1 s2.0 S0301932208001365 Main
1 s2.0 S0301932208001365 Main
a r t i c l e i n f o a b s t r a c t
Article history: This paper presents the results of an experimental study on liquid jets discharging from elliptical ori-
Received 7 December 2007 fices into still ambient air. The experiments were conducted with a set of elliptical orifices of approx-
Received in revised form 7 August 2008 imately same area of cross section but varying orifice aspect ratio using water and water–glycerol
Accepted 21 September 2008
mixture as experimental fluids. The flow behavior of liquid jets was analyzed using their photographs
Available online 27 September 2008
captured by an imaging system. The measurements obtained for the elliptical liquid jets were com-
pared with the circular liquid jets discharging from a circular orifice of the same area of cross section.
Keywords:
Elliptical geometry of the orifice results in a flow process by which the emanating liquid jet period-
Elliptical liquid jets
Breakup
ically switches its major and minor axes as it flows downstream of the orifice. In this paper, we
Instability attempt to characterize the axis-switching process through its wavelength and amplitude. For a given
Axis-switching elliptical orifice, the axis-switching process is dominantly seen in a particular range of flow conditions.
The effects of the orifice aspect ratio and liquid viscosity on the axis-switching process are revealed
through this study. The experimental results on jet breakup show that axis-switching process has a
destabilizing effect on elliptical liquid jets within a particular range of flow conditions and it results
in shorter breakup lengths compared to the circular jet. The extent to which axis-switching destabi-
lizes the jet is dictated by the viscosity of liquid. An increase in orifice aspect ratio destabilizes ellip-
tical liquid jets with low viscosity like water; however, this behavior seems to get obscured in water–
glycerol mixture elliptical jets due to high viscosity.
Ó 2008 Elsevier Ltd. All rights reserved.
0301-9322/$ - see front matter Ó 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijmultiphaseflow.2008.09.002
T.V. Kasyap et al. / International Journal of Multiphase Flow 35 (2009) 8–19 9
length soon reaches a maximum with increasing jet velocity and Except the above conclusions on the free surface evolution of
the liquid jet operates in the fully developed spray regime or the elliptical liquid jets, the fluid dynamic behavior of such liquid jets
atomization regime at very high jet velocities. is largely overlooked in the literature. For instance published
Despite all these advances, there exist some subtle areas in this works on the breakup phenomena of liquid jets issuing from ellip-
jet breakup problem which have not received adequate attention tical orifices is very scarce in the literature despite the fact that
in past. For instance, effects of orifice geometry on the behavior these orifices have already been studied for potential practical
of liquid jets have never been consistently taken into consideration applications (McHale et al., 1971; Snyder et al., 1989). Hoyt and
(Lin and Reitz, 1998). A liquid jet emanating from an elliptical ori- Taylor (1978) reported from their experiments that they were
fice switches its major and minor axes by right angles in a periodic not able to identify any regular breakup on elliptical water jets.
manner as it flows downstream (Bidone, 1829; Rayleigh, 1879; In this paper, we present experimental results on the breakup of li-
Taylor, 1960). Surface tension causes the elliptical jet cross section quid jets issuing from elliptical orifices of different aspect ratios
to oscillate about a circular figure of equilibrium like a stretched using water and water–glycerol mixture as working liquids. Addi-
membrane and consequentially the elliptical liquid jet executes tional experiments were conducted with a circular orifice of
multiple axis-switching (Rayleigh, 1879). Schematic sketches of approximately same cross sectional area as that of the elliptical
free surface boundaries of a liquid jet discharging from an elliptical orifices for the sake of comparison purposes. This paper is orga-
orifice are given in Fig. 1. Fig. 1(a) and (b) shows the appearance of nized as follows. The experimental apparatus and procedure used
elliptical liquid jet in the major axis plane and the minor axis plane in the study are given in the next section which is followed by
of the elliptical orifice, respectively. The sketches also illustrate the presentation and discussion of the experimental results. In
axis-switching phenomenon observed with the elliptical liquid Section 3, we first describe the visual observations on elliptical jets
jet. Once the jet ejects out of an elliptical orifice, surface tension at various flow conditions, followed by the characterization of the
force tries to minimize the curved surface area of the jet by pulling axis-switching process in detail. We then proceed to describe the
the ends of major axis inwards and pushing the ends of minor axis breakup curves of elliptical and circular jets of both liquids and
outwards. Due to the lateral inertia of the jet, the movements of present evidences to establish the role of axis-switching in the
major and minor axes ends do not stop abruptly at the ideal circu- breakup of elliptical liquid jets. Finally, the major results arrived
lar cross section, i.e., the cross section with minimum surface area, from the experimental study are listed in Section 5.
