ADVANCE

CONSTRUCTION
TECHNOLOGY
Exercise- 1 Part B:
Prefabricated Engineering Buildings (PEB Structures)

GUIDED BY: PROFF. RESHMA SHAH

KHUSH TIWARI | UG180283
VRIHIT JETHVA | UG191527
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CONTENTS
1 LEADIND SUPPLYERS AND MANUFACTURERS OF PEB .................................................................... 2
2 CASE STUDY:.................................................................................................................................... 3
3 GLASS: ........................................................................................................................................... 14
...................................................................................................................................................... 15
4 EXPANSION JOINT ......................................................................................................................... 16
5 REFERENCE: ................................................................................................................................... 17

Figure 1: Overall view of the structure. .................................................................................................. 3

Figure 2: Site Layout................................................................................................................................ 4
Figure 3: Neighborhood surrounding ..................................................................................................... 4
Figure 4: Skin evolution........................................................................................................................... 5
Figure 5: Program distribution of the structure...................................................................................... 5
Figure 6: Layered diagram ...................................................................................................................... 6
Figure 7: Section showing the Materials used in a structure ................................................................. 9
Figure 8: PEB frame ............................................................................................................................... 11
Figure 9: Mezzanine beam connection with main frame column ........................................................ 11
Figure 10: Sidewall roof extension........................................................................................................ 11
Figure 11: Roof panel connection ......................................................................................................... 12
Figure 12: Purlin connection drawing ................................................................................................... 12
Figure 13: Column connection drawing with anchor detailing ............................................................. 12
Figure 14: Sheet glass ........................................................................................................................... 14
Figure 15: Plate glass............................................................................................................................. 14
Figure 16: Tempered glass .................................................................................................................... 15
Figure 17: Bridge expansion joint ......................................................................................................... 16
Figure 18: Masonry expansion joint...................................................................................................... 16
Figure 19: Railway expansion joint ....................................................................................................... 16

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1 LEADIND SUPPLYERS AND

MANUFACTURERS OF PEB
• In India:

• Worldwide:

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2 CASE STUDY:
• Name of Project: System warehouse, Iran
• Type of Project: Industrial, Warehouse building
• Address: Mehrshahr, Karaj, Alborz Province, Iran
• Name of Client: System ceramic IRANIAN, Payam Khalili
• Name of Contractor: Javad Hadavandi
• Site area: 2100 sq. m
• Project area: 1500 sq. m
• Project start: 2017
• Status: Completed
• Total units: 1
• Total floors: GF + 2 Floors
• Consultants:
▪ Architect: Olgooco, Mehran Khoshroo
▪ Civil engineer: Pedram Zarpak
▪ Mechanical engineer: Ali Ghanizade
▪ Electrical: Ali Piltan
• Structural system: Steel Frame
• Exucative Engineer: Soroush Alipour

Figure 1: Overall view of the structure.

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• Scope of work:
This project is somehow a re-imagination of a prevalent industrial diagram:
combination of a warehouse and its administration building in a local norm
steel structure. It was thought about how to maintain the warehouse's
efficiency while bringing life to its huge yet rarely walked-through area.
Thus, it became apparent that avoiding traditional solutions that were
comparable to the other structures in the region was the most crucial issue.

Figure 2: Site Layout

Figure 3: Neighborhood surrounding

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• Evolution of Structure

Figure 4: Skin evolution

The architects of the structure want some different structures from the
surrounding existing structure so they first form a simple structure and revised
the form by cutting, lifting and by giving aesthetical openings to the structure.

• Programme Distribution

Figure 5: Program distribution of the structure

Under the skeleton of the skin, lies a clear strategy: the administrative building
is laid inside the warehouse space, associating a transparent cargo. Just as a
box inside of a box concept.

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• Exploded View
The stylistic choices, with unique and
well-defined geometric shapes, have
contributed to the creation of a
masterpiece of industrial
architecture.
The prefabricated polyurethane panels
used to make the roof along with the
façades contributed to the success of a
clean and linear shape.
Designing a white cocoon on the whole
structure was a starting point for a
metamorphosis of the primary structure
to make a uniform expression of a
dynamic form.

The “System Warehouse” project uses a

monochromatic colour scheme,
composed only from shades of white. The
Only true colours come from the plants,
Figure 6: Layered diagram
as a taste of nature inside of an industrial
space, and from the ceramics, that are the product of the factory for which the
whole project is built to support and offer storage facilities. The warehouse
and administration as intermediate space provide light and view for each
other.

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• Architectural Plans and Sections

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• Material Specification

Figure 7: Section showing the Materials used in a structure

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• Double Glazed Window

A double-paned window has two panes of glass set into a
frame to create two layers of glass with an intervening gas
or air pocket to better insulate a room. This window is
sometimes referred to as a double-glazed window. An
insulating glass unit (IGU) is a type of double-paned (or
multi-paned) window.

• Porcelain Ceramic system

Porcelain is very similar to vitreous china, but is often made from
purer materials under more strictly controlled conditions. It is used for
special uses, such as electrical insulators.

• Sandwich Panel
A sandwich panel is a product used to clad the
walls and roofs of buildings. Each panel
comprises a core of thermoinsulating
material, skinned on both sides with sheet
metal. Sandwich panels are not structural
materials but curtain materials.

