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Battery Checklist Procedure

This document is a battery inspection form for a piece of equipment. It contains sections to record the machine and battery details, conduct a visual inspection of the battery components, perform technical tests of the battery, record the inspection results, and make recommendations. The inspector checks that components like the battery case, poles, and terminals are in good condition visually and tests the battery voltage and electrical output under loaded and unloaded conditions to determine if it needs replacement or recharging.

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0% found this document useful (0 votes)
179 views

Battery Checklist Procedure

This document is a battery inspection form for a piece of equipment. It contains sections to record the machine and battery details, conduct a visual inspection of the battery components, perform technical tests of the battery, record the inspection results, and make recommendations. The inspector checks that components like the battery case, poles, and terminals are in good condition visually and tests the battery voltage and electrical output under loaded and unloaded conditions to determine if it needs replacement or recharging.

Uploaded by

Krauser Chanel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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PT.

THIESS CONTRACTORS INDONESIA

BATTERY INSPECTION FORM


Job Site / Location :

Battery Details Machine Details

Model : Unit No. :


Voltage : Model :
Ah / CCA : Unit HM :
Last fitted :

Visual Inspection OK Not OK N/A Remarks (If Not OK)

1 Battery Brakcet + Mounting bolt

2 Battery Case

3 Battery Guard Cover

4 Battery Poles

5 Battery Vent Caps + Vent Holes

6 Battery Electrolyte Levels (if not Free Maintenance Type)

7 Battery Cells + Partitions

8 Battery Terminals + Connector

9 Battery Cables (-) & (+)

Technical Inspection Specifications

10 Electrolyte Specific Gravity Average (Hydrometer) ...……………………s AVERAGE : 1.220 - 1.270s


11 Alternator Output Voltages When Engine Running ………………....vdc 25.5 - 28.5 vdc
12 Battery Voltages When Engine Running (UnLoaded ) ………………....vdc 25.5 - 28.5 vdc
13 Battery Voltages When Engine Running (Full Loaded) ………………....vdc 27 - 25 vdc
14 Battery Voltages When Engine Off ………………....vdc 25.2 vdc, Total Battery
Any Discurrent / Case Drain (Kebocoran Arus) ?
15 Multimeter set on 35mA …………...……..mA < 20mA
Battery Load Testing (Must be Carried out )
16 > 9,6 vdc, Per Battery
Loaded with 200Afor 10-15sec) (AVERAGE) ………..………..vdc
17 Check for short / Open Circuit on wiring
Battery load test (Volt/Ampere) Position
Inspected by : 1 2 3 4

Electrician :
Name and signature 5 6 7 8

Electrician :
Name and signature Note :
Battery need to be Replaced if

Recommendation Action by Electric Supervisor/Leading Hand ~ Point 2,4 & 7 : Badly damage
~ Point 16 : < 6,5 vdc or < 300A
Replace the Battery ? Yes No
Battery need to be Recharged if
~ All Visual Inspection OK

~ Point 16 in Range : 6,5vdc - 9,6 vdc


Name and Signature

2014-06 Page1 Of 1 TCI-PLT-SP-038

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