but overshoot. This causes the outward moving minor axis ends to
be pushed further outwards and the inward moving major axis 2. Experimental details
ends to be pulled further inwards. This kind of geometrical trans-
formation superimposed with the axial motion of jet gives rise to A set of stainless steel orifices containing one circular orifice
the axis-switching profile on the jet as illustrated in Fig. 1. The and five elliptical orifices of various aspect ratios were used for
axis-switching wavelength, kas, is defined as the distance measured the study. The geometric details of the orifices are given in Table
between two consecutive crests or troughs as shown in Fig. 1. 1. Cross sectional areas of all of these orifices were approximately
Rayleigh (1890) developed a mathematical model to calculate the same. Elliptical orifices were manufactured by electro-discharge
dynamic surface tension of liquids from the axis-switching wave- machining process. Note that, owing to the fabrication processes,
length of elliptical liquid jets. This model was further improved there were differences in the cross sectional area between elliptical
by Bohr (1909). Analytical and numerical studies have been re- orifices and the circular orifice and the measured error in this re-
ported on elliptical liquid jets with and without surface tension gard was estimated to be less than 5%. Sufficient care was taken
to understand the spatial evolution of the free surface (Green, to minimize the errors in obtaining the contour for elliptical ori-
1977; Geer and Strikwerda, 1980, 1983). Bechtel et al. (1988a,b, fices. The maximum deviation between the actual orifice contour
1989) studied viscoelastic liquid jets issuing from elliptical orifices and the ideal elliptical contour (the contour obtained based on
and predicted the axis-switching behavior of the liquid jets theo- the major and minor axes dimensions of the elliptical orifice)
retically for the special case of Newtonian jet with constant surface was estimated to be less than 0.078 mm (3.1% of Do of the circular
tension. Later their model was extended to devise a technique for orifice) for all elliptical orifices used in the present study. The sur-
the measurement of dynamic surface tension and elongational vis- face roughness of internal walls of the orifices was characterized
cosity of liquids (Bechtel et al., 1995). by cutting a sample orifice longitudinally and examining it with
Fig. 1. Schematic sketches of an elliptical liquid jet discharging from an elliptical orifice. (a) Jet appearance in the major axis plane of the elliptical orifice, and (b) jet
appearance in the minor axis plane of the elliptical orifice.
10 T.V. Kasyap et al. / International Journal of Multiphase Flow 35 (2009) 8–19
Table 1
Geometrical details for the orifices used in the present study
Fig. 2. Typical high resolution images of orifices used in the present study. (a) Circular orifice C, and (b) elliptical orifice E2.
T.V. Kasyap et al. / International Journal of Multiphase Flow 35 (2009) 8–19 11
Table 2 3. Results
Properties of working fluids
Working fluid ql (kg/m3) ll (kg/m/s) r (N/m) 3.1. Visual observations of elliptical liquid jets with different flow
Water 995 0.802 10 3
0.0728 conditions
Water–glycerol mixture (1:1 by volume) 1107 6.01 103 0.0669
Experimental data obtained for liquid jets discharging from
elliptical orifices reveals that elliptical liquid jets show
distinct flow features in different ranges of flow conditions.
Table 3
Maximum standard deviation of measured parameters
Fig. 4(a)–(c) shows images of waterpjets ffiffiffiffiffiffiffi discharging from the
elliptical orifice E3 for different low We in the range of 0.86–
Liquid Measured We Range of Maximum 1.49. For each We, a pair of images are given in which the top
quantities measured standard deviation
values (cm) (cm)
one corresponds to the major axis plane and the bottom one
to the minor axis plane of the elliptical orifice. The jet width ap-
Water kas <30 <1.5 0.07
pears to be same in both images for all We except in the vicinity
30–225 1.5–3.0 0.10
Dmax 4–100 0.2–0.4 0.02 of the orifice exit. A comparison of the major axis and minor axis
images for each We given in Fig. 4 reveals that the elliptical jet
Water–glycerol kas <15 <1.2 0.1
mixture 15–400 1.2–5.0 0.4 does not exhibit the axis-switching phenomenon. Instead it
Dmax 10–625 0.2–0.4 0.01 degenerates to a circular jet immediately after exiting from the
orifice. The dominance of surface tension forces at these low
We conditions compels the jet to take a circular cross section
to minimize its surface energy and leads to the suppression of
various measured quantities were calculated subsequently. The
axis-switching process. At locations far away from the orifice
standard deviation for the measurements of axis-switching wave-
exit, an elliptical jet develops symmetric radial deformations
length and the amplitude of axis-switching at different We ranges
on its surface and breaks into drops in the exact manner of
for both liquids are given in Table 3.
the Rayleigh breakup of a circular liquid jet (Rayleigh, 1945).
