ML1612R

Meclift™ Variable Reach Truck

Spare Parts Manual

Serial number:
67ML1612R/2015

Oy MECLIFT Ltd

Manual copyright © 2011 Meclift

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Index
1 Assembly ................................................................................................................................. 8

1.1 Main assembly (MEKD03959) .......................................................................................... 9

2 Engine covers ........................................................................................................................ 12

2.1 Engine cover, assembly (MEKD03960) .......................................................................... 13

2.2 Engine cover, equipping (MEKD03972) .......................................................................... 17

2.3 Main switch box, complete (MEKD05360)....................................................................... 21

2.4 Beacon bracket, assembly (MEKD03892)....................................................................... 23

2.5 Hatch, front (MEKD03904) .............................................................................................. 25

2.6 Hatch, rear (MEKD03907) .............................................................................................. 27

2.7 Exhaust pipe (MEKD03896)............................................................................................ 29

3 Chassis .................................................................................................................................. 32

3.1 Chassis, assembly (MEKD03962)................................................................................... 33

3.2 Frame, equipping (MEKD03971) .................................................................................... 37

3.3 Power pack, assembly (MEKD05089) ............................................................................. 41

3.4 Engine, equipping (MEKD03964) .................................................................................... 46

3.5 Heat exchanger, assembly.............................................................................................. 50

3.6 Radiator scoop, assembly (MEKD04178) ....................................................................... 52

4 Booms ................................................................................................................................... 55

4.1 Energy transfer, assembly (MEKD01931) ....................................................................... 56

4.2 Boom, assembly (MEKD01924) ...................................................................................... 58

4.3 Glide carriage (MEKD01086) .......................................................................................... 62

5 Lifting frame ........................................................................................................................... 65

5.1 Lifting frame, assembly (MEKD02914) ............................................................................ 66

5.2 Fork carrier, assembly (MEKD01234) ............................................................................. 68

6 Cabin ..................................................................................................................................... 71

6.1 Cabin, assembly (MEKD05064) ...................................................................................... 72

6.2 Glide rail, assembly (MEKD01915) ................................................................................. 75

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6.3 Glide rail, assembly (MEKD01824) ................................................................................. 77

6.4 Control panel, assembly (MEKD05108) .......................................................................... 79

6.5 Driver seat, equipping (MEKD05078) .............................................................................. 81

6.6 Door, equipping (MEKD04581) ....................................................................................... 83

6.7 Steering column, equipping (MEKD03073) ..................................................................... 85

6.8 AC unit and windshield washer, assembly (MEKD05125) ............................................... 87

7 Steering axle .......................................................................................................................... 90

7.1 Steering axle, assembly (MEKD00499) .......................................................................... 91

8 Hydraulics .............................................................................................................................. 94

8.1 Hydraulic diagrams ......................................................................................................... 95

8.1.1 Return lines ............................................................................................................. 95

8.1.2 Pressure lines .......................................................................................................... 97

8.1.3 Valve block at frame ................................................................................................ 99

8.1.4 Valve block at booms ............................................................................................. 101

8.1.5 Brake system ......................................................................................................... 103

8.1.6 Steering and brake pedal assembly ....................................................................... 105

8.2 Cylinders....................................................................................................................... 107

8.2.1 Lifting cylinder ........................................................................................................ 107

8.2.2 Reach cylinder ....................................................................................................... 109

8.2.3 Steering cylinder .................................................................................................... 111

8.2.4 Tilting cylinder ........................................................................................................ 113

8.2.5 Slave cylinder ........................................................................................................ 116

8.2.6 Cabin lifting cylinder ............................................................................................... 118

8.2.7 Side shift cylinder................................................................................................... 120

8.3 Directional valve block components .............................................................................. 122

9 Electrics ............................................................................................................................... 139

10 Annexes ........................................................................................................................... 143

Hydraulic oil cooler (MEKD03228) ........................................................................................... 144

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1 Assembly

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1.1 Main assembly (MEKD03959)

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Item Name Spare part number Quantity

1 Engine cover, assembly MEKD03960 1
2 Energy transfer, assembly MEKD01931 1
3 Lifting cylinder HYD06007 2
4 Tilting cylinder HYD06002 2
5 Bracket, tail light MEKD01247-1 2
6 Mirror bracket MEKD01808 2
7 Wide-angle mirror MEKD01365 2
9 Guard MEKD01811 1
10 Washer (M8 DIN 125)
11 Washer (M12 DIN 125)
12 Washer (M6 DIN 125)
13 Hexagon head screw (M8x20 DIN 933)
14 Hexagon head screw (M16x40 DIN 933)
15 Hexagon head screw (M12x50 DIN 933)
16 Hexagon head screw (M16x14 DIN 933)
17 Cabin MEKD05064 1
18 Slave cylinder HYD06004 2
19 Pin, booms MEKD01921 2
20 Pin, slave cylinder MEKD01925 2
21 Pin, slave cylinder MEKD01952 2
22 Pin, lifting cylinder MEKD01928 2
23 Pin, lifting cylinder MEKD01953 2
24 Pin, lifting frame MEKD01956-1 2
25 Pin, lifting frame MEKD01956-2 1
26 Bushing MEKD01958
27 Pin, tilting cylinder MEKD1966 2
28 Lifting frame, assembly MEKD02914 1
29 Spacer MEKD03482
30 Rubber plate MEKD02411 4
31 Lock nut (M12 DIN 985)
32 Lock nut (M6 DIN 985)
33 Work light ELE05002 1
34 Fire extinguisher MEKD02850 1

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Item Name Spare part number Quantity

35 Hexagon socket screw (M6x16 DIN 912)
36 Rear light, left ELE05005 1
37 Rear light, right ELE05004 1
38 Step MEKD02737 3
39 Hexagon socket screw (M6x12 ISO 7380)
40 Bracket MEKD03721 1

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2 Engine covers

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2.1 Engine cover, assembly (MEKD03960)

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Item Name Spare part number Quantity

1 Chassis, assembly MEKD03962 1
2 Rubber straight MEKD02563 1
3 Elbow 90° MEKD00883 1
4 Engine cover, equipping MEKD03972 1
5 Front plate MEKD02989 1
6 Side plate, right MEKD03008 1
7 Side plate, left MEKD03017 1
8 Handrail MEKD03020 2
9 Washer (M10 DIN 125)
10 Washer (M8 DIN 125)
11 Washer (M6 DIN 125)
12 Hexagon head screw (M10x40 DIN 933)
13 Hexagon head screw (M8x10 DIN 933)
14 T-Bolt clamp MEKD02843 5
15 Main switch box, complete MEKD05360 1
16 Intake pipe MEKD03682 1
17 Exhaust pipe, rear part MEKD03677 1
18 Intake pipe MEKD03267 1
19 Elbow reducer 90° MEKD03266 1
20 Rubber straight MEKD03684 1
21 Exhaust pipe, front part MEKD03896 1
22 Beacon bracket, assembly MEKD03154 1
23 T-Bolt clamp MEKD03976 3
24 Seal clamp MEKD03897 2
25 Exhaust pipe heat shield MEKD03900 1
26 Cover plate MEKD03899 1
27 Cover plate MEKD03898 1
28 Cover plate MEKD03741 1
29 Hatch, front MEKD03904 1
30 Hatch, rear MEKD03907 1
31 Hinge MEKD03906 4
32 Door stopper MEKD03967 1
33 Vibration damper MEKD03978 1

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Item Name Spare part number Quantity

34 Heat shield bracket MEKD03910 2
35 Muffler heat shield *) MEKD03911 1
36 Cover plate MEKD03913 1
37 Hexagon socket screw (M8x10 DIN 912)
38 Hexagon socket screw (M6x12 DIN 912)
39 Expansion tank hose MEKD03912 1
40 Hexagon socket screw (M6x12 ISO 7380)
41 Intake pipe MEKD04024 1
42 Pipe bracket MEKD03573 1
43 Hexagon head screw (M10x18 DIN 933)

*) If there is a catalytic converter installed please refer to chapter 10.

