KSB RPH-V. Process Pumps. 1. Application. 3. Designation. 2. Design. 4. Operating Data. To API 610, 11 TH Ed. and ISO 13709
KSB RPH-V. Process Pumps. 1. Application. 3. Designation. 2. Design. 4. Operating Data. To API 610, 11 TH Ed. and ISO 13709
Process pumps
1. Application
3. Designation
RPH-V pumps are mainly used in refineries as well as in RPH-V 50 - 180
chemical and petrochemical plants.
Type series
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or
processed for any other purpose, nor otherwise transmitted, published or made available to a third party without
the manufacturer's express written consent.
Subject to technical modification without prior notice.
2
RPH-V
Contents
1. Application ....................................................................................................................................................... 1
2. Design ............................................................................................................................................................... 1
3. Designation ...................................................................................................................................................... 1
4. Operating Data ................................................................................................................................................. 1
5.1 Hydraulic Chart 60 Hz – 3500 rpm ............................................................................................................... 4
5.2 Hydraulic Chart 60 Hz – 1750 rpm ............................................................................................................... 4
5.3 Hydraulic Chart 50 Hz – 2900 rpm ............................................................................................................... 5
5.4 Hydraulic Chart 50 Hz – 1450 rpm ............................................................................................................... 5
6. Product Features/ Benefits ............................................................................................................................. 6
7. Technical data .................................................................................................................................................. 7
8. Materials table .................................................................................................................................................. 7
9. Design details .................................................................................................................................................. 8
9.1 Pump casing ................................................................................................................................................ 8
9.2 Impeller ........................................................................................................................................................ 8
9.3 Balancing ..................................................................................................................................................... 8
9.4 Minimum flow ............................................................................................................................................... 8
9.5 Bearing lubrication ....................................................................................................................................... 8
9.6 Shaft............................................................................................................................................................. 8
9.7 Shaft sealing ................................................................................................................................................ 8
9.8 Direction of rotation...................................................................................................................................... 8
9.9 Bearing guides ............................................................................................................................................. 8
9.10 Bearing guide lubrication ........................................................................................................................... 8
9.11 Soleplate sealing ....................................................................................................................................... 8
9.12 Surface coating .......................................................................................................................................... 8
10. Pump selection .............................................................................................................................................. 9
10.1 Head .......................................................................................................................................................... 9
10.2 Pressure losses ......................................................................................................................................... 9
10.3 NPSH ......................................................................................................................................................... 9
10.4 Efficiency ................................................................................................................................................. 10
10.4.1 Power consumption per guide bearing ............................................................................................ 10
10.5 Drive ........................................................................................................................................................ 10
10.6 Motor selection ........................................................................................................................................ 10
10.7 Forces and moments of external nozzles ................................................................................................ 10
11. Standard column length – circular soleplate............................................................................................ 11
12. Cross sectional drawing ............................................................................................................................. 14
13. Main parts list............................................................................................................................................... 15
14. Pump dimensions – General arrangement drawing ................................................................................ 16
15. Pump dimensions ........................................................................................................................................ 17
16. Table of weights – approximate values ..................................................................................................... 18
16.1 Speed 2900 rpm & 3500 rpm .................................................................................................................. 18
16.2 Speed 1750 rpm & 1750 rpm .................................................................................................................. 20
3
RPH-V
4
RPH-V
5.3 Hydraulic Chart 50 Hz – 2900 rpm
5
RPH-V
6. Product features / Benefits
Option:
Soleplate (circular flange)
according to:
ASME B16.47 Class B
ASME B16.5 Class 150# Seal chamber acc. to API 610
and compatible with all
mechanical seals according to
API 682
Option:
Rectangular soleplate
(upon request)
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RPH-V
7. Technical data
25-180
40-181
40-231
40-280
40-361
50-180
80-180
80-280
25-230
40-180
40-230
40-281
50-230
50-280
80-230
Pump size
Unit
Volute casing -- Single
- Outlet width 6 6 6 6,2 7,8 7,7 7,5 7,7 7,9 10,9 10 9,6 17 14 12,5
- Inlet diameter 48 48 58 57 75 75 61 71 69 88 95 93 110 113 110
Impeller mm
- Maximum 179 224 180 224 180 230 278 278 343 180 230 286 190 235 286
- Minimum 120 180 130 180 130 180 220 230 280 140 180 230 110 190 230
Seal chamber size (acc. to
-- 4
API 610 11th Ed. - Table 7)
Antifriction -- 6313C3
Bearing
Lubrication -- Oil (Grease)
- At seal
50
chamber (D)
Shaft
- At bearing mm 35
diameter
- At coupling 32
- At impeller 24 27 35
Shaft deflection -- According to API 610 11th
Max. Working
Pressure bar 35 2)
Pressure
limits
Max. Test bar 1,5 x operating pressure or acc. to API 610 11th Ed.