Flow conditions of liquid jets were expressed in terms of nondi-
Fig. 4(d) shows the image pffiffiffiffiffiffiffi of a water jet discharging from the
mensional numbers such as Weber number, We, Reynolds number,
circular orifice C for We ¼ 1:42 which falls within the range
Re and Ohnesorge number, Oh which were estimated from
of We conditions given in Fig. 4(a)–(c). It is interesting to ob-
ql U 2o D serve from the images given in Fig. 4 that the flow behavior of
We ¼ ; ð1Þ elliptical liquid jets at these We conditions resembles that of a
r
q Uo D circular liquid jet and lacks the influence of orifice shape.
Re ¼ l ; ð2Þ As We increases, the lateral inertia of the elliptical liquid jet also
ll
ll increases and becomes comparable to its surface tension force. At
Oh ¼ pffiffiffiffiffiffiffiffiffiffiffi
ffi; ð3Þ this point, according to Rayleigh (1879), the free surface of the
ql Dr
jet behaves like a stretched membrane which executes oscillations
where ql is the liquid density, Uo, the mean axial velocity of the in the lateral direction about a circular figure of equilibrium and
liquid jet at the orifice exit; D, the flow geometrical scale; ll, the li- develops axis-switching. Fig. 5 illustrates the flow behavior of
pffiffiffiffiffiffiffi
quid viscosity, and r, the surface tension. The value of D for the cir- elliptical water jets at moderate We values falling in the range
cular and the elliptical orifices was taken as Do, the orifice exit of 3.93–10.58. A comparison of the free surface of elliptical jets
diameter, and Deq, the geometric mean diameter of the elliptical ori- seen in the near region of the orifice exit between the major axis
fice, respectively. The values of Uo were estimated from the volume and minor axis images for each We reveals that the elliptical jet
flow rate and the orifice exit area. In the present study, the ranges of switches its axes as it flows downstream. The switching process
values of We and Re for water jets were 0.8–13,300 and 450–61,000, is found to be periodic particularly in the lower band of We values
respectively. The corresponding values for water–glycerol mixture given in Fig. 5. At still higher We, the free surface of elliptical jet is
jets were 0.28–1300 and 36–2300. Oh numbers for water jet and not as smooth as seen at lower We probably due to other influenc-
water–glycerol mixture jets were 0.0019 and 0.0139, respectively. ing parameters, like turbulence or the ambient medium. Fig. 6
pffiffiffiffiffiffiffi
Fig. 4. Images (a)–(c) of water jets discharging from the elliptical orifice E3 at three different We conditions: (a) 0.86, (b) 1.12, and (c) 1.49. For each flow condition a pair of
images is given: the top one corresponds to the case in which the camera viewing plane was aligned with the major axis plane of the elliptical orifice and the bottom one to
pffiffiffiffiffiffiffi
the minor axis plane of the elliptical orifice. (d) Image of water jet discharging from the circular orifice C at We ¼ 1:42. The line segment shown on the left top corner of the
figure indicates a scale distance of 5 mm.
12 T.V. Kasyap et al. / International Journal of Multiphase Flow 35 (2009) 8–19
pffiffiffiffiffiffiffi
Fig. 5. Images of water jets discharging from the elliptical orifice E3 at different moderate values of We: (a) 3.93, (b) 5.45, (c) 6.35, (d) 8.06, and (e) 10.58. All other details
remain same as in the caption of Fig. 4.
pffiffiffiffiffiffiffi
Fig. 6. Images of water jets discharging form the elliptical orifice E3 at different high We conditions: (a) 18.35 and (b) 30.34. All other details remain same as in the caption
of Fig. 4.
T.V. Kasyap et al. / International Journal of Multiphase Flow 35 (2009) 8–19 13
Fig. 7. Image of water–glycerol mixture jet discharging from the elliptical orifice E4 at We = 39.26. All other details remain same as in the caption of Fig. 4.
Fig. 8. Images of water jet and water–glycerol mixture jet discharging from the elliptical orifice E3 for We 330. (a) Water jet and (b) water–glycerol mixture jet. The
Ohnesorge numbers are 0.0019 and 0.0139, respectively, for (a) and (b). All other details remain same as in the caption of Fig. 4.
