartridge Screw Screw Washer Wrench Screw Wrench Screws Screw Wrench

2.125- SD040-16 WA004-01 L-W3 DS-T08W DS-TP06S


55E223R01 55E213R01 SM25-064-00 SM20-043-00
2.188 (M4 X 0.7 X 16MM SHCS) (4.3MM X 8MM) (3MM) (Tx-08) (TxP-06)

2.250- SD050-16 WA005-01 L-W4 DS-T10T DS-T09W


55F243R02 55F233R01 SM35-088-60 SM30-055-10
2.375 (M5 X 0.8 X 16MM SHCS) (5.5MM X 10MM) (4MM) (Tx-10) (Tx-09)

2.437- SD050-16 WA005-01 L-W4 DS-T10T DS-T09W


55F263R01 55F243R03 SM35-088-60 SM30-055-10
2.563 (M5 X 0.8 X 16MM SHCS) (5.5MM X 10MM) (4MM) (Tx-10) (Tx-09)

2.625- SD060-20 WA006-01 L-W5 DS-T15T DS-T09W


55G294R01 55G264R01 SM40-093-20 SM30-055-10
2.813 (M6 X 1 X 20MM SHCS) (6.4 MM X 12MM) (5MM) (Tx-15) (Tx-09)

2.875- SD060-20 WA006-01 L-W5 DS-T15T DS-T09W


55H314R00 55H294R00 SM40-093-20 SM30-055-10
3.125 (M6 X 1 X 20MM SHCS) (6.4 MM X 12MM) (5MM) (Tx-15) (Tx-09)

293
3XD ADJUSTABLE CARTRIDGE DRILL SERIES QA

4
4

Dimensions (inch) # of Setting Plates Cartridge


Drill Number D1 L1 L2 L3 L4 D2 D3 inserts Part Number Plate Thickness Outboard Inboard

2.125 2.000 - -
QA0540167N8R01 6.61 8.19 11.44 3.25 Universal 2.365 4 55E223R01 55E213R01
2.188 DS07-080-01 .031
2.250 - -
2.000
QA0572181N8R01 2.313 7.23 9.13 12.38 3.25 Universal 2.365 4 DS09-080-01 .031 55F243R02 55F233R01
2.375 DS09-159-01 .063
2.438 - -
2.000
QA0619195N8R01 2.500 7.69 9.76 13.01 3.25 Universal 2.365 4 DS09-080-01 .031 55F263R01 55F243R03
2.563 DS09-159-01 .063
2.625 - -
2.688 2.000 DS11-080-01 .031
QA0667214N8R01 8.50 10.87 14.12 3.25 Universal 2.365 4 55G294R01 55G264R01
2.750 DS11-159-01 .063
2.813 DS11-238-01 .094
2.875 - -
2.938 DS11-080-01 .031
2.000
QA0730238N8R01 9.38 11.42 14.67 3.25 Universal 2.365
3.000 4 DS11-159-01 .063 55H314R00 55H294R00
3.063 DS11-238-01 .094
3.125 DS11-320-01 .125
*Each drill includes all hardware. Order inserts separately.

HARDWARE
Drill Cartridge Cartridge Insert Setting Setting
Diameter Outboard Inboard Mounting Mounting Allen Insert Screw Plate Plate
Size Range Cartridge Cartridge Screw Screw Washer Wrench Screw Wrench Screws Screw Wrench

2.125- SD040-16 WA004-01 L-W3 DS-T08W DS-TP06S


55E223R01 55E213R01 SM25-064-00 SM20-043-00
2.188 (M4 X 0.7 X 16MM SHCS) (4.3MM X 8MM) (3MM) (Tx-08) (TxP-06)

2.250- SD050-16 WA005-01 L-W4 DS-T10T DS-T09W


55F243R02 55F233R01 SM35-088-60 SM30-055-10
2.375 (M5 X 0.8 X 16MM SHCS) (5.5MM X 10MM) (4MM) (Tx-10) (Tx-09)

2.437- SD050-16 WA005-01 L-W4 DS-T10T DS-T09W


55F263R01 55F243R03 SM35-088-60 SM30-055-10
2.563 (M5 X 0.8 X 16MM SHCS) (5.5MM X 10MM) (4MM) (Tx-10) (Tx-09)

