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Terex TA50

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0% found this document useful (0 votes)
321 views

Terex TA50

Uploaded by

mirko coppini
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

ARTICULATED BOOM LIFT

MODEL TA50E

PARTS MANUAL

TEREX AERIALS TEREX AERIALS TEREX AERIALS


10600 W. Brown Deer Road Courtstown Industrial Park 106 12th Street S. E.
Milwaukee, WI 53224 Little Island, Waverly, IA 50677
U.S.A. Co. Cork, Ireland. U.S.A.
Telephone:(414) 362-9300 Telephone: (353) 21-353011 Telephone:(319) 352-3920
Facsimile:(414) 355-0832 Facsimile: (353) 21-353368 Facsimile:(319) 352-5727

Rev.0 06/99 P/No: 65002-0004

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED
1
Model TA50E
1-1
Rev.0 06/99
NOTICE TO USERS Page

DISCLAIMER

Terex Aerials strives to include in the Parts Manual, information and illustrations that are accurate,
complete, and current. Due to on-going changes and revisions by our many suppliers, it is often
impossible to show all variations of a given assembly. Therefore, this information is subject to
change without notice.

NOTICE

The Parts Manual, though sometimes helpful in the process of assembly/disassembly, is NOT
intended to be assembly/disassembly instructions.
1
1-2 Model TA50E
Rev.0 06/99
Page CONTENTS

LIST OF CONTENTS

SECTION 1

1-1 NOTICE TO USERS


1-2 TABLE OF CONTENTS
1-4 HOW TO USE THE PARTS MANUAL
1-6 HOW TO ORDER PARTS

SECTION 2

2-1 PIVOT PINS


2-2 LABEL POSITIONS

SECTION 3

3-1 UPPER CHASSIS


3-2 LOWER CHASSIS
3-3 DRIVE ASSEMBLY
3-4 STEERING ASSEMBLY
3-5 REAR AXLE ASSEMBLY
1
Model TA50E
1-3
Rev.0 06/99
CONTENTS Page

SECTION 4

4-1 PLINTH ASSEMBLY


4-3 HYDRAULIC MODULE
4-4 HYDRAULIC TANK
4-6 HYDRAULIC VALVE BLOCK
4-8 HYDRAULIC FITTINGS
4-10 LOWER CONTROL BOX
4-11 ELECTRIC MODULE

SECTION 5

5-1 FIRST LIFT STAGE


5-2 LIFT CYLINDER
5-3 SECOND LIFT STAGE
5-4 ZOOM BOOM ASSEMBLY
5-6 THIRD LIFT CYLINDER
5-7 MASTER CYLINDER
5-8 TELESCOPIC CYLINDER
5-9 SLAVE CYLINDER
5-10 STEER CYLINDER
5-11 CAGE/CRADLE ASSEMBLY
5-12 UPPER CONTROL BOX
5-13 CAGE ROTATION CYLINDER
5-14 JOYSTICK CONTROLLER
1 HOW TO USE THE
1-4 Model TA50E
Page Rev.0 06/99 PARTS MANUAL
1
HOW TO USE THE Model TA50E
1-5
PARTS MANUAL Rev.0 06/99
Page

PARTS MANUAL FORMAT

1. SECTION refers to the major divisions of the Parts Manual.

2. PAGE indicates the page number of the illustration or parts list.

3. The ITEM number shown in the first column of the parts list, corresponds to the callout in the
illustration on the same page or facing page.

4. The Terex Aerials PART NUMBER is shown in the second column for items that are serviceable.

5. DESCRIPTION of the part or assembly is shown in the third column.

6. QUANTITY indicates the quantity of items used in the assembly or sub-assembly directly above.

7. REMARKS are shown in the fifth or far right column. The remark column will include page number
references for more detailed breakdowns, keyed items included in Kits indicated by symbols * ‘, sizes &
special information.
1 HOW TO ORDER
1-6 Model TA50E
Page Rev.0 06/99 PARTS
1
HOW TO ORDER Model TA50E
1-7
PARTS Rev.0 06/99
Page

HOW TO ORDER PARTS

1. Find the Terex Aerials Part Number.

A. Using the Table of Contents, find the Section and Page Number.
B. Match the required part to the illustration and note the callout number.
C. Find the corresponding Reference number in the parts list below the illustration or on the facing page.
D. Use the Terex Aerials Part Number listed next to the Ref. number when ordering.
E. Always include the complete part number, as shown in the Parts Manual, along with the description of
the part and specify the quantity of the part you wish to order.
F. Anticipate your spare parts requirements.
G. Place orders early in the day.
H. Keep a supply of normal maintenance and recommended spare parts in stock.
I. Obtain recommended parts stocking requirements from Terex Aerials or your Terex Aerials
Distributor.