30
Water jets
E1 (1.48)
E2 (1.94)
E3 (2.97) 7
E4 (3.85)
20
E5 (5.84)
eq
/D
6
as
Water-glycerol
λ
mixture jets
10 E1 (1.48)
E2 (1.94)
λas/Deq
5
E3 (2.97)
E4 (3.85) E1(1.48)
E5 (5.84)
E2(1.94)
0 4
E3(2.97)
0 8 16 24 32
E4(3.85)
We 1/2 E5(5.84)
Fig.
3
p ffiffiffiffiffiffiffi9. Variation of nondimensionalized axis-switching wavelength, kas/Deq with
We for water jets and water–glycerol mixture jets discharging from the elliptical 0 2 4 6 8
orifices with different orifice aspect ratio. The solid line is the linear fit of the entire
Axis switching number
data. The error bar for each data point indicates one standard deviation towards
both directions from the mean.
20
U 20 1.6
Fr ¼ ð4Þ E1(1.48)
gDeq
E2(1.94)
has been calculated for flow conditions shown in the plots. Esti-
E3(2.97)
mated value of Fr ranges from 10 to 850, indicating that the flow 1.4
is dominated by inertia. Moreover, if gravitational acceleration af- E4(3.85)
fects kas, a continuous increase in kas is to be expected since the E5(5.84)
jet velocity continues to increase along the jet axis. However, the
Dmax/Deq
plots given in Fig. 10 do not show such a continuous variation. 1.2
Therefore, the plausible cause for the variation of kas near the orifice
may be the presence of orifice itself. Small irregularities involved in
the formation of the jet, like an imperfection in the contour of the
orifice, may cause a change in kas near the orifice, which later dies 1.0
out at larger distances from the orifice, yielding a nearly constant
kas. This point was considered by Bohr (1909). However, a rigorous
study is required to ascertain these facts.
0.8
The variation of Dmax/Deq given in Fig. 11(a) and (b) for water 0 8 12
4
and water–glycerol
pffiffiffiffiffiffiffi mixture jets, respectively, shows a monotonic 1/2
We
increase with We. The value of Dmax given in these figures corre-
sponds to the jet width measured at the first crest of the major axis
image of the jetpas illustrated in Fig. 1. The monotonic variation of 1.6
ffiffiffiffiffiffiffi E1(1.48) E2(1.94)
Dmax/Deq with We is understandable since an increase in We
E3(2.97) E4(3.85)
apparently increases the lateral inertia of the jet which results in
the increase in the magnitude of overshooting of the jet major axis. E5(5.84)
1.4
In contrast to the variation of kas/Deq given in Fig. 9, the orifice as-
pect ratio shows a remarkable effect on the nondimensionalized
amplitude. For a given flow condition, an increase in orifice aspect
Dmax/Deq
E4. The solid curve in Fig. 13 fits the variation of amplitude with
axis-switching number without considering the amplitude of the Fig.
p ffiffiffiffiffiffiffi11. Variation of nondimensionalized axis-switching amplitude, Dmax/Deq with
zeroth axis-switching which is the major axis dimension of the We. (a) Elliptical water jets, (b) elliptical water–glycerol mixture jets, and (c)
water and water–glycerol mixture jets issuing from the elliptical orifice E3 together.
elliptical orifice, Do,major. If Do,major is introduced in the data set,
the same exponential curve does not fit the experimental mea-
surements. In other words, between the orifice exit and the first
crest of the axis-switching profile in the major axis plane, the aspect ratios also. This shows the possible role of the orifice exit
amplitude decay is no longer same as the exponential decay ob- conditions on the amplitude of axis-switching, similar to the ef-
served afterwards. A similar trend has been observed with other fect of orifice exit on the axis-switching wavelength.
T.V. Kasyap et al. / International Journal of Multiphase Flow 35 (2009) 8–19 15
160
120
160
A
o
L /D & L /D
b
80 120
B C
80
b
40 40
A B C
0
0 5 101/2 15 20
We
0
0 20 40 60 80 100
1/2
We
pffiffiffiffiffiffiffi
Fig. 14. Breakup curves (variation
pffiffiffiffiffiffiffi of the nondimensionalized breakup length, Lb/Do and Lb/Deq against We) for water jets. The inset shows the magnified view of the breakup
curves in the lower range of We, 0–20. The symbols used in the plot denote the following: j, C (1); h, E1 (1.48); , E2 (1.94); M, E3 (2.97); O, E4 (3.85); and }, E5 (5.84).
