CAT-026 Fine Gold
CAT-026 Fine Gold
12S1X, 12S1E 12
1DJ1F, 1DJ1P,
20
1DJ1F, 1DJ1P (TopOn), DJ
25J3P 24
DJ6T, DJ5T 26
QHU, 5J1P 50
DD6H 52
2
Milling Description Series Page
1TN1N 62
2TW7K 76
EF6J 78
VJ6K 80
3
Turning Description Series Page
4
Turning Description Series Page
5
Turning Description Series Page
Tmax. (Ø1.063")
±.001" ØDmax.
ØDmax.
208
W±.0008" 1.157"
INSERTS grooving, parting, and recessing
R±C
6
Turning Description Series Page
7
Turning Description Series Page
8
Turning Description Series Page
9
Grades
The ingenious solution that takes cutting tool materials to another level
• Stable and extended tool life in continuous and interrupted cutting operations
• Reduced cutting friction and minimized built-up edge on exotic materials
• High surface finish on the workpiece
• Improved adhesion and insert chipping resistance
Cutting speed
IN2510 IN2540
(Upgrade of IN2010)
IN6515
IN2505
IN6530
IN2010 IN2005
IN2010
IN1030
IN2530
10
Gold Rush Grades for Milling Applications
K05-K20 N05-N20 H05-H20
IN2510 (PVD)
Grade with high wear resistance for general cast iron machining
(Gray and Ductile cast iron milling)
Extended tool life for medium and low speed machining
Dedicated substrate for cast iron plus PVD coated grade with surface treatment after coating
P10-P40
IN2540 (PVD)
M30-M45 P20-P45
IN6530 (CVD)
Excellent for low carbon, low alloy steels, alloy steels, mold steels and stainless steels
Has high wear resistance and optimum toughness
For medium to finish machining in Mold & Die
Sub-micron substrate
New yellow colored PVD coated grade with surface treatment after coating
11
SERIES 12S1X, 12S1E
L3
L2
D1 D2
L1
L4
12
12MM INSERTS
AOCT120408FR-P AOMT120404R AOMT120408FR
5
1
1
01
03
03
R.
R.
R.
3
03
06
09
R.
R.
R.
.326 wpr .326 wpr .326 wpr
AOMT120430FR AOMT120432R
m
m
5
12
.0
R3
R.
.326 .326
Part Number Corner Application IN1030 IN10K IN2005 IN2040 IN2505 IN2510 IN2530 IN2540
1
01
01
03
wpr wpr wpr
R.
R.
R.
.422 .422 .422
2
1
03
06
03
R.
R.
R.
.422 wpr .422 wpr .422 wpr
3
06
06
09
R.
R.
R.
.422 wpr .422 wpr .422 wpr
5
5
09
12
12
R.
R.
R.
.422 wpr .422 .422
Grade
Part Number Corner Application IN05S IN1030 IN2005 IN2015 IN2030 IN2040 IN30M
14
HARDWARE
12MM
Screw Driver
SM35-076-10 DS-T10T
18MM
Screw Driver
SM40-093-20 DS-T15T
15
SERIES 1KJ1_
D1 D2
ap a
L3
L1
L2
D1 L1 L2 L3 D2 Ramp Angle
Effective Number Extension Overall Projection Shank Using .031” R Insert ap
Cutter Number Diameter of Inserts Length Length Length Size/Style Insert Series Cut Depth
9
1KJ1D-0601279R01 0.625 1 1.25 3.25 1.22 .625 W 4 TH_S06 .275
0
1KJ1D-0702084R01 0.725 2 2.00 4.00 1.80 .750 W 3.1 TH_S06 .275
1KJ1D-0701184R01 0.750 2 1.25 3.25 1.05 .750 W 3.1 TH_S06 .275
1KJ1D-0701784R01 0.750 2 1.75 3.75 1.55 .750 W 3.1 TH_S06 .275
1KJ1D-0703084R01 0.750 2 3.00 5.00 2.80 .750 W 3.1 TH_S06 .275
1KJ1D-0801784R01 0.875 2 1.75 3.75 1.75 .750 W 2.5 TH_S06 .275
1KJ1D-1001784R01 1.000 3 1.75 3.75 1.75 .750 W 2.15 TH_S06 .275
1KJ1D-1001780R01 1.000 3 1.75 4.00 1.55 1.00 W 2.15 TH_S06 .275
1KJ1D-1003780R01 1.000 3 3.75 6.00 3.375 1.00 W N/A TH_S06 .275
1KJ1D-1003784R01 1.000 3 3.75 6.00 3.55 .75 W N/A TH_S06 .275
1KJ1D-1201784R01 1.250 4 1.75 3.75 1.75 .750 W 1.5 TH_S06 .275
1KJ1D-1201780R01 1.250 5 1.75 4.00 1.75 1.00 W 1.5 TH_S06 .275
1KJ1D-1501784R01 1.500 5 1.75 3.75 1.75 .750 W 1.3 TH_S06 .275
1KJ1D-1501780R01 1.500 6 1.75 4.00 1.75 1.00 W 1.3 TH_S06 .275
1KJ1D-1502281R01 1.500 6 2.25 4.50 2.25 1.25 W 1.3 TH_S06 .275
1KJ1G-1201784R01 1.250 3 1.75 3.75 1.75 .750 W 2.3 TH_S10 .433
1KJ1G-1202281R01 1.250 2 2.25 4.50 2.05 1.25 W 2.3 TH_S10 .433
1KJ1G-1202281R02 1.250 3 2.25 4.50 2.05 1.25 W 2.3 TH_S10 .433
1KJ1G-1204281R01 1.250 3 4.25 6.50 4.05 1.25 W N/A TH_S10 .433
1KJ1G-1502281R01 1.500 3 2.25 4.50 2.20 1.25 W 1.8 TH_S10 .433
1KJ1G-1502281R02 1.500 4 2.25 4.50 2.20 1.25 W 1.8 TH_S10 .433
1KJ1G-1504281R01 1.500 3 4.25 6.50 4.25 1.25W N/A TH_S10 .433
1KJ1G-2002281R01 2.000 5 2.25 4.50 2.25 1.25 W 1.5 TH_S10 .433
1KJ1P-2002281R01 2.000 4 2.25 4.50 2.25 1.25 W 1.5 TH_S13 .590
Operating Guidelines on page 91-92.
16
SERIES 1KJ1_ (TOP•ON STYLE)
D1 T1
ap
L1
D1 L1 Ramp Angle
Nominal Number Extension T1 Wrench Using .031” R Insert ap
Cutter Number Diameter of Inserts Length Adaption Size Insert Series Cut Depth
17
SERIES KJ
D2
K
ap
D1
18
INSERTS
a a a
R
t t t
Grade
R a t ap IN10K IN2505 IN2510 IN2530 IN2540
Part Number Application Corner Wiper Thick. Cut Depth
HARDWARE
19
DiPosHexa (Mill2Rush)
D1
D2
WNGU09
L4
L3
L1
L2
D1 L4 L3 L1 L2 D2
Effective Length Projection Extension Overall Shank Number Insert
Cutter Number Diameter of Cut Length Length Length Size/Style of Inserts Series
D1 L4 L3 L1 L2 D2
Effective Length Projection Extension Overall Shank Number Insert
Cutter Number Diameter of Cut Length Length Length Size/Style of Inserts Series
20
SERIES 1DJ1F, 1DJ1P (TOP•ON STYLE)
D1 T1
WNGU09
L2
L1
D1 L1 L2
Effective T1 Extension Length Wrench Number Insert
Cutter Number Diameter Adaption Length of Cut Size of Inserts Series
D1 L1 L2 .362
L1
Effective T1 Extension Length Wrench Number Insert
Cutter Number Diameter Adaption Length of Cut Size of Inserts Series
21
SERIES DJ_F, DJ_P
D2
K
WNGU09
H
L1
D1
D1 L1 D2 Optional
Cutter Effective Number H Length Bore K Retention Coolant Insert
Number Diameter of Inserts Height of Cut Diameter Keyway Bolt Bolt Series
D1 L1 D2 Optional
Effective Number H Length Bore K Retention Coolant Insert
Cutter Number Diameter of Inserts Height of Cut Diameter Keyway Bolt Bolt Series
HARDWARE
22
.0
.
.0
R
R
R
WNGU09..04 WNGU09..05 .365 WNGU09..04 .365
.365
315
0
.001
2
0
.0
2
RR.
INSERTS
.0
R
R
WNGU09..05 WNGU09..04
WNGU09..08 .365
.365 WNGU09..05 .365
.365
.093 .093
.077 .187 .093 .187
.187 .187
WNGU090404R WNGU090405R WNGU090408R
390
1
15
.002
3
1351
.0
.0.0.0
RR.
R
RRR
WNGU09..04
WNGU09..08 .365 WNGU09..05
WNGU09..10 .365 WNGU09..08 .365
WNGU09..04 .365
.365 .365
.093
.077 .187 .093
.069 .187 .077 .187
.093 .187
.187 .187
621
15 9
90
.003
.0 03
2302
.0.0.0
RR.
RR.
RRR
WNGU09..05
WNGU09..10 .365 WNGU09..08
WNGU09..16 .365 WNGU09..10
WNGU09..04 .365
WNGU09..05 .365
.365 .365 .365
.093
.069 .187 .077
.045 .187 .069
.093 .187
.093 .187
.187 .187 .187
WNGU090408FR-P
20 2
21
.0 06
3613
.0
.0.0.0
RR.
R
RRR
WNGU09..08
WNGU09..16 .365 WNGU09..10 .365 WNGU09..16
WNGU09..05 .365
WNGU09..08 .365
.365 .365
.077
.045 .187 .069 .187 .045
.093 .187
.077 .187
.187 .187
Grade
62
9
15
393
.0
031
.0.0
R
RR
R.
WNGU09..10 .365 WNGU09..16 .365 WNGU09..08
WNGU09..10 .365 WNGU13..04 .365
.514
WNGU090404R
.069
.069 .187
.187
.045
Multi-Purpose - .015” R .187 • .086
.077 .187
.265
WNGU090405R Multi-Purpose - .020” R (.5mm R) •
WNGU090408R Multi-Purpose - .031” R • • • •
2
39
626
.0.0
.0
RR
R
WNGU090410R Multi-Purpose - .039” R (1.0mm R)
15
31
WNGU09..16 .365 WNGU09..10 .365
WNGU09..16
.0
.0
.365
WNGU090416R Multi-Purpose - .062” R • • •
R
R
.045 .187
.514 .069 .187
.045
•
15
62
.0
.093 .187
R
WNGU130604R WNGU130608R WNGU130616R
WNGU09..16 .365
1
62
15
.045
203
.187
.0.0
.0
.0
RR
R
R
WNGU130604FR-P WNGU130608FR-P
62 31
31 15
.0
.0
R
R
.0
.0
.0
.0
R
R
WNGU130604R Multi-Purpose.069
- .015” R
.0
WNGU13..16
WNGU130608R
.514
Multi-Purpose - .031” R • • • •
WNGU130616R
.047
Multi-Purpose - .062” R • • • •
62
.265
31
•
.0
.0
WNGU09..08 .365
WNGU130608FR-P WNGU09..16 .365
Grd/Pol for Aluminum - .031” R •
.077 .187 .045 .187
39
.0
R
WNGU09..10 .365
.069 .187
23
62
.0
R
WNGU09..16 .365
.045 .187
SERIES 25J3P
L1
D1 K D2
D1 L1 D2 # of # of
H K Retention
Cutter Number Effective Length of Bore Effective Total
Height Keyway Bolt
Diameter Cut Diameter Inserts Inserts
24
SERIES 25J3P
L3
L2
D2
D1
L1
D1 L1 L2 L3 # of # of
D2
Cutter Number Effective Length of Ext Overall Effective Total
Adaption
Diameter Cut Length Length Inserts Inserts
INSERTS
SDMS SDES
R R
.512 .510
R
Grade
Part Number Application Indexes IN4005 IN4030 IN4035 IN4015
Corner
End Station Options
SDMS130512R-PP Hi-Temp R.047 4 X
SDMS130516R-PP Hi-Temp R.062 4 X X X X
SDES130508N-PF Multi-Purpose Flat Top R.031 4 X X X X
SDES130516N-PF Multi-Purpose Flat Top R.062 4 X X X X
SDES130524N-PF Multi-Purpose Flat Top R.093 4 X X
SDES130532N-PF Multi-Purpose Flat Top R.125 4 X X
SDES130564N-PF* Multi-Purpose Flat Top R.250 2 X X
*Cutter body to be relieved to accommodate large radius.
Side Station Options
SDMS130516R-PP Hi-Temp R.062 4 X X X X
SDES130516N-PF Multi-Purpose Flat Top R.062 4 X X X X
HARDWARE
Insert Screw Driver Handle Insert Driver Blade Optional Torque Wrench Optional Insert Driver Blade
25
SERIES DJ6T, DJ5T
D2
K
R
87º
H 90º .47
.24
.47
D1
D1 D2 SHCS w/
Nominal Overall Bore K H Number Bolt Coolant
R .47
Cutter Number Diameter Diameter Size Keyway Height of Inserts Coolant Circle SHCS
.26 Thru*
Medium Density
SNGU ... N
DJ6T-20R01 2.000 2.025 0.75 0.31 1.570 5 Yes - SD-06-46 SD-06-89
DJ6T-25R01 2.500 2.523 0.75 0.31 1.570 6 Yes - SD-06-46 SD-06-89
DJ6T-30R01 3.000 3.021 1.00 0.37 1.750 7 Yes C
- .47
SD-08-46 SD-08-92
.26
DJ6T-40R01 4.000 4.020 1.50 0.62 2.375 8 Yes - SD-12-82 SD-12-99
DJ6T-50R01 5.000 5.018 1.50 0.62 2.375 10 ... ANTNYes
SNGU - SD-12-82 SD-12-99
a
DJ6T-60R01 6.000 6.018 1.50 0.62 2.375 12 No - - -
DJ6T-80R01 8.000 8.016 2.50 1.00 2.375 14 No 4.00
a - -
High Density
DJ5T-30R01 3.000 3.021 1.00 0.37 1.750 8 Yes R - .47 SD-08-46 SD-06-89
.26
87˚
26 12
90˚
6.7
.47
D2 SNGU ... N D1
K
R
87º
H 90º .47
.24 C .47
.26
R .47
.47 .26
SNGU ... ANTN
D1
INSERTS a
SNGU ... N
a
SNGU ... TN 2º
SNGU ... ANTN
SNGU ... N a a
2º a
a
C .47
.26
Grade
R a R
IN2510 IN2530 IN2505 IN2540 IN6515.26 IN71N
.47
SNGU130604N Positive
a
Geometry .015r - • • a
2º
87˚ HARDWARE
12
90˚
6.7
Insert Screw Driver Optional Torque Wrench Bit for Torque Driver
27
SERIES ON5H ON6H
D2
K
H .12
45°
D1
D3 .31
D1 D3
Effective Overall Number H D2 K
Cutter Number Diameter Diameter of Inserts Height Bore Dia. Keyway Coolant
28
05 SERIES INSERTS
Grade
Part Number Applications IN10K IN2010 IN2030 IN2035 IN2505 IN6515 IN70N IN6510
HARDWARE
29
05 SERIES INSERTS
MULTI-PURPOSE
16 x .031” Universal insert geometry with landed edge.
Int. Wiper ONCU0505ANTN-HR J R.031 Integrated wiper flat for surface finishes between
RA32-63. Whether it's steel, iron or titanium, this is an
excellent first choice.
R.031
MULTI-PURPOSE WIPER
Wiper Insert with 8 indexes (4RH, 4LH) and longer
Indent wiper flats. When the advance per revolution does
not exceed .094", place one wiper insert in one pocket
.094 ONCU0505ANTN-W J R.031
Crowned to improve your surface finish by about 20 points.
Wiper
The indentation on the flank marks the edges that
R.031 should contact the workpiece. To be married with
ONCU0505ANTN-HR.
KEEN EDGE
16 x .031” This keen, high positive chip former is beneficial
Int. Wiper ONCU0505ANEN A R.031 when machining exotics or managing breakout on
the workpiece. Integrated wiper flat produces good
surface finishes.
R.031
NON-FERROUS
16 x .031”
Int. Wiper Machining of aluminum and non-ferrous metals is
ONCU0505ANFN-P S R.031
the target for this up sharp and polished geometry.
Integrated wiper flat produces good surface finishes.
R.031
SiNi
16 x .027”
Int. Wiper This 16 edged silicon nitride insert offers the best
ONCU0505ANN J R.031
productivity when machining iron. Integrated wiper in
place for good surface finishes.
R.031
Reinforced ANTI-NOTCH
Edge
This unique design puts a keen edge at the corner
to diffuse piece part breakout in iron AND adds a
ONCU050520TN A R.078
reinforced edge to resist notching between .059-.100
.056 .100 DOC. Large corner radius adds strength for roughing
R.078 applications.
30
SERIES OP1N
D1
D3 BC
.20 D2
.55
43°
D1 D3
Effective Overall Number H D2 K Bolt
Cutter Number Diameter Diameter of Inserts Height Bore Dia. Keyway Circle
HARDWARE
31
SERIES OP6N
D1
D3
BC
.20 D2
.55
42°
D1 D3
Effective Overall Number H D2 K Bolt
Cutter Number Diameter Diameter of Inserts Height Bore Dia. Keyway Circle Coolant
HARDWARE
32
09 SERIES INSERTS
ONCU090638TN-HR
0
R.15
.842 .258
Grade
Part Number Applications IN10K IN2004 IN2030 IN2035 IN2040 IN2505 IN2510 IN6510 IN6515 IN70N
33
09 SERIES INSERTS
NON-FERROUS
Up sharp and pollished insert that targets aluminum
16 x .031”
Int. Wiper ONCU090612FN-P S R.047 and non-ferrous materials. Integrated wiper in place
for good surface finishes. Also shows good results in
bi-metal with grade IN04S.
R.047
FLAT TOP
Flat Top geometry with landed edge for heavy duty
16 x .031” ONCQ090612TN A R.047 roughing. Integrated wiper in place for good surface
Int. Wiper
finishes. If other positive geometries notch at the DOC,
put this strong edge to work.
R.047
SiNi
16 x .031” This 16 edged silicon nitride insert offers the best
Int. Wiper ONCQ0906ANN J R.047
productivity when machining iron. Integrated wiper in
place for good surface finishes.
R.047
34
09 SERIES INSERTS
FACETED MULTI-PURPOSE
16 x .031” A faceted corner with positive geometry helps avoid
Int. Wiper ONCU0906ANTN-HR J Faceted
breakout on an iron workpiece. The landed edge adds
strength.
Facets
KEEN EDGE
This keen, high positive chip former in combination
16 x .031”
Int. Wiper ONCU0906ANFN-WE A Faceted with a faceted corner offers benefits when challenged
with workpiece breakout. It also performs well in
exotics
Facets
16x
Reinforced ANTI-NOTCH
Edge This unique design puts a positive edge at the corner
to diffuse piece part breakout in iron AND adds a
ONCU090630TN A R.120
reinforced edge to resist notching between .090-.157
DOC. Large corner radius adds strength for roughing
.157
R.12 .090 applications.
POSITIVE ROUGHER
The large corner radius and landed edge make this
ONCU090638TN-HR E R.150
insert well suited for roughing applications in steel
and iron
16 x R.150
35
SERIES 1DG1H
L2
D1 D2
L1 L2 D2 Max.
D1 Extension Overall Shank Number Coolant Ramp
Cutter Number Nom. Dia. Length Length Size/Style of Inserts Thru Angle
36
SERIES 1DG1H (TOP•ON STYLE)
L1
T1
D1
L1 Max.
D1 Number Extension T1 Ramp Wrench
Cutter Number Nom. Dia. of Inserts Length Adaption Angle Size
37
SERIES DG6H
D2
K
D1
.078 max DOC
D1
Effective Number H D2 K Ramp
Cutter Number Diameter of Inserts Height Bore Dia. Keyway Angle
38
INSERTS
UNEU1205R
.218
Grade
Part Number Application IN2530 IN2505 IN2540 IN6530
HARDWARE
39
SERIES 1TG1F
L2
L1
D1 D2
L3
L1 L2 L3 D2
D1 Extension Overall Max. Shank Number Ramp
Cutter Number Nom. Dia. Length Length DOC Size/Style of Inserts Angle
40
SERIES 1TG1F (TOP•ON STYLE)
L1
D1 T1
L3
L1 L3
D1 M Extension Max. Number Wrench Ramp
Cutter Number Nom. Dia. Adaption Length DOC of Inserts Size Angle
41
SERIES TG1F
D2
K
D2 Max.
D1 Number H Bore K Ramp
Cutter Number Eff. Dia. of Inserts Height Dia. Keyway Angle
42
INSERTS
UNLU0603MOTR UNLU0603MOTR-ML UNLU0603MOTR-MM
8
8
7
7
7
.0
.0
.0
R
R
R
.252 .252 .252
Grade
Part Number Corner Application IN2030 IN2035 IN2505 IN2530 IN6530
M MM ML
HARDWARE
Screw Driver
43
5M6P-30R01 5G6M-30R01
13mm Facemill 19mm Facemill
D2 D2
K K
H H
Positive D5 Positive D5
Axial Rake Axial Rake
D1 D1
SERIES 15M1P
L3
L2
D1 D5 D2
SDES1305MDR, SDMS1305MDR-PH, L2
SDES1305MDR-001, SDES130515N-001, T1
SDES1305MPR , SDES1305MPR-001
SDES130515N , SDMS130515R-PH, SDMS130512R-PP
D2 D1 D5 L2 D1 D5
Max. D1 D5 L2 Max.
Cutter Nom. # of L3
Shank Coolant Program Effective Ext. Ramp Program Effective Ext. Ramp
Number Dia. Inserts OAL
Style OD Dia. Dia. Length Angle OD Dia. Dia. Length Angle
15M1P-1202781R01 1.250 2 5.000 1.25 Weldon yes 1.250 0.423 2.750 5.6 1.220 0.533 2.735 4.7
15M1P-12047S9R01 1.250 2 8.000 1.25 Cylindrical yes 1.250 0.423 4.750 5.6 1.220 0.533 4.735 4.7
L2
15M1P-1502786R01 1.500 3 5.410 1.50 Weldon yes 1.500 0.673 2.750 3.1 1.470 0.784 T12.735 2.8
15M1P-1505386R01 1.500 3 8.000 1.50 Weldon yes 1.500 0.673 5.340 3.1 1.470 0.784 5.325 2.8
D1 D5
Operating Guidelines on page 96.
44
L2
D1 D5 D2
D1 D5
13MM INSERTED CUTTERS, HIGH FEED
Shoulder Ramping Corkscrew Pocket Contour Coolant
L2
T1
D1 D5
SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES1305MPR , SDES1305MPR-001
SDES130515N , SDMS130515R-PH, SDMS130512R-PP
D1 D5 L2 Max. D1 D5 L2 Max.
Cutter Nom. T1
# of Inserts Coolant Program Effective Ext. Ramp Program Effective Ext. Ramp
Number Dia. Adaption
OD Dia. Dia. Length Angle OD Dia. Dia. Length Angle
15M1P-12017X8R01 1.250 2 M16 Yes 1.250 0.423 1.750 5.6 1.220 0.533 1.735 4.7
Operating Guidelines on page 60.
15M1P032043X8R00 32mm 2 M16 Yes 32mm 11mm 43mm 5.0 31.23mm 13.8mm 42.63mm 4.5
15M1P035043X8R00 35mm 2 M16 Yes 35mm 14.2mm 43mm 4.0 34.23mm 16.81mm 42.63mm 3.5
15M1P040043X8R00 40mm 2 M16 Yes 40mm 19mm 43mm 2.7 39.23mm 21.8mm 1.678mm 2.5
ENDMILL HARDWARE
Cutter
Number
Screw Driver Driver Bit
45
SERIES 5M_P
5M6P-30R01
13MM INSERTED CUTTERS, HIGH FEED 13mm Facemill
Shoulder Ramping Corkscrew Pocket Contour Coolant
D2
K
H H
Positive D5
Axial Rake
D1
SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES130515N , SDES1305MPR, SDES1305MPR-001
SDMS130515R-PH, SDMS130512R-PP
Cutter Nom. # of
D2
K
D1 D5
H
Max. D1 D5
H 15M1P-1505386R01
Max.
Bore Coolant Program Effective Ramp Program Effective RampEndmill
13mm
Number Dia. Inserts Keyway Height Height
Dia. OD Dia. Dia. Angle OD Dia. Dia. Angle
5M5P-20R01 2.000 5 0.750 0.312 yes 2.000 1.170 2.000 1.7 1.970 1.281 1.985 1.5
L3
5M6P-20R01 2.000 4 0.750 0.312 yes 2.000 1.170 2.000 1.7 1.970 1.281 1.985 1.5
L2
5M5P-25R01 2.500 6 0.750 0.312 yes 2.500 1.670 2.000 1.1 2.470 1.781 1.985 1.1
D1 D5
5M6P-25R01 2.500 5 0.750 0.312 yes 2.500 1.670 2.000 1.1 2.470 1.781 1.985 1.1
5M5P-30R01 3.000 8 1.000 0.375 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8
5M6P-30R01 3.000 6 1.000 0.375 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8L2
5M5P-30R02 3.000 8 1.250 0.500 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985 0.8 T1
5M6P-30R02 3.000 6 1.250 0.500 yes 3.000 2.170 2.000 0.9 2.970 2.280 1.985
D1 D5 0.8
5M5P-40R01 4.000 10 1.500 0.625 yes 4.000 3.170 2.500 0.6 3.970 3.280 2.485 0.6
5M6P-40R01 4.000 8 1.500 0.625 yes 4.000 3.170 2.500 0.6 3.970 3.280 2.485 0.6
5M5P-50R01 5.000 11 1.500 0.625 yes 5.000 4.170 2.500 0.4 4.970 4.280 2.485 0.4
5M6P-50R01 5.000 9 1.500 0.625 yes 5.000 4.170 2.500 0.4 4.970 4.280 2.485 0.4L2
T1
Operating Guidelines on page 96.