2. Customer Ordering:

Genuine Terex Aerials parts are available worldwide and must be ordered through your local Terex
Aerials Distributor. For your nearest Terex Aerials Distributor, contact the Parts Sales Centre at the
numbers listed below.

3. Distributor Ordering: Listed below in the respective order of preference, are the methods of
ordering parts.

A. EMAIL ns@terex@ie
B. FAX: +353-21-353368
C. PHONE: +353-21-353011
D. MAIL: Terex Aerials, Courtstown Industrial Park, Little Island, Co Cork,
Ireland.

NOTE: If your Parts Department is not ON-LINE, contact the PARTS SALES CENTRE for information
on using this system.

Any errors, comments, or suggestions should be forwarded to the Engineering Manager at the following
address:
Terex Aerials, Courtstown Industrial Park, Little Island, Co.Cork, Ireland.
2
Model TA50E
2-1
Rev.0 06/99
MAIN ASSEMBLY Page

PIVOT PINS

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 GS315 PIN Æ 40 x 270 4

2 GS505 PIN Æ 30 x 106 4

3 GS473 PIN Æ 25 x 225 1

4 44021-0646 PIN Æ 25 x 90 3

5 GS475 PIN Æ 25 x 144 1

6 GS472 PIN Æ 40 x 285 7

7 GS476 PIN Æ 20 x 191 2

8 LS118 PIN Æ 20 x 98 1

9 GS500 PIN Æ 20 x 153 1

10 44021-0645 PIN Æ 25 x 158 2

11 44021-0666 CAGE PIVOT PIN 1 See page 5-11


2
2-2 Model TA50E
Rev.0 06/99
Page MAIN ASSEMBLY

LABEL POSITIONS
2
Model TA50E
2-3
Rev.0 06/99
MAIN ASSEMBLY Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 47011-0574 UPPER CONTROL LEGEND PLATE 1

2 47011-0579 LOWER CONTROL PLATE LEGEND 1

15 44041-0006 WARNING STRIP 4

23 10287-500 STRIPE 5” RED DECAL 1

F004983 TA50E GENERIC DECAL KIT

4 10285008 “TA50E” DECAL 2

8 37003-0031 SERIAL NUMBER PLATE 1

9 47011-0154 KEEP HANDS FREE DECAL 8

10 A582 HOOK MOTIF DECAL 4

11 47011-0153 DIRECTIONAL ARROWS DECAL 2

12 47011-0426 “CE” MARK 1 Not USA machines

19 10288205 CROWN RED 3.12 DECAL 2

20 10288203 CROWN RED LG 6” 2

21 10287400 CHEVRON R.H. DECAL 1

22 10287300 CHEVRON L.H. DECAL 1

F005289 DECAL KIT FOR USA ONLY

16 MK18132 WARNING WORK LOAD 1

18 MK18122 DANGER HIGH VOLTAGE 1

3 12400-243 CAUTION NO STEP 2

5 10272600 SAFETY BELT ONLY 2

6 MK181113 WARNING MANUALS 1

7 MK172307 WARNING ATTACH BELT 1

17 47003-0108 EMERGENCY LOWERING / TOWING 1 Extra decal for USA Machines

DECAL KIT FOR SWEDEN ONLY

16 47008-0090 S.W.L. DECAL 1

17 47008-0108 EMERGENCY LOWERING / TOWING 1

18 47008-0081 10 POINT DECAL 1

DECAL KIT FOR SPAIN ONLY

16 47099-0027 S.W.L. DECAL 1

17 47099-0030 EMERGENCY LOWERING / TOWING 1

18 47099-0006 10 POINT DECAL 1


2
2-4 Model TA50E
Rev.0 06/99
Page MAIN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS

F004996 DECAL KIT GERMANY/AUSTRIA ONLY

16 47012-0059 S.W.L. DECAL 1

17 47012-0525 EMERGENCY LOWERING / TOWING 1

18 47012-0070 10 POINT DECAL 1

F004994 DECAL KIT IRELAND / UK ONLY

16 47003-0040 S.W.L. DECAL 1

17 47003-0108 EMERGENCY LOWERING / TOWING 1

18 47003-0102 10 POINT DECAL 1

F004995 DECAL KIT FRANCE ONLY

16 47005-0029 S.W.L. DECAL 1

17 47005-0096 EMERGENCY LOWERING / TOWING 1

18 47005-0086 10 POINT DECAL 1

DECAL KIT HOLLAND ONLY

16 A1552 S.W.L. DECAL 1

17 47006-0032 EMERGENCY LOWERING / TOWING 1

18 47006-0026 10 POINT DECAL 1

F004997 DECAL KIT ITALY ONLY

16 47009-0125 S.W.L. DECAL 1

17 47009-0139 EMERGENCY LOWERING / TOWING 1

18 47009-0120 10 POINT DECAL 1

DECAL KIT DENMARK ONLY

16 47011-0504 S.W.L. DECAL 1

17 47011-0562 EMERGENCY LOWERING / TOWING 1

18 47011-0458 10 POINT DECAL 1

DECAL KIT FINLAND ONLY

16 47011-0511 S.W.L. DECAL 1

17 47011-0561 EMERGENCY LOWERING / TOWING 1

18 47011-0459 10 POINT DECAL 1


3
Model TA50E
3-1
Rev.0 06/99
BASE ASSEMBLY Page

UPPER CHASSIS

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 GS415 BATTERY COVER 2
2 33008-0090 BATTERY BRACKET 1
33008-0091 BATTERY BRACKET 1
3 13002-0034 CHASSIS ASSEMBLY 1 EU Machines
13002-0035 CHASSIS ASSEMBLY US Machines
3
3-2 Model TA50E
Rev.0 06/99
Page BASE ASSEMBLY

LOWER CHASSIS

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 44029-0076 M18 X 1.5p HEX NUT - REAR ASSEMBLY 24
2 44022-0397 WHEEL ASSEMBLY (REAR) 2
COMPLETE WITH TYRE, RIM AND NAVE
3 44022-0399 6 STUD AXLE 1
4 DS906 AXLE MOUNTING ASSEMBLY COMPLETE 2
MS479 AXLE MOUNTING PLATE 2
44003-0022 M20 X 200LG HEX HEAD BOLT 8
44013-0054 M20 HEAVY-DUTY FLAT WASHER 8
44008-0006 M20 NYLOC NUT 8
5 GS505 PIN 2
7 GS315 PIN (STEERING BLOCK) 2
8 13010-0003 STEERING ARM (LEFT HAND) 1
13010-0002 STEERING ARM (RIGHT HAND) 1
9 14352 WHEEL ASSEMBLY (FRONT) 2
COMPLETE WITH TYRE, RIM AND NAVE
10 10288 PM 40 X 40 DX GLACIER BEARING 4
11683 WC 40 DX GLACIER THRUST WASHER 4
11 GS497 STEER PIVOT BLOCK & STUB AXLE ASSEMBLY 2
3
Model TA50E
3-3
Rev.0 06/99
BASE ASSEMBLY Page

DRIVE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 42001-0012 SEPERATELY EXCITED MOTOR 1
2 44004-0125 M10 x 40 x 12.9 SOCKET HEAD CAP BOLT 4
44013-0023 SPRING WASHER 4
3 44007-0014 M8 NYLOC NUT 8
4 44013-0007 M8 PLAIN WASHER 16
5 44002-0024 M8 x 40 x 10.9 SOCKET HEAD CAP BOLT 8
6 18062 GEARBOX 1
7 M706 SPLINE 1
8 10171 OIL SEAL 85 OD, 60 ID, 10 WIDE 1
9 MS423 ADAPTOR PLATE 1
10 44006-0005 M12 x 30 SCREW CAP 10.9 6
3
3-4 Model TA50E
Rev.0 06/99
Page BASE ASSEMBLY