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2.2 Engine cover, equipping (MEKD03972)

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Item Name Spare part number Quantity

1 Engine cover, left part MEKD03024 1
2 Engine cover, right part MEKD03025 1
3 Engine cover, top part MEKD03026 1
4 Clamp body MEKD02328 1
5 Cover plate MEKD02329 1
6 Dryer MEKD02550 1
7 Air condition pressure switch ELE05006 1
8 Engine cover, top part MEKD03027 1
9 Washer (M10 DIN 125)
10 Washer (M8 DIN 125)
11 Hexagon head screw (M10x45 DIN 933)
12 Hexagon head screw (M12x100 DIN 931)
13 Hexagon head screw (M10x20 DIN 933)
14 Hexagon head screw (M10x30 DIN 933)
15 Hexagon head screw (M8x12 DIN 933)
16 Nut (M8 DIN 934)
17 Hexagon socket screw (M10x25 DIN 912)
18 Electric cabinet CC2, complete ELE04900 1
19 Engine cover, assembly MEKD03960 1
23 AC Hose MEKD03120 1
24 AC Hose MEKD03124 1
25 Cover plate MEKD03890 1
26 Cover plate MEKD03891 1
27 Fuel pre-filter 1
27-1 Filter element 1
28 Muffler bracket MEKD03973 2
29 Muffler MEKD03895 1
30 Intake air filter, complete MEKD03894 1
30-1 Main element MEKD03894-1 1
30-2 Safety element MEKD03894-2 1
31 Restriction indicator MEKD02694 1
32 Expansion tank MEKD03668 1
33 Expansion tank cap MEKD03979 1

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Item Name Spare part number Quantity

34 Hexagon socket screw (M8x35 DIN 912)
35 Heat shield MEKD03925 1
36 Lock nut (M8 DIN 985)

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2.3 Main switch box, complete (MEKD05360)

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Item Name Spare part number Quantity

1 Electric cabinet, frame *) MEKD03097 1
2 Electric cabinet, lid *) MEKD03098 1
3 External power connector ELE08132 1
4 Push button ML100113 1
5 Washer (M6 DIN 125)
6 Main switch ML100159 1
7 Hexagon socket screw (M6x25 DIN 912)
8 Hexagon socket screw (M6x12 DIN 912)
9 Nut (M6 DIN 934)

*) Items 1 and 2 are not sold separately.

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2.4 Beacon bracket, assembly (MEKD03892)

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Item Name Spare part number Quantity

1 Beacon bracket MEKD03893 1
2 Beacon ELE05007 1
3 Washer (M6 DIN 125)
4 Washer (M10 DIN 125)
5 Hexagon socket screw (M6x16 DIN 912)
6 Reversing alarm ELE05014 1
7 Nut (M6 DIN 934)
8 Nut (M10 DIN 934)
9 Work light ELE05002 1
10 Hexagon HEAD screw (M10x18 DIN 933)
11 Engine cover, assembly MEKD03960 1

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2.5 Hatch, front (MEKD03904)

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Item Name Spare part number Quantity

1 Cover plate MEKD03905 1
6 Hexagon socket screw (M5x20 ISO 7380)
7 Washer (M5 DIN 125)
8 Lock nut (M5 DIN 985)
9 Handle MEKD03245 1

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2.6 Hatch, rear (MEKD03907)

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Item Name Spare part number Quantity

1 Cover plate MEKD03050 1
6 Hexagon socket screw (M5x20 ISO 7380)
7 Washer (M5 DIN 125)
8 Lock nut (M5 DIN 985)
9 Handle MEKD03245 1

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2.7 Exhaust pipe (MEKD03896)

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Item Name Spare part number Quantity

1 Exhaust pipe 1 MEKD03665 1
2 Exhaust pipe MEKD03666 1
3 Flex tube MEKD03681 1
4 Seal clamp MEKD03897 2

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3 Chassis

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3.1 Chassis, assembly (MEKD03962)

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Item Name Spare part number Quantity

1 Frame, equipping MEKD03971 1
2 Radiator scoop, assembly MEKD04178 1
3 Steering axle MEKD00499 1
4 Wheel (complete) MEKD00673 6
4-1 Rim MEKD00674 6
4-2 Tyre MEKD00675 6
5 Rim guard MEKD01217 2
6 Washer (NL24 DIN25201) ML100035
7 Washer (M12 DIN 125)
8 Washer (M6 DIN 125)
9 Washer (M10 DIN 125)
10 Washer (M8 DIN 125)
11 Washer (M16 DIN 125)
12 Hexagon head screw (M24x60 DIN 933)
13 Hexagon head screw (M12x40 DIN 933)
14 Hexagon head screw (M6x16 DIN 933)
15 Hexagon head screw (M10x55 DIN 933)
16 Hexagon head screw (M8x18 DIN 933)
17 Hexagon head screw (M16x30 DIN 933)
18 Hexagon head screw (M6x10 DIN 933)
19 Battery bracket cover MEKD01460 1
20 Pin, steering axle MEKD01738 1
21 Spacer MEKD02326 1
22 Retaining ring (Ø38x1.75 DIN 471)
23 Cover MEKD01795 1
24 Bushing MEKD01960 4
25 Spacer MEKD01813 2
26 Lock nut (M12 DIN 985)
27 Propeller shaft (complete) MEKD03000 1
27-1 Propeller shaft tube MEKD03193 1
27-2 Flange yoke, transmission end MEKD03191 1
27-3 Journal MEKD03192 2

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Item Name Spare part number Quantity

27-4 Propeller shaft tube MEKD03196 1
27-5 Flange yoke, drive axle end MEKD03194 1
28 Washer (M12 DIN 25201)
29 Washer (M24 DIN 25201)
30 Wheel nut MEKD02483 20
31 Nut (M10 DIN 934)
32 Nut (M24 DIN 934)
33 Rear axle force sensor ELE01008 1
34 Detent MEKD03058 1
35 Suction hose HYD03033 1
36 Hose clamp MEKD03260 4
37 Drive axle MEKD03258 1
38 Power pack, assembly MEKD05089 1
39 Battery ELE05018 2
40 Rubber plate MEKD03571 1
41 Treaded bar MEKD02488 2
42 Battery bracket MEKD01461 1

44 AC Hose MEKD04021 1
45 AC Hose MEKD04023 1

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3.2 Frame, equipping (MEKD03971)

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Item Name Spare part number Quantity