D1 D5
SDES1305MDR, SDMS1305MDR-PH,
SDES1305MDR-001, SDES130515N-001, SDES130515N , SDES1305MPR, SDES1305MPR-001
SDMS130515R-PH, SDMS130512R-PP
D2 D1 D5 Max. D1 D5 Max.
Cutter Nom. # of K H H
Bore Coolant Program Effective Ramp Program Effective Ramp
Number Dia. Inserts Keyway Height Height
Dia. OD Dia. Dia. Angle OD Dia. Dia. Angle
5M5P050R00 50mm 5 22mm 10.4mm Yes 50mm 28.92mm 50mm 1.5 49.237mm 31.74mm 49.627mm 1.5
5M5P052R00 52mm 5 22mm 10.4mm Yes 52mm 30.92mm 50mm 1.5 51.233mm 33.736mm 49.627mm 1.5
5M5P063R00 63mm 6 22mm 10.4mm Yes 63mm 41.9mm 50mm 1 62.23mm 44.72mm 49.63mm 1
5M5P066R00 66mm 6 27mm 12.4mm Yes 66mm 44.89mm 50mm 1 65.23mm 47.72mm 49.63mm 1
5M5P100R00 100mm 9 32mm 14.4mm Yes 100mm 78.91mm 60mm 0.5 99.24mm 81.74mm 59.62mm 0.5
5M6P052R00 52mm 4 22mm 10.4mm Yes 52mm 30.92mm 50mm 1.5 51.233mm 33.736mm 49.627mm 1.5
5M6P063R00 63mm 5 22mm 10.4mm Yes 63mm 41.9mm 50mm 1 62.23mm 44.72mm 49.63mm 1
5M6P080R00 80mm 6 27mm 12.4mm Yes 80mm 58.91mm 50mm 0.5 79.25mm 61.73mm 49.63mm 1
5M6P100R00 100mm 7 32mm 14.4mm Yes 100mm 78.91mm 60mm 0.5 99.24mm 81.74mm 59.62mm 0.5
Operating Guidelines on page 96.
46
SERIES 5G_M
5M6P-30R01 5G6M-30R01
19MM INSERTED CUTTERS, HIGH FEED 13mm Facemill 19mm Facemill
Shoulder Ramping Pocket Contour Coolant
D2 D2
K K
H H
Positive D5 Positive D5
Axial Rake Axial Rake
D1 D1
5G5M-30R01 3.000 6 1.00 0.375 yes 3.000 1.766 2.000L3 1.6 2.961 1.903 1.981 1.2
5G6M-30R01 3.000 5 1.00 0.375 no 3.000 1.755 L2
2.000 1.6 2.961 1.894 1.981 1.2
5G5M-40R01 4.000 8 1.50 0.625 yes 4.000
D1 D5 2.769 2.500 1.0 3.961
D2 2.906 2.481 0.8
5G6M-40R01 4.000 6 1.50 0.625 no 4.000 2.755 2.500 1.0 3.961 2.894 2.481 0.8
5G5M-50R01 5.000 9 1.50 0.625 yes 5.000 3.759 2.500 1.7 4.961 3.897 2.481 0.6
5G6M-50R01 5.000 7 1.50 0.625 no 5.000 3.755 2.500
L2 0.7 4.961 3.894 2.481 0.6
5G5M-60R01 6.000 10 1.50 0.625 no 6.000 4.757 2.500 0.6 T1 5.961 4.896 2.481 0.4
5G6M-60R01 6.000 8 1.50 0.625 no 6.000 D14.755
D5 2.500 0.6 5.961 4.894 2.481 0.4
Operating Guidelines on page 96.
FACEMILL HARDWAREL2
T1
Cutter D1 D5
Number
Screw Driver Driver Bit Retention Bolt Coolant Thru Retention Bolt
47
FACEMILL HARDWARE - METRIC
Cutter
Number
Screw Driver Driver Bit Retention Bolt
13MM INSERTS
SDMS130515R-PH SDMS1305MDR-PH SDES1305MDR
.748 .512
.250 .200 .746 .250
.512 .200 .512 .200
.742 .505
.250 .200 .742 .505 .200 .505
48
.748 .250 .748 .512
.250 .200 .512 .200
.746 .250
19MM INSERTS
.746
SDMS190620R-PH SDMS1906MDR-PH SDES1906MDR
.748 .250 .748 .512
.250 .200 .746 .250
.512 .200
.746 .512
SDES190620N SDES190620N-001 SDES1906MPR-001
.746 .250 .746 .512
.250 .200 .742 .250
.512 .200
.742 .505
.746 .250 .746 .512
.250 .200 .512 .200
.742 .250 .742 .505
.250 .200 .505 .200
.746 .746 .512 .512
Grade
Insert Program IN2505 IN2530 IN4005 IN4030 IN4035
Number .742 Applications Max.742
DOC Corner Radius
.505 .505
49
Backdraft
SERIES QHU
D2
K
2°
D1 .45
D1 D2 Optional
# of H K Retention
Cutter Number Effective Bore Coolant
Inserts Height Keyway Bolt
Diameter Diameter Bolt
50
INSERTS
SDMS SDES
R R
.512 .510
Grade
Part Number Application Indexes IN4005 IN4030 IN4035 IN4015
Corner
HARDWARE
Insert Screw Driver Handle Insert Driver Blade Optional Torque Wrench Optional Insert Driver Blade
51
SERIES DD6H
D2
K
.065
D3 .050
D1 Wiper Flat
D1 D3 D2 # of
H Ramp
Cutter Number Effective Inner Bore Effective Keyway
Height Angle
Diameter Diameter Diameter Inserts
52
INSERT
SNGU1205ENN
wpr
wpr
.500 .250
Grade
Part Number Program Corner Radius Application IN2035 IN2505 IN2510 IN2530 IN2540 IN6515
HARDWARE
Insert Screw Driver Handle Insert Driver Blade Retention Bolt Coolant Bolt (Optional)
53
SERIES 1TJ1Q
D1 D2
.43
L3
L1
L2
D1 L1 L2 L3 D2
Effective Extension Overall Projection Shank # Ramp
ø
Angle
ø
54
SERIES 1TJ1Q (TOP•ON STYLE)
D1 T1
.43
L
D1 L1 Number
Effective T1 Extension of Wrench Ramp
Cutter Number Diameter Adaption Length Inserts Size Angle
11.1
55
SERIES TJ5Q, TJ6Q
D2
K
.43
D1
D1 D2 Optional
Effective # H Bore Retention Coolant K Ramp
Cutter Number Diameter of Inserts Height Diameter Bolt Bolt Keyway Angle
56
INSERTS
ANHU120604FR-P ANHU120604R ANHU120608FR-P
R
.362 w .362 w .362 w
.472 .472 .472
t t t
ANHU120608R R ANHU120616R
R
.362 w .362 w
.472 .472
t t
R w t
Grade
Part Number Application IN10K IN2505 IN2510 IN2530 IN2540
Corner Wiper Thick.
HARDWARE
Screw
57
SERIES 1TJ1N
L2
D1 D2
.59
L1
D1 L1 L2 D2 Number
Nominal Extension Overall Shank of Ramp
Cutter Number Diameter Length Length Size/Style Inserts Angle
58
SERIES 1TJ1N (TOP•ON STYLE)
L1
D1 T1
.59
L1
D1 T1 Extension Number Wrench Ramp
Cutter Number Nom. Dia. Adaption Length of Inserts Size Angle
59
SERIES TJ5N, TJ6N
D2
K
.43
D1
D1 Bolt
Nominal Number H D2 K Circle Ramp
Cutter Number Diameter of Inserts Height Bore Dia. Keyway Diameter Angle
60
INSERTS
ANHU160704FR-P ANHU160704R ANHU160708FR
1
5
01
03
01
R.
R.
R.
wpr wpr
.436 wpr .436 .436
2
1
06
03
03
R.
R.
R.
.436 wpr .436 wpr .433 wpr
.610 .436 .610 .436 .630 .414
ZNHU160708R
1
03
R.
.433 wpr
.629 .417
Grade
Part Number Applications Corner IN10K IN2510 IN2530 IN2505 IN2540 IN6515
HARDWARE
61
SERIES TN1N
D2
K
H
45°
.31
D1
D3
D1 D3
Nominal Overall Number D2 H K
Cutter Number Diameter Diameter of Inserts Bore Dia. Height Keyway
62
INSERTS
ANHU1607ANR
R
wpr
.529
.436 .418
Grade
Part Number Applications Wiper IN2510 IN2530 IN2540
Corner
HARDWARE
Screw
SM40-120-20 DS-T15T
63
SERIES 15B1B
L3
D1 D2
R .236
L2
D1 L2 L3 D2
Number Coolant Max.
Cutter Number Nominal Extension Overall Shank Insert Series
of Inserts Through Ramp Angle
Diameter Length Length Size/Style
64
SERIES 15B1B (TOP•ON STYLE)
L2
D2
D1
R .236
D1 L2 D2
Number Coolant Max.
Cutter Number Nominal Extension Thread Insert Series Wrench Size
of Inserts Through Ramp Angle
Diameter Length Size
65
SERIES 1A7_
D2
K
L1
D1
D1
D2 L1 H Number K Coolant Max. Ramp
Cutter Number Nominal Insert Series
Bore Dia. Cut Length Height of Insert Keyway Through Angle
Diameter
66
INSERTS
d d
ap ap
9º 9º
t t
Insert
Grade
IN1030 IN6530 IN2530 IN2540 IN2505 IN05S
Number Description d t
HARDWARE
Cutter Insert
Number Series
Screw Driver Bit Retention Bolt
67
SERIES 1DE1H
D1 D2
L1
L2
ØD
D1 L1 L2 D2 Ød
Nominal Extension Number Overall Shank
Cutter Number Diameter Length ap of Inserts Length Size/Style
L1
L
1DE1H-1202781R01 1.250 2.750 3 5.000 1.250 Weldon
1DE1H-12022S9R01 1.250 2.250 3 6.000 1.250 Cylindrical
1DE1H-12020S9R01 1.250 2.000 3 9.000 1.250 Cylindrical D2
K
1DE1H-1502786R01 1.500 2.750 4 5.410 1.500 Weldon
1DE1H-15022S5R01 1.500 2.250 4 6.000 1.500 Cylindrical
L1
1DE1H-15020S5R01 1.500 2.000 4 9.000 1.500 Cylindrical
Operating Guidelines on page 98.
68 D1 T1
D1
D1
L1
L2
L
BUTTON ENDMILL WITH 8-16 INDEXES
Ramping Corkscrew Pocket Facing Contour Coolant
L1
D1 T1
L1 T1
D1 Extension Thread Number
Cutter Number Nom. Dia. Length Size of Inserts
L1
L2
SERIES DE6H
ØD
Ød
D2
K
L1
H
D1 T1
D1
D1 L1 D2
Nominal Number Max H Bore K
Cutter Number Diameter of Inserts DOC Height Diameter Keyway
70
.472
INSERTS .173
RNLU1205MON-M RNLU1205MON-S
.472 .472
.173 .173
Grade
Part Number Applications IN6530 IN2530 IN2505
.472
HARDWARE
Screw Driver
71
SERIES 12A9, 12A5
STEEL
L2
D1 L1 D2
D1 D2 L2 Effective
L1 Insert
Cutter Number Effective Shank Overall Cutting
Extension Series
Diameter Size/Style Length Edge
CARBIDE
L1
L2
D1 D2 L2 Effective
L1 Insert
Cutter Number Effective Shank Overall Cutting
Extension Series
Diameter Size/Style Length Edges
L1
D1 M D2
D1 D2 T1 Effective
L1 Wrench Insert
Cutter Number Effective Flange Thread Cutting
Extension Size Series
Diameter Diameter Size Edges
73
SERIES 12A8
D3
D1 D2
L3
L1
L2
HARDWARE
Screw Driver
74
INSERTS
NQHG GQHG
R R
Grade
Eff. Dia. Part Number Applications R Corner IN2005 IN2006 IN05S
FM SM
75
Double-sided!
SERIES 2TW7K
L1
D1 D2
L2
L3
D1 D2 L3 Effective
L1 L2
Cutter Number Effective Shank Overall Cutting
Length of Cut Extension
Diameter Size/Style Length Edges
76
INSERTS
Grade
Cutter Cutter Center Ball Side Ball Side
IN2505 IN2530 IN6530
Dia. Number Station Station Station
HARDWARE
Screw Driver
77
SERIES EF6J
FINISHING FACEMILL
Facing
D2
K
.038
D1
D1 # D2 D3
Max Bolt K H Coolant Insert
Cutter Number Nom. Effective Bore Effective
DOC Circle Keyway Height Thru Series
Diameter Inserts Diameter Diameter
78
INSERTS
DFH324
.571
R.03 .315
Insert Corner
Grade
IN2030 IN2505 IN2530 IN4015 IN4030
Number Configuration Application
HARDWARE
79
SERIES VJ6K
D2
K
D1
D1 Number D2
H K Bolt
Cutter Number Nom. of Bore
Height Keyway Circle
Diameter Inserts Diameter
80
INSERTS
SGM-44R001
.476 .236
Grade
HARDWARE
HARDWARE
Screw Driver
SM40-120-20 DS-T15T
81
SERIES 3EJ6
D2
W2 K
D3
W1 D1
W1 D1 D2 W2 D3 Total No. of
K Insert
Cutter Number Cutter Nom. Bore Hub Hub No. of Effective
Keyway Series
Width Diameter Diameter Width Diameter Inserts Inserts
82
SERIES 3EJ6
W2 D2
K D3
W1 D1
W1 D1 D2 W2 D3 Total No. of
K Insert
Cutter Number Cutter Nom. Bore Hub Hub No. of Effective
Keyway Series
Width Diameter Diameter Width Diameter Inserts Inserts
83
INSERTS
Grade
Part Number Applications IN2505 IN2515 IN2530 IN2540 IN4005 IN4015 IN4030 IN4040
Corner
84
HARDWARE
Screw Driver
85
D3
D2
K
W2
W1
SERIES 3VJ5V D1
D3
D2
K
W2 W1
D1
W1 D1 D2 W2 D3 # of
K Total Insert
Cutter Number Cutter Nom. Bore Hub Hub Effective
Keyway # of Inserts Series
Width Diameter Diameter Width Diameter Inserts
D3
D2
K
W2
W1
D1
W1 D1 D2 W2 D3 # of
K Total Insert
Cutter Number Cutter Nom. Bore Hub Hub Effective
Keyway # of Inserts Series
Width Diameter Diameter Width Diameter Inserts
Grade
Insert Corner IN2505 IN2515 IN2530 IN4005 IN4015 IN4030
Number Configuration Application
88
HARDWARE
Screw Driver
89
HiPos + - 12mm I.C. - Series 12S1X
IN2005/2505
IN2040/2540
IN2510
IN1030
IN2530
IN10K
Brinnell Feed per
SFM Coolant
Material Hardness Insert
IN2005/2505
IN2040/2540
IN2510
IN1030
IN2530
IN10K
Brinnell Feed per
SFM Coolant
Material Hardness Insert
90
HiPos Trio - 6mm I.C. - Series 1KJ1D, 1KV1D, KJ5D, KJ6D
IN2505
IN2510
IN2530
IN2540
IN10K
Brinnell Coolant
Material SFM Feed per Insert
Hardness
Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .003 - .006 1 Yes
Gray 500 - 1200
Cast Iron 150 - 250 .002 - .006 2 1 No
Nodular 400 - 800
Low Carbon 1018, 8620 150 - 250 600 - 1200 .002 - .006
High Carbon F-6180, 250 - 400 400 - 600
Nitralloy 52100
Steel 2 1 3 No
Alloyed Steel 4140, 4340, 6150 150 - 300 .002 .005
Tool Steel A-6, 400 - 800
Up to 300
D-1, D-2, P20
300 Series, 304, 316 - 400 - 800 May not be
Stainless required at
400 Series 15-5 PH, 17-4 PH Up to 320 500 - 1000 .002 - .005 2 1 3 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel 600, 706, 718, 903, - 75-120 .002 - .004 2 3 1 Yes
Alloys Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .002 - .005 2 1 Yes
IN2505
IN2510
IN2530
IN2540
IN10K
Brinnell
Material SFM Feed per Insert Coolant
Hardness
Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1
Gray 300 - 1000
Cast Iron 150 - 250 .004 - .008 2 1 No
Nodular 300 - 600
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .008
High Carbon F-6180, Nitralloy 250 - 400 350 - 500 .004 - .006
52100
1
Steel Alloyed Steel 4140, 4340, 2 3 No
150 - 300 300 - 700
6150
.004 - .008
Tool Steel A-6, Up to 300
D-1, D-2, P20
300 Series, 304, 316 - 300 - 700 May not be
Stainless required at
400 Series 15-5 PH, 17-4 PH Up to 320 400 - 900 .004 - .006 2 1 3 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel 600, 706, 718, 903, - 75-120 .003 - .005 2 3 1 Yes
Alloys Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .005 - .005 2 1 Yes
91
HiPos Trio - 13mm I.C. - Series 1KJ1P, KJ5P, KJ6P
IN2505
IN2510
IN2530
IN2540
IN10K
Brinnell
Material SFM Feed per Insert Coolant
Hardness
Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1
Gray 300 - 1000
Cast Iron 150 - 250 .004 - .010 2 1 No
Nodular 300 - 600
Low Carbon 1018, 8620 150 - 250 400 - 1000 .004 - .010
High Carbon F-6180, 250 - 400 350 - 500 .004 - .008
Nitralloy 52100
Steel 2 1 3 No
Alloyed Steel 4140, 4340, 6150 150 - 300
Tool Steel A-6, 300 - 700 .004 - .010
Up to 300
D-1, D-2, P20
300 Series, 304, 316 - 300 - 700 May not be
Stainless required at
400 Series 15-5 PH, 17-4 PH Up to 320 400 - 900 .004 - .008 2 1 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel 600, 706, 718, 903, - 75-120 .003 - .006 2 3 1 Yes
Alloys Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .005 - .006 2 1 Yes
IN2505
IN2510
IN2530
IN2540
IN10K
Brinnell
Material SFM Feed per Insert Coolant
Hardness
92
Hi-Quad Long Edge Cutters - Series 25J3P
IN4005
IN4030
IN4035
IN4015
Brinnell
Material SFM Feed per Insert Coolant
Hardness
Aluminum 6061 T6, 7075 T6, 2024 - 1000 - 5000 .004 - .018 1 Yes
Gray 300 - 800
Cast Iron 150 - 250 .004 - .010 2 1 No
Nodular 300 - 500
Low Carbon 1018, 8620 100 - 250 400 - 800 .004 - .010
High Carbon F-6180 250 - 400 350 - 500 .004 - .008
Steel 3 2 1 No
Alloyed Steel 4140, 4340 150 - 300
300 - 600 .004 - .010
Tool Steel A-6, D-1, D-2 Up to 300
300 Series, 304, 316 - 300 - 450 May not be
Stainless required at
400 Series 15-5 PH Up to 320 350 - 500 .004 - .010 3 2 1 high speeds
Steel
13-8 PH - 200 - 400 Yes
Nickel Inconel, Hastelloy, Waspalloy - 65-110 .003 - .006 3 2 1 Yes
Alloys
Titanium 6AL-4V - 90 - 120 .005 - .008 3 2 1 Yes
r
ete
ete
ete
ete
iam
iam
iam
iam
0D
0D
0D
0D
Material Material Specification Radial WOC
2.0
2.5
3.0
4.0
0.02 0.050 0.060 0.070 0.080
Diameter / 8 0.015 0.015 0.015 0.015
Aluminum 7075 - T6, 6061 - T6, 2024
Diameter / 4 0.012 0.012 0.012 0.012
Diameter / 2 0.010 0.010 0.010 0.010
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
Cast Iron Gray / Nodular
Diameter / 4 0.007 0.008 0.008 0.008
Diameter / 2 0.006 0.006 0.006 0.006
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
Low / Med Carbon 1018, 1045, 8620
Diameter / 4 0.007 0.008 0.008 0.008
Diameter / 2 0.006 0.006 0.006 0.006
Steel
0.02 0.030 0.042 0.049 0.056
Alloyed Steel, 4140, 4340, Diameter / 8 0.008 0.009 0.009 0.009
Tool Steel A-6, D-1, D-2 Diameter / 4 0.006 0.007 0.007 0.007
Diameter / 2 0.005 0.005 0.005 0.005
0.02 0.030 0.042 0.049 0.056
Diameter / 8 0.008 0.009 0.009 0.009
300 Series, 304, 316, 13-8PH
Diameter / 4 0.006 0.007 0.007 0.007
Diameter / 2 0.005 0.005 0.005 0.005
Stainless Steel
0.02 0.035 0.048 0.056 0.064
Diameter / 8 0.009 0.011 0.011 0.011
400 Series 15-5PH, 17-4PH
Diameter / 4 0.007 0.008 0.008 0.008
Diameter / 2 0.006 0.006 0.006 0.006
0.02 0.030 0.042 0.049 0.056
Inconel, Hastelloy, Diameter / 8 0.008 0.009 0.009 0.009
Nickel Alloys & Titanium Waspalloy, 6AL-4V Diameter / 4 0.006 0.007 0.007 0.007
Diameter / 2 0.005 0.005 0.005 0.005
93
IsoPlus - Series DJ6T, DJ5T
IN2510
IN2530
IN2505
IN2540
IN6515
IN71N
Brinnell Coolant
Material SFM Feed per Insert
Hardness
IN6510/2510
IN2004
IN2030
IN2035
IN2040
IN6515
IN70N
IN10K
Brinnell Coolant
Material SFM Feed per Insert
Hardness
94
FormMaster F - Series 1DG1H, DG6H
IN2030
IN2505
IN2540
IN6530
Brinnell
Material SFM Feed per Insert Coolant
Hardness
IN2505
IN2540
IN6530
Brinnell
Material SFM Feed per Insert Coolant
Hardness
95
HiQuadF - Series 15M1P, 5M_P, 5G_M
IN2505
IN2530
IN4005
IN4030
IN4035
Coolant
Brinnell
Material SFM Feed per Insert
Hardness
IN4030
IN4035
IN4015
Brinnell
Material SFM Feed per Insert Coolant
Hardness
Aluminum 6061 T6, 7075 T6, 2024 - 1500 - 8000 .004 - .010 1 Yes
Gray 250 - 800
Cast Iron 150 - 250 .005 - .012 2 1 No
Nodular 200 - 800
Low Carbon 1018, 8620 100 - 250 250 - 800 .004 - .012
High Carbon F-6180 250 - 400 200 - 700
Steel 2 1 No
Alloyed Steel 4140, 4340 150 - 300 .005 - .012
250 - 700
Tool Steel A-6, D-1, D-2 Up to 300
300 Series, 304, 316 - 250 - 600 .004 - .008 May not be
Stainless required at
400 Series 15-5 PH Up to 320 300 - 700 .005 - .010 3 2 1 high speeds
Steel
13-8 PH - 200 - 250 .004 - .008 Yes
Nickel Inconel, Hastelloy, Waspalloy - 75-120 .004 - .008 3 2 1 Yes
Alloys
Titanium 6AL-4V - 100 - 150 .004 - .008 3 2 1 Yes
96
IsoPlus High Feed - Series DD6H
IN2530
IN2505
IN2540
IN2510
IN6515
IN2035
Brinnell Feed per Coolant
Material SFM
Hardness Insert
Gray 600-1000 1 2
Cast Iron 150-250 .030-.130 No
Nodular 150-250 2 1
Mild 1018, 1045 125-425
300-650
Steel Low Alloy 4140, 4340, 8620 .025-.115 1 2 3 No
150-425
Med Alloy P20, S7, H13, A2 300-700
300 Series, 304, 316
May not be
Stainless Steel 400 Series, 15-5 PH, 17-4 PH Up to 320 200-550 .025-.110 2 3 4 1 required at
high speeds
13-8 PH
Hardened Steel All - 200-400 .030-.050 2 1 No
Nickel Alloys Inconel, Hastelloy, Waspalloy - 75-120 .030-.080 3 2 1 Yes
Titanium 6AL-4V - 100-150 .030-.060 2 3 1 Yes
DiPos TETRA - Series 1TJ1Q, TJ5Q, TJ6Q, 1TJ1N, TJ5N, TJ6N, TN1N IN2505
IN2510
IN2530
IN2540
IN6515
IN10K
97
FormMasterShear - Series 15B1B, 1A7_
IN1030
IN6530
IN2530
IN2540
IN2505
IN05S
Brinnell
Material SFM Feed per Insert Coolant
Hardness
Stainless Steel 400 Series 15-5 PH, 17-4 PH - 360 - 720 .005 - .021 3 2 1 4 OPTIONAL
Nickel Alloys Inconel 600, 706, 718, - 80 - 150 .004 - .017 2 1 3 YES
Titanium 903, Hastelloy - 115 - 195 .004 - .017 2 1 3 YES
IN2505
IN6530
IN2530
RNLU1205 RNLU1205 Coolant
Material Brinnell Hardness SFM MON-S MON-M
98
FinishBall - Series 12A9, 12A5, 12A8
IN2005
IN2006
IN05S
Brinnell
Material SFM Feed per Insert Coolant
Hardness
IN2505
IN2530
IN6530
Brinnell
Material SFM Feed per Insert Coolant
Hardness
Gray 785-1250
Cast Iron - .004-.020 1 2 3 No
Nodular 590-940
Low Carbon 1018, 8620 85-175 650-1150 .004-.020
High Carbon F-6180 175-225 590-1050 .004-.016
Steel 1 2 3 No
Alloyed Steel 4140 275-325 390-820 .002-.014
Tool Steel P20 - H13 200-250 330-660 .006-.016
300 Series, 304, 316 - 590-918 .003-.014
No
Stainless Steel 400 Series 15-5 PH, 17-4 PH - 650-985 .002-.018 2 1 3
13-8 PH - 200-400 .003-.015 Yes
Nickel Alloys Inconel 600, 706, 718, 903, Hastelloy - 65-265 .002-.008 2 1 3 Yes
Titanium 6AL-4V - 130-360 .002-.012 2 1 3 Yes
99
GoldMax4FFin - Series EF6J
IN2505
IN2530
IN4015
IN4030
Brinnell SFM Feed per Insert Coolant
Material Hardness
IN2030
IN2530
IN4030
Brinnell
Material SFM Feed per Insert Coolant
Hardness
100
GoldMax4 - Series 3EJ6_
IN2515
IN4015
IN2505
IN4005
IN2530
IN4030
IN2540
IN4040
Brinnell
Material SFM Feed per Insert Coolant
Hardness
IN2505
IN2515
IN2530
IN4005
IN4015
IN4030
Brinnell
Material SFM .125”-.156” .187”-.375” Coolant
Hardness
Aluminum 6062 T-6, 70705 T6 - 1500-1800 .004 - .008 .006 - .015 1 Yes
Gray 400 - 750
Cast Iron 150 - 250 .002 - .006 .004 - .010 2 1 No
Nodular 300 - 650
Low Carbon 1018, 8620 100 - 250 250 - 500
High Carbon F-6180, Nitralloy 52100 250 - 400 250 - 350
Steel .002 - .006 .004 - .010 2 4 1 3 No
Alloyed Steel 4140, 4340, 6150 150 - 300
250 - 400
Tool Steel A2, 01, D2, P20 Up to 300
300 Series, 304, 316 - 250 - 400
Stainless Steel 400 Series 15-5 PH, 17-4 PH Up to 320 300 - 600 .002 - .006 .004 - .010 4 2 3 1 Yes
13-8 PH - 200 - 250
Inconel 600, 706, 718, 903,
Nickel Alloys - 75-120 .002 - .006 .004 - .010 4 2 3 1 Yes
Hastelloy, Waspalloy
Titanium 6AL-4V - 100 - 150 .002 - .006 .004 - .010 4 2 3 1 Yes
101
GRADES
The ingenious solution that takes cutting tool materials to another level
Features
• Excellent surface finish on the workpiece
• Improved coating adhesion and insert chipping resistance
• Stable and extended tool life in continuous and interrupted cutting operations
• Reduced cutting friction and minimized built-up edge on exotic materials
Benefit of new cutting edge technology
102
GOLD RUSH GRADES FOR STEEL APPLICATIONS
Cutting speed
• Excellent wear and heat-resistance
• For a wide range of turning operations on mild steel, low carbon TT8135
steel and low carbon alloy steels
• Excellent chipping and sticking resistance
TT7100
TT8135 (CVD) P25 P40
GOLD RUSH GRADES FOR STAINLESS STEELS AND HIGH-TEMP ALLOY APPLICATIONS
M05 M15
TT5080 (PVD) S05 S15
• For turning a wide range of high-temp alloys
• Very hard submicron substrate with good fracture toughness
TT5080
Cutting speed
M30 M45
TT9235 (CVD)
S30 S45
103
TURNING GRADES FOR HIGH SPEED MACHINING OF
CAST IRON AND ALLOY STEEL
• Special “Black Rush” alumina CVD coating eliminates flaking and crater wear.