2.625- SD060-20 WA006-01 L-W5 DS-T15T DS-T09W


55G294R01 55G264R01 SM40-093-20 SM30-055-10
2.813 (M6 X 1 X 20MM SHCS) (6.4 MM X 12MM) (5MM) (Tx-15) (Tx-09)

2.875- SD060-20 WA006-01 L-W5 DS-T15T DS-T09W


55H314R00 55H294R00 SM40-093-20 SM30-055-10
3.125 (M6 X 1 X 20MM SHCS) (6.4 MM X 12MM) (5MM) (Tx-15) (Tx-09)

294
Aluminum Inserts

Aluminum Inserts

INSERTS Aluminum Inserts


.156 .313

SPLT07T308N-PH SPLT07T308N SDGT07T308-HP .156 .313

.160 .313 .160 .313 .156 .313

.169 .386
SHLT090408N-PH1 SHLT090408N SHGT090408-HP
.175 .386 .175 .386 .169 .386

.169 .386

SHLT110408N-PH1 SHLT110408N SHGT110408-HP


.196 .453 .196 .453 .189 .453

.189 .453

.189 .453

SPLT120408-PH
.198 .492

Grades
Drill Diameter Insert Number Cast Iron Inserts Aluminum Inserts

1030

2005

2010

6520

10K
Corner
Range (n) Grade IN2010 only (s) Grade IN10K only (l)

2.125-2.188 SPLT07T308N-PH SPLT07T308N SDGT07T308-HP .030r • • • • •


2.250-2.563 SHLT090408N-PH1 SHLT090408N SHGT090408-HP .030r • • • • •
2.625-2.813 SHLT110408N-PH1 SHLT110408N SHGT110408-HP .030r • • • • •
2.875-3.125 SPLT120408N-PH - - .030r •

Grade Application

IN2005 General Purpose


IN1030 For use in unstable conditions, low SFM
IN6520 Peripheral pocket only, more wear resistance
IN2010 Cast iron applications
IN10K Aluminum, non-ferrous materials

295
CARTRIDGE-STYLE (DIA. OVER 2.125”) RECOMMENDED CUTTING CONDITIONS
Feed vs. Drill Diameter Inch/Rev
Tensile
Strength Hardness Matl Cutting Speed Drill Length 2xD, 3xD
ISO Material Condition
Rm (HB) No. Vc (SFM) Ø 2.125 Ø 2.250-2.750 Ø 2.875-3.000 Ø 3.250
(N/mm²)
(inch) (inch) (inch) (inch)

Annealed 420 125 1 800 -1000 .002-.003 .002-.003 .002-.004 .002-.004


Non-alloy steel <0.25% C Annealed 650 190 2 800 -1000 .003-.004 .003-.004 .003-.005 .003-.005
& cast steel, > = 0.25% C
free cutting <0.55% C Quenched & Tempered 850 250 3 500 - 800 .003-.005 .003-.005 .003-.006 .003-.006
steel > = 0.55% C
Annealed 750 220 4 800 -1000 .003-.005 .003-.005 .003-.006 .003-.006

Quenched & Tempered 1000 300 5 600 - 800 .003-.005 .003-.005 .003-.006 .003-.006

P Annealed 600 200 6 500 - 800 .003-.006 .003-.006 .003-.007 .003-.007


Low alloy steel & cast steek 930 275 7 400 - 700 .003-.006 .003-.006 .003-.008 .003-.008
(less than 5% alloying
elements) Quenched & Tempered 1000 300 8 400 - 600 .003-.006 .003-.006 .003-.008 .003-.008

1200 350 9 300 - 550 .003-.006 .003-.006 .003-.008 .003-.008

High alloy steel, cast steel, & Annealed 680 200 10 400 - 600 .002-.005 .0025-.005 .0025-.005 .003-.006
tool steel Quenched & Tempered 1100 325 11 400 - 550 .0025-.005 .0025-.005 .003-.006 .003-.006

Ferritic/Martensitic 680 200 12 550 - 800 .0035-.007 .004-.008 .005-.085 .003-.006

M Stainless steel & cast stainless


steel
Martensitic 820 240 13 500 - 700 .0035-.007 .004-.008 .005-.085 .003-.006

Austenitic 600 180 14 500 - 700 .0035-.007 .004-.008 .005-.085 .003-.006

GreyCast Iron Ferritic 160 15 500 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014
(GG) Pearlitic 250 16 500 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014