STEERING ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 44029-0076 M18 WHEELNUT 12
3 44031-0020 20 x 20 BUSHINGS 4 Part of Steer Cyclinder
4 13010-0003 STEERING ARM (LEFT HAND) 1
5 44002-0036 M8 x 20 LG HEX HEAD SCREW 2
6 44013-0022 M8 SPRING WASHER 2
7 GS315 STEERING BLOCK PIVOT PIN 2
8 21002-0074 STEERING CYLINDER 1
9 13010-0002 STEERING ARM (RIGHT HAND) 1
10 MS484 TRACK ROD 1
11 44003-0020 M20 x 50 LG x 2.5p HEX HEAD BOLT 2
12 11631 M20 SPRING WASHER 2
13 11637 M20 x 1.5p HALF NUT 2
14 13170 SPHERICAL (ROSE) JOINT (MMC 20) 2
3
Model TA50E
3-5
Rev.0 06/99
BASE ASSEMBLY Page

REAR AXLE ASSEMBLY


3
3-6 Model TA50E
Rev.0 06/99
Page BASE ASSEMBLY

REAR AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 17893 BELL SPRINGS, FAIL SAFE SPRINGS BRAKE 36
2 17861 SEAL SPRING FOR BRAKE 2
17862 SNAP RING FOR SEAL SPRING 2
17859 BACK SPRING BRAKE PISTON 2
17860 BALL 4
17866 CLAMP FOR BRAKE RUBBER PIECE 2
17867 BRAKE COVER 1
17874 SNAP RING FOR BELL SPRINGS 2
3 17863 ACTUATOR 2
4 17864 BRAKE DISK 10
5 17865 COUNTER BRAKE 6
6 17949 OIL SEAL PINION 1
7 17950 CAP SCREW, PLANETARY BOX 10
8 17895 OIL SEAL HUB 2
9 17896 BEARING WHEEL HUB 4
10 17897 WHEEL HUB COMPLETE 1
4
Model TA50E
4-1
Rev.0 06/99
TURRET ASSEMBLY Page

PLINTH ASSEMBLY
4
4-2 Model TA50E
Rev.0 06/99
Page TURRET ASSEMBLY

PLINTH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 14315 SLEW GEAR BOX 1
44013-0124 M12 X 30 X 12.9 GRADE SOCKET HEAD BOLT 4
44008-0002 M12 NYLOC NUT 4
41034-0106 SEAL KIT 1
2 10854 ROTATION MOTOR 1
41034-0110 SEAL KIT 1 Not Illustrated
3 44003-0019 M12X70LG 10.9 GRADE CAP HEAD BOLT 27 Slew Ring/Chassis/Plinth
4 23010-0037 FIRST POST 1
5 42002-0231 LIMIT SWITCH BODY 1
10308 LIMIT SWITCH HEAD 1
DS1009 LIMIT SWITCH LEVER 1
6 14029-0004 BALLAST (LEFT HAND) 1
14029-0003 BALLAST (RIGHT HAND) 1
10542 M12 X 60 HEX HEAD SCREW 6
11564 M12 HEX HEAD LOCK NUT 6
7 13011-0091 PLINTH ASSEMBLY 1
8 18247 SLEW RING 1
9 44002-0097 M12 X 60 X 10.9 GRADE HEX HEAD BOLT 15
10 44006-0003 M12 X 70 HEX HEAD BOLTS 12.9 4
11 GS149 BALLAST RETAINING ASSEMBLY 2
12 10932 M12 X 60 LG. HEX HEAD SCREW 6
13 13030-0066 SLEW GUARD 1
14 16474 DIVERTER VALVE 1
15 14380 LEVER 1
43005-0021 BEACON MOUNT ASSEMBLY 1 Not Illustrated
4
Model TA50E
4-3
Rev.0 06/99
TURRET ASSEMBLY Page

HYDRAULIC MODULE

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 23030-0071 MODULE BASE 1
2 23030-0068 COVER 1
3 12274 CATCH
4 23032-0001 HYD. TANK COMPLETE WITH FILTER AND 1 See Page 4-4
HANDPUMP 1
5 MS041 MOTOR/PUMP CLAMP 1
6 41028-0030 HYDRAULIC VALVE BLOCK COMPLETE 1 See Page 4-6
7 41017-0044 GEAR PUMP 1
8 41021-0189 48V/3.7 KW MOTOR 1
41021-0160 BRUSH SET 1 Kit
41021-0158 SEAL KIT 1
4
4-4 Model TA50E
Rev.0 06/99
Page TURRET ASSEMBLY