Flanges -- ASME B16.5 Class 300#
Temperature Max. fluid
ºC 274 3)
limit temperature
Driver 1) KW/ rpm 0,019 0,032
P/n max. value
1) The values are for shaft in A276 Type 420 and impeller in A216WCB under a temperature < 100ºC.
2) Pressure limit is for piping in A106.
3) Allowable for operating temperature up to 274ºC. Please consult KSB.
4) For other conditions please consult KSB.
8. Materials table
(reference for main parts)
Material class
Part Nº Description
S-5 S-6 C-6 A-8 D-1
102 Volute casing A216 Gr. WCB A743 Gr. CA6NM A351 Gr. CF8M A995 Gr 1B
161 Casing cover A216 Gr. WCB A743 Gr. CA6NM A351 Gr. CF8M A995 Gr 1B
210 Shaft A276 Type 420 A276 Type 316 1.4462
230 Impeller A216 Gr. WCB A743 Gr. CA6NM A743 Gr. CF8M A890 Gr 1B
341 Driver lantern A36
344 Bearing housing lantern A36
350 Bearing housing A216 Gr. WCB
411.10 Spiral gasket 316SS - Graphite 1.4462 / Graphite
502 Casing wear ring AISl 420 hard AISl 316 1.4462
503 Impeller wear ring AISl 420 hard AISl 316 1.4462
711 Rising A106 Gr. B AISl 316 1.4462
713 Suspension piping A106 Gr. B AISl 316 1.4462
893 Soleplate A516 Gr.65/70 AISl 316 1.4462
Other materials according to API 610 are available upon request.
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RPH-V
9. Design details 9.10 Bearing guide lubrication
Unless specified otherwise in the individual characteristic Type A1 – Standard surface coating for material variants
curves, the following applies: S-5 and S-6 up to 90ºC.
Surface Grease-free / steel shot blasting ISO 8501-1
Qmin = 0,1 . Qopt. for short operation
preparation SA 2 ½.
Qmin = 0,3 . Qopt. for continuous operation
1 coat - 100 m thick (dry) – Zinc phosphate
Primer
9.5 Bearing lubrication epoxy.
Internal External surfaces:
Bearing bracket – oil fill in 0,5 l. surfaces: Acrylic aliphatic polyurethane
Finish coat
RAL 5002 blue
Lubricating oil types C 46 DIN 51 517 or SAE 20 W/20
Without 1 coat - 70 m thick (dry).
HD shall be used.
On the standard pump design, the bearing bracket is Type A2 – Standard surface coating for material variants
uncooled. S-5 and S-6 from 90ºC up to 230ºC.
NPT threads are provided for constant-level oiler, oil Surface Grease-free / steel shot blasting ISO 8501-1
drain and vent plug. preparation SA 2 ½.
The bearings are designed for at least 25,000 operating 1 coat - 50 m thick (dry) - Zinc inorganic
hours as per API 610 11th edition. Primer silicate.
During pump standstill the oil level can be checked Internal External surfaces:
against the center of the oil level sight glass. surfaces: Monocomponent modified silicate
A Finish coat
Aluminum 800
9.6 Shaft Without 1 coat - 35 m thick (dry).
Notes:
Depending on installation following shafts are necessary: - Material combinations C6, A8 and D1 do not have
pump shaft, intermediate shaft and drive shaft. coating.