1 Frame MEKD03225 1
2 Hydraulic oil tank cover MEKD01207 1
3 Valve bracket MEKD01220 2
4 Air breather HYD01001 1
5 Emergency pump (complete) HYD07901 1
6 Return filter (complete) HYD01902 2
6-1 Return filter element HYD01002 2
7 Gasket MEKD03157 2
8 Hexagon socket screw (M12x35 DIN 7991)
9 Hexagon socket screw (M10x20 DIN 7991)
10 Gasket MEKD01205 2
11 Gasket MEKD01208 2
12 Cover MEKD01209 2
13 Pressure filter (complete) HYD01901 1
13-1 Pressure filter element HYD01003 1
13-2 Pressure filter clogging indicator ELE01016 1
14 Pressure filter bracket (complete) MEKD02446 1
14-1 Plate MEKD02114 1
14-2 Vibration damper MEKD02115-3 2
14-3 Hexagon head screw (M10x20 DIN 933)
14-4 Washer (M10 DIN 125)
15 Suction coupling MEKD02055 1
16 Fuel tank cover MEKD01204 1
17 Fuel level sensor ELE01006 1
18 Washer (M12 DIN 125)
19 Washer (M8 DIN 125)
20 Washer (M10 DIN 125)
21 Washer (M5 DIN 125)
22 Hexagon head screw (M12x30 DIN 933)
23 Hexagon head screw (M8x40 DIN 933)
24 Hexagon head screw (M10x20 DIN 933)
25 Hexagon head screw (M10x25 DIN 933)

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Item Name Spare part number Quantity

26 Hexagon head screw (M10x22 DIN 933)
27 Fuel tank cap MEKD02683 1
28 Sight glass HYD02005 2
29 Pressure accumulator bracket HYD02004 2
30 Hydraulic accumulator HYD05000 2
31 Hexagon socket screw (M8x25 DIN 912)
32 Hexagon socket screw (M10x90 DIN 912)
33 Hexagon socket screw (M5x16 DIN 912)
34 Hexagon socket screw (M5x40 DIN 912)
36 Nut (M10 DIN 934)
39 Brake valve (complete) HYD04900 1
40 Vibration damper MEKD01202 2
41 Retaining ring (Ø105x4.0 DIN 472) 4
42 AC Hose MEKD04021 1
43 AC Hose MEKD03125 1
44 AC Hose MEKD03120 1
45 AC Hose MEKD03126 1
46 Connector HYD02006 2
47 Return filter clogging indicator MEKD04380 2
55 Directional valve block (complete) HYD04001 1
57 Connector HYD02007 2

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3.3 Power pack, assembly (MEKD05089)

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Item Name Spare part number Quantity

1 Engine, equipping MEKD03964 1
2 Heat exchanger, assembly MEKD03999 1
3 Radiator MEKD03558 1
3-1 Water radiator
3-2 Intercooler
3-3 Wind tunnel
4 Silicone hose MEKD02980 3
5 Charge air pipe MEKD03268 1
6 Charge air pipe MEKD03269 1
7 Lower water hose 1 MEKD03679 1
8 Lower water pipe 1 MEKD03564 1
9 Silicone elbow 90° MEKD03562-1 1
10 Silicone elbow 90° MEKD03562-2 1
11 Swivel bolt clamping band MEKD03565 2
12 Silicone elbow 90° MEKD00969 1
13 Lower water hose 2 MEKD03674 1
14 Lower water pipe 2 MEKD03675 1
15 Vibration damper MEKD03683 4
16 Transmission MEKD02981 1
17 Hexagon socket screw (M10x30 DIN 912)
18 Hexagon socket screw (M8x16 DIN 912)
19 Hexagon socket screw (M6x16 DIN 912)
20 Washer (M10 DIN 125)
21 Washer (M8 DIN 125)
22 Washer (M6 DIN 125)
23 Washer (M12 DIN 125)
24 Hexagon head screw (M10x40 DIN 933)
25 Hexagon head screw (M8x20 DIN 933)
26 Hexagon head screw (M12x20 DIN 933)
27 Hexagon head screw (M12x40 DIN 933)
28 Pipe bracket MEKD03883 1

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Item Name Spare part number Quantity

29 Bracket MEKD03884 1
30 Hydraulic pump HYD07002 1
31 Flange, hydraulic HYD02103 1
32 O-Ring HYD02107 1
33 O-Ring HYD02106 1
34 Hexagon socket screw (1/2 UNC 13/4 DIN 912)
35 Hexagon socket screw (3/8 UNC 11/2 DIN 912)
36 Washer (1/2 UNC DIN 7980)
37 Washer (3/8 UNC DIN 7980)
38 Flange, hydraulic HYD02102 1
39 Suction coupling MEKD00402 1
40 Hose clamp MEKD03260 8
41 Hose clamp MEKD03059-3 7
42 Hose clamp MEKD03059-2 1
43 Hose clamp MEKD03059-1 4
44 Bracket MEKD03990 1
45 Hose clamp MEKD02900 1
46 Hexagon socket screw (M6x20 DIN 912)
47 Nut (M6 DIN 934)
48 Washer (M12 DIN 6340)
49 Rubber lined clip MEKD04204 4
50 Hexagon socket screw (M8x12 DIN 912)
51 T-Fitting MEKD04209 1
52 Rubber elbow 90° MEKD04210 1
53 Bracket MEKD04037-2 1
54 Water hose 16mm, L=900mm MEKD04211 1
55 Water hose 16mm, L=2000mm MEKD04212 1
56 Water hose 16mm, L=700mm MEKD04213 1
57 Bracket MEKD04406-2 1
58 Washer (M20 DIN 125)
59 Hexagon head screw (M20x40 DIN 933)
60 Bracket MEKD04406-1 1
61 Vibration damper MEKD03271 2

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Item Name Spare part number Quantity

62 Washer (M16 DIN 125)
63 Hexagon head screw (M16x30 DIN 933)
65 Condenser MEKD00815 1
66 Vibration damper MEKD03705-1 4
67 Upper water pipe MEKD03927 1
68 Silicone elbow 45° MEKD03710 2
69 Bracket MEKD04037-1 1
70 Nut (M16 DIN 985)
71 Hexagon head screw (M6x30 DIN 933)
72 Hose clamp MEKD02900 6

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3.4 Engine, equipping (MEKD03964)

Item Name Spare part number Quantity

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Item Name Spare part number Quantity

1 Engine MEKD03265 1
2 Fan MEKD03965 1
3 Washer (M10 DIN 125)
4 Washer (M6 DIN 125)
5 Washer (M12 DIN 125)
6 Washer (M8 DIN 125)
7 Hexagon socket screw (M10x100 DIN 912)
8 Hexagon socket screw (M6x10 DIN 912)
9 Hexagon socket screw (M12x35 DIN 912)
10 Hexagon socket screw (M8x16 DIN 912)
11 Hexagon socket screw (M10x30 DIN 912)
12 Bracket, oil stick MEKD03703 1
13 Hose fixing clamp MEKD03704 1
14 Heat shield MEKD03693 1
15 Hexagon head screw (M10x20 DIN 933 A2)
16 Hexagon head screw (M10x50 DIN 933 A2)
17 Hexagon head screw (M12x45 DIN 933)
18 Hexagon head screw (M12x25 DIN 933)
19 Front engine bracket, right MEKD03272-2 1
20 Front engine bracket, left MEKD03272-1 1
21 Hose fitting HYD02119 1
22 Vibration damper MEKD03271 4
23 Radiator bracket, right MEKD03653 1
24 Lock nut (M12 DIN 985)
25 Radiator bracket, left MEKD03669 1
26 Heat exchanger bracket, right MEKD03699-2 1
27 Heat exchanger bracket, left MEKD03699-1 1
28 Heat exchanger bracket MEKD03284 1
28-1 Plate MEKD03285 1
28-2 Pipe saddle MEKD04030 2
29 Hydraulic pump HYD07902 1
30 O-Ring HYD02138 1
31 Flange, assembly HYD02100 1

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Item Name Spare part number Quantity

32 Flange, assembly HYD02101 1

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3.5 Heat exchanger, assembly

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Item Name Spare part number Quantity