• Post coat surface treatment reduces build up and provides longer, more consistent tool life.
• Positive chip breakers for alloy steel applictions.
• “KT” chip breaker for interrupted cuts in cast iron.
All BLACKRUSH inserts feature a new coating technology which contains a special Al2O3 outer layer that maximizes hardness while
providing thermal stability, an important consideration when machining cast iron especially at high cutting speeds. Following
this alumina coating process, a special surface treatment is applied that greatly reduces friction, cutting force and build-up on the
insert cutting edge. The result is stable and consistent tool life and an excellent surface finish on the work piece.
104
INSERTS
ANSI ISO Grade ANSI ISO Grade
DESCRIPTION DESCRIPTION TT7005 TT7015 DESCRIPTION DESCRIPTION TT7005 TT7015
VNMG332FG VNMG160408FG • •
VNMG332MT VNMG160408MT • •
VNMG333 VNMG160412 • •
WNMA332 WNMA060408 • •
WNMA333 WNMA060412 •
WNMA432 WNMA080408 • •
WNMA433 WNMA080412 • •
WNMA434 WNMA080416 • •
WNMG331MT WNMG060404MT • •
WNMG332MT WNMG060408MT •
WNMG332WT WNMG060408WT •
WNMG333MT WNMG060412MT •
WNMG333WT WNMG060412WT •
WNMG431 WNMG080404 • •
WNMG431MT WNMG080404MT • •
WNMG432 WNMG080408 • •
WNMG432FG WNMG080408FG • •
WNMG432KT WNMG080408KT • •
WNMG432MP WNMG080408MP • •
WNMG432MT WNMG080408MT • •
WNMG432RT WNMG080408RT • •
WNMG432WT WNMG080408WT • •
WNMG433 WNMG080412 • •
WNMG433KT WNMG080412KT • •
WNMG433MT WNMG080412MT • •
WNMG433RT WNMG080412RT • •
WNMG433WT WNMG080412WT • •
WNMG434RT WNMG080416RT •
107
CERAMIC GRADE
WHISKER REINFORCED CERAMIC
GRADE FOR MACHINING HIGH STRENGTH AND HIGH
TEMPERATURE ALLOY MATERIAL
• SiC whisker reinforced ceramics grade.
• High hardness and high fracture toughness.
• Suitable for general turning and milling applications.
• Excellent for high speed cutting of Ni-based superalloys
(Inconel, Waspaloy, Rene, etc.), hardened steels and hard castings
MICROSTRUCTURE
PHYSICAL PROPERTIES
APPLICATION RANGE
Density Hardness (Hv) Fracture Toughness, KIC
Cutting Speed
TC430
108
CNG T6
80º
r t
TC430
Grade
Number Number
d t r
RCGX T6
7°
120°
d t
TC430
Grade
Number Number
d t r
109
RNG T6
ANSI ISO d t r
TC430
Grade
Number Number
RPG T6
11°
d t
ANSI ISO d t r
TC430
Grade
Number Number
110
RPGX T6
11°
120°
d t
ANSI ISO d t r
TC430
Grade
Number Number
SNG T6
TC430
Grade
Number Number
d t r
111
CBN GRADES
112
CCGW CBN
TB610
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
CCGW 21.50.5LS2 CCGW 060202 LS2 .087 .250 .094 .008 .110
CCGW 21.51LS2 CCGW 060204 LS2 .083 .250 .094 .016 .110
CCGW 21.52LS2 CCGW 060208 LS2 .083 .250 .094 .031 .110
CCGW 32.51LS2 CCGW 09T304 LS2 .094 .375 .157 .016 .173
CCGW 32.51WZ-LS2 CCGW 09T304 WZ-LS2 .094 .375 .157 .016 .173
CCGW 32.52LS2 CCGW 09T308 LS2 .091 .375 .157 .031 .173
CCGW 32.52WZ-LS2 CCGW 09T308 WZ-LS2 .091 .375 .157 .031 .173
CCGW 431LS2 CCGW 120404 LS2 .083 .500 .187 .016 .216
CCGW 432LS2 CCGW 120408 LS2 .083 .500 .187 .031 .216
LS2 - Insert with 2 tips WZ - Insert with wiper geometry
CNGA CBN
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
CNGA 431WZ-LS2 CNGA 120404 WZ-LS2 .083 .500 .187 .016 .203
CNGA 431WZ-LS4 CNGA 120404 WZ-LS4 .083 .500 .187 .016 .203
CNGA 432WZ-LS2 CNGA 120408 WZ-LS2 .083 .500 .187 .031 .203
CNGA 432WZ-LS4 CNGA 120408 WZ-LS4 .083 .500 .187 .031 .203
CNGA 433WZ-LS2 CNGA 120412 WZ-LS2 .098 .500 .187 .047 .203
CNGA 433WZ-LS4 CNGA 120412 WZ-LS4 .098 .500 .187 .047 .203
LS2 - Insert with 2 tips LS4 - Insert with 4 tips WZ - Insert with wiper geometry
113
CNMA CBN - LN/LS
TB610
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
DCGW CBN - LS
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
114
DNMA - LN/LS
TB610
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
115
RCGX CBN
TB610
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
RNMN FT
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
116
SCGW CBN
TB610
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
SCGW 32.51LS2 SCGW 09T304 LS2 .106 .375 .157 .016 .173
SCGW 32.52LS2 SCGW 09T308 LS2 .106 .375 .157 .031 .173
LS2 - Insert with 2 tips
SNMA CBN
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
117
TCGW LS
7°
TB610
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
TCGW 731LS3 TCGW 090204 LS3 .090 .219 .094 .016 .098
TCGW 732LS3 TCGW 090208 LS3 .082 .219 .094 .031 .098
TCGW 21.51LS3 TCGW 110204 LS3 .090 .250 .094 .016 .110
TCGW 21.52LS3 TCGW 110208 LS3 .090 .250 .094 .031 .110
TCGW 32.51LS3 TCGW 16T304 LS3 .082 .375 .157 .016 .173
TCGW 32.52LS3 TCGW 16T308 LS3 .082 .375 .157 .031 .173
LS3 - Insert with 3 tips
TNMA CBN
TB670
TB730
Grade
DESIGNATION DESIGNATION
l d t r D1
118
TPG LS
Dimensions (inches)
TB610
TB670
TB730
ANSI ISO
Grade
DESIGNATION DESIGNATION l d t r D1
TPGW CBN
Dimensions (inches)
TB610
TB670
DESIGNATION DESIGNATION l d t r D1
119
VBGW CBN
Dimensions (inches)
TB610
TB670
TB730
Grade
ANSI ISO
DESIGNATION DESIGNATION l d t r D1
VBGW 222LS2 VBGW 110308 LS2 .094 .250 .125 .031 .110
VBGW 332LS2 VBGW 160408 LS2 .090 .375 .187 .031 .173
LS2 - Insert with 2 tips
VNGA CBN
TB670
TB730
Grade
ANSI ISO
DESIGNATION DESIGNATION l d t r D1
120
WNGA CBN
Dimensions (inches)
TB610
TB670
TB730
Grade
ANSI ISO
DESIGNATION DESIGNATION l d t r D1
WNMA CBN
TB670
TB730
Grade
ANSI ISO
DESIGNATION DESIGNATION l d t r D1
WNMA 432LS3 WNMA 080408 LS3 .083 .500 .187 .031 .203
WNMA 432LS6 WNMA 080408 LS6 .083 .500 .187 .031 .203
LS3 - Insert with 3 tips LS6 - Insert with 6 tips
121
PCD CHIPBREAKER INSERT
CB - PCD INSERT WITH SPECIAL
TOP FACE GEOMETRY
• Serrated cutting edge ensures maximum chip control and
low cutting resistance
• Performs remarkably well even in low depth of cut and low feed
• Unique cutting edge geometry guarantees excellent chipping resistance
CCGT CB
DESIGNATION DESIGNATION
l d t r D1
122
DCGT CB
KP300
Grade
DESIGNATION DESIGNATION
l d t r D1
TCGT CB
123
VCGT CB
KP300
Grade
DESIGNATION DESIGNATION
l d t r D1
124
125
SAME PERFORMANCE AT 20-25% LOWER PRICE!
SMALL inserts with superior durability and
the SAME THICKNESS as ISO inserts
Current trends in manufacturing feature work piece components with reduced stock conditions due to improved
casting and forging technology. In these cases, depths of cut in rough turning are predominantly in the range of
.040”~.080” per side, rendering conventional ISO turning inserts with .500” long cutting edges inefficient due to
their disproportionate size.
In the modern machining environment with high focus on cost reduction, Ingersoll is pleased to launch T-Tank, a
series of smaller, but robust, ISO turning inserts to meet the manufacturing industry’s needs of reduced machin-
ing costs and increased competitiveness.
126
Excellent insert rigidity! Strong clamping holder!
“Next generation clamping system”
Features
• Exceptionally stable machining due to multi-directional clamping forces over the existing
conventional ISO lever holder’s single direction clamping force
• Excellent productivity and longer, stable tool life in high feed turning applications
• Optimal performance in interrupted cutting on weak/old machine set-ups
127
Detailed product marking
Holder designation
Production
lot No.
Logo
Insert life
No of pass
0
ISO standard holder T•TANK holder
128
Chipbreakers
Chipbreaker Range & Features
5 A
• For steel machining
FM • Solution for a wide range from semi-finishing to semi-medium machining
5 B
8 A
• For general machining on stainless steel and steel
MM • Positive rake angle provides excellent chip evacuation
8 B
• Ground Insert
• Suitable for general purpose machining
TNGG 0 A
• Lower cutting force and increased adhesion force
• Improved dimension and finishing surface accuracy
129
Chipbreakers
Steel - Workpiece: Medium carbon steel / Cutting speed (Vc): 650 sfm
.200
Depth of Cut (inch)
MT
.160
PC
FT
.120
.080
FG FM
.040
0
0 .004 .008 .012 .016 .020
Feed rate (ipr)
Stainless Steel - Workpiece: Stainless steel / Cutting speed (Vc): 650 sfm
Depth of Cut (inch)
.200
.160
EM
.120 MM
.080
EA
.040
0
0 .004 .008 .012 .016 .020 .024
Feed rate (ipr)
130
CNMG Negative 80° Rhombic Inserts
Designation d t r 80°
Recommended Grade
Designation
Parameters Cermet CVD Coated PVD Coated
Insert
CT3000
TT7005
TT7015
TT8125
TT8135
TT9215
TT9225
TT9235
TT5100
TT5080
TT9080
TT8115
ANSI ISO feed ap
(ipr) (inch)
131
DNMG Negative 55° Rhombic Inserts
Designation d t r 55°
Recommended Grade
Designation
Parameters Cermet CVD Coated PVD Coated
Insert
CT3000
TT7005
TT7015
TT8125
TT8135
TT9215
TT9225
TT9235
TT5100
TT5080
TT9080
TT8115
ANSI ISO feed ap
(ipr) (inch)
132
SNMG Negative 90° Square Inserts
Designation d t r 90°
Recommended Grade
Designation
Parameters Cermet CVD Coated PVD Coated
Insert
CT3000
TT7005
TT7015
TT8125
TT8135
TT9215
TT9225
TT9235
TT5100
TT5080
TT9080
TT8115
ANSI ISO feed ap
(mm/rev) (mm)
133
TNMG Negative 60° Triangular Inserts
Designation d t r 60°
Recommended Grade
Designation
Parameters Cermet CVD Coated PVD Coated
Insert
CT3000
TT7005
TT7015
TT8125
TT8135
TT9215
TT9225
TT9235
TT5100
TT5080
TT9080
TT8115
ANSI ISO feed ap
(mm/rev) (mm)
134
HCLNR/L HCBNR/L
h h h h
f b f b
75°
HCLNR/L 95° HCBNR/L l1 l
l1 l
h h h h
f
f b b
62.5°
l1
HDJNR/L
93° l1 HDNNR/L l
l
h h
f b
107.5° l
HDQNR/L l1
135
HSBNR/L HSDNN HSKNR/L HSSNR/L
h h h h
f b f
b
75° 45°
l1
HSBNR/L l HSDNN l1 l
h h h h
f 75° b f b
l1 45°
HSKNR/L l HSSNR/L l1 l
HTFNR/L HTGNR/L
h h
h h
f b
b
f 91°
136
A-HCLNR/L
Dmin.
dg7
f 95°
l1
h l
A-HCLNR/L
A-HDUNR/L A-HDZNR/L
Dmin.
dg7
f 93°
l1
h l
A-HDUNR/L
Dmin.
dg7
f
f1
h 3°
.787 l1
l
A-HDZNR/L
137
A-HSKNR/L
Dmin.
dg7
f 75°
l1
h l
S-PSKNR/L
A-HTFNR/L
Dmin.
dg7
f 91°
h l1
l
A-HTFNR/L
138
HCLNR/L*
d
f
95°
l
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
Components
Dimension (mm) Insert
Lever Screw Shim Shim Pin Nozzle Wrench
Designation
d f l
C4-HCLNR/L 27050-0904 40 27 50 CNMG 33 LCL 09-NX LCS 3 LSC 32 LSP 3A NZ 83 L-W 2.5
HDJNR/L*
27° d
Max
f
93°
l
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
Components
Dimension (mm) Insert
Lever Screw Shim Shim Pin Nozzle Wrench
Designation
d f l
C4-HDJNR/L 27055-1305 40 27 55 DNMG 3.53.5 LCL 11-NX LCS 4 LSD 3.52 LSP 4 NZ 83 L-W 3
HSSNR/L*
d
f fs
45° l
ls
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
Components
Dimension (mm) Insert
Lever Screw Shim Shim Pin Nozzle Wrench
Designation
d f fs l ls
C4-HSSNR/L 27042-0904 40 27 20.6 44 50.3 SNMG 33 LCL 09-NX LCS 3 LSS 32A LSP 3A NZ 83 L-W 2.5
HTGNR/L* HTJNR/L*
91° *(93°)
l
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
Components
Dimension (mm) Insert
Lever Screw Shim Shim Pin Nozzle Wrench
Designation
d f l
C4-HTGNR/L 27050-1304 40 27 50
1 TNMG 2.53 LCL 08-NX LCS 3-NX LST 2.51.8 LSP 3B NZ 83 L-W 2.5
C4-HTJNR/L 27050-1304 40 27 50
1
Marked : Entering angle of HTJNR/L is 93 degrees.
139
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
HB CHIPBREAKER
FOR SEMI HEAVY TURNING
• Low cutting forces and an optimized chipbreaker suitable for semi heavy machining
• Hook lever clamping system gives unique contact surface with large convex double
sided insert
• Unique insert and shim profile offer maximum stability in semi-heavy machining
• 3 dimensional geometry that is exchangeable with the ISO standard holder
• Exclusive seat
√ 3 dimensional geometry
√ Exchangeable with ISO Standard P-type holders
Contact Surface
.400”
depth of cut (inch)
.320”
.240”
HB
Conventional Lever Type Hook Lever Type .160”
(P-Type Holders) (H-Type Holders)
.080”
.040”
140
CNMX HB
TT8115
TT8125
TT8135
TT5080
TT9080
ANSI ISO feed ap Dimensions (inch)
Grade
Description Description (ipr) (inch)
l d t r
CNMX 553 HB CNMX 160712 HB .012-.031 .060-.315 .583 .625 .272 .047
CNMX 554 HB CNMX 160716 HB .012-.031 .060-.315 .567 .625 .272 .063
=P =M =K =N =S =H
SNMX HB
TT8115
TT8125
ANSI ISO feed ap Dimensions (inch) Grade
Description Description (ipr) (inch)
l d t r
SNMX 553 HB SNMX 150712 HB .012-.031 .060-.315 .583 .625 .272 .047
SNMX 554 HB SNMX 150716 HB .012-.031 .060-.315 .567 .625 .272 .063
=P =M =K =N =S =H
141
HCLNR/L
h
h
b
f
°
95
l
Dimensions (inch)
Designation h b l f
HARDWARE
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HCLNR/L 16-55D CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCLNR/L 20-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCLNR/L 24-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCRNR/L
h
h
f
b
°
75
Dimensions (inch)
Designation h b l f
HARDWARE
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HCRNR/L 16-55D CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCRNR/L 20-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
HCRNR/L 24-55E CNMX 55 HB LCL 16-NX LCS 5-L25.5 LSC 54-NX LSP 5 SPP 5-6 L-W 3
142
HSDNN
h h
f
b
45° l
Dimensions (inch)
Designation h b l f
HARDWARE
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HSDNN 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSDNN 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSDNN 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSKNR/L
h h
h
h
f b
b
f
75°
°
l l
95
Dimensions (inch)
Designation h b l f
HARDWARE
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HSKNR/L 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSKNR/L 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSKNR/L 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
143
HSRNR/L
h
h
f
b
°
75
Dimensions (inch)
Designation h b l f
HARDWARE
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HSRNR/L 16-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSRNR/L 20-55E SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
HSRNR/L 24-55D SNMX 55 HB LCL 16-NX LCS 5-L25.5 LSS 54-NX LSP 5 SPP 5-6 L-W 3
144
REPLACEMENT SEATS FOR ISO LEVER LOCKING HOLDERS (P-TYPE HOLDERS)
Ingersoll offers several replacement seats that are exchangeable with ISO Lever Lock Holders. However, for best performance,
Ingersoll recommends that the HB insert be used with its exclusive H-type holder to maximize tool life.
LSC 53-NX
CNMX 55_ LSC 54-NX
LSC 53-NXS
LSS 53-NX
SNMX 55_ LSS 54-NX
LSS 53-NXS
145
40 MM HELIX CUTTING EDGE
FOR LARGE PART MACHINING IN THE WIND POWER,
SHIPBUILDING AND POWER PLANT INDUSTRIES
• High helix cutting edge
• Double lever clamping for maximum stability
• Unique geometry provides low cutting force
• 40mm cutting edge allows cutting depths up to 1.25"
• Suitable for medium-powered machines
• Facing and external turning possible
• Available in left hand and right hand
• 80 degree corner angle allows it to be used in the same
manner as CNMG/CNMM Inserts
• 95 degree entrance angle allows facing and external
machining
Helix
146
LNMM HX
r
ØD1
80° l
t
TT8115
TT8125
TT7100
ANSI ISO feed DOC Dimensions (inch)
Grade
Number Number (ipr) (inch)
d l t r D1
LNMM 401224R/L-HX LNMM 401224R/L-HX .028-.059 .236-1.260 1.00 1.574 .472 .094 .360
=P =M =K =N =S =H
2PLLNR/L
h h
f b
95°
l
Dimension (inch)
Designation h b l f
Insert Lever Screw Shim Shim Pin Wrench
LNMM LN 4025-
2PLLNR/L L24-4012-10 1.50 1.50 10.0 2.00 LCL 8 LCS 8-L39 LSP 8 L-W 5
401224R/L-HX T6.35 R/L
LNMM LN 4025-
2PLLNR/L L32-4012-12 2.00 2.00 12.0 2.35 LCL 8 LCS 8-L39 LSP 8 L-W 5
401224R/L-HX T6.35 R/L
147
50 MM CUTTING EDGE
FOR LARGE PART MACHINING IN THE WIND POWER,
SHIPBUILDING AND POWER PLANT INDUSTRIES
• 50mm (1.97") cutting edge enables cutting up to 45mm (1.77") depth of cut
• Rectilinear shaped cutting edge ideal for heavy roughing on high-powered
machines
• HD insert suitable for continuous machining
• HY insert suitable for interrupted cutting
• Two blind holes and two-lever clamping system
provide simple but strong clamping forces
2PLBNR/L
h h
f b
75°
l
Dimensions (inch)
HARDWARE
DESIGNATION
h b l f
Insert Lever Screw Shim Shim Pin Set Screw Wrench
SS
2PLBNR/L 32-T5014 2.00 2.00 12.00 1.77 LNMX LCL 8 LCS 8-L43 LN 5025-T6.35 LSP 8 L-W 5
M12X1.75X25
148
LNMX HD
r 90°
t l
TT8115
TT8125
TT7100
ANSI ISO feed DOC Dimensions (inch)
Grade
Number Number (ipr) (inch)
d l t r
LNMX 501432HD LNMX 501432 HD .028-.063 .236-1.57 1.00 2.00 .559 .126
=P =M =K =N =S =H
LNMX HY
r 90°
t l
TT8125
TT7100
TT9225
ANSI ISO feed DOC Dimensions (inch) Grade
Number Number (ipr) (inch)
d l t r
LNMX 501432HY LNMX 501432 HY .025-.059 .197-1.57 1.00 2.00 .559 .126
=P =M =K =N =S =H
149
DOUBLE SIDED INSERT WITH 1.25” CUTTING EDGE
• The front side has a negative HD or HT chip breaker suitable for heavy machining.
• The back side has a lighter chip breaker designed to minimize the cutting load and break chips
effectively when machining depths of cut less than .200”.
• Strong clamping force due to hook lever system.
depth of cut (inch)
1.25
1.00
HD
.750
.625
HT
.500
.375
.250
0
.008 .016 .024 .032 .040 .048 .056 .064
feed rate (ipr)
Material: 1045 steel
S Inconel
H Hardened Steel
°
f
TT8115
TT8125
TT7100
DESIGNATION DESIGNATION
D1 d t r feed (ipr) ap
˚
75
SNMD 1066 HD SNMD 310924 HD .375 1.250 .375 .094 .023-.060 .276-1.000 • • •
SNMD 1066 HT SNMD 310924 HT .375 1.250 .375 .094 .020-.056 .240-.875 • • •
150
h
h
h
HSBNR/L
Dimensions (mm)
DESIGNATION R L h b l f
Insert Lever Screw Shim Shim Pin Wrench
HSDNN
Dimensions (mm)
DESIGNATION h b l f
Insert Lever Screw Shim Shim Pin Wrench
151
DOUBLE SIDED H SERIES CHIPBREAKERS
NEW DOUBLE-SIDED CHIPBREAKER INSERTS FOR
ROUGH AND FINISH MACHINING
Most cutting tool manufacturers design and produce single-sided ISO turning
inserts in order to provide high levels of strength and toughness in heavy
turning applications. Ingersoll has developed a new concept that utilizes the
otherwise useless underside of these single-sided inserts for finish turning
capacity. The result is the product line that combines a heavy
roughing insert with a finishing insert.