The shafts are coupled by split coupling. - Special surface coating available on request.
Piping losses – Head losses in straight pipes in 100 m of Piping losses – Head losses at 90º elbow (in m)
pipe (in m)
Nominal Nominal diameter at pump discharge
Nominal flow nozzle
Nominal diameter
flow m3/h 25 40 50 80
m3/h 40 50 80 100 150 3 0,02
1 0,22 0,08 4 0,04
1,5 0,50 0,17 5 0,07 0,01
2 0,80 0,28 6 0,10 0,02
3 1,80 0,60 0,05 8 0,18 0,03 0,01
4 3,00 1,05 0,10 10 0,28 0,04 0,02
5 4,70 1,60 0,15 0,05 12,5 0,43 0,07 0,03
6 6,60 2,20 0,20 0,07 15 0,62 0,10 0,04
8 11,50 3,90 0,35 0,13 17,5 0,85 0,13 0,05
10 17,00 5,70 0,50 0,20 20 1,11 0,17 0,07 0,01
12,5 26,00 8,50 0,80 0,28 25 1,73 0,26 0,11 0,02
15 37,00 12,50 1,10 0,40 0,05 30 2,50 0,38 0,16 0,02
17,5 47,00 16,00 1,40 0,50 0,06 35 0,52 0,21 0,03
20 63,00 21,50 2,00 0,70 0,09 40 0,68 0,28 0,04
25 95,00 33,00 3,00 1,10 0,13
45 0,86 0,35 0,05
30 45,00 4,20 1,50 0,20
50 1,06 0,43 0,07
35 61,00 5,70 2,00 0,24
60 1,52 0,62 0,10
40 78,00 7,00 2,50 0,30
70 2,08 0,85 0,13
45 100,00 9,00 3,10 0,40
80 1,11 0,17
50 11,00 3,80 0,50
90 1,41 0,21
60 16,00 5,50 0,70
100 1,73 0,26
70 21,00 7,20 0,90
80 26,50 9,20 1,20 120 2,50 0,38
90 34,00 12,00 1,40 140 0,52
100 40,00 14,00 1,80 160 0,68
120 58,00 20,00 2,50 180 0,86
140 80,00 27,00 3,30 200 1,06
160 35,00 4,25 250 1,65
180 43,00 5,30 300 2,38
200 50,00 6,50
Strainer losses (in m) – curves refer to suction nozzle
nominal diameter DN1.
0.6
50 100
0.5
80
0.4
0.3
(m)
0.2
0.1
0
0 25 50 75 100 125 150 175 200 225
Q(m3/h)
10.3 NPSH
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RPH-V
10.4 Efficiency 10.5 Drive
The efficiencies specified in the performance curves Direct or indirect by electric motor, engine or turbine, if
refer only to the hydraulic pump without losses. Axial an internal combustion engine has been specified,
thrust balancing of the impeller, fluid viscosity, a larger special care shall be taken when selecting the type of
impeller clearance gap, the shaft seal type, drive shaft coupling to be used.
and thrust bearing losses reduce the pump’s overall
efficiency. 10.6 Motor selection
Efficiency was measured using a clearance gap to AN
1501, group 2 and an inlet pressure of 2 to 3 bar. When determining the motor size, consideration shall be
The efficiency is stated in the individual performance given to the efficiency determined and the power
curves of horizontal version (RPH). margins as per API 610.
10.4.1 Power consumption per guide bearing Motor rating Power margin
250 up to 22 kW 25 %
H(m) 0.03 0.1 0.2 0.3 0.4 0.6 0.7 kW
22 to 55 kW 15 %
200 above de 55 kW 10 %
150
100
50
0
rpm
0 500 1000 1500 2000 2500 3000 3500 4000
Note:
Power consumption of mechanical seal should also be
considered.