HYDRAULIC TANK - P/No: 23022-0001


4
Model TA50E
4-5
Rev.0 06/99
TURRET ASSEMBLY Page

HYDRAULIC TANK - P/No: 23022-0001

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 21027-0030 TANK FABRICATION 1
2 49006-1523 TANK TOP COVER 1
3 41030-0039 RETURN FILTER / FILLER 1
4 41030-0040 SUCTION FILTER 1
5 41017-0047 HAND PUMP 1
6 12398 BUBBLE LEVEL GUAGE 1
7 44032-0050 GASKET 1
8 41032-0011 3/8” QUICK RELEASE COUPLING 1
9 31013-0139 ½” FEMALE BLANK 1
10 44004-0082 M8 x 2 S.CAP SCREW 4
11 44004-0087 M8 x 50 S.CAP SCREW 2
12 44013-0022 M8 SPRING WASHER 6
13 44002-0354 M6 x 20 S.CAP SCREW 8
14 44013-0025 M6 SPRING WASHER 8
15 44013-0006 M6 STEEL WASHER 8
16 31013-0239 90 M/M O-LOC/BSP ADAPTOR 12-16C40MLO-S 1
17 41030-0045 FILTER ELEMENT 1
18 41053-0002 AIR FILTER ELEMENT 1
19 41034-0148 HAND PUMP SEAL KIT 1
4
4-6 Model TA50E
Rev.0 06/99
Page TURRET ASSEMBLY

HYDRAULIC VALVE BLOCK - P/N 41028-0030


4
Model TA50E
4-7
Rev.0 06/99
TURRET ASSEMBLY Page

HYDRAULIC VALVE BLOCK

ITEM PART No. DESCRIPTION QTY. REMARKS


1 41003-0088 CETOP 3 VALVE 8
2 41006-0044 R.V. DIFF. AREA 3
3 41009-0036 CETOP 3, DOUBLE P.O. CHECK VALVE 1
4 42015-0128 COIL TO FIT CETOP 3 VALVE 48 Vdc 16
5 41020-0349 CETOP 3/5 MANUAL OVERRIDE ASSEMBLY 7
7 41029-0031 MANIFOLD ALUM 1
6 41009-0031 CHECK VALVE 3
8 41020-0322 NEEDLE F.C. FINE 1
9 41006-0033 RED./REL. PIL.OP. 1
10 41003-0087 2WAY NC POP. C/W MANUAL OVERRIDE 1
11 41003-0079 2 WAY NC POP. 1
12 41003-0080 2 WAY NO POP. 1
13 42015-0129 COIL 48 Vdc 3
14 41022-0044 PRESSURE SWITCH 1
15 31013-0218 PRESSURE TEST POINT 1
4
4-8 Model TA50E
Rev.0 06/99
Page TURRET ASSEMBLY