1 Heat exchanger MEKD00825 1
2 Tap HYD02007 1
3 Hose fitting HYD02136 1
4 Hydraulic coupling HYD02023 2
5 Hydraulic hose HYD03061 1
6 Hydraulic hose HYD03062

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3.6 Radiator scoop, assembly (MEKD04178)

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Item Name Spare part number Quantity

1 Washer (M8 DIN 125)
2 Hexagon head screw (M8x14 DIN 933)
3 Chassis, assembly MEKD03962 1
12 Radiator grille MEKD00450 1
12-1 Frame MEKD00451 1
12-2 Grille MEKD0452 1

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4 Booms

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4.1 Energy transfer, assembly (MEKD01931)

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Item Name Spare part number Quantity

1 Boom, assembly MEKD01924 1
2 Linear guide MEKD03179 1
3 Glide carriage MEKD01086 1
4 Casing (complete) MEKD01932 1
4-1 Frame MEKD01933 1
4-2 Cover MEKD01934 1
4-3 Pin MEKD03544 1
4-4 Hexagon socket screw (M4x10 DIN 7991)
5 Channel MEKD01941 1
6 Vibration damper MEKD01009-8 2
7 Hexagon socket screw (M8x16 DIN 912)
8 Washer (M8 DIN 125)
9 Washer (M10 DIN 125)
10 Hexagon socket screw (M8x18 DIN 7984)
11 Hexagon socket screw (M8x12 DIN 7991)
12 Nut (M10 DIN 934)
15 Energy chain, outer (complete) MEKD04034 1
15-1 Mounting bracket (set) MEKD03169 1
15-2 Chain link MEKD03173 32
16 Energy chain, inner (complete) MEKD04035 1
16-1 Mounting bracket (set) MEKD03169 1
16-2 Chain link MEKD03171 28

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4.2 Boom, assembly (MEKD01924)

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Item Name Spare part number Quantity

1 Inner boom MEKD01842 1
2 Outer boom, left MEKD01863-3 1
3 Outer boom, right MEKD01863-2 1
4 Reach cylinder HYD06006 2
5 Bushing MEKD01178 2
6 Pin, reach cylinder MEKD01177 2
7 Slide bearing MEKD00806 4
8 Pin, reach cylinder MEKD01946 2
9 Slide plate MEKD02908 6
10 Thread element MEKD02909 6
11 Cover MEKD02910 6
12 Valve bracket MEKD01498-1 1
13 Slide bearing MEKD01696-3 4
14 Slide bearing MEKD03367-1 6
15 Washer (M10 DIN 125)
16 Washer (M12 DIN 125)
17 Hexagon head screw (M10x25 DIN 933)
18 Hexagon head screw (M12x35 DIN 933)
19 Hexagon head screw (M10x22 DIN 933)
20 Slide plate MEKD03044-1 2
21 Slide plate MEKD03044-2 2
22 Slide plate MEKD03045 4
23 Detent MEKD03046 2
24 Detent MEKD03047 2
25 Detent MEKD03048 2
26 Bearing bracket MEKD00715-2 4
27 Grease nipple (M8x1 DIN 71412)
28 Washer (M20 DIN 25201)
29 Hexagon head screw (M20x80 DIN 931)
30 Directional valve block (complete) HYD04002 1
31 Cotter pin (8x125 DIN 94)
32 Spacer *) MEKD01179

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Item Name Spare part number Quantity

33 Retaining ring (Ø70x2.5 DIN 471)
34 Spacer *) MEKD03377
35 Spacer *) MEKD03376
36 Hexagon head screw (M10x30 DIN 933)

*) as needed

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4.3 Glide carriage (MEKD01086)

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Item Name Spare part number Quantity

1 Glide carriage (complete) MEKD01296 1
1-1 Mounting plate MEKD02884 1
1-2 Hexagon socket screw (M8x30 DIN 6912)
1-3 Glider MEKD02885 4
2 Plate MEKD00604 1
3 Spherical plain bearing MEKD00603 1
4 Hexagon socket screw (M8x12 DIN 7991)

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5 Lifting frame

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5.1 Lifting frame, assembly (MEKD02914)

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Item Name Spare part number Quantity

1 Frame MEKD03161-D 1
2 Fork arm *) MEKD03296-2 2
3 Side shift cylinder HYD06001 2
4 Fork carrier, assembly (left) MEKD01234-2 1
5 Fork carrier, assembly (right) MEKD01234-1 1
6 Pin, fork arm MEKD01303 2
7 Pin, side shift cylinder MEKD02919 2
8 Cotter pin (6.3x80 DIN 94)
9 Linchpin (10.6x40 DIN 11023)
10 Retaining ring (Ø45x1.75 DIN 471)

*) Different lengths available

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5.2 Fork carrier, assembly (MEKD01234)

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Item Name Spare part number Quantity

1 Fork carrier *) MEKD01236 1
2 Slide plate MEKD02923 1
3 Bracket MEKD00743 1
4 Spring pin (Ø16x45 DIN 1481)
5 Washer (M16 DIN 125)
6 Hexagon head screw (M16x45 DIN 933)
7 Slide plate MEKD02916 2
8 Detent MEKD02915-1 2
9 Detent MEKD02915-2 2
10 Hexagon socket screw (M16x40 DIN 7991)

*) Please specify which side is needed

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6 Cabin

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6.1 Cabin, assembly (MEKD05064)

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Item Name Spare part number Quantity

1 Cabin frame MEKD04605 1
2 Gasket MEKD04631 2
3 Cover plate MEKD05124 1
4 Cover plate MEKD04544 1
5 Glide rail, assembly MEKD01824 2
6 Glide rail, assembly MEKD01915 2
7 Cover MEKD01172 2
8 Hexagon socket screw (M8x12 ISO 7380)
9 Hexagon socket screw (M8x12 ISO 7380)
10 Washer (M6 DIN125)
11 Washer (M10 DIN125)
12 Washer (M8 DIN125)
13 Washer MEKD01135 2
14 Rubber washer MEKD01136 2
15 Rubber washer MEKD01138 2
16 Washer MEKD01139 2
17 Lock nut (M16 DIN 985)
18 Lock nut (M8 DIN 985)
19 Lock nut (M6 DIN 985)
20 Lock nut (M10 DIN 985)
21 Hexagon head screw (M10x10 DIN 933)
22 Hexagon head screw (M10x35 DIN 933)
23 Hexagon head screw (M10x25 DIN 933)
24 Hexagon head screw (M6x20 DIN 933)
25 Hexagon socket screw (M6x16 DIN 912)
26 Hexagon socket screw (M6x10 DIN)
29 Hexagon socket screw (M10x20 DIN 912)
30 Hexagon socket screw (M10x30 DIN 912)
31 Hexagon socket screw (M10x16 DIN 912)
32 Casing MEKD04525 1
33 Horn ELE05008 1
34 Front light ELE05024 2

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Item Name Spare part number Quantity

35 Securing pin MEKD03985 2
36 Brake pedal HYD04013 1
37 Steering valve HYD07001 1
38 Steerin column, equipping MEKD03073 1
39 Windsheal wiper motor ELE05019 1
40 Wiper arms (complete) MEKD02822 1
41 Wiper blade MEKD03092 1
42 Throttle pedal ELE03001 1
48 Plate MEKD04553 1
50 Handle MEKD05071 2
51 Cover MEKD04603 1
52 Sill MEKD05076 1
53 Hexagon socket screw (M5x10 DIN 7991)
54 Stand MEKD04622 1
55 Driver seat, equipping MEKD05078 1
56 Emergency hammer (complete) MEKD01822 1
57 Door, equipping MEKD04581 1
58 Cover MEKD04505 1
59 Windsheal MEKD04492 1
60 Skylight MEKD04519 1
61 Side window, left MEKD05083 1
62 Side window, right MEKD05087 1
63 Elbow connector MEKD05096 1
64 Antenna MEKD05098 1
65 Rear view mirror MEKD05100 1
66 Clothes hook MEKD05103 1
67 Control panel, assembly MEKD05108 1
68 Skylight shade MEKD05117 1
69 Bracket MEKD05118 2
70 Hook MEKD05119 2
71 AC unit and windsheald washer, assembly MEKD05125 1