The new concept of double-sided inserts utilizes our most aggressive chip
breaker geometry types such as the HT, HY, and HZ for 80 degree CNMD and
90 degree SNMD inserts for heavy rough machining. Also new is the HD
roughing chip breaker, which is designed to protect the insert with a smooth
chip-breaking action when machining deeply stepped parts such as shafts. The
underside of all these inserts contains a common style, finishing chip breaker
that allows each insert to be used in the same holder, under different operating
conditions, for final finishing passes on large work pieces.
This new product summarizes the Ingersoll spirit that never stops developing
innovative new products to improve cost reduction solutions to its customers.
CNMD
HT HD HY HZ
BONUS!
SNMD
HT HD HY HZ
BONUS!
152
FEATURES
• Utilizes both sides of the insert to improve economy & cost reduction
• Available in a variety of sizes and chip breakers to meet customers specific heavy rough machining requirements
• Economy is further improved by using one tool holder for rough and finish machining
TYPICAL
CNMM/SNMM STYLE
SINGLE-SIDED DOUBLE-SIDED!
storage
under-side upper-side
1. Commence operation on finish machining first using the under-side of insert
2. Operate rough machining with the upper-side after edges on under-side are used
.708
.393
HT
.315
153
CNMD HD
r t
TT8115
TT8125
Dimensions (inch)
Grade
ANSI ISO feed* DOC*
Number Number (ipr) (inch) d t r
CNMD HT
r t
Dimensions (inch)
TT8115
TT8125
ANSI ISO feed* DOC* Grade
Number Number (ipr) (inch) d t r
154
CNMD HY
r t
Dimensions (inch)
TT8115
TT8125
ANSI ISO feed* DOC*
Grade
Number Number (ipr) (inch) d t r
CNMD HZ
r t
Dimensions (inch)
TT8115
TT8125
ANSI ISO feed* DOC*
Grade
Number Number (ipr) (inch) d t r
155
SNMD HD
Roughing Finishing 90°
r t
TT8115
TT8125
ANSI ISO feed* DOC* Dimensions (inch)
Grade
Number Number (ipr) (inch)
d t r
SNMD HT
Roughing Finishing
90°
For Finishing
d
r t
TT8115
TT8125
ANSI ISO feed* DOC* Dimensions (inch) Grade
Number Number (ipr) (inch)
d t r
156
SNMD HY
Roughing Finishing 90°
r t
TT8115
TT8125
ANSI ISO feed* DOC* Dimensions (inch)
Grade
Number Number (ipr) (inch)
d t r
SNMD HZ
Roughing Finishing
90°
r t
TT8115
TT8125
ANSI ISO feed* DOC* Dimensions (inch)
Grade
Number Number (ipr) (inch)
d t r
157
EM CHIPBREAKER
FOR STAINLESS STEEL MACHINING
Ingersoll previously introduced two new chipbreakers for
machining stainless steels and exotic materials: The EA
chipbreaker for finish to semi-finish operations in low depths
of cut, and the ET chipbreaker for rough machining of these
materials. The new EM chipbreaker is designed for medium
applications where customers desire a single insert that
encompasses many of the same features offered by the
EA and ET.
The EM chipbreaker features a sharp land that reduces
machining load during medium machining applications, while
simultaneously reducing build up material on the cutting edge.
The design also includes a broad boss face that dissipates heat
on the upper side of the chipbreaker, improving the surface
contact ratio while maximizing tool life. The result is an insert
that provides stable performance in difficult to machine
materials over a wide range of feed rates and
cutting depths.
EM FOR MEDIUM
TT9215
TT9225
TT9235
TT5080
TT9080
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
DNMG EM
TT9215
TT9225
TT9235
TT5080
TT9080
159
SNMG EM
TT9215
TT9225
TT9235
TT5080
TT9080
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
TNMG EM
TT9215
TT9225
TT9235
TT5080
TT9080
ANSI ISO feed DOC
Grade
=P =M =K =N =S =H
160
VNMG EM
TT9215
TT9225
TT9235
TT5080
TT9080
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
WNMG EM
TT9215
TT9225
TT9235
TT5080
TT9080
ANSI ISO feed DOC
Grade
=P =M =K =N =S =H
161
PC CHIPBREAKER FOR POSITIVE INSERTS
NEW SINGLE SIDED ‘PC’ CHIPBREAKER FOR
SEMI-FINISH AND MEDIUM MACHINING
• Low cutting forces due to its positive rake angle
• Wide chip breaking range
• Suitable for a wide variety of materials
• For semi-finish to medium application
• 5°, 7°, and 11° positive inserts available
• Insert: CCMT 32.52 (09T308)
CHIP CONTROL RANGE • Cutting speed: 650 sfm
• Material: 0.45% Carbon steel
.140
depth of cut (inch)
.120
TT8115
TT8125
TT9225
TT9080
=P =M =K =N =S =H
162
CCMT PC - 7° POSITIVE, 80° RHOMBIC INSERTS WITH PC CHIPBREAKER
CT3000
TT8115
TT8125
TT9225
TT9080
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
CT3000
TT8115
TT8125
TT9225
TT9080
=P =M =K =N =S =H
163
RCMT PC - 7° POSITIVE ROUND INSERTS WITH PC CHIPBREAKER
TT8115
TT8125
TT9225
TT9235
TT5080
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
CT3000
TT8115
TT8125
TT9225
TT9080
ANSI ISO feed DOC
Grade
=P =M =K =N =S =H
164
TCMT PC - 7° POSITIVE TRIANGULAR INSERTS WITH PC CHIPBREAKER
CT3000
TT8115
TT8125
TT9215
TT9225
TT9080
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
TT8115
TT8125
TT9225
TT5100
=P =M =K =N =S =H
165
CPMT PC - 11° POSITIVE, 80° RHOMBIC INSERTS WITH PC CHIPBREAKER
CT3000
TT7005
TT7015
TT8125
TT9225
TT5100
TT5080
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
TT7005
TT7015
TT8115
TT8125
TT9225
TT9235
TT5080
ANSI ISO feed DOC
Grade
=P =M =K =N =S =H
166
RA CHIPBREAKER FOR POSITIVE INSERTS
FOR ROUGH MACHINING OF MEDIUM AND LARGE
SIZED COMPONENTS
• Good chip control range at low feed rates and D.O.C
• Suitable for heavy & interrupted machining
• Wide chip control range
Chip Control Range
.160
RCMX-RA
.080
RCMX RA
ØD1
d t 7°
TT8115
TT8125
TT8135
=P =M =K =N =S =H
167
EXTERNAL HOLDERS FOR POSITIVE ROUND INSERTS
(RCMX STYLE)
FOR TURNING AND PROFILING APPLICATIONS
• Neutral and handed holders.
• For 10mm to 32mm round inserts containing countersunk screw holes
(RCMX type).
• Simple lever lock clamping for fast indexing.
• Lever contacts screw hole taper for increased stability.
168
PRDCN
Dimensions (inch)
HARDWARE
DESIGNATION
h b l l1 f
Insert Lever Screw Shim Shim Pin Wrench
PRGCR/L
Dimensions (inch)
HARDWARE
DESIGNATION
h b l l1 f
Insert Lever Screw Shim Shim Pin Wrench
169
RX CHIPBREAKER FOR ROUGH MACHINING
OF LARGE PARTS
• Negative and positive cutting
edge: improves stability and CHIP CONTROL RANGE
machinability
.080
CNMM RX
TT8115
TT8125
TT8135
ANSI ISO feed DOC
Grade
=P =M =K =N =S =H
170
TNMM RX
TT8115
TT8125
TT8135
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
SNMM RX
TT8115
TT8125
TT8135
ANSI ISO feed DOC
Grade
=P =M =K =N =S =H
171
MINI
SA CHIPBREAKER
GROUND POSITIVE ISO INSERTS
FOR HIGH PRECISION TURNING
• Peripherally ground geometry provides high accuracy
• Low cutting forces due to an inclined, sharp cutting edge and wide groove
geometry
• Excellent chip control at low feed rates and depths of cut, due to an
optimized chip-breaker design
• Grade TT9020 suitable for Swiss sliding head turning centers
• Grade TT5030 ideal for precision aerospace applications
TT5080
TT9020
=P =M =K =N =S =H
172
MINI
SA Peripheral
ground for
extreme
accuracy
TT5080
TT9020
=P =M =K =N =S =H
173
MINI
TT5080
TT9020
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
TT5080
TT9020
ANSI ISO feed DOC
Grade
=P =M =K =N =S =H
174
MINI
TT5080
TT9020
ANSI ISO feed DOC
Grade
Number Number (ipr) (inch)
=P =M =K =N =S =H
175
KT CHIPBREAKER FOR ROUGH TURNING
OF CAST IRON
176
KT CHIPBREAKERS
TT7005
TT7015
ANSI ISO feed DOC
Grade
Insert Number Number (ipr) (inch)
=P =M =K =N =S =H
B
.012
18º B
177
HF CHIPBREAKER
FOR HIGH FEED MACHINING
ECONOMY
• Utilizes double-sided technology with 6 cutting edges!
• Reduces cycle time, increases productivity
• Double-sided insert offers economical advantages when compared
to competitor’s inserts
PERFORMANCE
• Optimized chip-breaker geometry designed for high feed
machining, up to .118 inches per revolution (3mm/rev)
• Reduced cutting forces and surprisingly smooth
cutting action due to a positive, but strong,
cutting edge
• Chip thinning principle reduces depth of cut
notching, prolonging tool life
• Increased clamping stability from unique
and patented, 3-dimensional seat design that
works in conjunction with rest pads on insert
• Hook designed lever lock system provides
multidirectional clamping force
BNMX HF
IC r
ØD1
Dimensions (inch)
TT8115
TT8125
TT9080
Grade
BNMX 150720R/L HF BNMX 150720R/L HF .020 - .118 .020 - .100 .590 .315 .590 2.44
=P =M =K =N =S =H
178
CLAMPING FEATURES OF INSERT
depth of cut (inch)
.100
.040
.028
.020
• Insert: BNMX 150720 R-HF
.020 .040 .080 .100 .120 • Cutting speed: 500 sfm
feed rate (ipr)
• Material: 0.45% Carbon Steel
HBXNR/L
h h
f b
Dimensions (inch)
HARDWARE
DESIGNATION
h b l f
Insert Lever Screw Shim Shim Pin Shim Pin Punch Wrench
HBXNR/L 16-55D 1.00 1.00 6.00 1.15 BNMX 150720R/L-HF LCL 16-NX LCS 5-L25.5 LSB 53 R/L LSP 5 SPP 5-6 L-W3
HBXNR/L 20-55E 1.25 1.25 7.00 1.45 BNMX 150720R/L-HF LCL 16-NX LCS 5-L25.5 LSB 53 R/L LSP 5 SPP 5-6 L-W3
179
MINI
BCLCR/L-SH
e
b1
f b
95˚
l
h h
h1
BCLCR/L 06-2C-SH .375 .079 .375 .079 5.00 .375 .591 CC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BCLCR/L 08-2C-SH .500 .500 5.00 .500 CC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BCLCR/L 083C-SH .500 .500 .079 5.00 .500 .669 CC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BCLCR/L 10-3C-SH .625 .625 5.00 .625 CC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
180
MINI
BDJCR/L-SH
e
b1
f b
93˚
l
h h
h1
Dimensions (inch)
DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench
BDJCR/L 06-2C-SH .375 .079 .375 .079 5.00 .375 .591 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BDJCR/L 08-2C-SH .500 .500 5.00 .500 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BDJCR/L 08-3C-SH .500 .500 .079 5.00 .500 .669 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BDJCR/L 10-3C-SH .625 .625 5.00 .625 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
Dimensions (mm)
DESIGNATION h h1 b b1 l f e
Insert Lever Lever Screw Snap Ring Wrench
181
MINI
BDNCN-SH
e
b1
f
b
63° l
60° max
h h
h1
BDNCN 06-2C-SH .375 .375 5.00 .186 DC T 21.5 BLCL 2 BLCS 2 BLSR 2 T6
BDNCN 08-3C-SH .500 .039 .500 5.00 .250 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BDNCN 10-3C-SH .625 .625 5.00 .313 DC T 32.5 BLCL 3 BLCS 3 BLSR 3 L-W 2F
BVJBR/L-SH
e
b1
f b
h h
h1
BVJBR/L 06-2C-SH .375 .039 .375 .079 5.00 .375 .787 VB T 22 BLCL 2 BLCS 2 BLSR 2 T6
BVJBR/L 08-2C-SH .500 .500 5.00 .500 VB T 22 BLCL 2 BLCS 2 BLSR 2 T6
BVJBR/L 10-2C-SH .625 .625 5.00 .625 VB T 22 BLCL 2 BLCS 2 BLSR 2 T6
182
MINI
BVJCR/L-SH
e
b1
f b
h h
h1
BVJCR/L 06-2C-SH .375 .039 .375 .079 5.00 .375 .787 VC T 22 BLCL 2 BLCS 2 BLSR 2 T6
BVJCR/L 08-2C-SH .500 .500 5.00 .500 VC T 22 BLCL 2 BLCS 2 BLSR 2 T6
BVJCR/L 10-2C-SH .625 .625 5.00 .625 VC T 22 BLCL 2 BLCS 2 BLSR 2 T6
183
NEW INDEXABLE SYSTEM OF BORING BARS AND
INSERTS FOR SMALL COMPONENT MACHINING
To meet the increasing demand for boring small parts such as machined medical implant devices and micro-sized electronic compo-
nents, Ingersoll introduces a new line of miniature, indexable boring bars and inserts.
The unique T•MINI boring bar configuration improves chip evacuation and can be applied in boring applications where the minimum
bore diameter is as small as .197” (5mm). Optional 16mm and .625” sleeves are available to provide a simple and secure means of
holding of the boring bars.
T•MINI inserts feature sharp cutting edges that help lower cutting forces and vibration. This enables precision turning and excellent
surface finish capabilities. Inserts are available in ground and pressed versions depending on the shape, and contain a smooth, ho-
mogenous surface finish that prevents chipping while extending tool life.
184
C-SCLCR/L (CARBIDE SHANK)
Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench
C04G-SCLCR/L 03-D05 • • .157 (4mm) .148 3.54 .098 .197 (5mm) CCoT1.10.9oo
TS 16031I T6
C05H-SCLCR/L 03-D06 • • .197 (5mm) .187 3.94 .098 .236 (6mm) (CCoT 0301oo)
C06J-SCLCR/L 04-D07 • • .236 (6mm) .217 4.33 .098 .276 (7mm) CCoT1.41.1oo TS 20038I/
T 6P
C07K-SCLCR/L 04-D08 • • .276 (7mm) .256 4.92 .098 .315 (8mm) (CCoT 0401oo) HG-P
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder
Fig.1
Fig.2
Dimensions (inch)
DESIGNATION R L d h l l1 f ØD min SHAPE
Insert Screw Wrench
S04F-SCLCR/L 03-D05 • • .157 (4mm) .148 3.15 .098 .197 (5mm) CCoT1.10.9oo
TS 16031I T6 Fig 1
S05G-SCLCR/L 03-D06 • • .197 (5mm) .187 3.54 .118 .236 (6mm) (CCoT 0301oo)
S06H-SCLCR/L 04-D07 • • .236 (6mm) .217 3.94 .138 .276 (7mm) CCoT1.41.1oo TS 20038I/
T 6P Fig 1
S07J-SCLCR/L 04-D08 • • .276 (7mm) .256 4.33 .157 .315 (8mm) (CCoT 0401oo) HG-P
CCoT1.10.9oo
S10H-SCLCR/L 03-D05 • • .394 (10mm) .354 3.94 .591 .098 .197 (5mm) TS 16031I T6 Fig 2
(CCoT 0301oo)
• Marked: Standard items
L-hand insert for R-hand toolholder, R-hand insert for L-hand toolholder
185
C-STUBR/L (CARBIDE SHANK)
93°
Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench
93°
Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench
186
C-SWUBR/L (CARBIDE SHANK)
93°
Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench
Fig.1 93°
Fig.2 93°
Dimensions (inch)
DESIGNATION R L d h l l1 f ØD min SHAPE
Insert Screw Wrench
187
S-SVJCR/L (STEEL SHANK)
52°
Dimensions (inch)
DESIGNATION R L d h l l1 f ØD min
Insert Screw Wrench
S12M-SVJCR/L 08-D16 • • .472 (12mm) .433 5.91 1.02 .079 .630 (16mm) VCoT1.51.5oo TS 20038I/
T 6P
S16Q-SVJCR/L 08-D20 • • .630 (16mm) .591 7.09 1.42 .079 .787 (20mm) (VCoT 0802oo) HG-P
• Marked: Standard items
117.5°
Dimensions (inch)
DESIGNATION R L d h l f ØD min
Insert Screw Wrench
VCoT1.51.5oo TS 20038I/
S10K-SVPCR/L 08-D16 • • .394 (10mm) .354 4.92 .236 .630 (16mm) T 6P
(VCoT 0802oo) HG-P
VCoT 22oo
S12M-SVPCR/L 11-D20 • • .472 (12mm) .433 5.91 .394 .787 (20mm) SO 25065I T7
(VCoT 1103oo)
• Marked: Standard items
188
S-SVUCR/L (STEEL SHANK)
93°
Dimensions (inch)
DESIGNATION R L d h l l1 f ØD min
Insert Screw Wrench
VCoT1.51.5oo
S12M-SVUCR/L 08-D16 • • .472 (12mm) .433 5.91 1.02 .433 .630 (16mm) TS 20038I/HG-P T 6P
(VCoT 0802oo)
S16Q-SVUCR/L 11-D20 • • .630 (16mm) .591 7.09 1.26 .610 .787 (20mm) VCoT 22oo
SO 25065I T7
S20R-SVUCR/L 11-D25 • • .787 (20mm) .709 7.87 1.57 .689 .984 (25mm) (VCoT 1103oo)
• Marked: Standard items
TSL (SLEEVE)
Dimensions
DESIGNATION d1 h l D
Screw Wrench
189
INSERTS
P Carbon Steel C: 0.45%
M Austenitic Stainless Steel
K High Tensile Cast Iron
N Aluminum
S Inconel
H Hardened Steel
PV3010
CT3000
TT8115
TT8125
TT9225
TT5100
TT5080
TT9020
ANSI ISO Dimensions (inches)
Grade
INSERT DESIGNATION DESIGNATION
I.C. Rad Feed (ipr) DOC
CCGT 0301003 R-FF CCGT 1.10.9X0R-FF 0.138 0.001 .001 - .004 .002 - .012
CCGT0301003 L-FF CCGT 1.10.9X0L-FF 0.138 0.001 .001 - .004 .002 - .012
CCGT 030101 R-FF CCGT 1.10.90XR-FF 0.138 0.004 .001 - .005 .003 - .016
CCGT 030101 L-FF CCGT 1.10.90XL-FF 0.138 0.004 .001 - .005 .003 - .016
CCGT 030102 R-FF CCGT 1.10.90.5R-FF 0.138 0.008 .001 - .006 .004 - .016
CCGT 030102 L-FF CCGT 1.10.90.5L-FF 0.138 0.008 .001 - .006 .004 - .016
CCGT 030104 R-FF CCGT 1.10.91R-FF 0.138 0.016 .002 - .008 .004 - .016
CCGT 030104 L-FF CCGT 1.10.91L-FF 0.138 0.016 .002 - .008 .004 - .016
CCGT 0401003 R-FF CCGT 1.41.1X0R-FF 0.169 0.001 .001 - .004 .002 - .016
CCGT 03, 04 CCGT 0401003 L-FF CCGT 1.41.1X0L-FF 0.169 0.001 .001 - .004 .002 - .016
CCGT 040101 R-FF CCGT 1.41.10R-FF 0.169 0.004 .001 - .005 .004 - .020
CCGT 040101 L-FF CCGT 1.41.10L-FF 0.169 0.004 .001 - .005 .004 - .020
CCGT 040102 R-FF CCGT 1.41.10.5R-FF 0.169 0.008 .001 - .005 .004 - .020
CCGT 040102 L-FF CCGT 1.41.10.5L-FF 0.169 0.008 .001 - .005 .004 - .020
CCGT 040104 R-FF CCGT 1.41.11R-FF 0.169 0.016 .002 - .008 .004 - .020
CCGT 040104 L-FF CCGT 1.41.11L-FF 0.169 0.016 .002 - .008 .004 - .020
TBGT 0601003 R-FF TBGT 1.21X0R-FF 0.156 0.001 .001 - .004 .002 - .012
TBGT 0601003 L-FF TBGT 1.21X0L-FF 0.156 0.001 .001 - .004 .002 - .012
TBGT 060101 R-FF TBGT 1.210R-FF 0.156 0.004 .001 - .005 .003 - .016
TBGT 060101 L-FF TBGT 1.210L-FF 0.156 0.004 .001 - .005 .003 - .016
TBGT 060102 R-FF TBGT 1.210.5R-FF 0.156 0.008 .001 - .006 .004 - .016
TBGT 060102 L-FF TBGT 1.210.5L-FF 0.156 0.008 .001 - .006 .004 - .016
TBGT 06
TBGT 060104 R-FF TBGT 1.211R-FF 0.156 0.016 .002 - .008 .004 - .016
TBGT 060104 L-FF TBGT 1.211L-FF 0.156 0.016 .002 - .008 .004 - .016
WBGT 0601003 R-FF WBGT 1.21X0R-FF 0.156 0.001 .001 - .004 .002 - .012
WBGT 0601003 L-FF WBGT 1.21X0L-FF 0.156 0.001 .001 - .004 .002 - .012
WBGT 060101 R-FF WBGT 1.210R-FF 0.156 0.004 .001 - .005 .003 - .016
WBGT 060101 L-FF WBGT 1.210L-FF 0.156 0.004 .001 - .005 .003 - .016
WBGT 060102 R-FF WBGT 1.210.5R-FF 0.156 0.008 .001 - .006 .004 - .016
WBGT 060102 L-FF WBGT 1.210.5L-FF 0.156 0.008 .001 - .006 .004 - .016
WBGT 06
WBGT 060104 R-FF WBGT 1.211R-FF 0.156 0.016 .002 - .008 .004 - .016
WBGT 060104 L-FF WBGT 1.211L-FF 0.156 0.016 .002 - .008 .004 - .016
VCGT 110301 SA VCGT 220 SA 0.250 0.004 .0005 - .008 .004 - .060
VCGT 110302 SA VCGT 220.5 SA 0.250 0.008 .0008 - .008 .008 - .060
VCGT 11 VCGT 110304 SA VCGT 221 SA 0.250 0.016 .002 - .008 .008 - .060
VCMT 080202 PC VCMT 1.51.51 PC 0.187 0.008 .001 - .006 .008 - .060
VCMT 080204 PC VCMT 1.51.51 PC 0.187 0.016 .002 - .008 .008 - .060
VCMT 08,11 VCMT 110304 PC VCMT 221 PC 0.250 0.016 .002 - .008 .004 - .067
190
191
QUICK CHANGE HOLDERS FOR ISO TURNING
• Wide range of quick change heads for ISO turning inserts.
• Ideal for high precision machining due to stable clamping force.
192
C_-TCLNR/L*
95°
l
Dimensions (mm)
DESIGNATION d f l
Insert Clamp Clamp Screw Shim Shim Screw Spring Nozzle Wrench
C_-TDJNR/L*
d
f 27° max.
93°
l
Dimensions (mm)
DESIGNATION d f l
Insert Clamp Screw Shim Shim Screw Spring Nozzle
193
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
C_-TSDNN*
d
f
45°
l
Dimensions (mm)
DESIGNATION d f l
Insert Clamp Clamp Screw Shim Screw Spring Nozzle Wrench
C_-TSSNR/L*
d
f fs
45° l
ls
Dimensions (mm)
DESIGNATION d f fs l ls
Insert Clamp Clamp Screw Shim Screw Spring Nozzle Wrench
C4-TSSNR/L 27042-12 40 27 18.7 42 50.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 83 L-W 3
C5-TSSNR/L 35052-12 50 35 26.7 52 60.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
C6-TSSNR/L 45056-12 63 45 36.7 56 64.3 SN 43 DLM 4 DLS 4 TSS 44 SO 40050I DSP 4 NZ 104 L-W 3
*compatable with Sandvik’s COROMANT CAPTO* (**) system.
194
C_-TTGNR/L C_-TTJNR/L*
91°(93°)*
l
C_-TVJNR/L*
d
f
44°
max.
93°
l
Dimensions (mm)
DESIGNATION d f l
Insert Clamp Clamp Screw Shim Shim Screw Spring Nozzle Wrench
195
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
C_-TWLNR/L*
95°
l
Dimensions (mm)
DESIGNATION d f l
Insert Clamp Clamp Screw Shim Shim Screw Spring Nozzle Wrench
C_-SCLCR/L*
95°
l
Dimensions (mm)
DESIGNATION d f l
Insert Screw Shim Shim Screw Nozzle Wrench
196
C_-SDJCR/L*
d
27°
f max.
93°
l
Dimensions (mm)
DESIGNATION d f l
Insert Shim Shim Screw Spring Nozzle Wrench
C_-SRDCN*
d
f
ar
l
Dimensions (mm)
DESIGNATION d f l ar
Insert Screw Shim Shim Screw Nozzle Wrench
197
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
C_-STGCR/L C_-STJCR/L*
91° (93°)*
l
Dimensions (mm)
DESIGNATION d f l
Insert Screw Shim Shim Screw Nozzle Wrench
C_-SVJBR/L*
d
44°
max.
f
93°
l
Dimensions (mm)
DESIGNATION d f l
Insert Screw Shim Shim Screw Nozzle Wrench
198
C_-SVVBN*
d 70°
f max.