Ferritic 180 17 600 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014


K Cast Iron Nodular
(GGG) Pearlitic 260 18 600 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014

Ferritic 130 19 600 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014


Malleable Cast Iron
Pearlitic 230 20 500 - 700 .006-.0095 .007-.012 .007-.013 .0085-.014

Not cureable 60 21 1300 - 2000 .005-.0095 .006-.011 .0065-.011 .007-.012


Aluminum - wrought alloy
Cured 100 22 1000 - 1300 .005-.0095 .006-.011 .0065-.011 .007-.012

Not cureable 75 23 1300 - 2000 .005-.0095 .006-.011 .0065-.011 .007-.012


Aluminum - <=12% Si
cast, alloyed ______ Cured 90 24 1000 - 1300 .005-.0095 .006-.011 .0065-.011 .007-.012
>12% Si
High temperature 130 25 1000 - 1300 .005-.0095 .006-.011 .0065-.011 .007-.012
N Free cutting 110 26 800-1000 .005-.0095 .006-.011 .0065-.011 .007-.012
> 1% Pb
Brass 90 27 750-900 .005-.0095 .006-.011 .0065-.011 .007-.012
Copper alloys
Electrolitic copper 100 28 800-1000 .005-.0095 .006-.011 .0065-.011 .007-.012

Duro & fiber plastics 29


Non-metallic
Hard rubber 30

Annealed 200 31 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115

Fe based Cured 280 32 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115


High temp alloys ______
Annealed 250 33 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115
Ni or Co
based
S Cured

Cast
350

320
34

35
100 - 250

100 - 250
.0035-.0085

.0035-.0085
.005-.010

.005-.010
.006-.011

.006-.011
.007-.0115

.007-.0115

Rm 400 36 100 - 250 .0035-.0085 .005-.010 .006-.011 .007-.0115


Titanium, Ti alloys Alpha+beta alloys
Rm 1050 37 100 - 200 .0035-.0085 .005-.010 .006-.011 .007-.0115
cured

Hardened 55 HRC 38 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045


Hardened steel
Hardened 60 HRC 39 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045
H Chilled cast iron Cast 400 40 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045

Cast iron nodular Hardened 55 HRC 41 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045

296
297
HF SERIES DEEP DRILL

Large coolant hole


facilitates excellent
coolant supply Curved flute
INSERT GRADE APPLICATIONS design for
Steel
good chip
IN6542 P25 P20-30 CVD 3-Layered Alloyed Steel evacuation
Steel Coating

K15-25 Stainless
M35-40
IN1510 M30 PVD-TiCN HRSA
P30-40 Cast iron
S15-25

M10-30
IN2005 P30 PVD-TiAlN Multipurpose
P15-35 Optimal design
to reduce chip jamming

INSERTS
Insert
D Outer Inner Center Guide Pad

30 - 33 NPMT06504R2 NPMT06504R2 NPMT06504L2 PAD-GO-07CD


33.01 - 36 NPMT06504R2 NPMT06504R2 NPMT0804L2 PAD-GO-07CD
36.01 - 39 NPMT0804R2 NPMT06504R2 NPMT0804L2 PAD-GO-07CD
39.01 - 42 NPMT0804R2 NPMT0804R2 NPMT0804L2 PAD-GO-08CD
42.01 - 45 NPMT0804R2 NPMT0804R2 NPMT09504L2 PAD-GO-08CD
45.01 - 48 NPMT09504R2 NPMT0804R2 NPMT09504L2 PAD-GO-10CD
48.01 - 51 NPMT09504R2 NPMT09504R2 NPMT09504L2 PAD-GO-10CD
51.01 - 57 NPMT09504R2 NPMT09504R2 NPMT12504L2 PAD-GO-10CD
57.01 - 63 NPMT12504R2 NPMT09504R2 NPMT12504L2 PAD-GO-12CD
63.01- 69 NPMT12504R2 NPMT12504R2 NPMT12504L2 PAD-GO-12CD