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6.2 Glide rail, assembly (MEKD01915)

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Item Name Spare part number Quantity

2 Glide rail frame MEKD01915 1
4 Vibration damper MEKD01133-2 1
5 Slide plate MEKD00266 4
7 Hexagon socket screw (M4x10 DIN 7991)
8 Cabin lift cylinder HYD06003 1
9 Hexagon socket screw (M8x35 DIN 912)

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6.3 Glide rail, assembly (MEKD01824)

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Item Name Spare part number Quantity

3 Glide rail frame MEKD01824 1
4 Vibration damper MEKD01133-2 1
5 Slide plate MEKD00266 4
7 Hexagon socket screw (M4x10 DIN 7991)

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6.4 Control panel, assembly (MEKD05108)

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Item Name Spare part number Quantity

1 Upholstery MEKD05104 1
2 Upholstery MEKD05107 1
3 Upholstery MEKD05105 1
4 Air nozzle ML100135 3
5 Air nozzle MEKD05102 4
6 Ignition key switch ELE03005 1
7 Cigarette lighter ELE05015 1
8 Plate MEKD05095 1
9 Dashboard display ML100108 1
10 Cover plate MEKD05109 2
11 Cover MEKD05110 1
12 Cover MEKD05111 1
13 Upholstery MEKD05112 1
14 Frame MEKD05113 1
15 Radio MEKD05097 1
16 Cabin light MEKD05099 1
17 Speaker MEKD05101 2
18 Magnet switch ELE01012 1
19 Camera display ELE00024 1
20 Plate MEKD05121 1
21 0-1-2 selector switch ELE03048 3
21-1 Symbol set for switches ML100144 1
22 Switch frame (end part) ELE03050 4
23 Switch frame (middle part) ELE03051 6
24 Frame cover ELE03023 2
25 Hexagon socket screw( M8x12 ISO 7380)
26 Double changeover switch ELE03046 4
27 Hazard signal switch ELE03047 1

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6.5 Driver seat, equipping (MEKD05078)

Item Name Spare part number Quantity

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Item Name Spare part number Quantity

1 Arm rest MEKD05077 1
2 Plate MEKD05003 1
3 Bracket MEKD05000 1
4 Bracket MEKD04999 1
5 Hexagon socket screw (M5x10 DIN912)
6 Hexagon socket screw (M3x6 DIN912)
7 Washer (M5 DIN 125)
8 Washer (M4 DIN 125)
9 Washer (M10 DIN 125)
10 Hexagon socket screw (M8x12 ISO 7380)
11 Spacer screw MEKD02745 4
12 Joystick bracket, cover MEKD05001 1
13 Joystick bracket, case MEKD05106 1
14 Fingertip Joystick ELE03003 5
15 Momentary switch ELE03049 2
15-1 Symbol set for switches ML100144 1
16 Set of symbol stickers ML100071 1
17 Plate MEKD05072 2
18 Hexagon socket screw (M10x12 DIN9612)
19 Driver seat MEKD05122 1
20 Double momentary switch ML100142 1

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6.6 Door, equipping (MEKD04581)

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Item Name Spare part number Quantity

2 Door frame MEKD04581 1
4 Door handle, inner MEKD01806 1
7 Door window (complete) MEKD04589 1
10 Weatherstrip
12 Hexagon socket screw (M5x8 DIN 7991)
13 Hexagon socket screw (M6x35 DIN 7991)
14 Washer (M6 DIN 125)
15 Washer (M5 DIN 125)
16 Lock nut (M16 DIN 985)
18 Guard MEKD02804 1
19 Hexagon socket screw (M5x25 DIN 912)
20 Nut (M5 DIN 934)
22 Screw (3,5x19 DIN7982)
23 Gas spring (complete) MEKD05093 1
24 Door handle, outer MEKD05094 1
25 Upholstery MEKD05115 1
26 Magnet ELE01013 1
27 Door handle MEKD05280 1

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6.7 Steering column, equipping (MEKD03073)

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Item Name Spare part number Quantity

1 Steering column MEKD01580 1
2 Steering wheel (complete) MEKD01583 1
3 Gear lever ELE03042 1
4 Multifunction lever ELE03007 1
5 Washer (M18 DIN 125)
6 Nut (M18 DIN 936)
7 Steering wheel hub MEKD02869 1
8 Hexagon socket screw (M5x16 DIN 912)

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6.8 AC unit and windshield washer, assembly (MEKD05125)

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Item Name Spare part number Quantity

1 Rubber grommet MEKD05065 1
2 Connection plate MEKD04618 1
3 Rivet nut MEKD04561 4
4 Plate MEKD04562 1
5 Gasket MEkD04564 1
6 Frame MEKD04563 1
7 Hexagon head screw (M8x20 DIN 933)
8 Hexagon head screw (M6x14 DIN 933)
9 Hexagon head screw (M8x12 DIN 933)
10 Washer (M8 DIN125)
11 Washer (M6 DIN125)
12 Washer (M5 DIN125)
13 Fresh air filter ML100136 2
14 Fresh air filter cover MEKD04536 1
15 Hexagon socket screw (M3x10 DIN 912)
16 Hexagon socket screw (M4x10 DIN 912)
17 Hexagon socket screw (M10x16 DIN 912)
18 Hexagon socket screw (M6x10 DIN 912)
19 AC-unit MEKD05069 1
20 Seal strip MEKD05070 1
21 Electrical water valve assembly MEKD05073 1
22 Water hose, 90° elbow MEKD02896-2 1
23 Hose clamp MEKD02900, D22-32 6
24 Hydraulic connector HYD02007 2
25 Hydraulic connector HYD02008 2
26 AC hose MEKD03125 1
27 AC hose MEKD03126 1
28 Water hose MEKD05074-2 1
29 Water hose MEKD05075 1
30 Servomotor MEKD04456 1
31 Screw (M5x30 DIN 7985)

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Item Name Spare part number Quantity

32 Windshield waher (complete) MEKD05126 1
33 Cover MEKD04598 1
34 Latch MEKD05080 1
35 Hinge MEKD05081 1
36 Hinge MEKD05082 1
37 Hexagon socket screw (M8x12 ISO 7380)
38 Lock nut (M16 DIN 985)

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7 Steering axle

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7.1 Steering axle, assembly (MEKD00499)

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Item Name Spare part number Quantity