72.5°
Dimensions (mm)
DESIGNATION d f l
Insert Screw Shim Shim Screw Nozzle Wrench
199
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
MULTI-FUNCTION CLAMP
FOR USE WITH INGERSOLL’S EXISTING
T-TYPE HOLDERS
• Compatibility: 100% compatible with Ingersoll’s T-Type holders.
• Versatility: 3 different types of inserts can be used in same toolholder.
• Durability: New carbide clamp shows better wear resistance, expecially in
cast iron machining applications
• Stability: Due to the floating plate system in the insert’s contact area, it
provides much stronger and stable clamping
CN A 43 CN X 45 CN N 43
Insert with hole Insert with Ingersoll dimple Insert with no hole
200
NEW CLAMP FOR MULTI-FUNCTION
Components
Clamp Designation Insert Shim
1
Clamp 2
CTC Plate 3
PIN
CN�A 43� TSC 44
DN�A 43� TSD 44
DCL S-4H DCL 4H DCL 4-PL PIN 0683
DN�A 44� TSD 43
SN�A 43� TSS 44
CN�X 45�CH TSC 42
DCL S-4D DCL 4D DCL 4-PL PIN 0683 DN�X 45�CH TSD 42
SN�X 45�CHX TSS 42
CN�N 43� TSC 44
CN�N 45� TSC 42
DN�N 43� TSD 44
DCL S-4F DCL 4F DCL 4-PL PIN 0683
DN�N 45� TSD 42
SN�N 43� TSS 44
SN�N 45� TSS 42
201
GRADES FOR
APPLICATIONS
The ingenious solution that takes
cutting tool materials to another level
FEATURES
• Improved adhesion and insert chipping resistance
• Stable and extended tool life in continuous and
interrupted cutting operations
• Reduced cutting friction and minimized built-up edge
• High quality surface finish on the work piece
202
GOLD RUSH GRADES IN T-CLAMP APPLICATIONS
TT9100 (CVD) Steel
This new grade features a 20 micron thick, multi-layer CVD coating for maximum wear resistance. It’s ideal
for high speed turning and grooving in steel applications.
Wear Resistance
TT6300
TT9100
TT6080
TT9080
TT7220
TT9080
TT8020
Toughness Toughness
203
4 CUTTING EDGES WITH CHIP FORMER
FOR GROOVING, PARTING AND RECESSING
• 4 cutting-edges designed along with chip-former that provides excellent chip control in most applications.
• 3 contact points with a side torx screw offers highly accurate positioning of the insert.
• Users can release the screw from both side of the holder to index insert. This is another advantage to small
machines where there is a small work envelope that restricts insert indexing.
• Gold Rush grade TT9080 is the latest coating technology with multi-nano coating layers.
It provides improved surface quality and tool life in a wide variety of materials.
• Perpendicular-style holders.
204
TQHR/L INTEGRAL SHANK TOOLHOLDERS
.905" .276"
H4
w=.020"~.125"
Right hand shown
TQHL9.5-27 .375 .375 .315 5.0 .945 .374 SM50-125-60 T-2010/5 TQJ27…
TQHL12.7-27 .500 .500 .440 5.0 .945 .287 SM50-125-60 T-2010/5 TQJ27…
TQHL19-27 .750 .750 .690 5.0 .945 .236 SM50-125-60 T-2010/5 TQJ27…
TQHL25.4-27 1.000 1.000 .940 5.5 - - SM50-125-60 T-2010/5 TQJ27…
TQHR9.5-27 .375 .375 .315 5.0 .945 .374 SM50-125L60 T-2010/5 TQJ27…
TQHR12.7-27 .500 .500 .440 5.0 .945 .287 SM50-125L60 T-2010/5 TQJ27…
TQHR19-27 .750 .750 .690 5.0 .945 .236 SM50-125L60 T-2010/5 TQJ27…
TQHR25.4-27 1.000 1.000 .940 5.5 - - SM50-125L60 T-2010/5 TQJ27…
205
TQHPR/L INTEGRAL SHANK PERPENDICULAR TOOLHOLDERS
L B1
.453” .276”
H
H4
.059”
B
W=.020”-.125” Right hand shown
206
207
TQJ27 FOR PRECISION GROOVING, PARTING AND RECESSING
Tmax. (Ø1.063") Tolerance
±.001" ØDmax. R C
Repeatability
Tmax. R≤.004" .0008”
.004"<R≤.016" .0012”
ØDmax. R>.016" .0020”
W±.0008" 1.157"
R±C
208
TQJ27 FOR PRECISION GROOVING, PARTING AND RECESSING
Tmax. (Ø1.063") Tolerance
±.001" ØDmax. R C
Repeatability
Tmax. R≤.004" .0008”
.004"<R≤.016" .0012”
ØDmax. R>.016" .0020”
W±.0008" 1.157"
R±C
209
TQJ27 FOR PARTING AND GROOVING
Ø1.063" W±.0008"
Repeatability
±.001"
.157"
210
MACHINING CONDITION
Coated
Tensile Strength Hardness
ISO Material Condition
Rm(N/mm2) HB
TT9080
■ Feed Rate
Neutral: .002" ~ .007" ipr
Handed: Reduce 20% feed rate
211
INTERNAL TURNING, PROFILING,
GROOVING AND FACE MACHINING
OF SMALL DIAMETERS
• Replaceable carbide inserts with thru coolant.
• Internal machining starting at .024" (.6mm).
• TiAIN coating along with sub-micron grade substrate.
• Specifically designed for machining of very small internal diameters.
■ Machining Condition
Speed Feed (ipr)
(sfm) Turning Grooving Face Grooving
P 35 - 560
K 35 - 500 .0008" - .0002" .0004" - .0008" .0004" - .003"
S 35 - 395
T•Micro system is a 2 piece design, consisting of a sleeve and replaceable carbide in-
serts that provide solutions for a wide range of applications including turning, boring,
profiling and face grooving.
Inside the new sleeve design is a locating pin to ensure repeatability while allowing
users to begin operations without resetting after indexing. Also enables users to
replace inserts without removing the sleeve from the tool post.
Clamping screw
Sleeve
Locating pin
Ø.276"
Ø.157"
Clamping flat
Conventional
45°
212
SLEEVES
Ød2 ØD
Ød1
h
L3 L4 L
MINSL12-4-4 .472 .157 .157 2.95 .39 2.17 .41 SSM5X0.8X4-MG L-W2.5
MINSL12.7-4-4 .500 .157 .157 3.00 .39 2.21 .46 SSM5X0.8X4-MG L-W2.5
MINSL14-4-4 .551 .157 .157 2.95 .39 2.17 .47 SSM5X0.8X6-MG L-W2.5
MINSL15.9-4-7 .625 .157 .276 3.00 .39 2.21 .55 SSM5X0.8X6-MG L-W2.5
MINSL16-4-7 .630 .157 .276 2.95 .39 2.17 .59 SSM5X0.8X6-MG L-W2.5
MINSL19-4-7 .750 .157 .276 3.50 .39 2.72 .68 SSM5X0.8X6-MG L-W2.5
MINSL20-4-7 .787 .157 .276 3.54 .39 2.76 .71 SSM5X0.8X6-MG L-W2.5
MINSL22-4-7 .866 .157 .276 3.54 .39 2.76 .79 SSM5X0.8X6-MG L-W2.5
MINSL25-4-7 .984 .157 .276 3.94 .39 3.15 .91 SSM5X0.8X6-MG L-W2.5
MINSL25.4-4-7 1.000 .157 .276 3.54 .39 2.76 .92 SSM5X0.8X6-MG L-W2.5
COOLANT FITTING
L3
L1 L2
1/8-27 NPTF
D1 D2
Dimensions
Designation
D1 L1 L2 L3 D2
PF-MIN4 .156 (3.96mm) .525 (13.34mm) .285 (7.24mm) 1.200 (30.48mm) .740 (18.80mm)
PF-MIN7 .274 (6.96mm) .525 (13.34mm) .285 (7.24mm) 1.200 (30.48mm) .740 (18.80mm)
213
MINT - MINI CARBIDE BARS FOR INTERNAL TURNING AND CHAMFERING
L1
dh6
Tmax
L3 Min. Bore
8° Dia.
a
f L3
20° R Tmax
Dimensions (inches)
Designation dh6 f a L1 L3 R±0.002 Tmax Dmin R/L Grade
214
MINT - MINI CARBIDE BARS FOR INTERNAL TURNING AND CHAMFERING
L1
dh6
Tmax
L3 Min. Bore
8° Dia.
a
f L3
20° R Tmax
Dimensions (inches)
Designation dh6 f a L1 L3 R±0.002 Tmax Dmin R/L Grade
MINTL07-090015D050 .276 .075 .173 .984 .35 .006 .020 .197 L TT9030
MINTR07-090015D050 .276 .075 .173 .984 .35 .006 .020 .197 R TT9030
MINTL07-140015D050 .276 .075 .173 1.181 .55 .006 .020 .197 L TT9030
MINTR07-140015D050 .276 .075 .173 1.181 .55 .006 .020 .197 R TT9030
MINTL07-190015D050 .276 .075 .173 1.378 .75 .006 .020 .197 L TT9030
MINTR07-190015D050 .276 .075 .173 1.378 .75 .006 .020 .197 R TT9030
MINTL07-240015D050 .276 .075 .173 1.575 .94 .006 .020 .197 L TT9030
MINTR07-240015D050 .276 .075 .173 1.575 .94 .006 .020 .197 R TT9030
MINTL07-290015D050 .276 .075 .173 1.772 1.14 .006 .020 .197 L TT9030
MINTR07-290015D050 .276 .075 .173 1.772 1.14 .006 .020 .197 R TT9030
MINTR07-340015D050 .276 .075 .173 1.969 1.34 .006 .020 .197 R TT9030
MINTL07-140015D060 .276 .091 .209 1.181 .55 .006 .020 .236 L TT9030
MINTR07-140015D060 .276 .091 .209 1.181 .55 .006 .020 .236 R TT9030
MINTL07-210015D060 .276 .091 .209 1.457 .83 .006 .020 .236 L TT9030
MINTR07-210015D060 .276 .091 .209 1.457 .83 .006 .020 .236 R TT9030
MINTL07-240015D060 .276 .091 .209 1.575 .94 .006 .020 .236 L TT9030
MINTR07-240015D060 .276 .091 .209 1.575 .94 .006 .020 .236 R TT9030
MINTL07-290015D060 .276 .091 .209 1.772 1.14 .006 .020 .236 L TT9030
MINTR07-290015D060 .276 .091 .209 1.772 1.14 .006 .020 .236 R TT9030
MINTR07-340015D060 .276 .091 .209 1.969 1.34 .006 .020 .236 R TT9030
MINTR07-410015D060 .276 .091 .209 2.244 1.61 .006 .020 .236 R TT9030
MINTL07-190015D068 .276 .110 .248 1.378 .75 .006 .024 .268 L TT9030
MINTR07-190015D068 .276 .110 .248 1.378 .75 .006 .024 .268 R TT9030
MINTR07-240015D068 .276 .110 .248 1.575 .94 .006 .024 .268 R TT9030
MINTL07-290015D068 .276 .110 .248 1.772 1.14 .006 .024 .268 L TT9030
MINTR07-290015D068 .276 .110 .248 1.772 1.14 .006 .024 .268 R TT9030
MINTL07-340015D070 .276 .110 .248 1.969 1.34 .006 .024 .276 L TT9030
MINTR07-340015D070 .276 .110 .248 1.969 1.34 .006 .024 .276 R TT9030
MINTR07-390015D070 .276 .110 .248 2.165 1.54 .006 .024 .276 R TT9030
MINTR07-440015D070 .276 .110 .248 2.362 1.73 .006 .024 .276 R TT9030
MINTR07-490015D070 .276 .110 .248 2.559 1.93 .006 .024 .276 R TT9030
215
MINP - MINI CARBIDE BARS FOR INTERNAL TURNING AND PROFILING
L1
a
L3
20° Tmax
R
Dimensions (inches)
Designation dh6 f a L1 L3 R±0.002 Tmax Dmin R/L Grade
MINPR04-090010D028 .157 .024 .102 1.004 .413 .004 .008 .110 R TT9030
MINPR04-150010D028 .157 .024 .102 1.240 .650 .004 .008 .110 R TT9030
MINPR04-090010D040 .157 .059 .138 1.004 .413 .004 .012 .157 R TT9030
MINPR04-150010D040 .157 .059 .138 1.240 .650 .004 .012 .157 R TT9030
MINPR07-140015D050 .276 .035 .173 1.181 .591 .006 .020 .197 R TT9030
MINPR07-190015D050 .276 .035 .173 1.378 .787 .006 .020 .197 R TT9030
MINC - MINI CARBIDE BARS FOR INTERNAL TURNING AND 45° CHAMFERING
L1 View X
Min. Bore
1.0 Dia.
dh6
f L3
45°
45° Tmax
a Tmax L3
R
X
Dimensions (inches)
Designation dh6 R±0.0016 f a L1 L3 Tmax Dmin R/L Grade
MINCR07-140020D050 .276 .008 .035 .173 1.181 .551 .028 .197 R TT9030
MINCR07-190020D050 .276 .008 .035 .173 1.378 .787 .028 .197 R TT9030
MINCR07-190020D068 .276 .008 .110 .248 1.378 .787 .028 .268 R TT9030
216
MING - MINI CARBIDE BARS FOR GROOVING AND TURNING
L1
Min. Bore
Dia.
dh6
L3
Tmax
a W
f
L3
W Tmax
Dimensions (inches)
Designation dh6 W±0.05 f a L1 L3 Tmax Dmin R/L Grade
MINGR04-050050-D20 .157 .020 .008 .071 .827 .236 .016 .079 R TT9030
MINGR04-100050-D20 .157 .020 .008 .071 1.024 .433 .016 .079 R TT9030
MINGR04-050070-D30 .157 .028 .028 .106 .827 .236 .024 .118 R TT9030
MINGR04-100070-D30 .157 .028 .028 .106 1.024 .433 .024 .118 R TT9030
MINGR04-090100-D40 .157 .039 .059 .138 1.004 .413 .031 .157 R TT9030
MINGR04-150100-D40 .157 .039 .059 .138 1.240 .650 .031 .157 R TT9030
MINGR07-090100-D50 .276 .039 .035 .173 .984 .394 .039 .197 R TT9030
MINGR07-140100-D50 .276 .039 .035 .173 1.181 .591 .039 .197 R TT9030
MINGR07-090150-D50 .276 .059 .035 .173 .984 .394 .039 .197 R TT9030
MINGR07-140150-D50 .276 .059 .035 .173 1.181 .591 .039 .197 R TT9030
MINGR07-090200-D50 .276 .079 .035 .173 .984 .394 .039 .197 R TT9030
MINGR07-190200-D50 .276 .079 .035 .173 1.378 .787 .039 .197 R TT9030
MINGR07-090100D060 .276 .039 .071 .209 .984 .394 .071 .236 R TT9030
MINGL07-090100D060 .276 .039 .071 .209 .984 .394 .071 .236 L TT9030
MINGR07-140100D060 .276 .039 .071 .209 1.181 .591 .071 .236 R TT9030
MINGR07-210100D060 .276 .039 .071 .209 1.457 .866 .071 .236 R TT9030
MINGR07-290100D060 .276 .039 .071 .209 1.772 1.181 .071 .236 R TT9030
MINGR07-090150D060 .276 .059 .071 .209 .984 .394 .071 .236 R TT9030
MINGL07-090150D060 .276 .059 .071 .209 .984 .394 .071 .236 L TT9030
MINGR07-140150D060 .276 .059 .071 .209 1.181 .591 .071 .236 R TT9030
MINGR07-210150D060 .276 .059 .071 .209 1.457 .866 .071 .236 R TT9030
MINGR07-240150D060 .276 .059 .071 .209 1.575 .984 .071 .236 R TT9030
MINGR07-290150D060 .276 .059 .071 .209 1.772 1.181 .071 .236 R TT9030
MINGR07-090200D060 .276 .079 .071 .209 .984 .394 .071 .236 R TT9030
MINGR07-140200D060 .276 .079 .071 .209 1.181 .591 .071 .236 R TT9030
MINGR07-210200D060 .276 .079 .071 .209 1.457 .866 .071 .236 R TT9030
MINGR07-240200D060 .276 .079 .071 .209 1.575 .984 .071 .236 R TT9030
MINGR07-290200D060 .276 .079 .071 .209 1.772 1.181 .071 .236 R TT9030
MINGR07-090100D068 .276 .039 .106 .244 .984 .394 .098 .268 R TT9030
MINGR07-140100D068 .276 .039 .106 .244 1.181 .591 .098 .268 R TT9030
MINGR07-210100D068 .276 .039 .106 .244 1.457 .866 .098 .268 R TT9030
MINGR07-090150D068 .276 .059 .106 .244 .984 .394 .098 .268 R TT9030
MINGR07-140150D068 .276 .059 .106 .244 1.181 .591 .098 .268 R TT9030
MINGR07-210150D068 .276 .059 .106 .244 1.457 .866 .098 .268 R TT9030
MINGR07-290150D068 .276 .059 .106 .244 1.772 1.181 .098 .268 R TT9030
MINGR07-090200D068 .276 .079 .106 .244 .984 .394 .098 .268 R TT9030
MINGR07-140200D068 .276 .079 .106 .244 1.181 .591 .098 .268 R TT9030
MINGL07-140200D068 .276 .079 .106 .244 1.181 .591 .098 .268 L TT9030
MINGR07-210200D068 .276 .079 .106 .244 1.457 .866 .098 .268 R TT9030
MINGR07-290200D068 .276 .079 .106 .244 1.772 1.142 .098 .268 R TT9030
217
MINF - MINI CARBIDE BARS FOR DEEP FACE GROOVING
L1
dh6
Tmax.
W L3
Dimensions (inches)
Designation dh6 W a L3 L1 Tmax Dmin R/L Grade
a
W L3
Dimensions (inches)
Designation dh6 W a L3 L1 Tmax Dmin R/L Grade
218
MINA - MINI CARBIDE BARS FOR SHAFT GROOVING
L1
dh6
T max.
W
L3
Dimensions (inches)
Designation dh6 W a L3 L1 Tmax Dmin R/L Grade
MINR - MINI CARBIDE BARS, FULL RADIUS FOR INTERNAL BORING AND PROFILING
L1
dh6
Dimensions (inches)
Designation dh6 W±0.002 f a R L1 L3 Tmax Dmin R/L Grade
MINRR07-190050D050 .276 .039 .035 .173 .020 1.378 .787 .039 .197 R TT9030
MINRR07-240050D060 .276 .039 .071 .209 .020 1.575 .984 .071 .236 R TT9030
MINRR07-290050D068 .276 .039 .110 .248 .020 1.772 1.181 .098 .268 R TT9030
219
MINN - MINI CARBIDE BARS FOR 60° PROFILE INTERNAL THREAD TURNING
L1
dh6
Y
Y 60°
a f ta
x
W
L3
MINNR04-140050D040 .157 48 .50 .012 .002 .014 .059 .138 .591 1.181 .157 TT9030
MINNR07-140050D050 .276 48 .50 .012 .002 .014 .035 .173 .591 1.181 .197 TT9030
MINNR07-140050D075 .276 32 .75 .016 .035 .018 .035 .173 .591 1.181 .197 TT9030
MINNR07-140100D048 .276 24 1.00 .024 .005 .022 .035 .173 .591 1.181 .189 TT9030
MINNR07-140100D060 .276 24 1.00 .024 .005 .022 .071 .209 .591 1.181 .236 TT9030
MINNR07-140125D060 .276 20 1.25 .028 .006 .026 .071 .209 .591 1.181 .236 TT9030
MINNR07-140150D060 .276 16 1.50 .031 .007 .030 .071 .209 .591 1.181 .236 TT9030
MINNR07-140150D070 .276 16 1.50 .031 .007 .030 .110 .248 .591 1.181 .276 TT9030
220
MINB - MINI CARBIDE BARS FOR INTERNAL BACK TURNING
Min. Bore
Dia.
f dh 6
Tmax
30 °
Tmax
R l3
3°
1. 5
l3
l1
Dimensions (inches)
Designation dh6 f a L1 L3 R±0.002 Tmax Dmin R/L Grade
MINBR04-140010D030 .157 .024 .102 1.181 .591 .008 .020 .118 R TT9030
MINBR04-190010D030 .157 .024 .102 1.378 .787 .008 .020 .118 R TT9030
MINBR04-140015D040 .157 .059 .138 1.181 .591 .006 .031 .157 R TT9030
MINBR04-240015D040 .157 .059 .138 1.575 .984 .006 .031 .157 R TT9030
MINBR07-190020D050 .276 .035 .173 1.378 .787 .008 .039 .197 R TT9030
MINBR07-290020D050 .276 .035 .173 1.772 1.181 .008 .039 .197 R TT9030
MINBR07-190020D060 .276 .071 .209 1.378 .787 .008 .071 .236 R TT9030
MINBR07-290020D060 .276 .071 .209 1.772 1.181 .008 .071 .236 R TT9030
MINBR07-190020D070 .276 .110 .248 1.378 .787 .008 .098 .276 R TT9030
MINBR07-290020D070 .276 .110 .248 1.772 1.181 .008 .098 .276 R TT9030
221
FOR SMALL ID AND OD TURNING AND GROOVING
• Economical double-ended insert
• Internal bars are coolant-through
• Holder styles for shallow grooves and external machining
• Various application range
- TDIP: ground insert for precision grooving and ID turning
- TDIM: pressed insert with molded chipbreaker for
optimal chip control
• Internal machining from Dmin .472"
222
TTSIR/L - INTERNAL GROOVING AND TURNING ON SMALL DIAMETERS
Ødg7
Coolant H
Inlet
A
L1
ØD
F
T
L
Insert
Seat Dimensions (inch) Coolant
Designation Size Ød L L1 F H A Tmax ØDmin Inlet Screw Wrench
TTSIR/L 9.5-12.5-2 2 .375 5.0 .984 .295 .167 .063 .094 .492 Ø.138 SE02-82 T 15
TTSIR/L 12.7-14-2 2 .500 5.0 1.378 .358 .230 .063 .102 .551 Ø.236 SE02-82 T 15
TTSIR/L 15.9-12.5-2 2 .625 6.0 .787 .413 .291 .063 .094 .492 Ø.315 SE02-82 T 15
TTSIR/L 15.9-14-2 2 .625 6.0 .984 .433 .291 .063 .102 .551 Ø.315 SE02-82 T 15
TTSIR/L 15.9-16-2 2 .625 6.0 1.575 .433 .291 .063 .118 .630 Ø.315 SR16-212 T 20
TTSIR/L 12.7-14-3 3 .375 5.0 1.378 .358 .230 .079 .102 .551 Ø.236 SE02-82 T 15
TTSIR/L 15.9-12.5-3 3 .625 6.0 .787 .413 .291 .079 .094 .492 Ø.315 SE02-82 T 15
TTSIR/L 15.9-14-3 3 .625 6.0 .984 .433 .291 .079 .102 .551 Ø.315 SE02-82 T 15
TTSIR/L 15.9-16-3 3 .625 6.0 1.575 .433 .291 .079 .118 .630 Ø.315 SR16-212 T 20
TTSIR/L 19-20-3 3 .750 6.0 1.575 .551 .335 .079 .157 .787 PL 075 SR16-212 T 20
TTSIL: Left-hand holder TTSIR: Right-hand holder
Insert
Seat Dimensions (inch) Coolant
Designation Size Ød L L1 F H Tmax ØDmin Inlet W Screw Wrench
TGSIR/L 9.5-13-2 2 .375 5.0 .984 .295 .167 2.50 .492 Ø.138
TGSIR/L 12.7-14-2 2 .500 5.0 1.378 .354 .230 2.50 .551 Ø.236
TGSIR/L 15.9-13-2 2 .625 6.0 .787 .417 .291 2.50 .512 Ø.315 < .080 SE02-82 T 15
TGSIR/L 15.9-14-2 2 .625 6.0 .984 .429 .291 2.50 .551 Ø.315
TGSIR/L 15.9-16-2 2 .625 6.0 1.575 .413 .291 2.50 .630 Ø.315
TGSIL: Left-hand holder TGSIR: Right-hand holder
223
TTSER/L - EXTERNAL TURNING AND GROOVING
H2
.275”
Insert
Seat Dimensions (inch)
Designation Size H B L F E A H1 Screw Wrench
.079”
224
TDIM - PRESSED INSERTS FOR INTERNAL TURNING AND GROOVING
Dimensions (inch)
Designation Insert Seat Size W±0.002 R B L H Grade
.126
Dimensions (inch)
Designation Insert Seat Size W±0.0008 R B T Grade
TT5080 Grade
FOR LATHE THREADING APPLICATIONS TT5080
Speed
• Grade TT5080 features a very hard submicron grain substrate
with PVD-AlTiN/TiN coating and special post-coat treatment. TT9030
• Improved flaking and chipping resistance in all materials.
• Excellent for stainless steels and high-temperature alloys.
