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Review Notes & Sample Problems (Torsion)

This document discusses torsion and shear stresses in circular shafts. It defines torsional shear stress as proportional to the applied torque and inversely proportional to the shaft's polar moment of inertia. Shear stress is highest at the shaft's outer surface. Equations are provided to calculate shear stress and angle of twist in solid and hollow circular shafts based on applied torque, shaft material properties, and shaft geometry. Several example problems apply these equations to determine stress, twist, and power transmission capacity of steel shafts under different loading conditions.
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0% found this document useful (0 votes)
602 views

Review Notes & Sample Problems (Torsion)

This document discusses torsion and shear stresses in circular shafts. It defines torsional shear stress as proportional to the applied torque and inversely proportional to the shaft's polar moment of inertia. Shear stress is highest at the shaft's outer surface. Equations are provided to calculate shear stress and angle of twist in solid and hollow circular shafts based on applied torque, shaft material properties, and shaft geometry. Several example problems apply these equations to determine stress, twist, and power transmission capacity of steel shafts under different loading conditions.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CE 234 MECHANICS OF DEFORMABLE BODIES

TORSION
CE 234 MECHANICS OF DEFORMABLE BODIES

Torsion

Consider a bar to be rigidly attached at


one end and twisted at the other end
by a torque or twisting moment T
equivalent to F × d, which is applied
perpendicular to the axis of the bar, as
shown in the figure. Such a bar is said
to be in torsion.
CE 234 MECHANICS OF DEFORMABLE BODIES

TORSIONAL SHEARING STRESS, τ

For a solid or hollow circular shaft subject to a twisting moment


T, the torsional shearing stress τ at a distance ρ from the center
of the shaft is
𝑇𝜌 𝑇𝑟
𝜏= 𝜏𝑚𝑎𝑥 =
𝐽 𝐽

where J is the polar moment of inertia of the section and r is the


outer radius.
CE 234 MECHANICS OF DEFORMABLE BODIES

For solid cylindrical shaft:

𝐷4
𝐽=
32

16𝑇
𝜏𝑚𝑎𝑥 =
𝐷3
CE 234 MECHANICS OF DEFORMABLE BODIES

For hollow cylindrical shaft:



𝐽= (𝐷4 − 𝑑 4 )
32
16𝑇𝐷
𝜏𝑚𝑎𝑥 =
(𝐷4 −𝑑4 )
CE 234 MECHANICS OF DEFORMABLE BODIES

ANGLE OF TWIST

The angle θ through which the bar length L will twist is

𝑇𝐿
= ( 𝑖𝑛 𝑟𝑎𝑑𝑖𝑎𝑛𝑠)
𝐽𝐺

where T is the torque in N·mm, L is the length of shaft in mm, G is


shear modulus in MPa, J is the polar moment of inertia in mm4 ,
D and d are diameter in mm, and r is the radius in mm.
CE 234 MECHANICS OF DEFORMABLE BODIES

POWER TRANSMITTED BY THE SHAFT

A shaft rotating with a constant angular velocity ω (in radians


per second) is being acted by a twisting moment T. The power
transmitted by the shaft is

𝑃 = 𝑇 = 2𝑇𝑓

where T is the torque in N·m, f is the number of revolutions per


second, and P is the power in watts.
CE 234 MECHANICS OF DEFORMABLE BODIES

A steel shaft 3 ft long that has a diameter of 4 in. is subjected to a


torque of 15 kip·ft. Determine the maximum shearing stress and the
angle of twist. Use G = 12 × 106 psi.
𝑇𝐿
16𝑇 =
𝜏𝑚𝑎𝑥 = 𝐽𝐺
𝐷 3

(15000)(3𝑥122 )
16(15000)(12) =
𝜏𝑚𝑎𝑥 = = 14324𝑝𝑠𝑖 (4)4 6)
(4) 3 (12 × 10
32
𝜏𝑚𝑎𝑥 = 14.32𝑘𝑠𝑖  = 0.0215𝑟𝑎𝑑
 = 1.23𝑜
CE 234 MECHANICS OF DEFORMABLE BODIES

What is the minimum diameter of a solid steel shaft that will not
twist through more than 3° in a 6-m length when subjected to a
torque of 12 kN·m? What maximum shearing stress is developed?
Use G = 83 GPa.
𝑇𝐿 16𝑇
= 𝜏𝑚𝑎𝑥 =
𝐽𝐺 𝐷3
 (12)(6)(10003 ) 16(12 𝑥106 )
3° =
180𝑜 𝑑4 𝜏𝑚𝑎𝑥 =
(83000) (113.983 )
32
𝑑 = 113.98𝑚𝑚 𝜏𝑚𝑎𝑥 = 41.27𝑀𝑃𝑎
CE 234 MECHANICS OF DEFORMABLE BODIES

A steel marine propeller shaft 14 in. in diameter and 18 ft long is


used to transmit 5000 hp at 189 rpm. If G = 12 × 106 psi,
determine the maximum shearing stress.