ber, Weg < 0.4 (Pan and Suga, 2006; Reitz, 1978). The gas Weber
number, Weg is defined by the relation
C C(1) qg U 2o D
110 Weg ¼ ; ð5Þ
E1(1.48) r
E2(1.94)
where qg is the density of the ambient gas. The values of Weg
A E3(2.97)
B evaluated at the critical conditions for the elliptical jets studied
E4(3.85) here lie in the range of 0.0024–0.045 which is significantly lower
E5(5.84) than 0.4 and hence rules out the role of ambient medium at the
0 critical point seen in the breakup curves of elliptical water jets
0 10 20 30 40 as well as water–glycerol mixture jets. The critical point on the
1/2
We breakup curve earmarks the onset of the enhanced instability
Fig. 15. Breakup curves found in elliptical jets. Note that within this regime of enhanced
pffiffiffiffiffiffiffi (variation of the nondimensionalized breakup length, Lb/Do
and Lb/Deq against We) for water–glycerol mixture jets. instability, axis-switching is dominantly perceivable on both
water and water–glycerol mixture jets. These findings reveal that
the effect of axis-switching on elliptical jets is to destabilize
them further since it reduces their breakup length significantly
ing effect of orifice aspect ratio has not been observed with rel-
compared to that of the equivalent circular jet under the same
atively more viscous water–glycerol mixture jets (refer Fig. 15).
flow conditions.
For further analysis we consider the We at which the slope
The influence of elliptical orifice geometry on the breakup of
change takes place in the breakup curve, referred as the critical
liquid jet ceases to exist beyond the line C–C in Figs. 14 and 15
point, and the We where axis-switching starts to become visible.
pffiffiffiffiffiffiffi pffiffiffiffiffiffiffi though axis-switching is seen at these flow conditions on both
These are denoted by We and We , respectively. Both elliptical water jets and water–glycerol mixture jets. The increas-
crit min
pffiffiffiffiffiffiffi pffiffiffiffiffiffiffi
ing trend of the breakup length of the circular water jet with We
We and We are found to be nearly matching in the
crit min in Fig. 14, shown by filled symbols, agrees with the previous
case of water jets. Details of this method of analysis of the breakup observations (Grant and Middleman, 1966). Photographs of ellip-
curves can be found in Kasyap et al. (2008). A similar analysis on tical water jets at these flow conditions (Fig. 6) show consider-
water–glycerol mixture jets revealed remarkable agreement be- able ruffling on the jet surface which suggests that the flow is
pffiffiffiffiffiffiffi pffiffiffiffiffiffiffi
tween We and We . In both cases, most of the time, no longer laminar. Estimated values of Re of water jets at these
crit min
flow conditions range from 7500 to 61,000 which shows that
an exact numerical equality was not found. This is indeed so since
pffiffiffiffiffiffiffi turbulence is weakly developed. The values of Weg estimated
the determination of the We , where axis-switching starts to at these flow conditions lie in the range 0.26–12 which indicates
min
become visible, is more or less subjective. The above analysis sug- a strong influence of ambient medium on the jet breakup (Pan
gests that the critical point and the associated change in the break- and Suga, 2006; Reitz, 1978). The effect of axis-switching on
T.V. Kasyap et al. / International Journal of Multiphase Flow 35 (2009) 8–19 17
pffiffiffiffiffiffiffi
Fig. 16. Images of elliptical water and water–glycerol mixture jets in the transition regime. (a) Water jet issuing from E3 with We: (i) 1.49, (ii) 2.40, (iii) 2.77, (iv) 3.28, and
pffiffiffiffiffiffiffi
(v) 3.94. Image (v) was taken at a flow condition lying immediately after the transition regime. (b) Water–glycerol mixture jets issuing from the elliptical orifice E2 with We:
(i) 1.91, (ii) 2.67, (iii) 3.71, and (iv) 5.53. The flow condition for image (iv) lies immediately after the transition regime. All other details remain same as in the caption of Fig. 4.
250
to merge together after the line C–C. All elliptical water–glycerol
mixture jets exhibit a peak after the line C–C as seen in Fig. 15
and asymmetric breaking was observed in these flow conditions.
200
Transition regime
Fig. 18. Images of water jets discharging from the elliptical orifice E5 at various We conditions. The values of We are: (a) 3310, (b) 4300, and (c) 6450. Transverse waves are
observed only in the major axis plane images and their locations are marked by rectangles. All other details remain same as in the caption of Fig. 4.
the minor axis plane than in the major axis plane. Thus the ellipti- 8
1/2
cal jet effectively behaves like a thin sheet whose plane is perpen- Wecrit of water jets
dicular to the major axis plane of the elliptical orifice. This liquid 1/2
sheet then tends to develop transverse waves similar to waves Wecrit of water-glycerol mixture jets
seen on plane liquid sheets.
ture jets given in the previous sections clearly show that the on-
We
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