Toughness
M-Type
Regular-Type
Y R
Application: NUT
X General Industry
IC SCREW
226
Y R
Application: NUT
X General Industry
IC SCREW
16IRMAG55 INTERNAL
RIGHT M TYPE 0.375 8-48 .5-3.0 0.630 0.002 0.047 0.067 TT5080
16ERMAG55 EXTERNAL
Y R
NUT
X Application:
General Industry
L
IC SCREW
227
Y R
Application: NUT
X General Industry
IC SCREW
Y R
Application: NUT
X General Industry, Fittings and
Pipe Couplings
L
IC SCREW
228
Y R
Application: NUT
X Steam, Gas and
Water Pipes
L
IC
Y R
Application: NUT
X Steam, Gas and
Water Pipes
L
IC
229
B-TYPE THREADING INSERTS Molded Chipbreakder
• Combination of M Type and Regular Type threading inserts
• Molded chipbreaker for strength
• Precise and sharp cutting edges reduce cutting forces
• Improved chip breaking and better chip evacuation
Precise, Sharp Cutting Edge
• Better surface quality
• Economical choice
Y R
Application: NUT
General Industry
X
L
SCREW
Y R
Application: NUT
X General Industry
IC SCREW
230
Y R
NUT
X Application:
General Industry
L
IC
Y R
Application: NUT
X Steam, Gas and
Water Pipes
L
SCREW
IC
231
Y R
Application: NUT
X General Industry
IC SCREW
232
Y R
Application: NUT
X General Industry, Fittings and
Pipe Couplings
L
IC SCREW
Y R
Application: NUT
X Steam, Gas and Water
Pipes
L
IC
233
DEEP FACE GROOVING BLADE
PRODUCT EXPANSION
• New face grooving blade sizes for larger diameter grooves.
• Capable of face grooving to 1.496" (38mm) depth!
• Blades fully compatible with industry standard blocks (1.26" height).
• Blades use single or double-ended T-Clamp Ultra+ inserts with seat sizes 3, 4, 5 or 6.
234
TGBFR/L
DEEP FACE GROOVING BLADES
Face Grooving
Dmin Tmax
Dmax A
H B
L 150°
Insert
H B L A Tmax Dmin Dmax
Designation Seat
(inch) (inch) (inch) (inch) (inch) (inch) (inch)
Size
HARDWARE
235
INTERNAL TURN/GROOVE BARS FOR
DEEPER ID GROOVES
• Product expansion to existing TTIR series tools.
• Extended T-max dimension for grooves of up to .472" (12mm) per side!
• All bars are coolant through.
• Bars use single or double-ended T-Clamp Ultra+ inserts with seat sizes 3, 4, 5 or 6.
• 1.00", 1.25" and 1.50" right hand bars are stocked.
TDC/J 2 1.57
TDC/J 3 1.97
TDC/J 4 1.97 Use TDIT or
TDC/J 5 2.36 TDXU type if
TDC/J 6 2.36 workpiece
internal
TDT 3 1.57 diameter is
TDT 4 1.57 smaller than
TDT 5 1.97 Min. Diameter
TDT 6 1.97
TDT 8 2.60
236
TTIR/L
INTERNAL TURNING, GROOVING AND PROFILING HOLDERS
L1 Seal
D
F L T
Seal Thread
d H
A
*Right hand shown
Insert
d A H F L L1 Tmax Dmin Seal Torque
Designation Seat
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch) Thread (lb-in)
Size
Seal Screw Wrench
TTIL16-2C 0.63 0.063 0.30 0.65 4.9 - 0.33 0.98 PL16 SH M5X0.8X10
TTIR16-2C 0.63 0.063 0.30 0.65 4.9 - 0.33 0.98 PL16 SH M5X0.8X10
2
TTIR19-2C 0.75 0.063 0.33 0.62 6.3 1.57 0.24 0.98 PL075 SH M5X0.8X12
TTIR25.4-2C 1.00 0.063 0.45 0.69 8.0 1.57 0.2 0.98 PL100 SH M5X0.8X16
TTIL19-3C 0.75 0.083 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X12
TTIR19-3C 0.75 0.083 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X12
TTIL25.4-3C 1.00 0.083 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X16
TTIR25.4-3C 3 1.00 0.083 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X16
TTIR25.4-3C-T8 1.00 0.094 0.45 0.85 8.0 1.57 0.31 1.26 PL100 SH M5X0.8X16
TTIR31.7-3C-T10 1.25 0.094 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M5X0.8X20
TTIR38.1-3C-T12 1.50 0.094 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M5X0.8X25 L-W4 49.0
TTIL19-4C 0.75 0.114 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X20
TTIR19-4C 0.75 0.114 0.33 0.62 6.5 1.57 0.26 0.98 PL075 SH M5X0.8X20
TTIL25.4-4C 1.00 0.114 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X25
TTIR25.4-4C 1.00 0.114 0.45 0.69 8.0 1.57 0.23 0.98 PL100 SH M5X0.8X25
TTIR25.4-4C-T8 4 1.00 0.118 0.45 0.85 8.0 1.57 0.31 1.26 PL100 SH M5X0.8X16
TTIL31.7-4C 1.25 0.114 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M5X0.8X16
NPT 1/8
TTIR31.7-4C 1.25 0.114 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M5X0.8X16
TTIR31.7-4C-T10 1.25 0.118 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M5X0.8X20
TTIR38.1-4C-T12 1.50 0.118 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M5X0.8X25
TTIL25.4-5C 1.00 0.154 0.45 0.68 8.0 1.57 0.26 1.26 PL100 SH M5X0.8X25
TTIR25.4-5C 1.00 0.154 0.45 0.68 8.0 1.57 0.26 1.26 PL100 SH M6X1X16
TTIL31.7-5C 1.25 0.154 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
5
TTIR31.7-5C 1.25 0.154 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
TTIR31.7-5C-T10 1.25 0.151 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M6X1X20
TTIR38.1-5C-T12 1.50 0.151 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M6X1X25
TTIL31.7-6C 1.25 0.193 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X25
TTIR31.7-6C 1.25 0.193 0.55 0.82 10.0 2.36 0.26 1.26 PL125 SH M6X1X20 L-W5 71.0
6
TTIR31.7-6C-T10 1.25 0.190 0.55 1.06 10.0 2.36 0.39 1.57 PL125 SH M6X1X20
TTIR38.1-6C-T12 1.50 0.190 0.70 1.30 12.0 2.56 0.47 1.97 PL150 SH M6X1X25
TTIL31.7-8C 1.25 0.232 0.57 0.84 10.0 2.36 0.26 1.46 PL125 SH M6X1X25
TTIR31.7-8C 1.25 0.232 0.57 0.84 10.0 2.36 0.26 1.46 PL125 SH M6X1X25
8
TTIL38.1-8C 1.50 0.232 0.70 1.02 12.0 2.56 0.26 1.65 PL150 SH M6X1X25
TTIR38.1-8C 1.50 0.232 0.70 1.02 12.0 2.56 0.26 1.65 PL150 SH M6X1X25
Use inserts TDC/TSC, TDJ/TSJ for grooving
Use inserts TDXU, TDT, TDIT for grooving and turning 237
MODULAR SYSTEM PRODUCT EXPANSION
• New cartridges for 1.4mm and 2mm wide inserts.
• New external cartridges with longer T-max dimensions for deeper machining.
• New face grooving cartridges for larger diameter grooves.
• New C8 holder for Quick-Change product line.
C4-TCHPN
C5-TCHPN
C4-TCHN C6-TCHPN
C5-TCHN C8-TCHPN
C6-TCHN
C8-TCHN
238
TCHR/L
PARALLEL HOLDERS FOR MODULAR BLADES
H H
E H1
ISO H B L E H1
Designation
Number (inch) (inch) (inch) (inch) (inch)
HARDWARE
Screw EXTERNAL LH ADAPTER EXTERNAL RH ADAPTER FACE LH ADAPTER FACE RH ADAPTER Wrench
Tmax D max
T max
F L L F D min
F
A
TCER XX TCEL XX
L D max
L
T max F D min
F Tmax
239
TCHPR/L
PERPENDICULAR HOLDERS FOR MODULAR BLADES
L
B1
B
E
H H1 H
H B L E B1 H1
Designation
(inch) (inch) (inch) (inch) (inch) (inch)
HARDWARE
Screw EXTERNAL LH ADAPTER EXTERNAL RH ADAPTER FACE LH ADAPTER FACE RH ADAPTER Wrench
L F D min F L
F
A
TCEL XX TCER XX
L L D max
T max F D min
F Tmax
240
TCHN & TCHPN QUICK-CHANGE*
ADAPTER FOR EXTERNAL TURNING AND GROOVING (LEFT
HAND OR RIGHT HAND) OR FACE TURNING AND GROOVING
OD Turning Face Groove Turn
Tmax
D
F
L D F
Designation
(inch) (mm) (inch)
HARDWARE
Screw FACE LH ADAPTER EXTERNAL LH ADAPTER FACE RH ADAPTER EXTERNAL RH ADAPTER Wrench Nozzle
L D F
Designation
(inch) (mm) (inch)
HARDWARE
Screw FACE LH ADAPTER EXTERNAL LH ADAPTER FACE RH ADAPTER EXTERNAL RH ADAPTER Wrench Nozzle Nozzle Pipe
241
(**) The trademark COROMANT CAPTO® is owned by Sandvik Intellectual Property AB.
TCEL
ADAPTER FOR EXTERNAL TURNING AND GROOVING
(LEFT HAND)
OD Turning OD Grooving OD Profiling OD Turning Parting
T max D max
L F D min
Insert
L A F Tmax
Designation Seat
(inch) (inch) (inch) (inch)
Size
Use Holders TCHL, TCHPR, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT. *Grooving only
HARDWARE
242
TCER
ADAPTER FOR EXTERNAL TURNING AND GROOVING (RIGHT
HAND)
OD Turning OD Grooving OD Profiling OD Turning Parting
Tmax
F L
Insert
L A F Tmax
Designation Seat
(inch) (inch) (inch) (inch)
Size
Use Holders TCHR, TCHPL, TCHN, TCHPN. Use inserts TDC/TSC*, TDJ/TSJ*, TDXU, TDT. *Grooving only
HARDWARE
243
TCFR
ADAPTER FOR EXTERNAL FACE GROOVING AND TURNING
(RIGHT HAND)
Face Turning Face Grooving
LL D max
F T max
Tmax F D min
A
A
Insert
L F Tmax Dmin Dmax
Designation Seat
(inch) (inch) (inch) (inch) (inch)
Size
HARDWARE
244
TCFL
ADAPTER FOR EXTERNAL FACE GROOVING AND TURNING (LEFT
HAND)
Face Turning Face Grooving
L D max
T max F D min
Insert
L F Tmax Dmin Dmax
Designation Seat
(inch) (inch) (inch) (inch) (inch)
Size
HARDWARE
245
10MM & .375” WIDE INSERTS & HOLDERS
• New, larger insert widths for increased material removal rates
• TDT chip breaker for grooving and turning applications
• Double-ended inserts for increased economy
• Right hand and left hand holders with 1”, 1.25” and 1.50” shanks.
246
TTER/L
HOLDER FOR 10MM AND .375“ INSERTS
Face Grooving
L
E
H H
H2
A
Tmax
F B
Right-hand holder shown
Insert
F L H B E H2 Tmax A*
Designation Seat
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch)
Size
HARDWARE
Screw Wrench
SHM8X1.25X25 L-W6
TDT
INSERTS FOR EXTERNAL TURNING AND GROOVING
OD Turning OD Grooving
7° L
Insert W W R
B L H Grade Grade
Designation Seat ±.0008 ±.02 ±.002
(inch) (inch) (inch) TT6080 TT9080
Size (inch) (mm) (inch)
Grade TT9080 features a modified PVD coating with an outer layer of TiN making it gold in appearance. Additionally,
our post-coat GoldRush treatment provides a more stable cutting edge that reduces build-up and chipping, resulting in
prolonged tool life. As a result of this change, grade TT9030 will be phased out in the coming months as stock is depleted.
Below you will find a list of the current TT9030 inserts along with the replacement inserts in TT9080. For further questions
please contact Ingersoll’s Turning Product Management team.
PHASE-OUT REPLACEMENT
Item Number ISO Description Item Number ISO Description
248
PHASE-OUT REPLACEMENT
Item Number ISO Description Item Number ISO Description
249
INSERT FOR WIDE GROOVING APPLICATIONS
• Perfect for applications like ball bearings, taper roller bearings and
miniature machined parts.
• Insert holder shank size*:
Inch: .500, .625, .750, 1.000, 1.250
Metric: 12x12, 16x16, 20x20, 25x25, 32x32
• Carbide Grades**:
P40A for Steel
K10 for Cast Iron
• Blank Widths (W):
10mm, 15mm, 20mm, 25mm
W T D1 L Grade
Designation
(mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) K10 P40A
TTLEN Holders
Dimensions (inch)
Designation Inserts Screw Wrench Torque
H B F T L W
251
GROOVING WITH THE NEW STANDARD HOLDER
• Double ended insert.
• New holder design will accept standard XCMT insert or
new XCMT-GV grooving insert.
• Pocket design protects the edge not in use.
• Smooth chip evacuation with thru coolant.
• Economical solution to add even more capability to an
existing multifunctional tool.
XCMT GV
R
7°
Tmax
W H
TT9080
DESIGNATION Dimensions (Inch)
Grade
W Tmax R H
252
XCMT TC
TT9030/
TT6030
TT8020
TT9080
ANSI ISO Dimensions (Inch)
Grade
DESIGNATION DESIGNATION
L1 L2 t R
XCGT TA
DESIGNATION DESIGNATION
L1 L2 t R
253
2.25XD HOLDER
d
f
L1 Dmin
L2 LS
Dimensions (mm)
DESIGNATION f d L1 L2 LS Dmin
Screw Wrench Insert Pipe Thread
TCAP 10R/L-2.25DN-IN-GV .280 .500 .886 1.083 1.654 .472 TS 20038I/HG-P T 6P XCMT 05R/L200020GV NPT 1/16
TCAP 12R/L-2.25DN-IN-GV .335 .625 1.063 1.299 1.772 .571 TS 22052I/HG-P T 7P XCMT 06R/L200020GV NPT 1/8
TCAP 14R/L-2.25DN-IN-GV .374 .625 1.240 1.516 1.772 .650 TS 25064I/HG-P T 8P XCMT 07R/L250020GV NPT 1/8
TCAP 16R/L-2.25DN-IN-GV .437 .750 1.417 1.732 1.968 .748 TS 30100I/HG-P T 9P XCMT 08R/L250020GV NPT 1/8
TCAP 20R/L-2.25DN-IN-GV .520 1.000 1.772 2.165 2.205 .925 TS 35088I/HG-P T 10P XCMT 10R/L300030GV NPT 1/8
TCAP 25R/L-2.25DN-IN-GV .650 1.250 2.224 2.716 2.402 1.142 TS 45A100I/HG T 20 XCMT 13R/L350030GV NPT 1/8
TCAP 32R/L-2.25DN-IN-GV .807 1.500 2.835 3.386 2.913 1.437 TS 45A100I/HG T 20 XCMT 17R/L400040GV NPT 1/8
3.0XD HOLDER
d
f
Dmin
L1
L
Dimensions (mm)
DESIGNATION f d L1 L Dmin
Screw Wrench Insert Pipe Thread
TCAP 10R/L-3.0DN-IN-GV .280 .500 .886 3.228 .472 TS 20038I/HG-P T 6P XCMT 05R/L200020GV NPT 1/16
TCAP 12R/L-3.0DN-IN-GV .335 .625 1.063 3.740 .571 TS 22052I/HG-P T 7P XCMT 06R/L200020GV NPT 1/8
TCAP 14R/L-3.0DN-IN-GV .374 .625 1.240 3.937 .650 TS 25064I/HG-P T 8P XCMT 07R/L250020GV NPT 1/8
TCAP 16R/L-3.0DN-IN-GV .437 .750 1.417 4.331 .748 TS 30100I/HG-P T 9P XCMT 08R/L250020GV NPT 1/8
TCAP 20R/L-3.0DN-IN-GV .520 1.000 1.772 5.118 .925 TS 35088I/HG-P T 10P XCMT 10R/L300030GV NPT 1/8
TCAP 25R/L-3.0DN-IN-GV .650 1.250 2.224 5.906 1.142 TS 45A100I/HG T 20 XCMT 13R/L350030GV NPT 1/8
TCAP 32R/L-3.0DN-IN-GV .807 1.500 2.835 7.283 1.437 TS 45A100I/HG T 20 XCMT 17R/L400040GV NPT 1/8
254
RECOMMENDED CUTTING CONDITIONS
Chip control Range for XCMT-GV
.012
Feed (inch)
.010
.008
.006
Grooving
(Material: SAE4140 (220BHN),
.004 V=400sfm)
.003
.002
.0015
.0010
XCMT XCMT XCMT XCMT XCMT XCMT XCMT
05-GV 06-GV 07-GV 08-GV 10-GV 13-GV 17-GV
APPLICATION
255
GRADES FOR HOLEMAKING
The ingenious solution that takes cutting tool materials
to another level
Features
• Improved adhesion and insert chipping resistance
• Stable and extended tool life in continuous and interrupted cutting operations
• Reduced cutting friction and minimized built-up edge on exotic materials
• High quality surface finish on the work pieces
256
GOLD RUSH GRADES FOR
HOLEMAKING APPLICATIONS
IN1030 (PVD) CAST IRON, STAINLESS, TITANIUM
Great for tough, slower speed applications. A good option
when machine rigidity is an issue.
The precision bodies have an improved pocket design and innovative clamping system
that provide stable performance after multiple tip indexes. These drill bodies also fea-
ture twisted coolant holes, polished flutes, and a PVD-coating that allows smooth chip
evacuation and prolonged body life. Each body accepts a range of tips that covers .040”
(1mm).
The drill tips are offered in grade IN2505 which features a multi-layered PVD coating
that provides excellent performance, improved wear resistance and increased tool life
in a wide range of applications. With three cutting geometries, the “P” for Steel and
General Purpose, the “M” geometry for Stainless Steels and Exotics and the “K” geom-
etry for Irons, we can better meet our customers’ needs.
CYLINDRICAL SHANKS
1.5XD
Drilling GOLD TWIST - CYLINDRICAL SHANK Coolant
D1 D2
L1
L2 L4
L3
D1 L1 D2 D3 L2 L4 L3 Pocket
1.5xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
TD0700010S4R01 0.2756 0.2913 0.43 0.500 N/A 0.99 1.77 2.760 7 KTD6.0-D9.9
GOLD TWIST - WELDON SHANK - SHORTER
TD0750011S4R01 0.2953 0.3110 0.44 0.500 N/A 1.02 1.77 2.790 7.5 KTD6.0-D9.9
TD0800012S4R01 0.3150 0.3504 0.47 0.500 N/A 1.10 1.77 2.870 8 KTD6.0-D9.9
TD0900013S4R01 0.3543 0.3898 0.55 0.500 N/A 1.15 1.77 2.920 9 KTD6.0-D9.9
TD1000015S6R01 0.3937 0.4291 0.59 0.625 N/A 1.23 1.89 3.120 10 KTD10.0-19.9
D1 D2 D3
TD1100016S6R01 0.4331 0.4685 0.67 0.625 N/A 1.30 1.89 3.190 11 KTD10.0-19.9
L1
TD1200018S6R01 0.4724 0.5079 0.71 0.625 N/A 1.38 1.89 L2 3.270 12 L4 KTD10.0-19.9
TD1300019S6R01 0.5118 0.5472 0.79 0.625 N/A 1.46 1.89 3.350 L3 13 KTD10.0-19.9
TD1400021S6R01 0.5512 0.5866 0.83 0.625 N/A 1.62 1.89 3.510 14 KTD10.0-19.9
TD1500022S7R01 0.5906 0.6260 0.91 0.750 N/A 1.82 1.97 3.790 15 KTD10.0-19.9
TD1600024S7R01 0.6299 0.6654 0.94 0.750 N/A 1.94 1.97 3.910 16 KTD10.0-19.9
TD1700025S7R01 0.6693 0.7047 1.02 0.750 N/A 2.06 1.97 4.030 17 KTD10.0-19.9
TD1800027S1R01 0.7087 0.7441 1.06 1.000 N/A 2.19 2.20 4.390 18
KTD10.0-19.9
TD1900028S1R01 0.7480 0.7835 1.14 1.000 N/A 2.30 GOLD
2.20TWIST - WELDON
4.500 SHANK
19 - LONGER
KTD10.0-19.9
TD2000030S1R01 0.7874 0.8228 1.18 1.000 N/A 2.43 2.20 4.630 20 KTD20.0-D26.9
TD2100031S1R01 0.8268 0.8622 1.26 1.000 N/A 2.55 2.20 4.750 21 KTD20.0-D26.9
TD2200033S1R01 0.8661 0.9016 1.30 1.000 N/A 2.67
D1 2.20 4.870 22 KTD20.0-D26.9
D2 D3
TD2300034S9R01 0.9055 0.9409 1.38 1.250 N/A 2.79 2.36 5.150 23 KTD20.0-D26.9
L1
TD2400036S9R01 0.9449 0.9803 1.42 1.250 N/A 2.91 2.36 L2 5.270 24 KTD20.0-D26.9
L4
L3
TD2500037S9R01 0.9843 1.0197 1.50 1.250 N/A 3.03 2.36 5.390 25 KTD20.0-D26.9
259
CYLINDRICAL SHANKS
3XD
Drilling GOLD TWIST - CYLINDRICAL SHANK Coolant
D1 D2
L1
L2 L4
L3
D1 L1 D2 D3 L2 L4 L3 Pocket
3xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
TD0700021S4R01 0.2756 0.2913 0.83 0.500 N/A 1.40 1.77 3.170 7 KTD6.0-D9.9
GOLD TWIST - WELDON SHANK - SHORTER
TD0750022S4R01 0.2953 0.3110 0.89 0.500 N/A 1.46 1.77 3.230 7.5 KTD6.0-D9.9
TD0800024S4R01 0.3150 0.3307 0.94 0.500 N/A 1.55 1.77 3.320 8 KTD6.0-D9.9
TD0850025S4R01 0.3346 0.3504 1.00 0.500 N/A 1.61 1.77 3.380 8.5 KTD6.0-D9.9
TD0900027S4R01 0.3543 0.3701 1.06 0.500 N/A 1.69 D1
1.77 3.460 9 KTD6.0-D9.9
D2 D3
TD0950028S4R01 0.3740 0.3898 1.12 0.500 N/A 1.74 1.77 3.510 9.5 KTD6.0-D9.9
L1
TD1000030S6R01 0.3937 0.4094 1.18 0.625 N/A 1.82 1.89 L2 3.710 10 L4 KTD10.0-19.9
TD1050031S6R01 0.4134 0.4291 1.26 0.625 N/A 1.88 1.89 3.770 L3 10.5 KTD10.0-19.9
TD1100033S6R01 0.4331 0.4488 1.30 0.625 N/A 1.95 1.89 3.840 11 KTD10.0-19.9
TD1150034S6R01 0.4528 0.4685 1.38 0.625 N/A 2.01 1.89 3.900 11.5 KTD10.0-19.9
TD1200036S6R01 0.4724 0.4882 1.42 0.625 N/A 2.09 1.89 3.980 12 KTD10.0-19.9
TD1250037S6R01 0.4921 0.5079 1.46 0.625 N/A 2.15 1.89 4.040 12.5 KTD10.0-19.9
TD1300039S6R01 0.5118 0.5276 1.54 0.625 N/A 2.23 1.89 4.120 13 KTD10.0-19.9
TD1350040S6R01 0.5315 0.5472 1.61 0.625 N/A 2.29 GOLD
1.89TWIST - WELDON
4.180 SHANK
13.5- LONGER
KTD10.0-19.9
TD1400042S6R01 0.5512 0.5669 1.65 0.625 N/A 2.44 1.89 4.330 14 KTD10.0-19.9
TD1450043S6R01 0.5709 0.5866 1.73 0.625 N/A 2.50 1.89 4.390 14.5 KTD10.0-19.9
TD1500045S7R01 0.5906 0.6260 1.77 0.750 N/A 2.70
D1 1.97 4.670 15 KTD10.0-19.9
D2 D3
TD1600048S7R01 0.6299 0.6654 1.89 0.750 N/A 2.89 1.97 4.860 16 KTD10.0-19.9
L1
TD1700051S7R01 0.6693 0.7047 2.01 0.750 N/A 3.07 1.97 L2 5.040 17 L4KTD10.0-19.9
L3
TD1800054S1R01 0.7087 0.7441 2.13 1.000 N/A 3.25 2.20 5.450 18 KTD10.0-19.9
TD1900057S1R01 0.7480 0.7835 2.24 1.000 N/A 3.43 2.20 5.630 19 KTD10.0-19.9
TD2000060S1R01 0.7874 0.8228 2.36 1.000 N/A 3.61 2.20 5.810 20 KTD20.0-D26.9
TD2100063S1R01 0.8268 0.8622 2.48 1.000 N/A 3.79 2.20 5.990 21 KTD20.0-D26.9
TD2200066S1R01 0.8661 0.9016 2.60 1.000 N/A 3.97 2.20 6.170 22 KTD20.0-D26.9
TD2300069S9R01 0.9055 0.9409 2.72 1.250 N/A 4.15 2.36 6.510 23 KTD20.0-D26.9
TD2400072S9R01 0.9449 0.9803 2.83 1.250 N/A 4.33 2.36 6.690 24 KTD20.0-D26.9
TD2500075S9R01 0.9843 1.0197 2.95 1.250 N/A 4.51 2.36 6.870 25 KTD20.0-D26.9
260
CYLINDRICAL SHANKS
5XD
Drilling GOLD TWIST - CYLINDRICAL SHANK Coolant
D1 D2
L1
L2 L4
L3
D1 L1 D2 D3 L2 L4 L3 Pocket
5xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
TD0700035S4R01 0.2756 0.2913 1.38 0.500 N/A 1.95 1.77 3.720 7 KTD6.0-D9.9
GOLD TWIST - WELDON SHANK - SHORTER
TD0750037S4R01 0.2953 0.3110 1.48 0.500 N/A 2.05 1.77 3.820 7.5 KTD6.0-D9.9
TD0800040S4R01 0.3150 0.3307 1.57 0.500 N/A 2.18 1.77 3.950 8 KTD6.0-D9.9
TD0850042S4R01 0.3346 0.3504 1.67 0.500 N/A 2.28 1.77 4.050 8.5 KTD6.0-D9.9
TD0900045S4R01 0.3543 0.3701 1.77 0.500 N/A 2.39 D1
1.77 4.160 9 KTD6.0-D9.9
D2 D3
TD0950047S4R01 0.3740 0.3898 1.87 0.500 N/A 2.49 1.77 4.260 9.5 KTD6.0-D9.9
L1
TD1000050S6R01 0.3937 0.4094 1.97 0.625 N/A 2.61 1.89 L2 4.500 10 L4 KTD10.0-19.9
TD1050052S6R01 0.4134 0.4291 2.09 0.625 N/A 2.70 1.89 4.590L3 10.5 KTD10.0-19.9
TD1100055S6R01 0.4331 0.4488 2.17 0.625 N/A 2.82 1.89 4.710 11 KTD10.0-19.9
TD1150057S6R01 0.4528 0.4685 2.28 0.625 N/A 2.92 1.89 4.810 11.5 KTD10.0-19.9
TD1200060S6R01 0.4724 0.4882 2.36 0.625 N/A 3.03 1.89 4.920 12 KTD10.0-19.9
TD1250062S6R01 0.4921 0.5079 2.44 0.625 N/A 3.13 1.89 5.020 12.5 KTD10.0-19.9
TD1300065S6R01 0.5118 0.5276 2.56 0.625 N/A 3.25 1.89 5.140 13 KTD10.0-19.9
TD1350067S6R01 0.5315 0.5472 2.68 0.625 N/A 3.35 GOLD
1.89TWIST - WELDON
5.240 SHANK
13.5- LONGER
KTD10.0-19.9
TD1400070S6R01 0.5512 0.5669 2.76 0.625 N/A 3.55 1.89 5.440 14 KTD10.0-19.9
TD1450072S6R01 0.5709 0.5866 2.87 0.625 N/A 3.65 1.89 5.540 14.5 KTD10.0-19.9
TD1500075S7R01 0.5906 0.6260 2.95 0.750 N/A 3.89
D1 1.97 5.860 15 KTD10.0-19.9
D2 D3
TD1600080S7R01 0.6299 0.6654 3.15 0.750 N/A 4.15 1.97 6.120 16 KTD10.0-19.9
L1
TD1700085S7R01 0.6693 0.7047 3.35 0.750 N/A 4.41 1.97 L2 6.380 17 L4KTD10.0-19.9
L3
TD1800090S1R01 0.7087 0.7441 3.54 1.000 N/A 4.67 2.20 6.870 18 KTD10.0-19.9
TD1900095S1R01 0.7480 0.7835 3.74 1.000 N/A 4.92 2.20 7.120 19 KTD10.0-19.9
TD2000100S1R01 0.7874 0.8228 3.94 1.000 N/A 5.18 2.20 7.380 20 KTD20.0-D26.9
TD2100105S1R01 0.8268 0.8622 4.13 1.000 N/A 5.44 2.20 7.640 21 KTD20.0-D26.9
TD2200110S1R01 0.8661 0.9016 4.33 1.000 N/A 5.70 2.20 7.900 22 KTD20.0-D26.9
TD2300115S9R01 0.9055 0.9409 4.53 1.250 N/A 5.96 2.36 8.320 23 KTD20.0-D26.9
TD2400120S9R01 0.9449 0.9803 4.72 1.250 N/A 6.22 2.36 8.580 24 KTD20.0-D26.9
TD2500125S9R01 0.9843 1.0197 4.92 1.250 N/A 6.48 2.36 8.840 25 KTD20.0-D26.9
261
CYLINDRICAL SHANKS
8XD
Drilling GOLD TWIST - CYLINDRICAL SHANK Coolant
D1 D2
L1
L2 L4
L3
NOTE: We strongly recommend the use of a 1.5:1 or 3:1 Gold•Twist drill of the same diameter to
drill a centering starter hole. The use of a centering starter hole improves hole location, accuracy,
roundness, straightness and surface finish.