𝑃 = 2𝑇𝑓 16𝑇
𝜏𝑚𝑎𝑥 =
𝑃 (5000)(396000) 𝐷3
𝑇= =
2𝑓 2(189) 16(1667337.5)
𝜏𝑚𝑎𝑥 =
𝑇 = 1667337.5𝑙𝑏𝑖𝑛 (14)3

33000𝑓𝑡𝑙𝑏 𝜏𝑚𝑎𝑥 = 3094.96𝑝𝑠𝑖


𝑁𝑜𝑡𝑒: 1ℎ𝑝 = = 396000𝑙𝑏𝑖𝑛/𝑚𝑖𝑛
𝑚𝑖𝑛
CE 234 MECHANICS OF DEFORMABLE BODIES

A solid steel shaft 5 m long is stressed at 80 MPa when twisted


through 4°. Using G = 83 GPa, compute the shaft diameter. What
power can be transmitted by the shaft at 20 Hz?
𝑇𝐿
= 16𝑇
𝐽𝐺 𝜏𝑚𝑎𝑥 = 3
𝑑
 𝑇(5000)
4° = 16(0.1138𝑑 4 )
180𝑜 (𝑑)4
(83000) 80 =
32 𝑑 3
𝑇 = 0.1138𝑑4
𝑑 = 138𝑚𝑚
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑃 = 2𝑇𝑓
𝑃
0.1138𝑑4 =
2(20)
𝑃 = 14.3𝑑4
𝑃 = 14.3(138)4
𝑃 = 5186237285𝑁𝑚𝑚/𝑠𝑒𝑐
𝑃 = 5186237.285𝑊
𝑃 = 5.19𝑀𝑊
CE 234 MECHANICS OF DEFORMABLE BODIES

A 2-in-diameter steel shaft rotates at 240 rpm. If the shearing stress


is limited to 12 ksi, determine the maximum horsepower that can be
transmitted
𝑃
16𝑇 𝑇=
𝜏𝑚𝑎𝑥 = 2𝑓
𝐷3
16𝑇 𝑃(396000)
(12)(1000) = 18849.56 =
(2)3 2(240)

𝑇 = 18849.56𝑙𝑏𝑖𝑛 𝑃 = 71.78ℎ𝑝
CE 234 MECHANICS OF DEFORMABLE BODIES

A steel propeller shaft is to transmit 4.5 MW at 3 Hz without


exceeding a shearing stress of 50 MPa or twisting through more
than 1° in a length of 26 diameters. Compute the proper diameter if
G = 83 GPa.

𝑃 16𝑇
𝑇= 𝜏𝑚𝑎𝑥 = 3
2𝑓 𝑑
(4.5)(1000000)
𝑇= (16)238732.41(1000)
2(3) 50 =
𝑑3
𝑇 = 238732.41𝑁𝑚
𝑑 = 289.71𝑚𝑚
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑇𝐿
=
𝐽𝐺
 238732.41 26𝑑 (1000)
1° =
180𝑜 (𝑑)4
(83000)
32

𝑑 = 352.04𝑚𝑚

𝑈𝑠𝑒 𝑡ℎ𝑒 𝑙𝑎𝑟𝑔𝑒𝑟 𝑑𝑖𝑎𝑚𝑒𝑡𝑒𝑟 ; 𝑑 = 352.04𝑚𝑚


CE 234 MECHANICS OF DEFORMABLE BODIES

An aluminum shaft with a constant diameter of 50 mm is loaded by


torques applied to gears attached to it as shown. Using G = 28 GPa,
determine the relative angle of twist of gear D relative to gear A.
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑇𝐿
=
𝐽𝐺

Rotation of D relative to A:
1
𝐷/𝐴 = 𝑇𝐿
𝐽𝐺
1
𝐷/𝐴 = [800 2 − 300 3 + 600(2)](1000)2
 50 4
(28000)
32
𝐷/𝐴 = 0.1106𝑟𝑎𝑑
𝐷/𝐴 = 6.34𝑜
CE 234 MECHANICS OF DEFORMABLE BODIES