HYDRAULIC FITTINGS
4
Model TA50E
4-9
Rev.0 06/99
TURRET ASSEMBLY Page

ITEM PART No. DESCRIPTION QTY. REMARKS


1 41010-0712 PUMP SUCTION HOSE
2 41010-0713 MANIFOD TO HAND PUMP HOSE
3 41010-0714 PUMP DEL TO MANIFOLD HOSE
4 41010-0715 MANIFOLD TANK RETURN HOSE
5 41010-0716 STEER LEFT CYL ROD END HOSE
6 41010-0717 STEER RIGHT CYL FULL BORE HOSE
7 41010-0718 MANIFOLD TO DIFF LOCK HOSE
8 41010-0719 LBV TO SLEW BOTTOM PORT HOSE
9 41010-0720 LBV TO SLEW TOP PORT HOSE
10 41010-0721 LBV TB TO DIVERTOR VALVE HOSE
11 41010-0722 BRAKE ADJUST TO BRAKE HOSE
12 41010-0723 BRAKE CONNECTOR L TO R HOSE
13 41010-0724 SLEW MOTOR TOP PORT TO DIVERTOR VALVE HOSE
14 41010-0725 SLEW MOTOR BOTTOM PORT TO DIVERTOR VALVE HOSE
15 41010-0726 LVB TO CAGE ROTATE HOSE
16 41010-0727 LVB TO CAGE ROTATE HOSE
17 41010-0728 LVB TO MASTER LEVEL HOSE
18 41010-0729 LVB TO MASTER LEVEL HOSE
19 41010-0730 DRAIN LINE HOSE
20 41010-0731 ZOOM TO LVB ANNULAR HOSE
21 41010-0732 ZOOM TO LVB F.B. HOSE
22 41010-0733 LIFT 3 TO LVB HOSE
23 41010-0734 LIFT 3 TO LVB HOSE
24 41010-0735 LIFT 2 TO LVB HOSE
25 41010-0736 LIFT 2 TO LVB HOSE
26 41010-0737 LIFT 1 TO LVB HOSE
27 41010-0738 LIFT 1 TO LVB HOSE
28 41010-0739 MASTER TO SLAVE HOSE
29 41010-0740 MASTER TO SLAVE HOSE
F1 31013-0190 SIZE 4 O-LOK M x ¼ BSP M 21
F2 31013-0193 SIZE 4 O-LOK TEE M FM-SWIVEL RUN 6
F3 31013-0191 SIZE 4 O-LOK M x 3/8 BSP M 13
F4 31013-0342 SIZE 8 O-LOK M x ½ BSP M 1
F5 31013-0210 SIZE 4 O-LOK M x M14 x 1.5 M 2
F6 31013-0224 SIZE 6 O-LOK x ¼ BSP M 2
F7 31013-0201 SIZE 4 O-LOK M x ½ BSP M 1
F8 31013-0202 SIZE 6 O-LOK M x ½ BSP M 2
F9 31013-0341 SIZE 8 O-LOK x 1” BSP M 3
F10 31013-0208 SIZE 12 O-LOK M x ¾ BSP M 1
F11 31013-0209 SIZE 4 O-LOK M X MY10 X 1.25 M 1
F12 31013-0388 SIZE 4 O-LOK M x 3/8 BSP M x 1.0 nMM ORIFACE 2
F13 31013-0213 SIZE 4 O-LOK M x 3/8 BSP M x 1.1 MM ORIFACE 2
F14 31013-0215 SIZE 4 O-LOK M x ¼ BSP M 90 f ELB 2
4
4-10 Model TA50E
Rev.0 06/99
Page TURRET ASSEMBLY

LOWER CONTROL BOX

ITEM PART NO DESCRIPTION QTY. REMARKS


10 42002-0153 EMERGENCY STOP BUTTON 1
42002-0217 CONTACT (NORMALLY CLOSED) 2
1 42002-0144 SELECTOR SWITCH. 5
42002-0215 CONTACT (NORMALLY OPEN) 10
2 42002-0336 KEY SWITCH 1
42002-0337 CONTACT BLOCK KEY SWITCH 1
3 42003-0220 COVER 1
4 42003-0221 ENCLOSURE 1
5 42014-0136 PCB 1
6 42003-0228 CABLE GLAND 1
7 42011-0049 FUSE 2 AMP 2
8 11563 FUSE 5 AMP 1
9 11563 FUSE 5 AMP 1
47011-0579 DECAL 1
10 42013-0236 RELAY BASE 4
11 42015-0015 24 V RELAY 1
12 42015-0100 48 V RELAY 3
42012-0096 LOWER CONTROL HARNESS 1 Up to S/N: 16143 - Internal To Box
42012-0131 LOWER CONTROL HARNESS 1 From Serial No: 16144
42030-0001 BOOM HARNESS 1 To Upper Box - Not Illustrated
42012-0098 CHASSIS HARNESS 1 Not Illustrated
13 42014-0164 LATCHING PCB 1 Up to Serial No: 16143
42014-0172 LATCHING PCB 1 From Serial No: 16144
42014-0446 1 AMP DIODE (INHARNESSED) 4 Not Illusrtrated
5
Model TA50E
5-1
Rev.0 06/99
BOOM ASSEMBLY Page

FIRST LIFT STAGE

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 44031-0028 GLACIER PM 25 x 25 DX BUSH 4 Part Of Lift Cylinder
2 SS102 CABLE COVER 1
MS128 CABLE COVER STUD 4
3 GS541 OFFSET POST 1
GS527 ZOOM BOOM REST 1
4 MS143 NYLON PAD 1
5 11085 M8 x 25 GRADE 8.8 HEX HEAD SCREW 12
6 14541 M8 LOCK WASHER 24
7 10288 PERMAGLIDE PAP 40 X 40 BUSHING 8
8 GS179 FIRST TIE RAIL 1
9 21002-0118 LIFT CYLINDER 1
10 23015-0135 FIRST BOOM 1 See Page 5-2
5
5-2 Model TA50E
Rev.0 06/99
Page BOOM ASSEMBLY