1 Steering axle frame MEKD00650 1
2 Steering cylinder HYD06005 1
3 King pin MEKD00657 2
4 Slide bearing MEKD00658 4
5 Flange MEKD00659 4
6 Spherical plain bearing MEKD00660 4
7 Cover MEKD00661 4
8 Shaft MEKD00662 2
9 Rod MEKD00665 2
10 Slide bearing MEKD00666-1 4
11 Pin MEKD00667 2
12 Pin MEKD01214 2
13 Hub MEKD00668 2
14 Tapered roller bearing MEKD00669 2
15 Tapered roller bearing MEKD01210 2
16 Lock nut MEKD01211 2
17 Cover MEKD01212 2
18 Cover MEKD01213 2
19 Pin MEKD01215 2
20 Washer (M8 DIN 125)
21 Washer (M6 DIN 125)
22 Hexagon socket screw (M8x45 DIN 912)
23 Grease nipple (M8x1 DIN 71412)
24 Hexagon head screw (M8x25 DIN 933)
25 Hexagon head screw (M6x16 DIN 933)
26 Hexagon socket screw (M8x20 DIN 7984)
27 Washer (NL24 DIN 25201)
28 Hexagon socket screw (M20x90 DIN 912, 10.9)
29 Retaining ring (Ø40x1.75 DIN 471)
30 Hexagon socket set screw (M8x35 DIN 915)
31 Nut (M8 DIN 934)
32 Spring pin (Ø5x16 DIN 1481)

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Item Name Spare part number Quantity

33 Hexagon Socket Screw Plug (M8x1 DIN 908)
34 Rear axle tilt limiter MEKD01306 2
34-1 Plate MEKD01307 2
34-2 Plastic plate MEKD01308 2
34-3 Hexagon socket screw (M6x12 DIN 7991)
35 Radial shaft seal MEKD01493 2

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8 Hydraulics

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8.1 Hydraulic diagrams

8.1.1 Return lines

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Item Name Spare part number Quantity

1 Oil level switch ELE01015 1
2 Temperature switch ELE01018 1
3 Air breather 0,4bar HYD01001 1
4 Return filter (complete) HYD01902 1
4.1 Return filter element HYD01002 1
4.2 Return filter clogging indicator MEKD04381 2
6 Brake cooling filter (complete) HYD01902 1
6.1 Brake cooling filter element HYD01002 1
6.2 Brake cooling filter clogging indicator ELE01014 1

If there is hydraulic oil cooler installed please refer to chapter 10.

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8.1.2 Pressure lines

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Item Name Spare part number Quantity

1 Variable displacement axial piston pump HYD07002 1
1.1 Pump controller HYD17001 1
2 Check valve HYD04005 1
3 Hydraulic hose HYD03033 1
4 Hydraulic hose HYD03034 1
5 Hydraulic hose HYD03031 1
6 Hydraulic hose ML100223 1
7 Pressure filter (complete) HYD01901 1
7.1 Pressure filter element HYD01003 1
7.2 Pressure filter clogging indicator ELE01016 1
8 Hydraulic hose HYD03073 1
9 Hydraulic hose HYD03055 1
10 Emergency pump (complete) HYD07901 1
10.1 Gear pump HYD07003 1
10.2 Electric motor ELE05022 1
11 Check valve HYD04003 1
12 Pressure relief valve HYD04004 1
13 Hydraulic hose HYD03038 1
14 Hydraulic hose HYD03039 1
15 Hydraulic hose HYD03063 1
16 Hydraulic hose HYD03064 1
17 Gear pump HYD07902 1

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8.1.3 Valve block at frame

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Item Name Spare part number Quantity

1 Directional valve block (complete) HYD04001 1
1.1 Inlet plate HYD54901 1
1.2 Proportional directional valve (lifting) HYD04901 1
1.3 Proportional directional valve (reaching) HYD14905 1
1.4 Proportional directional valve (cabin lifting) HYD14906 1
1.5 Proportional directional valve (pilot for lowering) HYD14907 1
1.6 End plate HYD14908 1
2 Cabin lifting cylinder (complete) HYD06003 2
3 Hydraulic hose HYD03004 4
4 Flow dividing valve HYD04008 1
5 Counterbalance valve HYD04007 1
6 Reach cylinder (complete) HYD06006 2
6.1 Counterbalance valve HYD04016 2
6.2 Directional valve HYD04017 2
7 Hydraulic hose HYD03012 4
8 Lifting cylinder (complete) HYD06007 2
8.1 Counterbalance valve HYD04018 2
9 Hydraulic hose HYD03011 2
10 Hydraulic hose HYD03010 2
11 Hydraulic hose HYD03009 2

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8.1.4 Valve block at booms

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Item Name Spare part number Quantity

1 Directional valve block (complete) HYD04002 1
1.1 Inlet plate HYD14911 1
1.2 Proportional directional valve (tilting) HYD14912 1
1.3 Proportional directional valve (side shift) HYD54903 2
1.4 End plate HYD14910 1
2 Hydraulic hose HYD03037 1
3 Hydraulic hose HYD03036 1
4 Hydraulic hose HYD03023 1
5 Hydraulic hose HYD03018 1
6 Hydraulic hose HYD03016 4
7 Hydraulic hose HYD03041 2
8 Hydraulic hose HYD03017 1
9 Flow dividing valve HYD04006 1
10 Side shift cylinder (complete) HYD06001 2
11 Hydraulic hose HYD03007 1
12 Hydraulic hose HYD03005 1
13 Hydraulic hose HYD03006 1
14 Hydraulic hose HYD03008 1
15 Hydraulic hose HYD03053 2
16 Hydraulic hose HYD03051 1
17 Hydraulic hose HYD03050 1
18 Tilting cylinder (complete) HYD06002 2
19 Hose break valve HYD04019 2
20 Hydraulic hose HYD03052 2
21 Hydraulic hose HYD03015 4
22 Slave cylinder (complete) HYD06004 2
23 Hydraulic hose HYD03014 1
24 Hydraulic hose HYD03013 1
25 Hydraulic hose HYD03056 1
26 Hydraulic hose HYD03057 1

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8.1.5 Brake system

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Item Name Spare part number Quantity

1 Hydraulic accumulator HYD05000 2
2 Pressure accumulator bracket HYD02004 2
3 Hydraulic hose HYD03047 1
4 Hydraulic hose HYD03046 1
5 Hydraulic hose HYD03044 1
6 Hydraulic hose HYD03043 2
7 Hydraulic hose HYD03045 1
8 Hydraulic hose HYD03048 2
9 Hydraulic hose HYD03049 1
10 Hydraulic hose HYD03027 1
11 Hydraulic hose HYD03029 1
12 Hydraulic hose HYD03026 1
13 Hydraulic hose HYD03028 1
14 Brake valve (complete) HYD04900 1
14.1 Directional valve ML100078 1
14.2 Flow control valve HYD14008 2
14.3 Pressure control valve HYD04010 1
14.4 Check valve HYD14009 1
14.5 Check valve HYD14010 1
14.6 Plug HYD04021 1
15 Parking brake pressure switch ELE01005 1
16 Brake light pressure switch ELE01002 1
17 Brake system pressure switch ELE01005 1

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8.1.6 Steering and brake pedal assembly

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Item Name Spare part number Quantity

1 Brake pedal (complete) HYD04013 1
2 Steering valve (complete) HYD07001 1
3 Hydraulic hose ML100220 3
4 Hydraulic hose ML100222 4
5 Hydraulic hose HYD03060 2
6 Steering cylinder (complete) HYD06005 1

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8.2 Cylinders

8.2.1 Lifting cylinder

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Item Name Spare part number Quantity

1 Lifting cylinder (complete) HYD06007 1
2 Piston rod HYD06015 1
3 Piston HYD06016 1
4 Gland HYD06017 1
5 Cover nut HYD06018 1
6 Seal kit (complete) HYD09001 1
6.1 Piston seal 1
6.2 Guide ring for piston 1
6.3 Piston rod seal 1
6.4 Piston rod seal 1
6.5 Guide ring for piston rod 3
6.6 Seal 1
6.7 O-ring 2
6.8 O-ring 1
6.9 O-ring 1
7 Counterbalance valve HYD04018 1
8 Spherical plain bearing ø90mm ML100245 2