Determine the maximum torque that can be applied to a hollow


circular steel shaft of 100-mm outside diameter and an 80-mm inside
diameter without exceeding a shearing stress of 60 MPa or a twist of
0.5 deg/m. Use G = 83 GPa.
16𝑇𝐷 𝑇𝐿
𝜏𝑚𝑎𝑥 = =
(𝐷4 −𝑑4 ) 𝐽𝐺
 𝑇(1000)
16𝑇(100) 0.5° 𝑜
= 
60 = 180 (1004 − 804 )(83000)
(1004 −804 ) 32
𝑇 = 6955486.14𝑁𝑚𝑚 𝑇 = 4198282.97𝑁𝑚𝑚
𝑇 = 6955.5𝑁𝑚
𝑇 = 4198.3𝑁𝑚
𝑈𝑠𝑒 𝑠𝑚𝑎𝑙𝑙𝑒𝑟 𝑣𝑎𝑙𝑢𝑒: 𝑇 = 4198.28𝑁𝑚
CE 234 MECHANICS OF DEFORMABLE BODIES

The steel shaft shown rotates at 4 Hz with 35 kW taken off at A, 20


kW removed at B, and 55 kW applied at C. Using G = 83 GPa, find
the maximum shearing stress and the angle of rotation of gear A
relative to gear C.
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑃
𝑇=
2𝑓

−35(1000)
𝑇𝐴 = = −1392.6𝑁𝑚
2(4)

−20(1000)
𝑇𝐵 = = −795.8𝑁𝑚
2(4)

55(1000)
𝑇𝐶 = = 2188.4𝑁𝑚
2(4)
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑅𝑒𝑙𝑎𝑡𝑖𝑣𝑒 𝑡𝑜 𝐶:

16𝑇
𝜏𝑚𝑎𝑥 = 3
𝑑
16(1392.6)(1000)
𝜏𝐴𝐵 = = 42.63𝑀𝑃𝑎
(55) 3

16(2188.4)(1000)
𝜏𝐵𝐶 = = 40.58𝑀𝑃𝑎
(65)3

𝜏𝑚𝑎𝑥 = 𝜏𝐴𝐵 = 42.63𝑀𝑃𝑎


CE 234 MECHANICS OF DEFORMABLE BODIES

𝑇𝐿
=
𝐽𝐺
1
𝐴/𝐶 = 𝑇𝐿
𝐽𝐺

1 1392.6 4 2188.4 2
𝐴/𝐶 = + (1000)2
83000  55 4  65 4
32 32

𝐴/𝐶 = 0.104796585𝑟𝑎𝑑

𝐴/𝐶 = 6.004𝑜
CE 234 MECHANICS OF DEFORMABLE BODIES

A 5-m steel shaft rotating at 2 Hz has 70 kW applied at a gear that is


2 m from the left end where 20 kW are removed. At the right end, 30
kW are removed and another 20 kW leaves the shaft at 1.5 m from the
right end.
(a) Find the uniform shaft diameter so that the shearing stress will
not exceed 60 MPa.
(b) If a uniform shaft diameter of 100 mm is specified, determine the
angle by which one end of the shaft lags behind the other end. Use
G = 83 GPa.
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑃
𝑇=
2𝑓

−20(1000)
𝑇𝐴 = 𝑇𝐶 = = −1591.55𝑁𝑚
2(2)

70(1000)
𝑇𝐵 = = 5570.42𝑁𝑚
2(2)

−30(1000)
𝑇𝐷 = = −2387.32𝑁𝑚
2(2)
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑝𝑎𝑟𝑡 𝑎
16𝑇
𝜏𝑚𝑎𝑥 = 3
𝑑
𝑓𝑜𝑟 𝐶𝐷
𝑓𝑜𝑟 𝐴𝐵 𝑓𝑜𝑟 𝐵𝐶
16(3978.87)(1000) 16(2387.32)(1000)
16(1591.55)(1000) 60 = 60 =
60 = 𝑑3 𝑑3
𝑑3
𝑑 = 51.3𝑚𝑚 𝑑 = 69.6𝑚𝑚 𝑑 = 58.7𝑚𝑚

𝑈𝑠𝑒 𝑡ℎ𝑒 𝑙𝑎𝑟𝑔𝑒𝑠𝑡 𝑑; 𝑑 = 69.6𝑚𝑚


CE 234 MECHANICS OF DEFORMABLE BODIES

𝑝𝑎𝑟𝑡 𝑏
𝑇𝐿
=
𝐽𝐺
1
𝐴/𝐷 = 𝑇𝐿
𝐽𝐺
1
𝐴/𝐷 = [ −1591.55 2 + (3978.87) 1.5 + 2387.32 1.5 ](1000)2
 100 4
(83000)
32
𝐴/𝐷 = 0.007813