298
HF SERIES DEEP DRILL

D d d1

L1
L2 LS

Dimensions (inch)
Description D" D mm L1 L2 LS d d1 L/D

HF0300420N6R01 1.181 30 16.54 17.68 2.36 1.25 1.77 14


HF0310420N6R01 1.220 31 16.54 17.68 2.36 1.25 1.77 13
HF0318420N7R01 1.250 31.8 16.54 17.68 2.76 1.50 2.17 13
HF0320420N7R01 1.260 32 16.54 17.68 2.76 1.50 2.17 13
HF0330420N7R01 1.299 33 16.54 17.68 2.76 1.50 2.17 12
HF0340420N7R01 1.339 34 16.54 17.72 2.76 1.50 2.17 12
HF0350420N7R01 1.378 35 16.54 17.72 2.76 1.50 2.17 12
HF0360420N7R01 1.417 36 16.54 17.72 2.76 1.50 2.17 12
HF0370420N7R01 1.457 37 16.54 17.83 2.76 1.50 2.17 11
HF0380420N7R01 1.496 38 16.54 17.83 2.76 1.50 2.17 11
HF0381420N7R01 1.500 38.1 16.54 17.83 2.76 1.50 2.17 11
HF0390420N7R01 1.535 39 16.54 17.83 2.76 1.50 2.17 10
HF0400420N7R01 1.575 40 16.54 17.87 2.76 1.50 2.17 10
HF0410420N7R01 1.614 41 16.54 17.87 2.76 1.50 2.17 10
HF0420420N7R01 1.654 42 16.54 17.87 2.76 1.50 2.17 10
HF0430420N7R01 1.693 43 16.54 17.95 2.76 1.50 2.17 9
HF0440420N7R01 1.732 44 16.54 17.95 2.76 1.50 2.17 9
HF0445420N7R01 1.750 44.5 16.54 17.95 2.76 1.50 2.17 9
HF0450420N7R01 1.772 45 16.54 17.95 2.76 1.50 2.17 9
HF0460420N7R01 1.811 46 16.54 18.07 2.76 1.50 2.17 9
HF0470420N7R01 1.850 47 16.54 18.07 2.76 1.50 2.17 8
HF0480420N7R01 1.890 48 16.54 18.07 2.76 1.50 2.17 8
HF0490420N7R01 1.929 49 16.54 18.15 2.76 1.50 2.17 8

299
HF SERIES DEEP DRILL

D d d1

L1
L2 LS

Dimensions (inch)
Description D" D mm L1 L2 LS d d1 L/D

HF0500420N7R01 1.969 50 16.54 18.15 2.76 1.50 2.17 8


HF0508420N7R01 2.000 50.8 16.54 18.15 2.76 1.50 2.17 8
HF0510420N7R01 2.008 51 16.54 18.15 2.76 1.50 2.17 8
HF0520420N7R01 2.047 52 16.54 18.27 2.76 1.50 - 8
HF0530420N7R01 2.087 53 16.54 18.27 2.76 1.50 - 7
HF0540420N7R01 2.126 54 16.54 18.27 2.76 1.50 - 7
HF0550420N7R01 2.165 55 16.54 18.27 2.76 1.50 - 7
HF0560420N7R01 2.205 56 16.54 18.27 2.76 1.50 - 7
HF0570420N7R01 2.244 57 16.54 18.27 2.76 1.50 - 7
HF0571420N7R01 2.248 57.1 16.54 18.27 2.76 1.50 - 7
HF0580420N7R01 2.283 58 16.54 18.50 2.76 1.50 - 7
HF0590420N7R01 2.323 59 16.54 18.50 2.76 1.50 - 7
HF0600420N7R01 2.362 60 16.54 18.50 2.76 1.50 - 7
HF0610420N7R01 2.402 61 16.54 18.50 2.76 1.50 - 6
HF0620420N7R01 2.441 62 16.54 18.50 2.76 1.50 - 6
HF0630420N7R01 2.48 63 16.54 18.50 2.76 1.50 - 6
HF0635420N7R01 2.500 63.5 16.54 18.50 2.76 1.50 - 6
HF0640420N7R01 2.520 64 16.54 18.62 2.76 1.50 - 6
HF0650420N7R01 2.559 65 16.54 18.62 2.76 1.50 - 6
HF0660420N7R01 2.598 66 16.54 18.62 2.76 1.50 - 6
HF0670420N7R01 2.638 67 16.54 18.62 2.76 1.50 - 6
HF0680420N7R01 2.677 68 16.54 18.62 2.76 1.50 - 6
HF0690420N7R01 2.716 69 16.54 18.62 2.76 1.50 - 6

300
301

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