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8.2.2 Reach cylinder

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Item Name Spare part number Quantity

1 Reach cylinder (complete) HYD06006 1
2 Piston rod HYD06013 1
3 Piston HYD06014 1
4 Gland HYD06008 1
5 Seal kit (complete) HYD09005 1
5.1 Piston seal 1
5.2 Guide ring for piston 1
5.3 Piston rod seal 1
5.4 Guide ring for piston rod 3
5.5 Seal 1
5.6 O-ring 1
5.7 O-ring 1
5.8 O-ring 1
6 Check valve HYD04020 1
7 Counterbalance valve HYD04016 1
8 Directional valve HYD04017 1
9 Spherical plain bearing ø70mm ML100246 2

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8.2.3 Steering cylinder

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Item Name Spare part number Quantity

1 Steering cylinder (complete) HYD06005 1
2 Piston rod HYD06011 1
3 Piston rod HYD06012 1
4 Piston HYD56510 1
5 Gland HYD56511 2
6 Seal kit (complete) HYD09004 1
6.1 Piston seal 1
6.2 Piston rod seal 2
6.3 Guide ring for piston rod 6
6.4 Seal 2
6.5 O-ring 1
6.6 O-ring 2

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8.2.4 Tilting cylinder

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Item Name Spare part number Quantity

1 Tilting cylinder (complete) HYD06021 1
2 Piston rod HYD06010 1
3 Piston HYD06022 1
4 Gland HYD56511 1
5 Seal kit (complete) HYD09003 1
5.1 Piston seal 1
5.2 Piston rod seal 1
5.3 Guide ring for piston rod 3
5.4 Seal 1
5.5 O-ring 1
5.6 O-ring 1
6 Hose brake valve HYD04019 1
7 Inductive sensor ELE01020 1
8 Sensor housing HYD06023 1
9 Spherical plain bearing ø70mm ML100246 2

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8.2.5 Slave cylinder

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Item Name Spare part number Quantity

1 Slave cylinder (complete) HYD06004 1
2 Piston rod HYD06009 1
3 Piston HYD16024 1
4 Gland HYD56511 1
5 Seal kit (complete) HYD09003 1
5.1 Piston seal 1
5.2 Piston rod seal 1
5.3 Guide ring for piston rod 3
5.4 Seal 1
5.5 O-ring 1
5.6 O-ring 1
6 Spherical plain bearing ø70mm ML100246 2

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8.2.6 Cabin lifting cylinder

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Item Name Spare part number Quantity

1 Cabin lifting cylinder (complete) HYD06003 1
2 Piston rod HYD16018 1
3 Piston HYD16019 1
4 Gland HYD16020 1
5 Seal kit (complete) HYD16022 1
5.1 Piston seal 1
5.2 Piston rod seal 1
5.3 Seal 1
5.4 O-ring 1
5.5 O-ring 1
5.6 O-ring 1

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8.2.7 Side shift cylinder

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Item Name Spare part number Quantity

1 Side shift cylinder (complete) HYD06001 1
2 Piston rod HYD06019 1
3 Piston HYD56506 1
4 Gland HYD56507 1
5 Seal kit (complete) HYD09002 1
5.1 Piston seal 1
5.2 Piston rod seal 1
5.3 Piston rod seal 1
5.4 Guide ring for piston rod 3
5.5 Seal 1
5.6 O-ring 1
5.7 Support ring 1
5.8 O-ring 1
6 Spherical plain bearing ø45mm ML100127 2

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8.3 Directional valve block components

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Item Name Spare part number Quantity

1 Pilot control valve (complete) HYD14013 2
1.01 Valve housing HYD14014 2
1.02 Hexagon socket head screw (M6x55 12.9 DIN 912) - 4
1.03 Cartridge orifice HYD12002 2
1.04 O-ring 4
1.05 O-ring 2
1.06 Proportional pressure reducing valve HYD14016 2
1.07 Hexagon socket head screw (M4x12 8.8 DIN 912) - 4
2 O-ring 4
3 O-ring 2
4 O-ring 1
5 Pressure relief valve HYD54010 1
6 Locking screw (complete) HYD12004 1
7 Pressure relief valve HYD54010 1
8 Locking screw (complete) HYD12004 1
9 Plug HYD12005 1
10 Plug HYD12006 1
11 Spool HYD54007 1
12 Spool HYD54006 1
13 Proportional directional valve (complete) HYD04901 1
Seal kit (includes items 1.04-1.05) HYD18000 1
Seal kit (includes items 2-4) HYD18001 1

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Item Name Spare part number Quantity

1 Pilot control valve (complete) HYD04015 2
1.01 Valve housing HYD14015 2
1.02 Hexagon socket head screw (M6x55 12.9 DIN 912) - 8
1.03 O-ring 4
1.04 O-ring 2
1.05 Proportional pressure reducing valve HYD14017 2
1.06 Hexagon socket head screw (M4x12 8.8 DIN 912) - 4
1.07 Cartridge orifice HYD12003 2
2 O-ring 4
3 O-ring 2
4 O-ring 1
5 Pressure relief valve HYD54010 1
6 Pressure relief valve HYD14018 1
7 Locking screw (complete) HYD12004 2
8 Spool HYD14019 1
9 Spool HYD14020 1
10 Proportional directional valve (complete) HYD14907 1
Seal kit (includes items 1.03-1.04) HYD18000 1
Seal kit (includes items 2-4) HYD18001 1

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Item Name Spare part number Quantity

1 Spring retainer HYD12007 2
2 Compression spring HYD12008 2
3 Pilot control valve (complete) HYD04015 2
3.01 Valve housing HYD14015 2
3.02 Hexagon socket head screw (M6x55 12.9 DIN 912) - 8
3.03 O-ring 4
3.04 O-ring 2
3.05 Proportional pressure reducing valve HYD14017 2
3.06 Hexagon socket head screw (M4x12 8.8 DIN 912) - 4
3.07 Cartridge orifice HYD12003 2
4 O-ring 4
5 O-ring 2
6 O-ring 1
7 Pressure relief valve HYD54010 1
8 Pressure relief valve HYD54010 1
9 Locking screw (complete) HYD12004 2
10 Spool HYD14021 1
11 Proportional directional valve (complete) HYD14905 1
Seal kit (includes items 3.03-3.04) HYD18000 1
Seal kit (includes items 4-6) HYD18001 1

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Item Name Spare part number Quantity

1 Spring retainer HYD12007 2
2 Compression spring HYD12008 2
3 Pilot control valve (complete) HYD04015 2
3.01 Valve housing HYD14015 2
3.02 Hexagon socket head screw (M6x55 12.9 DIN 912) - 8
3.03 O-ring 4
3.04 O-ring 2
3.05 Proportional pressure reducing valve HYD14017 2
3.06 Hexagon socket head screw (M4x12 8.8 DIN 912) - 4
3.07 Cartridge orifice HYD12003 2
4 O-ring 4
5 O-ring 2
6 O-ring 1
7 Pressure relief valve HYD54010 1
8 Pressure relief valve HYD54010 1
9 Locking screw (complete) HYD12004 2
10 Spool HYD14022 1
11 Proportional directional valve (complete) HYD14912 1
Seal kit (includes items 3.03-3.04) HYD18000 1
Seal kit (includes items 4-6) HYD18001 1

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Item Name Spare part number Quantity