Discharge nozzles
Pump sizes Forces (in N) Moments (in Nm)
Fx Fy Fz Fres Mx My Mz Mres
25-180
710 580 890 1280 460 230 350 620
25-230
40-180
40-230 1070 890 1330 1930 950 470 720 1280
40-280
40-181
40-231
1070 890 1330 1930 950 470 720 1280
40-281
40-361
50-180
50-230 1070 890 1330 1930 950 470 720 1280
50-280
80-180
80-230 2490 2050 3110 4480 2300 1180 1760 3130
80-280
Note: Specific values for suspension piping in carbon steel.
10
RPH-V
11. Standard column length – circular soleplate
11.1 Speed 2900 rpm & 3500 rpm
Qty. of bearing
Total column
Intermediary
Intermediary
Intermediary
sleeves
25-180
25-230
40-180
40-230
40-231
40-280
40-281
50-180
50-230
50-280
40-361
80-180
80-230
80-280
length
Lower
Upper
11
RPH-V
11. Standard column length – circular soleplate
11.2 Speed 1450 rpm & 1750 rpm
Qty. of bearing
Total column
Intermediary
Intermediary
sleeves
25-180
25-230
40-180
40-230
40-231
40-280
40-281
50-180
50-230
50-280
40-361
80-180
80-230
80-280
length
Lower
Upper
12
RPH-V
Circular soleplate
13
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12. Cross sectional drawing (part 1/2) – only for reference
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RPH-V
12.1 Cross sectional drawing (part 2/2)
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RPH-V
14. Pump dimensions – General arrangement drawing
Circular soleplate
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RPH-V
15. Pump dimensions1)
15.1 Table 1
PUMP
PUMP
NOZZLES e1 e2
SIZE a a1 F
DN1 DN2 DN3 (min) (min)
25-180 40 25 40 232 120 65 240 140
25-230 40 25 40 232 120 65 240 140
40-180 50 40 80 240 130 80 260 160
40-181 50 40 80 242 130 80 260 160
40-230 50 40 80 240 130 80 260 160
40-231 50 40 80 237 140 80 280 160
40-280 50 40 80 237 140 80 280 160
40-281 50 40 80 237 140 80 280 160
40-361 50 40 80 246 150 80 300 160
50-180 80 50 80 248 150 100 300 160
50-230 80 50 80 251 155 100 300 160
50-280 80 50 80 266 167 100 300 160
80-180 100 80 150 287 175 125 370 200
80-230 100 80 150 267 170 125 370 200
80-280 100 80 150 276 180 125 370 200
1)
Dimensions in mm, except when otherwise indicated.
15.2 Table 2
CIRCULAR FLANGE
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RPH-V
16. Table of estimated weights of Pump Set without the electric motor (kg)
Pump size
40-181B
50-230B
80-180B
80-230B
80-280B
Column
25-180
25-230
40-180
40-230
40-181
40-231
40-280
40-281
40-361
50-180
50-230
50-280
80-180
80-230
80-280
length
400 508 534 520 550 528 526 550 604 588 690 556 545 594 684 687 784
500 512 539 525 555 533 531 555 609 593 695 562 550 599 691 694 791
600 515 541 528 558 537 535 558 612 596 699 565 553 603 696 698 796
700 519 545 533 563 542 540 563 617 601 704 570 559 608 703 705 803
800 524 550 538 568 547 545 568 622 607 709 575 564 613 709 712 810
900 526 552 541 571 550 548 571 625 610 712 578 567 616 714 717 815
1.000 531 557 547 576 555 553 577 630 615 717 583 572 621 721 724 821
1.100 535 561 552 581 560 558 582 636 620 722 588 577 626 728 731 828
1.200 553 579 571 601 579 577 601 655 639 741 607 596 645 749 751 849
1.300 558 584 576 606 584 582 606 660 644 746 613 601 651 755 758 856