D1 L1 D2 D3 L2 L4 L3 Pocket
8xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
TD0700056S4R01 0.2756 0.2913 2.20 0.500 N/A 2.78 1.77 4.550 7 KTD6.0-D9.9
GOLD TWIST - WELDON SHANK - SHORTER
TD0750060S4R01 0.2953 0.3110 2.28 0.500 N/A 2.94 1.77 4.710 7.5 KTD6.0-D9.9
TD0800064S4R01 0.3150 0.3307 2.52 0.500 N/A 3.13 1.77 4.900 8 KTD6.0-D9.9
TD0850068S4R01 0.3346 0.3504 2.68 0.500 N/A 3.32 1.77 5.090 8.5 KTD6.0-D9.9
TD0900072S4R01 0.3543 0.3701 2.83 0.500 N/A 3.46 1.77 5.230 9 KTD6.0-D9.9
D1 D2 D3
TD0950076S4R01 0.3740 0.3898 2.99 0.500 N/A 3.65 1.77 5.420 9.5 KTD6.0-D9.9
L1
TD1000080S6R01 0.3937 0.4094 3.15 0.625 N/A 3.79 1.89 L2 5.680 10 L4 KTD10.0-19.9
TD1050084S6R01 0.4134 0.4291 3.31 0.625 N/A 3.94 1.89 5.830L3 10.5 KTD10.0-19.9
TD1100088S6R01 0.4331 0.4488 3.46 0.625 N/A 4.12 1.89 6.010 11 KTD10.0-19.9
TD1150092S6R01 0.4528 0.4685 3.62 0.625 N/A 4.28 1.89 6.170 11.5 KTD10.0-19.9
TD1200096S6R01 0.4724 0.4882 3.78 0.625 N/A 4.45 1.89 6.340 12 KTD10.0-19.9
TD1250100S6R01 0.4921 0.5079 3.94 0.625 N/A 4.61 1.89 6.500 12.5 KTD10.0-19.9
TD1300104S6R01 0.5118 0.5276 4.09 0.625 N/A 4.79 1.89 6.680 13 KTD10.0-19.9
TD1350108S6R01 0.5315 0.5472 4.25 0.625 N/A 4.94 GOLD
1.89TWIST - WELDON
6.830 SHANK
13.5- LONGER
KTD10.0-19.9
TD1400112S6R01 0.5512 0.5669 4.41 0.625 N/A 5.20 1.89 7.090 14 KTD10.0-19.9
TD1450116S6R01 0.5709 0.5866 4.57 0.625 N/A 5.36 1.89 7.250 14.5 KTD10.0-19.9
TD1500120S7R01 0.5906 0.6260 4.72 0.750 N/A 5.66
D1 1.97 7.630 15 KTD10.0-19.9
D2 D3
TD1600128S7R01 0.6299 0.6654 5.04 0.750 N/A 6.04 1.97 8.010 16 KTD10.0-19.9
L1
TD1700136S7R01 0.6693 0.7047 5.35 0.750 N/A 6.41 1.97 L2 8.380 17 L4KTD10.0-19.9
L3
TD1800144S1R01 0.7087 0.7441 5.67 1.000 N/A 6.79 2.20 8.990 18 KTD10.0-19.9
TD1900152S1R01 0.7480 0.7835 5.98 1.000 N/A 7.17 2.20 9.370 19 KTD10.0-19.9
TD2000160S1R01 0.7874 0.8228 6.30 1.000 N/A 7.54 2.20 9.740 20 KTD20.0-D26.9
TD2100168S1R01 0.8268 0.8622 6.61 1.000 N/A 7.92 2.20 10.120 21 KTD20.0-D26.9
TD2200176S1R01 0.8661 0.9016 6.93 1.000 N/A 8.30 2.20 10.500 22 KTD20.0-D26.9
TD2300184S9R01 0.9055 0.9409 7.24 1.250 N/A 8.68 2.36 11.040 23 KTD20.0-D26.9
TD2400192S9R01 0.9449 0.9803 7.56 1.250 N/A 9.06 2.36 11.420 24 KTD20.0-D26.9
TD2500200S9R01 0.9843 1.0197 7.87 1.250 N/A 9.43 2.36 11.790 25 KTD20.0-D26.9
262
D1 D2
L1
L2 L4
L3
1.5XD
Drilling Coolant
GOLD TWIST - WELDON SHANK - SHORTER
D1 D2 D3
L1
L2 L4
L3
D1 L1 D2 D3 L2 L4 L3 Pocket
1.5xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
GOLD TWIST - WELDON SHANK - LONGER
TD0700010B9R01 0.2756 0.2913 0.43 0.500 0.63 0.99 1.77 2.760 7 KTD6.0-D9.9
TD0750011B9R01 0.2953 0.3110 0.44 0.500 0.63 1.02 1.77 2.790 7.5 KTD6.0-D9.9
TD0800012B9R01 0.3150 0.3504 0.47 0.500 0.63 1.10
D1 1.77 2.870 8 KTD6.0-D9.9
D2 D3
TD0900013B9R01 0.3543 0.3898 0.55 0.500 0.63 1.15 1.77 2.920 9 KTD6.0-D9.9
L1
TD1000015C0R01 0.3937 0.4291 0.59 0.625 0.79 1.23 1.89 L2 3.120 10 L4 KTD10.0-19.9
L3
TD1100016C0R01 0.4331 0.4685 0.67 0.625 0.79 1.30 1.89 3.190 11 KTD10.0-19.9
TD1200018C0R01 0.4724 0.5079 0.71 0.625 0.79 1.38 1.89 3.270 12 KTD10.0-19.9
TD1300019C0R01 0.5118 0.5472 0.79 0.625 0.79 1.46 1.89 3.350 13 KTD10.0-19.9
TD1400021C0R01 0.5512 0.5866 0.83 0.625 0.79 1.62 1.89 3.510 14 KTD10.0-19.9
TD150002218R01 0.5906 0.6260 0.91 0.750 0.98 1.82 1.97 3.790 15 KTD10.0-19.9
TD160002418R01 0.6299 0.6654 0.94 0.750 0.98 1.94 1.97 3.910 16 KTD10.0-19.9
TD170002518R01 0.6693 0.7047 1.02 0.750 0.98 2.06 1.97 4.030 17 KTD10.0-19.9
TD1800027C8R01 0.7087 0.7441 1.06 1.000 1.26 2.19 2.20 4.390 18 KTD10.0-19.9
TD1900028C8R01 0.7480 0.7835 1.14 1.000 1.26 2.30 2.20 4.500 19 KTD10.0-19.9
TD2000030C8R01 0.7874 0.8228 1.18 1.000 1.26 2.43 2.20 4.630 20 KTD20.0-D26.9
TD2100031C8R01 0.8268 0.8622 1.26 1.000 1.26 2.55 2.20 4.750 21 KTD20.0-D26.9
TD2200033C8R01 0.8661 0.9016 1.30 1.000 1.26 2.67 2.20 4.870 22 KTD20.0-D26.9
TD2300034B7R01 0.9055 0.9409 1.38 1.250 1.65 2.79 2.36 5.150 23 KTD20.0-D26.9
TD2400036B7R01 0.9449 0.9803 1.42 1.250 1.65 2.91 2.36 5.270 24 KTD20.0-D26.9
TD2500037B7R01 0.9843 1.0197 1.50 1.250 1.65 3.03 2.36 5.390 25 KTD20.0-D26.9
263
D1 D2
L1
L2 L4
L3
3XD
Drilling Coolant
GOLD TWIST - WELDON SHANK - SHORTER
D1 D2 D3
L1
L2 L4
L3
D1 L1 D2 D3 L2 L4 L3 Pocket
3xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
GOLD TWIST - WELDON SHANK - LONGER
TD0700021B9R01 0.2756 0.2913 0.83 0.500 0.63 1.40 1.77 3.170 7 KTD6.0-D9.9
TD0750022B9R01 0.2953 0.3110 0.89 0.500 0.63 1.46 1.77 3.230 7.5 KTD6.0-D9.9
TD0800024B9R01 0.3150 0.3307 0.94 0.500 0.63 1.55
D1 1.77 3.320 8 KTD6.0-D9.9
D2 D3
264
D1 D2 D3
L1
L2 L4
L3
5XD
Coolant
GOLD TWIST - WELDON SHANK - LONGER
D1 D2 D3
L1
L2 L4
L3
D1 L1 D2 D3 L2 L4 L3 Pocket
5xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
TD0700035B9R01 0.2756 0.2913 1.38 0.500 0.63 1.95 1.77 3.720 7 KTD6.0-D9.9
TD0750037B9R01 0.2953 0.3110 1.48 0.500 0.63 2.05 1.77 3.820 7.5 KTD6.0-D9.9
TD0800040B9R01 0.3150 0.3307 1.57 0.500 0.63 2.18 1.77 3.950 8 KTD6.0-D9.9
TD0850042B9R01 0.3346 0.3504 1.67 0.500 0.63 2.28 1.77 4.050 8.5 KTD6.0-D9.9
TD0900045B9R01 0.3543 0.3701 1.77 0.500 0.63 2.39 1.77 4.160 9 KTD6.0-D9.9
TD0950047B9R01 0.3740 0.3898 1.87 0.500 0.63 2.49 1.77 4.260 9.5 KTD6.0-D9.9
TD1000050C0R01 0.3937 0.4094 1.97 0.625 0.79 2.61 1.89 4.500 10 KTD10.0-19.9
TD1050052C0R01 0.4134 0.4291 2.09 0.625 0.79 2.70 1.89 4.590 10.5 KTD10.0-19.9
TD1100055C0R01 0.4331 0.4488 2.17 0.625 0.79 2.82 1.89 4.710 11 KTD10.0-19.9
TD1150057C0R01 0.4528 0.4685 2.28 0.625 0.79 2.92 1.89 4.810 11.5 KTD10.0-19.9
TD1200060C0R01 0.4724 0.4882 2.36 0.625 0.79 3.03 1.89 4.920 12 KTD10.0-19.9
TD1250062C0R01 0.4921 0.5079 2.44 0.625 0.79 3.13 1.89 5.020 12.5 KTD10.0-19.9
TD1300065C0R01 0.5118 0.5276 2.56 0.625 0.79 3.25 1.89 5.140 13 KTD10.0-19.9
TD1350067C0R01 0.5315 0.5472 2.68 0.625 0.79 3.35 1.89 5.240 13.5 KTD10.0-19.9
TD1400070C0R01 0.5512 0.5669 2.76 0.625 0.79 3.55 1.89 5.440 14 KTD10.0-19.9
TD1450072C0R01 0.5709 0.5866 2.87 0.625 0.79 3.65 1.89 5.540 14.5 KTD10.0-19.9
TD150007518R01 0.5906 0.6260 2.95 0.750 0.98 3.89 1.97 5.860 15 KTD10.0-19.9
TD160008018R01 0.6299 0.6654 3.15 0.750 0.98 4.15 1.97 6.120 16 KTD10.0-19.9
TD170008518R01 0.6693 0.7047 3.35 0.750 0.98 4.41 1.97 6.380 17 KTD10.0-19.9
TD1800090C8R01 0.7087 0.7441 3.54 1.000 1.26 4.67 2.20 6.870 18 KTD10.0-19.9
TD1900095C8R01 0.7480 0.7835 3.74 1.000 1.26 4.92 2.20 7.120 19 KTD10.0-19.9
TD2000100C8R01 0.7874 0.8228 3.94 1.000 1.26 5.18 2.20 7.380 20 KTD20.0-D26.9
TD2100105C8R01 0.8268 0.8622 4.13 1.000 1.26 5.44 2.20 7.640 21 KTD20.0-D26.9
TD2200110C8R01 0.8661 0.9016 4.33 1.000 1.26 5.70 2.20 7.900 22 KTD20.0-D26.9
TD2300115B7R01 0.9055 0.9409 4.53 1.250 1.65 5.96 2.36 8.320 23 KTD20.0-D26.9
TD2400120B7R01 0.9449 0.9803 4.72 1.250 1.65 6.22 2.36 8.580 24 KTD20.0-D26.9
TD2500125B7R01 0.9843 1.0197 4.92 1.250 1.65 6.48 2.36 8.840 25 KTD20.0-D26.9
265
D1 D2 D3
L1
L2 L4
L3
8XD
Drilling Coolant
GOLD TWIST - WELDON SHANK - LONGER
D1 D2 D3
L1
L2 L4
L3
NOTE: We strongly recommend the use of a 1.5:1 or 3:1 Gold•Twist drill of the same diameter to
drill a centering starter hole. The use of a centering starter hole improves hole location, accuracy,
roundness, straightness and surface finish.
D1 L1 D2 D3 L2 L4 L3 Pocket
8xD Key
Tip Diameter Range DOC Shank Dia. Fig Dia. Ext. Shank Length OAL Size
TD0700056B9R01 0.2756 0.2913 0.43 0.500 0.63 0.99 1.77 2.760 7 KTD6.0-D9.9
TD0750060B9R01 0.2953 0.3110 2.28 0.500 0.63 2.94 1.77 4.710 7.5 KTD6.0-D9.9
TD0800064B9R01 0.3150 0.3307 2.52 0.500 0.63 3.13 1.77 4.900 8 KTD6.0-D9.9
TD0850068B9R01 0.3346 0.3504 2.68 0.500 0.63 3.32 1.77 5.090 8.5 KTD6.0-D9.9
TD0900072B9R01 0.3543 0.3701 2.83 0.500 0.63 3.46 1.77 5.230 9 KTD6.0-D9.9
TD0950076B9R01 0.3740 0.3898 2.99 0.500 0.63 3.65 1.77 5.420 9.5 KTD6.0-D9.9
TD1000080C0R01 0.3937 0.4094 3.15 0.625 0.79 3.79 1.89 5.680 10 KTD10.0-19.9
TD1050084C0R01 0.4134 0.4291 3.31 0.625 0.79 3.94 1.89 5.830 10.5 KTD10.0-19.9
TD1100088C0R01 0.4331 0.4488 3.46 0.625 0.79 4.12 1.89 6.010 11 KTD10.0-19.9
TD1150092C0R01 0.4528 0.4685 3.62 0.625 0.79 4.28 1.89 6.170 11.5 KTD10.0-19.9
TD1200096C0R01 0.4724 0.4882 3.78 0.625 0.79 4.45 1.89 6.340 12 KTD10.0-19.9
TD1250100C0R01 0.4921 0.5079 3.94 0.625 0.79 4.61 1.89 6.500 12.5 KTD10.0-19.9
TD1300104C0R01 0.5118 0.5276 4.09 0.625 0.79 4.79 1.89 6.680 13 KTD10.0-19.9
TD1350108C0R01 0.5315 0.5472 4.25 0.625 0.79 4.94 1.89 6.830 13.5 KTD10.0-19.9
TD1400112C0R01 0.5512 0.5669 4.41 0.625 0.79 5.20 1.89 7.090 14 KTD10.0-19.9
TD1450116C0R01 0.5709 0.5866 4.57 0.625 0.79 5.36 1.89 7.250 14.5 KTD10.0-19.9
TD150012018R01 0.5906 0.6260 4.72 0.750 0.98 5.66 1.97 7.630 15 KTD10.0-19.9
TD160012818R01 0.6299 0.6654 5.04 0.750 0.98 6.04 1.97 8.010 16 KTD10.0-19.9
TD170013618R01 0.6693 0.7047 5.35 0.750 0.98 6.41 1.97 8.380 17 KTD10.0-19.9
TD1800144C8R01 0.7087 0.7441 5.67 1.000 1.26 6.79 2.20 8.990 18 KTD10.0-19.9
TD1900152C8R01 0.7480 0.7835 5.98 1.000 1.26 7.17 2.20 9.370 19 KTD10.0-19.9
TD2000160C8R01 0.7874 0.8228 6.30 1.000 1.26 7.54 2.20 9.740 20 KTD20.0-D26.9
TD2100168C8R01 0.8268 0.8622 6.61 1.000 1.26 7.92 2.20 10.120 21 KTD20.0-D26.9
TD2200176C8R01 0.8661 0.9016 6.93 1.000 1.26 8.30 2.20 10.500 22 KTD20.0-D26.9
TD2300184B7R01 0.9055 0.9409 7.24 1.250 1.65 8.68 2.36 11.040 23 KTD20.0-D26.9
TD2400192B7R01 0.9449 0.9803 7.56 1.250 1.65 9.06 2.36 11.420 24 KTD20.0-D26.9
TD2500200B7R01 0.9843 1.0197 7.87 1.250 1.65 9.43 2.36 11.790 25 KTD20.0-D26.9
266
L3
D 140º
267
L3
D 140º
268
L3
D 140º
269
L3
D 140º
270
SET UP (DRILLING TIP MOUNTING PROCEDURE)
1. Clean the pocket and put oil 2. Mount the drill tip on the pocket
3. Insert key into the slots on tip 4. Tighten the tip by rotating the key CW
Newdrilling
(1) (1)
New drilling
(1) New head
head
(1) New drilling head
drilling head New
(1) (1)
New (1) drilling
(1) New dril
drilling
Newhead he
drilli
Worn-out
(2) (2)
Worn-out
(2)
drilling
Worn-out
(2)drilling head
head
Worn-out drilling head
drilling head Worn-out
(2) (2)(2) Worn-ou
(2)
Worn-out drillin
drilling
Worn-out
Diameter
Diameter Change
Change
Diameter Change Surface
Surface Finish
Finish
Surface Declines
Declines
Declines
Finish Declines
ØØ >
Ø Ø> >D Dnominal >
nominal D.006”
+D+ nominal
.006” +
nominal + .006”
.006”
DD nominal DD nominal
nominal Ra
nominal RaRa Ra
ØØ <
Ø Ø< <D Dnominal <
nominal D-D.0012”
nominal -- .0012”
nominal
- .0012” .0012”
271
MAXIMUM RUNOUT
Rotational runout Stationary runout
Max’ .0008"
Max’ .0008"
DRILLING LIMITATION
COOLANT RECOMMENDATIONS
272
Feed vs Drill Diameter
Tensile
Hardness Matl Cutting Speed D= D= D= D= D= D=
Strength
ISO Material Condition (HB) No. Vc (SFM) 7-9.9mm 10-11.9mm 12-13.9mm 14-15.9mm 16-19.9mm 20-25.9mm
Rm
(.275-.390") (.394-.469") (.472-.547") (.551-.626") (.630-.783") (.787-1.019")
(N/mm²)
IPR (inches/rev)
Annealed 420 125 1 260-360-460
Non-alloy steel <0.25% C Annealed 650 190 2 260-345-430
& cast steel, > = 0.25% C
free cutting <0.55% C Quenched & Tempered 850 250 3 260-330-400 .005 .007 .009 .006 .008 .011 .007 .009 .012 .008 .011 .014 .010 .014 .018 .010 .014 .018
steel > = 0.55% C
Annealed 750 220 4 230-295-360
Quenched & Tempered 1000 300 5 165-230-300
High alloy steel, cast steel, & Annealed 680 200 10 165-230-300
.005 .006 .008 .005 .006 .007 .006 .008 .010 .007 .009 .011 .008 .010 .012 .009 .011 .013
tool steel Quenched & Tempered 1100 325 11 130-200-265
Ferritic/martensitic 680 200 12 130-180-230
273
AN ECONOMICAL DRILL/CHAMFER COMBO
SOLUTION FOR INCH AND METRIC TAP SIZES
Drill Body Features
• Cost effective solution that replaces the high cost of special solid
carbide step drills
• A twisted through coolant channel for smooth chip evacuation &
high penetration rates
• Two symmetrically designed standard chamfering inserts firmly
seated for optimal performance via balanced cutting
• Eliminates the need for solid carbide drill regrinding
Insert Features
• Widely capable KOMT insert is designed for both chamfering and
countersinking
• Indexable inserts include two cutting edges for optimum chip control
• Capable of machining a wide range of workpiece materials
• Indexable inserts mean economy and flexibility over a wide range
of applications
METRIC BODIES
D3 45°
D1 D2 D4
L1
L2
L3
L4
TC0850026JCR01 M10 .335 (8.5mm) .610 1.024 1.20 1.96 .472 (12.0mm) .630 3.73 8.5
TC1020030JDR01 M12 .402 (10.2mm) .669 1.181 1.36 2.13 .630 (16.0mm) .787 4.02 10
TC1200035JDR01 M14 .472 (12.0mm) .748 1.378 1.56 2.40 .630 (16.0mm) .787 4.29 12
TC1400039JER01 M16 .551 (14.0mm) .827 1.535 1.71 2.72 .787 (20.0mm) .984 4.69 14
TC1750042JER01 M20 .689 (17.5mm) .965 1.653 1.83 2.83 .787 (20.0mm) 1.062 4.80 17
TC2100048JFR01 M24 .827 (21.0mm) 1.102 1.890 2.07 3.15 .984 (25.0mm) 1.259 5.35 21
274
INCH BODIES
D3 45°
D1 D2 D4
L1
L2
L3
L4
TC0790025B9R01 3/8 UNC .311 (7.9mm) .590 1.000 1.18 1.97 .500 (12.7mm) .630 3.74 7.5
TC0850025B9R01 3/8 UNF .335 (8.5mm) .610 1.000 1.18 2.01 .500 (12.7mm) .630 3.78 8.5
TC0940026B9R01 7/16 UNC .370 (9.4mm) .650 1.059 1.24 2.13 .500 (12.7mm) .709 3.90 9, 9.5
TC0990026B9R01 7/16 UNF .390 (9.9mm) .669 1.059 1.24 2.13 .500 (12.7mm) .709 3.90 9
TC1080026C0R01 1/2 UNC .425 (10.8mm) .709 1.059 1.24 2.17 .625 (15.88mm) .787 4.06 10.5
TC1150026C0R01 1/2 UNF .453 (11.5mm) .728 1.059 1.24 2.20 .625 (15.88mm) .787 4.09 11.5
TC1230026C0R01 9/16 UNC .484 (12.3mm) .768 1.059 1.24 2.24 .625 (15.88mm) .866 4.13 12
TC1300026C0R01 9/16 UNF .512 (13.0mm) .787 1.059 1.24 2.28 .625 (15.88mm) .866 4.17 13
TC137003018R01 5/8 UNC .539 (13.7mm) .807 1.201 1.38 2.40 .750 (19.05mm) .984 4.37 13.5
TC146003018R01 5/8 UNF .575 (14.6mm) .827 1.201 1.38 2.44 .750 (19.05mm) .984 4.41 14.5
TC167003518R01 3/4 UNC .658 (16.7mm) .925 1.402 1.58 2.76 .750 (19.05mm) .984 4.73 16
TC175003518R01 3/4 UNF .689 (17.5mm) .965 1.402 1.58 2.83 .750 (19.05mm) .984 4.80 17
TC1950041C8R01 7/8 UNC .768 (19.5mm) 1.043 1.650 1.83 3.15 1.000 (25.4mm) 1.260 5.35 19
TC2050041C8R01 7/8 UNF .807 (20.5mm) 1.083 1.650 1.83 3.23 1.000 (25.4mm) 1.260 5.43 20
INSERT
L
45.5º S
IN2005, IN2505
t
275
NEW GENERATION OF INDEXABLE DRILL R02
• 4 cornered economical insert design.