• Corrugated Sheet
Corrugated roofing sheets feature repetitive
folds on their surface. Because of their unique
shape, they offer years of reliable utility and
enhanced strength. Their corrugated design
with ridges and grooves makes them stronger
than before.

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• Technical Specification

Figure 8: PEB frame

Figure 10: Sidewall roof extension

Figure 9: Mezzanine beam connection with main frame column

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Figure 13: Column connection drawing with anchor detailing

Figure 12: Purlin connection drawing Figure 11: Roof panel connection

• Manufacturers:
➢ schuco,
➢ 3F Filippi,
➢ FILIPPI,
➢ IRES,
➢ Lattonedil,
➢ Metalplex s.r.l

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➢ Schuco manufacturer:
Schüco is one of the leading suppliers of high-quality window, door and façade
systems made from aluminium, PVC-U and steel.
https://www.schueco.com/de-
en/company#:~:text=Sch%C3%BCco%20is%20one%20of%20the,comf
ort%2C%20security%20and%20energy%20efficiency.

➢ Lattonedil manufacturer:
They manufacture insulating panel for roof.
https://www.lattonedil.it/en/info

Figure 14: Specification for corrugated sheet used in Warehouse

➢ Metalplex s.r.l
They manufactures all type of furniture’s and partition walls.
http://www.metalplex.it/index.php/en/products

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3 GLASS:
• Glass is an amorphous (non-crystalline) solid material which is often
transparent and has widespread practical, technological, and decorative
usage in things like window panes, tableware, and optoelectronics.
• Classification of Glass: (Based on constituents) Soda lime glass, lead glass,
borosilicate glass.
• Types of Glasses:

Sheet glass:
• Used for glazing doors, windows and partitions
and is obtained by blowing the molten glass into
the shape of a cylinder.
Figure 15: Sheet glass
Plate glass:
• Used for all engineering purposes and is
superior to sheet glass.
Tempered glass:
• Made from plate glass by reheating and
sudden cooling and is 3 to 5 times stronger
Figure 16: Plate glass
than plate glass.
• It is used extensively in sports arenas, sliding
doors and curtain walls.

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Figure 17: Tempered glass

Wired glass:
• Produced by embedding wire nets 0.46 to 0.56
mm into the centre of sheet glass during casting.
• Used for fire resisting doors and windows, for
skylights and roofs.
Figure 6: Wired glass

Laminated glass:
• It made using multiple layers to reinforce the
structure and to ensure that any cracked or
disjointed pieces will stay in place.
• The examples are heat proof glass, sound proof
glass and bullet proof glass. Figure 7: Laminated glass

Heat absorbing glass:

• A type of solar control glazing that has been
coated with a film that absorbs, or reflects
infrared radiation.
• Used on building and automobiles to minimize
interior heating and reduce glare. Figure 8: Heat absorbing glass

Block glass:
• Glass bricks provide visual obscuration while
admitting light.
• Also known as glass brick. Used in numerous private
and commercial spaces.
Obscured glass: Figure 9: Block glass

• Obscured or Patterned glass can come in a variety

of forms, such as sandblasted glass, but is usually
created through the application of irregular heat
across the surface to generate an even pattern.

Figure 10: Obscured glass

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4 EXPANSION JOINT
An expansion joint, or movement joint, is an assembly designed to hold parts
together while safely absorbing temperature-induced expansion and
contraction of building materials, and vibration, or to allow movement due to
ground settlement or seismic activity.
Types of expansion joints in building construction:
• Bridge expansion joint:
Bridge expansion joints are designed to
allow for continuous traffic between
structures while accommodating
movement, shrinkage, and temperature
variations on reinforced and
prestressed concrete, composite, and
steel structures.
• Masonry Expansion Joint: Figure 18: Bridge expansion joint

Clay bricks expand as they absorb heat

and moisture. This places compression
stress on the bricks and mortar,
encouraging bulging or flaking. A joint
replacing mortar with elastomeric
sealant will absorb the compressive
forces without damage.
• Railway Expansion Joints:
Figure 19: Masonry expansion joint
Small gaps which function as expansion
joints are deliberately left between the
rail ends to allow for expansion of the
rails in hot weather.

Figure 20: Railway expansion joint

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5 REFERENCE:
• https://www.archdaily.com/890619/system-warehouse-mehran-khoshroo-olgooco
• https://archello.com/project/system-warehouse
• https://www.steel-tectonicpamphlets.org/system-warehouse
• http://www.olgooco.com/en
• https://toppicks.co.in/top-10-peb-companies-in-india/
• https://www.theindustryoutlook.com/manufacturing/ranking/top-10-peb-manufacturers-
2021-rid-217.html
• https://special.siliconindia.com/ranking/10-most-promising-peb-companies-2021-rid-
1393.html
• https://www.businesswire.com/news/home/20160621005105/en/Technavio-Announces-
Top-12-Vendors-in-the-Pre-engineered-Building-Market-in-India-from-2016-to-2020
• https://theconstructor.org/concrete/expansion-joint-concrete/25161/
• Zamil steel brochure

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