1.400 560 586 579 609 588 586 609 663 647 750 616 605 654 760 763 861
1.500 565 591 584 614 593 591 614 668 652 755 621 610 659 767 770 867
1.600 569 595 589 619 598 596 619 673 658 760 626 615 664 774 777 874
1.700 571 597 592 622 601 599 622 676 661 763 629 618 667 779 781 879
1.800 576 602 598 627 606 604 628 681 666 768 634 623 672 786 788 886
1.900 579 605 602 631 610 608 632 686 670 772 638 627 676 791 794 892
2.000 583 609 606 636 614 612 636 690 674 776 642 631 680 797 800 898
2.100 587 613 611 641 619 617 641 695 679 781 648 636 686 804 807 904
2.200 594 620 619 649 628 626 649 703 687 790 656 645 694 814 817 914
2.300 610 636 635 665 644 642 665 719 704 806 672 661 710 832 834 932
2.400 612 638 638 668 647 645 668 722 707 809 675 664 713 837 839 937
2.500 617 643 643 673 652 650 673 727 712 814 680 669 718 843 846 944
2.600 621 647 649 678 657 655 679 732 717 819 685 674 723 850 853 951
2.700 624 650 653 682 661 659 683 737 721 823 689 678 727 856 859 956
2.800 628 654 657 687 665 663 687 741 725 827 694 682 731 862 865 962
2.900 631 657 661 691 670 667 691 745 729 831 698 686 736 868 870 968
3.000 635 661 665 695 674 672 695 749 733 836 702 691 740 873 876 974
3.100 640 666 671 701 680 678 701 755 740 842 708 697 746 881 884 982
3.200 642 668 674 704 683 681 704 758 743 845 711 700 749 886 889 986
3.300 647 673 680 709 688 686 709 763 748 850 716 705 754 893 896 993
3.400 661 687 695 724 703 701 725 779 763 865 731 720 769 910 912 1.010
3.500 669 695 703 732 711 709 733 787 771 873 739 728 777 920 922 1.020
3.600 673 699 708 738 716 714 738 792 776 878 745 733 782 926 929 1.027
3.700 677 704 713 743 722 719 743 797 781 883 750 738 788 933 936 1.034
3.800 681 707 717 747 726 724 747 801 785 888 754 743 792 939 942 1.039
3.900 684 710 721 751 730 728 751 805 790 892 758 747 796 945 948 1.045
4.000 688 714 725 755 734 732 755 809 794 896 762 751 800 951 953 1.051
4.100 691 717 730 759 738 736 760 813 798 900 766 755 804 957 959 1.057
4.200 696 723 736 765 744 742 766 820 804 906 772 761 810 964 967 1.065
4.300 699 725 739 769 747 745 769 823 807 909 775 764 813 969 972 1.070
4.400 703 729 744 774 752 750 774 828 812 914 781 769 818 976 979 1.076
4.500 718 744 759 789 768 766 789 843 827 930 796 784 834 993 995 1.093
4.600 723 749 765 795 774 772 795 849 833 936 802 791 840 1.001 1.003 1.101
4.700 734 761 777 807 786 784 807 861 846 948 814 803 852 1.014 1.017 1.115
4.800 739 765 782 812 791 789 812 866 851 953 819 808 857 1.021 1.024 1.122
4.900 742 768 787 816 795 793 817 870 855 957 823 812 861 1.027 1.030 1.127
5.000 747 773 792 821 800 798 822 876 860 962 828 817 866 1.034 1.037 1.134
18
RPH-V
16. Table of estimated weights of Pump Set without the electric motor (kg)
16.2 Speed 1450 rpm & 1750 rpm
Pump size
40-181B
50-230B
80-180B
80-230B
80-280B
Column
length
25-180
25-230
40-180
40-230
40-181
40-231
40-280
40-281
40-361
50-180
50-230
50-280
80-180
80-230
80-280
400 508 534 520 550 528 526 550 604 588 690 556 545 594 684 687 784
500 512 539 525 555 533 531 555 609 593 695 562 550 599 691 694 791
600 515 541 528 558 537 535 558 612 596 699 565 553 603 696 698 796
700 519 545 533 563 542 540 563 617 601 704 570 559 608 703 705 803