𝐴/𝐷 = 0.448𝑜
CE 234 MECHANICS OF DEFORMABLE BODIES

A compound shaft consisting of a steel segment and an aluminum


segment is acted upon by two torques as shown. Determine the
maximum permissible value of T subject to the following conditions:
𝑠𝑡 = 83 MPa, 𝑎𝑙 = 55 MPa, and the angle of rotation of the free end is
limited to 6°. For steel, G = 83 GPa and for aluminum, G = 28 GPa.
CE 234 MECHANICS OF DEFORMABLE BODIES

16𝑇
𝜏𝑚𝑎𝑥 = 3
𝑑

16(3𝑇)
𝑠𝑡 = = 83
(50) 3

𝑇 = 679042.16𝑁𝑚𝑚
𝑇 = 679.04𝑁𝑚 16(𝑇)
𝑎𝑙 = = 55
(40) 3

𝑇 = 691150.38𝑁𝑚𝑚
𝑇 = 691.15𝑁𝑚
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑇𝐿 𝑇𝐿
= +
𝐽𝐺 𝑠𝑡 𝐽𝐺 𝑎𝑙

 3𝑇(900) 𝑇(600)
6° = +
180𝑜  50 4  40 4
(83000) (28000)
32 32
𝑇 = 757316.32𝑁𝑚𝑚
𝑇 = 757.32𝑁𝑚

𝑈𝑠𝑒 𝑡ℎ𝑒 𝑠𝑚𝑎𝑙𝑙𝑒𝑠𝑡 𝑣𝑎𝑙𝑢𝑒 𝑜𝑓 𝑇; 𝑇 = 679.04𝑁𝑚


CE 234 MECHANICS OF DEFORMABLE BODIES

A solid aluminum shaft 2 in. in diameter is subjected to two torques


as shown. Determine the maximum shearing stress in each segment
and the angle of rotation of the free end. Use G = 4 × 10 6 psi.
CE 234 MECHANICS OF DEFORMABLE BODIES

16𝑇
𝜏𝑚𝑎𝑥 = 3
𝑑
𝑓𝑜𝑟 𝑡ℎ𝑒 2𝑓𝑡 𝑠𝑒𝑔𝑚𝑒𝑛𝑡
16(600)(12)
𝜏𝑚𝑎𝑥2 = = 4583.66𝑝𝑠𝑖
(2) 3

𝑓𝑜𝑟 𝑡ℎ𝑒 3𝑓𝑡 𝑠𝑒𝑔𝑚𝑒𝑛𝑡


16(800)(12)
𝜏𝑚𝑎𝑥3 = = 6111.55𝑝𝑠𝑖
(2) 3
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑇𝐿
=
𝐽𝐺
1
 = 𝑇𝐿
𝐽𝐺
1
= [ 600 2 + (800) 3 ](12)2
 2 4
(4 × 10 6 )
32
 = 0.0825𝑟𝑎𝑑

 = 4.73𝑜
CE 234 MECHANICS OF DEFORMABLE BODIES

A solid steel shaft is loaded as shown. Using G = 83 GPa,


determine the required diameter of the shaft if the shearing
stress is limited to 60 MPa and the angle of rotation at the free
end is not to exceed 4 deg.
CE 234 MECHANICS OF DEFORMABLE BODIES

16𝑇
𝜏𝑚𝑎𝑥 = 3
𝑑
𝑓𝑜𝑟 𝑡ℎ𝑒 𝑓𝑖𝑟𝑠𝑡 𝑠𝑒𝑔𝑚𝑒𝑛𝑡

16(450)(1000)
60 =
𝑑3
𝑓𝑜𝑟 𝑡ℎ𝑒 𝑠𝑒𝑐𝑜𝑛𝑑 𝑠𝑒𝑔𝑚𝑒𝑛𝑡
𝑑 = 33.68𝑚𝑚
16(1200)(1000)
60 =
𝑑3

𝑑 = 46.70𝑚𝑚
CE 234 MECHANICS OF DEFORMABLE BODIES

𝑇𝐿
=
𝐽𝐺
1
 = 𝑇𝐿
𝐽𝐺
 1 2
4° = [ 450 2.5 + (1200) 2.5 ](1000)
180𝑜  𝑑 4
(83000)
32
𝑑 = 51.89𝑚𝑚

𝑈𝑠𝑒 𝑡ℎ𝑒 𝑙𝑎𝑟𝑔𝑒𝑠𝑡 𝑣𝑎𝑙𝑢𝑒 𝑜𝑓 𝑑 ; 𝑑 = 51.89𝑚𝑚

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