LIFT CYLINDER - P/No: 21002-0118

ITEM PART NO. DESCRIPTION QTY REMARKS


1 21002-0118 LIFT CYLINDER 1
2 41034-0126 SEAL KIT 1
3 44029-0022 GREASE NIPPLE 2
4 41031-0016 OVERCENTRE CARTRIDGE 1
5
Model TA50E
5-3
Rev.0 06/99
BOOM ASSEMBLY Page

SECOND LIFT STAGE

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 10288 PERMAGILDE PAP 40X40 BUSHING 8
2 23015-0136 SECOND BOOM 1
3 SS102 CABLE COVER 1
MS128 CABLE COVER STUD 4
4 GS602 SECOND OFFSET POST 1
5 GS308 SECOND TIE RAIL 1
6 21002-0117 LIFT CYLINDER 1 See Page 5-6
7 44031-0028 GLACIER PM 25 X 25 DX BUSH 4 Part Of Lift Cylinder
8 44002-0037 M8 X 25 GRADE 8.8 HEX HEAD SCREW 12
9 14541 M8 LOCK WASHER 24
5
5-4 Model TA50E
Rev.0 06/99
Page BOOM ASSEMBLY

ZOOM BOOM ASSEMBLY


5
Model TA50E
5-5
Rev.0 06/99
BOOM ASSEMBLY Page

ZOOM BOOM ASSEMBLY

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 21002-0097 ZOOM CYLINDER 1 See Page 5-8
2 MS531 WEAR PAD (SIDE) 4
3 23015-0140 ZOOM BOOM (OUTER) 1
4 MS128 CABLE COVER STUD 6
5 SS329 CABLE COVER 2
6 SS271 END COVER 1
7 GS476 PIN 2 See Page 2-1
8 10288 PERMAGLIDE PAP 40 x 40 BUSHING 2
9 21002-0086 LEVEL CYLINDER (MASTER) 1 See Page 5-7
10 MS530 WEAR PAD (TOP/BOTTOM) 4
11 23015-0141 ZOOM BOOM (INNER) 1
12 21002-0118 LIFT CYLINDER 1 See Page 5-2
13 44021-0645 PIN 1 See Page 2-1
14 44031-0028 GLACIER PM 25 x 25 DX BEARING 4 Part of Lift Cylinder
15 44029-0182 CAT TRACK 1
44029-0187 2610.1 PZ END 2
44029-0186 27.10.100 LINKS 41
44029-0188 275.10 CLIPS 41
16 33020-0090 CABLE TRAY COVER 1
17 33020-0089 CABLE TRAY 1
18 44031-0020 GLACIER PM 20 x 20 DX BUSH 8 Part of Slave Master Level Cylinder
19 21002-0089 LEVEL CYLINDER (SLAVE) 1 See Page 5-9
20 11758 CIRCLIP 2
21 GS472 PIN 2 See Page 2-1
22 GS505 PIN 2 See Page 2-1
23 GS500 PIN 1 See Page 2-1
5
5-6 Model TA50E
Rev.0 06/99
Page BOOM ASSEMBLY

THIRD LIFT CYLINDER - P/No: 21002-0117

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 21002-0117 LIFT CYLINDER 1
2 41034-0125 SEAL KIT 1
3 44029-0022 GREASE NIPPLE 2
4 41031-0016 OVERCENTRE CARTRIDGE 1
5
Model TA50E
5-7
Rev.0 06/99
BOOM ASSEMBLY Page

MASTER CYLINDER - P/No: 21002-0086

ITEM PART NO. DESCRIPTION QTY REMARKS


1 21002-0086 MASTER CYLINDER 1
2 41034-0090 SEAL KIT 1
3 44029-0022 GREASE NIPPLE 2
5
5-8 Model TA50E
Rev.0 06/99
Page BOOM ASSEMBLY

TELESCOPIC CYLINDER - P/No: 21002-0097

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 21002-0097 TELESCOPIC CYLINDER 1
2 41034-0124 SEAL KIT 1
3 44029-0022 GREASE NIPPLE 2
4 41006-0041 RELIEF VALVE 1
5 41028-0032 PO CHECK VALVE 2
7 41019-0090 SHUTTLE 1
5
Model TA50E
5-9
Rev.0 06/99
BOOM ASSEMBLY Page