800 524 550 538 568 547 545 568 622 607 709 575 564 613 709 712 810
900 526 552 541 571 550 548 571 625 610 712 578 567 616 714 717 815
1.000 531 557 547 576 555 553 577 630 615 717 583 572 621 721 724 821
1.100 535 561 552 581 560 558 582 636 620 722 588 577 626 728 731 828
1.200 537 563 555 585 563 561 585 639 623 725 591 580 629 733 735 833
1.300 542 568 560 590 568 566 590 644 628 730 597 585 635 739 742 840
1.400 544 570 563 593 572 570 593 647 631 734 600 589 638 744 747 845
1.500 549 575 568 598 577 575 598 652 636 739 605 594 643 751 754 851
1.600 552 578 572 602 581 579 602 656 641 743 609 598 647 757 760 857
1.700 571 597 592 622 601 599 622 676 661 763 629 618 667 779 781 879
1.800 576 602 598 627 606 604 628 681 666 768 634 623 672 786 788 886
1.900 579 605 602 631 610 608 632 686 670 772 638 627 676 791 794 892
2.000 583 609 606 636 614 612 636 690 674 776 642 631 680 797 800 898
2.100 587 613 611 641 619 617 641 695 679 781 648 636 686 804 807 904
2.200 579 605 604 634 613 611 634 688 672 775 641 630 679 799 802 899
2.300 591 617 616 646 625 623 646 700 685 787 653 642 691 813 815 913
2.400 597 623 623 653 632 630 653 707 692 794 660 649 698 822 824 922
2.500 600 626 626 656 635 633 656 710 695 797 663 652 701 826 829 927
2.600 604 630 632 661 640 638 662 715 700 802 668 657 706 833 836 934
2.700 608 634 637 666 645 643 667 721 705 807 673 662 711 840 843 940
2.800 611 637 640 670 648 646 670 724 708 810 677 665 714 845 848 945
2.900 615 641 645 675 654 651 675 729 713 815 682 670 720 852 854 952
3.000 619 645 649 679 658 656 679 733 717 820 686 675 724 857 860 958
3.100 622 648 653 683 662 660 683 737 722 824 690 679 728 863 866 964
3.200 625 651 657 687 666 664 687 741 726 828 694 683 732 869 872 969
3.300 646 672 679 708 687 685 708 762 747 849 715 704 753 892 895 992
3.400 649 675 683 712 691 689 713 767 751 853 719 708 757 898 900 998
3.500 653 679 687 716 695 693 717 771 755 857 723 712 761 904 906 1.004
3.600 658 684 693 723 701 699 723 777 761 863 730 718 767 911 914 1.012
3.700 660 687 696 726 705 702 726 780 764 866 733 721 771 916 919 1.017
3.800 665 691 701 731 710 708 731 785 769 872 738 727 776 923 926 1.023
3.900 666 692 703 733 712 710 733 787 772 874 740 729 778 927 930 1.027
4.000 670 696 707 737 716 714 737 791 776 878 744 733 782 933 935 1.033
4.100 673 699 712 741 720 718 742 795 780 882 748 737 786 939 941 1.039
4.200 677 704 717 746 725 723 747 801 785 887 753 742 791 945 948 1.046
4.300 682 708 722 752 730 728 752 806 790 892 758 747 796 952 955 1.053
4.400 684 710 725 755 733 731 755 809 793 895 762 750 799 957 960 1.057
4.500 690 716 731 761 740 738 761 815 799 902 768 756 806 965 967 1.065
4.600 692 718 734 764 743 741 764 818 802 905 771 760 809 970 972 1.070
4.700 695 722 738 768 747 745 768 822 807 909 775 764 813 975 978 1.076
4.800 699 725 742 772 751 749 772 826 811 913 779 768 817 981 984 1.082
4.900 721 747 766 795 774 772 796 849 834 936 802 791 840 1.006 1.009 1.106
5.000 724 750 769 798 777 775 799 853 837 939 805 794 843 1.011 1.014 1.111
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05/11/2019
A1316.02E/9