1 Spring retainer HYD12007 2
2 Compression spring HYD12008 2
3 Pilot control valve (complete) HYD04015 2
3.01 Valve housing HYD14015 2
3.02 Hexagon socket head screw (M6x55 12.9 DIN 912) - 8
3.03 O-ring 4
3.04 O-ring 2
3.05 Proportional pressure reducing valve HYD14017 2
3.06 Hexagon socket head screw (M4x12 8.8 DIN 912) - 4
3.07 Cartridge orifice HYD12003 2
4 O-ring 4
5 O-ring 2
6 O-ring 1
7 Pressure relief valve HYD54011 1
8 Pressure relief valve HYD54011 1
9 Locking screw (complete) HYD12004 2
10 Spool HYD54009 1
11 Proportional directional valve (complete) HYD54903 1
Seal kit (includes items 3.03-3.04) HYD18000 1
Seal kit (includes items 4-6) HYD18001 1

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Item Name Spare part number Quantity

1 Spring retainer HYD12007 2
2 Compression spring HYD12008 2
3 Pilot control valve (complete) HYD04015 2
3.01 Valve housing HYD14015 2
3.02 Hexagon socket head screw (M6x55 12.9 DIN 912) - 8
3.03 O-ring 4
3.04 O-ring 2
3.05 Proportional pressure reducing valve HYD14017 2
3.06 Hexagon socket head screw (M4x12 8.8 DIN 912) - 4
3.07 Cartridge orifice HYD12003 2
4 O-ring 4
5 O-ring 2
6 O-ring 1
7 Pressure relief valve HYD54011 1
8 Pressure relief valve HYD54011 1
9 Locking screw (complete) HYD12004 2
10 Spool HYD14025 1
11 Proportional directional valve (complete) HYD14906 1
Seal kit (includes items 3.03-3.04) HYD18000 1
Seal kit (includes items 4-6) HYD18001 1

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Item Name Spare part number Quantity

1 Cartridge orifice HYD12009 1
2 Compression spring HYD12010 1
3 Locking screw (complete) HYD12900 1
3.01 Locking screw HYD12011 1
3.02 Sealing forming HYD18002 1
4 Plug HYD12012 1
5 Plug HYD12013 2
6 Spring retainer HYD12014 1
7 Compression spring HYD12015 1
8 Spool HYD54002 1
9 Plug HYD12016 1
10 Check valve HYD14026 1
11 Cartridge orifice HYD12017 1
12 Hexagon socket head screw (M5x8 8.8 DIN 912) - 1
13 Sealing ring (A 5x9 CU DIN 7603) - 1
14 O-ring 4
15 O-ring 2
16 O-ring 1
17 Cartridge orifice HYD12009 1
18 Pilot Pressure valve HYD54004 1
19 Pressure relief valve HYD54003 1
20 Spool HYD54005 1
21 Inlet plate (complete) HYD54901 1
Seal kit (includes items 14-16) HYD18001 1

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Item Name Spare part number Quantity

1 Blocking pin HYD12018 1
2 Locking screw (complete) HYD12004 1
3 Compression spring HYD12019 1
4 Blocking sleeve HYD12020 1
5 Plug HYD12016 1
6 Plug HYD12006 1
7 O-ring HYD18003 1
8 O-ring 2
9 O-ring 2
10 O-ring 1
11 Inlet plate (complete) HYD14911 1
Seal kit (includes items 8-10) HYD18001 1

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9 Electrics

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Position Spare part number Description

M3 ELE05022 Auxiliary hydraulic pump motor
E1 ELE04019 Glow relay
F2,F3 ELE04007 Fuse holder
F2,F3 ELE04006 160A fuse
S1 ELE03002 Mains switch
X1 ELE08132 External power connector
G1,G2 ELE05018 Batteries
CC2 ELE04900 Electrical cabin, complete
F10-F17 ELE04901 Fuse box, frame, complete
E6 ELE00008 Logic: I/O unit*
K10,K11,K12,K20,K21 ELE04012 Power relay
K13-K17 ELE04003 Micro relay
H2 ELE05005 Tail light unit, left
H3 ELE05004 Tail light unit, right
S2 ELE03900 Cabin lift button
H1 ELE05007 Beacon
GA1 ELE05014 Reversing alarm
H8-H10 ELE05002 Work light
FT1 ELE01008 Rear axle force sensor
TT1 ELE01018 Hydraulic oil temperature sensor
LT1 ELE01006 Fuel level sensor
PS6 ELE05006 Air condition pressure switch
PS1 ELE01016 Pressure filter pressure switch
PS3,PS5 ELE01014 Return filter pressure switch
LS1 ELE01015 Hydraulic oil level switch
Y20 HYD04012 Parking brake valve solenoid
PS7 ELE01002 Adjustable pressure switch
PS8,PS9 ELE01005 Pressure switch
EM10 ELE01009 Lifting frame angle sensor
PXS21 ELE01019 Lifting frame tilt switch
E5 ZF transmission controller
ZF-parts According to ZF spare part catalogue
F20-F27 ELE04902 Fuse box, cabin, complete

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Position Spare part number Description

S10 ELE03005 Ignition lock
E2 ELE00001 Main logic unit*
E4 ELE00010 Circuit board for CAN-bus
JSB ELE03902 Joystick box, complete
EM1-EM5 ELE03003 Fingertip joystick
EM6 ELE03004 Rocker joystick
EM8 ELE03001 Accelerator pedal
PXS10 ELE11004 Micro switch in cabin seat
PXS9 ELE01012 Magnetic switch
S12 ELE03007 Multifunction lever
H5,H6 ELE05001 Front light unit
K22 ELE04005 Blinker relay
H7 ELE05003 Cabin light
SPK1,SPK2 ELE05023 Speaker
E6 ELE05016 Radio
U1 ELE05017 Voltage converter
M4 ELE05019 Windscreen wiper motor
GA2 ELE05008 Horn
M5 ELE05013 Windscreen washer pump
K26 ELE04010 Windscreen washer relay
E11 ELE05015 Cigarette lighter
S21 ELE03044 Rotary switch for cabin fan
M6 ELE05902 Air conditioning unit for cabin
M6 ELE05020 Cabin fan motor
H19 ELE05900 Led signal light, yellow
H20-H26 ELE05901 Led signal light, red
H19-H26 ELE05904 Symbol set for warning lights
GA3 ELE05021 Warning buzzer
S23 ELE03042 Gear lever
E7 ELE03043 Gear box display
E3 ELE00011 Master gauge (tacho)*
P1 ELE00012 Fuel level gauge
P2 ELE00013 Engine temperature gauge

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Position Spare part number Description

P3 ELE00014 Transmission temperature gauge
ELE00024 Camera display (optional)
ELE00025 Camera (optional)
S13,S19 ELE03013 Rocker switch
S14 ELE03014 Rocker switch
S20,24 ELE03008 Rocker switch
S11,15-18,21,22 ELE03009 Rocker switch
S11-22 ELE03903 Lens set for switches

* Operating system and/or program must be installed prior to replacing the unit by Meclift
approved engineer

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10 Annexes

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Hydraulic oil cooler (MEKD03228)

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Item Name Spare part number Quantity

2 Hydraulic oil cooler bracket MEKD01991 1
3 Hydraulic oil cooler HYD05001 1
4 Washer (M10 DIN 125)
6 Hexagon head screw (M10x20 DIN 933)
8 Hexagon head screw (M10x50 DIN 933)
9 Nut (M10 DIN 934)
19 Check valve HYD04022
23 Hydraulic hose HYD03058
24 Hydraulic hose HYD03059
25 Hydraulic hose HYD03077

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