SLAVE CYLINDER - P/No: 21002-0089

ITEM PART NO. DESCRIPTION QTY REMARKS


1 21002-0089 SLAVE CYLINDER 1
2 41034-0090 SEAL KIT 1
3 44029-0022 GREASE NIPPLE 2
4 41028-0009 DOUBLE OVERCENTRE WITH DUAL RELIEFS 1 Complete block
5 41031-0006 COUNTER BALANCE CARTRIDGE 2
6 41006-0036 RELIEF VALVES 2
5
5-10 Model TA50E
Rev.0 06/99
Page PLATFORM ASSEMBLY

STEER CYLINDER - P/NO: 21002-0074

ITEM PART NO. DESCRIPTION QTY REMARKS


1 21002-0074 STEER CYLINDER 1
2 41034-0090 SEAL KIT 1
5
Model TA50E
5-11
Rev.0 06/99
PLATFORM ASSEMBLY Page

CAGE/CRADLE ASSEMBLY

ITEM PART NO DESCRIPTION QTY. REMARKS


1 13016-0082 CAGE 5 FT 1
2 13017-0069 CRADLE (EP CONTROLS) 1
3 42020-0021 UPPER CONTROLS 1
47011-0574 DECAL 1
5 42002-0311 FOOTSWITCH 1
42002-0335 FOOTSWITCH CONTACT 1 Not Illustrated
6 44004-0135 CYL. PIVOT BOLT (M10 x 75mm Grade 12.9) 1
7 44004-0129 CYL. PIVOT BOLT (M10 x 100mm Grade 12.9) 1
8 21002-0116 CAGE ROTATION CYLINDER 1 Up to November 1998
21002-0085 CAGE ROTATION CYLINDER 1 From November 1998 See 5-13
44031-0065 10 I/D X 30 BUSH 4
9 GS628 STUB POST 1
44031-0041 25 I/D X 30 BUSH 2
10 44021-0666 MAIN PIVOT PIN 1
11 33014-0075 DROP BAR 1
12 GS505 CAGE ROTATION PIN 1
13 44031-0028 BUSHINGS 2
5
5-12 Model TA50E
Rev.0 06/99
Page PLATFORM ASSEMBLY

UPPER CONTROL BOX

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 32019-0009 JOYSTICK CONTROLLER 1 See page 5-14
2 42002-0338 4 POS SELECTOR 1
3 42003-0222 COVER 1
4 42003-0223 ENCLOSURE 1
5 42003-0228 CABLE GLAND 1
6 42014-0076 BATTERY INDICATOR 1
7 10954 SELECTOR SWITCH (LIFT/DRIVE) 1
42002-0217 CONTACT (NORMALLY CLOSED) 1
8 42010-0036 OVERLOAD INDICATOR 1
42010-0053 OVERLOAD BULB 1
9 11201 SELECTOR SWITCH (DIFF LOCK) 1
10 42002-0144 CAGE ROTATE 1
11 42002-0144 CAGE LEVELLING 1
12 42002-0074 EMERGENCY STOP BUTTON 2
42002-0217 CONTACT (NORMALLY CLOSED) 1
13 11037 HORN PUSH BUTTON, GREEN 1
42002-0215 CONTACT (NORMALLY OPEN) 1
47011-0574 DECAL 1
42012-0094 UPPER CONTROL BOX HARNESS 1 Internal to Box
42030-0001 BOOM HARNESS 1 To Lower Control Box
5
Model TA50E
5-13
Rev.0 06/99
PLATFORM ASSEMBLY Page

CAGE ROTATION CYLINDER - P/NO: 21002-0085

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 21002-0085 CAGE ROTATION CYLINDER 1
2 41034-0099 SEAL KIT 1
3 44029-0022 GREASE NIPPLE 2
4 41031-0009 DOUBLE OVERCENTRE VALVE 2
5
5-14 Model TA50E
Rev.0 06/99
Page PLATFORM ASSEMBLY

JOYSTICK CONTROLLER - P/N: 32019-0009

ITEM PART NO. DESCRIPTION QTY. REMARKS


1 42013-0397 HANDLE 2
2 42013-0398 BOOT 1
3 42013-0399 ROCKER 1
4 42013-0400 MICROSWITCH 2
5 42013-0401 MICROSWITCH LEVER 2
6 42013-0403 SPRING, COMPRESSION 2
7 42013-0404 O-RING 1
8 42013-0405 ANTI-ROTATION PIN 1
9 42013-0406 GAITOR 1
10 42013-0407 OPERATING ROD 1

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