• Grade IN2505 can be used for both inboard and outboard pockets.
• Improved machinability due to ideally configured cutting edge.
• Applicable to most materials including low carbon and mild steel.
• Twisted coolant design provides for excellent chip evacuation and better hole quality.
• Enhanced insert durability with new grade (IN2505).
• New extended length shank (R02).
- Allows two set screw contact for lathe applications.
- Cut-off notch added for ease of shortening in rotating applications, if necessary.
R01
276
QR SERIES INDEXABLE DRILL
D1 D2 D3
L1
L2 L4
L3
D1 D2 D3
L1
L2 L4
L3
D1 D2 D3
L1
L2 L4
L3
D1 D2 D3
L1
L2 L4
L3
280
Date: -.- Name: -.-
SOMT SK
GRADE: IN2505 R
For General Purpose
d1
d
Date: -.- Name: -.-
GRADE: IN6505 R
For Steel Applications
For Peripheral Pockets Only
d1
d
Date: -.- Name: -.-
GRADE: IN1030 R
For Cast Iron, Stainless
and Titanium Applications
d1
d
Dimension (inch)
Designation d t R d1 Tool Diameter Range
281
RADIAL ADJUSTMENT
282
4 CORNERED INSERT DESIGN
① ②
④ ③
283
2XD, 3XD AND 4XD RECOMMENDED CUTTING CONDITIONS
Feed v.s. Drill Diameter In/Rev
Tensile Cutting Drill Length 2, 3, 4xD
Hardness Matl
Strength Speed
ISO Material Condition (HB) No. SOMT 05 SOMT 06 SOMT 07 SOMT 08 SOMT 09 SOMT 11 SOMT 13 SOMT 15
Rm Vc (SFM)
(N/mm²) Ø.551-.645 Ø.649-.763 Ø.767-.882 Ø.886-1.039 Ø 1.063-1.220 Ø 1.250-1.460 Ø 1.437-1.687 Ø 1.719-2.000
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch)
Annealed 420 125 1 700 -1200 .002-.003 .002-.003 .002-.004 .002-.004 .003-.004 .003-.005 .003-.005 .003-.005
Non-alloy steel
<0.25% C Annealed 650 190 2 600 - 950 .003-.004 .003-.004 .003-.005 .003-.005 .003-.006 .003-.006 .003-.0065 .003-.0065
& cast steel, > =
0.25% C Quenched &
850 250 3 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.006 .004-.006 .004-.007 .004-.007
free cutting <0.55% Tempered
C
steel >= Annealed 750 220 4 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.007 .004-.007 .004-.007 .004-.007
0.55% C
Quenched &
1000 300 5 450 - 800 .003-.005 .003-.005 .003-.006 .003-.006 .004-.007 .004-.007 .004-.007 .004-.007
Tempered
P Annealed 600 200 6 450 - 800 .003-.006 .003-.006 .003-.007 .003-.007 .004-.007 .004-.009 .004-.009 .004-.0095
Low alloy steel & cast 930 275 7 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085
steek (less than 5% Quenched &
alloying elements) 1000 300 8 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085
Tempered
1200 350 9 325 - 600 .003-.006 .003-.006 .003-.008 .003-.008 .004-.008 .004-.0085 .004-.0085 .004-.0085
Annealed 680 200 10 450 - 675 .002-.005 .0025-.005 .0025-.005 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
High alloy steel, cast
steel, & tool steel Quenched &
1100 325 11 325 - 525 .0025-.005 .0025-.005 .003-.006 .003-.006 .0035-.007 .0035-.008 .004-.008 .004-.008
Tempered
Ferritic/
680 200 12 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008
martensitic
M Stainless steel & cast
stainless steel Martensitic 820 240 13 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008
Austenitic 600 180 14 500 - 800 .0025-.005 .0025-.005 .003-.006 .003-.006 .003-.007 .0035-.008 .004-.008 .004-.008
GreyCast Iron Ferritic 160 15 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
(GG) Pearlitic 250 16 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
Ferritic 180 17 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
K Cast Iron Nodular
(GGG) Pearlitic 260 18 525 - 850 .003-.007 .003-.007 .004-.008 .004-.008 .004-.008 .004-.008 .004-.0085 .004-.0085
Ferritic 130 19 400 - 725 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.007 .004-.007 .004-.007
Malleable Cast Iron
Pearlitic 230 20 400 - 725 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.007 .004-.007 .004-.007
Aluminum - wrought Not cureable 60 21 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
alloy Cured 100 22 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
Not cureable 75 23 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
Aluminum - <=12%
Si Cured 90 24 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
cast, alloyed ______
>12% Si High
130 25 650 - 1150 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .0035-.007 .0035-.007 .004-.0075 .004-.0075
temperature
N Free cutting 110 26 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
>
Brass 90 27 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
1% Pb
Copper alloys Electrolitic
100 28 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
copper
Hard rubber 30 490 - 825 .0025-.006 .0025-.006 .003-.0065 .003-.0065 .004-.007 .004-.007 .004-.008 .004-.008
Annealed 200 31 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
Fe
based Cured 280 32 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
High temp alloys
Annealed 250 33 100 - 200 .002-.003 .002-.003 .002-.0035 .002-.0035 .003-.004 .003-.004 .003-.005 .003-.005
______
Ni or Co
S based
Cured
Cast
350
320
34
35
100 - 200
100 - 200
.002-.003
.002-.003
.002-.003
.002-.003
.002-.0035
.002-.0035
.002-.0035
.002-.0035
.003-.004
.003-.004
.003-.004
.003-.004
.003-.005
.003-.005
.003-.005
.003-.005
Rm 400 36 165 - 265 .0025-.0035 .0025-.0035 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004
Titanium, Ti alloys Alpha+beta
Rm 1050 37 165 - 265 .0025-.0035 .0025-.0035 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004 .003-.004
alloys cured
Hardened 55 HRC 38 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
Hardened steel
Hardened 60 HRC 39 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
H Chilled cast iron Cast 400 40 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
Cast iron nodular Hardened 55 HRC 41 100 - 200 .002-.0035 .002-.0035 .002-.004 .002-.004 .002-.0045 .002-.0045 .002-.0045 .002-.0045
284
5XD RECOMMENDED CUTTING CONDITIONS
Feed v.s. Drill Diameter In/Rev
Tensile Cutting Drill Length 5xD
Hardness Matl
Strength Speed
ISO Material Condition (HB) No. SOMT 05 SOMT 06 SOMT 07 SOMT 08 SOMT 09 SOMT 11 SOMT 13 SOMT 15
Rm Vc (SFM)
(N/mm²) Ø.551-.645 Ø.649-.763 Ø.767-.882 Ø.886-1.039 Ø 1.063-1.220 Ø 1.250-1.460 Ø 1.437-1.687 Ø 1.719-2.000
(inch) (inch) (inch) (inch) (inch) (inch) (inch) (inch)
Annealed 420 125 1 700 -1200 .0015-.002 .0015-.002 .0015-.002 .0015-.002 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Non-alloy steel
<0.25% C Annealed 650 190 2 600 - 950 .002-.003 .002-.003 .002-.004 .002-.004 .003-.005 .003-.005 .003-.0055 .003-.0055
& cast steel, > =
0.25% C Quenched &
850 250 3 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
free cutting <0.55% Tempered
C
steel >= Annealed 750 220 4 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
0.55% C
Quenched &
1000 300 5 450 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.007 .003-.006 .004-.007 .004-.007
Tempered
P Annealed 600 200 6 450 - 800 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
Low alloy steel & cast 930 275 7 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
steek (less than 5% Quenched &
alloying elements) 1000 300 8 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
Tempered
1200 350 9 325 - 600 .002-.005 .002-.005 .003-.006 .003-.006 .003-.007 .003-.008 .003-.008 .004-.0085
Annealed 680 200 10 450 - 675 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .003-.007 .004-.008
High alloy steel, cast
steel, & tool steel Quenched &
1100 325 11 325 - 525 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
Tempered
Ferritic/
680 200 12 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
martensitic
M Stainless steel & cast
stainless steel Martensitic 820 240 13 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
Austenitic 600 180 14 500 - 800 .002-.004 .002-.004 .003-.005 .003-.005 .003-.006 .003-.007 .004-.007 .004-.008
GreyCast Iron Ferritic 160 15 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
(GG) Pearlitic 250 16 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
Ferritic 180 17 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
K Cast Iron Nodular
(GGG) Pearlitic 260 18 525 - 850 .003-.0055 .003-.0055 .003-.006 .003-.006 .004-.007 .004-.007 .004-.008 .004-.008
Ferritic 130 19 400 - 725 .0025-.0045 .0025-.0045 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.0065
Malleable Cast Iron
Pearlitic 230 20 400 - 725 .0025-.0045 .0025-.0045 .003-.0055 .003-.0055 .004-.006 .004-.006 .004-.0065 .004-.0065
Aluminum - wrought Not cureable 60 21 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
alloy Cured 100 22 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
Not cureable 75 23 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
Aluminum - <=12%
Si Cured 90 24 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
cast, alloyed ______
>12% Si High
130 25 650 - 1150 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .003-.006 .0035-.007 .0035-.007
temperature
N Free cutting 110 26 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
>
Brass 90 27 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
1% Pb
Copper alloys Electrolitic
100 28 490 - 825 .002-.0055 .002-.0055 .003-.006 .003-.006 .003-.0065 .003-.0065 .0035-.0075 .0035-.0075
copper
Hard rubber 30 490 - 825 .002-.0055 .002-.0055 .0025-.006 .0025-.006 .003-.006 .0035-.006 .0035-.0075 .0035-.0075
Annealed 200 31 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
Fe
based Cured 280 32 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
High temp alloys
Annealed 250 33 100 - 200 .0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035 .0025-.004 .0025-.004
______
Ni or Co
S based
Cured
Cast
350
320
34
35
100 - 200
100 - 200
.0015-.0025 .0015-.0025 .0015-.0025 .0015-.0025 .0025-.0035 .0025-.0035
.0025-.004
.0025-.004
.0025-.004
Rm 400 36 165 - 265 .002-.003 .002-.003 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035
Titanium, Ti alloys Alpha+beta
Rm 1050 37 165 - 265 .002-.003 .002-.003 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035 .0025-.0035
alloys cured
Hardened 55 HRC 38 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
Hardened steel
Hardened 60 HRC 39 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
H Chilled cast iron Cast 400 40 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
Cast iron nodular Hardened 55 HRC 41 100 - 200 .0015-.003 .0015-.003 .0015-.0035 .0015-.0035 .0015-.004 .0015-.004 .0015-.004 .0015-.004
285
CHAMFERING RINGS
FOR
• Available for 3xD, 5xD & 8xD GOLD•TWIST and 3xD & 4xD QUAD•TWIST & QUAD•DRILL+
• Adjustable step length
• Reduces cycle time by combining two operations into one
Ingersoll, the supplier of cost competitive, high productivity indexable drill lines, now introduces chamfering rings
to promote machining convenience for end-users in hole making applications.
Ingersoll chamfering rings can be used to drill and chamfer in a single operation to minimize cycle time as well as
reduce inventory of special combination tools.
All chamfering rings are compatible with GOLD•TWIST, QUAD•TWIST and QUAD•DRILL+ bodies to control drilling
depth. The specially treated, multi-layered PVD coated CRNG inserts enable stable machining and long tool life.
286
CHAMFERING RINGS
45° CHAMFERING RING – 2 EFFECTIVE INSERTS
DOC
D T
Fits Gold Twist Fits Quad Twist Fits Quad Drill+ Maximum
Description D (inch) T (inch) Series Series Series Chamfer
Size
Dia. Range (mm) Dia. Range (mm) Dia. Range (mm)
CB140R02 1.50 .866 13.5 – 14.4 13.5 – 14.4 13.5 – 14.4 .118 x 45°
CB150R02 1.50 .866 14.5 – 15.9 14.5 – 15.4 14.5 – 15.4 .118 x 45°
CB160R02 1.65 .906 16.0 – 16.9 15.5 – 16.4 15.5 – 16.4 .118 x 45°
CB170R02 1.65 .906 17.0 – 17.9 16.5 – 17.4 16.5 – 17.4 .118 x 45°
CB180R02 1.65 .906 18.0 – 18.9 17.5 – 18.4 17.5 – 18.4 .118 x 45°
CB190R02 1.65 .945 19.0 – 19.9 18.5 – 19.4 18.5 – 19.4 .118 x 45°
CB200R02 1.65 .945 20.0 – 20.9 19.5 – 20.4 19.5 – 20.4 .118 x 45°
NOTE: For use with GOLD•TWIST 3, 5 & 8xD and QUAD•TWIST & QUAD•DRILL+ 3 & 4xD.
INSERTS
S L 45°
Desigation L W S Grade
CRNG-0802-45CD .583 .295 .144 IN2505
HARDWARE
Description Insert Screw Torx Clamping Screw Wrench
CB140R02 SO 25065I DS-T07S SHM4x0.7x12(1) L-W3
(1)
CB150R02 SO 25065I DS-T07S SHM4x0.7x12 L-W3
CB160R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB170R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB180R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB190R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
CB200R02 SO 25065I DS-T07S SHM5x0.8x16(2) L-W4
(1)
Clamping torque: 4 [N•m] 36 [lbf-in]
(2)
Clamping torque: 7-8 [N•m] 84-96 [lbf-in] 287
CHAMFERING RINGS
FOR
L5
Body Designation
L:D Ring Designation L5 (min) inch L5 (max) inch
Cylindrical Shank Shank with Flat
TD1400042S6R01 TD1400042C0R01 CB140R02 0.630 0.866
TD1450043S6R01 TD1450043C0R01 CB140R02 0.630 0.866
TD1500045S7R01 TD150004518R01 CB150R02 0.670 0.984
TD1600048S7R01 TD160004818R01 CB160R02 0.709 1.102
3
TD1700051S7R01 TD170005118R01 CB170R02 0.748 1.22
TD1800054S1R01 TD1800054C8R01 CB180R02 0.787 1.339
TD1900057S1R01 TD1900057C8R01 CB190R02 0.827 1.457
TD2000060S1R01 TD2000060C8R01 CB200R02 0.866 1.575
TD1400070S6R01 TD1400070C0R01 CB140R02 0.787 1.969
TD1450072S6R01 TD1450072C0R01 CB140R02 0.787 1.969
TD1500075S7R01 TD150007518R01 CB150R02 0.906 2.165
TD1600080S7R01 TD160008018R01 CB160R02 1.024 2.362
5
TD1700085S7R01 TD170008518R01 CB170R02 1.142 2.559
TD1800090S1R01 TD1800090C8R01 CB180R02 1.260 2.756
TD1900095S1R01 TD1900095C8R01 CB190R02 1.378 2.953
TD2000100S1R01 TD2000100C8R01 CB200R02 1.496 3.15
TD1400112S6R01 TD1400112C0R01 CB140R02 1.890 3.622
TD1450116S6R01 TD1450116C0R01 CB140R02 1.890 3.622
TD1500120S7R01 TD150012018R01 CB150R02 2.087 3.937
TD1600128S7R01 TD160012818R01 CB160R02 2.283 4.252
8
TD1700136S7R01 TD170013618R01 CB170R02 2.480 4.567
TD1800144S1R01 TD1800144C8R01 CB180R02 2.677 4.882
TD1900152S1R01 TD1900152C8R01 CB190R02 2.874 5.197
TD2000160S1R01 TD2000160C8R01 CB200R02 3.071 5.512
288
CHAMFERING RINGS
FOR
L5
Body Designation
L:D Ring Designation L5 (min) inch L5 (max) inch
QUAD•TWIST QUAD•DRILL+
QR0143043N5R01/R02 Q0143043N5R01/R02 CB140R02 0.551 0.709
QR0150045N5R01/R02 Q0150045N5R01/R02 CB150R02 0.591 0.827
QR0159048N5R01/R02 Q0159048N5R01/R02 CB160R02 0.630 0.945
QR0167050N5R01/R02 Q0167050N5R01/R02 CB170R02 0.670 1.062
3
QR0175053N5R01/R02 Q0175053N5R01/R02 CB180R02 0.709 1.181
QR0183055N5R01/R02 Q0183055N5R01/R02 CB180R02 0.709 1.181
QR0191057N5R01/R02 Q0191057N5R01/R02 CB190R02 0.748 1.299
QR0198059N5R01/R02 Q0198059N5R01/R02 CB200R02 0.787 1.417
QR0143057N5R01/R02 Q0143057N5R01/R02 CB140R02 0.630 1.260
QR0150060N5R01/R02 Q0150060N5R01/R02 CB150R02 0.748 1.417
QR0159064N5R01/R02 Q0159064N5R01/R02 CB160R02 0.866 1.575
QR0167067N5R01/R02 Q0167067N5R01/R02 CB170R02 0.984 1.732
4
QR0175070N5R01/R02 Q0175070N5R01/R02 CB180R02 1.102 1.890
QR0183073N5R01/R02 Q0183073N5R01/R02 CB180R02 1.102 1.890
QR0191076N5R01/R02 Q0191076N5R01/R02 CB190R02 1.220 2.047
QR0198079N5R01/R02 Q0198079N5R01/R02 CB200R02 1.339 2.204
289
CHAMFERING RINGS
ASSEMBLY OF CHAMFERING RING
1. Insert the chamfering ring on to the drill body. 2. Slide the chamfering ring to the desired position.
The stopper must be inside the flute.
3. Rotate the chamfering ring 4. Tighten the chamfering ring and clamp the drill head.
counterclockwise until stopper
engages the flute edge
290
CHAMFERING RINGS
RECOMMENDATIONS FOR STABLE MACHINING
Recommend
3xD 5xD
1. If possible, always use a short holder. 2. Mount the chamfering ring as close as possible to
If not, reduce the cutting speed to minimize vibration. the drilling shank.
291
QA ADJUSTABLE DRILLS
NEW GENERATION OF INDEXABLE DRILL
• Adjustability enables multiple diameters with the same body.
• Five drill bodies cover (17) standard sizes.
• Minimum Drill inventory for Cost savings.
• Two coolant access ports, side port specifically for non-rotational lathe drilling
applications.
• Cartridge design protects the drill body - a significant feature on larger size
expensive drill bodies.
• 4 inserts per body: 2 cartridges per body, 2 inserts per cartridges.
292
2XD ADJUSTABLE CARTRIDGE DRILL SERIES QA
4
4
2.125 2.000 - -
QA0540111N8R01 4.41 5.98 9.23 3.25 Universal 2.365 4 55E223R01 55E213R01
2.188 DS07-080-01 .031
2.250 - -
2.000
QA0572121N8R01 2.313 4.82 6.69 9.94 3.25 Universal 2.365 4 DS09-080-01 .031 55F243R02 55F233R01
2.375 DS09-159-01 .063
2.438 - -
2.000
QA0619130N8R01 2.500 5.13 7.17 10.42 3.25 Universal 2.365 4 DS09-080-01 .031 55F263R01 55F243R03
2.563 DS09-159-01 .063
2.625 - -
2.688 2.000 DS11-080-01 .031
QA0667143N8R01 5.67 7.99 11.24 3.25 Universal 2.365 4 55G294R01 55G264R01
2.750 DS11-159-01 .063
2.813 DS11-238-01 .094
2.875 - -
2.938 DS11-080-01 .031
2.000
QA0730159N8R01 6.25 8.27 11.52 3.25 Universal 2.365
3.000 4 DS11-159-01 .063 55H314R00 55H294R00
3.063 DS11-238-01 .094
3.125 DS11-320-01 .125
*Each drill includes all hardware. Order inserts separately.
HARDWARE
Drill Cartridge Cartridge Insert Setting Setting
Diameter Outboard Inboard Mounting Mounting Allen Insert Screw Plate Plate
Size Range Cartridge Cartridge Screw Screw Washer Wrench Screw Wrench Screws Screw Wrench
293
3XD ADJUSTABLE CARTRIDGE DRILL SERIES QA
4
4
2.125 2.000 - -
QA0540167N8R01 6.61 8.19 11.44 3.25 Universal 2.365 4 55E223R01 55E213R01
2.188 DS07-080-01 .031
2.250 - -
2.000
QA0572181N8R01 2.313 7.23 9.13 12.38 3.25 Universal 2.365 4 DS09-080-01 .031 55F243R02 55F233R01
2.375 DS09-159-01 .063
2.438 - -
2.000
QA0619195N8R01 2.500 7.69 9.76 13.01 3.25 Universal 2.365 4 DS09-080-01 .031 55F263R01 55F243R03
2.563 DS09-159-01 .063
2.625 - -
2.688 2.000 DS11-080-01 .031
QA0667214N8R01 8.50 10.87 14.12 3.25 Universal 2.365 4 55G294R01 55G264R01
2.750 DS11-159-01 .063
2.813 DS11-238-01 .094
2.875 - -
2.938 DS11-080-01 .031
2.000
QA0730238N8R01 9.38 11.42 14.67 3.25 Universal 2.365
3.000 4 DS11-159-01 .063 55H314R00 55H294R00
3.063 DS11-238-01 .094
3.125 DS11-320-01 .125
*Each drill includes all hardware. Order inserts separately.
HARDWARE
Drill Cartridge Cartridge Insert Setting Setting
Diameter Outboard Inboard Mounting Mounting Allen Insert Screw Plate Plate
Size Range Cartridge Cartridge Screw Screw Washer Wrench Screw Wrench Screws Screw Wrench
294
Aluminum Inserts
Aluminum Inserts
.169 .386
SHLT090408N-PH1 SHLT090408N SHGT090408-HP
.175 .386 .175 .386 .169 .386
.169 .386
.189 .453
.189 .453
SPLT120408-PH
.198 .492
Grades
Drill Diameter Insert Number Cast Iron Inserts Aluminum Inserts
1030
2005
2010
6520
10K
Corner
Range (n) Grade IN2010 only (s) Grade IN10K only (l)
Grade Application
295
CARTRIDGE-STYLE (DIA. OVER 2.125”) RECOMMENDED CUTTING CONDITIONS
Feed vs. Drill Diameter Inch/Rev
Tensile
Strength Hardness Matl Cutting Speed Drill Length 2xD, 3xD
ISO Material Condition
Rm (HB) No. Vc (SFM) Ø 2.125 Ø 2.250-2.750 Ø 2.875-3.000 Ø 3.250
(N/mm²)
(inch) (inch) (inch) (inch)
Quenched & Tempered 1000 300 5 600 - 800 .003-.005 .003-.005 .003-.006 .003-.006
High alloy steel, cast steel, & Annealed 680 200 10 400 - 600 .002-.005 .0025-.005 .0025-.005 .003-.006
tool steel Quenched & Tempered 1100 325 11 400 - 550 .0025-.005 .0025-.005 .003-.006 .003-.006
GreyCast Iron Ferritic 160 15 500 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014
(GG) Pearlitic 250 16 500 - 800 .006-.0095 .007-.012 .007-.013 .0085-.014
Cast
350
320
34
35
100 - 250
100 - 250
.0035-.0085
.0035-.0085
.005-.010
.005-.010
.006-.011
.006-.011
.007-.0115
.007-.0115
Cast iron nodular Hardened 55 HRC 41 50-150 .001-.0035 .0025-.0035 .0025-.0035 .0025-.0045
296
297
HF SERIES DEEP DRILL
K15-25 Stainless
M35-40
IN1510 M30 PVD-TiCN HRSA
P30-40 Cast iron
S15-25
M10-30
IN2005 P30 PVD-TiAlN Multipurpose
P15-35 Optimal design
to reduce chip jamming
INSERTS
Insert
D Outer Inner Center Guide Pad
298
HF SERIES DEEP DRILL
D d d1
L1
L2 LS
Dimensions (inch)
Description D" D mm L1 L2 LS d d1 L/D
299
HF SERIES DEEP DRILL
D d d1
L1
L2 LS
Dimensions (inch)
Description D" D mm L1 L2 LS d d1 L/D
300
301